WTS 400 Iom en 890000 874

HYDROTRUE® WATER TREATMENT SYSTEMS
400 SERIES
Reverse-osmosis water
treatment system
Installation, Operation, and

Maintenance Manual
Read and save these instructions

WARNINGS
Warnings and cautions
WARNING
Attention installer
Read this manual before installing, and leave this manual with product owner. This product must be installed by qualified
plumbing, HVAC and/or electrical contractors. Installation must be code approved.
Disconnect electrical power
Disconnect electrical power before installing supply wiring or performing service or maintenance procedures on any part
of the system. Failure to disconnect electrical power could result in fire, electrical shock, and other hazardous conditions.
These hazardous conditions could cause property damage, personal injury, or death.
Contact with energized circuits can cause property damage, severe personal injury, or death as a result of electrical shock
or fire. Do not remove pump cover, or subpanel access panels until electrical power is disconnected.
Follow the shutdown procedure in this manual before performing service or maintenance procedures on any part of the
system.
Electric shock hazard
If the reverse-osmosis system starts up during maintenance, severe bodily injury or death from electric shock could occur.
To prevent such start-up, follow the procedure below before performing service or maintenance procedures on this reverse-
osmosis system:
1. Use Vapor-logic® keypad/display to change control mode to Standby.
2. S
hut off all electrical power to the reverse-osmosis system using field-installed fused disconnect, and lock all power
disconnect switches in OFF position.
3. Close field-installed manual water supply shut-off valve.
Tipping hazard
Before installing the 400 series reverse-osmosis system, use supplied leg brackets or lag points to permanently fix the
system to the floor and/or adjacent building structure. Failure to install according to instructions can result in serious injury
or death. See page 18 for instructions.
NOTICE
Health risks
The user is responsible for operating and maintaining the provided system in accordance with city, state, and federal regulations.
Please follow local health and state codes for regulations around application of water treatment systems. There is an associated
risk with all water sources and the potential for bio growth, including bacterium that causes Legionnaires disease.
DriSteem water treatment systems, products, and components are designed, with consideration, to reduce the risk of Legionnaires
disease and other similar situations. The water treatment design takes into account lower operating temperatures, minimization of
stagnant water through mechanical design and flush cycles, and provides an option for UV disinfection of the RO storage water.
Inadequate installation, operation or maintenance of the water system can support the growth of bacterium.
A competent environmental, health, and safety representative should identify the risks of any interacting systems. As deemed
appropriate, plans and controls should be implemented at the facility to help mitigate risk.
ii WATER TREATMENT SYSTEM MODEL 400 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
WARNINGS
Warnings and cautions
CAUTION
Operate system at above-freezing temperatures.
Operating the system at temperatures below freezing can damage the system or cause other property damage.
Maintain pumping and water treatment equipment.

Inadequately maintained pumping and water treatment equipment can cause the system to fail. Refer to the maintenance section
of this IOM for recommended maintenance.
Do not install the system using steel or galvanized-steel piping and joints.
Steel and steel-galvanized piping and joints can corrode and cause system damage. Use PVC or stainless steel piping and joints
when assembling system.
Follow all instructions in this manual to maintain product warranty.
Damage to pump
Do not close the valve on the outlet of the pump. Do not operate the pump below minimum combined flow rate (permeate +
concentrate + recirculating).
Models 401-402: 4 gpm (15.2 L/min)
Models 403-412: 6 gpm (22.7 L/min)
Team lift required
Team lift is required when replacing the membranes. Membrane banks are heavy. Do not try to lift without assistance.
Wear steel-toed shoes and have adequate room for maneuvering when servicing. Never lean membrane banks
vertically when removed from system. Failure to do so may damage the system or result in injury. See maintenance
information on page 56.
WATER TREATMENT SYSTEM MODEL 400 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL iii
TABLE OF CONENTS
Table of contents
WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
TABLE OF CONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
System dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
System clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Water quality and component overview. . . . . . . . . . . . . . . . . . . . . . . 9
pump operation for the storage tank . . . . . . . . . . . . . . . . . . . . . 11
Components overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Reverse osmosis station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
System operation temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pressurized RO holding tank. . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Atmospheric RO holding tank. . . . . . . . . . . . . . . . . . . . . . . . . . 17
Placing components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
19
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piping and instrumentation arrangement . . . . . . . . . . . . . . . . . . . . . 19
Interconnecting tubing requirements. . . . . . . . . . . . . . . . . . . . . . . . . 23
Components and tools needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
System piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Water pre-treatment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Dechlorinator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Duplex water softener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
RO station and pressurized RO holding tank . . . . . . . . . . . . . . . 26
RO station and atmospheric holding tank. . . . . . . . . . . . . . . . . . 27
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Service disconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Preventing electrical noise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Grounding requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
iv WATER TREATMENT SYSTEM MODEL 400 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
TABLE OF CONENTS
Table of contents
31
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ATTENTION INSTALLER
Start-up checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Read this manual before installing.
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Leave manual with product owner.
Start-up procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
DriSteem® Technical Support
Sequence of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 800-328-4447
System operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Permeate tank pressure loss:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
0.5" Polyethylene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 WHERE TO FIND MORE INFORMATION
0.5" Stainless Steel Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
0.5" Polyvinyl Chloride (PVC) Pipe . . . . . . . . . . . . . . . . . . . . . . 39 Our website:
0.75 Stainless Steel Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 The following document is available on our
0.75" Polyvinyl Chloride (PVC) Pipe . . . . . . . . . . . . . . . . . . . . . 41 web site: www.dristeem.com
1.0" Stainless Steel Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 • Water treatment system catalog
Vapor-logic keypad/display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 • Vapor-logic controller installation and
Status screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 operation manual
Diagnostics and Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Modbus, BACnet, LonTalk interoperability . . . . . . . . . . . . . . . . . . . . 47 DriCalc® sizing and selection software:
DriCalc, our software for system sizing and
49
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . selection, can be ordered at our web site.
When to change sediment prefilter cartridge . . . . . . . . . . . . . . . 52
Changing cartridge filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Call us at 800-328-4447
Preserving procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Obtaining documents from our web site or
Flushing out preservative/restart procedure . . . . . . . . . . . . . . . . 55 from DriCalc is the quickest way to view our
Membrane removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 literature, or we will be happy to mail literature
to you.
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Membrane replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Gauges and valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Keypad/display and troubleshooting
Pre-treatment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 The Vapor-logic Installation and Operation
Pressurized RO holding tank. . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Manual, which was shipped with the system, is
Water quality test strips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 a comprehensive operation manual. Refer to it
for information about using the keypad/display
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 and Web interface, and for troubleshooting
information.
68
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RO system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Download DriSteem literature
Subpanel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Most DriSteem product manuals are available
Atmospheric tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 our website: www.dristeem.com
GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Learn More
WATER TREATMENT SYSTEM MODEL 400 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL v
OVERVIEW
System dimensions
FIGURE 6-1: DRISTEEM 400 SERIES REVERSE-OSMOSIS SYSTEM OVERVIEW (SEE TABLES 6-1 AND 6-2)
L (DIA)
56" (1422 mm)
10
"(
25
4m
m) )
3 mm
(20
8"
I
"
26 mm) J
0
(66
Water drain
B 63"
(1600 mm)
Water drain
C in
m )m
0 m
61 Note: System components and configuration
4 "(
>2 may vary to meet application requirements.
D
A
OM-7816
Table 6-1: Table 6-2:

DriSteem 400 series RO system dimensions Atmospheric RO holding tank specifications
Dimensions Dimensions
Tank
Model A B C* D I J K L
model
inches mm inches mm inches mm inches mm inches mm inches mm inches mm inches mm
401 55 1397 24 610 28 711 28 711 AT-165 56 1422 35 889 65 1651 31 787
402 55 1397 24 610 28 711 28 711 AT-300 61 1537 40 1003 88 2235 35.5 902
403 55 610 24 610 28 711 28 711

404 55 610 24 610 28 711 28 711
406 80 2032 24 610 37 940 37 940
408 72 1829 30 762 37 940 37 940
412 90 2286 30 762 46.5 1181 46 1181
*Typical storage tank pairing. Larger tank available (See Table 16-1).
6 WATER TREATMENT SYSTEM MODEL 400 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
OVERVIEW
System clearances
FIGURE 7-1: DRISTEEM 400 SERIES REVERSE-OSMOSIS SYSTEM CLEARANCES
48" (1220 mm)
8" (203 mm)
8" (203 mm)
Valves and gauges

not included
Valves and gauges

not included
>2
4"
(61
0m
m)
Valves and
gauges not
36" (915 mm)
included
NOTE: See Tables 16-1 (pressurized)

and 17-1 (atmospheric) for
specifications.
8" (203 mm)
OM-7817
Table 7-1:
RO membrane specification
Element Configuration Spiral wound, FRP wrapping
Typical Ionic Rejection (Nominal) 99.40%
Membrane Type Thin film composite
Membrane material Polyamide (PA)
Effective Membrane Area 85 ft2
Permeate flow rate 2,400 GPD
Membrane length 40"
Membrane Diameter 3.9"
Maximum operating pressure 600 psig
Maximum feed flow rate 18 gpm(1)
Test conditions: 2,000 ppm NaCl at 225 psig applied pressure, 15%
recovery, 77°F, pH 6.5-7.0, permeate flow rate for each element may
vary +25%/-15%
Per membrane manufacturer specification, not total system
(1)
specification.
WATER TREATMENT SYSTEM MODEL 400 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL 7
OVERVIEW
System overview
FIGURE 8-1: DRISTEEM 400 SERIES REVERSE-OSMOSIS SYSTEM CONNECTION POINTS
Electrical field
connection
Water inlet
RO permeate to end user
Drain
OM-8220
See Tables 13-1 and 14-1 for specifications.
OVERVIEW
Water quality and component overview
WATER QUALITY
Supply water must be softened and dechlorinated before being supplied to the reverse-osmosis system. If water is not
properly dechlorinated or softened, it can damage reverse osmosis membranes. If you are not installing DriSteem water
pretreatment components, verify that your water has had chlorine removed and is softened.
DECHLORINATOR REMOVES CHLORINE
The dechlorinator removes chlorine from supply water before it enters the reverse osmosis membranes.
Supply water enters the dechlorinator and passes through a charcoal sieve, which neutralizes chlorine before entering
the water softener. The dechlorinator is automatically backflushed whenever a programmed calendar date or water
meter usage is met. During automatic backflushing, clean water flows through the dechlorinator to rinse the charcoal,
and then flows to drain (tank dechlorinators only). See the Pre-treatment Installation, Operation, and Maintenance
Manual for more information.
WATER SOFTENER REMOVES CALCIUM, MAGNESIUM, AND IRON
The water softener removes dissolved hard water minerals from supply water before it enters the reverse osmosis
membranes.
Water passes from the dechlorinator into the softener where dissolved minerals are removed by an ion-exchange
process. Softened water exits through a water meter to enter the reverse osmosis membranes. When the water meter
flow setpoint is satisfied, the softener will take brine from the brine tank to regenerate the resin. Water will be rejected
to drain during this period of rinsing. See the Pre-treatment Installation, Operation, and Maintenance Manual for more
information.
REVERSE OSMOSIS MEMBRANES ELIMINATE REMAINING MINERALS AND
ORGANICS CAUTION
Dissolved minerals and organics must be eliminated from the water in order to
Water supplied to the reverse-osmosis
keep system components operating properly. Potable water passes through a
system that does not meet the required
dechlorinator and duplex water softener to take out chlorine and hard water water quality standards will cause
deposits. The softened water enters the RO station, then flows through a 5 premature component failure and void
micron filter cartridge. Thereafter, a multi-stage pump pressurizes the water to the DriSteem warranty.
approximately 125 psig (860 kPa), depending on the quality of water and
the desired flow. Then, water is forced to cross a reverse-osmosis membrane, Important:
• System pressure is a variable. It is
which removes most dissolved minerals. The water is now purified and contains
important to adjust the pressure to get
very few minerals (typically less than 10 ppm) and is then stored in the the correct permeate and concentrate
pressurized storage tank. A portion of the rejection water may be recirculated; flows. The exact value of the pressure
is not important.
the rest, which is saturated with minerals, is sent to the drain.
• Permeate flow will increase at higher
COMPONENT OVERVIEW temperature.
Your system may include all or some of the following components.

CAUTION
• Water pretreatment components
Damage to pump
• Dechlorinator (tank style floor mount recommended on all sizes,
Do not close the valve. Do not operate
cartridge style wall mount available for RO models 401 and 402)
the pump below minimum combined
• Single or duplex water softener and brine tank flow rate (permeate + concentrate +
• RO storage options include: recirculating).
• Pressurized RO holding tank Models 401-402: 4 gpm (15.2 L/
min)
• Atmospheric RO holding tank with UV sterilization and booster pump
Models 403-412: 6 gpm (22.7 L/min)
OVERVIEW

SCALE
Scale occurs when the solubility of the dissolved solids increases above the
solubility limit. In reverse osmosis, this occurs by concentrating up the solids.
For example, 50% recovery of the water doubles the concentration of solids in
the concentrate stream. The most common scaling components are: hardness,
carbonates, sulfates and silica.
Scale control comes into play when we want to increase the life of the
membrane but limit the wastewater we are sending out. This will help operators
manage their operating expense as it relates to membranes and water. Scale
control can be influenced by temperature, recovery rate(decreasing), ion
exchange for removal of hardness, pH (acid addition), and/or anti-scalant
(polymer based). If pretreatment is not desired, cleaning chemicals can be used
as a means to remove existing scale from membrane surfaces.
Solubility is the ability of a substance (dissolved solids) to form a solution with
a solvent (water). Insolubility occurs when the maximum threshold of the solvent
has been overcome with existing solids for a given condition.
NON-SCALE
Non-scale foulants can also be a concern for the longevity of RO membranes.

These will lower the permeate production and decrease the salt rejection.
These foulants are usually made up of bacteria, turbidity (clay), silica or
total suspended solids. The RO system has requirements around incoming
turbidity, bacteria, and Slit Density Index (SDI). The system will need further
pretreatment, if these exist. The typical technologies are cartridge filtration,
media/oxidative filtration, ultrafiltration,or anti-foulant chemicals. For upstream
biofouling, disinfection technologies can be applied. Chlorination is the most
common but needs to be removed prior to the RO system to prevent damage.
UV radiation can also be used to kill bacterial cells. No matter what foulant is
present, it should be verified that the pretreatment methodology is effectively
removing the foulant.
MEMBRANE DEGRADATION
Membrane degradation can occur from oxidants such as free chlorine or

chloramines. These chemicals are typically in source water to protect water
supplies from harmful bacteria. However, these active oxidants will attack
the membrane, polyamide, surface and begin to decrease the membranes
ability to reject salts. There is some tolerance to chlorine attack and depends
on specific membrane being used. The typical tolerance is 200-1000 ppm-h
of chlorine. Once membranes have gone beyond threshold they will not meet
desired permeate conditions and will need to be replaced.
OVERVIEW
STORAGE TANKS
RO systems and the subsequent systems that are fed by RO permeate require
a storage tank to be included in the design. The main reasons for this are to
allow for a buffer for when the RO system first starts up and not sending water
to the tank, to allow for maintenance intervals on the RO while maintaining
downstream equipment fed, to prevent backflow to the RO system and
potentially damage the membranes/system, and to handle large peak loads
that have smaller average flow rates.
PUMP OPERATION FOR THE STORAGE TANK
Forwarding pumps are required to get the atmospheric permeate to the end
user. Most systems require a minimum pressure of water supply to operate and
the most common method for commercial applications is to use a pump. The
forwarding pump system we use has a recirculation function as well to keep
the tank water moving and to treat it with UV.
Pressurized storage tanks use a bladder as the motive force. The opposite side
of the bladder should be charged with air. The water capacity in these tanks is
less than total capacity since there is air occupying some of the space.
UV DISINFECTION
UV radiation is used to help prevent the propagation of bacterial and viral

growth. Stagnant water is a non-ideal situation and can cause growth and
for this reason we can use UV technology to help mitigate that risk. If the tank
gets contaminated with solids, we have decrease the effectiveness of the UV
disinfection technology decreases. The advantage of UV is it doesn’t require
chemicals to be placed into the water stream.
TUBING
Tubing on the unit will be color coded for ease of troubleshooting and system
tracing.
• Black tubing indicates feed water.
• Green tubing indicates concentrate water.
• Blue tubing indicates permeate water.
OVERVIEW

DESIGN BASIS
Table 12-1:
• Systems rated at: 50°F (10°C) using 1000 PPM sodium chloride solution RO 400 supply water guidelines
operating at 200 psi pressure.
RO Operating Parameter Limit
• Minimum feed pressure to RO System: 40 PSI. System capacity changes
significantly with water temperature. For higher TDS a water analysis must Minimum inlet pressure 40 psi
(dynamic)
be supplied and could result in modifications to the system.
Maximum inlet pressure 70 psi (static)
• Chlorine must be removed if present in feed water prior to RO with a
dechlorinator. Minimum water temperature 40°F (4°C)
in
• Pre-treatment for scaling potential is highly recommended to increase time Design water temperature 50°F (10°C)
between cleaning/replacement. Typical technologies include softeners or
anti-scalant chemical feed. Maximum water temperature 100°F (38°C)
in
• Feed water turbidity: Less than 1 NTU; Feed water silt density index (SDI):
Minimum ambient 40°F (4°C)
3 maximum. If exceeded, pretreatment with media filter recommended. All temperature
pretreatment equipment are available from DriSteem.
Maximum ambient 104°F (40°C)
• Capacity Basis: 24 hrs/day. temperature
Note: The RO needs occasional maintenance and should be accounted for
Feed TDS <1,500 ppm
in design.
Operating pH range 4.0-9.0
DESIGN NOTES
Feed Water Turbidity <1 NTU
1. Pump flow/Feed flow: The pump has been designed to include recycle
flow (if any) coming back to the pump inlet from the concentrate stream Feed Water Silt Denity Index <3
(SDI)
based on desired recovery. The sum of permeate flow, concentrate flow
Maximum feed iron <0.05 ppm
and recycle flow (if any) will equal the pump design flow. concentration
2. Permeate flow: Indicates design flow rate from RO membranes as product Maximum free chlorine <0.01 ppm*
water for use. concentration
Maximum feed silica <10 ppm
3. Concentrate flow: Water flowing to the drain. Concentrate flow is critical
concentration
for proper system operation.
Maximum chloride ion <350 ppm
4. Recycle flow: Flow stream that returns from the concentrate line back to concentration
the pump intake, rather than to the drain. * Any oxidant or free chlorine will
begin to degrade the membrane
PERFORMANCE BASIS properties.
The RO system will nominally reduce incoming TDS and conductivity by 98%. Supply water outside of the guidelines
The following parameters affect the permeate quality/quantity: may void your DriSteem warranty.
Please contact your DriSteem
1. Feed Temperature: colder water derates capacity Representative or DriSteem Technical
Support if you need advice.
2. Feed TDS: Higher TDS derates capacity
3. System Pressure: Higher system pressure increases production.
4. Pre-treatment: Maintenance required to maintain RO capacity and
minimize fouling.
5. Fouling: Particulate, scale, biofilm reduce quality and capacity.
6. Membrane Age: Capacity reduces over time.
OVERVIEW
Components overview
REVERSE OSMOSIS STATION
The reverse-osmosis (RO) station is floor-mounted and removes approximately 98% of total dissolved solids.
Table 13-1:
400 series RO station specifications
Model 401* 402* 403** 404** 406** 408** 412**
Permeate flow rate,

GPD (LPD)
1,429 (5,409) 2,381 (9,013) 4,127 (15,622) 5,159 (19,528) 7,937 (30,044) 10,317 (39,054) 15,808 (59,840)
50 ºF (10 ºC) or
498 (226) 829 (376) 1,436 (651) 1,795 (814) 2,762 (1,253) 3,590 (1,628) 5,500 (2,495)
lbs/hr (kg/hr)
(see Note 4)
Permeate flow rate,

GPD (LPD)
1,800 (6,810) 3,000 (11,350) 5,170 (19,570) 6,500 (24,600) 10,000 (37,850) 13,000 (49,200) 19,000 (71,910)
77 ºF (25 ºC) or
620 (280) 1,040 (470) 1,800 (821) 2,250 (1,020) 3,475 (1,580) 4,510 (2,050) 6,600 (3,000)
lbs/hr (kg/hr)
(see Note 4)
System voltage/phase, 480/3, 2.5 480/3, 2.5

480/3, 6.0 480/3, 6.0 480/3, 6.0 480/3, 6.0 480/3, 6.0
Amp draw with RO 220-240 220-240
208-240 208-240 208-240 208-240 208-240
components /1, 10.0 /1, 10.0
/1, 15.4 /1, 15.4 /1, 15.4 /1, 15.4 /1, 15.4
(see Note 1) 120/1, 19.2 120/1, 19.2
Fuse size with RO 480/3, 15 480/3, 15

480/3, 15 480/3, 15 480/3, 15 480/3, 15 480/3, 15
components 220/1, 15 220/1, 15
220/1, 20 220/1, 20 220/1, 20 220/1, 20 220/1, 20
(see Note 2) 120/1, 25 120/1, 25
Dimensions (W/D/H), 28/26/63 37/26/63 46/26/63

inches (mm) (711/660/1600) (940/660/1600) (1181/660/1600)
Shipping weight, lbs (kg) 440 (200) 470 (213) 510 (231) 540 (245) 645 (293) 705 (320) 870 (395)
Operating weight,
460 (209) 510 (231) 570 (259) 620 (281) 775 (352) 875 (397) 1100 (499)
lbs (kg) (see Note 5)
Supply water
connection dia., inches ¾" FNPT
(see Note 3)
Notes:
1. 220V/1-phase systems can also operate on 208V/1-phase and 240V/1-phase power.
2. Wiring and branch circuit protection (Type RK1, J, or T fusing) to be provided by installer in accordance with NEC requirements.
3. 40 psi (280 kPa) minimum supply water pressure.
4. Extra low energy membranes.
5. Without tank weight
* RO-401 and 402 220V/1-phase systems can also operate on 240V/1-phase power.
** RO-403 thru RO-412 220V/1-phase systems can also operate on 208V/1-phase and 240V-1phase power.
OVERVIEW
Components overview
Table 14-1:
400 series RO station specifications (Continued)
Model 401* 402* 403** 404** 406** 408** 412**
RO system permeate
water outlet connection ¾" FNPT
dia., inches
Connection to
pressurized RO storage 1
tank dia., inches
Common drain outlet

1" FNPT
connection dia., inches
5-micron RO prefilter
4 × 20
diameter x height,
(102 x 508)
inches (mm)
RO pump motor power, 1 3

hp (kW) (0.75) (2.2)
Qty. of RO membranes 1 2 3 4 6 8 12
RO membrane
4 × 40
diameter x height,
(102 x 1016)
inches (mm)
Notes:
1. 220V/1-phase systems can also operate on 208V/1-phase and 240V/1-phase power.
2. Wiring and branch circuit protection (Type RK1, J, or T fusing) to be provided by installer in accordance with NEC requirements.
3. 40 psi (280 kPa) minimum supply water pressure.
4. Extra low energy membranes.
5. Without tank weight
* RO-401 and 402 220V/1-phase systems can also operate on 240V/1-phase power.
** RO-403 thru RO-412 220V/1-phase systems can also operate on 208V/1-phase and 240V-1phase power.
OVERVIEW
System operation temperature
DriSteem rates reverse-osmosis systems at 50°F (10°C). This is lower than the industry standard of 77°F (25°C).
To find the membrane permeate rate at a different temperature, follow these steps:
1. Find the temperature correction factor (TCF) from the below table.
2. Divide the rated permeate flow from Table 13-1 on page 13 by the temperature correction factor.
The result is the permeate flow at the desired temperature.
Table 15-1:
Optional permeate rate
Feed water temperature Temperature correction factor (TCF)
°C °F 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
5 41.0 2.093 2.085 2.077 2.069 2.060 2.052 2.044 2.036 2.028 2.020
6 42.8 2.012 2.004 1.997 1.989 1.981 1.973 1.966 1.958 1.950 1.943
7 44.6 1.935 1.927 1.920 1.913 1.905 1.898 1.890 1.883 1.876 1.868
8 46.4 1.861 1.854 1.847 1.840 1.833 1.826 1.819 1.812 7.805 1.798
9 48.2 1.791 1.784 1.777 1.770 1.763 1.757 1.750 1.743 1.737 1.730
10 50.0 1.723 1.717 1.710 1.704 1.697 1.691 1.684 1.678 1.672 1.665
11 51.8 1.659 1.653 1.646 1.640 1.634 1.628 1.622 1.616 1.610 1.603
12 53.6 1.597 1.591 1.585 1.579 1.574 1.568 1.562 1.556 1.550 1.544
13 55.4 1.539 1.533 1.527 1.521 1.516 1.510 1.504 1.499 1.493 1.488
14 57.2 1.482 1.477 1.471 1.466 1.460 1.455 1.450 1.444 1.439 1.434
15 59.0 1.428 1.423 1.418 1.413 1.407 1.402 1.397 1.392 1.387 1.382
16 60.8 1.377 1.372 1.367 1.362 1.357 1.352 1.347 1.342 1.337 1.332
17 62.6 1.327 1.323 1.318 1.313 1.308 1.304 1.299 1.294 1.289 1.285
18 64.4 1.280 1.276 1.271 1.266 1.262 1.257 1.253 1.248 1.244 1.239
19 66.2 1.235 1.230 1.226 1.222 1.217 1.213 1.209 1.204 1.200 1.196
20 68.0 1.192 1.187 1.183 1.179 1.175 1.171 1.166 1.162 1.158 1.154
21 69.8 1.150 1.146 1.142 1.138 1.134 1.130 1.126 1.122 1.118 1.114
22 71.6 1.110 1.106 1.102 1.098 1.095 1.091 1.087 1.083 1.079 1.076
23 73.4 1.072 1.068 1.064 1.061 1.057 1.053 1.050 1.046 1.042 1.039
24 75.2 1.035 1.032 1.028 1.024 1.021 1.017 1.014 1.010 1.007 1.003
25 77.0 1.000 0.997 0.993 0.990 0.986 0.983 0.980 0.976 0.973 0.970
26 78.8 0.971 0.968 0.965 0.962 0.959 0.956 0.953 0.951 0.948 0.945
27 80.6 0.942 0.939 0.937 0.934 0.931 0.928 0.926 0.923 0.920 0.918
28 82.4 0.915 0.912 0.910 0.907 0.904 0.902 0.899 0.896 0.894 0.891
29 84.2 0.888 0.886 0.883 0.881 0.878 0.876 0.873 0.871 0.868 0.866
30 86.0 0.863 0.861 0.858 0.856 0.853 0.851 0.848 0.846 0.843 0.841
31 87.8 0.838 0.836 0.834 0.831 0.829 0.827 0.824 0.822 0.819 0.817
32 89.6 0.815 0.812 0.810 0.808 0.806 0.803 0.801 0.799 0.796 0.794
33 91.4 0.792 0.790 0.787 0.785 0.783 0.781 0.779 0.776 0.774 0.772
34 93.2 0.770 0.768 0.765 0.763 0.761 0.759 0.757 0.755 0.753 0.751
35 95.0 0.748 0.746 0.744 0.742 0.740 0.738 0.736 0.734 0.732 0.730
36 96.8 0.728 0.726 0.724 0.722 0.720 0.718 0.716 0.714 0.712 0.710
37 98.4 0.708 0.706 0.704 0.702 0.700 0.698 0.696 0.694 0.692 0.690
38 100.4 0.689 0.687 0.685 0.683 0.681 0.679 0.677 0.675 0.674 0.672
39 102.2 0.67 0.668 0.666 0.664 0.663 0.661 0.659 0.657 0.656 0.654
40 104.0 0.652 0.650 0.648 0.647 0.645 0.643 0.641 0.640 0.638 0.636
NOTE: Temperature correction factor only includes membrane performance and doesn't include mechanical design considerations.
OVERVIEW
Components overview
PRESSURIZED RO HOLDING TANK FIGURE 16-1: PRESSURIZED RO
HOLDING TANK
The pressurized RO holding tank holds RO water in reserve to be available for
high-pressure pumping when there is a demand.
Table 16-1:
Pressurized RO holding tank total capacity
Dimensions Weight
Tank Capacity Active Capacity (1) Connections
Diameter Height Empty Full
80 gal 23.6 gal 24" 55.5" 58 lbs 295 lbs FRP with rubber
1¼" male NPT
(303 L) (89 L) (610 mm) (1410 mm) (26 kg) (134 kg) bladder
120 gal 35.4 gal 24" 66 335 lbs 1235 lbs

2" female NPT
(454 L) (134 L) (610 mm) (1676 mm) (152 kg) (560 kg)
158 gal 46.6 gal 30" 58 435 lbs 1620 lbs Painted steel with
2" female NPT
(598 L) (176 L) (762 mm) (1473 mm) (197 kg) (735 kg) rubber bladder
211 gal 62.2 gal 30" 76 515 lbs 2100 lbs

2" female NPT
(799 L) (235 L) (762 mm) (1930 mm) (234 kg) (953 kg)
Notes:
• There is a possibility that the tank becomes much heavier if the air balloon is emptied or if precharge is different than 28 psi (195 kPa).
• Listed water volumes and weights are at an operating pressure of 30 to 50 psi (210 to 345 kPa) with a precharge of 28 psi (195 kPa).
(1)
Based on 30 to 50 psi (210 to 345 kPa) water set point and 28 psi (195 kPa) air precharge.
OVERVIEW
Components overview
ATMOSPHERIC RO HOLDING TANK FIGURE 17-1: ATMOSPHERIC RO
HOLDING TANK
The atmospheric RO hold tank holds a large amount of RO water for large
jobs or when additional runtime needs to be guaranteed. System includes a
recirculation/booster pump and an UV sterilization system to ensure water
purity and supply 30-50 psi (207-345 kPa) water to downstream equipment.
56" (1422 mm)
10
"(
25
4m
m)
)
3 mm
(20
8"
A
B
OM-7820
Drain
Table 17-1:
Atmospheric RO holding tank specifications
Weight
Tank model Capacity A B C D Connections
Shipping Operating
1" (25 mm) PVC,

165 gal 56" 35" 65" 31" 320 lbs 1695 lbs
AT-165 In: Female NPT
(567 L) (1422 mm) (889 mm) (1651 mm) (787 mm) (145.15 kg) (768.84 kg)
Out: Socket
1" (25 mm) PVC
300 gal 60.5" 39.5" 88" 35.5" 360 lbs 2860 lbs
AT-300 In: Female NPT
(1135 L) (1536.7 mm) (1003 mm) (2235.2 mm) (901.7 mm) (163.3 kg) (1297.27 kg)
Out: Socket
Table 17-2:
Pumps and disinfection
Noise level
Make Model Voltage Phase Frequency Running Amps
dB(A)
UV system Viqua VT4 120V Single 60 Hz 0.28A -
Forwarding pump Grundfos Scala2 120V Single 60 Hz 2.8A <47
OVERVIEW
Placing components
When placing components, consider the following: Important:
• Easy access for maintenance Installation must comply with governing codes.
• Select a location near a water supply, power supply, and drain.

• Minimize distance between the RO station and the equipment using the RO
water.
• Maximum ambient temperature is 104°F (40°C).
Minimum ambient temperature is 40°F (4.4°C) WARNING
• Clearance recommendations (see Figure 7-1).
All DriSteem RO-400 series reverse-
• Electrical connections: Power, control, and safety circuits osmosis systems must be bolted to the
• Plumbing connections: Supply water and drain piping (see the “System floor or permanently attached to the
piping” section of this manual, beginning on Page25. building structure. Use the shipping
brackets that come with the system to
• Avoid locations above critical equipment or processes.
anchor the system to the floor or use
• Avoid locations close to sources of electromagnetic emissions, such as the attachment points on the underside
power distribution transformers and high horsepower motors controlled by of the top frame rail on the back of
variable frequency drives. the system to secure the system to the
building structure. Ensure adequate
anchors and/retaining means are
used. Failure to install according to
instructions can result in serious injury
or death.
FIGURE 18-1: ATMOSPHERIC HOLDING TANK CONNECTIONS
RO permeate connection
Level switch connection

Lid
Recirculation connection
Overflow
RO permeate to end user
120V junction box field

connection
OM-8219
Drain
INSTALLATION
Piping and instrumentation arrangement
FIGURE 19-1: FLOW SCHEMATIC WITH A TANK DECHLORINATOR AND PRESSURIZED STORAGE TANK
NOTE:
Best practice as installation sequence. Equipment may be
different from what DriSteem provided on a project.
OM-7828A
INSTALLATION

FIGURE 20-1: FLOW SCHEMATIC WITH A TANK DECHLORINATOR AND ATMOSPHERIC STORAGE TANK
OM-7828B
INSTALLATION
FIGURE 21-1: FLOW SCHEMATIC WITH A CARTRIDGE DECHLORINATOR AND PRESSURIZED STORAGE TANK
OM-7829A
INSTALLATION

FIGURE 22-1: FLOW SCHEMATIC WITH A CARTRIDGE DECHLORINATOR AND ATMOSPHERIC STORAGE TANK
OM-7829B
INSTALLATION
Interconnecting tubing requirements
Table 23-1:
Maximum length of interconnecting tubing between pump station and RO holding tank
Volume Minimum tube I.D. Maximum developed length*
Tubing nominal
RO station model
gpm L/m diameter in. mm ft m
1/2" 0.375 10 >100 >30
401 1 3.8 3/4" 0.625 16 >100 >30
1" 0.875 23 >100 >30
1/2" 0.375 10 64 >20
402 1.65 6.4 3/4" 0.625 16 >100 >30
1" 0.875 23 >100 >30
1/2" 0.375 10 18 5.5
403 2.9 11.0 3/4" 0.625 16 >100 >30
1" 0.875 23 >100 >30
1/2" 0.375 10 — —
404 3.6 13.6 3/4" 0.625 16 >100 >30
1" 0.875 23 >100 >30
1/2" 0.375 10 — —
406 5.50 20.8 3/4" 0.625 16 95 29
1" 0.875 23 >100 >30
1/2" 0.375 10 — —
408 7.20 27.3 3/4" 0.625 16 51 16
1" 0.875 23 >100 >30
1/2" 0.375 10 — —
412 11 41.6 3/4" 0.625 16 22 7
1" 0.875 23 89 27
* Calculations are based on pipe finish factor of 130 and low-pressure piping length of 1' (0.3 m).
** Installation must meet the minimum and maximum inlet pressures for all components, as stated in the specification tables in the “Installation” section
of this manual.
INSTALLATION
Components and tools needed

System configuration may not include all components.
TYPICAL TOOLS/SUPPLIES NEEDED

• PTFE-tape
• Adjustable wrench for water fittings
• Screwdrivers for power connections and cabinet access
• Precision screwdrivers for signal connections
• Air compressor (for precharging pressurized RO tank)
TYPICAL FIELD-SUPPLIED COMPONENTS

• Gauges, fittings, and interconnecting piping as shown in Figure 19-1.
• Pipe supports/hangers (if needed)
• Reducing fittings for water connections (if needed)
• Drain line and clamp for flush valve
• Interconnecting piping and fittings
• Water softener salt (pulverized type recommended)
• Plastic tee for duplex-water-softener-to-brine-tank connection
• Funnel for pouring resin beads into duplex water softener tanks for 21" (533 mm) and larger
• Code approved electrical disconnect.
• Sample valves
• Backflow prevention
• Pressure regulatory valve (if required)
• Booster pump upstream of system (if required)
INSTALLATION
System piping
FOR SYSTEMS TO BE PIPED IN THE FIELD
WATER PRE-TREATMENT
Typical inlet pressure range to dechlorinator is 60 to 90 psi (415 to 620 kPa). Minimum inlet
dynamic (while running) pressure to dechlorinator is 60 psi (415 kPa).
DECHLORINATOR
For detailed instructions see the dechlorinator manual that shipped with your system.
Refer to for arrangement of piping and instrumentation.
1. Connect the water supply and bypass piping to the inlet of the dechlorinator.
2. Plumb drain outlet from the dechlorinator to nearby drain.
3. Connect outlet of dechlorinator to water softener inlet.
4. Plug in the power cord to a 120V, single-phase receptacle.
Wall mounted dechlorinator (Models 401 and 402 only):
1. Mount dechlorinator housing assembly near the water softener.
2. Insert carbon block filter and reattach blue housing.
3. Plumb dechlorinator outlet to water softener inlet.
4. Connect the water supply to the inlet of the dechlorinator.
5. For systems that have a tank style carbon filter with control valve (Figures 19-1 and
20-1): Be sure that the elastomeric Drain Line Flow Control restrictor washer is installed
correctly in the drain outlet plumbing assembly prior to use. This item is required to prevent
overflow and potential carry over of carbon to the drain system.
For wall mounted systems that use extruded carbon block filter (Figures 21-1 and 22-1):
Weekly chlorine level checks are recommended. Once chlorine is determined to be passing
through, change the carbon filter. Typical life is 1-3 months depending on usage.
DUPLEX WATER SOFTENER
For detailed instructions see the water softener manual that shipped with your system.
Refer to Figure 19-1, 20-1, 21-1 or 22-1 for arrangement of piping and instrumentation.
1. Connect water supply and bypass piping to inlet to duplex water softener.
2. Connect brine tank to water softener control system using plastic hose supplied.
3. Add salt to brine tank. DriSteem recommends using highest purity salt available.
4. Plumb drain outlet from water softener to nearby drain.
5. Connect water softener outlet to RO station inlet.
6. Plug in power cord to a 120V, single-phase receptacle.
7. Program softener for site conditions and requirements.
INSTALLATION
System piping
RO STATION AND PRESSURIZED RO HOLDING TANK FIGURE 26-1: HOSE FROM RO WATER
OUTLET CONNECTED TO PRESSURIZED
Refer to Figures 19-1 and 21-1 for arrangement of piping and
RO HOLDING TANK
instrumentation.
Minimum inlet dynamic (while running) pressure is minimum 40 psi (275 kPa).
1. Connect source water (pretreated) to RO station inlet.
2. Plumb RO drain connection to drain.
3. Plumb RO permeate to RO holding tank and downstream equipment.
Be sure to install manual shut-off valve for pressurized RO holding tank as
shown in Figure 26-1 to prevent tank contamination while flushing the
RO system.
It is recommended to install an additional manual shut off valve with piping
for flushing and draining the system (see Figure 19-1 or 21-1).
4. Set recirc flow meter to desired level, but not above the maximum allowed
setting corresponding to specific model as shown in Table 36-1.
5. Precharge pressurized RO holding tank to 26 to 28 psi (180 to 195 kPa).
See “Pressurized RO Holding tank” on Page 61.
INSTALLATION
System piping
RO STATION AND ATMOSPHERIC HOLDING TANK
Refer to Figure 27-1 for arrangement of piping and instrumentation.

Minimum inlet dynamic (while running) pressure is 40 psi (275 kPa).
1. Connect source water (pretreated) to RO station inlet.
2. Plumb RO drain connection to drain.
3. Plumb RO permeate to atmospheric tank (3/4" upper tank connection).
Plumb storage tank overflow and drain connection to drain.
4. Set recirc flow meter to desired level, but not above the maximum allowed
setting corresponding to specific model as shown in Table 36-1.
5. Set forwarding pump to maximum pressure output. Set the gate valve to
15% of pumps flow by using startup instructions on Page 32-1.
FIGURE 27-1: SYSTEM PLUMBING WITH A ATMOSPHERIC TANK
Connection to atmospheric tank reduce

as required (no copper or steel piping)
Level switch
connection See detail report for VAC/
RO permeate connection 120V Phase/Frequency/Amps
from system field to RO 1 Phase
Overflow
RO water
supply line to
end user
67.5" 1715 mm)

Inlet
Drain line Outlet
Drain
Floor drains required (by

others, locations may very) >24" D
56" (1422 mm)
(610 mm) See Table 6-1
OM-8218
INSTALLATION
System piping
PLUMBING
CAUTION
Plumbing materials can significantly contribute to the contamination of the
water. Care must be exercised over the choice of thread sealants. PTFE tape This unit produces high quality water
is suitable for all threaded connections in this system. Pipe dope can leach which could cause corrosion or
objectionable impurities into the water and must be avoided. leaching of the plumbing following
the system. Use only plumbing
FEED WATER CONNECTION components of inert material that
are compatible with the application.
Connect the raw water supply to the inlet of the solenoid valve, observing the Copper plumbing cannot be used.
following:
• The line size shall be ¾ inches (19 mm) or larger to minimize pressure
loss. Important:
All plumbing is to be done in accordance with
• A manual valve should be installed on this line to shut off the water supply state and local codes.
if it will ever be needed. Be sure that this valve in no way restricts the
water flow when it is fully open.
• Water supply minimum pressure 40 psi (276 kPa). A pressure regulator
may be required if pressure is above 70 psi (483 kPa). CAUTION
CONCENTRATE/REJECT CONNECTION
RO membranes will fail immediately
Connect a line to the single point drain outlet on the skid. The drain must have if the product water is allowed to flow
a minimum capacity which meets or exceeds the combined output of all system backward into the elements.
drains.
• RO 401-404: 10 gpm
• RO 406-412: 20 gpm CAUTION
PERMEATE/PRODUCT WATER CONNECTION The highest point of the tubing should

not be higher than four feet above the
Connect the product water line to the product connection point on the system. top of the RO membrane housing, or
Run this line to your storage tank or other downstream equipment, observing the elements may be damaged.
the following:
• Run this line in such a manner as to minimize static head pressure in the
product line.
CAUTION
• The product line should have no restrictions to the product flow.
• Inspect to insure that no flexible pumping lines have been kinked or Do not fully close the manual valve
damaged during installation. located directly after the RO pump.
This could cause cavitation and
See Figure 8-1 for all connection point locations. premature pump failure.
CAUTION
Damage to pump
Do not close the valve. Do not operate
the pump below minimum combined
flow rate (permeate + concentrate +
recirculating).
Models 401-402: 4 gpm (15.2 L/
min)
Models 403-412: 6 gpm (22.7 L/min)
INSTALLATION
Connecting components
WIRING
• Ladder style wiring diagrams (included with unit, separate from this manual) WARNING
show power, control, and equipment-to-control-cabinet interconnection
Electric shock hazard
requirements.
Only qualified electrical personnel
Note: If using a field supplied floor water leak switch (terminals P15-3 and should perform field wiring installation
P15-4) remove factory jumper from the control board. procedures. Improper wiring or contact
• External connections diagrams (included with unit, separate from this with energized circuits can cause
manual) show connection points to the microprocessor-based controller and property damage, severe personal
wire terminals for external safety and control devices. injury, or death as a result of electric
shock and/or fire.
Note: A motor starter switch is provided to interlock any equipment
downstream, if desired. The switch is directly located on the motor starter. Do not open control cabinet, pump
motor, or subpanel access panels until
All wiring must be in accordance with all governing codes and with wiring
electrical power is disconnected.
diagrams.
ELECTRICAL INSTALLATION
Wiring and branch circuit protection is provided by the installer per NEC (or
IEC 60364 in Europe) requirements. CAUTION
For power supply and machine ground connections, size the wire using the
Damage from debris
75 °C wiring table, per NEC (or IEC 60364 in Europe) requirements. Then use
When drilling penetrations in the
copper conductors rated for a 105 °C environment. The wiring from the control control cabinet, protect all internal
cabinet to the equipment must be rated for 105 °C. components from debris, and vacuum
Verify electrical current characteristics (voltage, phase and amp draw) and out the control cabinet when finished.
Failure to comply with this directive
capacity requirements against those listed on the name plate.
can damage sensitive electronic
SERVICE DISCONNECT components, cause erratic operation
or failure, and void your DriSteem
A service disconnect must be installed per NEC requirements and governing warranty.
codes.
PREVENTING ELECTRICAL NOISE
Electrical noise can produce undesirable effects on electronic control circuits, Important:
thereby affecting controllability. Electrical noise is generated by electrical Failure to follow these wiring procedures can
equipment such as inductive loads, electric motors, solenoid coils, welding result in erratic operation or failure.
machinery, or fluorescent light circuits. The electrical noise or interference

This product has been tested at the factory for
generated from these sources (and the effect on controllers) is difficult to define,
proper operation. Product failures resulting from
but the most common symptoms are erratic control or intermittent operational faulty handling, incorrect wiring, or shorting of
problems. wires together on external components are not
covered under your DriSteem warranty. Review
Most electrical noise problems can be prevented by using proper wiring information and diagrams before proceeding.
practices and techniques to prevent coupling or inducing of electrical
interference into control circuits. The following wiring practices should minimize
interaction of noise and controls:
• Connect unit and control cabinet to a code approved earth ground.
• Separate the line voltage wiring from low voltage control circuit wiring
when routing electrical wiring inside the control cabinet.
INSTALLATION
Connecting components
GROUNDING REQUIREMENTS
CAUTION
The approved earth ground must be made with solid metal‑to-metal connections
and must be a good conductor of radio frequency interference (RFI) to earth On three-phase units ensure proper
(multistranded conductors). supply line voltage wiring. Incorrect
wiring will cause the RO pump to run
Ground wire should be the same AWG (mm2) size as the power wiring or
backwards and void your DriSteem
sized per NEC requirements (in Europe, IEC 60364 requirements). warranty.
WARNING
Tipping hazard
Before installing the 400 series
reverse-osmosis system, use
supplied leg brackets or lag points
to permanently fix the system to
the floor and/or adjacent building
structure. Failure to install according
to instructions can result in serious
injury or death. See page 18 for
instructions.
OPERATION
Start-up checklist
If an item in the Start-up checklist below does not apply to your system, skip to the next item and continue the process.
☐ Setup pre-treatment according to the Pre-Treatment Installation, Operation and Maintenance Manual.
☐ Verify pre-treatment systems have been back washed/flushed of contaminants.
☐ Read this manual and all other information that was provided with your system.
☐ Verify
that all field wiring is done according to the instructions in this manual and in the unit wiring diagram and per
local codes.
☐ Confirm that proper grounding and an approved earth ground are provided.
☐ Confirm
that the keypad/display is mounted with its modular cable routed away from high-voltage circuits and
connected to the Display connector on the Vapor-logic board.
☐ Install cartridge filter and check for leaks. (See “System Piping” on Pages 19 through 22.)
☐ Precharge pressurized RO storage tank to 28 psi (195 kPa).
Note: T his precharge pressure is for pressurized RO storage tank cut-in and cut-out switch points at 30 and 50 psi
(210 and 345 kPa) respectively.
☐ Turn on the water supply, and confirm there are no leaks.
☐ Turn
on power to the unit, and confirm the Main menu is displayed on the keypad/display. The display may take
several seconds to appear as the controller powers up.
☐ Flush system of shipping/storage preservative.
☐ Confirm in the Main Menu that the mode is “Auto”.
☐ Confirm that the inlet pressure is at least 40 psi (276 kPa) on the "Filter In" pressure gauge.
☐ With
sufficient water available, the system in Auto mode, and the storage tank pressure less than 30 psi (210 kPa),
verify that the pump is activated.
☐ Set permeate and concentrate flow meter to desired setting. See Table 36-1.
☐ If
you experience difficulties, have the keypad/display information available along with the serial number and unit
Model, and call DriSteem Technical Support at 800-328-4447.
Note: Instructions on how to properly care for the freeze protect chemical that is shipped with the system is available
on the MSDS sheet at www.dristeem.com.
☐ Inspect to insure that no flexible plumbing lines have been kinked or damaged during installation.
☐ Test
inlet water to make sure SDI, turbidity, temperature, pH, conductivity, bacteria, chlorine, and iron are all within
requirements.
☐ All piping is completed and compatible with temperatures, pressures, and corrosion properties.
☐ Verify planned instrumentation and sample ports are installed.
☐ Confirm fittings are tight.
☐ Confirm permeate line is unblocked.
☐ Check motor rotation for correct direction.
OPERATION
Start-up
START-UP PROCEDURE Important
Check component installation per the layout shown in Figure 19-1 through If the system is not in operation within six
months of shipment, it is strongly recommended
Figure 22-1 (depending on your model). After all components are installed to use an organic cleaning cartridge prior
and connected properly: to performing the start-up checklist to ensure
proper operation. See page 54 for
1. Perform all applicable “Start-up checklist” items on Page 31. information and part number.
2. Read and follow instructions in the “Operation” section of Vapor-logic If the system is not operational by six months,
use another preservative cartridge to preserve
Installation and Operation Manual. for an additional six months.
Note: During start-up, do not leave the system unattended.
3. Close the manual valves to both the RO holding tank and all downstream
equipment. Open the manual valve leading to the drain.
4. Open the feed water supply valve.
5. Open the system pressure (pump throttle) control valve fully
counterclockwise (if applicable). Open the concentrate control valve fully
counterclockwise. Close the recycle valve.
6. Put the system into 'Auto' mode. Note inlet water pressure must be at least
40 psi (276 kPa).
7. If incoming pressure is too high, an inlet pressure regulator (not included)
may be installed. This should be set at 40 psi (276 kPa).
8. Some fittings may have loosened during shipment. Check for leaks at all
tube fittings and threaded joints.
9. Allow the unit to run for at least 30 minutes to flush the preservative
solution from the system.
10. Once the preservative solution has been flushed from the system, shut
down the system by putting the system into 'Standby' mode on the Vapor-
logic keypad and close the manual valve going to the drain. Open the
manual valves to both the RO storage tank and downstream equipment.
OPERATION
Start-up
11. Put the system back into 'Auto' mode.
CAUTION
12. Adjust the throttle valve to get the specified permeate flow within the
range listed in their individual flow columns to equal the combined flow Do not operate the system with the
listed. See Table 36-1. throttle valve closed.
13. Adjust the concentrate and recycle valves until the specified concentrate
flow and recycle flow are obtained. It may be necessary to make iterative
adjustments to all three valves. See Table 36-1. Important:
Note: The permeate flow may exceed the minimum value listed depending By setting the feed pressure as low as possible
to meet the application requirement, the
on water temperature.
service life of the pump and RO elements
14. Test the operation of the pressure switch by slowly closing the inlet water will be optimized. The system should be run
continuously when possible, rather than go
supply valve. The unit should shut off after a short 5 second time delay. through frequent start/stop cycles.
15. Once all the desired flows are set, allow the system to run for
approximately 30 minutes. Then record the performance information using
CAUTION
the system operation data log on page 63. The values recorded at
startup will be important for determining system performance at a later Damage to pump
date. Do not close the throttle valve. Do not
operate the pump below minimum
16. Check pre-treatment effluent to confirm it is in expected/designed range. combined flow rate (permeate +
17. Confirm concentrate LSI (Langelier Saturation Index) is within solubility concentrate + recirculating).
considerations. Models 401-402: 4 gpm
NOTE: LSI should be negative with chemical antiscalant or ion exchange. (15.2 L/min)
Models 403-412: 6 gpm (22.7 L/min)
Adjust recovery or plan for cleaning.
NOTE: Recheck operating parameters after 48 hours.
18. Leave system in Auto mode. It will automatically refill the RO holding tank.
CAUTION
OPERATING DO'S AND DONT'S
Damage to membranes or housings
DO if the feed flow rate is ramped up too
1. Change the cartridge filters regularly quickly.
2. Monitor the system and keep a log daily

3. Run the system, as much as possible, on a continuous basis. CAUTION
4. Adjust the system recovery to the recommended value
Damage to membranes if feed flush
DON’T did not remove all entrapped air.
1. Permit chlorine in the feed water.

2. Shut down the system for extended periods. If system will be down for
more than one month, treat the system with a membrane preservative. See
page 55 for instructions.
3. Close the throttle valve completely.
4. Operate the system with insufficient feed flow.
OPERATION
Sequence of operation
NORMAL OPERATION
1. Demand signal generated by pressure setpoint (30-50 psig) or float switch

in the RO storage tank
2. RO system opens inlet water solenoid valve.
• Allows 10 seconds for inlet pressure switch to close or inlet pressure to
be greater than 10 psi.
3. RO flushes for 30 seconds, sends water to drain.
4. RO turns on pump.
5. RO begins to fill permeate storage tank.
• If permeate divert is enabled, the system will drain water for up to 10
minutes or until the divert setpoint is reached.
6. RO recognizes tank is full through pressure sensor (50 psig), or level
switch, and turns off pump, goes to idle mode.
7. RO flushes for default two seconds, sends water to drain (user can
change)
• Older systems had a smaller valve and the default flush time was 300
seconds.
OPERATION
Sequence of operation
ADDITIONAL PROCESS RELATED FUNCTIONS
1. RO monitors inlet pressure to protect pump, permeate TDS to alarm

(signifies need to clean/replace membranes), tank pressure (to signal a
start/stop condition), water temperature.
• Inlet pressure has to be above 10 psig to operate.
• Allows 10 seconds for inlet pressure switch to close or inlet pressure
to be 10 psig.
• Permeate TDS has two alarm points that are 50 ppm default (user
adjustable) and a 75 ppm hardcoded alarm.
• There is a message and an alarm. Both are “Excessive TDS”. There
is a secondary setting that tells the unit to stop (alarm) if the 75 ppm
value is exceeded or disables the alarm (message only).
2. RO has inactivity flush sequence that is user defined but defaulted for
every 72 hours of inactivity (helps prevent biological growth by keeping
water moving).
• Drains the pressurized storage tank and goes through a normal fill
cycle.
• Drains for a default of 60 seconds (user defined).
3. If permeate divert is activated:
• Setpoint is determined by the end user (50 ppm default).
• System is running with pump.
• The RO will send water to drain until setpoint is met.
• Motorized ball valve opens to drain and water flow is directed
through the drain manifold
• Motorized ball valve to tank/end user closes so water cannot flow
downstream. Closes during the initial 30 second flush and during
permeate divert if enabled.
• Once setpoint has been reached the permeate drain valve will shut
and the end user valve will open
NOTE: Additional interlocks for floor switch, Pretreat, master enable, and
motor starter. They all prevent the unit from filling if alarmed.
OPERATION
System operation
Table 36-1:
Recommended concentrate and permeate flow
Combined
Permeate flow (minimum) concentrate and Concentrate flow Recirc (recycle)*
RO station model recirc
gpm L/m gal/liter gpm L/m gpm L/m
401 1.0 3.8 4.3/16.3 0.9 - 4.3 3.4 - 16.3 0 - 3.4 0 - 12.9
402 1.7 6.4 3.4/12.9 1.6 - 2.6 6.1 - 9.8 0.8 - 1.8 3.0 - 6.8
403 2.9 11.0 4.5/17.0 2.3 - 3.5 8.7 - 13.2 1.0 - 2.2 3.8 - 8.3
404 3.6 13.6 4.0/15.1 1.5 - 3.0 5.7 - 11.4 1.0 - 2.5 3.8 - 9.5
406 5.5 20.8 5.5/20.8 2.0 - 4.0 7.6 - 15.1 1.5 - 3.5 5.7 - 13.2
408 7.2 27.3 6.5/24.6 3.5 - 4.5 13.2 - 17.2 2.0 - 3.0 7.6 - 11.4
412 11.0 41.6 6.5/24.6 3.5 - 4.5 13.2 - 17.2 2.0 - 3.0 7.6 - 11.4
*Higher recirculation increases water efficiency.
SHUTDOWN FIGURE 36-1: CONTROL VALVES
1. Put the system in 'Standby' mode or remove power. Close the isolation
valve if it is installed on the feed line.
2. Confirm system is non operational via verification step.
3. If the unit is to be shut down for more than one week, a membrane
preservative should be used. To accomplish this, perform 30 second
flush using cartridge filter insert (see page 32 and 54 for more
information). After 30 seconds, press the power button OFF, and close the
concentrate valve. This will hold the preservative in the pressure vessel.
4. When the system is restarted after an extended shutdown, follow initial
system start-up procedures.
5. Membranes need to be kept wet after initial wetting. Appropriate solution
should be used to preserve integrity of elements (1-1.5% SMBS).
6. Protect system from extreme temperatures.
7. Check pH once a week and if goes below three then change preservation
CAUTION
solution. To prevent concentrate from
precipitating and causing irreversible
fouling of the RO membrane, do
not operate the system with the
concentrate to drain valve completely
closed.
OPERATION
Permeate tank pressure loss: 0.5" Polyethylene
Table 37-1:
Permeate tank pressure loss (psig) (0.5" Polyethylene)
Maximum humidification load (lbs/hr)
Developed length of
tubing (ft) 50 100 150 200 250 300
20 0 0 0 1 1 2
40 0 0 1 2 2 3
60 0 1 1 2 4 5
80 0 1 2 3 5 7
100 0 1 2 4 6 8
125 0 1 3 5 7 10
150 0 2 3 6 9 13
200 1 2 5 8 12 17
NOTE:
• Shaded cells indicates pressure loss is too great (<25 psig at end user, based on pressurized or AT RO tank options)
• Outlet condition of pressurized storage tank or permeate forwarding pump assumed to be 30 psig.
• Developed length doesn’t include vertical (static pressure drop).
• Vertical contribution to pressure loss is 1 psi per 2.31’ of vertical pipe.
Table 37-2:
Permeate tank pressure loss (psig) (0.5" Polyethylene)
Maximum water use (gpm)
Developed length of
tubing (ft) 0.10 0.20 0.30 0.40 0.50 0.60
20 0 0 0 1 1 2
40 0 0 1 2 2 3
60 0 1 1 2 4 5
80 0 1 2 3 5 7
100 0 1 2 4 6 8
125 0 1 3 5 7 10
150 0 2 3 6 9 13
200 1 2 5 8 12 17
NOTE:
• Shaded cells indicates pressure loss is too great (<25 psig at end user, based on pressurized or AT RO tank options).
OPERATION
Permeate tank pressure loss: 0.5" Stainless Steel Tube
Table 38-1:
Permeate tank pressure loss (psig) (0.5" Stainless Steel Tube)
Developed length of tubing
(ft) 250 500 1000 1500
20 0 1 3 6
40 0 1 5 11
60 1 2 8 17
80 1 3 11 23
100 1 4 13 28
125 1 5 17 35
150 2 6 20 43
200 2 7 27 57
250 3 9 33 71
NOTE:
Table 38-2:
(ft) 0.5 1 2 3
20 0 1 3 6
40 0 1 5 11
60 1 2 8 17
80 1 3 11 23
100 1 4 13 28
125 1 5 17 35
150 2 6 20 43
200 2 7 27 57
250 3 9 33 71
NOTE:
OPERATION
Permeate tank pressure loss: 0.5" Polyvinyl Chloride (PVC) Pipe
Table 39-1:
Permeate tank pressure loss (psig) (0.5" Polyvinyl chloride pipe)
(ft) 250 500 1000 1500
20 0 0 1 2
40 0 0 2 4
60 0 1 3 6
80 0 1 4 8
100 0 1 4 9
125 0 2 6 12
150 1 2 7 14
200 1 2 9 19
250 1 3 11 24
NOTE:
Table 39-2:
(ft) 0.5 1 2 3
20 0 0 1 2
40 0 0 2 4
60 0 1 3 6
80 0 1 4 8
100 0 1 4 9
125 0 2 6 12
150 1 2 7 14
200 1 2 9 19
250 1 3 11 24
NOTE:
OPERATION
Permeate tank pressure loss: 0.75 Stainless Steel Tube
Table 40-1:
Developed Maximum humidification load (lbs/hr)
length of
tubing (ft) 250 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500
20 0 0 0 1 1 2 3 4 5 6 7 9
40 0 0 1 2 3 4 6 7 9 12 14 17
60 0 0 1 2 4 6 8 11 14 18 21 26
80 0 0 1 3 5 8 11 15 19 24 29 34
100 0 1 2 4 7 10 14 18 24 29 36 43
125 0 1 2 5 8 12 17 23 30 37 45 53
150 0 1 3 6 10 15 21 28 35 44 54 64
200 0 1 4 8 13 20 28 37 47 59 71 85
250 0 1 5 10 16 25 35 46 59 73 89 107
NOTE:
Table 40-2:
Developed Maximum water use (gpm)
length of
tubing (ft) 0.5 1 2 3 4 5 6 7 8 9 10 11
20 0 0 0 1 1 2 3 4 5 6 7 9
40 0 0 1 2 3 4 6 7 9 12 14 17
60 0 0 1 2 4 6 8 11 14 18 21 26
80 0 0 1 3 5 8 11 15 19 24 29 34
100 0 1 2 4 7 10 14 18 24 29 36 43
125 0 1 2 5 8 12 17 23 30 37 45 53
150 0 1 3 6 10 15 21 28 35 44 54 64
200 0 1 4 8 13 20 28 37 47 59 71 85
250 0 1 5 10 16 25 35 46 59 73 89 107
NOTE:
OPERATION
Permeate tank pressure loss: 0.75" Polyvinyl Chloride (PVC) Pipe
Table 41-1:
length of
tubing (ft) 250 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500
20 0 0 0 0 0 1 1 1 2 2 2 3*
40 0 0 0 1 1 1 2 3 3 4 5 6
60 0 0 0 1 1 2 3 4 5 6 7 9
80 0 0 0 1 2 3 4 5 6 8 10 12
100 0 0 1 1 2 3 5 6 8 10 12 14
125 0 0 1 2 3 4 6 8 10 12 15 18
150 0 0 1 2 3 5 7 9 12 15 18 22
200 0 0 1 3 4 7 9 13 16 20 24 29
250 0 0 2 3 6 8 12 16 20 25 30 36
NOTES:
* Cells signify pipe velocities over 7 ft/sec and are not recommended.
Table 41-2:
length of
tubing (ft) 0.5 1 2 3 4 5 6 7 8 9 10 11
20 0 0 0 0 0 1 1 1 2 2 2 3*
40 0 0 0 1 1 1 2 3 3 4 5 6
60 0 0 0 1 1 2 3 4 5 6 7 9
80 0 0 0 1 2 3 4 5 6 8 10 12
100 0 0 1 1 2 3 5 6 8 10 12 14
125 0 0 1 2 3 4 6 8 10 12 15 18
150 0 0 1 2 3 5 7 9 12 15 18 22
200 0 0 1 3 4 7 9 13 16 20 24 29
250 0 0 2 3 6 8 12 16 20 25 30 36
NOTES:
OPERATION
Permeate tank pressure loss: 1.0" Stainless Steel Tube
Table 42-1:
Permeate tank pressure loss (psig) (1.0 Stainless Steel Tube)
length of
tubing (ft) 2500 3000 3500 4000 4500 5000 5500 6000 7000 8000 9000
20 0 1 1 1 1 2 2 2 3 4* 5*
40 1 1 2 2 3 4 4 5 7 8 10
60 1 2 3 3 4 5 6 7 10 13 16
80 2 3 4 5 6 7 8 10 13 17 21
100 2 3 5 6 7 9 10 12 16 21 26
125 3 4 6 7 9 11 13 15 20 26 33
150 4 5 7 9 11 13 16 18 25 31 39
200 5 7 9 12 14 18 21 25 33 42 52
250 6 9 11 15 18 22 26 31 41 52 65
300 7 10 14 17 22 26 31 37 49 63 78
400 10 14 18 23 29 35 42 49 66 84 104
NOTES:
Table 42-2:
Permeate tank pressure loss (psig) (1.0 Stainless Steel Tube)
length of
tubing (ft) 5 6 7 8 9 10 11 12 14 16 18
20 0 1 1 1 1 2 2 2 3 4* 5*
40 1 1 2 2 3 4 4 5 7 8 10
60 1 2 3 3 4 5 6 7 10 13 16
80 2 3 4 5 6 7 8 10 13 17 21
100 2 3 5 6 7 9 10 12 16 21 26
125 3 4 6 7 9 11 13 15 20 26 33
150 4 5 7 9 11 13 16 18 25 31 39
200 5 7 9 12 14 18 21 25 33 42 52
250 6 9 11 15 18 22 26 31 41 52 65
300 7 10 14 17 22 26 31 37 49 63 78
400 10 14 18 23 29 35 42 49 66 84 104
NOTES:
OPERATION
Vapor-logic keypad/display
FIGURE 43-1: USING THE VAPOR-LOGIC KEYPAD/DISPLAY
Typical Home screen
Total dissolved solids (TDS)

Tank pressure/status
Change Mode from the Home

screen by pressing the Up or
Down arrow keys until Mode
is highlighted, press Enter,
press Up or Down arrow keys
to change, press Enter to
confirm
Status
Alarm
label flashes when
Press Main softkey for there is a system alarm
Main menu; other softkey
functions vary by screen
Message
label flashes
when there is a
Press Up or Down system message
arrow to move through
menus and screens
Press
Enter
to select or
confirm
OPERATION
Keypad/display Home screens,Test outputs, Test run

Vapor-logic returns to the Home screen on the keypad/display FIGURE 44-1: RO STATION KEYPAD/
after a user-defined period of idleness. The Home screen displays DISPLAY HOME SCREEN
the items most frequently viewed.
CHANGING MODE
Mode can be changed from the Home screen. Press the Up or

Down arrow key until the Mode is highlighted, press Enter, press
Up or Down arrow key to change value, press Enter to confirm.
All other parameters shown on the Home screen are for viewing
only and cannot be changed. Go to the Setup menu to change
these items.
CONTROLLER DISPLAY ACTIVITY DEFINITIONS (FIGURE 44-1)
RO flush: System is performing an RO flush.

Idle: No demand, or an active alarm is preventing operation.
Filling: System is supplying high-pressure water to meet demand.
Full: Storage tank is full, system not running.
Divert: System is sending permeate water to drain until water
quality is acceptable (user defined).
TEST OUTPUTS
When completing an installation or repair, cycle all outputs, to

verify operation. Go to the test outputs section of the Diagnostics
menu and scroll through each connected output to verify
operation. During testing, the unit mode changes to Standby and
the tank status changes to Test.
OPERATION
Status screen
Table 45-1:
Status screen
Note: Your system might not have all of the items listed in this table.
Menu Default Minimum Maximum

Units Notes
item value value value
Operating mode of unit. Choose from Auto, Standby, or Drain.

• In Auto mode, the unit operates normally. All unit components are monitored
and controlled. If there is a call for RO permeate, the system reacts.
• In Standby mode, the unit is offline. All control inputs appear but are not
acted upon; however, if the water temperature falls below the freeze protect
Run mode Standby -- -- -- set point, the drain valve opens.
• In Drain mode, the RO permeate drain valve opens, the RO tank drains, and
the RO system begins making RO water. All unit operation is suspended, and
the RO Flush valve remains open until the model specific RO flush time is met
the unit is taken out of RO flush mode, or the RO tank is drained.
• See page 44 for information about Test output mode.
TDS -- 0 9999 ppm

TDS set point 50 0 100 ppm
-- -50 250 °F Sensor range
Water temperature
-- -46 121 °C Sensor range
Safety interlock Closed Open Closed --
Inlet pressure switch -- No water Water
Storage pressure -- 0 100 psi Storage tank pressure.
Pump hours -- 0 100,000 Hours
Table 45-2:
Setup screen

Units Notes
Membrane flush 15 0 300 seconds Sub menu = Flush duration
System flush
60 15 600 sec Sub menu = Flush duration
duration
System flush
72 1 336 hours Sub menu = Idle time for flush
frequency
Permeate divert - Enabled Disabled - Sub menu = Permeate divert
Permeate TDS set
50 10 50 ppm Sub menu = TDS set point
point
Table 45-3:
TDS setting

Units Notes
High TDS causes Alarm Message Alarm --
TDS mess. setpoint 50 25 125 --
OPERATION
Diagnostics and Alarms
Table 46-1:
Diagnostics menu
Message Description Auto-clear?

Pretreat lockout Softener or other pretreatment is preventing the RO station from operation. Yes
No master enable Master enable for the system is open. Yes
TDS measurement during RO production exceeds the TDS set point.
Excessive TDS Yes
The system will continue to operate but the membranes may need to be replaced.
Service unit Regularly scheduled unit servicing is due. No
I-lock open Interlock safety switch is open. Yes
Notes:
• The Messages Log displays message name, date and time of occurrence, plus “Active,” “Cleared” or “Auto-cleared.”
• Active messages display first in the Messages Log, followed by cleared messages (auto-cleared and/or manually-cleared) listed in order of
occurrence.
• The Messages Log displays a maximum of 10 messages. Cleared messages leave the log first.
• If a message event occurs and is not manually or auto cleared during unit operation, the message will stay there until there is demand and the
unit is running.
Table 46-2:
Alarm menu
Alarm level Description Auto-clear?
Temp sensor fault Water temperature/TDS sensor reading is out of range. Yes
Low inlet pressure* Water pressure at RO inlet is less than 10 psi. Yes
High storage
Tank storage pressure has exceeded 60 psi. Yes
pressure
Floor sensor active Optional flooded floor pan circuit is active. No
Storage pressure
Pressure sensor reading is out of range. Yes
sensor
TDS measurement during RO production exceeds the TDS set point.
Excessive TDS No
The system will continue to operate but the membranes may need to be replaced.
Notes:
• See the "troubleshooting" section in the Vapor-logic Installation and Operation Manual for alarm possible causes and recommended actions.
• The Alarms Log displays alarm name, date, and time of occurrence, plus "Active," "Cleared," or "Auto-cleared."
• Active alarms display first in the Alarms Log, followed by cleared alarms (auto-cleared and/or manually-cleared) listed in order of occurrence.
• The Alarms Log displays maximum 30 alarms. Cleared alarms leave the log first.
• If an alarm event occurs and is not manually cleared or auto-cleared during unit operation, the alarm will remain until there is demand and the
unit is running.
* Pressure alarm will occur if inlet pressure falls below 5 psi. Alarm will self-clear when RO system supply pressure is above 10 psi for at least 10
consecutive seconds. A pressure fault can be manually cleared at any time. System will try to operate every 10 consecutive seconds per hour up to
72 hours while in low pressure alarm condition.
OPERATION
Modbus, BACnet, LonTalk interoperability
Table 47-1:
Interoperability vaiable and object names
Variable name and Read Only Modbus BACnet LonTalk variable Description Units Range
BACnet object name (RO) or register Object names**
Read Write number* Type and I-P units SI units I-P units SI units
(RW) Instance
Read-only analog variables
Storage_pressure RO IR-1 AI-1 nvoStoragePress Storage pressure psi bar 0 100
Pump_1_hour RO IR-2 AI-2 nvoPumpHours Hours of operation hours hours 0 100000
Temperature of RO
Water_temp RO IR-3 AI-3 nvoWaterTemp F C -50 to 250 -46 to 121
water
TDS RO IR-4 AI-4 nvoTDS TDS — — 0 9999
Set Variables
Mode of the unit
or system. The
defined options
are:
1=Auto;
Write HR-1 MSV-01 nviRunMode — — 1 to 4 1 to 4
2=Local standby;
3=System standby;
4=Manual drain;
5=Test outputs;
6=Test run
Run_mode
Mode of the unit
or system. The
defined options
are:
1=Auto;
Read HR-1 MSV-01 nvoRunMode 1 to 6 1 to 6
2=Local standby;
3=System standby;
4=Manual drain;
5=Test outputs;
6=Test run
TDS_setpoint RW HR-2 AV-1 nviTDS_SP TDS set point — — 0 75
Read-only digital I/O
0=Open;
Safety_interlock RO DI-1 BI-01 nvol-LockSW — — — —
1=Closed
0=Open;
Pretreat_lockout_sw RO DI-2 BI-02 nvoPreTreatSW — — — —
1=Closed
0=Water;
Floor_water_sw RO DI-3 BI-03 nvoFloorSW — — — —
1=No Water
0=No Water;
Inlet_pressure_sw RO DI-4 BI-04 nvoInletPressSW — — — —
1=Water
0=Open;
Master_enable_sw RO DI-5 BI-05 nvoMasterEnabSW — — — —
1=Closed
0=Open;
Supply_valve RO DI-6 BO-01 nvoSupplyValve — — — —
1=Closed
0=Open;
Drain_valve RO DI-7 BO-02 nvoDrainValve — — — —
1=Closed
RO_pump RO DI-8 BO-03 nvoROpump 0=Off; 1=On — — — —
Notes:
1. Modbus Input Registers (IR1-IR4) 16 bit read only
Modbus Holding Registers (HR1-HR2) 16 bit read/write
Modbus Discrete Input Registers (DI1-DI8) single bit read only
Modbus Coil Registers (DV1-DV8) single bit read/write
2. nvi LonTalk SNVTs are write-only; nvo are read-only
OPERATION
Modbus, BACnet, LonTalk interoperability
Table 48-1:
Interoperability vaiable and object names
Variable name and Read Only Modbus BACnet LonTalk variable Description Units Range
BACnet object name (RO) or register Object names**
Read Write number* Type and I-P units SI units I-P units SI units
(RW) Instance
Faults and Alarms
ProgOutput1_status RW DV--01 BV-01 nvoDryConStat1 NO or NC output — — — —
ProgOutput2_status RW DV-02 BV-02 nvoDryConStat2 No or NC output — — — —
Active_manually_ Flags all manually
RW DV-03 BV-03 nvoAlarmManCl — — — —
cleared_alarm_exists cleared alarms
When set will clear
Clear_all_faults RW DV-04 BV-04 nviClrAllFault — — — —
all active faults
Alarm_temp_sensor_ See Table 46-1:
RW DV-05 BV-05 nvoAlmTempSense — — — —
failed Alarm menu
Alarm_low_inlet_ See Table 46-1:
RW DV-06 BV-06 nvoAlmInPress — — — —
pressure Alarm menu
Alarm_excessive_ See Table 46-1:
RW DV-07 BV-07 nvoAlmOutPress — — — —
storage_pressure Alarm menu
Alarm_floor_water_ See Table 46-1:
RW DV-08 BV-08 nvoAlmFloorWet — — — —
sensor_activated Alarm menu
Alarm_pressure_sensor_ See Table 46-1:
RW DV-09 BV-09 nvoAlmPrSensOOR — — — —
out_of_range Alarm menu
Alarm_excessive_TDS_ See Table 46-1:
RW DV-10 BV-10 nvoAlmExcessTDS — — — —
during_fill Alarm menu
Message_pretreat_ See Table 46-2:
RW DV-11 BV-11 nvoMsgPretreatL — — — —
lockout_active Diagnostics menu
Message_excessive_ See Table 46-2:
RW DV-12 BV-12 nvoMsgExcessTDS — — — —
TDS_during_fill Diagnostics menu—
See Table 46-2:
Message_service_unit RW DV-13 BV-13 nvoMsgSrviceUnt — — — —
Diagnostics menu—
See Table 46-2:
Message_interlock_open RW DV-14 BV-14 nvoMsgllockOpen — — — —
Diagnostics menu—
— See Table
Message_master_
RW DV-15 BV-15 nvoMsgNoMastEnb 46-2: Diagnostics — — — —
enable_open
menu
Notes:
1. Modbus Input Registers (IR1-IR11) 16 bit read only
Modbus Holding Registers (HR1-HR10) 16 bit read/write
Modbus Discrete Input Registers (DI1-DI9) single bit read only
Modbus Coil Registers (DV1-DV15) single bit read/write
2. nvi LonTalk SNVTs are write-only; nvo are read-only
MAINTENANCE
Maintenance information
MAINTENANCE TIPS FIGURE 49-1: SEDIMENT FILTER
Maintain proper operating conditions:

• Do not exceed 60-90 psi (414-620 kPa)on the system inlet pressure gauge.
• Do not over use recycle flow. This can cause premature scaling of the
membrane. A proper concentrate flow is required for a long membrane life.
See page 13 for maximum recycle flow.
• Review solubility calculations for optimal settings.
• To ensure no chlorine reaches the RO membranes, test the water from your
RO inlet piping periodically for chlorine break through.
WHEN TO CHANGE SEDIMENT FILTERS
Sediment filters should be changed regularly to maintain proper pressure and DriSteem replacement
flow. part number: 550026-003
Change the filters when the difference between filter pressure gauge increases
by 10 psi over the initial pressure difference. For example, if initial readings
are 60 psi in and 58 psi out, the difference is 2 psi. Therefore, when that
difference reaches 12 psi, it is time to replace the sediment and carbon
cartridges.
WHEN TO CLEAN MEMBRANES
In normal operation, the membrane in reverse osmosis elements can become

fouled by mineral scale, biological matter, and grime. These deposits build
up during operation until it causes loss in water output or loss of salt rejection,
or both. Elements should be cleaned or replaced whenever the water output
rate drops by 10 percent from its initial flow rate (the flow rate established
during the first 24 to 48 hours of operation) or when TDS in the product water
(permeate) rises above 50. Use the factory mounted TDS sensor located on the
right side of the system.
It should be noted that the water output rate will drop if feed water temperature
decreases (about 1.5% per °F). This is normal and does not indicate membrane
fouling. A malfunction in the pretreatment, pressure control or pump can cause
a drop in feed water delivery pressure, feed water flow, product water output,
or an increase in salt passage. If such adjustments are needed, the element
may not require cleaning.
MEMBRANE CLEANING AND PRESERVATIVE CARTRIDGES

• Clean and preserve membranes without removing them from your system
• Reduce downtime
• Maintain your system performance at a higher level
• Prolong membrane life by regular use of cleaning cartridge
MAINTENANCE
WHEN TO CLEAN SYSTEM
Normalized permeate flow is a calculation based on initial performance

compared to current performance. The guideline is to clean if the normalized
permeate flow drops by 10% or if the normalized salt passage increases by
5-10% or the normalized pressure drop increases 5-10%. These indicators
show that the system has fouled but can still restore performance. If these items
are significantly higher than values listed above the system might not be able
to be restore and new membranes will be needed. Normalized data is used
because there are many variables that can give misleading results. Temperature
is the most likely one to fluctuate.
The following raw data is needed for the calculations:
• Feed Temp (°F)
• Permeate flow (gpm)
• Concentrate flow to drain (gpm)
• Feed pressure (psi)
• Concentrate pressure (psi)
• Permeate pressure (psi)
• Inlet conductivity (µS)
• Permeate conductivity (µS
FIGURE 50-1: NORMALIZED PERMEATE FLOW CALCULATION

Baseline aNDP Baseline TCF
NPF = Permeate Flow x x
aNPD TCF
where
Feed Conductivity
Feed TDS =
2
Permeate Flow + Concentrate Flow

Concentrate Factor =
Concentrate Flow
Concentrate TDS = Feed TDS x Concentrate Factor
Feed Pressure + Concentrate Pressure Feed TDS + Concentrate TDS

aNDP (average net driving pressure) = - - Permeate Pressure
2 200
5
Feed Temp C = x (Feed Temp -32)
9
2640 x 1 1
TCF (Temperature Correction Factor) = EXP -
298 273 + Field Temp C
MAINTENANCE
FIGURE 51-1: NORMALIZED SALT REJECTION CALCULATION
Permeate Flow x 100

NSR = 100 - Salt Passage x x TCF
Baseline Permeate Flow
where
Permeate TDS = Permeate Conductivity x 0.67
Feed Conductivity
Feed TDS =
2
Permeate TDS
Salt Rejection = 1 -
Feed TDS
Salt Passage = 1 - Salt Rejection
5
Feed Temp C = x (Feed Temp -32)
9
2640 x 1 1
TCF (Temperature Correction Factor) = EXP -
298 273 + Field Temp C
FIGURE 51-2: NORMALIZED PRESSURE DIFFERENTIAL CALCULATION
Baseline Average Flow

NPD = Pressure Drop x
Average Flow
where
Pressure Drop = Feed Pressure - Concentrate Pressure
Permeate Flow + Concentrate Flow

Average Flow =
2
MAINTENANCE
Maintenance continued
SEDIMENT PRE-FILTER CARTRIDGE FIGURE 52-1: DAMAGED FILTER
WHEN TO CHANGE SEDIMENT PREFILTER CARTRIDGE
Sediment filters should be changed regularly to maintain proper pump pressure

and flow. If the pressure drop across the cartridge filter (as indicated by the
differential between the filter inlet and filter outlet pressure gauges) increases
by 10 psi, the sediment filters should be changed.
CHANGING CARTRIDGE FILTERS
1. Put the system into 'Standby' mode and shut down the RO system.
2. Close inlet supply valve.
3. Un-assemble the filter housing (twist the sump counter-clockwise).
4. Remove and inspect the cartridge. Replace as needed.
5. Before replacing housing, insure that O ring seal is lubed and placed in
groove of housing. Inspect seal and replace as needed.
6. Assemble housing (turn the sump clockwise into the cap until tight).
MAINTENANCE
MEMBRANE CLEANING IN THE RO SYSTEM FIGURE 53-1: 20 INCH BIG BLUE SCALE
CLEANING CARTRIDGE
Membrane cleaning cartridges:
• Clean membranes without having to remove them from the RO system
• Reduce downtime
• Maintain the system performance at a higher level
• Prolong membrane life by regular use of cleaning cartridges
HOW DOES IT WORK?

NOTE: Clean monthly to obtain optimum results.
1. Exchange the system's sediment filter with a cleaning cartridge.
2. Follow the instructions.
3. Restart the system.
4. Repeat the process if required.
DriSteem replacement part number
SCALE CLEANING CARTRIDGE 550045-201
The scale cleaning cartridge is for removal of mineral scale and build-up.
CLEANING PROCEDURE
1. Put the system into 'Standby' mode and shutdown the RO system.
CAUTION
2. Disconnect permeate line and divert to drain before any cleaning
cartridge is installed. Handle all chemicals with care. Wear
protective clothing and eye protection.
3. Remove the sediment filter from the pre-filter housing.
4. Replace the sediment filter with the cleaning cartridge and assemble into
the filter housing.
5. Turn the system ON and put into 'Auto' mode. After 30-40 seconds, shut
down the system.
CAUTION
OPTIONAL: Instead of time, use one of the following criteria:
• Run the system until the pH of the concentrate is almost the same as the The system must be flushed thoroughly
cleaning solution (pH=3) between acid and alkaline cleaning.
• Permeate rate for the system drops to a very low value.
6. Let the membrane(s) soak in the cleaning solution overnight.
7. Remove the empty cleaning cartridge and replace it with the original filter.
8. Restart the system. Direct the permeate to drain for five minutes.
9. Go back to normal operations.
Note: Depending on the amount of foulant, multiple cartridges will be needed
to handle foulant load.
MAINTENANCE
ORGANIC CLEANING CARTRIDGE FIGURE 54-1: 20 INCH BIG BLUE
ORGANIC CLEANING CARTRIDGE
The organic cleaning cartridge is for removal of organics/fouling.
CLEANING PROCEDURE
2. Disconnect permeate line and divert permeate to drain during cleaning.
3. Remove the sediment filter from the filter housing.
4. Replace the sediment filter with the cleaning cartridge and assemble into
the filter housing.
5. Turn the system ON. After 30-40 seconds, shut down the RO system.
OPTIONAL: Instead of time, use one of the following criteria:
• Run the system until the pH of the concentrate is almost the same as the
cleaning solution (pH=10-12)
• Permeate rate for the system drops to a very low value. DriSteem replacement part number:
550045-301.
6. Let the membrane(s) soak in the cleaning solution overnight.
7. Remove the empty cleaning cartridge and replace it with the original filter.
8. Restart the system. Direct the permeate to drain for five minutes.
9. Go back to normal operations. CAUTION
Handle all chemicals with care. Wear

UV LAMP REPLACEMENT protective clothing and eye protection.
Check annually and replace the UV lamp if intensity decreases.
REPLACEMENT PROCEDURE
1. Turn off power and isolate.

2. Remove the quartz sleeve and UV lamp. CAUTION
3. Replace the quartz sleeve and new UV lamp into the unit.
The system must be flushed thoroughly
4. Return power to the system.
between acid and alkaline cleanings.
Note: Depending on the amount of foulant, multiple cartridges will be needed
to handle foulant load.
MAINTENANCE
Storage
To prevent bacterial growth and help maintain flux, it is recommended that FIGURE 55-1: 20 INCH BIG BLUE
elements be immersed in a preservative solution if the system will be OFF for PRESERVATIVE CARTRIDGE
more than one week.
MEMBRANE PRESERVATIVE CARTRIDGE
PRESERVING PROCEDURE
2. Disconnect the permeate line and direct permeate to drain during
cleaning/preserving.
3. Remove the sediment filter from the pre-filter housing.
4. Replace the sediment filter with the preservative cartridge and assemble
into the filter housing.
5. Turn the system ON. After 30-40 seconds, shut down the system.
DriSteem replacement part
6. Drain the system of the permeate solution as much as possible by opening number: 550045-901
a valve/fitting at a low point in the system.
8. Close OFF the inlet and outlet to the system.
CAUTION
FLUSHING OUT PRESERVATIVE/RESTART PROCEDURE
9. Open valves and put the system back in the position it was before Handle all chemicals with care. Wear
preserving. protective clothing and eye protection.
10. Remove the empty preservative cartridge and replace it with a new
sediment filter.
11. Restart the system. Direct permeate to drain for 15-30 minutes.
12. Go back to normal operation.
CAUTION
The system must be flushed thoroughly

between acid and alkaline cleanings.
MAINTENANCE
Membrane removal
TOOLS FIGURE 56-1: DRISTEEM REVERSE
• Rubber mallet OSMOSIS MEMBRANES
• Flat blade screwdriver

• Open end wrench, ⅞ inch
• Food grade silicone (Dow Corning® III or Molykote® III recommended)
• Safety glasses
• Anti-sieze
• Rubber gloves
• Clean rags
• Safety shoes
Clamp
MEMBRANE REMOVAL DriSteem replacement part number:
Membrane: 550035-040
1. Turn off unit, follow shutdown procedure. Isolate the system from hazards
End caps: 550028-010
(water pressure, electricity, etc.)
2. Remove all dust, debris, foreign matter from membrane vessel before
opening.
3. Slide out rack and either leave on unit or remove rack to bench top.
4. Remove clamps from vessel using 9/16” socket or wrench. Use two screw CAUTION
drivers on each side to push end caps out of vessel slowly.
Team lift required
5. Remove end cap hardware. Membrane banks are heavy. Do not
try to lift without assistance. Wear
6. Push the membrane out through the vessel from the feed end towards the
steel-toed shoes and have adequate
concentrate end. room for maneuvering when servicing.
NOTE: Take note of the brine seal location. The membrane only has one Never lean membrane banks vertically
flow direction as it relates to brine seal. when removed from system. Failure to
do so may damage the system or result
7. brine seal. The new membrane should be in the same orientation to give
in injury.
desired results.
8. Lubricate the o-rings on the end caps and the brine seal.
9. If needed, replace damaged brine seals or o-rings.
10. If there is not enough room to remove the membrane from the vessel
through the concentrate end it can be removed from the feed end.
MAINTENANCE
Membrane replacement
MEMBRANE REPLACEMENT
1. Install the new membrane from the feed end. Ensure that the brine seal
is oriented towards the feed end. Check that the end adapters and all
O-rings are in good condition and in position.
2. Replace end caps(s) using glycerin lubricant as required on O-rings.
3. It is highly recommended to have a spare set of O-rings and brine seal
while replacing the membranes.
4. As the membranes may have preservative or be contaminated, wash your
hands thoroughly after replacing membranes.
Note: K
eep all plumbing routed the same as shipped from DriSteem. Any
different orientation will destroy the RO membranes.
5. Replace clamps for each vessel using the 9/16" socket and hardware.
Apply anti-sieze to help prevent gulling for stainless steel hardware.
6. Flush system for <30 minutes after replacement. See page 32 for start-
up procedure.
FIGURE 57-1: MEMBRANE DIRECTION
Brine seal this end

Ins
thi tall m
sd
ire emb
cti ran
on e
on
ly
Use glycerin to lube all o-rings
Feed flow direction
OM-8221
MAINTENANCE
FIGURE 58-1: RO-401 - RO-404 MEMBRANE BANK PIPING ARRANGEMENT
OM-8222-1
MAINTENANCE
FIGURE 59-1: RO-406 - RO-408 MEMBRANE BANK PIPING ARRANGEMENT
OM-8222--2
MAINTENANCE
FIGURE 60-1: RO-412 MEMBRANE BANK PIPING ARRANGEMENT
OM-8222-3
MAINTENANCE
Components
GAUGES AND VALVES
Verify proper operation by visual inspection during operation.
PRE-TREATMENT
See the Pre-treatment Installation, Operation, and Maintenance Manual.
PRESSURIZED RO HOLDING TANK
1. Precharge pressurized RO holding tank with air to 26 to 28 psi (180 to

195 kPa) using Schrader valve on top of the tank.
2. Set pressurized RO storage tank to cut in at 30 psi (210 kPa) and cut out
at 50 psi (345 kPa). See instructions that shipped with Pressurized RO
holding tank and RO station interface kit.
3. Check cut-in and cut-out pressures as follows:
Drain pressurized RO holding tank until RO generation cycle begins. Verify
that starting and stopping pressures are approximately 30 psi and 50 psi
(210 and 345 kPa) respectively.
4. System flush duration: Units previous to 07/01/2023 set to 300 seconds.
Units after 07/01/2023 set to 30-60 seconds.
ATMOSPHERIC RO HOLDING TANK
1. Set the float valve to desired height. Factory default might not be end user
desired height.
2. Land float switch wires at the Vapor-logic Controller.
3. Close gate valve (clockwise) and open at 1/4 turns or 1/2 turns at a time
until desired flow is achieved.
NOTE: Confirm gate valve is open during operation to prevent the UV
lamp from slowly heating up the water in the storage tank.
4. Fill tank and verify water height.
5. Check for leaks as system may have shifted during shipment.
6. Turn on permeate forwarding pump and set the system output.
MAINTENANCE
System Design Input Form
Table 62-1:
System design input form
Parameter Value
Water type
Conductivity
pH
Temperature
NH4+
K+
Na+
Mg2+
Ca2+
Ba2+
Sr2+
Fe2+
Mn2+
Boron
CO2
CO32-
HCO3-
NO3-
Cl-
F-
SO42-
PO42-
SiO2
Turbidity
SDI
Alklainity
Hardness
Bacteria
Chlorine
MAINTENANCE
System operating log
SYSTEM MONITORING AND RECORD KEEPING
The system should be monitored and all pertinent data recorded on a daily basis. This includes cartridge filter pressure
in/out, system pressure in/out, flow and water quality (TDS) in/out. Data is needed to determine operating efficiency
and for performing system maintenance. The latter includes cleaning of the membranes, adjusting the operating
conditions as well as replacement of cartridge filters and RO membranes.
Table 63-1:
System operating log
Date
Time
Chlorine (ppm)
Filter in (psi)
Filter out (psi)
Water temperature (°F)
TDS in (ppm)
TDS out (ppm)
Hardness incoming (ppm)
Hardness outgoing (ppm)
Concentrate in (psi)
Concentrate out (psi)
pH in
pH out
Alk in (ppm)
Permeate flow (gpm)
Inlet flow (gpm)
Recovery rate (%)
Cartridge filter change

(yes/no)
Membrane change
(yes/no)
Recorded by
Notes
_________________________________________________________________________________________________________________________________
_________________________________________________________________________________________________________________________________
MAINTENANCE
Water quality test strips

The carbon filters removes chlorine. Change the carbon filter or media when
chlorine from supply water starts to pass through. Check regularly for chlorine
pass through.
To check for chlorine, obtain a water sample from the supply line to the RO
system and test the water. If chlorine is present, change the carbon filter/media
and record the interval to estimate the next carbon change.
For best results, test water chlorine every two weeks.
To order more Water Quality Test Strips, contact your local

DriSteem rep, or call 1-800-328-4447.
DIRECTIONS:
Total Chlorine ppm - end pad
1. Dip entire strip into water for 1 second (or
pass under water stream), remove. Do not
0 0.5 1.0 2.0 4.0 10.0 shake excess water from the test strip. Hold
Free Chlorine ppm the strip for 30 seconds.
2. Compare TOTAL HARDNESS, TOTAL
0 0.5 1.0 2.0 4.0 10.0 ALKALINITY and pH pads to color chart to the
left.
Total Hardness (CaCo3) grains per gallon
0 1.5 3 7 15 25 3. Dip strip into the water again and move back
and forth for 30 seconds (or hold two chlorine
pads under water stream for 10 seconds).
0 25 50 120 250 425
ppm 4. Compare CHLORINE pads to color chart to
Total Alkalinity ppm (CaCo3) the left.
5. Track results in the chart below.
0 40 80 120 180 240 6. Change the carbon cartridge filter once
chlorine is detected in the concentrate water
pH - pad nearest handle
of the low-maintenance humidification system
(see page 32).
6.2 6.8 7.2 7.8 8.4
TROUBLESHOOTING
Troubleshooting
The following troubleshooting instructions are specific to the DriSteem Reverse-Osmosis System. For additional
information, including messages and alarms, see the Vapor-logic section of this manual and the main Vapor-logic
controller installation, operation, and maintenance manual.
Table 65-1:
Troubleshooting
Problem Possible cause Action
The system does not Check supply voltage.
start manually or Check circuit breakers.
automatically. Check interlock switch.
Verify that the field supplied manual inlet valve is open.
Verify that the water pressure is at least 40 psi (276 kPa). 10 psi (69 kPa) is shut off.
Verify that the sediment filter is clean.
Check for alarms.
Check the control and power fuses located inside the control and power panel.
Check the transformer voltage.
Verify the RO pressure holding tank is empty and is not pressurized with trapped air.
Verify there is a demand on the atmospheric tank.

The system is operating Check if there are any leaks in the water lines. Repair if needed.
but provides only
low pressure or no Verify that the field supplied manual inlet valve is open.
pressure. Verify that the water pressure is at least 40 psi (276 kPa). 10 psi (69 kPa) is shut off.
Verify that the sediment filter is clean.
Verify the RO flush valve is not open.
Verify that the field supplied manual permeate supply valve(s) are open.
Verify that the internal plumbing does not have a kink.
Check pump rotation for three phase motors.
Verify the temperature is in range.

The system turns on Verify that the field supplied manual inlet valve is open.
but it turns off after a Verify that the water pressure is at least 40 psi (276 kPa). 10 psi (69 kPa) is shut off.
certain period of time. Verify that the sediment filter is clean.
Check for alarms.
Verify that there are no leaks in the water piping. Repair if needed.
Verify that the RO flush or divert valve is not enabled.

Inlet pressure low* Correct incoming supply pressure.
Verify the sediment filter is not plugged. Change filters if needed.
Verify solenoid valve is working properly. Replace if needed.

* Pressure alarm will occur if inlet pressure falls below 5 psi. Alarm will self-clear when RO system supply pressure is above 10 psi (69 kPa) for at
least 10 consecutive seconds. A pressure fault can be manually cleared at any time. System will try to operate every 10 consecutive seconds per
hour up to 72 hours while in low pressure alarm condition.
TROUBLESHOOTING
Troubleshooting
Table 66-1:
Troubleshooting
Permeate flow low Capacity of RO is influenced by low temperature.
Adjust concentrate control valve to prevent low system pressure.
Clean membranes.
Adjust pump throttling valve.

Pump noisy Correct low inlet pressure.
Permeate quality poor Adjust concentrate control valve to prevent low inlet flow.
Correct low inlet pressure.
Reduce too high of a recovery.
Clean membranes.
Replace damaged membranes.
Ensure adequate concentrate to drain flow.

Atmospheric tank is Check wiring, both field and factory.
empty but indicates
'full' on the RO system. Lift float to see if the Vapor-logic controller changes status.
Atmospheric tank Is there flow allowed to the tank or system?
forwarding pump is
turning off. Check the water temperature.
Is the inlet valve shut?
Check the power supply.

Pressurized and
atmospheric storage
Adjust time for system flush duration (minimum 30 seconds, maximum 300 seconds) using the Vapor-
tank does not drain
logic controller.
enough water during
system flush
High permeate TDS, Oxidation damage
high permeate flow Replace membrane
Membrane leak
O-ring leak Replace o-rings

Damaged element
Concentrate Correct plumbing

connected to
permeate
Unknown fouling or Unknown
Send membranes out to get a membrane autopsy
degradation
Increased permeate Oxidative damage
Replace membranes
flow, increased salt from disinfectant
passage Cause poor control Check dechlorinator effluent for free chlorine
on pretreatment for
disinfectant removal Replace carbon media/filter if no longer effective
Check chemical dosing and adjust to appropriate levels
Check chemical supply and maintain chemical storage levels
TROUBLESHOOTING
Troubleshooting
Table 67-1:
Troubleshooting
Lower permeate flow, Poor control on Confirm softener is functioning correctly
higher salt passage, pretreatment for scale
increased differential control Salt in brine tank
pressure
Elution study for softener effectiveness
Check softener configuration settings
Check incoming hardness to softener compared to settings

Verify chemical feed is correct
Verify dosing is correct
Check chemical levels

Too high of water Decrease recovery if the solubility cant support the incoming water recovery
recovery
Clean the membranes with the Scale Cleaning membrane solution (acid).
Replace membranes if the normalized permeate flow is unrecoverable.

Decreased permeate Iron fouling Replace membranes
flow, increased salt Improve pretreatment
passage, increased Colloidal fouling
pressure drop, fully
saturated prefilter Improve pretreatment
or leaking prefilter
(bypass
High pressure Low Water Increase water temperature to design
incoming Temperature
High incoming TDS More pretreatment or lower recovery
Scaling
Foulants Clean membranes or replace membranes
Loud banging, low Air entrapment Flush system of air
permeate flow, low salt Compaction
passage Replace membranes
High SDI or TSS Poorly sealed or Replace prefilter
reaching membrane crushed pre filter
Replace damaged prefilter housing
Pump is loud, flow is Shut off throttling Open valve
not being produced valve
Replace pump
Abrasive material in
Better pretreatment to remove abrasive material
inlet water
REPLACEMENT PARTS
RO system
FIGURE 68-1: RO 400 SYSTEM REPLACEMENT PARTS
OM-7937
REPLACEMENT PARTS
RO system
Table 69-1:
RO system replacements parts
No. Description Qty. Part No.
PUMP RO 10 GPM 1 HP 208-230/460V 3PH 1 400290-010
PUMP RO 20 GPM 3 HP 208-230/460V 3PH 1 400290-020

1
PUMP RO 10 GPM 1 HP 115/230V 1PH 1 400290-110
PUMP RO 20 GPM 3 HP 208/230V 1PH 1 400290-120
2 GAUGE LIQUID FILLED 100 PSI PNL MNT KIT 1 260004-100
3 GAUGE LIQUID FILLED 400 PSI PNL MNT KIT 1 260004-400
METER 5 GPM WATER FLOW 1 601118-105
4 METER 10 GPM WATER FLOW 1 601118-110
METER 20 GPM WATER FLOW 1 601118-120
5 METER 5 GPM WATER FLOW W/ NEEDLE VALVE 1 601118-205
6 HOUSING FILTER 4.5" DIA X 20" 1 550028-009
7 PRESSURE SWITCH DPST, 10/5 PSI 1 260172-028
8 VALVE 3/4" NPT SST (NC) 30VAC 2NM 1 505077-005
9 VALVE 3/4" NPT SST (NO) 30VAC 2NM 1 505077-006
10 MEMBRANE RO 4.0" X 40" EXTRA LOW ENERGY 1 550035-040
11 RO MEMBRANE HOUSING 4" DIA X 40" 304 SST 1 601125
12 PLUMB FILTER SEDIMENT 5 MICRON 4" X 20" 1 550026-003
KIT MANIFOLD PP 1 MEMBRANE 1 195000-001

13
KIT MANIFOLD SST 1 MEMBRANE 1 195000-011

14
15 VALVE SOLENOID 3/4" NPT BRASS 1 601227
16 END CAP 1/2" NPT CON WO/O-RING 2-24 550028-010
17 PROBE TDS CONDUCTIVITY W/TEMP COMP 1 500766-001
18 CONTROL TRANSDUCER LOW PRESSURE 0-100 (PRESSURE STORAGE ONLY) 1 405882-002
19 RO MANIFOLD BLOCK WATER DISTRIBUTION (WITHOUT FITTINGS) 2 601111-026
20 RO MANIFOLD BLOCK INLET SUPPLY (WITHOUT FITTINGS) 3 601109-026
* Specify RO system model and serial numbers when ordering.
REPLACEMENT PARTS
Subpanel
FIGURE 70-1: CONTROL CABINET ASSY RO-400
Front of enclosure door

OM-7938
Table 70-1:
Control cabinet assembly RO-400
No. Description Qty. Part No. No. Description Qty. Part No.
1 Main controller VL6 1 408496-006 10 Lug wire 1 409250-003
Module LON protocol
2 1 408642 11 Terminal DIN rail end cap 1 408252-005
(LON option only)
3 Resistor 1.2K OHM through hole 1 408995-008 12 Terminal DIN rail 20A center 1 408252-001
4 Contactor 1 407010-* 13 Terminal DIN rail end 1 408252-006
Starter motor manual 2.5-4 AMP
1 407015-003 14 Display VL w/o back Vapor-logic 1 408495-002
rotary (WT 1HP 480V/3PH)
Starter motor manual 6.3-10 AMP
Rotary (WT 1HP 220V/1PH) (WT 3HP 1 407015-005 15 Case rear display Vapor-logic 1 408495-003
5 480V/3PH)
Starter motor manual 11-16 AMP
1 407015-006 16 Wire data cable 27" RJ-12 1 408490-014
Starter motor manual 14-20 AMP
1 407015-007 17 Mount wallplate wallphone SST 1 408490-021
6 Terminal block 3 pole pressure contact 1 408300-002 18 Bushing 7/8" shutter heyco 1 407129
7 Lug medium 1 409250-027 19 Plug 2 circuit vertical euro molex 1 406246-002
Transformer120/208/240/480V
8 1 408965-001 20 Plug 3 circuit vertical euro molex 1 406246-003
TO24VAC 75V
9 Switch door interlock 1 530010-002 21 Plug 4 circuit vertical euro molex 1 406246-004
22 Motor starter aux switch, no 1 407015-010
REPLACEMENT PARTS
Atmospheric tank
FIGURE 71-1: ATMOSPHERIC STORAGE TANK
OM-7820-300
Table 71-1:
Atmospheric Tank
No. Description Qty. Part No.
1 PUMP, ATMOSPHERIC STORAGE, SCALA 2 1 601060
ATMOSPHERIC STORAGE 165 GALLON TANK 1 550137-165
2
ATMOSPHERIC STORAGE 300 GALLON TANK 1 550137-300
LAMP REPLACEMENT UV STERILIGHT 17.5W 1 406605-101
LAMP UV STERILIZE 17.5W STERILIGHT 1 406605-001
3
LAMP UV STERILIZE 17.5W STERILIGHT 230V 1 406605-002
QUARTZ SLEEVE UV LAMP STERILIGHT 17.5W 1 406605-111
4 GAUGE 1/4" NPT PRESSURE 0-100 PSI G 1 260140-025
ATM STORAGE FLOAT SWITCH PUMP UP 1 550130-005
5 ATM STORAGE FLOAT SWITCH PUMP DOWN NO PLUG 1 550130-002
ATM STORAGE FLOAT SWITCH PUMP DOWN WITH PLUG 1 550130-001
GLOSSARY
Glossary
Table 72-1:
Terms and definitions
A chemical added to the inlet side of the RO system to inhibit scaling of inorganic salts on the membrane
Antiscalant:
surface.
Autopsy The dissection of the RO membrane to investigate the poor/unknown performance issues.
Biocide A chemical that kills bacteria.

A rubber seal on the outside of the membrane to prevent by-pass between the membrane and the membrane
Brine seal
housing.
Chloramine A chemical combination of chlorine and ammonia that is used in disinfection.
A chemical used for disinfection and oxidizing agent. It can be in several forms such as chlorine, hypochlorite
Chlorine, free available
ions, hypochlorous acid or a combination.
Colony forming unit (CFU) A unit of measure for bacteria counts.
One of the exiting streams from crossflow filtration and holds a majority of the dissolved solids. This stream
Concentrate
doesn’t pass through the membrane surface.
The stream that is sent back to the inlet to create a blend of water. This recycle increases the recovery rate of
Concentrate recycle
the RO system.
The property of a solution that shows its ability to transmit electricity.
Conductivity
Pure water is a resistor but impure water with dissolved solids carries a conductance.
A separation filtration that takes one stream and produces two streams of water. The flow is tangential to the
Crossflow filtration
membrane surface and this is the main process of reverse osmosis.
A filtration process in which water is forced through a media to capture solids/particles. This filtration process
Dead end filtration
has one stream in and one stream out.
This is the solute that is within water and is made up of ions and ionic solutions. These are the impurities that
Dissolved solids
are left behind once solids and gases are removed from the water
Feed water The inlet water to the RO system or other water treatment technologies
Flux The membrane throughput as represented by volumetric flow over a given time. Usually represented in GFD.
The chemical makeup of calcium and magnesium in the water supply. Usually expressed in ppm or grains per
Hardness
gallon.
Langelier Saturation Index (LSI) An index of water as it relates to ability of the water to dissolve or form calcium carbonate.
Manifold Piping arrangement to connect multiple items to one source or product line
The functional component of RO technology in which the membrane sheet is formed into a complete element
Membrane element
bound together.
The normalized data is taking raw data and accounting for the variables such as temperature. This is a
Normalized data
means to standardize data from two different collection periods.
The electromotive force caused by an oxidant dissolved in water. Chlorine is a large contributor to a high
Oxidation Reduction Potential (ORP)
ORP in feed water.
The flow of water from a less concentrated solution to a more concentrate solution as it passes through a
Osmosis
semipermeable membrane.
The potential pressure required to overcome the properties of the water differential on both sides of the
Osmotic pressure
membrane. This pressure must be overcome (usually by a mechanical pump) to produce permeate.
Pass One step treatment of the feed water through a membrane.
GLOSSARY
Glossary
Table 73-1:
Terms and definitions
Permeate The portion of feed water that passes through the membrane.
Permeate Flux The permeate flow rate through the membrane over a given time. Usually shown in GFD or L/m2h.
Processes that occur before the RO system, such as UV, chlorination, dechlorination, ion exchange, chemical
Pretreatment
addition, etc..
Recovery The ratio of permeate compared to inlet feed stream. Usually represented as a percentage or a decimal.
Reject The concentrate stream for the RO process. This is the stream that doesn’t pass through the membrane
Saturation The point in which a solution cannot dissolve more solids at a stable temperature and pressure.
Scaling The buildup of precipitated solids.
Silt Density Index (SDI) Measure for the fouling capacity of a water stream for reverse osmosis.
Softener Ion exchange process that removes hardness from the water in exchange for sodium.
SMBS Sodium metabisulfite, chemical additive to reduce oxidants.
Stage An arrangement of membranes, multiple stages are series of the previous stage.
TDS Total dissolved solids, expressed as ppm.
Total Organic Carbon A measurement of organics in the water that are naturally occurring. Expressed as ppm.
Temperature Correction Factor Factor that is used to account for the effects of temperature on the permeate flow/quality.
Ultraviolet (UV) radiation Technology used at 254nm to disinfect water.
NOTES
Notes
NOTES
Notes
WARRANTY
Expect quality from the industry leader Two-year Limited Warranty

Since 1965, DriSteem has led the industry DriSteem Corporation (“DriSteem”) warrants to the original user that its products will be free from
with innovative methods for humidifying and defects in materials and workmanship for a period of two (2) years after installation or twenty-
cooling air with precise control. Our focus on seven (27) months from the date DriSteem ships such product, whichever date is the earlier.
ease of ownership is evident in the design of If any DriSteem product is found to be defective in material or workmanship during the applicable
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HYDROTRUE® WATER TREATMENT SYSTEMS

Installation, Operation, and

Read and save these instructions

Warnings and cautions

Maintain pumping and water treatment equipment.

56" (1422 mm)

Table 6-1: Table 6-2:

403 55 610 24 610 28 711 28 711

48" (1220 mm)

8" (203 mm)

8" (203 mm)

Valves and gauges

Valves and gauges

NOTE: See Tables 16-1 (pressurized)

8" (203 mm)

RO permeate to end user

DECHLORINATOR REMOVES CHLORINE

WATER SOFTENER REMOVES CALCIUM, MAGNESIUM, AND IRON

Your system may include all or some of the following components.

Water quality and component overview

Non-scale foulants can also be a concern for the longevity of RO membranes.

Membrane degradation can occur from oxidants such as free chlorine or

PUMP OPERATION FOR THE STORAGE TANK

UV radiation is used to help prevent the propagation of bacterial and viral

Water quality and component overview

Permeate flow rate,

Permeate flow rate,

System voltage/phase, 480/3, 2.5 480/3, 2.5

Fuse size with RO 480/3, 15 480/3, 15

Dimensions (W/D/H), 28/26/63 37/26/63 46/26/63

Common drain outlet

RO pump motor power, 1 3

120 gal 35.4 gal 24" 66 335 lbs 1235 lbs

211 gal 62.2 gal 30" 76 515 lbs 2100 lbs

56" (1422 mm)

1" (25 mm) PVC,

Forwarding pump Grundfos Scala2 120V Single 60 Hz 2.8A <47

• Select a location near a water supply, power supply, and drain.

FIGURE 18-1: ATMOSPHERIC HOLDING TANK CONNECTIONS

Level switch connection

RO permeate to end user

120V junction box field

Piping and instrumentation arrangement

Piping and instrumentation arrangement

1/2" 0.375 10 >100 >30

401 1 3.8 3/4" 0.625 16 >100 >30

1" 0.875 23 >100 >30

1/2" 0.375 10 64 >20

402 1.65 6.4 3/4" 0.625 16 >100 >30

1" 0.875 23 >100 >30

1/2" 0.375 10 18 5.5

403 2.9 11.0 3/4" 0.625 16 >100 >30

1" 0.875 23 >100 >30

404 3.6 13.6 3/4" 0.625 16 >100 >30

1" 0.875 23 >100 >30

406 5.50 20.8 3/4" 0.625 16 95 29

1" 0.875 23 >100 >30

408 7.20 27.3 3/4" 0.625 16 51 16

1" 0.875 23 >100 >30