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    PSATestReports-2 (1)

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    PSATestReports-2 (1)

    Uploaded by

    purushottam27
    5 views111 pages

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    5 views111 pages

    PSATestReports-2 (1)

    Uploaded by

    purushottam27

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    © All Rights Reserved
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    of 111

    Test Report No.

    6 UPDATE
    The JVI Gold J-Finish has been updated to a Platinum J-Finish per the specifications below.

    The Platinum J-Finish is a 3 step process as defined below.

    1. Zinc Plate Per ASTM B633 FE/Zn12 TYPE II, SC3 Severe, (minimum thickness 0.0005”)
    2. Trivalent Clear Chromate (RoHS and ELV compliant)
    3. Sealer

    The “PLATINUM J-FINISH” shall meet the following specifications.

    PLATINUM J-FINISH SPECIFICATIONS


    1. Coating Thickness Minimum .00050” on significant surface.
    2. Appearance There shall be no evidence of blisters, peeling, pinholes, pits
    or rough surface on parts.
    3. Adhesion Requirements There shall be no defects such as peeling, blisters or cracking
    after heating coated parts to 300 ± 10º C for 30 ± 5 minutes
    and quenching in water at 15º C to 25º C.
    4. Corrosion Resistance Part shall show no evidence of white corrosion after 96-hour
    ASTM B 117 exposure.

    Part shall show no evidence of red rust after 500-hour


    exposure.

    Salt spray testing in accordance with Test Report 6 have been conducted and the results included with this update.
    The Platinum J-Finish passed all testing the previous gold J-Finish has been subjected to.

    The motivation for the change was to have a RoHS/ELV compliant finish, a finish that does not require a hexavalent
    chromium. While this initiative has been in place since 2003, the trivalent equivalent available until today has not
    been satisfactory. Recent advances in the trivalent coating have made this a clear change for the better.

    Please consider Test Report No. 6 to serve as reference only and consider the latest certificates of compliance to
    replace Test Report No. 6 for all specification and submittal purposes.

    Please contact team JVI with any questions.

    [email protected]
    847-675-1560
    1-800-742-8127 (toll free)
    www.jvi-inc.com

    7131 North Ridgeway Avenue Lincolnwood, Illinois 60712 USA . 847/675-1560 . Fax 847/675-0083 . 1-800-742-8127
    www.jvi-inc.com
    Coatings 85 Ltd.
    6995 Davand Drive, Mississauga, Ontario L5T 1L5
    Tel: (905) 564-1711 Fax: (905) 564-2819

    CERTIFICATE OF COMPLIANCE
    Customer: A.B.M. Tool & Die Co. Ltd Processing Location: Coatings 85 Ltd.

    Part Number: Sample parts Specification: ASTM-B633-FE/ZN12 TYPE11+SEAL


    Type of Finish: Electroplated Zinc Clear
    Trivalent +Seal

    Processing Date August 24,2015 Prepared Date: September 25, 15

    .
    Actual Parts processed to the above specification have been tested with results as detailed below.
    TEST PERFORMED RESULT SPECIFICATION

    1. Coating Thickness
    ASTM-B633-FE/ZN12 .00057 Minimum .00050 on significant surface.
    TYPE11+SEAL .00060
    Actual parts tested .00059

    2. Appearance
    ASTM-B633-FE/ZN12 No evidence of blisters, peeling, There shall be no evidence of blisters,
    TYPE11+SEAL pinholes, pits or rough surface on parts. peeling, pinholes, pits or rough surface on
    Actual parts tested parts.

    3. Adhesion Requirements
    ASTM-B633-FE/ZN12 No evidence of peeling, blisters or There shall be no defects such as peeling,
    TYPE11+SEAL cracking after heating coated parts to blisters or cracking after heating coated
    Actual part tested 300 ± 10º C for 30 ± 5 minutes and parts to 300 ± 10º C for 30 ± 5 minutes
    quenching in water at 15º C to 25º C. and quenching in water at 15º C to 25º C.

    4. Corrosion Resistance – Neutral


    ASTM-B633-FE/ZN12 Passed Part shall show no evidence of white
    TYPE11+SEAL . corrosion after 96-hour exposure.
    3 Actual parts tested
    Passed Part shall show no evidence of red rust
    after 500-hour exposure.

    Clifford Allen
    Q.C. Supervisor

    1
    ISO 9001:2008 CERTIFIED

    In-House Test
    Process Verification: Zinc Trivalent Clear Chromate Plate .0005 Minimum Thickness, With Sealer
    (Rack Process)

    Date: 11/16/2015 Your Ref # : 25DL/Zincroshield


    Subject: Salt Spray Test Part # : Sample
    Inspection Date:10/26/2015 -
    11/16/2015
    Plating Specification: Zinc Trivalent Clear Chromate Plate .0005 Minimum Thickness
    With Sealer
    1010 Material
    Pin
    Actual Plating Thickness: .00051 - .00062

    Salt Spray Test Results


    (ASTM B 117)
    Hours Test
    Of Visual Observations Requirements Pass/Fail
    Exposure
    120 After 120 hours of exposure to the below We were PASS
    described test conditions, the parts were requested to
    removed from the test chamber, rinsed with salt fog test
    de-ionized water, dried with filtered dry the parts
    compressed air and inspected. The surface of according to
    the test sample shows no visible white rust American
    products in the concern area. After 500 hours Society for
    of exposure to the below described test Testing and
    conditions, the parts were removed from the Materials
    test chamber, rinsed with de-ionized water, (ASTM) B
    dried with filtered dry compressed air and 117 for 500
    inspected. The surface of the test sample hours.
    shows visible white rust, no visible red rust
    products.

    Solution 5 % NaCl
    Chamber Temperature 95 ± 1 º F
    Specific Gravity @ 95 º F 1.025 to 1.040
    PH Of Collected Solution 6.5 to 7.2
    Average Collection Rate 1 – 2 ml/hr./80 cm² surf. area

    It is our policy to retain samples for a minimum of 10 days


    Electronic document
    from the report date, after which time they may be discarded. Original Contains Signature
    The data herein represents only the item(s) testes. This report shall not be Signed: ____________________________
    reproduced except in full, without prior written permission of Jagemann John R. Nelesen
    Plating Company.
    Quality Assurance Manager

    Page 1 of 1

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