Infineon-ICE5xRxxxxxZ-DataSheet-v01_10-EN
Infineon-ICE5xRxxxxxZ-DataSheet-v01_10-EN
Infineon-ICE5xRxxxxxZ-DataSheet-v01_10-EN
Potential applications
Auxiliary power supply for home appliances, white goods, TV, PC and server, smart metering
Blu-ray players, set-top boxes, and LCD/LED monitors
Product validation
Fully qualified according to JEDEC for Industrial Applications.
Description
The ICE5xRxxxxxZ is the fifth-generation of fixed-frequency integrated power IC (CoolSET™) optimized for off-
line switch-mode power supplies in cascode configuration. The CoolSET™ package contains two separate
chips. One is the controller chip and the other is the 800 V / 950 V CoolMOS™ chip. The cascode configuration
helps achieve fast startup. The frequency reduction with soft gate driving and frequency jitter operation offers
lower EMI and better efficiency between a light load and 50% load. The selectable entry and exit standby power
ABM enables flexibility and ultra-low power consumption in standby mode with small and controllable output
voltage ripple. The product has a wide operating range (10.0 V to 25.5 V) of IC power supply and lower power
consumption. The numerous protection functions support the power supply system in failure situations. All
these make the fifth-generation CoolSET™ series an outstanding integrated power stage fixed frequency
flyback and buck converter in the market.
Datasheet Please read the Important Notice and Warnings at the end of this document Rev 1.1
www.infineon.com page 1 of 40 2022-07-19
Fixed-frequency 800 V / 950 V CoolSET™
in DIP-7 package
Wp DO1 Lf1
Cbus RSTART UP Snubber CO1 Cf1 VO1
Ws1
85 ~ 300 VAC RVCC DVCC
CVCC
DO2 Lf2
CO2 Cf2 VO2
Wa Ws2
Dr1~Dr4
VCC GATE DRAIN
RI1
CPS
CoolMOSTM
VIN Power Management
D
RI2 PWM controller
Current Mode Control
Cycle-by-Cycle Gate
GND current limitation Rb1 Rb2 Rovs1 # Rovs3
Driver CS RCS
Digital Control Rc1
FB
Active Burst Mode Control Unit
# Optional Cc1 Cc2
# RSel
RSel (Burst mode detect) C2
Protections TL431
Rovs3 (V02 feedback) TM Optocoupler Rovs2
ICE5xRxxxxCZ CoolSET
Wp DO1 Lf1
Cbus RSTART UP Snubber CO1 Cf1 VO1
Ws1
85 ~ 300 VAC RVCC DVCC
CVCC
Wa
Dr1~Dr4
VCC GATE DRAIN LfP1 DP1
TM
CoolMOS VP1 W
Power Management CfP1 CP1 P1
D CPS
PWM controller
Current Mode Control
Cycle-by-Cycle Gate
GND current limitation Driver CS RCS RF2
Digital Control
VERR
Error Amplifier
FB
Active Burst Mode RF1
# Optional Control Unit R1
C2
# RSel
ICE5BRxxxxBZ CoolSETTM
DRAIN VCC
Cvc c Rh Daux
Rstartup
GATE VERR
AC line Cin Rcs
CS Rl Cfb D2
FB
C1 GND
C2 *Rs L1
R1 D1 Cout
*Rs is recommended to avoid saturation of inductor (L1) during output short circuit
Figure 3 Typical application in non-isolated buck
1
Typically at Ti = 25°C (inclusive of low side MOSFET).
2
Calculated maximum output power rating in an open frame design at Ta = 50°C, Tj = 125°C (integrated high voltage MOSFET) and using
minimum drain pin copper area in a 2 oz copper single-sided PCB. The output power figure is for selection purpose only. The actual
power can vary depending on the designs. Contact a technical expert from Infineon® for more information.
3
Calculated maximum output currrent rating in an open frame design at Ta = 50°C, Tj = 125°C (integrated high voltage MOSFET) and using
minimum 100mm2 drain pin copper area in a 2 oz copper single-sided PCB. The output current figure is for selection purpose only.
The actual current can vary depending on the designs. Contact a technical expert from Infineon® for more information.
Table of contents
Table of contents ............................................................................................................................ 4
1 Block diagram........................................................................................................................ 6
2 Pin configuration ................................................................................................................... 7
3 Functional description ............................................................................................................ 8
3.1 VCC precharging and typical VCC voltage during startup ......................................................................... 8
3.2 Soft start .................................................................................................................................................. 9
3.3 Normal operation .................................................................................................................................... 9
3.3.1 PWM operation and peak current mode control .............................................................................. 9
3.3.1.1 Switch-on determination.............................................................................................................. 9
3.3.1.2 Switch-off determination ............................................................................................................. 9
3.3.2 Current sense ................................................................................................................................... 10
3.3.3 Frequency reduction ........................................................................................................................ 11
3.3.4 Slope compensation ........................................................................................................................ 11
3.3.5 Oscillator and frequency jittering.................................................................................................... 12
3.3.6 Modulated gate drive ....................................................................................................................... 12
3.4 Peak current limitation ......................................................................................................................... 12
3.4.1 Propagation delay compensation ................................................................................................... 13
3.5 Active burst mode with selectable power level ................................................................................... 14
3.5.1 Entering ABM operation ................................................................................................................... 14
3.5.2 During ABM operation ...................................................................................................................... 14
3.5.3 Leaving ABM operation .................................................................................................................... 14
3.5.4 ABM configuration............................................................................................................................ 16
3.6 Non-isolated/isolated configuration .................................................................................................... 16
3.7 Protection functions ............................................................................................................................. 17
3.7.1 Line overvoltage (CZ version) .......................................................................................................... 17
3.7.2 VCC overvoltage and undervoltage ................................................................................................... 17
3.7.3 Overload or open loop ..................................................................................................................... 17
3.7.4 Overtemperature ............................................................................................................................. 17
3.7.5 VCC short to GND................................................................................................................................ 18
3.7.6 Protection modes............................................................................................................................. 18
4 Electrical characteristics ........................................................................................................ 20
4.1 Absolute maximum ratings ................................................................................................................... 20
4.2 Operating range .................................................................................................................................... 21
4.3 Operating conditions ............................................................................................................................ 21
4.4 Internal voltage reference..................................................................................................................... 22
4.5 PWM section .......................................................................................................................................... 22
4.6 Error amplifier ....................................................................................................................................... 23
4.7 Current sense......................................................................................................................................... 23
4.8 Soft start ................................................................................................................................................ 24
4.9 Active burst mode ................................................................................................................................. 24
4.10 Line overvoltage protection (CZ version) ............................................................................................. 25
4.11 VCC overvoltage protection .................................................................................................................... 25
4.12 Overload protection .............................................................................................................................. 25
4.13 Thermal protection ............................................................................................................................... 25
4.14 CoolMOS™ section ................................................................................................................................. 26
5 CoolMOS™ performance characteristics ................................................................................... 27
6 Output power curve .............................................................................................................. 33
Datasheet 4 of 40 Rev 1.1
2022-07-19
Fixed-frequency 800 V / 950 V CoolSET™
in DIP-7 package
Table of contents
1 Block diagram
VCC GATE DRAIN
CoolMOS TM
Error Amplifier fOSC_2
BZ Version OSC with
Non- Jitter and
Isolated Frequency
Detector Reduction fOSC
OSC D1
VERR
ERR
VERR_REF Gate Driver
VREF Gate
Drive
Protection and PWM Digital Control
RFB
Overload Protection Gate
Drive
Burst
Mode GND
detect VFB_OLP/ C12 tFB_OLP_B
VFB_LB VCS_BLP VREF
VCS_BHP
FB C13
Slope
Active Burst Block Peak current Comp
limit
Burst Mode
25kΩ
VCS_Nx Leading
Level Select
C15 Edge 10kΩ
VFB_EBHP
VFB_EBLP Active
Blanking CS
1pF D2
No burst C9 tFB_BEB tCS_LEB
Burst Mode PWM
Comparator C15a
2pF V1 CPWM
C10 Soft-start
VFB_BOn PWM OP Delay
VPWM
C19
tCS_STG VCS_STG
C11 GPWM
VFB_BOff Current Mode
Slope Compensation/Current Limiting
Note: Junction temperature of the controller chip is sensed for overtemperature protection. The
CoolMOSTM is a separate chip from the controller chip in the same package. Refer to the design
guide or consult a technical expert for the proper thermal design.
2 Pin configuration
The pin configuration is shown in Figure 5 and the functions are described in Table 3.
3 Functional description
3.1 VCC precharging and typical VCC voltage during startup
As shown in Figure 1, once the line input voltage is applied, a rectified voltage appears across the capacitor
CBUS. The pull-up resistor RSTARTUP provides a current to charge the Ciss (input capacitance) of CoolMOS™ and
gradually generate one voltage level. If the voltage over Ciss is high enough, CoolMOS™ and the VCC capacitor are
charged through the primary inductance of a transformer LP, CoolMOS™ and the internal diode D1 with the two
steps constant current source IVCC_ Charge11 and IVCC_ Charge31.
A very small constant current source (IVCC_Charge1) is charged to the VCC capacitor until VCC reaches VCC_SCP to protect
the controller from the VCC pin short to ground during the startup. After this, the second step constant current
source (IVCC_Charge3) is provided to charge the VCC capacitor further, until the VCC voltage exceeds the turned-on
threshold VVCC_ON. As shown in the time phase I in Figure 6, the VCC voltage increases almost linearly with two
steps.
VVCC
VVCC_ON I II III
VVCC_OFF
tA tB
VVCC_SCP t
IVCC
IVCC_Normal2
t
0
IVCC_Charge1
IVCC_Charge2/3
-IVCC t1 t2
The time for the VCC precharging can then be calculated as:
When the VCC voltage exceeds the VCC turn on threshold VVCC_ON at time t1, the IC starts to operate with soft start.
Due to the power consumption of the IC and the fact that there is still no energy from the auxiliary winding to
charge the VCC capacitor before the output voltage is built up, the VCC voltage drops (phase II). Once the output
voltage rises close to regulation, the auxiliary winding starts to charge the VCC capacitor from the time t2 onward
and delivering the IVCC_ Normal22to the CoolSET™. VCC then reaches a constant value depending on the output load.
1
IVCC_ Charge1/2/3 is charging current from the controller to VCC capacitor during startup.
2
IVCC_ Normal2 is supply current from VCC capacitor or auxiliary winding to the CoolSET™ during normal operation.
Datasheet 8 of 40 Rev 1.1
2022-07-19
Fixed-frequency 800 V / 950 V CoolSET™
in DIP-7 package
Functional description
where:
VCS : CS pin voltage
ID : Power MOSFET current
RCS : Resistance of the current sense resistor
V1 : Voltage level compared to VFB as described in chapter 3.3.1.2
GPWM : PWM-OP gain
VPWM : Offset for voltage ramp
If the voltage at the current sense pin is lower than the preset threshold VCS_STG after the time tCS_STG_SAM for three
consecutive pulses during on-time of the power switch, this abnormal VCS triggers the IC into auto restart mode.
Vcs
VCS_N
0.80 V
fOSC2_ABM / fOSC4_ABM BM
54 kHz / 83 kHz
fOSC2_MIN / fOSC4_MIN No B M
28 kHz / 43 kHz
BM VCS_BHP / VCS_BLP
0.27 V /0.22 V
No B M
VFB
VFB_EBxP VFB_OLP
0.5 V 0.93 / 1.03 V 1.35 V 1.7 V 2.73 V
Figure 9 Frequency reduction curve
where:
TON : Gate turn on time of the power MOSFET
To avoid mistriggering caused by the MOSFET switch on transient voltage spikes, a leading edge-blanking time
(tCS_LEB) is integrated in the current sensing path.
The overshoot of Signal2 is larger than Signal1 due to the steeper rising waveform. This change in the slope is
depending on the AC input voltage. Propagation delay compensation is integrated to reduce the overshoot due
to dI/dt of the rising primary current. Thus the propagation delay time between exceeding the current sense
threshold VCS_N and the switching off of the power MOSFET is compensated over wide bus voltage range.
Current limiting becomes more accurate, which results in a minimum difference of overload protection
triggering power between low and high AC line input voltage.
Under CCM operation, the same VCS do not result in the same power. To achieve a close overload triggering level
for CCM, ICE5xRxxxxxZ has implemented a two compensation curve as shown Figure 12. One of the curve is
used for TON greater than 0.40 duty cycle and the other is for lower than 0.40 duty cycle.
Similarly, the same concept of propagation delay compensation is also implemented in ABM with reduced
level. With this implementation, the entry and exit Burst mode power can be close between low and high AC
line input voltage.
Once all of these conditions are fulfilled, the ABM flip-flop is set and the controller enters ABM operation. This
multicondition determination for entering ABM operation prevents mis-triggering of entering ABM operation,
so that the controller enters ABM operation only when the output power is really low.
VFB
Entering Active Burst Mode Leaving Active Burst Mode
VFB_LB
VFB_BOn
VFB_BOff
VFB_EBHP/VFB_EBLP
VCS
VCS_N
Current limit level during Active Burst Mode
VCS_BHP/VCS_BLP
t
VVCC
VVCC_off
t
VO
Max. Ripple < 1%
t
Burst Mode Operation
During IC first startup, the controller preset the ABM selection to option 3, the FB resistor (RFB) is turned off by
internal switch S2 (see Figure 14) and a current source Isel is turned on instead. From VCC = 4.44 V to VCC on
threshold, the FB pin starts to charge resistor RSel with current ISel to a certain voltage level. When VCC reaches VCC
on threshold, the FB voltage is sensed. The burst mode option is then chosen according to the FB voltage level.
After finishing the selection, any change on the FB level does not change the burst mode option and the current
source (Isel) is turned off while the FB resistor (RFB) is connected back to the circuit (Figure 14).
reference voltage is converted as an output current by the error amplifier. The output current charges or
discharges the resistor and capacitor network connected at the FB pin for the loop compensation.
3.7.4 Overtemperature
If the junction temperature of the controller exceeds Tjcon_OTP, the IC enters into overtemperature protection
(OTP) auto restart mode. The IC has also implemented with a 40°C hysteresis. That means the IC can only be
recovered from OTP when the controller junction temperature is dropped 40°C lower than the
overtemperature trigger point.
1
Not applicable.
Datasheet 17 of 40 Rev 1.1
2022-07-19
Fixed-frequency 800 V / 950 V CoolSET™
in DIP-7 package
Functional description
VCC_ON
VCC_OFF
VCS t
No switching
VCC_ON
VCC_OFF
VCS t
VCC_ON
VCC_OFF
VCS t
4 Electrical characteristics
Attention: All voltages are measured with respect to ground (pin 8). The voltage levels are valid if other
ratings are not violated.
Attention: Stresses above the maximum values listed here may cause permanent damage to the device.
Exposure to absolute maximum rating conditions for extended periods may affect device
reliability. Maximum ratings are absolute ratings; exceeding any one of these values may cause
irreversible damage to the integrated circuit. For the same reason, make sure that any capacitor
that is connected to pin 7 (VCC) is discharged before assembling the application circuit.
Ta = 25°C unless otherwise specified.
ICE5BR4780BZ – 2.61
ICE5xR2280xZ – 5.82
Avalanche energy, repetitive, tAR limited EAR mJ
by maximal Tj = 150°C and Tj,Start = 25°C
ICE5xR2280xZ – 0.05 ID = 0.40 A, VDD = 50 V
ICE5BR4780BZ – 0.02 ID = 0.20 A, VDD = 50 V
ICE5xR3995xZ – 0.04 ID = 0.20 A, VDD = 50 V
Avalanche current, repetitive, tAR limited IAR A
by maximal Tj = 150°C and Tj,Start = 25°C
ICE5BR4780BZ – 0.20
ICE5xR3995xZ – 0.20
ICE5xR2280xZ – 0.40
VCC supply voltage VCC -0.3 27.0 V
GATE voltage VGATE -0.3 27.0 V
FB voltage VFB -0.3 3.6 V
VERR voltage VERR -0.3 3.6 V
CS voltage VCS -0.3 3.6 V
VIN voltage VVIN -0.3 3.6 V
Maximum DC current on any pin -10.0 10.0 mA Except DRAIN and CS pin.
1
Pulse width tP limited by Tj,max.
2
Pulse width tP = 20 µs and limited by Tj,max.
Datasheet 20 of 40 Rev 1.1
2022-07-19
Fixed-frequency 800 V / 950 V CoolSET™
in DIP-7 package
Electrical characteristics
Note: Within the operating range, the IC operates as described in the functional description.
Note: The electrical characteristics involve the spread of values within the specified supply voltage and
junction temperature range TJ from – 40°C to 125°C. Typical values represent the median values,
which are related to 25°C. If not otherwise stated, a supply voltage of VCC = 18 V is assumed.
1
Not subject to production test, specified by design.
Datasheet 24 of 40 Rev 1.1
2022-07-19
Fixed-frequency 800 V / 950 V CoolSET™
in DIP-7 package
Electrical characteristics
1
Not subject to production test, specified by design.
Datasheet 25 of 40 Rev 1.1
2022-07-19
Fixed-frequency 800 V / 950 V CoolSET™
in DIP-7 package
Electrical characteristics
1
Not subject to production test, specified by design.
2
Measured in a typical flyback / buck converter application.
Datasheet 26 of 40 Rev 1.1
2022-07-19
Fixed-frequency 800 V / 950 V CoolSET™
in DIP-7 package
CoolMOS™ performance characteristics
Figure 21 Power dissipation of ICE5BR4780BZ; Ptot = f(Ta) (Maximum ratings as given in chapter 4.1
must not be exceeded)
Figure 22 Power dissipation of ICE5xR3995xZ; Ptot = f(Ta) (Maximum ratings as given in chapter 4.1
must not be exceeded)
Figure 23 Power dissipation of ICE5xR2280xZ; Ptot = f(Ta) (Maximum ratings as given in chapter 4.1
must not be exceeded)
8 Package information
Figure 35 PG-DIP-7
8.1 Marking
9 Revision history
Revision Date Changes
Rev 1.0 22 February 2022 Initial release
Rev 1.1 19 July 2022 Add new part number - ICE5AR3995BZ
IMPORTANT NOTICE
Edition 2022-07-19 The information given in this document shall in no For further information on the product, delivery
event be regarded as a guarantee of conditions or terms and conditions and prices please contact
Published by characteristics ("Beschaffenheitsgarantie"). your nearest Infineon Technologies office
(www.infineon.com).
Infineon Technologies AG With respect to any examples, hints or any typical
81726 Munich, Germany values stated herein and/or any information
regarding the application of the product, Infineon WARNINGS
Technologies hereby disclaims any and all
warranties and liabilities of any kind, including Due to technical requirements products may
© 2022 Infineon Technologies AG. without limitation warranties of non-infringement contain dangerous substances. For information on
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Document reference The data contained in this document is exclusively injury.
ICE5xRxxxxxZ intended for technically trained staff. It is the
responsibility of customer's technical departments
to evaluate the suitability of the product for the
intended application and the completeness of the
product information given in this document with
respect to such application.