Product Specification 03438

(Revision A, 9/2016)

Peak200
Digital Control for Steam Turbines
 Field Configurable
Applications  Integrated
graphical operator
The Peak200 controller is designed to control panel
operate small single valve, or single valve-
rack industrial steam turbines. This cost-  Simple to install,
effective steam turbine controller includes configure &
specifically designed algorithms and logic
to start, stop, control, and protect small operate
industrial steam turbines or turbo-  Integrated first-out
expanders driving compressors, pumps, or
industrial fans. problem indicator
The Peak200 control’s unique PID  Trip and Alarm
structure makes it ideal for applications where it is required to control steam plant event recorder
parameters like turbine speed, turbine load, turbine inlet header pressure, turbine
exhaust header pressure, pump flow, or compressor discharge, or suction pressure.  Internal Turbine
The control’s special PID-to-PID logic allows stable control during normal turbine
Simulator
operation and bumpless control mode transfers during plant upsets, minimizing  Adaptive PID
process over or undershoot conditions. The Peak200 controller senses turbine
speed via passive speed probes and controls the steam turbine through an actuator
controller
connected to the turbine inlet steam valve(s). Peak 200 includes Woodward's  Real-time clock
patented adaptive PID controller that allows users automatic calculation for optimum
dynamic gains at their individual plant system.
synchronization
via SNTP
Designed to function as a plant DCS node the Peak200 controller can be configured
to interface with the plant DCS via hardwired inputs/output signals or serial or  Ethernet & Serial
Ethernet communications. With the capability to monitor and control all turbine and communications
driven equipment based functions (i.e. bearing temperatures, vibration levels, control
oil levels, etc.) the Peak200 controller is ideal for use as a cost-effective turbine  Same form-fit-
control/protection as well as plant DCS monitoring node. function as
Alternatively the Peak200 can be configured to accept a remote turbine speed/load previous Peak150
demand from the plant DCS via a 4-20mA signal, discrete raise/lower commands, or controller
Ethernet or Serial Modbus communications.
 Bulkhead & Panel
The Peak200 control also includes a special “Cascade” PID control function that can
be optionally configured and used to control any system process, related to or
Mount versions
affected by turbine speed or load. Typically, this controller is configured and used to available
control turbine inlet header pressure, turbine exhaust header pressure, pump flow, or
compressor discharge, or suction pressure. The Cascade PID compares a 4–20 mA
 Sulfur-resistant
process signal with an internal set point to directly position the Speed PID conformal coating
controller’s setpoint, thus changing turbine speed or load until the process signal and
set point match. By cascading these two PIDs in this fashion, bumpless transfers
 Certified for
can be performed as well as turbine min/max. Hazardous
Locations
Ethernet and serial communications allow users to easily connect the Peak200 in to
plant or process control system. All controller inputs, outputs, and statuses can be
monitored and all start/stop or enable/disable commands can be given through
industry standard Modbus TCP or OPC protocols. The Peak200 uses SNTP
(synchronized network time protocol) over Ethernet to allow users to synchronize the
Peak200’s real-time clock to the plant distributed control system.
 Woodward 03438 p.2

Description
The Peak200 control is available in either bulkhead models designed to be mounted on a wall or skid near the
turbine or panel-mount models designed to be installed within a standard panel or cabinet door. The product is
designed to meet NEMA 4x corrosion resistance tests and has an ingress protection rating of IP56, protecting it
against dust and water jets.
The control’s front panel serves as both a programming station and operator control panel (OCP). This user-friendly
front panel allows engineers to access and program the unit to the specific plant’s requirements, and plant operators
to easily start/stop the turbine and enable/disable any control mode.
Password security is used to protect all unit program mode settings. The controller’s 5” graphical display allows
operators to view actual and setpoint values from the same screen, simplifying turbine operation.
Turbine interface input and output wiring access is located on the controller’s lower back panel. Un-pluggable
terminal blocks allow for easy system installation, troubleshooting, and replacement. Optionally users can increase
the number of inputs and outputs signals to/from the Peak200 control by connecting LinkNet-HT distributed I/O
nodes to the controller’s CAN communication ports and configuring the Peak200 control to use the connected
distribute inputs and outputs. The following additional I/O signals can be connected to the Peak200 control via CAN
communications:
 (8) 4-20mA input channels and 2 4-20mA output channels (via 1 LinkNet-HT AIO module)
 (8) RTD signals (via 1 LinkNet-HT RTD module)
 (16) Discrete Inputs (via 1 LinkNet-HT DI module)
 (16) Relay output drivers (via 1 LinkNet-HT DO module)
Designed for steam turbine control, the Peak200 control includes two PID controllers (Speed & Cascade) multiple
startup routines (manual, automatic, remote control), and multiple protection functions (overspeed, critical speed
range, etc.) which can be configured by a user depending on the specific turbine application’s requirements. Users
can configure the Peak200’s different PID controllers, start routines, and protection levels themselves without the
need for a special control engineer. Once configured, the Peak200 performs a configuration check routine to ensure
that the programmer did not make any basic configuration mistakes.
Optionally users can utilize Woodward’s RemoteView software program with the Peak200 to function as a remote
operator control panel and or engineering station. This software program once loaded onto a remote computer or
touch panel, allows the user the following additional functionality:
 Perform the identical Peak200 front panel display functions (monitor, operate, tune, and configure) on the
respective computer or touch panel.
 Full function free for 2 hours
 Licensable for continuous GUI operation
 Password based login level security is utilized allowing function management for RemoteView applications
Refer to Woodward product specification B03424 for additional information.
The Peak200 includes a suite of service tools to allow users to perform the following functions:
 Upload configuration settings files from the Peak200 to save on another device
 Download configuration settings files to the Peak200
 View real-time or saved trend files

Figure 1. Example RemoteView Screens

 Woodward 03438 p.3

(8) Configurable Contact Inputs

Features Discrete
(optionally (16) additional inputs via
Inputs:
LinkNet-HT module)
Control
(4) Configurable 4-20mA Inputs
 Dual dynamics (Speed PID) Analog Inputs: (optionally (16) additional inputs via
 Adaptive speed/load PID dynamics LinkNet-HT module)
 Cascade PID (turbine/driven equipment pressures or
flows) OUTPUTS
 Manual or auto start sequence Valve/Actuator (1) Actuator Output, 4-20mA and 20-
 First-Out indication (alarms & shutdowns) Drivers: 200mA
 Peak speed Indication for overspeed trip (4) Relay Outputs (24Vdc @ 2 amps,
 Multi-lingual Display (English & Additional Discrete Form-C contacts) (optionally 16
Languages TBD) Outputs: additional outputs via LinkNet-HT
 Remote analog setpoints for Speed/Load & Cascade module)
 Bearing temperature monitoring/alarms/trips (3) 4-20 mA Outputs (optionally 2
 Vibration monitoring/alarms/trips Analog
additional outputs via LinkNet-HT
Outputs:
modules)
System Protection
 Overspeed protection logic & test capability COMMUNICATIONS
 Critical speed band protection (1 band)
(2) ports (Modbus TCP or UDP
 First-out Indication (5 individual shutdown inputs) Ethernet:
protocols)
 Bearing temperature alarm and trip settings
 Turbine vibration alarm and trip settings 1 Modbus port (ASCII or RTU) Comm
Serial:
Ports (RS-232 or RS-485 compatible)
 Control CPU & memory failure detection logic
 Mode login level password security CAN: (2) ports (LinkNet-HT comm. protocol)

Cost-Effective Design— The Peak200 control is

designed to function as the turbine control, system
sequencer, operator control panel, and first-out indicator. Functionality
This encompassing design minimizes external system
devices as well as system installation, wiring, and The Peak200’s control capabilities are:
troubleshooting. This field configurable controller allows  Turbine Speed/Load control
major functional changes to be made at site, often by  Inlet Header Pressure control
knowledgeable plant personnel, and minor functional  Turbine inlet/exhaust header pressure control
changes to be online as process changes require. The  Pump flow/pressure control
Peak200 control’s first-out-indicator logic indicates
 Compressor flow/pressure control
internal as well as external system related alarm and
shutdown conditions, greatly simplifying and reducing
system troubleshooting.
Control Accessories
Communications— The Peak200 controls can
communicate directly with plant Distributed Control LinkNet-HT Modules – Optionally users can apply
Systems and/or operator control panels, through two Woodward distributed I/O modules to extend the Peak200
Ethernet ports using Modbus TCP or UDP controller’s input and output channels.
communication protocols or via a serial Modbus port.
Vibration Sensor Kit – Optionally users can apply 4-20mA
The Peak200’s serial port supports RS-232 or RS-485
accelerometer sensors with the Peak200 to monitor unit
communications using ASCII or RTU Modbus protocols. vibration levels and alarm & trip on high vibration events.
Communications between the Peak200 and a plant DCS Refer to product manual for related kit part numbers.
can also be performed through hardwired connections.
RemoteView - Woodward’s RemoteView software program
Control Specifications once installed on a computer or touch panel can be used as
an engineering workstation and or remote operator control
panel.
INPUTS
LV models = 18 - 36Vdc Stored Trend/Log File Service Tool – Woodward’s
Power: HV models = 88 - 264Vac & 90-150Vdc Control Assistant software service tool can be used to view
(50 watts max) real-time trends, saved trend files, upload and download
Peak200 configuration files and alarm/trip logs
Speed: (2) Passive MPUs (100 – 35,000 Hz)
 Woodward 03438 p.4

Operating Conditions
 –20 to +65°C (-20 to 70°C for Panel Mount Version) ambient air temperature range
 Humidity: 5% to 95% non-condensing Lloyd’s ENV2 test #1
 Dry heat: Lloyd’s ENV3
 Salt fog: US MIL-STD-810 method 509.2 procedure 1, Type 4X Enclosure UL50E 8.9 corrosion protection test ASTM
B117
 Shock: 10G, 3x axis per Woodward MS2 procedure
 Vibration: 1.04Grms, industrial skid mount per Woodward RV5
Pollution Resistance
 Particulate Pollution Resistance: IEC 60664-1 Pollution Degree 2 (Normally only nonconductive pollution occurs).
 Gaseous Pollution Resistance: Module conformal coating withstands NO2, CO2, SO2, and H2S gases
 Will withstand levels typical of telecommunications and computer installations as defined by Battelle Labs Class III
(between IEC60721-3-3 classification 3C1 and 3C2, light industrial to urban industrial, heavy traffic).

Regulatory Compliance ‐ PENDING

European Compliance for CE Marking
These listings are limited to only those units bearing the CE Marking.
 EMC Directive: 2014/30/EU COUNCIL DIRECTIVE
 LVD Directive: 2014/35/EU COUNCIL DIRECTIVE
 ATEX Directive: 2014/34/EU COUNCIL DIRECTIVE Zone 2, Category 3, Group II G Ex nA ic
IIC T4 Gc X IP54 (IP20 for Panel Mount Version)
Other International Compliance
 IECEx Ex ic nA IIC T4 Gc: Certificate No. IECEx CSA xxxxxx
 INMETRO, Certificate INMETRO CSA xxxxxxx
North American Compliance
 CSA Listed for Ordinary Locations Certificate xxxxxxx
 CSA Listed for Class I, Division 2, Groups A, B, C, and D, T4 at +70 °C: Certificate xxxxxxx

Figure 2. Basic Non-Ext/Adm Functional Control Diagram

 Woodward 03438 p.5

Figure 3. Typical Simple Peak200 Application

Plant DCS

Ethernet or Serial Comms

18-32 Vdc or
90-264 Vac CAN Comm - Optional Config. I/O (Vib, Temp, Discrete, etc.)

4-20mA Process Controller Input

4-20mA or 0-200mA
Service Tool
(Optional) Actuator
Peak200
PT
T&T
Valve

Pump

Turbine Speed

Figure 4. Typical Complex Peak200 Application

 Woodward 03438 p.6

Figure 5. Peak200 Dimensions (Panel Mount Models)

Figure 6. Peak200 Dimensions (Bulkheadl Mount Models)

 Woodward 03438 p.7

For more information contact:

PO Box 1519, Fort Collins CO, USA 80522-1519
1041 Woodward Way, Fort Collins CO 80524
Tel.: +1 (970) 482-5811
www.woodward.com

Distributors & Service

Woodward has an international network of distributors and service facilities.
For your nearest representative, call the Fort Collins plant or see the
Worldwide Directory on our website.

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creating or becoming part of any Woodward contractual or warranty obligation unless
expressly stated in a written sales contract.
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