Eng REVO C 2PH 60 210 Thyristor
Eng REVO C 2PH 60 210 Thyristor
Eng REVO C 2PH 60 210 Thyristor
023
M-RC2-60-210
TM CD Automation S.r.l.
Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
Tel. +39 0331 577479 - Fax +39 0331 579479
E-mail: [email protected] - Web: www.cdautomation.com
Declaration of conformity
Amministratore Unico e
Legale Rappresentante
Simone Brizzi
Declaration of conformity
This icon is present in all the operational procedures where the Improper
operation may result in serious personal injury or death by Electrical Shock
Hazard Symbol (a lightning bolt in a triangle) precedes an electric shock hazard
CAUTION or WARNING safety statement.
Warning or Hazard that needs further explanation than the label on unit can
provide. Consult User’s Guide for further information.
ESD Sensitive product, use proper grounding and handling techniques when
installing or servicing product.
A “CAUTION” safety alert appears with information that is important for protecting your equipment and
performance. Be especially careful to read and follow all cautions that apply to your application.
A “WARNING” safety alert appears with information that is important for protecting you, others and equipment
from damage. Pay very close attention to all warnings that apply to your application.
Safety notes
WARNING! To avoid damage to property and equipment, injury and loss of life, adhere to applicable
electrical codes and standard wiring practices when installing and operating this product. Failure to do
so could result in damage, injury and death.
AVERTISSEMENT! Pour éviter d’endommager la propriété et l’équipement, les blessures et la perte
de vie, respecter les codes électriques en vigueur et les pratiques de câblage standard au moment
de l’installation et de l’utilisation de ce produit. Dans le cas contraire, cela peut entraîner la mort, des
blessures graves ou des dommages.
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REVO C 2PH from 60A to 210A User’s manual
WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse
or other user serviceable component replacement must be performed only by properly qualified
personnel. Service personnel must read this manual before proceeding with work. While service is
being performed unqualified personnel should not work on the unit or be allowed in the immediate
vicinity.
AVERTISSEMENT! Tous les services, y compris l’inspection, l’installation, le câblage, l’entretien, le
dépannage, le remplacement de fusibles ou d’autres composants pouvant être réparés par l’utilisateur,
doivent être effectués uniquement par un personnel diment qualifié. Le personnel de service doit lire ce
manuel avant d’effectuer tout travail. Pendant que l’entretien est exécuté, tout personnel non qualifié ne
doit effectuer de travail sur l’appareil ni se trouver a proximité.
WARNING! When in use the power controller is connected to dangerous voltages. Do not remove the
protective covers without first disconnecting and preventing power from being restored while servicing
the unit.
AVERTISSEMENT! Au moment de l’utilisation, le régulateur de puissance est connecté a des tensions
dangereuses. Ne retirer aucun couvercle de protection sans d’abord débrancher l’appareil et ainsi
empêcher l’alimentation d’être rétablie pendant l’entretien.
WARNING! Do not use in aerospace or nuclear applications.
AVERTISSEMENT! Ne pas utiliser pour les applications aérospatiales ou nucléaires.
WARNING! The units are not developed to manage capacitive loads.
AVERTISSEMENT! Les unités ne sont pas développées pour la conduite de charges capacitives.
WARNING! The power controller’s protection rating is IP20 with all covers installed and closed. It must
be installed in an enclosure that provides all the necessary additional protections appropriate for the
environment and application.
AVERTISSEMENT! L’indice de protection du régulateur de puissance est de IP20 lorsque les couvercles
sont installés et fermés. L’appareil doit être installé dans une enceinte qui assure toute la protection
supplémentaire nécessaire pour l’environnement et l’application.
WARNING! Ground the power controller via the provided protective earth grounding terminal. Verify
ground is within impedance specifications. This should be verified periodically.
AVERTISSEMENT! Mise a la terre du régulateur de puissance par le biais de la borne de prise de terre
de protection fournie. Vérifier que la prise de terre est conforme aux spécifications de l’impédance. Cela
doit être vérifié périodiquement.
WARNING! Electric Shock Hazard: when the power controller has been energized, after shutting off the
power, wait at least one minute for internal capacitors to discharge before commencing work that brings
you in to contact with power connections or internal components.
AVERTISSEMENT! Risque de décharges électriques: lorsque le régulateur de puissance est mis sous
tension, après avoir été éteint, attendre au moins une minute pour que les condensateurs internes se
déchargent avant de commencer tout travail incluant le contact avec les connexions électriques ou les
composants internes.
WARNING! The installation must be protected by electromagnetic circuit breakers or by fuses. The
semiconductor fuses located inside the power controller are classified for UL as supplementary
protection for semiconductor devices. They are not approved for branch circuit protection.
AVERTISSEMENT! L’installation doit être protégée par des disjoncteurs électromagnétiques ou des
fusibles. Les fusibles pour semi-conducteurs situés a l’intérieur du régulateur de puissance sont classés
UL comme protection supplémentaire pour les dispositifs pour semi-conducteurs. Ils ne sont pas
approuvés pour la protection des circuits de dérivation.
WARNING! When making live voltage or current measurements, use proper personal protective
equipment for the voltages and arc-flash potentials involved.
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Maintenance
In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The
frequency of this servicing depends on environmental pollution.
Also check periodically if the screw for the power cables and safety earth are tightened correctly
(See Connection Diagram).
Warranty condition
CD Automation srl assumes no liability for any damage to persons or property deriving from tampering, from
incorrect or improper use, or from any use not conforming to the characteristics of the controller and to the
instructions in this User Manual.
https://www.cdautomation.com/rma-english-version/
When completing the RMA form, please be as specific as possible about the problem, including any pertinent
application details. The more information given, the more quickly and more thoroughly the problem can be
solved. The minimum information required is:
1. The Full Model Number
2. Quantity of units being returned
3. The units Serial Number(s)
4. A description of the problem (“faulty” or “unknown” is not sufÏcient)
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Summary
Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important warnings for safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1 General features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2 Input features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.3 Output features (power device) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.4 Fan Specification (only from 90 to 210A) . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.5 Environmental installation conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.6 Derating Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.7 Calculating flow capacity of the fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.1 Dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.2 Fixing holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 Wiring instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.1 Terminal Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.2 Power Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.3 Control Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.4 Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.5 Connection Diagram for 3 phases (control on 2 phases) . . . . . . . . . . . . . . . 28
9 Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.1 Menu navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 Control Panel Led . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.3 Displayed alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.4 Parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
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12 Alarm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
12.1 Heater Break Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
12.2. AUX High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.3 AUX Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.4 ComError . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.5 AUX Line Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.6 SD Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.7 SHRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.8 SCR Temp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.9 Line Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
14 Firing type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
14.1 Zero Crossing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
14.2 Burst Firing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
20 Internal Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
20.1 Fuses Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
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Introduction
A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel.
To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero
Crossing voltage with no input signal.
The benefits of thyristor units compared with electromechanical contactors are numerouses: no moving parts,
no maintenance and capacity to switch very fast. Thyristors are the only solution to control transformers and
special loads that change resistance with temperature and with age.
L1
L2
Thyristor
Load
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1.1 Overview
Integrated semiconductor fusing, current transformer and user interface
• Saves installation time and eases setup and commissioning
• Delivers a user-friendly, intuitive interface
Industry-leading design and serviceability
• Offers a robust SCR design to meet a rugged industrial environment’s high quality and reliability needs
• Provides quick and easy access to maintain and service fuses and individual legs in minimal time
• Enables fast troubleshooting by providing helpful thermal system diagnostics
Comprehensive power controller range
• Provides wide range of options from simple single phase to complex three-phase loads to 690V
100kA short circuit current rating (SCCR) (Not reviewed by UL®)
• Enables greater protection in the event of a short circuit
c-UL® 508 Listed
• Shortens project schedules, agency testing and expenses
Control modes: contactor, voltage, current or power
• Satisfies a wide range of demanding thermal applications
Load firing modes: zero-cross, burst fire
• Handles a wide range of load types including nichrome, medium and long waveform infrared lamps, moly,
transformers, silicon carbide, UV lamps and tungsten
• Protects and extends the life of connected loads
Wide range of communication protocols
• Enable factory and process automation with connectivity to process and equipment data via Modbus®
RTU, Modbus® TCP, Wi-Fi, Profibus, Profinet, USB device (configuration and data file transfers)
Open heater and shorted SCR indication
• Minimizes production downtime with easy to understand, intelligent, troubleshooting diagnostics
Integrated USB and user interface for configuration
• Easily and safely program configuration settings as the user interface can be powered through USB connection
• Eliminates need to work in a high voltage hazard environment. High voltage to the power controller and
system panel can be shut off and locked out for safety while configuring controller.
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2 Software Configurator
Thyristor configurator software is free and is
possible download it from our site.
If the Order Code is in line with requirement,
then unit has been already configured in
Factory and it’s ready to use.
You need the software only to modify the
ordered configuration. Anyway we suggest
to check the unit on the machine with the
“Test unit” section.
For install the software, launch the program
and follow the instructions on the screen.
Run the software configurator and set the
correct serial port number by menu setting-
serial com – port number.
To connect the unit at the PC, it’s necessary to use the micro USB
2.0 Modbus RTU cable.
USB connection need a driver to work properly, you can find it
from our site.
However the configuration software installer will install as default
the correct driver.
Micro USB
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3 Quick Start
If your REVO C code is in line with what you really need, then the main configuration is already done by
Producer and you just need to do the following steps:
1. Verify REVO C current sizing. Be sure that:
• the load current is equal or less than the nominal one of REVO C
• the main voltage is equal or less than the nominal voltage of REVO C
2. Verify the Installation
3. Verify the Wiring:
• all auxiliary connections must be done in line with wirings on this manual
• verify that there isn’t a short circuit on the load
4. Supply the Unit
5. Go in the Operator menu
Set the parameters Operative Load Voltage and Nominal Current of the load using the frontal keypad
or Thyristor configurator software.
The Unit is ready to work
The auxiliary voltage supply of the REVO C unit must be synchronized with load voltage power supply.
If the Auxiliary Voltage (written on the identification label) is different from Supply Voltage (to the load), use an
external transformer.
IMPORTANT
Suggested Starting Strategy (Enable) (See Chapter 12):
1: Feed the unit with L1-L2-L3 power voltage supply
2: Feed the auxiliary supply
3: Close the Enable contact to start with the regulation
If your REVO C code is NOT in line with what you really need, use the enclosed configurator software tool
to set-up the unit. Install the software on your PC, select REVO C and click on test unit changing what
you need.
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I= P
1,73V
Delta wiring with resistive load (control on two phases with REVO C-2PH)
I= P
1,73V
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Caution: Before to install, make sure that the Thyristor unit have not damages. If the product
has a fault, please contact the dealer from which you purchased the product.
The identification label give all the information regarding the factory settings of the Thyristor unit, this label is
on the unit, like represented in figure.
Verify that the product is the same thing as ordered.
Only if cUL
WARNING AVERTISSEMENT
Risk of Electrical Shock
Disconnect all Power before Servicing
Risque de choc électrique. Débranchez
l’alimentation avant l'entretien
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REVO C 2PH R C 2 _ _ _ - _ _ _ _ _ _ _ _ _ _
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6 Technical Specifications
6.1 General features
Operative voltage: 480V +10% max -10% min; 600V +10% max -10% min
Cover and Socket material: PolymericV2
Utilization Category: AC-51 AC-55b
IP Code: 20
Method of Connecting: Load in Delta, Load in Star
Auxiliary voltage:
Order Code RC2_ _ _-_1 = line voltage 100/120V transformer range 90:135V (8 VA Max)
Order Code RC2_ _ _-_2 = line voltage 200/208/220/230/240V transformer range 180:265V (8 VA Max)
Order Code RC2_ _ _-_3 = line voltage 277 transformer range 238:330V (8 VA Max)
Order Code RC2_ _ _-_5 = line voltage 380/400/415/440/480V transformer range 342:528V (8 VA Max)
Order Code RC2_ _ _-_6 = line voltage 600V transformer range 540:759V (8 VA Max)
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1 1 1 1 1
Derating 1
0,9
0,8
0,8
0,6
K
0,4
For higher cabinet
temperature 0,2
(more than 50°C)
contact the producer
of the unit 0
15 20 25 30 35 40 45 50 55
CABINET TEMPERATURE °C
The formulas used are for information only and is not a substitute for a proper thermal
rating done by a qualified person.
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7 Installation
Before to install, make sure that the Thyristor unit have not
AIR FLOW OUT (V)
damages.
If the product has a fault, please contact the dealer from which
you purchased the product. Verify that the product is the same
thing as ordered. FAN
in aspiration
The Thyristor unit must be always mounted in vertical position to
improve air cooling on heat-sink.
Maintain the minimum distances ( ) in vertical and in horizontal
*30 cm
*
as represented, this area must be free from obstacle (wire,
copper bar, plastic channel).
When more unit has mounted inside the cabinet maintain the air *2 cm
circulation like represented in figure without obstacle for the air
flow. Is necessary to install a fan to have better air circulation as
calculated previously.
*20 cm
Air Grid
The V Air flow must be equal or more than the value calculated.
If the cabinet fan mounted by the customer have an air flow lower than the correct value the warranty
will decay.
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H1:
SR13 (60A no Fan): 256
SR16 (90-210A with Fan): 260
H1
5
5
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8 Wiring instructions
The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for
this reason in accord to the fundamental practices rules is opportune take some precautions:
• The coil contactor, the relays and other inductive loads must be equipped with opportune RC filter.
• Use shielded bipolar cables for all the input and output signals.
• The signal cables must not be near and parallel to the power cables.
• Local regulations regarding electrical installation should be rigidly observed.
Use 75°C copper (CU) conductor only, wire ranges (AWG), wire terminal type (ZMVV), terminal tightening
torque in the table below.
Power cable torque (suggested)
Warning: Before connecting or disconnecting the unit check that power and control cables
are isolated from voltage sources.
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Locations of the line power, load, earth ground and control signal connections
Cover closed M1
M4 Iout 0.0A
Ref. 0.0%
5 4 3 2 1
Ethernet
or Profibus
port
L3
L1
T3
T1
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Correct:
Not correct:
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REVO C 2PH from 60A to 210A User’s manual
Warning: Before connecting or disconnecting the unit check that power and control cables
are isolated from voltage sources.
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REVO C 2PH from 60A to 210A User’s manual
Terminal Description
+ 24Vdc input. Supplemental power for applications that use communication port (other than
1
Modbus RTU) or FieldBus
2 Common for 24Vdc input
3 Not Used
4 RS485 A+
5 RS485 B-
8.4 Schematic
Option
L2/N L3 L1
Ethernet Profibus
Branch Circuit
Protection
Option
USB Type-C
M2 M3 M1 +24V GND A+ B- M4
L3 L1 L2 L1 F1 F2 10 13 1 2 4 5
T3 T1 M1 7 1 2 3 4 5 6 8 15 16 14 11 12
+10V GND COM I DI 2 DI 1 + - + NC NO C A+ B-
TO LOAD
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REVO C 2PH from 60A to 210A User’s manual
24Vdc input + -
Branch Circuit
connected
Protection
Fuse
1A Max
Not
+24V GND
Fan Supply
230Vac Standard USB Type-C
115Vac Option
RETRANS.
Micro-USB
24Vdc Option before 2024
M1
OUT
See Order Code
+ -
10 13
15 16 14
Function
Thermal
SC/HB
+ -
Config.
4
Enable
Input
3
• In normal conditions (without alarm) and with
auxiliary power supply, the contact is: Terminals
Analog Inp.1 Analog Inp.2 14-16 open / Terminals 14-15 closed (relay coil
TO LOAD Analog SetPoint Reference energized)
Ext.FeeDBack
• In alarm condition or without auxiliary power supply
the contact is: Terminals 14-16 closed / Terminals
14-15 open (relay coil not energized).
NOTE:
1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator.
The Fuse must be branch circuit protection. For UL any listed UL branch circuit fuse would be acceptable as an
external fuse, following national electric code guide for resistive heating of 125% load current rating to protect external
wires.
2 The auxiliary voltage supply of the REVO C unit must be synchronized with load voltage power supply. If the Auxiliary
Voltage (written on the identification label) is different from Supply Voltage (to the load), use an external transformer as
designated.
3 For SSR input connection follow next schematic.
4 IMPORTANT! Starting Strategy (Enable) (See Chapter 13):
1: Feed the unit with L1-L2-L3 power voltage supply
2: Feed the auxiliary supply
3: Close the Enable contact to start with the regulation
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Analog Input 1
M1
SSR
INPUT
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1*
131415 16
Analog Inp.1
0-10VDC /4-20mA
ANALOG SET POINT
Analog Inp.2
0-10VDC /4-20mA SLAVE OUT
Reference
Ext.FeedBack RETRANS. OUT
A+
B-
Relay
Thermal or
SC/HB
Fan Supply
(only from 90 to 210A)
See order code for the Value
1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator.
*The Fuse must be branch circuit protection. For UL any listed UL branch circuit fuse would be accettable as an
external fuse, following national electric code guide for resistive heating of 125% load current rating to protect
external wires.
Load Type
T1 T2 T3
T1 T2 T3
Delta Star
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9 Control Panel
The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the
input and output signals and all the configuration parameters.
Press... to...
Local/Remote Switch between local and remote set point for power demand
+ Press and hold for about two seconds to access the menus
• Press Local/Remote (Note: indicator 1 flashes steadily when set point is set locally)
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REVO C 2PH from 60A to 210A User’s manual
(wrong password)
+ (~2 sec)
2. Press Up to choose the menu. (Press down if you overshoot the menu you want).
5. Press function to enter the password and advance to the first parameter of the menu.
6. Press Up to advance to the next parameter and repeat to reach the desired parameter.
7. Press function to start editing the parameter. The parameter name flashes in the upper display.
9. Press function to enter the new setting. The parameter name stops flashing.
10. Press and hold local/remote and function together + for about two seconds to exit the
menus.
View measured values and basic settings including current, voltage and set
Operator 0
point
Configure the functions of the analog and digital inputs and outputs, and the re-
Hardware 5
transmission parameters
Monitoring 0 View measured and calculated values and other read-only parameters
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REVO C 2PH from 60A to 210A User’s manual
Alarm Description
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Menu Listing
The table below lists the parameters found on each menu. See the following pages for descriptions and other
details of each parameter.
Volts Out Nom Line V Min Cycle Analog in 2 Port 1 Addr Dig in 2
Serial No.
SCR Temp
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Modbus Par.
Parameter Name Description Range Unit
Address Type
Pwr Factor Indicates power factor of the output power 0 to 1000 102
Read
Only
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Modbus Par.
Parameter Name Description Range Unit
Address Type
100
80
Scaled Set Point
0%
10
60 = %
g 80
a lin =
Sc lin
g
40 ut a
tp t Sc
u 0%
O t pu =4
Ou alin
g
20
t Sc
tpu
Ou
0
0 20 40 60 80 100
Input
Modbus Par.
Parameter Name Description Default Range Unit
Address Type
Option Value
Analog In 1 0
Analog In 2 1
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REVO C 2PH from 60A to 210A User’s manual
Option Value
Zero Cross 1
Burst fire 3
DEFAULT: Burst Fire 3
Modbus Par.
Parameter Name Description Default Range Unit
Address Type
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Modbus Par.
Parameter Name Description Default Range Unit
Address Type
Option Value
Off 0
On 1
DEFAULT: Off 0
Modbus Par.
Parameter Name Description Default Range Unit
Address Type
Log Period Set how often data is logged 5 sec 0 to 255 sec 70
Read
Write
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Modbus Par.
Parameter Name Description Default
Address Type
Modbus Par.
Parameter Name Description Default
Address Type
Modbus Par.
Parameter Name Description Default
Address Type
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Modbus Par.
Parameter Name Description Default
Address Type
Modbus Par.
Parameter Name Description Default
Address Type
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Modbus Par.
Parameter Name Description Default
Address Type
Modbus Par.
Parameter Name Description Default
Address Type
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Modbus Par.
Parameter Name Description Default Range
Address Type
Recommended
Resulting Signal Resulting Signal Resulting Signal
Retransmit Retransmission Max Value
(4 to 20 mADC) (0 to 20 mADC) (0 to 10 VDC)
Scaling
Set Point 100 4mADC = 0% 0mADC = 0% 0VDC = 0%
100.0
20mADC = 100% 20mADC = 100% 10VDC = 100%
V Output xV where x is the 4mADC = 0V 0mADC = 0V 0VDC = 0V
Nominal Line 20mADC = xV 20mADC = xV 10VDC = xV 999.9
Voltage
I Output xA where x is 4mADC = 0A 0mADC = 0A 0VDC = 0A
the Nominal Line 20mADC = xA 20mADC = xA 10VDC = xA 999.9
Current
Power 100 4mADC = 0% 0mADC = 0% 0VDC = 0%
100
20mADC = 100% 20mADC = 100% 10VDC = 100%
Modbus Par.
Parameter Name Description Default
Address Type
Option Value
4-20mA 0
0-10V 1
0-20mA 2
DEFAULT: 0-10V 1
Modbus Par.
Parameter Name Description Default
Address Type
Option Value
Current 0
Volts Out 1
Power 2
DEFAULT: Voltage 1
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Modbus Par.
Parameter Name Description Default
Address Type
Port 1 Baud Choose the baud rate for the primary serial port 2 30
Read
Write
Option Value
9600 0
19.2K 1
38.4K 2
115.2K 3
DEFAULT: 38.4K 2
Modbus Par.
Parameter Name Description Default Range
Address Type
Port 1 Addr Set the address for the primary serial port 1 0 to 255 31
Read
Write
Port 2 Baud Choose the baud rate for the primary serial
2 45
Read
port Write
Option Value
9600 0
19.2K 1
38.4K 2
115.2K 3
DEFAULT: 38.4K 2
Modbus Par.
Parameter Name Description Default
Address Type
Option Value
Off 0
On 1
DEFAULT: Off 0
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Modbus Par.
Parameter Name Description Default Range Unit
Address Type
Modbus Par.
Parameter Name Description Default
Address Type
Option Value
Off 0
On 1
DEFAULT: Off 0
Caution: If Bus port is not connected or in error, all writable parameters are set to 0 value
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Modbus Par.
Parameter Name Description
Address Type
Option Value
Off 0
On 1
Modbus Par.
Parameter Name Description
Address Type
Option Value
Off 0
On 1
Modbus Par.
Parameter Name Description
Address Type
Option Value
Off 0
On 1
Modbus Par.
Parameter Name Description
Address Type
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Modbus Par.
Parameter Name Description Range Unit
Address Type
Modbus Par.
Parameter Name Description Range Unit
Address Type
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REVO C 2PH from 60A to 210A User’s manual
10.3 Recipes
A recipe is a file that store the settings of power controller internal parameter.
Is used to save a power controller configuration or restore an existing configuration in a power controller.
10.3.1 Upload a recipe
A recipe is created using upload function Configurator software and saving it as a file on the computer.
10.3.2 Download a recipe
An existing recipe can be download to a power controller using download function in Configurator software
10.4 How To
Here the procedures for common tasks are described step-by-step.
10.4.1 Install and communication with the power controller
Procedure to install the Configurator:
1) Locate t lhe installer
direct link: https://www.cdautomation.
com/wp-content/uploads/
ThyristorConfigurator_ver6.zip
On our website: “Download” page -->
Software & Drivers
or
Product page --> SW/Comm tab
2) Double-click on the installer program to
start installation.
3) Follow the on-screen instructions.
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10.5.5 To log in on the test view to change the digital input and analog input functions:
1) Click the Access Level value (zero when logged out)
2) Type the password: 1111
3) Click OK
10.5.6 To log out the test view:
1) Click the Access Level value
2) Click Log out
3) Click OK
10.5.7 To view data on the scope:
1) Click Test, if not already on the test view
2) Click Online
3) Click Load Analyzer
4) For each of up to three channels (Ch 1 to Ch 3):
- With PV1 choose the value to monitor
- Select Show
- Click the color swatch to change the color
- Click the button to turn the channel on.
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NOTE! The Load Calibration settings, Load Voltage and Load Current define 100% power for the load.
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NOTE! Use the increment (up arrow) and decrement (down arrow) buttons to adjust the x and y scales.
Numeric entry does not allow the full range of values to be set.
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At the login prompt enter the password for the required level
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To configure how the power controller uses these signals, see “Digital In 1 Function” and “Digital In 2 Function”
on Paragraph 9.4.4 Hardware menu.
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NOTE! The alarm relay output indicates an alarm whenever the temperature of the heat sink
is too high even when Alarm Function on the hardware menu is set to None.
NOTE! The power controller monitors for heater break or short circuit conditions only when
included in the option selected for Alarm Function.
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12 Alarm description
12.1 Heater Break Alarm
This option allows you to diagnose any load breakage. The diagnostics is based on the comparison of the
value of the nominal resistance of the load with respect to the resistance measured in real time. The nominal
resistance is calculated using the Operative Load Voltage (Nom Line V) and Nominal Current of the load
(Nominal I) parameters.
Nominal Resistance R=Nom Line V/Nominal I
The alarm threshold value is the value of the nominal resistance increased by the percentage defined by the
HB Sense parameter
Example:
Resistance 2200W @ 220V
power/voltage= A --> 2200/220 = 10A
• nominal V: 220 V
• nominal I: 10A
• Nominal resistance - R = 22 Ohm
HB sense parameter = 20% --> threshold value = 22 + (22 x 20 / 100) = 22+4,4 Ohm = 26,4 Ohm
30
HB sense (+20%)
NO ALARM
26,4 25
22: R (V/I)
20
15
10
Ohm
5
The alarm activates when the detected Runtime resistance exceeds the value of 26.4 Ohm.
No HB delay
30 ALARM
HB sense (+20%)
26,4 25
22: R (V/I)
20
15
10
Ohm
5
15 15
10 10
Ohm Ohm
5 5
0 0
Sensitivity (HB sense) and delay (HB delay) can be varied according to the application (see parameters on
page 37).
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12.4 ComError
If the communication watchdog function is enabled (watchdog ON) this alarm is activated when there is no
data passage within the time established by the “WD reset” parameter.
12.6 SD Error
When the Logging option is present, this alarm is activated when a writing error is found in the SD memory.
12.7 SHRT
This alarm is activated if the unit detects a short circuit in one of the power devices. This alarm could also
activate when the current measured by the unit is greater than 80% of the value set in Nominal I.
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External
DI Instrument Enable
Contact
SwH
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Software switch
from communication
Sws
DI Instrument Enable
Software switch
from communication
SwS
External
DI Instrument Enable
Contact
SwH
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Software switch
from communication
Sws
DI Instrument Enable
NOTE:
The parameters written are:
• command table
• reference
• rescaling
if the FieldBus is active but disconnected these values will be forced to 0.
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Software switch
from communication
SwS
External
DI Instrument Enable
Contact
SwH
NOTE:
The parameters written are:
• command table
• reference
• rescaling
if the FieldBus is active but disconnected these values will be forced to 0.
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14 Firing type
Choose a correct firing type allows to optimize the thyristor unit for the installed load.
The firing type has already configured in line with customer requirements that are defined in the Order Code.
The Order Code is written on the identification label.
However, if you wish to change the firing type you can use the software configurator or the Control Panel.
ON OFF
contactor.
The Cycle time is performed by
temperature controller. ZC minimizes SSR from controller
interferences because the Thyristor
unit switches ON-OFF at zero voltage.
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The Control Mode (feed-back) type is defined by the parameter Control Mode (feed-back) in setup menu.
If the configurable digital input has set like Feed-back Selection, it’s possible to change the select feed-back
with the Voltage feed-back (V) simply activating the input.
It’s possible to have:
V = Voltage feed-back.
The input signal is proportional to the output voltage. This means that input signal becomes a voltage demand.
This control mode compensates the voltage fluctuation of the incoming line supply.
I = Current feed-back.
The input signal is proportional to the current output. This means that input signal becomes a current demand.
This control mode maintain the current also if the load impedance changes.
None = No Feed-back Open Loop. The input is proportional to the firing angle (α).
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Warning: Before connecting or disconnecting the unit check that power and control cables
are isolated from voltage sources.
Specialised personnel only
If it is necessary to change the value of the auxiliary supply voltage, move the jumpers as shown in the table
below.
The range of the auxiliary voltage that can be set depends on the transformer mounted on the board, see the
ordering code on Digit 8 (see table).
As ordered Change to
Order Code Jumper JP1 + JP2 are linked Link only Jumper JP3
Transformer range Line voltage Transformer range Line voltage
RC2_ _ _-_1 90:135V 100/120V 180:265V 200/208/220/230/240V
RC2_ _ _-_2 180:265V 200/208/220/230/240V 342:528V 380/400/415/440/480V
RC2_ _ _-_3 238:330V 277V 540:759V 600/690V
Only Jumper 3 is linked Link Jumper JP1 + JP2
RC2_ _ _-_5 342:528V 380/400/415/440/480V 180:265V 200/208/220/230/240V
RC2_ _ _-_6 540:759V 600V 238:330V 277V
RC2_ _ _-_7 540:759V 690V 238:330V 277V
JP3 JP1
JP2
• Attention! never link all the jumpers JP1+JP2+JP3 at the same time or JP3 + any other jumper, JP3 must
be always alone, follow only the configuration shown.
• Once the position of the jumpers has been changed, write the correct value in Par P43 (see next
page).
• Attention! The auxiliary voltage is also used for firing synchronism, so it must be in phase with the
load voltage.
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Click on ‘Actual Level’ and enter the password ‘1234’ to access level 4.
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–
+24VDC Input
+ ± 5%
Current: 500mA
5 4 3 2 1
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M4 Terminal Description
5 4 3 2 1
1 +24V
2 GND
3 Not connected
4 RS485 A+
5 RS485 B-
Caution: If Bus port is not connected or in error, all writable parameters are set to 0 value
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20 Internal Fuse
The thyristor unit have internal fuse extrarapid at low I2T for the thyristor protection of against the short-circuits.
The Fuses must have I2T 20% less than thyristor’s I2T. The warranty of thyristor is null if no proper fuses are used.
1.0
K
0.8
0.7
0.6
0.4
0.2
500
200 400 600 800
Vac
(Line voltage)
Caution: High speed fuses are used only for the thyristor protection and can not be used to
protect the installation.
Caution: The warranty of thyristor is null if no proper fuses are used. See tab.
Warning: When it is supply, the Thyristor unit is subject to dangerous voltage, don’t open the
Fuse-holder module and don’t touch the electric equipments.
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Open the cover and remove the screws, then replace it with the correct fuse, use the screws with a proper
suggested torque indicated below:
Torque Torque
Type Screw Screw
Lb-in (N-m) Lb-in (N-m)
60-120A
150-210A
M6
M6
44.2 (5.0)
44.2 (5.0)
+ M5 31 (3.5)
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TM
CD Automation S.r.l.
Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
Tel. +39 0331 577479 - Fax +39 0331 579479
E-mail: [email protected] - Web: www.cdautomation.com