020 - XRT 27 33 E - sn1000+ - E.PS

XRT27E & XRT33E
European Model
Serial Numbers 1000 - Current
P/N 066863-020
SERVICE & PARTS
MANUAL
XRT27E & XRT33E
Aerial Work Platform
Serial Numbers 1000 - Current
When contacting UpRight for service or parts information,
be sure to include the MODEL and SERIAL NUMBERS
from the equipment nameplate. Should the nameplate be
missing, the SERIAL NUMBER is also stamped on top of
the chassis above the front axle pivot.
UpRight, Inc. UpRight International

1775 Park Street Support Centre
Selma, California 93662 Innsbruckweg 114
TEL: 559/891-5200 3047 AH Rotterdam
Netherlands
FAX: 559/891-9012
TEL: +31-10-238-0000
PARTS: 1-888-UR-PARTS
Call Toll Free in U.S.A. FAX: +31-10-238-0001
PARTS FAX: 559/896-9244
1-800-926-LIFT Parts Tel: +31-10-490-8090
Parts Fax: +31-10-490-8099
P/N 066863-020
08/00
FOREWORD
HOW TO USE THIS MANUAL

This manual is divided into 6 sections.
S ECTION 1 I NTRODUCTION
General description.
S ECTION 2 O PERATION AND S PECIFICATIONS
Information on how to operate the work platform, and machine specifications.
S ECTION 3 M AINTENANCE
Preventative maintenance and service information.
S ECTION 4 TROUBLESHOOTING
Causes and solutions to typical problems.
S ECTION 5 S CHEMATICS
Electric and hydraulic schematics
S ECTION 6 I LLUSTRATED P ARTS B REAKDOWN
Complete parts lists with illustrations.
SPECIAL INFORMATION
! D A N G E R !
Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
! W A R N I N G !
Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
! C A U T I O N !
Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.
NOTE: Gives helpful information.
XRT Electric Work Platform - European Model Page i

Foreword -
WORKSHOP PROCEDURES
All information contained in this manual is based on the latest product information available at
the time of printing. We reserve the right to make changes at any time without notice. No part of
this publication may be reproduced, stored in retrieval system, or transmitted, in any form by any
means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written
permission of the publisher. This includes text, figures and tables.
! C A U T I O N !
Detailed descriptions of standard workshop procedures, safety principles
and service operations are not included. Please note that this manual does
contain warnings and cautions against some specific service methods which
could cause personal injury, or could damage a machine or make it unsafe.
Please understand that these warnings cannot cover all conceivable ways in
which service, whether or not recommended by UpRight, Inc., might be
done, or of the possible hazardous consequences of each conceivable way,
nor could UpRight, Inc. investigate all such ways. Anyone using service
procedures or tools, whether or not recommended by UpRight, Inc., must
satisfy themselves thoroughly that neither personal safety nor machine
safety will be jeopardized.
Page ii XRT Electric Work Platform - European Model

TABLE OF CONTENTS
Section 1
Introduction
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.2 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Upper Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Elevating Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Purpose of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Special Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Section 2
Operation and Specifications
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 Pre-Operation and Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Chassis Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Platform Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Travel with Platform Lowered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Elevating the Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Travel with Work Platform Elevated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Lowering the Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Fold Down Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
After Use Each Day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Parking Brake Release and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
2.4 Transporting the Work Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
By Crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
By Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
2.5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Supporting the Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2.6 Preventative Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Date Code Identification on Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
2.7 Preventative Maintenance Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Preventative Maintenance Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
Preventative Maintenance Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
2.8 Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
2.9 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
XRT Electric Work Platform - European Model Page I

Table of Contents - Section 3
Section 3
Maintenance
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Date Code Identification on Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4 UpRight Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Male Connector (Plug) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Female Connector (Receptacle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Releasing Locking Fingers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Crimping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Removing Contact from Heavy Duty Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
3.5 Final Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.6 Elevating Assembly and Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Remove and Replace Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Deck Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Extension Deck Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Scissor Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.7 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Remove Wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Front Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Rear Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Planetary Drive Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
3.8 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Battery Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
3.9 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Lower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Relay/Terminal Block Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Upper Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
3.10 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
3.11 MOS90 Relay Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Basics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28
Tachometer Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
MOS90 Calibrator Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
Using the MOS90 Calibrator Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3.12 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Hydraulic Oil and Filter Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
Hydraulic Power Unit Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
Hydraulic Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Main Valve Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Setting Hydraulic Pressures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
3.13 Cylinder Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-37
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-37
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-37
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-37
XRT Electric Work Platform - European Model Page II

Table of Contents - Section 4
3.14 Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

Steering Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
Lift Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39
3.15 Emergency Lowering Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
XRT27E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42
XRT33E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42
3.16 Switch Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43
Up-limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
Platform Down Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
3.17 Electric Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-46
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-46
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-46
3.18 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Air to Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-48
All Motion Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-48
Flashing Amber Beacon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49
Removable Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49
3.19 Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-50
3.20 Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-51
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-51
Section 4
Troubleshooting
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Checking Pump Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4.2 Hydraulic Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
066945-010 - XRT27E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
066945-012 - XRT33E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3 Electric Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
066946-001 - XRT27E and XRT33E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.4 MOS90 Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Flow Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Section 5
Schematics
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
066945-010 XRT27E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
066945-012 - XRT33E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
069291-000 Final Assembly Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
066942-002#2 Upper Controls Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
067491-005#2 Lower Controls Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
066946-010 - XRT27E & XRT33E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Section 6
Illustrated Parts Breakdown
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
XRT Electric Work Platform - European Model Page III

Table of Contents - List of Figures
L IST OF F IGURES
Section 2
Operation and Specifications
Figure 2-1: Chassis Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Figure 2-2: Emergency Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Figure 2-3: Platform Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Figure 2-4: Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Figure 2-5: Emergency Lowering Valve Knob, XRT27E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Figure 2-6: Emergency Lowering Valve Knob, XRT33E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Figure 2-7: Fold Down Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Figure 2-8: Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Figure 2-9: Transporting the Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Figure 2-10: Supporting the Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Figure 2-11: Access to Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Section 3
Maintenance
Figure 3-1: UpRight Connector Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Figure 3-2: Plugs and Receptacles, UpRight Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Figure 3-3: Locking Finger, UpRight Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Figure 3-4: Heavy Duty UpRight Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Figure 3-5: Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Figure 3-6: Elevating Assembly and Platform Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Figure 3-7: Deck Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Figure 3-8: Guardrail Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Figure 3-9: Guardrail Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Figure 3-10: Scissor Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Figure 3-11: Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Figure 3-12: Front Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Figure 3-13: Steering Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Figure 3-14: Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Figure 3-15: Planetary Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Figure 3-16: Planetary Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Figure 3-17: Measuring Hub Endplay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Figure 3-18: Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Figure 3-19: Replace Electric Drive Motor Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
Figure 3-20: Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Figure 3-21: Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Figure 3-22: Battery Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Figure 3-23: Lower Control Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Figure 3-24: Relay Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Figure 3-25: Upper Controller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Figure 3-26: Horn Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Figure 3-27: Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Figure 3-28: MOS90 Relay Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28
Figure 3-29: MOS90 17 Way Connector Pin-out Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28
Figure 3-30: Upright Tachometer Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
Figure 3-31: MOS90 Diagnostics L.E.D. and Calibrator Connections . . . . . . . . . . . . . . . . . . . . . .3-29
Figure 3-32: MOS90 Calibrator LED Segments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Figure 3-33: Hydraulic Oil Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
Figure 3-34: Hydraulic Power Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
Figure 3-35: Hydraulic Power Unit Remove and Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-33
Figure 3-36: Main Valve Block Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34
Figure 3-37: Main Valve Block Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-35
Figure 3-38: Flow Meter Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36
Figure 3-39: Main Valve Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36
Figure 3-40: Steering Cylinder Removal & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
XRT Electric Work Platform - European Model Page IV

Table of Contents - List of Figures
Figure 3-41: Steering Cylinder Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
Figure 3-42: Lift Cylinders, Remove and Replace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39
Figure 3-43: Lift Cylinder Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-41
Figure 3-44: Emergency Lowering Valve, XRT27E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42
Figure 3-45: Emergency Lowering Valve Pump, XRT33E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42
Figure 3-46: Tilt Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43
Figure 3-47: Up-limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-44
Figure 3-48: Up-Limit Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-44
Figure 3-49: Platform Down Limit Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-45
Figure 3-50: Electric Motor Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47
Figure 3-51: Air to Platform Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-48
Figure 3-52: Motion Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-48
Figure 3-53: Flashing Amber Beacon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49
Figure 3-54: Removable Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49
XRT Electric Work Platform - European Model Page V

Table of Contents - List of Tables
L IST OF TABLES
Section 3
Maintenance
Table 3-1: Calibrator Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Table 3-2: Calibrator Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Table 3-3: Torque Specifications for Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Table 3-4: Torque Specifications for SAE Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-51
Table 3-5: Torque Specifications for Metric Fasteners, U.S. Customary Units . . . . . . . . . . . . . . . . . . . 3-52
Table 3-6: Torque Specifications for Metric Fasteners, SI Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Section 4
Troubleshooting
Table 4-1: Hydraulic Truth Table - XRT27E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Table 4-2: Hydraulic Truth Table - XRT33E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Table 4-3: Electronic Truth Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Section 5
Schematics
Legend: Hydraulic Schematic, XRT27E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Legend: Hydraulic Schematic, XRT33E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Legend: Wire Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Legend: Upper Control Box Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Legend: Lower Control Box Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Legend: Electric Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Page VI XRT Electric Work Platform - European Model

Section 1
INTRODUCTION
1.1 INTRODUCTION
P URPOSE
The purpose of this service and parts manual is to provide instructions and illustrations for the operation and
maintenance of the XRT Electric Work Platform manufactured by UpRight, Inc. of Selma, California.
S COPE
The manual includes procedures for proper operation, maintenance, adjustment, and repair of this product as
well as recommended maintenance schedules and troubleshooting.
1.2 GENERAL DESCRIPTION

The XRT Electric Work Platform consists of the platform, controller, elevating assembly, power module, con-
trol module, and chassis.
P LATFORM
The platform has a reinforced steel floor, 1.11 m (44 inch) high guardrails with midrail, 152 mm (6 inch) toe-
boards, and an entrance gate at the rear of the platform. The guardrails can be folded down for access
through doors or for shipment.
! W A R N I N G !
DO NOT use the maintenance platform without guardrails properly
assembled and in place.
U PPER C ONTROLLER
The Upper Controller contains the controls to operate the machine. It should be hung on the front, left, or
right guardrail, but may be hand held if necessary. To operate the machine, the interlock lever must be
depressed to operate any function. A complete explanation of control functions can be found in Section 2.
E LEVATING A SSEMBLY
The platform is raised and lowered by the elevating assembly:
XRT27E: a four section scissor assembly powered by one (1) single stage lift cylinder
XRT33E: a five section scissor assembly powered by two (2) single stage lift cylinders.
The hydraulic power unit powers the cylinder(s). Solenoid operated valves control raising and lowering.
XRT Electric Work Platform - European Model Page 1-1

Introduction 1.2 - General Description
P OWER M ODULE
The power module contains:
• Four (4) Batteries.
• Battery Charger.
• Valve Block Assembly.
• Hydraulic Power Unit (including Hydraulic Oil Reservoir).
• Hydraulic Oil Filter.
• 48 Volt Relay.
• Accumulator Valve.
C ONTROL M ODULE
The control module contains:
• Four (4) Batteries.
• Lower Controller Assembly.
• Level Sensor.
• Relay Panel Assembly (Mos90).
• Alarms.
A complete explanation of the chassis control functions is found in Section 2.
C HASSIS
The chassis is a structural frame that supports all the components of the XRT Electric Work Platform.
P URPOSE OF E QUIPMENT
The objective of the XRT Electric Work Platform is to provide a quickly deployable, self-propelled, variable
height work platform to elevate personnel and materials to overhead work areas. This machine can be driven
over rough terrain.
S PECIAL L IMITATIONS
Travel with the platform elevated is limited to a creep speed range.
Elevating of the work platform is limited to firm, level surfaces only. Any degree of slope greater than 3° will
lock out the elevating circuits and sound a warning alarm.
! D A N G E R !
The elevating function shall ONLY be used when the work platform is level
and on a firm surface. The work platform is NOT intended to be driven over
uneven, rough or soft terrain when elevated.
O PTIONS
Options available for the XRT Electric Work Platform are:
• Air Line to Platform.
• Flashing Amber Beacon.
• All Motion Alarm.
• Removable Controller.
• 350 Ah Batteries
• Solid Non-marking Tires.
• G78 15 10 ply Poly Filled Street Tires.
Page 1-2 XRT Electric Work Platform - European Model

Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
Section 2
THIS MACHINE IS NEVER elevate the platform or drive NEVER position the platform NEVER climb, stand or sit on
the machine with the platform without first checking for overhead the platform guardrails or
NOT INSULATED elevated unless on firm, level surface. obstructions or other hazards. midrail.
OPERATION AND SPECIFICATIONS
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating
instructions, and National Safety Instructions/Requirements before operating or
performing maintenance on any UpRight Aerial Work Platform.
Safety Rules
USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and their tools as well as
the material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceil-
ings, cranes, roof structures, buildings, etc.). All other uses of the aerial work platform are prohibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live
parts of electrical equipment!
Exceeding the specified permissible maximum load on the platform is prohibited!
XRT27E 567 kg (1,250 lbs.) including four (4) persons
XRT33E 454 kg (1,000 lbs.) including three (3) persons
The use and operation of the aerial work platform as a lifting tool or a crane (lifting of loads from below upwards or from up
high on down) is prohibited!
NEVER exceed 400 N (90 lbs.) of side force.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps,
curbs, or debris; and avoiding them.
Operate the machine only on surfaces capable of supporting wheel loads.
NEVER operate the machine when wind speeds exceed 45 km/h (28 mph) (12,5 m/sec.= Beaufort scale 6).
IN CASE OF EMERGENCY push EMERGENCY STOP button to deactivate all powered functions.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete
structures, etc., is prohibited!
Dismantling the swing gate or other railing components is prohibited! Always make certain that the swing gate is closed
and securely locked!
It is prohibited to keep the swing gate in an open position (held open with tie-straps) when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on the machine while the platform is elevated without supporting the elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections,
and damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
IF ALARM SOUNDS while the platform is elevated, STOP, carefully lower the platform. Move the machine to a firm, level
surface.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its
working range.
NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas.
Modifications to the aerial work platform are prohibited or permissible only at the approval of UpRight.
AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing the key.

Operation and Specifications 2.1 - Introduction
2.1 INTRODUCTION
This manual covers the XRT Self-Propelled Electric Work Platforms. This machine operates on a 48 volt bat-
tery powered system. This manual must be stored on the machine at all times.
2.2 PRE-OPERATION AND SAFETY INSPECTION

Carefully read, understand and follow all safety rules, operating instructions, labels, and the Scaffold Industry
Association’s MANUAL OF RESPONSIBILITIES. Perform the following steps each day before use.
1. Open module covers and inspect for damage, oil leaks or missing parts.
2. Check the hydraulic oil level sight gauge on the hydraulic tank with the platform fully lowered. Add
hydraulic oil if necessary.
3. Check that fluid level in the batteries is correct (see “ Battery Maintenance” on Page 2-12).
4. Check that all guardrails are in place with all fasteners properly tightened.
5. Check that the slide-out deck extension is secured with the pin.
6. Check tires for damage.
7. Inspect the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, damaged
control cable, loose wire connections and wheel bolts.
8. Close and secure module covers.
9. Move the machine, if necessary, to an unobstructed area to allow for full elevation.
10. Pull the Chassis Emergency Stop Switch to the ON position.
11. Pull the Platform Emergency Stop Switch to the ON position.
C HASSIS C ONTROLS
Figure 2-1: Chassis Controls
PLATFORM/CHASSIS/BRAKE RELEASE
12. Turn the Platform Controls Key Switch clockwise to
ON. EMERGENCY STOP
13. Turn the Platform/Chassis/Brake Release Switch to
CHASSIS. RAISE
14. Push the Chassis Controls RAISE button to elevate
LOWER
the platform until the Scissor Brace can be rotated
to the vertical position. Block the elevating assem-
bly as described on Page 2-11.
15. Visually inspect the elevating assembly, lift cylinder,
cables and hoses for damage or erratic operation.
Check for missing or loose parts.
16. Remove the Scissor Brace as described onPage
2-11. BRAKE RELEASE
17. Push the Chassis Controls RAISE button to fully
elevate the platform.
18. Lower the platform partially by pushing in on the Chassis Controls LOWER button, and check operation
of the audible lowering alarm.
19. Push the Chassis Emergency Stop button to check for proper operation. All the machine functions
should be disabled. Pull out the Emergency Stop button to resume.

Operation and Specifications 2.2 - Pre-Operation and Safety Inspection
E MERGENCY L OWERING
Figure 2-2: Emergency Lowering
20. Check the Emergency Lowering system for proper operation.

A. XRT27E – The Emergency Lowering Valve Knob is located in
the Power Module, above the hydraulic oil tank.
a. Open the Power Module Cover.
b. Open the Emergency Lowering Valve by pulling and
holding the knob.
c. Once the platform is completely lowered, release the
knob to close the valve. The platform will not elevate
if the Emergency Lowering Valve is open.
d. Close and secure the Power Module cover.
B. XRT33E - The Emergency Lowering Valve is located in the Power
Module, next to the hydraulic oil tank.
a. Open the Power Module cover.
b. Hold the control valve in the closed position, then pump EMERGENCY LOWERING VALVE KNOB
up pressure to release holding valves on the cylinders.
c. Once the platform is fully lowered, release the control
valve to close the holding valves. The platform will not XRT27E
elevate if the Emergency Lowering Valve is open.
d. Close and secure the Power Module cover.
EMERGENCY LOWERING VALVE
CONTROL VALVE
XRT33E

Operation and Specifications 2.2 - Pre-Operation and Safety Inspection
P LATFORM C ONTROLS
Figure 2-3: Platform Controls
STEERING SWITCH
21. Turn the Platform/Chassis Switch to PLATFORM.
22. Check that the route is clear of obstacles (persons, INTERLOCK SWITCH SPEED SELECTOR
obstructions, holes, drop-offs, bumps, and debris), is
level, and capable of supporting the wheel loads.
23. Mount the platform and properly close the entrance. LOW MOTOR
BATTERY TEMPERATURE
24. Turn the Lift/Drive Switch to DRIVE. RAISE FWD.
HIGH LOW
NOTE: The Speed Range Selector Switch has two positions: HIGH SPEED SPEED
SPEED and LOW SPEED. Perform Step 25 for each speed.

25. Engage the Interlock Switch and slowly push the Con-
LIFT DRIVE
trol Handle FORWARD, then REVERSE, to check for
proportional speed control. EMERGENCY
LOWER REV.
STOP
26. Push the Steering Switch RIGHT, then LEFT, to check
for steering control.
EMERGENCY STOP LIFT/DRIVE
27. Turn the Lift/Drive Switch to LIFT.
28. Engage the Interlock Switch and slowly push the Con- CONTROL HANDLE
trol Handle forward to check the platform lift controls.
Raise the platform to full elevation.
29. Pull back on the Control Handle. The platform should
descend and the Audible Lowering Alarm should
sound.
30. Lower the platform completely.
31. Push the Platform Emergency Stop button to check for
proper operation. All the machine functions should be
disabled. Pull out the Platform Emergency Stop button
to resume. KEY SWITCH
32. Turn the Platform Controls key switch to OFF.
33. Push the Platform Emergency Stop button to the OFF
position.
34. Dismount the platform.
35. Push the Chassis Emergency Stop button to the OFF position.

Operation and Specifications 2.3 - Operation
2.3 OPERATION
Before operating the work platform, ensure that the pre-operation safety inspection has been completed, and
that any deficiencies have been corrected. Never operate a damaged or malfunctioning machine. The
operator must be thoroughly trained on this machine, and must read, fully understand, and follow this Opera-
tor Manual and National Safety Instructions/Requirements.
P LATFORM E XTENSION
Figure 2-4: Platform Extension
1. Mount the platform and properly close the entrance.

2. Depress the foot lever located at the rear of the platform
extension. Push the platform extension forward until the pin
engages the front stop.
3. To retract the platform extension, depress the foot lever and
pull the platform extension toward the rear of the machine
until the pin engages the rear stop.
TRAVEL WITH P LATFORM L OWERED

1. Check that the route is clear of obstacles (persons, obstruc-
tions, holes, drop-offs, bumps, and debris), is level, and
capable of supporting the wheel loads.
2. Turn the Platform/Chassis/Brake Release Switch to
PLATFORM.
4. Mount the platform and properly close the entrance.
5. Check clearances above, below and to the sides of the platform.
7. Turn the Platform Controls key switch to the ON position.
8. Turn the Lift/Drive Switch to DRIVE.
9. Set the Speed Range Selector Switch to the HIGH SPEED position.
10. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from center the Control Han-
dle is moved.
11. Turn the Speed Range Selector Switch to HIGH SPEED for travel on level surfaces.
12. Turn the Speed Range Selector Switch to LOW SPEED for climbing grades or traveling in confined
areas.

S TEERING
1. Turn the Lift/Drive switch to DRIVE.
2. Engage the Interlock Switch, push the Steering Switch RIGHT or LEFT to turn the wheels in the desired
direction. Observe the tires while operating the machine to ensure proper direction.
NOTE: Steering is not self-centering. Wheels must be returned to the straight ahead position by operating the Steering
Switch.
E LEVATING THE P LATFORM

1. Select a firm, level surface.
3. Engage the Interlock Switch and push the Control Handle forward.
4. If the machine is not level, the tilt alarm will sound and the machine will not lift or drive. If the tilt alarm,
sounds the platform must be lowered and the machine moved to a firm, level surface before
attempting to re-elevate the platform.
TRAVEL WITH WORK P LATFORM E LEVATED

NOTE: The machine will travel at reduced speed when the platform is elevated.
1. Check that the route is clear of obstacles (persons, obstructions, holes, drop-offs, bumps, and debris), is
level, and capable of supporting the wheel loads.
2. Check clearances above, below, and to the sides of the platform.
3. Turn the Lift/Drive Switch to DRIVE.
4. Set the Speed Range Selector Switch to the HIGH SPEED position.
5. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from center the Control
Handle is moved.
6. If the machine is not level, the tilt alarm will sound and the machine will not lift or drive. If the tilt alarm
sounds, the platform must be lowered and the machine moved to a firm, level surface before
attempting to re-elevate the platform.
L OWERING THE P LATFORM

2. Engage the Interlock Switch and pull back on the Control Handle to lower the platform.

E MERGENCY L OWERING
! W A R N I N G !
If the platform should fail to lower, NEVER climb down the elevating
assembly.
XRT27E
Figure 2-5: Emergency Lowering Valve Knob, XRT27E
The Emergency Lowering Valve Knob is located in the

Power Module, above the hydraulic oil tank.
1. Open the Power Module Cover.
2. Open the Emergency Lowering Valve by pulling and
holding the knob.
3. Once the platform is completely lowered, release the
knob to close the valve. The platform will not elevate
if the Emergency Lowering Valve is open.
4. Close and secure the Power Module cover.
NOTE: The alarm will not sound when the platform is being lowered
with the emergency lowering valve.
EMERGENCY LOWERING VALVE KNOB
XRT33E
Figure 2-6: Emergency Lowering Valve Knob, XRT33E
The Emergency Lowering Valve is located in the Power EMERGENCY LOWERING VALVE
Module, next to the hydraulic oil tank.
1. Open the Power Module cover.
2. Hold the Control Valve in the closed position, then
pump up pressure to release holding valves on the
cylinders.
3. Once the platform is fully lowered, release the control
valve to close the holding valves. The platform will
not elevate if the Emergency Lowering Valve is
open.
4. Close and secure the Power Module cover.
NOTE: The alarm will not sound when the platform is being lowered
with the emergency lowering valve. CONTROL VALVE

FOLD D OWN G UARDRAILS

NOTE: When performing the following procedures, retain all fasteners.
This procedure is only for passing through doorways. Guardrails must be returned to proper position before
using the machine.
Figure 2-7: Fold Down Guardrails
FOLD D OWN P ROCEDURE Deck

3 Extension
1. Ensure that the slide-out deck extension is fully 4
Handle
retracted and deck pin is locked. Place the Platform 5
Controls on the platform. 7
2. Pull the pins on the two end gate arms. Lower the rear
gate to the floor. Replace the pins.
6
8
2
3. Pull the two pins on the left side of the front rail and 6
1
swing the front rail back against the right handrail.
Insert pins into the right handrail.
4. Lift the right handrail up, then lower it to the extension
deck floor.
5. Push the deck extension handle into locked position.
Lift the left handrail up, then lower it on top of the right
handrail.
6. Rotate the arms in against the handrails.
7. Lift the right main handrail and lower it to the floor.
8. Lift the left main handrail and lower it on top of the
right main hand rail.
E RECTION P ROCEDURE
1. Reverse the fold down procedure.
2. Hang the Platform Controls from front guardrail.
3. Before operating the work platform, check that all fasteners are in place and securely fastened.
! W A R N I N G !
Before operating the machine, guardrails must be securely fastened in their
proper position.
• Rear bar may be raised to load material. Material may not be longer than the platform.
• Be sure gate is closed and bar is lowered before operating the machine.

A FTER U SE E ACH D AY
1. Ensure that the platform is fully lowered.
2. Park the machine on a firm, level surface, preferably under cover, secure against vandals, children and
unauthorized operation.
3. Turn the key switch to OFF and remove the key to prevent unauthorized operation.
Electrocution Hazard
This machine is not insulated. Follow your national safety standards and maintain the
required safety distance when working near energized equipment.
THIS MACHINE IS
NOT INSULATED
P ARKING B RAKE R ELEASE AND TOWING

Perform the following only when the machine will not operate under its own power and it is necessary to move
the machine or when winching onto a trailer to transport. Never release brakes if machine is on a slope.
Hook machine to towing vehicle before releasing brakes.
Figure 2-8: Brake Release

PLATFORM/CHASSIS/BRAKE
1. Turn the Platform/Chassis/Brake Release switch to BRAKE RELEASE SWITCH
RELEASE. Alarm will sound.
2. Momentarily push BRAKE RELEASE button.
3. The machine will now roll when pushed or pulled.
4. Turn the Platform/Chassis/Brake Release switch to PLATFORM or
CHASSIS for normal parking brake function.
BRAKE RELEASE BUTTON
! W A R N I N G !
Never tow faster than 0,3 m/sec. (1 ft./sec.)
Never operate the work platform with the parking brakes released. Serious
injury or damage could result.

Operation and Specifications 2.4 - Transporting the Work Platform
2.4 TRANSPORTING THE WORK PLATFORM

Figure 2-9: Transporting the Work Platform
B Y C RANE
1. Secure straps to chassis Tie Downs/Lifting Lugs only.
B Y TRUCK
1. Maneuver the work platform into transport position and chock
the wheels. The platform must be in the fully lowered position
for transport.
2. Secure the work platform to the transport vehicle with chains or
straps of adequate load capacity attached to the front and rear
Lift/Tie Down points on both sides of the chassis.
FRONT TIE DOWNS
REAR TIE DOWNS / LIFTING LUGS
! C A U T I O N !
Overtightening of chains or straps through Tie Down lugs may result in
damage to the work platform.

Operation and Specifications 2.5 - Maintenance
2.5 MAINTENANCE
! W A R N I N G !
Never perform service in the elevating assembly area while the platform is
elevated without first blocking the elevating assembly.
DO NOT stand in elevating assembly area while deploying or storing brace.
DO NOT block elevating assembly with a load on the platform.
Figure 2-10: Supporting the Elevating Assembly
S UPPORTING THE E LEVATING A SSEMBLY

I NSTALLATION
1. Park the work platform on a firm, level surface.
4. Turn the Platform Controls Key Switch to ON.
5. Turn the Platform/Chassis switch to CHASSIS.
ROTATE BRACE
6. Push the RAISE button to elevate the platform until the Scissor CLOCKWISE
Brace can be rotated to the vertical position. TO BLOCK
7. XRT27E – From the rear of the machine, lift the Scissor Brace
from its stowed position. Rotate upward and outward, then down
until it is hanging vertically below its attachment point.
8. XRT33E – From the left side of the machine, pull the locking pin BRACE RESTS ON
WELDMENT WHEN IN
securing the brace. Rotate the Scissor Brace counterclockwise BLOCKING POSITION
until it is in the vertical position.
9. Lower the platform by pushing the Chassis Controls LOWER but-
ton and gradually lower the platform until the Scissor Brace is XRT27E
supporting the platform.
PIN RESTS ON
R EMOVAL BRACE WHEN IN
1. Using the Chassis Controls, gradually raise the platform until the BLOCKING POSITION
Scissor Brace is clear.
2. XRT27E – Rotate the Scissor Brace outward and upward over its
mounting point until it rests in the stowed position.
SCISSOR BRACE
3. XRT33E – Rotate the Scissor Brace clockwise until the locking IN REST POSITION
pin engages.
BRACE ROTATES
4. Lower the platform by pushing the Chassis Controls LOWER but- TO BLOCKING
ton to completely lower the platform. POSITION
BRACE RESTS ON
PIN WHEN IN
BLOCKING POSITION
XRT33E

B ATTERY M AINTENANCE
! W A R N I N G !
Hazard of explosive gas mixture. Keep sparks, flame and smoking materials
away from batteries.
Always wear safety glasses when working with batteries.
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with
clean water.
Always replace batteries with UpRight batteries or manufacturer approved
replacements.
Figure 2-11: Access to Batteries
• There are eight (8) batteries, four (4) in

each side module. Open either module
door to gain access to a slide-out battery
tray containing four batteries.
• Check battery fluid level daily, especially if
the work platform is being used in a warm,
dry climate.
• If electrolyte level is lower than 10 mm (3/8
in.) above plates, add distilled water only.
DO NOT use tap water with high mineral
content. It will shorten battery life.
• Keep terminals and tops of batteries
clean.
BATTERY TRAY

NOTES:

Operation and Specifications 2.6 - Preventative Maintenance
2.6 PREVENTATIVE MAINTENANCE

The complete inspection consists of periodic visual and operational checks, along with periodic minor adjust-
ments to assure proper performance. Daily inspection will prevent abnormal wear and prolong the life of all
systems. The inspection and maintenance schedule is to be performed at regular intervals. Inspection and
maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical
procedures.
! W A R N I N G !
Before performing preventative maintenance, familiarize yourself with the
operation of the machine.
Always block the elevating assembly whenever it is necessary to enter the
scissor assembly to perform maintenance while the platform is elevated.
The preventative maintenance table has been designed for machine service and maintenance repair. Please
photocopy the following page and use the table as a checklist when inspecting the machine for service.
D ATE C ODE I DENTIFICATION ON H OSES

GATES uses a five digit code: Year, Month, Day.
i.e.: 6 11 29 - means 1996, month 11 (November), day 29.
PARKER uses a ten digit code: Plant, Year, Month, Day.
i.e.: XXXX 6 11 29 - means Plant XXXX, 1996, month 11 (November), day 29.
DAYCO stamps month, day and year on each hose.

Operation and Specifications 2.7 - Preventative Maintenance Checklist
2.7 PREVENTATIVE MAINTENANCE CHECKLIST

P REVENTATIVE M AINTENANCE K EY P REVENTATIVE M AINTENANCE R EPORT
I NTERVAL Date: _______________________________________
Daily=each shift or every day Owner: _____________________________________
50h/30d=every 50 hours or 30 days Model No: ___________________________________
250h/6m=every 250 hours or 6 months
Serial No: ___________________________________
1000h/2y=every 1000 hours or 2 years
Serviced By: _________________________________
Y=Yes/Acceptable
N=No/Not Acceptable Service Interval: ______________________________
R=Repaired/Acceptable
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Check electrolyte level Daily Inspect for structural cracks Daily

Check specific gravity 6m Check pivot points for wear 30d
Elevating
Batteries Clean exterior 6m Assembly Check mounting pin pivot bolts for proper 30d
Check battery cable condition Daily torque
Check elevating arms for bending 6m
Clean terminals 6m
Tilt Sensor Check for Operation 6m
Check oil level Daily
Check hoses for pinch or rubbing points Daily
Hydraulic Oil Change filter 6m
Drain and replace oil 2y Chassis Check component mounting for proper 6m
torque
Check for leaks Daily
Check welds for cracks Daily
Hydraulic Check hose connections 30d
System Check the cylinder rod for wear 30d
Check hoses for exterior wear 30d
Check mounting pin pivot bolts for proper 30d
Emergency Operate the emergency lowering valve and torque
Hydraulic Daily Lift Cylinder Check seals for leaks
check for serviceability 30d
System
Inspect pivot points for wear 30d
Chassis Daily
Check switch operation 30d
Controls Check fittings for proper torque
Platform Check for and repair collision damage Daily
Check switch operation Daily
Controls Check fasteners for proper torque 3m
Entire Unit
Control Cable Check the exterior of the cable for 6m Check for corrosion-remove and repaint 6m
pinching, binding or wear
Lubricate 30d
Check fasteners for proper torque Daily
Platform Check for peeling, missing, or unreadable
Deck and Check welds for cracks Daily Labels Daily
Rails labels & replace
Check condition of deck Daily
Check for damage Daily
Tires
Check lug nuts (torque to 90 ft. lbs.) 30d
Wipe clean 30d
Hydraulic Check for leaks at mating surfaces 30d
Pump Check for hose fitting leaks Daily
Check mounting bolts for proper torque 6m
Drive Motors Check for operation Daily
Check hardware & fittings for proper 6m
torque
Steering
System Grease pivot pins 30d
Check steering cylinder for leaks 30d

Operation and Specifications 2.8 - Warning Labels
2.8 WARNING LABELS

ENGLISH FRANÇAIS DEUTSCH ESPAÑOL
Upper Controller Commandes de la plate-forme Obere Steuerung Controlador superior
Power Module Side Côté module d’entraînement Seitliches Energieversorgung Lateral módulo de alimentación
Control Module Side Côté module de commande Seitliches Steuermodul Lateral módulo de control
Front Avant Vorn Delantero
Rear Arrière Hinten Posterior
Inside Intérieur Innen Interior
NUMÉRO DE NÚMERO DE
PART NUMBER LABEL AUTOCOLLANT TEILNUMMER SCHILDER ETIQUETAS
RÉFÉRENCE PIEZA
OPERATING INSTRUCTIONS BEDIENUNGSAN- INSTRUCCIONES DE

1 010076-001 010076-301 064913-000 010076-401
INSTRUCTIONS D’UTILISATION WEISUNGEN FUNCIONAMIENTO
2 066555-000 DO NOT ADJUST 066555-300 NE PAS RÉGLER 066555-200 NE NICHT EINSTELLEN 066555-400 NO AJUSTAR
3 067642-008 CONTROLLER 067642-308 COMMANDES 067642-208 STEUERUNG 067642-408 CONTROLADOR
4 064444-000 USA 064444-000 ÉTATS-UNIS 064444-000 USA 064444-000 EE.UU.

WARNING CRUSHING ATTENTION RISQUE WARNUNG ADVERTENCIA PELIGRO
5 066568-000 066568-300 064915-000 066568-400
HAZARD D’ÉCRASEMENT QUETSCHGEFAHR DE APLASTAMIENTO
6 062562-001 BATTERY WEIGHT 062562-301 POIDS DE LA BATTERIE 064923-000 BATTERIEGEWICHT 062562-401 PESO DE LA BATERÍA
7 061683-013 UPRIGHT 061683-013 UPRIGHT 061683-013 UPRIGHT 061683-013 UPRIGHT

AVERTISSEMENT, BATERÍA DE
8 066552-000 WARNING BATTERY 066552-300 BATTERIE 064930-000 NE WARNUNG BATTERIE 066552-400 ADVERTENCIA
CHARGE MAX. DE LA MAX. LAST AUF DER PLATAFORMA DE
XRT27-9 066557-019 MAX LOAD PLATFORM 066557-319 PLATE-FORME 064910-010 ARBEITSBÜHNE 066557-419 CARGA MÁXIMA
XRT33-9 066557-018 MAX LOAD PLATFORM 066557-318 CHARGE MAX. DE LA 064910-008 MAX. LAST AUF DER 066557-418 PLATAFORMA DE
PLATE-FORME ARBEITSBÜHNE CARGA MÁXIMA
10 061684-016 X SERIES 061684-016 SÉRIE X 061684-016 SERIE X 061684-016 SERIE X
12 060197-000 HYDRAULIC FLUID 060197-300 HUILE HYDRAULIQUE 064917-000 HYDRAULIKFLÜSSIGKEIT 060197-400 FLUIDO HIDRÁULICO
DESSERRAGE DU FREIN FESTSTELLBREMSE LIBERACIÓN DEL FRENO
13 068641-003 PARKING RELEASE 068641-303 DE STATIONNEMENT 068641-201 LÖSEN 068641-401 DE ESTACIONAMIENTO
XRT27 -14 066957-004 XRT 27E 066957-004 XRT 27E 066957-004 XRT 27E 066957-004 XRT 27E
XRT33 -14 066957-005 XRT 33E 066957-005 XRT 33E 066957-005 XRT 33E 066957-005 XRT 33E
16 061205-003 NAME PLATE 061205-303 PLAQUE SIGNALÉTIQUE 061205-203 TYPENSCHILD 061205-405 PLACA IDENTIFICATIVA
PLATAFORMA DE
XRT27 -17 066561-000 SAFETY STAND 066561-300 CHANDELLE DE SÉCURITÉ 066561-200 SICHERHEITSSTAND 066561-400 SEGURIDAD
XRT33 -17 066561-002 SAFETY STAND 066561-303 CHANDELLE DE SÉCURITÉ 066561-203 SICHERHEITSSTAND 066561-403 PLATAFORMA DE
SEGURIDAD
BRAKE RELEASE INSTRUCTIONS DE HINWEISE ZUR INSTRUCCIONES PARA LA
18 066640-000 066640-300 066640-200 066640-400
INSTRUCTIONS DESSERRAGE DE FREIN BREMSENFREIGABE LIBERACIÓN DEL FRENO
ATTENTION,
19 066551-002 CAUTION TIPPING 066551-302 066551-202 VORSICHT KIPPEN 066551-402 ATENCIÓN DE VUELCO
BASCULEMENT
CAUTION STRUCTURAL ATTENTION, DOMMAGES VORSICHT ATENCIÓN DAÑO

20 066561-003 066561-303 066561-203 BESCHÄDIGUNG DER 066561-403
DAMAGE STRUCTURELS MASCHINE ESTRUCTURAL
CHARGE MAX DE LA MAX. LAST DER CUBIERTA DE CARGA

21 066551-010 MAX LOAD DECK 066551-310 066551-200 066551-400
PLATE-FORME ARBEITSBÜHNE MÁXIMA
22 067195-000 CAUTION 067195-300 ATTENTION 067195-200 VORSICHT 067195-400 ATENCIÓN
23 067195-001 EURO INSTRUCTIONS 067195-301 INSTRUCTIONS 067195-201 HINWEISE FÜR EUROPA 067195-401 INSTRUCCIONES
EUROPÉENNES EUROPEAS
VORSICHT
CAUTION READ ATTENTION, LIRE LES ATENCIÓN LEER
24 066554-000 INSTRUCTIONS 066554-300 INSTRUCTIONS 066554-200 NE ANWEISUNGEN 066554-400 INSTRUCCIONES
BEACHTEN
ATTENTION, VORSICHT
CAUTION DESCENDING CUIDADO AL BAJAR
25 066556-000 066556-300 ABAISSEMENT DE LA 066556-200 ARBEITSBÜHNE 066556-400
PLATFORM LA PLATAFORMA
PLATE-FORME SENKT SICH
26 061515-000 LIFT HERE 061515-300 SOULEVER ICI 064937-000 HIER ANHEBEN 061515-400 ELEVAR POR QUÍ
27 067639-001 LOWER CONTROL 067639-301 COMMANDES AU SOL 067639-201 ABSENKSTEUERUNG 067639-401 CONTROL DE DESCENSO
28 067196-000 EMERGENCY LOWERING 067196-300 ABAISSEMENT 067196-200 ABSENKEN IM NOTFALL 067196-400 DESCENSO DE
D’URGENCE EMERGENCIA
ABAISSEMENT DESCENSO DE
XRT27 -29 066558-001 EMERGENCY LOWERING 066558-301 066558-201 ABSENKEN IM NOTFALL 066558-401
ABAISSEMENT DESCENSO DE
XRT33 -29 067197-001 EMERGENCY LOWERING 067197-301 067197-201 ABSENKEN IM NOTFALL 067197-401
NE= Nicht erforderlich

Operation and Specifications 2.8 - Warning Labels
Upper Controller
26 24
4
4
Power Module Side Control Module Side
5 11 10 5 5 17 20 19 13 18 10 11 5
22 1
23
21
4
4
15
7
16
15 14
11 19
Front
25
10 13
14 18 7
11
28 10 9
Rear
27
8 8 19
29 12
18 13
18 18
12 29
2 Inside 2 Inside 8 6
XRT27 XRT33

Operation and Specifications 2.9 - Specifications
2.9 SPECIFICATIONS
ITEM XRT27E XRT33E

Platform Size (Outside)
Standard 1,48 m x 2,34 m [58 in. x 92 in.] 1,48 m x 2,34 m [58 in. x 92 in.]
Slide Out Deck Extended 1,48 m x 3,33 m [58 in. x 131 in.] 1,48 m x 3,33 m [58 in. x 131 in.]
Max. Platform Capacity
Standard 567 kg [1250 lbs.] 454 kg [1000 lbs.]
on Extension 113 kg [250 lbs.] 113 kg [250 lbs.]
Max. No. of occupants
Total 4 people 3 people
on Extension 1 person 1 person
Height
Working Height 10,2 m [33 ft.] 12,1 m [39 ft.]
Max. Platform Height 8,2 m [27 ft.] 10,1 m [33 ft.]
Max. Drive Height 8,2 m [27 ft.] 10,1 m [33 ft.]
Dimensions
Weight, Standard 3440 kg [7585 lbs.] 3939 kg [8685 lbs.]
Overall Width 1,77 m [69,5 in.] 1,77 m [69.5 in.]
Overall Height (Rails Up) 2,54 m [100 in.] 2,67 m [105 in.]
Overall Height (Rails Folded) 1,83 m [72 in.] 1,96 m [77 in.]
Overall Length, Standard 2,69 m [106 in.] 2,69 m [106 in.]
Drive Speed
Platform Lowered 0 to 5,1 km/h [0 to 3,2 m.p.h.] 0 to 5,1 km/h [0 to 3,2 m.p.h.]
Platform Raised 0 to 0,8 km/h [0 to 0,5 m.p.h.] 0 to 0,8 km/h [0 to 0,5 m.p.h.]
Hydraulic Tank Capacity 23 l [6 US Gallons] 23 l [6 US Gallons]
Maximum Hydraulic System Pressure 172 bar [2500 psi] 172 bar [2500 psi]
Hydraulic Fluid
Normal use: Above 0° C [32° F] ISO #46 ISO #46
Low Temp. use: Below 0° C [32° F] ISO #32 ISO #32
Below -17° C [0° F] ISO #15 ISO #15
Lift System One Single Stage Lift Cylinder Two Single Stage Lift Cylinders
Lift Speed Raise, 40 sec./Lower, 34 sec. Raise, 39 sec./Lower, 31 sec.
System Voltage 48 Volt DC 48 Volt DC
Power Source Eight 6 volt 220 A Batteries (350 A option available) Eight 6 volt 220 A Batteries (350 A option available)
Drive Control One Hand Proportional – Sevcon MOS90 One Hand Proportional – Sevcon MOS90
Drive Motors 48 Volt DC Series Wound 48 Volt DC Series Wound
Tires
Standard Rough Terrain 26-12-390 Poly Filled Lug 26-12-390 Poly Filled Lug
Optional Street Tire G78-15 10 Ply Poly Filled G78-15 10 Ply Poly Filled
Optional Solid Non-Marking 17,8 cm X 30,5 cm [7 in. X 12 in.] 17,8 cm X 30,5 cm [7 in. X 12 in.]
Parking Brakes Dual, Spring Applied Hydraulic Release, Multiple Disc Dual, Spring Applied Hydraulic Release, Multiple Disc
Turning Radius INSIDE; 2,29 m [90 in.] INSIDE; 2,29 m [90 in.]
(measured in low speed) OUTSIDE: 4,57 m [180 in.] OUTSIDE: 4,57 m [180 in.]
Maximum Gradeability 22° [40%] 19° [35%]
Ground Clearance 178 mm [7 in] 178 mm [7 in.]
Wheel Base 2 m [78.38 in.] 2 m [78.38 in.]
Guardrails 1,1 m [44 in.] high, Fold Down with gate. 1,1 m [44 in.] high, Fold Down with gate.
Toeboard 152 mm [6 in.] High 152 mm [6 in.] High
Sound Level 76 dB 76 dB
Specifications are subject to change without notice. Hot weather or heavy use may reduce performance.
Meets or exceeds all applicable CE and GS Machinery Directive Requirements.

Section 3
MAINTENANCE
3.1 INTRODUCTION
This section contains instructions for the maintenance of the work platform. Referring to Section 2 will aid in
understanding the operation and function of the various components and systems of the work platform, and
help in diagnosing and repair of the machine.
! W A R N I N G !
Be sure to read, understand and follow all information in the Operation
Section of this manual before attempting to operate or perform service on
any work platform.
! W A R N I N G !
Never perform service on the work platform in the elevating assembly area
while the platform is elevated without first blocking the elevating assembly.
DO NOT stand in elevating assembly area while deploying or storing brace.
Refer to Section 2 - Operation and Specifications for elevating assembly
blocking instructions.
3.2 DATE CODE IDENTIFICATION ON HOSES

G ATES uses a five digit code: Year, Month, Day.
i.e.: 6 11 29 - means 1996, month 11 (November), day 29.
P ARKER uses a ten digit code: Plant, Year, Month, Day.
i.e.: XXXX 6 11 29 - means Plant XXXX, 1996, month 11 (November), day 29.
D AYCO stamps month, day and year on each hose.
3.3 SPECIAL TOOLS

The following is a list of special tools which may be required to perform certain maintenance procedures on
the work platform.
• 0-69 bar (0-1000 psi) Hydraulic Pressure Gauge with Adapter Fittings
• Small UpRight Connector Field Kit (UpRight P/N 030899-000)
• Large UpRight Connector Field Kit (UpRight P/N 030898-000)
• Inclinometer (UpRight P/N 010199-000-00)
• MOS90 Calibrator(UpRight P/N 057128-000)

Maintenance 3.4 - UpRight Connectors / Male Connector (Plug)
3.4 UPRIGHT CONNECTORS

UpRight connectors are designed so that connector parts, contacts or electrical cables may be replaced with-
out replacing the entire connector.
Figure 3-1: UpRight Connector Kits
Small Kit Large Kit
Figure 3-2: Plugs and Receptacles, UpRight Connectors
M ALE C ONNECTOR (P LUG )

1. Disconnect the male connector (plug) from the female connector (receptacle).
2. Using the flat end of the Removal Tool (or flat blade screwdriver), pry the Locking Wedge from the male
connector. Care should be taken that the Silicon Gasket is not damaged during this procedure.
3. Check all parts for damage. Replace all parts which are damaged or worn.
4. Replace or re-crimp the wires and contacts. Refer to “Crimping” procedure.
FEMALE C ONNECTOR (R ECEPTACLE )

1. Disconnect the male connector (plug) from the female connector (receptacle).
2. Using the notched end of the Removal Tool (or a wire hook), pull the Locking Wedge from the female con-
nector.
3. Check all parts for damage. Replace all parts which are damaged or worn.
4. Replace or re-crimp the wires and contacts. Refer to “Crimping” procedure.

Maintenance 3.4 - UpRight Connectors / Releasing Locking Fingers
R ELEASING L OCKING F INGERS

Figure 3-3: Locking Finger, UpRight Connector
1. The Locking Fingers can be released following the

removal of the Locking Wedge of either the male or
female connector.
2. Use the removal tool (or flat bladed screwdriver) to
push the Locking Fingers aside. This will release the
grip on the contact.
3. Pull the wire and contact out of the connector.
C RIMPING
1. Strip 6 mm (¼”) from the wire.
NOTE: Complete crimping instructions are included in each Field Kit.
2. Insert the contact into the crimping tool.
3. Insert the stripped wire into the contact. Copper strands should be visible in the bleed hole of the contact,
and no copper strands should be loose (outside) of the contact barrel.
4. Completely close the handles of the crimping tool. Release the handles of the crimping tool and remove the
crimped contact.
5. Inspect the crimped contact to ensure that all strands are secure in the crimp barrel.
R EMOVING C ONTACT FROM H EAVY D UTY P LUG

Figure 3-4: Heavy Duty UpRight Connector
1. Slip the removal tool along the wire to be replaced.

2. Push the removal tool into the connector until the con-
tact is released.
3. Pull the wire and contact out of the plug.

Maintenance 3.5 - Final Assembly Components / Removing Contact from Heavy Duty Plug
3.5 FINAL ASSEMBLY COMPONENTS

The XRT Electric is available in two (2) models: the XRT27E and the XRT33E. The final assembly of both
machines is illustrated in Figure 3-5. Individual components are described in detail later.
Figure 3-5: Final Assembly
1. Platform and Extension Deck

(see “Elevating Assembly and Plat-
form” on Page 3-5) 5
2. Chassis
(see “Chassis” on Page 3-10)
3. Power Module
(see “Power Module” on Page 3-21)
4. Control Module
(see “Control Module” on Page 3-21)
5. Upper Controller
(see “Upper Controls” on Page 3-25)
6. Battery Charger
(see “Battery Charger” on Page 3-27)
7. Ladder Weldment
1
FRONT
REAR

Maintenance 3.6 - Elevating Assembly and Platform / Remove and Replace Platform
3.6 ELEVATING ASSEMBLY AND PLATFORM

Refer to “Lift Cylinders” on Page 3-39 for cylinder repair instructions.
Figure 3-6: Elevating Assembly and Platform Installation

The XRT27E is equipped with a four sec- The numbers on this
tion scissor assembly and one Lift Cylin- illustration correspond to
der. the accompanying text
The XRT33E is equipped with a five sec- 5

tion scissor assembly and two Lift Cylin-
ders.
Do not attempt to remove the platform
and/or elevating assembly without a
proper overhead lifting device. Do not
use a forklift!
If it is necessary to remove or dismantle
the elevating assembly, contact UpRight
for special instructions. 4
6
R EMOVE AND R EPLACE

P LATFORM
1. Remove the guardrails.
2. Elevate the platform and block the
elevating assembly (refer to Opera-
tor Manual).
3. Attach a sling to the platform.
4. Remove the mounting pins.
5. Lift the platform from the elevating
assembly.
6. Before replacing, inspect the wear
pads and slide blocks. Replace if
necessary. Refer to the Parts Man-
ual for a complete parts list.
Installation is reverse of removal.
Torque all fasteners to “Torque

Specifications” on Page 3-51.

Maintenance 3.6 - Elevating Assembly and Platform / Deck Extension
D ECK E XTENSION
Figure 3-7: Deck Extension
1. Remove the guard- Torque all fasteners to “Torque

rails.
2. Extend the deck.
3. Attach a sling to the 8 4
deck.
4. Remove the brack-
ets from the platform.
5. On the left side, the
5a 6
deck lock assembly
and the platform 8
roller mount share 4
two (2) long cap
screws. 5b
a. Remove the
two (2) long
cap screws The numbers on this illustration 8
and remove correspond to the accompanying text
the deck lock
assembly.
b. Remove the two (2) remaining cap screws from the platform roller mount.
6. Remove the four (4) cap screws from the right side platform roller mount.
7. Lift the extension deck from the platform.
8. Examine all wear pads and rollers for wear before reassembly.

Maintenance 3.6 - Elevating Assembly and Platform / Guardrails
G UARDRAILS
Figure 3-8: Guardrail Installation
R EAR S WING TUBES The numbers on this illustration correspond to the accompanying text
1. Remove the locking pin assem-

blies. Specifications” on Page 3-51.
2. Remove the cap screws.
10
3. Separate the swing tubes from
the side guardrails.
8
S IDE RAILS
4. Remove the screw and nut from
the tube where the guardrail con-
11
nects to the platform. (Two [2]
connections per guardrail.)
1 9 13
5. Lift the guardrail from the plat-
form.
E NTRY GATE 12
6. Remove the screw and nut from
the base of each slide tube.
5
7. Lift the entire entry gate assembly
from the platform. 6
3
2
G ATE D ISASSEMBLY
8. Remove the two (2) stop screws
from the base of the upper slide
tube.
9. Pull the retaining pin on each
lower slide tube.
10. Slide the upper slide tube out of
the lower tubes.
11. Remove the nuts and u-bolt that
secures the swing gate to the
right side lower slide tube. 4
12. Lift the swing gate from the gate
pivot and spring.
13. Remove the bolt and nut from the
gate pivot. When installing the
swing gate, this nut aligns with a
hole in the platform.

Maintenance 3.6 - Elevating Assembly and Platform / Extension Deck Guardrails
E XTENSION D ECK G UARDRAILS

Figure 3-9: Extension Deck Guardrail Installation
F RONT G ATE
5a
1. Remove the two (2) retaining pins.
4
2. Remove the two (2) screws and nuts from
the opposite side.
3. Separate the front gate from the side guard-
rails.
5b
D ECK E XTENSION H ANDLE

4. Remove the screw and nut from each end 7
of the handle and remove the handle.
5. The handle will separate into two (2)
pieces: 3
a. the upper “Pivot”

b. the lower “Handle.”
S IDE R AILS 2
6. Remove the screw and nut from the tube
1
where the guardrail connects to the plat-
form. There are two (2) connections per
guardrail.
7. Lift the guardrail from the platform.
Installation is reverse of removal. The numbers on this illustration correspond to the accompanying text
Torque all fasteners to “Torque Specifications” on Page 3-51.

Maintenance 3.6 - Elevating Assembly and Platform / Scissor Guard
S CISSOR G UARD

Figure 3-10: Scissor Guard
The numbers on this illustration correspond to the accompanying text
7
3
1
4
Torque all fasteners to “Torque 6

S IDE GUARDS
1. Remove the two (2) screws and nuts where the guard attaches to the front of the module.
2. Remove the two (2) screws and nuts where the guard attaches to the rear of the module.
3. Remove the two (2) screws where the guard attaches to the ladder.
4. Remove the two (2) screws where the guard attaches to the front guard.
5. Repeat for the opposite side.
F RONT G UARD
6. Remove the six (6) screws and nuts that secure the front guard to the chassis, and remove the front guard.
R EAR G UARD
7. Remove the ten (10) screws and nuts that attach the rear guard/ladder to the chassis, and remove the rear
guard/ladder.

Maintenance 3.7 - Chassis / Remove Wheels
3.7 CHASSIS
Chassis repair procedures may require the removal of one or more wheels.
R EMOVE W HEELS
1. Park the work platform on a firm, level surface and block the wheels to prevent the work platform from roll-
ing.
2. Loosen the wheel lug bolts on the wheel to be removed.
3. Raise the work platform, using a 2-ton jack.
4. Position two (2) 1-ton jack stands under the axle.
5. Remove the wheel lug nuts and wheel.
F RONT A XLE
Figure 3-11: Front Axle
R EMOVE S TEERING
M OUNT
Torque all fasteners to
1. Support the platform on two (2) “Torque Specifications” 3
1-ton jack stands and remove on Page 3-51.
the wheel as described above. 5a
2. Remove the screw and nut that
connects the steering links to 5
the steering mount.
3. Remove the dust cap. 6b
2
4. Remove the two (2) screws
that secure the pivot pins from
the steering mount. 6a
5. Remove the pivot pins and
bearings from the steering
mount. Grease liberally before 5
reinstalling. 4 5a
a. Each pivot pin has a
grease zerk that can be 1
replaced if necessary.
6. Remove the following items
from the axle:
a. steering mount
b. thrust washer.

Maintenance 3.7 - Chassis / Front Hub
F RONT H UB
Figure 3-12: Front Hub Assembly
R EMOVE H UB 7
1. Remove the dust cap 8
6
2. Remove cotter pin.
3. Remove hub nut. 3 5
4. Remove washer. 2 4
5. Remove outer bearing. 1
6. Remove hub assembly.
7. Remove seal.
8. Remove inner bearing.
9. Clean all parts, using a suitable solvent.
10. Inspect bearings, cones and cups for wear
and replace if necessary. Enlarged cross
1. Dust Cap
section of seal
NOTE: Cups do not need to be replaced if they are not 2. Cotter Pin
damaged. 3. Hub Nut
4. Washer
5. Outer Bearing
6. Hub Assembly
7. Seal Install rear
8. Inner Bearing grease seal
this way into
I NSTALLATION the hub
NOTE: Torque all hardware to torques listed in “Torque
1. Apply a liberal coating of grease to each cup.
2. Pack the inside bearing with a liberal amount of multi-purpose grease and position it in the hub. Install new
grease seal.
3. Apply a thin coating of grease to the spindle and slide the hub onto the spindle.
4. Pack the outside bearing cone with multi-purpose grease and slide it onto the spindle until it seats in the
outer bearing cup.
5. Install the washer and hub nut. While rotating the hub, tighten the hub nut until the hub drags; then back
the nut off until a slot lines up with the hole in the spindle.
6. Install a new cotter pin and bend the end up over the nut.
7. Install the dust cap and wheel.

Maintenance 3.7 - Chassis / Steering
S TEERING
For steering cylinder removal and repair, refer to “Steering Cylinder” on Page 3-38.
Figure 3-13: Steering Components
The numbers on this
S TEERING A DJUSTMENT illustration correspond to 1
the accompanying text
1. Remove the cover plate to gain access to the steering
cylinder.
2. Disconnect the cylinder rod ends.
3. Operate steering so that both ends of the cylinder rod 4 8
are equal in length.
7
4. Position both tires so they are parallel with the frame
and with each other.
5. Adjust the rod ends until they align with the holes on
the steering linkage bars.
6. Reinstall the bolts through the steering linkage bars
and rod ends.
7. Tighten the jam nuts on the rod ends and all hard-
ware.
8. When properly adjusted, the wheels must turn the
same amount in each direction. 3
2 5 6
4 8
Torque all fasteners to “Torque Specifications” on Page 3-51.

Maintenance 3.7 - Chassis / Rear Axle
R EAR A XLE
Figure 3-14: Rear Axle
D ISASSEMBLY
1. Disconnect the battery connector
7 Use Loctite #242 3
(see “Battery Tray” on
Page 3-22). 5 Secure wires to body of
tachometer with tie wrap
2. Remove the wheel.
3. Remove the cover plate. 4
4. Tag and disconnect the wire 11
leads from the electric motor.
5. Disconnect the tach assembly. 6
6. Disconnect and plug the hydrau- 2
lic hose from the brake assembly.
7. Remove the eight nuts that 9
10b 10c
secure the planetary drive to the
10a
rear axle housing. When install-
ing, use Loctite #242 on threads. Make sure the fill hole is
8 pointing straight up.
8. Pull the planetary drive, brake, Fill planetary with 80-90 weight
and electric motor (assembled as gear oil.
a unit) out of the rear axle hous- Torque all fasteners to “Torque Specifications” on Page 3-51.
ing. When installing, make sure
that the fill hole on the planetary drive is pointing straight up.
9. Remove the two (2) screws that secure the electric motor and brake to the planetary drive.
10. Separate the assembly into its base units:
a. Planetary Drive
b. Brake
c. Electric Drive Motor
11. When assembling, install new gaskets.
Assembly is reverse of disassembly.

Maintenance 3.7 - Chassis / Planetary Drive
P LANETARY D RIVE
L UBRICATION
Figure 3-15: Planetary Drive Unit
NOTE: Change oil in torque hubs after the first 50 hours of

operation. Change every 2000 hours thereafter.
1. Remove the Torque Hub from the drive assembly
(refer to “Rear Axle” on Page 3-13).
2. Remove the drain plug from the underside of the
Torque Hub.
3. Drain the oil from the unit.
4. Replace the drain plug.
5. Remove the fill plug from the top side of the torque
hub.
6. Remove the fill level plug from the side of the hub.
7. Fill the unit with SAE 90 gear oil until oil comes out
of the fill level plug opening (1/2 full).
8. Replace the fill level plug.
9. Replace the fill plug.
R OLL AND L EAK TESTING

IMPORTANT: Always perform a roll and leak test before disassembly and after assembly to make sure gears and sealants
are working properly.
R OLL TEST
The gears should be able to rotate by applying a constant force to the axle. Some gear packages roll with
more difficulty than others.
Do not be concerned if the gears seem to roll hard as long as they roll with consistency. If you feel more drag
only at certain points, the gears are not rolling freely and should be checked for improper installation or
defects.
L EAK TEST
The purpose of a leak test is to make sure the unit is air-tight. Pressurize the hub to 0,34 bar (5 psi). The
torque hub has a leak if the air pressure starts to fall after the hub has been pressurized.
Use soap and water on the hub to detect location of leaks. If a leak is detected, the seal or O-ring must be
replaced.
P RESSING TOOLS
Use pressing tools to remove the seal, cup and cone.

Maintenance 3.7 - Chassis / Planetary Drive Seal Replacement
P LANETARY D RIVE S EAL R EPLACEMENT

Figure 3-16: Planetary Drive Unit
A. Spindle H. Cover Repair Kit (068570-010) contains:

B. Housing I. Shoulder Bolt 1. Lip Seal
C. Carrier Assembly J. Bolt 2. Bearing, Cone
D. Gear ring K. Stud 3. Bearing, Cup
E. Spaces, Input L. Stud 4. Thrust Washer
F. Sun Gear M. Pipe Plug 5. Retaining Ring
G. Gear, Internal N. Pipe Plug 6. O-ring (2)
7. Washer (2)
8. Thrust Washer - SK91 (068570-011)
9. Bearing, Cup
10. Bearing, Cone

R EPAIR
Refer to Figure 3-16, Page 3-15.
! C A U T I O N !
Safety glasses should be used during disassembly of hub.
1. Remove the two (2) pipe plugs in cover and drain the oil from the unit.
2. Loosen and remove the shoulder bolts and cap screws from the cover. Remove the cover from the hub.
3. Remove the O-ring.
4. Remove the thrust washer from counterbore in cover.
5. Remove the input gear from the planet gears.
6. Using a punch, remove the retaining ring from the groove around the inside of the input gear.
7. Lift the carrier sub-assembly from the hub.
8. Lift the ring gear from the hub.
9. Remove the O-ring from the counterbore in the hub.
10. Remove the pipe plugs from the side of the hub body.
11. Apply a preload to the output shaft to remove the retaining ring. Follow Step a and Step b.
a. Place the bearing cone pressing tool on the retaining ring.
b. Apply pressure to the fixture using a hydraulic ram or by striking the fixture with a soft face hammer.
Pressure should be applied until the hub rotates with difficulty.
12. Using retaining ring pliers, remove the retaining ring.
13. Remove the spacer from the output shaft.
14. Place the spacer under the hub so the output shaft will fall through the bottom when pressed out.
15. Press the output shaft out of the hub. The output shaft may come out with the bearing cone and seal
attached. Remove the seal and discard. Use a punch and hammer to remove the bearing cone. Be careful
not to strike the shaft with the punch.
16. If the seal and cone remain in the hub, press them out using a pressing tool.
17. Lift the bearing cone out of the hub.
18. Stand the hub on its small end. Using a punch and hammer, remove the bearing cup from the counterbore
of the hub. Be careful not to strike the counterbore with the punch.
19. Turn the hub over on the larger end. Using a punch and hammer, remove the bearing cup from the counter-
bore of the hub. Be careful not to strike the counterbore with the punch.
NOTE: The carrier sub-assembly does not need to be disassembled to replace seals.

H UB A SSEMBLY
NOTE: Unless otherwise specified, torque all fittings according to “Torque Specifications” on Page 3-51.
1. Oil the output shaft and bearing cone. Using a cone press, press the bearing cone onto the end of the out-
put shaft with the retaining ring groove.
2. Stand the hub on its small end. Using a bearing cup pressing tool, press the bearing cup down into the hub.
NOTE: Make sure the cup sits square with the counterbore.
3. Turn the hub over so it sits on its large end. Using a bearing cup pressing tool, press the bearing cup into
the small end of the hub.
NOTE: Make sure the cup sits square with the counterbore.
4. Place the output shaft into the hub so the end of the shaft with the retaining ring groove points down.
5. Oil the output shaft. Using a seal pressing tool, press the seal into the counterbore in the small end of the
hub. The closed face of the seal should be up.
6. Turn the hub over so the small end points down. Using a bearing cone pressing tool, press the bearing cone
onto the output shaft. Rotate the hub while pressing the bearing. Stop pressing when the hub starts to resist
rotating.
7. Place the spacer onto the output shaft so it rests on top of the bearing cone. Using retaining ring pliers,
place the retaining ring to make sure it is seated.
8. Hit the end of the output shaft once or twice with a soft face hammer. Turn the shaft in both clockwise and
counterclockwise directions while hitting. This will seat the bearing cone against the spacer and retaining
ring, allowing necessary endplay in the hub-shaft sub-assembly.
9. Turn the hub over so it rests on its large end. Measure the endplay in the hub-shaft sub-assembly. Follow
Step a through Step c. Refer to Figure 3-17.
Figure 3-17: Measuring Hub Endplay
a. Mount a dial indicator on the hub.
Locate the dial rod on top of the output
shaft.
b. Lift up on the output shaft until the nee-
dle on the dial stops moving.
c. Read the dial. The reading should be
no greater than 0,203 mm (.008 in.).
- If the dial reads less than 0,203 mm (.008 in.),
continue on to step 10.
- If the dial reads more than 0,203 mm (.008 in.),
repeat steps 11-19 of “Repair” on Page 3-16.
d. Remove the spacer and replace it with
thicker spacer (SK91 068570-011).
e. Repeat Step 6 through Step 9 and
remeasure end play.
10. Apply a light coat of “Never Seize” to the pipe
plugs, and install into the pipe plug holes in the hub.
NOTE: Leave the hole for the 90° fitting open.

M AIN A SSEMBLY
1. Position the hub on its output shaft so that the hub’s small diameter end points down.
2. Using a marker, mark the four shoulder bolt holes in the hub.
3. Grease the O-ring and place it in the counterbore in the hub.
NOTE: O-rings may be stretched or squeezed together in order to fit exactly in the counterbore.
4. Oil all exposed surfaces inside the hub. Oil the carrier sub-assembly.
5. Place the carrier sub-assembly, with spline connections down, into mesh with the output shaft.
6. Place the ring gear, with squared shoulder down, into mesh with the planet gears of the carrier sub-assem-
bly. Make sure that the marked shoulder bolt hole on ring gear aligns with any of the marked shoulder bolt
holes on the hub. The “X” mark should be on the cover side of the ring gear.
7. Start one half of the retaining ring into the groove inside the input gear. Use a soft punch to press the
remaining half of the retaining ring into the groove.
8. Insert the input gear, with large diameter end down, into mesh with the planet gears.
9. Place the large thrust washer over the input gear so it rests on the carrier housing. Oil all exposed surfaces
inside the hub.
10. Grease the O-ring and place it into the counterbore of the cover.
NOTE: O-rings may be stretched or squeezed together in order to fit exactly in the counterbore.
11. Place the cover on top of the ring gear so the fill hole will be at the top of the hub when it is installed.
12. Install the four (4) shoulder bolts into the shoulder bolt holes and tighten.
13. Install the eight (8) cap screws in the remaining holes and tighten.
14. Apply 31-37 N-m (23-27 ft.-lbs.) of torque to all bolts.
15. Apply a light coat of “Never Seize” to both pipe plugs and install them into the two (2) holes in the cover.
16. Roll test the unit in both clockwise and counterclockwise directions. Turn the hub nine (9) full revolutions in
each direction.
17. Leak test the hub at 0,34 bar (5 psi) for two to three (3) minutes.

Maintenance 3.7 - Chassis / Brake
B RAKE
R EMOVE
Remove as described in “Rear Axle” on Page 3-13.
Figure 3-18: Brake Assembly
B RAKE S EAL R EPLACEMENT

1. With the shaft protrusion downward, remove
the capscrews and washers from the brake
assembly.
2. Remove the power plate from the housing.
Remove the power plate gasket.
3. Remove the piston from the power plate by
introducing low pressure air (15 psi) into the
hydraulic inlet. Make sure that the piston is not
pointed at anyone.
4. Remove the O-rings and backup rings from the
inner and outer diameter grooves of the piston.
5. Clean the piston and power plate assemblies
with solvent. Inspect the sealing surfaces of the
piston and power plate. Inspect the seal
grooves in the piston. If they are damaged or
scratched deeply, replace the brake assembly.
6. Lubricate the piston, power plate, and O-rings
with clean hydraulic oil prior to assembly.
7. Install the backup O-rings and O-rings into the
seal grooves in the piston. 1. Housing 12. Rotating Disk
2. Power Plate Gasket 13. Stationary Disk
8. Install the piston into the power plate, using a 14. Piston
3. Ball Bearing
shop press. Be careful not to damage the seals 4. Retaining Ring 15. Backup Ring
during assembly. Center the cutouts in the pis- 5. Oil Seal 16. O-ring
ton with the torque pin holes in the power plate. 6. Spring Retainer 17. Backup Ring
Press the piston to a depth no less than flush, 7. Spring, Compression 18. O-ring
8. Shaft 19. Power Plate
but not exceeding 3.05 mm (0.120 in.) below 20. Washer
9. Pin, Torque
the surface of the power plate at the cutouts in 10. Primary Disk 21. Capscrews
the piston. This depth is critical. The brake will 11. Spring, Compression 22. Gaskets
not hold if it is exceeded.
9. Install the power plate gasket. Seal Kit (068569-010) Includes:
Item Description Quantity
10. Install the power plate/piston assembly to the 2 Gasket 1
housing, using the capscrews and washers. 15 Backup Ring 1
Tighten sequentially, one turn at a time, to 16 O-ring 1
press the two assemblies together. 17 Backup Ring 1
18 O-ring 1
11. Torque capscrews 70-80 N-m (50-60 ft.-lbs.). 22 Gaskets 2
I NSTALLATION
1. Coat the output shafts of the brake and drive motor with high pressure molybdenum grease, and install the
gasket and brake onto the torque hub.
2. Install the gasket and drive motor. Align the holes, and install the two cap screws and lock washers.
3. Reinstall the cables to the drive motor and the hoses to the brake.
4. Install the wheel. Torque the wheel nuts to 122 N-m (90 ft.-lbs.).
5. Remove the jack stands, and lower chassis to the ground.
6. Position chassis switch to parking brake release position. Alarm will sound.
7. Depress the electric motor start switch to energize brake hydraulic system.
8. Check for leaks and bleed air out of brake hydraulic system, using bleed valve located on brake housing.

Maintenance 3.7 - Chassis / Drive Motor
D RIVE M OTOR
XRT Electric Work Platforms are equipped with two (2) 48 volt DC electric drive motors in the rear.
1. Remove as described in “Rear Axle” on Page 3-13.
2. Repair as described in “Electric Motors” on Page 3-46.
Figure 3-19: Replace Electric Drive Motor Brushes
D RIVE M OTOR B RUSHES Hook

1. Disconnect the battery connector (see “Battery
Tray” on Page 3-22).
2. If necessary, remove electric motor.
3. Release latch and remove headband. Hook
4. Pull back brush spring and latch on hook.

5. Remove screw and set aside.
IMPORTANT: Be sure screw does not fall inside motor.
6. Remove old brush and replace with new brush. Brush
7. Replace screw, unhook brush spring, and return
to original position.
8. Install and relatch headband. Screw

Maintenance 3.8 - Modules / Power Module
3.8 MODULES
P OWER M ODULE
Figure 3-20: Power Module
The Power Module is located on the right side of the The numbers on this illustration correspond to the accompanying text
machine and contains the following:
1. Battery Tray 5 6 7
(see “Battery Tray” on Page 3-22).
2. Main Valve Block 4
(see “Main Valve Block” on Page 3-34).
3
3. Hydraulic Power Unit: includes two (2) electric
motor/pump assemblies. Drive, steer, brake and
lower controls lift functions are powered by a single
motor/pump assembly. Upper controls lift functions
require both motor/pump assemblies.
(see “Hydraulic Power Unit Assembly” on
Page 3-32). 2
4. Relay, 48 Volt: activates the second electric motor/

pump assembly on the Hydraulic Power Unit for lift
functions.
5. Hydraulic Oil Filter
(see “Hydraulic Oil and Filter Replacement” on
Page 3-31). 1
6. Battery Charger
(see “Battery Charger” on Page 3-27).
7. The Accumulator maintains hydraulic pressure in
the brake circuit.
8. Emergency Lowering (not shown)
(see “Emergency Lowering Valve” on Page 3-42).
C ONTROL M ODULE
Figure 3-21: Control Module
The Control module is located on the left side of The numbers on this illustration correspond to the accompanying text
the machine and contains the following:
1. Battery Tray
(see “Battery Tray” on Page 3-22) 2
2. Lower Controller
(see “Lower Controls” on Page 3-23)
3. Relay Panel Assembly 5
(see “MOS90 Relay Panel Assembly” on
Page 3-28)
4. Level Sensor
(see “Switch Adjustments” on Page 3-43)
5. Alarm
1
4 3

Maintenance 3.8 - Modules / Battery Tray
B ATTERY TRAY
Figure 3-22: Battery Tray
There is a slide-out Battery Tray in both The numbers on this illustration correspond to the accompanying text
modules.
1
2 9
3
R EMOVE AND R EPLACE B ATTERIES
1. Disconnect the Disconnect Cable assem-
bly.
2. Remove the hex nut and washer from the
Battery Hold Down assembly.
5
3. Remove the Battery Hold Down assembly.
4. Lift the battery terminal cover to gain
access to the nut and bolt securing the
cable to the terminal.
4
5. Remove the nut and bolt to disconnect the 6
cable from the terminal. Repeat for each
cable.
6. Lift the batteries out of the tray.
7. When replacing batteries, arrange them in
the order illustrated.
8. Batteries are held in place by the battery
stops and the Battery Hold Down assem-
bly. 8
NOTE: The optional 350Ah batteries are larger than
the standard 220 Ah batteries. The optional
Battery Tray has different hold-down hardware
and cables, and does not have battery stops.
9. Install the Disconnect Cable assembly on
the right side for the Power Module, and
on the left side for the Control Module. FRONT
9
7
FRONT

Maintenance 3.9 - Controls / Lower Controls
3.9 CONTROLS
L OWER C ONTROLS
Figure 3-23: Lower Control Assembly
Refer to the Lower Controller Assembly Wire The numbers on this illustration correspond to the accompanying text
Hookup in Section 5.
12
1. The Emergency Stop switch is a mushroom 1
4
style push button, connected to a normally 11
closed contact block. 10
2. The Raise button is a green momentary push
button connected to a normally open contact
block. 8
3. The Lower button is a red momentary push
button connected to a normally closed con-
tact block. 9 7
4. The Platform/Chassis/Brake Release switch
is a three (3) position selector switch con-
nected to two (2) double contact blocks. 2 5
a. The normally closed double contact 3 6
block supplies power to the Brake
Release button when activated.
NOTE: The bottom of the cover is hinged.
b. The normally closed/normally open
double contact block supplies power to
either the upper controls, or the lower
controls.
5. The Brake Release button is a red momentary push button connected to a normally closed contact block.
6. There are two (2) 10 amp circuit breakers to protect the system.
7. Hour Meter/Charge Indicator.
8. The Down Alarm is activated when the platform is descending.
NOTE: The alarm will not sound when the platform is being lowered with the Emergency Lowering Valve.
9. The Tilt Alarm is activated when the level sensor is activated.
10. Connector for the Main Control harness.
11. Connector for the Main Valve Block harness.
12. The Relay and Terminal Block assembly contains the relays and terminal blocks. Refer to “Relay/Terminal
Block Panel Assembly” on Page 3-24 for relay and terminal block placement and jumper placement.

Maintenance 3.9 - Controls / Relay/Terminal Block Panel Assembly
R ELAY /TERMINAL B LOCK P ANEL A SSEMBLY

The Relay Panel Assembly is located inside the Lower Control Assembly.
Figure 3-24: Relay Panel Assembly
Diode Arrangement On Relays

(Typical For All)
Push Relay Down Until This Latch

Snaps Over Top Edge Of The Relay
Locking End Block
Terminal Blocks
Number Strip
BLUE
BLUE
BLUE
BLUE
TAN TAN TAN TAN TAN
(QTY 20) (QTY 7) (QTY 2) (QTY 3) (QTY 2)
R ELAYS
There are 13 relays, numbered from left (R1) to right (R13). Each relay socket includes a diode (3 Amp,
400 Volt).
TERMINAL B LOCKS
Refer to Figure 3-24.
The diode/jumper bar contains 34 tan terminal blocks and four (4) blue terminal blocks.
There are 20 diodes (5 Amp, 400 Volt) installed on the terminal blocks. Install diodes in the proper direction,
as indicated by the stripe on the body of the diode.
There are two (2) resistors (100 ohm) and four (4) jumpers installed on the terminal blocks. Their locations
are shown in Figure 3-24.
WIRING
Refer to the Lower Controller Assembly Wire Hookup in Section 5.

Maintenance 3.9 - Controls / Upper Controls
U PPER C ONTROLS
Figure 3-25: Upper Controller Assembly
The control panel is secured to the control box The numbers on this illustration correspond to the accompanying text
with four (4) screws. Remove the screws to
remove the control panel.
9 5 8
Refer to Section 5 for a wiring diagram for the
Upper Controller Assembly.
LOW MOTOR
BATTERY TEMPERATURE
1. The Emergency Stop Button is a normally
closed single contact block,
2. The 48 Volt Controller is secured to the con- HIGH LOW
trol panel with four (4) screws. Do not disas- RAISE FWD. SPEED SPEED
7
semble the controller. If necessary, replace
the entire unit.
3. The Proportional Control Handle is a compo-
nent of the 48 Volt Controller. LIFT DRIVE 6
4. The Steering Rocker Switch is a component
EMERGENCY
of the 48 Volt Controller. STOP LOWER REV.
5. The Interlock Trigger Switch is a component

of the 48 Volt Controller.
6. The Lift/Drive Selector Switch is a double 1
3 4
9
contact block.
7
7. The High Speed/Low Speed Selector Switch
is a normally closed single contact block. 2-Sided 6
8. The Motor Temperature Indicator Light is acti- Tape
vated by the temperature indicator relay
(R13). 8
10
9. The Low Battery Indicator Light is activated
by a switch in the hour meter. 11
10. The Platform Power Relay plugs into a recep-
tacle in the bottom of the control box. It pro-
vides power to the platform controls. 2
11. The Prevent Pump Start-up Relay plugs into
a receptacle in the bottom of the control box.
12. The Key Switch is a normally closed contact
block. It supplies power to the Platform Power
Relay.
13. The Horn Button supplies power to the horn.
13
12

Maintenance 3.9 - Controls / Horn
H ORN
Figure 3-26: Horn Assembly
The 48 Volt horn is mounted inside the control
module. There are two wires on the horn:
• tan/blue = power
• black = ground.
The horn option is wired into the upper controller Horn Button
and the control module, as illustrated in
Figure 3-26.
Horn Switch
Horn Switch
Horn Relay (added to Relay Panel in Lower Controls)

Maintenance 3.10 - Power / Battery Maintenance
3.10 POWER
The XRT Electric Work Platform is powered by eight (8) 6 Volt DC batteries. There are four (4) batteries in the
Control Module, and four (4) batteries in the Power Module. The battery system supplies 48 Volt DC current to
the drive system and the hydraulic system.
B ATTERY M AINTENANCE
Refer to Section 2 for battery maintenance and battery charging instructions.
Refer to “Battery Tray” on Page 3-22 for replacement instructions.
B ATTERY C HARGER
Figure 3-27: Battery Charger
R EMOVE AND R EPLACE The numbers on

this illustration 3
Refer to Section 6 for a complete parts list. correspond to the
accompanying text 2
1. Open the Power Module door.
2. Remove the four (4) screws, flat washers and nuts
from the bottom of the battery charger.
3. Remove the battery charger from the Power Mod-
ule.
Installation is reverse of removal. 1


Maintenance 3.11 - MOS90 Relay Panel Assembly / Basics
3.11 MOS90 RELAY PANEL ASSEMBLY

B ASICS
Refer to Section 4 for fault finding flow charts.
Figure 3-28: MOS90 Relay Panel Assembly
Important basics applicable to the motor con-
trol unit.
• The MOS90 has a green diagnostics LED
in the front panel.
• The green LED will turn on and shine con-
tinuously when the MOS90 is powered up
and working correctly.
• The green LED will be off if no power is
supplied to the MOS90.
• The green LED will flash a sequence of
flashes if the MOS90 is damaged or is
receiving an improper signal. An explana-
tion of the flash sequence’s “flash faults” is
shown in Section 4.
• The MOS90 is high temperature protected MOS90 Relay Panel Assembly
by “thermal cutback.” The cutback oper-
ates between 80°C (176°F) and 90°C
(194°F). Powered functions will gradually Green Diagnostics LED
operate slower and slower until 90°C
(194°F). The MOS90 will shut down at 90°C (194°F). Continued operation at high temperature will dam-
age the MOS90.
• The MOS90 is low voltage protected by “low voltage cutout.” The MOS90 shuts down at 14.0 VDC. Pow-
ered functions suddenly stop. When input voltage goes above 14.0 VDC, the MOS90 turns back on.
• Calibration of the MOS90 is accomplished with the calibrator tool (UpRight P/N 057128-000).
Figure 3-29: MOS90 17-Way Connector Pin-out Designation
Pump/Traction
1 Black
Tachometer direction input from tach board (18 Volts = rev. & 0 Volts = FWD.
2 Brown
No connection
3 Red (spare)
Height Limit
4 Orange
Battery + side of direction & brake contactors for coil suppression (48 Volts)
5 Yellow
MOS90
+ 48 Volt supply to power up controller
6 Green
Tilt
7 Blue
48 Volts when forward is selected & 0 Volts in neutral
8 Purple
No connection Grey (spare)
9
No connection
10 White (spare)
48 Volts when reverse is selected & 0 Volts in neutral
11 Pink
Tach signal from tach gen. (7.5 Volts to 15 Volts = FWD. 0-100% ; and 7.5
Volts to 0 Volts = REV. 0-100% White/Purple
12
High/Low Speed
13 White/Red
Traction accelerator signal (3.5 Volts to 0 Volts = min. to max. speed)
14 White/Black
Forward contactor driver - goes to battery negative to energize contactor
15 White/Yellow
Brake applied input (48 Volts = brake on; and 0 Volts = brake off)
16 White/Blue
Reverse contactor driver - goes to battery negative to energise contactor
17 White/Green

Maintenance 3.11 - MOS90 Relay Panel Assembly / Tachometer Board
TACHOMETER B OARD
The Tachometer Board is mounted on the MOS90 Relay Panel Assembly. Figure 3-30 shows how the
Tachometer Board is wired to the relay panel assembly. Figure 3-31 shows its location on the relay panel
assembly.
Figure 3-30: Upright Tachometer Board
Battery Positive supply

(48 Volts) Battery Negative Supply
1
A Tach speed signal to pin 12 of MOS90
2
Fuse Input from tach generator
No connection F1 3
Tach direction signal to pin 2 of MOS90
B 4
Input from tach generator
5
No connection
C 6
Output over speed relay con- 7
nects to pin 7 of MOS90
D 8
Battery positive to over speed 9
Tach
relay (48 Volts) 10
E Circuit No connection
Over 11
speed 12
relay
13
14 Tach generator
15
16
D 48 Volts = no over speed condition 2 Tach speed signal from tach board
0 Volts = over speed condition 7.5 Volts to 15 volts = 0-100% speed in FWD.
7.5 Volts to 0 volts = 0-100% speed in REV.
4 Tach direction signal

18 Volts = REV.
0 Volts = FWD.
5 Output of tach generator

0 to +50 Volts = 0-100% speed in FWD.
0 to -50 Volts = 0-100% speed in REV.
MOS90 C ALIBRATOR TOOL

Figure 3-31: MOS90 Diagnostics LED and Calibrator Connections
Refer to Section 4 for fault finding flow charts
relating to the green diagnostics LED Refer to
Figure 3-31 for green diagnostics LED location. Calibrator Tool Connector
Refer to “Using the MOS90 Calibrator Tool” on

Page 3-30 for instructions on the use of the cali-
brator tool.
Refer to Figure 3-31 for the location of the calibra-
tor tool connector on the MOS90 Relay Assembly
front panel.
Refer to Figure 3-29 for pin-out designations for
the MOS90 calibrator tool connector. Calibrator Tool
Tachometer Board
Green Diagnostics LED (Below Connector)

Maintenance 3.11 - MOS90 Relay Panel Assembly / Using the MOS90 Calibrator Tool
U SING THE MOS90 C ALIBRATOR TOOL

Refer to Section 4 for fault finding flow charts.
Figure 3-32: MOS90 Calibrator LED Segments
Connect the calibrator to the front panel of the MOS90 Relay Panel
Assembly (refer to Figure 3-31). The calibrator has 20 LED segments
marked as shown.
The values which should be expected when checking the machine are
shown in Table 3-1 and Table 3-2.
There are three buttons on the calibrator:
• increment, marked +
• decrement, marked -
• select
When select is pressed, each LED will light in sequence until the select
button is released. Each setting can be incremented or decremented
using the + or - buttons when the adjacent LED is lit.
When “Test” LED is lit, the state of the MOS90 inputs is displayed. The
first input displayed is the accelerator which can vary from 0-100%.
When the + button is pressed once, the switch Input 1 is displayed. This
will be seen as “1.0P” until the switch Input voltage changes. “1.CL” will
then be displayed. This is repeated for all the switch inputs.
When BATTV, MOTORV, MOTORA and TEMPC are selected, the control-
ler shows their values.
When BATTV is selected and the “+” button is held in, the highest voltage
that the MOS90 has recorded will be displayed.
When TEMPC is selected and the “+” button is held in, the highest tem-
perature that the MOS90 has recorded will be displayed. The “-” button
will display the lowest values.
When the MOS90 is first powered up, the recorded minutes of run time is displayed. The “+” button displays
thousands of hours and the “-” button displays hundreds of hours.
When the MOS90 is pulsing (being used), run time is being incremented and stored. The “dot” in the time dis-
play is blinking when MOS90 is being used, steady when idle.
Table 3-1: Calibrator Settings Table 3-2: Calibrator Display

LED Function Unit Setting Comments Sequence No. Test Display Input #
1 MOS90 Maximum Amp. Amps 600 Adjustable from 50 amps to - Acc. Input 0-100% 14
Capacity 600 amps 1 Forward CL/OP 8
2 Acceleration Delay Seconds 1.0 Adjustable from 1.0 sec to 2 Reverse CL/OP 11
3.0 sec. 3 Tach Input 0-100% 12
3 Deceleration Delay Seconds 0.5 Adjustable from 0.5 sec. to 4 Elev. Pos. CL=Collapsed. 4
3.0 sec. OP=Lifted
4 Traction Creep % 0 Adjustable from 0% to 10% 5 Tilt Switch CL=Level 7
5 Max. allowed Speed % 80 Adjustable from 5% to 100% OP=Tilt
6 Cutback Speed 1 % 13 Adjustable from 5% to 25% 6 Pump Switch CL= Pump 16
7 Cutback Speed 2 % 75 Adjustable from 20% to 75% OP=Trac.
8 Pump Current limit Amps 270 Adjustable from 50 amps to 7 Act. Direction OP=FWD 2
600 amps
Tacho Output CL=REV
9 Cutback1 Plug Current Amps 400 Adjustable from 180 amps to
8 High/Low Speed CL=High 13
750 amps
OP=Low
10 CSC Proportional Gain 1 32 Adjustable from 1 to 100
9 Direction Flag OP=No Dr. -
11 CSC Integral Gain 1 23 Adjustable from 1 to 100
CL=Drv actv.
12 Low Voltage Cutout Volts 32 Adjustable from 25 Volts to
10 First Error Latch Value= 0-255
40 Volts
Flash Code
13 Pump Acceleration Delay Seconds 2.0 Adjustable from 1.0 to 3.0
NOTE: CL = Switch Closed
14 Pump Creep % 0% Adjustable from 0% to 30%
OP = Switch Open

Maintenance 3.12 - Hydraulic System / Hydraulic Oil and Filter Replacement
3.12 HYDRAULIC SYSTEM

H YDRAULIC O IL AND F ILTER R EPLACEMENT
! C A U T I O N !
The hydraulic oil may be hot enough to cause burns. Wear safety gloves and
safety glasses when handling hot oil.
Figure 3-33: Hydraulic Oil Filter Replacement
1. Operate the work platform for 10-15 minutes to

bring the hydraulic oil up to normal operating tem- Filter
perature.
2. Lower the platform completely. Filler Cap
3. Provide a suitable container to catch the drained
oil. The hydraulic tank has a capacity of 23 liters
(6 U.S. gal.). Oil Tank
4. Open the module door.

5. Remove the magnetic drain plug and allow all oil
to drain into the container; be sure to dispose of
oil properly. The drain plug is accessible through
an opening in the bottom of the power module. Sight Gauge
6. Clean and reinstall the drain plug.
7. Unscrew the filter from the filter assembly.
8. Apply a thin film of clean hydraulic oil to the gas-
ket of the replacement filter.
9. Screw the replacement filter onto the filter head POWER MODULE
until the gasket makes contact, then rotate the fil-
ter ¾ of a turn further.
10. Fill the hydraulic reservoir with the appropriate
hydraulic oil until the oil is visible through the sight gauge.
NOTE: The platform must be fully lowered when filling the reservoir.

Maintenance 3.12 - Hydraulic System / Hydraulic Power Unit Assembly
H YDRAULIC POWER U NIT A SSEMBLY

Figure 3-34: Hydraulic Power Unit Assembly
The Hydraulic Power Unit Assembly is located in
the Power Module. The hydraulic oil capacity is 23 1
2
liters (6 U.S. gal.). 5
R EMOVAL
3 4
NOTE: If the hydraulic tank has not been drained, suitable
means for plugging the hoses should be provided to
prevent excessive fluid loss.
1. Disconnect the battery power supply (refer to
“Battery Tray” on Page 3-22).
2. Mark, disconnect, and plug the hose assem-
blies.
3. Mark and disconnect the electrical connections
from each motor.
6
4. Remove the mounting bolts from the base of
the assembly.
7
5. Remove the assembly from the Power Module.
8
1. Hydraulic Oil Tank
2. Hydraulic Tank Filler Cap
3. Hydraulic Oil Sight Glass
I NSTALLATION 4. 48 Volt DC Electric Motor
1. Replace the Power Unit Assembly into the 5. Hydraulic Hose Fitting from Lift Cylinder
6. Hydraulic Hose Fitting from Filter
Power Module, and install all mounting bolts. 7. Hydraulic Hose Fitting to Main Valve Block
2. Unplug and reconnect the hydraulic hoses. 8. Drain Plug (bottom side of tank)
3. Fill the tank completely with clean hydraulic oil.
4. Connect the electrical connections to the motors.
5. Connect the battery power supply.
NOTE: Hydraulic pump pressure is factory set. Adjusting pump pressure may cause damage to hydraulic components.

Maintenance 3.12 - Hydraulic System / Hydraulic Pumps
H YDRAULIC P UMPS
Figure 3-35: Hydraulic Power Unit Remove and Replace
Each pump and motor delivers 9.46 liters/minute Top View 2
(2.5 U.S.gallons/minute) minimum at 90 amps
maximum.
R EMOVE AND R EPLACE Bottom View 1
1. Remove the Power Unit Assembly from the

Power Module (see “Hydraulic Power Unit
Assembly” on Page 3-32).
2. Loosen the swivel nuts, and remove the cross-
over tube from the top of the pumps. When re- Side View
1
installing, torque to 52 - 57 N-m (456 - 504 in.-
lbs.).
3. For each pump/motor, remove the four (4) cap 2
screws and separate the unit from the tank. 6
6
4 7
7
Front View
2
3
Rear View
3 2
1. Auxiliary Port (plugged) Torque Values

2. Pump Crossover Tube 3. 52 - 57 N-m
3. Swivel Nut (456-504 in. lbs.)
4. Fitting (pump/tube/hose) 4. & 5. 68 - 81 N-m
5. Fitting (pump/tube) (600 - 720 in. lbs.)
6. Terminal (negative) 7. & 8. Bottom Nut - 9,5 - 12 N-m
7. Terminal (positive) (84-108 in. lbs.)
Top Nut - 6,8 - 9,5 N-m
(60-84 in. lbs.)

Maintenance 3.12 - Hydraulic System / Main Valve Block
M AIN VALVE B LOCK

Figure 3-36: Main Valve Block Location
Refer to “Main Valve Block Components” on Page 3-35.
The Main Valve Block is located in the Power Module.
Though it is not necessary to remove the valve block to per- Main Valve
form all maintenance procedures, a determination should Block
be made prior to beginning as to whether or not the valve
block should be removed before maintenance procedures
begin.
R EMOVAL
1. Disconnect the battery ground cable.
2. Unplug the Main Valve Block wiring harness.
3. Tag, disconnect, and plug the hydraulic hoses.
4. Remove the bolts that hold the valve block to the mount-
ing bracket.
5. Remove the valve block.
D ISASSEMBLY
Refer to Figure 3-37.
NOTE: Mark all components as they are removed so as not to confuse their location during assembly.
1. Remove coils from solenoid valves.
2. Remove spool valve cover and spool valve.
3. Remove solenoid valves, lift relief valve, counterbalance valves, and divider combiner valve.
4. Remove fittings, plugs, springs, balls and orifices.
C LEANING AND I NSPECTION

1. Wash the valve block in cleaning solvent to remove built up contaminants, and then blow out all passages
with clean compressed air.
2. Inspect the valve block for cracks, thread damage and scoring where O-rings seal against internal and
external surfaces.
3. Wash and dry each component and check for thread damage, torn or cracked O-rings, and proper opera-
tion.
4. Replace parts and O-rings found unserviceable.
A SSEMBLY
NOTE: Lubricate all O-rings before installation to prevent damage to O-rings. Seat all balls in the valve block by lightly
tapping on the ball with a brass drift punch.
1. Install fittings, plugs, springs, balls and orifices. Use one drop of Locktite #242 on each screw-in orifice.
2. Install solenoid valves, lift relief valve, counterbalance valves, divider combiner valve, and spool valve.
3. Install coils on solenoid valves.
I NSTALLATION
1. Attach valve block assembly to the mounting bracket.
2. Plug in the Main Valve Block wiring harness.
3. Operate each hydraulic function, and check for proper operation and leaks.

Maintenance 3.12 - Hydraulic System / Main Valve Block
Figure 3-37: Main Valve Block Components
22 21 23
12 13
14
20
25
24 26
15
11
16
17
18
19
5 6
2
3
1. Steering Relief Valve 14. Brake Cylinder Port

2. Flow Divider 15. Lift Cylinder Port
3. Lift Relief Valve 16. Pump Pressure Port
4. Lift Solenoid Valve 17. Tank Return Port
5. Brake Solenoid Valve N.C. 18. Steering Cylinder Port, Left
6. Brake Solenoid Valve N.O. 19. Steering Cylinder Port, Right
10
7. Dump Solenoid Valve 20. Check Valve
8. Steering Solenoid Valve 21. Spring
9. Brake Pressure Switch Port 22. Orifice (.030)
10. Steering Pressure Test Port 23. Jam Nut
11. Main Pressure Test Port 24. Spring
12. Brake Pressure Test Port 25. Orifice (.063)
13. Accumulator Port 26. Jam Nut

Maintenance 3.12 - Hydraulic System / Setting Hydraulic Pressures
S ETTING H YDRAULIC P RESSURES

Figure 3-38: Flow Meter Setup
NOTE: Follow Pump Setup procedure whenever Pump PRESSURE GAUGE
has been replaced, or when testing performance to

isolate possible failure. Refer to Figure 3-38 for Flow
Meter Setup. FLOW RELIEF VALVE
CONTROL
PUMP FLOWMETER VALVE
SIMULATED LOAD
SIMULATED LOAD
SENSELINE
TANK TANK
Figure 3-39: Main Valve Block
L IFT R ELIEF VALVE 1 2 4 5 9

1. Operate the hydraulic system
10 to 15 minutes to warm the
oil.
2. Remove the cap or loosen
the locknut on the Lift Relief
Valve.
3. Turn the Lift Relief Valve
adjustment screw counter-
clockwise two full turns.
4. Place rated load on the plat-
form (refer to specifications).
5. Push the Raise Button to lift
the platform.
6. Slowly turn the Lift Relief
Valve adjustment screw
clockwise until the platform
begins to rise.
7. Replace the cap, or tighten
the locknut on the Lift Relief
Valve, and remove the load 10 8 11 3 7 12 6
from the platform.
1. Steering Relief Valve 7. Dump Solenoid Valve
2. Flow Divider 8. Steering Solenoid Valve
3. Lift Relief Valve 9. Brake Pressure Switch
4. Lift Solenoid Valve 10. Steering Pressure Test Port
S TEERING R ELIEF 5. Brake Solenoid Valve, N.C. 11. Lift Pressure Test Port
VALVES 6. Brake Solenoid Valve, N.O. 12. Brake Pressure Test Port
1. Operate the hydraulic system
10 to 15 minutes to warm the oil.
2. Install a 207 bar (0-3000 psi) gauge at the Steering Pressure Test Port.
3. Loosen the locknut or remove the cap on the Steer Relief Valve.
4. Turn the adjustment screw two full turns counterclockwise.
5. Press the Steering Switch to the left and hold until the system bypasses.
6. Turn the Steering Relief Valve adjustment screw clockwise until the gauge reads 96,5 bar (1400 psi).
7. Tighten the locknut or replace the cap on the Steering Relief Valve.
8. Press the steering switch to the right and hold to check pressure in that direction.

Maintenance 3.13 - Cylinder Repair / Removal
3.13 CYLINDER REPAIR
! W A R N I N G !
Cylinders may be very heavy. Support cylinders before removing pins that
secure cylinder to machine.
R EMOVAL
NOTE: Refer to “Illustrated Parts Section” for location of cylinder and list of parts that secure cylinder.
1. Remove the cylinder from the machine as described for each cylinder on the following pages.
2. Mark and disconnect hoses and IMMEDIATELY cap the openings to prevent contamination.
D ISASSEMBLY
1. Remove the head from the cylinder body.
2. Carefully slide the rod assembly out of the cylinder.
3. Remove the seal kit components (wipers, rod seals, O-rings and backup rings) from the head and piston.
4. Inspect parts for scratches, pits or polishing. Check seal grooves and sealing surfaces. Scratches or pits
deep enough to catch the fingernail are unacceptable; replace the cylinder. Polishing is a sign of uneven
loading. When this occurs, the surface should be checked for roundness. Cylinders not round within
0,18 mm (.007 in.) should be replaced.
A SSEMBLY
NOTE:
•To avoid cutting the seals, do not use sharp edged tools during seal replacement. After installing seals, allow at least
one hour for the seals to elastically restore to their original shape before assembling cylinder.
•Torque all hardware to torques according to Table 3-3, “Torque Specifications for Hydraulic Components,” on
Page 3-51 unless otherwise specified.
1. Lubricate all components with clean hydraulic fluid.
2. Install new seal kit components.
3. Lubricate the rod wiper and seal with hydraulic fluid, and slide the head onto the rod.
4. Lubricate the seals on the piston and head.
5. Carefully slide the rod assembly into the cylinder.
6. Secure the head into the cylinder.
I NSTALLATION
1. Installation is reverse of removal.
2. Carefully remove the elevating assembly support.
3. Slowly cycle the cylinder several times to remove air from the hydraulic system.
4. Check for proper cylinder operation. Check hydraulic connections for leaks.

Maintenance 3.14 - Cylinders / Steering Cylinder
3.14 CYLINDERS
S TEERING C YLINDER
Figure 3-40: Steering Cylinder Removal & Installation
1. Cover Panel
R EMOVAL 2. Steering Cylinder 1
1. Remove the cover panel to gain access to the 3. Jam Nut
Steering Cylinder. 4. Rod End
5. Steering Linkage
2. Remove the capscrews securing the rod ends to 6. Steering Mount
the steering linkage.
3. Remove the capscrews and locknuts that fasten
the cylinder assembly to the chassis.
4. Remove the cylinder from the chassis.
I NSTALLATION
2
1. Install jam nut on rod end, then thread onto steer-
ing cylinder. Do not tighten jam nut.
2. Position the cylinder assembly in the chassis, and
install with fasteners and locknuts.
3. Adjust the cylinder rod ends in or out to line up 5
with holes in the steering links. Then tighten jam
nut to lock rod end into position.
3
4. Connect the hose assemblies to the fittings. 6
4
5. Operate the steering circuit several times
throughout its entire range of travel to expel
trapped air and check for leaks.
6. Adjust steering. Refer to “Steering Adjustment” on Page 3-12
R EPAIR
Figure 3-41: Steering Cylinder Seal Kit
Refer to “Cylinder Repair” on Page 3-37. Seal Kit Part Number 067168-010
Refer to Figure 3-41 for seal kit installation. 1.Rod Wiper
2.Rod Seal
3.Static Seal 1
4.Retaining Ring 2
5.Static Seal A B
6.Piston Seal
3
3 D
B
2 C
1
4
A.Cylinder
D 5 B.Head
C.Piston
6
4 D.Rod

Maintenance 3.14 - Cylinders / Lift Cylinders
L IFT C YLINDERS
Figure 3-42: Lift Cylinders, Remove and Replace
1. Lift Cylinder 8. Roll Pin 1A. Lower Lift Cylinder

2. Lift Cylinder Pin 9. Bearing 1B. Upper Lift Cylinder
3. Retaining Ring 10. Flat Washer 2. Valve Solenoid
4. Oilite Bearing 11. Screw 3. Velocity Fuse
5. Shaft Locking Pin 12. Nut 4. Roll Pin
6. Lift Cylinder Pin 13. Torsion Arm, Right Side 5. Retaining Ring
7. Washer 14. Torsion Arm, Left Side 6. Lift Cylinder Pin 11
7. Shaft Locking Pin
8. Bottom Inner Weldment
9. Cable Channel
10. Mid Inner Arm Weldment
11. Top Inner Arm Weldment
USE WASHERS AS SPACERS ON

BOTH SIDES OF ROLLER TO
ALLOW FREE MOVEMENT OF
ARMS ON LIFT CYLINDER PIN
9 10 9
11 12 1B
14 7 3
1 6
2
5
13
8 2
10
4
6 3
4
3
2
9
1A
7
6
5
2
8
4 3
XRT27E XRT33E
! D A N G E R !
Use a suitable maintenance stand to access the upper Lift Cylinder on the
XRT33E. DO NOT stand in the elevating assembly

R EMOVAL
1. Elevate platform and install brace.
2. Remove Emergency Lowering Valve cable and Emergency Lowering Valve wires from the Emergency
Lowering Valve.
3. Remove retaining rings securing Lift Cylinder Pivot Pins. On XRT27E machines, remove the left roll pin in
the upper Pivot Pin.
4. Remove lower Pivot Pin by driving pin towards locking pin side. Lower cylinder to rest on chassis.
5. Attach a suitable hoisting device and sling to the cylinder and remove upper Pivot Pin.
6. Carefully remove cylinder.
I NSTALLATION
1. Attach a suitable hoisting device and sling to the cylinder. Carefully position cylinder in the elevating
assembly and install the upper Pivot Pin.
2. Make sure the Locking Pin fully engages the pivot and pin, and install the retaining ring.
3. Install a new roll pin (if equipped).
4. Carefully lift the cylinder and align the lower mount and install the Pivot Pin. Make sure the Locking Pin is
properly installed, then install the retaining ring.
5. Connect the Emergency Lowering Valve cable and Down Valve wires.
6. Unplug hydraulic hoses and attach to the cylinder.
7. Replace hydraulic fluid removed from Lift Cylinder.
8. Test with weight at rated platform load to check system operation. Check for leaks and level of fluid.

R EPAIR
Figure 3-43: Lift Cylinder Seal Kit
Refer to “Cylinder Repair” on XRT27E Lift Cylinder 3
Page 3-37. 4
XRT33E Lower Lift Cylinder B
Refer to Figure 3-43 for seal kit
installation. 6
5
E
F
1
2
C
A. Rod Seal Kit Part Number 066601-010
B. Thread Cap Head 1. O-Ring
C. Piston 2. Back-up Ring
D. Barrel 3. O-Ring
E. Bronze Bushings 4. Back-up Ring
F. Set Screw 5. Loaded U-Cup
6. Rod Wiper
XRT33E Upper Lift Cylinder C

6
H 7
B
3
4
5
E
1
D
2
A. Rod Seal Kit Number 066168-101
B. Thread Cap 1. Uniring
C. Thread Cap Head 2. Back-up Ring
D. Piston 3. O-Ring
E. Thin Locknut 4. O-Ring
F. Barrel 5. Back-up Ring
G. Bronze Bushings 6. Loaded U-Cup
H. Set Screw 7. Rod Wiper

Maintenance 3.15 - Emergency Lowering Valve / XRT27E
3.15 EMERGENCY LOWERING VALVE

XRT27E
Figure 3-44: Emergency Lowering Valve, XRT27E
The Emergency Lowering Valve is mounted Narrow Terminal is Positive (white wire)
Wide Terminal is Negative (black wire)
on the lift cylinder and is operated by a pull
cable. Inner Cable
Adjust the cable cover to stop the inner cable Adjustment Nut
when the Emergency Lowering Valve is fully
open. Cable Cover
Route the Emergency Lowering cable along
the scissor arm and through the cable
LIFT CYLINDER
access hole to the bracket inside the Power
Module.
Emergency Lowering Knob
POWER MODULE
XRT33E
Figure 3-45: Emergency Lowering Valve Pump, XRT33E
The Emergency Lowering Valve is operated by means Pump Handle
of hydraulic pressure supplied by a manual pump Manual Pump
located in the Power Module.
Pump Bracket
POWER MODULE
Upper Lift Cylinder
Lower Lift Cylinder
Manual Hydraulic Oil Reservoir

Pump
HOSE ROUTING

Maintenance 3.16 - Switch Adjustments / Tilt Sensor
3.16 SWITCH ADJUSTMENTS

T ILT S ENSOR
Figure 3-46: Tilt Sensor Adjustment
The Level Sensor has three wires:
Bubble Level
• red - power (48 v in)
• black - ground Adjusting
Screws
• white output (48 v out).
TEST
1. Place the machine on a firm, level surface
±6 mm (¼°).
2. Use an Inclinometer (P/N: 010119-000-00) to
ensure that the front and rear of the chassis
is level ±6 mm (¼°).
3. Elevate the platform while pushing the level
sensor off level.
• The platform should stop elevating at CONTROL MODULE
approximately two (2) meters (10 ft.), and
the alarm should sound.
4. If the platform continues to elevate, and/or there is no alarm, STOP and remove the machine from service
until it is repaired.
A DJUST
1. Place the machine on a firm, level surface ±6 mm (¼°).
2. Use an Inclinometer (P/N: 010119-000-00) to ensure that the front and rear of the chassis is level
±6 mm (¼°).
3. Adjust the three leveling locknuts until the bubble is centered in the circle on the bubble level.

Maintenance 3.16 - Switch Adjustments / Up-limit Switch
U P - LIMIT S WITCH
Figure 3-47: Up-limit Switch
The Up-limit Switch is a mercury switch that prevents
the cylinders from reaching the end of their stroke.

1. Elevate the platform and block the elevating assem-
bly (refer to Section 2).
2. Tag and disconnect the two (2) wires.
3. Remove the capscrew from the switch bracket, and
remove the switch.
Installation is reverse of removal. Up-limit Switch
A DJUST
Figure 3-48: Up-Limit Switch Adjustment
1. Elevate the platform and block the ele- Chassis Cross Member
vating assembly (refer to the Operator
Manual).
2. Place a mark in the slide block channel Slide Block
15,25 cm (6 in.) from the chassis cross
member (distance “A”).
3. Fully elevate the platform.
4. If the slide block stops at the mark, the
adjustment is correct. If the slide block
does not stop at the mark, proceed.
5. Lower the platform and block the elevat-
ing assembly.
6. Place a reference mark alongside the
switch.
7. Loosen the capscrew and adjust as fol-
lows:
Slide Block Channel
a. If distance “A” was less than
15,5 cm (6 in.), rotate the switch
Adjust
slightly toward the front of the
A = 15,25 cm (6 inches)
machine, and tighten the cap-
screw.
b. If distance “A” was more than
15,5 cm (6 in.), rotate the switch slightly toward the rear of the machine, and tighten the capscrew.
8. Repeat steps 1 through 4.
9. Lower the platform and block the elevating assembly.

Maintenance 3.16 - Switch Adjustments / Platform Down Limit Switch
P LATFORM D OWN L IMIT S WITCH
! W A R N I N G !
DO NOT attempt to adjust Limit Switches without first blocking the elevating
assembly. Refer to Section 2.
Figure 3-49: Platform Down Limit Switch

The Platform Down Limit Switch (proximity switch)
prevents the machine from driving at high speed Cover
unless the platform is lowered. When the platform
is lowered, the switch closes the circuit to: Down Limit Switch
• the Cutout Relay, bypassing the Tilt Sensor
when the platform is lowered, and to
• the Platform Down Relay, which provides
power to the Drive Relay and the Proportional
Mounting
Controller high speed circuit. Bracket
TEST AND A DJUST

1. Lower the platform completely.
2. With the Platform/Chassis Switch on Chassis,
push the Tilt Sensor base to test the alarm cir-
cuit.
3. If the alarm sounds, elevate and block the plat-
form, and adjust the position of the switch
mounting bracket as follows:
a. remove the cover
b. loosen the capscrews and nuts that hold
the bracket in place
c. move the bracket and tighten the cap-
screws and nuts.
4. Lower the platform and retest. When the switch is aligned, the alarm will not sound while the platform is low-
ered.
5. Elevate the platform and block the elevating assembly (refer to Section 2).
6. With platform elevated, repeat Step 2. When the switch is properly adjusted, the alarm will sound.
7. Replace the cover.

Maintenance 3.17 - Electric Motors / Troubleshooting
3.17 ELECTRIC MOTORS

TROUBLESHOOTING
1. Read the nameplate to become familiar with the motor, especially the rated voltage.
2. Try to turn the shaft by hand. Keep motor leads separated while doing this. If the shaft turns freely, go to
Step 3. If the shaft won't turn, proceed to Step a.
a. The shaft could be tight for a number of reasons: this check is to determine if the tightness is of a
temporary nature only. Obtain power to produce the nameplate voltage. Do not make a permanent
connection. First, touch the motor leads quickly to the power supply just long enough to observe if
the shaft runs. If it does turn, then hold the motor leads on the power supply for a longer time. If the
motor sounds normal, go to Step 3. If the motor sounds noisy, it should be taken apart as described
in the disassembly section.
3. If the motor turned freely, connect an ammeter in the circuit as shown in Figure 3-50A. With rated voltage
applied and the shaft running free, the ammeter should read less than 20% of the nameplate full load cur-
rent. If the motor meets the above conditions, then it can be assumed the original problem is external to the
motor.
D ISASSEMBLY
1. Remove throw bolts.
2. Remove pulley end cover.
3. Pull the armature out of the assembly in one swift motion.
4. Remove commutator end cover.
NOTE: Do not place the stator ring in any mechanical holding device during the disassembly or assembly operation.
Permanent distortion or other damage will result.
I NSPECTION
Once the motor has been disassembled, go through the following check-list steps to determine where the
problem lies.
1. Bearings should spin smoothly and easily, have ample lubrication, and be free of corrosion.
2. Armature should be checked for grounds and shorted turns. Re-finish commutator surface if pitted or
excessively worn.
3. Brushes should be checked for wear and to ensure that they are free in the brush holders.
NOTE: Observe how brushes are assembled in brush holders and position of brush lead. New brushes must be installed in
the same manner. Brushes should be removed as follows:
• Remove brush spring clip from its mounting on brush assembly.
• Lift brush assembly from brush holder.
• Disconnect brush assembly lead.
• New brush assembly to be installed by reversing above procedure.
4. Inspect wire harness and all connections for signs of damage due to overheating.
5. Check stator to see if it is securely mounted.

Maintenance 3.17 - Electric Motors / Inspection
Figure 3-50: Electric Motor Service
R EASSEMBLY
1. Install new brushes and be sure they are free in the
holder. Install brush with the lead wires positioned as
when received. Raise all brushes to the locked position.
(See Figure 3-50B and Step 3 in the Inspection section).
2. Place commutator cover on a work bench with brush
assembly facing upward.
3. Place the bearing spring into the bearing bore.
4. Take a complete armature assembly, including bearings,
and insert commutator end bearing into the bearing bore.
NOTE: Do not re-use bearings which have been removed from
armature shaft. Keep assembly in a vertical position. Use
extreme care not to damage armature with bearing pullers. New
bearings should be installed by pressing inner race of bearing
onto proper position on armature shaft.
5. Set the brushes to final position as shown in
Figure 3-50B.
6. Place the complete stator down over the vertical arma-
ture, and into position on the commutator cover.
7. The stator assembly must be placed in a definite relation-
ship with the commutator covers in order to obtain a neu-
tral brush setting. There is a match-mark on both items.
These two marks must line up exactly. Rotate until they
do.
8. Assemble the pulley end cover in the proper relationship.
Insert mounting bolts and tighten alternately to ensure a
good mechanical alignment.
9. Spin the shaft by hand to see if it is free. Be sure motor leads (if used) are not touching together. If the leads
are touching, a generator action will give the effect of friction in the motor. A no-load test can now be per-
formed. At rated voltage, observe the no-load current. It should be less than 20% of the nameplate full load
current. Anything higher indicates:
• Brushes are not on neutral setting (check match-marks for exact alignment).
• Faulty armature.

Maintenance 3.18 - Options / Air to Platform
3.18 OPTIONS
A IR TO P LATFORM
Figure 3-51: Air to Platform Option
NOTE: The Air to Platform option is not

compatible with the Removable
Controller option.
Route the air line along the control Bracket
cable line. The air line is attached to a
bracket at the bottom of the upper 90˚ Fitting
controller. Female 6MP-6FP
Air Coupling Hose Fitting
Attach an external air supply hose to
the male coupler on the rear of the
Control Module. Route the external air
supply hose through the Hose Routing
Bracket on the chassis.
When facing the controller, there is a
female air coupling on the right side of
the Upper Controller. Attach an air
supply line for air driven power tools 3/8 Synflex Hose
there.
Male Air Coupling
Control Module
e
Hose Routing Bracket of M achin
Rear
A LL M OTION A LARM
Figure 3-52: Motion Alarm
Connector Diode, 5 Amp Connector
Terminal, #8 Fork
The optional All Motion Alarm sounds whenever the machine moves. Wiring is added to the relays as illus-
trated in Figure 3-52. The relay panel is located inside the lower controls. Refer to “Lower Controls” on
Page 3-23.

Maintenance 3.18 - Options / Flashing Amber Beacon
F LASHING A MBER B EACON

Figure 3-53: Flashing Amber Beacon
The Flashing Amber Beacon option consists of two
WIRING
(2) beacons, two (2) mounting brackets, a fuse
holder with 2 amp fuse, wire, connectors and mount-
ing hardware.
The mounting brackets attach to:
• the front of the Control Module; and
• the rear of the Power Module.
Refer to Figure 3-53 for wiring instructions. Relay Panel
(inside Lower Controls)
Refer to Section 6 for a complete parts list.
POWER
MODULE
(Rear)
CONTROL
MODULE
(Front)
R EMOVABLE C ONTROLLER
Figure 3-54: Removable Controller
HORN
The Removable Controller option places a connector in the controller cable, allowing the controller to be
removed from the machine. Refer to Figure 3-54 for wiring instructions.

Maintenance 3.19 - Long Term Storage / Preservation
3.19 LONG TERM STORAGE

NOTE: Do not drain the hydraulic system prior to long term storage.
If the work platform is to be placed in long term storage, follow these recommended preservation procedures.
P RESERVATION
1. Clean painted surfaces. If paint is damaged, repaint.
2. Fill the hydraulic tank to operating level. Fluid will be visible at the sight gauge.
IMPORTANT: Do not fill the hydraulic tank while the platform is elevated.
3. Coat exposed portions of cylinder rods with a preservative such as multi-purpose grease and wrap with a
barrier material.
4. Coat all exposed unpainted metal surfaces with preservative.
5. Service the engine according to the manufacturer’s recommendations.
6. Remove the batteries and place them in alternative service.

Maintenance 3.20 - Torque Specifications / Hydraulic Components
3.20 TORQUE SPECIFICATIONS

H YDRAULIC C OMPONENTS
NOTE: Always lubricate threads with clean hydraulic oil prior to installation.
Use the following values to torque hydraulic components used on UpRight Aerial Work Platforms.
Table 3-3: Torque Specifications for Hydraulic Components

Type: SAE Part Series Cartridge Poppet Fittings Hoses
ft.-lbs. N-m ft.-lbs. N-m in.-lbs. N-m
#4 N/A N/A N/A N/A 135-145 15-16
#6 N/A N/A 10-20 14-27 215-245 24-28
#8 25-30 34-41 25-30 34-41 430-470 49-53
#10 35-40 47-54 35-40 47-54 680-750 77-85
#12 85-90 115-122 85-90 115-122 950-1050 107-119
#16 130-140 176-190 130-140 176-190 1300-1368 147-155
FASTENERS
This standard applies to the preloading of fasteners measured by installation torque.
NOTE: For other preloading methods or fasteners, consult the UpRight Engineering Department.
This general standard applies to all SAE and Metric fasteners unless otherwise specified.
T HREAD C ONDITION
• For lubed or zinc-plated fasteners, use K =.15
• For dry unplated fasteners use K =.20
TORQUE TABLES
Table 3-4: Torque Specifications for SAE Fasteners
SAE J429 Grade 5 SAE J429 Grade 8 SAE J429 Grade 5 SAE J429 Grade 8
Tightening Clamp Tightening Tightening Clamp Tightening
Nominal Clamp Torque Load Torque Nominal Clamp Torque Load Torque
Thread Size Load Thread Size Load
K=.15 K=.20 K=.15 K=.20 K=.15 K=.20 K=.15 K=.20
lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs.
1/4-20 2,000 75 100 2850 107 143 1/4-28 2,300 85 115 3250 120 163
Unified Coarse Thread Series
5/16-18 3,350 157 210 4700 220 305 5/16-24 3,700 173 230 5200 245 325
Unified Fine Thread Series
lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs.
3/8-16 4,950 23 31 6950 32.5 44 3/8-24 5,600 26 35 7900 37 50
7/16-14 6,800 37 50 9600 53 70 7/16-20 7,550 42 55 10700 59 78
1/2-13 9,050 57 75 12800 80 107 1/2-20 10,200 64 85 14400 90 120
9/16-12 11,600 82 109 16400 115 154 9/16-18 13,000 92 122 18300 129 172
5/8-11 14,500 113 151 20300 159 211 5/8-18 16,300 128 170 23000 180 240
3/4-10 21,300 200 266 30100 282 376 3/4-16 23,800 223 298 33600 315 420
7/8-9 29,435 321 430 41550 454 606 7/8-14 32,480 355 473 45855 500 668
1-8 38,600 483 640 54540 680 900 1-12 42,270 528 704 59670 745 995

Maintenance 3.20 - Torque Specifications / Fasteners
Table 3-5: Torque Specifications for Metric Fasteners, U.S. Customary Units
8.8 10.9 12.9
Grade 8.8 Grade 10.9 Grade 12.9

Nominal Tightening Torque Tightening Torque Tightening Torque
Thread Clamp Clamp Clamp
Size Load K =.15 K =.20 Load K =.15 K =.20 Load K =.15 K =.20
mm lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs.
3 - - - - - - 823 14.6 19.5
3.5 - - - - - - 1,109 22.9 30.5
4 - - - - - - 1,436 33.9 45.2
5 1,389 41.0 19.5 1,987 58.7 19.5 2,322 68.6 91.2
6 1,966 69.7 28.3 2,813 100.0 28.3 3,287 116.8 155.8
7 2,826 116.8 37.2 4,044 167.3 37.2 4,727 195.6 260.2
ft-lbs. ft-lbs. ft-lbs. ft-lbs. ft-lbs. ft-lbs.
8 3,579 14.1 18.8 5,122 20.1 26.9 5,986 23.6 31.4
10 11,742 27.9 37.2 8,117 39.9 53.3 9,486 46.7 62.3
12 8,244 48.7 64.9 11,797 69.7 92.2 13,787 81.1 108.4
14 11,246 77.4 103.3 16,093 110.6 147.5 18,808 129.1 172.6
16 15,883 125.4 166.7 21,971 173.3 230.9 25,677 202.1 269.2
18 19,424 171.9 229.4 26,869 238.2 317.2 31,401 278.1 371.0
20 2,304 243.4 325.3 34,286 337.8 449.9 40,070 394.6 525.9
22 30,653 331.9 442.5 42,403 458.8 612.2 49,556 536.2 715.4
24 35,711 420.4 562.0 49,400 583.4 778.1 57,733 682.2 909.4
27 46,435 617.3 84.8 64,235 853.4 1138.1 75,069 997.2 1329.8
30 56,753 837.9 1117.4 78,509 1159.4 1545.2 91,751 1354.9 1807.0
33 70,208 1140.3 1520.1 97,121 1576.9 2102.8 113,503 1843.9 2457.5
36 82,651 1464.1 1952.3 114,334 2025.3 2700.9 133,620 2367.6 3156.0
Table 3-6: Torque Specifications for Metric Fasteners, SI Units
8.8 10.9 12.9
Grade 8.8 Grade 10.9 Grade 12.9

Nominal Clamp Tightening Torque Clamp Tightening Torque Clamp Tightening Torque
Thread
Size Load K =.15 K =.20 Load K =.15 K =.20 Load K =.15 K =.20
mm N N-m N-m N N-m N-m N N-m N-m
3 - - - - - - 3,660 1.65 2.2
3.5 - - - - - - 4,932 2.59 3.45
4 - - - - - - 6,387 3.83 5.11
5 6,177 4.63 2.2 8,840 6.63 2.2 10,330 7.75 10.3
6 8,743 7.87 3.2 12,512 11.3 3.2 14,623 13.2 17.6
7 12,570 13.2 4.2 17,990 18.9 4.2 21,025 22.1 29.4
8 15,921 19.1 25.5 22,784 27.3 36.5 26,626 32 42.6
10 52,230 37.8 50.5 36,105 54.1 72.2 42,195 63.3 84.4
12 36,670 66 88 52,475 94.5 125 61,328 110 147
14 50,025 105 140 71,587 150 200 83,663 175 234
16 70,650 170 226 97,732 235 313 114,218 274 365
18 86,400 233 311 119,520 323 430 139,680 377 503
20 10,250 330 441 152,513 458 610 178,238 535 713
22 136,350 450 600 188,618 622 830 220,433 727 970
24 158,850 570 762 219,743 791 1055 256,808 925 1233
27 206,550 837 115 285,728 1157 1543 333,923 1352 1803
30 252,450 1136 1515 349,223 1572 2095 408,128 1837 2450
33 312,300 1546 2061 432,015 2138 2851 504,885 2500 3332
36 367,650 1985 2647 508,582 2746 3662 594,368 3210 4279

Section 4
TROUBLESHOOTING
4.1 INTRODUCTION
The following section on troubleshooting provides guidelines on the types of problems users may encounter
in the field, helps determine the cause of problems, and suggests proper corrective action.
Careful inspection and accurate analysis of the symptoms listed in the Troubleshooting Guide will localize the
trouble more quickly than any other method. This manual cannot cover all possible problems that may occur.
If a specific problem is not covered in this manual, call our toll free number for service assistance.
Referring to Section 2.0 and 5.0 will aid in understanding the operation and function of the various compo-
nents and systems of the work platform and help in diagnosing and repair of the machine.
G ENERAL P ROCEDURE
Thoroughly study hydraulic and electronic schematics in Section 5. Check for loose connections and short
circuits. Check/repair/replace each component in the Truth Table that is listed under each machine function
which does not operate properly.
Use the charts on the following pages to help determine the cause of a fault in your UpRight Work Platform.
NOTE: Spike protection diodes at components have been left out of the charts to eliminate confusion.
! W A R N I N G !
When troubleshooting, ensure that the work platform is resting on a firm,
level surface.
Unplug the machine or disconnect the battery when replacing or testing the
continuity of any electrical component.
U P R IGHT Tel: 1-559-891-5200

USA FAX: 1-559-896-9244
U P R IGHT Tel: +31-10-238-0000
E UROPE FAX: +31-10-238-0001

Troubleshooting 4.1 - Introduction / Troubleshooting Procedures
TROUBLESHOOTING P ROCEDURES
1. Verify your problem.
• Do a full function test from both platform controls and chassis controls, and note all functions that are
not operating correctly.
2. Narrow the possible causes of the malfunction.
• Use the troubleshooting guide to determine which components are common to all circuits that are not
functioning correctly.
3. Identify the problem component.
• Test components that are common to all circuits that are not functioning correctly. Remember to check
wires and terminals between suspect components. Be sure to check connections to battery negative.
4. Repair or replace component found to be faulty.
5. Verify that repair is complete.
• Do a full function test from both platform and chassis controls to verify that all functions are operating
correctly and machine is performing to specified values
A DJUSTMENT P ROCEDURES
Hydraulic settings must be checked whenever a component is repaired or replaced.
Connect a pressure meter of appropriate range to the test port located on the hydraulic manifold.
Correct pressure settings are listed in the hydraulic schematic.
C HECKING P UMP P RESSURES

Remove hose from pump port, and connect pressure tester.

Troubleshooting 4.2 - Hydraulic Schematics / 066945-010 - XRT27E
4.2 HYDRAULIC SCHEMATICS

066945-010 - XRT27E
Table 4-1: Hydraulic Truth Table - XRT27E
LOWER PLATFORM
RAISE PLATFORM
RIGHT BRAKE
STEER RIGHT
LEFT BRAKE
STEER LEFT
FUNCTION
COMPONENT
ACC Accumulator X X
CV1 Check Valve, Brake Apply X X
CV2 Check Valve, Accumulator X X
CV3 Check Valve, Lift Cylinder X X
CV5 Check Valve, Brake Release X X
CYL1 Left Brake Cylinder X
CYL2 Right Brake Cylinder X
CYL3 Steering Cylinder X X
CYL4 Lift Cylinder X
F1 Return Filter X X X X X X
F2 Suction Strainer X X X X X X
FD1 Flow Divider X X
ORF1 Orifice, Brake Apply X X
ORF2 Orifice, Accumulator X X
ORF3 Orifice, Lift Cylinder X X
P1 Hydraulic Pump X X X X X X
RV1 Main Relief Valve X X X X
RV2 Steering Relief Valve X X
S1 Pressure Switch X X
V1 Brake Apply Valve X X
V2 Brake Release Valve X X
V3 Steering Valve X X
V4 Lift Valve X
V5 Dump Valve X X
V6 Down Valve, Lift Cylinder X X

Troubleshooting 4.2 - Hydraulic Schematics / 066945-012 - XRT33E
066945-012 - XRT33E
Table 4-2: Hydraulic Truth Table - XRT33E
LOWER PLATFORM
RAISE PLATFORM
RIGHT BRAKE
STEER RIGHT
LEFT BRAKE
STEER LEFT
FUNCTION
COMPONENT
ACC Accumulator X X
CV1 Check Valve, Brake Apply X X
CV2 Check Valve, Accumulator X X
CV5 Check Valve, Brake Release X X
CYL1 Left Brake Cylinder X
CYL2 Right Brake Cylinder X
CYL3 Steering Cylinder X X
CYL4 Lift Cylinder, Lower X
CYL5 Lift Cylinder, Upper X
F1 Return Filter X X X X X X
F2 Suction Strainer X X X X X X
FD1 Flow Divider X X
ORF1 Orifice, Brake Apply X X
ORF2 Orifice, Accumulator (Brake Release) X X
ORF3 Orifice, Lower Lift Cylinder X X
ORF4 Orifice, Upper Lift Cylinder X X
P3 Manual Lowering Pump X X
RV1 Main Relief Valve X X X X
RV2 Steering Relief Valve X X
S1 Pressure Switch X X
V1 Brake Apply Valve X X
V2 Brake Release Valve X X
V3 Steering Valve X X
V4 Lift Valve X
V5 Dump Valve X X
V6 Down Valve, Lower Lift Cylinder X X
V7 Down Valve, Upper Lift Cylinder X X
V8 Manual Lower Valve, Lower Lift Cylinder X X
V9 Manual Lower Valve, Upper Lift Cylinder X X
V10 Manual Pump Relief Valve X X

Troubleshooting 4.3 - Electric Schematic / 066946-001 - XRT27E and XRT33E
4.3 ELECTRIC SCHEMATIC

066946-001 - XRT27E AND XRT33E
Table 4-3: Electronic Truth Table
BATTERY CHARGER
LOWER CONTROLS
LOWER PLATFORM
UPPER CONTROLS
HIGH/LOW SPEED
RAISE PLATFORM
DRIVE FORWARD
DRIVE REVERSE
DOWN ALARM
STEER RIGHT
STEER LEFT
TILT ALARM
FUNCTION
BRAKES
COMPONENT
ALM1 Lower Alarm X
ALM2 Tilt Alarm X
ALM3 Horn (Option)
BAT1 Battery Pack (Control Module) X X X
BAT2 Battery Pack (Power Module)
C1 Main Power Contactor X X X X
C2 Forward Contactor X
C3 Reverse Contactor X
C4 Pump Override Contactor X X X X X
C5 Pump/Traction Contactor X X
C6 Pump Cutout Contactor
CB1 Circuit Breaker X X
CB2 Circuit Breaker X X
CHG Battery Charger X
CONT Controller X X X X X X X X X X
F1 Main Fuse X X X
F2 Main Fuse X X X
L1 Motor Temperature Light
MTR Hour Meter
MOT1 Power Unit Motor X X X X X X X
MOT2 Power Unit Motor X X X X X X X
MOT3 Left Traction Motor X X X
MOT4 Right Traction Motor X X X
R1 Drive/Lift Relay X X X X X
R2 Tilt Alarm Relay X
R3 Up Relay X
R4 Lower Relay X X X X
R5 Lower Alarm Relay X
R6 Steer Right Relay X
R7 Steer Left Relay X
R8 Pump Start Relay X X
R9 Brake Release Relay, N. O. X X X
R10 Brake Release Relay, N. C. X X X
R11 Power Relay X X X X
R12 Platform Stowed Relay
R13 Temperature Indicator Relay
R14 Horn Relay (option)
R15 Brake Relay
R16 Platform Power Relay X X X X X
R17 Prevent Pump Start Relay
RES Resistor Pack X X X X
S1 Proportional Speed Control
S2 Reverse Micro Switch X
S3 Forward Micro Switch X
S4 Interlock Switch X X X X X
S5 Steering Micro Switch X X
S6 Upper Emergency Stop Switch X X X X X X
S7 Drive/Lift Switch X X X
S8 High/Low Switch X
S9 Ignition Keyswitch S21 X
S10 Horn (option)

Troubleshooting 4.3 - Electric Schematic / 066946-001 - XRT27E and XRT33E
Table 4-3: Electronic Truth Table (Continued)
BATTERY CHARGER
LOWER CONTROLS
LOWER PLATFORM
UPPER CONTROLS
HIGH/LOW SPEED
RAISE PLATFORM
DRIVE FORWARD
DRIVE REVERSE
DOWN ALARM
STEER RIGHT
STEER LEFT
TILT ALARM
FUNCTION
BRAKES
COMPONENT
S11 Up Limit Switch X X X
S12 Lower Emergency Stop Switch X X X X X X
S13 Chassis/Platform Switch X X
S14 Lift Switch X X
S15 Brake Release Switch X X X
S16 Drive Motor Thermal Switches
S17 Pump Start Switch X X X X X
S18 Proximity Switch X X X
SEN Tilt Sensor X X X X X
SOL1 Up Solenoids X
SOL2 Down Solenoid X
SOL3 Steer Right Solenoid X
SOL4 Steer Left Solenoid X
SOL5 Brake Release Solenoid, N. O. X X X
SOL6 Brake Release Solenoid, N. C. X X X
SOL7 Dump Solenoid
TG Tachometer-Generator

Troubleshooting 4.4 - MOS90 Fault Finding / Flow Charts
4.4 MOS90 FAULT FINDING

Refer to Section 3, “3.11 MOS90 Relay Panel Assembly,” on Page 3-28 for a description of the MOS90 Relay
Panel Assembly.
At battery connection, the LED should not illuminate. At key ON, the LED should illuminate steadily. If the LED
illuminates and remains steady, but no drive can be selected, the calibrator tool can be used to test the wiring
harness. Refer to Section 3, Figure 3-31 “MOS90 Diagnostics LED and Calibrator Connections,” on
page 3-29.
F LOW C HARTS
At key ON, if the LED flashes, use the following charts to identify and rectify the problem.
Check that both directions are not selected.

Check direction switches and wiring. Use
1 Flash calibrator test mode and check Fwd/Rev/Lift
switch inputs and wiring.
- Power up/Fail-safe Fault.
- EEPROM data corrupted on
key. Rectify
Fault appears at key switch On

Replace MOS90 Controller

3 Flashes
- Point "A" less than 7V in
2 Flashes neutral, or less than 7V for
- Procedure Fault. 15mS in drive, or contactor coil
shor t circuit.
- Illegal Star tup Sequence.
- Drive inhibited.
Two directions selected
together, direction and lift - Recycle to neutral to
selected together, or lift and clear.
ground selected together. NOTE: If recycling to neutral does not clear the
fault, then the fail-safe is due to a S/C contactor
- Drive inhibited. coil, and the keyswitch must be recycled (and the
coil replaced).
- Flashes until fault is
cleared.
Check power and control wiring for shorts
Check for correct startup sequence. Was direc-
tion or lift selected at power up?
Rectify
Retry
Replace Controller

4 Flashes 5 Flashes
- Direction contactor welded. - Direction contactors (or line
(Point "A" within 6V of B+ve contactor) did not close.
in neutral) - Motor armature or field
- Leakage between motor open circuit.
ar mature and field. - Point "A" not within 6V of
- Drive inhibited. B+ve within one second of
- Flashes in neutral until selecting direction.
fault is cleared. - Drive inhibited.
- Flashes until fault is cleared,
Check direction contactor tips when contactor closes.
Check contactor tips

Free/change tips
Repair/replace
Check power wiring for shorts

Check contactor for mechanical operation and
coil O.K.
Rectify
Repair/replace
Check motor for armature to field shorts or

leakage Check power and control wiring
Rectify Rectify
Check for open circuit motor

Check for shorts to frame and battery leakage
Rectify
Rectify
Replace controller

6 Flashes 7 Flashes
- Accelerator faults. - Batter y voltage dipped below
- 3.5 Volts to 0 Volts = Min. to 14 volts.
Max. Speed on accelerator - Drive inhibited.
input (pin 14). Greater than - Turn key switch off and on to
4.5 volts can mean an open clear flash.
accelerator POT. Less than 2.5
Volts on power up, indicates
Check battery voltage (under load) with a
more than 30% demand. voltmeter or calibrator
- Controller pulses at creep
setting.
- Flashes until fault cleared. Change/charge battery
Check operation of accelerator with test se-

quence Check power connections, fuses, etc.
Rectify/replace Repair/replace
Check POT operation with voltmeter for voltage at Check for battery leakage to frame
minimum setting
Rectify
Adjust as necessary or replace


8 Flashes 10 Flashes
- Thermal cutback. - Tachometer fault.
- Heatsink temperature less - Drive inhibited.
than 80ºC (176ºF) (Current - Recycle key to clear fault.
limit will be zero at 90ºC
(194ºF).
Check tachometer wires for opens or shorts
- Allow unit to cool down, to
clear flashing.
Rectify
Check current limit setting
Check output voltage from tachometer using

Re-set voltmeter
Check mounting and heatsink of controller Replace
Rectify Check output voltage from tachometer board,

using voltmeter
Check application is correct

Replace
Use larger controller


11 Flashes 12 Flashes
- Tachometer signal out of - Severe tilt condition with
range. platform raised above
- Drive inhibited. 2 meters.
- Flashes until fault cleared. - Vehicle goes into emergency
stop (forced neutral state) and
plug brakes to a stop.
Check tachometer wires for shorts to frame or a
voltage source - Recycle nuetral to clear fault.
Use calibrator test mode and check platform up

Rectify switch and severe tilt switch inputs and wiring
Check output voltage from tachometer using Rectify

voltmeter

Replace

14 Flashes LED off

- Battery voltage has fallen out - Unit not powered up or controller
of range. faulty, or LED faulty
- Traction and pump mode will
not be allowed. Check battery is connected and keyswitch is on
- Requires key recycle to clear
fault.
Rectify
Check battery voltage (under load) with a voltme-
ter or calibrator
Check all fuses are intact
Change/charge battery
Rectify
Check power connections, fuses, etc.

Check supply wiring. Does calibrator unit still
function
Repair/replace
Rectify
Check for battery leakage to frame
Controller is faulty:
Rectify
a) Auto fail-safe check failed. LED turns off when
a direction is first selected after power up.
Recycle keyswitch.
b) Contactor drive S/C. LED resets itself if short
Replace MOS90 Controller circuit clears.
c) Mosfets did not turn on. Recycle direction to
neutral to clear fault indication.
Replace controller

Section 5
SCHEMATICS
5.1 INTRODUCTION
This section contains electrical and hydraulic power schematics and associated information for maintenance purposes.
The diagrams are to be used in conjunction with the Troubleshooting Truth Tables in Section 4. They allow understand-
ing of the makeup and functions of the systems for checking, tracing, and fault finding during troubleshooting analysis.
The components that comprise the electrical and hydraulic systems are given a reference designation and are explained
as to function and location in the following tables.
C ONTENTS
5.2 066945-010 XRT27E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Hydraulic Schematic, XRT27E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 066945-012 - XRT33E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Hydraulic Schematic, XRT33E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.4 069291-000 Final Assembly Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Wire Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.5 066942-002#2 Upper Controls Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Upper Control Box Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.6 067491-005#2 Lower Controls Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Lower Control Box Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.7 066946-010 - XRT27E & XRT33E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Electric Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Schematics 5.2 - 066945-010 XRT27E
5.2 066945-010 XRT27E

Legend: Hydraulic Schematic, XRT27E
Reference Reference
Name Function Location Name Function Location
Designation Designation
ACC Accumulator Accumulate Hydraulic Fluid Power Module ORF3 Orifice, Lift Limit Hydraulic Oil Flow to Lift Lift Cylinder
Cylinder
CV1 Check Valve Prevent Cavatation when Brake Main Valve Block
Pressure is Applied P1 & P2 Hydraulic Provide Fluid Power for Hydraulic Power Module
Pump System
CV2 Check Valve Prevent Cavatation from Main Valve Block
Accumulator RV1 Valve, Main Provide Pressure Protection for the Main Valve Block
Relief Main Hydraulic Line
CV3 Check Valve Prevent Cavatation from Lift Lift Cylinder
Cylinder RV2 Valve, Provide Pressure Protection for the Main Valve Block
Steering Relief Steering Components
Pressure is Released S1 Pressure Disable Machine Power Module
Switch
CYL1 Cylinder, Left Apply Left Brake Pressure Left Brake
Brake V1 Valve, Brake Direct Hydraulic Oil to the Brake Main Valve Block
Apply Cylinders
CYL2 Cylinder, Right Apply Right Brake Pressure Right Brake
Brake V2 Valve, Brake Release Hydraulic Oil Pressure from Main Valve Block
Release Brakes
CYL3 Cylinder, Actuate Steering Linkage to Steer Chassis
Steering Front Wheels V3 Valve, Control Hydraulic Oil Flow to Main Valve Block
Steering Steering Cylinder
CYL4 Cylinder, Lift Actuate Scissor Linkage to Lift Chassis
Platform V4 Valve, Lift Control Hydraulic Oil Flow to Lift Main Valve Block
Cylinder
F1 Filter, Return Filter Hydraulic Line Power Module
V5 Valve, Dump Divert Excess Oil Main Valve Block
F2 Filter, Tank Filter Contaminants Tank
V6 Valve, Down - Hold Oil in Lift Cylinder when Deck Lift Cylinder
FD1 Flow Divider Limited Slip Drive Main Valve Block is Elevated
ORF1 Orifice, Brake Limit Hydraulic Oil Flow to Brake Main Valve Block - Release Oil from Lift Cylinder to
Cylinders Lower Deck
- Has Cable Actuated Manual
ORF2 Orifice, Allow Brakes to Release Quickly Main Valve Block Override for Emergency Lowering
Accumulator and Apply Slowly
CYL3 CYL1 CYL2

S1
ACC
ORF2
V3 ORF1
V1 CV1
V2 V4
V6
RV2
ORF3
FD1 CYL4
V5
RV1
P1 P2
F1
F2

Schematics 5.3 - 066945-012 - XRT33E
5.3 066945-012 - XRT33E

Legend: Hydraulic Schematic, XRT33E
Reference Reference
ACC Accumulator Accumulate Hydraulic Fluid Power Module P1 & P2 Hydraulic Pump Provide Fluid Power for Hydraulic Power Module
System
Pressure is Applied P3 Manual Lowering Provide Pressure to Open Manual Power Module
Pump Lowering Valves
CV2 Check Valve Prevent Cavatation from Main Valve Block
Accumulator RV1 Valve, Main Relief Provide Pressure Protection for Main Valve Block
the Main Hydraulic Line
CV3 & 4 Check Valve Prevent Cavatation from Lift Lift Cylinder
Cylinder RV2 Valve, Steering Provide Pressure Protection for Main Valve Block
Relief the Steering Components
Pressure is Released S1 Pressure Switch Disable Machine Power Module
CYL1 Cylinder, Left Apply Left Brake Pressure Left Brake V1 Valve, Brake Apply Direct Hydraulic Oil to the Brake Main Valve Block
Brake Cylinders
CYL2 Cylinder, Right Apply Right Brake Pressure Right Brake V2 Valve, Brake Release Hydraulic Oil Pressure Main Valve Block
Brake Release from Brakes
CYL3 Cylinder, Steering Actuate Steering Linkage to Steer Chassis V3 Valve, Steering Control Hydraulic Oil Flow to Main Valve Block
Front Wheels Steering Cylinder
CYL4 & 5 Cylinder, Lift Actuate Scissor Linkage to Lift Chassis V4 Valve, Lift Control Hydraulic Oil Flow to Lift Main Valve Block
Platform Cylinder
F1 Filter, Return Filter Hydraulic Line Power Module V5 Valve, Dump Divert Excess Oil Main Valve Block
F2 Filter, Tank Filter Contaminants Tank V6 & 7 Valve, Down - Hold Oil in Lift Cylinder when Lift Cylinders
Deck is Elevated
FD1 Flow Divider Limited Slip Drive Main Valve Block - Release Oil from Lift Cylinder to
ORF1 Orifice, Brake Limit Hydraulic Oil Flow to Brake Main Valve Block Lower Deck
Cylinders V8 & 9 Valve, Manual Provide Pressure to Open Lowering Lift Cylinders
ORF2 Orifice, Allow Brakes to Release Quickly Main Valve Block Lower Valve
Accumulator and Apply Slowly V10 Valve, Manual Relieve Pressure from Manual Manual Lowering
ORF3 & 4 Orifice, Lift Limit Hydraulic Oil Flow to Lift Lift Cylinder Lowering Valves Pump
Cylinder
CYL3 CYL1 CYL2

S1
ACC
ORF2
V3 ORF1
V6 CYL4
V1
CV1 V8
ORF3
V2
V4
RV2
V7 CYL5
FD1 V9
ORF4
V5
RV1
P1 P2 V10
P3
F1
F2

Schematics 5.4 - 069291-000 Final Assembly Wiring
5.4 069291-000 FINAL ASSEMBLY WIRING

Legend: Wire Routing
Reference Reference
Name Name
BAT1 Battery Pack, Control Side CBL7 Cable Assembly, Main Control
BAT2 Battery Pack, Power Side CBL8 Cable Assembly,
C1 Contactor, Main Power CHG Battery Charger
C2 Contactor, Forward CONT Sevcon Controller
C3 Contactor, Reverse F1 & F2 Fuse
C4 Contactor, Pump Override MOT1 Power Unit (all functions)
C5 Contactor, Pump/Traction MOT2 Power Unit (upper controls lift functions)
C6 Contactor, Pump Cutout MOT3 Drive Motor, Left Side
CBL1 Cable Assembly, Main Valve Block MOT4 Drive Motor, Right Side
CBL2 Cable Assembly, Control Side S11 Height Limit Switch
CBL3 Cable Assembly, Power Side S18 Proximity Switch
CBL4 Cable Assembly, Chassis SEN Level Sensor
CBL5 Cable Assembly, Battery VB1 Main Valve Block
CBL6 Sevcon Internal Wire Harness
CHG
MOT3 C2
SEN
CBL7
C3 CBL2 CBL5
C1
CBL1
CBL5
CONT F1
BAT1
F2
C4
CBL5
MOT4 C5
CBL8
CBL6
S11
S18
CBL4
CBL3 VB1
MOT1 MOT2 CBL5
CBL5
BAT2
C6
CBL5

Schematics 5.5 - 066942-002#2 Upper Controls Wiring
5.5 066942-002#2 UPPER CONTROLS WIRING

Legend: Upper Control Box Schematic
Reference
Name
Designation
L1 Light, Motor Temperature Indicator
L2 Light, Low Battery Indicator
P1 Plug, 12 Pole Male
P2 Plug, 12 Pole Female
PC Proportional Controller
R16 Relay, Platform Power
R17 Relay, Prevent Pump Start
S6 Switch, Emergency Stop
S7 Switch, Drive/Lift
S8 Switch, High/Low
S9 Switch, Key
R17
SPARE
SPARE
HORN OPTION
R16
L2
P1
L1
P2
S7
S9
S6
PC
S8

Schematics 5.6 - 067491-005#2 Lower Controls Wiring
5.6 067491-005#2 LOWER CONTROLS WIRING

Legend: Lower Control Box Schematic
Reference
Name
Designation
CB1 & CB2 Circuit Breaker
CBL Cable, Sevcon 15 Pin
D1 Diode, 3 Amp - 13 Total (one on each Relay Socket)
D2 Diode, 5 Amp - 20 Total (on Terminal Blocks)
G Ground Wires, Alarm
J1 Jumper, 10 Pin (one used on Terminal Blocks)
J2 Jumper, 2 Pin (three used on Terminal Blocks)
MTR Hour Meter / Low Battery Indicator
P1 UpRight Plug, Main Cable “A”
P2 UpRight Plug, Valve Block Cable “B”
R1 Relay, Drive/Lift
R2 Relay, Tilt Alarm
R3 Relay, Dump/Up
R4 Relay, Down
R5 Relay, Down Alarm
R6 Relay, Steer Right
R7 Relay, Steer Left
R8 Relay, Pump Start
R9 Relay, Brake Release
R10 Relay, Brake
R11 Relay, Power
R12 Relay, Platform Stowed
R13 Relay, Motor Temperature
RES Resistor, 100 Ohm (two used on Terminal Blocks)
RS Relay Sockets
S13 Switch, Emergency Stop
S14 Switch, Chassis/Platform
S15 Switch, Lift/Lower
S16 Switch, Brake Release
TB Terminal Blocks

Schematics 5.6 - 067491-005#2 Lower Controls Wiring
R13
D2
MTR
R12
R11
R10
RES
R9
S16
R8
R7
S14
R6
J2
R5
R4
R3
CB2
CB1
R2
J1
S13
S15
R1
D1
TB
RS
P1
P2
CBL

Schematics 5.7 - 066946-010 - XRT27E & XRT33E
5.7 066946-010 - XRT27E & XRT33E

Legend: Electric Schematic
Reference Reference
Warning Sound when Deck is Switch Power to Temperature

ALM1 Alarm, Lower Lower Control Box Temperature
Lowering R13 Indicator from Drive Motor Lower Control Box
Indicator Relay
Thermal Switches
ALM2 Alarm, Tilt Warning Sound when Machine is Lower Control Box
Off-level R14 Horn Relay Switch Power to Horn (option) Lower Control Box
Warning Sound when Horn Button Provide Power to Normally Closed
ALM3 Horn (Option) Control Module R15 Brake Relay Lower Control Box
is Pushed Brake Release Relay
BAT1 Battery Pack Electrical Power Control Module Platform Power
R16 Power to Upper Controls Upper Controls
Relay
BAT2 Battery Pack Electrical Power Power Module
R17 Prevent Pump Power to Pump Start Switch Upper Controls
Main Power Switch Power to All Solenoids and Start Relay
C1 Relay Panel Assembly
Contactor Motors
RES Resistor Pack Current Protection Relay Panel
Forward
C2 Contactor Switch Drive Motors to Forward Relay Panel Assembly Proportional Control Speed of Motors for Drive
S1 Control Handle
Speed Control and Lift
Reverse
C3 Switch Drive Motors to Reverse Relay Panel Assembly S2 Micro Switch Reverse/Lower Upper Controls
Contactor
Pump Override S3 Micro Switch Forward/Lift Upper Controls
C4 Override Pump Motors Relay Panel Assembly
Contactor S4 Interlock Switch Enable Upper Control Functions Front of Control Handle
Pump/Traction Switch Power Between Drive Steering Rocker
C5 Contactor Motors and Pump Motors
Relay Panel Assembly S5 Power to Steering Relays Top of Control Handle
Switch
Pump Cutout Activate Second Pump Motor when Upper Emergency
C6 Relay Panel Assembly S6 Stop All Functions Upper Controls
Contactor Lifting with Proportional Controls Stop Switch
CB1 Circuit Breaker Protect Emergency Stop Switch Lower Control Box S7 Lift/Drive Switch Select Lift or Drive Function Upper Controls
CB2 Circuit Breaker Protect Power Relay Lower Control Box S8 High/Low Switch Speed Control Upper Controls
CHG Battery Charger Charge Batteries Control Module Ignition Switch Power to Upper Controls & Motors
S9 Upper Controls
CONT Controller Control Logic Module Relay Panel (keyswitch)
F1 & F2 Fuse, Main Protect Circuit Wiring Relay Panel S10 Horn Switch Power to Horn (Option) Upper Controls
(Option)
Motor
L1 Temperature Indicate Temperature of Drive Upper Controls S11 Up Limit Switch Stop Lift Function Scissor Assembly
Motors
Lamp Lower Emergency
S12 Stop All Functions Lower Controls
Low Battery Stop Switch
L2 Indicate Low Battery Charge Upper Controls
Lamp Chassis/Platform/ Power to Either Upper or Lower
MTR Hour Meter Record Operating Time Lower Control Box S13 Brake Release Controls Lower Control Box
Switch
MOT1 & 2 Electric Motors, Drive Hydraulic Pumps Power Module
Power Unit Provide Power to Up Relay &
S14 Lift Switch Down Relay Lower Controls
MOT3 Electric Motor Drive Left Rear Wheel Chassis
S15 Brake Release Provide Power to Brake release Lower Controls
MOT4 Electric Motor Drive Right Rear Wheel Chassis Switch Relay
R1 Drive/Lift Relay Start Hydraulic Pumps Lower Control Box Drive Motor Switch to Creep Speed when Motor
S16 Thermal Switches Temperature Exceeds 165°C Internal to Motors
R2 Tilt Alarm Relay Switch Power to Tilt Alarm Lower Control Box
Switch Power to Lift Solenoids, Pump Start
S17
Pressure Switch Regulate Pressure in Brake Circuit
Valve Block
R3 Up Relay Dump Solenoids, and Up Limit Lower Control Box
Switch Proximity Switch
S18 High Speed Cut-out Scissor Assembly
R4 Lower Relay Switch Power to Lower Solenoid Lower Control Box (Platforn Stowed)
Lower Alarm Stop Drive Function when machine
R5 Switch Power to Lower Alarm Lower Control Box SEN Level Sensor is off level Control Module
Relay
Switch Power to Steer Right SOL1 Lift Solenoid Control Lift Valve Valve Block
R6 Steer Right Relay Lower Control Box
Solenoid SOL2 Lower Solenoid Control Down Valve Valve Block
Switch Power to Steer Left Steer Right
R7 Steer Left Relay Solenoid Lower Control Box SOL3 Control Steer Right Valve Top of Valve Block
Solenoid
Provide Power to Proportional Steer Left
R8 Pump Start Relay Lower Control Box SOL4 Control Steer Left Valve Top of Valve Block
Control Lever Solenoid
Brake Release Switch Power to Normally Open Brake Release Control Brake Valve (normally
R9 Lower Control Box SOL5 Valve Block
Relay Brake Release Solenoid Solenoid open)
Brake Release Switch Power to Normally Closed Brake Release Control Brake Valve (normally
R10 Relay Brake Release Solenoid Lower Control Box SOL6 Valve Block
Solenoid closed)
R11 Power Relay Switch Power to All Relays Lower Control Box SOL7 Dump Solenoid Control Dump Valve Valve Block
Platform Stowed Tachometer -
R12 Control Drive Speed Lower Control Box TG Monitor Drive Motor Speed Relay Panel Assembly
Relay Generator

Schematics 5.6 - 066946-010 - XRT27E & XRT33E
L1 L2
R1
R13
S3
S1
S7
S2 R2
S8
S4
R3
Electrical Schematic - Continued on next page

S5
R16
S9 R12
S6
R17
R4
S12
CB2
S10 R5
CB1 S13
S11
R6
S14
MTR R7
S15
R8
R9
R10
R11
R14

5.6 - 066946-010 - XRT27E & XRT33E Schematics
SOL1 R15
SOL2
SOL3
SOL4
SOL5
SOL6
Electrical Schematic - Continued from previous page SOL7
ALM1
ALM2 C5
MOT3 MOT4
RES
CONT CHG
SEN
S17
BAT2
TG
BAT1
S16
S18 C2 C3
C1
ALM3
MOT1
F1
C6 F2
MOT2
C5

Section 6
ILLUSTRATED PARTS BREAKDOWN
6.1 INTRODUCTION
This section lists and illustrates the replaceable assemblies and parts of this product, as manufactured by
UpRight, Inc. Each parts list contains the component parts for that assembly.
C ONTENTS
Final Assembly XRT27E Main Valve Block Assembly
066922-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 069271-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-24
Final Assembly, XRT33E Hose Kit Installation, XRT27E
066923-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3 066941-006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-26
Chassis Assembly, XRT27E Hose Kit Installation, XRT33E
066932-010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4 066941-008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27
Chassis Assembly, XRT33E Cable Assembly
066932-011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6 068332-006 (Power Module Side) . . . . . . . . . . . . . . . . 6-28
Scissor/Platform Installation, XRT27E 068332-007 (Control Module Side) . . . . . . . . . . . . . . . 6-28
066927-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8 Cable Assembly (Chassis)
Scissor/Platform Installation, XRT33E 068333-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-29
066929-003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9 Tire/Wheel Assembly [Standard]
Guard Rail Assembly 069285-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30
066938-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10 069155-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30
Extension Platform 069154-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30
066939-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11 All Motion Alarm [Option]
Scissor Assembly, XRT27E 069151-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-31
066933-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12 Flashing Amber Beacon Assembly [Option]
Scissor Assembly, XRT33E 069152-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-32
066934-003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13 Horn [Option]
Scissor Guard Assembly, XRT27E 069153-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-33
066949-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14 Air to Platform [Option]
Scissor Guard Assembly, XRT33E 067298-000 XRT27E . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
066949-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-15 067298-001 XRT33E . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Control Module Assembly Removable Controller [Option]
066935-004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16 061898-002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-35
Power Module Assembly Label Kit Installation XRT27E, European
066937-003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17 066940-021 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-36
Battery Tray Assembly (220 Ah) [Standard] Label Kit Installation XRT33E, European
069093-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18 066940-023 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-38
Battery Tray Assembly (350 Ah) [Option] Label Kit Installation XRT27E, French
069093-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19 066940-321 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-40
Power Unit Assembly Label Kit Installation XRT33E, French
069270-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20 066940-323 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-42
Controller Assembly, Lower Label Kit Installation XRT27E, German
067491-005 #1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-21 066940-221 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-44
Relay/Terminal Block Panel Assembly Label Kit Installation XRT33E, German
069274-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-22 066940-223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-46
Controller Assembly, Upper
066942-002 #1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-23

Illustrated Parts Breakdown Final Assembly XRT27E - 066922-001
Final Assembly XRT27E

066922-001
ITEM PART NUMBER DESCRIPTION QTY ITEM PART NUMBER DESCRIPTION QTY
1 066927-001 SCISSOR/PLATFORM INSTALLATION, XRT-27E 1 18 066941-006 HOSE KIT / INSTALLATION 1

2 066938-001 GUARD RAIL INSTALLATION 1 19 066949-000 SCISSOR GUARD INSTALLATION XRT27 1
3 066939-000 EXTENSION PLATFORM INSTALLATION 1 20 066946-010 ELECTRICAL SCHEMATIC REF
4 066937-003 POWER MODULE 1 21 066945-010 HYDRAULIC SCHEMATIC REF
5 066935-004 CONTROL MODULE 1 22 067289-001 LADDER MOUNT WELDMENT 1
8 011254-010 SCREW HHC 3/8-16 X 1 1/4 8 23 069291-000 FINAL ASSY WIRING, XRT ELECTRIC 1
9 011240-006 WASHER 3/8 FLAT 8 24 066932-010 CHASSIS ASSY, XRT27E 1
10 011248-006 NUT HEX 3/8-16 UNC ESNA 4 25 069153-000 HORN OPTION 1
11 011257-014 SCREW HHC5/8-11 x 1 3/4 8 26 029435-099 WIRE, 14GA. 3-COND. 50FT
12 110040-003 PRODUCT SPECIFICATIONS REF 27 013919-016 CABLE CLAMP 1
13 011248-010 NUT 5/8-11 HEX ESNA 8 28 011252-008 SCREW, HHC. 1/4-20 UNC X 1 1
14 069112-000 BATTERY CHARGER (EURO CE) 1 29 011240-004 WASHER, 1/4” FLATNC ESNA 2
15 066942-002 CONTROLLER ASSEMBLY 1 30 011248-004 LOCKNUT, 1/4-20 UNC ESNA 5
16 069276-000 CONTROL CABLE ASSEMBLY 1 31 018084-003 SPACER 4
17 066940-021 LABEL KIT / INSTALLATION 1 32 011252-014 SCREW, 1/4-20 UNC X 1-3/4 4

Illustrated Parts Breakdown Final Assembly, XRT33E - 066923-001
Final Assembly, XRT33E

066923-001
1 066929-003 SCISSOR/PLATFORM INST XRT-33 E EURO 1 22 067289-001 LADDER MOUNT WELDMENT 1

2 066938-001 GUARD RAIL INSTALLATION 1 23 069291-000 FINAL ASSY WIRING, XRT ELECTRIC 1
3 066939-000 EXTENSION PLATFORM INSTALLATION 1 24 011709-012 SCREW, RD HD #10-24 UNC X 1 1/2 1
4 066937-003 POWER MODULE 1 25 011252-032 SCREW, HHC 1/4-20 X 4 2
5 066935-004 CONTROL MODULE 1 26 011715-004 SCREW RD. HD #6-32UNC X 1/2 1
6 069289-000 HANDLE MOUNT 1 27 029435-099 WIRE, 14 GA. 3-COND. 65FT
7 026519-000 SPRING CLIP 1 28 011248-004 NUT, HEX ESNA 1/4-20 7
8 011254-010 SCREW HHC 3/8-16 X 1 1/4 8 29 011240-004 WASHER, FLAT STD 1/4” 4
9 011240-006 WASHER 3/8 FLAT 8 30 062843-001 GRIP 1
10 011248-006 NUT 3/8-16UNC HEX ESNA 4 31 069098-000 HANDLE (1/2” SCH 40 PIPE X 12” LG.) 1
11 011257-014 SCREW HHC 5/8-11 x 1-3/4 8 32 011248-003 LOCKNUT, #10-24 UNC ESNA 1
13 011248-010 NUT 5/8-11 HEX ESNA 8 33 069097-000 VALVE BLOCK ASSY, EMERG. DOWN 1
14 069112-000 BATTERY CHARGER,(EURO CE) 1 34 011248-047 LOCKNUT 6-32UNC HEX ESNA 1
15 066942-002 CONTROLLER ASSEMBLY 1 35 013919-016 CABLE CLAMP 1
16 069276-001 CONTROL CABLE ASSEMBLY 1 FITTING, TEE 8FJX-8MJ-8MJ
36 020733-003 (NOT SHOWN - SEE HOSE KIT) 1
17 066940-023 LABEL KIT / INSTALLATION 33 EURO 1
37 066932-011 CHASSIS ASSY XRT33E 1
18 066941-008 HOSE KIT / INSTALLATION 1
38 069153-000 HORN OPTION 1
19 066949-000 SCISSOR GUARD INSTALLATION XRT27 1
39 018084-003 SPACER 4
20 066946-010 ELECTRICAL SCHEMATIC REF
40 011252-014 SCREW, HHC, 1/4-20 UNC X 1-3/4 4
21 066945-012 HYDRAULIC SCHEMATIC REF

Illustrated Parts Breakdown Chassis Assembly, XRT27E - 066932-010
Chassis Assembly, XRT27E

066932-010
1 069055-000 CHASSIS WELDMENT X27E ELECTRIC 1 25 069273-000 ELECTRIC MOTOR 2

2 069285-000 TIRE/WHEEL ASSY (G78-15) 4 - 069273-010 BRUSH KIT -
3 011239-008 WASHER, 1/2” ASTM FLAT 12 26 011256-034 SCREW, HHC GR5 1/2-13 X 4-1/2” 4
4 011256-012 SCREW HHC GR5 1/2-13UNC X 1” 4 27 011261-109 HEX NUT (GR 8) 9/16-18 UNF 24
5 005078-000 CAP, DUST 2 28 068569-000 BRAKE 2
6 013336-001 FITTING, GREASE 1/8” NPT 4 - 068569-010 SEAL KIT, BRAKE -
7 064034-002 PIVOT PIN (XE) 4 29 068570-000 PLANETARY DRIVE 2
8 067606-013 BEARING, GARLOCK #020DXR012 4 - 068570-010 SEAL KIT, PLANETARY DRIVE -
9 011782-001 BEARING, THRUST WASHER 2 - 068570-011 THRUST WASHER, PLANETARY DRIVE
10 011248-004 NUT, HEX ESNA 1/4-20UNC 8 30 011240-014 WASHER, 7/8” FLAT STD 2
11 064030-002 STEERING MOUNT WELDMENT, ELEC 2 31 003495-000 FITTING ELBOW STREET 6MB-6FJ 2
12 011252-026 SCREW, HHC GR5 1/4-20UNC X 3 4 32 REF DRAIN PLUG (PLANETARY DRIVE) 2
13 068577-000 FRONT HUB ASSY, 6 STUD 2 33 011261-008 NUT 1/2-20UNF HEX 18
- 068577-010 Front Hub Repair Kit - 34 REF GASKET 4
- 068577-008 Stud Bolts - 37 REF COUPLING 1
- 011469-005 Wheel Nuts - 38 REF MOUNTING PLATE 1
14 011274-014 NUT HEX CASTLE 7/8-14 UNF 2 39 REF SCREW R.H.#2-56 X 1/4 3
15 067313-000 COVER, CHASSIS FRONT 1 40 REF WASHER 3
16 011248-010 NUT, HEX ESNA 5/8-11UNC 4 41 068551-002 TACH ASSY KIT (ITEMS 37-40) 1
17 067221-001 STEERING LINK 2 42 011754-012 COTTER PIN, 15/32 X 1 1/2 2
18 063927-001 ROD END 5/8-18UNF W/JAM NUT 2 43 011248-008 NUT HEX ESNA 1/2-13 4
19 069166-000 STEERING LINK WELDMENT 2 44 069295-001 FITTING, RUN TEE 4MJ-4MJ-4MJ 1
20 103724-009 WASHER, FLAT 9/16” GRADE 8 24 45 069092-000 COVER, REAR MOTOR 2
21 011257-024 SCREW HHC GR5 5/8-11UNC X 3 4 46 011240-004 WASHER 1/4” FLAT STD 12
23 067168-000 STEERING CYLINDER 1 47 011252-006 SCREW HHC1/4-20 X 3/4” 12
- 067168-010 SEAL KIT, STEERING CYLINDER - 48 067805-099 GROMMET MAT’L EDGING 1/4” FT 6.5
24 011934-004 FITTING, 90° 4MB-4MJ 4 49 061692-099 GROMMET MAT’L EDGING 3/16” FT 6.5


Chassis Assembly, XRT33E

066932-011
1 069055-001 CHASSIS WELDMENT X33E ELECTRIC 1 25 069273-000 ELECTRIC MOTOR 2

2 069285-000 TIRE/WHEEL ASSY (G78-15) 4 - 069273-010 BRUSH KIT -
3 011239-008 WASHER, 1/2” ASTM FLAT 12 26 011256-034 SCREW, HHC GR5 1/2-13 X 4-1/2” 4
4 011256-012 SCREW HHC GR5 1/2-13UNC X 1” 4 27 011261-109 HEX NUT (GR 8) 9/16-18 UNF 24
5 005078-000 CAP, DUST 2 28 068569-000 BRAKE 2
6 013336-001 FITTING, GREASE 1/8” NPT 4 - 068569-010 SEAL KIT, BRAKE -
7 064034-002 PIVOT PIN (XE) 4 29 068570-000 PLANETARY DRIVE 2
8 067606-013 BEARING, GARLOCK #020DXR012 4 - 068579-010 SEAL KIT, PLANETARY DRIVE -
9 011782-001 BEARING, THRUST WASHER 2 - 068579-011 THRUST WASHER, PLANETARY DRIVE -
10 011248-004 NUT, HEX ESNA 1/4-20UNC 8 30 011240-014 WASHER, 7/8” FLAT STD 2
11 064030-002 STEERING MOUNT WELDMENT, ELEC 2 31 003495-000 FITTING ELBOW STREET 6MB-6FJ 2
12 011252-026 SCREW, HHC GR5 1/4-20UNC X 3 4 32 REF DRAIN PLUG (PLANETARY DRIVE) 2
13 068577-000 FRONT HUB ASSY, 6 STUD 2 33 011261-008 NUT 1/2-20UNF HEX 18
- 068577-010 Front Hub Repair Kit - 34 REF GASKET 4
- 068577-008 Stud Bolts - 37 REF COUPLING 1
- 011469-005 Wheel Nuts - 38 REF MOUNTING PLATE 1
14 011274-014 NUT HEX CASTLE 7/8-14 UNF 2 39 REF SCREW R.H.#2-56 X 1/4 3
15 067313-000 COVER, CHASSIS FRONT 1 40 REF WASHER 3
16 011248-010 NUT, HEX ESNA 5/8-11UNC 4 41 068551-002 TACH ASSY KIT (ITEMS 37-40) 1
17 067221-001 STEERING LINK 2 42 011754-012 COTTER PIN, 15/32 X 1 1/2 2
18 063927-001 ROD END 5/8-18UNF W/JAM NUT 2 43 011248-008 NUT HEX ESNA 1/2-13 4
19 069166-000 STEERING LINK WELDMENT 2 44 069295-001 FITTING, RUN TEE 4MJ-4MJ-4MJ 1
20 103724-009 WASHER, FLAT 9/16” GRADE 8 24 45 069092-000 COVER, REAR MOTOR 2
21 011257-024 SCREW HHC GR5 5/8-11UNC X 3 4 46 011240-004 WASHER 1/4” FLAT STD 12
23 067168-000 STEERING CYLINDER 1 47 011252-006 SCREW HHC1/4-20 X 3/4” 12
- 067168-010 SEAL KIT, STEERING CYLINDER - 48 067805-099 GROMMET MAT’L EDGING 1/4” FT 6.5
24 011934-004 FITTING, 90° 4MB-4MJ 4 49 061692-099 GROMMET MAT’L EDGING 3/16” FT 6.5


Illustrated Parts Breakdown Scissor/Platform Installation, XRT27E - 066927-001
Scissor/Platform Installation, XRT27E

066927-001
1 066932-010 CHASSIS ASSEMBLY REF 14 011287-032 SCREW SOC HD CAP 3/8-16 x 4 LG 8

2 066933-001 SCISSOR ASSEMBLY 1 15 011248-006 NUT 3/8-16 UNC ESNA 16
3 066954-001 PLATFORM WELDMENT 1 16 067193-001 PROXIMITY SWITCH 1
4 066191-000 SLIDE BLOCK - BOTTOM 4 17 067318-000 SWITCH BRACKET 1
5 066191-001 SLIDE BLOCK - BOTTOM 2 18 065754-001 CABLE ASSEMBLY-EMERGENCY LOWERING 1
6 066189-000 WEAR PAD 1/4 16 19 011253-008 SCREW, HHC 5/16 X 1” 2
7 066189-004 WEAR PAD 1/8 2 20 011240-005 WASHER, 5/16 FLAT 4
8 066183-001 BEARING EAGLE PICHER #323632 2 21 011248-005 NUT, 5/16-18 UNC ESNA 2
9 066222-001 MOUNTING PIN 4 25 069087-000 COVER, SWITCH 1
10 066222-002 MOUNTING PIN 4 26 011252-008 SCREW, HHC. 1/4-20 UNC X 1 2
11 066189-001 WEAR PAD 3/8 2 27 011248-004 LOCKNUT, 1/4-20 UNC ESNA 2
12 011254-032 SCREW HHC 3/8-16 x 4 LG 8 28 011240-004 WASHER, 1/4” FLAT 2
13 011240-006 WASHER 3/8 FLAT 8

Illustrated Parts Breakdown Scissor/Platform Installation, XRT33E - 066929-003
Scissor/Platform Installation, XRT33E

066929-003
1 066932-011 CHASSIS ASSEMBLY REF 13 011240-006 WASHER 3/8 FLAT 8

2 066934-003 SCISSOR ASSEMBLY 1 14 011287-032 SCREW SOC HD CAP 3/8-16 x 4 LG 8
3 066954-001 PLATFORM WELDMENT 1 15 011248-006 NUT 3/8-16 UNC ESNA 16
4 066191-000 SLIDE BLOCK 4 16 067193-001 PROXIMITY SWITCH 1
5 066191-001 SLIDE BLOCK - BOTTOM 2 17 067318-000 SWITCH BRACKET 1
6 066189-000 WEAR PAD 1/4 16 19 011253-008 SCREW, HHC 5/16 X 1”-008 2
7 066189-004 WEAR PAD 1/8 2 20 011240-005 WASHER, 5/16 FLAT 4
8 066183-001 BEARING EAGLE PICHER #323632 2 21 011248-005 NUT, 5/16-18 UNC ESNA 2
9 066222-001 MOUNTING PIN 4 25 069087-000 COVER, SWITCH 1
10 066222-002 MOUNTING PIN 4 26 011252-008 SCREW, HHC. 1/4-20 UNC X 1 2
11 066189-001 WEAR PAD 3/8 2 27 011248-004 LOCKNUT, 1/4-20 UNC ESNA 2
12 011254-032 SCREW HHC 3/8-16 x 4 LG 8 28 011240-004 WASHER, 1/4” FLAT 2

Illustrated Parts Breakdown Guard Rail Assembly - 066938-001
Guard Rail Assembly

066938-001
1 066967-000 WELDMENT, SIDE RAIL MAIN DECK RH 1 13 010414-006 LOCKING PIN ASSEMBLY 4
2 066967-001 WELDMENT, SIDE RAIL MAIN DECK LH 1 14 026553-004 RIVET 3/16 DIA. x 1/4 GRIP 4
3 066969-002 WELDMENT, SLIDE TUBE (EUR) RH 1 15 027899-000 U-BOLT 1
4 066969-003 WELDMENT, SLIDE TUBE (EUR) LH 1 16 011248-004 NUT 1/4-20 UNC ESNA 2
5 066978-000 WELDMENT, REAR SWING TUBE 2 17 066977-000 WELDMENT, SWING GATE 1
6 066970-001 WELDMENT, SLIDE TUBE EURO 1 18 066441-002 GATE PIVOT 1
8 011254-014 SCREW HHC 3/8-16 x 1 3/4 8 19 014334-020 SCRW SOC HD 5/16-18 UNC x 1-1/2 1
9 011248-006 NUT 3/8-16 UNC ESNA 10 20 011248-005 NUT 5/16-18 UNC ESNA 1
10 011254-008 SCREW HHC 3/8-16 x 1 2 21 066516-001 PLUG-HEXCO 4
11 011287-006 SCREW SOC 3/8-16 x 3/4 2 22 065987-000 CAPLUG - BEARING 2
12 003570-000 RETAINING PIN ASSEMBLY 2 23 066256-001 SPRING 1

Illustrated Parts Breakdown Extension Platform - 066939-000
Extension Platform
066939-000
1 066955-000 EXTENSION DECK WELDMENT 1 15 011252-006 SCREW HHC 1/4-20 x 3/4 6

2 066965-001 WELDMENT, SIDE RAIL - RIGHT 1 16 011240-004 WASHER 1/4 FLAT 6
3 066965-000 WELDMENT, SIDE RAIL - LEFT 1 17 011254-016 SCREW HHC 3/8-16 x 2 10
4 066966-000 FRONT GATE, SLIDE OUT DECK 1 18 011238-006 WASHER 3/8 LOCK 8
5 066195-000 PLATFORM ROLLERR MOUNT 4 20 011248-006 NUT 3/8-16 UNC ESNA 8
6 066127-000 WELDMENT, ROLLER MOUNT 2 22 010414-006 LOCKING PIN ASSEMBLY 2
7 066170-001 WEAR PAD 2 23 026553-004 RIVET 3/16 DIA. x 1/4 GRIP 2
8 067185-000 DECKLOCK, SLIDE OUT ASSY 1 24 067761-001 PIVOT, PUSH BAR XRT 1
9 066407-011 BRACKET 2 25 067310-000 WELDMENT, HANDLE DECK EXTENTION 1
10 066176-002 WEAR PAD - XRT 2 26 066520-099 TAPE, UHMW 2” WIDE W/ ADHESIVE A/R
11 066198-002 WEAR PAD - XRT 4 28 011254-018 SCREW, HHC 3/8 UNC X 2-1/4” 6
12 066193-000 STOP 4 29 014339-014 SCREW SOC HD SSTL 5/16-18 X 1-3/4” 1
13 026553-008 RIVET 3/16 DIA. x 1/2 GRIP 12 30 011248-005 NUT, HEX ESNA 5/16-18 1
14 026553-010 RIVET 3/16 DIA. x 5/8 GRIP 12 31 002186-000 WASHER, 3/16” SS FLAT 6

Illustrated Parts Breakdown Scissor Assembly, XRT27E - 066933-001
Scissor Assembly, XRT27E

066933-001
1 066183-000 BEARING, OILITE #EP3236-24 42 21 011252-008 SCREW HHC GR5 1/4-20 X 1 3

2 066601-000 LIFT CYLINDER 1 22 066120-000 WELDMENT, MID INNER ARM 3/16 1
- 066601-010 SEAL KIT, LIFT CYLINDER - 23 066121-000 WELDMENT, TOP INNER ARM 1/8 1
3 066201-001 WELDMENT, MID INNER TUBE 1/8 1 24 011239-032 WASHER 2 DIA ASTM A325 2
4 066961-000 WELDMENT, BOTTOM OUTER 3/16 1 25 011740-024 ROLL PIN 1/2 X 3 2
5 066962-000 WELDMENT, BOTTOM INNER 3/16 1 26 065367-001 BEARING TORRINGTON #YCRS32 1
6 066211-002 WELDMENT, MID OUTER 1/4 2 27 066574-001 WELDMENT, TORSION ARM L.H. 1
7 066210-000 WELDMENT, PIVOT PIN 19 28 011257-028 SCREW HHC 5/8-11 X 3 1/2 1
8 066224-000 PIN, LIFT CYLINDER 2 29 011246-010 NUT 5/8-11 THIN HEX 1
9 066225-000 PIN, SHAFT LOCKING 2 30 066224-001 PIN, LIFT CYLINDER 1
10 011764-032 RET RING TRUARC #5100-200 2 31 066226-001 CHANNEL, CABLE 1
11 066214-000 WELDMENT, SAFETY STAND 1 32 066210-002 WELDMENT, PIVOT PIN 1
12 011248-005 NUT HEX 5/16-18 20 33 066574-002 WELDMENT, TORSION ARM R.H. 1
13 011248-006 NUT HEX 3/8-16 1 34 011239-010 WASHER, FLAT 5/8 ASTM 4
14 015936-023 SCREW SHOULDER 3/8-16 X 3 1/2 20 36 066179-002 VALVE - LIFT 40 VOLT 1
15 011254-044 SCREW HHC GR5 3/8-16 X 5 1/2 1 37 066368-000 BRACKET, CABLE 1
16 066240-001 WELDMENT, TOP OUTER 3/16 1 38 05832-000 WASHER, LOCK 2
17 066211-001 WELDMENT, MID OUTER ARM 1/8 2 39 011252-008 SCREW, HHC 1/4-20 UNC X 1 2
18 066199-000 PIPE RING 4 40 063664-008 ORIFICE 1
19 066226-000 CHANNEL, CABLE 1 41 011941-005 FITTING, ADAPTER 6MB-6MJ 1
20 011248-004 NUT HEX 1/4-20 4 42 064462-035 PLUG, 3/4 DIA. CAP-PLUG 48

Illustrated Parts Breakdown Scissor Assembly, XRT33E - 066934-003
Scissor Assembly, XRT33E

066934-003
1 066183-000 BEARING, OILITE #EP3236-24 40 22 066120-011 WELDMENT, MID INNER ARM 1/4 1
2 066601-001 LIFT CYLINDER 3-1/2” BORE 1 23 066121-010 WELDMENT, TOP INNER ARM 1/8 1
- 066601-010 SEAL KIT, LIFT CYLINDER - 24 011786-017 MACHINERY BUSHING 2” ID X 14GA 2
3 066201-001 WELDMENT, MID INNER TUBE 1/8 2 25 011740-024 ROLL PIN 1/2 X 3 2
4 066961-000 WELDMENT, BOTTOM OUTER 3/16 1 26 066168-001 LIFT CYLINDER 2-3/4” BORE 1
5 066962-000 WELDMENT, BOTTOM INNER 3/16 1 - 066168-010 SEAL KIT, LIFT CYLINDER -
6 066240-001 WELDMENT, TOP OUTER 3/16 1 27 066224-010 PIN LIFT CYLINDER 2
7 066210-000 WELDMENT, PIVOT PIN 23 28 066179-002 VALVE SOLENOID - 40 VOLT 2
8 066224-000 PIN, LIFT CYLINDER 2 29 067324-000 VALVE, COUNTER BALANCE 2
9 066225-000 PIN, SHAFT LOCKING 4 30 015919-007 ORIFICE 2
10 011764-032 RET RING TRUARC #5100-200 4 31 011941-005 FITTING STR 6MB-6MJ 4
11 067591-000 WELDMENT, SAFETY STAND 1 32 066814-000 WELDMENT, SCISSOR BRACE 1
12 011757-028 COTTER PIN 3/8 DIA X 3-1/2 1 33 03570-001 RETAINING RING 1
13 011248-005 NUT HEX 5/16-18 26 34 026554-002 RIVET 1/4 POP 2
14 015936-023 SCREW SHOULDER 3/8 X 3 1/2 26 35 011937-003 FITTING 6FJX-6MJ 90 2
15 066210-010 WELDMENT, PIVOT PIN 1 36 066210-012 WELDMENT, PIVOT PIN 1
16 066210-011 WELDMENT, PIVOT PIN 1 37 068899-001 BEARING, GAR MAX 3236-24 12
17 066211-001 WELDMENT, MID OUTER ARM 1/8 6 39 066226-002 HOSE CHANNEL 1
18 066199-000 PIPE RING 4 40 066638-000 TEE, BULKHEAD, 6MJ-6MJ-6MJ 1
19 066226-000 CHANNEL, CABLE 1 41 05133-000 SPRING 2
20 011248-004 NUT HEX 1/4-20 4 42 064462-035 PLUG, 3/4 DIA. CAP-PLUG 64
21 011252-008 SCREW HHC GR5 1/4-20 X 1 4

Illustrated Parts Breakdown Scissor Guard Assembly, XRT27E - 066949-000
Scissor Guard Assembly, XRT27E

066949-000
1 066980-000 WELDMENT, FRONT GUARD~27 1 8 011248-004 HEX NUT 1/4-20 ESNA 28

2 066985-002 WELDMENT, SIDE GUARD, RIGHT 1 9 011256-010 HHC SREW 1/2-13 x 1 1/2 4
3 066985-003 WELDMENT, SIDE GUARD, LEFT 1 10 011240-008 1/2 FLAT WASHER 4
4 066972-000 WELDMENT, REAR GUARD LADDER -27 1 11 011248-008 HEX NUT 1/2-13 ESNA 4
5 066991-000 WELDMENT, LOWER LADDER -27 1 12 011252-008 SCREW, HHC 1/4-20 UNC X 1 28
7 011240-004 1/4 FLAT WASHER 48

Illustrated Parts Breakdown Scissor Guard Assembly, XRT33E - 066949-001
Scissor Guard Assembly, XRT33E

066949-001
1 066980-001 WELDMENT, FRONT GUARD~33 1 8 011248-004 HEX NUT 1/4-20 ESNA 28

2 066985-002 WELDMENT, SIDE GUARD, RIGHT 1 9 011256-010 HHC SREW 1/2-13 x 1 1/2 4
3 066985-003 WELDMENT, SIDE GUARD, LEFT 1 10 011240-008 1/2 FLAT WASHER 4
4 066972-001 WELDMENT, REAR GUARD LADDER -33 1 11 011248-008 HEX NUT 1/2-13 ESNA 4
5 066991-001 WELDMENT, LOWER LADDER -33 1 12 011252-008 SCREW, HHC 1/4-20 UNC X 1 28
7 011240-004 1/4 FLAT WASHER 48

Illustrated Parts Breakdown Control Module Assembly - 066935-004
Control Module Assembly

066935-004
1 069058-000 CONTROL MODULE XE 1 19 011848-020 CLEVIS PIN Ø5/16 X 2 2

2 067283-001 MOUNTING PANEL - CONTROL 1 20 069269-002 CIRCLE COTTER, 3/4” DIA. 2
3 067491-005 CONTROLLER, LOWER XE 1 21 011254-006 SCREW HHC 3/8-16 X 3/4” 4
4 067232-000 HINGE, DOOROL MODULE 1 22 011240-004 WASHER, 1/4 FLAT STD 24
5 067233-003 DOOR, CONTROL MODULE 1 23 011238-006 WASHER, 3/8 SPLIT LOCK 4
6 062791-002 LATCH, DOOR 1 24 067338-002 RELAY COVER 1
7 069093-000 BATTERY TRAY ASSY (220Ah) 1 25 011253-008 SCREW, HHC 5/16-18 X 1 2
8 029945-013 LEVEL SENSOR 1 26 069294-002 U-HOLE NUT 1/4-20 3
9 067368-001 RELAY COVER 1 27 011248-005 NUT, HEX ESNA 5/16-18 2
10 067387-001 RELAY PANEL ASSY. 1 28 011240-005 WASHER FLAT STD 5/16 2
11 069246-000 ANGLE, SNUBBER MOUNT 3 29 100395-099 GROMMET EDGING 3/4” FT 2.75
12 067469-000 RUBBER BUMPER, 1/4 STUD 2 30 061692-099 GROMMET, TRIM STRIP 3/16” FT 2.5
13 011248-004 NUT HEX 1/4-20 ESNA 27 31 011246-004 NUT, HEX 1/4-20UNC THIN ESNA 6
14 067236-000 SUPPORT, DOOR LATCH END 1 32 068332-006 CABLE ASSY. REF
15 011252-006 SCREW, HHC 1/4-20 X 3/4 31 33 069266-000 SPEEDNUT 1/4-20UNC 2
16 011253-010 SCREW, HHC 5/16-18 X 1 1/4 2 34 068489-001 MOUNTING PLATE, SEVCON 1
17 069075-000 PAD, BATTERY SLIDE 2 35 011238-005 WASHER, SPLIT LOCK 5/16” 2
18 069073-000 ROLLER, NYLON 2

Illustrated Parts Breakdown Power Module Assembly - 066937-003
Power Module Assembly

066937-003
1 069057-000 WELDMENT, POWER MODULE 1 21 011240-005 WASHER, 5/16 FLAT STD 9

2 069112-000 CHARGER 1 22 011254-008 SCREW, HHC 3/8-16 X 1” 2
3 069076-000 BRACKET, CHARGER 1 23 011238-006 WASHER 3/8 SPLIT LOCK 2
4 069271-000 VALVE BLOCK ASSEMBLY 1 24 011253-006 SCREW, HHC 5/16-18 X 3/4” 9
5 069077-000 BRACKET, VALVE BLOCK 1 25 011248-004 NUT, HEX 1/4-20 ESNA 20
6 069270-000 POWER UNIT ASSY 1 26 069246-000 ANGLE, SNUBBER MOUNT 2
7 069093-000 BATTERY TRAY ASSY. (220Ah) 1 27 011939-019 FITTING 12MP-8MJ 90° 2
8 062791-002 LATCH, DOOR 1 28 011848-020 CLEVIS PIN Ø 5/16 X 2 2
9 067233-000 DOOR, POWER MODULE 1 29 069269-002 CIRCLE COTTER 3/4” DIA 2
10 067232-000 HINGE, DOOR 1 30 067469-000 RUBBER BUMPER 1/4 STUD 2
11 068783-000 PRESSURE SNUBBER 1 31 068565-000 ACCUMULATOR 1
12 005154-001 FILTER, HYDRAULIC OIL 1 32 068712-002 BRACKET, (ACCUMULATOR MOUNT) 1
13 011240-004 WASHER, 1/4” FLT STD 22 33 011979-008 O-RING 1
14 011252-006 SCREW, HHC 1/4-20UNC X 3/4” 18 34 010150-005 FITTING, BULKHEAD 8MJ-8MJ 1
15 069075-000 PAD, BATTERY SLIDE 2 35 013969-002 FITTING 4MJ-8FJ 1
16 011253-010 SCREW, HHC 5/16-18 X 1 1/4 2 36 069266-000 SPEED NUT 1/4-20UNC 2
17 069073-000 ROLLER, NYLON 2 37 011246-004 NUT, HEX 1/4-20 ESNA THIN 2
18 011253-008 SCREW HHC 5/16-18 X 1” 4 38 069162-002 FITTING, ADAPTER 4MB-4FP90 1
19 011252-005 SCREW HHC 1/4-20 X 5/8 4 39 063921-010 PRESSURE SWITCH 1
20 011248-005 NUT, HEX 5/16-18 ESNA 4 40 010122-002 RELAY, 48 VOLT 1

Illustrated Parts Breakdown Battery Tray Assembly (220 Ah) [Standard] - 069093-000
Battery Tray Assembly (220 Ah) [Standard]

069093-000
1 069059-000 WELDMENT, BATTERY TRAY 1 12 011252-006 SCREW, HHC 1/4-20 X 3/4” 6

2 015796-000 BATTERY, 6VDC 220Ah 4 13 011248-004 NUT, HEX ESNA 1/4-20 10
3 068332-006 CABLE ASSY REF 14 011828-005 SCREW, FLT HD SOCKET 1/4-20 X 5/8” 4
4 011253-007 SCREW, HHC 5/16-18 X 7/8” 8 15 100631-000 SLIDE PAD UPPER 2
5 011250-005 NUT, HEX 5/16-18 UNC 9 16 067469-000 RUBBER BUMPER, 1/4 STUD 2
6 069078-001 J - HOOK 1 17 011848-020 CLEVIS PIN 5/16 X 2 2
7 069082-001 WELDMENT, BATTERY HOLDDOWN 1 18 069269-002 CIRCLE COTTER 3/4 X .048 2
8 069266-000 SPEED NUT, 1/4-20 UNC 2 19 069073-000 ROLLER, NYLON 2
9 011240-005 WASHER, 5/16 FLAT STD 9 20 062791-002 LATCH, DOOR 1
10 064195-009 BATTERY CABLE ASSY 9” REF 22 010154-001 COVER, BATTERY TERMINAL 8
11 069083-000 CHANNEL, BATTERY STOP 3

Illustrated Parts Breakdown Battery Tray Assembly (350 Ah) [Option] - 069093-001
Battery Tray Assembly (350 Ah) [Option]

069093-001
1 069059-000 WELDMENT, BATTERY TRAY REF 13 011248-004 NUT, HEX ESNA 1/4-20 REF
2 068568-000 BATTERY, 6VDC 350Ah 4 14 011828-005 SCREW, FLT HD SOCKET 1/4-20 X 5/8” REF
3 068332-007 CABLE ASSY REF 15 100631-000 SLIDE PAD UPPER REF
4 011253-007 SCREW, HHC 5/16-18 X 7/8” REF 16 067469-000 RUBBER BUMPER, 1/4 STUD REF
5 011250-005 NUT, HEX 5/16-18 UNC REF 17 011848-020 CLEVIS PIN 5/16 X 2 REF
6 069078-000 J - HOOK 1 18 069269-002 CIRCLE COTTER 3/4 X .048 REF
7 069082-000 WELDMENT, BATTERY HOLDDOWN 1 19 069073-000 ROLLER, NYLON REF
8 069266-000 SPEED NUT, 1/4-20 UNC. REF 20 062791-002 LATCH, DOOR REF
9 011240-005 WASHER, 5/16 FLAT STD REF 22 010154-001 COVER, BATTERY TERMINAL REF
10 064195-009 BATTERY CABLE ASSY 9” REF

Illustrated Parts Breakdown Power Unit Assembly - 069270-000
Power Unit Assembly

069270-000
ITEM PART NUMBER DESCRIPTION QTY
1 069053-000 POWER UNIT 48Volt 1

- 069053-010 ELECTRIC MOTOR 2
- 069053-012 BRUSH KIT 2
- 069053-011 HYDRALIC PUMP 2
- 069053-013 TUBE ASSEMBLY 1
2 069294-005 U-TAPPED HOLE NUT 5/16-18 THREAD 9
3 011940-018 FITTING 12MP-8MJ 90° 1
5 063979-006 LUBE GAGE SIGHT GLASS 1
6 011939-014 FITTINF 8MP-6MJ 1

Illustrated Parts Breakdown Controller Assembly, Lower - 067491-005 #1 of 2
Controller Assembly, Lower

067491-005 #1 of 2
1 069085-000 LOWER CONTROL BOX (XRT ELEC) 1 15 068582-010 CIRCUIT BREAKER, 10 AMP 2
2 069274-000 PANEL ASSY, RELAY /TERMINAL XE 1 17 066805-010 CONTACT BLOCK GE (N.O.) 3
3 066805-003 SELECTOR SWITCH 3 POSITION 1 18 066805-012 CONTACT DOUBLE BLOCK GE 1
4 066805-009 PUSH BUTTON (RED), MOMENTARY 2 19 REF SCREW & STAR WASHER (W/ENCLOSURE) 4
5 029939-003 CONDUIT NUT 3/4” 1 20 011238-004 WASHER,SPLIT LOCK 1/4” 2
6 066807-001 ALARM 1 21 011252-006 SCREW, HHC 1/4-20UNC X 3/4” 3
7 066807-003 ALARM, DOWN 1 22 011248-047 LOCKNUT, #6-32 UNC ESNA 8
8 029925-010 CABLE CONNECTOR 3/4” 1 23 068860-001 CONTACT BLOCK DOUBLE (2) N.C. 1
9 062734-006 SCREW FLT SLOT HD 6-32 X 3/4 8 24 066805-011 CONTACT BLOCK N.C. 1
10 069277-001 VALVE BLOCK HARNESS (INTERIOR)) 1 25 069160-000 GASKET, DEUTSCH 24 PIN CONNECTOR 2
11 069276-002 MAIN CONTROL HARNESS (INTERIOR) 1 26 011252-008 SCREW, HHC 1/4-20 UNC X 1 1
12 015752-000 HOUR METER 1 27 011248-004 LOCKNUT, 1/4-20 UNC ESNA 3
13 066805-006 BUTTON, EMERGENCY STOP (MUSHROOM) 1 28 011240-004 WASHER, 1/4” FLAT 1
14 066805-016 PUSH BUTTON (GREEN), MOMENTARY 1 29 064466-013 CABLE ASSY. 1

Illustrated Parts Breakdown Relay/Terminal Block Panel Assembly - 069274-000
Relay/Terminal Block Panel Assembly

069274-000
1 069086-000 PANEL, LOWER CONTROL BOX 1 9 068698-002 TERMINAL BLOCK, BLUE 4

2 069298-001 SOCKET, (FOR DP RELAY) 2 10 100298-000 NUMBER STRIP, #1-#50 1
3 069297-001 RELAY, DPDT 48V 2 11 026551-005 POP RIVET, 1/8” DIA (3/16 -1/4 GRIP) 4
4 069298-000 SOCKET, (FOR SP RELAY) 11 12 029825-002 DIODE, 5 AMP, 400 VOLT 33
5 069297-000 RELAY, SPDT 48V 11 13 029731-012 RESISTOR 100 OHM 2
6 067893-000 DIN RAIL, (13”) 2 14 068773-002 JUMPER, 2 PIN 3
7 067660-006 END BLOCK, LOCKINGN 4 15 068773-000 JUMPER, 10 PIN (CUT TO LENGTH FOR SIX) 1
8 068698-001 TERMINAL BLOCK, TAN 34 16 066539-099 SHRINK TUBING 1/16” (.016”W) FT 4.5

Illustrated Parts Breakdown Controller Assembly, Upper - 066942-002 #1 of 2
Controller Assembly, Upper

066942-002 #1 of 2
1 067487-000 LX CONTROL BOX 1 8 068807-000 KEY OPERATE 1

2 067385-000 CONTROLLER 48V 1 - 068807-010 KEY 1
- 015772-001 SWITCH, MICRO 3 9 066805-002 SELECTOR SWITCH 2
- 066544-014 SWITCH, STEERING 2 10 068133-002 INDICATOR LIGHT AMBER 2
- 063913-003 BOOT, STEERING SWITCH 1 11 066805-006 PUSH BUTTON, MUSHROOM 1
- 063913-004 ROCKER ASSEMBLY 1 14 063951-003 RELAY 2
- 066544-010 HANDLE, 2 PIECE 1 15 065929-099 TAPE, DOUBLE SIDE ADHESIVE .3 FT
- 066544-011 LEVER, INTERLOCK 1 18 067483-000 CONTROLLER SUPPORT 1
- 066544-012 SWITCH, INTERLOCK 1 19 067486-003 COVER PLATE, CONTROLLER BOX 1
- 066544-013 BOOT, JOYSTICK SHAFT 1 20 068889-099 WEATHERSTRIP 1/2 X 3/16 FOAM 3 FT
- 066544-015 FLANGE, CONTROLLER MOUNTING 1 21 064462-002 CAP PLUG 1/2” DIA (NOT SHOWN) 2
3 064417-001 MOUNTING LATCH 4 22 011709-004 SCREW, RD HD 10-24UNC X 1/2” 6
4 064462-007 CAP PLUG 7/8 DIA. 2 26 066805-011 CONTACT BLOCK N.C. 4
5 029925-010 CABLE CONNECTOR, 3/4”NPT 1 27 011252-006 SCREW, 1/4-20 UNC HEX HEAD CAP x 3/4 2
6 064462-029 CAP PLUG 15/16” DIA. 1 28 011248-004 LOCKNUT, 1/4-20 UNC 2
7 029939-003 CONDUIT NUT, 3/4” 1 29 066805-012 CONTACT BLOCK, DOUBLE, N.O. - N.C. 1

Illustrated Parts Breakdown Main Valve Block Assembly - 069271-000
Main Valve Block Assembly

069271-000
1 069271-011 3 POS / 4 WAY SOL. VLV. 1 14 069271-024 #6 SAE TAPERED PLUG 5

2 069271-012 RELIEF VALVE 1 15 - EXPANSION PLUG - .250 DIA. 1
3 069271-013 RELIEF VALVE 1 16 011941-004 FITTING - 6MB-4MJ 3
4 069271-014 FLOW REGULATOR 1 17 011941-010 FITTING - 8MB-8MJ 1
5 069271-015 2 WAY N.O. SOL. VLV. 2 18 011941-009 FITTING - 8MB-6MJ 1
6 069271-016 2 POS / 3 WAY SOL. VLV. 1 19 011934-008 FITTING - 8MB-8MJ90 1
7 069271-017 3 WAY N.C. SOL. VLV. 1 20 069271-030 TEST FITTING 3
8 069271-018 CHECK VALVE 1 21 069271-031 #4 SAE PLUG 1
9 069271-019 SPRING 1 22 069271-032 SPRING 1
10 069271-020 ORIFICE WASHER (.030) 1 23 069271-033 ORIFICE WASHER (.063) 1
11 069271-021 BODY - VALVE BLOCK 1 24 069271-034 JAMNUT 1
12 - EXPANSION PLUG - 8MM 4 25 011941-001 FITTING - 4MB-4MJ 1
13 069271-023 #4 SAE TAPERED PLUG 12

Illustrated Parts Breakdown Main Valve Block Assembly - 069271-000

Illustrated Parts Breakdown Hose Kit Installation, XRT27E - 066941-006
Hose Kit Installation, XRT27E

066941-006
1 069287-037 1/2” HOSE ASSY X 37 8FJX - 8FJX90 LG 1 7 068745-210 3/8” HOSE ASSY X 210 6FJX - 6FJX 1
2 067682-019 1/2” HOSE ASSY X 19 8FJX - 8FJX90 1 8 067684-185 3/8” HOSE ASSY X 185 6FJX - 6FJX90 1
4 069052-068 1/4” HOSE ASSY X 68 4FJX - 4FJX90 1 10 068737-020 1/4” HOSE ASSY X 20 4FJX - 4FJX 1
5 068742-023 1/2” HOSE ASSY X 25 1/2 8FJX - 8FJX 1 11 107090-017 1/4” HOSE ASSY X 17 4FJX - 4FJX90 1
6 069052-078 1/4” HOSE ASSY X 78 4FJX - 4FJX90 1

Illustrated Parts Breakdown Hose Kit Installation, XRT33E - 066941-008
Hose Kit Installation, XRT33E

066941-008
1 069287-037 1/2” HOSE ASSY X 37 8FJX - 8FJX90 LG 1 11 069164-012 3/8” HOSE ASSY X 12 8FJX - 6FJX90 1
3 069052-062 1/4” HOSE ASSY X 62 4FJX - 4FJX90 1 13 066822-001 1/4” HOSE ASSY X 51 6JFX - 6JFX90 1
5 067682-023 1/2” HOSE ASSY X 23 1/2 8FJX - 8FJX 1 15 068745-245 3/8” HOSE ASSY X 245 6FJX - 6FJX 1
7 068745-135 1/4” HOSE ASSY X 135 6FJX - 6FJX 1 17 068965-060 3/8” HOSE ASSY X 60 6JFX - 6JFX90 1
10 068745-020 1/4” HOSE ASSY X 20 4FJX - 4FJX 1 20 020733-003 FITTINF, TEE 8FJX - 8MJ - 8MJ REF

Illustrated Parts Breakdown Cable Assembly - 068332-006 (Power Module Side)
Cable Assembly
068332-006 (Power Module Side) 068332-007 (Control Module Side)
1 029902-003 CONNECTOR, 175 AMP, #2 AWG 1 1 029902-003 CONNECTOR, 175 AMP, #2 AWG 1
2 029602-025 CONNECTOR, RING #2 AWG x Ø 5/16 2 2 029602-025 CONNECTOR, RING #2 AWG x Ø 5/16 2
3 029431-099 CABLE, #2 A.W.G. WELDING 4 FT. 3 029431-099 CABLE, #2 A.W.G. WELDING 3.6 FT.
4 029453-099 WIRE, 16 GA. ORANGE .2 FT. 4 029453-099 WIRE, 16 GA. ORANGE .2 FT.
5 069275-000 BATTERY DISCONNECT ANGLE 1 5 069275-000 BATTERY DISCONNECT ANGLE 1
6 013965-012 SCREW, HHC #10-24 UNC X 1-1/2 2 6 013965-012 SCREW, HHC #10-24 UNC X 1-1/2 2
7 011248-003 LOCKNUT, #10-24 UNC ESNA 2 7 011248-003 LOCKNUT, #10-24 UNC ESNA 2

Illustrated Parts Breakdown Cable Assembly (Chassis) - 068333-001
Cable Assembly (Chassis)

068333-001
1 029902-003 CONNECTOR, 175 AMP, #2 AWG 2

2 029431-099 CABLE, #2 A.W.G. WELDING 22.5
3 029602-025 CONNECTOR, RING #2 A.W.G. X Ø 5/16 2
4 029496-099 WIRE, 16 GA. 2 COND. 12
5 029620-002 CONNECTOR, BUTT 16-14 GA. 1

Illustrated Parts Breakdown Tire/Wheel Assembly [Standard] - 069285-000
Tire/Wheel Assembly [Standard]

069285-000
1 069285-010 TIRE G78-15

2 069285-011 WHEEL PER PRINT 1
3 012282-001 VALVE STEM 1
Tire/Wheel Assembly, Solid Pneumatic, Non-Marking [Option]

069155-000
1 069284-000 TIRE/WHEEL ASSY, SOLID PNEUMATIC, NON-MARKING 2
Tire/Wheel Assembly, Polyfill Rough Terain [Option]

069154-000
1 069286-000 TIRE/WHEEL ASSY RH - POLY FILL - 26X12-390 2

2 069286-001 TIRE/WHEEL ASSY LH - POLY FILL - 26X12-390 2

Illustrated Parts Breakdown All Motion Alarm [Option] - 069151-000
All Motion Alarm [Option]

069151-000
1 029452-099 WIRE, 16 GA BLK. 2FT.

2 029825-002 DIODE, 5 AMP 2
3 029610-002 TERMINAL, #8 FORK 3
4 069620-002 CONNECTOR, BUTT 16-14 GA. 2

Illustrated Parts Breakdown Flashing Amber Beacon Assembly [Option] - 069152-000
Flashing Amber Beacon Assembly [Option]

069152-000
1 012848-004 LIGHT, 12VDC AMBER LENS 2 7 029620-002 CONN. BUTT 16-14 6

2 011826-006 SCREW, RND HD #10-32 UNF X 3/4 4 8 029496-099 WIRE, 16 AWG 2 CONDUCTOR 18 FT
3 011249-003 NUT, #10-32 UNF ESNA 4 11 029352-099 WIRE, 16 AWG RED/WHT 2 FT
4 029702-000 FUSE HOLDER 1 12 011252-006 SCREW, HHC 1/4-20UNC X 3/4” 4
5 029704-002 FUSE, 2 AMP 2 13 011248-004 NUT, HEX ESNA 1/4 - 20 UNC 4
6 069161-000 BRACKET, FLASHING BEACON 2

Illustrated Parts Breakdown Horn [Option] - 069153-000
Horn [Option]
069153-000
1 029958-003 HORN, 48 VOLT D.C. 1 9 029601-014 TERMINAL, RING 2

2 011253-008 SCREW, HHC. 5/16-18 UNC X 1 1 10 066805-018 OPERATOR, BLACK PUSH BUTTON 1
3 011248-005 LOCKNUT, 5/16-18 UNC ESNA 1 11 066805-010 CONTACT BLOCK, N.O. 1
4 069297-000 RELAY BASE, SINGLE POLE 1 12 029352-099 WIRE, 16 GA. RED/WHT 2FT
5 069298-000 RELAY, SPDT 1 13 029825-003 DIODE, 3 AMP, 400 VOLT 2
6 029610-002 TERMINAL, FORK 8 14 029302-099 WIRE, 16 GA. TAN/BLU 2FT
7 015790-007 CONTACT, PIN 16-14 GA. 3 15 029452-099 WIRE, 16 GA BLACK 3FT
8 015790-003 CONTACT, SOCKET 16-14 GA. 2 16 014996-005 WASHER, 5/16 FLAT 1

Illustrated Parts Breakdown Air to Platform [Option] - 067298-000 XRT27E
Air to Platform [Option]

067298-000 XRT27E 067298-001 XRT33E
2 069245-003 FITTING, BULKHEAD PIPE, 3/8” 1 2 069245-003 FITTING, BULKHEAD PIPE, 3/8” 1
3 012728-000 COUPLING MALE AIR 1 3 012728-000 COUPLING MALE AIR 1
4 012729-003 COUPLING FEMALE AIR 1 4 012729-003 COUPLING FEMALE AIR 1
5 011917-007 FITTING 90 6MP-6FP 1 5 011917-007 FITTING 90 6MP-6FP 1
6 063594-002 BRACKET WELDMENT 1 6 063594-002 BRACKET WELDMENT 1
7 015770-099 HOSE 3/8 SYNFLEX 3600-06 54 FT 7 015770-099 HOSE 3/8 SYNFLEX 3600-06 65 FT
8 064274-002 FITTING HOSE 2 8 064274-002 FITTING HOSE 2
9 011248-004 NUT HEX ESNA 1/4-20UNC 2 9 011248-004 NUT HEX ESNA 1/4-20UNC 2
10 011252-006 SCREW, HHC, GR.5 1/4-20UNC X 3/4” 2 10 011252-006 SCREW, HHC, GR.5 1/4-20UNC X 3/4” 2
11 011240-004 WASHER, 1/4” FLAT STD 2 11 011240-004 WASHER, 1/4” FLAT STD 2

Illustrated Parts Breakdown Removable Controller [Option] - 061898-002
Removable Controller [Option]

061898-002
ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY.
1 028800-003 PLUG CONNECTOR (FEMALE) 1 13 068761-000 LOCKING WEDGE-CONN 1

2 028800-004 PIN CONTACT (MALE) 15 14 068760-001 CONNECTOR-RECEPTACLE 1
3 028800-015 PLUG SEALING 16 15 068762-000 PIN-CONTACT 9
4 028800-016 RECEPTACLE CONNCTOR W/CLAMP (MALE) 1 16 068761-001 LOCKING WEDGE-CONN 1
5 028800-005 SOCKET CONTACT (FEMALE) 15 17 068760-000 PLUG-CONNECTOR 1
8 030719-001 110 VAC BRACKET 1 18 068762-001 SOCKET-CONTACT 9
10 011254-020 SCREW HHC GRD5 3/8-16UNC X 2 1/2 2 19 068764-000 PLUG-CONNECTOR 6
11 011240-006 WASHER 3/8 STD FLAT 4 20 068908-000 BOOT ELECT. PLUG 1
12 011248-006 NUT HEX ESNA 3/8-16 2 21 068908-001 BOOT ELECT. RECEPTACLE 1

Illustrated Parts Breakdown Label Kit Installation XRT27E, European - 066940-021
Label Kit Installation XRT27E, European

066940-021
1 010076-000 MANUAL CASE 1 22 026553-005 RIVET, POP 3/16 - .251 -.375 GRIP 2
2 010076-001 LABEL - ATTENTION 1 23 061205-003 NAME PLATE 1
3 066897-020 USER MANUAL - XRT ELECT SERIES (EUR) 1 24 065368-000 TACK 4
5 067365-000 LABEL, FLASH CODE DIOGNOSTIC 1 25 066561-000 LABEL - SAFETY STAND 1
6 068631-000 LABEL, BATTERY DISCONNECT 2 26 066640-000 LABEL, BRAKE REL. INSTRUCTIONS 1
7 066555-000 LABEL - DO NOT ADJUST 2 27 066551-002 LABEL - CAUTION TIPPING 2
8 067642-008 LABEL - CONTROLLER 1 29 066561-003 LABEL - CAUTION STRUCTURAL DAMAGE 1
9 064444-000 LABEL - USA 4 30 066551-010 LABEL - MAX LOAD DECK 1
10 027966-005 FLEX TREAD 26 31 065648-004 DECAL MOUNT - EURO XRT 1
11 066568-000 LABEL - WARNING CRUSHING HAZARD 4 32 067195-000 LABEL - DANGER/INSTRUCTIONS 1
12 062562-001 LABEL - BATTERY LBS 2 33 067195-001 LABEL, EURO INSTRUCTIONS 1
13 061683-013 LABEL - UPRIGHT (4 X 17.69) 2 34 066554-000 LABEL - CAUTION READ INSTRUCTIONS 1
14 066552-000 LABEL - WARNING BATTERY 2 35 066556-000 LABEL - CAUTION DECENDING PLATFORM 1
15 066557-019 LABEL - MAX LOAD PLATFORM 2 36 061515-000 LABEL - LIFT HERE 1
16 061684-016 LABEL - X SERIES 2 37 067639-001 LABEL LOWER CONTROL 1
17 061683-006 LABEL - UPRIGHT (32.25” LG) 2 38 011252-006 SCREW HHC 1/4-20 X 3/4” LG 4
18 060197-001 LABEL - HYDRAULIC FLUID 1 39 011248-004 NUT HEX ESNA 1/4-20 4
19 068641-003 LABEL - BRAKE RELEASE 2 40 067196-000 LABEL - EMERGENCY LOWERING 1
20 066957-004 LABEL - XRT 27E 2 41 066558-001 LABEL - EMERGENCY LOWERING 1
21 061683-005 LABEL - UPRIGHT (5.5” X 21.63”) 2


Label Kit Installation XRT33E, European

066940-023
1 010076-000 MANUAL CASE 1 22 026553-005 RIVET, POP 3/16 X .251 -.375 GRIP 2
4 068631-000 LABEL - BATTERY DISCONNECT 2 25 066561-002 LABEL - SAFETY STAND 1
5 067365-000 LABEL - FLASH CODE DIOGNOSTIC 1 26 066640-000 LABEL, BRAKE RELEASE INSTRUCTIONS 1
11 066568-000 LABEL - WARNING CRUSHING HAZARD 4 32 067195-000 LABEL - CAUTION 1
12 062562-001 LABEL - BATTERY LBS. 2 33 067195-001 LABEL - EURO INSTRUCTIONS 1
13 061683-013 LABEL - UPRIGHT (4 X 17.69) 2 34 066554-000 LABEL - CAUTION, READ INSTRUCTIONS 1
17 061683-006 LABEL - UPRIGHT (32.25” LG) 2 38 011252-006 SCREW HHC 1/4-20 X 3/4 4
19 068641-003 LABEL - PARKING RELEASE 2 40 067196-000 LABEL - EMERGENCY LOWERING 1
21 061683-005 LABEL - UPRIGHT (5.5” X 21.63”) 2


Illustrated Parts Breakdown Label Kit Installation XRT27E, French - 066940-321
Label Kit Installation XRT27E, French

066940-321
5 067365-000 LABEL, FLASH CODE DIOGNOSTIC 1 25 066561-300 LABEL - SAFETY STAND 1
6 068631-000 LABEL, BATTERY DISCONNECT 2 26 066640-300 LABEL, BRAKE REL. INSTRUCTIONS 1
11 066568-300 LABEL - WARNING CRUSHING HAZARD 4 32 067195-300 LABEL - DANGER/INSTRUCTIONS 1
12 062562-301 LABEL - BATTERY LBS 2 33 067195-301 LABEL, EURO INSTRUCTIONS 1
13 061683-013 LABEL - UPRIGHT (4 X 17.69) 2 34 066554-300 LABEL - CAUTION READ INSTRUCTIONS 1
17 061683-006 LABEL - UPRIGHT (32.25” LG) 2 38 011252-006 SCREW HHC 1/4-20 X 3/4” LG 4
19 068641-303 LABEL - BRAKE RELEASE 2 40 067196-300 LABEL - EMERGENCY LOWERING 1
21 061683-005 LABEL - UPRIGHT (5.5” X 21.63”) 2


Label Kit Installation XRT33E, French

066940-323
4 068631-300 LABEL - BATTERY DISCONNECT 2 25 066561-302 LABEL - SAFETY STAND 1
5 067365-000 LABEL - FLASH CODE DIOGNOSTIC 1 26 066640-300 LABEL, BRAKE RELEASE INSTRUCTIONS 1
11 066568-300 LABEL - WARNING CRUSHING HAZARD 4 32 067195-300 LABEL - CAUTION 1
12 062562-301 LABEL - BATTERY LBS. 2 33 067195-301 LABEL - EURO INSTRUCTIONS 1
13 061683-013 LABEL - UPRIGHT (4 X 17.69) 2 34 066554-300 LABEL - CAUTION, READ INSTRUCTIONS 1
17 061683-006 LABEL - UPRIGHT (32.25” LG) 2 38 011252-006 SCREW HHC 1/4-20 X 3/4 4
19 068641-303 LABEL - PARKING RELEASE 2 40 067196-300 LABEL - EMERGENCY LOWERING 1
21 061683-005 LABEL - UPRIGHT (5.5” X 21.63”) 2


Illustrated Parts Breakdown Label Kit Installation XRT27E, German - 066940-221
Label Kit Installation XRT27E, German

066940-221
4 100339-099 TAPE, SAFETY YEL/BLK FT 5.5 25 066561-200 LABEL - SAFETY STAND 1
5 067365-100 LABEL, FLASH CODE DIAG 1 26 066640-200 LABEL - BRAKE REL. INSTR. 1
8 067642-208 LABEL - CONTROLLER 1 27 066551-202 LABEL - CAUTION TIPPING 2
9 064444-000 LABEL - USA 4 29 066561-203 LABEL - CAUTION STRUCTURAL DAMAGE 1
10 027966-005 FLEX TREAD 26 30 066551-200 LABEL - MAX LOAD DECK 1
11 064915-000 LABEL - WARNING CRUSHING HAZARD 4 31 065648-004 DECAL MOUNT - EURO XRT 1
12 064923-000 LABEL - BATTERY LBS 2 32 067195-200 LABEL - DANGER/INSTRUCTIONS 1
13 061683-013 LABEL - UPRIGHT (4 X 17.69) 2 33 067195-201 LABEL, EURO INSTRUCTIONS 1
15 064910-010 LABEL - MAX LOAD PLATFORM 2 35 066556-200 LABEL - CAUTION DECENDING PLATFORM 1
16 061684-016 LABEL - X SERIES 2 36 064937-000 LABEL - LIFT HERE 1
17 061683-006 LABEL - UPRIGHT (32.25” LG) 2 37 067639-202 LABEL LOWER CONTROL 1
18 064917-000 LABEL - HYDRAULIC FLUID 1 38 011252-006 SCREW HHC 1/4-20 X 3/4” LG 4
19 068641-201 LABEL - BRAKE RELEASE 2 39 011248-004 NUT HEX ESNA 1/4-20 4
21 061683-005 LABEL - UPRIGHT (5.5” X 21.63”) 2


Label Kit Installation XRT33E, German

066940-223
4 100339-099 TAPE, SAFETY YEL/BLK FT. 5.5 25 066561-202 LABEL - SAFETY STAND 1
5 067365-100 LABEL, FLASH CODE DIAG. 1 26 066640-200 LABEL - BRAKE REL. INSTR. 1
8 067642-208 LABEL - CONTROLLER 1 27 066551-202 LABEL - CAUTION TIPPING 2
9 064444-000 LABEL - USA 4 29 066561-203 LABEL - CAUTION STRUCTURAL DAMAGE 1
10 027966-005 FLEX TREAD 26 30 066551-200 LABEL - MAX LOAD DECK 1
11 064915-000 LABEL - WARNING CRUSHING HAZARD 4 31 065648-004 DECAL MOUNT - EURO XRT 1
12 064923-000 LABEL - BATTERY LBS. 2 32 067195-200 LABEL - CAUTION 1
13 061683-013 LABEL - UPRIGHT (4 X 17.69) 2 33 067195-201 LABEL - EURO INSTRUCTIONS 1
15 064910-008 LABEL - MAX LOAD PLATFORM 2 35 066556-200 LABEL - CAUTION DECENDING PLATFORM 1
16 061684-016 LABEL - X SERIES 2 36 064937-000 LABEL - LIFT HERE 1
17 061683-006 LABEL - UPRIGHT (32.25” LG) 2 37 067639-202 LABEL LOWER CONTROL 1
18 064917-000 LABEL - HYDRAULIC FLUID 1 38 011252-006 SCREW HHC 1/4-20 X 3/4 4
19 068641-201 LABEL - BRAKE RELEASE 2 39 011248-004 NUT HEX ESNA 1/4-20 4
21 061683-005 LABEL - UPRIGHT (5.5” X 21.63”) 2


Illustrated Parts Breakdown -
NOTES:

UpRight, Inc. UpRight International
1775 Park Street Support Centre
Selma, California 93662 Innsbruckweg 114
TEL:559/891-5200 3047 AH Rotterdam
Netherlands
FAX:559/891-9012
TEL: +31-10-238-0000
PARTS:1-888-UR-PARTS
Call Toll Free in U.S.A. FAX: +31-10-238-0001
PARTS FAX:559/896-9244
1-800-926-LIFT Parts Tel: +31-10-490-8090
Parts Fax: +31-10-490-8099
P/N 066863-020
09/00 K

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XRT Electric Work Platform - European Model Page i

Page ii XRT Electric Work Platform - European Model

XRT Electric Work Platform - European Model Page I

XRT Electric Work Platform - European Model Page II

3.14 Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

XRT Electric Work Platform - European Model Page III

XRT Electric Work Platform - European Model Page IV

XRT Electric Work Platform - European Model Page V

Page VI XRT Electric Work Platform - European Model

1.2 GENERAL DESCRIPTION

XRT Electric Work Platform - European Model Page 1-1

Page 1-2 XRT Electric Work Platform - European Model

OPERATION AND SPECIFICATIONS

XRT Electric Work Platform - European Model Page 2-1

2.2 PRE-OPERATION AND SAFETY INSPECTION

Page 2-2 XRT Electric Work Platform - European Model

20. Check the Emergency Lowering system for proper operation.

XRT Electric Work Platform - European Model Page 2-3

SPEED and LOW SPEED. Perform Step 25 for each speed.

Page 2-4 XRT Electric Work Platform - European Model

1. Mount the platform and properly close the entrance.

TRAVEL WITH P LATFORM L OWERED

XRT Electric Work Platform - European Model Page 2-5

E LEVATING THE P LATFORM

TRAVEL WITH WORK P LATFORM E LEVATED

L OWERING THE P LATFORM

Page 2-6 XRT Electric Work Platform - European Model

The Emergency Lowering Valve Knob is located in the

XRT Electric Work Platform - European Model Page 2-7

FOLD D OWN G UARDRAILS

Figure 2-7: Fold Down Guardrails

FOLD D OWN P ROCEDURE Deck

Page 2-8 XRT Electric Work Platform - European Model

P ARKING B RAKE R ELEASE AND TOWING

Figure 2-8: Brake Release

BRAKE RELEASE BUTTON

XRT Electric Work Platform - European Model Page 2-9

2.4 TRANSPORTING THE WORK PLATFORM

REAR TIE DOWNS / LIFTING LUGS

Page 2-10 XRT Electric Work Platform - European Model

Figure 2-10: Supporting the Elevating Assembly

S UPPORTING THE E LEVATING A SSEMBLY

XRT Electric Work Platform - European Model Page 2-11

Figure 2-11: Access to Batteries

• There are eight (8) batteries, four (4) in

Page 2-12 XRT Electric Work Platform - European Model

XRT Electric Work Platform - European Model Page 2-13

2.6 PREVENTATIVE MAINTENANCE

D ATE C ODE I DENTIFICATION ON H OSES

Page 2-14 XRT Electric Work Platform - European Model

2.7 PREVENTATIVE MAINTENANCE CHECKLIST

COMPONENT INSPECTION OR SERVICES INTERVAL Y N R COMPONENT INSPECTION OR SERVICES INTERVAL Y N R

Check electrolyte level Daily Inspect for structural cracks Daily

XRT Electric Work Platform - European Model Page 2-15

2.8 WARNING LABELS