AG360-Brochure US

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DEVILBISS AG-360 SERIES

Low Pressure Air Atomization Automatic


Spray Gun Range
ATOMIZATION

Professional spray equipment for AG-361 variants are designed to be


universal superior performance cost effective guns with maximum
control and serviceability. Available in
Using the acknowledged market
two models – the AG-361 for general
leading low Pressure Air Atomization
industrial finishing and the AG-361E
technology from DeVilbiss, the
for the ceramics industry.
AG-360 series has been developed
to provide a blend of finish quality, The AG-362 guns are more
engineering robustness and superior versatile designs – the AG-362 for
transfer efficiency. general industry and the AG-362P
particularly developed for the
The AG-360 Auto gun Series from
cosmetics and glass industries.
DeVilbiss is available in various
gun formats to provide an all- The AG-362 guns are available with
encompassing and universal two different design manifolds to
automatic finishing solution for all allow you to choose the layout of
applications. air/fluid connection and method of
gun attachment. The AG-362L lever
Designed to function in the tough
operated version for fastest removal
working environment of the modern
and the AG-362S screw attached
finishing industry, these guns give
version with multiple machine
you maximum productivity with
mounting options and smaller size.
minimum downtime.

A comprehensive range of CONVentional, HVLP and Trans Tech (High


Efficiency) Air Caps provide a choice of environmental compliance, transfer
efficiency, atomization power and application requirements.
Simple construction and easy maintenance for minimal down-time
Stainless Steel Fluid Passageways for water based & solvent based coating
applications
Quick detachable mounting manifolds provide fast and easy maintenance
Compact size and weight for easy positioning and precise alignment
Multiple options and formats to evolve for all application requirements
Independent Fan, Atomizing and Trigger Air – vital for robotic and fully
automatic machine applications

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DEVILBISS AG-360 SERIES

Typical coating types and applications AG-361 Non-Manifold Gun


• Solvent and Water Based Paints
• Low Pressure Air Atomizing Spray gun for fine
and Materials
finishing and General Industrial applications.
• Wood sector Stains, Sealers and Topcoats
• AG-361 series shares common Air Caps and fluid tips
• Adhesives and Glues
with the market leading DeVilbiss PRO Lite hand gun.
• Ceramics, Enamel and Glaze
This means the AG-361 range offer consistent
• Epoxy Primers and Polyurethane Top coats
application parameters between Automatic and Hand
• Air drying, stoving and 2K coatings
spray stations in the same facility
• UV and radiation cured finishes
• Modular, easy to maintain gun construction
• High Grade Stainless Steel gun head and fluid
Typical Mounting
passageways for use with all coating types
• Rotary & Carousel Machines
• Air Caps available in HVLP, Trans Tech/High Efficiency
• Reciprocators & Tranverse equipment
and CONVentional Air Atomization versions
• Robot & complex gun movers
• Total control of application parameters by means of
• Fixed spray stations
independent Atomizing and Spray Pattern air plus an
18 ‘click’ per revolution fluid needle control knob.

Evolve for your process with Accessories…


• Atomization Type
• Fluid Needle & Nozzle size
• Fluid Needle & Nozzle construction
• Local ATOM & FAN air control or Remote control
• 18 click/rev needle control or full needle opening with
remote fluid control or Micrometer fluid control
• 90° Air cap indexing or free rotation
• Dead-head fluid feed or Recirculating.

Shown above
Part Number: AG361-TE40-085N FLUID NOZZLE
Size & Construction

AG 361 - TE40 - 14NF

AIR CAP FLUID CONTROL


C Conventional Ratchet Adjustment
HV HVLP F Full Needle Travel
TE Trans Tech/High Efficiency M Micrometer

AG-361 GUN
PART NUMBER FORMAT
Check option table for
availability of Cap and Tip
size combination
Air Cap and Fluid Nozzle Options AG-361 Gun
Air Cap Atomization Type 0.85 mm 1.0 mm 1.2 mm 1.4 mm 1.6 mm 1.8 mm 2.0 mm 2.2 mm
C1 Conventional S S S S S S
C2 Conventional S S S S S S
C3 Conventional S S S S S S
These Air Caps match with PROC-215-XX Fluid Nozzle where XX=orifice size

HV30 HVLP S SN S SN S SN S SN
HV40 HVLP S SN S SN S SN S SN
TE10 Trans Tech (High Efficiency) S SN S SN S SN S SN
TE20 Trans Tech (High Efficiency) S SN S SN S SN S SN
TE30 Trans Tech (High Efficiency) S SN S SN S SN S SN
TE40 Trans Tech (High Efficiency) S SN S SN S SN S SN
TE40R Trans Tech (High Efficiency) S SN S SN S SN S SN
These Air Caps match with PRO-205-XX Fluid Nozzle where XX=orifice size
S = High Quality Stainless Steel Tips & Needles available in this type & size
N = Nitride Hardened Tips & Needles also available in this type & size

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DEVILBISS AG-360 SERIES

Evolve…
Standard 18 click per revolution ratchet fluid needle
adjusters for close-up local manual control are fitted to
all AG- 360 series guns as standard. Optional SPA-167-K
unrestricted full needle travel end cap for remote fluid
control using a fluid regulator available as an accessory.

AG-361E Ceramic & Enamel Industry Gun


Gun shown AG361E-C62-28C
AG-361E Ceramic & Enamel Industry Version
A specialized version of the AG-361 for the application of
Ceramic Glaze and Waterbased Enamels. The AG-361E
has an extended range of specialist Air Caps and Fluid
Nozzles capable of handling the high fluid flows and
abrasive nature of the coating and environment.

• Completely new dedicated air cap range for the


superior application of coatings onto sanitaryware,
tableware and all ceramicware
• Stainless Steel, Hardened Stainless, Nitride Hardened
and Tungsten Carbide version Fluid Nozzles & Needles
for abrasive coatings
• Special O ring needle packing designed for waterbased
abrasive particle coatings.

FLUID NOZZLE
Size & Construction

AG361E - C62 - 28CF

AIR CAP FLUID CONTROL


C Conventional Ratchet Adjustment
HV HVLP F Full Needle Travel
TE Trans Tech/High Efficiency M Micrometer

Air Cap and Fluid Nozzle Options AG-361E Gun AG-361E GUN
PART NUMBER FORMAT
Air Cap Atomization Type 1.4 mm 1.6 mm 1.8 mm 2.0 mm 2.2 mm 2.8 mm Check option table for
C1 Conventional S S S availability of Cap and Tip
size combination
C2 Conventional S S S
C3 Conventional S S S
These Air Caps match with PROC-215-XX Fluid Nozzle where XX=orifice size

HV30 HVLP SN S SN S SN
HV40 HVLP SN S SN S SN
TE10 Trans Tech (High Efficiency) SN S SN S SN
TE20 Trans Tech (High Efficiency) SN S SN S SN
TE30 Trans Tech (High Efficiency) SN S SN S SN
TE40 Trans Tech (High Efficiency) SN S SN S SN
TE40R Trans Tech (High Efficiency) SN S SN S SN
These Air Caps match with PRO-205-XX Fluid Nozzle where XX=orifice size

C62 Conventional SNC


C64 Conventional SNC
C67 Conventional SN SNC
These Air Caps match with PRO-250-XX Fluid Nozzle where XX=orifice size
S = High Quality Stainless Steel Tips & Needles available in this type & size
N = Nitride Hardened Tips & Needles also available in this type & size
C = Tungsten Carbide Tips and Needles also available in this type & size

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DEVILBISS AG-360 SERIES

AG-362 Industrial Coating Gun

Built to the same superior specification as the


AG-361 automatic guns but with the addition of a quick
detachable manifold base. This allows the gun to be
quickly and easily removed for maintenance, cleaning or
change-over without disturbing the positional settings.
On re-attaching the fluid and air can be turned back on
and the gun is instantly in the right location ready for
operation.

Two manifold versions are available:


• A lever operated cam version allowing very fast removal
and replacement of the gun during the production
process
• A low profile screw attached version which also has the
pressure capability for mounting the A-363 Air Assisted
Airless Automatic gun. Just swap gun, change pump
and spray!

MANIFOLD TYPE
GUN HEAD FLUID Gun Only
PASSAGEWAYS L Lever Manifold
Single hole head feed S Screw manifold - No Recirculation
U Head Recirc T Screw Manifold - Recirculation

Shown above
AG362 U -TE10 - 085N - SF Right AG362-TE40-085N-S
Left AG362-C3-14-L

AIR CAP FLUID CONTROL


C Conventional Ratchet Adjustment
HV HVLP F Full Needle Travel
TE Trans Tech/High Efficiency M Micrometer

AG-362 GUN
FLUID NOZZLE PART NUMBER FORMAT
Size & Construction Check option table for
availability of Cap and Tip
size combination

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DEVILBISS AG-360 SERIES

AG-362 Removable Manifold Gun

1 Fluid Tip Section through AG362


Screw Manifold Gun
4
2 Air Cap 5
3
3 Needle Packing
4 Main Piston 2
5 Fluid Control
6 Fluid Needle
7 Detachable Manifold 6
8 Air Valve (one of two fitted,
low profile version shown)
9 Fluid Inlet 1
7

8
9

Evolve…
Screw air control valves for local control of fan and
atomizing air pressures are fitted to all AG-360 series
guns as standard. SPA-22 adaptors for connection to
external, remote, air regulation and control available as an
accessory.

Air Cap and Fluid Nozzle Options AG-362 Spray Gun

Air Cap Atomization Type 0.85 mm 1.0 mm 1.2 mm 1.4 mm 1.6 mm 1.8 mm 2.0 mm 2.2 mm
C1 Conventional S S S S S S
C2 Conventional S S S S S S
C3 Conventional S S S S S S
These Air Caps match with PROC-215-XX Fluid Nozzle where XX=orifice size

HV30 HVLP S SN S SN S SN S SN
HV40 HVLP S SN S SN S SN S SN
TE10 Trans Tech (High Efficiency) S SN S SN S SN S SN
TE20 Trans Tech (High Efficiency) S SN S SN S SN S SN
TE30 Trans Tech (High Efficiency) S SN S SN S SN S SN
TE40 Trans Tech (High Efficiency) S SN S SN S SN S SN
TE40R Trans Tech (High Efficiency) S SN S SN S SN S SN
These Air Caps match with PRO-205-XX Fluid Nozzle where XX=orifice size
S = High Grade Stainless Steel available in this type and size
N = Nitride Hardened Tips & Needles available in this type & size

Evolve…
Air Cap 360° swivel fitted to all AG-361 guns as standard.
90° Index Air Baffle to interact with Air Cap design giving
positive 90° indexing and positioning available as an
accessory.

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DEVILBISS AG-360 SERIES

AG-362P Petite Head Removable Manifold Gun

AG-362P ‘Petite’ small head version Evolve…


A modified manifold mounted gun designed for the Precision Micrometer needle adjustment can be fitted
precision application of coatings onto cosmetics as standard on all AG-361 and AG-362 guns. It is also
packaging and glassware. The gun utilizes ‘Petite’ available as an accessory.
precision air caps and fluid nozzles specifically designed
for this style of application. For extra-fine fluid control
the gun is fitted with a Micrometer vernier needle
control knob assembly that allows ultra-fine precision
fluid setting.

MANIFOLD TYPE
GUN HEAD FLUID Gun Only
PASSAGEWAYS L Lever Manifold
Single hole head feed S Screw manifold - No Recirculation
U Head Recirc T Screw Manifold - Recirculation

AG362P U -90HV - 05 - SM

AIR CAP FLUID CONTROL


HV HVLP Ratchet Adjustment
F Full Needle Travel
M Micrometer
‘Petite’ front end with Optional FFKM Manifold interface
FLUID NOZZLE exceptional atomization and seals for compatibility with
AG-362P GUN
Size & Construction application capabilities. aggressive solvents eg Acetone
PART NUMBER FORMAT & MEK, typically used in the
Check option table for glass and cosmetics industry.
availability of Cap and Tip
size combination

Air Cap and Fluid Nozzle Options

AG-362P Air Cap Atomization Type H 0.5 mm G 0.7 mm FHV 1.0 mm


90HV HVLP S S S
These Air Caps match with CV-30-X Fluid Nozzle where X=orifice size code letter
S = High Grade stainless steel Tips and Needles available in this type & size

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DEVILBISS AG-360 SERIES

AG-362 Manifold options and features

AG-362 Manifold options and features


Two manifold options exist for the AG-362 variant guns –
a lever operated version and a Low profile Screw version.
The lever operated version gives the ability to remove
the gun in the minimum time and utilizes a 12.7mm dia
mounting hole. The Screw version provides a lower profile
for restricted machine mounting spaces, and greater
mounting versatility. However the low profile screw
version also has the ability and pressure rating to directly
mount the AG-363 Air Assisted Airless Automatic gun.
For high production rotatry and reciprocating machine
users this feature allows increased flexibility and space
saving to mount different guns for different coating
types.

AG-362 Low Profile Screw manifold Mounting Options


Designed for multiple mounting options, this Manifold
can be supplied with four different mounting fixtures
(shown below). These fixtures are attached to the
manifold surface using 2 x M5 and 2 x M4 threaded holes
(exact locations available on request) which, in turn,
may be used by the customer to attach the gun in any
orientation and location required by the customer. AG-362 Manifold Fluid Feed Options
Depending upon which manifold the gun is mounted on
(Lever or Screw) fluid feed to the gun head can be by
several different ways.

FRONT FRONT FRONT


Option 4. Screw Manifold. Option 5. Lever Manifold. Option 6. Lever
Option 3. Option 4. AG-362 Fluid Inlet Left. AG-362. Single fluid Manifold. AG-362. Head
12.7mm x 60mm long Machine mounting Buy non-recirculating input from left. Buy non Recirculation. Buy
Base version ready for this recirculating gun head Recirculating gun head
90° Mounting Bar graduated turret
format from DeVilbiss. version from DeVilbiss. version of gun from
DeVilbiss.

FRONT FRONT FRONT

Option 1. Screw Option 2. Screw Manifold. Option 3. Screw


Manifold. AG-362 Base AG-362 Fluid Inlet Right. Manifold. AG-362 Head
Recirculation. Fluid Entry Buy recirculating Base Recirculation. Buy
from Left or Right. Buy version ready for this Recirculating gun head
recirculating Base version format from DeVilbiss and version from DeVilbiss.
Option 2. Option 1. ready for this format from plug unwanted fluid inlet
12.7mm x 60mm long 12.7mm Mounting hole DeVilbiss. with SPA-94.
Mounting Bar

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DEVILBISS AG-360 SERIES
Low Pressure Air Atomization Automatic Spray Gun Range

Spray Gun Specifications Fluid & Air Inlets


Gun Dimensions & Weights AG-361 Industrial & Enamel Guns
AG-361 Size (L x H x W) mm 140 x 67 (inc valves) x 44 CYL Air inlet connection 1
/8” G
AG-361 Weight 668 g (inc air cap) Fluid Inlet connection 1
/4” G
AG-362 Gun Size (L x H x W) mm 122 x 44 x 44 CAP Air Inlet connection 1
/4” G
AG-362 (Gun only) Weight 557 g (inc air cap)
AG-362L Lever Manifold
AG-362P Size (L x H x D) mm 145 x 44 x 44
CYL Air inlet connection 1
/8” G
AG-362P (Gun only) Weight 524 g (inc air cap)
Fluid Inlet connection 1
/8” G
Manifold Dimensions & Weights Fluid Outlet connection 1
/8” G
Cam Manifold Size (L x W x H) mm 60 x 44 x 53 (inc valves) ATOM Air inlet connection 1
/8” G
Cam Manifold Weight 347 g FAN Air inlet connection 1
/8” G
Screw Manifold Size (L x W x H) mm 59 x 63 (inc valves) x 20
AG-362S Screw Manifold
Screw Manifold Weight 268 g
CYL Air inlet connection 1
/8” G
All Guns Fluid Inlet connection 1
/4” NPS
Max Air Input Pressure (P1) 7 bar Fluid Outlet connection 1
/4” NPS
Max Fluid Input Pressure (P2) 7 bar CAP Air inlet (ATOM+FAN) 1
/4” G
Max Operating Ambient Temperature 40°C nominal
Gun Head & Fluid Passageways Stainless Steel
Gun Body Material QuickClean™ coated Aluminium
Manifold Material Stainless Steel
Fluid Nozzle & Needle Materials 303 Stainless Steel, Nitride coated
Stainless Steel, Tungsten carbide
Seals & O rings HDPE, FEPM, PTFE, FFKM

Completing the range – the


AG-363 Air Assisted Airless
Automatic spray gun.
Invaluable for high speed, high
efficiency spraying.

360 Series Air Cap Chart


Air Cap and Type Air Consumption Air Inlet Pressure *Typical Fluid Flow *Typical Fan Pattern Size
Recommended
C1 Conventional 300 L/min (10.7 cfm) 3 Bar (45 psi) 150-250 ml/min 270 mm @ 200mm distance
C2 Conventional 290 L/min (10.3 cfm) 3 Bar (45 psi) 100-350 ml/min 250 mm @ 200mm distance
C3 Conventional 440 L/min (15.7 cfm) 3 Bar (45 psi) 250-600 ml/min 360 mm @ 200mm distance
TE10 Trans-Tech/High Efficiency 255 L/min (9.1 cfm) 2 Bar (30 psi) 150-200 ml/min 300 mm @ 200mm distance
TE20 Trans-Tech/High Efficiency 325 L/min (11.6 cfm) 2 Bar (30 psi) 150-200 ml/min 290 mm @ 200mm distance
TE30 Trans-Tech/High Efficiency 375 L/min (13.3 cfm) 2 Bar (30 psi) 200-300 ml/min 300 mm @ 200mm distance
TE40 Trans-Tech/High Efficiency 355 L/min (12.6 cfm) 2 Bar (30 psi) 250-400 ml/min 380 mm @ 200mm distance
TE50 Trans-Tech/High Efficiency 425 L/min (15.1 cfm) 2 Bar (30 psi) 250-400 ml/min 300 mm @ 200mm distance
HV30 HVLP 450 L/min (16.0 cfm) 1.10 Bar (26 psi) 160-200 ml/min 315 mm @ 200mm distance
HV40 HVLP 450 L/min (16.0 cfm) 1.75 Bar (16 psi) 160-200 ml/min 315 mm @ 200mm distance
C62 Conventional 431 L/min (15.4 cfm) 3 Bar (45 psi) < 3.5 L/min 390 mm @ 300mm distance
C64 Conventional 400 L/min (14.3 cfm) 3 Bar (45 psi) < 2.5 L/min 340 mm @ 300mm distance
C67 Conventional 426 L/min (15.2 cfm) 3 Bar (45 psi) < 2.0 L/min 430 mm @ 300mm distance
Note: HV30and HV40 (HVLP) operates at 0.7 bar (10 psi) at the cap. All illustrated flow rates may vary according to paint/material and pressures used.

For Further technical information refer to the DeVilbiss AG-361 and AG-362 Service Bulletins

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