Qsform

EARNTRADE INDUSTRIES SDN BHD
PROCESS REVIEW CHECKLIST
Product / Part Number
Product Description
Responsible Development Engineering
YES NO NA
1. Has PFMEA being conducted ?
When
2. Has Control Plan being developed?
3. Has the Process Flow Chart being developed ?
4. Has the BOM being estabished ?
Moulding
1. Has the mould tonnage and machine being identified ?
2. Has injection place being identified ?
3. Has the mould problem being rectified during the mould

testing ? If not when ?
4. Has the packaging standard being identified ?
5. Has the work instructions being developed ?
6. Has the Quality Guide being developed ?
7. Has the training for the operatorsbeing conducted ?
Product / Process Quality
1. Has the quality requirement beingestablished with customer ?
2. Has the inspection points being identified ?
3. Has the Quality Inspection Plan, Quality Guide, Inspection

Standards beings established for each process ?
4. Has the training being provided for :

(i) Product knowledge
(ii) Inspection methods / points
(iii) Statistical Process Control
5. Has the process capability studies being identified ?
6. Has the measurement system evaluation being

conducted ?
Rev : A DV-QP-F01
Plating YES NO NA
1. Has the new hanger being fabricated ? When ?
2. Has the process parameters being identified ?
3. Has the study being conducted whether customers

Quality requirement can be met
4. Has training being provided to the operators.
5. Has work instruction being developed ?
Painting
1. Has the masking jig being fabricated ?
3. Has the study being conducted whether customers quality

requirement can be met ?
4. Has the training being provided to the operators ?
5. Has work instruction being developed ?
Vacuum Metalizing
1. Has the doulble sided tape type, size, etc being identified
3. Has the training being provided to the operators ?
4. Has work instructions being developed ?
Rev : A DV-QP-F01
CONTROL PLAN
Page 1 of 1
Prototype Pre-launch O Production Key Contact/Phone Date (Orig) Date (Rev.)
Control Plan Number
Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (If Req'd)
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd)
Supplier/Plant Supplier Code Other Approval/Date (If Req'd) Other Approval (If Req'd)
Part/ Process Name Machine, Device, Characteristics Special Methods

Process Operation Description Jig, Tools No Product Process Char. Product/Process Sample Control Reaction
Number for Mig Class Specification/ Size Freq Method Plan
Tolerance
Rev : A DV-CP-F01
APPEARANCE APPROVAL REPORT
PART DRAWING APPLICATION

NUMBER NUMBER (VEHICLES)
PART BUYER E/C LEVEL DATE
NAME CODE
SUPPLIER MANUFACTURING SUPPLIER
NAME LOCATION CODE
REASON FOR PART SUBMISSION WARRANT SPECIAL SAMPLE RE-SUBMISSION OTHERS
SUBMISSION PRE TEXTURE FIRST PRODUCTION SHIPMENT ENGINEERING CHANGE
APPEARANCE EVALUATION
SUPPLIER SOURCING AND TEXTURE INFORMATION PRE TEXTURE CUSTOMER
EVALUATION REPRESENTATIVE
SIGNATURE AND DATE
CORRECT
AND PROCEED
CORRECT AND
RESUBMIT
APPROVED TO
TEXTURE
COLOR EVALUATION
COLOR MASTER MASTER MATERIAL MATERIAL COLOR
METALLIC SHIPPING PART
SUFFIX TRISTIMULUS DATA NUMBER DATE TYPE SOURCE HUE VALUE CHROMA GLOSS BRILLIANCE SUFFIX DISPOSITION
DL* Da* Db* DE* CMC RED YEL GRN BLU LIGHT DARK GRAY CLEAN HIGH LOW HIGH LOW
COMMENTS
SUPPLIER PHONE NO. DATE CUSTOMER DATE

SIGNATURE REPRESENTATIVE SIGNATURE
Rev :A DV-PP-F02
PART SUBMISSION WARRANT
Part Name COVER AIR BLANK Part Number FB 27B-61-10-A

Safety and/or
Government Regulation Yes P No Engineering Drawing Change Level - Dated 20/05/02
Additional Engineering Changes - Dated
Shown on Drawing No. - Purchase Order No. Weight 0.012 kg
Checking Aid No. Engineering Change Level Dated
SUPPLIER MANUFACTURING INFORMATION SUBMISSION INFORMATION
Earntrade Industries Sdn Bhd P Dimensional Materials/ P Appearance

Supplier name Supplier Code Functional
No 3, Lot 50, Jalan Peguam U1/25, Section U1 Customer Name/Division FORD MALAYSIA SDN BHD
Hicom Glenmarie Industrial Park
Street Address Buyer/Buyer Code E 526
40150, Shah Alam Application Air Con Ducting

City/State/Postal Code
REASON FOR SUBMISSION
P Initial Submission Change to Optional Construction or
Engineering Change (s) Material
Tooling: Transfer, Replacement, Refurbishment, or additional Sub-Supplier or Material Source
Correction of Discrepancy Change
Change in Part Processing
Parts Produced at Additional Location
Other - Please specify
REQUEST SUBMISSION LEVEL (Check one)

Level 1 - Warrant Appearance Approval Report (for designated appearance items only).
Level 2 - Warrant, Parts, Drawings, Inspection Results, Laboratory and Functional Results, Appearance
Approval Report.
Level 3 - At Customer Location - Warrant, Parts, Drawings, Inspection Results, Laboratory and Functional
Results, Appearance Approval Report, Process Capability Results, Capability Study, Process
Control Plan, Gage Study, FMEA.
Level 4 - Per Level 3, but without parts.
P Level 5 - At Supplier Location - Warrant, Parts, Drawings, Inspection Results, Laboratory and Functional
Results, Appearance Approval Report, Process Capability Results, Capability Study, Process
Control Plan, Gage Study, FMEA.
SUBMISSION RESULTS
The results for P dimensional measurements material and functional tests P appearance criteria
P statistical process package
These results meet all drawing and specification requirements: P Yes No (IF "No"- Explanation Required)
DECLARATION
I affirm that the samples represented by this warrant are representative of our parts and have been made to the applicable
customer drawings and specifications and are made from specified materials or regular production process. I have
noted any deviations from this declaration below:
EXPLANATION/COMMENTS:
Print Name Thiagu Balakrishnan Title QA/QC Asst. Mgr Phone No. 03-78054663
Supplier Authorized Signature Date
FOR CUSTOMER USE ONLY
Approved Rejected Other
Part Disposition
Customer Name Customer Signature Date
Rev :A DV-PP-F01

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EARNTRADE INDUSTRIES SDN BHD

PROCESS REVIEW CHECKLIST

Product / Part Number

Responsible Development Engineering

2. Has Control Plan being developed?

3. Has the Process Flow Chart being developed ?

4. Has the BOM being estabished ?

1. Has the mould tonnage and machine being identified ?

2. Has injection place being identified ?

3. Has the mould problem being rectified during the mould

4. Has the packaging standard being identified ?

5. Has the work instructions being developed ?

6. Has the Quality Guide being developed ?

7. Has the training for the operatorsbeing conducted ?

Product / Process Quality

1. Has the quality requirement beingestablished with customer ?

2. Has the inspection points being identified ?

3. Has the Quality Inspection Plan, Quality Guide, Inspection

4. Has the training being provided for :

(ii) Inspection methods / points

(iii) Statistical Process Control

5. Has the process capability studies being identified ?

6. Has the measurement system evaluation being

1. Has the new hanger being fabricated ? When ?

2. Has the process parameters being identified ?

3. Has the study being conducted whether customers

4. Has training being provided to the operators.

5. Has work instruction being developed ?

1. Has the masking jig being fabricated ?

2. Has the process parameters being identified ?

3. Has the study being conducted whether customers quality

4. Has the training being provided to the operators ?

5. Has work instruction being developed ?

6. Has the packaging standard being identified ?

2. Has the process parameters being identified ?

3. Has the training being provided to the operators ?

4. Has work instructions being developed ?

5. Has the packaging standard being identified ?

Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd)

Part/ Process Name Machine, Device, Characteristics Special Methods

PART DRAWING APPLICATION

SUPPLIER PHONE NO. DATE CUSTOMER DATE

Part Name COVER AIR BLANK Part Number FB 27B-61-10-A

Earntrade Industries Sdn Bhd P Dimensional Materials/ P Appearance

40150, Shah Alam Application Air Con Ducting

REQUEST SUBMISSION LEVEL (Check one)

Supplier Authorized Signature Date

FOR CUSTOMER USE ONLY

Approved Rejected Other

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