Group standard TL 52038

Issue 2019-12
Class. No.: 55126

Descriptors: adhesive film, adhesive label, adhesive layer, adhesive tape, label, self-adhesive, sticker

Adhesive Labels
Materials Requirements

4 Types: Without Index, A, B, C

Previous issues
TL 52038: 1978-10, 1990-02, 1999-11, 2004-12, 2005-11, 2009-07, 2019-07, 2019-10

Changes
The following changes have been made to TL 52038: 2019-10:
a) Table 1, no. 5: For type C: Temperature changed from 120 °C to 130 °C
b) Table 1, no. 5: German text changed from "... nach den Prüfungen ..." to "... gemäß den Prü-
fungen ..."

Contents
Page
1 Scope ......................................................................................................................... 2
2 Types .......................................................................................................................... 2
3 Designation ................................................................................................................ 2
4 Requirements ............................................................................................................. 2
4.1 General requirements ................................................................................................ 2
4.2 Requirements for the structure and the properties and condition .............................. 3
4.3 Functional requirements ............................................................................................. 3
4.4 Requirements on the lightfastness ............................................................................. 7
4.4.1 Requirements for applications in the vehicle interior .................................................. 7
4.4.2 Requirements for applications in the vehicle exterior ................................................. 7
4.5 Resistance to weathering ........................................................................................... 7
5 Notes on testing ......................................................................................................... 7
5.1 Testing of the adhesive behavior ................................................................................ 7
5.1.1 Specimen ................................................................................................................... 7
5.1.2 Test preparation ......................................................................................................... 7
5.1.3 Test sheet ................................................................................................................... 8
5.1.4 Test procedure ........................................................................................................... 8
5.1.5 Evaluation .................................................................................................................. 9
5.2 Testing of the resistance to pressure water .............................................................. 10
Always use the latest version of this standard.
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5.3 Fuel immersion aging ............................................................................................... 10

5.4 Testing of dimensional changes (shrinkage test) ..................................................... 10
5.5 Testing of the resistance to chemicals ..................................................................... 11
5.6 Testing of the resistance to abrasion ........................................................................ 11
5.7 Testing of the scratch resistance .............................................................................. 11
6 Applicable documents .............................................................................................. 11

1 Scope
This standard defines the requirements for all self-adhesive labels located on the vehicle. This also
includes labels that are used by suppliers for marking components.

2 Types
This standard applies to the following types:
Without index: Adhesive labels in the vehicle interior and on the vehicle exterior
A: Adhesive labels in the vehicle interior and on the vehicle exterior having the
character of a certificate1)
B: Adhesive labels in the engine compartment
C: Adhesive labels in the engine compartment having the character of a certifi-
cate1)

3 Designation
The Technical Supply Specification (TL) designation is recorded in the drawing together with the
type.
Example for the designation of an adhesive label in the engine compartment:
Adhesive label as per TL 52038‑B
The adhesion substrate must be specified in the drawing. If painted sheet metal is not used as the
adhesion substrate, the adhesion values must be specified in the drawing.

4 Requirements

4.1 General requirements

Approval of first supply and changes as per Volkswagen standard VW 01155
Avoidance of hazardous substances as per VW 91101
Standard atmosphere VW 50554 – 23/50-2, in the following "SA"
For adhesive labels in the vehicle interior: Emission behavior as per VW 50180
The test results must be included in the initial sample documents as proof that the supplier has met
the legal requirements.

1) Transfer of data to another vehicle or data falsification is ruled out.

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4.2 Requirements for the structure and the properties and condition
Film structure as per drawing and release
The adhesive coating must be produced using adhesives based on acrylic ester.
The adhesive labels must have a flawless surface, i.e., there must be no flaws, e.g., bubbles or
inclusions.
Bubbles or stains are not permissible – even after subsequent laser labeling.
For the case that the carrier material has kiss cuts2) (see table 1, no. 5), this cutting must have a
uniform structure over the entire surface area or over the extent of the label.
The back of the label must be evenly coated with adhesive.
The adhesive labels must be applied to the surface shown in the drawing and must stick to the
surface in accordance with the peel forces (see table 1, test no. 1).
The following are not permitted:
– Wrinkling,
– Rolling,
– Tearing,
– Peeling
of the label.
The back-side adhesive coating must be covered with a protective film that can be peeled off.
The protective film must protect the adhesive against soiling and unintentional bonding and must
be easily removable from the adhesive label, without a pretreatment being necessary. It must be
possible to smoothly fasten the labels.
The protective film is part of the sample inspection.

4.3 Functional requirements

The requirements in table 1 apply.

Table 1 – Functional requirements on adhesive labels

Requirement
No. Property Type a)
Without suffix A B C
After tests no. 1.1 to no. 1.8, there must be no changes to the
surface (e.g., detachment or cracks), the color, or the dimen-
Adhesive behavior
1 sions.
see section 5.1
Peel force in N/1 cm specimen width; no individual measure-
ment value must be below the required value.
Destructive Destructive
1.1 In as-received condition ≥ 3,5 removal ≥ 3,5 removal
only only
1.2 After heat aging

2) i.e., short cuts or notches starting from the edge of the label (for removal of the label from the carrier material)
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Table 1 (continued)
Requirement
No. Property Type a)
Without suffix A B C
Destructive
(300 ±10) h at 90 °C re-
1.2.1 ≥ 3,5 removal – –
circulated air
only
(72 ±2) h at 130 °C re-
1.2.2 – –
circulated air
After low-temperature
1.3 aging
(22 ±2) h at -40 °C
After aging in condensa-
tion atmosphere with
constant humidity
1.4
(300 ±10) h as per
Destructive
DIN EN ISO 6270-2 –
Destructive ≥ 3,5 removal
CH b)
≥ 3,5 removal only
Environmental cycle test only
1.5 30 cycles as per Test
Specification PV 1200
Pressure water jet test
(see section 5.2) as per
DIN EN ISO 16925,
1.6
but without cross-cut
test (St. Andrew's
cross)c)
Fuel immersion aging
1.7 (see section 5.3) As per drawing
30 min at (23 ±2) °C
Condensation
atmosphere cycle aging
only for labels on the ve-
1.8 As per drawing
hicle exterior
4 cycles as per
DIN 50018 – AHT 2,0 S
Dimensional change
Shrinkage after 48 h
1.9 ≤ 1,0%
of reconditioning, see
section 5.4
2 Resistance to chemicals (see section 5.5)
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Table 1 (continued)
Requirement
No. Property Type a)
Without suffix A B C
Premium unleaded gas-
2.1 oline
as per TL 52138 There must not be any change in lettering (print)
Diesel fuel after aging. The following are not permissible:
2.2
as per TL 788
– Color change,
Biodiesel (RME)
2.3 – Size change,
as per DIN EN 14214
– Waviness.
Commercially available
2.4
methylated spirit Deviation as per drawing
Engine oil
2.5
as per TL 52185
Brake fluid There must not be any change
2.6
as per TL 766 in lettering (print)
after aging.
The following are not permissi-
ble:
– –
Coolant – Color change,
2.7
as per TL 774 – Size change,
– Waviness.
Deviation as per drawing
FAM test fluid There must not be any change in lettering (print)
2.8 DIN 51604-B after agingd). The following are not permissible:
as per DIN 51604-2
– Color change,
Urea solution as per
2.9 – Size change,
ISO 22241-1 (AdBlue®)
– Waviness.
Ethanol fuel E85
2.10
as per DIN 51625 Deviation as per drawing
3 Resistance of lettering (print) to mechanical influences
Resistance to abrasion It must not be possible to detect signs of abrasion with the nak-
3.1
see section 5.6 ed eye. Discoloration on the cotton rubbing cloth is permissible.
Scratch resistance There must be no surface damage visible to the naked eye. A
3.2
see section 5.7 trace of indentation is permissible.
4 Flammability e) as per TL 1010
It must only be possible to remove the adhesive labels of
Requirement on – type A at temperatures from -40 °C to 90 °C,
tear-off behavior
5 – type C at temperatures from -40 °C to 130 °C,
(applies to types A and
C only) and as per the tests no. 1.1 to no. 1.8 if they are
completely destroyed by the removal processf).
a) Requirements for tests on painted test sheets as per section 4.2 and section 5.1.
b) A slight bleaching relative to the as-received condition is permissible.
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Table 1 (continued)
c) For labels in the vehicle interior and in the luggage compartment: Testing is performed only if required in the drawing.
d) For the type "without index" and "type A", the requirement applies only to labels that can come into contact with fuels in the course
of normal operation and maintenance (e.g., on the fuel filler door).
e) This requirement applies only to labels in the vehicle interior.
f) Complete destruction: Fragmentation or internal delamination of the structure with destruction of the lettering (print). The delami-
nation must also destroy lettering on fragments that have been removed.
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4.4 Requirements on the lightfastness

4.4.1 Requirements for applications in the vehicle interior

Lightfastness as per PV 1303
Number of exposure periods according to the label's point of application (see PV 1303, appen-
dix A.1)
Requirement: As per gray scale DIN EN 20105-A02, grade > 4

4.4.2 Requirements for applications in the vehicle exterior

4.4.2.1 Weathering in a dry, hot climate

As per PV 3929:
1-year cycle: For parts under continuous, direct irradiation
½-year cycle: For parts in shaded areas (e.g., in the door cutout)
Requirement: No visible color changes or gloss level changes

4.4.2.2 Weathering in a humid, hot climate

As per PV 3930:
1-year cycle: For parts under continuous, direct irradiation
½-year cycle: For parts in shaded areas (e.g., in the door cutout)
Requirement: No visible color changes or gloss level changes

4.5 Resistance to weathering

Resistance to open-air weathering as per VW 50185
Requirement: No complaints, deviations as per drawing

5 Notes on testing

5.1 Testing of the adhesive behavior

5.1.1 Specimen
Cut the adhesive labels to a size of 100 mm in length and 20 mm in width if the labels exceed
these dimensions in the as-received condition.

5.1.2 Test preparation

The following requirements apply:
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Type without index, type B: Peel the protective film off of two-thirds of the speci-
men length and cut it off, so that one-third of the adhe-
sive label is still covered.
Types A and C: Bond the label over its entire surface area. On one cor-
ner, place a protective film under the label on a surface
of approx. 0,5 cm2.
Adhere the specimens in the center of painted test sheets or, for tests as per section 4.2, in the
center on the adhesion substrate specified in the drawing (original component off production tool).

5.1.3 Test sheet

Recommendation for the dimensions of the test sheet: 200 mm x 100 mm
Deviating dimensions are permissible.
Prepare the sheets as per Quality Specification QP F082, section 3.4 (baking temperature (aver-
age value of overbaking and underbaking) ±5 K).
The sheet surfaces must be free of flaws and soiling. Therefore, moisten a lint-free paper towel
with an isopropanol/water mixture (volume contentisopropanol = 75%, volume contentdeionized water = 25%)
and wipe the surface clean with a single, light wiping motion.
A fluid film that remains on the surface being cleaned after it is wiped indicates that the paper towel
is adequately moistened. The remaining fluid film must be absorbed by a dry part of the paper tow-
el when wiped a second time. The surface being cleaned is wiped dry as a result.

5.1.4 Test procedure

Adhere the label by strongly and continuously pressing on it starting from the narrow side with the
aid of a felt pad (thickness: 1,0 mm ±0,2 mm).
Use each test sheet only once.
Before carrying out tests without aging or before aging in test agents and standard atmospheres,
condition the specimens prepared as mentioned above for at least 72 h in SA.
After removing the specimens from the individual test agents and standard climates, recondition
them once again for 24 h, or 48 h in the case of condensed water loading, in SA.
After reconditioning, test the adhesion.
Also test the tear-off behavior immediately after removal at 90 °C, 130 °C, or -40 °C.
Depending on the type, the following specifications apply:

Type without index and type B:

Testing must be conducted as a peel test with a tensile test machine, with the use of a roller sup-
port (see figure 1).
Traverse speed: 50 mm/min, peeling angle: 90°, peeling distance: approx. 15 mm
5 specimens must be tested for each case.
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Figure 1 – Roller support

Types A and C:
Grasp the label by hand at the non-adhered corner and slowly subject it to a tensile load.
It is permissible for the peeling angle to vary during the test. Rotations that cause increased load-
ing of one label edge must be avoided.
It must not be possible to remove the label without destroying it (see table 1).
3 specimens must be tested for each case.

5.1.5 Evaluation
Using the obtained load-displacement curve, evaluate the middle area (approx. 30% to 90% of the
tested distance). For this area, determine the mean value of the peel force (see table 1) as a com-
parison value relative to the specification.
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5.2 Testing of the resistance to pressure water

Before the tests, condition the molded parts/shaped parts, onto which the adhesive labels have
been adhered, for at least 72 h in SA. Then expose the specimens to the relevant agents (see
table 1, no. 2).
After removing the specimens, recondition them for at least 48 h in SA.
Then spray the specimens with a commercially available high-pressure cleaner for 10 min with wa-
ter under the following conditions:
– At 40 °C,
– Operating pressure: 50 bar,
– Spraying angle: 90° ±45°,
– Distance of nozzle to the object: 0,4 m to 0,6 m.

5.3 Fuel immersion aging

The following test agents must be used:
– Fuel mixture, consisting of the following volume contents:
– 50% regular gasoline unleaded as per TL 781 (purity > 99%),
– 30% toluene (purity > 99%),
– 20% ethanol (purity > 99%);
– Ethanol fuel E85 as per DIN 51625;
– AdBlue® (32,5% aqueous urea solution).

5.4 Testing of dimensional changes (shrinkage test)

Prepare the adhesive labels as per section 5.1.1 and section 5.1.2.
Peel the protective film off of the entire specimen length. Adhere the specimens onto painted test
sheets (see section 5.1.3) and condition for at least 72 h in SA.
Before and after aging (see table 1, no. 1.1 to no. 1.8), measure the specimens in longitudinal and
transverse directions using a caliper.
The shrinkage value is calculated using formula (1):

L0 – L1 (1)
Shrinkage = × 100%
L0
Legend
L0 Original length
L1 Length after the loading

Repeat the aging with the worst test result on the original substrate.
For the case that all the test results are the same, perform the testing as per the environmental
cycle test (table 1, no. 1.5) on the original substrate.
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5.5 Testing of the resistance to chemicals

Prepare the adhesive labels as per section 5.1.1 and section 5.1.2.
Peel the protective film off of the entire specimen length. Adhere the specimens onto painted test
sheets (see section 5.1.3) and condition for at least 72 h in SA.
Wet the surface using a lint-free paper towel that has been previously moistened with the test
agent.
Wet the surface by hand by wiping back and forth over the surface (10 times), applying light pres-
sure. Circular motions are not permissible.
A fluid film that remains on the surface being cleaned after it is wiped indicates that the paper towel
is adequately moistened.
Wipe the surface clean using a dry and lint-free paper towel 5 seconds after the last wetting proc-
ess.
The evaluation is performed 15 min after the cleaning.

5.6 Testing of the resistance to abrasion

Perform the test using a crockmeter relative to a cotton rubbing cloth as per DIN EN ISO 105-X12.
The following applies in this case:
– 100 cycles,
– Contact force: (9 ±0,2) N,
– Travel: (104 ±3) mm,
– Cylindrical rubbing tool with diameter ∅ = 16 mm,
– 1 cycle per 3 s.
Adhere the specimens onto a painted body sheet.
For samples with dimensions smaller than the required travel, reduce the travel without changing
the speed. The movement of the cylindrical rubbing tool must not exceed the edges of the label.

5.7 Testing of the scratch resistance

Perform the test with an Erichsen hardness test pencil of type 318, engraving tip no. 1 (Bosch,
0,75 mm), load (5 ±0,1) N.
Prepare the specimens as per section 5.1.1 and section 5.1.2

6 Applicable documents
The following documents cited are necessary to the application of this document:
Some of the cited documents are translations from the German original. The translations of Ger-
man terms in such documents may differ from those used in this standard, resulting in terminologi-
cal inconsistency.
Standards whose titles are given in German may be available only in German. Editions in other
languages may be available from the institution issuing the standard.

PV 1200 Vehicle Parts; Testing of Resistance to Environmental Cycle Test

(+80/-40) °C
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PV 1303 Non-Metallic Materials; Xenon Arc Light Aging of Vehicle Interior Com-
ponents
PV 3929 Non-Metallic Materials; Weathering in Dry, Hot Climate (Exterior)
PV 3930 Non-Metallic Materials; Weathering in Humid, Hot Climate (Exterior)
QP F082 Two-Component Clear Coat; Quality Requirements
TL 1010 Materials for Vehicle Interiors; Burning Behavior; Material Requirements;
updated translation: 2018-06
TL 52138 Unleaded "Super" Gasoline; Fuel Requirements
TL 52185 Reference Engine Oil SAE 5W-30 for Testing of Compatibility with Re-
spect to Elastomer Materials; Lubricant Requirements
TL 766 Brake Fluid; Material Requirements
TL 774 Ethylene Glycol-Based Coolant Additive; Requirements on Materials
TL 781 Regular Unleaded Gasoline; Fuel Requirements
TL 788 Diesel Fuel; Fuel Requirements
VW 01155 Vehicle Parts; Approval of First Supply and Changes
VW 50180 Components, Semi-Finished Products, and Materials in the Vehicle Inte-
rior; Emission Behavior
VW 50185 Vehicle Parts; Resistance to Open-Air Weathering
VW 50554 Standard Atmospheres and Room Temperatures; Requirements on
Standard Atmospheres
VW 91101 Environmental Standard for Products; Material Conformity
DIN 50018 Testing in a saturated atmosphere in the presence of sulfur dioxide
DIN 51604-2 Methanolic FAM testing fluid for polymer materials; composition and re-
quirements
DIN 51625 Automotive fuels - Ethanol Fuel - Requirements and test methods
DIN EN 14214 Liquid petroleum products - Fatty acid methyl esters (FAME) for use in
diesel engines and heating applications - Requirements and test meth-
ods
DIN EN 20105-A02 Textiles - Tests for colour fastness - Part A02: Grey scale for assessing
change in colour
DIN EN ISO 105-X12 Textiles - Tests for colour fastness - Part X12: Colour fastness to rubbing
DIN EN ISO 16925 Paints and varnishes - Determination of the resistance of coatings to
pressure water-jetting
DIN EN ISO 6270-2 Paints and varnishes - Determination of resistance to humidity - Part 2:
Condensation (in-cabinet exposure with heated water reservoir)
ISO 22241-1 Diesel engines - NOx reduction agent AUS 32 - Part 1: Quality require-
ments