acoustics-06-00058
acoustics-06-00058
acoustics-06-00058
1 INSA Centre Val de Loire, GREMAN Laboratory, UMR CNRS 7347, Université de Tours,
3 rue de la Chocolaterie, CEDEX 41034 Blois, France; [email protected] (M.L.)
2 CEA-DES\IRESNE\DTN\STCP\LISM, 13108 St-Paul-Lez-Durance, France; [email protected] (M.J.);
[email protected] (F.N.)
* Correspondence: [email protected]
1. Introduction
In recent years, in parallel with the development of advanced industries where
Citation: Feuillard, G.; Nguyen, D.C.; operating environments can be very hostile, there has been a significant evolution in the
Lethiecq, M.; Jean, M.; Navacchia, F.
requirements of new high-performance instrumentation to characterize aging and
Porous Metal Backing for High-
damage or to monitor and control the operation of systems.
Temperature Ultrasonic Transducers.
Among the existing non-destructive testing methods, ultrasonic techniques based on
Acoustics 2024, 6, 1074–1087. https://
the development of piezoelectric materials are widely used in many applications within
doi.org/10.3390/acoustics6040058
the nuclear industry. They require ultrasonic transducers whose concept has been well-
Academic Editor: Philippe Roux and known for many years. The transducer is generally based on a piezoelectric element
Fengshou Gu electrically solicited around its resonant frequency, radiating an ultrasonic wave in the
Received: 18 September 2024 investigated medium [1]. This active element is mounted on a backing whose role is to
Revised: 9 October 2024 damp the vibration, leading to an improvement of the axial resolution and increase in the
Accepted: 21 November 2024 transducer’s bandwidth. It must also attenuate the ultrasonic wave emitted on the rear
Published: 25 November 2024 face of the active element to avoid parasitic echoes on its rear face. On the front face of the
piezoelectric element, one or more matching layers are often added to allow better energy
transfer toward the propagation medium. Through these elements, the transducer
Copyright: © 2024 by the authors. sensitivity and bandwidth can be adapted to the needs of various applications [2–4]. In a
Submitted for possible open access context of high-temperature nondestructive testing and evaluation, conventional ceramic-
publication under the terms and based ultrasonic transducers cannot be used at high temperatures (>150 °C) and for long
conditions of the Creative Commons periods (>24 h) because of the Curie temperature of the piezoelectric element. Even if the
Attribution (CC BY) license transducer can operate for short periods at high temperatures, these temperatures
(https://creativecommons.org/license significantly affect its electroacoustic performances by degrading the physical and
s/by/4.0/). piezoelectric properties of its components [5–7].
Active Element
Single crystal LiNbO3 Z-cut *
Diameter (mm) 40
Thickness (mm) 0.78
Density (kg m−3) 4700
Wave velocity (m s−1) 7220
Acoustic impedance (MRayl) 33.9
Relative dielectric constant 29
Thickness coupling coefficient 0.17
Front layer/rear layer
Thickness (mm) 1.2/2
Wave velocity (m.s−1) 5740
Loss tangent 0.001
Acoustic impedance (MRayl) 46.2
Propagation medium (water)
Acoustic impedance (MRayl) 1.5
* Lithium Niobate properties were deduced from [28].
(a) (b)
Figure 2. Experimental (blue) and theoretical (red) pulse-echo response (a), and transfer function
(b) of a high temperature ultrasonic transducer.
Acoustics 2024, 6 1077
Figure 3 shows the Scanning Electron Microscopy of sample SSU02 where the pore
size heterogeneity can be observed. In this image, the pore size appears much larger than
that given by the manufacturer. Indeed, the pore size indicated by the supplier is the
minimum pore size that a solid particle can cross through the material.
Acoustics 2024, 6 1078
(a) (b)
Figure 4. (a) Experimental set-up; (b) sample holder and transducer.
In this configuration, the received signal results from multiple reflections at the delay
line—sample interface and within the sample. Denoting 𝑈 the first received signal
corresponding to first reflection at the delay line sample interface, its amplitude and phase
Acoustics 2024, 6 1079
In the experiments, the transducer coupling to the delay line was not controlled.
Thus, it is not possible to determine the absolute attenuation coefficient as the energy
transmission coefficients between the delay line and the coupling layer and between the
coupling layer and the sample are not known. Consequently, it was not possible to obtain
the absolute attenuation in the sample. However, all things remaining the same in the
Acoustics 2024, 6 1080
3. Results
First, we report the acoustic properties of porous steels with 25 and 35% porosity as
well as those of the reference steel at 0% porosity, at room temperature by transmission
measurements using the conventional insertion substitution method in water [29]. An
electric pulse was sent to the emitting transducer using a wideband generator (Olympus-
Panametrics 1035 PR, Westborough, MA, USA), and the signal was received after
transmission, either with or without the sample. The signal was digitized by an
oscilloscope (Lecroy WaveRunner 104Xi, Chestnut Ridge, NY, USA) and transferred to a
computer for processing. The time difference, ∆t, between the transmitted signal in the
reference medium without the sample, and the transmitted signal when the sample is
inserted, is related to the speed of the ultrasonic wave in the material and that of the
reference medium.
1 1
∆𝑡 = 𝑒 − , (4),
𝑐 𝑐
where 𝑐 = 1500 𝑚. 𝑠 is the sound velocity in water, c is the propagation speed of
ultrasound in the sample and 𝑒 is its thickness.
Knowing the wave velocity and the density of the material, the
transmission/reflection coefficient in normal incidence between the sample and water can
be obtained, then the attenuation in dB m−1 in the sample is given by the following:
𝑃 𝑓 1
𝛼 = −20𝑙𝑜𝑔 × , (5),
𝑇𝑃 𝑓 2𝑒
where 𝑃 𝑓 is the modulus of the transfer function of the signal transmitted through the
sample, and 𝑃 𝑓 is the modulus of the transfer function of the reference signal
transmitted through water. 𝑇 represents the energy transmission coefficient at the water-
sample interface. In our case, this attenuation is measured at the center frequency of the
transducer.
These properties are given in Table 3. Measurements were performed using 1 MHz
transducers and for each nominal porosity, 20 samples were characterized which allows
a standard deviation for the acoustic properties to be determined.
Table 3. Acoustic properties of porous stainless steel measured at 1 MHz in water (SS 316L).
Average
Average Wave Average
Average Standard Acoustic Standard Standard
Material Velocity Attenuation
Porosity (%) Deviation (%) Impedance Deviation (%) Deviation (%)
(m s−1) (dB mm−1)
(MRayls)
SSU00 0 5780 1.10 45.11 1.07 0.12 7.13
SSU02 25.20 4402 1.90 26.73 2.46 0.46 12.75
SSU10 34.97 3751 1.57 19.75 2.80 0.46 26.05
Despite different porosities, the two samples SSU02 and SSU10 have the same
attenuation coefficient. In porous materials, the attenuation coefficient depends on many
parameters including the porosity ratio and pore size. Here, SSU10 sample has a pore size
of 10.7 μm compared to 1.7 μm for SSU02 which probably explains these results.
In Table 4, the absolute velocity measurement and the variation of attenuation
relative to the room temperature value in the 3 samples are reported as a function of
temperature. Measurements for varying temperatures were performed on three samples
(one for each porosity ratio).
Acoustics 2024, 6 1081
4. Discussion
This section discusses the measurements as a function of temperature in the three
samples. In addition, the electroacoustic response of a Lithium Niobate Z cut-based
transducer with backing is simulated using the one-dimensional KLM model developed
in the laboratory. First, we investigate the influence of the backing acoustic impedance on
the electroacoustic response of a high temperature transducer whose design is based on
that of a reference transducer developed by authors. Then, we report simulations of
transducers based on the two porous materials that were characterized as a function of
temperature
(a) (b)
Figure 6. (a) Relative wave velocity variation as a function of temperature; (b) variation of
attenuation as a function of temperature.
(a) (b)
Figure 7. (a) Simulated pulse echo responses of the transducer; (b) simulated transfer function of
the transducer.
Figure 8 shows the evolution of the pulse duration in water expressed in millimeters
and round-trip sensitivity defined as 20 times the log of the ratio of the received voltage
to the input voltage in 50 Ω environment. The axial resolution, measured as the −6 dB
Acoustics 2024, 6 1083
pulse duration, varies from less than 1 mm for a backing impedance of 30 MRayl to
approximately 3 mm for an impedance of 10 MRayl,while the sensitivity varies from −42
to −57 dB.
(a) (b)
Figure 8. (a) Evolution of pulse durations as a function of backing acoustic impedance; (b) evolution
of transmit/receive sensitivity b) as a function of backing acoustic impedance.
Figure 9. Pulse echo and frequency response of a LiNbO3-based transducer radiating in water.
Backing material: porous stainless steel with 25% of porosity.
Figure 10. Pulse echo and frequency response of a LiNbO3 based transducer radiating in water.
Backing material: porous stainless steel with 35% of porosity.
5. Conclusions
Developing a new high-temperature transducer is a goal of major importance in
many industrial applications, including the nuclear industry. We have shown that porous
steel materials have a strong potential in designing a new type of broadband transducer
for high-temperature imaging systems. We report measurements on stainless steel dense
samples and porous ones with 25% and 35% porosity up to temperatures of 400 °C. In all
samples, the ultrasonic wave velocity decreases with temperature with relative velocity
variations of about 5–6% for the two porous samples. For both porous samples, the
attenuation mechanism seems to be very little sensitive to temperature. Consequently, we
have simulated the response of an ultrasonic transducer based on these two materials
taking as input the measurements performed at room temperature. The results show a
significant improvement in the axial resolution of the transducer and demonstrate the
interest of these materials for non-destructive testing and evaluation applications. Future
work will focus on the fabrication and electroacoustic characterization of such a
transducer as a function of temperature.
6. Patents
There are no patents resulting from the work reported in this manuscript.
Author Contributions: Conceptualization, G.F. and D.C.N.; investigation D.C.N., M.J. and F.N.;
supervision, G.F. and F.N.; validation, G.F., F.N. and M.L.; writing original draft—G.F.; writing—
review and editing, G.F., M.J. and M.L. All authors have read and agreed to the published version
of the manuscript.
Funding: This research was supported by the CEA contract DES 5506 C38304.
Data Availability Statement: The original contributions presented in the study are included in the
article, further inquiries can be directed to the corresponding author.
Conflicts of Interest: The authors declare no conflicts of interest.
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