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Scope

The scope of this research has been covered designing of wire straightening and cutting
machine, design main components of the feeding systems with good, easily available and
low cost materials. In addition to this conceptual design of the material, the main
components of feeding system. Using standard procedures and design considerations as
well as specifications was investigated. All designs were done on a small scale.
Abstract

A cutting machine for manufacturing wire-like rods, particularly for electrodes for
welding. It comprises at
least one advancement assembly adapted to receive and produce the advancement of a
wire- like product at a preset
advancement speed from an inlet to at least one cutting assembly which is adapted to cut
the wire- like product into rods
of preset lengths. The cutting assembly being interposed, along the advancement line of the
wire- like product between the
advancement assembly and at least one assembly for collecting the rods the cutting
assembly comprising at least two
rotating shears of the motorized type with rotation axes which are parallel and mutually
opposite with respect to the
advancement line of the wire-like product. Synchronization means being further comprised
which are associated with the
cutting assembly and with the advancement assembly for the adjustment of the tangential
speed of the reciprocating
shears. This project deals with increasing the production rate of the machine from
100rods/minute to 200rods/minute and

reducing the down time of production.


A cutting machine for manufacturing wire-like rods, particularly for electrodes for welding. It comprises
at least one advancement assembly adapted to receive and produce the advancement of a wire-like
product at a preset advancement speed from an inlet to at least one cutting assembly which is adapted
to cut the wire-like product into rods of preset lengths. The cutting assembly being interposed, along the
advancement line of the wire-like product between the advancement assembly and at least one
assembly for collecting the rods the cutting assembly comprising at least two rotating shears of the
motorized type with rotation axes which are parallel and mutually opposite with respect to the
advancement line of the wire-like product. Synchronization means being further comprised which are
associated with the cutting assembly and with the advancement assembly for the adjustment of the
tangential speed of the reciprocating shears.
kitchen baskets, automobile spark plugs and exhaust valves etc. For manufacturing all above
products, wire is used as primary element and is to be straighten from coil form. Now straighten wire
is to be cut into wire rod as per required length. For these sequential operations, wire straightening
cutting machine is used. Now days, conventional type wire straightening cutting machine are being
used in which wire is cut by stopper cutter head which is limited by its length as well as feeding speed.
This paper surveys straightening and cutting process used in such machines. Although this review
cannot be collectively exhaustive, it may be considered as a valuable guide for researchers who are
interested to develop next generation of wire straightening cutting machines.

Problem
Now a days, the wire straightening cutting machine is importing from foreign countries.

By observing this problem, we initiated to design this machine with locally available materials
and low cost. After reviewing different literatures; we compared different materials to select the
material with lower cost and good mechanical property. The cutting system of the available
WSCM is computer programmed stopper cutter. But we replace it by continuous cutter scotch
yoke mechanism for easy, accurate and low cost design. Finally, following our design results we
conclude that WSCM we designed can replace the available WSCMs.
This project presents a design and development of a Motorized Cutter
(Mechanical Part) that considers strength, durability, light in weight, easy to
use and safe,
save time and ergonomic factor.

The main problem motivated us design Wire Straightening and Cutting Machines (WSCM) is
unavailability of the machine on local markets and higher purchasing, transportation and spare
part costs of the imported (WSCM )from foreign countries. As a result, it is not easy to afford
by local entrepreneurs and business owners. Similarly during operation time when the machine
get technical problem it is not easy to find the spare parts at the desired time.

This machine has been specially designed to


solve the problem of framing the grating
panels ; it welds the banding bars ( frame)
to the bearing bars.
The panels lock is guaranteed by hydraulic
vices, which ensure an optimum contact with
the bottom fixed electrode.
When introducing the frame to be welded into the machine, a
series of electro magnets provides to place it in convenient
position, in line with the moving electrodes, which are driven by
the welding heads.
significant
Control of wire shift drive and of straightening unit provides for variability of simple parameter
adjustment of wire straightening, and that enables wire with various quality, rigidity and surface
treatment to be straightened.

Production is anxious to meet the


requirements of the rapidly developing "welding industry; it is possible only
by putting welding electrodes of ever higher performance on the market.
Though welding electrode is a highly consumable industrial item, the success of this project depends
on marketing, financial planning and production of quality electrodes.
The requirement of welding electrode is directly proportional to the steel production in any country.
Electrodes are needed both in bulk and small quantity of production. The most important factor in
marketing this product is consumer satisfaction and this can be achieved by producing good quality
electrodes and selling at the most economical price with the best sales network. So it is you to decide
the potential project which is at your door step to make you successful.
This project deals with increasing the production rate of the machine from 100rods/minute to
200rods/minute and reducing the down time of production.

CONCLUSION
By this project we are concluded that by using this device we can reduce material handling time
and cost and also reduce the production cost and increases plant efficiency. Possibilities of
accidents are also reduced.

Thus, by making some necessary modifications the productivity of the machine has been increased. In addition to
this for decreasing the downtime while using base design that increases the productivity. In order to get the accuracy
in the quantity in the collecting unit a load cell arrangement is suggested as per the circuit diagram mentioned
different diameter wires, suggestion has been made for the modification of spinner

The technique developed provides a method for choosing


the necessary number of bending cycles at the stage of
technological procedure designing based on real properties of a
material as well as for visual evaluation of distribution of
stresses in cross section of a wire at different stages of
deformation. Further the different elements described can be
used for modeling one of the perspective operations of
machining which is a rotating straightening.

Recommendations

 Further research should be carried out on how to minimize vibration and noise during
operation.
 As per our design shows we recommended that using cast iron material is
preferable for manufacturing of pulleys, gears, rollers and shafts as cast iron
have low cost and suitable mechanical properties to them. And also we
recommended that to use a scotch yoke mechanism for cutting the wire as
scotch yoke mechanism is simple, accurate and has few parts or
components.

 From the case study, we concentrated on design of a simple mechanical screw jack
where the nut is fixed in a
 Cast iron frame and remains stationary while the spindle is being rotated by the lever.
This design can only work for light loads hence when a screw jack is needed for heavy
load application a different design is required where the nut is rotated as the spindles
moves. We therefore recommend design of a screw jack for the heavy loads.

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