AGC-3 Data Sheet
AGC-3 Data Sheet
AGC-3 Data Sheet
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · [email protected] · www.deif.com
isenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · [email protected] · www.deif.com Document no.: 4921240396D
14 9614 · Fax: +45 9614 9615 · [email protected] · www.deif.com SW version: 3.6x.x or later
AGC-3 data sheet 4921240396 UK
1. Application information
1.1. General information................................................................................................................................3
1.1.1. Application.....................................................................................................................................3
1.1.2. Test................................................................................................................................................4
1.1.3. Setup.............................................................................................................................................4
1.1.4. Options..........................................................................................................................................4
1.1.5. Unit definitions...............................................................................................................................5
1.1.6. M-Logic (Micro PLC)......................................................................................................................5
1.1.7. Single line application diagrams....................................................................................................5
1.1.8. Principle diagrams.........................................................................................................................7
1.2. Power management applications (option G4/G5/G8).............................................................................7
1.2.1. Description.....................................................................................................................................7
1.2.2. Application.....................................................................................................................................8
1.2.3. Configuration.................................................................................................................................8
1.2.4. Load management ........................................................................................................................9
1.2.5. Load-dependent operation.............................................................................................................9
1.2.6. Priority selection............................................................................................................................9
1.2.7. Redundant AGC mains and CANbus..........................................................................................10
1.2.8. Optional power management applications ..................................................................................11
2. Optional functionality
2.1. Display layouts.....................................................................................................................................13
2.1.1. Option Y1 ....................................................................................................................................13
2.1.2. Option Y3 ....................................................................................................................................13
2.1.3. Option Y4.....................................................................................................................................13
2.1.4. Option Y5.....................................................................................................................................14
2.1.5. Option X3 ....................................................................................................................................14
2.1.6. Option X4 ....................................................................................................................................14
2.2. Available options..................................................................................................................................15
2.2.1. Available variants ........................................................................................................................15
2.2.2. Available software options...........................................................................................................16
2.2.3. Available accessories .................................................................................................................20
2.2.4. Hardware options ........................................................................................................................21
3. Technical information
3.1. Specifications and dimensions.............................................................................................................24
3.1.1. Technical specifications ..............................................................................................................24
3.1.2. Unit dimensions in mm (inches)...................................................................................................28
4. Ordering information
4.1. Order specifications and disclaimer.....................................................................................................29
4.1.1. Order specifications.....................................................................................................................29
4.1.2. Disclaimer....................................................................................................................................29
1. Application information
1.1 General information
1.1.1 Application
The Automatic Gen-set Controller is a microprocessor-based control unit containing all necessary functions
for protection and control of a gen-set. It contains all necessary 3-phase measuring circuits, and all values
and alarms are presented on the LCD display.
The AGC is a compact all-in-one unit designed for the following applications:
Optional applications:
The AGC can operate in automatic mains failure mode as a secondary mode regardless of the
type of application - except the island applications.
The display is separate and can be installed directly on the main unit or in the front of the switchboard door
(requires option J1, J2 or J6 - display cable). Additional displays can be installed within 200 m.
The AGC is supplied with an engine interface I/O card with separate power supply and processor. The card is
equipped with the following I/Os:
In-/outputs Available
Multi-inputs: 4-20 mA 3 (3)
Digital inputs
Pt100
Pt1000
VDO
0-40V DC
Digital inputs 7 (6)
RPM (MPU) 1
Relays 4
CANbus comm. 2
The two CAN communications are only available, if option G4, G5 or H7 is selected.
1.1.2 Test
The available gen-set modes except island operation include a test mode. The test can be configured in three
different ways.
Simple: Gen-set starting and running for a preset time. Generator breaker is open during the
test.
Load: Gen-set starting, synchronisation of the generator breaker. The test is carried out for
a preset period of time at a fixed power setpoint parallel to the mains.
Full: Gen-set starting, synchronisation of the generator breaker, deload and opening of the
mains breaker. The test is carried out for a preset period of time after which the load
is transferred back to the mains connection.
1.1.3 Setup
Setup is easily done via a menu structure in the display (password-protected) or via the USB PC connection
and the Multi-line 2 Windows®-based PC utility software. The PC utility software can be downloaded free of
charge from www.deif.com/Download_centre. The utility software offers additional features such as monitor-
ing of all relevant information during commissioning, saving and downloading of settings and downloading of
software updates.
1.1.4 Options
In order to perfectly match the product solution to specific applications, the functionality of the AGC can be
equipped with a number of available options. The options selected by the customer will be integrated in the
standard AGC, hereby securing the same user interface unaffected by whether the application needs a highly
complex or a more basic gen-set controller.
AGC mains: A power management control unit used in the parallel with mains power management
application (6-9). Several options are available for the AGC mains.
AGC BTB: A power management control unit used in the power management application to split
the busbar (8). Several options are available for the AGC BTB.
Standard
1. Automatic mains failure and 2. Island 3. Peak shaving, load takeover
fixed power/base load and mains power export
Mains
Display
Display
Transducer
(TAS-331DG)
Mains
Display
Mains
breaker
Controller Mains Controller
(MB) breaker
Busbar
(MB)
Consumers
Consumers
Generator Controller
Generator breaker
(GB) Generator
breaker
breaker
(GB)
(GB)
G G G
Optional
4. Multiple gen-sets, load sharing 5.-9. Power managment
Display 1 Display 2 See separate page in this data
sheet
Busbar
Analogue
loadsharing
Controller Controller
Generator Generator
breaker breaker
(GB 1) (GB 2)
G G
AGC
LOAD
NEUTRAL
NEUTRAL
TAS-331
ENGINE INTERFACE
digital / analogue
AVR CONTROL
inputs/outputs
GEN GB MB MAINS
measurements measurements
MULTI-LINE 2 AGC
AUX.
TRANSDUCERS COMMUNICATIONS + -
Hz 65
115/230VAC
50
45
MODEM www Power
DCP-2 1205 12V/5A
Output
DQ
DCP2
M-Vision
AGC mains
LOAD
1-16 Gen-sets
NEUTRAL
NEUTRAL
Hz 65
115/230VAC
50
45
MODEM www Power
DCP-2 1205 12V/5A
Output
DQ
DCP2
M-Vision
DEIF supplies a complete range of current transformers (DCT range of CTs), power supplies
(DCP range), meters (DQ range) and transducers (TAS range) that are suitable for use with our
range of generator controls and protection relays - please see www.deif.com for full details.
● 16 mains incoming
● 16 mains breakers
● 16 tie breakers
● 8 bus tie breakers
● 16 generators (256 on request)
● 16 generators
● 16 generator breakers
In a multi-master system, all vital data is broadcasted from all units to all units, giving all units knowledge of
their own position in the application. This philosophy makes the application immune to a failing master con-
troller.
1.2.2 Application
The plant modes supported by the power management options are:
The plant modes are configurable, and it is possible to change the plant mode on the fly, both in single gen-
set and in power management applications.
The plant can be divided into sections by several bus tie breakers, making it possible to run different plant
modes in each section.
1.2.3 Configuration
The setup of the application is easily configured using a computer and the DEIF PC utility software.
If a certain level of available power on the busbar is required to connect a load group, functions are available
both for starting additional generators, and relays can be configured to activate when a specific level of avail-
able power is reached.
Redundant AGC mains units are only supported in the application: Dual mains (7).
Busbar Mains
CANbus
Mains
Controller Controller breaker Controller
Generator Generator (MB)
breaker breaker
(GB 1) (GB 2)
Consumers
Tie
breaker
(TB)
Display 1 Display 2
G G
Controller Controller
Generator Generator
breaker breaker
(GB 1) (GB 2)
G G
Mains 1 Mains 2
Mains Mains
breaker Controller Controller breaker Controller Controller
(MB 1) (MB 2)
Consumers
Tie
Breaker
(GB)
Display 1 Display 2
Busbar
CANbus
G G
8. H-coupling.
The tie breaker controlled by the AGC mains is selectable depending on applicational needs.
Mains 17 Mains 18
Mains Mains
breaker Controller breaker Controller
(MB 17) (MB 18)
Consumers Consumers
Tie Tie
breaker breaker
(TB 17) TB 18)
BTB 33
Busbar BUSBAR
CANbus CANBUS
G G G G
Diesel generator set 1 Diesel generator set 2 Diesel generator set 3 Diesel generator set 4
Busbar
Display 1
CANbus
Controller
Generator
breaker
(GB 1)
2. Optional functionality
2.1 Display layouts
2.1.1 Option Y1
Engine and generator breaker control (island)
Self check ok
Alarm multi-line AGC
Alarm Inh.
INFO VIEW
SEL
JUMP LOG
Run On Auto
START
Load
BACK
STOP G MODE
2.1.2 Option Y3
Generator breaker and mains breaker control
Self check ok
Alarm multi-line AGC
Alarm Inh.
INFO VIEW
SEL
JUMP LOG
Run On On Auto
START
Load
BACK
STOP G MODE
2.1.3 Option Y4
Tie breaker and mains breaker control
Self check ok
Alarm multi-line AGC MAINS
Alarm Inh.
INFO VIEW
SEL
JUMP LOG
On On Auto
START
Load
BACK
STOP MODE
2.1.4 Option Y5
Bus tie breaker control
Self check ok
Alarm multi-line AGC BUS TIE
Alarm Inh.
INFO VIEW
SEL
JUMP LOG
On Auto
BACK
MODE
2.1.5 Option X3
Additional operator's panel - AOP-1
AOP-1
2.1.6 Option X4
Additional operator's panel - AOP-2
AOP-2
Options E1, E2, EF2, EF4, EF5 and EF6 are used for GOV/AVR control. Four relays are used as
standard in the AGC for GOV/AVR control. If selected, these options will replace the four re-
lays.
Please notice that not all options can be selected for the same unit. Please refer to the chapter
"Hardware overview" in this data sheet for further information about the location of the options
in the unit.
1 2
3 4
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
CAN A
CAN B Ethernet Service port Display
Ethernet
9
Power
Self check ok
Alarm inhibit
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
5 6
7 8
1
: The numbers in the drawing above refer to the slot numbers indicated in the table below.
9 LED I/F
H11 RS232 service port
N Modbus TCP/IP; SMS/e-mail alarms; advanced logging
There can only be one hardware option in each slot. It is e.g. not possible to select option H2
and option H3 at the same time, because both options require a PCB in slot #2.
Besides the hardware options shown on this page, it is possible to select the software options
mentioned in the chapter "Available options".
3. Technical information
3.1 Specifications and dimensions
3.1.1 Technical specifications
Response Busbar:
times Over-/undervoltage: <50 ms
(delay set to Over-/underfrequency: <50 ms
min.) Voltage unbalance: <250 ms
Generator:
Reverse power: <250 ms
Overcurrent: <250 ms
Fast overcurrent: <40 ms
Directional overcurrent: <150 ms
Over-/undervoltage: <250 ms
Over-/underfrequency: <350 ms
Overload: <250 ms
Current unbalance: <250 ms
Voltage unbalance: <250 ms
Reactive power import: <250 ms
Reactive power export: <250 ms
Voltage-dependent I>: <250 ms
Negative sequence I: <500 ms
Negative sequence U: <500 ms
Zero sequence I: <500 ms
Zero sequence U: <500 ms
Overspeed: <500 ms
Digital inputs: <250 ms
Emergency stop: <200 ms
Multi-inputs: 800 ms
Wire failure: <600 ms
Mains:
df/dt (ROCOF): <130 ms (4 periods)
Vector jump: <40 ms
Positive sequence: <60 ms
Time-dependent undervoltage, Ut<: <50 ms
Undervoltage and reactive power low, UQ<: <250 ms
Mounting DIN-rail mount or base mount with six screws
Safety To EN 61010-1, installation category (overvoltage category) III, 600 V, pollution degree 2
To UL 508 and CSA 22.2 no. 14-05, overvoltage category III, 600 V, pollution degree 2
EMC/CE To EN 61000-6-2, EN 61000-6-4, IEC 60255-26.
Vibration 3…13.2 Hz: 2 mmpp. 13.2…100 Hz: 0.7 g. To IEC 60068-2-6 & IACS UR E10
10…60 Hz: 0.15mmpp. 60…150 Hz: 1 g. To IEC 60255-21-1 Response (class 2)
10…150 Hz: 2 g. To IEC 60255-21-1 Endurance (class 2)
Shock (base 10 g, 11 ms, half sine. To IEC 60255-21-2 Response (class 2)
mount) 30 g, 11 ms, half sine. To IEC 60255-21-2 Endurance (class 2)
50 g, 11 ms, half sine. To IEC 60068-2-27
Bump 20 g, 16 ms, half sine. To IEC 60255-21-2 (class 2)
Material All plastic materials are self-extinguishing according to UL94 (V1)
Plug connec- AC current: 0.2-4.0 mm2 stranded wire. (UL/cUL Listed: AWG 18)
tions AC voltage: 0.2-2.5 mm2 stranded wire. (UL/cUL Listed: AWG 20)
Relays: (UL/cUL Listed: AWG 22)
Terminals 98-116: 0.2-1.5 mm2 stranded wire. (UL/cUL Listed: AWG 24)
Other: 0.2-2.5mm2 stranded wire. (UL/cUL Listed: AWG 24)
Display: 9-pole Sub-D female
Service port: USB A-B
Protection Unit: IP20. Display: IP52 (IP54 with gasket: option L). (UL/cUL Listed: Type Complete De-
vice, Open Type). To IEC/EN 60529
Governors Multi-line 2 interfaces to all governors, including GAC, Barber-Colman, Woodward and
Cummins
See interfacing guide at www.deif.com
Approvals UL/cUL Listed to UL508. UL/cUL Recognized to UL2200
UL markings Wiring: use 60/75°C copper conductors only
Mounting: for use on a flat surface of type 1 enclosure
Installation: to be installed in accordance with the NEC (US) or the CEC (Canada)
AOP-2:
Maximum ambient temperature: 60°C
Wiring: use 60/75°C copper conductors only
Mounting: for use on a flat surface of type 3 (IP54) enclosure. Main disconnect must be
provided by installer
Installation: to be installed in accordance with the NEC (US) or the CEC (Canada)
115 (4.528)
165 (6.496)
144 (5.669)
220 (8.661)
115 (4.528)
Display or AOP
4. Ordering information
4.1 Order specifications and disclaimer
4.1.1 Order specifications
Variants
Example:
The AGC mains unit is only usable with option G5; this option is already included when or-
dered. The AGC bus tie unit is only usable with option G4 or G5.
Accessories
Mandatory information
Item no. Type Accessory
Example:
Mandatory information
Item no. Type Accessory
1022040065 Accessories for AGC-3 USB cable, 3 m (J7)
4.1.2 Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.