DK UK FR DE ES RU: Solenoid / Alarm Driver

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DK

UK

FR

DE

ES

RU

9203
Solenoid /
alarm driver

No. 9203V101-IN
Product version: 9203-001
G

G
N

N
DI

DI
N

N
PE

PE

SIGNALS THE BEST


DK PR electronics A/S tilbyder et bredt program af analoge og digitale
signalbehandlingsmoduler til industriel automation. Programmet
består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere,
Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv
barske miljøer med elektrisk støj, vibrationer og temperaturud-
sving, og alle produkter opfylder de strengeste internationale stan-
darder. Vores motto »Signals the Best« er indbegrebet af denne
filosofi – og din garanti for kvalitet.

UK PR electronics A/S offers a wide range of analogue and digital


signal conditioning modules for industrial automation. The product
range includes Isolators, Displays, Ex Interfaces, Temperature
Transmitters, and Universal Modules. You can trust our products
in the most extreme environments with electrical noise, vibrations
and temperature fluctuations, and all products comply with the
most exacting international standards. »Signals the Best« is the
epitome of our philosophy – and your guarantee for quality.

FR PR electronics A/S offre une large gamme de produits pour le


traite­ment des signaux analogiques et numériques dans tous
les domaines industriels. La gamme de produits s’étend des
transmetteurs de température aux afficheurs, des isolateurs aux
interfaces SI, jusqu’aux modules universels. Vous pouvez compter
sur nos produits même dans les conditions d’utilisation sévères,
p.ex. bruit électrique, vibrations et fluctuations de température.
Tous nos produits sont conformes aux normes internationales les
plus strictes. Notre devise »SIGNALS the BEST« c’est notre ligne
de conduite - et pour vous l’assurance de la meilleure qualité.

DE PR electronics A/S verfügt über ein breites Produktprogramm


an analogen und digitalen Signalverarbeitungsmodule für die in­
dustrielle Automatisierung. Dieses Programm umfasst Displays,
Temperaturtransmitter, Ex- und galvanische Signaltrenner, und
Universalgeräte. Sie können unsere Geräte auch unter extremen
Einsatzbedingungen wie elektrisches Rauschen, Erschütterungen
und Temperaturschwingungen vertrauen, und alle Produkte von
PR electronics werden in Überein­stimmung mit den strengsten
internationalen Normen produziert. »Signals the Best« ist Ihre
Garantie für Qualität!
1108
Solenoid / alarm driver

9203

contents
Warning............................................................................... 2
Symbol identification........................................................... 2
Safety instructions............................................................... 2
How to demount system 9000............................................ 4
EC declaration of conformity.............................................. 5
Advanced features.............................................................. 6
Application.......................................................................... 6
Technical characteristics..................................................... 6
Applications......................................................................... 7
PR 4501 Display / programming front................................ 8
Order: 9203B....................................................................... 9
Visualisation in 4501 of hardware / software error............. 13
Connections........................................................................ 14
Block diagram..................................................................... 15
Signal error indications without display front...................... 16
Configuration / operating the function keys....................... 16
Routing diagram.................................................................. 18
Routing diagram, Advanced settings (ADV.SET)................. 19
Scrolling help texts in display line 3.................................... 20
Appendix............................................................................. 21
IECEx Installation Drawing............................................... 22
ATEX Installation Drawing................................................ 24
FM Installation Drawing.................................................... 26
Safety Manual................................................................... 28

9203 - Product Version 9203-001 1


Warning
The following operations should only be carried out on a
disconnected device and under ESD-safe conditions:
General mounting, connection and disconnection of wires.
Troubleshooting the device.

Repair of the device and replacement of circuit breakers


must be done by PR electronics A/S only.

warning
Do not open the front plate of the device as this will cause
damage to the connector for the display / programming front
PR 4501. This device contains no DIP-switches or jumpers.

Symbol identification

Triangle with an exclamation mark: Read the manual before installation


and commissioning of the device in order to avoid incidents that could
lead to personal injury or mechanical damage.

The CE mark proves the compliance of the device with the essential
requirements of the directives.

The double insulation symbol shows that the device is protected by


double or reinforced insulation.

Ex devices have been approved according to the ATEX directive for


use in connection with installations in explosive areas. See installation
drawings in appendix.

Safety instructions
Definitions
Hazardous voltages have been defined as the ranges: 75...1500 Volt DC, and
50...1000 Volt AC.
Technicians are qualified persons educated or trained to mount, operate, and
also troubleshoot technically correct and in accordance with safety regulations.
Operators, being familiar with the contents of this manual, adjust and operate
the knobs or potentiometers during normal operation.

2 9203 - Product Version 9203-001 CONTENTS


Receipt and unpacking
Unpack the device without damaging it and check whether the device type
corresponds to the one ordered. The packing should always follow the device
until this has been permanently mounted.

Environment
Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock,
as well as rain and heavy moisture. If necessary, heating in excess of the stated
limits for ambient temperatures should be avoided by way of ventilation.
The device must be installed in pollution degree 2 or better.
The device is designed to be safe at least under an altitude up to 2 000 m.

Mounting
Only technicians who are familiar with the technical terms, warnings, and
in­struc­tions in the manual and who are able to follow these should connect the
device.
Should there be any doubt as to the correct handling of the device, please
contact your local distributor or, alternatively,

PR electronics A/S
www.prelectronics.com

The use of stranded wires is not permitted for mains wiring except when wires
are fitted with cable ends.

Descriptions of input / output and supply connections are shown in the block
diagram and on the side label.

The device is provided with field wiring terminals and shall be supplied from a
Power Supply having double / reinforced insulation. A power switch shall be
easily accessible and close to the device. The power switch shall be marked as
the disconnecting unit for the device.

For installation on Power Rail 9400 the power is supplied by Power Control Unit
9410.

Year of manufacture can be taken from the first two digits in the serial number.

Calibration and Adjustment


During calibration and adjustment, the measuring and connection of external
voltages must be carried out according to the specifications of this manual. The
technician must use tools and instruments that are safe to use.

CONTENTS 9203 - Product Version 9203-001 3


Normal operation
Operators are only allowed to adjust and operate devices that are safely fixed
in panels, etc., thus avoiding the danger of personal injury and damage. This
means there is no electrical shock hazard, and the device is easily accessible.

Cleaning
When disconnected, the device may be cleaned with a cloth moistened with
distilled water.

Liability
To the extent that the instructions in this manual are not strictly observed, the
customer cannot advance a demand against PR electronics A/S that would
otherwise exist according to the concluded sales agreement.

How to demount system 9000


Picture 1:
By lifting the bottom lock, the device
is detached from the DIN rail.

4 9203 - Product Version 9203-001 CONTENTS


EC declaration of conformity
As manufacturer
PR electronics A/S
Lerbakken 10
DK-8410 Rønde

hereby declares that the following product:


Type: 9203
Name: Solenoid / alarm driver

is in conformity with the following directives and standards:

The EMC Directive 2004/108/EC and later amendments


EN 61326-1 : 2006

For specification of the acceptable EMC performance level, refer to the


electrical specifications for the device.

The Low Voltage Directive 2006/95/EC and later amendments


EN 61010-1 : 2001

The ATEX Directive 94/9/EC and later amendments


EN 61241-0 : 2006, EN 61241-11 : 2006, EN 60079-0 : 2006,
EN 60079-11 : 2007, EN 60079-15 : 2005, EN 60079-26 : 2007
ATEX certificate: KEMA 07ATEX0147 X

Notified body
KEMA Quality B.V. (0344)
Utrechtseweg 310, 6812 AR Arnhem
P.O. Box 5185, 6802 ED Arnhem
The Netherlands

Rønde, 13 January 2010 Kim Rasmussen


Manufacturer’s signature

CONTENTS 9203 - Product Version 9203-001 5


solenoid / alarm driver
9203
• Universal Ex driver for solenoids, acoustic alarms and LEDs
• Extended self-diagnostics
• 1 or 2 channels
• Can be supplied separately or installed on power rail, PR 9400
• SIL 2-certified via Full Assessment
Advanced features
• Universal Ex driver for the control of solenoids etc. with various Ex data by
way of three built-in Ex barriers.
• Two hardware versions make it possible to choose either Low (35 mA) or High
(60 mA) current output.
• Configuration and monitoring by way of detachable display front (PR 4501).
• Selection of direct or inverted function for each channel via PR 4501 and the
possibility of reducing the output current to the hazardous area to suit the
application.
• Optional monitoring of the output current to the hazardous area by way of PR
4501.
• Optional redundant supply via power rail and/or separate supply.
Application
• The device can be mounted in the safe area and in zone 2 / div. 2 and
transmit signals to zone 0, 1, 2, 20, 21 and 22.
• Ex driver for the control of ON / OFF solenoids, acou­stic alarms and LEDs
mounted in the hazardous area.
• The 9203 is controlled by an NPN/PNP signal or a switch signal.
• Monitoring of internal error events via the individual status relay and/or a
collective electronic signal via the power rail.
• The 9203 has been designed, developed and certified for use in SIL 2
applications according to the requirements of IEC 61508.
Technical characteristics
• 1 green and 2 yellow/red front LEDs indicate operation status and malfunction.
• 2.6 kVAC galvanic isolation between input, output and supply.

6 9203 - Product Version 9203-001 CONTENTS


Applications

Output Input signals:


signals:
Channel 1 Channel 2
Alarm Solenoid +V +V
44 14

43 13

+V +V
42 12

41 11
Channel 1

Power rail

Status relay signal

Rail, +24 VDC

Rail, Gnd.

No connection

No connection

Channel 2
Power connection:
Alarm Solenoid Gnd. -
54 31

Supply +19.2...31.2 VDC


53 32

Device status
52 33
N.C.

51 34
Device status

Supply via
Zone 0, 1, 2, power rail
20, 21, 22 /
Cl. I/II/III, div. 1
gr. A-G Zone 2 / Cl. 1, div. 2, gr. A-D or safe area

CONTENTS 9203 - Product Version 9203-001 7


PR 4501 Display / programming front

Functionality
The simple and easily understandable menu structure
and the explanatory help texts guide you effortless­ly and
automatically through the configuration steps, thus making
the product very easy to use. Functions and configuration
options are described in the section ”Configuration /
operating the function keys”.

Application
• Communications interface for modification of operational parameters in 9203.

• When mounted in the process, the display shows process values and device
status.

Technical characteristics
• LCD display with 4 lines; Line 1 (H=5.57 mm) shows status for each channel
(OK or error). Line 2 (H=3.33 mm) shows output for channel 1 (ON / OFF),
line 3 (H=3.33 mm) shows output for channel 2 (ON / OFF), and line 4 shows
whether the device is SIL-locked. Static dot = SIL-locked and flashing dot =
not SIL-locked. Line 4 also indicates if the output is active.

• In order to protect the configuration against unauthorised changes, access to


the menus can be blocked by a password.

Mounting / installation
• Click 4501 onto the front of 9203.

8 9203 - Product Version 9203-001 CONTENTS


Order: 9203B

Type Ex barrier [Ex ia] Channels


9203B Low current . . . : 1 Single . . . . : A
Double . . . : B
High current . . . . : 2 Single . . . . : A

4501 = Display / programming front


9400 = Power rail

Electrical specifications
Specifications range..................................... -20...+60°C
Storage temperature.................................... -20...+85°C
Common specifications:
Supply voltage............................................. 19.2...31.2 VDC
Max. consumption....................................... ≤ 3.5 W (2 channels)
Fuse.............................................................. 1.25 A SB / 250 VAC
Isolation voltage, test / operation:
Input / output / supply.......................... 2.6 kVAC / 250 VAC
Output 1 to output 2............................. 1.5 kVAC / 150 VAC reinforced
Status relay to supply........................... 1.5 kVAC / 150 VAC reinforced
Communications interface........................... Programming front 4501
EMC immunity influence...................................... < ±0.5% of span
Extended EMC immunity:
NAMUR NE 21, A criterion, burst........................ < ±1% of span
Calibration temperature............................... 20...28°C
Wire size (min....max.).................................. 0.13...2.08 mm2 / AWG 26...14
stranded wire
Screw terminal torque.................................. 0.5 Nm
Relative humidity.......................................... < 95% RH (non-cond.)
Dimensions, without display front (HxWxD).. 109 x 23.5 x 104 mm
Dimensions, with display front (HxWxD)...... 109 x 23.5 x 116 mm
Protection degree......................................... IP20
Weight.......................................................... 170 g / 185 g with 4501

CONTENTS 9203 - Product Version 9203-001 9


NPN and mechanical switch:
Trig level LOW.............................................. ≤ 2.0 VDC
Trig level HIGH............................................. ≥ 4.0 VDC
Max. external voltage................................... 28 VDC
Input impedance.......................................... 3.50 kΩ
PNP:
Trig level LOW.............................................. ≤ 8.0 VDC
Trig level HIGH............................................. ≥ 10.0 VDC
Max. external voltage................................... 28 VDC
Input impedance.......................................... 3.50 kΩ

Special PNP trig input:


If the input signal comes from a device where the output is connected as an
open collector with pull up resistor, a diode must be connected in series with
the input signal. See connections drawing at page 34 for further details.

Outputs:
Output ripple................................................ < 40 mV RMS

Ex / I.S. data:

9203B1A / 9203B1B
Terminal Terminal Terminal
41-42 / 51-52 41-43 / 51-53 41-44 / 51-54
Uo 28 V 28 V 28 V

Io 93 mA 100 mA 110 mA

Po 0.65 W 0.70 W 0.77 W

Vout.
Min. 24 V Min. 24 V Min. 24 V
no load

Vout.
Min. 12.5 V Min. 13.5 V Min. 14.5 V
with load

Iout. max 35 mA 35 mA 35 mA

IIC IIB IIA IIC IIB IIA IIC IIB IIA

Co 80 nF 640 nF 2.1 µF 80 nF 640 nF 2.1 µF 80 nF 640 nF 2.1 µF

Lo 4.2 mH 16.8 mH 32.6 mH 3.5 mH 14.2 mH 27.6 mH 2.9 mH 11.8 mH 22.8 mH

54 218 436 50 201 402 46 184 369


Lo/Ro
µH/W µH/W µH/W µH/W µH/W µH/W µH/W µH/W µH/W

10 9203 - Product Version 9203-001 CONTENTS


9203B2A

Terminal Terminal Terminal


41-42 41-43 41-44
Uo 28 V 28 V 28 V

Io 115 mA 125 mA 135 mA

Po 0.81 W 0.88 W 0.95 W

Vout.
Min. 24 V Min. 24 V Min. 24 V
no load

Vout.
Min. 11.5 V Min. 9 V Min. 12.5 V Min. 10 V Min. 13.5 V Min. 11 V
with load

Iout. max 50 mA 60 mA 50 mA 60 mA 50 mA 60 mA

IIC IIB IIA IIC IIB IIA IIC IIB IIA

Co 80 nF 640 nF 2.1 µF 640 nF 2.1 µF 640 nF 2.1 µF

Lo 2.69 mH 10.8 mH 20.8 mH 9.1 mH 17.6 mH 7.8 mH 15.1 mH

44 176 353 163 327 150 301


Lo/Ro
µH/W µH/W µH/W µH/W µH/W µH/W µH/W

Relay output:
Status relay in safe area:
Max. voltage......................................... 125 VAC / 110 VDC
Max. current.......................................... 0.5 A AC / 0.3 A DC
Max. power........................................... 62.5 VA / 32 W

CONTENTS 9203 - Product Version 9203-001 11


Marine approval:
Det Norske Veritas, Ships & Offshore.......... Pending
GOST R approval:
VNIIFTRI, Cert No......................................... Pending
SIL certification:
exida, Cert No.............................................. XXXXXXX
Observed authority requirements: Standard:
EMC 2004/108/EC....................................... EN 61326-1
LVD 2006/95/EC........................................... EN 61010-1
ATEX 94/9/EC............................................... EN 60079-0, -11, -15 , -26
and EN 61241-0, -11
IECEx............................................................ IEC 60079-0, -11, -15 and -26
IEC 61241-0 and -11
c FM us........................................................ FM 3600, 3611, 3810
CSA E60079-0, -15
CSA 22.2 -25, -142, -213
ANSI/ISA-12.00.01 / 12.12.02
UL, Standard for Safety............................... UL 61010-1
SIL ..............................................................IEC 61508

12 9203 - Product Version 9203-001 CONTENTS


Visualisation in 4501 of hardware / software error
Readout at hardware error:
Error search Readout Cause
Communications test 4501 / 9203 NO.CO Connection error
Configuration error or crc
EEprom error - check configuration FL.ER mismatch, recovery confi-
guration is loaded
Invalid recovery configura-
Hardware error DE.ER
tion in device
Invalid code checksum
Hardware error FC.ER
in 4501
Invalid configuration
EEprom error - check configuration CO.ER
(CRC or data)
Hardware error CA.ER Factory calibration error
HW setup -
Hardware error HW.ER
configuration mismatch
Main output controller
Hardware error OC.ER
communication error
Main internal supply
Hardware error MS.ER
out of bounds
Main initialisation
Hardware error MI.ER
selftest failed
Main flash or ram
Hardware error MC.ER
selftest failed

! All error indications in the display flash once per second. The help text explains the error.

Errors affecting both channels are shown as error on channel 1 - and the line showing channel 2 is
blank.

Hardware error can be reset in two ways. Either step through the menus (if the other channel is to
stay in operation) or power cycle the device.

CONTENTS 9203 - Product Version 9203-001 13


Connections

Power rail Supply and


connections status relay
91 92 93 94 95 31 32 33 34

Error N.C.
Gnd. NC NC Gnd.
+24 V +24 V
NC = No connection
Inputs:
Special PNP
Channel 1

Switch NPN, switch PNP, switch trig input


11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14

D
R
V+ V+
V+

Special PNP
Switch NPN, switch PNP, switch trig input
Channel 2

11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14

V+ V+ V+
R

Outputs:
V+

Solenoid, ON / OFF Acoustic alarm LED


Channel 1

41 42 43 44 41 42 43 44 41 42 43 44

Solenoid, ON / OFF Acoustic alarm LED


Channel 2

51 52 53 54 51 52 53 54 51 52 53 54

14 9203 - Product Version 9203-001 CONTENTS


Power rail connections

91 92 93 94 95
NC* NC*
™› 31 Gnd. -
Device status, Green

+24V
— ON CPU
˜ OFF Ch. 1 status, 32 Supply +24 VDC
Yellow/Red
1
Ch. 2 status, 33
Yellow/Red FLASH

CONTENTS
Status relay N.C.

34 Status relay N.C.


Output + Fuse
44 R Ex3

43 R Ex2
R
V+

12 Input +
V+
42 R Ex1
PNP

NPN

Switch
trig input
Special PNP

11 V+
41 Input, gnd. D
Output, gnd.
Channel 1
Block diagram

Output + R Ex3 Fuse


R

54
V+

Input +
14
V+

9203 - Product Version 9203-001


53 R Ex2
PNP

NPN

Switch
trig input
Special PNP

52 R Ex1 V+
13
Input, gnd. D

51 Channel 2

15
Output, gnd.

9203 * NC = No connection
Signal error indications without display front
LED and error signal indications
Ch 1: Ch 2: Status relay, Power rail
State Green LED
Yellow / Red Yellow / Red N.C. signal status
Device OK Flashing Energised OFF
No supply OFF OFF OFF De-energised ON
Device defective OFF Red Red De-energised ON

Ch. 1, output ON Flashing Yellow Energised OFF


Ch. 1, output OFF Flashing OFF Energised OFF

Ch. 2, output ON Flashing Yellow Energised OFF


Ch. 2, output OFF Flashing OFF Energised OFF

Configuration /
operating the function keys
Documentation for routing diagram.

In general
When configuring the 9203, you will be guided through all parameters and you
can choose the settings which fit the application. For each menu there is a
scrolling help text which is automatically shown in line 3 on the display.

Configuration is carried out by use of the 3 function keys:

1 will increase the numerical value or choose the next parameter

2 will decrease the numerical value or choose the previous parameter

3 will accept the chosen value and proceed to the next menu

When configuration is completed, the display will return to the default state 1.0.

Pressing and holding 3 will return to the previous menu or return to the default
state (1.0) without saving the changed values or parameters.

If no key is activated for 1 minute, the display will return to the default state
(1.0) without saving the changed values or parameters.

16 9203 - Product Version 9203-001 CONTENTS


Further explanations
Password protection: Programming access can be blocked by assigning a
password. The password is saved in the device in order to ensure a high
degree of protection against unauthorised modifications to the configuration.
Default password 2008 allows access to all configuration menus.

Signal and device error information via display front 4501


The display front can be configured to show output status, output current or
tag no. for both channels. In case of hardware error, a help text explaining the
error will be displayed.

Advanced functions
The unit gives access to a number of advanced functions which can be reached
by answering “Yes” to the point “adv.set”.
Display setup: Here you can adjust the brightness contrast and the backlight.
Setup of TAG numbers with 5 alphanumerics. Selection of functional readout
in line 2 and 3 of the display - choose between readout of output status,
output current or tag no. When selecting ”ALT” the readout toggles between
the display options.
Password: Here you can choose a password between 0000 and 9999 in order
to protect the device against unauthorised modifications to the configuration.
The device is delivered default without password.
Language: In the menu ”LANG” you can choose between 7 different language
versions of help texts that will appear in the menu. You can choose between
UK, DE, FR, IT, ES, SE and DK.
Safety Integrity Level (SIL): See Safety Manual for details.

CONTENTS 9203 - Product Version 9203-001 17


Routing diagram
If no key is activated for 1 minute, the display will return to the default state 1.0
without saving configuration changes.
1 Increase value / choose next parameter
2 Decrease value / choose previous parameter
3 Accept the chosen value and proceed to the next menu
Hold 3 Back to previous menu / return to menu 1.0 without saving

Power up Directly to [EN.SIL]


if SIL-lock is enabled

0000 NO DIR DIR


9999 YES INV INV
12 12 12 12

™› 3 0000 3 NO 3 DIR 3 DIR 3


— ON PASSW. ADV.SET CH1.FUN CH2.FUN
˜ OFF Txt 1 Txt 2 Txt 7 Txt 7
1.1
1.0

To default state 1.0

YES 3
ADV.SET
Txt 2

1.0 = Default state Red text signifies safety


Line 1 shows status for channel 1 parameters in a SIL configuration.
and channel 2. See safety manual for details
Line 2 shows output status for
channel 1, output current or tag no.
Line 3 shows output status for
channel 2, output current or tag no.
Line 4 indicates whether the device
is SIL-locked.
1.1 = Only if password-protected.
1.2 = If password has been set.
Line 1 symbols:
™ = OK. Flashing œ = error.
Line 2 and 3 symbols:
 ON = channel 1 ON
 OFF = channel 2 OFF.
Line 4 symbols:
Static dot = SIL-locked.
Flashing dot = Not SIL-locked.
= output is active.

18 9203 - Product Version 9203-001 CONTENTS


Routing diagram,
Advanced settings (ADV.SET)

DISP, ALT
PASS, LOAD
LANG, 9 9 9 9 TAG
SIL 0 0 A A D.OUT
12 12 12 12 12 12

DISP 3 3 3 9 3 TAG1 3 TAG2 3 LOAD 3


SETUP CONTRA LIGHT VALVE 5 VALVE 6 DISP
Txt 6 Txt 9 Txt 10 Txt 11 Txt 11 Txt 12

YES 9999
NO 0000
12 12

PASS 3 YES 3 0000 3


SETUP EN.PASS NEW.PAS
Txt 06 Txt 15 Txt 16
NO

DE, DK, ES, FR,


IT, SE, UK To default state 1.0
12

LANG 3 UK 3
SETUP LANGUA
Txt 06 Txt 17

YES 0000 LOCK


NO 9999 OPEN
12 12 12 Verify SIL configuration
SIL 3 YES 3 2008 3 LOCK 3 3 3 3 3
SETUP EN.SIL NEW.PAS CONFIG SIL.OK
Txt 06 Txt 14 Txt 16 Txt 13 . . . . . . . . . . . . . .
NO

1.2

CONTENTS 9203 - Product Version 9203-001 19


Scrolling help texts in display line 3
[01] Set correct password
[02] Enter advanced setup?
[06] Enter language setup
Enter password setup
Enter display setup
Enter SIL setup
[07] Select direct channel function
Select inverted channel function
[09] Adjust LCD contrast
[10] Adjust LCD backlight
[11] Write a 5-character channel tag
[12] Show output state in display
Show output load in display
Show tag in display
Alternate information shown in display
[13] Configuration SIL status (Open / Locked)
[14] Enable SIL configuration lock
[15] Enable password protection?
[16] Set new password
[17] Select language
[20] No communication - check connections
[21] EEprom error - check configuration
[22] Hardware error

20 9203 - Product Version 9203-001 CONTENTS


Appendix

IECEx installation drawing

ATEX installation drawing

FM installation drawing

safety manual

CONTENTS 9203 - Product Version 9203-001 21


9203QI01

IECEx Installation drawing


9203
For safe installation of 9203B the following must be observed. The module shall only be installed by
qualified personnel who are familiar with the national and international laws, directives and
standards that apply to this area.
Year of manufacture can be taken from the first two digits in the serial number.

4501
For Installation in Zone 2 / Division 2 the following must be observed.
The 4501 programming module is to be used solely with PR electronics modules. It is important
that the module is undamaged and has not been altered or modified in any way. Only 4501
modules free of dust and moisture shall be installed.

Certificate IECEx KEM 09.0001X

Marking
Ex nA nC IIC T4 Gc
[Ex ia Ga] IIC/IIB/IIA
[Ex ia Da] IIIC

Standards IEC60079-15:2005, IEC60079-11:2006, IEC60079-0:2007


IEC60079-26:2006, IEC61241-0:2004, IEC61241-11:2005

Hazardous area Non Hazardous area


Zone 0, 1, 2, 20, 21, 22 or Zone 2

-20 ≤ Ta ≤ 60ºC
4501

44 34
43 33
42 32
41 31

54 14
53 13
52 12
51 11

9203 Supply / Input


91 92 93 94 95 (terminal 11,12,13,14)
Power (terminal 31,32,33,34)
Rail
(terminal 91,92,93,94,95)
Um: 253 V, max. 400 Hz

Revision date: Version Revision Prepared by: Page:


2009-12-10 V3 R0 PB 1/2

22 9203 - Product Version 9203-001 CONTENTS


9203QI01

Modul 9203B1A & 9203B1B Modul 9203B2A


Co Lo Lo/Ro Co Lo Lo/Ro
Terminal 41-42 / 51-52 Terminal 41-42
Uo 28 V IIC 80 nF 4.2 mH 54 μH/Ω Uo 28 V IIC 80 nF 2.69 mH 44 μH/Ω
Io 93 mA IIB 640 nF 16.8 mH 218 μH/Ω Io 115 mA IIB 640 nF 10.8 mH 176 μH/Ω
Po 0.65 W IIA 2.1 μF 32.6 mH 436 μH/Ω Po 0.81 W IIA 2.1 μF 20.8 mH 353 μH/Ω

Modul 9203B1A & 9203B1B Modul 9203B2A


Co Lo Lo/Ro Co Lo Lo/Ro
Terminal 41-43 / 51-53 Terminal 41-43
Uo 28 V IIC 80 nF 3.5 mH 50 μH/Ω Uo 28 V IIC
Io 100 mA IIB 640 nF 14.2 mH 201 μH/Ω Io 125 mA IIB 640 nF 9.1 mH 162 μH/Ω
Po 0.70 W IIA 2.1 μF 27.6 mH 402 μH/Ω Po 0.88 W IIA 2.1 μF 17.6 mH 325 μH/Ω

Modul 9203B1A & 9203B1B Modul 9203B2A


Co Lo Lo/Ro Co Lo Lo/Ro
Terminal 41-44 / 51-54 Terminal 41-44
Uo 28 V IIC 80 nF 2.9 mH 46 μH/Ω Uo 28 V IIC
Io 110 mA IIB 640 nF 11.8 mH 184 μH/Ω Io 135 mA IIB 640 nF 7.8 mH 150 μH/Ω
Po 0.77 W IIA 2.1 μF 22.8 mH 369 μH/Ω Po 0.95 W IIA 2.1 μF 15.1 mH 301 μH/Ω

Terminal (31,32) Terminal (11,12 and 13,14)


Supply: Input:
Voltage 19.2 – 31.2 VDC Voltage max. 28 VDC
Power max. 3.5 W Trig: NPN Low < 2 V, High > 4 V
Trig: PNP Low < 8 V, High > 10 V

Terminal (33,34)
Status Relay: Non Hazardous location Zone 2 installation
Voltage max. 125 VAC / 110 VDC 32 VAC / 32 VDC
Power max. 62.5 VA / 32 W 16 VA / 32 W
Current max. 0.5 AAC / 0.3 ADC 0.5 AAC / 1 ADC

Installation notes.
For installation in Zone 2, the module must be installed in an outer enclosure having an IP protection
of at least IP54 according to type of protection Ex-n or Ex-e.
For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit
type 9410 is allowed.
In type of protection “intrinsic safety iD” the parameters for intrinsic safety for gas group IIB are
applicable.
If the sensor circuits (Terminals 41...44, 51…54) have been installed in a type of protection other than
“intrinsic safety”, the module shall not be re-installed in type of protection ”intrinsic safety”.
Do not separate connectors when energized and an explosive gas mixture is present.
Do not mount or remove modules from the Power Rail when an explosive gas mixture is present.
The maximum internal Power dissipation for adjacent modules is assumed to be max. 2 W each.

Revision date: Version Revision Prepared by: Page:


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CONTENTS 9203 - Product Version 9203-001 23


9203QA01

ATEX Installation drawing


9203
For safe installation of 9203B the following must be observed. The module shall only be installed by
qualified personnel who are familiar with the national and international laws, directives and
standards that apply to this area.
Year of manufacture can be taken from the first two digits in the serial number.

4501
For Installation in Zone 2 / Division 2 the following must be observed.
The 4501 programming module is to be used solely with PRelectronics modules. It is important
that the module is undamaged and has not been altered or modified in any way. Only 4501
modules free of dust and moisture shall be installed.

ATEX Certificate KEMA 07ATEX 0147 X

Marking II 3 G Ex nA nC IIC/IIB/IIA T4
II (1) G [Ex ia] IIC/IIB/IIA
II (1) D [Ex iaD]

Standards EN 60079-0 : 2006, EN 60079-11 : 2007, EN 60079-15 : 2005


EN 60079-26 : 2007, EN 61241-0 : 2006, EN 61241-11 : 2006

Hazardous area Non Hazardous Area


Zone 0,1,2, 20, 21, 22 or Zone 2

-20 ≤ Ta ≤ 60ºC
4501

44 34
43 33
42 32
41 31

54 14
53 13
52 12
51 11

9203
Supply / Input
91 92 93 94 95
Power (terminal 11,12,13,14)
Rail (terminal 31,32,33,34)
(terminal 91,92,93,94,95)
Um: 253 V, max. 400 Hz

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24 9203 - Product Version 9203-001 CONTENTS


9203QA01

Modul 9203B1A & 9203B1B Modul 9203B2A


Co Lo Lo/Ro Co Lo Lo/Ro
Terminal 41-42 / 51-52 Terminal 41-42
Uo 28 V IIC 80 nF 4.2 mH 54 μH/Ω Uo 28 V IIC 80 nF 2.69 mH 44 μH/Ω
Io 93 mA IIB 640 nF 16.8 mH 218 μH/Ω Io 115 mA IIB 640 nF 10.8 mH 176 μH/Ω
Po 0.65 W IIA 2.1 μF 32.6 mH 436 μH/Ω Po 0.81 W IIA 2.1 μF 20.8 mH 353 μH/Ω

Modul 9203B1A & 9203B1B Modul 9203B2A


Co Lo Lo/Ro Co Lo Lo/Ro
Terminal 41-43 / 51-53 Terminal 41-43
Uo 28 V IIC 80 nF 3.5 mH 50 μH/Ω Uo 28 V IIC
Io 100 mA IIB 640 nF 14.2 mH 201 μH/Ω Io 125 mA IIB 640 nF 9.1 mH 162 μH/Ω
Po 0.70 W IIA 2.1 μF 27.6 mH 402 μH/Ω Po 0.88 W IIA 2.1 μF 17.6 mH 325 μH/Ω

Modul 9203B1A & 9203B1B Modul 9203B2A


Co Lo Lo/Ro Co Lo Lo/Ro
Terminal 41-44 / 51-54 Terminal 41-44
Uo 28 V IIC 80 nF 2.9 mH 46 μH/Ω Uo 28 V IIC
Io 110 mA IIB 640 nF 11.8 mH 184 μH/Ω Io 135 mA IIB 640 nF 7.8 mH 150 μH/Ω
Po 0.77 W IIA 2.1 μF 22.8 mH 369 μH/Ω Po 0.95 W IIA 2.1 μF 15.1 mH 301 μH/Ω

Terminal (31,32) Terminal (11,12 and 13,14)


Supply: Input:
Voltage 19.2 – 31.2 VDC Voltage max 28 VDC
Power max. 3.5 W Trig: NPN Low < 2 V, High > 4 V
Trig: PNP Low < 8 V, High > 10 V

Terminal (33,34)
Status Relay: Non Hazardous location Zone 2 installation
Voltage max. 125 VAC / 110 VDC 32 VAC / 32 VDC
Power max. 62.5 VA / 32 W 16 VA / 32 W
Current max. 0.5 AAC / 0.3 ADC 0.5 AAC / 1 ADC

Installation notes.
For installation in Zone 2, the module must be installed in an outer enclosure having an IP protection
of at least IP54, according to type of protection Ex-n or Ex-e.
For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit
type 9410 is allowed.
In type of protection “intrinsic safety iD” the parameters for intrinsic safety for gas group IIB are
applicable.
After the sensor circuits (Terminals 41...44, 51...54) have been installed in a type of protection other
than “intrinsic safety”, the module shall not be re-installed in type of protection ”intrinsic safety”.
Do not separate connectors when energized and an explosive gas mixture is present.
Do not mount or remove modules from the Power Rail when an explosive gas mixture is present.
The maximum internal Power dissipation for adjacent modules is assumed to be max. 2 W each.

Revision date: Version Revision Prepared by: Page:


2009-12-10 V3 R0 PB 2/2

CONTENTS 9203 - Product Version 9203-001 25


FM Installation Drawing

9203QF01
LERBAKKEN 10, 8410 RØNDE DENMARK

FM Installation drawing
9203
For safe installation of 9203B the following must be observed. The module shall only be
installed by qualified personnel who are familiar with the national and international laws,
directives and standards that apply to this area.
Year of manufacture can be taken from the first two digits in the serial number.

4501
For Installation in Zone 2 / Division 2 the following must be observed.
The 4501 programming module is to be used solely with PR electronics modules. It is
important that the module is undamaged and has not been altered or modified in any way.
Only 4501 modules free of dust and moisture shall be installed.

c-FM-us Certificate 3035277

Hazardous area Non Hazardous Area or


Class I/II/III, Division 1, Group A,B,C,D,E,F,G Class I, Division 2, Group A,B,C,D T4
or Class I, Zone 0/1 Group IIC, [AEx ia] IIC or or Class I, Zone 2 Group IIC T4
or Class I, Zone 0/1 Group IIC, [Ex ia] IIC

-20 ≤ Ta ≤ 60ºC

4501

44 34
Simple Apparatus or 43 33
Intrinsically safe apparatus 42 32
41 31
with entity parameters:
Vmax (Ui) ≥ Vt (Uo)
Imax (Ii) ≥ It (Io)
Pi ≥ Pt(Po)
Ca(Co) ≥ Ccable + Ci
La(Lo) ≥ Lcable + Li 54 14
53 13
52 12
51 11

9203
91 92 93 94 95
Power
Rail
Supply / Input
(terminal 11,12,13,14)
(terminal 31,32,33,34)
(terminal 91,92,93,94,95)
Um: 253 V, max. 400 Hz

Revision date: Version Revision Prepared by: Page:


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26 9203 - Product Version 9203-001 CONTENTS


9203QF01
LERBAKKEN 10, 8410 RØNDE DENMARK

Modul 9203B1A & 9203B1B Lo/Ro or Modul 9203B2A Lo/Ro or


Co/Ca Lo/La Co/Ca Lo/La
Terminal 41-42 / 51-52 La/Ra Terminal 41-42 La/Ra
Uo/Voc 28 V IIC or A,B 80 nF 4.2 mH 54 μH/Ω Uo/Voc 28 V IIC or A,B 80 nF 2.69 mH 44 μH/Ω
Io/Isc 93 mA IIB or C,E,F 640 nF 16.8 mH 218 μH/Ω Io/Isc 115 mA IIB or C,E,F 640 nF 10.8 mH 176 μH/Ω
Po 0.65 W IIA or D,G 2.1 μF 32.6 mH 436 μH/Ω Po 0.81 W IIA or D,G 2.1 μF 20.8 mH 353 μH/Ω

Modul 9203B1A & 9203B1B Lo/Ro or Modul 9203B2A Lo/Ro or


Co/Ca Lo/La Co/Ca Lo/La
Terminal 41-43 / 51-53 La/Ra Terminal 41-43 La/Ra
Uo/Voc 28 V IIC or A,B 80 nF 3.5 mH 50 μH/Ω Uo/Voc 28 V IIC or A,B
Io/Isc 100 mA IIB or C,E,F 640 nF 14.2 mH 201 μH/Ω Io/Isc 125 mA IIB or C,E,F 640 nF 9.1 mH 162 μH/Ω
Po 0.70 W IIA or D,G 2.1 μF 27.6 mH 402 μH/Ω Po 0.88 W IIA or D,G 2.1 μF 17.6 mH 325 μH/Ω

Modul 9203B1A & 9203B1B Lo/Ro or Modul 9203B2A Lo/Ro or


Co/Ca Lo/La Co/Ca Lo/La
Terminal 41-44 / 51-54 La/Ra Terminal 41-44 La/Ra
Uo/Voc 28 V IIC or A,B 80 nF 2.9 mH 46 μH/Ω Uo/Voc 28 V IIC or A,B
Io/Isc 110 mA IIB or C,E,F 640 nF 11.8 mH 184 μH/Ω Io/Isc 135 mA IIB or C,E,F 640 nF 7.8 mH 150 μH/Ω
Po 0.77 W IIA or D,G 2.1 μF 22.8 mH 369 μH/Ω Po 0.95 W IIA or D,G 2.1 μF 15.1 mH 301 μH/Ω

Terminal (31,32) Terminal (11,12 and 13,14)


Supply: Input:
Voltage 19.2 – 31.2 VDC Voltage max. 28 VDC
Power max. 3.5 W Trig: NPN Low < 2 V, High > 4 V
Trig: PNP Low < 8 V, High > 10 V

Terminal (33,34)
Status Relay: Non Hazardous location: Division 2 or Zone 2 installation:
Voltage max. 125 VAC / 110 VDC 32 VAC / 32 VDC
Power max. 62.5 VA / 32 W 16 VA / 32 W
Current max. 0.5 AAC / 0.3 ADC 0.5 AAC / 1 ADC

Installation notes:
The installation and wiring shall be in accordance with the Canadian Electrical Code for Canada and
National Electrical Code NFPA 70, Article 500 or 505 for installation in USA.
The module must be supplied from a Power Supply having double or reinforced insulation.
The use of stranded wires is not permitted for mains wiring except when wires are fitted with cable
ends.
For installation on the 9400 Power Rail the power must be supplied from Power Control Module Unit
9410.
The module must be installed in pollution degree 2 or better.
The module must be installed in an enclosure suitable for the environment for which it is used.
For installation in Zone 2 or Division 2, the module must be installed in a suitable outer enclosure
according to the regulations in the CEC for Canada or NEC for USA.
The module is galvanically isolated and does not require grounding.
Use 60 / 75 ºC copper conductors with wire size AWG: (26-14).
The maximum internal Power dissipation for adjacent modules is assumed to be max. 2 W each.
Warning: Substitution of components may impair intrinsic safety and / or suitability for Div. 2 / Zone 2.
Warning: To prevent ignition of explosive atmospheres, disconnect power before servicing and do not
separate connectors when energized and an explosive gas mixture is present.
Warning: Do not mount or remove modules from the Power Rail when an explosive gas mixture is
present.

Revision date: Version Revision Prepared by: Page:


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CONTENTS 9203 - Product Version 9203-001 27


Safety manual

Solenoid / Alarm Driver

9203

This safety manual is valid for the following product versions:


9203-001

Version No. V3R0


9203 Solenoid / Alarm Driver Safety Manual

0. CONTENTS
1. Observed standards................................................................................. 2
2. Acronyms and abbreviations.................................................................... 2
3. Purpose of the product............................................................................ 3
4. Assumptions and restrictions for use of the product.............................. 3
4.1 Basic safety specifications.............................................................. 3
4.2 Associated equipment..................................................................... 3
4.2.1 Safety output........................................................................ 3
4.2.2 Safety input.......................................................................... 3
4.3 Failure rates..................................................................................... 3
4.4 Safe parameterisation...................................................................... 4
4.5 Installation in hazardous areas........................................................ 4
5. Functional specification of the safety functions...................................... 4
6. Functional specification of the non-safety functions............................... 4
7. Safety parameters.................................................................................... 4
8. Hardware and software configuration...................................................... 5
9. Failure category........................................................................................ 5
10. Periodic proof test procedure.................................................................. 5
11. Procedures to repair or replace the product............................................ 5
12. Maintenance............................................................................................. 5
13. Documentation for routing diagram......................................................... 6
13.1 In general......................................................................................... 6
13.2 Further explanations........................................................................ 6
13.2.1 Password protection............................................................ 6
13.4 Advanced functions......................................................................... 6
13.4.1 Display setup....................................................................... 7
13.4.2 Password............................................................................. 7
13.4.3 Language............................................................................. 7
13.4.4 Power rail............................................................................. 7
13.4.5 Safety integrity level............................................................. 7
14 Safe parameterisation - user responsibility.............................................. 8
14.1 Safety-related configuration parameters......................................... 8
14.2 Verification procedure...................................................................... 8
14.2.1 If no password is set............................................................ 8
14.2.2 If password is set................................................................. 9
14.3 Functional test................................................................................. 9
15. Fault reaction and restart condition......................................................... 9
16 User interface........................................................................................... 10
16.1 Scrolling help texts in display line 3................................................ 10
16.3 Routing diagram - Advanced settings (ADV.SET)........................... 12
17 Connections diagram............................................................................... 13

Version No. V3R0 1


Safety Manual 9203 Solenoid / Alarm Driver

1. Observed standards

Standard Description

Functional Safety of electrical / electronic / programmable


IEC 61508
electronic safety-related systems
IEC 61508- Part 2: Requirements for electrical / electronic / programmable
2:2000 electronic safety-related systems
IEC 61508-
Part 3: Software requirements
3:1998
IEC 61326-
Immunity requirements for safety-related systems
3-1:2008

2. Acronyms and abbreviations


Acronym /
Abbreviation Designation Description
Term defined by IEC 61508 as “part of a
subsystem comprising a single component
Element
or any group of components that performs
one or more element safety functions”
Probability of This is the likelihood of dangerous safety
PFD
Failure on Demand function failures occurring on demand.
Probability of dan- The term “Probability” is misleading, as IEC
PFH gerous Failure per 61508 defines a Rate.
Hour
Safe Failure Fraction summarises the
fraction of failures which lead to a safe
Safe Failure
SFF state and the fraction of failures which will
Fraction
be detected by diagnostic measures and
lead to a defined safety action.
Function that provides fault detection (to
Safety Integrity
SIF ensure the necessary safety integrity for the
Function
safety functions)
The international standard IEC 61508
specifies four discrete safety integrity levels
Safety Integrity
SIL (SIL 1 to SIL 4). Each level corresponds to
Level
a specific probability range regarding the
failure of a safety function.

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9203 Solenoid / Alarm Driver Safety Manual

3. Purpose of the product


Universal Ex driver for the control of solenoids etc. with various Ex data by
way of three built-in Ex barriers.
The device can be mounted in the safe area and in zone 2 / div. 2 and
transmit signals to zone 0, 1, 2, 20, 21 and 22.
Ex driver for the control of ON / OFF solenoids, acou­stic alarms and LEDs
mounted in the hazardous area.
The 9203 is controlled by an NPN/PNP signal or a switch signal.
Monitoring of internal error events via the individual status relay and/or a
collective electronic signal via the power rail.
The 9203 has been designed, developed and certified for use in SIL 2
applications according to the requirements of IEC 61508.
4. Assumptions and restrictions for use of the product
4.1 Basic safety specifications
Operational temperature range...... -20...+60°C
Storage temperature range............ -20...+85°C
Power supply type, min.................. Double or reinforced
Supply voltage................................ 19.2...31.2 VDC
Mounting area................................. Zone 2 / Division 2 or safe area
Mounting environment.................... Pollution degree 2 or better
4.2 Associated equipment
4.2.1 Safety output
The safety output shall be connected to the equipment with a
minimum load of 10 KΩ
4.2.2 Safety input
The safety input signal frequency shall not be higher than 20 Hz,
and the pulse length shall not be shorter than 25 ms.
4.3 Failure rates
The basic failure rates from the Siemens standard SN 29500 are used
as the failure rate database.
Failure rates are constant, wear-out mechanisms are not included.
External power supply failure rates are not included.

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Safety Manual 9203 Solenoid / Alarm Driver

4.4 Safe parameterisation


The user is responsible for verifying the correctness of the configuration
parameters. (See section 14 Safe parameterisation - user responsibility).
Manual override may not be used for safety applications.
4.5 Installation in hazardous areas
The IECex Installation drawing, ATEX Installation drawing and FM
Installation drawing shall be followed if the products are installed in
hazardous areas.
5. Functional specification of the safety functions
Ex driver for the control of ON / OFF solenoids, acou­stic alarms and LEDs
mounted in the hazardous area.
6. Functional specification of the non-safety functions
The status relay (terminal 33 and 34), error signal on power rail (terminal 91)
and LED outputs are not suitable for use in any Safety Instrumented Function.
7. Safety parameters
B1A, B1B B2A
Probability of dangerous Failure per Hour (PFH) 4.30E-08 4.60E-08
Note1
Probability of failure on demand (PFD) -
2.73E-04 2.92E-04
1 year proof test interval
Proof test interval (10% of loop PFD) 5 years 4 years
Safe Failure Fraction 91% 91%
Demand response time <10 ms
Demand mode High
Demand rate 1000 s
Mean Time To Repair (MTTR) 24 hours
Diagnostic test interval 10 seconds
Hardware Fault Tolerance (HFT) 0
Component Type B
SIL capability SIL 2
Description of the “Safe State” De-energised
Note1: The 9203 contains no lifetime limiting components, therefore the PFH
figures are valid for up to 12 years, according to IEC 61508.

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9203 Solenoid / Alarm Driver Safety Manual

8. Hardware and software configuration


All configurations of software and hardware versions are fixed from factory,
and cannot be changed by end-user or reseller.
This manual only covers products labelled with the product version (or range
of versions) specified on the front page.
9. Failure category
Failure rates (1/h)
Failure category
B1A, B1B B2A
Fail Safe Detected 0.00E+00 0.00E+00
Fail Safe Undetected 4.77E-07 4.80E-07
Fail Dangerous Detected 0.00E+00 0.00E+00
Fail Dangerous Undetected 4.30E-08 4.60E-08

10. Periodic proof test procedure


Step Action
1 Bypass the safety PLC or take other appropriate action to avoid a false trip
2 Connect a simulator identical to the input setup
3 Perform an ON / OFF signal for each channel
4 Observe whether the output channel acts as expected
5 Restore the input terminals to full operation
Remove the bypass from the safety PLC or otherwise restore normal
6
operation
This test will detect approximately 95% of possible “du” (dangerous undetected)
failures in the device. The proof test is equivalent to the functional test.
11. Procedures to repair or replace the product
Any failures that are detected and that compromise functional safety should
be reported to the sales department at PR electronics A/S.
Repair of the device and replacement of circuit breakers must be done by
PR electronics A/S only.
12. Maintenance
No maintenance required.

Version No. V3R0 5


Safety Manual 9203 Solenoid / Alarm Driver

13. Documentation for routing diagram


The routing diagram is shown in section 16.2.
13.1 In general
When configuring the 9203, you will be guided through all parameters
and you can choose the settings which fit the application. For each
menu there is a scrolling help text which is automatically shown in line
3 on the display.
Configuration is carried out by use of the 3 function keys:
1 will increase the numerical value or choose the next parameter
2 will decrease the numerical value or choose the previous parameter
3 will accept the chosen value and proceed to the next menu
When configuration is completed, the display will return to the default
state 1.0.
Pressing and holding 3 will return to the previous menu or return to the
default state (1.0) without saving the changed values or parameters.
If no key is activated for 1 minute, the display will return to the default
state (1.0) without saving the changed values or parameters.
13.2 Further explanations
13.2.1 Password protection
Access to the configuration can be blocked by assigning
a password. The password is saved in the device in order
to ensure a high degree of protection against unauthorised
modifications to the configuration. Default password 2008
allows access to all configuration menus.
Password protection is mandatory in SIL applications.
13.4 Advanced functions
The unit gives access to a number of advanced functions which can be
reached by answering “Yes” to the point “adv.set”.

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9203 Solenoid / Alarm Driver Safety Manual

13.4.1 Display setup


Here you can adjust the brightness contrast and the backlight.
Setup of tag numbers with 5 alphanumerics. Selection of
functional readout in line 2 and 3 of the display - choose between
readout of digital output or tag no. When selecting ”ALT” the
readout toggles between digital output and tag no.
13.4.2 Password
Here you can choose a password between 0000 and 9999 in
order to protect the device against unauthorised modifications
to the configuration. The device is delivered default without
password.
13.4.3 Language
In the menu ”LANG” you can choose between 7 different
language versions of help texts that will appear in the menu. You
can choose between UK, DE, FR, IT, ES, SE and DK.
13.4.4 Power rail
In the menu ”RAIL” you can choose if errors in the device are
transmitted to the central surveillance in the PR 9410 power
control unit.
13.4.5 Safety integrity level
See Safe parameterisation - user responsibility

Version No. V3R0 7


Safety Manual 9203 Solenoid / Alarm Driver

14 Safe parameterisation - user responsibility


14.1 Safety-related configuration parameters
Parameters Value Description
CH1.FUN DIR / INV Direct / inverted channel function
CH2.FUN. DIR / INV Direct / inverted channel function
PASSW 0 - 9999 New password

The above safety-related configuration parameters are marked in red


text in the routing diagrams and must be verified by the user in a SIL-
configuration.
14.2 Verification procedure
The verification is done using the display / programming front PR 4501
by following the procedure described below.
14.2.1 If no password is set

Action Display shows


1 Press OK ADV.SET
2 Set (ADV.SET) to Yes and press OK DISP SETUP
3 Step down to (SIL SETUP) and press OK EN.SIL
4 Set (EN SIL) to YES and press OK NEW.PASS
5 Set password to a number between 0 and VerifyOPEN
9999 and press OK ”briefly”
(At this time the device starts operating in LOCK*
SIL mode with the entered configuration
parameters!)
6 Press OK to confirme verification of the CH1.FUN
OPEN-LOCK in the display
7 Verify Channel 1 function and press OK CH2:FUN
8 Verify Channel 2 function and press OK PASSW
9 Verify password and press OK SIL.OK
10 Verify SIL and press OK

* Open is shown briefly in the display.

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9203 Solenoid / Alarm Driver Safety Manual

14.2.2 If password is set

Action Display shows


1 Press OK PASSW
2 Enter password and press OK ADV.SET
3 Set (ADV.SET) to Yes and press OK DISP SETUP
4 Step down to (SIL SETUP) and press OK EN.SIL
5 Set (EN SIL) to YES and press OK VerifyOPEN
(At this time the device starts operating in ”briefly”
SIL mode with the entered configuration LOCK*
parameters!)
6 Press OK to confirme verification of the CH1.FUN
OPEN-LOCK in the display
7 Verify Channel 1 function and press OK CH2:FUN
8 Verify Channel 2 function and press OK PASSW
9 Verify password and press OK SIL.OK
10 Verify SIL and press OK

* Open is shown briefly in the display


14.3 Functional test
The user is responsible for making a functional test after verification of
safety parameters. The procedure for periodic proof test described in
section 10 shall be used.
15. Fault reaction and restart condition
When the 9203 detects a fault the output will go to Safe State, in which the
safety output will go to ”de-energised”.
For device faults there are 2 ways of bringing the device out of Safe State.
1. Power cycle the device.
2. Bring the device out of SIL mode (choose “NO” in the menu point ”EN.
SIL”), and set it back to SIL mode again (choose “YES” in the menu point
“EN.SIL” and verify the configuration).

Version No. V3R0 9


Safety Manual 9203 Solenoid / Alarm Driver

16 User interface
16.1 Scrolling help texts in display line 3
[[01] Set correct password
[02] Enter advanced setup?
[06] Enter language setup
Enter password setup
Enter display setup
Enter SIL setup
[07] Select direct channel function
Select inverted channel function
[09] Adjust LCD contrast
[10] Adjust LCD backlight
[11] Write a 5-character channel tag
[12] Show output state in display
Show output load in display
Show tag in display
Alternate information shown in display
[13] Configuration SIL status (Open / Locked)
[14] Enable SIL configuration lock
[15] Enable password protection?
[16] Set new password
[17] Select language
[20] No communication - check connections
[21] EEprom error - check configuration
[22] Hardware error

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9203 Solenoid / Alarm Driver Safety Manual

Routing diagram
If no key is activated for 1 minute, the display will return to the default
state 1.0 without saving configuration changes.
1 Increase value / choose next parameter
2 Decrease value / choose previous parameter
3 Accept the chosen value and proceed to the next menu
Hold 3 Back to previous menu / return to menu 1.0 without saving

Power up Directly to [EN.SIL]


if SIL-lock is enabled

0000 NO DIR DIR


9999 YES INV INV
12 12 12 12

™› 3 0000 3 NO 3 DIR 3 DIR 3


— ON PASSW. ADV.SET CH1.FUN CH2.FUN
˜ OFF Txt 1 Txt 2 Txt 7 Txt 7
1.1
1.0
To default state 1.0

YES 3 Continued on the page


ADV.SET Routing diagram ADV.SET
Txt 2

1.0 = Default state


Linie 1 shows status for channel 1
and channel 2.
Linie 2 shows output status for
channel 1, output current or tag no.
Linie 3 shows output status for
channel 2, output current or tag no.
Line 4 indicates whether the module
is SIL-locked.
1.1 = Only if password-protected.
1.2 If password has been set.
Line 1 symbols:
™ = OK. Flashing œ = error.
Line 2 and 3 symbols:
 ON = channel 1 ON
 OFF channel 2 OFF.
Line 4 symbols:
Static dot = SIL-locked.
Flashing dot = Not SIL-locked.
= output is active.

Version No. V3R0 11


Safety Manual 9203 Solenoid / Alarm Driver

16.3 Routing diagram - Advanced settings (ADV.SET)

DISP, ALT
PASS, LOAD
LANG, 9 9 9 9 TAG
SIL 0 0 A A D.OUT
12 12 12 12 12 12

DISP 3 3 3 9 3 TAG1 3 TAG2 3 LOAD 3


SETUP CONTRA LIGHT VALVE 5 VALVE 6 DISP
Txt 6 Txt 9 Txt 10 Txt 11 Txt 11 Txt 12

YES 9999
NO 0000
12 12

PASS 3 YES 3 0000 3


SETUP EN.PASS NEW.PAS
Txt 06 Txt 15 Txt 16
NO

DE, DK, ES, FR,


IT, SE, UK
To default state 1.0
12

LANG 3 UK 3
SETUP LANGUA
Txt 06 Txt 17

YES 0000 LOCK


NO 9999 OPEN
12 12 12 Verify SIL configuration
SIL 3 YES 3 2008 3 LOCK 3 3 3 3 3
SETUP EN.SIL NEW.PAS CONFIG SIL.OK
Txt 06 Txt 14 Txt 16 Txt 13 . . . . . . . . . . . . . .
NO

1.2

12 Version No. V3R0


9203 Solenoid / Alarm Driver Safety Manual

17 Connections diagram
Power rail Supply and
connections status relay
91 92 93 94 95 31 32 33 34

Error N.C.
Gnd. NC NC Gnd.
+24 V +24 V
NC = No connection
Inputs:
Special PNP
Channel 1

Switch NPN, switch PNP, switch trig input


11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14

D
R
V+ V+
V+

Special PNP
Switch NPN, switch PNP, switch trig input
Channel 2

11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14

V+ V+ V+
R

Outputs:
V+

Solenoid, ON / OFF Acoustic alarm LED


Channel 1

41 42 43 44 41 42 43 44 41 42 43 44

Solenoid, ON / OFF Acoustic alarm LED


Channel 2

51 52 53 54 51 52 53 54 51 52 53 54

Version No. V3R0 13


Displays Programmable displays with a wide
selection of inputs and outputs for display of temperature,
volume and weight, etc. Feature linearisation, scaling,
and difference measurement functions for programming
via PReset software.
Ex interfaces Interfaces for analogue and digital
signals as well as HART® signals between sensors / I/P
converters / frequency signals and control systems in Ex
zone 0, 1 & 2 and for some modules in zone 20, 21 & 22.

Isolation Galvanic isolators for analogue and


digital signals as well as HART® signals. A wide product
range with both loop-powered and universal isolators
featuring linearisation, inversion, and scaling of output
signals.
Temperature A wide selection of transmitters for DIN
form B mounting and DIN rail modules with analogue
and digital bus communication ranging from application-
specific to universal transmitters.

Universal PC or front programmable modules with


universal options for input, output and supply. This range
offers a number of advanced features such as process
calibration, linearisation and auto-diagnosis.
 www.prelectronics.fr
[email protected]

 www.prelectronics.de
[email protected]

 www.prelectronics.es
[email protected]

 www.prelectronics.it
[email protected]

 www.prelectronics.se
[email protected]

 www.prelectronics.co.uk
[email protected]

 www.prelectronics.com
[email protected]

Head office
Denmark www.prelectronics.com
PR electronics A/S [email protected]
Lerbakken 10 tel. +45 86 37 26 77
DK-8410 Rønde fax +45 86 37 30 85

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