ACE Electromagnetics Pvt.

Ltd

Doc. No. ACE/DataSheet/PHF – 001-Ver 1 (415V)

Introduction Typical Application Areas

Most of the known filtering There are various techniques Front end Six-pulse DC
techniques have common of filtering. Most prominent is rectifiers
draw- back of higher cost Shunt Passive Filters, which Automation equipment's
compared to wide band are tuned to the desired Waste water/effluent
filtering techniques. frequencies. These methods treatment Plants
Consequently, the harmonic are workable to certain extent HVAC Equipment's using Motor
filtering techniques to a large with non satisfactory results in Drives
extent are still the most harmonic mitigation. Lots of VFD's and Motor applications
commonly used techniques for Shunt connected filters tend to Battery Chargers
current harmonics mitigation resonate with the transformer
of 6-pulse front-end diode impedance and also stray
rectifier application. harmonics. Electrical Schematic
Here in ACE we have ACE Filtering has a Series Low
developed an efficient wide Pass and Shut High Pass Filter
band filter, which can suit which in fact acts as a source
many such similar loads. Since to Load harmonic demand.
all filter components are This effectively reduces the
passive they are rugged, harmonics at the main source
maintenance free, reliable and end. This in turn allows us to
low cost. Moreover, the filter install the Filters near the load,
implementation procedure is Directly reducing the I2R losses
relatively easy. and skin effect of the bus
ducts.
With simple structure, our
passive harmonic filters have The 3P3W system requires
been extensively used for VFD balance load and the 3P4W
harmonic mitigation. No system can correct unbalance
involvement of electronic upto 25%.
circuits, hardware's and
complicated control
algorithms. Hence, our passive
harmonic filters are relatively
inexpensive means for
eliminating current harmonics
distortion & improving the
system power factor. Because
of these two in one features
our filters usually have edge
over the other effective
filtering methods.
 ACE Electromagnetics Pvt. Ltd
Technical Specification Features and Benefits

 Helps meet IEEE-519 Requirements.

Technology Passive Broad Resonant  Guarantees THDi performance of 8%
Max at 50% load, 5% MAX at full load.
Type 3P3W
 Meets the voltage and current distortion
Output Load Type 6 Pulse Variable Rectified limits of IEEE-519.
 Saves energy by eliminating the wasted
Supply Voltage 415 VAC ± 10%,3 Phase
energy associated with harmonics,
Frequency 50Hz ± 1.5Hz therefore reducing the true RMS KVA
demanded from your power source.
I/p Voltage Unbalance 1% Max
 Suitable for Speed Controllers or
Operating Ambient -200C to +450C Inverters.
Temperature  Reduces energy costs.
 Increases equipment reliability by
Min Source Impedance 1.5%
absorbing transients and voltage surges.
Max Source Impedance 6%  Increases equipment life by reducing
heat associated with harmonic currents.
Duty Continuous
 Improves Power Factor.
Overload 150% for 1-minute duration  Reduces THDv to meet Power Quality
Standards.
Protection IP 00
 Uses fewer capacitors while maintaining
Total Current Harmonic <12% at 25% Load more than 97% efficiency.
Distortion @ Vthd<2% <10% at 50-60% Load  More consistent power factor across the
<8% at 60-90% Load load range.
<5% at 90-100% Load  Improves C/L ratio, which decreases
potential resonance.
Chokes IS2026 – IEC 60076-6
 Lowers capacitance resulting in less
Terminals IEC60947-7-1 voltage rise at no load, at PCC (Point of
Common Coupling) and on the DC Bus.
Filter Test IEEE 519
 Inductor Addition at the Input of the
Filter Suitable For 1kW - 200kW VFD ACE BBF available at load less than
20%. To maintain Power Factor.
Filter Current As per Chart - Amperes
Insulation Class F
Efficiency >97%
Power Factor > 0.99 above 75% Load
> 0.97 above 60% Load
> 0.90 above 50% Load
> 0.80 above 30% Load
Typical THDi Without Filter < 36%
 ACE Electromagnetics Pvt. Ltd
Mechanical Details for IP 00 Enclosures

Frame Size A to F Frame Size G and H

Dimensions

Frame Drill Base Volume

Pattern [mm] [mm]
[mm]
R S T U X Y Z
A 340 120 7 360 302 160 185
B 405 120 7 425 370 180 206
C 460 150 7 483 430 210 221
D 540 180 11 560 491 260 252
E 680 220 11 705 635 290 319
F 730 250 11 752 684 340 343
G 920 280 11 960 863 353 386
H 1115 390 11 1150 1053 462 456

Inlet air flow requirement for Cooling

Frame Size Min. Air Volume

[m3/h]
A,B,C 0
D 150
E 250
F 350
G 450
H 650

** Air Flow is mandatory to keep the filters cool

 ACE Electromagnetics Pvt. Ltd

Filter Selection Table - IP 00 enclosures

Filter Ordering Code Load Power Maximum Rated Filter Weight Frame
@ 400V/50 Hz Input Current Input Current Size
[kW] [Arms] [Arms] [kg]
ACE-PHF-001415002-00 1.1 1.8 1.7 9 A
ACE-PHF-002415003-00 2.2 3.5 3.3 12 A
ACE-PHF-004415006-00 4.0 6.3 6.0 17 B
ACE-PHF-006415009-00 5.5 8.7 8.2 21 C
ACE-PHF-008415011-00 7.5 12.0 11.2 25 C
ACE-PHF-011415016-00 11 17.3 16.4 35 D
ACE-PHF-015415022-00 15 23.5 22.4 40 D
ACE-PHF-019415027-00 18.5 29.0 27.6 41 D
ACE-PHF-022415033-00 22 34.5 32.8 58 E
ACE-PHF-030415048-00 30 47.0 44.7 60 E
ACE-PHF-037415055-00 37 58 55 72 E
ACE-PHF-045415067-00 45 70 67 80 F
ACE-PHF-055415083-00 55 86 82 83 F
ACE-PHF-075415111-00 75 117 111 140 G
ACE-PHF-090415133-00 90 141 133 165 G
ACE-PHF-110415163-00 110 172 163 195 H
ACE-PHF-132415196-00 132 207 196 215 H
ACE-PHF-160415238-00 160 251 238 245 H
ACE-PHF-200415297-00 200 313 297 300 H