Eng REVO C 2PH 60 210 Thyristor

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USER’S MANUAL 2PH

Rev. 09/2024 from 60A to 210A

023
M-RC2-60-210

TM CD Automation S.r.l.
Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
Tel. +39 0331 577479 - Fax +39 0331 579479
E-mail: [email protected] - Web: www.cdautomation.com
Declaration of conformity

Declaration of conformity-Dichiarazione di Conformità

PRODUCT MANUFACTURER / PRODUTTORE:


TM
CD Automation S.R.L.
Controllers, Drives & Automation

Via Picasso, 34/36 - 20025 Legnano (MI)- Italy


P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479
E-mail: [email protected] - Web: www.cdautomation.com

Declare that the product / Dichiara che il prodotto:

Revo C 2Ph 60-210A


PRODUCT DESCRIPTION: Electric power control
SCOPE OF APPLICATION: Thermal control process
DESCRIZIONE DEL PRODOTTO: Unità di controllo potenza elettrica
UTILIZZO: Controllo processi termici
FULFILS THE REQUIREMENTS OF THE STANDARD:
Electrical safety Standard EN60947-1: 2007 + A1 2011, A2 2014
EN60947-4-3: 2014
Generic Emission standard EN60947-4-3: 2014 Group 1 Class A emissions
Generic Immunity standard EN60947-4-3: 2014 Industrial Immunity
Industrial electromagnetic environment 61326-1
SODDISFA I REQUISITI DELLA NORMA:
Specifica di sicurezza EN60947-1: 2007 + A1 2011, A2 2014
EN60947-4-3: 2014
Specifica sulle emissioni EN60947-4-3: 2014 gruppo 1 emissioni classe A
Specifica sulle Immunità EN60947-4-3: 2014 Immunità industriale
Ambiente elettromagnetico industriale 61326-1
CDAutomation declares that the products above mentioned are conforming to the directive
CDAutomation dichiara che i prodotti sopra menzionati sono conformi alla direttiva
Bassa Tensione (low Voltage)
Low Voltage Directive updated 2014/35/EU
EMC directive updated 2014/30/EU
Issued on: 03/03/2023
Data di emissione: 03/03/2023

Amministratore Unico e
Legale Rappresentante
Simone Brizzi
Declaration of conformity

Declaration of conformity-Dichiarazione di Conformità

PRODUCT MANUFACTURER / PRODUTTORE:


TM
CD Automation S.R.L.
Controllers, Drives & Automation

Via Picasso, 34/36 - 20025 Legnano (MI)- Italy


P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479
E-mail: [email protected] - Web: www.cdautomation.com

Declare that the product / Dichiara che il prodotto:

Revo C 2Ph 60-210A


PRODUCT DESCRIPTION: Electric power control
SCOPE OF APPLICATION: Thermal control process
DESCRIZIONE DEL PRODOTTO: Unità di controllo potenza elettrica
UTILIZZO: Controllo processi termici
FULFILS THE REQUIREMENTS OF THE STANDARD:
Electrical safety Standard EN60947-1: 2007 + A1 2011, A2 2014
EN60947-4-3: 2014
Generic Emission standard EN60947-4-3: 2014 Group 1 Class A emissions
Generic Immunity standard EN60947-4-3: 2014 Industrial Immunity
Industrial electromagnetic environment 61326-1
SODDISFA I REQUISITI DELLA NORMA:
Specifica di sicurezza EN60947-1: 2007 + A1 2011, A2 2014
EN60947-4-3: 2014
Specifica sulle emissioni EN60947-4-3: 2014 gruppo 1 emissioni classe A
Specifica sulle Immunità EN60947-4-3: 2014 Immunità industriale
Ambiente elettromagnetico industriale 61326-1
CDAutomation declares that the products above mentioned are conforming to the directive
CDAutomation dichiara che i prodotti sopra menzionati sono conformi alla direttiva
Bassa Tensione (low Voltage)
Low Voltage Directive updated 2014/35/EU
EMC directive updated 2014/30/EU
Issued on: 03/03/2023
Data di emissione: 03/03/2023
Amministratore Unico e
Legale Rappresentante
Simone Brizzi
REVO C 2PH from 60A to 210A User’s manual

Important warnings for safety


This chapter contains important information for the safety. The not observance of these instructions may result
in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components
system included.
The installation should be performed by qualified persons.
In the manual are used symbols to give more evidence at the notes of safety and operativity for the attention
for the user:

This icon is present in all the operational procedures where the Improper
operation may result in serious personal injury or death by Electrical Shock
Hazard Symbol (a lightning bolt in a triangle) precedes an electric shock hazard
CAUTION or WARNING safety statement.

Warning or Hazard that needs further explanation than the label on unit can
provide. Consult User’s Guide for further information.

Unit is compliant with European Union directives.


See Declaration of Conformity for further details on Directives and Standards
used for Compliance.

If available, unit is a Listed device per Underwriters Laboratories. It has been


investigated to ANSI/UL® 508 standards for Industrial Control Switches and
UL equivalent to CSA C22.2 #14.
For more detail search for File E231578 on www.ul.com

ESD Sensitive product, use proper grounding and handling techniques when
installing or servicing product.

Do not throw in trash, use proper recycling techniques or consult manufacturer


for proper disposal.

A “NOTE” marks a short message to alert you to an important detail.

A “CAUTION” safety alert appears with information that is important for protecting your equipment and
performance. Be especially careful to read and follow all cautions that apply to your application.

A “WARNING” safety alert appears with information that is important for protecting you, others and equipment
from damage. Pay very close attention to all warnings that apply to your application.

Safety notes
WARNING! To avoid damage to property and equipment, injury and loss of life, adhere to applicable
electrical codes and standard wiring practices when installing and operating this product. Failure to do
so could result in damage, injury and death.
AVERTISSEMENT! Pour éviter d’endommager la propriété et l’équipement, les blessures et la perte
de vie, respecter les codes électriques en vigueur et les pratiques de câblage standard au moment
de l’installation et de l’utilisation de ce produit. Dans le cas contraire, cela peut entraîner la mort, des
blessures graves ou des dommages.

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REVO C 2PH from 60A to 210A User’s manual

WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse
or other user serviceable component replacement must be performed only by properly qualified
personnel. Service personnel must read this manual before proceeding with work. While service is
being performed unqualified personnel should not work on the unit or be allowed in the immediate
vicinity.
AVERTISSEMENT! Tous les services, y compris l’inspection, l’installation, le câblage, l’entretien, le
dépannage, le remplacement de fusibles ou d’autres composants pouvant être réparés par l’utilisateur,
doivent être effectués uniquement par un personnel diment qualifié. Le personnel de service doit lire ce
manuel avant d’effectuer tout travail. Pendant que l’entretien est exécuté, tout personnel non qualifié ne
doit effectuer de travail sur l’appareil ni se trouver a proximité.
WARNING! When in use the power controller is connected to dangerous voltages. Do not remove the
protective covers without first disconnecting and preventing power from being restored while servicing
the unit.
AVERTISSEMENT! Au moment de l’utilisation, le régulateur de puissance est connecté a des tensions
dangereuses. Ne retirer aucun couvercle de protection sans d’abord débrancher l’appareil et ainsi
empêcher l’alimentation d’être rétablie pendant l’entretien.
WARNING! Do not use in aerospace or nuclear applications.
AVERTISSEMENT! Ne pas utiliser pour les applications aérospatiales ou nucléaires.
WARNING! The units are not developed to manage capacitive loads.
AVERTISSEMENT! Les unités ne sont pas développées pour la conduite de charges capacitives.
WARNING! The power controller’s protection rating is IP20 with all covers installed and closed. It must
be installed in an enclosure that provides all the necessary additional protections appropriate for the
environment and application.
AVERTISSEMENT! L’indice de protection du régulateur de puissance est de IP20 lorsque les couvercles
sont installés et fermés. L’appareil doit être installé dans une enceinte qui assure toute la protection
supplémentaire nécessaire pour l’environnement et l’application.
WARNING! Ground the power controller via the provided protective earth grounding terminal. Verify
ground is within impedance specifications. This should be verified periodically.
AVERTISSEMENT! Mise a la terre du régulateur de puissance par le biais de la borne de prise de terre
de protection fournie. Vérifier que la prise de terre est conforme aux spécifications de l’impédance. Cela
doit être vérifié périodiquement.
WARNING! Electric Shock Hazard: when the power controller has been energized, after shutting off the
power, wait at least one minute for internal capacitors to discharge before commencing work that brings
you in to contact with power connections or internal components.
AVERTISSEMENT! Risque de décharges électriques: lorsque le régulateur de puissance est mis sous
tension, après avoir été éteint, attendre au moins une minute pour que les condensateurs internes se
déchargent avant de commencer tout travail incluant le contact avec les connexions électriques ou les
composants internes.
WARNING! The installation must be protected by electromagnetic circuit breakers or by fuses. The
semiconductor fuses located inside the power controller are classified for UL as supplementary
protection for semiconductor devices. They are not approved for branch circuit protection.
AVERTISSEMENT! L’installation doit être protégée par des disjoncteurs électromagnétiques ou des
fusibles. Les fusibles pour semi-conducteurs situés a l’intérieur du régulateur de puissance sont classés
UL comme protection supplémentaire pour les dispositifs pour semi-conducteurs. Ils ne sont pas
approuvés pour la protection des circuits de dérivation.
WARNING! When making live voltage or current measurements, use proper personal protective
equipment for the voltages and arc-flash potentials involved.

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REVO C 2PH from 60A to 210A User’s manual

AVERTISSEMENT! Au moment de relever des mesures de tension ou de courant en direct, utiliser un


équipement de protection individuelle approprié pour les tensions et les potentiels d’arc électrique
concernés.
WARNING! Verify the voltage and current ratings of the power controller are correct for the application.
AVERTISSEMENT! Vérifier que les valeurs de tension et de courant du régulateur de puissance sont
correctes pour l’application.
CAUTION: To avoid compromising the insulation, do not bend wire or other components beyond their
bend radius specifications.
ATTENTION: Pour éviter de compromettre l’isolation, ne pas plier le fil ou tout autre composant au-delà
de ses spécifications en matière de rayon de courbure.
CAUTION: Protect the power controller from high temperature, humidity and vibrations.
ATTENTION: Protéger le régulateur de puissance contre les températures élevées, l’humidité et les
vibrations.
CAUTION: The power controller warranty is void if the tested and approved fuses are not used.
ATTENTION: La garantie du régulateur de puissance est nulle si aucun fusible testé et approuvé n’est
utilisé.
CAUTION: Only trained and authorized personnel should access and handle the internal electronics
and they must follow proper electro-static prevention procedures.
ATTENTION: Seul le personnel formé et autorisé peut accéder aux composants électroniques internes
et les gérer, et il doit se conformer a des procédures de prévention électrostatique appropriées.
CAUTION: Install an appropriately sized RC filter across contactor coils, relays and other inductive
loads.
ATTENTION: Installer un filtre RC de dimensions appropriées sur les bobines du contacteur, les relais et
autres charges par induction.
CAUTION: The thyristor units here described have been designed for use with sinusoidal networks with
nominal frequency 50-60 Hz. Any application with NON-SINUSOIDAL, distorted or disturbed networks
could compromise the correct operation of the unit.
ATTENTION: Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux
sinusoïdaux d’une fréquence nominale de 50 à 60 Hz. Toute application utilisant des réseaux NON
SINUSOÏDAUX, déformés ou perturbés peut compromettre le bon fonctionnement de l’appareil.
NOTE: Provide a local disconnect to isolate the power controller for servicing.
REMARQUE: Fournir une déconnexion locale afin d’isoler le régulateur de puissance pour l’entretien.
NOTE: The nominal current is specified for ambient temperatures at or below 40° C. Ensure the application
design allows for adequate cooling of each power controller. The power controller must be mounted
vertically. The cooling design must prevent air heated by one power controller from causing power
controllers mounted above to exceed the ambient operating temperature limit. When power controllers
are mounted side by side allow a minimum spacing of 15mm between them.
REMARQUE: Le courant nominal est précisé pour des températures ambiantes égales ou inférieures
a 40°C. S’assurer que la conception de l’application permette le refroidissement adéquat de chaque
régulateur de puissance. Le régulateur de puissance doit être monté verticalement. La conception de
refroidissement doit empêcher l’air chauffé par le régulateur de puissance de dépasser la limite de
température de fonctionnement ambiante de la part des régulateurs de puissance montés au-dessus.
Lorsque les régulateurs de puissance sont montés côte a côte, il faut conserver un espacement minimal
de 15 mm entre les deux.
NOTE: Use only copper cables and wires rated for use at 75°C or greater.
REMARQUE: N’utiliser que des cables et des fils en cuivre pour l’utilisation a 75°C ou plus.

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REVO C 2PH from 60A to 210A User’s manual

Maintenance
In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The
frequency of this servicing depends on environmental pollution.
Also check periodically if the screw for the power cables and safety earth are tightened correctly
(See Connection Diagram).

Warranty condition

Producer gives a 12 months warranty to its products.


The warranty is limited to repairing and parts substitution in our factory and does
exclude products not properly used and fuses.
Warranty does not include products with serial numbers deleted. The faulty
product should be shipped to Producer at customer’s cost and our Service will
evaluate if product is under warranty terms.
Substituted parts remain of Producer property.

CD Automation srl assumes no liability for any damage to persons or property deriving from tampering, from
incorrect or improper use, or from any use not conforming to the characteristics of the controller and to the
instructions in this User Manual.

General terms and conditions

Return Material Authorization (RMA)


Customers wishing to return any items, whether they are incorrectly supplied, faulty or damaged in transit,
must first complete a Return Material Authorisation (RMA) form to obtain an RMA number from the Service
Department.
A full repair service is available for customers. Prior to submitting the RMA form and returning products,
customers are recommended to contact the technical support team to determine whether the issue can be
resolved with telephone support.
How the RMA service works
The RMA form and details are available on our web sites:

https://www.cdautomation.com/rma-english-version/
When completing the RMA form, please be as specific as possible about the problem, including any pertinent
application details. The more information given, the more quickly and more thoroughly the problem can be
solved. The minimum information required is:
1. The Full Model Number
2. Quantity of units being returned
3. The units Serial Number(s)
4. A description of the problem (“faulty” or “unknown” is not sufÏcient)

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REVO C 2PH from 60A to 210A User’s manual

Summary

Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important warnings for safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1 Advantages compared with analog thyristor unit . . . . . . . . . . . . 11


1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2 Software Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Basic Connections and sizing . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Identification and Order Code . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1 Identification of the unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Order Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1 General features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2 Input features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.3 Output features (power device) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.4 Fan Specification (only from 90 to 210A) . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.5 Environmental installation conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.6 Derating Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.7 Calculating flow capacity of the fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.1 Dimensions and weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.2 Fixing holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

8 Wiring instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.1 Terminal Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.2 Power Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.3 Control Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.4 Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.5 Connection Diagram for 3 phases (control on 2 phases) . . . . . . . . . . . . . . . 28

9 Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.1 Menu navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 Control Panel Led . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.3 Displayed alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.4 Parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

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REVO C 2PH from 60A to 210A User’s manual

10 Using the Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45


10.1 Typical Uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.2 Communicating with Power Controllers . . . . . . . . . . . . . . . . . . . . . . . . 45
10.3 Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.4 How to. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.5 Using the Configurator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
10.6 Software General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
10.7 Configurable access levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

11 Configurable Inputs and Outputs. . . . . . . . . . . . . . . . . . . . . . . 58


11.1 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
11.2 Analog Input 1: Set Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
11.3 Analog Input 2: Set Point or Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11.4 Alarms and Alarm Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

12 Alarm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
12.1 Heater Break Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
12.2. AUX High . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.3 AUX Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.4 ComError . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.5 AUX Line Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.6 SD Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.7 SHRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.8 SCR Temp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.9 Line Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

13 “Enable” Function in static Unit . . . . . . . . . . . . . . . . . . . . . . . . 62


13.1 Using Digital Input only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
13.2 Using Serial Port RS485 only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
13.3 Using Digital Input + Serial Port RS485. . . . . . . . . . . . . . . . . . . . . . . . . . 63
13.4 Using FieldBus only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
13.5 Using Digital Input + FieldBus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

14 Firing type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
14.1 Zero Crossing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
14.2 Burst Firing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

15 Control Mode (feed-back) . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

16 Supply the electronic board . . . . . . . . . . . . . . . . . . . . . . . . . . 68

17 24Vdc input Auxiliary supplemental power . . . . . . . . . . . . . . . . 70

18 RS485 Serial port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

19 Fieldbus communication option . . . . . . . . . . . . . . . . . . . . . . . 71

20 Internal Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
20.1 Fuses Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

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REVO C 2PH from 60A to 210A User’s manual

Introduction
A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel.
To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero
Crossing voltage with no input signal.
The benefits of thyristor units compared with electromechanical contactors are numerouses: no moving parts,
no maintenance and capacity to switch very fast. Thyristors are the only solution to control transformers and
special loads that change resistance with temperature and with age.

L1

L2

Thyristor

Load

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REVO C 2PH from 60A to 210A User’s manual

1 Advantages compared with analog thyristor unit


Communication RS485 is a standard feature of REVO C this allows the use of many information like: current,
power, load state and all the parameters for diagnostic and configuration. Ulterior advantages of the digital
system vs the analogical is the flexibility and the possibility of implement special characteristics without change
the hardware. Several strategies can be implemented and selected through the configuration parameters.
With software configuration, you can have access to the configuration parameters.
To connect the Thyristor unit to the computer use a micro USB cable.

1.1 Overview
Integrated semiconductor fusing, current transformer and user interface
• Saves installation time and eases setup and commissioning
• Delivers a user-friendly, intuitive interface
Industry-leading design and serviceability
• Offers a robust SCR design to meet a rugged industrial environment’s high quality and reliability needs
• Provides quick and easy access to maintain and service fuses and individual legs in minimal time
• Enables fast troubleshooting by providing helpful thermal system diagnostics
Comprehensive power controller range
• Provides wide range of options from simple single phase to complex three-phase loads to 690V
100kA short circuit current rating (SCCR) (Not reviewed by UL®)
• Enables greater protection in the event of a short circuit
c-UL® 508 Listed
• Shortens project schedules, agency testing and expenses
Control modes: contactor, voltage, current or power
• Satisfies a wide range of demanding thermal applications
Load firing modes: zero-cross, burst fire
• Handles a wide range of load types including nichrome, medium and long waveform infrared lamps, moly,
transformers, silicon carbide, UV lamps and tungsten
• Protects and extends the life of connected loads
Wide range of communication protocols
• Enable factory and process automation with connectivity to process and equipment data via Modbus®
RTU, Modbus® TCP, Wi-Fi, Profibus, Profinet, USB device (configuration and data file transfers)
Open heater and shorted SCR indication
• Minimizes production downtime with easy to understand, intelligent, troubleshooting diagnostics
Integrated USB and user interface for configuration
• Easily and safely program configuration settings as the user interface can be powered through USB connection
• Eliminates need to work in a high voltage hazard environment. High voltage to the power controller and
system panel can be shut off and locked out for safety while configuring controller.

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REVO C 2PH from 60A to 210A User’s manual

2 Software Configurator
Thyristor configurator software is free and is
possible download it from our site.
If the Order Code is in line with requirement,
then unit has been already configured in
Factory and it’s ready to use.
You need the software only to modify the
ordered configuration. Anyway we suggest
to check the unit on the machine with the
“Test unit” section.
For install the software, launch the program
and follow the instructions on the screen.
Run the software configurator and set the
correct serial port number by menu setting-
serial com – port number.

Software Configurator download link:


https://www.cdautomation.com/wp-content/uploads/ThyristorConfigurator_ver6.zip

To connect the unit at the PC, it’s necessary to use the micro USB
2.0 Modbus RTU cable.
USB connection need a driver to work properly, you can find it
from our site.
However the configuration software installer will install as default
the correct driver.

Micro USB

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REVO C 2PH from 60A to 210A User’s manual

3 Quick Start

Attention: this procedure must be carried out by skilled people only.

If your REVO C code is in line with what you really need, then the main configuration is already done by
Producer and you just need to do the following steps:
1. Verify REVO C current sizing. Be sure that:
• the load current is equal or less than the nominal one of REVO C
• the main voltage is equal or less than the nominal voltage of REVO C
2. Verify the Installation
3. Verify the Wiring:
• all auxiliary connections must be done in line with wirings on this manual
• verify that there isn’t a short circuit on the load
4. Supply the Unit
5. Go in the Operator menu
Set the parameters Operative Load Voltage and Nominal Current of the load using the frontal keypad
or Thyristor configurator software.
The Unit is ready to work

The auxiliary voltage supply of the REVO C unit must be synchronized with load voltage power supply.
If the Auxiliary Voltage (written on the identification label) is different from Supply Voltage (to the load), use an
external transformer.

IMPORTANT
Suggested Starting Strategy (Enable) (See Chapter 12):
1: Feed the unit with L1-L2-L3 power voltage supply
2: Feed the auxiliary supply
3: Close the Enable contact to start with the regulation

If your REVO C code is NOT in line with what you really need, use the enclosed configurator software tool
to set-up the unit. Install the software on your PC, select REVO C and click on test unit changing what
you need.

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REVO C 2PH from 60A to 210A User’s manual

4 Basic Connections and sizing


Star wiring with resistive load (control on two phases with REVO C-2PH)

I= P
1,73V

V = Nominal voltage of the load V


I = Nominal current of the load
P = Nominal power of the load

Delta wiring with resistive load (control on two phases with REVO C-2PH)

I= P
1,73V

V = Nominal voltage of the load V


I = Nominal current of the load
P = Nominal power of the load

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REVO C 2PH from 60A to 210A User’s manual

5 Identification and Order Code


5.1 Identification of the unit

Caution: Before to install, make sure that the Thyristor unit have not damages. If the product
has a fault, please contact the dealer from which you purchased the product.

The identification label give all the information regarding the factory settings of the Thyristor unit, this label is
on the unit, like represented in figure.
Verify that the product is the same thing as ordered.

Model :XXXXX-XXXXX-XXXXX CAUTION Ser NO. : XXXXXX-XXXXXX-XXX 43/2017


Serial Number :XXXXXX-XXXXXX-XXX WARNING
Max. Load Current :35A
Max. Load Voltage :480VAC - 50/60Hz hot surfaces/ Mod. : XXX-XXXXX-XXXXX Use Wire rated 75°C
Auxiliary Voltage :90-135Vac - 50/60Hz 6VA des surfaces chaudes
Max ambient 40°C
IND. CONT. EQ. Fan Voltage :No Fan Risk of burns/ Contains FCC ID : XXXXXX-XX-X
1 Phase 1 Leg Control For use in Pollution Degree 2 Environment
E231578 2RD5 Risque de brûlure

Only if cUL
WARNING AVERTISSEMENT
Risk of Electrical Shock
Disconnect all Power before Servicing
Risque de choc électrique. Débranchez
l’alimentation avant l'entretien

Ser NO. : XXXXXX-XXXXXX-XXX


Mod. : XXX-XXXXX-XXXXX
User Manual No. 0000-0111-0000

Producer Made in Italy

LEFT SIDE RIGHT SIDE

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REVO C 2PH from 60A to 210A User’s manual

5.2 Order Code


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

REVO C 2PH R C 2 _ _ _ - _ _ _ _ _ _ _ _ _ _

CURRENT FUSES 4 5 6 OPTION 12


description description code description code
60A Fixed Fuses Included 0 6 0 No Option 0
90A Fixed Fuses Included 0 9 0 Option code, see code page table ...
120A Fixed Fuses Included 1 2 0
150A Fixed Fuses Included 1 5 0 FAN VOLTAGE 13
180A Fixed Fuses Included 1 8 0 description code
210A Fixed Fuses Included 2 1 0 No Fan < 90A 0
Fan 115V ≥ 90A 1
MAX VOLTAGE 7
Fan 230V ≥ 90A Std Version 2
description code
Fan 24Vdc ≥ 90A 3
480V 4
600V 6
APPROVALS 14
MAIN SUPPLY VOLTAGE AUX VOLTAGE RANGE 8 description code
description description code CE EMC For European Market 0
100/120Vac 90 to 135V Vac 1 CUL us + CE EMC For American & European Market L
200/208/230/240Vac 180 to 265V Vac 2
277Vac 238 to 330V Vac 3 LOAD TYPE 15
380/415/480Vac 342 to 528V Vac 5 description code
600Vac 540 to 759V Vac 6 Normal Resistive Load with 3 Phase Star without neutral Connection 0
Normal Resistive Load with 3 Phase Delta Connection 1
INPUT 9 IRSW Infrared Short wave with 3 Phase Star Connection 2
description code IRSW Infrared Short wave with 3 Phase Delta Connection 3
SSR S
0:20mA B COMMUNICATION AND RETRANSMISSION 16
4:20mA A description description code
0:10V V No Retransmission 0
10KPot K N°1 Modbus RTU Retransmission 4:20mA 1
Retransmission 0:10V 2
FIRING START OPTION 10
No Retransmission 3
description description code
N°2 Modbus RTU Retransmission 4:20mA 4
Burst Firing No Soft Start B
Retransmission 0:10V 5
Zero Crossing No Soft Start Z
No Retransmission 6
CONTROL MODE 11 N°1 Profibus DP Retransmission 4:20mA 7
description code Retransmission 0:10V 8
Open Loop 0 No Retransmission 9
Voltage U N°1 Profinet IO Retransmission 4:20mA A
Voltage Square Q Retransmission 0:10V B
Current I No Retransmission C
Current Square A N°1 Modbus TCP Retransmission 4:20mA D
Power VxI W Retransmission 0:10V E
No Retransmission F
N°1 Ethernet IP +
Retransmission 4:20mA G
N°1 Modbus RTU
Retransmission 0:10V H
5.2.1 Option Code
BLUETOOTH
HB LOGGING TOTALIZER CODE Note
(WIFI)
Ø
1 HB Alarm for partial or total load failure and Short Circuit on SCR
2 (relay output).
3
WiFi Option available until 2022
4
5 Bluetooth Option available from 2024 , for communication and
6 control of the unit

7 APP Free, downloadable from Google Play or Apple Store, for


8 communication with the unit via Bluetooth (from 2024).
9
DATA LOGGER This feature is important to see the historical data
A of parameter like Current, Voltage and Power and can be useful to
B diagnose a fault.
C
ENERGY TOTALIZER This function totalize the energy
D consumption of the load allowing the calculation of heat
E treatment.
F
Contact your sales representative for more information

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REVO C 2PH from 60A to 210A User’s manual

6 Technical Specifications
6.1 General features
Operative voltage: 480V +10% max -10% min; 600V +10% max -10% min
Cover and Socket material: PolymericV2
Utilization Category: AC-51 AC-55b
IP Code: 20
Method of Connecting: Load in Delta, Load in Star
Auxiliary voltage:
Order Code RC2_ _ _-_1 = line voltage 100/120V transformer range 90:135V (8 VA Max)
Order Code RC2_ _ _-_2 = line voltage 200/208/220/230/240V transformer range 180:265V (8 VA Max)
Order Code RC2_ _ _-_3 = line voltage 277 transformer range 238:330V (8 VA Max)
Order Code RC2_ _ _-_5 = line voltage 380/400/415/440/480V transformer range 342:528V (8 VA Max)
Order Code RC2_ _ _-_6 = line voltage 600V transformer range 540:759V (8 VA Max)

Relay output for Heater Break Alarm 0.5A a 125Vac


(only with HB option)

6.2 Input features


Digital Input: 4 ÷ 30Vdc 5mA Max (ON >4Vdc OFF <1Vdc) 0,5Hz max
Volt Analogic input: 0 ÷ 10Vdc impedance 15 kΩ
Current Analogic input: 0 ÷ 20mA impedance 100 Ω
4 ÷ 20mA impedance 100 Ω
Potentiometer: 10 kΩ min.
Logic input SSR (Fast Enable): 4 ÷ 30Vdc 5mA Max (ON >4Vdc OFF <1Vdc)
duty cycle min. 100 ms max 3Hz

6.3 Output features (power device)


FUSE I2T
Nominal Repetitive peak value Power loss Isolation
Latching Max peak Leakage Frequency
Current Voltage reverse voltage Suggested Thyristor + Voltage
current one cycle current range
range (Ue) (Uimp) A2s Fuse (Ui)
(at500V)
(A) (V) (480V) (600V) (mAeff) (10 msec.) (mAeff) tp= (Hz) I =Inom (W) (Vac)
(A) 10msec
60 24÷600 1200 1600 600 1900 15 10780 47÷70 205 3000
90 24÷600 1200 1600 600 1900 15 10780 47÷70 290 3000
120 24÷600 1200 1600 600 1900 15 14280 47÷70 398 3000
150 24÷600 1200 1600 300 5000 15 17500 47÷70 409 3000
180 24÷600 1200 1600 300 5000 15 30800 47÷70 486 3000
210 24÷600 1200 1600 300 5000 15 53900 47÷70 598 3000

6.4 Fan Specification (only from 90 to 210A)


Supply: 230Vac Standard Power 32W (16W for 2 Fan)
Supply: 115Vac Option Power 28W (14W for 2 Fan)
Supply: 24Vdc Option Power 14W (7W for 2 Fan)

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REVO C 2PH from 60A to 210A User’s manual

6.5 Environmental installation conditions


Ambient temperature 0-40°C (32-104°F) at nominal current. Over 40°C-104°F use
the derating curve (max 50°C).
Storage temperature -25°C to 70°C -13°F to 158°F
Installation place Don’t install at direct sun light, where there are conductive
dust, corrosive gas, vibration or water and also in salty
environmental.
Altitude Up to 1000 meter over sea level. For higher altitude reduce
the nominal current of 2% for each 100m over 1000m
Humidity From 5 to 95% without condense and ice
Pollution Level Up to 2nd Level ref. IEC 60947-1 6.1.3.2

6.6 Derating Curve


The nominal current of the units in specification are referred to continuous service at 40°C ambient temperature.
For higher temperature multiply the nominal current times derating coefÏcient K below represented:

l max = l nominal x K 1,2

1 1 1 1 1
Derating 1
0,9
0,8
0,8

0,6
K

0,4
For higher cabinet
temperature 0,2
(more than 50°C)
contact the producer
of the unit 0
15 20 25 30 35 40 45 50 55

CABINET TEMPERATURE °C

6.7 Calculating flow capacity of the fan


All the thyristor units when are in conduction produces power loss that is dissipated inside cubicle in terms of
heating. Due to this fact the internal temperature of cubicle is higher than ambient temperature. To be cooled
the thyristor need of fresh air cooling and to do it is normally used a fan mounted on the front door or on the
roof of the cabinet.
Procedure to size Fan air mass flow (V): see power loss or each thyristor and fuse mounted indicated in the
manual related to the current (Output feature and Internal fuse Chapter).

Qv = total power losses (w) Altitude


(thyristor + fuse power loss) 0:100 meters f = 3.1 m3k/Wh
V=f * Qv ta = ambient temperature (°C) 100:250 meters f = 3.2 m3k/Wh
tc-ta tc = cabinet temperature (°C) 250:500 meters f = 3.3 m3k/Wh
V = fan air mass flow (m3/h) 500:750 meters f = 3.4 m3k/Wh
f = altitude coefÏcient (see table on right)

The formulas used are for information only and is not a substitute for a proper thermal
rating done by a qualified person.

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REVO C 2PH from 60A to 210A User’s manual

7 Installation
Before to install, make sure that the Thyristor unit have not
AIR FLOW OUT (V)
damages.
If the product has a fault, please contact the dealer from which
you purchased the product. Verify that the product is the same
thing as ordered. FAN
in aspiration
The Thyristor unit must be always mounted in vertical position to
improve air cooling on heat-sink.
Maintain the minimum distances ( ) in vertical and in horizontal
*30 cm
*
as represented, this area must be free from obstacle (wire,
copper bar, plastic channel).
When more unit has mounted inside the cabinet maintain the air *2 cm
circulation like represented in figure without obstacle for the air
flow. Is necessary to install a fan to have better air circulation as
calculated previously.
*20 cm

Air Grid

AIR FLOW IN (V)

The V Air flow must be equal or more than the value calculated.

If the cabinet fan mounted by the customer have an air flow lower than the correct value the warranty
will decay.

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REVO C 2PH from 60A to 210A User’s manual

7.1 Dimensions and weight

REVO C 2PH Size: SR13 SR16


(60A no Fan) (90-210A with Fan)
W (mm): 186 186
D (mm): 170 170
H (mm): 269 273
Weight (Kg): 6,8 7

7.2 Fixing holes


165
5

H1:
SR13 (60A no Fan): 256
SR16 (90-210A with Fan): 260
H1

5
5

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REVO C 2PH from 60A to 210A User’s manual

8 Wiring instructions
The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for
this reason in accord to the fundamental practices rules is opportune take some precautions:
• The coil contactor, the relays and other inductive loads must be equipped with opportune RC filter.
• Use shielded bipolar cables for all the input and output signals.
• The signal cables must not be near and parallel to the power cables.
• Local regulations regarding electrical installation should be rigidly observed.
Use 75°C copper (CU) conductor only, wire ranges (AWG), wire terminal type (ZMVV), terminal tightening
torque in the table below.
Power cable torque (suggested)

Connector Torque Lb-in Wire Range MAX Current Wire Terminals UL


Type
Type (N-m) mm² (AWG) Terminals Listed (ZMVV)
Fork/Spade
060 16(5)
Terminal
090 Screw M6 70.8 (8.0) 25(3) 150
Copper Tube Crimp.
120 35(2)
Lug
Fork/Spade
150 50(0)
Terminal
180 Screw M8 141,6 (16.0) 70(00) 250
Copper Tube Crimp.
210 90(000)
Lug

Cable dimensions of the Command Terminals 0.5 mm² (AWG 18)


Cable dimensions of the Earth (suggested) 16 mm² (AWG 6) up to 120A
25 mm² (AWG 4) up to 210A

8.1 Terminal Positions

Warning: Before connecting or disconnecting the unit check that power and control cables
are isolated from voltage sources.

8.2 Power Terminals


Terminal Description
L1 Line Input Phase 1
T1 Load Output Phase 1
L3 Line Input Phase 2
T3 Load Output Phase 2

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REVO C 2PH from 60A to 210A User’s manual

Locations of the line power, load, earth ground and control signal connections

Cover closed M1

M4 Iout 0.0A
Ref. 0.0%

5 4 3 2 1

Ethernet
or Profibus
port

Cover tipped forward


M3 M2

L3

L1

T3
T1

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REVO C 2PH from 60A to 210A User’s manual

Suggested wiring mode: connect the cables below, not above.

Correct:

Maintain adequate distance to avoid obstructing


the air flow. See the figure on page 20

Not correct:

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REVO C 2PH from 60A to 210A User’s manual

8.3 Control Terminals

Warning: Before connecting or disconnecting the unit check that power and control cables
are isolated from voltage sources.

8.3.1 Terminal block M1


Terminal Description
1 0V GND
2 COM I - Common Digital Input
3 DI 2 – Enable Digital Input
4 DI 1 - Configurable Input
5 + Analog Input 1 (0-10Vdc/4-20mA Analog Setpoint)
6 - Analog Input 1 (0-10Vdc/4-20mA Analog Setpoint)
7 Output +10Vdc stabilized 1 mA MAX
8 + Analog Input2 (0-10Vdc/4-20mA Reference/ext.feed-back)
9 Slave Output
10 Retransmission Output
11 RS485 A+
12 RS485 B-
13 0V GND
14 C - Common contact alarm relay output
15 NC - Normally Close contact alarm relay output (Thermal or SC/HB)
16 NO - Normally Open contact alarm relay output (Thermal or SC/HB)

8.3.2 Terminal block M2


Terminal Description
L1 Aux – Voltage Supply for electronic boards and synchronization (See order code for the Value)
- Not Connected
L2/N Aux – Voltage Supply for electronic boards and synchronization (See order code for the Value)

8.3.3 Terminal block M3 (only from 90 to 210A)


Terminal Description
F1 Fan supply (230V Standard – 115 Option - for DC Fan Option +24Vdc)
F2 Fan supply (230V Standard – 115 Option - for DC Fan Option -24Vdc)

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REVO C 2PH from 60A to 210A User’s manual

8.3.4 Terminal block M4 (optional)


Terminal connections for Modbus RTU secondary communication option

Terminal Description
+ 24Vdc input. Supplemental power for applications that use communication port (other than
1
Modbus RTU) or FieldBus
2 Common for 24Vdc input
3 Not Used
4 RS485 A+
5 RS485 B-

8.4 Schematic

Caution: this procedure must be performed only by qualified persons.

Option
L2/N L3 L1
Ethernet Profibus
Branch Circuit
Protection

Option
USB Type-C
M2 M3 M1 +24V GND A+ B- M4
L3 L1 L2 L1 F1 F2 10 13 1 2 4 5

Power FAN USB Microprocessor Retransmit +24Vdc Second


supply power output power input comm. port

+10Vdc Digital Digital Analog Analog


Input 2 Input 1 Relay output RS485
supply Input 1 Input 2

T3 T1 M1 7 1 2 3 4 5 6 8 15 16 14 11 12
+10V GND COM I DI 2 DI 1 + - + NC NO C A+ B-

TO LOAD

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REVO C 2PH from 60A to 210A User’s manual

Caution: this procedure must be performed only by qualified persons.

Indicative connection diagrams.


Refer to local regulations for
proper system protection. Option
Second
M4 Serial RS485 Ethernet Profibus

24Vdc input + -
Branch Circuit

connected
Protection
Fuse
1A Max

Not
+24V GND

Fan Supply
230Vac Standard USB Type-C
115Vac Option

RETRANS.
Micro-USB
24Vdc Option before 2024
M1

OUT
See Order Code

+ -
10 13

15 16 14

Function
Thermal
SC/HB
+ -
Config.

4
Enable

Input

3
• In normal conditions (without alarm) and with
auxiliary power supply, the contact is: Terminals
Analog Inp.1 Analog Inp.2 14-16 open / Terminals 14-15 closed (relay coil
TO LOAD Analog SetPoint Reference energized)
Ext.FeeDBack
• In alarm condition or without auxiliary power supply
the contact is: Terminals 14-16 closed / Terminals
14-15 open (relay coil not energized).

NOTE:
1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator.
The Fuse must be branch circuit protection. For UL any listed UL branch circuit fuse would be acceptable as an
external fuse, following national electric code guide for resistive heating of 125% load current rating to protect external
wires.
2 The auxiliary voltage supply of the REVO C unit must be synchronized with load voltage power supply. If the Auxiliary
Voltage (written on the identification label) is different from Supply Voltage (to the load), use an external transformer as
designated.
3 For SSR input connection follow next schematic.
4 IMPORTANT! Starting Strategy (Enable) (See Chapter 13):
1: Feed the unit with L1-L2-L3 power voltage supply
2: Feed the auxiliary supply
3: Close the Enable contact to start with the regulation

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REVO C 2PH from 60A to 210A User’s manual

8.4.1 SSR Control Input schematic


For SSR input use follow the schematic below and configure Digital Input 1 as SSR Input.

Analog Input 1

M1
SSR
INPUT

* SSR Input: 4÷30Vdc 5mA Max (ON >4Vdc / OFF <1Vdc)


Frequency 3Hz Max - On time min. 100 ms

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REVO C 2PH from 60A to 210A User’s manual

8.5 Connection Diagram for 3 phases (control on 2 phases)

Caution: this procedure must be performed only by qualified persons.

1*

131415 16

Analog Inp.1
0-10VDC /4-20mA
ANALOG SET POINT

Analog Inp.2
0-10VDC /4-20mA SLAVE OUT
Reference
Ext.FeedBack RETRANS. OUT
A+
B-

Relay
Thermal or
SC/HB

AUX Voltage Supply


See order code for the Value

Fan Supply
(only from 90 to 210A)
See order code for the Value

Note: Aux Voltage and Load Voltage


must be synchronized

1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator.
*The Fuse must be branch circuit protection. For UL any listed UL branch circuit fuse would be accettable as an
external fuse, following national electric code guide for resistive heating of 125% load current rating to protect
external wires.

Load Type

T1 T2 T3
T1 T2 T3

Delta Star

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REVO C 2PH from 60A to 210A User’s manual

9 Control Panel
The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the
input and output signals and all the configuration parameters.

Iout0.0A Vout0.0V Pout0% Aux High


SP 100% SP 100% SP 100% SP 100%

Output Current RMS Output Voltage (RMS) Output Power Alarms


(Average)

On the home page the keys are used as follows:

Press... to...

Function Scroll through the parameters on the home page

Local/Remote Switch between local and remote set point for power demand

Up Increment power demand set point when set to local

Down Decrement power demand set point when set to local

+ Press and hold for about two seconds to access the menus

To view the status parameters:

• Press Function once to advance from one parameter to the next

To set the set point locally:

• Press Local/Remote (Note: indicator 1 flashes steadily when set point is set locally)

• Use Down and/or Up to set the local set point.

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REVO C 2PH from 60A to 210A User’s manual

9.1 Menu navigation


The menus are accessible using the control panel keypad and display.

Choose Enter Choose Edit


HOME PAGE
Menu Password Parameter Parameter

Iout0.0A + Password Set Point


Iout0.0A 0 100%
SP Iout0.0A
100% Menu Set Point
SP Iout0.0A
100% Menu Set Point
SP 100% Operator
Menu 100%
Set Point
SP 100% Operator
Menu 100%
Set Point
(~2 sec) Operator
Menu 100%
Set Point
Operator
Menu 100%
Set Point
Operator
Menu 100%
Set Point
Operator
Menu 100%
Set Point
Operator
Menu 100%
Set Point
Operator 100%
Operator 100%

(wrong password)

+ (~2 sec)

To access a menu and edit a setting:


1. Press and hold Local/Remote and Function together + until the upper display flashes
Menu.

2. Press Up to choose the menu. (Press down if you overshoot the menu you want).

3. Press function to advance to the password prompt.

4. Use up and/or down to set the password (see the table).

5. Press function to enter the password and advance to the first parameter of the menu.

6. Press Up to advance to the next parameter and repeat to reach the desired parameter.

7. Press function to start editing the parameter. The parameter name flashes in the upper display.

8. Use Up and/or down to edit the parameter setting.

9. Press function to enter the new setting. The parameter name stops flashing.

10. Press and hold local/remote and function together + for about two seconds to exit the
menus.

Menu Password Parameter used to...

View measured values and basic settings including current, voltage and set
Operator 0
point

Setup 2 Configure the power controller for the load

Configure the operation and performance of the power controller in the


Adv Setup 10
application

Configure the functions of the analog and digital inputs and outputs, and the re-
Hardware 5
transmission parameters

Comm 3 Configure field bus communicating parameters

Monitoring 0 View measured and calculated values and other read-only parameters

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REVO C 2PH from 60A to 210A User’s manual

9.2 Control Panel Led


The four indicators on the control panel show the general state of the power controller.

Flashing Power output set locally or via communications


1 Local/Remote
Off Power output set remotely (via analog input)
Aux High
SP 100% On Output enabled
2 Enable
Off Output disabled

3 Communications Flashing Active communications


Flashing Active alarm
4 Alarm
Off No alarm

9.3 Displayed alarms

Alarm Description

HeatBrk Heater Break

Aux High Aux voltage too high

Aux Low Aux voltage too low

ComError Communication Watchdog error

Line Loss Line power not detected

SD Error SD card error

SHRT Short Circuit on SCR

SCR Temp Thermal Switch over temperature

Line Loss L1 and L2 not detected

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REVO C 2PH from 60A to 210A User’s manual

9.4 Parameter list


This chapter describes the parameter on the menus accessed via the control panel and Configurator software.
To learn how to access the menus described below see “Menu navigation” chapter.

Menu Listing
The table below lists the parameters found on each menu. See the following pages for descriptions and other
details of each parameter.

Operator Setup Advanced Setup Hardware Communication Monitoring


Set Point Out Scale Firing Type Analog in 1 Port 1 Baud Dig in 1

Volts Out Nom Line V Min Cycle Analog in 2 Port 1 Addr Dig in 2

Current Nominal I Start Ramp An2 Funct Port 2 Baud Enable

Power SP Select Delay DI1 Functn Watchdog SP Source

Volts In Cycle Time DI2 Functn WD Reset Analog In1

Frequency Feedback Alm Out Fn Wi-Fi Addr Analog In2

Pwr Factor Pb Power Retransmit Field Name SW Ver

Load Ω Ti Power Rtx Scale Unit Name SW Rel

Out Scale HB Sense Rtx Type Port 2 Addr Unit Type

Nom Line V HB Delay Start Disp Port 2 Max Voltage

Nominal I Logging Wi-Fi Max Current

Log Period Aux Voltage

Serial No.

SCR Temp

Read/write Read only

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REVO C 2PH from 60A to 210A User’s manual

9.4.1 Operator Menu


This section describes each item on the operator menu. Use this menu to view the measured values and basic
settings of the power controller. The password to access this menu is 0.

Modbus Par.
Parameter Name Description Range Unit
Address Type

Set Point View the set point 0 to 100 % 15


Read
Only

Volts Out Indicates the average (RMS) voltage of all


0 to 1023 V 10
Read
phases Only

Current Indicates the average (RMS) current of all


0 to 1023 V 11
Read
phases Only

Power Indicates the average (RMS) power output 0 to 100 % 12


Read
Only

Volts In Indicates the average (RMS) voltage input 0 to 65535 V 47


Read
Only

Frequency Indicates frequency of the power input 0 to 655.35 Hz 9


Read
Only

Pwr Factor Indicates power factor of the output power 0 to 1000 102
Read
Only

Load Ω Indicates the resistance of the load 0 to 655.35 Ω 46


Read
Only

Out Scale Indicates the percentage by which the power


0 to 100.0 % 16
Read
demand set point is scaled Only

Nom Line V Indicates the user-set, nominal value for the


0 to 1023 V 37
Read
line voltage input Only

Nominal I Indicates the user-set, nominal load current 0 to 999.9 A 38


Read
Only

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9.4.2 Setup Menu


This section describes each item on the setup menu. Use this menu to configure the power controller for the
load. The password to access this menu is 2.

Modbus Par.
Parameter Name Description Range Unit
Address Type

Out Scale Set the percentage by which the set point


is scaled. For example, if a 0 to 10V analog
Read
input providing the set point is 5V and output 0 to 100.0 % 16
Write
scaling is 80% then the effective set point is
40%

100

80
Scaled Set Point

0%
10
60 = %
g 80
a lin =
Sc lin
g
40 ut a
tp t Sc
u 0%
O t pu =4
Ou alin
g
20
t Sc
tpu
Ou
0
0 20 40 60 80 100

Input

Modbus Par.
Parameter Name Description Default Range Unit
Address Type

Nom Line V Set the nominal value for the line


220V 0 to 1023 V 37
Read
voltage input Write

Nominal I Set the nominal load current


Maximum 0 to
A 38
Read
current 6000,0 Write

SP select Choose the source for the remote set


0 61
Read
point Write

Option Value
Analog In 1 0
Analog In 2 1

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9.4.3 Advanced Setup Menu


This section describes each item on the advanced setup menu. Use this menu to configure the power
switching, closed loop control of power and adjustable settings for data logging and heater bakeout. The
password to access this menu is 10.
Modbus Par.
Parameter Name Description Default
Address Type

Firing Type Choose the firing mode 3 18


Read
Write

Option Value
Zero Cross 1
Burst fire 3
DEFAULT: Burst Fire 3

Modbus Par.
Parameter Name Description Default Range Unit
Address Type

Min Cycles Set the minimum number of On


8 0 to 999.9 n° 20
Read
cycles and off cycles for burst firing Write

Start Ramp Set the number of half cycles over


Read
which the power ramps each time the 0 0 to 1024 n° 25
Write
output turns on
Delay Set the firing delay degrees. Applies
1 1 to 255 ° 22
Read
to burst firing with delay trigger Write

Cycle time Set the duration of one on-off cycle in 0 to 255


60 Read
increments of 50mSec. 0 to 12,75 24
(3 sec) Write
Applies to zero crossing sec)
Feedback Choose the feed-back type 1 19
Read
Write

Option Description Value


V² Voltage squared 0
None No feed-back 1
I² Current squared 2
Voltage Voltage 32
Current Current 64
Power Power 128
External External signal via analog input 2 256
DEFAULT: None 1

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Modbus Par.
Parameter Name Description Default Range Unit
Address Type

Pb Power Set the gain for the main loop. A larger


Read
value yields a larger adjustment for a 10% 0 to 255 % 26
Write
given deviation
Ti Power Set how aggressively the integral part
of the control algorithm acts. A larger Read
50 0 to 255 27
settings yields a larger adjustment for Write
a given deviation over a given time
HB Sense Set the threshold of resistance that
activates the Heater Break alarm. This Read
100% 0 to 100.0 % 29
setting is in percentage of the nominal Write
load resistance
HB Delay Set a delay between when the
resistance drops below the value set 0 to 255
50 (2,5 Read
for a heater break sensitivity and when (0 to 12,75 28
sec) Write
the heater break alarm is indicated. sec)
This set increments of 50mSec
Logging Enable or disable data logging on the
0 139
Read
internal SD card Write

Option Value
Off 0
On 1
DEFAULT: Off 0

Modbus Par.
Parameter Name Description Default Range Unit
Address Type

Log Period Set how often data is logged 5 sec 0 to 255 sec 70
Read
Write

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9.4.4 Hardware Menu


This section describes each item on the hardware menu. Use this menu to configure how the inputs and
outputs are used in the application. The password to access this menu is 5.

Modbus Par.
Parameter Name Description Default
Address Type

Analog In 1 Choose the type of signal to be measured by


1 44
Read
analog input 1 Write

Option Description Value


0-10V 0 to 10 Vdc or 10,000Ω 1
4-20mA 4 to 20 mAdc 2
0-20mA 0 to 20 mAdc 3
DEFAULT: 0-10V 1

Modbus Par.
Parameter Name Description Default
Address Type

Analog In 2 Choose the type of signal to be measured by


1 105
Read
analog input 2 Write

Option Description Value


0-10V 0 to 10 Vdc or 10,000Ω 1
4-20mA 4 to 20 mAdc 2
0-20mA 0 to 20 mAdc 3
DEFAULT: 0-10V 1

Modbus Par.
Parameter Name Description Default
Address Type

An2 Funct Choose how the signal measured by analog input


1 116
Read
2 is used Write

Option Description Value


Feedback External feed-back 1
Set Point Power Demand set point 2
DEFAULT: Feedback 1

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Modbus Par.
Parameter Name Description Default
Address Type

DI1 Functn Choose how the signal detected by digital input 1


2 32
Read
is used Write

Option Description Value


Enable Enable power output 0
V Feedback Use voltage feed-back when on 2
Local / Rmt Local when on / Remote when off 3
SP AI1/AI2 Select remote set point source: analog input 1 when off or analog input 2 when on 5
Logging Enable logging 6
FastEn Fast Enable 8
Alarm reset 9
DEFAULT: Voltage Feed-back 2
SSR Input: 4÷30Vdc 5mA Max (ON >4Vdc / OFF <1Vdc) Frequency 3Hz Max - On time min. 100 ms

Modbus Par.
Parameter Name Description Default
Address Type

DI2 Functn Choose how the signal detected by digital input 2


0 33
Read
is used Write

Option Description Value


Enable Enable power output 0
V Feedback Use voltage feed-back when on 2
Local / Rmt Local when on / Remote when off 3
SP AI1/AI2 Select remote set point source: analog input 1 when off or analog input 2 when on 5
Logging Enable logging 6
FastEn Fast Enable 8
Alarm reset 9
DEFAULT: Enable 0
SSR Input: 4÷30Vdc 5mA Max (ON >4Vdc / OFF <1Vdc) Frequency 3Hz Max - On time min. 100 ms

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Modbus Par.
Parameter Name Description Default
Address Type

Alm Out Fn Choose for which conditions the digital output


indicates alarm. The output always indicate an
alarm when the heat sink is over temperature. The
digital output is energized for normal operating
condition and de-energized when the power Read
1 34
controller is off or when there is an alarm. Write

Note!: The power controller monitors for heater


break or short circuit condition only when included
in the option selected for Alarm Output Function

Option Description Bit


Heater Break Heater Break 0
Short Circuit Short circuit 1
Therm SCR is over temperature 3
Communication Communication watchdog error 4
DEFAULT None

Alarm Bitwise is allowed

Modbus Par.
Parameter Name Description Default
Address Type

Retransmit Choose which parameter is retransmitted by the


12 68
Read
analog output Write

Option Description Value


Set Point Set point 15
Volts Out RMS voltage output 10
Power Average output power 12
Current RMS current output 11
None Do not retransmit value 0
DEFAULT: Power 12

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Modbus Par.
Parameter Name Description Default Range
Address Type

Rtx Scale Set the value of retransmitted parameter


to be represented by the full scale of the Read
0 0 to 9999 124
analog output. Write
See the table below

Recommended
Resulting Signal Resulting Signal Resulting Signal
Retransmit Retransmission Max Value
(4 to 20 mADC) (0 to 20 mADC) (0 to 10 VDC)
Scaling
Set Point 100 4mADC = 0% 0mADC = 0% 0VDC = 0%
100.0
20mADC = 100% 20mADC = 100% 10VDC = 100%
V Output xV where x is the 4mADC = 0V 0mADC = 0V 0VDC = 0V
Nominal Line 20mADC = xV 20mADC = xV 10VDC = xV 999.9
Voltage
I Output xA where x is 4mADC = 0A 0mADC = 0A 0VDC = 0A
the Nominal Line 20mADC = xA 20mADC = xA 10VDC = xA 999.9
Current
Power 100 4mADC = 0% 0mADC = 0% 0VDC = 0%
100
20mADC = 100% 20mADC = 100% 10VDC = 100%

Modbus Par.
Parameter Name Description Default
Address Type

Rtx Type Choose type of signal for the retransmission output 1 69


Read
Write

Option Value
4-20mA 0
0-10V 1
0-20mA 2
DEFAULT: 0-10V 1

Modbus Par.
Parameter Name Description Default
Address Type

Start Disp Choose which parameter is displayed on the home


1 60
Read
page at power-up Write

Option Value
Current 0
Volts Out 1
Power 2
DEFAULT: Voltage 1

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REVO C 2PH from 60A to 210A User’s manual

9.4.5 Communication Menu


This section describes each item on the communication menu. Use this menu to configure the communication
options. The password to access this menu is 3.

Modbus Par.
Parameter Name Description Default
Address Type

Port 1 Baud Choose the baud rate for the primary serial port 2 30
Read
Write

Option Value
9600 0
19.2K 1
38.4K 2
115.2K 3
DEFAULT: 38.4K 2

Modbus Par.
Parameter Name Description Default Range
Address Type

Port 1 Addr Set the address for the primary serial port 1 0 to 255 31
Read
Write

Port 2 Baud Choose the baud rate for the primary serial
2 45
Read
port Write

Option Value
9600 0
19.2K 1
38.4K 2
115.2K 3
DEFAULT: 38.4K 2

Modbus Par.
Parameter Name Description Default
Address Type

Watchdog Enable or disable the watchdog on the primary


0 142
Read
serial port Write

Option Value
Off 0
On 1
DEFAULT: Off 0

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Modbus Par.
Parameter Name Description Default Range Unit
Address Type

WD Reset Set the amount of time to wait for


Read
a communication message before 5 0 to 255 Sec 143
Write
triggering the watchdog error
Wi-Fi Addr Indicate the IP address of the WiFi
0 to 255
94-95 Read
connection in the power controller 96-97 Only

Field Name Only with Profinet option 0 to 255


79-80 Read
81-82 Only

Unit Name 83-84


max 16 85-86 Read
Indicate the name of the unit
characters 87-88 Only
89-90
Port 2 Addr Set the address for the secondary serial
0 0 to 1024 122
Read
port or the Profibus Address Write

Port 2 Indicates the type of secondary


119
Read
communication port Write

Option Description Value


Disabled No secondary communication port 0
Ethernet Modbus TCP or ProfiNet 1
RS-485 RS-485 2

Modbus Par.
Parameter Name Description Default
Address Type

Wi-Fi Enable or disable WiFi communication 0 120


Read
Write

Option Value
Off 0
On 1
DEFAULT: Off 0

Caution: If Bus port is not connected or in error, all writable parameters are set to 0 value

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REVO C 2PH from 60A to 210A User’s manual

9.4.6 Monitoring Menu


This section describes each item on the monitoring menu. Use this menu to view the states of digital input,
values of analog input and information about the power controller such as serial number and software version.
The password to access this menu is 0.

Modbus Par.
Parameter Name Description
Address Type

Dig In 1 Indicate the state of the signal to digital input 1 13 bit8


Read
Only

Option Value
Off 0
On 1

Modbus Par.
Parameter Name Description
Address Type

Dig In 2 Indicate the state of the signal to digital input 2 13 bit9


Read
Only

Option Value
Off 0
On 1

Modbus Par.
Parameter Name Description
Address Type

Enable Indicate whether or not the power controller is enabled.


Read
The enable signal must be on for the unit to output power 14 bit2
Only
to the load

Option Value
Off 0
On 1

Modbus Par.
Parameter Name Description
Address Type

SP Source Indicate whether the power controller is local or remote set


14 bit1
Read
point mode Only

Option Description Value


Local / Comms Set Point via keypad or communication 2
Remote Set Point via analog input 0

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Modbus Par.
Parameter Name Description Range Unit
Address Type

Analog In1 Indicates the percent of full scale measured


0 to 100.0 % 138
Read
by analog input 1 Only

Analog In2 Indicates the percent of full scale measured


0 to 100.0 % 137
Read
by analog input 2 Only

SW Ver Indicates the software version number (x.xx.x) 0 to 65535 48


Read
Only

SW Rel Indicates the software release date year and


0 to 65535 49
Read
week (yyww) Only

Unit Type Indicates the type of power controller 36


Read
Only

Option Description Value


RC 1 Single Phase 7
RC 2 Two Leg, three phase 8
RC 3 Three Leg, three phase 9
RC 3P Three Leg, three phase with phase angle capability 10

Modbus Par.
Parameter Name Description Range Unit
Address Type

Max Voltage Indicates the maximum voltage rating of the


0 to 1023 V 41
Read
power controller Only

Max Current Indicates the maximum current capacity of


0 to 9999 A 62
Read
the power controller Only

Aux Voltage Indicates the measured line voltage 0 to 1023 V 43


Read
Only

Serial No Indicates the serial number of the power


0 to 9999
149-150 Read
controller 151-152 Only

SCR Temp Indicates whether the SCR is below or above


127
Read
the factory-set trip point Only

Option Description Value


Disabled No sensor present / temperature below limit 0
Over Temp Over temperature 130

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REVO C 2PH from 60A to 210A User’s manual

10 Using the Configurator


Configurator software can be used like an alternative of the power controller’s keypad and set the advanced
features not available via the power controller’s onboard user interface.
Here we explain how to use it.

10.1 Typical Uses


The software may be used during commissioning to:
• set internal parameter do determine how the power controller operates and performs;
• save and restore a setup, copy or clone one power controller to another;
• on a day-to-day basis to monitor operation and power usage;
• to examine performance in more detail to determine if any corrective actions are needed.

10.2 Communicating with Power Controllers


When commissioning the power controller, may be useful to connect via the USB port, located below the
control panel’s display, a computer, so it’s possible to configure and examine the settings of the controller.
The controller’s electronics is powered vis USB cable, so it’s to possible inspect it before applying power.
NOTE! the power of the USB port is limited and not designed to power industrial cards, so it manages
to feed only the essential parts of the electronics. For complete control, you need to power up the
auxiliaries of the power controller.

10.3 Recipes
A recipe is a file that store the settings of power controller internal parameter.
Is used to save a power controller configuration or restore an existing configuration in a power controller.
10.3.1 Upload a recipe
A recipe is created using upload function Configurator software and saving it as a file on the computer.
10.3.2 Download a recipe
An existing recipe can be download to a power controller using download function in Configurator software

10.4 How To
Here the procedures for common tasks are described step-by-step.
10.4.1 Install and communication with the power controller
Procedure to install the Configurator:
1) Locate t lhe installer
direct link: https://www.cdautomation.
com/wp-content/uploads/
ThyristorConfigurator_ver6.zip
On our website: “Download” page -->
Software & Drivers
or
Product page --> SW/Comm tab
2) Double-click on the installer program to
start installation.
3) Follow the on-screen instructions.

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REVO C 2PH from 60A to 210A User’s manual

Procedure to communicate with a power controller:


1) if used direct USB connection:
- Connect the USB cable between the
computer and the micro USB connector
on the power controller’s keypad
- if necessary, wait for the USB driver to
install.
2) if used RS-485 connection connect the
power controller terminal to computer
RS485 port. Usually the standard pc do
not have a RS485 port so a USB-to-485
converter is required.
3) Launch the Configurator software an
select
- REVO C: for single phase
- REVO C 2PH: for 2 phase power
controller
- REVO C 3PH: for 3 phase power
controller
4) Choose Serial Port From the Setting -> Serial Port menu
5) In value Port, select the connected COM port to the power controller (see the note below)
6) To verify communications, click Test
7) Click OK

NOTE! to determine which port is connected to the power


controller, you can:

• in the Windows¨ Device Manager under Ports (COM & LPT),


looking for the COM port named “LPC USB VCOM Port (COMx)”
where x is the port number
• On configurator software:
- open the software without connect the unit and see the
available COM port on COM port window setting,
- close the COM setting window,
- connect the USB cable to the power controller (wait for the
USB driver to install if necessary),
- open the COM setting window and see the added COM
number and select it.

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REVO C 2PH from 60A to 210A User’s manual

10.5 Using the Configurator


After software has been installed, communication has been
set up and model type selected, is possible operate with
power controller.
10.5.1 To view or save a power controller’s settings
using “Simple” view section:
1) Click Simple, if not already on the simple view
2) Click Upload from unit
3) Set the address, if necessary
4) Click READ->
5) Wait for the software to read the parameter settings
6) Click OK
7) If need save the settings in a recipe file:
- Click Save
- Name the recipe
- Click Save button
NOTE! In the simple view the change are not “live”, so to
take effect the change in simple section is necessary to
download it following the download procedure.

10.5.2 To edit a setting in a recipe:


1) Click Simple, if not already on the simple view
2) Click Open existing recipe
3) Locate and select the recipe file and click
Open
4) Click OK
5) Click the menu with the setting you want to
change
- SETUP
- ADVANCED SETUP
- HARDWARE
- COMMUNICATIONS
6) Select the value you want to change
7) Edit the value with the increment and decrement buttons in the field or type the new value and press the
Enter key
8) Repeat steps 5 to 7 for all the changes you want to make
9) To save the settings in a recipe file:
- Click Save
- Name the recipe
- Click Save button

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10.5.3 To download a recipe file into a power controller:


1) Click Simple, if not already on the Simple view
2) Click Open existing recipe
3) Locate and select the recipe file and click Open
4) Click OK
5) Click Download to unit
6) Set the address, if necessary
7) Click SEND->
8) Wait for the software to write the parameter settings
9) Click OK
10.5.4 To monitor a power controller
with the Test view:
1) Click Test, if not already on the test view
2) Click Online

10.5.5 To log in on the test view to change the digital input and analog input functions:
1) Click the Access Level value (zero when logged out)
2) Type the password: 1111
3) Click OK
10.5.6 To log out the test view:
1) Click the Access Level value
2) Click Log out
3) Click OK
10.5.7 To view data on the scope:
1) Click Test, if not already on the test view
2) Click Online
3) Click Load Analyzer
4) For each of up to three channels (Ch 1 to Ch 3):
- With PV1 choose the value to monitor
- Select Show
- Click the color swatch to change the color
- Click the button to turn the channel on.

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REVO C 2PH from 60A to 210A User’s manual

10.5.8 To reset the power totals:


1) Click Test, if not already on the test view
2) Click Online
3) Click Reset Totals
4) Click Yes

10.5.9 Setting Up and Using Data Logging


To set up data logging:
1) Click Test, if not already on the test view
2) Click Online
3) Click Load Analyzer
4) On the Load Analyzer view click Data
Log
5) In the Data Log window ensure the
slider is set to Log Enabled
6) Click Set Time
7) If necessary Set the date and time and
close the date/time window
8) Set Log Time to the number of seconds
between records
9) Click Connect
10) Click Config
11) Click Load Configuration to view the
current list of logged parameters
12) For up to ten parameters to log:
-Click + to add a parameter to the list
-In a row in the list either: Type a parameter’s Modbus address in the Par field
OR
-Select the parameter from the drop down list in the Name field
13) Click Write Configuration to send the parameter list to the controller
14) Click Close
15) Click Disconnect
16) Close the Data Log window

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REVO C 2PH from 60A to 210A User’s manual

10.5.10 To retrieve a data log file from the power controller:


1) Click Test, if not already on the test view
2) Click Online
3) Click Load Analyzer
4) Click Connect
5) Select a file from the list
6) Click Download
7) Select a location and click Save
8) Wait for the file to download. This can take
up to ten minutes for the largest file
9) To delete the log file from the controller
memory, if desired, click Delete File
10) Click Disconnect
11) Close the Data Log window
12) Close the Load Analyzer window

10.6 Software General information


Here it is described the Configurator Software and how use it.
10.6.1 Program Window
Main Menu
Access these menus.
File menu
Exit: close the program
Setting menu
Language: open language Settings dialog
box
Serial Port: open Serial Port dialog box
Option: open General Option dialog box
? (Help) menu
Message Log: open a serial
communication message view
About: displays the About dialog with the
program name and version and contact
information
Instruments selector
Select the right instrument to use:
HOME: the default view
REVO-C: open the Simple and Test views for a single-phase power controller
REVO-C 3PH: access the Simple and Test views for a three-phase power controller
MSG: opens a serial communication message view
Status Bar
Indicates information such as time and date, communications port and baud rate.

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REVO C 2PH from 60A to 210A User’s manual

10.6.2 Simple Section


This section is used to create, save, upload and download
recipes of parameters settings. Can be used also to see the
settings in a controller.
Simple page is the default page when select the model using
the Model Button, but If not selected is possible access it
clicking the Simple tab below the main menu.

NOTE! This section is not “OnLine” so the parameter


values are not updated continuously. They are read only
when you upload them from the power controller.

To manage recipe click on:


Create a New recipe: create a recipe file with the standard
default settings
Open existing recipe: open an existing recipe file
Upload from unit: create a new recipe with the value
uploaded from a connected power controller
Close: close the current recipe
Save: save the recipe in a file
Save as: save a copy of the recipe in a file
Download to unit: send the current recipe parameters in the connected power
controller
Print: print the recipe (see sample at right)
Print report: print the recipe (see sample at right)

To edit the actual recipe values click a parameter menu name:


SETUP
ADVANCED SETUP
HARDWARE
COMMUNICATIONS
and after click on the value and modify it.

NOTE! Changes to the values here


affect the open recipe only. To apply
these changes to the power controller
settings, download them to the power
controller using the Download to unit
option.

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REVO C 2PH from 60A to 210A User’s manual

10.6.3 Test Section


This section is used to monitor and adjust the operation
of the power controller in real time using RS485 or USB
communication port.
After select the model, is possible access to this section
clicking the “TEST” tab below the main menu.
Operating on TEST Section:
Online button: is the button to start or stop
communication updates with the power controller
After communication start a green communication
status indicator sweeps clockwise when the software
is communicating right with a power controller, is the
connection link is broken the color will become red
Address: value used to set the power controller
address
Access Level: click the value to log in or out. Default Password address is “1111”.
To configure and monitor the digital inputs:
Digital input states and functions:
show whether each input detects an open or closed
circuit and the function the input performs.
Digital Input States and Function Selectors:
set the function for each digital input. Click DI1 or DI2 to
expand the options.
Status and Setup Indicators:
Digital input status: light on when the input is a a
closed circuit
Enable indicator: light on when the power controller is enabled
Enable/Disable button: click on to enable the power
controller if a digital input is not configured for this
function
ON indicator: light on when there is demand for the
output to be on
SC indicator: light on when there is a shorted SCR
alarm active
HB indicator: light on when there is a heater break
alarm active
TH indicator: light on when the heat sink over
temperature alarm is active
I Lim indicator: light on when the load current
exceeds the current limit setting
Unit Size: Indicate the maximum rated current of the
power controller
Max Volt: indicate the maximum rated voltage for the
power controller
V Aux: indicate the voltage the auxiliary input is set to use for powering the electronics
Input Type1: indicate the signal analog input 1’s type
Input Type2: indicate the signal analog input 2’s type
DI1: indicate digital input 1’s function
DI2: indicate digital input 2’s function
Firing: indicate the firing type the power controller is set to use
Feedback: indicate the feedback type the power controller is set to use
Data Log: indicate the Data Log status.

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Buttons setup options:


Firing: view and set the firing type and the associated parameters
Feedback: view and set feedback type
Communication: view and set communication options for ports,
protocols and fieldbus

Configure and monitor the analog inputs:


Analog Input 1: click Ai 1 to view the signal type
Input Local/Remote selection button: click to toggle between using the signal received at analog input 1
(remote) or the slider (local) to set the set point.
Reference: drag the slider, click the increment (+) or decrement (-) buttons or click one of the three
percentages (0%, 50% or 100%) to set the set point when the set point source is set to local.
Analog Input 2: click Ai 2 to view the signal type and function
To configure and monitor the power controller:
Power Request: show the set point signal from analog input 1.
The value is a percent of full scale or can be set with the reference
slider
Soft Start Time: show the time over which set point changes are
ramped
Output Scaling: show the scaling applied to the set point signal
before it is used by the control loop
Voltage indicator: show RMS load voltage
Power indicator: show RMS load power
Current indicator: show the RMS load current
Current Limit Set: indicates the current limit set point
Bakeout button: click to view and set the heater bakeout feature
options
Load Calibration: set and view the nominal line voltage and nominal load current settings for the application.

NOTE! The Load Calibration settings, Load Voltage and Load Current define 100% power for the load.

Energy Monitor: indicates power, power factor and energy


usage over time which may be reset with the Reset Tot button.
Data Log: If present is used to configure the data logging
feature data logs.
Save Image: click to save a JPEG file with an image of the test
Page.

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10.6.4. Load Analyzer


Load Analyzer is used for monitoring values graphically represent
Click on Load Analyzer button on the test
page will open Load Analyzer window.
Is possible see 3 channels (Ch 1, Ch 2 and Ch 3).
For each channel configure a pen on the graph:
On/Off button: click to start trending data
reading
PV: choose the parameter to trend
Show: set this option to display or hide the
trend
Show Mark: set this option to display data
markers along the trend in the graph area
Live!: click to view the current waveform on
the graph.
Data Log: click to open the Data Log
window.
The Historical options to control the
movement of the chart:
Scroll left-click: move the chart left to view
more recent data
Stop/Play-click: toggle the live view or
Hystorical view of graphic signal
Scroll right-click: move the chart right to
view older data
The Actions to:
Clear: to clear the data from the graph
Save: to save a JPEG image of the Load Analyzer window with the current trends
Export: to open a window that includes the trend graph and table with the currently displayed data that can
be saved as a JPEG or exported to a CSV file.
Use the X – Scale settings to adjust the horizontal (time) axis:
Min: set the minutes of data displayed
Sec: set the seconds of data displayed
Filter: set this option to filter the data
Use the Y – Scale settings to adjust the vertical (percent of full scale) axis
Max: set the maximum value for the vertical axis
Reset: click to reset the vertical axis scaling

NOTE! Use the increment (up arrow) and decrement (down arrow) buttons to adjust the x and y scales.
Numeric entry does not allow the full range of values to be set.

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10.6.5 Data Log Window


In the power controller the data log window is used to manage files and set up
logging parameter like log interval time and date/time in rtc
Log Enabled/Log Disabled slider: Enable and disable data logging function.
Log Time: the time between data log records in seconds
Config: opens the data log configuration window to customize the variable to
log
File List: lists the data log files available in the power controller
Connect: the power controller enter in log mode and permit the file manage
Disconnect: the power controller close the log mode
Download: download the selected file from the power controller to the computer
Delete File: erases the selected file from the power controller
Close: closes the Data Log window and close the log mode on power controller.

10.6.6 Data Log Configuration window


Data log configuration window is used to view and set the parameter log table.
Close: closes the window
Load Configuration: refresh and displays the list of parameters being logged
Logged parameters list-the parameters configuration table
Par: view or enter the Modbus address of the parameter
to log
NOTE: is possible to set all parameter number describe
in the Modbus communication manual
Name: view or choose by name of common parameter to
log
Tab Name: indicates the name of the logged parameter as
displayed in the log file
+ button: adds a row to the list
- button: removes the last row from the list
Write Configuration: sends the list of parameters to be
logged to the controller

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10.6.7 MSG view


Message view display the communication activity between the computer and the power controller.
PORT
COM: use this view to see when the COM port
is accessed and its settings
MODBUS: Modbus communication protocol area
READ Area: use this view to see parameters
being polled
READ Area -> En Log: enable a short read
communication log activity
READ Area -> En Detail: if En Log enabled
enable a detailed read communication log
activity
READ Area -> Only Error: if En Log enabled
enable a read communication log activity
only if in error
WRITE Area: use this view to see what
parameters and the value are send power
control
READ Area -> En Log: enable a write communication log activity
Log Msg: use this view to see the “Data Log” protocol detail when Data Log windows is active
Status: view the status and settings of the COM port
SYSTEM
Memory: view the memory usage of the Configurator program on the computer
10.6.8 Settings window
Use this window to choose user-settable options for the Configurator software.
Language:
Available Languages: choose the language used in the
program
NOTE! to be active the language change, need close
and open again the configuration software
Serial Port: Set the serial port parameter
Test: click to test for communication with a power
controller via the selected port
Port: select the computer’s COM port to use to
communicate with power controllers
Baud rate: select Auto to allow the Configurator to set
the baud rate for the COM port or deselect the option to
set the baud rate yourself
Options: Set the configurator options
List Options: set whether or not parameter values are
displayed in hexadecimal in simple view recipes
Directory: set the directories in which recipes and
images are saved
Disable Check Type: set to allow communication with power controllers that are not precise matches for
the supported types. Used only for special version. Note that set is not memorized after software shutdown
View:
Hide Tool Bar: future use
Hide Status Bar: select to hide the status bar that appears at the bottom of the program window
Show Instruments: Hide or show the available instrument in the left side of main windows

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10.7 Configurator access levels


The configurator has different levels of access, which can be selected by clicking on the “Actual level” tab.

At the login prompt enter the password for the required level

Available levels: 1, 4 (levels 2 and 3 are not provided)

Level 0 Level 1 Level 4


Function
(default) (Password: 1111) (Password: 1234)
Basic working and configuration parameters   
“Tune” button with standard parameters   
DI1 and DI2 configuration   
Input AI1 and AI2 configuration   
Edit Tune a CT Correction   
Edit Tune a Aux Voltage   
Edit Tune a Nom. Voltage   
Tune button a Input1 a Calibration 0   
Tune button a Input1 a Calibration SPAN   
Tune button a Input2 a Calibration 0   
Tune button a Input2 a Calibration SPAN   

 = modifiable parameter,  = non-modifiable parameter

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11 Configurable Inputs and Outputs


The REVO C power controller features two digital inputs, up to two analog inputs and a relay output. Some
models also include an analog output for retransmitting a measured value to other automation equipment.
This section describes the various functions of these inputs and outputs and how they interact with other
features of the power controller.

11.1 Digital Inputs


The REVO C power controller has two optically-isolated, digital inputs that can be connected to control panel
switches or other automation equipment such as a temperature controller or programmable logic controller.
Using Digital In 1 Function and Digital In 2 Function on the hardware menu each digital input can be configured
to perform one of the following:
• Enable: the power output is off unless this signal is on. If both digital inputs are set to this option, the state
of digital input 2 takes precedence (DI2 Default Configuration).
• Voltage Feedback: this signal overrides the feedback setting. When this signal is on, the control loop uses
voltage feedback. When the signal is off, the loop reverts to the feedback parameter setting (DI1 default
Configuration).
• Local / Remote: this signal selects how the set point is set. When this signal is on, the control loop’s set
point is set using the keypad or through communications. When this signal is off, the set point is set by the
an analog input. When a digital input is set to this function, the Local/Remote (L/R) button on the front
panel cannot be used to choose the source of the set point.
• SP Analog In 1 / 2: this signal chooses which of the two analog inputs is used as the source of the set point
when the remote set point is in effect. When this signal is off, analog input 1 is the source of the remote set
point. When the signal is on, analog input 2 is the source of the remote set point.
• Logging: this signal turns data logging on or off. When the signal is on, data is logged. When the signal is
off, data is not logged. When this signal is on, it supersedes the setting of the Logging parameter on the
advanced setup menu.
• Fast Enable (SSR Input): configuration used for SSR input (see figure in paragraph 8.4.1). This input
configuration allows controlling the unit with a logic signal (ON / OFF) with voltage 4 ÷ 30Vdc 5mA Max (ON
>4Vdc OFF <1Vdc) - 3HZ Max on time min. 100 ms.
• Alarm Reset: reset the Alarm relay Output if an alarm/s triggered. When this function is selected, and
the digital input is on, the HB alarm resets. If the Digital Input is off and the problem persist, the alarm is
reactivated.

To configure how the power controller uses these signals, see “Digital In 1 Function” and “Digital In 2 Function”
on Paragraph 9.4.4 Hardware menu.

11.2 Analog Input 1: Set Point


To control the power to the load with a device such as a temperature controller, connect the control signal to
analog input 1.
This input accepts current, voltage and potentiometer signals. The signal is interpreted as set point by
comparing the measured value to the input’s full scale. For example, the set point is 50% when the analog
input detects 5V and the input is configured to receive 0 to 10VDC.
Configure the power controller to recognize the signal with the hardware menu; see “Analog In 1” on Paragraph
9.4.4 Hardware menu. For instructions for wiring see paragraph 8.4 Schematic.

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11.3 Analog Input 2: Set Point or Feedback


What this input does is user-configurable. Connect an analog signal that indicates:
• An alternate set point signal
• Measured power, voltage or current from an external device used as feedback.
This input accepts current, voltage and potentiometer signals. The signal is interpreted by comparing its
measured value to the input’s full scale. For example, the signal is 50% when the analog input detects 12mADC
and the input is configured to receive 4 to 20mADC.
Configure the power controller to recognize the signal and how the power controller uses it on the hardware
menu; see “Analog In 2” on Paragraph 9.4.4 Hardware menu. For instructions for wiring see paragraph 8.4
Schematic.

11.4 Alarms and Alarm Relay Output


When an alarm occurs and while the condition persists, the alarm relay is de-energized. The alarm relay is
energized when power is supplied to the controller’s electronics via the auxiliary power input and there are no
alarms.
Choose which conditions determine the alarm relay output with the Alarm Function setting on Paragraph 9.4.4
Hardware menu.

Alarm Function Options


Alarm Output Energizes for...

Heater Shorted Communication Heat Sink Over


Break SCR Watchdog Error Temperature
None X
Heater Break (HB) X X
SCR Short (SC) X X
HB / SC X X X
Watchdog (WD) X X
WD / HB X X X
WD / SC X X X
WD / SC / HB X X X X

NOTE! The alarm relay output indicates an alarm whenever the temperature of the heat sink
is too high even when Alarm Function on the hardware menu is set to None.

NOTE! The power controller monitors for heater break or short circuit conditions only when
included in the option selected for Alarm Function.

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12 Alarm description
12.1 Heater Break Alarm
This option allows you to diagnose any load breakage. The diagnostics is based on the comparison of the
value of the nominal resistance of the load with respect to the resistance measured in real time. The nominal
resistance is calculated using the Operative Load Voltage (Nom Line V) and Nominal Current of the load
(Nominal I) parameters.
Nominal Resistance R=Nom Line V/Nominal I
The alarm threshold value is the value of the nominal resistance increased by the percentage defined by the
HB Sense parameter
Example:
Resistance 2200W @ 220V
power/voltage= A --> 2200/220 = 10A
• nominal V: 220 V
• nominal I: 10A
• Nominal resistance - R = 22 Ohm
HB sense parameter = 20% --> threshold value = 22 + (22 x 20 / 100) = 22+4,4 Ohm = 26,4 Ohm

30
HB sense (+20%)
NO ALARM
26,4 25
22: R (V/I)
20

15

10
Ohm
5

The alarm activates when the detected Runtime resistance exceeds the value of 26.4 Ohm.

No HB delay
30 ALARM
HB sense (+20%)
26,4 25
22: R (V/I)
20

15

10
Ohm
5

Using the HB Delay parameter, the alarm intervention can be delayed.

HB delay (es: 2.5 sec.) HB delay (es: 2.5 sec.) ALARM


30 30
HB sense (+20%)
NO ALARM HB sense (+20%)
26,4 25 26,4 25
22: R (V/I) 22: R (V/I)
20 20

15 15

10 10
Ohm Ohm
5 5

0 0

Sensitivity (HB sense) and delay (HB delay) can be varied according to the application (see parameters on
page 37).

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12.2. AUX High


This alarm is displayed when the auxiliary supply voltage exceeds the established ranges. If the alarm situation
persists for more than 5 seconds, the unit will go into protection.

12.3 AUX Low


This alarm is displayed when the auxiliary supply voltage is lower than the established ranges.
This alarm condition could lead to incorrect unit operation.

12.4 ComError
If the communication watchdog function is enabled (watchdog ON) this alarm is activated when there is no
data passage within the time established by the “WD reset” parameter.

12.5 AUX Line Loss


This alarm is activated when there is no auxiliary voltage.

12.6 SD Error
When the Logging option is present, this alarm is activated when a writing error is found in the SD memory.

12.7 SHRT
This alarm is activated if the unit detects a short circuit in one of the power devices. This alarm could also
activate when the current measured by the unit is greater than 80% of the value set in Nominal I.

12.8 SCR Temp


This alarm is activated when the heat sink temperature exceeds the set threshold value (80°C).

12.9 Line Loss


This alarm is activated when L1 and L2 are not detected.

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13 “Enable” Function in static Unit


The “Enable” function can work in several ways
• from Digital input
• from Serial Port
• from Digital Input + Serial Port
• from FieldBus
• from Digital Input + FieldBus
To simplify in the various diagrams, the “enable” command from serial port will be represented by a “Software
contact” abbreviated as SwS, and the command from digital input is abbreviated as SwH.

13.1 Using Digital Input only


By setting the Digital Input as “Enable” it is possible to control the enable from Digital Input.
By closing the digital input via SwH contact, the unit will be enabled and by opening the digital input the unit
will be disabled.
The status can be read on bit 2 of parameter 14 on the serial port.
If bit 2 = 1: Enabled
If bit 2 = 0: Disabled

External
DI Instrument Enable
Contact
SwH

DI Configurated like “Enable” function

SwH = Switch hardware

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13.2 Using Serial Port RS485 only


The static unit has an RS485 Modbus RTU serial port always present.
By setting the Digital Input as “Not Used” or different from “Enable” it is possible to control the enable from
serial port with bit 2 of parameter 14
If bit 2 = 1: Enabled
If bit 2 = 0: Disabled

Software switch
from communication

Sws
DI Instrument Enable

DI Function Configurated like “Not Used” or different from “Enable”

SwS = Switch software

13.3 Using Digital Input + Serial Port RS485


The static unit has the serial port as standard RS485 Modbus RTU always present.
The external contact SwH and the internal software contact SwS are connected in series, therefore if you want
to enable the static unit, both contacts must be enabled.
Each variation of the SwH contact connected on the digital Input (DI) is shown on the internal SwS contact,
allowing correct operation.
Using the serial port it is possible to change the status of the SwS contact with bit 2 of parameter 14, bearing in
mind that it will be overwritten when the digital input is subsequently changed.
This configuration is useful for having an external contact for a safety or emergency alternative to the serial
command.

Software switch
from communication

SwS
External
DI Instrument Enable
Contact
SwH

DI Configurated like “Enable” function

SwH = Switch hardware SwS = Switch software

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13.4 Using FieldBus only


The static unit as an option can be ordered with a FieldBus (Ex: profinet).
This option continuously writes the values on the unit keeping them up to date.
Using the field bus it is possible to change the status of the SwS contact with bit 2 of the “Command table” (See
the communication manual of the respective FieldBus).

Software switch
from communication

Sws
DI Instrument Enable

DI Function Configurated like “Not Used” or different from “Enable”

SwS = Switch software

NOTE:
The parameters written are:
• command table
• reference
• rescaling
if the FieldBus is active but disconnected these values will be forced to 0.

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13.5 Using Digital Input + FieldBus


The static unit as an option can be ordered with a FieldBus (Ex: profinet).
This option continuously writes the values on the unit keeping them up to date.
The external contact SwH and the internal software contact SwS are connected in series, therefore if you want
to enable the static unit, both contacts must be enabled.
Using the FieldBus it is possible to change the status of the SwS contact with bit 2 of the “Command table”
(See the communication manual of the respective FieldBus), bearing in mind that the SwH contact must also
be closed to enable it.
This configuration is useful for having an external contact for a safety or emergency alternative to the FieldBus.

Software switch
from communication

SwS
External
DI Instrument Enable
Contact
SwH

DI Configurated like “Enable” function

SwH = Switch hardware SwS = Switch software

NOTE:
The parameters written are:
• command table
• reference
• rescaling
if the FieldBus is active but disconnected these values will be forced to 0.

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14 Firing type
Choose a correct firing type allows to optimize the thyristor unit for the installed load.
The firing type has already configured in line with customer requirements that are defined in the Order Code.
The Order Code is written on the identification label.
However, if you wish to change the firing type you can use the software configurator or the Control Panel.

Caution: this procedure must be performed only by qualified persons.

ON OFF

14.1 Zero Crossing Voltage Supply (V)

ZC firing mode is used with Logic


Output from temperature controllers
and the Thyristor operates like a Load Voltage (V)

contactor.
The Cycle time is performed by
temperature controller. ZC minimizes SSR from controller
interferences because the Thyristor
unit switches ON-OFF at zero voltage.

14.2 Burst Firing ON OFF

The Burst Firing is similar to the Single Voltage Supply (V)

Cycle, but consecutive cycles ON


are selectable between 2 and 255,
with input signal equal at 50%. When Load Voltage (V)
25%
is specified 1 the firing type is Single
Cycle.
50%
Burst Firing is a method zero crossing
that it reduces the electromagnetic
75%
interferences because the thyristor
switches at zero voltage crossing.
The example show the Burst Firing 100%

with Burst cycles=4.

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15 Control Mode (feed-back)


The Control Mode (feed-back) type has already configured in line with customer requirements that are defined
in the Order Code. The Order Code is written on the identification label.
However, if you wish to change the Control Mode (feed-back) type you can use the software configurator or
the Control Panel.

Caution: this procedure must be performed only by qualified persons.

The Control Mode (feed-back) type is defined by the parameter Control Mode (feed-back) in setup menu.
If the configurable digital input has set like Feed-back Selection, it’s possible to change the select feed-back
with the Voltage feed-back (V) simply activating the input.
It’s possible to have:

V2 = Square Voltage feed-back.


The input signal is proportional to the output square voltage. This means that input signal becomes a power
demand. The power remains constant if the load impedance doesn’t change.

V = Voltage feed-back.
The input signal is proportional to the output voltage. This means that input signal becomes a voltage demand.
This control mode compensates the voltage fluctuation of the incoming line supply.

I = Current feed-back.
The input signal is proportional to the current output. This means that input signal becomes a current demand.
This control mode maintain the current also if the load impedance changes.

P(VxI) = Power feed-back.


The input signal is proportional to the power output. This means that input signal becomes a power demand.
The power remains constant also if voltage and load impedance change. This control mode is used with silicon
carbide elements that change its resistive value with temperature and with age. In addition it compensates the
voltage fluctuation of the incoming line supply.

I2 = Square Current feed-back.


The input signal is proportional to the output square current. This kind of feed-back is suggested for cold
resistance applications.

None = No Feed-back Open Loop. The input is proportional to the firing angle (α).

External = External feed-back (0÷10V, 4÷20mA, 0÷20mA).


The input signal is proportional to an external signal. This means that input signal becomes a demand to
maintain this signal always constant. This control mode is used for example with galvanic systems, where it’s
necessary to control the current value through the electrodes.

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16 Supply the electronic board


The REVO C thyristor unit, to work, requires a voltage supply for the electronic boards. The Max consumption
is 10VA.The voltage supply for the electronic boards is configured in line with customer requirements that are
defined in the Order Code. The Order Code is written on the identification label..

Warning: Before connecting or disconnecting the unit check that power and control cables
are isolated from voltage sources.
Specialised personnel only

Terminal M2-M4 Description


L1 Aux – Voltage Supply for electronic boards and syncronization
(See order code for the Value)
- Not Connected
L2/N Aux – Voltage Supply for electronic boards and syncronization
(See order code for the Value)

If it is necessary to change the value of the auxiliary supply voltage, move the jumpers as shown in the table
below.
The range of the auxiliary voltage that can be set depends on the transformer mounted on the board, see the
ordering code on Digit 8 (see table).
As ordered Change to
Order Code Jumper JP1 + JP2 are linked Link only Jumper JP3
Transformer range Line voltage Transformer range Line voltage
RC2_ _ _-_1 90:135V 100/120V 180:265V 200/208/220/230/240V
RC2_ _ _-_2 180:265V 200/208/220/230/240V 342:528V 380/400/415/440/480V
RC2_ _ _-_3 238:330V 277V 540:759V 600/690V
Only Jumper 3 is linked Link Jumper JP1 + JP2
RC2_ _ _-_5 342:528V 380/400/415/440/480V 180:265V 200/208/220/230/240V
RC2_ _ _-_6 540:759V 600V 238:330V 277V
RC2_ _ _-_7 540:759V 690V 238:330V 277V

JP3 JP1
JP2

• Attention! never link all the jumpers JP1+JP2+JP3 at the same time or JP3 + any other jumper, JP3 must
be always alone, follow only the configuration shown.
• Once the position of the jumpers has been changed, write the correct value in Par P43 (see next
page).
• Attention! The auxiliary voltage is also used for firing synchronism, so it must be in phase with the
load voltage.

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Sequence for writing the Aux Voltage value:

Click on ‘Actual Level’ and enter the password ‘1234’ to access level 4.

Click on the ‘Fast Tune’ button

Enter the voltage value in the ‘AuxVoltage’ field, press enter.

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17 24Vdc input Auxiliary supplemental power (option)


The 24Vdc Auxiliary Supply input in Terminal Block M4 (optional), terminals 1 and 2, can be used as an auxiliary
power supply when the main network fails. This auxiliary power supply keeps the communication circuits
powered allowing data to be transferred to the supervision system


+24VDC Input
+ ± 5%

Current: 500mA
5 4 3 2 1

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18 RS485 Serial port


Terminal M1 Description The serial communication port RS485 is available on the
Command Terminals..
11 RS485 A+
On this port may be done a network up to 127 REVO C.
12 RS485 B-

19 Fieldbus communication option


Other serial communication port are available as option, see Communication Manual for details.

Ethernet Configuration Profibus Configuration

Second Serial 485 Configuration Connectors M4

M4 Terminal Description

5 4 3 2 1
1 +24V
2 GND
3 Not connected
4 RS485 A+
5 RS485 B-

Caution: If Bus port is not connected or in error, all writable parameters are set to 0 value

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20 Internal Fuse
The thyristor unit have internal fuse extrarapid at low I2T for the thyristor protection of against the short-circuits.
The Fuses must have I2T 20% less than thyristor’s I2T. The warranty of thyristor is null if no proper fuses are used.

Total FUSE I2T value FUSE I2T value


Fuse Code Quantity for
Type Current Vac Suggested A2s Suggested A2s
Spare Part each phase
(ARMS) (at500V)* (at660V)
060 FU2055920.160 160 660 10780 15400 1
090 FU2055920.160 160 660 10780 15400 1
120 FU2055920.180 180 660 14280 20400 1
150 FU2055920.200 200 660 17500 25000 1
180 FU2055920.250 250 660 30800 44000 1
210 FU2055920.315 315 660 53900 77000 1

*I2T are multiplied for K value in function of Vac,


1.2
at 500V K is equal to 0,7 (ex:15400 X 0,7 = 10780)
at 660Vac K is equal to 1.

1.0

K
0.8

0.7
0.6

0.4

0.2
500
200 400 600 800

Vac
(Line voltage)

Caution: High speed fuses are used only for the thyristor protection and can not be used to
protect the installation.

Caution: The warranty of thyristor is null if no proper fuses are used. See tab.

Warning: When it is supply, the Thyristor unit is subject to dangerous voltage, don’t open the
Fuse-holder module and don’t touch the electric equipments.

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20.1 Fuses Replacement

Open the cover and remove the screws, then replace it with the correct fuse, use the screws with a proper
suggested torque indicated below:

Torque Torque
Type Screw Screw
Lb-in (N-m) Lb-in (N-m)
60-120A
150-210A
M6
M6
44.2 (5.0)
44.2 (5.0)
+ M5 31 (3.5)

73
TM

CD Automation S.r.l.
Via Picasso, 34/36 - 20025 Legnano (MI)- Italy
Tel. +39 0331 577479 - Fax +39 0331 579479
E-mail: [email protected] - Web: www.cdautomation.com

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