Component Locations RENR8838

1 5 16 24 25 26 6 20 21 13 14 17 30 31 32 59 60 61 65 66 67 FLUID POWER SYMBOLS

Part Machine Schematic
79
Description March 2006
Number Location Location 29 35 36 37 38 39 22 23 68 69 72 73 79 80 BASIC COMPONENT SYMBOLS

Steering / Fan Drive Schematic 41 42 44 3 43 84 85 86 MAIN AUX.

PUMP: VARIABLE and
Ball (Makeup Valve) 4B-9782 1 E-14 50
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
Core As - 11 27
(Hydraulic Fan, Steering) 191-4600 2 C-11 7 9 12 18
Hydraulic Oil Cooler
Cylinder Gp - Steering (LH)
(RH)
6E-1244
9T-9568
3
4
G-14
19 33 55 80 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
ATTACHMENT

Elbow 127-9015 5 C-10 VALVES

VALVE ENVELOPES VALVE PORTS
Filter Element As - Oil (Hydraulic) 4T-3134 6 B-11
Filter Gp - Oil (Hydraulic Fan Pump Case Drain) 7 B-11
(Hydraulic Fan Motor Case Drain) 166-4647 8 C-11
(Steering Pump Case Drain) 9 B-12 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Fitting As 10 B-13 CONTROL VALVES CHECK VALVES

(Quick Disconnect) (Pressure Tap) 11 C-11 49
AB AB
6V-3965 12 C-12 8 15
13 D-12
14 F-14 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Motor Gp - Piston (Hydraulic Fan) 229-0100 15 D-11
48 MEASUREMENT ROTATING SHAFTS
Plug - Orifice (Cushion) 4T-4207 16 E-14
Pump Gp - Gear (Secondary Steering) 101-4007 17 D-12 LOADER
Pump Gp - Piston
FRAME

70
(Hydraulic Fan, High Ambient Temperature) 235-0843 18 C-11 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
(Hydraulic Fan; Standard Ambient Temperature) 229-0099
Pump Gp - Piston (Steering) 229-8604 19 C-12 FLUID STORAGE RESERVOIRS
2 28 56
Screen As
Screen Gp
(Hydraulic Tank) 9T-9227
7J-2656
20
21
B-11
B-11
47 52 54 57 58
62 63 64 70 71
45 46

4 34 75 76 51
844H Wheel Dozer
Hydraulic System
Tank & Filter Gp - Hydraulic (Steering, Hydraulic Fan) 6E-4683 22 B-12 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

74 77 78 83 87 81 82
62
Valve (Filter Bypass) 9J-1988 23 B-11
5 7 9 12 COMBINATION CONTROLS
Valve (Primary Steering Pump Check) 6E-3780 24 E-12
Valve (Secondary Steering Pump Check) 7J-7423 25 F-12 18 19 33 55 56 1 6 16 20 21 22 23
Valve - Diverter (Secondary Steering) 2U-7345 26 F-12
BTW1-UP
34 75 81 24 25 26 29 35 36 SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Valve - Fluid Sampling (Steering, Hydraulic Fan Oil) 8C-3446 27 C-11 or MANUAL and PILOT PILOT or MANUAL
Valve Gp - Check 6E-1454 28 C-11 37 38 39 41 42 47
104-7108 29 C-13 MANUAL CONTROL SYMBOLS
176-9369 30 D-14
52 54 57 58 62 63
(Steering) (Pilot Cushion Override) 176-9371 31 D-14 64 70 71 74 77 78

Valve Gp - Demand Fan

(Steering Quad) 111-7775
191-8735
32
33
D-15
D-9 82 83 87
TOP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Pilot (Stic Steering) 249-5615 34 B-15

30 31 32 43 44
VIEW RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE
Valve Gp - Pressure Reducing 6E-4286 35 D-13
Valve Gp - Relief 45 46
(Pump Backup) 100-4335 36 E-13
(Secondary Steering) 6E-3986 37 E-12
49
(Steering Cylinder Crossover) 6E-3985 38 F-15 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
Valve Gp - Selector & Pressure Control
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
(Primary & Secondary Steering Pilot Source Selector) 39
6E-5566 C-13
(Secondary Steering Warning) 40
REAR
F
W
Valve Gp - Shuttle (Ball Resolver) 4T-1860 41 F-14 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Steering (With Secondary Steering) 6E-2923 42 F-13 FRAME

Valve Gp - Steering Neutralizer
9T-7426
43 C-14 D HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
44 C-15
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
INFINITE
8 15 48 2 11 27 28 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Implements / Brake Supply Schematic UNIDIRECTIONAL UNIDIRECTIONAL
59 60 61 65 67 68
Accumulator Gp - Brake (Charged) 45 B-8
219-2949 3 4 13 14 17 76 50 51
55
46 C-8 CROSS
69 66 72 73 79 80
FLOW IN ONE PARALLEL FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

Accumulator Gp - Pilot Oil (Charged) 226-0420 47 D-8

Core As - Oil Cooler 275-7895 48 B-5 84 85 86
Cylinder Gp - Lift 4Z-6424 49 C-2, D-2
© 2006 Caterpillar Printed in U.S.A.
MACHINE COMPONENT LOCATIONS LINES GP - HYDRAULIC
Cylinder Gp - Tilt & Tip (LH) 6E-4835 50
E-1
(RH) 6E-4836 51 All Rights Reserved
Filter Element As - Oil (Hydraulic) 4T-3134 52 B-5
Fitting As (Quick Disconnect) (Pressure Tap) 53 C-4
6V-3965
54 D-8
Pump Gp - Gear (Pilot, Brake) 230-0914 55 B-7
Pump Gp - Vane (Implement) 157-0956 56 B-4
Screen As (Hydraulic Tank) 9T-9227 57 B-5
118-8693 58 B-5
Stem (Lift) 241-8833 59 E-5 Electrical Symbols Table
22
(Shuttle Valve) 8J-7430 60 D-6

Tank & Filter Gp - Hydraulic (Implement, Brake)

(Tift) 1U-0368
237-4228
61
62
F-6
B-6 22 19 18 42 Hydraulic Symbols (Electrical)
Tube As 9J-1985 63 B-5
Valve (Cooler Bypass) 6E-4451 64 B-5
Valve (Lift Unloading Load Check)
Valve (Load Check)
3G-1201
9T-3746
65
66
E-6
E-6
G M
9T-3747 67 F-6
Valve (Makeup) 6E-4343 68 E-5
19 18 Transducer Transducer Generator Electric Motor
42
Valve (Tilt Unloading Load Check) 9J-4794 69 E-6 (Fluid) (Gas / Air)
Valve - Breaker Relief 220-0812 70 B-5 REAR
Valve - Fluid Sampling 8C-3446 71 C-8 FRAME
Valve - Relief Poppet (Circuit Relief) 72 E-6
6J-2561
73 F-6
Valve - Shuttle 6R-0442 74 C-7
Valve & Mtg Gp - Solenoid (Pilot On/Off) 152-2698 75 H-7

RENR8838-00
LOADER
Valve Gp (Manual Blade Lower) 112-1817 76 C-3 FRAME Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Valve Gp - Check (Pilot Accumulator) 158-9956 77 D-7 (Adjustable)
Valve Gp - Combination (Brake Charging) 9T-9551 78 C-7
Valve Gp - Dual Tilt Control 225-2321 79 F-3
Valve Gp - Main Control (Dozer)
Valve Gp - Pilot (Joystick, 3-Function)
229-8722
229-8724
80
81
E-7
H-6
3 Electrical Symbols (Electrical)
Valve Gp - Relief (Brake System Backup) 234-0351 82 B-7
Valve Gp - Relief (Pilot)
Valve Gp - Shuttle (Ball Resolver)
6E-6293
249-7805
83
84
C-7
C-2
B

20 Page
4T-4073 85 D-6 T
Valve Gp - Solenoid (Tilt, Tip Function) (Dual Tilt)
Valve Gp - Unloading
3E-9205
117-7761
86
87
F-3
C-7 REAR FRAME
4 Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
REAR
FRAME B 82 43
Wire Number Identification Codes

44 Electrical Schematic Example Hydraulic Schematic Example

47 Current Standard Current Standard

RIGHT SIDE VIEW FWD
78
Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number
Tap Locations Identification
Wire Color

Pressure, Sampling, and Sensor 325-AG135 PK-14

Tap Schematic
Description
52
Number Location 325-PK
TOP VIEW Circuit Identification

14
Wire Color Wire Gauge
AA Steer Pilot Supply Pressure Tap B-13 Number
BB Steer Pump Cutoff E-12
CC
DD
Fan Pump Cutoff
Fan Pump Discharge Pressure Tap
C-11
C-10
TOP VIEW FWD 62 71 Previous Standard
EE Fan Pump Signal Pressure Tap C-10 Wire Color
Wire
FF Implement Relief - Lift Pressure Tap C-4
GG Implement Relief - Tilt Pressure Tap C-4
VIEW B-B 325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

LINES GP - STEERING LINES GP - PILOT

 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

H RAISE TILT/TIP H
VALVE & MTG GP VALVE GP
SOLENOID 4 3 2 1 PILOT
(PILOT ON/OFF) (JOYSTICK, 3-FUNCTION)
152-2698 ELEC.
229-8724
DET.

4 T S 3 2 T S 1
RIGHT RAISE LOWER TILT TILT
TURN AND
FLOAT
LEFT,
TIP
RIGHT,
TIP
RAISE
BACK FWD

G G

STEERING CYLINDER GP LOWER AND FLOAT

CYLINDER GP
CYLINDERS STEERING (RH)
PILOT DRAIN
9T-9568
STEERING (LH)
6E-1244

VALVE
FITTING AS FITTING AS VALVE RELIEF POPPET
(QUICK (QUICK (SECONDARY STEERING (CIRCUIT RELIEF)
DISCONNECT) DISCONNECT) VALVE GP PUMP CHECK) 6J-2561 VALVE GP
6V-3965 6V-3965 STEERING 7J-7423 DUAL TILT CONTROL
VALVE GP (WITH SECONDARY VALVE STEM
DIVERTER 225-2321
SHUTTLE STEERING) (TILT)
4T-1860 (SECONDARY SINGLE TILT
6E-2923 PILOT SUPPLY 1U-0368
STEERING)
2U-7345 TILT LEFT TILT RIGHT DUAL TILT
VALVE GP TIP BACK TIP FORWARD VALVE GP
F RELIEF SOLENOID F
TIP (TILT, TIP FUNCTION)
(STEERING
CYLINDER VALVE (DUAL TILT)
CROSSOVER) (TILT UNLOADING 3E-9205
6E-3985 VALVE LOAD CHECK)
BALL (LOAD CHECK) 9J-4794
(MAKE-UP VALVE) 9T-3747
4B-9782
VALVE
(MAKEUP)
VALVE GP STEM 6E-4343
(LIFT UNLOADING (LIFT)
VALVE GP LOAD CHECK) 241-8833
RELIEF (PUMP 3G-1201
BACKUP) CYLINDER GP
100-4335 TILT & TIP (LH)
6E-4835
VALVE VALVE GP
E (PRIMARY STEERING MAIN CONTROL E
VALVE GP PUMP CHECK) VALVE GP (DOZER) HOLD
CHECK 6E-3780 RELIEF 229-8722 RAISE LOWER FLOAT CYLINDER GP
(STEERING) (SECONDARY TILT & TIP (RH)
(PILOT CUSHION STEERING) 6E-4836
OVERRIDE) 6E-3986
176-9371 FITTING AS
(QUICK
DISCONNECT)
6V-3965 PUMP GP MOTOR GP ACCUMULATOR GP
GEAR PISTON PILOT OIL
(SECONDARY (HYDRAULIC (CHARGED)
226-0420 HE
C1 C2 STEERING) FAN) VALVE
VALVE GP PLUG
CHECK ORIFICE BB 101-4007 229-0100 RELIEF POPPET
(CIRCUIT RELIEF)
(STEERING QUAD) (CUSHION) 6J-2561
111-7775 4T-4207 RE
VALVE GP
SELECTOR & FITTING AS
PRESSURE (QUICK DISCONNECT)
CONTROL VALVE GP VALVE
D (PRESSURE TAP) RELIEF (PILOT) (LOAD CHECK) D
(SECONDARY 6V-3965
VALVE GP V1 V2 STEERING 6E-6293 9T-3746
E1 VALVE GP
CHECK WARNING)
(STEERING) VALVE GP 6E-5566 CHECK
176-9369 PRESSURE REDUCING VALVE (PILOT
FLUID VALVE GP ACCUMULATOR) VALVE GP VALVE GP
6E-4286 FILTER GP DEMAND FAN SHUTTLE CYLINDER GP
SAMPLING 158-9956 COMBINATION
(STEERING OIL 191-8735 (BRAKE CHARGING) (BALL RESOLVER) LIFT
/HYDRAULIC (HYDRAULIC VALVE 9T-9551 4T-4073 4Z-6424
RIGHT LEFT FAN OIL) FAN MOTOR FLUID SAMPLING
VALVE GP NEUTRALIZER NEUTRALIZER VALVE GP 8C-3446 CASE DRAIN) 8C-3446 PP
WARNING
STEERING STEERING SWITCH
166-4647
NEUTRALIZER NEUTRALIZER
9T-7426 9T-7426 T
CORE AS VALVE GP STEM
FITTING AS CHECK FITTING AS (SHUTTLE VALVE)
(QUICK HYDRAULIC FS
OIL COOLER 6E-1454 (QUICK ACCUMULATOR GP 8J-7430
DISCONNECT) DISCONNECT) BRAKE (CHARGED) FITTING AS
6V-3965 (HYDRAULIC
FAN, 6V-3965 DD 219-2949 (QUICK DISCONNECT)
(PRESSURE TAP)
VALVE GP
C STEERING) SHUTTLE C
HS 6V-3965 (BALL RESOLVER)
191-4600 PRESSURE PS 249-7805
PS SWITCH
FILTER GP
OIL
CC EE PORT

(HYDRAULIC FAN
PUMP CASE VALVE GP
FF GG
CORE AS
DRAIN) B2 UNLOADING FILTER ELEMENT AS OIL COOLER
ELBOW 117-7761 OIL (HYDRAULIC)
166-4647 127-9015 BRAKE 275-7895
VALVE GP 4T-3134
STIC STEER SELECTOR &
PRESSURE VALVE GP
SUPPLY
PRESSURE
VALVE
BREAKER RELIEF VALVE GP
VALVE GP (MANUAL BLADE

LIFT

TILT
CHECK 220-0812
RENR8838-00

CONTROL PUMP GP PORTS VALVE

PILOT (PRIMARY & 104-7108 LOWER)
(STIC PISTON (STEERING) PUMP GP SHUTTLE 112-1817
SECONDARY 229-8604 VALVE B1 6R-0442
STEERING) STEERING PISTON
(FILTER P
249-5615 SOURCE (HYDRAULIC FAN)
BYPASS) ACCUMULATOR GP
SELECTOR) 9J-1988 BRAKE (CHARGED)
B 6E-5566 (HIGH AMBIENT B
219-2949 BRAKE
FILTER GP TEMPERATURE)
20 Page, Color 2

235-0843 RETURN
OIL
AA (STEERING
PUMP CASE (STANDARD AMBIENT
LINE VALVE GP
RELIEF
DRAIN) TEMPERATURE) (BRAKE SYSTEM BACKUP) PUMP GP
166-4647 229-0099 234-0351 VANE (IMPLEMENT)
157-0956
TANK & FILTER GP VALVE
HYDRAULIC (COOLER BYPASS)
(IMPLEMENT, BRAKE) 6E-4451
PUMP GP
AIR CONNECTION GEAR(PILOT, BRAKE)
237-4228
230-0914 SCREEN AS
FITTING AS TANK & FILTER GP (HYDRAULIC
(QUICK HYDRAULIC (STEERING, TANK)
DISCONNECT) HYDRAULIC FAN) AIR CONNECTION 9T-9227
6V-3965 6E-4683 FILTER ELEMENT AS
A SCREEN GP SCREEN AS OIL (HYDRAULIC) SCREEN AS A
7J-2656 (HYDRAULIC TANK) 4T-3134 (HYDRAULIC TANK)
9T-9227 TUBE AS 118-8693
9J-1985

STEERING / FAN DRIVE SCHEMATIC IMPLEMENT / BRAKE SUPPLY SCHEMATIC

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

LINE PATTERNS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Pressure Line
Tap Locations LIFT PUMP OUTPUT Pilot / Load Sensing Pressure
BRAKE/PILOT PUMP OUTPUT
Pressure, Sampling, and Sensor Drain / Return Lines
SCAVENGE PUMP
Tap Schematic
Description TILT PUMP OUTPUT
Component Group
Number Location PRIMARY STEERING PUMP CIRCUIT
AA Steer Pilot Supply Pressure Tap D-8 FAN PUMP OUTPUT Attachment
BB Steer Pump Cutoff B-10 SUPPLY LINE
CC Fan Pump Cutoff D-7 Air Line
DRAIN / RETURN LINE
STEERING CIRCUIT
THIS SCHEMATIC IS FOR THE 844H WHEEL DOZER
DD Fan Pump Discharge Pressure Tap C-5 CALLOUTS
EE Fan Pump Signal Pressure Tap D-13 LOAD SENSING CIRCUIT PART #: 229-8718 CHG(05)
FF Implement Relief - Lift Pressure Tap I-2 TILT CYLINDER CIRCUIT YY Taps (Pressure, Sampling,Sensor) by letter

LIFT CYLINDER CIRCUIT

Components are shown installed on a fully operable machine with the key and engine
GG Implement Relief - Tilt Pressure Tap G-2 52 Components by number off and transmission shifter in neutral.
SECONDARY STEERING CIRCUIT
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations