Transforming Imagination into Reality

MAHADEV FERRO CAST

Legacy of Yrs
The brand name ‘Mahadev Ferro Cast’ stands tall as one of the most
recognised suppliers of Iron Casting producing Ductile and Grey Iron
Castings. As a seasoned industry leader Mahadev celebrates its 50
years by commemorating the unique ingredient of its remarkable
growth story.

Our many unique attributes project the mark of a stunning growth

story with a perfect goal to offer our customers the latest
technology and modern processes. Down the line of five
decades, we have developed one-of-its-kind facilities for
every individual process. There is no stopping in that which
becomes incessant as we rise high everyday in becoming
the leader in the world. Our journey continues with
utmost perfection, day by day. Our thorough research
and decades of innovating the molten metal industry
has helped us to achieve an unparalleled growth in
our quality of products.

We have set our foundation and roots so deep in

developing a strong product portfolio that it
gives us a distinct edge over the competition.
This makes us a One-stop Solution. We have
the Midas touch in the Casting Industry.

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 Our Vision
Our vision is to become the leading Ductile and Grey Iron
foundry in the world. We aim to build a society which
drives towards sustainable development and positively
change in each community we serve. We stand by our core
principles to provide total commitment to each project,
develop a culture of trust within our team and deliver
product excellence to customer satisfaction.

Our Mission
Our mission is to provide consistent and on time supply of
cutting edge technology and enhanced product to our
customer base. We generate employment through
manufacturing, energy development and infrastructure.
The diversity and commitment of our workforce has always
been the force behind our success. Together, we provide
solutions that help our customers build a better world.
With utmost dedication to our clients, Mahadev Ferro cast,
offers its customers a reliable and stable ground to
support their business.

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 Our foundry is
consistent in yielding
the best results,
with the strong support of
updated technology,
ever-growing infrastructure,
constantly rising productivity and
unmatched Quality.

Modern Day
FOUNDRY

Furnace Moulding Line (Omega Sinto, U.K.)

We, as a prominent leader in the industry, have internationally acclaimed standard production facilities with This moulding Line is one-of-its-kind in India and in addition to that it is a fast Loop moving line. It consists
a pure perception to achieve quality excellence and quantitative growth. Using medium frequency induction of Automated Track for Pattern Change, Mould Transfer Car, Automated Flow Coater, Gas Fired Oven, and
melting furnaces for optimal metal availability and power efficiency, we keep in mind to ensure everything is Track for Pouring, Transfer Car for Pouring Loop & Reclamation Plant. We do casting for Frame Size 160 to
perfect. In addition to that, multiple furnaces with modern technology and control systems have been 315, End-Shield casting, Gearbox casting and Valve Body Casting in this plant.
installed from time to time.
Size of Each Box (mm) 1300L x 1100W x 450H

Capacity Minimum:80kg

Moulding Process - No Bake Casting Weight Maximum:600Kg

It is mandatory for any high-quality casting to begin with a best quality mould. This is always and
undoubtedly seen in our investments in technology for producing moulds which result in castings which are
best in dimensional accuracy & excellent surface finish. Hand Moulding
In our Hand-Moulding department we make single piece casting weighing from 30kg to 3000kg for electric
No bake moulding process consists of 85% of our total capacity. We do casting for frames, end-shields, gear
motors, end shields, valve component, gear boxes, foundation plates, machine tool casting etc…
box, pump by using No-Bake process. This casting technique creates moulds with excellent dimensional
stability. The casting surface finish is also enhanced and polished over other sand casting processes.

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 We have the
mammoth capacity to
produce single piece casting
weighing upto 3000 kg

Modern Day
FOUNDRY

Green Sand Process Shot Blasting and Fettling

Green Sand process consists of 15% of our total capacity. We do casting for End-shields, Alternator parts, Fettling is a process of removing excess material from castings often formed by the die’s parting lines during
Valve Casting, Bearing Housing & Covers in this process. This process is ideal and exceptional for casting the casting process when molten metal is injected into the mould. For Surface cleaning we use Hanger type
with less weight. For many metal applications, green sand processes are the most cost-effective of all metal and Tumblast type shot blasting machines. We use the latest grinding machines and grinding technology in
forming operations. We utilise it as per the necessity of the product specification and client requisites. order to ensure that each and every casting is well finished. These are precisely and carefully executed as
the margin of error is really less in this.
We have a specially designed ARPA 450 Moulding Line for Green Sand process mould.
Type Size Quantity

Flask Size (mm) 700 x 700 x 250 Hanger Type 1200L x 1800W 1

Bunch Weight 10-80 Kgs 1000L x 1200W 3

Tumblast 900L x 900W 1

Core Shop
Utilising our expertise for making cores of various types, we enable the best equilibrium of economy and
Paint Shop
perfection in regards to using the perfect type of core for each product with the help of our industry experts. Castings can be finished with a range of painted finishes to meet client specifications. Castings are painted
using Flow coating, Spray coating or Dipping Process which strictly adhere to C3 & C5 Painting Process.
Shell Moulding Process, Cold Box and Furan no bake process produces new cores in different sizes and Painted Castings undergo rigorous paint quality checks which further increases the casting aesthetics.
shapes.
n DFT checking by Paint Thickness Gauge
n Cold Box Shooters n Cross cut Test Meter
n Shell core Shooters n Calibration Method with Master Piece & Thickness Film
n No Bake Core Making Facilities

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 World class 40+
machining facilities State of the art
comparable to the Machining
best in the industry Stations

Integrated
MACHINE SHOP

In quest to deliver the best and satisfy our customers demand for finished Machining Facilities
components, we utilise various CNC VTLs, Horizontal Machining Centres and HBM
Milling Machines to deliberately produce finished and fine components that meet the VTL HBM Milling Machine
tolerances at its peak. We have a well-equipped machine shop which provides all
Sr No. Make Quantity Sr No. Make Quantity
forms of machining necessities to our customers.
1 Berthiez 2 1 Sporting Nissan 1
Our state of the art machining facility in largest of its kind for a foundry. The facility
2 TOS Make 4 2 TOS Make 2
is supported by well equiped standard room, metallurgical lab. Added to these are
3 Schiess Service 2
our inspection checks and testing facilities that take machining standards to level of
4 Jugenthal 1 HMC Machine
excellence. 5 Cooper 1
Sr No. Make Quantity

C.N.C. VTL 1 Makino 2

2 Doosan 2
Sr No. Make Quantity
3 Bridgeport 3
1 DEFUM 1
2 TOS Hulin 3 Milling Machine
3 Hardinge 7
Sr No. Make Quantity
4 TOS Varnsdorf 2
5 Jyoti CNC 1 1 WMW (Textorn) 3
2 Union BFKF (WMW) 1

C.N.C. Turning Center

VTL CNC-VTL HMC CNC TURNING CENTER
Sr No. Make Quantity

1 Jyoti CNC 3
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 Electric Motor Housing Castings (<1 ton)

A wide product
profile ranging from
30 Kg to 3000Kg

PRODUCTS

Electric Motor Housing Castings (>1 ton)

Pump and Valve Castings

Road Making Equipment Castings Vibro Motor Castings

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 Manufacturing End Shield Castings
pillars of our
customer’s flagship
product

PRODUCTS

Gear Box Castings

Engineering Equipment Castings

Alternator Castings Elevator Motor Castings Traction Motors & Gear Box Castings

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 Quality is the hallmark of
Mahadev Ferrocast.
We stand high in
delivering the benchmarked
quality products with tough
quality checks at different
stages of productions.

Assured
QUALITY

With 25+ years of experience in the concerned quality department, the experts look after the quality Measurement & Testing Facilities
adhering to ISO 9001:2015 standards to maintain the quality level. For ensuring the physical & dimensional
n Complete Sand testing facilities.
properties of our products, our quality control department has top notch facilities in order to equalize it.
n Optical Microscopy equipments
We have established international standards and parameters to measure quality at every stage of n Universal Testing Machine.
production from the start of Purchase of Material to the final Production process. Material testing, visual
n Brinell Hardness Testing Machine.
inspection and dimensional checkup are done at multiple stages to ensure the 100 percent accuracy rate
and efficiency. Our experts in the quality assurance department also take rigorous quality checks of the n Impact Testing Machine
finished goods before they are dispatched. For excellent physical & dimensional properties of our products, n 24 Elements Spectrometer (Iron based) for determining precise chemical composition of the metal.
our quality control department has top notch facilities to equalize it. n Hexagon Dimensional Co-ordinate Measurement Machine.
n Paint Thickness Gauge
n Scratch Test Meter

ISO 14001 OHSAS 18001

Spectrometer Microscope Universal Testing Machine Sand Testing Laboratory

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 Green
INITIATIVES

Producing
All standard 6 Million units of
Grades of Grey & Ductile green energy
Iron castings annually

Material
GRADES
Actual site photograph

Material and Grades produced: Cast Iron

n Ductile Iron Castings with strong impact Sr. No. Type Grade Related Std.
Environment is one of the most important elements of modern industries today. Unlike others, we always
properties at Low Temperatures 1 GREY IRON CLASS -1 46024 EX CL-1 adopt environment friendly initiatives and steps as the torch bearers of the society. Our core values have
n High silicon molybdenum ductile iron 2 GREY IRON CLASS-20 ASTM A-48
eco-friendliness at its heart and so does sustainable development. Mahadev Ferro cast has been the firm
n Austempered ductile iron 3 GREY IRON CLASS-25 ASTM A-48
believer of using natural energy and reducing air pollution by utilizing solar, wind and renewable energy.
4 GREY IRON CLASS-30 ASTM A-48
n Pearlitic grey iron
5 GREY IRON CLASS-35 46024 EX CL-1 With an aim to see the Green Tomorrow, we develop a culture among our customers and experts to promote
SG Iron 6 GREY IRON EN GG 20 EN 1691 environmental advantages. The installation of 2 windmills in 2014 at Lalpur Jamnagar of 1 MW each is the
7 GREY IRON EN GG 25 EN 1691
Sr. No. Type Grade Related Std. real life example of our core belief in ‘Green Tomorrow’.
8 GREY IRON EN GJL 150 EN 1561
1 S.G. IRON EN GJS 400/12 EN 1563 9 GREY IRON EN GJL 200 EN 1561 We sympathize with mother earth and believe that the environment should be least polluted by industries
2 S.G. IRON EN GJS 400/15 EN 1563 10 GREY IRON EN GJL 250 EN 1561 and factories. Later in 2018, a solar farm was built across 10 acres producing 1.5 MW of electrical energy.
3 S.G. IRON EN-GJS-400/18 EN 1563 11 GREY IRON EX.CL.3 46024 EX CL-1
4 S.G. IRON EN-GJS-400/18LT EN 1563 12 GREY IRON EXCL-1 46024 EX CL-1
5 S.G. IRON EN GJS 600/3 EN 1563 13 GREY IRON FG 150 IS 210
6 S.G. IRON EN GJS 600/7 EN 1563 14 GREY IRON FG 200 IS 210
7 S.G. IRON EN GJS 500/7 EN 1563 15 GREY IRON FG 220 IS 210
8 S.G. IRON EN GJS 600/6 EN 1563 16 GREY IRON FG 260 IS 210
9 S.G. IRON EN-GJS-700-2 EN 1563 17 GREY IRON G-3500 ASTM A-159
10 S.G. IRON 65-45-12 ASTM A536 18 GREY IRON G 2500 ASTM A-159
11 S.G. IRON 80-55-06 ASTM A536 19 GREY IRON G-3000 ASTM A-159

*We can also produce customized grade as per customer's requirement

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 70% of our
Products are Exported
Globally

Our Esteemed
CUSTOMERS

Since decades, Mahadev Ferrocast has focused on delivering the best to customers
and brands by continuously updating technology, productivity and infrastructure.
With a close to fifty years of leading outstanding name in India, we are manufacturing
pillars of our customers flagship products.

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 Mahadev Group of
Companies

Started as our Research and Development area for Moulds of our

Castings. As we saw excellent output, results and growth Feedchem inc.
was established. Feedchem is pioneer producer of refractory coatings,
No Bake Binders, allied products and engineered lustrous carbon
additives for use in metal industry.

For more information visit www.feedchem.in A customer is the most important visitor on our premises.

He is not dependent on us. We are dependent on him.

He is not an interruption on our work. He is the purpose of it.

He is not an outsider on our business. He is part of it.

We are not doing him a favour by serving him.

He is doing us a favour by giving us an opportunity to do so.

Incorporated in year 2019, Mahadev Motion Technologies is our

complete Motor Assembly unit. We assemble motor for India’s leading
~ Mahatma Gandhi
electric motor manufacturers. We can therefore offer our customers the
entire manufacturing process from coil pre-assembly, motor castings to
end-of-line testing. All under one roof as a system integrator we control
electric motor assembly and ensure top quality processes and
products.

Also as a pre assembly unit, we assemble engineering products for

Leading multinational companies globally.

For more information visit www.mahadevmotion.in

www.omegagraphics.in
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MAHADEV FERRO CAST PVT. LTD.
A: Survey No. 265/P2, Near Kothariya Solvent,
Kothariya, Gondal Road, Rajkot - 360022. (Gujarat-INDIA)
P: +91-281-2782325, +91-83477 11110
E: [email protected]
W: www.mahadevferrocast.com