Process Control Plan

Supplier Name: Part Number: PCP Number

Supplier Number: Part Number Revision: PCP Revision
Workcell / Location Part Name: PCP Rev Date:
Product / Process Characteristics Control Methods/Measurement
Process

Number

Process Name / Machine, Device, Jig,

Ref Doc. Number/ Specification
Step

Operation Tools for Key Sample size&

Specification No Characteristic Description & Measurement Technique Record
Description Manufacturing Dim Frequency
Tolerance

SCM100113 Rev. A PCP Blank

DCO001668
 Process Control Plan
Supplier Name: Part Number: PCP Number
Supplier Number: Part Number Revision: PCP Revision
Workcell / Location Part Name: PCP Rev Date:
Product / Process Characteristics Control Methods/Measurement
Process

Number

Process Name / Machine, Device, Jig,

Ref Doc. Number/ Specification
Step

Operation Tools for Key Sample size&

Specification No Characteristic Description & Measurement Technique Record
Description Manufacturing Dim Frequency
Tolerance

SCM100113 Rev. A PCP Blank

DCO001668
Brooks Approval:
Date Approved:

Effectivity Date:

Prepared by:
Checked by:
Approval:

Remarks
Reaction Plan
(Special Process)

SCM100113 Rev. A PCP Blank

DCO001668
Brooks Approval:
Date Approved:

Effectivity Date:

Prepared by:
Checked by:
Approval:

Remarks
Reaction Plan
(Special Process)

SCM100113 Rev. A PCP Blank

DCO001668
 Pro
Supplier Name: 1

Supplier Number: 2

Workcell / Location 3
Process

Number

Process Name /
Machine, Device, Jig, Ref Doc. Number/
Step

Operation
Tools for Manufacturing Specification No
Description

16 17 18 19

1 Supplier Name / Logo Area

2 Supplier ID#
3 Workcell / Location
4 Part Number
5 Part Number Revision
6 Part Description
7 PCP Number
8 PCP Revision
9 PCP Rev Date
10 Prepared by
11 Checked by
12 Approval #1
13 Brooks Approval:
14 Date Approved
15 Effectivity Date
16 Process Step Number
17 Process Name / Operation Description
18 Machine, Device, Jig, Tools for Manufacturing
19 Ref Doc. Number/ Specification No
20 Characteristic Description

FM-HW-SQA-042 PCP Map

 21 Specification & Tolerance
22 Key DIM
23 Measurement Technique
24 Sample size & Frequency
25 Record
26 Reaction Plan
27 Remarks (Special Process)

FM-HW-SQA-042 PCP Map

 Process Control Plan
Part Number: 4

Part Number Revision: 5

Part Name: 6

Product / Process Characteristics

Specification
Key
Characteristic Description &
Dim
Tolerance

20 21 22
1

Supplier to Enter Supplier's Name.

Supplier to enter supplier name and Brooks supplier ID# (ID# identified on Brooks purchase or contract order).
Supplier to enter Workcell or location for primary process (optional).
Supplier to enter Brooks part number from drawing, purchase order or contract order.
Supplier to enter Brooks part number revision from drawing, purchase order or contract order.
Supplier to enter Brooks part Description from drawing, purchase order or contract order.
Supplier to enter their specific PCP number.
Supplier to enter PCP revision.
Supplier to enter PCP revision date.
Supplier to enter PCP preparer's name.
Supplier to enter PCP checker / reviewer's name.
Supplier to enter Approver's signature.
Brooks SQE to enter their Approval signature.
Brooks SQE to enter approval date.
Brooks SQE to enter effectivity date.when approved Process Control Plan is used in production.
Supplier to enter process numbers from job travelers / routers.
Supplier to enter process name / operation description.
Supplier to enter specific Machine, Device, Jig, Tool number.
Supplier to enter work instructions, drawing numbers, specifications and inspection procedures.
Supplier to enter specification or feature characteristic.

FM-HW-SQA-042 PCP Map

Supplier to enter Product or Process requirements and tolerances.
Supplier to identify Key dimensions with a K
Supplier to enter measurement technique, gage, inspection equipment type.
Supplier to enter Sample size and inspection frequency.
Supplier to enter record keeping method.
Supplier to enter Reaction Plan / Corrective action process. Include plan numbers or means of identification.
Supplier to enter remarks / notes / comments related to the specific process.

FM-HW-SQA-042 PCP Map

ntrol Plan
PCP Number 7

PCP Revision 8
PCP Rev Date: 9

Control Methods/Measurement

Sample size&
Measurement Technique Record
Frequency

23 24 25

ntified on Brooks purchase or contract order).

nal).
der or contract order.
chase order or contract order.
e order or contract order.

ntrol Plan is used in production.

ions and inspection procedures.

FM-HW-SQA-042 PCP Map

s.

pment type.

de plan numbers or means of identification.

fic process.

FM-HW-SQA-042 PCP Map

Brooks Approval: 13

Date Approved: 14

Effectivity Date: 15

Prepared by: 10

Checked by: 11

Approval: 12

Remarks
Reaction Plan
(Special Process)

26 27

FM-HW-SQA-042 PCP Map

 Proces
Supplier Name:

Supplier Number:

Workcell / Location
Process

Number

Process Name /
Machine, Device, Jig, Ref Doc. Number/
Step

Operation
Tools for Manufacturing Specification No
Description

Receive Raw
10 Material Incoming N/A work instruction xxx-xxxx
Inspection

CNC Lathe#:xxx
Drawing #:xxx
CNC Program #:xxxx
20 Machining Manufacture work instruction
Tool#:xxxx
#: xxxx
Fixture#:xxxx

Grinding#:xxx
Manufacture work instruction
30 Bottom plane Tool #:xxx
#: xxxx
Fixture#:xxx

Machining CNC Milling#:xxx

Manufacture work instruction
40 Hole, Profile Tool #:xxx
#: xxxx
cutting, Tap holes Fixture#:xxx

50 De-Burring De-burring tools work instruction #: xxxx

Specification #:xxxx
60 Pre-Treatment
Treatment PCP #:xxxxx

Specification #:xxxx
70 Treatment/Finishing Treatment House
Treatment PCP #:xxxxx

Post-Treatment Post-treat Inspection

80
FM-HW-SQA-042Inspection procedure xxxx PCP Example
 Post-Treatment Post-treat Inspection
80
Inspection procedure xxxx

90 Packaging work instruction xxx-xxxx

100 Out Going Inspection work instruction xxx-xxxx

FM-HW-SQA-042 PCP Example

 Process Control Plan
Part Number:

Part Number Revision:

Part Name:

Product / Process Characteristics

Specification
Key
Characteristic Description &
Dim
Tolerance
STEEL, CORROSION RESISTING, 304 OR 304L PLATE, UNS
S30400/UNS S30403, HOT ROLLED, ANNEALID AND PICKLED PER
ASTM A240 OR ASME SA-240, WITH NO CALCIUM OR OTHER
ADDITIVES FOR MACHINABILITY
Dimensions

diameter Ø160±1
diameter Ø130±1
diameter Ø120 G6 Y
diameter Ø65±.0.1
chamfer C2
dim 10 -0.1/0
dim 5±0.2
dim control 19 to19.2
Roughness 63 √ C
3rd Process,
0.02 Y
0.02B Y
Ø0.02B Y
4th process
Hole Ø5H8
dim 26.5±0.03 Y
Tap M6 Tap hole
Ø4.5(all the hole
Hole
dimension)

Break All Sharp Edges and

burrs
Tap M6 Tap hole
Hole Ø5H8
Roughness 63 √ C
Appearance to Spec XXXX

Electroless Nickel Plating [0.003-0.005mm]

diameter Ø120 G6

FM-HW-SQA-042 PCP Example

 hole Ø5H8
tap M6 Tap hole
roughness All surface Roughness
No stain, masking, color to
Appearance
sample

Refer to out going inspection sheert

FM-HW-SQA-042 PCP Example

l Plan
PCP Number

PCP Revision

PCP Rev Date:

Control Methods/Measurement

Sample size&
Measurement Technique Record
Frequency

CoC Verification Every lot

IQC inspection sheet
caliper AQL 1.0 Every lot

CMM
CMM
CMM
2pcs Every machine
CMM
Set up 1pcs every two In-Process Insp.
CMM hours From CMM
HG In-Process
HG
Caliper
SRT/Comparator
2pcs Every machine
CMM Set up 1pcs every In-Process Insp.
CMM hour From CMM
CMM In-Process

PG 2pcs Every machine

CMM Set up 1pcs every two In-Process Insp.
Thread Gauge hours From CMM
In-Process
CMM

Record on QA Plan
visual Inspection AQL1.0 every lot
XXXX
Thread Gauge
PG Pre-treatment
AQL0.65 Every lot
SRT/Comparator inspection record
Visual inspection
X-Ray Visual AQL0.65 Every
COC from Supplier
inspection lot
CMM
AQL0.65 for
COC from
critical
supplier and Post
dimensions and
FM-HW-SQA-042 treatment PCP Example
100% for Visual
inspection record
inspection
 PG AQL0.65 for
TG COC from
critical
supplier and Post
dimensions and
SRT/Comparator treatment
100% for Visual
inspection record
inspection
Visual inspection

Visual Each Lot Received STD packaging method

Review of QA Plan
CMM Visual AQL 1.0 Every lot
XXXXX

FM-HW-SQA-042 PCP Example

Brooks Approval:

Date Approved:

Effectivity Date:

Prepared by:

Checked by:

Approval:

Remarks
Reaction Plan
(Special Process)

Return to Supplier. RMA Notify production of new delivery

process XXX date.

Stop machining/
Fine-tune the Setting and Notify Supervisor
re-inspect

Stop machining/
Qualified Operator
Fine-tune the Setting

Stop machining/
Fine-tune the Setting

StopDe-burringRework &
CAR

Rework/CAR send for

rework

Qualified Plater
Rework
(ABC Company)

Raise CAR send for

rework
FM-HW-SQA-042 PCP Example
 Raise CAR send for
rework

Repack and Validate

Raise CAR/Rework

FM-HW-SQA-042 PCP Example