069317-000 U-Drive-25 sn1001+ D.PS

SERVICE & PARTS
MANUAL
U-Drive 25
Portable Personnel Lift
Serial Numbers 1001 to Current
When contacting UpRight for service or parts information,

be sure to include the MODEL and SERIAL NUMBERS from
the equipment nameplate. Should the nameplate be missing
the SERIAL NUMBER is also stamped on the top face of the
chassis.
Stamped
Serial Number
Call Toll Free in U.S.A.

1-800-926-LIFT
For Parts:
1-888-UR-PARTS
UpRight, Inc.
1775 Park Street
Selma, California 93662
TEL: 559/891-5200
FAX: 559/896-9012
PARTSFAX: 559/896-9244
P/N 069317-000
069317-000 9812 .05-K
Forward i
Introduction
HOW TO USE THIS MANUAL
Introduction &
1.0
This manual is divided into 6 sections. The first page of
each section is marked with a black tab that lines up with Specifications
one of the thumb index tabs on the right side of this page.
You can quickly find the first page of each section without
looking through the table of contents which follows this General description and machine specifications.
page. The section number printed at the top corner of each
page can also be used as a quick reference guide.
SPECIAL INFORMATION
Machine Preparation
Indicates the hazard or unsafe practice will

& Operation
Information on how to Operate the Work
Platform and how to prepare for it for operation.
2.0
result in severe injury or death.
Indicates the hazard or unsafe practice Maintenance

could result in severe injury or death.
Preventative maintenance and service information.

3.0
Indicates the hazard or unsafe practice could
result in minor injury or property damage.
NOTES: Give helpful information.
Troubleshooting
WORKSHOP PROCEDURES
CAUTION: Detailed descriptions of standard workshop
procedures, safety principles and service operations are Causes and solutions to typical problems.
4.0
not included. Please note that this manual does contain
warnings and cautions against some specific service
methods which could cause personal injury, or could
damage a machine or make it unsafe. Please under-
stand that these warnings cannot cover all conceivable
5.0
ways in which service, whether or not recommended by Schematics
UpRight, Inc., might be done, or of the possible hazard-
ous consequences of each conceivable way, nor could Schematics and valve block diagram with
UpRight Inc. investigate all such ways. Anyone using description and location of components.
service procedures or tools, whether or not recom-
mended by UpRight Inc., must satisfy themselves
thoroughly that neither personal safety nor machine
safety will be jeopardized.
All information contained in this manual is based on the Illustrated Parts
latest product information available at the time of printing.
We reserve the right to make changes at any time without
notice. No part of this publication may be reproduced,
stored in retrieval system, or transmitted, in any form by
Breakdown
Causes and solutions to typical problems.
6.0
any means, electronic, mechanical, photocopying, record-
ing, or otherwise, without the prior written permission of
the publisher. This includes text, figures and tables.
U-Drive 25 E
Forward
NOTES
EE U-Drive 25
Contents Section
E
Table of Contents
Section Page Section Page
Number No. Number No.
1.0 INTRODUCTION & SPECIFICATIONS #4 Mast ...................................................... 3-6
1.0 Introduction ........................................................ 1-1 #3 Mast ...................................................... 3-9
Purpose of Equipment .................................... 1-1 #2 Mast ...................................................... 3-9
General Description ....................................... 1-1 Assembly ..................................................... 3-9
Platform ....................................................... 1-1 #2 Mast ...................................................... 3-9
Mast ............................................................ 1-1 #3 Mast ...................................................... 3-9
Chassis ......................................................... 1-1 #4 Mast ...................................................... 3-9
Operator Controls ........................................ 1-1 #5 Mast ...................................................... 3-9
1.1 Specifications ................................................... 1-2 #6 Mast ...................................................... 3-9
Platform Support Assembly .......................... 3-10
2.0 MACHINE PREPARATION & OPERATION Sequencing Strap Installation ....................... 3-10
2.0 Safety Rules ....................................................... 2-1 3.6 Cylinder Assembly .............................................. 3-10
2.1 Preparation for Use ............................................ 2-2 Seal Replacement ........................................... 3-10
2.2 Preparation For Shipment .................................. 2-2 Orifice Valve Cleaning .................................... 3-12
2.3 Storage ................................................................ 2-3 Cylinder Removal (Figure 3-9) ........................ 3-13
Preservation ................................................... 2-3 Installation ...................................................... 3-13
Battery ........................................................... 2-3 3.7 Torque Specifications ......................................... 3-14
2.4 Outrigger Installation ......................................... 2-4 Hydraulic Components .................................. 3-14
2.5 Wheel Installation .............................................. 2-4 Fasteners ........................................................ 3-14
2.6 Pre-Operation & Safety Test .............................. 2-5
2.7 Operation Using Wheels .................................... 2-6 4.0 TROUBLESHOOTING
Emergency Lowering ...................................... 2-7 4.0 Introduction ........................................................ 4-1
After Use Each Day ........................................ 2-7 General Procedure ......................................... 4-1
2.8 Safety Interlock Test ........................................... 2-7 4.1 Diagnostics ......................................................... 4-2
2.9 Operation Using Outriggers Only ..................... 2-8 Electrical Truth Table ...................................... 4-4
Emergency Lowering ...................................... 2-8 Hydraulic Truth Table .................................... 4-5
After Use Each Day ........................................ 2-8
2.10 Battery Maintenance ........................................ 2-8
5.0 SCHEMATICS
Battery Charging ............................................. 2-9 5.0 Introduction ........................................................ 5-1
2.11 Loading ............................................................. 2-9 Index .............................................................. 5-1
Loading .......................................................... 2-9 5.1 Electrical Schematics .......................................... 5-2
Unloading ...................................................... 2-10 Controller Remote Assembly .......................... 5-2
5.2 Hydraulic Schematic .......................................... 5-4
3.0 MAINTENANCE
3.0 Introduction ........................................................ 3-1
6.0 ILLUSTRATED PARTS BREAKDOWN
Special Tools .................................................. 3-1 6.0 Introduction ....................................................... 6-1
3.1 Preventative Maintenance .................................. 3-1 6.1 Index ................................................................... 6-1
Preventative Maintenance Table Key ........... 3-2 6.2 Illustrated Parts ................................................. 6-2
Preventative Maintenance Report ................ 3-2
3.2 Lubrication .......................................................... 3-3
Casters ........................................................... 3-3
Chains ............................................................ 3-3
Screw Jacks .................................................... 3-3
Hydraulic Oil Reservoir (Figure 3-2) ............... 3-3
3.3 Battery Maintenance .......................................... 3-4
Battery Inspection and Cleaning ..................... 3-4
Battery Charging (Figure 3-3) .......................... 3-4
Battery Cell Equalization ................................ 3-5
3.4 Setting System Relief ....................................... 3-5
3.5 Mast Assembly .................................................... 3-6
Disassembly ................................................... 3-6
Platform Assembly Removal ......................... 3-6
#6 Mast ...................................................... 3-6
#5 Mast ...................................................... 3-6
U-Drive 25 I
Section
E Contents
List of Illustrations List of Tables
Figure Page Table Page

Number No. Number No.
1-1 U-Drive Portable Personnel Lifts ...........................1-1 1-1 Specifications ........................................................ 1-2
2-1 Lifting U-Drive Lifts ...............................................2-1 3-1 Preventative Maintenance ..................................... 3-2
2-2 Battery Box ...........................................................2-1 3-2 Hydraulic Component Torque .............................3-14
2-3 Installing Outriggers ...............................................2-4 3-3 Bolt Torque ........................................................... 3-14
2-4 Installing Front Outriggers .....................................2-4 4-1 Flash Code Legend ................................................ 4-2
2-5 Connecting Rear Wheel Cables .............................2-4 4-2 Electrical Truth Table ............................................ 4-4
2-6 Platform Controls ..................................................2-6 4-3 Hydraulic Truth Table ........................................... 4-5
2-7 Base Controls ........................................................ 2-5 5-1 Electrical Schematic Legend .................................. 5-2
2-8 Battery Box ...........................................................2-9 5-2 Hydraulic Schematic Legend ................................. 5-4
2-9 Loader in Load Position ........................................2-10
2-10 Handle Positioning ................................................2-10
2-11 Tilting machine onto a vehicle ............................... 2-10
3-1 Lubrication ............................................................3-3
3-2 Hydraulic Power Unit ........................................... 3-3
3-3 Battery Charger .....................................................3-5
3-4 System Relief Valve ...............................................3-5
3-5 Lifting / Lowering U-Drive Lift ............................... 3-6
3-6 Mast Assembly, Strap and Chain Detail .................3-7
3-7 Mast Assembly Bearing Detail ............................... 3-8
3-8 Lift Cylinder ..........................................................3-11
3-9 Cylinder Installation ..............................................3-13
4-1 Circuit Board ......................................................... 4-1
5-1 Controller Remote Assembly ................................. 5-2
5-2 Electrical Schematic ...............................................5-3
5-3 Hydraulic Schematic ............................................. 5-4
II U-Drive 25
Introduction & Specifications Section
1.0
1.0 Introduction Chassis
The Chassis is a steel structure that consists of the first
PURPOSE OF EQUIPMENT stage of the Mast Assembly, control box, battery charger,
DC Motor, hydraulic pump and reservoir, 12v battery,
The UpRight Personnel Lift is a portable lift designed to and four Outriggers.
elevate personnel and light equipment to work above
the ground. Operator Controls
GENERAL DESCRIPTION Controls consist of a Lower Emergency Stop Switch,
Upper Emergency Stop Switch, Key Switch and two
The U-Drive 25 consists of a Platform, Mast and Chassis. push button controls: Power On and Enable, two toggle
switches: Drive/Lift and High/Low and a joystick. The
Platform Enable button must be pushed along with the Joystick to
The platform is an aluminum structure supported by a operate the machine. An Emergency Lowering Valve is
steel cage support attached to the mast. It has 43.5-inch located on the power unit at the base of the machine.
high "clamshell" upper and lower guardrail assembly
with gas spring assist for opening and closing, six (6) inch
toeboards and integrated midrail.
Mast
The platform is raised and lowered by a seven stage
mast assembly that is driven by a single stage hydraulic
lift cylinder and a series of leaf chains. A DC electric
motor powers a hydraulic pump which in turn energizes
the cylinder. Solenoid operated valves control the
raising and lowering of the Platform.
1. Platform
2. Mast
3. Chassis
4. Outriggers
5. Upper Guardrail (Gate)
6. Lower Guardrail
7. Controller Remote
Figure 1-1: U-Drive 25 Portable Personnel Lift
U-Drive 25 1-1
Section
1.2 Introduction & Specifications
Table 1-1: Specifications
ITEM U DRIVE 25
Platform Height
Working Height (A) 25 ft. (7.62 m)
G Platform Height (B) 15 in. (38 cm)
Platform Capacity 350 lbs. (159 kg)
Stored Dimensions
Vertical Height (E) 79 in. (1.98 m)
H Width (D) 29 in. (74 cm)
A
Depth (F) 49 in. (1.24 m)
Footprint (screw jacks only)
B Width/Length (K/L) 59 in. (1.5 m)/56 in. (1.42 m)
Footprint (wheels attached)
Width/Length (I/J) 80.5 in. (2.1 m)/75 in. (1.9 m)
E Weight-overall 903 lbs. (409.6 kg)
Battery Box 94.5 lbs. (42.9 kg)
Guardrail Height 43.5 in. (1.1 m)
C
Toe Board Height 6 in. (152 mm)
F System Voltage
I DC Electric Power Source 2-12 Volt Battery, Grp. 22
D K 60 Amp/Hrs., Min. Wt. 52 lbs. (23.6 kg)
Battery Charger 120 VAC 60 Hz or 220 VAC 50 Hz
Output: 5 Amps, 24 Volts D.C.
L Maximum Hydraulic System
J Pressure 2400 PSI (165 bar)
Drive Speed 2 MPH/0.2MPH
Raising Speed 22 Seconds
*Specifications subject to change without notice.

Meets or exceeds all applicable requirements of
OSHA and ANSI A92.3-1990.
*Specifications subject to change without notice.
1-2 U-Drive 25
Machine Preparation & Operation Section
2.0
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating
instructions and the Scaffold Industry Association's MANUAL OF RESPONSIBILITIES
before performing maintenance on or operating any UpRight aerial work platform.
SAFETY RULES
NEVER elevate NEVER attempt to
platform unless all push the UpRight
four (4) outriggers Lift with people or
have been properly materials on the
installed. All wheels or platform or with
screwjacks must be in the platform
solid contact with a elevated.
firm surface before the
platform is elevated.
NEVER operate the machine NEVER sit, climb, or stand on the NEVER elevate platform without
within ten feet of power lines. platform guardrails or midrail. first leveling the base.
THIS MACHINE IS NOT
INSULATED.
MACHINE must be driven only on smooth level floor surface.
NEVER use ladders, planks or other devices to increase the height of the platform.
NEVER attach overhanging loads to the platform or increase the platform size.
NEVER elevate platform if it contains more than one person or more than rated load (see specifications back page).
LOOK up, down and around for overhead obstructions and electrical conductors.
NEVER change operating or safety systems.
NEVER use outriggers from one model on another model.
CLOSE and secure cage after entering platform.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, damaged control or
power cables and loose wire connections.
NEVER use the machine as a freight or personnel elevator.
NEVER recharge battery near sparks or open flame. Batteries that are being charged emit highly explosive hydrogen
gas.
AFTER USE secure the work platform against unauthorized use by turning key switch off and removing key.
NEVER replace any component or part with anything other than original UpRight replacement parts without the
manufacturer's consent.
NEVER use machine as a welding ground. Welding ground must be attached to same structural element which is
being repaired.
U-Drive 25 2-1
Section
2.1 Machine Preparation & Operation
Read, understand and follow all safety rules and 7. For DC machines, hang the battery box on the pegs
operating instructions before attempting to operate provided on the back of the mast and connect the
the machine. battery quick connector. If necessary plug the
Battery Charger cord into a grounded AC outlet of
2.1 Preparation for Usee proper voltage and frequency to charge the bat-
tery.
2.2 Preparation For Shipment

STAND CLEAR when cutting the metal
banding to avoid being cut when the band- The following instructions are for shipping the ma-
ing snaps back. chine by a freight carrier.
For instructions on transporting U-Drive lifts short
1. Remove the metal banding securing the battery distances by pick-up or small flat bed truck see Sec-
box (DC machines only) and the machine to the tion 2.11.
crate. 1. Fully lower the Platform.
2. Remove the battery box from the crate (DC 2. Disconnect the battery quick connector and remove
machines only). the battery box from the rear of the mast assembly
3. Disassemble the crate. (Figure 2-2).
4. Remove any other banding or straps from the 3. Band the Platform Assembly to the Chassis.
machine. 4. Place a lifting strap through the lifting lugs located
5. Using a forklift, raise the machine up far enough on the cage support assembly and to a suitable
to remove the base of the crate (Figure 2-1). lifting device (Figure 2-1). Lower the machine with
Lower the machine. the lifting device to the horizontal position.
6. Place a lifting strap through the lifting lugs on 5. Using a forklift, raise the machine up far enough
the cage support assembly and to a suitable to place the base of the crate under the machine.
lifting device. With the lifting device, raise the Lower the machine onto the base of the crate.
machine to its vertical position. 6. Band the machine and the battery box to the base
of the crate.
7. Assemble the rest of the crate around the machine
and band together.
Charger
Battery Quick
Lifting Forklift Connector
Lugs
Figure 2-1: Lifting UL Lifts Figure 2-2: Battery Box
2-2 U-Drive 25
2.3
2.3 Storage
No preparation is required for normal storage. Regu-
lar maintenance per Table 3-1 should be performed. If
the Lift is to be placed in long term storage (dead
storage) use the following preservation procedure.
PRESERVATION
1. Clean painted surfaces. If the paint surface is
damaged, repaint.
2. Check the level of the hydraulic oil with the cage
fully lowered. Unscrew the reservoir cap/dipstick;
oil should be visible on the dipstick. Add ISO #46
hydraulic oil if necessary.
BATTERY
Remove the battery and place in alternate service.
U-Drive 25 2-3
Section
2.4 Outrigger Installation 2.5 Wheel Installation
1. Remove the outriggers from storage locations on 1. After outriggers have been installed, turn
sides of mast. screwjacks clockwise until wheels can be installed.
2. Insert into outrigger socket in base (Fig. 2-3). 2. Install rear wheels into rear outriggers. Pin wheels
3. Push in until locking pin engages hole in end of in place using pins provided.
outrigger. Pull outward on outrigger to ensure
engagement.
4. Repeat the above steps for all other outriggers.
Make sure all four (4) locking pins are engaged if Wheel
using machine with screwjacks only. connecting
pins
Level Sensor
Screwjack
Locking Pin
Indicator Light
Figure 2-4: Installing wheels
Figure 2-3: Installing outriggers 3. Plug connector from rear wheels into connector
from chassis wiring.
Base Level
Connector Sensor
Outrigger
Rear Lock Pin
Wheel
Connector
Figure 2-5: Connecting rear wheel cables
2-4 U-Drive 25
2.6
4. Install front wheels. Pin front wheels in place 2.6 Pre-Operation & Safety
using pins provided.
Test
BE SURE all wheels are securely attached.

Pull on wheels to check for loose pins.
NEVER perform this test from the platform.
5. Raise screwjacks (turn counterclockwise) until
1. On a solid level surface, install outriggers and
wheels are resting on ground. Be sure screwjacks
wheels.
are high enough to avoid interference with the
ground when machine is driven. 2. Lower platform completely. Remove fill cap on
hydraulic tank and check for proper hydraulic oil
level.
3. Activate lift function on platform controller while
DO NOT use machine if screwjack limiting pushing level sensor out of alignment. Listen for
tubes have been removed. Remove machine audible tilt alarm.
from service and repair before using. 4. Platform should not elevate.
IMPORTANT: All four wheels must be in solid

contact with the ground and each outrigger indicator
light must be lit before the machine is operated. DO NOT use a machine that elevates when
level sensor is off of level or tension has been
released on an outrigger. Remove machine
from service and repair before using.
5. Release level sensor and fully elevate platform.

6. Visually inspect elevating assembly, chains and
straps. Check for missing or loose parts.
7. Partially lower platform and listen for audible
lowering alarm.
8. Turn Emergency Lowering Valve knob to check
for proper operation. To close Emergency Lower-
ing Valve, turn the knob until it snaps back in.
U-Drive 25 2-5
Section
2.7 Operation Using Wheels 10. Holding Enable button down, push joystick ahead
or back to move or raise machine.
Before operating the machine, be sure that: NOTE: Move joystick right or left while driving
The operator has been thoroughly trained on forward or backwards to turn machine. Machine
this machine. will only drive at high speed when platform is fully
The operator has read, fully understands, and lowered.
follows this Operator Manual and the Scaffold
Industry Association's MANUAL OF RESPON- NOTE: High/Low switch affects drive speed only.
SIBILITIES. Lift/Lower speed is constant.
The unit has been properly set up with all
outriggers and wheels properly installed and
machine has passed the Safety Interlock Test
ON/OFF
(page 2-7). Button
Emergency
NOTE: Platform will not elevate unless all four Stop Button
outriggers and wheels are properly installed with
wheels firmly in contact with floor and each outrig-
ger indicator lamp lit.
1. Check for external damage to the mast.
Enable High/Low
2. Turn Key to ON, Key Switch is located on the left Button
side of the mast (Fig. 2-7). Switch
3. Pull out on Lower Emergency Stop Button, located
on the left side of the mast, to turn switch ON.
IMPORTANT: In the event of an emergency push
the button in to cut power to all controls.
4. Check that the area above the platform is clear
before elevating the platform.
5. Release latch and raise upper half of cage. Enter Drive/Lift
Switch
the platform.
6. Lower upper half of the cage after entering plat-
form making sure latch is engaged.
Joystick
7. Pull out on Emergency Stop Button, located on
platform control panel.
IMPORTANT: In the event of an emergency push
the button in to cut power to all controls. Figure 2-6: Platform Controls
IMPORTANT: Machine is designed to travel on
8. Push ON/OFF button. Green LED will blink. smooth flat surfaces only.
9. Adjust Drive/Lift and High/Low switches for
desired operation.
If the platform should fail to lower, NEVER
climb down the mast.
11. Check that the area below the platform is clear

before lowering the platform.
12. After use, secure unit from unauthorized use by
turning Key Switch to OFF and removing key.
2-6 U-Drive 25
2.8
EMERGENCY LOWERING AFTER USE EACH DAY
1. Ensure that the platform is fully lowered.
2. Park the machine on level ground, preferably
If the platform should fail to lower, NEVER under cover.
climb down the mast.
3. Secure against vandals, children or unauthorized
Ask a person on the ground to open the Emergency operation by turning the Key Switch to OFF and
Lowering Valve to lower the platform. This valve is remove the key.
located through a cutout in the power unit cover on
the left side of the mast.
2.8 Safety Interlock Test
1. Pull the knob out and turn one quarter turn either
direction to open the Emergency Lowering Valve.
2. To close the Emergency Lowering Valve, turn the
knob until it snaps back in. NEVER perform this test from the platform.
NOTE: Once the platform is fully lowered, be cer- 1. Properly install all four (4) outriggers and level
tain that the Emergency Lowering Valve is closed base using screwjacks.
again. The platform will not elevate if the Emer- 2. Release the tension on one (1) outrigger by turning
gency Lowering Valve is open. the screwjack counterclockwise, until the indicator
lamp is no longer lit.
3. Activate lift switch on side of mast to elevate the
platform. Platform should not elevate.
DO NOT use a machine that elevates when

Emergency
Stop Button tension has been released on an outrigger.
Remove machine from service and repair
before using.
Key Switch
4. Re-level the base with all four (4) outriggers then
repeat step 2 with another outrigger.
5. Repeat steps 2 , 3 & 4 until all four (4) outriggers
have been tested.
Emergency
Lowering Valve
Figure 2-7: Base Controls
U-Drive 25 2-7
Section
2.9 Operation Using EMERGENCY LOWERING
Outriggers Only
Before operating the machine, insure that: If the platform should fail to lower, NEVER
The operator has been thoroughly trained on climb down the mast.
this machine.
Ask a person on the ground to open the Emergency
The operator has read, fully understands, and Lowering Valve to lower the platform. This valve is
follows this Operator Manual and the Scaffold located through a cutout in the power unit cover on
Industry Association's MANUAL OF RESPON- the left side of the mast (Fig. 2-7).
SIBILITIES.
1. Pull the knob out and turn /" turn to open the
The unit has been properly set up with all four Emergency Lowering Valve.
(4) outriggers properly installed and the base
2. To close the Emergency Lowering Valve, turn the
leveled, and the machine has passed the Safety
knob until it snaps back in.
Interlock Test.
Once the platform is fully lowered, be certain that the
Note: Platform will not elevate unless all four Emergency Lowering Valve is closed again. The plat-
outriggers are properly installed with screwjack form will not elevate if the Emergency Lowering Valve
pads firmly in contact with floor and each outrigger is open.
indicator lamp lit.
1. Check for external damage to the mast.
2. Turn Key to ON, Key Switch is located on the left
2.10 Battery Maintenance
side of the mast (Fig. 2-7).
3. Pull out on Lower Emergency Stop Button, located
Hazard of explosive gas mixture. Keep
on the left side of the mast, to turn switch ON. In
the event of an emergency push the button in to sparks, flame and smoking materials away
cut power to all controls. from battery.
4. Enter the platform by releasing the latch and lifting Always wear safety glasses when working
up on the upper half of the cage. with batteries.
5. Lower upper half of the cage after entering plat- Battery fluid is highly corrosive. Rinse away
form making sure latch is engaged. any spilled fluid thoroughly with clean water.
6. Check that the area above the platform is clear Always replace battery with UpRight battery or
before elevating the platform. manufacturer approved replacement weighing
7. Pull out on Emergency Stop Button, located on at least 52 lbs. (23.6 kg) each.
platform control panel. In the event of an emer- Check battery fluid level daily, especially if
gency push the button in to cut power to all work platform is being used in a warm, dry
controls. climate.
8. Push ON/OFF button. Green LED will blink.
9. Adjust Drive/Lift switch to Lift position. If electrolyte level is less than !/& in. (10 mm) above
plates add distilled water only. DO NOT use tap
10. Holding Enable button down, push joystick ahead water with high mineral content, it will shorten
to raise machine. battery life.
NOTE: High/Low switch affects drive speed only. Keep terminals and tops of batteries clean.
Lift/Lower speed is constant. Refer to the Service Manual to extend battery life and
11. Check that the area below the platform is clear for complete service instructions.
before lowering the platform.
12. After use, secure unit from unauthorized use by
turning Key Switch to OFF and remove key.
2-8 U-Drive 25
2.10
BATTERY CHARGING 2.11 Loading
Charge batteries at end of each work shift or sooner 1. Disconnect the plug from the battery box and
if batteries have been discharged. remove the battery box from the rear of the
machine (Fig. 2-8).
Charge battery in a well ventilated area.

The battery box is heavy, 94.5 lbs. (42.9 kg),
Do not charge battery when the work platform lift properly (or have someone help you) to
is in an area containing sparks or flames. prevent back injury.
Permanent damage to battery will result if not
immediately recharged after discharging.
Keep charger dry. Make sure loader fully engages tailgate or
vehicle bed.
1. Check battery fluid level. If electrolyte level is
lower than 3/8 in. (10 mm) above plates add 2. Raise the loader support bracket and engage the
distilled water only. retaining pin in the top hole of the loader chan-
2. Verify charger voltage switch is set to 12 volts. nel (Fig. 2-9).
3. Connect extension cord (12 ga. (1.5 mm²) conduc- 3. Secure the loader to the loader support bracket
tor minimum and 50 ft. (15 m) in length maximum) with the gravity hook.
to charger plug. 4. Position the unit so the back of the machine
Connect extension cord to properly grounded comes in contact with the vehicle bed or tailgate.
outlet of proper voltage and frequency.
5. Release the gravity hook and slide the loader
4. Set charger control to "Conventional" setting. down until it comes into contact with the vehicle
Charger ammeter should indicate charge rate. bed or tailgate. Then reposition the loader sup-
5. When battery is fully charged, charger automati- port bracket so the retaining pin is in the first
cally turns itself off. Disconnect extension cord. available hole above the loader.
6. Release the locking pin and pull the handle out
until the locking pin engages the hole in the end
of the handle (Fig. 2-10).
7. Lift up on the handle, using the loader as a pivot,
until the unit rotates to a horizontal position in
Charger the vehicle bed (Fig. 2-11).
Charger Control
8. Push the base of the unit towards the front of the
vehicle bed. The machine will slide on the loader
until the rear wheels are on the bed. The unit
may then be rolled on the rear wheels and upper
casters.
Battery Box Plug 9. Return the handle to the stored position, making
sure the locking pin engages the handle.
10. Secure unit with suitable strength rope or tie
straps using forklift pockets located under the
base of the unit and upper caster axle.
Figure 2-8: Battery Box
U-Drive 25 2-9
Section
3. Roll the unit back until the rear wheels are off the
edge of the tailgate or vehicle bed.
To prevent damage to the mast assembly, do 4. Pull downward on the handle, allowing the unit
not place rope or tie straps across the mast to slide on the loader. As the unit stops sliding on
the loader, it will pivot on the loader to an upright
assembly when securing the unit for trans-
position. Gradually counterbalance the units
portation. weight by applying an upward force on the
DO NOT overtighten the rope or tie straps, handle. This allows the unit to settle gently on the
damage to the machine will result. wheels, avoiding undue impact on the unit.
5. Return the handle to the stored position, making sure
UNLOADING the locking pin engages the handle.
1. Unsecure the unit. 6. Replace the battery and reconnect the battery box
plug making certain it is fully engaged.
2. Release the locking pin and pull the handle out
until the locking pin engages the hole in the end
of the handle.
Loader Channel
Retaining Pin
Gravity Hook Loader Support

Bracket
Tailgate
Loader Figure 2-11: Tilting machine onto or off of a vehicle

Figure 2-9: Loader in load position
T-handle
Locking Pin
Figure 2-10: Handle positioning
2-10 U-Drive 25
Maintenance
Section
3.0
3.0 Introduction 3.1 Preventative Maintenance
This section contains instructions for the maintenance of (Table 3-1)
the U-Drive 25 Lift. Procedures for the operational
checkout adjustment, scheduled maintenance, and The complete inspection consists of periodic visual and
repair/removal are included. operational checks, together with all necessary adjust-
ments to assure proper performance. Daily inspection
Referring to Section 2 will aid in understanding the will prevent abnormal wear and prolong the life of all
operation and function of the various components and systems. The inspection and maintenance schedule is to
systems of the U-Drive Lift and help in diagnosing and be performed at regular intervals. Inspection and main-
repair of the machine. tenance shall be performed by personnel who are
SPECIAL TOOLS trained and familiar with mechanical and electrical
procedures. Complete descriptions of the procedures
The following is a list of special tools that are required to are in the text following the table.
perform certain maintenance procedures. These tools
may be purchased from your dealer.
Description Part Number
Spanner Wrench 062521-010 Before performing preventative maintenance,
For U-Drive 25 familiarize yourself with the operation of
Strap Wrench 062482-000 the machine.
Tie Rod Tensioner (2 req'd.) 062738-000
Tensioner Bracket (2 req'd.) 062739-000 Never enter the area below the Platform
Tee Adapter 020733-002 when the Platform is elevated.
Adapter 014048-001
Adapter 011923-003 The Preventative Maintenance Table has been designed
0-3000 PSI Pressure Gauge 014124-030 to be used for machine service and maintenance repair.
Please copy the following page and use the Preventa-
tive Maintenance Table as a checklist when inspect-
ing a machine for service.
U-Drive 25 3-1
Maintenance
Section
3.1
Preventative Maintenance Table Key Table 3-1: Preventative Maintenance
Interval COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Daily=each shift or every day Battery Check electrolyte level Daily
System Check battery cable condition Daily
30d=every month or 30 days Charge batteries Daily
3m=every 3 months Check charger condition & operation Daily
1y=every year Check specific gravity 30d
Y=Yes/Acceptable Clean exterior 3m
Clean terminals 3m
N=No/Not Acceptable Hydraulic Oil Check oil level Daily
R=Repaired/Acceptable Drain and replace oil (ISO #46) 1y
Hydraulic Check for leaks Daily
Preventative Maintenance Report System Check line connections 30d
Check for exterior wear 30d
Date: ____________ Emergency Open the emergency lowering
Hydraulic valve and check for
Owner: ______________________________________ System serviceability Daily
Emergency Check procedure for Emergency
Model No: _____________ Serial No: ____________
Down Down batteries 3m
Serviced By: __________________________________ Hydraulic Check for fitting leaks Daily
Pump Wipe clean 30d
Service Interval: _______________________________ Check for leaks at mating surfaces 30d
Check mounting bolts for
proper torque 30d
Controls Check condition & operation Daily
BATTERY CHARGING (Figure 3-3) Control Check the exterior of the cable
Cable for pinching, binding or wear Daily
Charge batteries at end of each work shift or sooner if Platform Check fasteners for proper torque Daily
battery has been discharged. Deck and Check welds for cracks Daily
Rails Check condition of deck Daily
Check entry way closure Daily
Elevating Inspect for external damage, dents,
Assembly loose rivets or cracks Daily
Charge batteries in a well-ventilated area. Check chains and sheaves for wear 3m
Inspect and adjust sequence straps 30d
Do not charge batteries when the lift is in Chassis Check cables for pinch or
an area containing sparks or flames. rubbing points Daily
Permanent damage to batteries will result Check welds for cracks Daily
Check casters for damage Daily
if batteries are not immediately recharged Check component mounting
after discharging. for proper torque 3m
Never leave charger operating unattended Lift Check for leaks Daily
for more than two days. Cylinder Check fitting for proper torque 30d
Entire Perform pre-operation inspection Daily
Unit Check for and repair collision damage Daily
Lubricate 3m
Check fasteners for proper torque 3m
Check for corrosion; remove
and repaint 3m
Labels Check for peeling, missing, or
unreadable labels & replace Daily
Drive Check for loose components Daily
Wheels
3-2 U-Drive 25
Maintenance
Section
3.2
3.2 Lubrication
Refer to Figure 4-1 for location of items that require 1
lubrication service. Use an aerosol chain lubricant for all
components to be lubricated that require oil.
CASTERS
Using a grease gun, apply 1 or 2 shots of multi-purpose
bearing grease to each zerk fitting. Swivel casters have
two zerk fittings, one at the wheel bearing and one at
the swivel.
CHAINS
1. Ensure that Platform is fully lowered.
2. Apply enough aerosol chain lubricant to exposed 2
section of chain to allow lubricant to run down
chain. 4
SCREW JACKS
5&6
Apply a moderate amount of aerosol chain lubricant to
each screwjack assembly.
3
1. Motor
2. Pump
3. Reservoir
4. Breather/Dipstick
1. Chains 5. Capscrew (under pump)
2. Casters 6. Grip Plate (under pump)
3. Rear Wheels
4. Screw Jacks
Figure 3-2: Hydraulic Power Unit
HYDRAULIC OIL RESERVOIR

(Figure 3-2)
Verify that Platform is fully lowered.
1. Remove hydraulic reservoir from pump by removing
four screws and four grip plates.
2. Provide a suitable container (reservoir has a 1.5
gallon (5.7 l) capacity) and dispose of hydraulic fluid
properly; contact your local oil recycler.
Note: Ensure o-ring is in place on pump when installing
hydraulic reservoir.
3. Reinstall hydraulic reservoir to pump assembly with

grip plates and screws.
4. Fill hydraulic reservoir through the dipstick hole with
ISO #46 hydraulic fluid. Hydraulic reservoir has a
1.5 gallon (5.7 l) capacity.
Figure 3-1: Lubrication
U-Drive 25 3-3
Maintenance
Section
3.3 4.2
3.3 Battery Maintenance BATTERY CHARGING (Figure 3-3)
Charge batteries at end of each work shift or sooner if
battery has been discharged.
Electrical energy for the motor is supplied by two 12-
volt batteries. Proper care and maintenance of the
battery and motor will ensure maximum performance
from the lift.
Charge batteries in a well-ventilated area.
Do not charge batteries when the lift is in
Hazard of explosive gas mixture. Keep an area containing sparks or flames.
sparks, flame and smoking materials away Permanent damage to batteries will result
from batteries. if batteries are not immediately recharged
Always wear safety glasses when working after discharging.
with batteries. Never leave charger operating unattended
Battery fluid is highly corrosive. Rinse for more than two days.
away any spilled fluid thoroughly with clear Never disconnect cables from batteries
water. when charger is operating.
Keep charger dry.
BATTERY INSPECTION AND
When night air temperatures fall below 65°F (18°C) a
CLEANING battery charged in an unheated area should be placed on
Check battery fluid level daily, especially if work plat- charger as soon after use as possible. Under such condi-
form is being used in a warm, dry climate. If required, tions a 4 hour equalize charge once a week in the early
add distilled water only; use of tap water with high afternoon will improve state of charge and battery life.
mineral content will shorten battery life. 1. Check battery fluid level. If electrolyte level is lower than
3/ in. (10 mm) above plates add distilled water only.
8
2. Verify charger voltage switch is set to 12 volts.
3. The battery charger is located at the rear of the mast.
If battery water level is not maintained, Connect extension cord (12 gauge conductor minimum
battery will not fully charge, creating a low and 50 ft. (15 m) in length maximum) to the charger plug.
discharge rate which will damage Motor/ Connect other end of extension cord to properly
Pump unit and void warranty. grounded outlet of proper voltage and frequency.
4. Set charger control to "conventional" setting.
Batteries should be inspected periodically for signs of Charger ammeter should indicate charge rate.
cracks in the cases, electrolyte leakage and corrosion of 5. When batteries are fully charged, charger automati-
the terminals. Inspect cables for worn spots or breaks in cally turns itself off. Disconnect extension cord.
the insulation and for broken cable terminals.
Clean batteries that show signs of corrosion at the
terminals or onto which electrolyte has overflowed
during charging. Use a baking soda solution to clean the
batteries, taking care not to get the solution inside the
cells. Rinse thoroughly with clear water. Clean batteries
and cable contact surfaces to a bright metal finish
whenever a cables are removed.
3-4 U-Drive 25
Maintenance
Section
4.3 3.4
BATTERY CELL EQUALIZATION 3.4 Setting System Relief Valve
The specific gravity of the electrolyte in the battery cells (Figure 3-4)
should be equalized monthly. To do this, charge batter-
ies as outlined in Battery Charging. After this initial Check the hydraulic system pressure whenever the
charge, check the electrolyte level in all cells and add pump or relief valve has been serviced or replaced.
distilled water as necessary. Then, turn the charger on
for an additional eight hours. During this time, the
charging current will be low (four amps) as cells are
equalizing.
The hydraulic oil may be of sufficient
After equalization, the specific gravity of all cells should
temperature to cause burns. Wear safety
be checked with a hydrometer. The temperature
corrected specific gravity in this state should be 1.260. If
gloves and safety glasses when handling
any corrected readings are below 1.230, the battery hot oil.
should be replaced. 1. Install outriggers and level unit as normal, (see
Do not check the specific gravity in a cell to which section 3 for operating instructions), and operate the
water has just been added. If there is not enough hydraulic system for 5-10 minutes to warm the
electrolyte in a fully charged cell to obtain a sample for hydraulic oil.
the hydrometer, add water and continue charging for 2. Place rated load on the platform (see table 1-1 for
one to two hours to adequately mix the water and specifications). Do Not use live weight for this
electrolyte. procedure.
3. Remove the cap from the System Relief Valve
Charging Charger Voltage (fig. 3-4), and turn the adjustment screw counter-
Control Switch clockwise two full turns.
4. Operate controls to elevate machine. (Machine will
Ammeter not raise until Relief Valve is properly
adjusted[approximately 1800 PSI].
5. Turn the System Relief Valve Clockwise (fig. 3-4)
until the machine begins to rise.
6. Replace cap on System Relief Valve.
Figure 3-3: Battery Charger
DC Power Unit
Figure 3-4: System Relief Valve
U-Drive 25 3-5
Maintenance
Section
3.5 4.5
3.5 Mast Assembly (Figure 3-6,3-7) 3. Remove cotter pins, and drive out chain retaining
pins from the top front of stage 5.
Disassembly 4. Loosen screws from strap retainer on stage 5 top
casting. Pull strap free of retainer.
Using a suitable lifting device, lower the work platform
into a horizontal position (Figure 3-5). If possible, place 5. Remove cage support screws, slide the cage support
the machine onto a sturdy work table using a forklift. out of the sixth stage mast and set aside. It should
not be necessary to remove the pinch sheild. Be
careful not to damage the control cable.
Note: to remove the platform assembly from the cage
Never attempt to lower lift into a horizon- support assembly, follow steps 6-10 below.
tal position without the use of a suitable
lifting device; bodily injury or damage to 6. Remove cable sheaves from cage support weldment,
the machine may result. and strain reliefs from stage 5 top casting.
7. Loosen screws from strap retainer on platform
NOTE: Mark all components as they are removed so assembly weldment and free strap from retainer.
they can be reinstalled in the correct sequence and 8. Remove two screws and washers holding stop
location. bracket located at top of platform assembly weld-
ment. Remove the stop bracket.
Platform Assembly Removal
9. Slide the cage support weldment out of the top of
(Figure 3-6) the platform assembly weldment.
1. Extend elevating assembly far enough to expose the 10. Slide bearings in platform assembly may now be
eight screws attaching the cage support assembly to inspected / replaced if necessary.
stage 6 by opening the emergency lowering valve
and pulling on the cage guardrail. #6 Mast
2. Remove cover from front of platform assembly. 1. Remove sequence strap retainer on the top of #4 mast.
2. Remove the Allen head screws holding the top mast
bearings between the #5 and #6 mast. Remove the
top mast bearings.
3. Slide #6 mast out of #5 mast. As mast is removed,
the bottom four mast bearings will fall out; note
their orientation for re-assembly.
4. Disconnect chain from top of #4 mast.
#5 Mast
1. Remove sequence strap retainer on the top of #3 mast.
top mast bearings.
4. Disconnect chain from top of #3 mast.
#4 Mast
1. Remove sequence strap retainer on the top of #2 mast.
Forklift top mast bearings.
Figure 3-5: Lifting/Lowering UL Lift their orientation for re-assembly.
3-6 U-Drive 25
Maintenance
Section
3.5
U-Drive 25 Figure 3-6: Mast Assembly, Strap and Chain Detail 3-7
Maintenance
Section
3.5 4.5
Figure 3-7: Mast Assembly, Bearing Detail

3-8 U-Drive 25
Maintenance
Section
4.5 3.5
3.5 Mast Assembly (Cont.) #4 Mast
4. Disconnect chain from top of #2 mast. 1. Set #4 mast in place with the sequencing strap
inside and the chains on the bottom.
5. Remove cylinder by following instructions in Section 3.7.
2. Install bottom lower bearings.
#3 Mast 3. Install bottom upper bearings.
1. Remove sequence strap retainer on the top of #1 mast. 4. Slide mast #4 in, make sure chains are not twisted.
2. Remove the Allen head screws holding the top mast 5. Install top bearings and secure with retaining screws
bearings between the #2 and #3 mast. Remove the using Loctite® 242 or equivalent on the threads.
top mast bearings.
6. Install chains around #3 sheave and down through
3. Slide #3 mast out of #2 mast. As mast is removed, #3 casting, secure to #2 casting with new roll pins.
7. Use a center punch to dimple pin hole after roll pins
are installed.
#2 Mast #5 Mast
1. Set #5 mast in place with the sequencing strap
bearings between the #1 and #2 mast. Remove
inside.
the top mast bearings.
the bottom four mast bearings will fall out; note 3. Install bottom upper bearings.
their orientation for re-assembly. 4. Slide #5 mast in, make sure chains are not twisted.
ASSEMBLY (Figure 3-7) 5. Install top bearings and secure with retaining screws
using Loctite® 242 or equivalent on the threads.
Note: Use WD-40 lubricant as necessary to aid in
reassembly. 6. Install chains around #4 sheaves and down through
#4 casting, secure to #3 casting with new roll pins.
#2 Mast 7. Use a center punch to dimple pin holes after all roll
pins are installed.
1. Set #2 mast in place.
8. Slide mast in, leaving 10" (25 cm) exposed.
3. Install bottom upper bearings. #6 Mast
4. Slide #2 mast in all the way except 12-15" (30 -38 cm). 1. Set #6 mast in place with the sequencing strap inside.
5. Install top bearings and secure with retaining screws 2. Run the remaining sequencing strap (from platform
using Loctite® 242 or equivalent on the threads. assembly) through the slot in the bottom of stage #6
6. Slide #2 mast in completely. and up through the inside. Leave just enough slack
on the outside to reach the attachment point at the
#3 Mast top of stage #5.
1. Set #3 mast in place with the sequencing strap inside. 3. Install bottom lower bearings.
2. Install bottom lower bearings. 4. Install bottom upper bearings.
3. Install bottom upper bearings. 5. Slide #6 mast in, make sure chains are not twisted.
4. Slide #3 mast in all the way except 12-15" (30 -38 cm). 6. Install top bearings and secure with retaining screws
using Loctite® 242 or equivalent on the threads.
5. Install top bearings and secure with retaining screws
using Loctite® 242 or equivalent on the threads. 7. Install #6 chain around #5 sheave and through
casting, secure to #4 casting with new roll pins.
6. Place a 10" (25 cm) long wood block between #3
and #2 masts, slide #3 mast down tight against 8. Use a center punch to dimple pin holes after all roll
block. Pull sequencing strap completely out of the pins are installed.
bottom of assembly. 9. Pull the sequencing strap attached to the bottom of
7. Install cylinder assembly by following instructions in mast #6 out through the bottom of the mast assem-
section 4.6. bly. Be sure not to pull the strap that is attached to
the top of mast #5.
U-Drive 25 3-9
Maintenance
Section
3.5
3.5 Mast Assembly (Cont.) 3.6 Cylinder Assembly
Platform Support Assembly SEAL REPLACEMENT (Figure 3-8)
Note: The Lift Cylinder Seal can be accessed from the
1. Slide cage support weldment into the top of the bottom of the Lift without removing the Cylinder
platform assembly weldment. Assembly.
2. Install stop bracket and retaining screws / washers. Using a suitable lifting device, lower the work platform
3. Feed chains over sheave. into a horizontal position (Figure 3-5). If possible, place
4. Install cable sheaves with cables to the top of cage the machine onto a sturdy work table using a forklift.
support weldment.
5. Feed sequencing strap from inside mast #6 over
sheave and out through the slot in the top of the Never attempt to lower lift into a horizon-
cage support weldment. tal position without the use of a suitable
6. Install cage support weldment to mast #6 using lifting device; bodily injury or damage to
eight screws, tighten. the machine may result.
7. Attach chains to #5 casting front using new cotter pins.
1. Remove cylinder mounting plate fasteners and
Sequencing Strap Installation retaining ring.
When installing straps, make sure they are not twisted. 2. Remove tie rod nuts, count the number of turns
required to bring the nut flush with the tie rod end
1. Feed fish tape up throug the bottom slot in cage and record for reference during installation. The
support weldment and out through the top slot. tension on the tie rods maintains the left / right
2. Attach strap to fish tape and pull out through bot- positioning of the cylinder within the mast assembly,
tom slot. reinstalling the nuts with the proper tension will
speed up adjustment later.
3. Feed fish tape down through the opening in the front
of the platform support weldment and out through 3. Remove the cylinder mounting plate. Be careful not
the bottom of the platform support weldment. to allow the tie rods to suck back inside of the mast
assembly, replace the nuts on the tie rod ends
4. Attach strap to fish tape and pull out through open- temporarily to prevent this.
ing. Attach strap to platform support weldment, pull
tightly and secure with strap clamp and screws using 4. Remove hydraulic line from the cylinder fitting and
Loctite® 242 or equivalent on the threads. cap the cylinder fitting to prevent contaminants
from entering the cylinder.
5. Fish #6 strap up through mast between fourth and
fifth stages with fish tape.
6. Fish #5 strap up through mast between third and
fourth stages with fish tape. Marring the surface of the cylinder rod will
damage cylinder seals and cause leakage.
7. Fish #4 strap up through mast between third and
Use a strap wrench to prevent rod damage.
second stages with fish tape.
8. Fish #3 strap up through mast between first and 5. Extend cylinder rod at least twelve inches by hand.
second stages with fish tape. Apply heat to rod near end cap to loosen Loc-tite®.
9. Install strap #6 to #4 top casting.
10. Install strap #5 to #3 top casting.
11. Install strap #4 to #2 top casting. Wear safety glasses and heat resistant gloves
12. Install strap #3 to top of #1 mast weldment. when operating torch. Do not touch hot
surfaces without proper protection.
13. Install the strap clamps and retaining screws using
Loctite® 242 or equivalent on the threads. Pull 6. Using a Strap Wrench, 62482-000, to secure the
straps tight while tightening retaining screws. cylinder rod, unscrew the cylinder rod end. If
necessary, thread a 9/16 x 18 bolt into end cap port
to use as a lever. Remove rod end cap and orifice /
bleeder tube assembly.
3-10 U-Drive 25
Maintenance
Section
3.6
7. Remove the seal retainer, using the spanner wrench, 17. Remove nuts from tie rod ends and set the cylinder
62521-010. mounting plate into place. Secure mounting plate
8. Clean all sealing surfaces with solvent. Inspect with fasteners.
cylinder rod for excessive wear, replace if necessary. 18. Install tie rod nuts flush with tie rod ends, torque
9. Remove all seals from seal retainer, rod end cap and each nut the exact number of turns used to remove
discard. it.
19. Reinstall retaining ring.
Note: Apply clean hydraulic fluid to new cylinder seal,
threads and all sliding surfaces prior to assembly. If 20. Using a suitable lifting device, raise the lift to its
necessary, soften new seals with warm water (180°F normal vertical position.
[82°c]) to aid in installation.
22. Bleed air from cylinder by cycling the mast to full
10. Twist the pressure seal into a 'C' shape and snap into extension several times. The cylinder is self bleed-
seal groove in seal retainer, making sure the lip of ing; air will be forced out of the cylinder during the
the seal is facing inward. lowering cycle.
11. Using the same method, install the rod wiper into the 23. If necessary, remove pinch shield and check align-
seal retainer outer groove, making sure that the blade ment of cylinder within mast assembly by peering
of the seal is facing outward from the seal retainer. down the mast with a flashlight. The cylinder may
be moved left or right by tightening one or the other
12. Replace static seals in rod end cap and seal retainer of the tie rod nuts.
by streatching them into place. Be carefull not to
cut the seal during installation.
13. Install the seal retainer onto rod using a sharp blow If cylinder is not centered, mast may
from a hard rubber mallet to overcome seal "hang" when lowering.
squeeze. Slide seal retainer into place and tighten
using the spanner wrench.
14. Rod and rod end threads must be absoloutly clean.
Spray threads with Loctite® primer #7471, allow to Keep hands clear of the mast assembly
dry for five minutes. Coat threads liberally with when the pinch shield is removed for
Loctite® #242. Thread rod end cap onto rod, inspection purposes; pinching injury to
tighten using strap wrench to hold rod. hands may result .
15. Push rod back into cylinder for reassembly. Never operate a machine with the pinch
16. Reconnect hydraulic line. shield removed, except for inspection.
1. Static Seal #1
2. Rod Wiper Seal Profile
3. Pressure Seal
4. Static Seal #2
5. Stop Rings (non replaceable)
6. Rod End Cap
7. Orifice
8. Snap Ring
9. Seal Retainer
10.Bleeder Tube
11.Cylinder Rod
12.Cylinder Body
Figure 3-8: lift Cylinder
U-Drive 25 3-11
Maintenance
Section
3.6
3.6 Cylinder Assembly (Cont.) 8. Clean orifice valve hole with a straight pin. Flush
with solvent to remove any contamination that may
ORIFICE VALVE CLEANING remain in bleeder tube.
9. Reinstall orifice / bleeder tube into rod end cap and
Using a suitable lifting device, lower the work platform secure with snap ring.
into a horizontal position (Figure 3-5). If possible, place
the machine onto a sturdy work table using a forklift. 10. Replace static seal on red end. Existing seal may
have been damaged by heating rod.
11. Rod and rod end threads must be absoloutly clean.
Spray threads with Loctite® primer #7471, allow to
Never attempt to lower lift into a horizon- dry for five minutes. Coat threads liberally with
tal position without the use of a suitable Loctite® #242. Thread rod end cap onto rod,
lifting device; bodily injury or damage to tighten using strap wrench to hold rod.
the machine may result. 12. Push rod back into cylinder for reassembly.
1. Remove cylinder mounting plate fasteners and 13. Reconnect hydraulic line.
retaining ring. 14. Remove nuts from tie rod ends and set the cylinder
2. Remove tie rod nuts, count the number of turns mounting plate into place. Secure mounting plate
required to bring the nut flush with the tie rod end with fasteners.
and record for reference during installation. The 15. Install tie rod nuts flush with tie rod ends, torque
tension on the tie rods maintains the left / right each nut the exact number of turns used to remove
positioning of the cylinder within the mast assembly, it.
reinstalling the nuts with the proper tension will 16. Reinstall retaining ring.
17. Using a suitable lifting device, raise the lift to its
3. Remove the cylinder mounting plate. Be careful not normal vertical position.
to allow the tie rods to suck back inside of the mast
assembly, replace the nuts on the tie rod ends 18. Bleed air from cylinder by cycling the mast to full
temporarily to prevent this. extension several times. The cylinder is self bleed-
ing; air will be forced out of the cylinder during the
4. Remove hydraulic line from the cylinder fitting and lowering cycle.
cap the cylinder fitting to prevent contaminants
from entering the cylinder. 19. If necessary, remove pinch shield and check align-
ment of cylinder within mast assembly by peering
down the mast with a flashlight. The cylinder guide
bearings must not be touching the inside surface of
Marring the surface of the cylinder rod will #6 mast. The cylinder may be moved left or right
damage cylinder seals and cause leakage. by tightening the left or right tie rod nuts respec-
Use a strap wrench to prevent rod damage. tively.
5. Extend cylinder rod at least twelve inches by hand.

Apply heat to rod near end cap to loosen Loc-tite®. If cylinder is not centered, mast may
"hang" when lowering.
Wear safety glasses and heat resistant gloves

when operating torch. Do not touch hot
surfaces without proper protection. Keep hands clear of the mast assembly
when the pinch shield is removed for
6. Using a Strap Wrench, 62482-000, to secure the inspection purposes; pinching injury to
cylinder rod, unscrew the cylinder rod end. If hands may result .
necessary, thread a 9/16 x 18 bolt into end cap port
to use as a lever. Remove rod end cap and orifice / Never operate a machine with the pinch
bleeder tube assembly. shield removed, except for inspection.
7. Remove snap ring to release orifice / bleeder tube
from rod end cap.
3-12 U-Drive 25
Maintenance
Section
3.6
7. Remove the screws and washers, attaching the #2
2 and #3 bottom castings to the #2 and #3 mast
3 assemblies.
1 8. While keeping tension on the tie rods, slide the
cylinder and #2 and #3 bottom castings out the
bottom of the UL Lift far enough to expose both
castings.
6 9. Install cylinder Tensioner Brackets, 62739-000 on
#2 and #3 bottom castings. Remove tie rod nuts
and install the Tie Rod Tensioners, 62738-000.
5 Remove all slack from the chains with the Tie Rod
Tensioners.
4 10. Remove cylinder assembly from mast assembly.
1.Tensioner Bracket (62739-000) 4.Bottom Casting, Mast #2

INSTALLATION
2.Tie Rod Tensioners (62738-000) 5.Bottom Casting, Mast #3
NOTE: Cylinder assembly must have Tension Brack-
3.Tie Rods 6.Cylinder
ets, Tensioner Spacer and Tie Rod Tensioners in-
stalled to remove slack from chain.
Figure 3-9: Cylinder Assembly Installation
1. Slide cylinder assembly into mast assembly until #3
CYLINDER REMOVAL (Figure 3-9) bottom casting is at the bottom of the mast assembly.
Using a suitable lifting device, lower the work platform 2. Install the screws and washers attaching the #3
into a horizontal position (Figure 3-5). If possible, place bottom casting to the #3 mast assemby.
the machine onto a sturdy work table using a forklift. 3. Remove cylinder Tensioner Brackets from #2 and
#3 bottom castings and Tie Rod Tensioners from tie
rods. Install tie rod nuts finger tight.
4. While maintaining tension on the tie rods to keep
Never attempt to lower lift into a horizon- slack out of the chains, slide cylinder assembly
tal position without the use of a suitable completely into the mast assembly.
lifting device; bodily injury or damage to
5. Install the screws and washers attaching the #2
the machine may result. bottom casting to the #2 mast assembly.
1. Remove cylinder mounting plate fasteners and 6. Install front and rear mast cover plates on the
retaining ring. bottom of #1 mast.
2. Remove tie rod nuts, count the number of turns 7. Fish #4 strap between #3 and #2 mast with fish tape.
required to bring the nut flush with the tie rod end 8. Slide #4 strap through #2 casting.
and record for reference during installation. The
9. Fish #3 strap between #2 and #1 mast with fish tape.
tension on the tie rods maintains the left / right
positioning of the cylinder within the mast assembly, 10. Install strap #4 to #2 top casting.
reinstalling the nuts with the proper tension will 11. Install strap #3 to #1 top casting.
12. While maintaining tension on the sequencing straps,
3. Remove the cylinder mounting plate. Be careful not install strap retainers using Loctite® 242 or equiva-
to allow the tie rods to suck back inside of the mast lent on the threads of the retainer screws.
assembly, replace the nuts on the tie rod ends
temporarily to prevent this. 13. Reconnect hydraulic line.
4. Remove hydraulic line from the cylinder fitting and 14. Remove nuts from tie rod ends and set the cylinder
cap the cylinder fitting to prevent contaminants mounting plate into place. Secure mounting plate
from entering the cylinder. with fasteners.
5. Remove sequence strap retainers on the top of #3 15. Install tie rod nuts flush with tie rod ends, torque
and #2 masts. each nut the exact number of turns used to remove
it.
6. Remove front and rear mast access plates from the
bottom of the #1 mast. 16. Reinstall retaining ring.
U-Drive 25 3-13
Maintenance
Section
3.7
3.6 Cylinder Assembly (Cont.) 3.7 Torque Specifications
INSTALLATION (CONT.) HYDRAULIC COMPONENTS
17. Using a suitable lifting device, raise the lift to its Use the following values to torque hydraulic compo-
normal vertical position. nents used on UpRight Work Platforms.
18. Bleed air from cylinder by cycling the mast to full Note: Always lubricate threads with clean hydraulic oil
extension several times. The cylinder is self bleed- prior to installation.
ing; air will be forced out of the cylinder during the
lowering cycle.
Table 3-2: Hydraulic Component Torque
19. If necessary, remove pinch shield and check align-
ment of cylinder within mast assembly by peering TYPE: CARTRIDGE FITTINGS HOSES
down the mast with a flashlight. The cylinder guide SAE PART POPPET
bearings must not be touching the inside surface of SERIES (Ft/Lbs Nm) (Ft/Lbs Nm) (In/Lbs Nm)
#6 mast. The cylinder may be moved left or right #4 N/A N/A N/A N/A 135-145 15-16
by tightening the left or right tie rod nuts respec-
#6 N/A N/A 10-20 14-27 215-245 24-28
tively.
#8 25-30 34-41 25-30 34-41 430-470 49-53
#10 35-40 47-54 35-40 47-54 680-750 77-85
#12 85-90 115-122 85-90 115-122 950-1050 107-131
Keep hands clear of the mast assembly #16 130-140 176-190 130-140 176-190 1300-1368 147-155
when the pinch shield is removed for
inspection purposes; pinching injury to Coil nuts: 30 In/Lbs (3 Nm)
hands may result .
Never operate a machine with the pinch FASTENERS
shield removed, except for inspection.
Use the following values to torque fasteners used on
UpRight Work Platforms unless a specific torque value is
called out for the part being installed.
Table 3-3: Bolt Torque

THREAD WIDTH TORQUE
SIZE ACROSS VALUE
American National
Standard-UNF (fine) FLATS ENGLISH METRIC

/
"
%
/$ 110 In/Lbs 12 Nm
#
/
$

/ 190 In/Lbs 22 Nm
!
/
&
'
/$ 30 Ft/Lbs 41 Nm
%
/
$
#
/& 50 Ft/Lbs 68 Nm

/ !
/" 75 Ft/Lbs 102 Nm
#
/& #
/$ 150 Ft/Lbs 203 Nm
!
/" 1 /& 250 Ft/Lbs 339 Nm
%
/& 1 #/$ 400 Ft/Lbs 542 Nm
1 1 / 600 Ft/Lbs 813 Nm
3-14 U-Drive 25
Troubleshooting Section
4.0
4.0 Introduction 4.1 Diagnostics
Section 4-1 provides information on the electronic Important: The controller system is programmed at the
control system. Tables 4-2 & 4-3 contain troubleshoot- factory for optimum performance. If controller program-
ing Truth Tables for the U-Drive 25. ming error is suspected, return module to the factory for
reprogramming.
Any fault condition on the actuator module or the
power module will cause the Power On indicator
When troubleshooting, ensure that the (located on platform controls) to flash. Flashing occurs in
work platform is resting on a firm, level bursts of flashes seperated by a two second pause. The
surface. Flash Code (number of flashes) indicates the nature of
the fault.
When performing any service which re-
quires the Platform to be raised, ensure Note: If the controller encounters a Flash Code 1, 9, or
10 (possible bad connection) the machine will operate
that all four (4) outriggers are properly at "Creep" speed until the fault is diagnosed and cor-
installed. rected.
Unplug the machine or disconnect the
battery when replacing or testing the
continuity of any electrical component. Table 4-1: Flash Code Legend
FLASH CODE PROBABLE CAUSE ACTION
1 Flash Faulty connection Check/replace connections between
between control modules modules.
GENERAL PROCEDURE (Tam and power
module).
Check for Fault Flash Codes (LED on Power On indica- 2 Flashes Accessory fault (possible Check/replace switches on platform
tor). Repair/replace component indicated by Flash bad switch on platform controller.
Code. If no Flash Code is displayed, refer to Truth Table controller).
(Table 4.1). Thoroughly study hydraulic and electronic 3 Flashes Left motor- left motor or Check/replace left motor or
connections are faulty connections.
schematics. Check for loose connections and short 4 Flashes Right motor- right motor Check/replace right motor or
circuits. Check/repair/replace each component in the or connections are faulty. connections.
Truth Table which is listed under each machine function 5 or 6 Flashes Not used Replace one or more modules if
which does not operate properly. Not used machine will not move or gives a
Flash Code of 5 or 6.
7 Flashes Low battery Charge batteries.
8 Flashes Over voltage (voltage is Reduce voltage.
over 32 volts)
9 or 10 Flashes Communications fault Check/replace cables between
modules.
11 Flashes Stall time-out fault motor Turn machine off and back on.
at or above current limit
12 Flashes Module mismatch Replace power module, Tam module
(compatability problem or platform controller.
between modules)
U-Drive 25 4-1
Section
4.2 Troubleshooting 4.2
Tilt Alarm (Alm2)

.
Lower Platform
Lower Controls
Upper Controls
Raise Platform
Down Alarm
Component
Function
(Alm1)
Steer
Drive
.
.
.
Battery BATT X X
Battery Quick Disconnect X X
100 A Fuse FU X X X X X X X X
Controller CONTR X X X X X X X X
Power Module PM X X X X X X X X
Diode D1 X
Diode D2 X X
Diode D3 X
Diode D4 X X
Diode D5 X
Diode D6 X X X X
Diode D7 X X X X
Diode D8 X X X X
Diode D9 X X X X
Diode D10 X X X X
Diode D11 X X X X
Diode D12 X X X X
Diode D13 X
Lift Motor MOT1 X X
Drive Motor MOT2 X X
Drive Motor MOT3 X X
Relay R1 X X X X
Interlock Relay R2 X X X X
E-Stop Relay R6 X X X X
Tilt Sensor Relay R7 X X X X X
Proximity Relay R8 X X X X
Operator Remote REM X X X X
Power Module Resistor RES1 X X
Power Module Resistor RES2 X X
Proximity Resistor RES3 X X
Tilt Sensor SEN X X X
Down Solenoid SOL1 X X
Lift Solenoid SOL2 X
Key Switch S1 X X X X X X X X
Interlock Switch S2 X X X X
Platform Down Switch S6 X X
Proximity Switch S7 X
Chassis Emergency Stop Switch S8 X
Platform Emergency Stop Switch S9 X
Enable Switch S10 X X X X X X X
On/Off Switch S11 X X X X X X X
Drive/Lift Switch S12 X X X X X X
Hi/Low Switch S13 X X X X
Down Solenoid SOL1 X X X
Lift Solenoid SOL2 X X X
Joystick JOYS X X X X X X
Printed Circuit Board PCB X X X X X
Tilt Alarm (off for normal operation) X
Down Alarm X
Table 4-2 Troubleshooting Guide - Electrical Schematics

4-2 U-Drive 25
4.3 Troubleshooting Section
4.3
Lower Platform
Raise Platform
Component
Function
.
.
.
Check Valve CV X
Cylinder CYL X X
Filter FLT1 X
Filter FLT2 X
Orifice ORF X X
Pump P X
Relief Valve RV X
Two-way Valve V1 (Normally Closed) X
Two-way Valve V2 (Normally Open) X
Velocity Fuse VF X X
Table 4-3 Troubleshooting Guide - Hydraulic Schematics
U-Drive 25 4-3
Section
4.3 Troubleshooting
Notes:
4-4 U-Drive 25
Schematics Section
5.0
5.0 Introduction The diagrams are to be used in conjunction with Tables
in the Troubleshooting Guide. They allow understand-
This section contains electrical and hydraulic schematics ing of the makeup and functions of the systems for
and associated information for maintenance purposes. checking, tracing, and faultfinding during troubleshoot-
ing analysis.
The components that comprise the electrical and
hydraulic systems are given a reference designation and
are explained as to function and location in the follow-
ing tables.
INDEX
Figure Page
Figure 5-1: Controller Remote ........................................ 5-3
Figure 5-2: Electrical Schematic ....................................... 5-3
Figure 5-3: Hydraulic Schematic ...................................... 5-4
U-Drive 25 5-1
Section
5.1 Schematics
5.1 Electrical Schematics
U-Drive 25 069304-000
Table 5-1: Electrical Schematic Legend
REFERENCE REFERENCE
DESIGNATION NAME FUNCTION LOCATION DESIGNATION NAME FUNCTION LOCATION
ALM1 Alarm Down alarm Lower Control Box PM Power Module Powers Machine Power Module
ALM2 Tilt Alarm Provides warning Lower Control Box R1 Interlock Relay Energize lift motor Lower Control Box
sound when slope of R2 Interlock Relay Outrigger Interlock Relay
Lower Control Box
machine exceeds 2deg. R3 Interlock Relay Outrigger interlock Relay
Lower Control Box
side to side or fore R4 Interlock Relay Outrigger interlock Relay
Lower Control Box
and aft. R5 Interlock Relay Outrigger interlock Relay
Lower Control Box
BATT Battery 12V (2) Main Power Battery Box on R6 Relay E-Stop Relay Lower Control Box
back of Mast R7 Relay Tilt Sensor Relay Lower Control Box
CONTR Power Module Controls drive motors Chassis R8 Relay Proximity Switch Relay Lower Control Box
D1 Diode Power to R1 Lower Control Box REM Remote Operator controls Remote
D2 Diode Power to ALM1 Lower Control Box RES1 Resistor 680 Ohm Power Module
D3 Diode Power to ALM1 Lower Control Box RES2 Resistor 680 Ohm Power Module
D4 Diode Power to ALM1 Lower Control Box
RES3 Resistor 10 K Low Drive Speed Lower Control Box
D5 Diode Spike Protection Lower Control Box
SEN Tilt Sensor Indicate Out of Balance Lower Control Box
S1 Key Switch Power to Machine Upper Controller
S2 - S5 Interlock Switch Outrigger Interlock Upper Controller
S6 Platform Down Sw. Indicated Platform Down Upper Controller
S7 Proximity Switch Sets Hi/Low Speed Lower Control Box
S8 Emergency Stop Sw. Stop all Functions Lower Control Box
S9 Emergency Stop Sw. Stop all Functions Remote Control Box
S10 Enable Switch Drive/Lift Interlock Remote Control Box
S11 On/Off Switch Controller On/Off Remote Control Box
FU Fuse 100A Main Power protection Lower Control Box
S12 Drive/Lift Switch Activate Drive/Lift Remote Control Box
L1 Indicator Light Indicates Proper Chassis
Outrigger installation S13 Hi/Lo Switch Activate Drive/Lift Remote Control Box
L2 Indicator Light Indicates Proper Chassis JOYS Joystick Controls Drive/Lift Remote Control Box
Outrigger installation functions
L3 Indicator Light Indicates Proper Chassis PCB PCB Circuit Board Remote Control Box
Outrigger installation SOL1 Solenoid Down Solenoid Power Module
L4 Indicator Light Indicates Proper Chassis SOL2 Solenoid Lift Solenoid Power Module
Outrigger installation
MOT1 Lift Motor Raise Platform Power Module
MOT2 Motor Wheel drive motor Rear Outrigger
MOT3 Motor Wheel drive motor Rear Outrigger
Figure 5-1: Controller Remote, U-Drive 25
5-2 U-Drive 25
Schematics Section
5.1
Figure 5-2: Electrical Schematic U-Drive 25 069304-000
U-Drive 25 5-3
Section
5.2 Schematics
5.2 Hydraulic Schematic U-Drive 25
068011-001
Table 5-2: Hydraulic Scematic Legend
REFERENCE
DESIGNATION NAME FUNCTION LOCATION
CV Valve, Check Allows flow in one Inline with CYL.
direction.
CYL Cylinder Operates Lift On lift assembly.
FLT1 Filter Seperates matter Inline with Pump.
held in suspension
from fluid.
FLT2 Filter Seperates matter Inline with Lift Valve
held in suspension V1
from fluid going to
Lift Valve V1
ORF Cushion Down Controls flow out of CYL Inline with CYL
Orifice
P Pump Supplies hydraulic Lower Power Module.
pressure to system.
RV Relief Valve Limits maximum Valve Assembly
pressure by releasing Lower Power Module.
oil.
V1 Valve, Two-Way Allows flow when Valve Block Assembly.
Norm. Closed energized.
V2 Valve, Two-Way Stops flow when Valve Block Assembly.
Norm. Open energized.
VF Velocity Fuse Regulates de- Inline with CYL
pressurization
Figure 5-3: Hydraulic Schematic U-Drive 25
5-4 U-Drive 25
Illustrated Parts Breakdown
Section
6.2
6.0 Introduction 6.1 Index
Assembly Page
This section lists and illustrates the replaceable assem-
Final Assembly ........................................................... 6-2
blies and parts of the U-Drive 25 Portable Personnel Basic Assembly ........................................................... 6-4
Lifts, as manufactured by Upright, Inc. Lift Cylinder Assembly ............................................... 6-10
Each parts list contains the component parts for that 6th Stage Mast Assembly ........................................... 6-16
assembly indented to show relationship where appli- 5th Stage Mast Assembly ........................................... 6-18
cable. 4th Stage Mast Assembly ........................................... 6-20
3rd Stage Mast Assembly ........................................... 6-22
2nd Stage Mast Assembly .......................................... 6-24
Rear Outrigger Assembly (LH) .................................... 6-26
Rear Outrigger Assembly (RH) ................................... 6-28
Front Outrigger Assembly (LH) .................................. 6-30
Front Outrigger Assembly (RH) .................................. 6-32
Outrigger Assembly ................................................... 6-34
Lift Tube Assembly .................................................... 6-36
Loader Assembly ....................................................... 6-38
Label Kit .................................................................... 6-40
Label-Operation Tube Assembly ................................ 6-44
Control Box Assembly ............................................... 6-46
Power Option, DC .................................................... 6-48
Narrow Cage Option ................................................. 6-52
U-Drive 25 Tilt Back Assembly .................................. 6-54
Laser Option ............................................................. 6-56
Spare Power Pack ...................................................... 6-58
U-Drive 25 6-1
Section
6.2
NOTE:
HIGH SPEED 2 MPH ±0.2 MPH
LOW SPEED 0.2 MPH ±0.05 MPH
GRADABILITY 7% TO 10.5% FULLY LOWERED
6-2 U-Drive 25
Section
6.2
FINAL ASSY U-DRIVE 25 CONTROLLER, REMOTE
069300-000 069350-020
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.

1 069301-000 BASIC ASSY 1 1 069350-022 BOX WITH LID 1
2 069303-000 POWER OPTION DOMESTIC 2 069350-024 JOYSTICK ASSEMBLY 1
3 069305-000 LABEL KIT/INST. 1 3 069350-025 ENABLE SWITCH 1
4 065648-003 CONTROLLER MOUNT 1 4 069350-026 ON/OFF SEITCH 1
5 069350-020 CONTROLLER REMOTE 1 5 069350-027 DRIVE/LIFT SWITCH 1
6 011709-003 SCREW 10-24 UNC X 3/8 4 6 069350-028 TOGGLE SWITCH SEAL 2
069304-000 ELECT. SCH. REF 7 069350-029 HI/LOW SWITCH 1
068011-001 HYD. SCH. REF 8 069350-030 EMERGENCY STOP SWITCH 1
9 069350-034 PC BOARD 1
CONTROLLER ASSEMBLY,
U-D418- 25
U-Drive 25 6-3
Section
6.2
20 17
6
23
22
5 25 23
31
32
4
SEE DETAIL 2
A-A
62 29
18 REF
1
28
27
23 24
4
MAST #4
BASIC ASSEMBLY,
DETAIL
A-A
U-D418- 25
DRAWING 1 OF 3
6-4 U-Drive 25
Section
6.2
BASIC ASSY - MAST ASSY, DOM
069301-000
ITEM PART DESCRIPTION QTY.

1 068074-005 LIFT CYLINDER ASSY 1
2 068050-001 2ND STAGE MAST ASSY 1
3 068056-001 3RD STAGE MAST ASSY 1
4 068061-001 4TH STAGE MAST ASSY 1
7 068160-013 CAGE SUPPORT ASSY 1
8 068218-000 MAST BEARING 8
9 068217-000 MAST BEARING 12
10 068216-000 MAST BEARING 4
11 068122-000 MAST BEARING 4
12 068121-000 MAST BEARING 4
13 068120-000 MAST BEARING 4
14 068119-000 MAST BEARING 4
15
16
17 011238-006 WASHER SPLIT 3/8 4
18 012553-005 SCREW SOC HD 1/4-20 UNC X 5/8 40
19
20 011823-005 SCREW BUTT HD 3/8-16 X 5/8 8
21 062129-000 STRAP RETAINER 5
22 011735-020 ROLL PIN 2
23 068145-000 PIN LEAF CHAIN 4
24 068141-000 PIN CHAIN 2
25 029903-004 CABLE CONNECTOR 1
26
27 011256-014 SCREW 1/2-13 UNC X 1 3/4 4
28 011240-008 WASHER 1/2 STD FLAT 4
29 011248-008 NUT HEX ESNA 1/2-13 UNC 4
30 063926-007 PLUG 2
31 011735-020 ROLL PIN 2
32 068140-000 PIN 2
SEE NEXT PAGE
U-Drive 25 6-5
Section
6.2
18
21
18
14
18
14
13 18
18
14 18
14
13 18
18 11
14 18
9 18
18 11
11 18
9 18
18 10
11 18
STRAP
9 18
DETAIL
10 18
18 10
9 18
18 12
10 18
18 9 18
12
12 18
MAST #2 9 18
12 18
8
BASE
BASIC ASSEMBLY, REF
BEARING 8
U-D418- 25
DETAIL
DRAWING 2 OF 3
6-6 U-Drive 25
Section
6.2
BASIC ASSY - MAST ASSY, DOM
069301-000

1 068074-005 LIFT CYLINDER ASSY 1
2 068050-001 2ND STAGE MAST ASSY 1
3 068056-001 3RD STAGE MAST ASSY 1
7 068160-013 CAGE SUPPORT ASSY 1
8 068218-000 MAST BEARING 8
9 068217-000 MAST BEARING 12
10 068216-000 MAST BEARING 4
11 068122-000 MAST BEARING 4
12 068121-000 MAST BEARING 4
13 068120-000 MAST BEARING 4
14 068119-000 MAST BEARING 4
15
16
17 011238-006 WASHER SPLIT 3/8 4
18 012553-005 SCREW SOC HD 1/4-20 UNC X 5/8 40
19
20 011823-005 SCREW BUTT HD 3/8-16 X 5/8 8
21 062129-000 STRAP RETAINER 5
22 011735-020 ROLL PIN 2
23 068145-000 PIN LEAF CHAIN 4
24 068141-000 PIN CHAIN 2
25 029903-004 CABLE CONNECTOR 1
26
27 11256-014 SCREW 1/2-13 UNC X 1 3/4 4
28 11240-008 WASHER 1/2 STD FLAT 4
29 11248-008 NUT HEX ESNA 1/2-13 UNC 4
30 63926-007 PLUG 2
31 11735-020 ROLL PIN 2
32 68140-000 PIN 2
SEE NEXT PAGE
U-Drive 25 6-7
Section
6.2
BASIC ASSEMBLY,
U-D418- 25
DRAWING 3 OF 3
6-8 U-Drive 25
Section
6.2
BASIC ASSY
069301-000

40 068194-000 LOADER ASSY 1 72 066516-006 PLUG HOLE 1
42 067988-010 RETRACTILE CORD ASSY 1 73 069350-010 POWER MODULE 1
43 062226-002 CABLE STORAGE TUBE 1 74 069350-000 DX-TAM 1
45 069044-000 CHASSIS WELDMENT 1 75 069340-000 CONTROL MOUNTING PLATE 1
46 068215-000 MOTOR COVER 1 76 065366-001 PROX SWITCH 1
47 067995-000 LIFTING ARM ASSEMBLY 1 77 029731-011 RESISTOR 10K 1
48 068221-000 CASTER 2 78 011252-006 SCREW HHC 1/4-20 X 3/4 4
49 068645-000 AXLE SHAFT 1 79 014066-004 SCREW HWH SLFTP 1/4 X 1/2 4
50 068222-000 WHEEL 10 X 2 1/2 2 80 029601-013 CONN RING #10 8
51 068158-000 #1 SECTION SLIDE 1 81 062786-004 SCREW 10-32 X 1/2 4
52 003570-000 RETAINING PIN 5 84 069367-000 CHASSIS COVER CHANNEL 1
53 062881-000 SWITCH 4 85 011728-006 SCREW SOC HD CAP 10-32 X 3/4 2
54 011240-012 WASHER FLAT 3/4 2 86 011249-003 NUT HEX ESNA 10-32 2
55 068646-000 ROLL PIN 2 87 011708-004 SCREW MRH #8-32 X 1/2 10
56 020398-024 CLAMP 2 88 011248-002 NUT HEX ESNA 8-32 10
57 011868-032 GROMMET 2 89 011254-008 SCREW 3HHC 3/8-16 UNC X 1 6
58 011868-019 GROMMET 2 90 069360-000 WIRE HARNESS 1
59 011252-010 SCREW HHC 1/4-20UNC X 1 1/4 2 91 069327-000 FRONT OUTRIGGER R.H. 1
60 011254-006 SCREW HHC 3/8-16 X 3/4 8 92 069327-001 FRONT OUTRIGGER ASSY L.H. 1
61 011825-004 SCREW MRH 1/4-20 3 93 069326-000 REAR OUTRIGGER ASSY L.H. 1
62 011240-004 WASHER 1/4 STD FLAT 20 94 069326-001 REAR OUTRIGGER ASSY R.H. 1
63 011240-006 WASHER 3/8 STD FLAT 16 95 069337-000 OUTRIGGER WELDMENT 4
64 014252-006 NUTZERT 3/8-16UNC 8 97 069357-000 MOTOR WIRE HARNESS 2
65 011248-004 NUT HHC 1/4-20UNC 10 99 069358-000 POWER WIRE HARNESS 1
67 068133-000 LIGHT INDICATOR 4 100 069359-000 TAM WIRE HARNESS 1
68 068728-000 COVER, CHASSIS 2 101 069360-000 WIRE HARNESS CHASSIS 1
69 005503-003 SCREW, #6 SELF TAPPING 4 102 069361-000 DX BUS CABLE 1
70 063951-002 RELAY 7 103 011248-004 NUT HEX ESNA 5/16-18 UNC 2
71 029945-011 LEVEL SENSOR 1 104 011253-006 SCREW HHC 5/16-18 UNC X 3/4 2
U-Drive 25 6-9
Section
6.2
6-10 U-Drive 25
Section
6.2
LIFT CYLINDER ASSY, DOM
068074-001

1 068129-000 3 RD STAGE BOTTOM CASTING 1
2 068128-000 2 ND STAGE BOTTOM CASTING 1
3 068113-004 LIFT CYLINDER 1
4 068076-000 CYLINDER SHEAVE 2
5 062164-000 CHAIN 2
6 068089-000 CYLINDER MOUNT 1
7 068080-001 TIE RODS 2
8 011248-010 LOCKNUT 5/8-11 UNC 2
9 068079-000 CYLINDER GUIDE BEARING 2
10 011737-010 ROLLPIN 1
11 068081-000 PIN CYLINDER 1
12 011764-023 RETAINING RING 1
13 062642-022 BEARING 16DU16 2
14 062169-004 MASTER LINK 2
15 062655-001 CHAIN GUARD 2
16 011941-001 FITTING ST O RING 4MB - 4MJ 1
17 011828-006 SCREW FLAT HD SOCKET 1/4-20 X 3/4 2
18 068143-000 CHAIN PIN 2
19 011240-002 WASHER #8 FLAT 4
20 026553-008 RIVET 3/16 4
21 068075-001 HYD TUBE 1
22 011737-010 ROLLPIN 1/4 X 1-1/4 2
U-Drive 25 6-11
Section
6.2
6-12 U-Drive 25
Section
6.2
BASIC ASSY
069301-000

40 068194-000 LOADER ASSY 1 75 069340-000 CONTROL MOUNTING PLATE 1
41 76 065366-001 PROX SWITCH 1
42 067988-010 RETRACTILE CORD ASSY 1 77
43 062226-002 CABLE STORAGE TUBE 1 78 011252-006 SCREW HHC 1/4-20 X 3/4 4
44 79 014066-004 SCREW HWH SLFTP 1/4 X 1/2 4
45 068020-001 CHASSIS WELDMENT 1 80 029601-013 CONN RING #10 8
46 068215-000 MOTOR COVER 1 81
47 067995-000 LIFTING ARM ASSEMBLY 1 82
48 068221-000 CASTER 2 83
49 068645-000 AXLE SHAFT 1 84
50 068222-000 WHEEL 10 X 2 1/2 2 85 011728-006 SCREW SOC HD CAP 10-32 X 3/4 2
51 068158-000 #1 SECTION SLIDE 1 86 011249-003 NUT HEX ESNA 10-32 2
52 003570-000 RETAINING PIN 5 87 011708-004 SCREW MRH #8-32 X 1/2 10
53 062881-000 SWITCH 4 88 011248-002 NUT HEX ESNA 8-32 10
54 011240-012 WASHER FLAT 3/4 2 89 011254-008 SCREW 3HHC 3/8-16 UNC X 1 6
55 068646-000 ROLL PIN 2 90 069360-000 WIRE HARNESS 1
56 020398-024 CLAMP 2 91 069327-000 FRONT OUTRIGGER R.H. 1
57 011868-032 GROMMET 2 92 069327-001 FRONT OUTRIGGER ASSY L.H. 1
58 011868-019 GROMMET 2 93 069326-000 REAR OUTRIGGER ASSY L.H. 1
59 011252-010 SCREW HHC 1/4-20 UNC X 1 1/4 2 94 069326-001 REAR OUTRIGGER ASSY R.H. 1
60 011254-006 SCREW HHC 3/8-16 X 3/4 8 95
61 011825-004 SCREW MRH 1/4-20 3 96
62 011240-004 WASHER 1/4 STD FLAT 20 97 069357-000 MOTOR WIRE HARNESS L.H. 1
63 011240-006 WASHER 3/8 STD FLAT 16 98 069357-001 MOTOR WIRE HARNESS R.H. 1
64 014252-006 NUTZERT 3/8-16 UNC 8 99 069358-000 POWER WIRE HARNESS 1
65 011248-004 NUT HHC 1/4-20 UNC 10 100 069359-000 TAM WIRE HARNESS 1
66 101 069360-000 WIRE HARNESS CHASSIS 1
67 068133-000 LIGHT INDICATOR 4 102 069361-000 DX BUS CABLE 1
68 068728-000 COVER CHASSIS 2 103 011248-004 NUT HEX ESNA 5/16-18 UNC 2
69 005503-003 SCREW, #6 SELF TAPPING 4 104 011253-006 SCREW HHC 5/16-18 UNC X 3/4 2
70 029863-009 RELAY 7
71 029945-011 LEVEL SENSOR 1
72 066516-006 PLUG HOLE 1
73 069350-010 POWER MODULE 1
74 069350-000 DX-TAM 1
U-Drive 25 6-13
Section
6.2
6-14 U-Drive 25
Section
6.2
BASIC ASSY
069301-000

40 068194-000 LOADER ASSY 1 75 069340-000 CONTROL MOUNTING PLATE 1
41 76 065366-001 PROX SWITCH 1
42 067988-010 RETRACTILE CORD ASSY 1 77
43 062226-002 CABLE STORAGE TUBE 1 78 011252-006 SCREW HHC 1/4-20 X 3/4 4
44 79 014066-004 SCREW HWH SLFTP 1/4 X 1/2 4
45 068020-001 CHASSIS WELDMENT 1 80 029601-013 CONN RING #10 8
46 068215-000 MOTOR COVER 1 81
47 067995-000 LIFTING ARM ASSEMBLY 1 82
48 068221-000 CASTER 2 83
49 068645-000 AXLE SHAFT 1 84
50 068222-000 WHEEL 10 X 2 1/2 2 85 011728-006 SCREW SOC HD CAP 10-32 X 3/4 2
51 068158-000 #1 SECTION SLIDE 1 86 011249-003 NUT HEX ESNA 10-32 2
52 003570-000 RETAINING PIN 5 87 011708-004 SCREW MRH #8-32 X 1/2 10
53 062881-000 SWITCH 4 88 011248-002 NUT HEX ESNA 8-32 10
54 011240-012 WASHER FLAT 3/4 2 89 011254-008 SCREW 3HHC 3/8-16 UNC X 1 6
55 068646-000 ROLL PIN 2 90 069360-000 WIRE HARNESS 1
56 020398-024 CLAMP 2 91 069327-000 FRONT OUTRIGGER R.H. 1
57 011868-032 GROMMET 2 92 069327-001 FRONT OUTRIGGER ASSY L.H. 1
58 011868-019 GROMMET 2 93 069326-000 REAR OUTRIGGER ASSY L.H. 1
59 011252-010 SCREW HHC 1/4-20 UNC X 1 1/4 2 94 069326-001 REAR OUTRIGGER ASSY R.H. 1
60 011254-006 SCREW HHC 3/8-16 X 3/4 8 95
61 011825-004 SCREW MRH 1/4-20 3 96
62 011240-004 WASHER 1/4 STD FLAT 20 97 069357-000 MOTOR WIRE HARNESS L.H. 1
63 011240-006 WASHER 3/8 STD FLAT 16 98 069357-001 MOTOR WIRE HARNESS R.H. 1
64 014252-006 NUTZERT 3/8-16 UNC 8 99 069358-000 POWER WIRE HARNESS 1
65 011248-004 NUT HHC 1/4-20 UNC 10 100 069359-000 TAM WIRE HARNESS 1
66 101 069360-000 WIRE HARNESS CHASSIS 1
67 068133-000 LIGHT INDICATOR 4 102 069361-000 DX BUS CABLE 1
68 068728-000 COVER CHASSIS 2 103 011248-004 NUT HEX ESNA 5/16-18 UNC 2
69 005503-003 SCREW, #6 SELF TAPPING 4 104 011253-006 SCREW HHC 5/16-18 UNC X 3/4 2
70 029863-009 RELAY 7
71 029945-011 LEVEL SENSOR 1
72 066516-006 PLUG HOLE 1
73 069350-010 POWER MODULE 1
74 069350-000 DX-TAM 1
U-Drive 25 6-15
Section
6.2
4
2
7
FRONT
6 DETAIL
8
6-16 U-Drive 25
Section
6.2
6TH STAGE ASSY
068070-VAR

068071-001 6TH STAGE WELDMENT - 25
1 1
062166-141 CHAIN - 25
062166-181 CHAIN - 32
2 2
062166-213 CHAIN - 40
062166-249 CHAIN - 48
3 062753-000 STRAP ASSY 1
4 026553-006 RIVET 3/16 .375-.500 GRIP 2
5 068073-000 CHAIN BLOCK 1
6 011821-005 SCREW BUTT HD 1/4-20 UNC 4
7 068144-000 CLEVIS PIN 6B 2
8 011735-005 ROLL PIN 1/8 DIA X 5/8 LG 2
9 068219-099 UHMW WEAR STRIP X 1 1/2 FT .25
U-Drive 25 6-17
Section
6.2
11
10
12
4
3
10
9
FRONT
2 DETAIL
6-18 U-Drive 25
Section
6.2
5TH STAGE MAST ASSY
068066-001/-004

068069-001 5TH STAGE MAST ASSY - 25
1 1
062167-141 CHAIN - 25
062167-181 CHAIN - 32
2 2
062167-213 CHAIN - 40
062167-249 CHAIN - 48
3 068138-000 SHAFT 1
4 068135-000 SHEAVE, 5 STAGE TOP 1
5 068140-000 PIN 2
6 062753-000 STRAP ASSY 1
7 026553-002 RIVET 3/16 2
8 011751-004 PIN, COTTER 1/16 X 1/2 4
9 011252-016 SCREW HHC 1/4-20 X 2 2
10 011240-004 WASHER 1/4 STD FLAT 4
11 011248-004 NUT 1/4-20 UNC ESNA 2
12 068097-000 5TH STAGE GUIDE 1
U-Drive 25 6-19
Section
6.2
10
11
USE
9
LOCKTITE 242
2
6 FRONT
DETAIL
6-20 U-Drive 25
Section
6.2
4TH STAGE MAST ASSY
068061-001 THRU -004

1 1
062168-113 CHAIN - 25
062168-139 CHAIN - 38
2 2
062168-165 CHAIN - 40
062168-193 CHAIN - 48
3 068138-000 SHAFT 1
4 011753-020 SHAFT 1
5 068146-000 PIN 1
6 062753-000 STRAP ASSY 1
7 026553-002 RIVET 3/16 2
8 068065-000 #4 SECTION SLIDE 1
9 012553-008 SCREW SOCKET HED CAP 1/4-20 UNC X 1 1
10 062642-016 BEARING 2
11 068136-000 SHEAVE 2
U-Drive 25 6-21
Section
6.2
9
10
6-22 U-Drive 25
Section
6.2
3RD STAGE MAST ASSY
068056-VAR

068060-001 3RD STAGE MAST ASSY - 25
1 1
2
3 068139-000 SHAFT 1
4 011735-012 PIN 1
5
6 062753-000 STRAP ASSY 1
7 026553-002 RIVET 3/16 2
8 068137-000 SHEAVE 1
9 062642-010 BEARING 3
10 011786-005 MAC. BUSHING 2
U-Drive 25 6-23
Section
6.2
USE
LOCKTITE 242
FRONT
DETAIL
6-24 U-Drive 25
Section
6.2
2ND STAGE MAST ASSY
068050-000

1 068055-001 2ND STAGE MAST ASSY - 25 1
2
3
4
5
6 062753-000 STRAP ASSY 1
7 026553-002 RIVET 3/16 2
8 068053-000 #2 SECTION SLIDE 1
9 011703-016 SCREW SOCKET HEX SET 1/4-20 UNC X 1 2
U-Drive 25 6-25
Section
6.2
6-26 U-Drive 25
Section
6.2
REAR OUTRIGGER ASSY L.H.
069326-000

1 069337-000 OUTRIGGER ASSY REF
2 069343-001 MOTOR MOUNT WELDMENT L.H. 1
3 069354-000 GEARBOX 1
4 069352-000 DRIVE MOTOR 1
5 062319-000 PIN/LANYARD ASSY 2
6 069352-003 SPACER MOTOR 1
7 069352-004 MOTOR KEY 2
8 069334-000 MOTOR SCREW 2
9 011238-006 WASHER SPLIT LOCK 3/8 3
10 011254-008 SCREW HHC 3/8-16 UNC X 1 3
11 026554-003 RIVET POP 1/4 X 3/8 1
12 011253-006 SCREW HHC 5/16-18 UNC X 3/4 1
13 068222-001 WHEEL 1
14 011786-005 BUSHING 2
15 013919-009 CLAMP 5/8 DIA 1
16 011240-004 WASHER 1/4 STD FLAT 1
17 011240-005 WASHER 5/16 STD FLAT 1
19 068332-005 CABLE ASSY 1
U-Drive 25 6-27
Section
6.2
6-28 U-Drive 25
Section
6.2
REAR OUTRIGGER ASSY R.H.
069326-001

2 069343-000 MOTOR MOUNT WELDMENT R.H. 1
3 069354-001 GEARBOX 1
4 069352-000 DRIVE MOTOR 1
6 069352-003 SPACER MOTOR 1
7 069352-004 MOTOR KEY 2
8 069334-000 MOTOR SCREW 2
10 011254-008 SCREW HHC 3/8-16 UNC X 1 3
11 026554-003 RIVET POP 1/4 X 3/8 1
12 011253-006 SCREW HHC 5/16-18 UNC X 3/4 1
13 068222-001 WHEEL 1
14 011786-005 BUSHING 2
15 013919-009 CLAMP 5/8 DIA 1
16 011240-004 WASHER 1/4 STD FLAT 1
17 011240-005 WASHER 5/16 STD FLAT 1
19 068332-005 CABLE ASSY 1
U-Drive 25 6-29
Section
6.2
1 TYP ASSY
4 3
5
2
6-30 U-Drive 25
Section
6.2
FRONT OUTRIGGER ASSY L.H.
069327-001

2 069342-001 CASTER MOUNT WELDMENT L.H. 1
4 026554-003 RIVET POP 1/4 X 3/8 1
5 011254-006 SCREW HHC 3/8-16 UNC X 3/4 4
6 011240-006 WASHER 3/8 STD FLAT 8
7 011248-006 NUT HEX ESNA 3/8-16 UNC 4
8 068221-001 CASTER 1
U-Drive 25 6-31
Section
6.2
2
5
6-32 U-Drive 25
Section
6.2
FRONT OUTRIGGER ASSY R.H.
069327-000

2 069342-000 CASTER MOUNT WELDMENT R.H. 1
4 026554-003 RIVET POP 1/4 X 3/8 1
5 011254-006 SCREW HHC 3/8-16 UNC X 3/4 4
6 011240-006 WASHER 3/8 STD FLAT 8
7 011248-006 NUT HEX ESNA 3/8-16 UNC 4
8 068221-001 CASTER 1
U-Drive 25 6-33
Section
6.2
6-34 U-Drive 25
Section
6.2
OUTRIGGER ASSY
069337-000

1 003471-000 HANDLE ARM 1
2 003508-000 KNOB 1
3 062636-000 SCREW 1
4 003532-000 PAD ASSEMBLY 1
6 011240-004 WASHER 1/4 FLAT 2
7 011240-005 WASHER 5/16 FLAT 1
8 014996-010 WASHER 5/8 SAE FLAT 1
9 011248-004 NUT HEX ESNA 1/4-20 UNC 2
10 011248-005 NUT HEX ESNA 5/16-18 UNC 1
11 011252-018 SCREW HHC 1/4-20 UNC X 2 1/4 1
12 011253-008 SCREW HHC 5/16-18 UNC X 1 1
13 011253-014 SCREW HHC 5/16-18 UNC X 1-3/4 1
14 026553-005 RIVET POP 3/16 X 3/8 4
15 011252-036 SCREW HHC 1/4-20 UNC X 4 1/2 1
16 018179-004 TUBE 1 3/8 X .065 WALL X 3 1/4 1
17 069341-000 OUTRIGGER CHASSIS ARM WELDMENT 1
18 068148-001 OUTRIGGER SCREW CASTING 1
U-Drive 25 6-35
Section
6.2
2 1
6-36 U-Drive 25
Section
6.2
LIFT TUBE ASSEMBLY
067995-000

1 068915-001 LIFT TUBE WELDMENT 1
2 062843-001 GRIP 1
3 063926-010 PLUG, 1 1/2 SQ 2
U-Drive 25 6-37
Section
6.2
6-38 U-Drive 25
Section
6.2
LOADER ASSEMBLY
068194-000

1 068190-000 LOADER STOP BRACKET ASSY 1
2 068186-000 LOADER BAR ASSY 1
3 068197-000 SHORT AXLE SHAFT 1
4 011240-012 FASHER FLAT 3/4 4
5 068220-000 WHEEL 2
6 011252-004 SCREW HHC 1/4-20 UNC X 1/2 2
7 011248-004 NUT HEX ESNA 1/4-20 UNC 2
8 011764-012 RETAINING RING 2
U-Drive 25 6-39
Section
6.2
6-40 U-Drive 25
Section
6.2
LABEL KIT/INSTALLATION
069305-000/001

1 003610-000 LABEL, OPERATING INSTRUCTIONS 1
2 065099-000 INSTRUCTION TUBE ASS'Y 1
3 069316-000 USER MANUAL 1
4 005221-000 LABEL, BATTERY FLUID 1
5 005223-003 LABEL, EMERGENCY DOWN 1
6 066552-000 LABEL, WARNING HYDROGEN GAS 1
7 060577-001 ANSI MANUAL 1
8 064444-000 LABEL, USA 1
9 026551-004 RIVET, POP 1/8, 126-, 187 GRIP 20
10 062218-001 LABEL, INSERT OUTRIGGER 2
11 066554-002 LABEL, WARNING USE 1
12 061683-008 LABEL, UPRIGHT 2
13 069330-000 LABEL, UL25 U-DRIVE 1
14 061205-000 NAME PLATE 1
15 066550-010 LABEL, WARNING BEFORE USING 1
16 066557-011 LABEL, WARNING MAX LOAD 350 LBS 1
17 062217-000 LABEL, HYDRAULIC FLUID 1
18 066553-002 LABEL, WARNING PINCH POINT 2
19 066551-005 LABEL, WARNING CENTER BUBBLE 1
20 069338-000 LABEL, CONTROL SWITCH 1
21 060830-000 SAFETY WALK 1
22 061220-010 LABEL, ANSI 1
23 069335-000 LABEL, CONTROLS UPPER 1
24
25 062821-002 LABEL, WARNING TIPPING HAZARD 1
26
27 062725-002 LABEL, WARNING LOADER 1
28 062575-001 LABEL, WARNING DO NOT LOWER 1
29 000942-000 ORBIT LEVEL 1
30 069366-000 LABEL, 24 VOLT BATTERY PACK 1
31 069364-000 LABEL, PINS INS. 8
U-Drive 25 6-41
Section
6.2
6-42 U-Drive 25
Section
6.2
LABEL KIT/INSTALLATION
069305-000/001

1 003610-000 LABEL, OPERATING INSTRUCTIONS 1
2 065099-000 INSTRUCTION TUBE ASS'Y 1
3 069316-000 USER MANUAL 1
4 005221-000 LABEL, BATTERY FLUID 1
5 005223-003 LABEL, EMERGENCY DOWN 1
6 066552-000 LABEL, WARNING HYDROGEN GAS 1
7 060577-001 ANSI MANUAL 1
8 064444-000 LABEL, USA 1
9 026551-004 RIVET, POP 1/8, 126-, 187 GRIP 20
10 062218-001 LABEL, INSERT OUTRIGGER 2
11 066554-002 LABEL, WARNING USE 1
12 061683-008 LABEL, UPRIGHT 2
13 069330-000 LABEL, UL25 U-DRIVE 1
14 061205-000 NAME PLATE 1
15 066550-010 LABEL, WARNING BEFORE USING 1
16 066557-011 LABEL, WARNING MAX LOAD 350 LBS 1
17 062217-000 LABEL, HYDRAULIC FLUID 1
18 066553-002 LABEL, WARNING PINCH POINT 2
19 066551-005 LABEL, WARNING CENTER BUBBLE 1
20 069338-000 LABEL, CONTROL SWITCH 1
21 060830-000 SAFETY WALK 1
22 061220-010 LABEL, ANSI 1
23 069335-000 LABEL, CONTROLS UPPER 1
24
25 062821-002 LABEL, WARNING TIPPING HAZARD 1
26
27 062725-002 LABEL, WARNING LOADER 1
28 062575-001 LABEL, WARNING DO NOT LOWER 1
29 000942-000 ORBIT LEVEL 1
30 069366-000 LABEL, 24 VOLT BATTERY PACK 1
31 069364-000 LABEL, PINS INS. 8
U-Drive 25 6-43
Section
6.2
2
6
4
5
3
6-44 U-Drive 25
Section
6.2
DECAL-OPERATION TUBE ASSY.
065099-000-00

1
2 003612-000 CAP 2
3 003613-002 TUBE 1 1/2 00 X .062 W CLR X 11 15/16 1
4 011248-004 LOCKNUT 1/4-20 UNC HEX 2
5 011252-006 SCREW 1/4-20 UNC HHC X 3/4 2
6 020398-012 CLAMP 2
U-Drive 25 6-45
Section
6.2
6-46 U-Drive 25
Section
6.2
CONTROL BOX ASSY DC
069302-000

1 069329-000 CONTROL PANEL 1
2 005440-000 KEY SWITCH 1
3 067028-000 CONTACT BLOCK 1
4 062799-008 SWITCH PUCH 1
5 013919-003 CLAMP HOSE 1
6 029454-099 WIRE 16 AWG RED FT 1
7 029601-013 CONN RING #10 14-16 3
U-Drive 25 6-47
Section
6.2
6-48 U-Drive 25
Section
6.2
POWER OPTION, DC
069303-000

1 068214-001 BATTERY BOX 1
2 062299-005 BATTERY 2
3 062906-001 CHARGER 1
4 069356-000 POWER UNIT 1
* 062161-004 BREATHER 1
* 069356-011 1.5 GALLON TANK 1
* 069356-012 TANK O-RING 1
* 069356-013 LIFT VALVE 1
* 069356-014 DOWN VALVE 1
* 069356-015 24 VDC START SOLENOID 1
* 062161-007 24 VDC MOTOR 1
* 068115-013 OIL SEAL 1
6 029431-099 CABLE, #2 AWG WELDING FT 10
7 029602-025 RING TERM #2 - 5/16 DIA 3
8 029602-026 RING TERM #2 - 3/8 DIA 1
9 029902-000 CONN 175 AMP 2
10 064195-001 BATTERY CABLE ASSY X 12 1
11 029601-015 CONN RING 3/8 16-14 1
12 029454-099 WIRE 16 AWG RED FT 2
13 029620-002 CONN BUT 16-14 1
14 062905-000 CHARGER MOUNT BRACKET 1
15 011252-008 SCREW HHC 1/4-20 X 1 2
16 011252-012 SCREW HHC 1/4-20 X 1 1/2 2
17 062786-004 SCREW SELF TAP 10-30 X 1/2 4
18 011240-005 WASHER 5/16 FLAT 4
20 011248-004 NUT 1/4-20 ESNA 2
21 011248-005 NUT 5/16-18 ESNA 4
24 011254-004 SCREW HHC 3/8-16 UNC X 1/2 2
25 069328-000 FOOT BRACKET 1
26 069302-000 CONTROL PANEL ASSY 1
27 011240-004 WASHER 1/4 FLAT 4
28 011252-004 SCREW HHC 1/4-20 X 1/2 4
29 010154-000 COVER BATTERY 2
30 014252-004 NUTSERT 1/4-20 2
31 069365-001 SPACER FOAM 2
32 011248-002 NUT HEX ESNA 8-32 2
33 010149-000 FUSE BLOCK 1
34 010148-002 FUSE 100 AMP 1
* Not Shown
U-Drive 25 6-49
Section
6.2
6-50 U-Drive 25
Section
6.2
POWER OPTION, DC
069303-000

1 068214-001 BATTERY BOX 1
2 062299-005 BATTERY 2
3 062906-001 CHARGER 1
4 069356-000 POWER UNIT 1
5
7 029602-025 RING TERM #2 - 5/16 DIA 3
8 029602-026 RING TERM #2 - 3/8 DIA 1
9 029902-000 CONN 175 AMP 2
10 064195-001 BATTERY CABLE ASSY X 12 1
11 029601-015 CONN RING 3/8 16-14 1
12 029454-099 WIRE 16 AWG RED FT 2
13 029620-002 CONN BUT 16-14 1
15 011252-008 SCREW HHC 1/4-20 X 1 2
16 011252-012 SCREW HHC 1/4-20 X 1 1/2 2
17 062786-004 SCREW SELF TAP 10-30 X 1/2 4
18 011240-005 WASHER 5/16 FLAT 4
19
20 011248-004 NUT 1/4-20 ESNA 2
21 011248-005 NUT 5/16-18 ESNA 4
22
23
24 011254-004 SCREW HHC 3/8-16 UNC X 1/2 2
25 069328-000 FOOT BRACKET 1
26 069302-000 CONTROL PANEL ASSY 1
27 011240-004 WASHER 1/4 FLAT 4
28 011252-004 SCREW HHC 1/4-20 X 1/2 4
30 014252-004 NUTSERT 1/4-20 2
31 069365-001 SPACER FOAM 2
32 011248-002 NUT HEX ESNA 8-32 2
33 010149-000 FUSE BLOCK 1
34 010148-002 FUSE 100 AMP 1
U-Drive 25 6-51
Section
6.2
9 10
13
19 18
17
5
6 15
7 5
2
14
6 5
6
6-52 U-Drive 25
Section
6.2
NARROW CAGE OPTION
068242-001

1 068149-003 CAGE PAN (NARROW) 1
2 068150-003 MIDRAIL WELDMENT (NARROW) 1
3 068171-003 UPPER GUARDRAIL WELDMENT (NARROW) 1
4 014924-008 U-BOLT 2
5 011240-004 WASHER 1/4" STD. 14
6 011248-004 LOCKNUT, ESNA 1/4-20 UNC 14
7 011252-022 SCREW, HHC 1/4-20 UNC X 2 3/4 4
8 011252-014 SCREW, HHC 1/4-20 UNC X 1 3/4 4
9 011240-005 WASHER, 5/16 STD. 8
10 011264-022 SCREW, HHC 5/16-18 UNC X 2 3/4 4
11 068096-000 RAIL BEARING, TOP 4
12
13 063650-012 GAS SPRING 1
14 068276-001 SHEAR GUARD 1
15 026551-007 RIVET 1/8 X .251- .312 GRIP 4
16 068277-010 STRIKER BOLT 1
17 068277-000 LATCH 1
18 011709-004 SCREW MACH RD HD 10-24 X 1/2 2
19 011240-003 WASHER #10 STD FLAT 2
20 011821-005 SCREW BUTT HD 1/4-20UNC X 5/8 2
U-Drive 25 6-53
Section
6.2
9
15 12 23 6
13
14
11
5
8
22
24
21
21 19
4
10
20
19 17
6 12
18
23
6-54 U-Drive 25
Section
6.2
OPTION: TILT BACK ASSEMBLY
068200-003

1 068180-000 LOADER BAR ASSY 1
2
3 068201-002 TILT BACK WELDMENT 25 1
4 062844-000 TILTBAR WELDMENT 1
5 062846-001 TUBE CYLINDER MOUNT 1
6 062891-001 LANYARD ASSY 2
7 003570-000 PIN RETAINING 1
8 062843-001 GRIP 1
9 063926-004 CAPLUG 1
10 062784-004 CASTER 2
11 011764-012 RING RETAINING 2
12 068264-000 BRACKET WELDMENT 1
13 068265-000 STRUT 1
14 011248-012 NUT HEX ESNA 3/4-10 2
15 011258-008 SCREW HHC 3/4-10 X 1 2
16
17 011253-008 SCREW HHC 5/16-18 X 1 8
18 011256-022 SCREW HHC 1/2-13 2 3/4 2
19 011240-005 WASHER 5/16 FLAT 16
20 011238-008 NUT HEX ESNA 1/2-13 2
21 011248-005 NUT HEX ESNA 5/16-18 10
22 062466-002 LABEL BEFOR TILTING 1
23 062814-000 LABEL INSERT PIN 2
24 062876-000 LABEL LEVER 1
25 068012-000 LABEL OPERATING INST. 1
U-Drive 25 6-55
Section
6.2
7 -
+ 5 3
+
8 -
2
6
12
1
10 4
9 (VELCRO,
HOOK SIDE)
1.
11
(VELCRO FABRIC HALF)

4
NOTES:
1. FIT RUBBER COLLAR OF ITEM 9 FLUSH
WITH END OF LASER DIODE ITEM 10
2. SOLDER WIRES & COVER WITH ELECTRICAL TAPE.
11
SWITCH
ASSEMBLED
LASER UNIT
2-COND. WIRE
+ -
RED BLK
LASER DIODE
WIRING SCHEMATIC
6-56 U-Drive 25
Section
6.2
LASER OPTION
067044-000

1 067152-000 BODY, CONDUIT DEAD END 3/4" 1
2 067153-000 GASKET 1
3 067154-000 COVER, DEAD END 1
4 067158-000 VELCRO FT .29
5 067157-000 BOOT, SWITCH 1
6 067156-000 SWITCH, MOMENTARY (MINI) 1
7 067160-000 BATTERY, AA DRY CELL 1 .5VDC 2
8 067155-000 BATTERY HOLDER, AA DRY CELL 1
9 029925-006 STRAIN RELIEF, 3/4" 1
10 067151-000 LASER DIDDE 3mw 670NM (RED) 1
11 067159-000 LABEL, DANGER LASER RADIATION 2
12 029441-099 WIRE, 18GA 2 COND. FT .5
U-Drive 25 6-57
Section
6.2
6-58 U-Drive 25
Section
6.2
SPARE POWER PACK
068100-003

1 068214-001 BATTERY BOX 1
2 062299-005 BATTERY 2
7 029602-025 RING TERM #2 - 5/16 DIA 2
8 029602-026 RING TERM #2 - 3/8 DIA 1
9 029902-000 CONN 175 AMP 1
12 029454-099 WIRE 16 AWG RED FT 2
13 029620-002 CONN BUTT 16-14 1
15 011252-008 SCREW HHC 1/4-20 X 1 2
16 011252-012 SCREW HHC 1/4-20 X 1 1/2 2
17 062786-004 SCREW SELF TAP 10-30 X 1/2 4
20 011248-004 NUT 1/4-20 ESNA 2
21 011248-005 NUT 5/16-18 ESNA 4
30 014252-004 NUTSERT 1/4-20 2
31 069365-001 SPACER FOAM 2
32 011248-002 NUT HEX ESNA 8-32 2
33 010149-000 FUSE BLOCK 1
34 010148-002 FUSE 100 AMP 1
U-Drive 25 6-59
Section
6.2
Notes:
6-60 U-Drive 25
1-800-926-LIFT
For Parts:
1-888-UR-PARTS
UpRight, Inc.
1775 Park Street
TEL: 559/891-5200
FAX: 559/896-9012
PARTSFAX: 559/896-9244 P/N 069317-000
069317-000 9812 .05-K
1-800-926-LIFT
For Parts:
1-888-UR-PARTS
UpRight, Inc.
1775 Park Street
TEL: 559/891-5200
FAX: 559/896-9012
PARTSFAX: 559/896-9244 P/N 069317-000
069317-000 9812 .05-K

069317-000 U-Drive-25 sn1001+ D.PS

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069317-000 U-Drive-25 sn1001+ D.PS

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SERVICE & PARTS

When contacting UpRight for service or parts information,

Call Toll Free in U.S.A.

Indicates the hazard or unsafe practice will

Indicates the hazard or unsafe practice Maintenance

Preventative maintenance and service information.

Figure Page Table Page

Figure 1-1: U-Drive 25 Portable Personnel Lift

Table 1-1: Specifications

*Specifications subject to change without notice.

*Specifications subject to change without notice.

2.2 Preparation For Shipment

Figure 2-1: Lifting UL Lifts Figure 2-2: Battery Box

Figure 2-4: Installing wheels

Figure 2-5: Connecting rear wheel cables

BE SURE all wheels are securely attached.

IMPORTANT: All four wheels must be in solid

5. Release level sensor and fully elevate platform.

11. Check that the area below the platform is clear

DO NOT use a machine that elevates when

Figure 2-7: Base Controls

Charge battery in a well ventilated area.

Figure 2-8: Battery Box

Gravity Hook Loader Support

Loader Figure 2-11: Tilting machine onto or off of a vehicle

Figure 2-10: Handle positioning

HYDRAULIC OIL RESERVOIR

3. Reinstall hydraulic reservoir to pump assembly with

Figure 3-3: Battery Charger

Figure 3-4: System Relief Valve

Figure 3-7: Mast Assembly, Bearing Detail

Figure 3-8: lift Cylinder

5. Extend cylinder rod at least twelve inches by hand.

Wear safety glasses and heat resistant gloves

1.Tensioner Bracket (62739-000) 4.Bottom Casting, Mast #2

Table 3-3: Bolt Torque

Tilt Alarm (Alm2)

Table 4-2 Troubleshooting Guide - Electrical Schematics

Table 4-3 Troubleshooting Guide - Hydraulic Schematics

Figure 5-1: Controller Remote, U-Drive 25

Figure 5-2: Electrical Schematic U-Drive 25 069304-000

Figure 5-3: Hydraulic Schematic U-Drive 25

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