DK UK FR DE ES RU: Solenoid / Alarm Driver
DK UK FR DE ES RU: Solenoid / Alarm Driver
DK UK FR DE ES RU: Solenoid / Alarm Driver
UK
FR
DE
ES
RU
9203
Solenoid /
alarm driver
No. 9203V101-IN
Product version: 9203-001
G
G
N
N
DI
DI
N
N
PE
PE
9203
contents
Warning............................................................................... 2
Symbol identification........................................................... 2
Safety instructions............................................................... 2
How to demount system 9000............................................ 4
EC declaration of conformity.............................................. 5
Advanced features.............................................................. 6
Application.......................................................................... 6
Technical characteristics..................................................... 6
Applications......................................................................... 7
PR 4501 Display / programming front................................ 8
Order: 9203B....................................................................... 9
Visualisation in 4501 of hardware / software error............. 13
Connections........................................................................ 14
Block diagram..................................................................... 15
Signal error indications without display front...................... 16
Configuration / operating the function keys....................... 16
Routing diagram.................................................................. 18
Routing diagram, Advanced settings (ADV.SET)................. 19
Scrolling help texts in display line 3.................................... 20
Appendix............................................................................. 21
IECEx Installation Drawing............................................... 22
ATEX Installation Drawing................................................ 24
FM Installation Drawing.................................................... 26
Safety Manual................................................................... 28
warning
Do not open the front plate of the device as this will cause
damage to the connector for the display / programming front
PR 4501. This device contains no DIP-switches or jumpers.
Symbol identification
The CE mark proves the compliance of the device with the essential
requirements of the directives.
Safety instructions
Definitions
Hazardous voltages have been defined as the ranges: 75...1500 Volt DC, and
50...1000 Volt AC.
Technicians are qualified persons educated or trained to mount, operate, and
also troubleshoot technically correct and in accordance with safety regulations.
Operators, being familiar with the contents of this manual, adjust and operate
the knobs or potentiometers during normal operation.
Environment
Avoid direct sunlight, dust, high temperatures, mechanical vibrations and shock,
as well as rain and heavy moisture. If necessary, heating in excess of the stated
limits for ambient temperatures should be avoided by way of ventilation.
The device must be installed in pollution degree 2 or better.
The device is designed to be safe at least under an altitude up to 2 000 m.
Mounting
Only technicians who are familiar with the technical terms, warnings, and
instructions in the manual and who are able to follow these should connect the
device.
Should there be any doubt as to the correct handling of the device, please
contact your local distributor or, alternatively,
PR electronics A/S
www.prelectronics.com
The use of stranded wires is not permitted for mains wiring except when wires
are fitted with cable ends.
Descriptions of input / output and supply connections are shown in the block
diagram and on the side label.
The device is provided with field wiring terminals and shall be supplied from a
Power Supply having double / reinforced insulation. A power switch shall be
easily accessible and close to the device. The power switch shall be marked as
the disconnecting unit for the device.
For installation on Power Rail 9400 the power is supplied by Power Control Unit
9410.
Year of manufacture can be taken from the first two digits in the serial number.
Cleaning
When disconnected, the device may be cleaned with a cloth moistened with
distilled water.
Liability
To the extent that the instructions in this manual are not strictly observed, the
customer cannot advance a demand against PR electronics A/S that would
otherwise exist according to the concluded sales agreement.
Notified body
KEMA Quality B.V. (0344)
Utrechtseweg 310, 6812 AR Arnhem
P.O. Box 5185, 6802 ED Arnhem
The Netherlands
43 13
+V +V
42 12
41 11
Channel 1
Power rail
Rail, Gnd.
No connection
No connection
Channel 2
Power connection:
Alarm Solenoid Gnd. -
54 31
Device status
52 33
N.C.
51 34
Device status
Supply via
Zone 0, 1, 2, power rail
20, 21, 22 /
Cl. I/II/III, div. 1
gr. A-G Zone 2 / Cl. 1, div. 2, gr. A-D or safe area
Functionality
The simple and easily understandable menu structure
and the explanatory help texts guide you effortlessly and
automatically through the configuration steps, thus making
the product very easy to use. Functions and configuration
options are described in the section ”Configuration /
operating the function keys”.
Application
• Communications interface for modification of operational parameters in 9203.
• When mounted in the process, the display shows process values and device
status.
Technical characteristics
• LCD display with 4 lines; Line 1 (H=5.57 mm) shows status for each channel
(OK or error). Line 2 (H=3.33 mm) shows output for channel 1 (ON / OFF),
line 3 (H=3.33 mm) shows output for channel 2 (ON / OFF), and line 4 shows
whether the device is SIL-locked. Static dot = SIL-locked and flashing dot =
not SIL-locked. Line 4 also indicates if the output is active.
Mounting / installation
• Click 4501 onto the front of 9203.
Electrical specifications
Specifications range..................................... -20...+60°C
Storage temperature.................................... -20...+85°C
Common specifications:
Supply voltage............................................. 19.2...31.2 VDC
Max. consumption....................................... ≤ 3.5 W (2 channels)
Fuse.............................................................. 1.25 A SB / 250 VAC
Isolation voltage, test / operation:
Input / output / supply.......................... 2.6 kVAC / 250 VAC
Output 1 to output 2............................. 1.5 kVAC / 150 VAC reinforced
Status relay to supply........................... 1.5 kVAC / 150 VAC reinforced
Communications interface........................... Programming front 4501
EMC immunity influence...................................... < ±0.5% of span
Extended EMC immunity:
NAMUR NE 21, A criterion, burst........................ < ±1% of span
Calibration temperature............................... 20...28°C
Wire size (min....max.).................................. 0.13...2.08 mm2 / AWG 26...14
stranded wire
Screw terminal torque.................................. 0.5 Nm
Relative humidity.......................................... < 95% RH (non-cond.)
Dimensions, without display front (HxWxD).. 109 x 23.5 x 104 mm
Dimensions, with display front (HxWxD)...... 109 x 23.5 x 116 mm
Protection degree......................................... IP20
Weight.......................................................... 170 g / 185 g with 4501
Outputs:
Output ripple................................................ < 40 mV RMS
Ex / I.S. data:
9203B1A / 9203B1B
Terminal Terminal Terminal
41-42 / 51-52 41-43 / 51-53 41-44 / 51-54
Uo 28 V 28 V 28 V
Io 93 mA 100 mA 110 mA
Vout.
Min. 24 V Min. 24 V Min. 24 V
no load
Vout.
Min. 12.5 V Min. 13.5 V Min. 14.5 V
with load
Iout. max 35 mA 35 mA 35 mA
Vout.
Min. 24 V Min. 24 V Min. 24 V
no load
Vout.
Min. 11.5 V Min. 9 V Min. 12.5 V Min. 10 V Min. 13.5 V Min. 11 V
with load
Iout. max 50 mA 60 mA 50 mA 60 mA 50 mA 60 mA
Relay output:
Status relay in safe area:
Max. voltage......................................... 125 VAC / 110 VDC
Max. current.......................................... 0.5 A AC / 0.3 A DC
Max. power........................................... 62.5 VA / 32 W
! All error indications in the display flash once per second. The help text explains the error.
Errors affecting both channels are shown as error on channel 1 - and the line showing channel 2 is
blank.
Hardware error can be reset in two ways. Either step through the menus (if the other channel is to
stay in operation) or power cycle the device.
Error N.C.
Gnd. NC NC Gnd.
+24 V +24 V
NC = No connection
Inputs:
Special PNP
Channel 1
D
R
V+ V+
V+
Special PNP
Switch NPN, switch PNP, switch trig input
Channel 2
11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14
V+ V+ V+
R
Outputs:
V+
41 42 43 44 41 42 43 44 41 42 43 44
51 52 53 54 51 52 53 54 51 52 53 54
91 92 93 94 95
NC* NC*
31 Gnd. -
Device status, Green
+24V
ON CPU
OFF Ch. 1 status, 32 Supply +24 VDC
Yellow/Red
1
Ch. 2 status, 33
Yellow/Red FLASH
CONTENTS
Status relay N.C.
43 R Ex2
R
V+
12 Input +
V+
42 R Ex1
PNP
NPN
Switch
trig input
Special PNP
11 V+
41 Input, gnd. D
Output, gnd.
Channel 1
Block diagram
54
V+
Input +
14
V+
NPN
Switch
trig input
Special PNP
52 R Ex1 V+
13
Input, gnd. D
51 Channel 2
15
Output, gnd.
9203 * NC = No connection
Signal error indications without display front
LED and error signal indications
Ch 1: Ch 2: Status relay, Power rail
State Green LED
Yellow / Red Yellow / Red N.C. signal status
Device OK Flashing Energised OFF
No supply OFF OFF OFF De-energised ON
Device defective OFF Red Red De-energised ON
Configuration /
operating the function keys
Documentation for routing diagram.
In general
When configuring the 9203, you will be guided through all parameters and you
can choose the settings which fit the application. For each menu there is a
scrolling help text which is automatically shown in line 3 on the display.
3 will accept the chosen value and proceed to the next menu
When configuration is completed, the display will return to the default state 1.0.
Pressing and holding 3 will return to the previous menu or return to the default
state (1.0) without saving the changed values or parameters.
If no key is activated for 1 minute, the display will return to the default state
(1.0) without saving the changed values or parameters.
Advanced functions
The unit gives access to a number of advanced functions which can be reached
by answering “Yes” to the point “adv.set”.
Display setup: Here you can adjust the brightness contrast and the backlight.
Setup of TAG numbers with 5 alphanumerics. Selection of functional readout
in line 2 and 3 of the display - choose between readout of output status,
output current or tag no. When selecting ”ALT” the readout toggles between
the display options.
Password: Here you can choose a password between 0000 and 9999 in order
to protect the device against unauthorised modifications to the configuration.
The device is delivered default without password.
Language: In the menu ”LANG” you can choose between 7 different language
versions of help texts that will appear in the menu. You can choose between
UK, DE, FR, IT, ES, SE and DK.
Safety Integrity Level (SIL): See Safety Manual for details.
YES 3
ADV.SET
Txt 2
DISP, ALT
PASS, LOAD
LANG, 9 9 9 9 TAG
SIL 0 0 A A D.OUT
12 12 12 12 12 12
YES 9999
NO 0000
12 12
LANG 3 UK 3
SETUP LANGUA
Txt 06 Txt 17
1.2
FM installation drawing
safety manual
4501
For Installation in Zone 2 / Division 2 the following must be observed.
The 4501 programming module is to be used solely with PR electronics modules. It is important
that the module is undamaged and has not been altered or modified in any way. Only 4501
modules free of dust and moisture shall be installed.
Marking
Ex nA nC IIC T4 Gc
[Ex ia Ga] IIC/IIB/IIA
[Ex ia Da] IIIC
-20 ≤ Ta ≤ 60ºC
4501
44 34
43 33
42 32
41 31
54 14
53 13
52 12
51 11
Terminal (33,34)
Status Relay: Non Hazardous location Zone 2 installation
Voltage max. 125 VAC / 110 VDC 32 VAC / 32 VDC
Power max. 62.5 VA / 32 W 16 VA / 32 W
Current max. 0.5 AAC / 0.3 ADC 0.5 AAC / 1 ADC
Installation notes.
For installation in Zone 2, the module must be installed in an outer enclosure having an IP protection
of at least IP54 according to type of protection Ex-n or Ex-e.
For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit
type 9410 is allowed.
In type of protection “intrinsic safety iD” the parameters for intrinsic safety for gas group IIB are
applicable.
If the sensor circuits (Terminals 41...44, 51…54) have been installed in a type of protection other than
“intrinsic safety”, the module shall not be re-installed in type of protection ”intrinsic safety”.
Do not separate connectors when energized and an explosive gas mixture is present.
Do not mount or remove modules from the Power Rail when an explosive gas mixture is present.
The maximum internal Power dissipation for adjacent modules is assumed to be max. 2 W each.
4501
For Installation in Zone 2 / Division 2 the following must be observed.
The 4501 programming module is to be used solely with PRelectronics modules. It is important
that the module is undamaged and has not been altered or modified in any way. Only 4501
modules free of dust and moisture shall be installed.
Marking II 3 G Ex nA nC IIC/IIB/IIA T4
II (1) G [Ex ia] IIC/IIB/IIA
II (1) D [Ex iaD]
-20 ≤ Ta ≤ 60ºC
4501
44 34
43 33
42 32
41 31
54 14
53 13
52 12
51 11
9203
Supply / Input
91 92 93 94 95
Power (terminal 11,12,13,14)
Rail (terminal 31,32,33,34)
(terminal 91,92,93,94,95)
Um: 253 V, max. 400 Hz
Terminal (33,34)
Status Relay: Non Hazardous location Zone 2 installation
Voltage max. 125 VAC / 110 VDC 32 VAC / 32 VDC
Power max. 62.5 VA / 32 W 16 VA / 32 W
Current max. 0.5 AAC / 0.3 ADC 0.5 AAC / 1 ADC
Installation notes.
For installation in Zone 2, the module must be installed in an outer enclosure having an IP protection
of at least IP54, according to type of protection Ex-n or Ex-e.
For installation on Power Rail in Zone 2, only Power Rail type 9400 supplied by Power Control Unit
type 9410 is allowed.
In type of protection “intrinsic safety iD” the parameters for intrinsic safety for gas group IIB are
applicable.
After the sensor circuits (Terminals 41...44, 51...54) have been installed in a type of protection other
than “intrinsic safety”, the module shall not be re-installed in type of protection ”intrinsic safety”.
Do not separate connectors when energized and an explosive gas mixture is present.
Do not mount or remove modules from the Power Rail when an explosive gas mixture is present.
The maximum internal Power dissipation for adjacent modules is assumed to be max. 2 W each.
9203QF01
LERBAKKEN 10, 8410 RØNDE DENMARK
FM Installation drawing
9203
For safe installation of 9203B the following must be observed. The module shall only be
installed by qualified personnel who are familiar with the national and international laws,
directives and standards that apply to this area.
Year of manufacture can be taken from the first two digits in the serial number.
4501
For Installation in Zone 2 / Division 2 the following must be observed.
The 4501 programming module is to be used solely with PR electronics modules. It is
important that the module is undamaged and has not been altered or modified in any way.
Only 4501 modules free of dust and moisture shall be installed.
-20 ≤ Ta ≤ 60ºC
4501
44 34
Simple Apparatus or 43 33
Intrinsically safe apparatus 42 32
41 31
with entity parameters:
Vmax (Ui) ≥ Vt (Uo)
Imax (Ii) ≥ It (Io)
Pi ≥ Pt(Po)
Ca(Co) ≥ Ccable + Ci
La(Lo) ≥ Lcable + Li 54 14
53 13
52 12
51 11
9203
91 92 93 94 95
Power
Rail
Supply / Input
(terminal 11,12,13,14)
(terminal 31,32,33,34)
(terminal 91,92,93,94,95)
Um: 253 V, max. 400 Hz
Terminal (33,34)
Status Relay: Non Hazardous location: Division 2 or Zone 2 installation:
Voltage max. 125 VAC / 110 VDC 32 VAC / 32 VDC
Power max. 62.5 VA / 32 W 16 VA / 32 W
Current max. 0.5 AAC / 0.3 ADC 0.5 AAC / 1 ADC
Installation notes:
The installation and wiring shall be in accordance with the Canadian Electrical Code for Canada and
National Electrical Code NFPA 70, Article 500 or 505 for installation in USA.
The module must be supplied from a Power Supply having double or reinforced insulation.
The use of stranded wires is not permitted for mains wiring except when wires are fitted with cable
ends.
For installation on the 9400 Power Rail the power must be supplied from Power Control Module Unit
9410.
The module must be installed in pollution degree 2 or better.
The module must be installed in an enclosure suitable for the environment for which it is used.
For installation in Zone 2 or Division 2, the module must be installed in a suitable outer enclosure
according to the regulations in the CEC for Canada or NEC for USA.
The module is galvanically isolated and does not require grounding.
Use 60 / 75 ºC copper conductors with wire size AWG: (26-14).
The maximum internal Power dissipation for adjacent modules is assumed to be max. 2 W each.
Warning: Substitution of components may impair intrinsic safety and / or suitability for Div. 2 / Zone 2.
Warning: To prevent ignition of explosive atmospheres, disconnect power before servicing and do not
separate connectors when energized and an explosive gas mixture is present.
Warning: Do not mount or remove modules from the Power Rail when an explosive gas mixture is
present.
9203
0. CONTENTS
1. Observed standards................................................................................. 2
2. Acronyms and abbreviations.................................................................... 2
3. Purpose of the product............................................................................ 3
4. Assumptions and restrictions for use of the product.............................. 3
4.1 Basic safety specifications.............................................................. 3
4.2 Associated equipment..................................................................... 3
4.2.1 Safety output........................................................................ 3
4.2.2 Safety input.......................................................................... 3
4.3 Failure rates..................................................................................... 3
4.4 Safe parameterisation...................................................................... 4
4.5 Installation in hazardous areas........................................................ 4
5. Functional specification of the safety functions...................................... 4
6. Functional specification of the non-safety functions............................... 4
7. Safety parameters.................................................................................... 4
8. Hardware and software configuration...................................................... 5
9. Failure category........................................................................................ 5
10. Periodic proof test procedure.................................................................. 5
11. Procedures to repair or replace the product............................................ 5
12. Maintenance............................................................................................. 5
13. Documentation for routing diagram......................................................... 6
13.1 In general......................................................................................... 6
13.2 Further explanations........................................................................ 6
13.2.1 Password protection............................................................ 6
13.4 Advanced functions......................................................................... 6
13.4.1 Display setup....................................................................... 7
13.4.2 Password............................................................................. 7
13.4.3 Language............................................................................. 7
13.4.4 Power rail............................................................................. 7
13.4.5 Safety integrity level............................................................. 7
14 Safe parameterisation - user responsibility.............................................. 8
14.1 Safety-related configuration parameters......................................... 8
14.2 Verification procedure...................................................................... 8
14.2.1 If no password is set............................................................ 8
14.2.2 If password is set................................................................. 9
14.3 Functional test................................................................................. 9
15. Fault reaction and restart condition......................................................... 9
16 User interface........................................................................................... 10
16.1 Scrolling help texts in display line 3................................................ 10
16.3 Routing diagram - Advanced settings (ADV.SET)........................... 12
17 Connections diagram............................................................................... 13
1. Observed standards
Standard Description
16 User interface
16.1 Scrolling help texts in display line 3
[[01] Set correct password
[02] Enter advanced setup?
[06] Enter language setup
Enter password setup
Enter display setup
Enter SIL setup
[07] Select direct channel function
Select inverted channel function
[09] Adjust LCD contrast
[10] Adjust LCD backlight
[11] Write a 5-character channel tag
[12] Show output state in display
Show output load in display
Show tag in display
Alternate information shown in display
[13] Configuration SIL status (Open / Locked)
[14] Enable SIL configuration lock
[15] Enable password protection?
[16] Set new password
[17] Select language
[20] No communication - check connections
[21] EEprom error - check configuration
[22] Hardware error
Routing diagram
If no key is activated for 1 minute, the display will return to the default
state 1.0 without saving configuration changes.
1 Increase value / choose next parameter
2 Decrease value / choose previous parameter
3 Accept the chosen value and proceed to the next menu
Hold 3 Back to previous menu / return to menu 1.0 without saving
DISP, ALT
PASS, LOAD
LANG, 9 9 9 9 TAG
SIL 0 0 A A D.OUT
12 12 12 12 12 12
YES 9999
NO 0000
12 12
LANG 3 UK 3
SETUP LANGUA
Txt 06 Txt 17
1.2
17 Connections diagram
Power rail Supply and
connections status relay
91 92 93 94 95 31 32 33 34
Error N.C.
Gnd. NC NC Gnd.
+24 V +24 V
NC = No connection
Inputs:
Special PNP
Channel 1
D
R
V+ V+
V+
Special PNP
Switch NPN, switch PNP, switch trig input
Channel 2
11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14
V+ V+ V+
R
Outputs:
V+
41 42 43 44 41 42 43 44 41 42 43 44
51 52 53 54 51 52 53 54 51 52 53 54
www.prelectronics.de
[email protected]
www.prelectronics.es
[email protected]
www.prelectronics.it
[email protected]
www.prelectronics.se
[email protected]
www.prelectronics.co.uk
[email protected]
www.prelectronics.com
[email protected]
Head office
Denmark www.prelectronics.com
PR electronics A/S [email protected]
Lerbakken 10 tel. +45 86 37 26 77
DK-8410 Rønde fax +45 86 37 30 85