100 KLD MBBR STP Plant Example

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Sub: Invitation of Sealed Quotations for 100 KLD STP Plant at Birla Institute of

Description of Renovation work of Computer Labs Quantity


Supply & installation of Sewage Treatment Plant capacity - 100
KLD MBBR Reactor & Tanks with Electro Mechanical 01
Equipments and Complete Civil work required for installation of STP Plant
STP plant. Details are as given in Annexure –I, II, III & IV

Management Technology, Plot no 05, Knowledge Park -2, Greater Noida.

ANNEXURE –I

BASIS OF DESIGN PARAMETER AND PROCESS

BASIS OF DESIGN PARAMETER:

S No Parameter Inlet Out let


1. Total flow 100 KLD < 100 KLD
2. BOD 250 - 300 mg/ ltr < 30
3 COD 600 - 750 mg / ltr < 150
4. pH 6-8 6.5-7.5
5. Oil and grease 50 - 100 mg/ ltr < 10
6. Total suspended solids 200 - 300 mg /ltr < 50

TYPE OF PLANT: MBBR TECHNOLOGY BASED PLANT

PROCESS DETAIL:

Sewage coming from Toilets and Kitchen are passed through screen chamber
and oil & grease trap. Suspended solids and oily materials are separated from
these units. Now sewage will come to the Equalization tank through gravity.
Sewage Pump to Anoxic Tank for denitrification, then transfer by gravity to
MBBR tank, MBBR tank filled with bio media to increase the surface area as
well as efficiency of the system. Air is supplied to equalization tank & MBBR
Tank through air blower then diffuse air by coarse/fine bubble diffusers.
Sewage from this tank by gravity passes to settling tank for the separation of
MLSS from treated sewage. Separation is done due to gravity and stored in
hopper. Sludge Transfer through pump to Sludge Holding Tank, for sludge
thickening. Sludge pump to filter press for dewatering. Sludge cake may be
used as manure after complete dry. Treated Sewage from tube settler
collected in chlorine contact tank by gravity. Chlorine contact tank is fitted with
filter feed pump to feed Multi Grade Filter for removal of suspended solids and
Activated Carbon Filter removal of color and odor. Treated sewage will meet
the norms of pollution control board. It can be used for horticulture or
plantation / in Cooling Towers / Flushing.

ANNEXURE-II

CIVIL WORK

S No Unit MOC Size Qty


1. Bar Screen RCC 1.0 x 0.8 x 0.75 01 No.
M + FB
2. Oil & Grease RCC 0.8 X 2.0 x 1.5 M 01 No.
Trap + FB
3. Equalization RCC 5.0 x 3.0 x 3.0 M 01 No.
Tank FB
4. Equipment RCC 12.00 x 5.0 x 01 No.
Platform 0.25 M

5. Panel Room RCC/BW 4.0 x 3.0 x 3.0 M 01 No.

ANNEXURE-III
SCOPE OF SUPPLY

1) BAR SCREEN
M.O.C of screen : SS-304
Quantity : 02No.
Coarse Screen : 8-10 mm
Fine Screen : 5-6 mm
Size : 450 x 750 mm

2) SEWAGE TRANFER PUMP


Application : To transfer sewage from
equalization tank to
MBBR tank.
Type : Non-clog submersible
Quantity : 02 Nos. (1W + 1 Stand By)
Capacity : 5.0 m3/ hr at 10 M head
Make : Wilo/ KSB

3) ANOXIC TANK WITH MIXER


Application : To Denitrification of Sewage
Water
M.O.C of Reactor : MSEP
Quantity : 01 No.
Size Each Tank : 2500 x 1500 x 3000 mm + FB
Mixer Drive with accessories

4) MOVING BED BIO-REACTOR TANK


Application : Reaction of Sewage in presence of
Oxygen
M.O.C of Reactor : MSEP
Quantity : 02 Nos
Size Each Tank : 1.75 x 2.5 x 3.0 M + FB

5) MBBR MEDIA
Application : Enhancement of surface area.
M.O.C of media : PVC UV treated
Surface area of media : 400 m3/ m2
Quantity : 6.0 m3.

6) LAMELLA CLARIFIER
Application : Separation of sludge from treated
sewage
M.O.C of Clarifier : MSEP.
Quantity : 01 No.
Surface area : 4.0 m2
Size : 1.6 x 2.5 x 3.0 M

7) LAMELLA MEDIA
Application : For Quick Settling of Sludge
M.O.C of media : PVC
Size : 110 x 1000 mm
Quantity : 3.5 m3

8) CLEAR WATER TANK


Application : To store of clarified water
MOC of tank : MSEP
Quantity : 01 No.
Size : 1.25 x 2.5 x 3.0 M

9) SLUDGE HOLDING TANK


Application : To Store and thickening of sludge
MOC of SHT : MSEP
Quantity : 01 No.
Size : 1.75 x 2.5 x 3.0 M

10) TREATED WATER TANK ( OVER GROUND TANK)


Application : To storage of final treated water
MOC of tank : MSEP
Quantity : 01 No.
Size : 3.0 x 2.5 x 3.0 M

11) SLUDGE RECIRCULATION PUMP


Application : For Recycling of Bio-Sludge
TYPE : Non-clog centrifugal
Make : Wilo / Kirloskar
Model : SP0M
MOC : C.I.
CAPACITY : 3.0 m3/hr @10M
Quantity : 02 No. (01W+01S).

12) CHLORINE DOSING SYSTEM


Application : To dose chlorine in filter feed tank
M.O.C : P.P
Capacity : 0 - 6 LPH
Quantity : 01 Nos.
Make : Milton Roy/ Eq.
Tank : 01 Nos.
Volume : 100 Liters

13) POLY DOSING SYSTEM


Application : To dose poly in Clarified Sewage
Quantity : 01 Nos.
Tank Capacity : 100 Liters
M.O.C : HDPE
Pump capacity : 0- 6 LPH
M.O.C : P.P.
Make : Milton Roy/ Eq.

14) FILTER FEED PUMP


Application : To feed water in MGF & ACF
Type : Horizontal, centrifugal
Quantity : 2 Nos. (1No. + 1 SB)
Capacity : 6.0 m3/ hr at 28 M head
Make : Wilo / Kirloskar.
M.O.C : C.I.

15) MULTIGRADE FILTER


Application : To removal of suspended Solids
from treated
Sewage.
Size (Dia x HOS) : 800 x 1500 mm
Quantity : 01 Set
MOC : MSEP
Bed Depth : 1000 mm
Shell Thickness : 5.0 mm
Dishend Thickness : 6.0 mm
Flow rate : 6.0 m3/hr.

16) ACTIVATED CARBON FILTER


Application : To remove Color & Odor for
Filtered Sewage
Size (Dia x HOS) : 800 x 1500mm
Quantity : 01 Set
MOC : MSEP
Bed Depth : 1000 mm
Shell Thickness : 5.0 mm
Dishend Thickness : 6.0 mm
Flow rate : 6.0 m3/hr.

17) AIR BLOWERS


Application : Supply oxygen to the system
Type : Twin lube
Quantity : 2 Nos. (1W+1 SB)
Capacity : 100 - 150 m3/ hr at 0.5 kg/ cm2
pressure
Power drive : 7.5 H.P 415 volts, 50 Hz
Make : Ingersoll/Everest/Eq.

18) AIR PIPE LINE AND AIR DIFFUSERS


Application : To supply Air MBBR, sludge
Holding tank &
Equalization Tank
Air Pipe Line quantity : 01 Lot
MOC (External) : MS/cPVC
Make : Jindal/Astral.
MOC (submerged Pipe Line) : uPVC
Make : Astral/Eq.
Diffusers Type : Coarse Bubble/Fine Bubble
Quantity : 10 Nos + 20 Nos
MOC of membrane : Silicon.
Size : 63 x 650 mm

19) INTER CONNECTING PIPE LINE


Application : Supply sewage to System by pump
& gravity
Pipe Line quantity : 01 Lot
MOC : uPVC/cPVC
Make : Astral/Eq.
Size : 25 to 80 mm
20) CENTRIFUGE FEED PUMP
Application : To feed sludge from sludge holding tank into
centrifuge.
Type : Non-clog mono block
Quantity : 02 Nos. (1W + 1 Stand By)
Capacity : 3.0 m3/ hr at 10 M head
Make : Wilo/ KSB

21) CENTRIFUGE
Application : Dewatering of Sludge
Qty : 01 Set
Type : Top Discharge Basket.
Dia : 600 mm
Height : 325mm
MOC of perforated Basket: SS-304

Centrifuge Perforated basket Statically & Dynamically balanced, 3 points


pendulum suspended, outer body MS Epoxy Painted, 3.0 H.P./ 3-phase /1440
rpm/415 Volt/ 50Hz, foot mounted electric motor, make- Crompton/ Eq. ,
Basket rpm 1100,
Rated charge in basket 40-50 liter.
Mechanical Break Arrangement, centrifuge force depends on material density
2 Number limit switches for lid and break
3 Number foundations bolts 1 Number pp Filter cloth with SS fittings
Centrifuge mounted on triangular base frame.

22) ELECTRIC CONTROL PANEL & CABLING


Application : To run all power drives
Size : Suitable
Type : Auto/Manual.
Make Devices : L&T
MOC of Cable : Copper.
MOC of enclosure : CRCS Powder coated

23) INSTRUMENTATION

I) LEVEL CONTROLLER
Application : Provided for dry run protection of
pumps
Type : Two point ON/ OFF
MOC : PVC
Quantity : 01 Lot

II) PRESSURE GAUGE


Range : 0 -7 kg or 0-5 kg
Quantity : As per requirement

III) ENERGY METER


Quantity : 01 No
Type : Electronic

IV) FLOW METER


Quantity : 02 Nos
Type : Electromagnetic
Size : 40 mm

V) PH METER
Quantity : 01 No
Type : online
Range : 0-14
Make : Digital/ Eq.

ANNEXURE-IV
SCHEDULE OF EXCLUSION

Our supplies will be restricted to the included in the technical data. The list
of exclusions from our supply is given below:

1. Lighting at Site

2. Water for Plant Erection and Commissioning

3. Electricity for Erection and Commissioning will be providing on Free of Cost

4. Piping up to inlet of the Screen Chamber and the outlet from MGF.

5. Final discharge of Treated Sewage


6. Client will provide necessary qualified operating staff during Start-up,
Testing and Commissioning of Plant

7. Unloading and safe custody of equipments at site

Duly signed sealed quotations are invited for the 100 KLD STP Plant at Campus
of Birla Institute of Management Technology, Plot no 05, Knowledge Park –II,
Greater Noida, 201306.

To understand and have clarify about the scope of work and detailed
specifications , please visit our Campus, Birla Institute of Management
Technology, Plot no 05, Knowledge Park –II, Greater Noida, 201306 and
contact Mr Anand Chauhan, Senior Facility Manager, contact no 9911112893.

Sealed quotations to be submitted by hand to the office of General Manager


(Campus Administration) by 5:00 PM of 31st May, 2022.

The Institute reserves the right to accept or reject any quotations or to reject
the bidding process or any quotation wholly or partly without assigning any
reasons thereof.

The scope of work can be changed as per the requirement and will be the sole
discretion of the Institute.

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