SENR6931

March 1995

12H, 140H And 160H

Motor Graders (NA Version)
Electrical System
9EJ1-UP 4XM1-UP 9ZN1-UP
2ZK1-UP 8MN1-UP 2WR1-UP
3GM1-UP 9TN1-UP

© 1995 Caterpillar Printed in U.S.A.

All Rights Reserved
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A 592-BU
3 BU GROUND 3 200-BK A A
25A CONVERTER MOTOR L76 L76
24V IN 176-OR-14 728-BU 2 RD + BATTERY 2 113-OR REAR 507-WH 200-BK 200-BK
BREAKER - +
GROUND 200-BK-10 200-BK 1 BK +12V RADIO 5 592-BU 200-BK A A WASHER 200-BK 200-BK 200-BK
3T-2662 L32 L32 MOTOR MOTOR L10 L10
EE K GROUND (RADIO) 6 200-BK 200-BK FRONT LOWER FRONT UPPER 7T-8891 200-BK 200-BK
EE EE PRIMARY - + + -
122-BU-14 LOCALIZED 12V OUT (NOTE E) 176-OR-14 1 101-RD-14 24 TO 12 VOLT +24V IN 1 102-BU WASHER A A WASHER 200-BK
SUPPLEMENTAL GROUND 15A STEER SW CONVERTER L66 7T-8891 7T-8891
200-BK IGNITION 113-OR 2 113-OR 8T-8640 +12V MEMORY 4 A513-PK 507-WH 200-BK
STEERING STUD EE 3E-8645 L32
506-PU L21 200-BK L21
RELAY 24V TO 12V CONVERTER 578-BU
D D E 3E-0154 (119-1733)
TURN LAMP RD 1 605-YL 605-YL 24V RADIO 12V RADIO L32 L32 L32 A P
1 WW YY YY XX L13
7X-6066 BK 2 200-BK 604-OR 2 REAR FLOOD RD-0 RD-0 MOTOR BK-0 9X-6779 3E-7140 L13 L13 L13 606-GY 1 606-GY 629-PK
L51 LAMP K L13 L16 L16
614-PU 3 B L16 L12 L16 L16 L12 605-YL 2 605-YL Q
9X-6775 XX ANTENNA LO BEAM

619-GN
606-GY 4 B B B+ MEMORY 5 B+ MEMORY YL 5 A513-PK L65 L12 L12 611-PU 3 611-PU 629-PK
321-BR 9W-3072 B+ RD 4 B+ RD 6 592-BU L65 L65 619-GN 4 619-GN 200-BK HEADLAMP
5 L65 200-BK
DD HH SUPPLEMENTAL CABLE AS. L11 L11 Q 9X-7169
D 200-BK 6 GROUND BK 3 GROUND BK 3 200-BK L13 A429-YL L11 114-GN 5 200-BK
L35 L35
F STOP/TAIL S RD 1 604-OR 608-GN 608-GN STEERING 9X-3073 + LH SPEAKER WH 2 + LH SPEAKER WH 2 508-PU L35 322-GY 200-BK F

L11
1 L69 L35
LAMP T WH 3 614-PU 200-BK 2 200-BK MOTOR - LH SPEAKER WH/BK 1 - LH SPEAKER WH/BK 1 509-WH WITH SUPPLEMENTAL 629-PK 1 629-PK 619-GN
116-4531 L75 L75 STEERING SWITCH CONN'S L13 L11
8C-6207 G BK 2 200-BK + RH SPEAKER GY 8 + RH SPEAKER GY 8 511-BR L75 L75 INSTRUMENT PANEL 609-YL L10 2 200-BK P LO BEAM
L12 A, B CONN A L10
L51 L51 - RH SPEAKER GY/BK 7 - RH SPEAKER GY/BK 7 512-GN A Q 619-GN HEADLAMP
200-BK ANTENNA 6 ANTENNA 4 113-OR 417-GY SPEEDOMETER 200-BK

200-BK
1 9X-7169
727-GN 619-GN 2 110-2338 A FORWARD P
L69

200-BK
200-BK
L69

200-BK
L48 L72 A COOLANT ARTICULATION HORN

A513-PK
L16
604-OR 462-YL WH 3 611-PU 1 114-GN P

509-WH
TURN

113-OR

512-GN
511-BR

508-PU
592-BU
200-BK
L16 CONN B TEMP M LAMP SOLENOID
614-PU L60 L60 462-YL YL 1 108-BU 606-GY 2 322-GY 605-YL 1 RD SIGNAL
DOME LAMP L30 M GRD 8D-1429 LEFT SPEAKER L10 L10 7T-9074
606-GY 727-GN BK 2 200-BK 606-GY 606-GY L30 417-GY 1 201-BK 200-BK 2 BK 7X-6066
AIR DRYER C A 8C-9678 L30 SEND 6T-7695
321-BR 200-BK 200-BK 605-YL 605-YL 2 GAGE

556-WH
K L37 K

200-BK
8W-3087 L37 A A IGN IGN

L35
200-BK 9 160-PU 605-YL 508-PU + 200-BK 200-BK

449-BU
CLUSTER

L1
K CAB LO BEAM L1

611-PU
L75 L75

200-BK
200-BK
200-BK E 8 334-BU 614-PU 614-PU M 509-WH - 619-GN 200-BK
124-0384 SEND SEND IGN HEADLAMP P HI BEAM

L35
BK 1 122-BU-14 Z Z C 1 462-YL 608-GN 608-GN M K 200-BK 200-BK 200-BK

INSTRUMENT PANEL
200-BK

614-PU
200-BK

200-BK
L35 L66 L66 M L14 L14 K 9X-6874 HEADLAMP
T BK 2 200-BK MOTOR RELAY GN-18 1 727-GN 6 727-GN 727-GN 2 727-GN 310-PU 310-PU 113-OR 1 WH (24 V) GRD GRD 611-PU 9X-7170
417-GY L45 L45 8 RD (12 V) P
BACKUP OPR PANEL GY-18 417-GY 417-GY 3 308-YL 601-GY

113-OR
2 7
ALARM 1 136-GN 4 136-GN 441-OR 6 OR DEFROSTER 611-PU
604-OR
608-GN
606-GY
321-BR

614-PU
200-BK
200-BK

200-BK

3T-1815 + BATTERY WH-18 1 136-GN 4 728-BU 5 728-BU 556-WH STEERING CONSOLE 614-PU 4 PU (24 V) 9X-9657 K
L72 A CAB HI BEAM
KEY SW YL-18 2 308-YL 2 308-YL 6 A429-YL 200-BK 3 GN (12 V) 611-PU

OPERATOR STATION
L76 HEADLAMP

10
1
2
3
4
5
6
7
8
9
PK-18 9 3 200-BK 200-BK 7 200-BK STEERING CONSOLE 308-YL A429-YL 9 GY BLOWER 200-BK

619-GN

606-GY
D

611-PU
200-BK
629-PK
J TACHOMETER K 9X-0343 K 9X-7164
BR-18 6 5 403-GN 403-GN C A 447-PK 7 PK
DIFFERENTIAL NN J 110-8468

556-WH
308-YL
322-GY
114-GN
605-YL
606-GY
614-PU
611-PU
619-GN
601-GY
L55
GROUND BK-18 8 200-BK 200-BK 403-GN 1 403-GN 404-YL B426-BU 5 YL A506-OR 1 RD MOTOR K
D UNLOCK SOLENOID L55 L72 2 BK IGN CAB TURN
BU-18 4 200-BK 3 608-GN 608-YL 2 601-GY 201-BK 200-BK M 200-BK 2 BK 200-BK 2 BK
7T-9073 1 EMS TEST SW LAMP SIGNAL
STEER SW PU-18 5 728-BU 5 447-PK 405-GY 1 322-GY 601-GY LAMP SEND 605-YL 1 RD
2 106-2477 GRD 8D-1429 7X-6066

A429-YL
OR-18 3 2 405-GY 403-GN 200-BK 201-BK 200-BK 8M-6176 M 611-PU

200-BK
B 3 J J HORN SW NOTE F
1 GN ALTERNATOR GN-18 7 403-GN L54 4 413-BR 413-BR L65 J 417-GY GRD SIG 605-YL L2 L2
L54 L65 4 8W-1957
L50

556-WH 1 2 GN Z 6 201-BK 447-PK 403-GN + - 200-BK 308-YL 201-BK 403-GN A M A506-OR 200-BK

200-BK
STEERING CONSOLE
L50 5 J
200-BK 2 SUPPLEMENTAL 7 441-OR 201-BK 310-PU 403-GN 1 113-OR M 200-BK

614-PU
IGN

113-OR

450-YL
449-BU
STEERING 6 SERVICE 4 K
8 406-PU 441-OR 601-GY J 201-BK 450-YL 113-OR 8 113-OR 200-BK

200-BK
J 5

614-PU
105-8827 DIODE AS. 3E-5184 METER PANEL LAMP M FUEL M RESISTOR
9 450-YL 406-PU 601-GY 415-GN 403-GN 441-OR 6 L10 619-GN

601-GY
601-GY
3T-3964 450-YL 6T-7337 200-BR DIMMER SW 419-YL 447-PK 4 403-GN 3 ALTERNATOR LEVEL 7T-4003 SYMBOL DESCRIPTION

113-OR
L65
ABBREV COLOR

L67
J L65
419-YL J 2 3E-9318 601-GY 405-GY 415-GN 10 415-GN 15 TEST
1 J BLADE, SPADE, RING,

609-YL
L61

L11
F G START AID K

200-BK
200-BK
201-BK 614-PU 600-BR 200-BK 406-PU 405-GY 2 405-GY 5 ENG OIL PRESS OR SCREW TERMINAL RD RED
L61 EMS TEST SW 3
1 751-GN 601-GY 200-BK 200-BK 413-BR 406-PU 7 406-PU 6 COOLANT TEMP 200-BK 200-BK WH WHITE
9X-9628 A CC BLADE

A506-OR
710-GN AND 202-BK ARE TWISTED PAIR 2 752-YL 447-PK 413-BR 3 413-BR 13 FUEL PRESS 200-BK 200-BK

A503-PK
L46 L46 CIRCUIT CONNECTED OR ORANGE
N NOTE F FLOOD
E 3 921-WH 200-BK
J LIGHT BAR
201-BK 201-BK 5 20 UNUSED 200-BK 200-BK 609-YL 1 609-YL
LAMP
YL YELLOW E
1 751-GN 4 754-BU 200-BK 601-GY 441-OR 439-YL 9 16 UNUSED 200-BK 200-BK 2 200-BK PK PINK

608-GN

570-BU
629-PK
L48 CIRCUIT NOT CONNECTED

609-YL
L48 601-GY 200-BK LOW BEAM 9X-6775 T

INSTRUMENT PANEL
SOL 1 2 921-WH 5 755-OR 200-BK 201-BK A M 467-WH 4 SHIFT FAULT 200-BK BK BLACK

609-YL
9W-2739 L60 FUSE BLOCK 9X-9631 MASTER

200-BK
+ BATTERY RD-18 1 107-WH 1 107-WH 6 202-BK 601-GY 467-WH A429-YL 5 417-GY 12 PRIM STEER 570-BU 1 GN

570-BU
L60 J 2 L27 L27 ELECTRICAL CONNECTION GY GRAY
N 9G-0747 ACTION L/S SYSTEM R/S SYSTEM BLADE

200-BK
200-BK
200-BK
GROUND BK-18 2 200-BK 2 200-BK 7 758-GN 601-GY 103-YL 103-YL 409-OR 10 113-OR 1 + BATTERY 200-BK 2 GN PU PURPLE
J J 3 J LAMP AIR PRESS AIR PRESS CUSHION TO VEHICLE STRUCTURE
1 752-YL ENG SOL BU-18 3 327-PK 3 327-PK F G 10A KEY SW 105-BR 614-PU A429-YL 410-WH 6 410-WH 10 ALARM

L62
BR BROWN

619-GN
STARTING AND CHARGING L44 L44 J RESISTOR L30 TRANS 9W-2111 GAGE GAGE A T SOLENOIDS INTERNAL ELECTRICAL
SOL 2 2 921-WH 4 4 1 900-PU 10A J HORN 114-GN 1 601-GY 606-GY 201-BK 9 485-YL 17 UNUSED M M M M T

STEERING CONSOLE
J 5 GN GREEN
9W-2739 DIAGNOSTIC CONNECTOR RESET YL-18 5 306-GN 5 306-GN 2 901-WH 10A SUPP STEER 134-YL 3T-3123 2 600-BR 115-PK L30 605-YL 419-YL 2 419-YL 19 BRAKE ON LAMP NOTE B 1W-3306 1W-3306 1 570-BU 570-BU 1 GN 7T-6517 CONNECTION TO SURFACE BU BLUE

614-PU

614-PU
200-BK

200-BK
N 6 J L29 7N-5876

L75
OFF (KEY) WH-18 6 326-PU 6 326-PU 3 902-BR 10A 629-PK 201-BK 404-YL 3 404-YL 7 HYD TEMP 2 200-BK 200-BK 2 GN OF COMPONENT
J
16
17

12

13
10
11
15
18
19
20
14
1 754-BU OFF OR-18 7 7 4 903-GY 10A TURN SIGNALS 173-YL L29 415-GN 408-WH 1 408-WH 8 BK AIR PRESS LAMP LAMP CONNECTOR
5

3
7
2
9
1

8
6
4
B J 7N-5876 7N-5876
SOL 3 2 921-WH JJ JJ C 6 710-GN 10A TAIL LAMPS 103-YL 601-GY J 450-YL 409-OR 7 409-OR 9 NEUTRAL
N F B ENGINE SHUTDOWN J HEADLAMP/ M M ATCH WIRE, CABLE &
9W-2739 5 202-BK 10A STOP LAMPS 130-GN 601-GY 439-YL 467-WH 8 201-BK 2 GROUND M M

304-WH

311-WH
105-BR

302-OR
109-OR

306-GN
101-RD
112-PU

310-PU
L28 L28
203-BK
207-BK

COMPONENT

308-YL
J TAIL SW

614-PU

614-PU
614-PU
N CONTROL

7
5
8
4
3
2
1
6
1 751-GN 7 F769-BU 10A SHUTDOWN CNTRL 200-BK 113-OR 417-GY 4 201-BK 14 UNUSED

160-PU
334-BU
Y B L J 537-GN J 1 3E-9317

L16
9G-9287 LEFT TURN C'SHIFT PIN RIGHT TURN CIRCUIT GROUPING

L27
1 755-OR 10 921-WH 10A SPARE 200-BK 404-YL A M 201-BK 18 UNUSED

311-WH

E975-PU
J 2 L#

200-BK

411-PK
201-BK
J L27

1 4
SOL 4 2 921-WH 2 752-YL J 101-RD-10 102-BU 200-BK 2 411-PK 11 LAMP INDICATOR INDICATOR INDICATOR DESIGNATION

311-WH

304-WH

107-WH
3 J

109-OR

306-GN

101-RD
112-PU

310-PU
M LAMP

308-YL
FLASHER LAMP M M M M M LAMP
L46

9W-2739 3 754-BU 710-GN AND 202-BK 619-GN 614-PU 614-PU 3

4 L14

619-GN
N 4 755-OR ARE TWISTED PAIR 108-0358 614-PU 410-WH 605-YL 4 OPERATOR MONITOR 9X-7801 7N-5876 7N-5876 7N-5876

200-BK
200-BK
LIGHTBAR J 5 L34 NOTE B NOTE B NOTE B
1 900-PU 5 900-PU 306-GN 103-YL 201-BK 606-GY 1

200-BK
200-BK
200-BK

606-GY
601-GY

108-BU
200-BK

200-BK

200-BK

200-BK
601-GY
601-GY
601-GY
601-GY
L61 L14

605-YL

439-YL
SOL 5 HEADLAMP LOW BEAM TURN SIGNAL 6 IDENT PART NO. CHG LOC LEVEL NOTE
2 921-WH 9 921-WH 308-YL J 614-PU 408-WH 449-BU 5 449-BU
BREAKER BREAKER SW J J A L6

L76
9W-2739 6 901-WH 601-GY 201-BK 450-YL 6 450-YL

5
6

2
3
N 3T-2662 9G-5589

L72
7 902-BR C A 3T-2662 200-BK 7 403-GN 403-GN E975-PU 7
L72 J J J HARNESS AS.
1 901-WH 8 903-GY 10 107-WH 605-YL 3 310-PU 200-BK 201-BK A M
L61 L61 A 122-8882 00 (PLATFORM) 120

A513-PK
SOL 6 2 921-WH 9 202-BK 606-GY J 2 201-BK 449-BU 160-PU 1 160-PU

512-GN

113-OR
511-BR
592-BU

200-BK
9W-2739 V F 308-YL 308-YL 1 105-BR 601-GY TAIL 4 415-GN L29 E975-PU 2 B 101-8174 03 (ENGINE) 220

200-BK
308-YL
15A

15A
N 1 202-BK 308-YL 2 308-YL 200-BR LAMP SW 5 629-PK 160-PU 201-BK C 101-8170 02 (R FRAME-ENGINE) 200
L56 L56 L45 L45

L68
1 902-BR 2 710-GN 200-BK 200-BK 310-PU 5 310-PU 3E9319 1 200-BK 201-BK AIH LAMP 614-PU 614-PU D 101-8171 02 (RADIATOR GRILL) 203
Y L68 L62 J 2 M
SOL 7 2 921-WH 200-BK 308-YL 3 306-GN 103-YL 6 169-PK 201-BK 201-BK 160-PU 7N-5876 614-PU 614-PU E 101-8169 01 (R FRAME) 201
3 J

202-BK
AA BB HEADLAMP DIMMER SW NOTE K F 101-8168 01 (R FRAME-TRANS) 202

200-BK
1
2

L15
9W-2739 306-GN 306-GN 4 326-PU 614-PU 201-BK 200-BK 614-PU 614-PU
N 1 103-5678 J A M G 106-1319 03 (XSMN CONSOLE) 170

1
2

1
2
758-GN L57 6 795-YL L38 201-BK INSTRUMENT PANEL
Y L57 J J B L62 L62 H 101-8161 02 (CAB-REAR) 182
1 903-GY 202-BK 8 597-PU 619-GN 3 609-YL 201-BK
L54 L54 J 2 J FLOOD J 123-0957 00 (STEERING CONSOLE) 140

101-RD

101-RD
L66
2
1

102-BU

115-PK

L27
SOL 8 2 921-WH 112-PU Y START 7 522-WH 611-PU 1 608-GN 201-BK
LAMPS WIRES THAT HAVE BATTERY VOLTAGE K 101-8162 03 (CAB-FRONT) 181

L58
112-PU-4 109-OR-4 105-BR 601-GY 4 334-BU

L25
9W-2739 RELAY L58 J L21 L21
V Y 326-PU FUSE BLOCK 10A BLADE CNTRL 169-PK 200-BK 9X-9632 5 373-GN 200-BK WHEN THE KEY SWITCH IS OFF. L 101-8164 03 (SW PANEL) 180
MAIN 3E-7279
9G-0747 J 1 J M 123-0962 00 (GAGE CONSOLE) 160
BK-18 1 202-BK 304-WH 326-PU 10A BLADE FLOODS 149-PU J 609-YL 2 165-YL 200-BK 200-BK 200-BK
2

A513-PK
RELAY J N 9U-9313 01 (TRANSMISSION) 270
109-OR-4

WH-18 2 710-GN 109-OR-10 304-WH-10 L62 10A REAR FLOODS 116-BR 149-PU 6 200-BK 200-BK 200-BK WIRES THAT HAVE BATTERY VOLTAGE
L62

556-WH
3

102-BU
101-7740 L55 J

105-BR
Y Y 10A DIFF LOCK 165-YL 609-YL 7 200-BK-6 113-OR P 101-8205 02 (HEADLIGHTS-BAR) 100 ATCH
TRANS SPD SENDER J 4 L76 L76 WHEN THE KEY SWITCH IS ON. Q 101-8194 02 (LOW BEAMS) 101 ATCH
710-GN AND 10A XSMN CNTRL 126-PK 200-BK J 608-GN A513-PK
J 5 J

373-GN
104-6387 C A A J S 101-8181 03 (CAB FUSE PANEL) 183

334-BU
Y

200-BK
C 200-BK

308-YL
202-BK ARE 10A SUPP STEER 136-GN 116-BR
J 6 L6 L6 STARTING CIRCUIT.

B899-OR
112-PU-4 T 101-8188 02 (BLADE CUSHION) 104

165-YL
165-YL
TWISTED PAIR 112-PU-4 112-PU-10 112-PU-8 1 101-RD-10 10A GAGES 113-OR

202-BK
J

165-YL
J U 123-6633 00 (XSMN CONSOLE-SWITCHES) 171

L62
F 112-PU-8 112-PU-10 A J J 15A AIR CNDTR 124-GN 601-GY
BK 1 758-GN 109-OR-4 Y 101-RD Y C C A 101-RD-4 1 112-PU-8 10A J AIR DRYER 122-BU-14 200-BK L62 GAUGE CIRCUIT. V 104-8588 01 (TRANS SPEED SENDER) 271
BK 2 202-BK 109-OR 101-RD-4 101-RD-4 101-RD-4 L61 NOTE J 200-BK J 4 200-BK W 101-8200 01 (BEACON-OPEN ROPS) 184 ATCH
101-RD-4 A J
D D

200-BK
200-BK
200-BK
35A J

201-BK
Y 101-RD 3 102-BU 601-GY J 165-YL 3 4 2 1 200-BK-6 200-BK EMS CIRCUIT. X 117-8567 00 (CONDITIONER GP-B) 150 ATCH

L6
PP L6

C
A
B
ALTERNATOR SHUTDOWN 1 105-BR 601-GY 202-BK X 117-8567 00 (HEATER GP) 154 ATCH
LO
INCHING PEDAL BREAKER SOL 3K8782 FUSE (10A) Y 101-8172 05 (FUEL TANK) 230

101-RD-4
K

165-YL
101-RD-10
ALT 8 134-YL 200-BK

112-PU-10
PANEL AND TAIL LAMP CIRCUIT.

GN-18
Y

RD-18
BK-18
Y

YL-18
101-RD-4
60A GND

200-BK
PRESSURE SW 403-GN R + 109-OR-4 2H-1507 STD 3E-7985 5 130-GN 8M8948 FUSE (15A) 200-BK 202-BK FRONT 200-BK-8 200-BK BK HI Z 101-8185 01 (SUPPLEMENTAL STEERING) 260 ATCH
J

105-BR
(TRANSMISSION) 9S-0174 ATCH B STOP 8M0456 FUSE (20A) DIFFERENTIAL J 2 FRAME A MOTOR AA 101-8197 01 (HEADLAMP BREAKER) 141
326-PU 9 126-PK 165-YL 556-WH 202-BK
111-7088 ALTERNATOR 9S-4693 ATCH 7 136-GN UNLOCK SW 3 ZZ ZZ K 501-GN 1 GN T WIPER/WASHER CIRCUIT. BB 101-8196 01 (LOW BEAM BREAKER-BAR) 142 ATCH
Y Y L67 L67 J B+

B751-BU
100-5047 50A ATCH 6 113-OR 123-5862 601-GY AIH 118-GY 3 GY PARK CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH

169-PK

570-BU
165-YL
3E-7577 75A ATCH 80A L55 L55 TIMER FRONT CAB L19 HEATER AND AIR CONDITIONER CIRCUIT. DD 101-8192 01 (REAR FLOOD LAMP) 205 ATCH
200-BK-4 4 124-GN 200-BK 500-BR 4 BR

202-BK
200-BK
202-BK
6N-9294 35A STD B B L63 4Y-7948 FRAME GROUND EE 112-0829 01 (2-WAY RADIO CONVERTER) 208 ATCH

L21

L19
200-BK-10 2 122-BU-14 L19 502-OR 2 OR
GND L56 L56 L21 GROUND CIRCUIT. FF 8X-9091 03 (CONDENSER GP-CAB) 151 ATCH
301-BU-10 10 107-WH NOTE K K
B START GG 103-8519 01 (CONDENSER GP-ROOFTOP) 152 ATCH
L37 L37 L71

L40
FRONT UPPER ENGINE SHUTDOWN CIRCUIT. HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH
L51
L60
L48
L61
L69

PP STEERING CONSOLE STEERING CONSOLE 113-OR 200-BK-8

ARTICULATION L72 L25 A K WIPER JJ 108-2302 01 (ENGINE SHUTDOWN CNTRL) 207
101-RD 301-BU-10
STARTER B SENDER L39 L39 9X-3392 KK 4E-8715 00 (CONDENSER JUMPER) 155
200-BK 304-WH-10 L63 113-OR 7 592-BU TURN SIGNAL CIRCUIT.
PP 106-8555 G S 3E-5383 C L63 PP 115-4599 02 (EEC SOCKET) 231 ATCH
L63 605-YL 1 113-OR
SOCKET AS. L23 L23
101-RD-4 1 A429-YL 606-GY 2 A513-PK 200-BK 200-BK
9R-7941 B MTR BAT C 2 200-BK L67 L28 611-PU 3 605-YL 200-BK
START AID CIRCUIT.
439-YL

556-WH
WW L27 L27

200-BK
301-BU RD-0 113-OR 113-OR L28 619-GN 4 606-GY WIRE AS.
B RD-00 113-OR 113-OR 601-GY 5 611-PU L22 L22 TRANSMISSION CONTROL CIRCUIT. LL 9F4337 07 (START MTR TO ENGINE) 221
RESISTOR MOTOR QQ L44 L44 L63 L76 L76 MM 6T-6962 00 (CONDENSER FAN JUMPER) 153 ATCH
301-BU 1 L44 101-RD 6 619-GN 200-BK
6T-2217 NN 8W1917 00 (HORN SWITCH) 143

L37

L25
302-OR 2 126-PK 126-PK 126-PK A K 601-GY 200-BK LO ALL DASHED LINES ARE ATTACHMENTS.
L37 L25 L25 152-BU 3 507-WH A

101-RD-10
112-PU-10
B L38 L38 L34 GND HI

101-RD-4
207-BK L38 306-GN 576-PK 1 578-BU 200-BK BK
L26 L26 L18 L18 MOTOR

101-RD
200-BK 795-YL 577-PU 2 506-PU CABLE AS.
DISCONNECT SW UU L7 L7 L38 L43 L71 T QQ 111-0871 00 (POS BAT TO START MTR) 210
200-BK L7 326-PU 575-YL 4 152-BU 576-PK 1 GN
200-BK-10

7N-0718 L36 L36 L43 L18 B+ PARK RR 110-6398 00 (NEG BAT/DISCONNECT SW) 211
L36 308-YL 507-WH 6 576-PK 152-BU 3 GY
B L21

OPERATOR STATION
SS 110-6399 01 (DISCONNECT SW TO GND) 212
203-BK 200-BK 522-WH 578-BU 7 577-PU 575-YL 4 BR
BK-6

C PP 3 1 C

601-GY
BK-00 BK-00 GG FF FF KK A 597-PU 506-PU 5 575-YL 577-PU 2 OR TT 3W-3620 00 (NEG BAT TO POS BAT) 213
200-BK-4

RR SS TT 108-3570 00 (NEG BAT TO POS BAT) 213 ATCH

E975-PU
449-BU
L72 122-BU-14 1 1 122-BU-14 307-OR 307-OR 592-BU 8 101-RD A
TT RR B L43 L43 L71 L71 UU 061-7661 03 (START MTR TO FRAME GND) 214

L35
BK-00

521-YL 2 BK 2 521-YL A513-PK 9

B L35 L7 L7
BK-00

POS NEG LL 200-BK 4 5 597-PU 3 BK 3 597-PU 101-RD-14 10 101-RD-14 FRONT LOWER VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204
12V BATTERY 200-BK-14 L64 A K L62 L19 WIPER VV 8X-9618 01 (GND-R FRAME TO F FRAME) 204 ATCH
4 4 200-BK-14

201-BK

404-YL
3T-5760 STD Y CONDENSER L64 9X-3392 WW 101-8202 01 (START MTR/STR RELAY) 261 ATCH

593-GN-14

593-GN-14
112-PU-10

200-BK-14

200-BK-14
SS ENGINE L7 L7
200-BK
200-BK

RD-00 9X-9721 ATCH UU RELAY 601-GY XX 101-8204 01 (STEERING MTR TO GND) 262 ATCH
L7 L7 K K
3T-2170 WITH 103-8519 ROOFTOP CONDENSER GP., REMOVE YY 101-8203 01 (STR RELAY TO STR MTR) 263 ATCH
200-BK

200-BK
597-PU-14
521-YL-14
REAR L34

10
7
8
6
4
3
5
9
1
2
TT QQ JUMPER KK AND MATE HARNESS FF TO ZZ 1S-2342 02 (GND-F FRAME TO CAB) 105

1
5
4
6
3
2
7
FRAME L36 112-PU-10
12V BATTERY HARNESS A L36 L L
NEG POS
T 604-OR S K
3T-5760 STD GG GG L40

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
601-GY
200-BK
321-BR
L52

1
2

1
2
9X-9721 ATCH HYD OIL CONDENSER CONDENSER L40 619-GN 619-GN
GG BEACON L23 L23
L58

TEMP SW MOTOR MOTOR 611-PU 611-PU

112-PU
112-PU
112-PU
112-PU
112-PU
L58 8T-9705 7X-6279 7X-6279 9X-9556 L39 4K-5122 HOLDER AS.

WH/RD-14

WH/RD-14

1
2
606-GY 606-GY
L52 L52 L40 L40

L43
BK-14 MM 605-YL 605-YL 3K-8782 FUSE

200-BK
200-BK
B ENGINE BK-14 122-BU-14 S

113-OR
L40 L40 L

439-YL
OIL SW

1
2
201-BK 2 BK 4 W 10A UPPER WIPER/WASHER 118-GY 118-GY
VV L35 L34

L26
B751-BU
9X-0378 VV

L27
405-GY 1 BK 118-GY

307-OR
S L

101-RD
105-BR

326-PU

570-BU
169-PK
308-YL
134-YL

165-YL
REAR WIPER

603-PK
200-BK
MOTOR MOTOR U U 10A LOWER WIPER/WASHER 152-BU
REAR 9X-3392 200-BK

410-WH
373-GN

727-GN
BEACON SW S

202-BK

201-BK
FRAME L L7

977-YL

462-YL
L48

E975-PU
10A REAR WIPER/WASHER 119-PK 200-BK
L48

467-WH
307-OR

306-GN
409-OR
601-GY
9X-9639

321-BR

449-BU
L37

200-BK

202-BK

126-PK
A

977-YL

795-YL
STRAP

G
U

152-BU
152-BU
E
A
B

F
310-PU Y C 200-BK

J
522-WH
CONDENSER GP-ROOFTOP 103-8519 ACTION ALARM

124-GN
LO S L

601-GY
200-BK
521-YL
4 GA STD H PANEL LAMP G
L56

10
1
2
3
4
5
6
7
8
9
L56

6 308-YL 9G-9813 RD 1 410-WH 10A FRONT DEFROSTER 141-PK

L62 1/0 ATCH E A HI GND U (SHIFT LEVER) A

893-GN
2 W

OPEN ROPS BEACON ATCH

892-BR
126-PK
202-BK
7 310-PU 611-PU BK 200-BK BK 2 201-BK

L71
MOTOR W3 144-GN A A S L

200-BK
7
6
2
3
4
8
5
THIS IS THE SCHEMATIC FOR THE 140H NA AND

200-BK
5 306-GN 614-PU 5 619-GN H 7N-5876 SERVICE 10A REAR DEFROSTER 151-GN
T W A U

2
7
4
3
5
6
1
TOOL 160H NA AND 12H NA MOTOR GRADER
L55

3
5
1
2
4
7
6
L55

1 403-GN 606-GY 4 605-YL GN 1 504-YL 601-GY L L

L68 L68 B+ G G

5
4
3
1
2
PARK CONNECTOR

L36
200-BK 4 608-GN 605-YL 6 606-GY GY 3 119-PK 101-RD 10A DOME LAMP 108-BU L7
L51 L51 L36 U 9W-1951 L7 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
200-BK 3 447-PK 122-BU-14 8 122-BU-14 BR 4 503-BR CONDITIONER GP-B 8C9788 W

F769-BU
L OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
200-BK 200-BK 2 200-BK 604-OR 2 604-OR OR 2 505-BU 200-BK 101-RD 10A BEACON 144-GN

118-GY
118-GY
L41 AND XMSN SHIFTER IN NEUTRAL
311-WH

321-BR 1 321-BR 200-BK 601-GY

310-PU

L41 A

BEACON FUSE
556-WH 7 556-WH 601-GY 601-GY

CAB SWITCH/FUSE PANEL

200-BK
B C 200-BK 3 200-BK 601-GY 601-GY 439-YL 2 UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
L71 L71 1 2
105-BR 2 413-BR 200-BK RESISTOR 113-OR 1 WH-18 WH-18 ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAGE
200-BK
200-BK

U
200-BK

1 U L71 4 3

601-GY

601-GY
9G-1950 CUSHION

200-BK
601-GY

200-BK
326-PU 1 405-GY 124-GN 601-GY 601-GY 467-WH 8 EMS OUT L 4 WH-18 WH-18
2 L
L54

B ENGINE SPEED BLADE SW BEACON SW UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE B
L54

200-BK
L63

327-PK 3 201-BK 521-YL 200-BK 200-BK 409-OR 7 NEUTRAL L H 3

SENSOR L61 L61 5 L42 9X-9629 L 2 9X-9639 BB NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
405-GY 4 441-OR 515-GY 202-BK 2 GROUND 144-GN 502-OR
U 2 U 2 3 L

308-YL
3E-7886 L48 A 4 BLOWER SW CENTERSHIFT NOTE B: SHELL 8T-9722
727-GN 5 406-PU 516-GN 169-PK 134-YL 126-PK 1 +BATTERY 603-PK
B L48 3 6P-3236 W 3 U 3 U L
INDICATOR SW SPRING 7V-8390
462-YL 6 450-YL 419-YL 1 BK-18 517-BU 570-BU U 727-GN 307-OR 3 START SW. 601-GY
WH 2 450-YL 450-YL 8 L61 201-BK 2 BK-18 3E-9367 BUSHING 6D-4162

10A
327-PK 462-YL 306-GN 4 START REL. 200-BK
BLOWER L A CC BLADE CONTACT 6D-4161
BK 1 202-BK 202-BK 7 202-BK 308-YL 200-BK 795-YL 6 DUAL HP

604-OR
130-GN
PARK BRAKE 9X-9363 L L FLOOD NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:
200-BK

200-BK
200-BK
406-PU 321-BR 5 BU ALARM 501-GN PW 1 609-YL
413-BR PRESS SW X W KEY START SW 200-BK SUPP STER 758-GN 20 INCH PEDAL 2 200-BK LAMP

307-OR
326-PU

105-BR
308-YL
COOLANT TEMP 3E-2033 X 9G-7641 TEST SW REAR L FRONT UPPER 9X-6775 TO
441-OR 3 200-BK 751-GN 10 SOLENOID 1 24V OUTPUTS

601-GY
101-RD
200-BK
GND
201-BK

SWITCH FUEL 9X-9633 DEFROST SW WIPER SW

F769-BU
200-BK
200-BK
200-BK
597-PU B C 5 515-GY 2 WH/RD-14 752-YL 11 SOLENOID 2 500-BR

L2
L49 L49 A L SOLENOIDS S B D W/ SOL
7N-9785 SW
L57

CONN. B 9X-9638 3T-6655 A CENTERSHIFT

L57

522-WH 3 795-YL 1 200-BK 1 BK-14 MOTOR 754-BU 12 SOLENOID 3 601-GY 506-PU

9W-3187 R U SOLENOID GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET NEU

L5
795-YL 5 597-PU 126-PK 1 GN 4 755-OR 13 SOLENOID 4 200-BK B751-BU 1 GN L2
W U CENTERSHIFT 1 8T-8808 PARK

L44
406-PU B B 201-BK 4 522-WH 200-BK 2 GN 2 601-GY 900-PU 14 SOLENOID 5 L 2 152-BU 200-BK 2 GN
L58 OFF C U PIN SW N

3
2
1
201-BK 201-BK 413-BR 1 105-BR THERMOSTAT PANEL LAMP 200-BK 601-GY L44 901-WH 15 SOLENOID 6 152-BU K
B B PARK BRAKE SW 8D-1429 ON S U 9X-9634 3 L CAB TURN 1F

619-GN
611-PU
200-BK
605-YL

200-BK
2 326-PU ST B U U 2 200-BK 902-BR 16 SOLENOID 7 584-YL L L 606-GY 1 RD SIGNAL
T SOLENOID 9X-5445 4 2F

200-BK
BASE

200-BK
8 200-BK 165-YL 903-GY 17 SOLENOID 8 A504-GN 200-BK 2 BK

619-GN
L H

606-GY
611-PU
200-BK
629-PK
COOLANT TEMP 7T-9074 7G-9730 3 U 2 L 5 L B B 7X-6066 3F
7 462-YL 601-GY B751-BU B751-BU 308-YL 921-WH 18 SOLE RETN 577-PU 200-BK
SENDER L60 T U 3 U 6 4F
L41

6 727-GN 373-GN 710-GN TOS + INP A507-YL 200-BK

202-BK
201-BK 9
7N-8532 H L41 U 5F
B 1 601-GY 373-GN E975-PU 19 A/M LAMP 605-YL 605-YL
6F
441-OR 447-PK 1 GN-18 200-BK 2 200-BK 200-BK 3 124-GN 2 200-BK 200-BK 276-BK 21 DIA CODE 0 584-YL 606-GY 606-GY K

202-BK
202-BK
202-BK
202-BK
L22

202-BK
7F

L42
200-BK 2 BK-18 FUEL LEVEL 1 603-PK 5 521-YL 3 101-RD 277-BK 22 DIA CODE 1 151-GN 611-PU 611-PU 611-PU CAB HI BEAM
T L42 U L L 8F
SENDER 1 200-BK 601-GY AIR INLET 278-BK 23 DIA CODE 2 576-PK 200-BK 200-BK HEADLAMP

119-PK
Y BEACON PW
200-BK

120-9588 MATE WITH BEACON HEATER SW. FRONT K 9X-7164 1R

L41

9X-9556 4 522-WH 200-BK 977-YL 24 A/M SWITCH L 200-BK 200-BK

L60 L60 L41 DEFROSTER HARNESS "W" 115-1969 DEFROST SW L FRONT LOWER L1 L1 2R
L51

2 601-GY HEATER GP 8C-9787 U 449-BU 25 BUFF TOS 601-GY 619-GN 619-GN 200-BK
L51 9X-9657 NOTE K 9X-9638 WIPER SW 3R
BULB 200-BK 977-YL U 892-BR 26 CAT LINK - 200-BK 575-YL 200-BK
L63 L52 L52 CONN. A 1 3T-6655 4R
L63

9X-7849 202-BK 893-GN 27 CAT LINK + L 578-BU

HH Y CONNECT CONN. A TO BLOWER 2 K CAB LO BEAM 5R
E937-PU 28 RED NEUTR L 200-BK P
CONN. B WHEN USING 9X-0343 WITH 8C-9788 COND. GP., 3 HEADLAMP HI BEAM 6R
608-GN 1 608-GN E938-OR 29 FIRST 584-YL 619-GN 611-PU

202-BK
202-BK
202-BK
202-BK
202-BK
4 K HEADLAMP
L52

L69 200-BK 2 200-BK STARTING/CHARGING H CONN. A MATES TO CONN. B RESISTOR E939-WH 30 SECOND A503-PK 9X-6874 200-BK
DUAL HORSEPOWER 9G-1950 1 L 5 L 9X-7170
Y CONN. A ANALYZER WITHOUT A507-YL 1 RD MOTOR WITH 8C-9787 HEATER GP., 124-GN E940-BU 31 THIRD 119-PK P NOTE D: BATTERIES 9X-9721 MUST BE USED WITH
START AID SOLENOID CONN. A MATES TO CONN. C 2 6 SUPPLEMENTAL STEERING CONTROL
200-BK 1 200-BK 2 BK 521-YL E941-YL 32 FOURTH A506-OR 119-PK 119-PK
ATTACHMENT 104-9258 B 5 NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
200-BK
200-BK

200-BK 2 515-GY E942-GN 33 FIFTH 119-PK

NOTE H 4 BLOWER SW P RADIO SHOULD BE SIZE 10 AWG
200-BK B B 2 200-BK 516-GN E943-BR 34 SIXTH L L
Y CONN. B START AID 3 6P-3236 H L TURN NOTE F: USE 9X-9628 SWITCH WITH ETHER START
200-BK 311-WH 311-WH 200-BK B 1 327-PK H 517-BU E944-GY 35 SEVENTH 584-YL 606-GY 1 RD
L61 L63 L SIGNAL

119-PK
SOLENOID H B B AID ATTACHMENT.
A L50 L50
606-GY REAR FLOOD 311-WH T 311-WH 1 BK-18
9G-4365
200-BK 2 BK
RESISTOR BLOWER
E945-PU 36 EIGHTH 2 200-BK 141-PK 505-BU 200-BK 2 BK 7X-6066 NOTE G: USE 3E-6424 DUAL HORSEPOWER/SHUTDOWN SOLENOID A
614-PU LAMP 310-PU 2 BK-18 795-YL 1 BK E946-OR 37 FORWARD 7 A507-YL

E939-WH

E947-WH
E938-OR

E942-GN

E946-OR
COOLANT SW

E944-GY
E937-PU

E943-BR

E945-PU
E940-BU

E948-BU
NOTE F 7T-4003 9X-9363 A WITH FUEL AIR RATIO CONTROL

L15
E941-YL

E949-YL
604-OR 9X-6775 E947-WH 38 REVERSE L20 5 A504-GN L15

202-BK
DD HH 8N-1693 X L6 L6 BRAKE AIR SW NOTE H: 140HNA ONLY
E948-BU 39 PARK 3 603-PK 408-WH 408-WH 1 BK-18 P LO BEAM
D L49 L49 H X 3E-2033 NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER
608-GN 1 A504-GN 3 G G E949-YL 40 (N) NEUT 6 119-PK 201-BK 488-WH 2 BK-18 619-GN HEADLAMP
L L (HEATS AND COOLS) WITH ROOF TOP CONDENSER
STOP/TAIL S RD 1 604-OR 200-BK 2 795-YL DUAL HORSEPOWER/SHUTDOWN A507-YL 5 515-GY 2 WH/RD-14 1 202-BK G 1 505-BU 504-YL 200-BK 9X-7169
CONN. C G PW RIGHT SPEAKER P IS PRESENT
LAMP T WH 3 614-PU 200-BK 1 200-BK 1 BK-14 MOTOR 202-BK 2 276-BK 8 503-BR K
SOLENOID TRANSMISSION CONTROL 6T-7695 A BRAKE AIR SW NOTE K: AIR INLET HEATER IS NOT AVAILABLE ON THESE

24
23
22
21
20
19
18
17
16
15
2
1
3
4
5
6
7
8
9
10
11
12
13
14
8C-6207 G BK 2 200-BK 504-YL 4 202-BK 3 277-BK 4 504-YL L REAR 511-BR +
B AIR CONDITIONER B 3E-6424 L41 L20 106-4458 L15 3E-2033 MODELS
1 522-WH B 119-PK 2 202-BK 4 278-BK 503-BR WIPER SW 512-GN - 488-WH 1 BK-18 Q
L49 CLUTCH SOL NOTE G PANEL LAMP TRANSMISSION DIRECTION LO BEAM

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND

SECOND

FOURTH

EIGHTH

PARK
SEVENTH

FORWARD
REVERSE

NEUTRAL
FIRST

THIRD

FIFTH
SIXTH
RED NEUT
522-WH 1 2 513-OR BK 1 513-OR BK 2 503-BR 507-WH 3T-6655 K 201-BK 2 BK-18 629-PK
7T-8600 H 8D-1429 AND SPEED SHIFTER SW. HEADLAMP
513-OR 2 BK 2 597-PU B BK 1 505-BU 977-YL 200-BK
D BASE 8C-5340 Q 9X-7169
2 BK 603-PK 200-BK
RD 1 606-GY 3E-9169 DIODE AS. L A/C REFRIGERANT SW 1 BK 601-GY 7G-9730 CAB SWITCH/FUSE PANEL

L18
TURN LAMP L18
7X-6066 BK 2 200-BK 114-5334
A A
NOTE A 130-GN STOP LAMP
L5 L5 SW
SHIFT CONSOLE 604-OR
L20 L20 2M-9346
597-PU L20
P/N 24-80000-257-02

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1