0 1 2 3 4 5 6 7 8 9

Customer : ENERGOCOMPLEKT
Machine/line : Taping head

Electronic project: Matveev Oleg

Number of pages: 18
Last modification: 29.07.2024

Created by: Matveev Oleg Date: 29.07.2024 Customer data ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 0.0

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L1
L1 / 2.0
L2
L2 / 2.0
L3
L3 / 2.0
N
N / 2.0
L1

L2

L3

N
1,5mm 3x1,5mm 2x0,5mm 2x0,5mm

1 3

1 1 1
1 3 5 -1F2 -1F3 I> I> -1F4 -1F5
2 2 2
-1F1 6A 16A 2 4 2A 2A
(30мА)

L7

L8
63A

N
2 4 6
R0

T0
S0

3x25mm 1,5mm 1,5mm 2х0,5mm 2х0,5mm

L4

L6
N

N
1 3 5
-1Q1 17 13
63A 2 4 6
-1TC1 -1SB1
18 14
25 °C
R

T
S

1,5mm
L5

PE
-1X2 1 2 -1X3 1 2 -1X4 1 2
Cabinet PE Cabinet Cabinet

-1X1 1 2 3 4 5
Cabinet

2x1,5mm 2x1,5mm 3x1,5mm 2x0,5mm 2x0,5mm

1
1 2 PE x1 x2 x1 x2

-1M1
M -1XU1
1~ -1LH1 -1LH2
POWER 7.4
230В 230В
2 230В
SUPPLY RS TN PE
Voltage: 3x380VAC+PE
Frequency: 50Hz
Max. Nominal Current: 50A
Max. Active power: 15kW
Охлаждение шкафа Сервисная розетка Освещение шкафа Освещение ЛО
Cooling Cabinet Service socket Light cabinet Light taping head

Created by: Matveev Oleg Date: 29.07.2024 Источники питания (Power supply) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 1

 0 1 2 3 4 5 6 7 8 9

1.9 / L1 L1 / 3.0

1.9 / L2 L2 / 3.0

1.9 / L3 L3 / 3.0

1.9 / N N/

3x1.5mm 1 1mm

1 3 5 13 1

-2Q1 -2F1
0,6A 14 2A 2
I> I> I>

L15
2 4 6
1mm

L10

L11
L9
3x1.5mm 13
-9K1
9.2 14
1 3 5 13
-2KM1

L16
2.6 2 4 6 14

1mm
I00
9.2
L12

L13

L14
PE
A1
-2X1 1 2 3 4 -2KM1
Cabinet A2

4x1.5mm 1mm

U1 V1 W1

-2M1 M
3 ˜
PE

1 2 2.3
Вентилятор двигателя 3 4 2.3
5 6 2.4
Fan motor 13 14 2.4

Created by: Matveev Oleg Date: 29.07.2024 Источники питания 380AC(Power supply 380AC) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 2

 0 1 2 3 4 5 6 7 8 9

2.8 / L1 L1 / 5.0

2.8 / L2 L2 / 5.0

2.8 / L3 L3 / 5.0

2х1.5mm

1 3
-3F1
2 4
4A

PE

L17

N
3х1.5mm

-3G1 In AC L N PE
24V DC / 2.5A

DC Ok I < IN
Out DC + + - - Signal 13 14

+ -
1.5mm 1.5mm 1.5mm

1
-3F2
4A 2
PE
1.5mm

1 2

Питание DC 24В
Supply DC 24V
Created by: Matveev Oleg Date: 29.07.2024 Питание DC(Power supply DC) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 3

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От линии
From line

0.75mm

1
-4X1 1
Cabinet
0.75mm

11 13
-4SB4
12 14

0.75mm

0.75mm 0.75mm

-4X1 2 I01
Cabinet 9.2

В линию
To line

Аварийный стоп
Emergency stop

Created by: Matveev Oleg Date: 29.07.2024 Аварийный стоп(Emergency stop) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 4

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3.9 / L1

3.9 / L2

3.9 / L3
3x16mm

1 3 5

-5F1
50А 2 4 6
PE

L18

L19

L20
shield connection
3x16mm 10mm
from STO on CU
1
-5U1 XLINE L1 L2 L3 PE(1) STO_A 0V 24V STO_B 0V 24V XCU .
C3-400V-11kW
.. 1.5mm

CU IF
1 0
STO_A
3 STO_B
13

SIEMENS REMOVE THE -9K2

SCREW FOR
9.2 14

BRAKE RESISTOR

BRAKE RESISTOR
FUNCTIONAL
GROUNDING

10
1.5mm

DC LINK

DC LINK
SHIELD

BRAKE
RELAY
N.C.
A1
-5KM1 24VDC
XLOAD U2 V2 W2 PE(2) SH(1) XDC DCN DCP XBR F3 R2 R1 XBREL . A2

3x16mm 10mm 2x6mm 1

1.5mm
L21

L22

L23
1.5mm
2
1 3 5 1 3 13
-5KM1 -5F2
5.8 2 4 6 6А 2 4 14
3x16mm 2x6mm 1.5mm

I02
PE 9.3
L24

L25

L26

BR+

BR-
-7R1
-7M1
11kW
M x2 x1

1450rpm 3~ 1 2 5.3
50 Oh, 5kW
38.5A 3 4 5.3
5 6 5.3

Motor Тормозной резистор

Created by: Matveev Oleg Date: 29.07.2024 Главный привод(Main drive) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 5

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B A
1
-6U1 x X21 . X130 31 32 X131 50 27 X132 1 2 13 14 15 X134 9 28 X100 X22 XPM-IF
8 1

BOP-2/IOP IF

+24 V IN

GND IN

GND

GND

+10 V OUT

GND

GND

T1 MOTOR

T2 MOTOR

+24 V OUT

GND

DRIVE-CLiQ

USB TO PC
. SIEMENS

MMC-CARD
VECTOR

P-ENCODER 5V/24V

P-ENCODER 5V/24V
SERVO

AN_SSI_XDAT
XMMC .
PROFINET

PROFINET

M-SENSE (M)

AP_SSI_DAT

ENC+ OUT
TEMP- (M)
SSI_XCLK

P_SENSE
SSI_CLK

SHIELD
+TEMP

AN/S4

BN/S3
AP/S2

BP/S1
GND

GND
RN

BN

ZN
RP

R1

R2
BP

ZP
IP:192.168.0.8
1
X150 P1 X150 P2 x X2100 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SH X136 33 79 70 71 72 73 74 75 76 77
8 1 8 1

Profinet
8x1+SH

GND
VIN

A+

B+
A-

B-
PE
SWDRW
A A- B
7.3
Инкрементальный G
-6B1
энкодер
1024, 10-30V 0V + B-

Created by: Matveev Oleg Date: 29.07.2024 Главный привод(Main drive) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 6

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-7U1

Привод
Driver
Profinet
SWDRW
6.1 SWDRW P1 P1

Контролер
PLC Profinet
SWPLC
8.3 / SWPLC P2 P2

WIFI Profinet
WIFI1
7.1.3 WIFI1 P3 P3

Главный шкаф
Main cabinet
Profinet
SWTH
SWTH P4 P4

P5 P5

Питание
Supply

-1XU1
1.5 2 PE 1
230В

Created by: Matveev Oleg Date: 29.07.2024 Коммутатор (Profinet switch) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 7

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В шкафу управления На лентообмотичке

In control cabinet On taping head

-7U2 -7U3

IP:192.168.0.10 IP:192.168.0.11
P1

P1
L+ M L+ M

Profinet Profinet

2x0.75mm 2x0.75mm
WIFI1

WIFI2
1 2 1 2

WIFI1 7.3 WIFI2 11.3

Created by: Matveev Oleg Date: 29.07.2024 WIFI соединение (WIFI connection) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 7.1

0 1 2 3 4 5 6 7 8 9

-8U1 -8U2

IP:192.168.0.6

L+ M
P1

Profinet

2x0.75mm

SWPLC
7.3
1 2

Created by: Matveev Oleg Date: 29.07.2024 Главный контроллер(PLC) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 8

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Аварийный стоп Защитная крышка Резерв Резерв

Emergency stop Safety door Spare Spare

Защита вентилятор Тормозной резистор Резерв Резерв

Fuse fan Braking resistor Spare Spare

1 2 2.4 4.5 5.6

I00 I01 I02 1
2x0.75mm
0.75mm

13

-9SQ1 14

-9X1 1 2 3 4 5 6 7 8
Cabinet
PE

I0

I1

I2

I3

I4

I5

I6

I7
8G1.5
-8U1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3
X10 X11
L+ M FE L+ M 1M I[X].0 I[X].1 I[X].2 I[X].3 I[X].4 I[X].5 I[X].6 I[X].7 2M AI1 AI1

[X]= 0

[Z]= 0
6ES7212-1AE40-0XB0
3L+ 3M Q[Z].0 Q[Z].1 Q[Z].2 Q[Z].3 Q[Z].4 Q[Z].5
8 DI =24 В, 6 DO =24 В, 2 AI =0 - 10 В
X12
1 2 3 4 5 6 7 8

8G1.5
Q0

Q1

Q2

Q3

Q4

Q5
-9K1 A1 -9K2 A1 -9K3 A1 -9K4 A1 -9K5 A1 -9K6 A1
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC

A2 A2 A2 A2 A2 A2

2.6 5.8 9.1.5

2x0.75mm

Контактор мотор Резерв Резерв

1 2 Contactor motor Spare Spare

Включение вентилятора Тормоз Резерв

On fan Brake Spare

Created by: Matveev Oleg Date: 29.07.2024 Главный контроллер(Main PLC) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 9

0 1 2 3 4 5 6 7 8 9

0.75mm

-9F1
2A 2

11
0.75mm

13
-9K3
9.3 14

0.75mm

12
x1
-9YL1 24VDC

x2

0.75mm

Тормоз
Brake

Created by: Matveev Oleg Date: 29.07.2024 Управление от PLC (PLC control) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 9.1

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Сброс ошибки Стоп линии Вращение вправо Резерв

Alarm reset Line stop Right rotation Spare

Зажать/Разжать тормоз Старт линии Вращение влево Шаговый линии

Close/Open brale Line start Left rotation Line jog

1 2 1 1

2x0.75mm 0.75mm 0.75mm

13 13 13 13 13 13
11

-10SB1 14 -10SB2 14 -10SB3 14 -10SB4 12 -10SB5 14 -10SB6 14 -10SB7 14

-10X1 1 2 3 4 5 6 7 8
Cabinet

I10

I11

I12

I13

I14

I15

I16

I17
8G1.5
-8U2

1 2 3 4 5 6 7 3 4 5 6 7
X10 X11
L+ M 1M I[X].0 I[X].1 I[X].2 I[X].3 2M I[X].0 I[X].1 I[X].2 I[X].3

[X]= 1

[Z]= 1
Q[Z].0 Q[Z].1 Q[Z].2 Q[Z].3 Q[Z].0 Q[Z].1 Q[Z].2 Q[Z].3
X12 6ES7223-1BH32-0XB0 X13
4 5 6 7 8DI / 8DQ, 8DI DC 24V, 8DQ, Transistor 0.5A 4 5 6 7

8G1.5
Q10

Q11

Q12

Q13

-10K1 A1 -10K2 A1 -10K3 A1 -10K4 A1

24VDC 24VDC 24VDC 24VDC

A2 A2 A2 A2

2
0,75mm 10.1.3 10.1.4 10.1.5 10.1.6

Индикация желтый Зуммер Резерв Резерв

Yellow indication Sound Spare Spare

Индикация зеленый Индикация красный Резерв Резерв

Green indication Red indication Spare Spare

Created by: Matveev Oleg Date: 29.07.2024 Входа/выхода главный контроллер(Input/Output main PLC) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 10

0 1 2 3 4 5 6 7 8 9

0.75mm

13 13 13 13
-10K1 -10K2 -10K3 -10K4
10.2 14 10.2 14 10.3 14 10.3 14

13

14

15

16
x1 x1 x1 x1
-10HL1 -10HL2 -10HL3 -10S1
x2 x2 x2 x2

0.75mm

Индикация зеленый Индикация желтый Индикация красный Зуммер

Green indication Yellow indication Red indication Sound

Created by: Matveev Oleg Date: 29.07.2024 Свето-звуковая индикация ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 10.1

0 1 2 3 4 5 6 7 8 9

-11U1 -11U2

IP:192.168.0.7

L+ M
P1

Profinet

2x0.75mm

WIFI2
7.1.7
1 2

Created by: Matveev Oleg Date: 29.07.2024 Контроллер на ЛО (PLC on taping head) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 11

 0 1 2 3 4 5 6 7 8 9

Импульсы катушка 2 Резерв Резерв Резерв

Pulses PAD 2 Spare Spare Spare

Импульсы катушка 1 Резерв Резерв Резерв

Pulses PAD 1 Spare Spare Spare

1 2 1 2
2x0.75mm
2x0.75mm

1 2 1 2

-12B1 4 -12B2 4

-12X1 1 2
Cabinet
PE

I20

I21
2G1.5
-11U1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3
X10 X11
L+ M FE L+ M 1M I[X].0 I[X].1 I[X].2 I[X].3 I[X].4 I[X].5 I[X].6 I[X].7 2M AI1 AI1

[X]= 2

[Z]= 2
6ES7212-1AE40-0XB0
3L+ 3M Q[Z].0 Q[Z].1 Q[Z].2 Q[Z].3 Q[Z].4 Q[Z].5
8 DI =24 В, 6 DO =24 В, 2 AI =0 - 10 В
X12
1 2 3 4 5 6 7 8

Резерв Резерв Резерв

Spare Spare Spare

Резерв Резерв Резерв

Spare Spare Spare

Created by: Matveev Oleg Date: 29.07.2024 Контроллер на ЛО (PLC on taping head) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 12

 0 1 2 3 4 5 6 7 8 9

Диаметр катушки 1 Диаметр катушки 2 Резерв Резерв

Bobin diametr 1 Bobin diametr 2 Spare Spare

Резерв Резерв
Spare Spare
1 2
1 2
2x0.75mm
2x0.75mm

1 3 1 3
2 2
DT-35 DT-35

2 2
AI10

AI11
-11U2 0.75mm 0.75mm 0.75mm 0.75mm

1 2 4 5 6 7 4 5 6 7
X10 X11 X12
L+ M AI[X].0+ AI[X].0- AI[X].1+ AI[X].1- AI[X].2+ AI[X].2- AI[X].3+ AI[X].3-

[X]= 1

[Z]= 1
AQ[Z].0M AQ[Z].0 AQ[Z].1M AQ[Z].1 6ES7234-4HE32-0XB0
X13 4AI / 2AO, +/-10V, 14 bit or 0-20 mA
4 5 6 7

0.75mm 0.75mm 0.75mm 0.75mm

2 2

PE PE

AQ10 AQ11
14.1 14.6

Тормоз катушка 1 Тормоз катушка 2

Break PAD 1 Break PAD 2

Created by: Matveev Oleg Date: 29.07.2024 Аналог. вх/вых. на ЛО (Analog IN/OUT on TH) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 13

0 1 2 3 4 5 6 7 8 9

13.2 13.3
AQ10 1 2 AQ11 1 2
2x0.75mm 2x0.75mm

-14U1 12 13 14 15 16 17 18 19 20 21 -14U2 12 13 14 15 16 17 18 19 20 21

LEO current regulator LEO current regulator

22 23 24 25 26 37 38 41 42 22 23 24 25 26 37 38 41 42

-14M1 -14M2

Тормоз катушка 1 Тормоз катушка 2

Brake PAD 1 Brake PAD 2

0.75mm 0.75mm 0.75mm 0.75mm

2 2 2 2

Created by: Matveev Oleg Date: 29.07.2024 Тормоза лент (Brake tapes) ENERGOCOMPLEKT Page

Revised by: Rev.: MKRD Main driver ENERGOCOMPLEKT 14