1ZF TG
1ZF TG
1ZF TG
ZF12.5 TON
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Prior Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Capacity Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Sound Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Typical Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Economizer Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Component Location
Cooling With Gas Heat
Second model
nameplate Slide-out motor and
inside hinged blower assembly for
access panel easy adjustment
and service
Dual stage Belt-drive
cooling for blower motor
maximum
comfort VFD Location (optional)
Power ventor motor
Compressor #2
access (high- 20-guage aluminized
efficiency steel tubular heat
compressor) exchanger for long
life (stainless steel
option)
Two-stage gas
Base rails w/forklift heating to maintain
slots (three sides) warm, comfortable
and lifting holes Slide-out drain pan temperature
with 3/4” NPT,
Roof curbs in eight- and female connection Intelligent control
fourteen-inch heights. Roof board for safe and
curbs for transitioning from efficient operation
Side entry power Compressor #1 access
York Sunline™ footprint to Toolless (high-efficiency compressor)
the ZF Series footprints and control wiring
door latch knockouts
are also available (field
installed accessory)
Nomenclature
A = No Sensors
B = PHM (Phase Monitor)
Blower Option C = DFS (Dirty Filter Switch)
D = SSD (Supply Air Smoke DET)
B = Standard Static E = RSD (Return Air Smoke DET)
D = High Static F = PHM,DFS
E = VFD/VAV Std Static G = PHM,SSD
G = VFD/VAV High Static H = PHM,RSD
H = VFD/VAV w/Bypass Std Static J = DFS,SSD
K = VFD/VAV w/Bypass High Static K = DFS,RSD
L = VFD/VAV Customer Std Static L = SSD,RSD
N = VFD/VAV Customer High Static M = PHM,DFS,SSD
P = VFD IntelliSpeed Std Static N = PHM,DFS,RSD
R = VFD IntelliSpeed High Static P = PHM,SSD,RSD
S = VFD w/Byp IntelliSp Std Static Q = DFS,SSD,RSD
U = VFD w/Byp IntelliSp Hi Static R = PHM,DFS,SSD,RSD
V = VFD Cust IntelliSp Std Static
X = VFD Cust IntelliSp Hi Static
Service Options
Voltage
1 = No Service Options
2 = 208/230-3-60 2 = DSC (Disconnect Switch)
4 = 460-3-60 3 = NCO (Non-PWR Conv. Outlet)
5 = 575-3-60 4 = PCO (Powered Conv. Outlet)
5 = DSC,NCO
6 = DSC,PCO
Outdoor Air Option
A = No Economizer
B = Economizer w/Barometric RLF
D = Economizer w/Power EXH
H = Motorized Damper
Prior Nomenclature
6.5-12.5 Ton York® Model Number Nomenclature
For Units Produced Before 2-01-2016
Z F 090 N10 A 2 A AA 7 0 1 2 4 A
Product Style
Product Category
A = Style A
B = Style B
Z = A/C, Single Pkg., R-410A C = Style C
078 = 6.5 Ton Hot Gas Bypass (Standard on VAV, Optional on CV)
090 = 7.5 Ton IntelliSpeed with VFD
102 = 8.5 Ton IntelliSpeed, VFD and Manual Bypass
120 = 10.0 Ton
150 = 12.5 Ton IntelliSpeed, VFD Ready (for customer-provided, field-installed drive)
Variable Air Volume, VFD (not available with factory installed BAS options)
Variable Air Volume, VFD and Manual Bypass
(not available with factory installed BAS options)
Heat Type and Nominal Heat Capacity
Variable Air Volume, VFD Ready (for customer-provided, field-installed drive)
C00 = Cooling Only. No heat installed 2" Pleated Filters, MERV 7
4" Pleated Filters, MERV 13
Gas Heat Options BAS Ready Economizer (2-10 V.D.C. Actuator without a Controller)
Shipping Bag
N10 = 100 MBH Output Aluminized Steel Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned
N15 = 150 MBH Output Aluminized Steel
N20 = 200 MBH Output Aluminized Steel
Product Generation
S10 = 100 MBH Output Stainless Steel
S15 = 150 MBH Output Stainless Steel 7 = Seventh Generation
S20 = 200 MBH Output Stainless Steel
Additional Options
Electric Heat Options AA = None RC = Coil Guard, Shipping Bag & American Flag
AB = Phase Monitor TA = Technicoat Condenser Coil
E09 = 9 KW AC = Coil Guard TJ = Technicoat Evaporator Coil
E18 = 18 KW AD = Dirty Filter Switch TS = Technicoat Evaporator & Condenser Coils
E24 = 24 KW AE = Phase Monitor & Coil Guard EA = E-Coat Condenser Coil
E36 = 36 KW AF = Phase Monitor & Dirty Filter Switch EJ = E-Coat Evaporator Coil
E54 = 54 KW AG = Coil Guard & Dirty Filter Switch ES = E-Coat Cond & Evap Coils
AH = Phase Monitor, Coil Guard & Dirty Filter Switch
ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be
Airflow located in digits 15-18.
A = Std. Motor
D = Std. Motor/Motorized Damper (Downflow Only) Installation Options
H = Std Motor/Low Leak Econ/Barometric Relief (Downflow
& Horizontal End Return Only) A = No Options Installed
J = Std Motor/Low Leak Econ/Power Exhaust (Downflow B = Option 1
& Horizontal End Return Only) C = Option 2
N = Hi Static D = Options 1 & 2
R = Hi Static/Motorized Damper (Downflow Only) E = Option 3
V = Hi Static Mtr/Low Leak Econ/Barometric Relief F = Option 4
(Downflow & Horizontal End Return Only) G = Options 1 & 3
W = Hi Static Mtr/Low Leak Econ/Power Exhaust H = Options 1 & 4
(Downflow & Horizontal End Return Only) J = Options 1, 2 & 3
K = Options 1, 2, & 4
L = Options 1,3 & 4
M = Options 1, 2, 3, & 4
N = Options 2 & 3
P = Options 2 & 4
Voltage Q = Options 2, 3, & 4
R = Options 3 & 4
2 = 208/230-3-60 S = Option 5
4 = 460-3-60 T = Options 1 & 5
5 = 575-3-60 U = Options 1, 3, & 5
V = Options 1, 4, & 5
W = Options 1, 3, 4, & 5
X = Options 3 & 5
Y = Options 4 & 5
Z = Options 3, 4 & 5
Options
1 = Disconnect
2 = Non-Pwr'd Conv. Outlet
3 = Smoke Detector S.A.
4 = Smoke Detector R.A.
5 = Pwr'd Conv. Outlet
Features and Benefits standard on all compressors. Phase Monitors are standard
on units with scroll compressors. This accessory monitors
Standard Features the incoming power to the unit and protects the unit from
• High Efficiency – High efficiency units reach as high as phase loss and reversed phase rotation.
11.2 EER. Gas/electric units have electronic spark ignition • Advanced Controls - Simplicity® SE control boards have
and power vented combustion with steady state efficiencies standardized a number of features previously available only
of 80%. These efficiencies exceed all legislated minimum as options or by utilizing additional controls.
levels and provide low operating costs.
• Service Friendly - The Predator® incorporates a number
of key features for ease of serviceability.
Service time is reduced through the use of hinged,
The Simplicity® SE control board used in this
toolless panels. Such panels provide access to frequently
product will effectively operate the cooling system
inspected components and areas, including the control
down to 0°F when this product is applied in a comfort
box, compressors, filters, indoor motor & blower, and the
cooling application for people. An economizer is
heating section. The panels are screwed in place at the
typically included in this type of application. When
factory to prevent access by children or other
applying this product for process cooling applications
unauthorized persons. It is recommended that the panels
(computer rooms, switchgear, etc.), please
be secured with screws once service is complete.
reference applications bulletin AE-011-07 or call the
Service windows have been placed in both condenser applications department for Unitary Products @ 1-
section walls. Rotation of the cover allows easy access to 877-UPG-SERV for guidance. Additional
the condenser coils for cleaning or inspection. accessories may be needed for stable operation at
The Simplicity® SE control board provides alarm temperatures below 30°F.
messages to help quickly identify any faults.
All units use the same standard filter size. This
standardization removes any confusion on which filter
sizes are needed for replacement.
The non-corrosive drain pan slides out of the unit to permit
easy cleaning. The drain pan is accessed by removing the
drain pan cover plate on the rear of the unit. Once the plate is
removed, the drain pan slides out through the rear of the unit.
All Predator® units have a second model nameplate
located inside the control access door. This is to prevent
deterioration of the nameplate through weathering.
• Coil Technology – ZF condensers utilize Micro-Channel
“all aluminum” condensers which provide improved heat
transfer capabilities and reduced charge volumes.
• Environmentally Aware - For improved Indoor Air
Quality, a combination of aluminum foil faced and
elastometric rubber insulations are used exclusively
throughout the units.
• Balanced Heating – The Predator® offers “Ultimate
Heating Comfort” with a balance between 1st and 2nd stage • Units will come with the new state of the art Simplicity
gas heating. The first stage of a gas heat Predator® unit SE (Smart Equipment) control system. The new unit
provides 60% of the heating capacity. Balanced heating control incorporates the best of the already proven
allows the unit to better maintain desired temperatures. Simplicity™ unitary controls and creates a more robust,
• Convertible Airflow Design – The side duct openings intelligent control. The goal of this control is to utilize
are covered when they leave the factory. If a side supply/ cutting edge technology making the equipment easier to
return is desired, the installer simply removes the two side install, operate, and service. All units are Factory
duct covers from the outside of the unit and installs them commissioned, configured, and run tested.
over the down shot openings. No panel cutting is required.
• Versatile - The Simplicity SE control can be configured to
Convertible airflow design allows maximum field flexibility
use with a standard thermostat (easy to connect screw
and minimum inventory.
terminals), A zone sensor, or can be setup to
• System Protection - Suction line freezestats are supplied communicate with multiple BAS communication protocols
on all units to protect against loss of charge and coil frosting to integrate with building automation systems.
when the economizer operates at low outdoor air
• Reduce field installed complexity - Each unit will comes
temperatures while the compressors are running. Every unit
equipped with factory installed supply air, return air, and
has solid-core liquid line filter-driers and high and low-
outdoor air temperature sensors providing key
pressure switches. Internal compressor protection is
temperature readings thus reduce field installed • Reliable - From the beginning - All units undergo
complexity. computer automated testing before they leave the factory.
• On-board USB Port - The new control comes with a long Units are tested for refrigerant charge and pressure, unit
list of features including data logging, current and amperage, and 100% functionality. For the long term - All
previous system faults and software update capabilities units are painted with a long lasting, powder paint that
using the on board USB port and common flash drive. stands up over the life of the unit. The paint used has
Energy use monitoring capabilities allow custom tailoring been proven by a 1000 hour salt spray test.
to allow a system to work more efficiently at all times and • Full Perimeter Base Rails - The permanently attached
occupancy levels. Self test and start-up reports also base rails provide a solid foundation for the entire unit and
available from the board VIA the USB port. protect the unit during shipment. The rails offer rigging
• Embedded LCD Display - The board has a easy to read, holes so that an overhead crane can be used to place the
built-in LCD display and easy to use navigation joystick units on a roof.
and buttons allowing the user to quickly navigate the • Easy Installation - Gas and electric utility knockouts are
menus displaying unit status, options, current function, supplied in the unit underside as well as the side of the
supply, return and outdoor temperatures, fault codes and unit. Utility connections can be made quickly and with a
other information. minimum amount of field labor. All units are shipped with
2" throw-away filters installed.
• Safety Monitoring - The control monitors the outdoor,
• Wide Range of Indoor Airflows - All supply air blowers
supply, and return air temperatures and the high and low
are equipped with a belt drive that can be adjusted to
pressure switch status on the independent refrigerant
meet the exact requirements of the job. A high static drive
circuits. On units with heating the gas valve and high
option is available for applications with a higher CFM and/
temperature limit switches are monitored on gas and
electric heating units. The control also monitors the or static pressure requirement.
voltage supplied to the unit and will protect the unit if low • Warranty - All models include a 1-year limited warranty
voltage due to a brown out, or other electrical issue on the complete unit. Compressors and electric heater
occurs. elements each carry a 5-year warranty. Aluminized steel
(10 yr.) and stainless steel tubular heat exchangers carry
• Low Ambient - An integrated low-ambient control allows
a 15- year warranty.
units to operate in the cooling mode down to 0°F outdoor
ambient without additional components or intervention. Factory Installed Options
Optionally, the control board can be programmed to
YORK® offers several equipment options factory installed, for
lockout the compressors when the outdoor air
the Predator®line.
temperature is low or when free cooling is available.
• Optional Factory Installed Economizers - Predator units
• Anti-Short Cycle Protection - To aid compressor life, an offer a variety of optional factory installed economizers
anti- short cycle delay is incorporated into the standard with low leak dampers. The outdoor air dry bulb sensor
control. Compressor reliability is further ensured by enables economizer operation if the outdoor air
programmable minimum run times. For testing, the anti- temperature is less than the set point of the economizer
short cycle delay can be temporarily overridden with the logic module. See economizer options section to
push of a button. determine the correct economizer for your application.
• Fan Delays - Fan on and fan off delays are fully • Down flow / End Return Economizers (with barometric
programmable. Furthermore, the heating and cooling fan relief and fresh air hood) - All units offer a variety of
delay times are independent of one another. All units are optional factory installed down flow economizers that are
programmed with default values based upon their shipped, installed and wired with low leak dampers
configuration of cooling and/or heating capacity. designed to meet ASHRAE 90.1-2010, AMCA 511 Class
• Nuisance Trip Protection and Three Strikes - To 1A damper, and the International Energy Conservation
prevent nuisance calls, the control board uses a three Code (IECC) certification requirements by achieving
times, you're out philosophy. The high, low-pressure leakage rates of 3 cfm/sq. ft. at 1" of static pressure. Each
switch, anti-freeze protection, low voltage or heating high economizer goes through a rigorous 60,000 cycle test. Dry
limit must trip three times within two hours before the unit bulb, single enthalpy, and dual enthalpy (with field installed
control board will lock out the associated compressor.An kit) can be selected. The economizer has spring return,
alarm message will be displayed on the LCD screen. fully modulating damper actuators and is capable of
• Lead-Lag - An integrated Lead-Lag option allows equal introducing up to 100% outdoor air. As the outdoor air
run time hours on all compressors, thereby extending the intake dampers open, the return air dampers close. The
life of all compressors. This option is selectable on the unit changeover from mechanical refrigeration to economizer
control board. operation is regulated by the outdoor air dry bulb
temperature or the outdoor air enthalpy input. The optional
• Low Limit Control (LLC) - To prevent the supply air from
(field installed) single or dual enthalpy kits provide
dropping below a specified set point, when there is a
additional inputs to monitor outdoor air/ or return air
demand for cooling during cold outside conditions.
humidity and temperature for true enthalpy control. The
(Programmable Set point)
installer needs only to assemble the outdoor air hood,
attach the enthalpy control the hood and mount the hood economizer's minimum position will also be configurable
to the unit (Hood and control are provided). to vary based on the supply fan VFD frequency output.
• Power Exhaust - This factory option allows down flow or • Aluminized Steel Gas Heat Exchanger - For
horizontal end return economizer operation. The power applications in non-corrosive environments.
exhaust must be removed from the unit and mounted • Stainless Steel Gas Heat Exchanger - For applications
in the horizontal end return duct work when applying in corrosive environments, this option provides a full
the product in the horizontal, end return stainless steel heat exchanger assembly.
configuration.
• Stainless Steel Drain Pan - An optional rust-proof
• Motorized Outdoor Air Damper - The motorized outdoor stainless steel drain pan is available to provide years of
air damper includes a slide-in/plug-in damper assembly trouble-free operation in corrosive environments.
with an outdoor air hood and filters. The outdoor air • Electric Heaters - The electric heaters range from 9kW to
dampers open to the preset position when the indoor fan 54kW and are available in all the voltage options of the
motor is energized. The damper has a range of 0% to base units. All heaters are dual staged. All heaters are
100% outdoor air entry. intended for single point power supply.
• Alternate Indoor Blower Motor - For applications with • Disconnect Switch - For gas heat units and cooling units
high static restrictions, units are offered with optional with electric heat, a HACR breaker sized to the unit is
indoor motors that provide higher static output and/or provided. For cooling only units, a switch sized to the
higher airflow, depending upon the installer’s needs. largest electric heat available for the particular unit is
• Variable Air Volume (VAV; 6.5 through 12.5 ton, only - provided. Factory installed option only.
A factory-installed variable frequency drive (VFD), • Convenience Outlet - (Non-Powered/Powered) - This
mounted in the Blower Access compartment, is used to option locates a 120V single-phase GFCI outlet with cover,
control the speed of the indoor blower motor in order to on the corner of the unit housing adjacent to the
maintain a constant static pressure in the supply duct. A compressors. The “Non-powered” option requires the
duct pressure transducer is provided with the unit. The installer to provide the 120V single-phase power source and
drive comes completely wired and pre-programmed from wiring. The “Powered” option is powered by a stepdown
the factory. transformer in the unit. Factory installed option only.
An optional, factory-installed manual bypass switch • Smoke Detectors - The smoke detectors stop operation
available with factory-installed VFD can be found in the of the unit and provide a fault message to the control
Blower Motor Access compartment. The switch can be board. Smoke detectors are available for both the supply
used to either route power to the VFD for modulating and/or return air configurations.
control of the blower motor, to bypass the drive and • Filters – 2” Pleated MERV 8 or 4” Pleated MERV 13 are
operate the motor at full speed, or to power the drive (and available to meet LEED requirements. A 2” Throwaway is
not the motor) for diagnostic purposes. shipped as standard.
VAV is not available with the factory-installed 3rd. party
BAS controllers. VAV is only factory installed with the
Simplicity SE Controller.
A ‘VFD-ready’ option provides the provisions for a
customer-installed drive. The unit comes with a mounting Factory-installed smoke detectors may be subjected to
bracket installed in the Blower Access compartment which extreme temperatures during "off" times due to outside air
may accommodate other vendor’s drives depending on infiltration. These smoke detectors have an operational
their size. In order to utilize the unit’s mounting bracket, range of -4 °F to 158°F. Smoke detectors installed in areas
the maximum recommended drive dimensions are limited that could be outside this range will have to be relocated to
to approximately 9” H x 5” W x 7.5” D. prevent false alarms.
If the drive will not fit in the allotted space, then it will have
to be mounted elsewhere; either within the building on a • Phase Monitors - Designed to prevent unit damage. The
perpendicular wall which is not subjected to excessive phase monitor will shut the unit down in an out-of phase
temperature, vibration, humidity, dust, corrosive gas, condition. (Standard on units with Scroll Compressors.)
explosive gas, etc., or within an appropriate enclosure • Coil Guard - Customers can purchase a coil guard kit to
rated for outside installation to safeguard against protect the condenser coil from damage. Additionally, this
moisture, dust and excessive heat. A terminal block kit stops animals and foreign objects from entering the
located in the control box is provided for field connection space between the inner condenser coil and the main
of the VFD controls. cabinet. This is not a hail guard kit.
• IntelliSpeed™ Supply Fan Control Option (ASHRAE • Dirty Filter Switch - This kit includes a differential
90.1 compliant, section 6.4.3.10) - Units configured with pressure switch that energizes the fault light on the unit
the IntelliSpeed™ Supply Fan Option will contain a VFD thermostat, indicating that there is an abnormally high
for multi-speed supply fan operation. This option allows pressure drop across the filters. Factory installed option or
the supply fan RPM to vary based on the number of field installed accessory.
compressors or heating stages energized. The
• E-Coat Condenser Coils - The condenser coils are optional factory installed down flow economizers that are
coated with an epoxy polymer coating to protect against shipped, installed and wired with low leak dampers designed
corrosion. to meet ASHRAE 90.1-2010, AMCA 511 Class 1A damper,
• E-Coat Evaporator Coils - The evaporator coils are and the International Energy Conservation Code (IECC)
coated with an epoxy polymer coating to protect against certification requirements by achieving leakage rates of 3
corrosion. cfm/sq. ft. at 1" of static pressure. Each economizer goes
through a rigorous 60,000 cycle test. Dry bulb, single
• Hot Gas Bypass - Allows operation during low load
enthalpy, and dual enthalpy (with field installed kit) can be
conditions while avoiding coil frosting and damage to
selected. The economizer has spring return, fully modulating
compressor. When suction pressure falls below valve
damper actuators and is capable of introducing up to 100%
setpoint, the valve modulates hot gas to the inlet of the
outdoor air. As the outdoor air intake dampers open, the
evaporator.
return air dampers close. The changeover from mechanical
HGBP is standard on all units with VAV, and optional with refrigeration to economizer operation is regulated by the
constant-volume units. outdoor air dry bulb temperature or the outdoor air enthalpy
input. The dual enthalpy kit provides a second input used to
Control Options
monitor the return air (field installed). The installer needs only
• Simplicity® SE with Communication Option Control - to assemble the outdoor air hood, attach the enthalpy control
The York® Simplicity® SE with Communication Option the hood and mount the hood to the unit (Hood and control
Control is factory installed. It includes all the features of are provided).
the Simplicity® SE control with an additional gateway to • Single or Dual Enthalpy Control, Accessories - These
BACnet MS/TP (programmable to Modbus or N2 kits contain the required components to convert a dry bulb
protocols). economizer to a single enthalpy and/or dual enthalpy
• FDD (Fault Detection and Diagnostics) - Refrigerant economizer.
side A factory installed control system option on the • Barometric Relief Damper - Zero to 100% capacity
commercial equipment that constantly monitors barometric relief dampers for use with horizontal flow, or
refrigerant circuit pressures, refrigerant circuit field installed economizers.
temperatures, as well as the environmental temperatures • Power Exhaust - This accessory installs in the unit with a
and humidity via multiple sensor inputs. down flow or horizontal end return economizer. Power
• Provides a building owner, technician or contractor with exhaust plugs into the connector in the unit bulkhead.
the operational characteristics of the RTUs entire User must purchase the 1EH0408 barometric relief
refrigerant circuit to ensure the unit is functioning at its and hood kit when applying the product in a
specified performance level. horizontal flow application. The power exhaust must
be mounted in the horizontal end return ductwork.
• Provides alarms if the unit is not functioning optimally.
• Manual Outdoor Air Damper - Like the motorized outdoor
• Remotely accessible via the Mobile Access Portal air damper, each manual outdoor air damper includes a
(MAP) gateway as well as scrolled on the UCB LCD slide-in damper assembly with an outdoor air hood and
screen. filters. Customers have a choice of dampers with ranges of
• Novar® BAS Control - The Novar® building automation 0% to 100% or 0% to 35% outdoor air entry.
system controller is factory installed. Includes supply air • Motorized Outdoor Air Damper - The motorized outdoor
sensor, return air sensor, dirty filter indicator switch, and air damper includes a slide-in/plug-in damper assembly with
air proving switch. an outdoor air hood and filters. The outdoor air dampers
• CPC BAS Control - The Computer Process Controls open to the preset position when the indoor fan motor is
Model 810-3060 ARTC Advanced Rooftop building energized. The damper has a range of 0% to 100% outdoor
automation system controller is factory installed. Includes air entry. Factory installed option or field installed accessory.
supply air sensor, return air sensor, with optional dirty • Smoke Detectors - The smoke detectors stop operation
filter indicator switch and air proving switch. of the unit by interrupting power to the control board if
• Honeywell BAS Control - The Honeywell W7750C smoke is detected within the air compartment.
building automation system controller is factory installed. • CO2 Sensor - Senses CO2 levels and automatically
Includes air supply sensor, return air sensor, with optional overrides the economizer when levels rise above the
dirty filter indicator switch, and air proving switch. preset limits.
• York Commercial Comfort System (YCCS) - Provides • Dirty Filter Switch - This kit includes a differential
rooftop system integration for YCCS single zone and pressure switch that energizes the fault light on the unit
change-over bypass systems. thermostat, indicating that there is an abnormally high
pressure drop across the filters.
Field Installed Accessories • Coil Guard - Field installed decorative wire coil guard.
YORK® offers several equipment accessories for field • Hail Guard - This kit includes a sloped hood which installs
installation, for the Predator® line. over the outside condenser coil and prevents damage to
• Down flow and End Return Economizers (with fresh air the coil fins from hail strikes. Field installed accessory only.
hood and barometric relief) - All units offer a variety of
• Flue Exhaust Extension Kit - In locations with wind or and connectors are included with the heaters. All heaters
weather conditions which may interfere with proper are intended for single point power supply.
exhausting of furnace combustion products, this kit can be • Metal Frame Filter Kit - Metal frame with polyester filter
installed to prevent the flue exhaust from entering nearby medium.
fresh air intakes.
• Permanent Filters - Permanent filters are available.
• Gas Heat High Altitude Kit - This kit converts a gas heat
unit to operate at high altitudes, 2,000 to 6,000 feet. • Roof Curbs - The roof curbs have insulated decks and are
Conversion kits are available for natural gas and propane. shipped disassembled The roof curbs are available in 8” and
14” heights. For applications with security concerns, burglar
• Gas Heat Propane Conversion Kit - This kit converts a
bars are available for the duct openings of the roof curbs.
gas-fired heater from natural gas to propane. It contains the
main burner orifices and gas valve replacement springs. • Roof Curb Transition - Single Piece Adapter (10” High) -
Roof curbs for transitioning from Sunline™ units to
• Gas Piping Kit - Contains pipe nipples, fittings and gas cock
Predator® units. Fits 7.5 to 12.5 Sunline™ roof curbs only.
required for gas supply connection with external shut off.
• Electric Heaters - The electric heaters range from 9 kW • Burglar Bars - Mount in the supply and return openings
to 54kW and are available in all the voltage options of the to prevent entry into the duct work.
base units. The 54kW/208-240 volt, Field-installed heater • Thermostat - The units are designed to operate with 24-
kit is not available with VAV units due to a lack of space to volt electronic and electro-mechanical thermostats. All
accommodate the heater’s fuse block accessory. units (with or without an economizer) operate with two-
Cooling units include an adapter panel for easy stage heat/two-stage cool or two-stage cooling only
installation of the electric heaters. Necessary hardware thermostats, depending upon unit configuration.
Accessories
Field Installed Accessories - Non-Electrical
MODEL VOLTAGE DESCRIPTION WHERE USED
1BD0408 All Burglar Bars, Downflow All Cabinets
1CG0419 All Coil Guard (Electric / Electric Models), 50” Tall Standard Cabinets
1CG0420 All Coil Guard (Gas / Electric Models), 50" Tall Standard Cabinets
1CG0427 All Coil Guard (Electric / Electric Models), 42” Tall Cabinets
1CG0428 All Coil Guard (Gas / Electric Models), 42" Tall Cabinets
All Tall (50") Standard Cabinets, (Excludes 12.5T "V"
1HG0411 All Hail Guard Kit cabinets)
1HG0415 All Hail Guard Kit All Short (42") Standard Cabinets
1FE0411 All Flue Exhaust Extension Kit All Cabinets
1FF0414 All 2" only Metal Filter Frame Kit All Tall 50" Cabinets
1FF0415 All 2" only Metal Filter Frame Kit All Tall 42" Cabinets
1FL0402 All Permanent 2" only Filter Kit Includes (4) Four Filters) All Tall 50" Cabinets
1FL0423 All Permanent 2" only Filter Kit (Includes (4) four Filters) All Tall 42" Cabinets
1GP0405 All Gas Piping Kit All Cabinets
1HA0442 All High Altitude Kit for Natural Gas All 6 - 12T Cabinets
1HA0443 All High Altitude Kit for Propane All 6 - 12T Cabinets
1NP0442 All Propane Conversion Kit All 6 - 12T Cabinets
1RC0470 All Roof Curb, 8" Height All Cabinets
1RC0471 All Roof Curb, 14" Height All Cabinets
Roof Curb, Transition (7.5 T thru 12.5T Sunline to
1RC0472 All Predator 3- 12T) All Cabinets
Wooden Crate for extra protection during shipping and Standard Cabinets Only (not applicable to units 119" in
1WC0412 All handling length)
Accessories (Continued)
Field Installed Accessories - Fresh Air
MODEL VOLTAGE DESCRIPTION WHERE USED
1FA0413 All Manual Outside Air Damper 0-35%, Downflow All Cabinets
1FA0414 All Manual Outside Air Damper 0-100%, Downflow All Cabinets
Barometric Relief Kit for Power Exhaust, Horizontal
1EH0408 All All Cabinets
Application
2EC0401 All Single Enthalpy Control All Cabinets
2EC0402 All Dual Enthalpy Control (Includes 2 Sensors) All Cabinets
Economizer for Downflow, End Return Horizontal, or
2EE04707624 All ERV Applications. Includes FA Hood, Exhaust Hood w/ All 50" Cabinets
Baro Relief
Economizer for Downflow, End Return Horizontal, or
2EE04707424 All ERV Applications. Includes FA Hood, Exhaust Hood w/ All 42" Cabinets
Baro Relief
2EE04706924 All Horizontal Economizer without Barometric Relief All Cabinets
2MD04703824 All Motorized Damper, Downflow without Barometric Relief All Cabinets
2MD04703924 All Motorized Damper, Horizontal without Barometric Relief All Cabinets
2PE04704706* 230 Power Exhaust 230V Downflow or Horizontal All Cabinets
2PE04704746* 460 Power Exhaust 460V Downflow or Horizontal All Cabinets
2PE04704758* 575 Power Exhaust 575V Downflow or Horizontal All Cabinets
tion, and redundant main gas valve. The heat exchanger shall operation shall be provided by an integral electronic
be of the tubular type, constructed of T1-40 aluminized steel for enthalpy control that feeds input into the basic module.
corrosion resistance and allowing minimum mixed air entering The outdoor intake opening shall be covered with a rain
temperature of 40 ºF. Burners shall be of the in-shot type, con- hood that matches the exterior of the unit. Water
structed of aluminum-coated steel. All gas piping shall enter the eliminator/filters shall be provided.
unit cabinet at a single location, through either the side or bot- Simultaneous economizer/compressor operation is also
tom, without any field modifications. An integrated control board possible. Dampers shall fully close on power loss.
shall provide timed control of evaporator fan functioning and Available with barometric relief and power exhaust.
burner ignition. Heating section shall be provided with the fol-
• MOTORIZED OUTDOOR AIR DAMPERS - Outdoor and
lowing minimum protection:
return air dampers that are interlocked and positioned by
a. Primary and auxiliary high-temperature limit switches. a 2- position, spring-return damper actuator. A unit-
mounted potentiometer shall be provided to adjust the
b. Induced draft pressure sensor.
outdoor and return air damper assembly to take in the
c. Flame roll out switch (manual reset). design CFM of outdoor air to meet the ventilation
requirements of the conditioned space during normal
d. Flame proving controls.
operation. Whenever the indoor fan motor is energized,
e. All two stage units shall have two independent stages of the dampers open up to one of two pre-selected positions
capacity (60% 1st stage, 100% 2nd stage). - regardless of the outdoor air enthalpy. Dampers return to
the fully closed position when the indoor fan motor is de-
ELECTRIC HEATING SECTION (IF EQUIPPED) energized. Dampers shall fully close on power loss.
An electric heating section, with nickel chromium elements, ADDITIONAL FACTORY INSTALLED OPTIONS
shall be provided in a range of 9 thru 54 KW, offering two states
of capacity all sizes. The heating section shall have a primary • ALTERNATE INDOOR BLOWER MOTOR – For
limit control(s) (automatic reset) to prevent the heating element applications with high restrictions, units are available with
system from operating at an excessive temperature. The Heat- optional indoor blower motors that provide higher static
ing Section assembly shall slide out of the unit for easy mainte- output and/or higher airflow.
nance and service. Units with Electric Heating Sections shall be • Variable Air Volume (VAV) – The VAV option using a
wired for a single point power supply with branch circuit fusing variable frequency drive (VFD) shall be available on 6.5
(where required). through 12.5 ton, models for applications requiring a
constant supply-duct static pressure. Units equipped for
UNIT OPERATING CHARACTERISTICS
VAV shall be controlled by a duct pressure transducer
Unit shall be capable of starting and running at 125 ºF outdoor with a 0 - 5” WC pressure range. The pressure transducer
temperature, exceeding maximum load criteria of AHRI Stan- shall provide a 0 - 5 VDC output signal to a VAV control
dard 340/360. The compressor, with standard controls, shall be board which, in turn shall provide a 2 - 10 VDC speed
capable of operation down to 0 ºF outdoor temperature. Unit reference signal to the VFD. The VAV control board shall
shall be provided with fan time delay to prevent cold air delivery operate using factory-installed Supply Air, Return Air and
before heat exchanger warms up. (Gas heat only) Outside Air Temperature Sensors with a nominal
resistance of 10,000 Ohms. Units equipped with VFD’s
ELECTRICAL REQUIREMENTS - All unit power wiring shall shall have factory-installed manual bypass as an option.
enter unit cabinet at a single factory provided location and be • CONVENIENCE OUTLET (POWERED/NON-POWERED)–
capable of side or bottom entry to minimize roof penetrations Unit can be provided with an optional 120VAC GFCI outlet
and avoid unit field modifications. Separate side and bottom with cover on the corner of the unit housing the compressors.
openings shall be provided for the control wiring.
• ELECTRIC HEAT - Electric Heaters range from 9 kW to
STANDARD LIMITED WARRANTIES - Compressor – 5 Years, 54 kW and are available in all the voltage options of the
Heat Exchanger – 10 Years, Elect. Heat Elem. – 5 Years, base unit.
Parts – 1 Year • PHASE MONITOR - Designed to prevent damage in out-
FACTORY INSTALLED OPTIONAL OUTDOOR AIR (Shall be of-phase condition.
made available by either/or): • COIL GUARD - Designed to prevent condenser coil
• DRY BULB AUTOMATIC ECONOMIZER - Outdoor and damage.
return air dampers that are interlocked and positioned by • BAS CONTROLS HARDWARE - Include supply air
a fully-modulating, spring-return damper actuator. The sensor, return air sensor, dirty filter indicator and air
maximum leakage rate for the outdoor air intake dampers proving switch.
shall be designed to meet ASHRAE 90.1-2010, AMCA • DIRTY FILTER SWITCH – This kit includes a differential
511 Class 1A damper, and the International Energy pressure switch that energizes the fault light on the unit
Conservation Code (IECC) certification requirements by thermostat, indicating that there is an abnormally high-
achieving leakage rates of 3 cfm/sq. ft. at 1" of static pressure drop across the filters.
pressure. Changeover from compressor to economizer
• BREAKER – An HACR breaker can be factory installed • BAROMETRIC RELIEF DAMPER – (Unit mounted –
on gas heat units or cooling units with electric heat. Downflow, Duct Mounted – Horizontal) – Contains a rain
• DISCONNECT SWITCH - A disconnect can be factory hood, air inlet screen, exhaust damper and mounting
installed on a cooling only units sized for the largest hardware. Used to relieve internal air pressure through
electric heat available. the unit during economizer operation.
• STAINLESS STEEL HEAT EXCHANGER – For • PROPANE CONVERSION KIT – Contains new orifices
applications in a corrosive environment, this option and gas valve springs to convert from natural to L.P. gas.
provides a full stainless steel heat exchanger assembly. • ECONOMIZER (Downflow and Horizontal flow)
• SMOKE DETECTOR – A smoke detector can be factory • POWER EXHAUST – (Unit mount – Downflow, Duct
mounted and wired in the supply and/or return air mount – Horizontal flow)
compartments. • DUAL ENTHALPY KIT - Provides a second input to
economizer to monitor return air.
OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE
Physical Data
Capacity Performance
ZF078-150 Cooling Capacities
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower
Performance Table for the kW of the supply air blower motor.
2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.
Airflow Performance
ZF078-150 Side Duct Application
RPM Selection
Size Max Motor Blower 6 Turns 5 Turns 4 Turns 3 Turns 2 Turns 1 Turn Fully
Model HP
(Tons) BHP Sheave Sheave Open Open Open Open Open Open Closed
078 1.5 1.73 1VM50 AK74 N/A 887 936 986 1035 1084 1134
ZF
(6.5) 2 2.30 1VM50 AK64 N/A 1039 1094 1150 1207 1256 1308
090 1.5 1.73 1VM50 AK74 N/A 887 936 986 1035 1084 1134
ZF
(7.5) 3 3.45 1VM50 AK61 N/A 1088 1147 1205 1265 1312 1365
102 2 2.30 1VM50 AK94 N/A 690 728 767 805 843 882
ZF
(8.5) 3 3.45 1VM50 AK74 N/A 887 936 986 1035 1084 1134
120 2 2.30 1VM50 AK84 N/A 776 819 863 906 949 992
ZF
(10) 3 3.45 1VM50 AK74 N/A 887 936 986 1035 1084 1134
150 3 3.45 1VM50 AK74 N/A 887 936 986 1035 1084 1134
ZF
(12.5) 5 5.75 1VP56 BK77 1052 1095 1136 1175 1216 1272 N/A
Drive Selection
1. 2600 CFM
2. 1.6 iwg
3. Using the supply air blower performance table below, the following data point was located: 1268 RPM & 1.95 BHP.
4. Using the RPM selection table below, Size X and Model Y is found.
5. 1.95 BHP exceeds the maximum continuous BHP rating of the 1.5 HP motor. The 2 HP motor is required.
6. 1268 RPM is within the range of the 2 HP drives.
7. Using the 2 HP motor and drive, .5 turns open will achieve 1268 RPM.
Airflow Performance
1.100
1.050
1.000
Sea Level
0.950
Correction Factor
1000 ft
0.900 2000 ft
3000 ft
0.850
4000 ft
0.800 5000 ft
6000 ft
0.750 7000 ft
8000 ft
0.700
9000 ft
10000 ft
0.650
0.600
40 50 60 70 80 90 100
Air Temperature (ºF)
Sound Performance
Indoor Sound Power Levels
Sound Power, dB (10-12) Watts
Size ESP Blower
Model CFM Sound Rating1 Octave Band Centerline Frequency (Hz)
(Tons) (IWG)
RPM BHP dB (A) 63 125 250 500 1000 2000 4000 8000
078
ZF 2600 0.6 812 1.14 74 71 73 73 71 69 65 65 60
(6.5)
090
ZF 3000 0.6 854 1.47 77 74 76 76 74 72 68 68 63
(7.5)
102
ZF 3400 0.6 872 1.65 80 77 79 79 77 75 71 71 66
(8.5)
120
ZF 4000 0.6 959 2.29 83 80 82 82 80 78 74 74 69
(10)
150
ZF 5000 0.6 1132 3.74 87 84 86 86 84 82 78 78 73
(12.5)
1. These values have been accessed using a model of sound propagation from a point source into the hemispheric/free field. The dBA values
provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacture has no way
of knowing the details of each system. This constitutes an exception to any specification or guarantee requiring a dBA value of sound data
in any other form than sound power level ratings.
Electrical Data
Typical ZF078-120 Cooling Unit with Gas Heat 208/230 Volt Unit (Options)
Typical ZF078-120 Cooling Unit with Gas Heat 460/575 Volt Wiring Diagram
Typical ZF078-120 Cooling Unit with Gas Heat 460/575 Volt Unit (Options)
Typical ZF150 Cooling Unit with Gas Heat 208/230 Volt Wiring Diagram
Typical ZF150 Cooling Unit with Gas Heat 208/230 Volt Unit (Options)
Typical ZF150 Cooling Unit with Gas Heat 460/575 Volt Wiring Diagram
Typical ZF150 Cooling Unit with Gas Heat 460/575 Volt Unit (Options)
FRONT
FRONT
LEFT LEFT
B C C D
A B
A
E
D F
Y
X
FRONT
LEFT
Size Weight (lbs.) Center of Gravity 4 Point Load Location (lbs.) 6 Point Load Location (lbs.)
Model
(Tons) Shipping Operating X Y A B C D A B C D E F
078
ZF 865 860 38 24 200 149 218 292 140 114 95 138 167 205
(6.5)
090
ZF 885 860 38 24 205 153 223 299 144 117 97 142 171 210
(7.5)
102
ZF 1012 1007 38 24 235 175 255 342 164 134 111 162 195 240
(8.5)
120
ZF 1065 1060 38 24 247 184 268 360 173 141 117 171 206 253
(10)
150
ZF 1258 1253 47 25 251 280 381 341 164 176 190 259 240 223
(12.5)
29.69
15.25
15.38
59.00
15.38
2X Ø 24.38
C
D
E
11.38
F
SEE DETAIL B
59.00 4.19 FOR DRAIN LOCATION
LEFT 27.31 21.19
89.00
FRONT
ZF150
45.64
14.92
4X Ø 24.38
14.92
58.09
14.92
29.95 30.11
C
D
E
11.38
F
SEE DETAIL B
59.00 4.19 FOR DRAIN LOCATION
LEFT 27.31 21.19
89.00
FRONT
Detail A
3.184
3.184
Ø 3.126 Ø 3.126
17.541
14.594
7.705 7.715
4.727 4.737
Detail B
5-3/8
3/4” FPT
89
32 11/16
6 13/16
6 13/16
RETURN SUPPLY
AIR AIR
24
27 1/2
LEFT 18 21 RIGHT
20 1/8 19 1/8
17 1/8
12 5/16
18 1/16 FRONT
TOP VIEW
3X Ø 0.875
Ø 2.469
Convenience Outlet
Power Entry Ø 7/8
FRONT
Return A
Air
Supply Air
2-31/32
5-5/32
C
31-11/16
D
B
5-5/32 2-7/8
C 31-5/8
30-3/8
4-5/16
RIGHT
20
SUPPLY
20 6
RETURN
2 TYP.
30
50-1/2 INSULATED DECK UNDER
COMPRESSOR SECTION
FRONT
8 or 14
2 TYP
23 4
50-1/2 30-1/2
26 80-5/8
RETURN
SUPPLY
10
76-5/8
94 59-1/4
FRONT RIGHT
64-1/4
Economizer Options
Economizer Usage
Application Cabinet Height Description Model
Side Return All Horizontal economizer without barometric relief 2EE047069241
Downflow, End Return 42" Economizer, 42” tall cabinet 2EE047074242
Horizontal or ERV 50" Economizer, 50” tall cabinet 2EE047076242
Field Installed
Duct Work
Low Leak
Economizer
Power Exhaust
Barometric Relief Damper
Field Installed
Duct Work
Power Exhaust
Barometric Barometric Fresh Air Hood
Relief Damper Relief Hood