Pixel-Traction-Installation-and-Adjustment-V02
Pixel-Traction-Installation-and-Adjustment-V02
Pixel-Traction-Installation-and-Adjustment-V02
Section 7 TROUBLESHOOTING
7.1 General Troubleshooting Tips 118
7.2 General Checklist 118
7.3 Fault Help Menu Navigation Example 119
7.3.1 Troubleshooting Example 119
7.4 Pixel Fault Listing Table 121
Section 8 Section intentionally left blank 176
Section 9 MAINTENANCE
9.1 Maintenance 177
9.2 Replacement Parts List 177
9.2.1 Elevator Controls PC Boards 177
9.2.2 Relays 177
9.2.3 Fuses 178
9.2.4 Modules 178
9.2.5 Semiconductors 178
NOTE: Throughout this manual you will find references to job prints
with two names, example QR7/ DPS where QR7 is the recent page
numbering, both refer to same information, The Drive Parameters
List.
DASHBOARD
• Direct-Select Keys
• Help Key
• Home Key
Above the silver Touch & Go knob – within easy reach – are six
key. The GREEN key is Home, the YELLOW key is Help and
the four GREY keys between have menu-specific functions.
Home
Install
About
Home
Adjust
Save or Cancel
Each of the three system access points includes a vivid color LCD
display, unique Touch & GoTM interface, one-button access to context-
responsive help, and intuitive direct-select keys. Instant real-time
awareness of current car operation is provided on all displays when not
otherwise in use.
Powerful yet simplified diagnostics are built into each system access
point, including the ability to intuitively view and easily reprogram
elevator “personality” parameters onsite. Review and adjust drive
parameters, access fault diagnostics and playback the operating
sequence leading to a fault notification.
• P-MP-IO Microprocessor
Main Input/Output Safety
Microprocessor
• Power Transformer
• P-MP-IO Microprocessor
Main Input/Output Safety
Microprocessor
• Direct-Select Keys
• Help Key
• Home Key
• Touch &GoTM Navigation
• P-MP Board
Dashboard Microprocessor
• Direct-Select Keys
• Help Key
• Home Key
Return to the main menu at any time by pressing the GREEN home
key.
1.4.4.5 Speed
The Pixel screen displays cab speed, just to the right of the Front door
icon. Scale can be toggled between fpm (feet per minute) and mps
(meters per second).
Once learned, virtual safety limits function in the same way that vane
and switch systems worked in the past. Safety code requires
placement of top and bottom physical limit switches, for which Pixel
provides inputs (described in the wiring Section).
This screen displays a greeting message, “Hi, I’m Pixel. What would
you like to do?” along with the following Menu options:
Note that system date/time settings and preferences are accessed from
the Home screen as well.
• About
• Car Performance
• Ride Performance
Successful installation and reliable, trouble free operation of all elevator control
equipment depends on proper assessment of the installation environment and
proper wiring methods. Completing both correctly protects equipment from
disruption by external sources.
a. Make sure the control system is placed logically, while taking into
consideration all elevator system components and non-elevator equipment
sharing the space.
b. Provide adequate working space for control system installation, wiring, and
maintenance. Elevator Controls standard equipment enclosures require
front access only. This eliminates many constraints that would otherwise
limit how equipment can be located.
c. Do not install equipment where it may create a hazard.
There are five wiring entry points provided in order to maintain proper separation
between wiring for various purposes to ensure proper system operation:
a. Power Wiring: The line power feeders and ground coming from the
elevator service disconnect.
b. Motor Wiring: Power wiring to hoist motor, brake(s) and ground.
c. Safety and Logic Wiring: All wiring to fixtures and switches, as well as
signal cross-connect cables from one car to another in a multi-car group
system.
d. Communications Cable: Communication cables run from one controller to
another in a group of two or more cars.
e. Encoder Feedback Cables: Wiring used to provide motor performance
information from the encoder to the drive for speed control.
Complete the steps in Sections 3.2 through 3.4.5 below in order to run the car
on Construction mode.
CAUTION: Power capacitors in the drive remain charged for some time
after power is removed. Use caution to prevent shock injury.
NOTE: Always review job prints to confirm correct fuse designations and
amperages, as well as to become familiar with job specific circuit
requirements.
NOTE: Ground wire size must provide equal or greater ampacity than the
incoming feeders.
Turn off the disconnect switch then replace the fuses removed previously in
Section 3.3.2 above.
Turn on the disconnect switch and confirm that the motor drive powers up. Verify
that computer power supply input and output voltages are correct based on job
prints page 2. Verify that buss voltages are 24 volts DC for terminals 6, 50, 50F,
and S24V; and 120 VAC for terminal 4A.
Confirm that the P-MP color display is on and the screen shows the Pixel
home/startup display, “Hi, I’m Pixel. What would you like to do?”
NOTE: After verifying input voltages and fuses as required per job prints, if
you are unable to correct conditions to confirm voltages and behaviors
described, call Elevator Controls technical support at 916-428-1708.
• Capture Switch
INDICATORS
• Computer Status
• Communication Status
• I/O Indicators
• High Resolution LCD
Display
NOTE: If any data does NOT agree with job prints, call Elevator Controls
Technical Support at 916-428-1708. Be prepared with your job number,
nameplate data, and job print data.
NOTE: Identify the correct Appendix section for your drive, and then mark
the first page for easy reference. If, for example, you are working with a
L1000A drive and THIS manual says, “Adjust the drive gain, Refer to
Appendix Section x1.6, it would refer to Appendix A1 Section A1.6.
NOTE: If any drive parameters do NOT agree with job prints, call Elevator
Controls Technical Support at 916-428-1708. Be prepared with your job
number, nameplate data, and job print data.
Construction mode is enabled or disabled by using the Touch & GoTM knob,
navigate to:
NOTE: Refer to job prints page 1 for the encoder wiring diagram. Care
must be taken to properly connect shield wiring as shown on job prints for
encoder to work correctly.
NOTE: Even though Pixel’s “This Job” parameters have been factory
preset it is important to verify them, when this manual instructs you to do
so, for optimum system performance.
Pixel’s microprocessor MP calculates and generates the speed pattern that is fed
to the drive to achieve optimum ride and performance. These calculations are
dependent on programmed speed parameters, current car position, and car
speed.
Verify that Pixel speed parameters match job requirement. View parameters,
using the Pixel screen, and compare settings to the speed profile table below,
navigate to:
Home
Install
Initial Settings
Speed Profile
If Ramp to Stop is set “Yes” set Pattern Delay = Drive S1-04 parameter, to 400
msec and Pixel Brake Pick Delay timer 00:00:30 seconds, adjust value to prevent
excessive rollback or taking off with brake set.
A general rule of thumb can be useful when setting speed parameters with
preliminary values. During final adjustment these values will be refined, example:
NOTE: Pixel will prevent the car from moving until the required
Construction Mode signal status is achieved.
NOTE: Construction Mode allows the car to run On Car Top or Machine
Room Inspection to a maximum speed of 50 fpm or the programmed
inspection speed, whichever is less.
NOTE: The highest priority fault is displayed on the Pixel home screen (No
Faults is the default). Lower priority faults may be revealed once the first
fault is resolved. Repeat instructions above until No Fault are displayed.
NOTE: Refer to Appendix F for Serial interface driven main brake for set-
up and adjustment instructions, then continue at step 3.4.2.2 below.
3.4.2.1 Main Brake Relay Logic interface adjustment
While attempting to run the car, adjust the main brake pick and hold voltage
outputs by adjusting power resistors for picking and holding voltages, refer to job
prints Page 2 for brake power resistors adjustment instructions.
NOTE: Brake power resistors are located inside the resistor cage on top of
the controller.
NOTE: Refer to Appendix F for Serial interface driven Auxiliary brake for
set- up and adjustment instructions then continue on step 3.4.2.3 or for
Rope Gripper to respective manufacturer installation and adjustment for
set-up and adjustment instructions then continue on step 3.4.2.3 below
While attempting to run the car, adjust Auxiliary brake pick and hold voltage
outputs by adjusting power resistors for picking and holding voltages, refer to job
prints Page 2 for brake power resistors adjustment instructions.
NOTE: Brake power resistors are located inside the resistor cage on top of
the controller.
If you are unable to run the car, review the steps in Section 3 to section 3.4.5
above, and repeat as required.
Elevator system hardware installation should be completed next, including
installation of the Cartop box, Car Operating Panel, Landa™ dual head positioning
system etc. in order to enable the car to transition from Construction Mode to
Inspection and Automatic modes of operation.
Survey the cartop and determine the best quadrant for mounting, setup and ease
of wiring to door operator(s), load weighing devices, Landa™ positioning
hardware, fans and cab accessories to the TOC box. Refer to job prints page
QR6/ TOC1 for instructions and details of TOC mechanical installation.
Install the TOC box provided. If your TOC box includes the optional pre-wired Car
Top Inspection Station, install the TOC box the light bulb and light bulb mesh
protection provided. Install the Emergency Stop push button switch.
Once the TOC box has been installed, if you did not order the pre-wired Car Top
Inspection Station, wire the job Inspection Station provided by others to the TOC
Box, referring to page QR3/ CW of the prints for wiring instructions.
NOTE: The Encoded Tape is polarized so it must be installed with the start
position at the bottom of the hoistway. To simplify installation, tape has
been coiled with the top end on the outside of the roll.
3.5.4.2 Landa™ Dual Sensor Head Installation and Wiring
The sensor heads can be mounted on any of their three sides to facilitate
encoded tape position and sensor head assemble locations. Refer to page QR5/
PS1 of the prints for installation guidelines.
Connect the Sensor heads to the TOC box using the color-coded wiring
harnesses provided. Refer to page QR5/ PS1 of the prints for wiring details.
NOTE: The Auxiliary sensor head (selector 2) is the one mounted at the
top of the Landa Dual Sensor Head bracket assembly. It connects to the
TOC JASEL connector on the TOC board. The Main sensor head (selector
1) is the one mounted at the bottom of the bracket and connects to the
TOC JMSEL connector.
3.5.4.3 Landa™ Positioning System Verification
Using the TOC access point, verify the distance between the two position sensor
heads. Navigate to:
Home
Install
Learn Functions
Virtual Limits
Learn or Back
Home
Install
Refer to page QR4/ HMW of the prints for hoistway switches requirements and
wiring guidelines. Install and wire necessary mechanical switches.
3.5.5.2 Hall Network
Refer to your Fixture manufacturer for any special installation instructions for the
EC-Ready pre-wired Hall Stations. See page QR4/ HMW of the prints for hall
station node wiring guidelines.
NOTE: CAN-driven hall station nodes require power and data wiring. Care
must be observed not to interchange data wires and power wires so
node(s) will be able to access the network and communicate.
3.5.5.2.1 Pixel RJ45 Hall Wiring Option
If the controller purchase included the optional Pixel RJ45 Hall Wiring option,
consisting of all the necessary RJ45 cables and RJ45 cable splitters to wire the
Hall network to Pixel, refer to page QR4/ HMW of prints and observe that the use
of RJ45 splitters is optional the P-Hall boards have two RJ45 female jacks that
can be used to interconnect the hall network eliminating the need of splitters and
the three feet RJ45 cables used to connect from the splitter to the hall nodes.
NOTE: The on-board P-Hall RJ45 female jacks can be used for either input
or output to connect them directly to the hall network eliminating the RJ45
splitters and the three feet cables from splitter to hall nodes.
Home
Install
Initial Settings
NOTE: Even though Pixel’s “This Job” network parameters have been
factory preset it is important to verify them or be able to re-configure to
match job requirements.
NOTE: If the door operator interface is not CAN driven set CAN Driven
Door Operator to No. if no Load Weigh Device is to be used set Load
Weigh device to None, or Discrete for dry contact interface, or CAN Based if CAN
driven.
NOTE: If top or/ and bottom inspection access operation will be required
and the job has front and rear doors openings, the top and bottom access
nodes must be configured to the door opening access operation which
locks will be bypassed while active.
Install
Learn Functions
Selecting the Car Network Landscape menu causes the Pixel MP to perform a
node search for all available CAN-driven cab nodes and display a list of nodes
found. Verify that the list confirms all expected and required cab nodes and
correct wiring or Pixel nodes switchgear as needed to obtain expected network
nodes listing.
NOTE: Press theRefresh soft key if any node switch gear has been
modified or if any node wiring has been correct to cause the Pixel MP to
perform a node search and refresh window data.
Home
Install
Learn Functions
NOTE: Press theRefresh soft key if any node switch gear has been
modified or if any node wiring has been correct to cause the Pixel MP to
perform a node search and refresh window data.
Home
Install
Learn Functions
Selecting the System Hall Network Landscape menu causes the Pixel MP to
perform a node search for all available CAN-driven system nodes and display a
list of nodes found. Verify that the list confirms all required System Hall nodes, i.e.
Hall Calls, Fire Service, Hospital Calls, Etc, refer to job prints page 9 for job
required system hall node configuration switch gear.
NOTE: Press the Refresh soft key if any node switch gear has been
modified or if any node wiring has been correct to cause the Pixel MP to
perform a node search and refresh window data.
Home
Install
Learn Functions
Selecting the Unknown Node Landscape menu causes the Pixel MP to perform a
node search for all CAN-driven nodes whose switchgear has an invalid switchgear
configuration and display a list of nodes found, this window is useful in helping to
NOTE: Press the Refresh soft key if any node switch gear has been
modified or if any node wiring has been correct to cause the Pixel MP to
perform a node search and refresh window data.
While running the car, verify that the Landa encoded tape selector heads allow
tape to pass freely with no continuous contact. Make necessary adjustments to
correct any misalignment.
NOTE: The position of the Landa sensor heads in relation to the encoded
tape must be consistently maintained throughout the entire hoistway for the
system to function reliably.
3.7 Verify Connectors Properly Seated
Verify that all connectors in the system are correctly seated. Ribbon and plug in
field wiring connectors can work loose during shipment or installation. Press firmly
on all connectors to verify seating. If this car is part of a group system, verify that
required car-to-car communications cables are installed, along with any #18 Awg.
cross connection wiring according to the page QR4/ HMW of the prints.
NOTE: Pixel must learn the virtual bottom landing door zone position first
such position will be used to normalize all other virtual positions.
NOTE: The bottom landing position does not have to be set precisely at
this time, its value will be fine-tuned during Final Adjustment Section 4, and
all other positions will be automatically adjusted to reflect change in bottom
floor normalized position.
To learn the bottom landing position, drive the car to the approximate bottom
landing location and navigate to:
Home
Install
Learn Functions
Floor Set Up
Landing Number
NOTE: Press the Cancel soft key to abort learning position and make a
new selection, or to return to the previous menu without saving.
NOTE: The Car’s Current Position value and the Door Zone Position
values change to 1.2 ft value
NOTE: The Down Normal Terminal virtual switch position, DNL, will be
defaulted to a position 2 inches below the bottom landing Door Zone
Position value, i.e. 1 ft, its position can be adjusted from 0.5 to 4 inches as
needed to match elevator performance.
Install
Learn Functions
Floor Set Up
Landing Number
NOTE: Press the Cancel soft key to abort learning position and make a
new selection, or to return to the previous menu without saving.
NOTE: To use this method, Step 3.8.1.1 Bottom Landing Setup must have
been performed.
Examples of calculations for landing position entry values, assuming 10
feet from landing to landing:
Install
Learn Functions
Floor Set Up
Landing Number
NOTE: Press the Cancel soft key to abort learning position and make a
new selection, or to return to the previous menu without saving.
NOTE: The x1 soft key can be used to adjust the magnitude/size of
rotational increments by 1, 10, 100, or 1000, back to1.
Repeat Steps above for all but bottom landing landings.
NOTE: The FLOOR SETUP window allows the manipulation of the position
indicator landing labels displayed, as well as verification of individual
landing CAN-driven network devices. This area will be explored further in
Final Adjustment Section 4 of this manual.
Home
Install
Learn Functions
Limit Switches
NOTE: Press the Cancel soft key to abort learning position and make a
new selection, or to return to the previous menu without saving.
NOTE: The Top and Bottom Terminal Markers are not currently used by
pixel logic, changing their value has no effect on the elevator behavior.
Learn by Position
On inspection mode, drive the car to the bottom access travel position.
Navigate to:
Home
Install
Learn Functions
NOTE: Press the Back soft key to abort learning position and make a
new selection, or to return to the previous menu without saving.
Repeat procedure at the top of the hoistway.
Navigate to:
Home
Install
Learn Functions
Virtual Limits
NOTE: Press the Back soft key to abort learning position and make a
new selection, or to return to the previous menu without saving.
NOTE: To use this method, Step 3.8.1 Bottom Landing Setup must have
been performed.
a. Note the positions for the Bottom and Top landing recorded on Step 3.8.1.1
and 3.8.1.2 above.
b. Determine the allowed travel distance, based on your cab size and elevator
code requirements.
c. BAT position = Bottom landing Position + allowed travel distance from b
above
d. TAL position = Top landing Position - allowed travel distance from b above
Navigate to:
Install
Learn Functions
Virtual Limits
NOTE: Press the Cancel soft key to abort learning position and make a
new selection, or to return to the previous menu without saving.
Pixel must “learn” the position where the counterweight meets the elevator cab to
determine direction of movement away from the counterweight in the event of
earthquake detection. All do position can be entered by value it is recommended
to be learned by actually driving the car to the position where the top of the
elevator cab meets the bottom of the counterweight as described below:
Learn by Position
On inspection mode, drive the car to the position where the top of the elevator cab
meets the bottom of the counterweight position, navigate to:
Home
Install
Learn Functions
Mid-Hoistway
NOTE: Press the Back soft key to abort learning position and make a
new selection, or to return to the previous menu without saving.
Install
File Transfer
NOTE: Through this procedure Pixel will prompt you to wait while the
system enters and exits file transfer mode operation. Do not press any
keys during a wait timeout to prevent file transfer corruptions. Wait for
Pixel to confirm that it is ready to receive dashboard command.
Home
Install
Construction Mode
Disable or Cancel
Make sure all hoistway and car doors for this elevator are closed and locked.
Run the car the entire length of the hoistway on inspection, while riding the cartop,
to be sure that the hoistway is completely clear of obstructions. View the cartop
system access point to confirm that the positioning system tape and sensor head
continuously track car position. Navigate to:
Home
Install
Switch from inspection to normal operation. The car should travel to the closest
landing.
The car will be ready to respond to car call demand as soon as the READY and
AT FLOOR indicators are lit and the RE-LEVEL indicator is off. This confirms that
the car has completed leveling at a landing. If any door opening device is active –
Door Open Button, DOB, Safety Edge, SE, Photo Eye Sensor PHE, Door Lock,
Door Closed, Car Gate not closed – the car will be prevented from responding to
car call demand.
Home
Troubleshoot
Flags
Door Flags
Correct wiring or repair any device necessary to eliminate the active input that is
preventing car movement.
Acceleration Deceleration
LEVELING
SPEED
Initial
LEVELING
Jerk
DECEL TIME
TIME
4.4.12 Deceleration
Brief Description: Deceleration parameter defines the rate at
which the car reaches leveling speed. The
higher the deceleration value, the sharper the
rate.
Adjust
Car Performance
Timers
Traction Timers
NOTE: Make sure that the value entered for Releveling Offset parameter is
less than the Dead Zone Parameter value dived by 2 to prevent leveling
zones overlaps during releveling operation.
NOTE: Pixel jobs provided with the L1000A drive unit set drive parameter
H2-01 to 50 regardless of the setting of L1000A Reg. Release parameter
settings. If setting L1000A Reg. Release to Yes will require a setting of P1-
04 =20, if set to No will require a setting of P1-04 =4B.
NOTE: Lower parameter value if the motor drive unit is unable to follow the
deceleration speed pattern without the generating a fault during an
emergency slowdown. Consult with Elevator Controls technical support if
value needs to be set below 1.30.
Home
Adjust
Car Performance
Traction Options
BPI Fault Threshold ; # of runs allowed before latching BPI fault, default
to 3, for detection on the first occurrence set to 1.
Home
Install
Initial Settings
Alternate Spd Profile ; Set to enable/ Disable the Alternate Spd Profile
functionality with following configurations:
a. Disabled = No Alternate Speed Profile functionality
b. L.W. Comm Loss = Enabled by the loss of communications with the
load weighing device.
c. ASP Input = Enabled by an input, requires P-MP IO mapping for input.
d. EPI = Enabled while running under emergency power operation
e. CTF = Enabled while car to floor mode of operation is active
f. ASP + EPI = Either or both c and d above enable operation
g. ASP + CTF = Either or both c and e above enable operation
h. ASP + EPI + CTF= Either c, d , e or all three above will enable
operation
Ride Performance
And to:
Adjust
Ride Performance
NOTE: After the speed pattern is adjusted as well as possible from the
machine room, the adjuster should ride the car. The speed pattern
parameters are accessible from the COP access point. There is simply no
substitute for adjusting while riding the car.
Enable ETS Bypass to prevent SP1 and SP2 safety processors from triggering
Slowdown Terminal Overspeed faults, navigate to:
Home
Install
Learn Functions
ETS Learn
ETS Learn Up
Yes
NOTE: Press the Cancel soft key to abort and make a new selection, or
to return to the previous menu without saving.
Remove the car from Machine Insp. observe for TEST mode and No Faults
display indication. Press the HELP push button for guidance in resolving any
reported fault condition, and section 4.7.2 below to reset Non-TEST Mode of
operation. The car should re-level up to the floor.
NOTE: The car will attempt to re-level into floor position once Inspection
Mode of operation switches to TEST Mode.
NOTE: At this point Pixel’s screen should display TEST Mode, doors
closed, and No Fault in order for the car to run in TEST Mode.
a. Up and Down from xxx to yyy, where xxx and yyy represent the
landing numbers where the car will run to and from.
b. Circle xx floors around landing yyy, where xx represent the number of
floors above and below the landing yyy where the car will run to and
from.
c. xx floors to runs Up and Down, where xx represent the number of
floors to runs, one, two, etc.. floor runs up or down until the end of
hoistway in the direction of travel before proceeding with the same
pattern in the opposite direction.
d. Run to floor xxx, where xxx represents the destination landing.
Auto Call Stop Dwell Timer, from 00 to 99 seconds, represents the timeout to be
allowed between each run for entries a, b, and c above.
To access the Auto Call Simulation menu, navigate to:
Home
Adjust
Ride Performance
Press the Enable soft key, to enable and start auto call simulation.
Place the CAPTURE switch to CAPTURE, to prevent the car from participating in
any hall system dispatching, remove the car from TEST MODE, to place it in
Independent Service Mode and be able to run it from within the car while enabling
door operation.
4.7.5 Adjust Floor Levels
To prevent SP1 and SP2 safety processors from triggering Unintended
Movement Fault latching fault, while adjusting floor levels, place the CAPTURE
switch on the P-PM board to CAPTURE, Independent Service Mode of operation
inside the cab, and enable Unintended Movement Bypass navigating to:
Home
Install
Unintended Movement
Yes
NOTE: Press the Cancel soft key to abort and make a new selection, or
to return to the previous menu without saving.
Home
Install
Learn Functions
Floor Setup
Landing Number
Press the Save soft key, to save modified position or the Cancel soft key to
reset to back value to last stored position.
NOTE: As soon as the Save soft key is press the car will re-level into the
saved floor level position.
NOTE: The PI Label can also be modified while performing the floor level
task from within this menu by Selecting PI Label menu entry and
manipulating its contents to match those on the COP landing push buttons.
NOTE: The Hall Call and Hall Gong nodes operation can also be verified
from within this menu by Selecting Verify Floor Hall Nodes menu entry.
Refer to appendix “C” at the end of this manual for Load Weighing Device
Calibration and Pre-Torque operation Setup
NOTE: For controller equipped with Serial Brake(s) control feature refer to
Appendix F section F4 “Brake Fine Tuning Adjustment” for guidance in
improving brake(s) performance to contribute in improving takeoff and stop
ride comfort.
4.7.6.3 Decreasing Brake-to-Brake Time
a. Increase Acceleration “Acceleration to speed”.
NOTE: When you do this, you will probably have to increase Initial Jerk
“Soft Start” and Rollover Jerk “Round up to speed.” The jerk values should
be larger than or equal to the Acceleration value. Example: if Acceleration
is set to 100 FPM/s, Initial Jerk and Rollover Jerk should be set between
100 FPM/s/s and 200 FPM/s/s.
b. Increase Initial Jerk “Soft Start” and Rollover Jerk “Round up to speed”.
NOTE: Both parameters should be changed whenever “Acceleration to
speed” is changed significantly. For quick brake-to-brake times, use 1.4 to
2 times the Acceleration value. Higher jerk values cause the pattern to
reach contract speed faster.
NOTE: SLDN End Marker should normally be greater than 6”. A good
working range is 8” to 12”.
e. Pre-Start functionality
To improve elevator floor-to-floor performance the Pre-Start option, EPS, can be
used to minimize the hoist motor preconditioning delays associated with the start
of a run. The EPS begins the hoist motor preconditioning prior of the doors being
in the fully close-locked position upon activation of the Door Position Monitoring
cam (DPM input) usually set to activate about 6” from the doors fully close-locked
position. The EPS process is comprised of the following major phases, each with
a set of conditions that allows that phase to commence:
The initiation of the EPS function is initiated when there is a demand to move the
elevator to another floor, it has completed demand at its current floor (i.e., no
further reason to open or hold open the doors), and it is in a state that indicates
that departure is imminent.
The “departure is imminent” is defined as the time when the motor control start
sequence shall begin as controlled by the Pre-Start configuration parameters
found navigating to:
Home
Adjust
Ride Performance
Elevator Pre-Start
NOTE: If PS Door Close Timeout is set to 0, the system will not start the PS
sequence until after the doors are closed and locked.
NOTE: The brake sequence will only be allowed after the drive provides
Pixel with Regulation Release status active, indicating that the drive has
control of the motor regardless of how the “PS Brake Pick” option described
above is set, and the brake sequence will always be allowed to start if the
car gate and door lock contacts are all closed.
PS Timeout ; Default setting = 8 Seconds
PS Timeout once expired will abort the Pre-Start sequence if unable to
complete the PS process to prevent from keeping the elevator locked in
Pre-Start condition.
NOTE: Some motors cannot follow high jerk values. The resulting
overshoot can cause bumps during the ride.
d. Decrease Rollover Jerk “Round down to decel”.
NOTE: At this point the car should be performing as expected and required
by the job installation. Steps below will need to be re-done if speed
parameters are modified.
Home
Adjust
Ride Performance
Speed Profile
Press the Save soft key, to save values entered or the Cancel soft key to reset
values to last stored position.
NOTE: Take the car to a terminal landing placing a car call, the car must
be at a terminal landing for Pixel to enable ETS Learn operation.
Home
Install
Learned Functions
ETS Learn
NOTE: As the car will need to perform one run up and one run down
through the entire length of the hoistway to perform this task.
NOTE: The learned terminal landings speed profiles will must be
transferred to SP1 and SP2 safety microprocessors follow displayed
instructions to perform transfer or the car will not be allowed to run
automatic modes of operation.
Reset ETS Bypass option and verify that the car can run the entire length of the
hoistway runs without triggering a Slowdown Overspeed fault. Refer to section
4.7.1 above to access and reset ETS bypass option.
Install
File Transfer
NOTE: Through this procedure Pixel will prompt you to wait while the
system enters and exits file transfer mode operation. Do not press any
keys during a wait timeout to prevent file transfer corruptions. Wait for
Pixel to confirm that it is ready to receive dashboard command.
The Landa™ Positioning System provides actual car position “on demand”
(absolute position is read from the Landa™ Encoded Tape) and car speed is
calculated based upon change in car position over a time interval.
The SP1 and SP2 safety processors individually read the Landa™ Positioning
System at a rate of approximately once every 10 milliseconds for current car
position.
The Landa™ Positioning System includes dual sensor heads. These redundant
heads continuously read encoded tape and position information from each which
is compared against the other for validation (“Main Tape Position” and “Auxiliary
Tape Position”). A free-running timer is used to provide an accurate measure of
the time between position samples, which is used to calculate car speed as
follows:
Cab speed = ∆position ÷ ∆time, where
∆position = (previous cab position) – (current cab position)
∆time = (previous cab position time) – (current cab position time)
The learn process once performed and verified during elevator installation will be
transferred and permanently stored by the three microprocessors that make up
the Pixel controller’s main processing unit (MP, SP1, SP2). The learn process
must be accomplished and transferred before the car can be run on any
passenger automatic mode of operation (otherwise the car is only allowed to run
on Machine Room Test operation).
NOTE: Leveling Trip Speed does not monitor the target programmed final
leveling speed. Speeds at which the cab approaches the landing zone are
normally faster than the programmed final leveling speed.
NOTE: Confirm that Pixel’s main screen displays contract speed and speed
performance correctly before proceeding with final speed monitor
adjustments. Refer to the Drive Appendix Section x1.5 to synchronize
commanded and measured speed values.
Home
Install
Speed Profile
OR
OR
NOTE: Leveling Trip Speed does not monitor the target programmed final
leveling speed. Speeds at which the cab approaches the landing zone are
normally faster than the programmed final leveling speed.
OR
NOTE: Earthquake Trip Speed does not need to be set if car does not
include Earthquake operation. Simply leave at the 132 ft/min default factory
setting.
OR
Set Terminal’s % Trip Speed parameter to 10% then run the car from the top
to the bottom landing, increment % value as needed to prevent car from
tripping Slowdown Overspeed Fault while adjusting drive response to have the
car follow the commanded speed, refer to Drive Appendix section x1.6 Motor
Control for guidance.
Run the car to confirm that revised settings do not cause a speed monitoring fault.
Verify that speed Commanded vs. Measured is working properly by using the
Drive Performance Data submenu which can be accessed by navigating to:
Home
Troubleshoot
Drive
If Speed Monitoring Trips are occurring as the car runs, adjust the corresponding
trip speed value. Refer to Drive Appendix Section x1.6 Motor Control to increase
drive response as required. Also see Section 4.7.5 above for how to prevent car
commanded vs. measured speed overshoots.
CAUTION: Perform each test procedure below only after the elevator
system has been adjusted and verified to comply with job performance
requirements and transfer of final safety configuration data from the MP to
the SP1 and SP2 processors has been performed.
Install
Code Compliance
Overspeed Tests
Press the Back soft key to abort test or Page Up to enter test.
e. Once ready to perform test Press the Page Up soft key, to enter
Ascending Car Overspeed test mode.
f. The LCD will display instructions prior to Ascending Car Overspeed test,
follow directions on the Screen to enable Pixel to lift the main brake without
commanding the motor drive unit, and observe the car to travel by gravity
in the up direction until the electrical contact from the governor activates
deploying the emergency brakes to stop the car.
NOTE: The main brake will remain lifted for as long as the Enable and Up
Machine Room Inspection push button are held push in, allowing
verification of auxiliary brake capacity to stop the car upon failure of main
brake.
g. Cycle power on control unit and verify Governor Latching Fault remains
after power cycle.
h. Reset the drive Run Enable to Brake in the motor control in the drive unit.
i. Press the System Fault Reset push button to clear Governor Latching
Fault.
j. Set Machine Room Inspection switch to Normal and observe Pixel
repositioning the cab to its closest landing zone.
k. Set CAPTURE, TEST switches to OFF position to return car to service.
Install
Car Buffer
Press the Save soft key to Save ETS Bypass Option selection or Cancel to
abort test.
Press the Run Test soft key to start the Car Buffer test run or the Back soft
key to abort test run.
CAUTION: Once the Run Test soft key has been pressed, the car will
accelerate to contract speed in the down direction until the car strikes the
car buffer. Once the car strikes the car buffer, and drive sheave slips under
the cables, flip the controller inspection switch to the INSP position to stop
the hoist motor from continuing to drive the car into the buffer.
Install
Counterweight Buffer
ETS Buffer Strike Speed ; Set to buffer rated or desired strike speed
Press the Save soft key to Save ETS Bypass Option selection or Cancel to
abort test.
Press the Run Test soft key to start the Counterweight Buffer test run or the
Back soft key to abort test run.
CAUTION: Once the Run Test soft key has been pressed, the car will
accelerate to contract speed in the up direction until the car strikes the
counterweight buffer. Once the car strikes the counterweight buffer, and
drive sheave slips under the cables, flip the controller inspection switch to
the INSP position to stop the hoist motor from continuing to drive the car
into the buffer.
Install
Press the Run Test soft key to start the Car Safeties Overspeed test run or
the Back soft key to abort test run.
CAUTION: Once the Run Test soft key has been pressed, the car will
accelerate to 140% of contract speed in the down direction until the car
safeties set. Once the car safeties set, flip the controller inspection switch
to the INSP position.
j. Refer to Drive section xx.7 “Overspeed Using the Drive to Drive the Hoist
Motor” to return drive parameter settings to limit motor to contract speed.
k. Turn off main power to the controller.
l. Remove jumper placed in item e above.
m. Inspect the mechanical condition of the cab, traction cables, etc. to ensure
the car can be returned to service.
n. Follow car safeties manufacturer instructions to reset the car safeties.
o. Turn on main power to the controller.
p. Toggle the CONTROLLER INSPECTION switch to NORMAL which will
enable the car to re-level into the closest landing.
q. Toggle the TEST switch to off. And remove load from the car.
Install
Press the Run Test soft key to start the Counterweight Safeties Overspeed
test run or the Back soft key to abort test run.
CAUTION: Once the Run Test soft key has been pressed, the car will
accelerate to 140% of contract speed in the down direction until the car
safeties set. Once the car safeties set, flip the controller inspection switch
to the INSP position.
i. Refer to Drive section xx.7 “Overspeed Using the Drive to Drive the Hoist
Motor” to return drive parameter settings to limit motor to contract speed.
j. Turn off main power to the controller.
k. Remove jumper placed in item e above.
Install
Press the Run Test soft key to start the Emergency Terminal Stop test run or
the Back soft key to abort test run.
CAUTION: Once the Run Test soft key has been pressed, the car will
accelerate to contract speed in the down direction and run past the
Slowdown Position.
Install
CAUTION: Once the Run Test soft key has been pressed, the car will
accelerate to contract speed in the up direction and run past the Slowdown
Position.
Install
Press the Run Test soft key to start the NTS Slowdown Test run or the
Back soft key to abort test run.
CAUTION: Once the Run Test soft key has been pressed, the car will
accelerate to contract speed in the down direction and run past the
Slowdown Position.
f. Press the System Fault Reset key to clear the fault and enable the car.
Up Direction:
g. Set CAPTURE switch, located on the MP board, to CAPTURE which will
prevent the car from servicing Hall Calls.
h. Drive the car to the bottom landing by entering a Car Call.
i. Set TEST switch, located on the MP board, to TEST which will enable Test
Mode operation and disable door operation.
Install
Press the Run Test soft key to start the NTS Slowdown Test run or the
Back soft key to abort test run.
CAUTION: Once the Run Test soft key has been pressed, the car will
accelerate to contract speed in the up direction and run past the Slowdown
Position.
k. Observe that the Display shows an NTS Slowdown Speed Trip latching
fault, and that the car comes level to the top landing.
l. Press the System Fault Reset key to clear the fault and enable the car
Overspeed Tests
Inspection Overspeed
Press the Run Test soft key to enable – for the next inspection run only –to
detect Inspection Overspeed condition using the Test Trip Speed parameter or
the Back soft key to abort test run.
e. Use the Machine Room Inspection switchgear, located on the MP board, to
run the car up or down.
m. Observe that the Display shows an Inspection Overspeed Trip latching
fault, and that the car comes to a halt.
f. Verify the car will not accept a command to run while the latched fault is
present.
g. Press the System Fault Reset key to clear the fault and enable the enable
the car to accept a command to move.
h. Toggle the MACHINE ROOM Inspection switch to NORMAL which will
enable the car to re-level into the closest landing.
i. Set the TEST and CAPTURE switches to off, which will enable the car to
service hall calls and return to Automatic Mode operation.
NOTE: Leveling Trip Speed does not monitor the target final programmed
leveling speed. Pixel’s car landing zone approach is normally greater than
the final programmed leveling speed code permits speeds of up to 150
ft/min within the leveling zone.
Install
Overspeed Tests
Leveling Overspeed
d. Observe that the Fault Display entry for the safety processors shows a
Leveling Overspeed latching fault as the car slows down into the target
landing’s door zone, and that the car comes to a halt.
e. Verify the car will not accept a command to run while the latched fault is
present.
f. Press the System Fault Reset key to clear the fault and enable the enable
the car to accept a command to move.
g. Verify that the car re-levels into the closest landing
h. Set place the TEST and CAPTURE switches to off, which will enable the
car to accept hall calls and return to Automatic Mode operation.
NOTE: Car must be provided with earthquake mode operation, if not skip
test.
Install
Overspeed Tests
Earthquake Speed
Press the Run Test soft key to enable – for the next earthquake automatic run
only to detect Earthquake Overspeed condition using the Tripping Speed
parameter or the Back soft key to abort test run.
g. Observe the display Fault entry for the safety processors to declare a
latching Earthquake Overspeed fault, and the car come to a halt.
h. Verify the car will not be commanded to run while the latched fault is
present.
i. Press the System Fault Reset push button to clear fault and observe the
car to re-level to its closest landing.
j. Press the Earthquake Reset push button, located in the MP board, to reset
Earthquake Mode.
Install
Overspeed Tests
Contract Overspeed
Press the Run Test soft key to enable – for the next automatic run only to
detect Contract Overspeed condition using the Tripping Speed parameter or
the Back soft key to abort test run.
e. Observe the display Fault entry for the safety processors to declare a
latching Contract Overspeed fault and the car come to a halt.
f. Verify the car will not be commanded to run while the latched fault is
present.
g. Press the System Fault Reset push button to clear fault and observe the
car to re-level to its closest landing
h. Set the TEST and CAPTURE switches to off, which will enable the car to
accept hall calls and return to Automatic Mode operation.
i.
NOTE: A variable speed drill motor is a good method for spinning the
governor. Refer to Governor manufacturer instructions for tripping speed
calibration as needed.
c. Once the Governor trips verify that the following occurs:
• Pixel screen displays Governor Latching Fault
b. Run the car down past the bottom landing. The car should stop when the
Down Normal Stopping position is reached.
c. Verify that the Pixel screen displays Down Terminal Switch Open.
d. Run the car up. The car should move in the up direction.
e. Return Machine Room Inspection switch, on the MP board, to NORMAL.
Up Direction:
a. Set Machine Room Inspection switch, located on the MP board, to INSP.
b. Run the car up past the top landing. The car should stop when the Up
Normal Stopping position is reached.
Down Direction:
a. Position the car at the bottom landing.
b. Set CAPTURE switch, located on the MP board, to CAPTURE which will
prevent the car from servicing Hall Calls.
c. Set TEST switch, located on the MP board, to TEST which will enable Test
Mode operation and disable door operation.
d. Set Machine Room Inspection switch, located on the MP board, to INSP.
Home
Install
Construction Mode
Enable or Cancel
f. Run the car down in Machine Room Inspection, past the bottom landing.
The car should stop when the Final Stopping device (FTSD) contact is
opened.
g. Attempt to run the car. It should not move in either direction.
h. Verify that the Safety String is open by measuring 0 volts between terminal
3 and the SAFC and SAFH terminals with a voltmeter.
i. Verify that the Pixel screen displays Hoistway Safety String Open.
j. Turn main power to controller off.
k. Place jumper between controller terminals 4A to SAFC and 4A to SAFH.
l. Turn main power to controller on.
e. Set the car to Construction mode using the Touch& GoTM knob to navigate:
Home
Install
Construction Mode
Enable or Cancel
f. Run the car up in Machine Room Inspection, past the top landing. The car
should stop when the Final Stopping device (FTSD) contact is opened.
g. Attempt to run the car. It should not move in either direction.
h. Verify that the Safety String is open by measuring 0 volts between terminal
3 and the SAFC and SAFH terminals with a voltmeter.
i. Verify that the Pixel screen displays Hoistway Safety String Open.
j. Turn main power to controller off.
NOTE: The following tests verify that Pixel can safely position the cab using
either of the two independent sensor heads that comprise the Landa™
positioning system.
The Pixel control uses a dual head positioning system – Landa™– incorporating a
positional encoded tape that runs the entire length of the hoistway. This system
enables each either sensor head to provide absolute position information
independent of the other. Refer to page 6 of the prints for Landa™ interface
circuits.
The Main Positioning head communicates its absolute position to the main
processor via dedicated RS485 serial port while the Auxiliary Positioning head
communicates its absolute position to the main processor via CAN.
The Landa™ positioning system verifies absolute cab position to 0.032” (0.8mm)
accuracy throughout the entire length of the hoistway.
The Pixel computer network, MPU, will “learn” and then build a positional image of
the entire hoistway including:
The learn process – once performed and verified during elevator installation – will
be transferred and permanently stored by the three microprocessors that make up
the Pixel controller’s main processing unit (MP, SP1, SP2). The learn process
must be accomplished and transferred before the car can be run on any
passenger automatic mode of operation.
NOTE: Pixel always “knows” the car position by reading it from the encoded
tape and validating it through comparison to the learned/stored positional
image.
NOTE: Test confirms that Pixel correctly detects a motor contactor failure to
open. Pixel checks for a stuck contact at the end of every run before
allowing the next run. Refer to page 1and 4 of prints.
d. Manually press and hold the AA contactor movable and verify that the Pixel
screen displays AA Relay Fault. Then release and confirm that the fault
condition has been cleared (screen displays No Faults).
e. While holding AA contactor movable, use Controller Inspection to
command the car Up or Down.
f. Verify that the car will not accept a run command while the fault is present.
g. Release the AA contactor movable and confirm that the Pixel screen
displays No Faults.
h. Return the Controller Inspection, TEST and CAPTURE switches to their off
positions, which will enable the car to return to Automatic Mode of
operation and serve call demand
i. Place Machine Room Inspection switch to NORMAL.
d. Manually press and hold the P relay movable and verify that the Pixel
screen displays P Relay Fault. Then release and observe that the fault
condition has been cleared (screen displays No Faults).
e. While holding P relay movable, use Machine Room Inspection to command
the car Up or Down.
f. Verify that the car will not accept a run command while the fault is present.
g. Release the P contactor actuator and confirm that the Pixel screen displays
No Faults.
h. Return the Controller Inspection, TEST and CAPTURE switches to their off
positions, which will enable the car to return to Automatic Mode of
operation and serve call demand.
i. Place Machine Room Inspection switch to NORMAL.
NOTE: This test verifies that Pixel will only allow the car to operate in
NOTE: Referring to page MP of job prints, observe that both Hoistway and
Car Door Bypass switches are being monitored on the Normally Open and
The Normally Closed sides of their respective contacts. If the input state of
SP1 and SP2 are not opposite, a Car Door Bypass System Fault or
Hoistway Door Bypass System Fault will be displayed on the Pixel
screen and the car will be prevented from moving.
NOTE: Test verifies that Pixel will detect jumpers placed on the door safety
string and prevent doors from closing and any car movement. Refer to page
4 of the prints for job required door safety string inputs.
a. Place the car on Independent Service and run the car to the bottom
landing. Car will automatically open the doors.
b. Place a jumper from 4A to CGF. Confirm that the Pixel screen displays
Door Lock System Fault.
c. Verify that the car will not respond to a car call demand.
d. Remove jumper from 4A to CGF. Confirm that the Pixel screen displays No
Faults.
e. Place a jumper from 4A to DLAB. Confirm that the Pixel screen with
displays Door Lock System Fault.
f. Verify that the car will not respond to a car call demand.
g. Remove jumper from 4A to DLAB. Confirm that the Pixel screen displays
No Faults.
NOTE: Repeat for rear doors if car has front and rear door operation. Use
DCLR and DOLR in place of DOLF and DCLF to perform steps above.
Install
Unintended Movement
No
Install
Code Compliance
Unintended Movement
d. Once ready to perform test Press the Page Up soft key, to enter UIM test
mode.
e. The LCD will display instructions and current distance information prior to
UIM test, follow directions on the Screen to enable Pixel to lift the main
brake without commanding the motor drive unit and observe the car to
travel by gravity out of the door zone area triggering an Unintended
Movement latching Fault deploying the emergency brakes to stop the car.
NOTE: The main brake will remain lifted for as long as the Enable and Up
Machine Room Inspection push button are held push in, allowing
verification of auxiliary brake capacity to stop the car upon failure of main
brake.
f. Verify on Pixel Screen that the Distance Moved by the car is less than or
equal to 48 inches, if Distance Moved is more than 48 inches, auxiliary
brake adjustment must be performed to comply with the code maximum
stooping distance allowed for Unintended Movement, please refer to the
auxiliary brake manufacturer for instructions on brake adjustment, and
repeat UIM test.
b. Short terminal SAFH to ground. Verify that fuse F4A blows, and the Pixel
screen displays Safety String Open Fault.
c. Turn main power to controller off.
d. Replace fuse F4A.
e. Turn main power to controller on.
f. Confirm that the Pixel screen displays No Faults.
g. Remove the car from Machine Room Inspection.
Install
Traction Lost
NOTE: The display shows the programmed Traction Lost Time Out
corresponding to the time Pixel will wait before declaring Traction Loss fault,
and the Traction Lost Trip Percentage corresponding to the percentage of
speed the car will be allowed to run below commanded speed to trigger
timeout and traction loss fault.
e. Once Traction Loss fault is declared, cycle controller power to verify the fault
will remain latched through power outages.
f. To clear fault press the System Fault Reset.
g. Set CAPTURE and TEST switches to OFF position to release car back to
Automatic.
NOTE: Refer to Section 7.4, Pixel Fault Listing Table, for a complete list of
Help Menu fault entries with expanded Possible Causes/ Solutions.
NOTE: Every fault Pixel declares follows the same display and HELP menu
format.
a. Verify the SAFC input LED, located on the P-I/O, board is not illuminated;
indicating that SAFC input voltage is missing.
b. Open the job prints, page 3, as indicated by the HELP menu.
e. Verify that the COP Fire Panel Stop Switch is closed, and power between
terminals 3 to 20B is approximately 120 VAC inside the COP. For example
purposes the Fire Panel Stop Switch is closed and the voltage measured is
within range.
f. Access the top of the car and place the car on Cartop Inspection mode.
g. Verify that the power between terminals 3 and 20B at the TOC terminal
strip is approximately 120 VAC. For example, purposes the voltage
measured is within range.
h. Determine which device is open between terminals 20B and SAFC in the
TOC terminal strip. Correct as required.
j. Verify voltage at the controller traveler terminal strip SAFC and SAFC LED
is illuminated on the P-I/O board.
k. Press HOME to return to Pixel main menu and verify fault has cleared.
NOTE: Some faults are latching and require that the RESET System
Fault Reset button be pressed to clear fault after it is no longer present.
Refer to Table 7.3.1 below for a list of latching faults requiring manual
reset.
NOTE: Events for Serial Brake(s) interface are listed as part of Appendix F
section F5 under Serial Brake Event Listing Table.
NOTE: Under the Event Message column, the message description portion
in ( ) parenthesis is for Pixel software versions 3.0.3.xx and prior.
NOTE: Under the Event Message column, the message description portion
in { } curly brackets is used to provide an explanation about the XX portion
of the event message and will not be displayed as part of the event
message
AND
{FOFF = 0
• Verify wiring of the Fire Ph1 Switch; refer
The Fire Ph1 Switch has none RES = 0
Discrete Fire Ph1 to Page 5b or 5Zb of the prints, Navigate to
of is inputs active, must have FON = 0
Switch Troubleshoot→Flags→Emergency Service
at least one input active to be OR
Flags and verify only one of the Fire Ph1
on a valid state, refer to page 9 FON = 1
(Fire Ph1 Switch) Switch inputs is active.
of the prints RES = 1
OR
FON = 1
FOFF = 1
OR
RES = 1
FOFF = 1}
FCS = 0
F2OFF = 0 • Verify the wiring of the Fire Ph2 Switch
FDHD = 0 and the P-COP Configuration switch
The Fire Ph2 Switch has none OR settings. Refer to Page. 8 of the prints.
of is inputs active, must have FCS = 1 • Navigate to Troubleshoot→
one input active to be on a F2OFF = 1 Flags→Emergency Service Flags and
Fire Phase 2 switch
valid state, or has more than OR verify only one of the Fire Ph2 Switch
one active at the same time, FCS = 1 inputs is active.
refer to page 8 of the prints FDHD = 1 Note: Navigation to screen above is
OR available through the P-COP on board
F2OFF = 1 diagnostics also.
FDHD = 1
• Try a Computer Reset and verify that the
fault cleared.
• If the fault persists after the Computer
Data integrity error has been
Reset, perform anew Floor Setup
Floor DZ Pos. detected with one or more of
Procedure, refer to section 3.8 of controller
Corrupted the learned Per Floor Door
manual
Zone Positions.
• If error persists, replace the P-MP Board.
and perform a new Floor Setup Procedure,
refer to section 3.8 of controller manual
AND
• DLKF or CGF dropped momentarily
CGF= 0 during takeoff. Navigate to
DLKF = 1 Troubleshoot→Event Logs→Event
Front Door
OR Playback→Standard DDR Event Log and
Bounced At Floor
The Front door bounced open CGF= 1 review the door flags for this fault to
XX
while the car was taking off DLKF = 0 confirm which of the door signals dropped
from a floor on an automatic OR during take off
XX = Landing
run CGF= 0 • At the floor number displayed in the fault,
number
DLKF=0 verify the door closing adjustments prevent
any door bouncing from a slammed closing
*DLKF flag comprises • Verify that doors don’t roll back or relax
the Status of All the open on takeoff.
Front Door Locks and
Front Door Close
Contacts when the door
option is configured to
Freight or Manual door.
AND
CGF = 0
• DLKF or CGF dropped momentarily while
DLKF = 1
traveling on high-speed. Navigate to
OR
Front Door Clipped Troubleshoot→Event Logs→Event
CGF = 1
At Floor XX The front car gate or one of Playback→Standard DDR Event Log and
DLKF = 0
the interlocks clipped, while review the door flags for this fault to
OR
XX = Landing the car was travelling in high confirm which of the door signals dropped
CGF = 0
number speed during the run
DLKF=0
• At the floor number displayed in the fault,
verify door clearances as the car travels
*DLKF flag comprises
through the hoistway.
the Status of All the
front Door Locks and
front Door Close
Contacts when the door
option is configured to
Freight or Manual door
• DOLF and DCLF are both low in memory
– Verify the current position of the doors/
verify the status of the door limits on the
The front door open limit and door operator.
door closed limit are both low
• If the door operator limits are in the correct
at the same time.
state – Verify that the door limit signals are
reflected correctly on the P-TOC board
Front Door limits valid states:
terminals DOLF and DCLF.
Door Fully Open
• If the door limits are not displayed correctly
Front Door Limit DOLF = 0, DCLF = 1 DOLF = 0
on the TOC Board – Correct/verify the door
Switches DCLF = 0
limit wiring/ setup.
Door Fully Closed
DOLF = 1, DCLF = 0 • If the DOLF and DCLR signals seem
correct on the P-TOC board – Verify that
Door Partially Close-Open they match in memory. Navigate to
DOLF = 1, DCLF = 1 Troubleshoot→Flags→Door Flags
• If the door limits status on the TOC and
their status in memory does not match –
Then the DOLF/ DCLF inputs could be
damaged. Replace the P-TOC Board
• The car gate or the door lock didn’t open –
Verify status of DOLF, DLKF & CGF.
DOLF = 0
Navigate to Troubleshoot→Flags→Door
The front door open limit is CGF = 1
Flags and Figure out which flag is in the
open; indicating that the doors DLKF = 0
wrong state.
Front Door Locks are fully open, but either or OR
• Verify that the door contacts are open by
Fault both the front car gate or front DOLF = 0
ensuring that there is no voltage on CGF or
hoistway door locks are still CGF = 0
the door lock contact for that floor Refer to
closed. DLKF = 1
Page4 of the prints
• If there is no voltage but it stays high in
memory – Replace the P-MPIO Board.
AND
• DLKR or CGR dropped momentarily
CGR= 0 during takeoff. Navigate to
DLKR = 1 Troubleshoot→Event Logs→Event
Rear Door
OR Playback→Standard DDR Event Log and
Bounced At Floor
The rear door bounced open CGR = 1 review the door flags for this fault to
XX
while the car was taking off DLKR = 0 confirm which of the door signals dropped
from a floor on an automatic OR during take off
{XX = Landing
run CGR = 0 • At the floor number displayed in the fault,
number}
DLKR=0 verify the door closing adjustments prevent
any door bouncing from a slammed closing
*DLKR flag comprises • Verify that doors don’t roll back or relax
the Status of All the open on takeoff.
Rear Door Locks and
Rear Door Close
Contacts when the door
option is configured to
Freight or Manual door.
AND
CGR = 0
• DLKR or CGR dropped momentarily while
DLKR = 1
traveling on high-speed. Navigate to
OR
Rear Door Clipped Troubleshoot→Event Logs→Event
CGR = 1
At Floor XX The rear car gate or one of the Playback→Standard DDR Event Log and
DLKR = 0
interlocks clipped, while the review the door flags for this fault to
OR
{XX = Landing car was travelling in high confirm which of the door signals dropped
CGR = 0
number} speed during the run
DLKR=0
• At the floor number displayed in the fault,
verify door clearances as the car travels
*DLKR flag comprises
through the hoistway.
the Status of All the
Rear Door Locks and
Rear Door Close
Contacts when the door
option is configured to
Freight or Manual door
• DOLR and DCLR are both low in memory
– Verify the current position of the doors/
verify the status of the door limits on the
door operator.
The rear door open limit and • If the door operator limits are in the correct
door closed limit are both low state – Verify that the door limit signals are
at the same time. reflected correctly on the P-TOC board
terminals DOLR and DCLR
Rear Door limits valid states: • If the door limits are not displayed correctly
Door Fully Open on the TOC Board – Correct/verify the door
Rear Door Limit DOLR = 0, DCLR = 1 DOLR = 0 limit wiring/ setup.
Switches DCLR = 0 • Also verify that the rear door limits are
Door Fully Closed mapped correctly per the print.
DOLR = 1, DCLR = 0 • If the DOLR and DCLR signals seem
correct on the P-TOC board – Verify that
Door Partially Close-Open they match in memory. Navigate to
DOLR = 1, DCLR = 1 Troubleshoot→Flags→Door Flags
• If the door limits status on the TOC and
their status in memory does not match –
Then the DOLR/ DCLR inputs could be
damaged. Replace the P-TOC Board or the
board the inputs are mapped to.
9.2.2 Relays
K10P-11A15-120 Tyco Electronics
Two pole ice-cube 120 VAC coil
CA7-16-01 Sprecher+Schuh
contactor 120 VAC coil
9.2.4 Modules
Switching Power Supply SPD24120, C.G. 24 VDC-5 Amps
9.2.5 Semiconductors
Bridge Rectifier 35A 1000V MB3510 Motorola
Triac 16A 800V BTA16-800CW3G ST
Triac Housing TO220AB
Triac 4A 800V T405-800T ST
Triac Housing TO220AB
The L1000A elevator drive unit (the Drive from here on) incorporates innovative
technology and special hardware to deliver a long, maintenance free service life.
Advanced control functions provide optimum operation of induction and
permanent magnet (PM) motor applications in geared and gearless elevator
systems.
Review and become familiar with the manufacturer’s L1000A Drive User Manual
(the Drive Manual). Pay attention to all safety precautions.
This Appendix contains no explanation of the digital operator interface – refer to
the Drive Manual.
A1.1 Drive Interface Overview
Pixel’s interface to the L1000A drive requires the drive to operate in closed loop
vector mode – i.e. the drive interface must include an encoder attached to the
motor for speed feedback. The job prints Page 1 describe the interface to the drive
which consists of following basic drive inputs:
NOTE: Do not change any parameters except those found on Page QR7/
DPS of the job prints. Other parameters are either not used for your
particular application or are pre-programmed by EC to default settings.
A1.3 Autotuning
The Autotuning process automatically calculates the motor parameter settings
required for optimum motor performance. Ideally, Autotuning is performed with the
motor disconnected from the load, a procedure called rotational Autotuning. When
this is not possible, a stationary Autotuning procedure can be done instead.
d. Press the Run key while holding the motor contactor closed until the drive
indicates that the Autotuning process has been completed.
e. If the drive displays an Autotuning Successful message, the process is
complete, and you may skip to step g below.
f. If the drive displays an Autotuning error, refer to the section of the drive
manual addressing Autotuning errors to identify and correct the problem,
then repeat the Autotuning process until successful.
Troubleshoot
Drive
The commanded speed scaling needs to be adjusted in the drive unit as follows:
a. Measure/ observe and write down value of Measured Speed, while
measuring/ observing speed allow for the speed to stabilize before taking
measurement, if on Inspection mode allow a few seconds for inspection
speed to settle, if on Automatic mode have the car perform as long a
possible multi floor run
b. Obtain parameter values E1-04 and E1-06 from the drive unit.
c. If car is running below commanded speed and E1-04 and E1-06 are set to
60 Hz, call Elevator Controls with data findings for guidance.
d. If car is running above commanded speed lower the value of E1-04 and
E1-06 proportional to the change of speed desired, example:
i. Car contract speed is 300 ft/ min
ii. Car measured speed is 320 ft/ min
iii. Parameters E1-04 and E1-06 are set to 60
a. C5-01, speed control proportional gain, and C5-02, speed control integral
gain, this set affects the performance of the car through the entire run,
increment or decrement both values together for tighter or looser motor
control, increments and decrements should be performed in increments no
larger than 10% of set value and should be evaluated for performance
throughout all run performance.
a. Set TEST switch, located on the MP board, to TEST which will enable Test
Mode operation, and disable door operation.
b. Run an empty car to the bottom landing, or a fully loaded car to the top
landing.
c. Multiply the value in E-04 by 1.25, and program the result into both E1-04
and E1-06.
d. Enter a car call for an intermediate landing.
e. Car will overspeed to 125% of contact speed.
a. Program drive parameter H2-01 to 6, Drive Ready Output. The RUN relay
will energize once when the P relay is closed manually. Refer to page 4 of
the prints for RUN relay coil power supply circuit.
b. Once Unintended Movement Test, Option 2, Section 6.9.8 has been
completed, reset drive parameter H2-01 to 50, Brake Control.
The L1000A elevator drive unit (the Drive from here on) incorporates innovative
technology and special hardware to deliver a long, maintenance free service life.
Advanced control functions provide optimum operation of induction and
permanent magnet (PM) motor applications for geared and gearless elevator
systems.
Review and become familiar with the manufacturer’s L1000A Drive User Manual
(the Drive Manual). Pay attention to all safety precautions.
This Appendix contains no explanation of the digital operator interface – refer to
the Drive Manual.
NOTE: Do not change any parameters except those found on Page QR7/
DPS of the job prints. Other parameters are either not used for your
application or are pre-programmed by EC to default settings.
A2.3 Autotuning
The Autotuning process automatically calculates the motor parameter settings
required for optimum motor performance. Ideally, Autotuning is performed with the
motor disconnected from the load, a procedure called rotational Autotuning. When
this is not possible, a stationary Autotuning procedure can be performed in lieu of
rotational Autotuning (Not recommended use as last resort only).
NOTE: If the drive displays an Autotuning error, refer to the section of the
drive manual addressing Autotuning errors to identify and correct the
problem, then repeat the Autotuning process until successful.
NOTE: Most often the motor data tag on PM motors depicts the maximum
output capability of the motor and this data most often IS NOT the correct
motor data required to operate the elevator system. For this reason, refer
to the motor parameters on page QR7/ DPS of the job prints for inputting
the motor data into the drive.
c. Prior to pressing the drive keypad Run Key, the motor contactor must be
manually activated to allow the drive to connect to the motor and must be
kept engaged until the drive indicates that the Autotuning process has been
completed (Tune Successful).
a. To begin the Autotuning Initial Magnet Pole Search process, set Autotuning
parameter T2-01 to 3 then press enter. The drive Keypad will display “Entry
Accepted”.
b. Press the keypad Up Arrow button, the drive keypad displays a prompt to
Press the Run Key to begin the Autotuning process.
c. Prior to pressing the drive keypad Run Key, the motor contactor must be
manually activated to allow the drive to connect to the motor and must be
kept engaged until the drive indicates that the Autotuning process has been
completed.
d. Once the motor contactor has been manually activated, press the drive
keypad’s Run Key to start the Autotuning process.
e. Once the drive Keypad indicates the Autotuning process has been
completed (Tune Successful), the motor contactor can be released.
NOTE: This is the preferred Autotuning method to be used when the motor
is un-roped and can rotate freely. If the motor is roped, skip this step and
proceed to step 4 below.
NOTE: Skip this step if the Rotational Autotuning procedure in step 3 has
been performed. Use the following step if the motor is roped and a
Rotational Auto-tune cannot be performed.
Home
Troubleshoot
Drive
The commanded speed scaling needs to be adjusted in the drive unit as follows:
a. Using a handheld tachometer, measure the car speed. If measuring the car
speed on Inspection mode allow a few seconds for inspection speed to
settle, if on Automatic operation have the car perform as long a possible
multi floor run. Make note of the measured car speed.
b. Obtain parameter values E1-04 and E1-06 from the drive unit.
c. If car is running below commanded speed and E1-04 and E1-06 are set to
the frequency listed on page QR7/ DPS on the job prints, contact Elevator
Controls with data findings for guidance.
d. If car is running above commanded speed lower the value of E1-04 and
E1-06 proportional to the change of speed desired, example:
i. Car contract speed is 300 ft/ min
ii. Car measured speed is 320 ft/ min
iii. Parameters E1-04 and E1-06 are set to 22 Hz.
iv. Calculate the new value for E1-04 & E1-06 (22Hz. x 300fpm)/ 320 fpm =
20.63Hz.
v. Program E1-04 and E1-06 new value of 20.63 and repeat process if
necessary, until car speed is accurate within 1%.
a. C5-01 (speed control proportional gain) and C5-02 (speed control integral
gain) parameters affect the performance of the car throughout the entire
run. Increment or decrement these parameters for tighter or looser motor
response. Increments and decrements should be performed in increments
no larger than 10% of current value and should be evaluated for
performance throughout the run.
b. C5-19 (speed control proportional gain at position lock) and C5-20, (speed
control integral gain at position lock) parameters affect the performance of
the car when the commanded speed is zero (both start and stop).
Increment or decrement both values for tighter or looser motor control.
Increments and decrements should be performed in increments no larger
c. S3-01 (position lock gain at start), S3-02 (anti-rollback control gain at start)
and S3-03 (position lock gain at stop) parameters add their values to the
C5-19 and C5-20 values for the period of time programmed in S1-04
(position lock time at start) and S1-05 (position lock time at stop).
Increments and/or decrements should be performed in increments no
larger than 10% of the current value and should be evaluated for
performance at the start and stop of each run.
NOTE: Larger gain values equate to tighter motor response but may lead
to vibration and ride discomfort. Lower gain values equate to less motor
response. Lower gain values can induce rollback on takeoff and
overshooting on final floor approach.
a. Set TEST switch, located on the MP board, to the TEST position to enable
Test Mode operation and disable door operation.
b. Run an empty car to the bottom landing, or a fully loaded car to the top
landing.
c. Multiply the value in E-04 by 1.25, and program the result into both E1-04
and E1-06.
d. Enter a car call for an intermediate landing.
e. Car will overspeed to 125% of contact speed.
The HPV-900 elevator drive unit (the Drive from here on) incorporates innovative
technology and special hardware to deliver a long, maintenance free service life.
Advanced control functions provide optimum operation of AC motor applications
for geared and gearless elevator systems.
Review and become familiar with the manufacturer’s HPV-900 Drive User Manual
(the Drive Manual). Pay attention to all safety precautions.
This Appendix contains no explanation of the digital operator interface – refer to
the Drive Manual.
NOTE: Do not change any parameters except those found on Page QR7/
DPS of the job prints. Other parameters are either not used for your
particular application or are pre-programmed by EC to default settings.
A4.3 Autotuning
The motor Autotuning is divided into two processes Rotor Alignment and
Autotune, both covered in detail in drive manual Appendix – PM Startup
Procedure and Appendix – Autotune Procedure respectively. Rotor Alignment
Procedure will allow the drive to determine the position of the motor permanent
magnets in relation to the encoder position while the Auto Tune Procedure will
allow it to determine the motor stator resistance and inductances.
Rotor Alignment (U0 UTILITY, U10 ALIGNMENT) can be performed Rotational,
Open Loop Alignment, preferred method, or Static, Auto Alignment, not
recommended only if rotational is not possible, while Auto Tune (U0 UTILITY, U12
AUTOTUNE SEL) procedure is performed statically.
NOTE: Skip steps g through i below for motor coupled encoder units, steps
g through i apply only to brake surface driven incremental encoder
units.
g. Verify the Brake Surface Friction Driven Encoder and Hall Effect sensor
mechanical installation and wiring follow the drive manual insert sections
Mechanical Mounting Instructions.
h. Verify the drives Encoder PPR in menu A1 matches the EC Setting listed
on page QR7/DPS of the job prints.
i. Verify drive parameter Z Edge Count within menu D1 increments each
time the Hall Effect sensor passes over the motor rotor mounted target by
mechanically lifting the brakes and manually rotating the motor. Make any
necessary adjustments if necessary.
NOTE: If the drive displays an Autotuning error, refer to the section of the
drive manual addressing Autotuning errors to identify and correct the
problem, then repeat the Autotuning process until successful.
NOTE: This is the preferred Autotuning method to be used when the motor
is decoupled or un-roped and can rotate freely. If the motor is coupled or
roped, skip this step and proceed to step 2 below.
a. Press the RIGHT or LEFT arrows on the drive until the U0 Utility menu is
displayed.
b. Press the UP or DOWN arrow on the drive until the Alignment (U10) sub-
menu is displayed.
NOTE: Skip this step if the Rotation Autotuning procedure in step 1 has
been performed. Use the following steps if the motor is coupled or roped
and a Rotational Autotune cannot be performed.
a. Turn off power to the controller and remove a fuse to open the machine
brake circuit (typically the fuse labeled FB1, refer to job prints).
b. Apply power to the controller. Press the RIGHT or LEFT arrows on the
drive until the U0 Utility menu is displayed.
c. Press the UP or DOWN arrow on the drive until the Alignment (U10) sub-
menu is displayed.
d. Press ENTER on the drive then the UP arrow until Alignment Method is
selected.
e. Press ENTER on the drive then set the Alignment Method to Auto Align,
then press ENTER again.
f. Press the DOWN arrow on the drive until Alignment is selected.
g. Press ENTER on the drive then set Alignment to ENABLE, and then press
ENTER again.
h. Press the DOWN arrow on the drive until Begin Alignment is selected.
i. Press ENTER on the drive then set Begin Alignment to ON RUN, then
press ENTER again.
j. Run the controller on Machine Room Inspection until the drive displays
ALIGNMENT IS DONE.
k. Press ENTER on the drive to return to the U10 sub menu.
Home
Troubleshoot
Drive
a. Set TEST switch, located on the MP board, to the TEST position to enable
Test Mode operation and disable door operation.
b. Run an empty car to the bottom landing, or a fully loaded car to the top
landing.
The Combivent F5 AC elevator drive unit (the Drive from here on) incorporates
innovative technology and special hardware to deliver a long, maintenance free
service life. Advanced control functions provide optimum operation of AC motor
applications for geared and gearless elevator systems.
Review and become familiar with the manufacturer’s Combivert F5 AC Drive User
Manual (the Drive Manual). Pay attention to all safety precautions.
This Appendix contains no explanation of the digital operator interface – refer to
the Drive Manual.
NOTE: Do not change any parameters except those found on Page QR7
of the job prints. Other parameters are either not used for your particular
application or are pre-programmed by EC to default settings.
A6.3 Autotuning
The motor Autotuning is divided into three processes Auto-Tuning PM motors,
Stationary Pole Identification (SPI) and Absolute Encoder Setup (no ropes), all
covered in detail in drive manual Initial Start-up Section.
1. Auto-Tuning PM motors
a. Turn off power to the controller and remove fuses to open the machine
brake circuit (typically the fuses labeled FB1 and FB2, refer to Page 2 of
prints).
b. Apply power to the controller. Set Parameter LF.3 = S Lrn and observe the
Drive display to change to StArt.
c. Set Inspection Speed, in Pixel’s Speed Profile parameters, to 000fpm
d. Command and hold controller Inspection UP, the motor sheave should not
turn, and the Drive will display values being measured.
e. Once complete, donE will be displayed on the Drive. Release the
Inspection Up command, the Drive will display CALC while updating
parameters with measured values.
f. Continue with Pole Identification process below.
2. Pole Identification
Encoder position in relation to the motor permanent magnet poles needs to be
determined by the drive by one of the following two methods, with Absolute
Encoder Setup (no ropes) being most accurate recommended if motor could
be decoupled, for geared machine, or ropes can be lifted from gearless
machine or if Stationary Pole Identification (SPI) is not successful.
NOTE: The Stationary Pole Identification SPI function allows the drive to
learn the absolute encoder position for a PM machine under the brake
without sheave movement.
a. Verify the correct encoder feedback card is installed in the drive. See
parameter 0.LF.26. Enter the encoder PPR in parameter LF.27. Make
sure LF.28 = 0 and the sample time, LF.29 = 4 (4mSec.)
b. Set Inspection Speed, in Pixel’s Speed Profile parameters, to 000fpm
c. Set Parameter LF.3 =SPI and observe the Drive display to change to
StArt.
NOTE: This position number is valid only for this motor and encoder. If
the encoder is physically removed from the motor, this process will need
to be done again.
f. Turn off power to the controller and install the machine brake circuit fuses
(typically the fuses labeled FB1 and FB2, refer to Page 2 of prints).
g. Verify encoder position is correct by running the car and monitoring the
current drive parameter LF.93. If the current is excessive, the encoder
rotation may be incorrect. In this case change LF.28 from a value of 0 to 1
or from 1 to 0, else from 2 to 3 or from 3 to 2, and repeat the Stationary
Pole Identification SPI process.
NOTE: The Absolute Encoder Setup (no ropes) allows the Drive to align
the absolute encoder to the permanent magnet motor poles. The motor
must be decoupled for a geared machine or the ropes must be lifted for a
gearless machine and be able to spin freely.
a. Verify the correct encoder feedback card is installed in the drive. See
parameter 0.LF.26. Enter the encoder PPR in parameter LF.27. Make sure
LF.28 = 0 and the sample time, LF.29 = 4 (4mSec.)
b. Set Inspection Speed, in Pixel’s Speed Profile parameters, to 000fpm
c. Set Parameter LF.3 =P Lrn and observe the Drive display to change to
StArt.
d. Command and hold controller Inspection UP. Motor current will begin to
flow in one phase and the current will ramp up to the motor’s rated value.
The motor sheave should turn slowly and then stop when the motor rotor
has lined up with one of the motor poles. The display should show the
actual position value of the encoder as the motor moves this value will
change. When the motor rotor has aligned with a pole, the value will
stabilize. At this point, the alignment has been found. Continue holding the
inspection switch as the drive will then try to move the motor clockwise
and counterclockwise to verify the motor’s rotation is consistent with the
encoder’s.
If the motor keeps rotating for more than 30 seconds, the phasing
between the encoder and the motor is not correct. Verify the motor
If the drive triggers the error E.ENC1, the encoder’s counting maybe
backwards. Release the inspection switch. The drive will then
automatically swap the encoder channels by changing the value of LF.28
and then display retry. Go back to step c above.
If the drive displays E.ENC1 again the motor is not able to rotate freely.
Release the inspection switch and verify the brake is opening completely
and that there is not excessive friction. The sheave should be able to turn
by hand. Verify the motor phasing U to U, V to V etc. and make sure LF.28
= 0. Go back to step c above.
NOTE: This position number is valid only for this motor and encoder. If
the encoder is physically removed from the motor, this process will need
to be done again.
Run the car again in both the up and down direction. The motor should now be
running in a controlled manner but possibly in the wrong direction, meaning
Home
Troubleshoot
Drive
a. Set TEST switch, located on the MP board, to the TEST position to enable
Test Mode operation and disable door operation.
b. Run an empty car to the bottom landing, or a fully loaded car to the top
landing.
c. Set the value of LF.22 to 1.25 of its current setting, i.e. if 1 to 1.25.
d. Enter a car call for an intermediate landing.
e. The car will overspeed to 125% of contact speed.
f. Set the value of LF.22 to its original setting.
The Quattro AC elevator drive unit (the Drive from here on) incorporates
innovative technology and special hardware to deliver a long, maintenance free
service life. Advanced control functions provide optimum operation of AC motor
applications for geared and gearless elevator systems.
Review and become familiar with the manufacturer’s Quattro AC Drive User
Manual (the Drive Manual). Pay attention to all safety precautions.
This Appendix contains no explanation of the digital operator interface – refer to
the Drive Manual.
NOTE: Do not change any parameters except those found on Page QR7
of the job prints. Other parameters are either not used for your application
or are pre-programmed by EC to default settings.
A8.3 Autotuning
The motor Autotuning is divided into two processes Rotor Alignment and
Autotune, both covered in detail in drive manual Appendix – PM Startup
Procedure and Appendix – Autotune Procedure respectively. Rotor Alignment
Procedure will allow the drive to determine the position of the motor permanent
magnets in relation to the encoder position while the Auto Tune Procedure will
allow it to determine the motor stator resistance and inductances.
Rotor Alignment (U0 UTILITY, U10 ALIGNMENT) can be performed Rotational,
Open Loop Alignment, preferred method, or Static, Auto Alignment,
recommended only if rotational is not possible, while Auto Tune (U0 UTILITY, U12
AUTOTUNE SEL) procedure is performed statically.
NOTE: If the drive displays an Autotuning error, refer to the section of the
drive manual addressing Autotuning errors to identify and correct the
problem, then repeat the Autotuning process until successful.
NOTE: This is the preferred Autotuning method to be used when the motor
is decoupled or un-roped and can rotate freely. If the motor is coupled or
roped, skip this step and proceed to step 2 below.
h. Press the RIGHT or LEFT arrows on the drive until the U0 Utility menu is
displayed.
i. Press the UP or DOWN arrow on the drive until the Alignment (U10) sub-
menu is displayed.
j. Press ENTER on the drive then the UP arrow until Alignment Method is
selected.
k. Press ENTER on the drive then set the Alignment Method to Open Loop,
then press ENTER again.
l. Press the DOWN arrow on the drive until Alignment is selected.
m. Press ENTER on the drive then set Alignment to ENABLE, and then press
ENTER again.
n. Press the DOWN arrow on the drive until Begin Alignment is selected.
o. Press ENTER on the drive then set Begin Alignment to ON RUN, then
press ENTER again.
p. Run the controller on Machine Room Inspection until the drive displays
ALIGNMENT IS DONE.
q. Press ENTER on the drive to return to the U10 sub menu.
NOTE: Skip this step if the Rotation Autotuning procedure in step 1 has
been performed. Use the following steps if the motor is coupled or roped
and a Rotational Autotune cannot be performed.
f. Turn off power to the controller and remove a fuse to open the machine
brake circuit (typically the fuses labeled FB1 and FB2, refer to job prints).
g. Apply power to the controller. Press the RIGHT or LEFT arrows on the
drive until the U0 Utility menu is displayed.
h. Press the UP or DOWN arrow on the drive until the Alignment (U10) sub-
menu is displayed.
i. Press ENTER on the drive then the UP arrow until Alignment Method is
selected.
j. Press ENTER on the drive then set the Alignment Method to Auto Align,
then press ENTER again.
k. Press the DOWN arrow on the drive until Alignment is selected.
l. Press ENTER on the drive then set Alignment to ENABLE, and then press
ENTER again.
h. Press the DOWN arrow on the drive until Begin Alignment is selected.
i. Press ENTER on the drive then set Begin Alignment to ON RUN, then
press ENTER again.
j. Run the controller on Machine Room Inspection until the drive displays
ALIGNMENT IS DONE.
k. Press ENTER on the drive to return to the U10 sub menu.
l. Proceed to perform Autotuning Motor Resistance and Inductance below.
Home
Troubleshoot
Drive
a. Set TEST switch, located on the MP board, to the TEST position to enable
Test Mode operation and disable door operation.
b. Run an empty car to the bottom landing, or a fully loaded car to the top
landing.
c. Set the value in drive parameter OVERSPEED MULT in menu A1 for the
percentage the car is desired to overspeed.
d. Set the value in drive parameter OVERSPEED TEST in menu U4 to YES.
e. Enter a car call for an intermediate landing.
f. The car will overspeed to the percentage of contact speed programmed in
drive parameter OVERSPEED MULT in menu A1.
g. If additional overspeed tests are required, the OVERSPEED TEST
parameter in menu U4 will have to be programmed to YES for each
subsequent test.
h. Once the overspeed tests have been completed, confirm that the drive
parameter OVERSPEED TEST in menu U4 is programmed to NO.
NOTE: Do not change any parameters except those found on Page QR7of
the job prints. Other parameters are either not used for your application or
are pre-programmed by EC to default settings.
A9.3 Autotuning
The Autotuning process automatically calculates the motor parameter settings
required for optimum motor performance.
Troubleshoot
Sets the speed level at which the Response (A1) gain will begin to
Gain Change Level (A1)
be reduced for low gain mode
This parameter is the percentage that the Response (A1) value will
Gain Reduce Mult (A1)
be reduced by when in low gain mode.
Notch Frequency (A1) Sets the center frequency of the notch filter
Notch Depth (A1) Sets the attenuation level of the notch filter
Sets the equivalent of the system inertia in terms of the time it
Inertia (A1) takes to accelerate to motor base speed at rated torque.
b. Electrical Stop purpose is to have the motor stopped prior to the brake
seating and achieved by the drive performing position lock at the stop by a
timeout determined the Dc Brk Time Stop (A1) in conjunction with a
response parameter SpCtrlGn@PosLck (A1) & SpCtrlTim@PosLck (A1)
Adjust parameter Dc Brk Time Stop value to coordinate brake setting with
expiration of this timeout while incrementing/ Decrementing Gain values to
increase control or to reduce response if vibrations or instability occurs.
c. Position Lock at start is a function that will reduce the amount of roll back
in an elevator without Pre-Torque functionality, If Pre-Torque is used
position lock will be disabled.
NOTE: DC Brk TimeStart (A1) value must be less than the Pixel value set
in Adjust>Ride Performance>Motor/Brake Timers> Pattern Delay.
Gain2 Dec Time (A1): Time spend by the drive at higher position lock start
gain before it starts to decrease to the lower gain (EC default = 0.10 sec)
Gain2 Reduce T (A1): The rate in seconds that the StrPosLockGain will
reduce to the lower gain (EC default = 0.10 sec) The max. setting is: DC
Brk TimeStart - Gain2 Dec Time.
Gain2 Redc Fact (A1): Sets the reduction factor for the position lock at start
(lower gain). Lower Gain = (StrPosLockGain 1 + StrPosLockGain 2) x
Gain2 Redc Fact (EC default = 0.50)
NOTE: The Torq Ramp@Stp (A1) value must be less than the Pixel value
set in Adjust>Ride Performance>Motor/Brake Timers>Zero Speed Hold
Delay.
NOTE: Do not change any parameters except those found on Page QR7of
the job prints. Other parameters are either not used for your particular
application or are pre-programmed by EC to default settings.
A10.3 Autotuning
The Autotuning process automatically calculates the motor parameter settings
required for optimum motor performance.
NOTE: The data plate on the machine should correspond with the motor
parameters on page QR7 of the job prints. If the machine data plate does
not correspond with the information on page QR7, the PM machine may
have been de-rated for the elevator application. An application data plate
should be provided for the machine, contact the machine manufacturer.
Troubleshoot
Drive
Sets the speed level at which the Response (A1) gain will begin to
Gain Change Level (A1)
be reduced for low gain mode
This parameter is the percentage that the Response (A1) value will
Gain Reduce Mult (A1)
be reduced by when in low gain mode.
Notch Frequency (A1) Sets the center frequency of the notch filter
Notch Depth (A1) Sets the attenuation level of the notch filter
Sets the equivalent of the system inertia in terms of the time it
Inertia (A1) takes to accelerate to motor base speed at rated torque.
b. Electrical Stop purpose is to have the motor stopped prior to the brake
seating and achieved by the drive performing position lock at the stop by a
timeout determined the Dc Brk Time Stop (A1) in conjunction with a
response parameter SpCtrlGn@PosLck (A1) & SpCtrlTim@PosLck (A1)
Adjust parameter Dc Brk Time Stop value to coordinate brake setting with
expiration of this timeout while incrementing/ Decrementing Gain values to
increase control or to reduce response if vibrations or instability occurs.
c. Position Lock at start is a function that will reduce the amount of roll back
in an elevator without Pre-Torque functionality, If Pre-Torque is used
position lock will be disabled.
NOTE: DC Brk TimeStart (A1) value must be less than the Pixel value set
in Adjust>Ride Performance>Motor/Brake Timers> Pattern Delay.
Gain2 Dec Time (A1): Time spend by the drive at higher position lock start
gain before it starts to decrease to the lower gain (EC default = 0.10 sec)
Gain2 Reduce T (A1): The rate in seconds that the StrPosLockGain will
reduce to the lower gain (EC default = 0.10 sec) The max. setting is: DC
Brk TimeStart - Gain2 Dec Time.
Gain2 Redc Fact (A1): Sets the reduction factor for the position lock at start
(lower gain). Lower Gain = (StrPosLockGain 1 + StrPosLockGain 2) x
Gain2 Redc Fact (EC default = 0.50)
NOTE: The Torq Ramp@Stp (A1) value must be less than the Pixel value
set in Adjust>Ride Performance>Motor/Brake Timers>Zero Speed Hold
Delay.
NOTE: After one overspeed test, the drive Overspeed Test? (U4)
parameter will be automatically set to Disabled; if another overspeed test is
required, repeat steps b to f above.
NOTE: Verify parameters tagged with >> in page QR7 of the job prints
match the actual motor and job site data, call Elevator Controls technical
support if different.
Page QR7 of the job prints allocates two columns for parameter settings. The first
column is the EC Settings list of starting values that have been programmed in
the drive; the second column is the Field Settings which the adjustor must enter
as final parameter adjustment values.
NOTE: Do not change any parameters except those found on Page QR7of
the job prints. Other parameters are either not used for your application or
are pre-programmed by EC to default settings.
A11.3 Autotuning
The Autotuning process automatically calculates the motor parameter settings
required for optimum motor performance.
Adjust
Ride Performance
Speed Profile
Troubleshoot
Drive
NOTE: It is necessary for the car to reach and maintain contract speed for
at least 2 seconds and to make this measurement in the middle of the
hoistway.
4. Set parameter LL10 Inertia Learn to Start
5. Follow the directions on the keypad. After each run, the user will have
the option to calculate the inertia for that run. After four runs, the drive
will automatically calculate the inertia based on the averages.
c. Response, Control Setting Parameters, the drive provides a set of gain
parameters that affect the speed tracking of the commanded vs. actual
speed performance of the car through the entire run, increment or
decrement value for tighter or looser motor control, increments and
decrements should be performed in increments no larger than 10% of set
value and should be evaluated for performance throughout all run
performance.
If the inertia learn procedure has been completed, then the LC02 (Speed
Gain Optimization) can provide a quick adjustment of the speed control
response on a scale between 0 = Soft and 25 = Hard. From the learned
inertia value, the drive determines a ratio between the proportional and
integral gain and the adjustment of LC02 will scale each accordingly.
For reference LC02 = 10 normalizes the KP value to 3000 and the KI gains
will be calculated accordingly.
The Control Setting Parameters, listed on Response Customization
Parameters table below are divided into two functional groups
Proportional Gain and Integral Gain, refer to section 6.8 LC-Control
Setting Parameters of the drive manual for detailed parameter explanations
& adjustment guidance, and additional parameters.
NOTE: After one overspeed test, the drive Overspeed Test LL15 and LL16
parameters will be automatically set to default; if another overspeed test is
required, repeat steps a through e above.
NOTE: Verify parameters tagged with >> in page QR7 of the job prints
match the actual motor and job site data, call Elevator Controls technical
support if different.
Page QR7 of the job prints allocates two columns for parameter settings. The first
column is the EC Settings list of starting values that have been programmed in
the drive; the second column is the Field Settings which the adjustor must enter
as final parameter adjustment values.
NOTE: Do not change any parameters except those found on Page QR7of
the job prints. Other parameters are either not used for your application or
are pre-programmed by EC to default settings.
A12.3 Autotuning
The Autotuning process automatically calculates the motor parameter settings
required for optimum motor performance.
Adjust
Ride Performance
Speed Profile
NOTE: The application data plate on the machine should correspond with
the motor parameters on page QR7 of the job prints. If the machine data
plate does not correspond with the information on page QR7, the PM
machine may have been de-rated for the elevator application. An
application data plate should be provided for the machine, contact the
machine manufacturer.
NOTE: If the motor noise is excessive during the tuning process reduce
LL02 to 50.
3. Encoder Synchronization:
a. Restore the settings changed in A12.3.1 steps c & d.
b. Set parameter LL07 Encoder Synchronization to Start
c. Follow the directions on the keypad. The drive will iteratively run the
elevator and swap the phasing and direction of the A/B channels as
needed.
d. If the drive displays an Autotune Fault, refer to section 7.5, Learn
Procedure Troubleshooting, of the drive manual to address and correct
the problem or fault reported by the drive during the Autotuning
process, then repeat the Encoder Synchronization procedure until
successful.
Troubleshoot
The actual speed scaling needs to be adjusted in the drive unit as follows:
a. Verify parameter LN01 (Traction Sheave Diameter) ideally this value would
be measured from the center of the rope, LN02 (Gear Reduction Ratio) set
to 1 and LN03 (Roping Ratio), matches the job requirements 1 or 2
b. Measure/observe and write down value of Actual Speed. Allow for the
speed to stabilize before taking the speed measurement, if on Inspection
mode allow a few seconds for inspection speed to stabilize, if on Automatic
mode have the car perform as long multi floor run to allow the high speed
to stabilize.
c. If car is running below commanded speed decrease LN01 (Traction
Sheave Diameter) parameter, if the car is running above commanded
speed increase LN01.
NOTE: Set LC30 (Maximum Torque) 250. The default setting of 150 is to
protect the motor from excessively high current which may occur during the
startup process if there are incorrect parameter settings. Under normal high
speed operation, LC30 typically is set to 200-250.
a. Inertia, for optimum control of the elevator, it is recommended to learn the
system inertia and activate the feed forward torque controller (FFTC) per
following procedure:
1. Place balance load in the cab and run on inspection in the middle of
the hoist way and monitoring the actual torque via Diag screen #3.
The motor torque in the up and down directions should be equal but
in opposite direction. If this is not the case, adjust the
counterweights before proceeding.
NOTE: It is necessary for the car to reach and maintain contract speed for
at least 2 seconds and to make this measurement in the middle of the
hoistway.
3. Set parameter LL10 Inertia Lear to Start
4. Follow the directions on the keypad. After each run, the user will
have the option to calculate the inertia for that run. After four runs,
the drive will automatically calculate the inertia based on the
averages.
b. Response, Control Setting Parameters, the drive provides a set of gain
parameters that affect the speed tracking of the commanded vs. actual
speed performance of the car through the entire run, increment or
decrement value for tighter or looser motor control, increments and
decrements should be performed in increments no larger than 10% of set
value and should be evaluated for performance throughout all run
performance.
If the inertia learn procedure has been completed, then the LC02 (Speed
Gain Optimization) can provide a quick adjustment of the speed control
response on a scale between 0 = Soft and 25 = Hard. From the learned
inertia value, the drive determines a ratio between the proportional and
integral gain and the adjustment of LC02 will scale each accordingly.
For reference LC02 = 10 normalizes the KP value to 3000 and the KI gains
will be calculated accordingly.
The Control Setting Parameters, listed on Response Customization
Parameters table below are divided into two functional groups
Proportional Gain and Integral Gain, refer to section 6.8 LC-Control
Setting Parameters of the drive manual for detailed parameter explanations
& adjustment guidance and additional gain parameters.
NOTE: After one overspeed test, the drive Overspeed Test LL15 and LL16
parameters will be automatically set to default; if another overspeed test is
required, repeat steps a through e above.
The DSD 412 elevator drive unit (the Drive from here on) incorporates innovative
technology and special hardware to deliver a long, maintenance free service life.
Advanced control functions provide optimum operation of DC motor applications
for geared and gearless elevator systems.
Review and become familiar with the manufacturer’s DSD 412 Drive User Manual
(the Drive Manual). Pay attention to all safety precautions.
This Appendix contains no explanation of the digital operator interface – refer to
the Drive Manual.
NOTE: Do not change any parameters except those found on Page QR7/
DPS of the job prints. Other parameters are either not used for your
particular application or are pre-programmed by EC to default settings.
Reference the parameter table below to conform to the job specific motor control
parameters:
Function Number: Drive Parameter: Description:
When ON the drive uses the data
calculated following a Self-Tune at
2 ON functions 613, 614 and 615. When OFF
the drive uses the manually entered
values at functions 4, 6 and 51.
The value entered in this parameter
Rated Armature should match the Motor Nameplate
3
Amps Armature Amps as listed on page 1 of
the job prints.
The value entered in this parameter
Rated Armature should match the Motor Nameplate
7
Volts Armature Voltage as listed on page 1
of the job prints.
The value entered in this parameter
should match the Isolation Transformer
9 Nominal AC Input
Secondary voltage supplied as listed
on the page 1 of the job prints.
The value entered in this parameter
should match the Encoder resolution
10 Encoder PPR
supplied as listed on the page 1 of the
job prints.
The value entered in this parameter
should match the Motor Nameplate
11 Rated Motor RPM
RPM as listed on page 1 of the job
prints.
The value entered in this parameter
17 Rated Car Speed should match the Rated Car Speed as
listed on page 1 of the job prints.
NOTE: The drive does not automatically save parameters that have been
altered. In the event the drive power is cycled, or the drive is reset, any
changed drive parameters will be lost and have to be reprogrammed.
Refer to section B2.1.1 below for direction to permanently store drive
modified parameters
B1.3 Autotuning
The drive has a built-in self-diagnostics and current regulator Self Tuning
functions that allows the user to verify drive hardware integrity and motor adaptive
tuning, perform both functions below to ensure proper motor Autotuning.
NOTE: If Motor Adaptive Tuning triggers a fault, try increasing the Rated
Armature Volts, parameter 7, by 50 volts and re-try procedure once
successful return Rated Armature Volts to original value.
NOTE: The drive does not automatically save the Motor Adaptive Tuning
parameters. It is important to perform the manually initiated save process
using drive function 994.Refer to section B1.2.1 and save the drive
parameters.
g. Once the drive has successfully performed the Self Tune and the drive
parameters have been saved, press the drive RESET button.
Home
Troubleshoot
Drive
The commanded speed scaling needs to be adjusted in the drive unit as follows:
NOTE: Balanced load is defined to be between 40% and 50% of the rated
elevator load capacity, use 45% to verify proper counterbalance.
B1.6.2 Gain Parameters Adjustment
There are three sets of Gain parameters utilized by the drive unit to best control
motor performance. Each set affects the control performance at different stages of
the motor control as follows:
a. Run the elevator at contract speed and verify the car speed with a
handheld tachometer. Make any adjustments required to fine-tune the
contract speed by adjusting drive function 11 (motor rpm).
d. Place a car call near the top of the hoistway while observing the motor
armature voltage displayed on the drive.
f. If the observed drive motor armature voltage is below the motor nameplate
armature voltage, increase drive function 49 (motor field weakening
current) until the motor nameplate armature voltage is achieved while
running full load in the up direction.
g. Once the motor field has been calibrated, the per unit system inertia (drive
function 41) must be calibrated. Use the drive default values for function 39
(high speed bandwidth = 6.0), 40 (low speed bandwidth = 6.0), 41 (per unit
inertia = 2.00) and 42 (stability = 1.0). With a balanced load in the cab, run
the elevator up and down between two selected landings that are far
enough apart that the elevator reaches contract speed. Observe the car
speed at drive function 600 while repeatedly running between the two
landings. The objective is to have the car accelerate to contract speed
without speed overshoot or undershoot in either direction of travel. If speed
overshoot is observed, increase the drive function 41 (per unit inertia)
proportionally to the amount of overshoot. If the speed ramps up as
expected, but slowly creeps in to contract speed (undershoot), decrease
drive function 41 (per unit inertia). Once the drive’s per unit inertia (function
41) has been optimized, refer to section B1.2.1to save the drive
parameters.
j. Once final drive adjustment has been completed, refer to section B1.2.1to
save the drive parameters.
a. Set TEST switch, located on the MP board, to the TEST position to enable
Test Mode operation and disable door operation.
b. Run an empty car to the bottom landing, or a fully loaded car to the top
landing.
c. Multiply the value in drive function 12 (overspeed percentage) by 1.25.
d. Change drive function 80 (overspeed test) from OFF to On. This will allow
the drive to overspeed the elevator for one run only.
e. Multiply the value in drive function 81 (overspeed multiplier) by 1.25.
f. Enter a car call for an intermediate landing.
g. Car will overspeed to 125% of contact speed.
The Quattro elevator drive unit (the Drive from here on) incorporates innovative
technology and special hardware to deliver a long, maintenance free service life.
Advanced control functions provide optimum operation of DC motor applications
for geared and gearless elevator systems.
Review and become familiar with the manufacturer’s Quattro Drive User Manual
(the Drive Manual). Pay attention to all safety precautions.
This Appendix contains no explanation of the digital operator interface – refer to
the Drive Manual.
NOTE: Do not change any parameters except those found on Page QR7/
DPS of the job prints. Other parameters are either not used for your
particular application or are pre-programmed by EC to default settings.
Reference the parameter table below to confirm the job specific motor control
parameters:
B2.3 Autotuning
The drive has a built in Autotuning function. When the Autotuning function is
performed, the drive calculates the motor armature circuit inductance, armature
circuit resistance, motor field resistance, motor field inductance, motor field time
constant and the motor armature voltage drop at motor rated current. The
following procedure can be use to perform motor Autotuning:
a. Remove the field wire at controller terminal B1 (brake coil) to prevent the
brake from lifting during the Autotuning process.
b. The drive must not have any faults in order to proceed with the Autotuning.
c. The controller safety circuit must be made up in order to proceed with
Autotuning.
d. 15 seconds must elapse prior to reattempting Autotuning.
e. The Autotuning process may take up to 1 minute to complete. The drive will
display AUTOTUNE DONE when the procedure is complete.
f. To perform the motor Autotuning, access the AUTO TUNE MOTOR
parameter in the drives A4 menu.
g. Press the Enter key. If there are any active faults, the drive will display Not
Available at This Time and the Autotuning procedure cannot be completed.
h. If there are not any faults present, the drive will display PRESS ENTER TO
CONFIRM REQUEST.
i. Press Enter to begin the Autotuning process. There will be 5 sections
within the Autotuning process (Tuning #1, Tuning #2, Tuning #3, Tuning #4
and Tuning #5).
j. If the motor Autotuning is successful, the drive will display AUTO TUNE
DONE.
k. If the motor Autotuning is not successful, the drive will display AUTO TUNE
HAS ABORTED. Pressing the drives Enter key will display the fault the
occurred during Autotuning.
l. Once Autotuning has been completed, reconnect the field wire at controller
terminal B1 (brake coil).
Home
Troubleshoot
Drive
The commanded speed scaling needs to be adjusted in the drive unit as follows:
a. Using a handheld tachometer, measure the car speed. If measuring the car
speed on Inspection mode allow a few seconds for inspection speed to
settle, if on Automatic operation have the car perform as long a possible
multi floor run. Make note of the measured car speed.
b. Obtain the value of parameter CONTRACT MTR SPD in the drive’s A1
parameter menu.
c. If car is running below commanded speed, increase the CONTRACT MTR
SPD parameter (motor rpm).
d. If car is running above commanded speed lower the value of CONTRACT
MTR SPD (motor rpm), for example:
i. Car contract speed is 350 ft/ min
ii. Car measured speed is 370 ft/ min
iii. Drive function CONTRACT MTR SPD is set to 125 rpm.
iv. Calculate the new value for the CONTRACT MTR SPD parameter (125
rpm x 350fpm)/ 370fpm = 118 rpm.
v. Program CONTRACT MTR SPED for the new value of 118 rpm and
repeat process if necessary, until car speed is accurate within 1%.
vi. Observe that the correct car speed is displayed in the Speed Feedback
parameter in the drives D1 menu.
NOTE: Balanced load is defined to be between 40% and 50% of the rated
elevator load capacity, use 45% to verify proper counterbalance.
a. With a full load in the elevator cab, compare the measured motor armature
voltage to the motor nameplate armature voltage while running in the up
direction. If the measured armature voltage is above the motor nameplate
armature voltage, reduce drive parameter WEAK FLD CURRENT in the
drives A6 menu until the nameplate armature voltage is achieved while
running full load in the up direction.
b. If the observed drive motor armature voltage is below the motor nameplate
armature voltage, increase drive parameter WEAK FLD CURRENT in the
drives A6 menu until the motor nameplate armature voltage is achieved
while running full load in the up direction.
The drive software can calculate the inertia for the elevator system, which is used
to accurate tuning of the drives speed regulation. The following procedure can be
used to estimate the elevator system inertia:
a. To properly calculate the system inertia, the drive cannot be weakening the
motor field. Make a note of the current setting of the WEAK FLD
CURRENT in the drives A6 menu. To temporarily disable motor field
weakening, set the WEAK FLD CURRENT in the drives A6 menu equal to
the FULL FLD CURRENT in the drives A6 menu.
b. With a balanced load in the elevator cab, run the car at 100% contract
speed from the top floor to the bottom floor then back to the top floor while
observing the drives EST INERTIA parameter in the D1 menu.
c. Make notes of the EST INERTIA value in the drives D1 menu for both the
up and down directions.
d. Average the up and down EST INERTIA values in the drives D1 menu and
enter this value in the drives INERTIA parameter in the A1 menu.
e. Re-enter the original value of the WEAK FLD CURRENT in the drives A6
menu.
The drive response sets the sensitivity of the drive’s speed regulator software to
follow the speed profile reference; Response needs to be adjusted to achieve
optimum motor control while maintaining stability. The following procedure can be
used to adjust the drives response:
a. Once the per unit inertia has been optimized, adjust the RESPONSE
parameter within the drive’s A1 menu for optimum performance empty car,
balanced car and full car for both long and short floor runs.
a. Set TEST switch, located on the MP board, to the TEST position to enable
Test Mode operation and disable door operation.
b. Run an empty car to the bottom landing, or a fully loaded car to the top
landing.
c. Set the value in drive parameter OVERSPEED MULT in menu A1 for the
percentage the car is desired to overspeed.
d. Set the value in drive parameter OVERSPEED TEST in menu U4 to YES.
e. Enter a car call for an intermediate landing.
f. Car will overspeed to the percentage of contact speed programmed in drive
parameter OVERSPEED MULT in menu A1.
g. If additional overspeed tests are required, the OVERSPEED TEST
parameter in menu U4 will have to be programmed to YES for each
subsequent test.
h. Once the overspeed tests have been completed, confirm that the drive
parameter OVERSPEED TEST in menu U4 is programmed to NO.
NOTE: For the Henning Weight Watcher AE12 load weigh device skip to
Section C2 below.
3. Machine room installation, where the load weighing rope sensors will be
installed by the car Shackles, use (2) 18AWG and (1) Shielded Pair
interconnect the DLCO LWD to controller P-TB-C and P-TB-M boards.
Refer to, refer to job prints pages QR4 for wiring details
NOTE: Place the DLCO LWD unit close to the car shackles location to
allow the rope sensors wires to reach the USB connections in the DLCO
LWD unit.
when communicating
ON continuously
when no
MENU –This button enters and navigates through the programming menu. With
communication.
this key you can also confirm any parameter changes. When a parameter is
modified, you must press MENU, then the display will blink for a few seconds, and
(UP Arrow) This button is used to increase the value of the blinking digit at
modifying mode.
CA
N
LO
W
CAN HGH
Sensor #1
P-TOC Board JTOC1 terminals Henning Weight Watcher AE12 LWD connection terminals
3. Machine room installation, where the load weighing rope sensors will be
installed by the car Shackles, use (2) 18AWG and (1) Shielded Pair
interconnect the Henning Weight Watcher AE12 to controller P-TB-C and
P-TB-M boards. Refer to, refer to job prints pages QR4 for wiring details
NOTE: Place the Henning Weight Watcher AE12 unit close to the car
shackles location to allow the rope sensors wires to reach the harness
connections in the Henning Weight Watcher AE12 unit.
NOTE: The LED Status indicators are not used for CAN based applications
There are three different buttons at the Henning Weight Watcher AE12:
- (DN Arrow) This button enters and navigates through the programming
menu.
- (LT Arrow) This button is used to access the modification mode of any
parameter when displayed. This button is used to change the blinking digit at
modifying mode and also to confirm parameter changes.
2. To access the parameter, press the LT Arrow. The parameter value will be
displayed.
3. To modify the parameter, press the DN Arrow. To select the next digit,
press the LT Arrow.
4. To save the new parameter value, press the LT Arrow until the individual
items menu is displayed.
2. rCnt = Number of sensors. This parameter must be set with the number if
sensors for the installation. The range value is 1-12.
Home
Install
Initial Settings
NOTE: Recalibration Start and End Times should be set to the hour
interval when less elevator service demand may be present.
NOTE: Verify Pixel time and date settings are correct for selected on time
Load Weighing recalibration execution time.
NOTE: Setting the # of Weight Samples to ‘0’ will completely disable load
weighing weight sample filtering, Pixel will continue reading weight values
direct from the CAN Based Load Weigh Device without any filtration.
The Load Weighing Recalibration Timer can be adjusted to the required amount
of time that the car must be idle (no demand) before the Auto Zero Operation is
initiated navigating to:
Home
Install
Car Performance
Timers
The load weighing device errors can be tracked and store in Pixel fault logs by
enabling the load weighing fault pending counts navigating to:
Home
Troubleshoot
Event Logs
Home
Troubleshoot
Event Logs
Home
Learn Functions
NOTE: The carload is weighed only when the car is stopped, and the doors
are in the open position. A capacity setting of 000% will disable the
corresponding load weighing dispatching function. Load weigh dispatch
functions will not operate until both the Pixel Load Weighing Learn (empty
& full load) process has been completed. All load weigh dispatch functions
are disabled during fire service operation.
Home
Install
Learn Functions
NOTE: The Cab Stop Settling Time is the amount of time the car will stop at
the landing before recording the carload weight. This allows the load value
5. Press the Learn soft key, to learn position. Once activated the car will go
to the bottom landing served and stop at each landing for the Cab Stop
Settling Time. Then the empty load weight will be saved for the
corresponding landing. After all landings have been learned the car will
return to the landing where the Learn Empty CAB function was initiated.
6. Remove car from TEST to be able to allow door open operation.
Home
Install
Learn Functions
NOTE: The Cab Stop Settling Time is the amount of time the car will stop at
the landing before recording the carload weight. This allows the load value
to stabilize before it is saved, value may need to be increased, if the load
measurement is not stable after 30 seconds.
4. Press the Learn soft key, to learn position. Once activated the car will go
to the bottom landing served and stop at each landing for the Cab Stop
Settling Time. Then the Full load weight will be saved for the corresponding
landing. After all landings have been learned the car will return to the
landing where the Learn Full CAB function was initiated.
5. Remove car from TEST to be able to allow door open operation.
6. Remove test weights from the cab
NOTE: Learned load weighing readings can be verified for empty and full
load following procedureC2.3 above on a per landing basis.
Home
Install
Learn Functions
Verify the calculated balanced load for the elevator is truly a balanced load. This
can be achieved by the following methods: Place the calculated balanced load
inside the car and run the car to the midpoint position on machine room
inspection.
1. While monitoring the drive output current move the car in the up direction.
From the midpoint run the car in the down direction. If the drive output
current is equal in both directions, then the car is properly balanced. If not,
note which direction required more current and adjust the carload to
achieve the true balanced load condition.
Home
Install
Learn Functions
Pre-Torque Learn
Final Tuning
To set the values for Position Top, Position Btm, Load Up and Load Down
percentages to a value of 000.00%
2. Place a balanced load in the car
3. Place the controller on TEST Mode operation
4. Set the Pre-torque Option = Yes; refer to section C3.2 Verify Pixel
Parameter Settings above.
5. Move the car to the top landing and navigate to:
Home
Install
Learn Functions
Pre-Torque Learn
NOTE: Verify the Pre-torque values for Positional Learn and Load Lean are
all defaulted to 00.00%.
Install
Initial Settings
Speed Profile
6. Navigate to:
Home
Install .
Learn Functions
Pre-Torque Learn
7. Press the machine room inspection up and enable button (0fpm) and
observe the direction of rollback on the drive sheave. Typically, the car
should rollback in the down direction due to the full load. Increase the Pre-
Torque Up Percentage (range of –99.99 to 99.99) in increments of 5.00
and fine tune. Repeat the inspection zero speed activation until the rollback
is eliminated. If the car starts to pull through, then the Pre-Torque Up
Percentage has been set to high and it needs to be decreased.
8. Remove all weight from the car (empty car)
Home
Install
Initial Settings
Speed Profile
Adjust the Load Up and Load Dn Percentages to eliminate rollback under various
load conditions and positions in the hoistway, navigate to:
Home
Install
Learn Functions
Pre-Torque Learn
NOTE: Safety and buffer tests may affect the load weigh device calibration.
You may need to repeat the following setup procedures:
1. Load weighing device calibration
2. Empty and full load learn for each landing
3. Pre-torque Up and Down Percentage calibrations
1. Press and Hold down the MENU button for 2 seconds, until the CerO is
displayed.
2. Press the MENU button until rESE is displayed.
3. Press the RT Arrow button at the rESE display.
4. Press the UP Arrow button until YES is displayed.
5. Press the MENU button once and the YES being displayed will begin to
blink.
6. Press the MENU button once again and the rESE will be displayed. This
indicates that the Reset has been completed.
NOTE: The display will flash bOFF indicating that the load weighing device
is no longer communicating. To resolve this, continue with instructions at
C1.4 entry 2 above.
CAMERA MOUNTED
ON THE ELEVATOR CAB Intermediate Tape Guide Clip
Encoded Tape
Step 2: Run down on inspection while unrolling the absolute encoded tape.
• Run down on inspection while unrolling the tape. See Figure E1.3.
• Make sure you do not kink the tape or bend it in too tight of a radius. The
tape can be damaged, and it should be handled with care.
• Make sure your hands are clean and you do not leave any grease or dirt on
the front of the tape.
Figure E1.6: Bottom Tape Bracket with springs depressed to the mark
Step 6: Connect the APS Camera to APSC RJ45 Splitter in the TOC box
Electrical connection for power and communications to the APS Camera is
achieve through an RJ45 cable, prewired to the ASP Camera with an RJ45
connector to be plugged into the ASPC RJ45 cable splitter located inside the P-
TOC box, refer to page QR3 of the prints for a descriptive diagram.
• Make the fine adjustment of the camera using the LED’s on top the
camera, adjust the camera position so only the green light in the middle
of the 4 red arrows is on, manipulate per adjustments shown in Figure
E.1.9 below.
• Level the camera with a leveling device, the APS camera must be
mounted to be parallel and square to the encoder tape.
Home
Install
Learn Functions
Virtual Limits
a. Confirm that the RAW delta difference is between 0.15 to 0.30 feet and
press the Learn soft key to store value into Pixel
Learn or Back
Home
Install
b. Confirm that selector positions are not both zero, increment and decrement
together as you run the car either up or down, and Selector 1 position is
smaller than Selector 2.
NOTE: Brake board(s) switch gear configuration and expected brake(s) coil
characteristics data is available for reference on the job prints page 2.
Verify that the required brake coil(s) DC voltage is within range of the brake input
voltage.
Home
Adjust
Ride Performance
NOTE: Press the Cancel soft key to abort and make a new selection, or
to return to the previous menu without saving.
Home
Adjust
Ride Performance
NOTE: Press the Cancel soft key to abort and make a new selection, or
to return to the previous menu without saving.
If either brake is disabled, the”View Brake Data” screen will display N/A”. An
example of what the Brake Data window looks like with the emergency brake is
disabled shown below
NOTE: Press the Aux soft key to toggle between Main and Auxiliary brake
displayed data.
If expected measured values do not match brake job requirements repeat steps
F3.1 to F3.3 above to make sure proper input voltage and parameter settings are
correct.
NOTE: The same set of parameters is available for both Main and Auxiliary
brakes for independent set up and configuration.
a. 5V LED indicates that the 5-volt board generated power supply is on.
If this LED is off the board will not function, verify that the 120 VAC power
supply wired to terminals S10 and GND is present, refer to page 2 of the
job prints for wiring details, if 120 VAC power supply is present the
GALX-1050 board needs to be replaced.
b. MPU LED will flash about once every second to indicate that the on-
board microprocessor is operating, if the LED is off replace the board.
c. COMM LED will flash once per second if CAN communications with Pixel
P-MP are healthy, if off verify CAN communications wiring to board at
terminals SHLD, CAN-H, and CAN-L, refer to page 2 of the job prints for
wiring details.
NOTE: The same diagnostics tools available for all Pixel events, including
Event Play Back are available for the Serial Brake interface; refer to section
7 of this manual for troubleshooting guidance.