HDSD DB 120 Ta

NIIN MACHINERY TECHNOLOGY CO., LTD.
OPERATION MANUAL
Project: REFERNCE , REFERNCE -

Turnkey project of Pharmaceutical Processing
Machines (40~125 kg/batch)
Equipment: Explosion Proof Fluid Bed Drying
Model: NI-EXD-DB-120
Reference No.
NIIN MACHINERY TECHNOLOGY CO., LTD. Operation manual
No.210-8, Xialiao, Houbi Dist., Tainan City 731, TAIWAN. .
Doc. Code: P130603-SOP-V1
TEL: +886-6-6372558 FAX: +886-6-6376658
E-mail: [email protected] http:// www.niin.com.tw/En/ Date. : 2014 01 03
TABLE OF CONTENTS:
OPERATION MANUAL............................................................................................. 1
1.0 FEATURES OF NIIN DESIGNS ................................................................................................................................... 5
1.1 ENVIRONMENT SAFETY DESIGN .............................................................................................................................. 12
1.2 OPERATION SAFETY DESIGN .................................................................................................................................. 12
1.3 PRODUCE QUALITY ASSURANCE & BATCH TO BATCH PERFORMANCE ............................................................................. 12
1.4 USER FRIENDLY & EASY CLEANING DESIGN................................................................................................................ 12
2.0 MACHINE SAFETY ............................................................................................................................................... 13
3.0 INSTALLATION ................................................................................................................................................ 15
3.1 STORAGE PRIOR TO INSTALLATION .......................................................................................................................... 15
3.2 OPERATION ENVIRONMENT........................................................................................................................... 15
3.3 WOODEN CASE REMOVAL .............................................................................................................................. 16
3.4 TRANSPORTING OF MACHINE ........................................................................................................................ 17
3.5 INSTALLATION OF THE FIXING SCREWS(IF APPLY REQUIRED) ....................................................................... 22
3.6 INSTALLATION OF THE WIRING ...................................................................................................................... 23
37 MAIN POWER CONNECTION .......................................................................................................................... 24
3.8 CONNECTION OF THE AIR SOURCE ................................................................................................................. 25
3.9 INSTALLATION OF AIR TUBES .......................................................................................................................... 25
4.0 EQUIPMENT STRUCTURE ................................................................................................................................ 26
4.1 COMPLETE STRUCTURE: ................................................................................................................................. 26
4.2 MAIN BODY ....................................................................................................................................................... 29
4.3 BAG FILTERS, FILTER LIFT, AND SHAKING SYSTEM ...................................................................................................... 31
4.4 PRODUCT CONTAINER .......................................................................................................................................... 34
4.5 DAMPER SYSTEM ................................................................................................................................................ 35
4.6 AIR HANDLING UNIT (AHU) ................................................................................................................................. 36
4.7 EXHAUST CARTRIDGE DUST COLLECTOR .................................................................................................................. 40
4.8 EXHAUST FILTER CHAMBER AND EXHAUST BLOWER ................................................................................................... 42
4.9 UTILITY LIST: ...................................................................................................................................................... 43
4.10 MACHINE LAYOUT .............................................................................................................................................. 44
5.0 PRINCIPLE OF OPERATION .............................................................................................................................. 45
6.0 BASIC PREPARATION BEFORE TEST RUNNING ............................................................................................................ 58
7.0 START OF MACHINE OPERATION .................................................................................................................... 64
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8.0 MAINTENANCE SERVICE ..................................................................................................................................... 101

9 REVISION HISTORY SUMMERY...................................................................................................................... 120
10 APPENDIX. .................................................................................................................................................... 121
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PREFACE
Either the production’s requirement is for wet granule drying or upgrade to spray granulation,
NIIN Increased safety Explosion Proof High Performance Fluid-Bed Draying & Granulator has
best solution for every processing challenge. With both high performance outlet blower and
temperature controlled AHU, NIIN Increased safety Explosion Proof High Performance Fluid-Bed
Draying & Granulator produces the mostly uniformity products for customer. With all the latest
operation friendly designs, NIIN MG series technology provides users
o CFR21 Part 11 Compliable Control System
o Black Room (Zone Separation) design of full isolate layout
o Low Cost Explosion proof and hazard free design
o Easy cleaning WIP & Impeller auto rise device
NIIN MACHINERY TECHNOLOGY CO., LTD has supplied mixer and granulator systems to
various users whom passed FDA, PIC/S and cGMP. Based on this experience, NIIN MACHINERY
TECHNOLOGY CO., LTD supplies advanced solids processing systems for mixing, granulating and
drying in the pharmaceutical industry. This includes small capacity systems designed for R&D as
well as industrial size plants for batch production of pharmaceutical compounds under cGMP
conditions.
NIIN MACHINERY TECHNOLOGY CO., LTD 's quality aspect and process expertise is based on
experience and in-love with pharmaceutical machinery. With continually installed new equipment
around the world and literally nonstop of tests performed, it has established a solid base of
expertise related to the needs of the pharmaceutical manufacturing industry.
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Basic Understanding of
1.0 Features of NIIN Designs
Continuing with its history of innovations, NIIN provides leading Fluidize Bed Granulator system is
an advanced, multifunctional system designed to perform three distinct functions in one machine:
powder spray granulation, pellet coating, and pellet growing. This machine is suitable for a
versatile production environment, reduces labor requirements and eliminates additional
equipment. Conventional machinery requires multiple units to complete the same tasks. When
binder solutions are added to the fluidized powder bed, fluidization characteristics can be
determined by air flow, pressure, temperature, and spray parameters, all of which can be adjusted
by the user for optimal results.
The design of this machine reduces the risk of contamination during transport of in-process
materials and saves manpower and production time. The machine creates uniform pellets and
excellent flow properties, resulting in better control in the downstream tablet processing.
Machine operation is simple and ergonomic; operators can be easily trained. Furthermore, easy
to clean, and easy to maintain are also its key advantages. After all, its excellent functional
advantages are aimed to reduce the user’s total cost of ownership.
Model NI-EXE-DB-30T is suitable for use in:
Pharmaceuticals: Enzymes, antibiotics, proteins, fermentation products, drugs, herbal

medicines, vitamins
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Simply load the powder / Wet Granule into the product container set temperature, and air flow
conditions, and start the machine. The machine will automatically complete mixing, granulation,
and drying steps. The machine automatically stops when drying is completed. Suitable for
p o w d e r spray granulation & drying applications.
Fully closed, dust-free operation. Together with 304 or 316 stainless steel construction, an
easy-to-clean design, and optional wash-in-place (WIP) system, the equipment is highly
cleanable and corrosion-resistant, and helps prevent product cross-contamination as well as
environment contamination.
Design of the fluid bed enables larger heat contact surface area, resulting in faster drying time
(drying time approximately 20 to 60 minutes per drying cycle; drying and increased productivity.
Filter bag is made of synthetic fiber interwoven with stainless steel wire, resistant to static
generation and buildup. Furthermore, all machine parts are carefully grounded to prevent
static accumulation throughout the machine. Optional explosion-proof features make the
equipment suitable for organic solvents.
Powered, automatic filter bag lift for easy operation. Automatic shaking system is fitted to the
filter bags to shake off dust buildups.
Product container is fitted with a sampling port, allowing for sampling without stopping the
machine.
Complete safety and interlock mechanisms, such as emergency stop, product over-temperature
control, air supply pressure switch, spray system and air outlet temperature interlock, etc.
PLC-based controller and intuitive Human Machine Interface (HMI) simplifies operation and
maintenance, and allows recipe-based automatic operation.
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Model Range
Model codes for NIIN’s range of Fluid-Bed Draying & Granulator are shown below:
NI- :NIIN MACHINERY TECHNOLOGY CO.,LTD

EXE : SIMPLE EXPLOSION PROOF, USING EG3 EXHAUST FAN MOTOR, PNEUMATIC
CONTROL COMPONENTS, AND ELECTRICAL CONTROL PANEL INDEPENDENT FROM
MAIN VESSEL (FOR MODEL 300 AND ABOVE, THE CONTROL PANEL IS ALWAYS
INDEPENDENT, REGARDLESS OF EXPLOSION PROOF REQUIREMENTS) . PANELS AND
VESSELS ARE EQUIPPED WITH EXPLOSION-RELIEF VENTS AND PRESSURE SENSORS.
EXD : EXPLOSION PROOF, USING D2G4 EXHAUST FAN MOTOR, PNEUMATIC CONTROL
COMPONENTS, EXPLOSION-PROOF MOTOR STARTERS, ELECTRICAL CONTROL PANEL
INDEPENDENT FROM MAIN VESSEL (FOR MODEL 300 AND ABOVE, THE CONTROL
PANEL IS ALWAYS INDEPENDENT, REGARDLESS OF EXPLOSION PROOF
REQUIREMENTS) AND PRESSURIZED BY POSITIVE INERT GAS.PANELS AND VESSELS
ARE EQUIPPED WITH EXPLOSION-RELIEF VENTS AND PRESSURE SENSORS.
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10 BAR EXPLOSION PROOF UPGRADE FOR FLUID BED DRYER
Niin High Pressure Resistance Fluid Bed Drying System Design Specification
1. Inlet Explosion Barrier Valve: One-way explosion mechanical quick valve

2. Hydraulic Container Seal System
3. Product Container locking System
4. Pressure Resistance Inspection Glasses
5. Filter Bag System 12 Bar pressure resistance design
6. Over Pressure Safety Release System: Use after explosion accumulated in the chamber
7. Outlet Explosion Barrier Valve: exhaust way explosion mechanical quick valve
8. Aluminum Fan with D2G4 IP66 Blower
9. All Electric Component change to D2G4 IP66 to me safety features
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Explosion Barrier Valve
The explosion barrier valve prevents automatically and without external energy supply the
propagation of a dust explosion beyond the
installation point and acts as a mechanical flame trap.
explosion barrier valves are suitable for application in
dust transport systems, for dust explosion categories 1
and 2. The use of the valves as barrier against
explosions of dust category 3 and hybrid gas mixtures
is subject to clarification with the manufacturer.
Function
The movable internal valve poppet is suspended in
central position by two springs. The maximum
permissible velocity of air is 20 m/s

relative to the nominal width of the
connection pipe. In case of an explosion
the valve closes automatically by the
kinetic energy of the pressure wave,
which moves ahead of the flame front.
In the process the internal valve poppet
is hurled to the rubberized valve seat. A
mechanical shut-off device
simultaneously retains the valve in an
airtight position "SHUT" and acts as a
flame trap. Limit switches which signal
the "SHUT"-position at random monitoring points, can be supplied upon request.
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DB : DRYING BED
DDB : DUAL SHAKING DRYING BED
120 : MODEL 120
-T : TOP SPRAY
-B : BOTTOM SPRAY
-S : SIDE ROTOR SPRAY
Model Capacity container Fan Motor Air Flow ( Kcal/Hr) Heat Steam
NI-DB ( Kgs) Capacity ( HP ) ( CMM ) Consumption
(L) ( Kg/Hr )
Standard
EXD-120-10 BAR 60-120 300 Liters 25 75 110,000Kcal/Hr 200
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Standard Configurable Features
The following features are customized for each piece of equipment:
- Utility inlet and outlet positions, including electrical power, compressed air, fresh air
inlet, exhaust air outlet, explosion-relief vent, domestic water supply, hot water
supply, purified water supply, steam supply, and drainage.
- Equipment major component arrangement and ducting, including the ducting

between the heater unit, fluid bed dryer, dust collector, and exhaust system, and
dimensional considerations.
- Heating by steam or electricity.
Electrical voltage, frequency, and plug format.
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1.1 Environment safety design
 Through the wall design offers the best option in terms of cleanliness, maintenance and
explosion protection.
 Full Close type vacuum transfer system offers the best option of raw material loading in
terms of dust free, zero contamination and operation cleanliness.
 Binder solution addition - In a wet granulation process, binder addition is one of the critical
phases determining product quality. A range of binder addition systems is available to give
the optimum binder liquid droplet size.
 Double Air Seal for Impeller to ensure Zero Dust in the shaft and mechanical area
1.2 Operation Safety design
 Impeller auto rise design allows cleaning process more easily and safe
 Top Lid Automatically Pneumatic lifting with Inflate Gasket sealing device
 Easy assembly In-Line Wet Milling Device with auto sealing control gaskets
1.3 Produce Quality Assurance & batch to batch performance
 CFR21 Part 11 Compliable Software design
 Impeller / Chopper Wide Range Variable Speed (Optional)
 Time / Ampere / Torque(Optional) End Point Control
1.4 User friendly & easy cleaning design
 Dust Free Transfer System for both Gravity IBC Connection & Vacuum transfer system
 Optional WIP system with Invisible spray ball ensures cleaning and zero remaining
 Inter-Line with next process equipment such as in-line wet milling, fluid bed dryer and
others.
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2.0 Machine Safety
In all unit does not start machine before, please read this manual on safety matters and
machinery use, in order to esure the safety of personnel and minimize damage to the machine.
Be caution of the following marks：
Caution：
Electrical voltage contain, be careful。Only operating when
professional engineer is at site.
Caution：
Danger contain, be careful。Only operating when professional
engineer is at site.
Condition to be follow:
(1) Employers are required to comply with requirements of operator is indeed operational safety
regulations.
(2) Do not install the machine in high-temperature area and not place flammable items nearby.
(3) Intense vibration or collision-prone sites, nor is it appropriate device to the unit.
(4) Machine installation site must not humid, enter the power ground should indeed grounded to
avoid personnel electric shock.
(5) Determine the voltage of the power supply must meet the specifications of the machine.
(6) Voltage must be kept within safe limits.
(7) Anytime, electrical box cover must be tightly unless maintenance needs to open, turn off the
power before opening.
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(8) All electrical installation or abnormal processing by a qualified electrician or electrical engineer
processing; personnel without specific permission, any officer shall not open the electrical bx or
doing wiring work.
(9) Non-engineering and non-technical shouldn’t personnel to mobilize machine components.
(10) The operator must wear appropriate clothing, clothing to avoid involvement in rolling parts,
causing injury, any extraneous items not placed on the machine.
(11) Operators should maintain the normal physical and mental state, if use of alcohol, sleeping
pills, etc. or other detrimental mental state support drugs, must be prohibited to operate
machine.
(12) Please know the location of the emergency stop switch in order to let you in danger occurs,
immediately press the emergency stop button; every time you start the machine, make sure the
stop switch and emergency stop switches are in OFF the location.
(13) In the use of corrosive products, taking care to avoid touching or splashing the machine itself
and personnel
(14) Operation of the machine, do not let any parts of your body touch the scrolling parts of the
machine.
(15) Operation of the machine, if anything unusual occurs, noise, stop immediately and check
the operation of the machine, in case of emergency, press the red emergency stop switch.
(16) Replace the fuse or check the line, turn off the power.
(17) Please follow the normal operating procedures operate, clean and maintain the surface of
the machine.
(18) Washing machine, do not allow water or any liquid spill and electronic control boxes and
other electrical components.
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3.0 INSTALLATION
3.1 Storage Prior to Installation
It is recommended that the equipment be stored in the original shipping crate and packing
materials.
If the equipment is stored without its crate, it is recommended that additional care be taken to
protect the system from physical factors, such as:
 Store in a covered setting to protect it from dust, debris, and dirt.
 Place the equipment on firm footing and do not place objects on top
 Observe the following environmental factors:
 Avoid direct contact with weather, such as rain, snow, and sunlight.
 Store the equipment upright in an area free of vibrations.
3.2 OPERATION ENVIRONMENT
Install machine at a flat flooring with room temperature at 23℃ with no

severe vibration, direct sun light, chemical gas and high humidity. For easy
operation, cleaning & maintenance, keep machine 60cm away from the wall
and other relative equipment.
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3.3 WOODEN CASE REMOVAL
1. Remove the top cover and sides of the wooden case and leave the bottom
stand for the forklift to lift up easily.
2. Check the parts list.
3. Transport the control box, machine body gauges and sight glass carefully,
do not collide.
4. Be aware when removing the electrical wires and air tire, do not collide
and damage the wires and tire
5. NOTE: Wear working glove when removing the wooden case in case of the
danger from being hurt from the wooden chip or the nails.
Heavy lifting required. Wear proper eye, hand, and foot protection prior to removal.
Operation of heavy equipment such as a forklift or a
crane shall be carried out by qualified persons only.
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3.4 TRANSPORTING OF MACHINE
3.4.1 Lifting and Removal of the Main Body
1. Secure the main body with rope as in Figure 6-1(a). Ensure the machine is balanced
on the rope before attempting to lift. DO NOT tilt the machine.
2. Place the equipment on a trolley as in Figure 6-1(b) to move across the floor.
Figure 3.4.1. Lifting and Removal of the Main Body
3.4.2. Lifting and Removal of the Product Container
1. Secure the product container with rope as in Figure 6-2. Ensure the drum is balanced on the
rope before attempting to lift. Once lifted in position, move across the floor by hand.
Figure 3.4.2. Lifting and Removal of the Product Container
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3.4.3 Lifting and Removal of the Heater Unit
1. Secure the heater unit with rope as in Figure 3.4.3. Ensure the unit is balanced on the
rope before attempting to lift.DO NOT tilt the unit.
2. Place the heater unit on a trolley as in Figure 6-6(b) to move across the floor.
Figure 3.4.3. Lifting and Removal of the AHU
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3.4.4 Lifting and Removal of the Dust Collector
1. Securely attach rope to the four hooks on top of the dust collector as in
Figure 3.4.4
Ensure the unit is balanced on the rope before attempting to lift. DO NOT tilt the unit.
2. Place the dust collector on a trolley as in Figure 6-6(b) to move across the floor.
Figure 3.4.4. Lifting and Removal of the Dust Collector
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3.4.5. Lifting and Removal of the Exhaust Blower
1. Secure the exhaust blower with rope as in Figure 6-7(a). Ensure the unit is
balanced on the rope before attempting to lift. DO NOT tilt the unit.
2. Place the blower on a trolley as in Figure 6-7(b) to move across the floor.
Figure 3.4.5.. Lifting and Removal of the Exhaust Blower
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3.4.6 Lifting and Removal of the Control Box
1. Securely attach rope to the four hooks on top of the control box module as in
Figure 3.4.6
Ensure the unit is balanced on the rope before attempting to lift. DO NOT tilt the unit.
2. Place the dust collector on a trolley as in Figure 6-8(b) to move across the floor.
Figure 3.4.6 Lifting and Removal of the Control Box
E-2
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3.5 INSTALLATION OF THE FIXING SCREWS(IF APPLY REQUIRED)
1. Drill holes on the wall, the depth should fit with the screw bolt sleeve. (Fig
A-1) Measure it first before drilling.
2. Clean inside the hole. (Fig A-2)
3. Use hammer to punch in the screw bolt (Fig A-3)
4. Screw tight the screw hat, this will make the screw bolt to move backward,
the end point cone shape head will expand the sleeve, when pushed into
the wall and screw tight, the fix screw bolt and wall will seal together. (Fig
A-4)
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3.6 INSTALLATION OF THE WIRING
1. From the main control box, connect the motor wiring as shown below in
the diagram.
2. Connect the Temperature sensor wiring according to the diagram below.
3. Connect the Pressure Switch wire according to the diagram below.
4. Finish all the installation and restore the holes on the wall, then lastly
clean all inner and outer of the machine.
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37 MAIN POWER CONNECTION
1. Open the main control box; confirm no fuse breaker (L1, L2, and L3) R-S-T
position.
2. Confirm the using power volts and HZ is the same as what the machine
should use.
3. Enter the main power line from top of the control box and connect to the
no fuse breaker (N.F.B) R-S-T and earth wire and make sure it is fixed
properly.
4. The purchased machine is a unique type machine; customer should
provide specialized earth wire. When connecting the earth wire, main
body, heater and ducting etc must be connected together with no leaks in
case of static to occur.
5. Connect earth wire must be properly connected and make sure there is no
leakages, if there happen to be a leakages, it must be firstly eliminated
before further use.
6. When the power volts & HZ is not the same as what the machine should
use, do not use the machine, must firstly change the power volts and HZ.
7. When installing the power, be aware of the surrounding humidity, if it
becomes highly humid, stop the installing work.
8. NOTE: All connection of wiring work should only be handled by qualified
personnel.
9. When all connection has complete, make sure no remains left in the
exhaust blower and test the turning direction make sure it turns according
to the arrow.
Ground Wire line (green line) is necessary for all machines.
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3.8 CONNECTION OF THE AIR SOURCE
1. Connect clean air source to the control box, and install a valve and
pressure gauge for indicating the pressure, Refer to the diagram below.
3.9 INSTALLATION OF AIR TUBES

1. Connect from Main Control Box to Pneumatic Control Box to Body,
connect base on the number of the pipes.
2. If installation is to be conduct by NIIN Installation Team, please ensure air
piping / electrical cables are well storage in the site.
- Cover by Dust Isolate bags
- Oil Free Area
- Away from Heating
- Away from organic solvent
- Do not remove or apart any piping nor cable.
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4.0 EQUIPMENT STRUCTURE

4.1 COMPLETE STRUCTURE:
4.1.1 Top View
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4.1.2 Front View
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4.1.3 Side View
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1.1 Main Body
The main body is comprised of a retarding chamber and a product container receptacle
underneath the chamber. The retarding chamber is constructed from 316L stainless steel
and is the core of the Fluidize Bed system. A depiction of the main body is shown
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The retarding chamber is comprised of an upper filter chamber and a lower drying chamber.
The filter chamber includes filter bags sealed around the
inner circumference of the chamber and a bag shaking on
top. A sight glass provides visibility into the filter chamber.
The drying chamber is the chamber volume beneath the
filter bags and is open at the bottom to connect to the
product container. The drying chamber includes three
large access ports: the front access port is installed with a
sight glass for visibility into the chamber; two side access
ports are installed with blind plates. When equipped
with the granulation function, a blind plate can be
removed and installed with solution spray guns; when
equipped with the automatic product in-feed function, the
blind plate can be removed and installed with an in-feed
port; when equipped with the wash-in-place (WIP) function,
the blind plate can be removed and installed with the
WIP spray balls or nozzles.
The retarding chamber has been designed for operating
pressures up to 2 kg/cm2.
The product container receptacle is fitted with a circular

gasket around its circumference. To raise the product container, compressed air pressurizes
the hidden cavity underneath the circular gasket, raising the gasket and the container. On the
bottom rim of the retarding chamber, a silicon soft gasket seals the gap between the product
container and the chamber. Since the rise mechanism and the seal due not require the use of
lubricants or chemical sealants, there is no risk related contamination.
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In operation, filtered air from the air handling unit)enters the main body through its air inlet
behind the product container receptacle. Air flows from the product container receptacle,
through the product container, drying chamber, bag filter assembly, filter chamber, and exits
through the its air outlet on top of the filter chamber.
1.2 Bag Filters, Filter Lift, and Shaking System
The bag filters are made of antistatic (conductive) polyester fabric with stain weaves. The bag
filter assembly is comprised of a top ring bracket for holding the bag and sealing ring with an
inflatable sealing gasket at the bottom. When installed in place, the fabrics
are grounded to allow the discharge of static generated during the drying process and
the sealing gasket inflates to create a tight seal on the retarding chamber’s inner wall. A
schematic of the bag filters in place
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The shaking system and the filter lift are controlled by the same linear actuator. A schematic
of the shaking system is shown. When the linear actuator is extended the lift cable is
lowered. A diret cylinder for all motion movement.
At the same time, the response of the air outlet damper is also linked to the shaking
sequence. When the Pause Time has elapsed, the air outlet damper is closed, shaking timer
is started, shaking actuator engages in an up-and-down motion, and the accumulated
powder on the bag filter is shaken off. When the Shaking Time has elapsed, the shaking
actuator stops and retracts to its default position, the air outlet damper opens, and the
pause timer is started. The purpose of the shaking sequence is to shake off accumulated
powder on the bag filter, which blocks exhaust air flow; however, shaking disrupts
fluidization in the drying chamber, therefore the system is designed with the intermittent
shaking sequence.
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Schematic of the Two Units of Filter Bag Air Tire
With two units of Air Tire for Filter Bag, NIIN design ensure zero leakage of powder into the
exhaust area.
Two inlet with different air pressure source prevents if one air tire lost function, alternative unit
will maintain protecting the fitler bag leakage.
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1.3 Product Container
The product container is constructed of 304 or 316 stainless steel. The bottom of the
container is made of a perforated sheet, on top of which is a fine mesh. A sight glass
on the front side of the container is available for visibility, and a sampling port on the side
of the container allows in-process sampling. Below the sight glass on the bottom rim of
the container is a J-hook; on the two sides of the container’s top rim are two buckles.
Both the J-hook and the buckles are used to secure the container to the main body once
the container is raised in place and keep the container securely in place in explosion
scenarios. Finally, the product container is attached to a castered stainless steel frame
for mobility.
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When raised in place, the product container is grounded to allow the discharge of static
generated during the drying process. In operation, air enters the product container
through its bottom mesh screen. The product is fluidized by this stream of incoming
air inside the enclosed space between the drying chamber and the product container.
1.4 Damper System
The damper system consists of a mechanical damper on the top-right corner of the fluid bed
dryer’s upper enclosure, actuated by a rotary actuator, per Figure 7-13. The damper system
acts as a gate to the incoming and outgoing air flow. The damper’s open-and-close is
controlled automatically by the PLC. On “open”, the percentage opening is set manually by
the operator.
Schematic of the automatic damper system
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1.5 Air Handling Unit (AHU)
The heater unit (heater unit) consists of (in order of sequence) a 60% prefilter, dehumidifier
(optional), heater, 95% HEPA filter, and a 99.97% HEPA final filter, per Figure 7-14, and all
inside a stainless steel housing. The output hot air passes through the automatic damper
into the main body. The HEPA efficiency rating may be different based on user specifications.
When the AHU is supplied without the dehumidifier, it is also referred to as the Heater Unit.
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Schematic of heater unit
H1. Filter System
The filter system consists of a 60% prefilter, 95% HEPA filter, and a 99.97% HEPA final filter.
The HEPA filters are each fitted with a Magnehelic® gauge for pressure differential
measurements. The user may optionally specify different HEPA efficiency ratings, or digital
pressure differential transmitters for PLC-based control and automated alarm functions.
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H2. Dehumidifiy System
The dehumidifier is constructed of copper tubing and aluminum fins. Plant-supplied chilled
water supply passes through the copper tubing. Water vapour from the inlet air condenses as
it passes through the copper tubing and aluminum fins. Condensed water is
drained. A downstream humidity sensor feeds back humidity measurements and modulates a
3-way control valve that controls the chilled water supply and return flow. As a reference, chilled
water continuous supplied at 7°C can attain an absolute humidity of approximately 10g/m3.
H3. Air Mixing System
The Air Mixing System is a self control in AHU Damper for cooling air (above section) and heating
air (lower section) mixing the air for stable temperature. The damper system provides quick
heating and quick cooling with by-pass its function if not in function. With Pneumatic auto control
valve, PID controls the motion of the system by PLC calculation.
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H4 Heater and Temperature Control
Based on user specifications, the heater may be heated by electricity or by plant

steam.
For plant steam-heated units, prior to entering the heater, plant steam
supply passes through a pressure-reducing valve to maintain the inlet pressure at
around 1.5 to 2 kg/cm2. Pressure gauges before and after the pressure-reducing valve
provide pressure readings.
Steam on-off control is modulated by a temperature control loop, which maintains the
temperature of the outlet air at setpoint ±1.5°C. The temperature control loop includes
the inlet air temperature sensor (located at the fluid bed dryer’s air inlet duct) and an
overheat temperature sensor (located at the heater unit’s air outlet). Steam on-off control
is based on the feedback from the inlet air temperature sensor. The overheat
temperature sensor measures the air temperature against the setting value,
above which the heater will be forced shut and an alarm message will appear on the HMI
screen. This overheat alarm is intended to protect the heater from damages.
H4 Testing Port for Temperature / Air

flow.
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1.6 Exhaust Cartridge Dust Collector
The dust collector is used to collect granular solids from the Fluidize Bed ’s exhaust air.
Dust collection is essential in minimizing pollution, cross-contamination, and safety risk of the
operators.
The cartridge dust collector system consists of 16 cartridge-type filters in 8 accessible cartridge
wells. “Dirty” air from the Fluidize Bed enters the dust collector from the top, passes through
the filter media, and “clean” air exits the dust collector through its bottom-side outlet. Dust
is collected on the surface of the filters; excess dust falls off the surface of the filters and is
collected in the portable waste bin through the bottom hopper. See Figure 7-16 for a
schematic of the system.
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Schematic for dust collector
Cleaning is carried out with pulses of compressed air to

flush off dust accumulated on the filter cartridges, one
set at a time. Compressed air is released from the
“clean” side of the filters against normal air flow
direction). Dust on the “dirty” side of the filters are
blown off and collected in the waste bin. In
automatic mode, pulse intervals can be set by the user;
in manual mode, the user can toggle the compressed air
valve manually.
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1.7 Exhaust Filter Chamber and Exhaust Blower
Exhaust air from the dust collector passes through an exhaust filter chamber for
fine-filtration and is finally expelled to the atmosphere through the exhaust blower.
Fine filtration provides an additional layer of pollution, cross-contamination, and safety
control. The user may specify different grades of filters depending on the nature of the
product. Typical design includes an initial, 95% HEPA filter and a final, 99.97% HEPA filter.
A schematic of the blower is shown in Figure 7-18.
Figure 7-18. Schematic of exhaust

blower
OUT
IN
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1.8 Utility List:
 Compress Air : 600L/M @ 6kg/cm2

 City Water(Washing) : 100L /min
 RO Water : 100L/min (Supply)
 Elect. Powder : 380 V 3P 60Hz 35 KW
 Drain : 3” ready for connection
Caution ：
All the Utility must be confirm before each operation to ensure the performance of
machine.
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1.9 Machine Layout
Caution ：
Operation Space & Maintenance Space is required when set up the machine.
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2.0 PRINCIPLE OF OPERATION
With modular design, NIIN’s Fluidize Bed systems can be configured with different
dehumidification, heating, air handling, solution delivery, coating, spraying, dust collection,
and programmable logic control modules. The end user will also have the option to
change the coating pan on demand, either for use with different batch sizes, different
products, or to minimize the risk of cross-contamination. The result is a flexible, efficient
system suitable for a wide variety of coating applications, such as film coating, enteric
coating, sugar coating, controlled release coating, and granule coating for the
pharmaceutical industry, chocolate, chewing gum coating for the food industry, and catalytic
agents coating, seed coating, fertilizer coating, and feed coating for the agrochemical
industry. Built-in wash-in-place (WIP) system provides automated cleaning of interior
and exterior surfaces of the coating pan and the air outlet duct with purified water The
automated WIP system is designed to save cleaning time and manpower, and to reduce the
likelihood of human errors.
All components in the system that have direct contact with the product are constructed of
non-reactive, non-shedding, 304 or 316 stainless steel with Teflon or Silicon gaskets.
Welding of stainless steel components are carried out by qualified technicians, and proper
inspection, polishing, acid-treatment, and cleaning are performed at NIIN’s facility in
Taoyuan, Taiwan, prior to shipping. Pressure piping, including steam and water piping,
have been designed and pressure-tested in accordance with ASME B31.3 (ii) for safety.
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5.1 Proportional-Integral-Derivative (PID) Control
This system utilizes Propotional-Integral-Derivative (PID) control algorithm for selective

analog feedback control loops. A PID controller can provide excellent response time and
accuracy, minimum overshoot, and user-adjustable control parameters suitable for a wide
range of input and output conditions.
The main component of a PID controller consists of a setpoint, a process output, a “P” value,
an “I” value, and a “D” value, as depicted in Figure 5.1. Aside from the output, which is a
measured value, all other values are user-defined. The controller output depicted in Figure
5.1 is a value calculated by the controller and fed into the process to arrive at the process
output. For example, for a typical temperature PID control, the setpoint would refer to a
user-defined temperature setpoint, the process output would refer to the actual
temperature measurement, and the “P”, “I”, and “D” values are user-defined values that
may be arrived by experience or trial.
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Figure 5.1. PID controller block

diagram
“P” Value: Proportional action is the action where the controller output varies in proportion
to the deviation between the setpoint and the process output. If the proportional band
(“P” value) is narrowed, it generally helps improve response time even with small changes to
the process or the setpoint. However, if the proportional band is narrowed too much, it
could become over-sensitive to small disturbances like signal noise.
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“I” Value: Integral action is the action where the controller output varies in
proportion to the time-integral of the deviation between the setpoint and the process
output. When the integral time (“I” value) is shortened, it generally helps
narrowing the response offset sooner. However, shortening the integral time
can also result in response oscillations.
“D” Value: Derivative action is the action where the controller output varies in
proportion to the time-derivative of the deviation between the setpoint and the process
output. When the derivative time (“D” value) is shortened, it generally helps restore
response overshoots more in a smoother but slower fashion. When the derivative time
is extended, the response overshoots are reduced faster but it could result in reverse
overshoot and oscillations.
For best results with manual adjustments, it is suggested to gradually vary the “P”, “I”,
and “D” values and observing the responses until an optimal response is obtained.
Alternatively, use the PID auto-tuning feature described in the following section.
5.2. PID Auto-tuning Feature
The equipment may feature auto-tuning feature for the PID controllers. The auto-tuning
feature may be used when temperature or humidity control becomes too slow or too fast, the
actual output deviates increasingly from the set point, or actual output fluctuates excessively
(which can also pose potential damage to the equipment or risk to the operator). The
auto-tuning algorithm may react differently to different pre-conditions, examples of the
responses when the initial condition is below the set point, at the set point, or above the
setpoint are shown in Figure 5-2-1, Figure 5-2-2, and Figure 5-2-3, respectively.
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Figure 5-2-1. PID auto-tuning responses when the initial condition is below the setpoint
Figure 5-2-2. PID auto-tuning responses when the initial condition is at the setpoint
Figure 5-2-3. PID auto-tuning responses when the intial condition is above the setpoint
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5.3. Sequence of Operation
5.3.1. Fluid Bed Drying and Granulation Sequence
This section describes a typical drying and granulation sequence. All HMI user interface
parameters are shown in Bold Font.
For Proface® version HMI’s,for the user operating procedures. Refer to Figure 5-3 for a
sequence diagram.
1. Start the exhaust blower and air flow. Air dampers and butterfly valve opens to
draw fresh air into AHU, and ist exhausted through the exhaust blower.
2. Inlet Temperature Sensor feeds back and switches Damper in order to control the
heater to achieve the Air Inlet TEMP. setting. Air exits the heater unit. Outlet
Temperature Sensor feeds back to control Outet
Damper and the inlet air volume to the Air Flow
setting. Inlet Temperature Sensor, located on the
outlet of AHU-01, issues alarms on high
temperatures to protect the heater from overheating.
4. Air enters the main body through the air inlet

behind the product container receptacle, flows
through Air Distributor and main chamber, bag filter
assembly, and exits through the its air outlet on top
of the filter chamber. As air passes through the the
product container, the product within is lifted or
“fluidized” by the air in drying chamber and gradually
dried. Filter Bag blocks the product but allows air
to pass through; product remains in the drying
chamber. Some materials will build up under filter bag, preventing a smooth air
flow. Therefore, Shaking Cylinder generates a periodic shaking motion through
repeated extension and retraction motions in order to shake off materials
accumulated under filter bag.
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5. Air then travels through Inlet Damper, which is HMI adjusted. Container screens for
powder in the air stream; if found, an alarm is issued.
6. Air enters the Filter Bag to remove gross particles, and then through Dust Collector to
remove fine particles, before being exhausted through Blower.
7. Suction proceeds for a timed period set by Primary Time.
8. Drying proceeds for a timed period set by Primary Time rises to the Air Outlet TEMP.
setting, or a logic based on a combination of time and temperature.
9. Filter Bag performs shaking for a defined period of time.
10. Shaker is actuated for a time specified by Primary Time. The process is finished.
Figure 5-3. Drying sequence diagram
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5.4. Dust Collection Sequence
This section describes the dust collection sequence. Dust collection sequence is carried
out whenever the dust collector is switched on in automatic mode, including during the
drying sequence and the granulation sequence.
1. As Dust Collector are turned on and air enters, some materials will build up on the
bag filters. Therefore, after a 10-second pause time (default; user-changeable) the
reverse air flush valve opens for 100 milliseconds (default; user-changeable) to blow
off the accumulated materials on the top row of bag filters.
2. Following another pause period, reverse air flush is carried out for the next row of
bag filters for 100 milliseconds.
3. After the bottom row has been flushed, flushing resumes from the top row.
The cycle continues until Dust Collecor is shut off.
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5.4.1 Explosion Proof 10 Bar

Isolation Valve
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5.5 Wash-in-Place Sequence
This section describes a typical WIP sequence. All HMI user interface parameters are
shown in Bold Font. For Proface® version HMI’s, see Section 11.5 for the user operating
procedures.
1. Supply Valve opens to the purified water supply. The water flushes the inlet and is
drained through Pump.
2. Purified water flows to the spray balls inside the main body to wash the inner
chamber and the product container.
3. Pump Close , drain valve opens to drain off residual water inside the pipe.
4. System Close closes. The WIP process is finished.
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3.0 Basic Preparation before Test Running
Starting the Equipment
Refer to the safety precautions before attempting to start the equipment. If the equipment is
being started for the first time after installation,
1. Verify that all the utility supplies are available and meet the requirements
2. Verify all outputs and drains are available, including the path of air (from the heater unit,
entering the main body, entering the dust collector, and exiting from the exhaust blower),
steam drainage, and water drainage.
3. Verify bag filter is clean and dry. Verify bag filter is securely attached to the shaker. Verify bag
filter fits the chamber tightly with no visible gaps.
4. Verify the main body is clean and dry. Verify the sight glasses, spray nozzles, and manual
ports are clean. Verify the shaker is in good working order.
5. Verify the product container is clean and dry. Push the product container in place and verify
the lift is in good working order.
6. Open each of the steam traps for approximately 5 minutes in order to drain off possible
residual water.
7. Open all utility isolation valves to the equipment slowly to ensure utility services are safe to
use.
8. Switch on the main power supply (i.e. the No Fuse Breaker) and the control panel. Verify that
the PLC starts up safely. The control system will idle in the Login screen.
9. Continue with the login. Install the bag filters, dryer chamber, and product container per
instruction .
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10. With the system in operation, check the following differential pressures:
a. If pressure differential across final HEPA filters exceed 50mm-H2O, stop the machine and
replace the filter. Typical pressure differential is between 15 and 20mm-H2O;
b. If pressure differential across the product container exceeds 30cm-H2O, stop the machine and
clean the product container Typical pressure differential is around 15cm-H2O;
c. If pressure differential across the bag filter exceeds 60cm-H2O, stop the machine and
clean the bag filter. Typical pressure differential is between 5 and 10cm-H2O.
d. If the dryer chamber’s absolute pressure is less than 500mm-H2O then the exhaust pressure
is insufficient. Stop the machine and check the exhaust system for blockage, leaks, or
mechanical multifunction.
10. With the system in operation, check the following differential pressures:
If abnormal circumstances occur during the startup of the equipment, it is always advisable to
stop the equipment and investigate the circumstances prior to continuing.
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6.1. Shutting Down the Equipment
1. While the equipment is running in Automatic mode, press and hold STOP on the HMI
for more than 5 seconds to stop and reset the operation.
2. On the dust collector’s control panel, manually perform a reverse air flush to blow off
excess sediments on the bag filters.
3. On the machine control panel, manually lower the product container, and remove it
from the machine.
4. Turn off the control panel and the main power supply.
5. Ensure all manual valves are closed.
6.2. Emergency Stop
There is an emergency stop button located on the control panel. This disconnects the main
electrical supply. All control system components, pumps, and sensors are shut off. All
actuated valves defaults to closed position.
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5.4. Installation and Removal of Bag Filter
Some heavy lifting and actuated mechanical components involved

Used bag filters may have residual product that, during removal of
the bag filters, can come into contact with the operator. Wear
proper eye, face, hand, and/or foot protection to prevent bodily
injuries from mechanical components or inhalation of any residual
product.
1. From the Bag Filter Liftingpage on the HMI , lower the product container by pressing Container
Lifting DOWN. Pull the product container out.
2. Lower the dryer chamber by pressing Dryer Chamber Lifting DOWN. Move the dryer
chamber out.
3. Lower the bag filters by pressing Left/Right Bag Filter Lifting DOWN. The bag filter holding ring
will be lowered to an accessible height.
4. Install silicon gasket (i.e air tire) onto the perimeter of the stainless steel ring. Secure with the
supplied stainless steel clamping ring.
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5. Wrap the bag filter onto the stainless steel ring and secure. Connect the compressed air
supply to the air tire’s air inlet through the opening on the stainless steel ring.
6. Hang the air tire on to the bag filter holder. When completed, the bag filter should be
well-balanced on the bag filter holder.
7. Prior to raising the bag filter, lower the shaking cylinder(s) by pressing Shaking Cylinder DOWN
to prepare for engagement with the bag filter holder.
8. Raise the bag filter by pressing Bag Filter Lifting UP. The bag filter holding ring will be raised.
The operation should be smooth unless the bag filter was not hung or tightened appropriately.
Stop, lower, and adjust the bag if the operation appears to be impeded.
9. Once the bag filter has been raised fully, an actuated clamp engages the bag filter holder to
the shaker. Upon successful engagement, the shaker will automatically pull up. The bag
filter is successfully raised and the system will display Left/Right Bag Filter Lifting Bag Filter Fixing
HOLD.
10. The air tire will inflate automatically to approximately 1.5kg/cm 2. When the air tire is
fully inflated, the system will display Left/Right Bag Filter Lifting Air Tire HOLD.
11. To ensure the bag filter has been correctly set in place, perform a shaking test by pressing
Left/Right Shaking Cylinder TEST. The bag filter should be engaged in a shaking motion.
Stop and inspect the system immediately should there be signs of mechanical impediment,
noise, or components coming loose.
12. Raise the product container by pressing Container Lifting UP.

13 To remove the product container, dryer chamber, and bag filters, reverse the steps above.
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5.5. Cleaning of the Product Container
Refer to the safety precautions before attempting to start the equipment. If the equipment is
being started for the first time after installation,
1. Use high-pressure water to clean inside and outside of container.
2. Make sure the sight window, sample taking whole and the gap between the container and
the main body are clean properly.
3. The bottom of bottom screen also needs to be cleaned.
4. Use pure water to clean it again after the above steps.
5. Then wash the pure water away by using clean water..
6. Push container to the main body and dry there.
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4.0 START OF MACHINE OPERATION
4.1 Start up the operation

First switch on the main power and wait till system start up, indicator lights
and touch screen appears.
- Main Breaker ON
- Main Power ON (In Control Panel)
When touch screen appears, ready for log in.
4.2 Main Log In Page

A. Press User Name column to key in User name for log in.
(Keyboard will appear for key in)
B. Press Password column to key in the password for log in.
(Keyboard will appear for key in)
C. If the password is incorrect, it will show NG. If password is correct it will show OK.
D. Once the User Name and Password are entered correctly, press Login icon to log into
the system.
E. When it is logged in, it will show as “Authorization Page”
Caution:
User Name & Password are both needed for entering the system。
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4.3 Log In of Operator / Authorization Setting
A. In the First Page selection page select option-Authorization.

B. The Authorization page is for the highest authorizer to set and give authorization of
other operator. (user)
C. Key In the User Name first. For example: No1: SAM ( Operator)
No2: HENRI (Operator)
D. Set a level permission to the operator. Level 3 and above has a higher authorized
permission.
E. Set a password for the operator, confirm again the password.
F. In the Registrant column, it will record the Log in user name which who made up
these authorized users.
G. The Register Date will record the Date data of registration.
H. After settings, press the Return icon, it will request either to save & exit or not.
I. To save the actions taken in this page, press “Save & exit”, not to save just press
“Exit”.
Caution:
Users are sector in different level to provide safety of operator, stability of
equipment and quality of production 。
Caution:
First time entering of the system please contact NIIN project coordinator for
mater passwords to set up Customer’s user list 。
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J. Total 20 Sets of the user’s authorization for different level of user and operator.
Caution：Do not User same user name or passward to avoid system fail.
K. User’s Level Authorization : Total 3 levels
 Level 1 : Operator Level
Auto Process : Allow
Selection of receipt : Allow
Access in change of parameter : Dis-Allow
 Level 2 : Supervisor
Auto/Manual Process : Allow
Access in change of parameter : Not Allow
Authorization : Dis-Allow
 Level 3 : Management Level
All process : Allow
Authorization : Allow
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4.4 Side Function Key
Ind. Name Function
Logout Logout of user : return to login page
6.3 Authorization Entering to Authorization setup page
6.4.1 Lock Lock Function for Safety as indicate in
6.4.1
6.4.2 Language Language Selection
6.4.3 Bag Filter and Start Up Preparation
Container
6.4.4 Monitor Operation Monitoring Page
6.4.5 System Main Parameter / Safety Range Setup
Parameter
6.4.6 Trend Record Graphic Parameter Recording
6.4.7 Data Record Digital Parameter Recording in Chart
6.4.8 Operation Record Operation Procedure Record in Chart
6.4.9 Print Screen Snap Shoot of the current screen
6.4.10 Abnormal Abnormal Message Recording page
Message
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4.4.1 LOCK FUNCTION
When the operation process is stable, to prevent the operator accidently touch the screen, NIIN
program provides a special function of LOCK. This function can access after process is stable and
with LOCK function, screen will be freeze with min-function allowance.
Operation Process:
Operating Under the Manually Process- All Parameters been setting-Operation Stable
LOCK : Press UNLOCK bottom indicated in the screen as red mark, the UNLOCK change to LOCK
Under LOCK, all parameters and access are locked for safety operation
UNLOCK : Press LOCK bottom indicated in the screen as red mark.
Enter User name / Password for LOCK change to UNLOCK
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4.4.2 Language
Operation Process: Selection Language to switch of Chinese to English, English to Chinese.
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4.4.3 Bag Filter And Container Screen
1: Filter : Press to Up / Down For Lifting of Filter Bag

: Press Stop for pause the process in case of emergency.
2: Vibration : Before Operation of Filter Up, Ensures Vibration cylinder

A. Up Position
B. Stop
: Up/Down for shaking motion simulation
: Stop/ Repeat for shaking process
3: Container : Press to Seal/Relase For Container Sealing
Caution：Max Pressure for Air pressure is 1.5KG.
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4.4.4 Monitor
During the production, operator can select Monitor entering system monitoring page.
The purpose of the page is for monitoring only, no operation access in the screen.
Display
1. Cooling Hot Air Damper : Air Mixing Damper Control Rate Indication
2. Steam Supply : Steam Supply Control Valve indication
3. Inlet Damper : PV % / Current Operation Open %
: SV % / Set Operation Open %
4. Inlet Temp : PV % / Current Operation Temperature
: SV % / Set Safety Overheat Protection Temperature
5. Product Temp : PV % / Current Operation Temperature
6. Outlet Temp : PV % / Current Operation Temperature
7. Outlet Damper : PV % / Current Operation Open %
: SV % / Set Operation Open %
8. Outlet Damper : Stirring Up close inlet damper and quick open to create
BOOM Flow in the chamber. This will help to create quick mixing in the container.
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4.4.5 System Parameter

Before Start of the operation, System Parameter is major set up page for master control of
the performance. The set parameter will be store and apply to each production process.
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Item Specification Function

Pr01 95% Hepa Filter Over Pressure Alarm Mano Meter Alarm
Pr02 99.97% Hepa Filter Over Pressure Mano Meter Alarm
Alarm
Pr03 Air Inlet Temperature Over Alert Max Temp Alarm
Pr04 Air Outlet Temperature Over Alert Max Temp Alarm
Pr05 Product Temperature Over Alert Max Temp Alarm
Pr06 Heating Temperature Timeout No Heating Alarm : No Steam
Alarm
Pr07 Humidity Over Alert When Humidity over the set point,
machine will be alarm
Pr08 Throttle Opening Delay Time (After Damper Open delay time after Blower
Blower Start) ON
Pr09 Shaking Delay Start time Filter Bag Shaking Delay time after Start
Shaking Process
Pr010 Repeat Shaking rise time Shaking Cylinder Up time : Up pause
time
Pr011 Repeat Shaking Fall time Shaking Cylinder Down time : Down
pause time
Pr012 Final Shaking Time After complete a process, final shaking
time for filter bag.
Pr13 Recording Sampling time Recording time in Data Record
Pr14 Exhaust Damper Control (Manual : Current Exhaust Damper Control

% , Auto m3/m) Method
Manual : Manual Valve
% : Pre-Set
Auto m3/m : Air Flow control
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Item Specification Function

Pr14 Air Inlet Adjust To adjust the parameter after
calibration.
This is a program for calibration
adjustment of temperature.
Pr15 Air outlet Adjust To adjust the parameter after
calibration.
Pr16 Product Temperature Adjust To adjust the parameter after
calibration.
Pr17 95% Hepa Filter Over Pressure To adjust the parameter after
Adjust calibration.
Pr18 99.97% Hepa Filter Over Pressure To adjust the parameter after
Adjust calibration.
Pr19 Hydrostatic Pressure Meter Adjust To adjust the parameter after
calibration.
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4.4.6 Trend Record
Recording Operation data and process sequence. Any process under the auto
process are record and save ready for check in the future.
Operation: Select the require date to storage.
1 2
All data in the operation sequence are automatically recording in Trend Record.
Trend Record is save date by time (operation time) in the universal clock.
1: Selection of display, If V been select, its color will be display in graphic display
2: Data will be display as NUMBER .
3 4 5 6 7
3: Zoon out
4: Zoon In
5: Fast Forwar/Backward of selecting recording data by time
6: By entering dd/mm/yyyy mm/hr to tracking the recording data
7: Record- Storage the data in to USB
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4.4.7 Data Record
Recording Operation data and process sequence.
Any process under the auto process are record and save ready for check in the
future.
1 2 3 4
1: Page Selection to display next page of chopper and other displays

2: Record search to display previous records
3: Delete of current data
4: Storage the data into USB Drive
To save the data in USB ready for print out。
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4.4.8 Operation Record
Recording Operation data and process sequence.
Any process under the auto process are record and save ready for check in the
future.
1 2 3
1: Page Selection to display next page of chopper and other displays

2: Record search to display previous records
4: Storage the data into USB Drive
Caution：According to CFR21 Part 11 compliable, operation process is not allow for delete,
modify or change.
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4.4.9 Print Screen
Snape Short of the Screen. Print the current Screen display into USB.
Operation: Press The Print Screen To save current screen to USB.
4.4.10 PLC IO LIST
I/O Displays all the PLC connection channels. If abnormal / default operation accrue
in the machine, I/O symbol is the priority check method to clear the error.
Operation: Status check to ensure its ON/OFF.
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4.4.11 Alarm Message
Function:
Recording Extraction alarms. Any alarm during the process will be record and
save ready for check in the future.
Operation:
1. Press the icon to enter the Abnormal Record page to see the history of problem issues. (Select
Abnormal Record)
2. Select the DELET icon, it is able to select either to delete the abnormal message or not.
3. Select the CONFIRM icon, it is able to select and yellow the abnormal item and to make confirmation.
4. Select the SELECT ALL icon, it is able to select all messages and turn yellow to make confirmation to all.
5. Select the DELETE ALL icon, it is able to select either to delete all the abnormal message or not.
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4.5 Service Page

Caution：
Service Page is operating machine under NO SENSOR protection.
Service page provides Service Department / Engineer to trial, service, maintain and
calibration machine without sensor limitation.
Operation: Select the require control parameter to Star / Stop
PV Present Valve : Monitor Only
SV Set Valve : To be set by Operator
STAR Star of the Function
Stop Stop of the Function
Caution：
Only Full Train Engineer is allow to process this page
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Manual Page
Manual operation page for Pharmacist to setup the recipe and trail under the manual
operation. The date can be store by Print Screen ready for entering into Auto Process.
Operation: Select the require Operation Sequence
1. Select Entrance Mode : Suction Of Raw Material
Select Mixing Mode : Mixing of material loaded
Select Pre-Heating Mode : Pre-Heating of Machine
Select Drying Mode : Main Drying Process
Select Cooling Mode : Cooling of product
2. Entry Damper Mode
Select Auto Damper :Apply on to control inlet air by set Air Inlet Flow
Select Manual Damper :Set % Of damper from the process
3. Entry Air Inlet Damper % SV % , if not apply, do not select the function
4. Entry Air Inlet Flow SV m3/m , if not apply, do not select the function
5. Entry Air Inlet Temp SV degree, Max allowance of inlet air Temp
6. Entry Product Temp SV degree, Required Temp
7. Entry Operation Time SV Min as End Point Control
8. Entry drift time SV Sec , Required Flow Process Time
9. Entry Shaking time SV Sec , Required Filter Bag Shaking time
10. Press Zero for 3 sec, to clear if PV has remaining counting from last operation
11. Press Start for start up the process : End point control by Time
12. Press Stop for stop the process if needed.
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13.
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4.6 Automatically Process
Under the Auto Process, all the operation sequence and operation set values can be save
for next batch use. Under the Auto Process, all the operation will be record automatically in
the Trend Recoding, Data Recording and Operation Recording.
Free Selection Total 16 different prcess allow.
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Functions
1. Receipt Management
 Save : Save the current operation data
 Delete: Delete selected recipe
 Download: download the recipe
 Cancel : cancel the operation
2. Download recipe
 Select the recipe to be download
 Accept the recipe
 All operation parameter as per selected recipe.
3. Recipe NO as per Number of the Recipe
Total 20 recipe Allow to storage for use.
4. Recipe Name as per Name of the Recipe
5. Batch Number to be key-in batch to batch manually before operation
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6. Start to set up an Auto process Recipe.
Free Selection Total 16 different processes by User’s Sequence
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Features:
I. Step : Process Steps identification, total 16 steps allow for each recipe.
II. Phase:
1. Select Entrance Mode : Suction Of Raw Material
2. Select Mixing Mode : Mixing of material loaded
3. Select Pre-Heating Mode : Pre-Heating of Machine
4. Select Drying Mode : Main Drying Process
5. Select Cooling Mode : Cooling of product
Sequence Setting : NIIN User free design allow user to select its own sequence bases on the
requirement.
III. Control Condition :
1. Time Condition : When reach to the set time, auto
proceed to next step
2. Outlet /Product Temp Condition : When reach to set
Temp, auto proceed to next step
3. Either Time/Temo: First come first serve, either one reach
to the set point, auto process to next step.
IV. Main Time : Total Process time as End Point Control for this
Step
V. Air Inlet Temp SV degree, Max allowance of inlet
air Temp
VI. Outlet / Product Temp SV degree, Required Temp
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VII. Entry Damper Mode
SelectAir Outlet Damper :Apply on to control inlet air by set Air Inlet Flow
Select Air Inlet Air Flow :Set % Of damper from the process
Selection of either one as main control, it can be select from Parameter
VIII. Drift time SV Sec , Required Flow Process Time
IX. Shaking time SV Sec , Required Filter Bag Shaking time
X. Air Inlet Damper % SV % , if not apply, do not select the function
XI. Vice Time : Time for pause before transfer to next stage.
XII. ON/OFF Control : Green Bottom (ON ) Red Bottom (OFF)
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4.7 WIP Cleaning Process / Manually Washing Sequence

Based on the customer requirement, if no WIP Auto process is applied, Manually washing is
required to conduct.
Following as the washing sequence

4.7.1 CLEANING CONTAINER
BOTTOM SCREEN ASSEMBLE MODEL
a. Push container to cleaning room.
b. Loosen fixing screws on container.
c. Take the fixing flange of bottom screen and punch hole screen off.
d. Take off the bottom screen.
e. Use high-pressure water to clean inside and outside of the container and both
sides of gasket frame of bottom screen.
f. Use pure water to repeat the last step.
g. Install gasket back to flange.
h. Install bottom screen back to the top of bottom screen.
i. Install the whole set of screen frame to container.
j. Push the container back to the main body to dry.
FIXING SCREW
CONTAINER FLANGE
BOTTOM SCREEN
PUNCH HOLE SCREEN FIXING FLANGE
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4.7.2 REMOVALS, INSTALLATION AND CLEANING OF BAG FILTER

a. Removal of Bag Filter
a. Push the container to main body
b. From Monitor: Press LIFTING CYLINDER to DOWN position and bag filter will
automatically separates from the cylinder and air tire will release pressure.
c. Bag filter will descend slowly and ensure the bag filter is balanced and avoid
colliding with sharp corner.
d. Press the locking stick in the center of the bag filter; take out the hook of the metal
wire and the bag filter will separate completely.
e. Loosen the rope.
f. Take out the air tire ring and air tire; make sure it does not collide with bag filter.
g. Hang the bag filter on the hanger of the cleaning container.
b. Cleaning of Bag Filter

a. Push cleaning container to cleaning room.
b. Use high-pressure water to clean inside and outside of the bag filter.
c. Use pure water to repeat the above step.
d. Use clean air pressure to below inside and outside of the bag filter.
c. Installation of Bag Filter

As refer to manual of Bag Filter Installation.
d. Drying of Bag Filter

As refer to manual of Bag Filter Installation.
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4.7.3 WASHING MAIN BODY

1. Manual Washing Main Body
a. Push container out.
b. Wash with high-pressure hot water.
c. Wash with pure water.
d. Install Bag filter according to chapter Installation of bag filter.
e. Push back the container.
f. Activate Fan and dry the main body and the bag filter.
4.7.4 WIP Auto Washing Control
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Upper Cleaning : Spry Ball Process from top
Lower Cleaning : Spray Jet Washing under container
Blowing : No Heating Air Blowing
Drain : Drain Valve
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4.7.5 Manually Washing Method
Process 1 : WIP Top Wash Valve - Valve Open ready for inlet of water to spray ball
Process 2 : WIP Water Tank Inlet Valve
the tank level is auto control, this valve will de-function of auto level control
Process 3 : WIP PUMP ON
Process 4 : WIP Bottom Washing Valve
Process 5 : Drain Valve
Process 6 : Air Purge to ensure the cleaning of water in piping.
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4.7.6 Air Tire Remove & Cleaning
Process 1 : Remove the Air Tire Connection Fitting
Process 2 : Remove the air tire from the cover
Process 3 : Cleaning and install the reverse steps back to the cover.
Do not allow water entering into the Inflate Packing.
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5.0 Maintenance Service

A Preventive Maintenance (PM) program is a required component of a compliant Quality System
for the safe and proper operation of the equipment. When properly carried out, a good PM
program can also maximize the equipment’s operational time by minimizing down time.
8.1 First-Time Startup Maintenance
After starting up the equipment for the first time, and after running the equipment for one
week, the following maintenance work are recommended:
- Verify the all nuts, bolts, fittings, flanges, valves, and tri-clamp fittings remain tight.
- Clean all utility supply strainers and check the state of all filters.
- Clean the all filters and look for signs of excessive dust or debris
After operating the equipment for one month, the following maintenance work is recommended:
- Replace the gear reducer oil. If the equipment has been used heavily, the oil should not wait
until one month into its usage, but be replaced after 300 hours.
After operating the equipment for three months, the following maintenance work is
recommended:
- Replace the gear reducer oil. If the equipment has been used heavily, the oil should not wait
until one month into its usage, but be replaced after 1000 hours.
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8.2. Preventive Maintenance Table
Task Frequency Description

Grounding Daily Verify the equipment is properly grounded.
Human Machine Interface Daily Gently wipe the HMI on a daily basis using cleaning
agents and
Visual Inspection of Daily Visually inspect all process instrumentation for proper
Instrumentation cloths commonly
functionality, used
while theto clean is
system computer screens.
in operation.
Clean Control Panel Weekly Clean the control panel facia using cleaning agents
and cloths designed for stainless steel surfaces.
DO NOT use abrasive cleaners.
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Mechanical Components

Air Filter Unit Daily Drain the accumulated water in the water trap on the air
filter housing. Drainage opening is located at the bottom of
the water trap.
Dust collector Daily Clean or replace filter if the pressure differential exceeds 125
mm-Aq. Check for leaks if pressure differential is below 50
mm-Aq
Pumps Daily Verify there is no abnormal noise or excessive heat from the
pump.
Product Container Sealing Weekly Check sealing gasket. Clean gasket channel. Look for signs
Gasket of wear. Replace as necessary.
Blowers Monthly Inspect and clean accessible surface areas on the blowers
from excessive dust and dirt accumulation with shop towel.
Inspect the impellers, rotate the impellers by hand, look for
signs of imbalance.
Blower Bearings Monthly Add lubrication oil. If the machine is run very frequently, the
recommended frequency is every 300 hours.
Dust collector Monthly Remove filters and look for signs of wear or dust buildups.
Clean or replace filter as needed
Dust Collector Interior Monthly Clean the dust collector interior surfaces from excessive dust
Manway Door Gasket Monthly and dirt inspect

Visually accumulation with
the door shop towel.
gaskets for leaks. Replace the
Piping Leaks Monthly gasket

Visuallyifinspect
a leak isallfound.
process piping connections for leaks.
Prefilter Screen (heater Monthly Remove prefilter screen, inspect for wear and damages.
unit) Clean using soft, non-shedding cloth and alcohol. Replace
if signs of damage are found or if the air flow is blocked even
after
cleaning.
Powder Sensor Monthly Clean sensor
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Pump Mechanical Monthly Visually inspect the pump seals for leaks. Replace the
Seals seal if
Spray gun Monthly Remove the spray gun from the machine. Remove
athe
leak is found.
solution tubing and air tubing. Inspect for
damages and wipe clean with alcohol.
Inspect the nozzle for signs of leakage. Replace if
leakage found.
Inspect the solution tubing and air tubing for signs of
wear or damage. Replace as needed.
HEPA Filter Quarterly or as Replace. Prior to using a new HEPA filter, perform leak
Required testing and pressure differential test on the HEPA
filter. If the machine is run very frequently, the HEPA
filter should bechanged when the pressure differential
reaches 50cm of H2O.
Solenoid Valves Semiannually Inspect and manually activate each valve. Check for
no leakage, smooth operation and proper open/close
Check Valves Annually Visually inspect and verify the functionality. Replace as
required.
Control Valves Annually Inspect and manually activate each valve via the
PLC.Check for no leakage, smooth operation and
proper open/close. Replace valve otherwise.
Some valves may be subject to interlocks and
feedback control. Check the operation by simulating
the interlock or feedback control conditions. For
example, for steam control valves, simulate high- and
low-steam temperature or pressure using a
signal generator at the PLC’s input terminals.
Control Valve Seals Annually Replace valve seals.
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Dehumidifier and Annually Use common cleaning products to remove sediments

Heater and debris from the exterior of the heat exchanger
tubing.If signs of performance deterioration has been
observed (e.g. it takes an excessively long time to
dehumidify or heat) then there might
be scale deposits inside the heat exchangers.
Chemically clean when scaling buildup is evident and
flush thoroughly
Hand Isolation Valves Annually Inspect and operate each valve. Check for no leakage,
smooth
Lift Cable Annually Replace steel cable for the bag filter lifting
operation and proper open/close. Replace valve
mechanism.
Task Frequency otherwise.
Description
Pneumatic Tubing Annually Inspect for signs of cracks, burn marks, and wear.
Replace asrequired.
Hydrostatic Pressure As Required Perform hydrostatic pressure testing of the pressure
Testing of Vessels and vessels and piping in accordance with local regulatory
Piping requirements or when components have been
replaced.Refer to Section 12.3.
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Electrical Components

Visual Inspection of Monthly Visually inspect the electrical equipment and control
system for signs of damage, wear, tear, rust, burn
Electrical Equipment marks, and other abnormal conditions on their cables,
wires, terminals, enclosures, indicators, and other
components. Replace as
required.
Indicator lights and Monthly Verify the proper function of the indicator lights and
audible the audible alarm.
Electrical Isolation and Annually Test the grounding and isolation of electrical
alarm components subject to regular AC voltage. Electrical
Grounding grounding should safely protect the equipment and
operator from shock and damage.
Measure 3φ Motor Supply Annually Measure the current and voltage of the three-phase
electrical supply. Investigate any abnormal output
Voltage and Current from the supply before re-starting the motor.
Measure 1φ Electrical Annually Measure the current and voltage of the single-phase
Supply electrical supply. Investigate any abnormal output
from the supply before re-starting the electrical
Voltage
Verify Alland Current
Terminal Annually system.
Verify all terminals are inserted securely and properly.
Look for signs of wear. Make sure no wires cross.
Connections for Tightness Remove, clean, or replace as necessary.
Protective Circuit Breakers Annually Verify all terminals are inserted securely and properly.
Look for signs of wear and discoloration.
Discoloration is a sign of overload. Check all
protective mechanisms and locks are in place and
functional. Take necessary remediation actions if
any of the above are observed.
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Control System Components

Mist Lubricator Monthly Check oil level. CPC Circulation Oil R32 or
Festo-recommended oil are recommended.
Air Flow Loop Semiannually Calibrate
Temperature Gauges Semiannually Calibrate
and
Temperature
Measurement
Loops
Pressure Gauges and Semiannually Calibrate
Pressure
Coating Pan Speed Semiannually Calibrate
Measurement Loop
Tachmometer
Control SystemLoop
I/O Annually Perform loop check of each I/O point.
PLC Backup Battery 2 Years Replace PLC backup battery. Refer to OMRON’s
manual for
more information.
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8.3.1. General and Safety Notices
Hydrostatic pressure testing is a statutory requirement for pressure vessels in many

jurisdictions. Many also require hydrostatic pressure testing at fixed periods. Consult the local
regulation for pressure testing requirements.
8.3.2. Recommended Pressure Testing Equipment

Hydrostatic pressure booster pump. Up to 12 bar is recommended.
Associated hoses, connectors, tri-clamps, gaskets and other connectors that are suitable for the
temperature, pressure, and chemical used in the process.
Pressure gauge to monitor the pressure.
8.3.3. Pressure Testing Procedures

The procedures described herein are for a general scenario only.
1. Reference the pressure vessel or piping working pressure that are indicated on the boiler
plate affixed to the vessel or on manufacturer’s documentation.
2. Ensure the equipment and all its supply and return utilities have been shut down or closed
off.Allow the equipment to cool to ambient temperature, and all piping and vessels to equalize to
atmospheric pressure. Drain the system.
3. Using hoses and tri-clamps, connect the inlet and outlet of the equipment section to be
tested to the pressure booster pump to create a continuous circulation loop. Install a
pressure gauge in the loop to monitor the loop pressure and an air removal valve.
4. Fill the vessel with the same grade of water that is used in the process (e.g. DI water for a
DI water loop). When water draining from the air removal valve turns air-free, shut off the
valve.
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5. Pressurize the vessel with the pressure booster pump to ½ (one half) the normal working
pressure. Inspect for leaks and abnormality.
6. If the vessel is free of leaks and abnormality, continue to increase the pressure to the
normal working pressure. Inspect for leaks and abnormality.
7. If the vessel is free of leaks and abnormality, continue to increase

the pressure to 1½ (one-and-a-half) the normal working pressure. Inspect for leaks and
abnormality.
8. Hold the pressure and monitor for a period of one hour. The pressure should not drop
during this period.
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8.4. CALIBRATION AND VERIFICATION OF INSTRUMENTS
This section describes the calibration principles of each type of instruments found on this
equipment. For more detailed descriptions of each type of instrument, refer to the
instrument manufacturer ’s datasheets and recommendations.
8.4.1. Air Flow Measurement Loop
Air flow values are calculated from pressure measurements.
8.4.2. Temperature Gauges and Temperature Measurement Loops
All process temperature gauges and sensors shall be calibrated.
The temperature measurement loop refers to the loop from the temperature measuring
point to the paperless recorder and the PLC.
A reference thermometer and two temperature standards (one at minimum temperature

and one at maximum) are required as reference equipment. The reference
thermometer must have a certificate of calibration showing the temperature with an
accuracy of ±0.1ºC or better over the range 0 to 150ºC.
The recommended calibration range and acceptance criteria of each temperature

measurement device is as follows:
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8.5. Pressure Gauges and Pressure Measurement Loop
All process pressure gauges and senors shall be calibrated.

The pressure measurement loop refers to the loop from the pressure measuring point
to the PLC.
A reference pressure gauge and a pressure generator are required as

reference equipment. The reference pressure gauge must have a certificate of
calibration showing the pressure accuracy and range equivalent or better than the target
calibration range for each instrument, as described in the next paragraph.
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8.6 TROUBLESHOOTING
8.1 ALARM LIST & SAFETY CHECK:

Item Abnormal Cause & Solution
1 PLC / HMI abnormal CAUSE: No Data / Operation Allow in the HMI
SOLUTION: Check the Connection Cable Between HMI &

PLC
HMI CABLE
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2 Blower Overload cause : Overload of product
cause : Overload of product

Solution: Clean the product and run the function under
empty mode.
Switch the Circuit Contactor to Black Normal
Position.
Cause : Sensor fail/connection fail/digital transformer

3 Temperature Abnormal
abnormal
Solution: Check Sensor by replace spare sensor
Solution:Check if connection wire loose
Solution: Chec temp. digital transformer normal
4 Humidity Sensor abnormal Cause : Electrical component de-function
Solution: Change new electrical component.
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Filter Pressure gauge sensor
5 CAUSE: Filter required to change
abnormal
SOLUTION: Change new Filter
CAUSE: Sensor Broken
6 Air Tire No pressure CAUSE : No Air Source / Gasket broken
SOLUTION: Check Air source / Change spare gasket
7 Container position abnormal CAUSE: Container not in position
SOLUTION: Check container position and sensor
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This section includes some of the common problems and solutions.

Problem Description Possible Cause Recommended Action
Indicator not lit Power not switched on. Restart power.
Fuse blown or damaged. Replace fuse.
Light bulb damaged. Replace light bulb.
Exhaust blower does not start Overload relay fault. Reset overload relay.
Magnetic starter damaged. Replace magnetic starter.
Y-Delta starter damaged. Replace Y-Delta starter.
Fan or shaft blocked or Remove blockage or replace
damaged. damaged part(s).
Power supply abnormal Power supply damaged. Replace power supply.
Container, dry chamber, or bag Air supply insufficient. Check air pressure. Adjust or replace
filter lifting is “rough” or stuck if necessary.
Pressure switch damaged. Replace pressure switch.
Container or dryer Remove, inspect, and re-install
chamber not properly container or dryer chamber. If the
aligned, due to manual guide wheels
error or damaged guide are damaged, replace.
wheels.
Dirty gasket wells resulting Clean gasket well. Replace gasket if
in uneven seal. it is worn.
Bag filter not clamped or Remove, inspect, and re-install bag
hung properly, resulting in filter.
an imbalance.
Powder leak into the filter Damaged bag filter. Inspect bag filter. Repair or replace if
chamber or poor fluidization necessary.
Damaged, poorly-inflated, Inspect air filter. Inspect compressed
poor-seated air tire. air source. Repair or replace if
necessary.
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Shaker is “rough” or Bag filter or air tire Refer to the 2 problem descriptions
nonfunctional improperly above.
Stainless steel lift cable is too Inspect the stainless steel cable.
seated.
tight or too loose. Inspect for damages, twisting, friction
or slippage.
Bag filter holder not engaged Inspect the engagement mechanism.
with the shaker due to Repair or replace if necessary.
damaged components.
Temperature controller Temperature sensor failure or Check wiring or replace temperature

unable to indicate damaged. sensor.
Poor electrical contact. Check wiring. Replace if necessary.
Air temperature does not Steam supply closed or Check steam supply. See supply
rise or rises too slowly insufficient. requirements in Section 5.2.
Scaling deposit build-up inside Replace heat exchanger or perform
the heat exchangers. chemical cleaning.
Temperature sensor failure or Check wiring or replace temperature
damaged. sensor.
Exhaust damper unable to Control wiring damaged. Check or replace wiring.
open or close Air supply insufficient. Check air pressure. Adjust or replace
if necessary.
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Touch screen HMI no Monitor connector Reconnect connector. If the
display disconnected connector is it may have been
damaged, replace.
Poor fluidization Automatic damper does not Inspect damper and actuation valve.
open/close sufficiently. Look for possible obstruction.
Bag filter clogged. Clean bag filter.
Bag filter leaking. Inspect bag filter for damage. Repair
or replace if necessary.
Damaged, poorly-inflated, or Inspect air filter. Inspect compressed
poor-seated air tire. air source. Repair or replace if
necessary.
Product container’s bottom Clean product container.
mesh screen clogged.
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8.7 Maintenance AIR System- Oil Server Unit

1. The oil cup should be checked monthly to make sure it has enough oil, the oil server unit
will give out oil to pneumatic valve & parts each time as required during operating, For
example: Pneumatic Valve. Damper Cylinder………..etc.
2. Appointed Oil: CPC Circulation Oil R32 or Specialized oil for Oil Server Unit.
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8.8 Driving System- Gear Reducer or any motor that need lubrication (General Information)
a. First oil adding time: 300 hours.
b. Second oil adding time: 1000 hours.
c. Third oil adding time: 2000 hours. ( Base on this to do the changes)
d. Gear Reducer using oil reference table:

Surround
Temp Shell Oil Mobil Oil ESSO Oil BP Oil Caltex Oil Gulf Oil CPC Oil
℃(℉)
Energol Meropa
-15~0 Omala Oil Mobil gear GR-XP46 Lubricant
(-5~32) 68 , 100 626 GR-XP68 68
GR-XP100
Spartan Energol Meropa CPC
0~35 Omala Oil Mobil gear EP Lubricant
EP150 GR-XP150 Lubricant E.P.Lubricant
(32~95) 150 , 629, *630 HD150 , *HD220
*EP220 *GR-XP220 150 , HD150 , HD220
*220
*220
Spartan Energol Meropa CPC
35~50 Omala Oil Mobil gear EP Lubricant
EP320 GR-XP320 Lubricant E.P.Lubricant
(95~122) 320 , 460 632 , 634 HD320 , *HD460
EP460 GR-XP460 320 , 460 HD320 , HD460
Maintenance Method
a. After operating 300 hours or 1 month, clean the filter screen or use air gun to clean out
the dust once, depends on the surrounding quality to decide the cleaning times.
b. After operating every 300 hours or 1 month, bearing should add grease oil once.
c. After operating every 800 hours or 3 months, adjust the belt once and check the filter
screen.
d. After operating every 1500 hours or 6 months, do a minor maintenance includes the
above mentioned & interior cleaning of the machine.
e. After operating every 3000 hours or 1 year do a major maintenance, items includes filter
screen, bearing, belt, frame and outer case, so inspect exchange or maintenance.
f. Every year do an outer case and frame surface refurbishment.
(Above information may not require for specific model without this part)
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9 REVISION HISTORY SUMMERY
Version Valid As Of
Version P130603-SOP-Operation Insrtuction(V1).doc Aaron Yang
Page 120
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10APPENDIX.
10.7 Electrical & Pneumatic Diagram
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10.8 Material certification
Page 122
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10.9 PARTS OPERATION MANUAL
Page 123

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NIIN MACHINERY TECHNOLOGY CO., LTD.

Project: REFERNCE , REFERNCE -

8.0 MAINTENANCE SERVICE ..................................................................................................................................... 101

o CFR21 Part 11 Compliable Control System

o Black Room (Zone Separation) design of full isolate layout

o Low Cost Explosion proof and hazard free design

o Easy cleaning WIP & Impeller auto rise device

1.0 Features of NIIN Designs

Model NI-EXE-DB-30T is suitable for use in:

Pharmaceuticals: Enzymes, antibiotics, proteins, fermentation products, drugs, herbal

NI- :NIIN MACHINERY TECHNOLOGY CO.,LTD

10 BAR EXPLOSION PROOF UPGRADE FOR FLUID BED DRYER

1. Inlet Explosion Barrier Valve: One-way explosion mechanical quick valve

Explosion Barrier Valve

permissible velocity of air is 20 m/s

120 : MODEL 120

Standard Configurable Features

The following features are customized for each piece of equipment:

- Equipment major component arrangement and ducting, including the ducting

- Heating by steam or electricity.

Electrical voltage, frequency, and plug format.

1.1 Environment safety design

1.2 Operation Safety design

1.3 Produce Quality Assurance & batch to batch performance

 CFR21 Part 11 Compliable Software design

 Impeller / Chopper Wide Range Variable Speed (Optional)

 Time / Ampere / Torque(Optional) End Point Control

1.4 User friendly & easy cleaning design

2.0 Machine Safety

Be caution of the following marks：

 Store in a covered setting to protect it from dust, debris, and dirt.

 Observe the following environmental factors:

 Store the equipment upright in an area free of vibrations.

3.2 OPERATION ENVIRONMENT

Install machine at a flat flooring with room temperature at 23℃ with no

3.3 WOODEN CASE REMOVAL

3.4 TRANSPORTING OF MACHINE

3.4.1 Lifting and Removal of the Main Body

3.4.2. Lifting and Removal of the Product Container

Figure 3.4.2. Lifting and Removal of the Product Container

3.4.3 Lifting and Removal of the Heater Unit

Figure 3.4.3. Lifting and Removal of the AHU

3.4.4 Lifting and Removal of the Dust Collector

Figure 3.4.4. Lifting and Removal of the Dust Collector

3.4.5. Lifting and Removal of the Exhaust Blower

Figure 3.4.5.. Lifting and Removal of the Exhaust Blower

3.4.6 Lifting and Removal of the Control Box

Figure 3.4.6 Lifting and Removal of the Control Box

3.5 INSTALLATION OF THE FIXING SCREWS(IF APPLY REQUIRED)

3.6 INSTALLATION OF THE WIRING

2. Connect the Temperature sensor wiring according to the diagram below.

3. Connect the Pressure Switch wire according to the diagram below.

37 MAIN POWER CONNECTION

Ground Wire line (green line) is necessary for all machines.

3.8 CONNECTION OF THE AIR SOURCE

3.9 INSTALLATION OF AIR TUBES

4.0 EQUIPMENT STRUCTURE

4.1.1 Top View

4.1.2 Front View