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Floor Location on Floor Nature of Job _—_— Operator Clock No. All precautions have been taken (o avoid any possible fire hatard, and permission is given for this work. Signed Foreman 7 Signed Salety supervisor or plant superintendent © PERMIT NO, 0U812 Date — Bldg Floor Nature of Job Operator Figure 2.6 - National Safety Council “Hot Work Permit” Welding Inspection Technology Module 2 - Safe Practices ——<——— $< INSTRUCTIONS TO OPERATORS This peemit 18 good only for the location and time shown. Return the permit when work is completed. PRECAUTIONS AGAINST FIRE 1. Permits should be signed by the foreman of the welder or cutter and by the safety supervisor or plant superintendent. -2. Obtain a written permit before using portable cutting or welding equipment anywhere in the plant except in permanent sale-guardad locations. 3, Make sure sprinkler system is in service. 4. Before starting, sweep floor clean, wet down wooden floors, or cover therm with sheet metal or equivalent. In outside ‘work, don't let sparks enter doors or windows. 5. Move combustible materiat 25 feet away. Cover what can’t bbe moved with asbestos curtain or sheet metal, carefully and completely. 6. Obtain standby fire extinguishers and locate at work site. Instruct helper or fire watcher to extinguish small fires. 7. Alter completion, watch scene of work a hall hour for smoldering fires, and inspect adjoining rooms and floors above and below. 8. Don't use the equipment near flammable liquids, or on closed tanks which have held flammable liquids or other Ies. Remove inside deposits before working on 9. Keep cutting and welding equipment in good condition. Carefully follow manufacturer's instructions for its use and maintenance. ————— otective Screening Between Workstations ASS SET Figure 2.7 - Eye, Ear, and Face Protective Equipme: nt. Hea SAAUNIANA ASAE WHY Hel filter plate 9} SHE FMM wep, Sa Sh Bel el vl & (filler plate no.) aut abe 2. ( Al abet aby aby) 3)40}3. 841 (SMAW) 10, 12, 14. 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USA B7F WB FRSA Geo, FE EE SYAES APSso] Bo] Se] Eta. Oh FHL USFAS $71 FA YAS Maso] Mov, S yA o] GR VAS WIA AAA Vs, ASA BPpAS BAS] 2A Ie. wy wag fSS4e VI Wiel BA Eee 24 Ho, GA BAA VA Foy a. SHAD AAS AS} AEA BLS WE ML ALR ALG]A] Bae BL ALS stohoh ated, 24 ALB As] Ad YF TEER Aelasolh aol, USE Ble awl Gabel) APS] AAS DWAR, S71] AE BAS ASA get, | P -21- We G7] ES WUE (manifold# A AAT ala, Ae) Aas Bepyy % AA tole Sed, la Age AME Yo] Sele AS ALstojo} etaatcy. EG 7A AAW WAG (safety valve} UF GBGelief valve\E BASF ae}, S Tad4s VAM (setting pressure BA} VINA va, SAM wep AF al 2A] ASAT. Sa) HP BASE ABE WE Mee dale] zasbela, ated ead Ads as Ve LS9 WAM ASS BAe Ad yea aa AWS AVS wt U8 F2sbt Ud Badd. ae AaAAS zAV as, Lae AA Aa) aol WAS G2] Ae (seat), 7AM Fol CIR spy7t tage] @4s] FHo] Se AWE WADE RC. wep Sey AAA AAG CVs Aye Ys alas) zap] of OH ER RIAA B74 HA AMA MMS ae Ya Aaah ae STs AMA SES FAK, AGA FAG BS, PAAR Foe HY dys ADS WAV? Md. PUMUS APIA SA ah ede Ase WAFS gl BUS $719 MBE AMS APRA Soh Ap ga] IES Fopspojop ee, BW 8714 BUY EE PUSS SR Aad de atl Pa ay aa FNS 718717 We ARS Aes WA, $7, 714 EAS Fohujoy Meh. ey yy Saou DY87] MVS Bt Wey} BLe4 By wo} glad yeas wo} wa He BPAY SS AGA. AAI AHY AAP} Golgls ALAE oes guy AMEAS SA WE G2 EE HIS ASW] AMS tse, wad Say = wade. URAL Slhes AM> $719] AMS WAOz 1s] las Asa vee. 18a $24 AFA FBVIE ARAAS Wal, Ae ASS glow, wus iga te MS SRA ARAAS ALE H7t abet weed R71 S719] Phe VA AR APSA, RAAT ASS FSR ae teh. Weis Ge Uses FASE he MUS eas] ae AS Ada wet Av AA Esl IE ALE Yl YF Ah. aoe 7A aid wee] L.tkg/em? (25psi) 2 Belz eRe Fax, AAMAS Beste Ao] supe AAR) 1 APM. LAR APMIS Se SF AAG Hol B71 SH Bae Ease AS Was Bes. vy %*=( Manifolds ) = ofl 3 MPS(methylacetylene-propadiene) FAS ABE WYSE So ASS wat 2 WG) AddE Sy EE F9 Avo] 70% old Hel EUS ASA BH lele Ste Sa Atha olaa F MPS 7AM HPSS Yow, Sw AZ RE FM UAE( copper acetylide SF WIA, SA TE Uo} 72] Sy ed. MUSES weASH WEA) ACHE TOs el webs S USUS JE use (overpressure relief valve)& 2A Hele We}. 2}2h5] 7287] Mawel oe LS. Tae 7S 871 Mawel Abe aA: - 2 - ABOU 2Y7| (Mash arresten Aalsoloh Me. Ft aa G4, de 2 adens ASHE ALA AA Ae MRS Aq PAG AAA MAI o}OE wep, ofa ee MAME FACS A AE ES selatolop ae, AAA RAVGSH) 7AM MUATS BEE dapgy gg uses mS Mee Uh RA MAE Wa] Pe AAG Fae mSqey vay spo}op exp, Aa RY BAGS HAGA ABSA AA BA EE Aarias do Sadana qa a AM. He At Aa72e WSs7] Meoe Ase tad. Ag, aya, AAA WARS AMY BAL SF ALM Sapa, Vy Ee ay NE VHA Sp ALS WSS, FUUES Ach. ep BAAS ABBE G4, Bap My, eb 7171 ASLS Fa Aad, 2d HAE AGA] FUSIS PEYAAS dad. Ee ah AAT WA AM, FUH Feld SS BNA AAs. ae aay, saa, + AG Se 18, WA, Fe Ady ade ods ae B7 ded, aRau aa EE Sue dode= aq. an A PLOY RE ALA ASHE ABMAASE ooMQa, Ada, =ZWLPG), HR YA (propylene), MPS( methylacetylene-propadiene ) 7} -B-¥1th, 8] Aaa -A-Pole Fane, AUT, MAES So] ASHE APE eh hide 72S ALE oy ASA GAG. of aa 7}. HE PAUSES VODs gt ASUS BAS LOkg/em? (15 psi) S AIPA Buell % LOkg/em? (15 psi) & 29H WAYAL SVQ Su oat d7}2:5} MPS( methylacetylene-propadiene )= Ws 2(silver), $2, $9 Be Fol 06S SS SASH AFAA] MES Aststo]o} Bey. obdPal7t29} MPS. ( methylacetylene-propadiene = 2% F453} ASB sh Ha, Hpwess downy SAS BOM Ha Blase see Bayar. FABRE ELS AMI MF }g7] so] BRapel sey Te shgs Pajr) aq. 8A AMS 7 US, UH, bis, darts SO UY Ba YMA abNe WAZ aedd. cae CAA FA, FAY HALA DAA SUS BS Wopia Ve BAS alae BUA BH. WA BAA SAA Sa, Ab SAYS Ie Woe aed aye AMAR 1B AVP ApS SF UMA] TEA, WAM Fzkro) Fo] 77] aoy Su @ Aa Bs NAGS, AA SAU} Bags 8a Sy7leZ YIIH Sg] epo}or St. WA St] AA PHS] 195% lets] AP, Use AAYSOR ao] BE AAWA WSS VOUsF Yow}, 4712 gov gay ach Welding Inspection Technology Module 2 - Safe Practices Figure 2.12 - Acetylene and Oxygen Regulators and Inert Gas Flowmeters. wiaysks pjoyiuerw auayAyaay - ¢1°z andi = A. AN SLR hal Abst AA Ae AA ADE AME She] SRE Ast SS A wad. ¥ a7] tas SAS YAS BH] See Ap Y, Al S2e 71%, At see FLAGS a8 oq Ad AD, dad Aga ad ad Sh a, BAI FHSS Warde. AAS BEC AFF] 6 mA F A354 oF Aah BEA] Ed Ohysiolos & SH. 05 mA 9 ARTE Avo) AHS DADE RE BAVA Fercent hold) 2 wth. AA AAAS FAB G, 53 FHS FO AA, Me Aa Ee FR AMS AA SFOS ART SAS A7Aq FAF Alt ASIA VES F4ataloy Sep. EG Qt F SHE WA, AA, $21] SI BATE ASA] Bohok Ae. AQ, Ho} SH, ace Qu, SAE B Adve Se Gal AAA Ee Sal a7) Aeg ASHE Bat. ata ANDY 2A AA ASHE S4ANAME 120 v S RHE AIS AA ae gad. BAN FBS EHS BBS Bea} aaa FA Sotok Be. | | #4 edaade +. S34 Had VEE FE] NE less] Savy w aaY ol de AA) aarp. EEG GABAGS] 7] Nle 3 agg 4, gag SUA lalate sojok spy, AS SAVNAA MAYS LE SAAT) SHA TLE BH dar shojo ge. He a Sawa eed S774 MA Ate] ary, Ha) Bar Hae De oe Uatel SAAH) MAIR Lom, 1S Ba) Ie Saririo] zawya) Ba AA) S80) JA SAA lS SAATS op] Avera Maas AR glo} op aa. SAAS] Ais} Be AAS Bas WHE Waa aa Stay) Be ER} Ao, S444 WAS Ege waste sascae. Sold. $3 eydarge} U8 SASS Ko Badd Bao BAIS waIs ae Bae Sas Saw aa AAS EL SS] dep = Wis] Me Slade] Sd ae de aye wan ge | at Babe o) SAAS CAFR US A EEGE Aol, EG SAIS] AAO! Bas} SAEADS SAMI A 4 AES Fa Boye, SZ GFR HE BAW BA (processes)® ohas} 37}4) Bay: Ga, vba, ale 22 yes sh : RGAE Atebod AST= 24, eT da Bae ey 7H] PHL Ue gL 2A, MBSA MINAS 29 315} zo] BHAT, GAS SATA SAA BIOS VHA, BAIL TI BA; 84, Solid State Welding, AVS, LALLA, YA, BYE, 71e-zAal( thermal Spray, adhesive bonding, thermal cutting~#2 2%, 22d 8 le} ag ) oz wa. AAAS AWS FAL Yo] ABE Beets yeaa} em], Ob ze B41 241 (Welding Processes) 7 A8F4ob8-4 5 Shielded Metal Arc Welding ( SYAW ) > FAS Bae. ~ 71240b2-8-41 5 Gas Metal Arc Welding ( GMAW ) - CO.”4l¢]3} BEd}. ye 7 S4Aste}}2-84) ; Flux Cored Are Welding ( FCAW ) - $2], eadole per, > 7k&WA deh 84} 5 Gas Tungsten Are Welding (GTAW ) - 2 $4619} Ret}, ~ 42.u)41 5045184) ; Submerged Are Welding ann )- ASS 231o]2} Peg. ~ €440}¢}38-9 ; Plasma Are Welding ( PAW ~ VAESSAISA ; Electrosiag Welding ( ESW Y ~ Aol aa84l 5 Oxyacetylene Welding ( OAW ) - 2-8-1 o}2} ach, ~ SH= $4 ; Stud Welding ( SW ) ~ UAEEY-8-4 5 Blectron Beam Welding ( EBW ) ~ #14] 841 5 Laser Welding ( LBW ) ‘Welding Inspection Technology ‘Module 3 - Metal Joining and Cutting Processes. MASTER CHART OF WELDING AND ALLIED PROCESSES: sctages wading «.. fx coved are weld gontnasion welding look raig | ‘iuslon brig fw basing. fuinaee braing Indoeton brazing in solder race feel ie se ae — uissone eo wate soldering aah on wei aes a Spaeth ioe Tame spray plasma spraying ‘ie carken are cing cao febon ate cutting wes. CAG ‘gs eta coin «. es ngs areutg. STAC Bisma are cuting Seeder ae cis ac ‘onjgen tance cating. ser ea eto. “at “eajaiative. oer 8. soy Figura 3.1 - Master Chart of Welding and Allied Processes a2 Asta (Brazing Processes) ~ #41 $41 (Torch Brazing) ~ cul te (Purnace Brazing) ~ %E79 4 Gnduction Brazing) ~ AG WH (Resistance Brazing) > O82 WH ip Brazing) ~ 419141 49 (infrared Brazing) Ad & 2S ~ the AG 5 Oxyfuel Cutting (OFC ) ~ 7HEebs WE; Air Carbon Arc Cutting ( CAC-A ) ~ BebArl et 5 Plasma Arc Cutting ( PAC ) ~ 71Al ale 5 Mechanical Cutting AA SAYS ALM] ay pas gage 9) BSE chop zp AWS 9] 241 Use" 34 RE ES ARE BaeEMA ae rps S210. ARS WAAS ACSA, ofm gale aE Qt 7] eo) gta, EE a SASAA BR AES 7S Sa VUE om, Ea BARC filler metal )}& AHS HE AG] Ge Babs alg 4 BADE SHao} shew, ope USA0e G2 AWidstde weqa ea BA LACEY Ay] SIAM, Py Bae TAS AGREES Ye, ay gay ( filler metal ) o}¢}. 2} gapaye 447] VI BY BG ABIES Wyo opty THEA] atch, BRE ALA : Shielded Metal Arc Welding ( SMAW ) ; o}=1-2-3) BS PAIS WW 2 sz ” stick welding “22 Bele] Az gon, wugayysp aa SALA WA bY} AS agate] gasyr SAU. S Ge Bsa ys SARA WAR AS Bate aH S34, lh WaFe bag ae Uso 8a BAS} 2B 2 Saya Som S41] 144) A, 84 bar gemon aaa of the BAGO] olay gal Kaye F42-em29) Wat way. s eqae FSLF Se] 7HA7] Lo Sopgde S484 12 sad. & eqns Sats BUH Ye ZEqA ual 97) yeep UUACLE BaTse] ajay AEM OF HWA SAIS Foy, wepy geaa7yp Sais Be ate za] uh, 3a 24] Wao) UM Poh Say a7} S4ae4 vl ae qe aerp WOSEd lee gal AWS * Slag Inclusion - 42 Aas” oleh eh. 19 3.2 3 URL, AbsH7be: ~ shielding gas 7+ Ealshee le Satoh ole gaye SAE als }eay way ASSAF AAS SAM gay SAEs FU ay A ee 259 gaeey ggg ULE HAS] Bape ALES, 8 2bt4 9} USE Wael BAbPSot Balsa AAS] Uy Ey zope, SSSA SAU MAL EAE aaLOIM1, ote LAL core wire Jot HWS ae RE AGAR FAAS ool MAA BEY EAS ze Haale FAA ae. - 30 AGABE SAB ANTS BaVe Uelo=2 FUs BAC low carbon, rimmed steel )% A434}, 24549) PHYBe WHA AWS AGL 24 Mola. + BABY WHAM HABABS BVHAE NE] AA, oA Sts Asa UH. . AM (Shielding) ; WAA7 BAA AAA WAM, SF 7ha7k SATS S Halak Bee AeA. 2, $442 Deoxidation) ; HAAS SYSE ABNAVA SAGSOS Fey ALS 7]Eb Fa AAD AAAI. SFA8( Alloying ); W3AL BASSAA WAS Fe PIES sac. o}. £3} 2}8( Ionizing ) ; HAS Of] AAS 7) Mate] lee] dal WAAS ABS BBTV. BAB ( Insulating ); WAS SAIE B3T4°] AAI ALF YES US Asa] Gee a say. ae 12 BAS WI TE AY A] SRY ATS FHM, oh Be woe WH sim ach. saa EXXKXKX eased as ASA4-84 Sa Isa lal "E* = Sass Sr] aq Ee om eA BE IHR Cad Eat Amped. AS 2A) HAS SATS] WHALE kilo-pound CAS YU. 4°70" & STF AA UGEET 10 ksi US LA. Swab EHS cI", 12" Be “4 PASH, “US As SAB] BE Saabs aa AMIS Arse, Ve Ms AF] AM (May) SoA Be FVVAQP)s aay MDT APPR Je] Sch. “4 ASSAF] BA (downhill progression) SA AWS selec 4A Ee 4, Oa BAe Hs 8189 NSA BUH AS ARTS VAM. HABA BRAS SAF] SAA AAG] SH: AC, DCEP (DC, electrode positive ), DCEN ( DC, electrode negative )-214 Ut. Sa t_ Ab Al het gpg) of SISAL AR F-3 EXx10 DCEP. Digging Deep —_Cellulose~sodium 0 - 1096 P'S EXXXL AC & DCEP Digging Deep _Cellulose-potassium 096 F-2 EXXX2 AC & DCEN Medium — Medium Rutile-sodium 0 - 1096 P-2 EXKX3 AC & DC Light Light —_Rutile-potassium 0 - 1096 P-2 EXXX4 AC & DC Light Light Rutile-iron powder 25 ~ 409% F-4 BXXx5 DCEP Medium Medium Low hydrogen-sodium 0% 4 EXXX6 AC OR DCEP Medium Medium Low hydrogen-potaseium 096 fa EXXX8 AC OR DCEP Medium Medium Low hydrogen-iron powder 25- 4596 AC or DC Medium Medium tron oxide~sodium 0% AC or DC Light Light 50% Fl BXX27 AC or DC Medium Medium Iron oxide-iron powder 5096 Fol BXX28 AC or DCEP Medium = Medium Low hydrogen-iron powder 509% Note j Iron powder percentage is based on weight of the covering. AY 34 18 Bato} opaep eae} oly BA BAR SA vpqey Sap “5”, “O82 AFA BAR YR Sq ap71 wed. SAPLA SIS] Roy Bes]o] ge FEI Ae VES Halab7] sapop= Bad 2248 VAS FU] Ae ed NMI EL Ae Gae aes eNeg va abojop aay, © SAS BBS 22S I60'F - 250° (660 -IT7It ) 9 25 ZUSHS BE a7) SEN BH, F LBS Agee] Gaz sys, FEES 12 Be]3}7) 9) a ole AAR BAA: Hat sJo}op Bey, EE A724 8038 ANY BGS Se AEAL GAR UA ova Yo grI7 SESE AS Bla am, AFR AEE AFA BABS DORI) ov SE FASS S18 UY Ota BARES Faas ale, ae Ht EAM ATES ANY UO BIBS Iv Ve Be Oa Bol vat a AVAT WAS AF oma ye gee AEE de SB BARS sL Ho VAG FH] FIIES WAG AE gen, AE SAR] MBA eye AA SA SAV) Sal AISA} aaa, U4] 82317} upat ep, ARES BAC P-3 O14) Bae al AVESIE AS AR(SMAW)E Opt RAS Wd avt aed oye Bag qos ge 3501 #7151] Net. ( SPA 55 Bz ) a2 BA NS FR WAR Al 05% Molybdenum B1 0.5% Molybdenum - 0.5% Chromium B2 0.5% Molybdenum ~ 1.25% Chromium B3_ 1.0% Molybdenum ~ 2.25% Chromium B4 0.5% Molybdenum ~ 2.0% Chromium Cl 2.5% Nickel C2 3.59% Nickel C3 1.0% Nickel D1: 0.3% Molybdenum ~ 1.5% Manganese D2 0.3% Molybdenum - 1.75% Manganese G! 0.2% Molybdenum; 0.3% Chromium; 0.5% Nickel; 1.0% Manganese; 0.196 Vanadium * Need to have minimum content of one element only. 2e. 28 SMAW ) ft Stet AEE oa S4A7= 28 3.694 acy aed tea FAA} she. SARE AAA SA SANE AAA AH, BAA DE SAB S44 Aan] 29st AAdd. SAME BAB FS ADATES AA AAA BASH SAAS Abele AV pa BAS} FY SS AS date] SISA Sadgse] HOUT Bale] ole oad. 7 ASA ASAE Ba7]= AAG HAS Ae ANA FAs Rw Mor, 14 3.74 4 OBEA, SA ARS 2Add419 FISVR BA Ase] Sze Atel At So UGG W=Ax VE @ USO ME SHI Se Aed. add say LBA He, SF SABA BA ATE TWA bet Ao] Se Sola AWS Me HaAV ABE Wel SA Ae] AFL VA] SA Fe Sasol FE BS Seta ad. heh S471 AFZVS VAAN) BRAS UA Bsus BAe 7k AKY We} Fags AGORA YAS/ GAGs 2AaH RE Salt. +2 SASS Sa Fea AMD Ae FFA BAIT At. SA Sets Ase] Buse] Ads FA ge 2 SAITAL AS AS AAS 2 Bd. 2a SABAAe Ge SABYUq ww vo] We Bayo} 254 Bob AGA APE SAS Of a also. Ds Gabel ch a BATHS] BA. SABA NRA eae sel Ads, ES nla] Su, oF AS Westthe Plc. BS ASA, Aad Yad Wart Sagal He aS S Ad] ME MF AA APIS ASAF ol ALASAA Bo] each. 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D) SUITE So] S49 Fe Bao yasE ae, 10) SAdVeS AOD GAM, AAAS Be AFA VE yg] Fa BERS WAIANAE GAA9] AB AVES arp, 11) 84124 Fe B= Grunoff plates, weld tap) 44 saad. —<————._ 9io1am 40 NOWLOSHIG qwian asve —F HLa30 NOULVELENSd $131d0uG %\ ovis calzianos ‘ovis ONY WIEN 1004 CTEM \ Geen owrais auIM 3HOO ‘ONIEBAOO SCOULOTTS sassaaolg Gupyng pue Guuyor eyW - € aInpOW AGojouysay uopysadsuy Buypjam Figure 3.6 - Shielded Metal Arc Welding Equipment 100 |. Maximum OCV 50 Voltage Arc Voltage —— 200 400 +115 Current, A me Lao Figure 3.7 - Volt-Ampere Curve for Constant Current Power Source eee ; C ot Fete BLD : Lt ‘ ~37- 71% WHE oe, spatter, undercut, AAR BEA Gal Qast Seale} 242 AAR (Slag inclusions) ; 283A Bas}m, oft HS Ae) SAFAS US al da SAAR AR] Meld. 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