CFW11 Pump Genius Simplex Plus Application Manual V11

PUMP GENIUS
Simplex Plus
CFW-11
Application Manual
Language: English
Document: V 11
Publication date: 06/2021
Series: CFW11
Contents
CONTENTS
ABOUT THE MANUAL .................................................................................. 4

ABBREVIATIONS AND DEFINITIONS .......................................................................................................... 4
NUMERICAL REPRESENTATION ................................................................................................................ 4
QUICK PARAMETER REFERENCE, FAULTS AND ALARMS..................... 5

1 INTRODUCTION TO THE PUMP GENIUS PLUS SIMPLEX APPLICATION
..................................................................................................................... 11
1.1 PUMPS .............................................................................................................................................. 11
1.1.1 Centrifugal Pumps ..................................................................................................................................11
1.1.2 Positive Displacement Pumps ..............................................................................................................11
1.2 GENERAL CHARACTERISTICS OF THE PUMP GENIUS SIMPLEX APPLICATION......................... 12
2 PUMP GENIUS PLUS SIMPLEX CONFIGURATION ............................. 13

2.1 CONTROL SETPOINT VIA HMI ............................................................................................................ 13
2.2 CONTROL SETPOINT VIA ANALOG INPUT ........................................................................................ 15
2.3 CONTROL SETPOINT VIA LOGICAL COMBINATION OF THE DIGITAL INPUTS DI4 AND DI5 ....... 17
2.4 SELECTION OF PID CONTROLLER IN MANUAL OR AUTOMATIC VIA DIGITAL INPUT DI3 .......... 19
2.5 EXTERNAL PUMP FOR JOCKEY PUMP FUNCTION ......................................................................... 21
2.6 PUMP PROTECTION VIA EXTERNAL SENSOR IN THE DIGITAL INPUT DI6 .................................. 23
2.7 PUMP PROTECTION VIA CONTROL AUXILIARY VARIABLE ............................................................ 25
2.8 DERAGGING FUNCTION WITH COMMAND VIA DIGITAL INPUT DI2 ............................................... 27
3 PARAMETERS DESCRIPTION ................................................................ 29

3.1 ORIGIN OF COMMANDS ...................................................................................................................... 29
3.2 RAMPS ................................................................................................................................................... 30
3.3 SPEED LIMITS ...................................................................................................................................... 30
3.4 DIGITAL INPUTS ................................................................................................................................... 31
3.5 DIGITAL OUTPUTS ............................................................................................................................... 34
3.6 ANALOG INPUTS .................................................................................................................................. 35
3.7 CONTROL PROCESS VARIABLE ........................................................................................................ 36
3.7.1 Engineering Unit Configuration ...................................................................................................................37
3.7.2 Sensor Scale Configuration ........................................................................................................................38
3.8 CONTROL SETPOINT........................................................................................................................... 39
3.9 PID CONTROLLER................................................................................................................................ 41
3.10 STARTUP MODES .............................................................................................................................. 45
3.10.1 Wake up and Start Level Mode ................................................................................................................45
3.10.2 Sleep Mode and Sleep Boost ...................................................................................................................46
3.11 PIPE CHARGING AND PID RAMP ..................................................................................................... 52
3.12 EXTERNAL PUMP ............................................................................................................................... 55
3.13 LOW LEVEL PROTECTION FOR THE CONTROL PROCESS VARIABLE (PIPE BREAKING)........ 57
3.14 HIGH LEVEL PROTECTION FOR THE CONTROL PROCESS VARIABLE (PIPE OBSTRUCTION) 58
3.15 DRY PUMP PROTECTION.................................................................................................................. 59
3.16 CONTROL AUXILIARY VARIABLE FOR PUMP PROTECTION ........................................................ 61
3.16.1 Engineering Unit Configuration ................................................................................................................62
3.16.2 Sensor Scale Configuration ......................................................................................................................63
3.16.3 Pump Protection Configuration ................................................................................................................63
3.17 PUMP PROTECTION VIA EXTERNAL SENSOR ............................................................................... 66
3.17.1 Change of Fault Message for External Sensor ......................................................................................70
3.18 DERAGGING FUNCTION.................................................................................................................... 73
3.18.1 Deragging with Command to Run the Pump (P1052=1) ......................................................................75
3.18.2 Deragging with Command via Digital Input DI2 (P1052=2) .................................................................77
3.18.3 Deragging when Clogging of Pump is detected (P1052=3) .................................................................79
3.19 FLOW LIMITING .................................................................................................................................. 80
3.20 HMI MONITORING .............................................................................................................................. 83
Pump Genius plus Simplex | 2
Contents
3.21 READING PARAMETERS ....................................................................................................................84
4 CREATION AND DOWNLOAD THE APPLICATION ............................... 88

4.1 HOW TO DOWNLOAD THE PUMP GENIUS FIRMWARE ONTO THE CFW11 DRIVE ......................88
4.2 HOW TO DOWNLOAD THE PUMP GENIUS SIMPLEX PLUS ONTO THE CFW11 DRIVE ................89
5 APPLICATION CONFIGURATION WIZARD ............................................ 94

6 DOWNLOAD DIALOG BOXES .............................................................. 107
7 MONITORING DIALOG BOXES............................................................. 108
8 TREND VARIABLES DIALOG BOXES .................................................. 116
9 PARAMETER VALUE DIALOG.............................................................. 117

About the Manual
ABOUT THE MANUAL
This manual provides the necessary information for the configuration of a Pump Genius Simplex (One Pump)
application developed with the CFW-11 inverter SoftPLC function. This application manual must be used
together with the CFW-11 user’s manual, the SoftPLC function manual and the WLP software manual.
ABBREVIATIONS AND DEFINITIONS
PLC Programmable Logic Controller

CRC Cycling Redundancy Check
RAM Random Access Memory
USB Universal Serial Bus
WLP Ladder Language Programming Software
NUMERICAL REPRESENTATION
Decimal numbers are represented by means of digits without suffix. Hexadecimal numbers are represented
with the letter 'h' after the number.

Quick Parameter Reference, Faults and Alarms
QUICK PARAMETER REFERENCE, FAULTS AND ALARMS
Factory
Parameter Description Adjustable Range User Setting Properties Groups Page
Setting
P1010 Pump Genius Simplex Plus Version 0.00 to 10.00 ro 50 84
P1011 Control Setpoint -32768 to 32767 [Eng. Unit 1 4.00 rw 50 39
P1012 Multi Setpoint Control Setpoint 1 -32768 to 32767 [Eng. Unit 1 50 40
P1016 Control Process Variable Actual -32768 to 32767 [Eng. Unit 1 ro 50 84
P1017 Control Auxiliary Variable Actual 0 to 32767 [Eng. Unit 2] ro 50 84
P1018 PID Manual Mode fixed speed 0 to 18000 rpm 0 rpm 50 41
P1019 Pump Genius Simplex Logic Status 1 Bit 0 = Sleep Mode Active ro 50 84
(A750)
Bit 1 = Pipe Charging
(A752)
Bit 2 = Sleep Boost Active
(A756)
Bit 3 = Low Level PV (A770)
Bit 4 = Low Level PV (F771)
Bit 5 = High Level PV (A772)
Bit 6 = High Level PV (F773)
Bit 7 = Low Level Auxiliary
Variable (A774)
Bit 8 = Dry Pump (A780)
Bit 9 = Dry Pump (F781)
Bit 10 = Sensor DI6
Protection Alarm (A782)
Bit 11 = External Sensor
Protection (F783)
Bit 12 = External Pump
Running
Bit 13 = Deragging in
Execution (A794)
Bit 14 = Pump Clogging
detected (A790)
Bit 15 = Excess of Clogging
(F791)
P1020 Control Setpoint Selection Source 1 = Setpoint via Analog Input 5 50 40
AI1
2 = Setpoint via Analog Input
AI2
AI3
AI4
5 = Setpoint via HMI or
Communication Networks
(P1011)
6 = Two Setpoints via Digital
Input DI4 (P1012 and P1013)
7 = Three Setpoints via
Digital Inputs DI4 and DI5
(P1012, P1013 and P1014)
8 = Four Setpoints via Digital
Inputs DI4 and DI5 (P1012,
P1013, P1014 and P1015)
P1021 Control Process Variable Selection 0 = Without Control Process 1 50 36
Source Variable (Disable the PID
Controller)
1 = Control Process Variable
via Analog Input AI1
2 = Control Process Variable
via difference between
Analog Input AI1 and AI2
(AI1 – AI2)
Control Process Variable Sensor -32768 to 32767 [Eng. Unit 1 0 50 38
P1022
Minimum Level
P1023 Control Process Variable Sensor -32768 to 32767 [Eng. Unit 1 400 50 38
Maximum Level
P1024 Value for Low Level Alarm for the -32768 to 32767 [Eng. Unit 1 100 50 57
Control Process Variable

Factory
Setting
P1025 Time Delay for Low Level Fault for 0 to 32767 s 0s 50 57
the Control Process Variable (F771)
P1026 Value for High Level Alarm for the -32768 to 32767 [Eng. Unit 1 350 50 58
Control Process Variable
P1027 Time Delay for High Level Fault for 0 to 32767 s 0s 50 58
the Control Process Variable (F773)
P1028 Selection of Control Action of the PID0 = Disable the PID 1 50 42
Controller Controller
1 = Direct Mode
2 = Reverse Mode
P1029 Operation Mode of the PID Controller 0 = Manual 1 50 42
1 = Automatic
2 = Manual or Automatic
Selection via DI3
P1030 Automatic Adjustment of the PID 0 = P1011 Off and P1018 Off 0 50 43
Controller Setpoint 1 = P1011 On and P1018 Off
2 = P1011 Off and P1018 On
3 = P1011 On and P1018 On
P1031 PID Proportional Gain – Control 0.000 to 32.000 1.000 50 44
process variable
P1032 PID Integral Gain – Control process 0.000 to 32.000 5.000 50 44
variable
P1033 PID Derivative Gain – Control 0.000 to 32.000 0.000 50 44
process variable
P1034 Control Process Variable Deviation to -32768 to 32767 [Eng. Unit 1 30 50 45
Wake up the Pump Genius
P1035 Control Process Variable Level for -32768 to 32767 [Eng. Unit 1 180 50 45
Starting the Pump Genius
P1036 Time Delay to Wake up or Starting by 0 to 32767 s 5s 50 45
Level the Pump Genius
P1037 Pump Motor Speed below which 0 to 18000 rpm 1250 rpm 50 46
Pump Genius goes to Sleep Mode
P1038 Time Delay before Pump Genius 0 to 32767 s 10 s 50 46
goes to Sleep Mode (Speed Level)
P1039 Sleep Boost Offset -32768 to 32767 [Eng. Unit 1] 0 50 48
P1040 Sleep Boost Maximum Time 0 to 32767 s 15 s 50 48
P1041 Pipe Charging Time 0 to 65535 m 1m 50 52
P1042 Pipe Charging Time Base 0 to 1 s/m 50 52
P1043 Motor Speed for Dry Pump 0 to 18000 rpm 1650 rpm 50 59
P1044 Motor Torque for Dry Pump 0.0 to 100.0 % 20.0 % 50 59
P1045 Time Delay for Dry Pump Fault 0 to 32767 s 0s 50 59
(F781)
P1046 Spare
P1047 Control Auxiliary Variable Selection 0 = Without Protection via 0 50 61
Source for Pump Protection Control Auxiliary Variable
1 = Control Auxiliary Variable
via Analog Input AI2
P1048 Control Auxiliary Variable Sensor 0 to 32767 [Eng. Unit 2] 1000 50 63
Maximum Level (Range)
P1049 Value to detect Low Level of Control 0 to 32767 [Eng. Unit 2] 250 50 64
Auxiliary Variable
P1050 Control Setpoint in Low Level -32768 to 32767 [Eng. Unit 1 160 50 64
P1051 Hysteresis to reactivate the Control 0 to 32767 [Eng. Unit 2] 100 50 64
Setpoint
P1052 Execution Mode of the Deragging 0 = Not Execute Deragging 0 50 73
Function Function
1 = Executes with Command
to Run the Pump
2 = Executes with Command
via Digital Input DI2
3 = Executes when the
Clogging of Pump is
Detected
P1053 Number of Cycles for Deragging 0 to 100 5 50 73
P1054 Speed Reference for Deragging 0 to 18000 rpm 600 rpm 50 74
P1055 Deragging Run Time 0 to 32767 s 10 s 50 74
P1056 Deragging Stop Time 0 to 32767 s 10 s 50 74
P1057 Motor Current to detect Clogging of 0.0 to 3200.0 A 20.0 A 50 74
Pump

Factory
Setting
P1058 Time Delay to detect Clogging of 0 to 32767 s 60 s 50 74
Pump
P1059 Number of consecutives Clogging 0 to 100 5 50 75
to generate the Fault (F791)
P1060 Control Process Variable Level for -32768 to 32767 [Eng. Unit 1] 195 50 55
Stopping the External Pump
P1061 Control Process Variable Level for -32768 to 32767 [Eng. Unit 1] 185 50 55
Starting the External Pump
P1062 Time Delay for Starting the External 0 to 32767 s 5s 50 55
Pump
P1063 Time Delay for the Auxiliary 0 to 32767 s 0 50 65
Process Variable Low Level Alarm
to Fault (F775)
P1064 Simplex plus logic status 2 Shows the pump status (an 50 86
extension of P1019)
Bit 0 = Low level auxiliary fault
(F775)
Bit 1 = Pump control flow
restriction active (A)
Bit 2 = Daily flow limit flow
restriction active Sleep mode
(A751)
Bit 3 = PID Ramp Active
(A753)
Bit 4 = Sensor DI2 Protection
Alarm (A784)
Alarm (A786)
Fault (F785)
Fault (F787)
Fault (F783)
Bit 9 = Spare
Bit 10 = Spare
Bit 11 = Spare
Bit 12 = Spare
Bit 13 = Spare
Bit 14 = Spare
Bit 15 = Spare
P1065 Minimum pressure to change from 0 to 32767 (Eng. Unit 1) 0 50 53
pipe charge to PID ramp
P1066 PID Proportional Gain – Flow PV 0 to 32.000 1.000 50 83
P1067 PID Integral Gain – Flow PV 0 to 32.000 5.000 50 83
P1068 PID Derivative Gain – Flow PV 0 to 32.000 0.000 50 83
P1069 Enable Flow limitation 0 = No flow limitation 1 = With 0 50 80
Flow limitation
P1070 Flow sensor range 0 to 32767 (Eng. Unit 4) 0 50 81
P1071 Flow limitation Set point 0 to 32767 (Eng. Unit 4) 0 50 82
P1072 Flow process variable (Actual flow) 0 to 32767 (Eng. Unit 4) 280 RO 50 87
P1073 PID Ramp time 0 to 32767s 30 50 53
P1074 Time/Hour daily total flow resets 0 to 24hr 0 50 82
P1075 Maximum total flow daily allowance 0 to 32767 (Eng. Unit 4) 140 50 82
P1076 Total daily flow actual 0 to 32767 (Eng. Unit 4) RO 50 87
P1077 Sleep Mode Power/Flow 0 to 1 0 50 47
P1078 Sleep Mode Power Level 0 to 32767 s 0 50 47
P1079 Sleep Mode Flow Level 0 to 32767 (Eng. Unit 4) 0 50 47
P1080 Ext. S DI2 Fault Time 0 to 32767 s 0 50 66
P1081 DI2 = NO or NC 0 to 1 50 66
P1083 DI3 = NO or NC 0 to 1 50 67
P1085 DI6 = NO or NC 0 to 1 50 69
P1086 DI2 Fault Message 0 to 16 0 50 67

Factory
Setting
P1089 Sleep Flow/Power Time 0 to 32767 s 0 47
P1090 MAN Time out (DI3) 0 to 32767 m 0 43
P1091 LOC Time Out (HMI) 0 to 32767 m 0 44
P1092 Spare
P1093 Spare
P1094 Spare
P1095 Spare
P1096 Spare
P1097 Spare
P1098 HALO Enabled 0 to 1 0 39
P1099 HALO Control 0 to 1 0 39

PUMP GENIUS PLUS ALARMS AND FAULTS
Fault / Alarm Description Possible Causes

A750: It indicates that the Pump Genius is in the Value of the pump motor speed is below the
Sleep Mode Active sleep mode threshold programmed in P1037 during the time
programmed in P1038
A751: It indicates that the Pump Genius has System has reached daily total limit, P1076 has
Over Daily Limit stopped due to reaching its total daily flow reached P1075 before P1074 has reset.
limit.
A752: It indicates that the process of pipe The Run/Stop command was executed in the
Pipe Charging charging is being executed CFW-11 inverter with the pipe charging enabled
A753: It Indicated when the PID Ramp is being The PID Ramp is being executed during the time
PID Ramp Active executed set in User Parameter P1073 – Set Point Ramp
Time
A754 It indicates that the pump is in flow The actual flow (P1072) is above the setpoint
Active Flow Restriction restriction mode and the control PV is (P1071)
being reduced to restrict flow
A756: It indicates that the sleep boost is in Motor speed was below the value set in P1037
Sleep Boost Active execution during the time set in P1038, but before going
into sleep mode applies a boost in the control
setpoint to increase the process variable
A760: It indicates that the parameter of digital PID Controller was enabled to have selection
DI3 not programmed for PID in input DI3 (P0265) was not programmed to Manual / Automatic (P1029 =2) and the digital
Manual / Automatic select the PID controller in Manual (0) / input DI3 wasn’t programmed correctly
Automatic (1) (P0265≠21)
A770: It indicates that the control process The control process variable (P1016) is lower
Low Level of the Control Process variable (P1016) is in low level than the value programmed in P1024
Variable
A772: It indicates that the control process The control process variable (P1016) is higher
High Level of the Control Process variable (P1016) is in high level than the value programmed in P1026
Variable
A774: It indicates that the control auxiliary The control auxiliary variable (P1017) is lower
Low Level of Auxiliary Control variable (P1017) is in low level and the than the value programmed in P1049
Variable Alarm control setpoint was changed to the value
of P1050
A780: It indicates that the dry pump condition Value of the pump motor speed is above of the
Dry Pump was detected threshold programmed in P1043 and motor
torque is below the threshold programmed in
P1044
A782: It indicates that protection via external Pump in operation and digital input DI6 is at logic
Sensor DI6 Protection sensor (DI6) is actuated level “0” or “1” depending on setting in User
Parameter P1085 - DI6 = NO or NC
Parameter P1081 – DI2 = NO or NC
Parameter P1083 – DI3 = NO or NC
A790: It indicates that the clogging of pump was Deragging was configured to execute when
Clogging Detected detected due the high current in the pump clogging is detected (P1052=3) and the motor
motor current was greater than the motor current to
detect the pump clogging (P1057) during a time
to detect the pump clogging (P1058).
A792: It indicates that the deragging couldn’t be Speed reference in REMOTE mode was
Deragging Configuration Error executed due the forward/reverse programmed to SoftPLC (P0222=12), the CFW-
selection in REMOTE mode (P0226) not 11 frequency inverter is on REMOTE mode, but
be configured to be via SoftPLC the forward/reverse selection in REMOTE mode
wasn’t programmed to SoftPLC (P0226=12 or 13)
A794: It indicates that the deragging function is in The deragging function is enabled (P1052≠0) and
Deragging is in Execution execution in execution
A796: It indicates that the deragging couldn’t be The deragging function is enabled (P1052≠0), but
Deragging not Executed executed due to the CFW-11 inverter be in couldn’t be executed due to the CFW-11 inverter
LOCAL mode be operating in LOCAL mode

Fault / Alarm Description Possible Causes
F771: It indicates that the pump was stopped due The control process variable (P1016) remained
Low Level of the Control Process to low level of the control process variable for a time (P1025) at a value lower than the
Variable threshold programmed in P1024
F773: It indicates that the pump was stopped due The control process variable (P1016) remained
High Level of the Control Process to high level of the control process variable for a time (P1027) at a value higher than the
Variable threshold programmed in P1026
F775: It indicates that the pump was stopped due Value of the Auxiliary variable is below the
Low level Auxiliary Control Variable to low level of the Auxiliary control process threshold programmed in P1049 during the time
Fault variable programmed in P1063
F781: It indicates that the pump was stopped due During a time (P1045) the value of the pump
Dry Pump to dry pump protection motor speed remains above of the threshold
programmed in P1043 and motor torque remains
below the threshold programmed in P1044
F783: It indicates that the pump was stopped due Pump in operation and digital input DI6 remained
Sensor DI6 Protection to protection via external sensor (DI6) at logic level “0” or “1” for longer than the time set
in User Parameter P1084 - Ext. S DI6 Fault Time
F788: It indicates that the pump was stopped due Drive Parameter P0233 AI1 Signal Type was
AI1 Wire Fault to wire break on Analog Input AI1 programmed for 4 – 20mA and there is an open
current loop
F791: It indicates that the pump was stopped due Deragging was configured to execute when
Excess of Clogging an excess number of clogging detected clogging is detected (P1052=3) and the number
of clogging detected was equal to the value
defined as limit to generate a fault by
consecutives clogging (P1059)
F799: It Indicates that the software version of the The value of the P0023 parameter that indicates
Incompatible Software Version CFW-11 inverter is not compatible with the the software version of the CFW-11 inverter is
software version required to use the Pump less than 5.30 or greater than 5.39
Genius Simplex application

Introduction to the Pump Genius Simplex Application
1 INTRODUCTION TO THE PUMP GENIUS SIMPLEX PLUS APPLICATION
The Pump Genius Simplex Plus application developed for the CFW-11 inverter SoftPLC function provides the
user with flexibility in the operation and configuration. Tools, already developed for the WLP programming
software, are being used together with configuration wizards and monitoring dialogs boxes.
1.1 PUMPS
Pumps are hydraulic operating machines that transfer energy to the fluid for the purpose of transporting it from
one point to another. They receive energy from a motor source and transfer part of it to the fluid in the form of
pressure energy, kinetic energy, or both, i.e., increase the fluid’s pressure or speed, or both quantities.
Commonly used ways to drive pumps are:
■ Electric motors,
■ Internal combustion motors,
■ Turbines.
Pumps can be classified into two wide categories:
■ Centrifugal pumps or turbo pumps,

■ Volumetric pumps or positive displacement pumps.
1.1.1 Centrifugal Pumps
The operating based on the principle of transferring kinetic energy to the fluid to be pumped; this kinetic energy
is transformed into potential energy (pressure). The rotational movement of a rotor inserted into a casing is the
functional part responsible for this transformation.
Depending on the types and shapes of rotors, centrifugal pumps can be classified as follows:
■ Radial or pure, when the direction of the pumped fluid is perpendicular to the rotating axle;
■ Mixed flow or semi-axial, when the direction of the pumped fluid is inclined in relation to the rotating axle;
■ Axial flow, when the direction of the pumped fluid is parallel in relation to the rotating axle.
1.1.2 Positive Displacement Pumps
The operating principle of this type of pump is based on the direct transfer of mechanical work (of a motor shaft
rotation against a load torque) into potential energy (pressure energy). This transfer is obtained by the
movement of a mechanical apparatus of the pump (piston, diaphragm, gears, screws, etc.), which forces the
fluid to execute the same movement.
The liquid cyclical fills and then is ejected from a given volume of space inside the pump, a process which is
responsible for the name “Volumetric Pump”.
Variations of these mechanical apparatuses permit the classification of volumetric or positive displacement
pumps:
■ Piston or alternative pumps, when the apparatus which produces the movement of the fluid is a piston
which moves in alternating directions and expels the pumped fluid,
■ Rotary pumps, when the apparatus which produces the movement of the fluid is driven by rotational
movement, like a screw, gear, flakes, lobes, etc.

Introduction to the Pump Genius Simplex Application
1.2 GENERAL CHARACTERISTICS OF THE PUMP GENIUS SIMPLEX PLUS APPLICATION
The main characteristic of the Pump Genius Plus Simplex Plus application developed for the CFW-11 inverter
SoftPLC function is the control of one pump using for this a frequency inverter that will control your speed as
required by the user demand.
Each is notable for the following characteristics:
■ Control of only one pump driven by CFW-11 inverter,

■ Acceleration and deceleration ramps for the pump driven by inverter,
■ Maximum and minimum speed limits for the pump driven by inverter,
■ Selection of the control setpoint via analog input, CFW-11 HMI, logical combination of the two digital inputs
DI4 and DI5 (maximum of 4 setpoints),
■ Selection of the control process variable via analog input AI1or the difference between analog input AI1 and
AI2 (AI1 – AI2); allows also not have the control process variable so disabling the PID controller,
■ Selection of the engineering unit and range of the control process variable sensor via CFW-11 parameters,
■ Gain, offset and filter adjustments for the control signals via analog inputs,
■ PID controller gains setting of the pumping control via HMI parameters,
■ Control action of the PID controller configured for direct mode or reverse mode, or can be disabled,
■ Selection of operation mode of the PID controller in Manual or Automatic, and may be selecting via digital
input DI3 or via parameter,
■ Enable or not of the sleep mode with the PID controller enabled,
■ Enable or not of the sleep boost before to going into sleep mode,
■ Wake up mode or start level mode for starting the pump with the PID controller enabled,
■ Initiate the pumping with pipe charging through time and/or pressure,
■ Smooth transition of the pumping from pipe charging through to PID control with the use of PID ramp,
■ Adjustment of the motor current limitation during the pipe charging process,
■ Enable or not the use of an external pump for jockey pump function (control the pumping when the demand
is minimal) via digital input DI1 and command via digital output DO1,
■ Low level protection for the control process variable (pipe breaking),
■ High level protection for the control process variable (pipe obstruction),
■ Indication of pump protection faults via digital output DO3,
■ Dry pump protection through evaluation of motor torque and pump speed,
■ Pump protection via external sensor (NO or NC) via digital inputs DI2, DI3 and DI6,
■ Selection of an analog input as a control auxiliary variable for pump protection,
■ Selection of an analog input as a Flow auxiliary variable for pump/system protection,
■ Pump cavitation protection via low level limitation for the control auxiliary variable,
■ Flow limitation/control via the Flow auxiliary variable,
■ Detection clogging of a pump driven by the inverter via high current in the motor,
■ Execution of the deragging of the pump via a command in the digital input DI2, or a command to start the
pump or when the clogging of pump is detected,
■ Possibility to enable the pump driven by the frequency inverter via HMI (local mode),
■ Possibility of implementation or modification of the application by the user through the WLP software.

Pump Genius Simplex Configuration
2 PUMP GENIUS SIMPLEX PLUS CONFIGURATION
In the Pump Genius Simplex application developed for the CFW-11 SoftPLC function several possibilities of
use or configuration were implemented: have only one pump, associated on external pump, protect the pump
using an analog variable or a digital sensor, enable the PID controller in automatic or manual via digital input
DI3, enable the functionality for deragging the pump, define that the control setpoint or the speed reference
acts according to weekly schedule defined by the user, etc.
NOTE!
The Pump Genius Simplex Plus application only works on CFW-11 inverter with special firmware
version Ve.5.3x. So, upgrading the CFW-11 inverter firmware to the working of this application is
required.
2.1 CONTROL SETPOINT VIA HMI OR REMOTE SYSTEM
The user can configure the Pump Genius Simplex application to having one pump and the control setpoint
adjusted via HMI of the CFW-11 inverter or via a cloud based remote platform (an additional hardware is to be
added to the system).
It basically comprises:
■ 01 CFW-11 inverter (D1),

■ 01 Electric motor and pump (P1),
■ 01 Sensor with analog output signal for measurement of the control process variable (A1),
■ Command for Run/Stop (S1),
■ Status light for inverter fault (H1),
■ Status light for motor running (H2),
■ Status light for low- or high-level protection for the control process variable (H3).
Figure 2.1 – Pump Genius Simplex Plus application and control setpoint via HMI
NOTE!
Using the Pump Genius Plus Simplex configuration wizard to configure the pump driven by
CFW-11 inverter with control setpoint via HMI. See chapter 5 for more details on the configuration
wizard.
NOTE!
The indicating lights H1, H2 and H3 are not necessary for the operation of the Pump Genius with
control setpoint via HMI. They only indicate the condition of the pump operation at the command
panel (CP).

The figure 2.2 presents the control connections (analog inputs/outputs, digital inputs/outputs) that must be
made at the CC11 control board terminal strip XC1 of the CFW-11 inverter to have the control setpoint adjusted
via HMI.
XC1 Terminal Strip Default Function for Control Setpoint via HMI
1 REF+ Positive reference for potentiometer
2 AI1+
Analog input 1 (4-20 mA): Control process variable
3 AI1-
4 REF- Negative reference for potentiometer
5 AI2+
Analog input 2 (0-10 V): No function
6 AI2-
7 AO1
Analog output 1: Motor speed
8 AGND
9 AO2
Analog output 2: No function
10 AGND
11 DGND Reference (0 V) for the 24 VDC power supply
12 COM Common point of the digital inputs
13 24VDC 24 VDC power supply
15 DI1 Digital input 1: Run/Stop
16 DI2 Digital input 2: No function
21 NC1
22 C1 Digital output 1 DO1 (RL1): No fault
23 NO1
24 NC2
25 C2 Digital output 2 DO2 (RL2): N > Nx
26 NO2
27 NC3
28 C3 Digital output 3 DO3 (RL3): A770/A772 or F771/F773 (SoftPLC)
29 NO3
Figure 2.2 – Terminal strip XC1 for control setpoint via HMI
NOTE!
Refer to the CFW-11 inverter manual for more information on the connections.

2.2 CONTROL SETPOINT VIA ANALOG INPUT
adjusted via one analog input of the CFW-11 inverter, which basically comprises:

■ 01 Potentiometer for adjusting the control setpoint via input analog (R1),
Figure 2.3 – Pump Genius Simplex Plus application and control setpoint via analog input
NOTE!
CFW-11 inverter with control setpoint via analog input. See chapter 5 for more details on the
configuration wizard.
NOTE!
control setpoint via analog input. They only indicate the condition of the pump operation at the
command panel (CP).

made at the CC11 control board terminal strip XC1 of the CFW-11 inverter to have the control setpoint via
analog input.
XC1 Terminal Strip Default Function for Control Setpoint via Analog Input
2 AI1+
3 AI1-
5 AI2+
Analog input 2 (0-10 V): Control setpoint
6 AI2-
7 AO1
8 AGND
9 AO2
10 AGND
21 NC1
23 NO1
24 NC2
26 NO2
27 NC3
29 NO3
Figure 2.4 – Terminal strip XC1 for control setpoint via analog input
NOTE!

2.3 CONTROL SETPOINT VIA LOGICAL COMBINATION OF THE DIGITAL INPUTS DI4 AND DI5
adjusted via logical combination of digital inputs DI4 and DI5 which basically comprises:

■ Switch of "n" positions for selection of the control setpoint (S4),
Figure 2.5 – Pump Genius Simplex Plus application and control setpoint via logical combination of the digital
inputs DI4 and DI5
NOTE!
CFW-11 inverter with control setpoint via logical combination of the digital inputs DI4 and DI5. See
chapter 5 for more details on the configuration wizard.
NOTE!
control setpoint via logical combination of the digital inputs DI4 and DI5. They only indicate the
condition of the pump operation at the command panel (CP).

made at the CC11 control board terminal strip XC1 of the CFW-11 inverter to have the control setpoint via
logical combination of digital inputs DI4 and DI5.
XC1 Terminal Strip Default Function for Control Setpoint via Logical Combination of the DI´s
2 AI1+
3 AI1-
5 AI2+
6 AI2-
7 AO1
8 AGND
9 AO2
10 AGND
18 DI4 Digital input 4: 1st DI for control setpoint selection
19 DI5 Digital input 5: 2nd DI for control setpoint selection
21 NC1
23 NO1
24 NC2
26 NO2
27 NC3
29 NO3
Figure 2.6 – Terminal strip XC1 for control setpoint via logical combination of the digital inputs DI4 and DI5
NOTE!

2.4 SELECTION OF PID CONTROLLER IN MANUAL OR AUTOMATIC VIA DIGITAL INPUT DI3
The user can configure the Pump Genius Simplex application to having one pump and the selection of PID
controller operation mode in manual or automatic via digital input DI3 which basically comprises:

■ 01 Electric motor and pump (B1),
■ Manual (0) / Automatic (1) commutation switch to select the operation mode of the PID controller (S3),
Figure 2.9 – Pump Genius Simplex Plus application and selection of PID controller in manual or automatic
via digital input DI3
NOTE!
CFW-11 inverter with selection of PID controller in manual or automatic via digital input DI3. See
NOTE!
selection of PID controller in manual or automatic via digital input DI3. They only indicate the
condition of the pump operation at the command panel (CP).

made at the CC11 control board terminal strip XC1 of the CFW-11 inverter to have the selection of PID
controller in manual or automatic via digital input DI3.
XC1 Terminal Strip Default Function for Selection of the PID controller in Man/Auto via DI3
2 AI1+
3 AI1-
5 AI2+
6 AI2-
7 AO1
8 AGND
9 AO2
10 AGND
17 DI3 Digital input 3: Selection of the PID controller in manual (0) or automatic (1)
21 NC1
23 NO1
24 NC2
26 NO2
27 NC3
29 NO3
Figure 2.10 – Terminal strip XC1 for selection of PID controller in manual or automatic via digital input DI3
NOTE!

2.5 EXTERNAL PUMP FOR JOCKEY PUMP FUNCTION
The user can configure the Pump Genius Simplex application to having one pump and be able to command
another pump (external) of lesser capacity for jockey pump function, i.e., control the pumping when the demand
is minimal which basically comprises:

■ 01 Electric motor and external pump (EP),
■ Command to enable the use of the external pump (S1),
■ Status light for external pump running (H1),
■ Status light for motor running (H3).
Figure 2.11 – Pump Genius Simplex Plus application and an external pump for jockey pump function
NOTE!
CFW-11 inverter with an external pump for jockey pump function. See chapter 5 for more details
on the configuration wizard.
NOTE!
The external pump can be driven by a contactor (direct online or star delta start), a soft-starter, a
smart relay, etc. The indicating lights H1, H2 and H3 are not necessary for the operation of the
Pump Genius with an external pump for jockey pump. They only indicate the condition of the pump
operation at the command panel (CP).

made at the CC11 control board terminal strip XC1 of the CFW-11 inverter to have an external pump for jockey
pump function.
XC1 Terminal Strip Default Function for use an External Pump
2 AI1+
3 AI1-
5 AI2+
6 AI2-
7 AO1
8 AGND
9 AO2
10 AGND
15 DI1 Digital input 1: Enable the use of external pump
21 NC1
22 C1 Digital output 1 DO1 (RL1): Start External Pump
23 NO1
24 NC2
26 NO2
27 NC3
29 NO3
Figure 2.12 – Terminal strip XC1 for use an external pump for jockey pump function
NOTE!

2.6 PUMP PROTECTION VIA EXTERNAL SENSORS IN THE DIGITAL INPUT DI2, DI3 AND/OR DI6.
The user can configure the Pump Genius Simplex Plus application to having one pump and protect it via up to
3 external sensors installed in the digital input DI2, DI3 and/or DI6 which basically comprises:

■ 01 Sensor with “NO” or “NC” contact for pump protection (S6),
S7 S8
Figure 2.13 – Pump Genius Simplex Plus application and pump protection via external sensor in the digital
input DI2, DI3 and DI6
NOTE!
CFW-11 inverter and pump protection with an external sensor via digital inputs DI2, DI3 and DI6.
See chapter 5 for more details on the configuration wizard.
NOTE!
The indicating lights H1, H2 and H3 are not necessary for the operation of the Pump Genius and
pump protection with an external sensor via digital input DI6. They only indicate the condition of
the pump operation at the command panel (CP).

made at the CC11 control board terminal strip XC1 of the CFW-11 inverter to have the pump protection via
external sensor in the digital input DI6.
XC1 Terminal Strip Default Function for Pump Protection via External Sensor in the DI6
2 AI1+
3 AI1-
5 AI2+
Analog input 2 (0-10 V): Motor speed
6 AI2-
7 AO1
8 AGND
9 AO2
10 AGND

S7
S8
20 DI6 Digital input 6: External sensor
21 NC1
23 NO1
24 NC2
26 NO2
27 NC3
29 NO3
Figure 2.14 – Terminal strip XC1 for pump protection via external sensor in the digital input DI6
NOTE!

2.7 PUMP PROTECTION VIA CONTROL AUXILIARY VARIABLE
The user can configure the Pump Genius Simplex application to having one pump and protect it via a sensor
with analog output signal for measure the control auxiliary variable via an analog input which basically
comprises:

■ 01 Sensor with analog output signal for measurement of the control auxiliary variable (A2),
Figure 2.15 – Pump Genius Simplex Plus application and pump protection via control auxiliary variable read
by analog input
NOTE!
CFW-11 inverter and pump protection via control auxiliary variable read by analog input. See
NOTE!
pump protection via control auxiliary variable read by analog input. They only indicate the condition
of the pump operation at the command panel (CP).

made at the CC11 control board terminal strip XC1 of the CFW-11 inverter for pump protection via control
auxiliary variable read by analog input.
XC1 Terminal Strip Default Function for Pump Protection via Control Auxiliary Variable
2 AI1+
3 AI1-
5 AI2+
Analog input 2 (4-20 mA): Control auxiliary variable
6 AI2-
7 AO1
8 AGND
9 AO2
Analog output 2: Motor current
10 AGND
21 NC1
23 NO1
24 NC2
26 NO2
27 NC3
29 NO3
Figure 2.16 – Terminal strip XC1 for pump protection via control auxiliary variable read by analog input
NOTE!

2.8 DERAGGING FUNCTION WITH COMMAND VIA DIGITAL INPUT DI2
The user can configure the Pump Genius Simplex application to having one pump and execute the deragging
function through a command via digital input DI2 which basically comprises:

■ Command to execute the deragging function (S2),
Figure 2.17 – Pump Genius Simplex Plus application and deragging function with command via digital input
DI2
NOTE!
CFW-11 inverter and the deragging function with command via digital input DI2. See chapter 5 for
more details on the configuration wizard.
NOTE!
the deragging function with command via digital input DI2. They only indicate the condition of the
pump operation at the command panel (CP).

made at the CC11 control board terminal strip XC1 of the CFW-11 inverter to have the deragging function with
command via digital input DI2.
XC1 Terminal Strip Default Function for Deragging Function with command via DI2
2 AI1+
3 AI1-
5 AI2+
Analog input 2 (4-20 mA): No function
6 AI2-
7 AO1
8 AGND
9 AO2
Analog output 2: Motor current
10 AGND
16 DI2 Digital input 2: Command to execute the deragging function
21 NC1
23 NO1
24 NC2
26 NO2
27 NC3
29 NO3
Figure 2.18 – Terminal strip XC1 for deragging function with command via digital input DI2
NOTE!

Parameters Description
3 PARAMETERS DESCRIPTION
The CFW-11 inverter parameters (P0000 to P0999) and the SoftPLC function parameters (P1000 to P1099) for the
Pump Genius Simplex application will be presented next.
NOTE!
version Ve.5.3x. So upgrading the CFW-11 inverter firmware to the working of this application is
required.
NOTE!
The adjustable range of the CFW-11 parameters has been customized for the Pump Genius Simplex
application. Refer to the CFW-11 programming manual for more details on the parameters.
Symbols for property description:
CFG Configuration parameter, value can be programmed only with motor stopped
RO Read-only parameter
RW Read and write parameter
3.1 ORIGIN OF COMMANDS
This group of parameters allows the user to configure the origin of the CFW-11 inverter commands. For this
application, the speed reference in LOCAL situation can be via HMI, and in REMOTE situation has to be via
SOFTPLC to do the Pump Genius software works properly.
LOCAL Situation:
It allows the user to command the pump driven by the CFW-11 inverter disregarding the control of the speed
reference from the Pump Genius logic.
NOTE!
The parameter P0205 (Reading Parameter Selection 1) is automatically changed to "1 - Speed-
Reference #" when the CFW-11 inverter operates in LOCAL mode.
REMOTE Situation:
It enables the control of the speed reference from the Pump Genius logic according to the programming performed
by the user.
NOTE!
The parameter P0205 (Reading Parameter Selection 1) is automatically changed to "22 – P1011
Control Setpoint #" when the CFW-11 inverter operates in REMOTE mode.
P0220 – LOCAL/REMOTE Selection Source

P0221 – Speed Reference Selection – LOCAL Situation
P0222 – Speed Reference Selection – REMOTE Situation
P0223 – FORWARD/REVERSE Selection - LOCAL Situation
P0226 – FORWARD/REVERSE Selection - REMOTE Situation
P0224 – Run/Stop Selection – LOCAL Situation
P0227 – Run/Stop Selection – REMOTE Situation
P0225 – JOG Selection – LOCAL Situation
P0228 – JOG Selection – REMOTE Situation

NOTE!
Refer to the CFW-11 inverter programming manual for more information on the command origin
parameters. Some parameter options have been removed from the configuration wizard.
3.2 RAMPS
This group of parameters allows the user to adjust the inverter ramps, so that the motor can be accelerated or
decelerated at a faster or slower rate.
P0100 – Acceleration Time
Adjustable 0.0 to 999.0 s Factory Setting: 20.0 s

Range:
Properties:
Access groups via HMI: 01 PARAMETER GROUPS
∟ 20 Ramps .....
Description:
This parameter determines the time of linear acceleration between zero and maximum speed (defined in P0134).
P0101 – Deceleration Time

Range:
Properties:
∟ 20 Ramps .....
Description:
This parameter determines the time of linear deceleration between the maximum speed (defined in P0134) and
zero.
NOTE!
Refer to the CFW-11 programming manual for more information on the ramp parameters.
3.3 SPEED LIMITS
This group of parameters allows the user to configure the motor speed limits.
P0133 – Minimum Speed Reference Limit
Adjustable 0 to 18000 rpm Factory Setting: 1200 rpm

Range:
Properties:
∟ 22 Speed Limits .....
Description:
This parameter defines the minimum value for the motor speed reference when the inverter is enabled.
P0134 – Maximum Speed Reference Limit

Range:
Properties:
∟ 22 Speed Limits .....
Description:
This parameter defines the maximum value for the motor speed reference when the inverter is enabled.

NOTE!
Refer to the CFW-11 programming manual for more information on the speed limit parameters. With
the CFW-11 inverter programmed to scalar (V/f) mode, the motor slip is disregarded.
3.4 DIGITAL INPUTS
This group of parameters allows the user to configure the command function of each digital input in the Pump
Genius Simplex application.
P0263 – DI1 Function
Adjustable 0 to 31 / 21 = (PLC Use) Run/Stop Factory Setting: 1

Range: Also can be used start the Jockey Pump
Properties: CFG
Access groups via HMI: 01 PARAMETER GROUPS or 07 I/O CONFIGURATION
∟ 40 Digital Inputs ..... ∟ 40 Digital Inputs .....
Description:
This parameter configures the function of the digital input DI1 in the application ladder as enable the use of the
external pump for jockey pump function (control the pumping when the demand is minimal). Additional switching
elements can be inserted into the wiring of this digital input in order to perform protection functions, such as: a
protection sensor for pump or motor, etc.
Logic level “0”, disable the use of the external pump for jockey pump function.
Logic level “1”, enable the use of the external pump for jockey pump function.
NOTE!
Refer to the section 3.13 for more information on the use of an external pump for jockey pump
function.
Adjustable 0 to 31 / 21 = (PLC Use) Execute Deragging Function Factory Setting: 0

Range: Also Run/Stop if Jockey pump is used
Properties: CFG
Description:
This parameter configures the function of the digital input DI2 in the application ladder as the command to execute
the Deragging function or External Sensor Fault.
When Deragging function via DI2 is selected:
When the transition from logic level "0" to "1" in the digital input DI2 occurs, it initiates the logic to execute the
deragging function. At the end of the number of cycles set in P1053 parameter, the Pump Genius returns to normal
operation.
NOTE!
Refer to the section 3.19 for more information on the deragging function.
The deragging function selection takes precedent over the use of the external sensor on DI2.

When External Sensor via DI2 is selected:
If the Deragging function is not selected, this parameter can also configure the function of the digital input DI2 in
the application ladder as enabling the pump protection via an external sensor.
Depending on the sensor function (NO or NC) selected in Parameter P1081. Logic level “0” or “1” indicates that an
external sensor for pump protection is actuated. When the pump is running, the alarm A784: “Sensor DI2 Protection”
will be generated. After the programmed time in P1080 elapses, the fault F785: “Text selected in Parameter P1086”
will be generated, and the pump will be disabled.
NOTE!
Refer to the section 3.17 for more information on the pump protection via an external sensor.
The deragging function selection takes precedent over the use of the external sensor on DI2.
Adjustable 0 to 31 / 21 = (PLC use) Select Control in Manual (0) or Auto (1) Factory Setting: 0
Range:
Properties: CFG
Description:
This parameter configures the function of the digital input DI3 in the application ladder as the selection the operation
mode of PID controller in manual or automatic or External Sensor Fault.
When PID controller in manual or automatic is selected:
Logic level “0”, defines that the control (i.e., the PID controller) will operate in manual mode.
Logic level “1”, defines that the control (i.e., the PID controller) will operate in automatic mode.
When External Sensor via DI3 is selected:
If the PID controller in manual or automatic is not selected, this parameter can also configure the function of the
digital input DI3 in the application ladder as enabling the pump protection via an external sensor.
NOTE!
Refer to the section 3.9 for more information on operation mode of PID controller.
The PID Control in Manual or Automatic function selection takes precedent over the use of the
external sensor on DI3.
Adjustable 0 to 31 / 21 = (PLC use)1st DI for multiple Setpoint Selection Factory Setting: 0

Range:
Properties: CFG
Description:
This parameter configures the function of the digital input DI4 in the application ladder as the 1st digital input of the
logical combination which defines the multiple control setpoint of the Pump Genius.

Adjustable 0 to 31 / 21 = (PLC use) 2nd DI for multiple Setpoint Selection Factory Setting: 0
Range:
Properties: CFG
∟ 40 Digital Inputs ..... ∟ 40 Digital Inputs....
Description:
This parameter configures the function of the digital input DI5 in the application ladder as the 2 nd digital input of the
logical combination which defines the multiple control setpoint of the Pump Genius.
NOTE!
Refer to the section 3.8 for more information on the control setpoint via logical combination of the
digital inputs DI4 and DI5.
Adjustable 0 to 31 / 21 = (PLC Use) External Sensor Factory Setting: 0

Range:
Properties: CFG
Description:
This parameter can also configure the function of the digital input DI6 in the application ladder as enabling the pump
protection via an external sensor.
.
NOTE!
Refer to the section 3.17 for more information on the pump protection via an external sensor.

+
Adjustable 0 to 31 Factory Setting: 0
Range:
Properties: CFG
Description:
These parameters configure the function of digital input DI7 and DI8. It has no specific function in the Pump Genius
Simplex application. It is necessary to install the IOB-01 accessory module to get access to these digital inputs.
NOTE!
Refer to the CFW-11 programming manual for more information on the digital inputs parameters.
Some parameter options have been removed from the configuration wizard.

3.5 DIGITAL OUTPUTS
This group of parameters allows the user to configure the command function of each digital output in the Pump
Genius Simplex application.
P0275 – DO1 Function (RL1)
Adjustable 0 to 36 / 28 = Start Extenal Pump (SoftPLC) Factory Setting: 13

Range:
Properties: CFG
∟ 41 Digital Outputs ..... ∟ 41 Digital Outputs .....
Description:
This parameter defines the function of the digital output DO1. If you selected the "28 = Start External Pump
(SoftPLC)”, the output assumes the function to start the external pump for jockey pump function. According to the
section 2.6, a NO contact of the relay digital output must be used.
Adjustable 0 to 36 / 28 = Error in the RTC (Real Time Clock) Factory Setting: 2

Range:
Properties: CFG
Description:
This parameter defines the function of the digital output DO2. If you selected the "28 = Error in RTC (SoftPLC)”, the
output assumes the function to indicate the existence of an error on the real time clock (RTC) of the CFW-11
inverter. This error may be related to HMI of the CFW-11 inverter is poorly connected or the alarm "A181: Invalid
Clock Value " have occurred.
Adjustable 0 to 36 / 28 = With fault F771/F773/F775/F781/F783/F785/ Factory Setting: 1

F787/F791
Range: (SoftPLC)
Properties: CFG
Description:
This parameter defines the function of the digital output DO3. If you selected the "28 = Alarm A770/A772 or Fault
F771/F773 active (SoftPLC)”, the output assumes the function of indicating that the alarm “A770: Low Level Alarm
for the Control Process Variable” or “A772: High Level Alarm for the Control Process Variable” or “F771: Low Level
Fault for the Control Process Variable” or “F773: High Level Fault for the Control Process Variable” is active or
F785: Sensor DI2 Protection or F787: Sensor DI3 Protection or F783: DI6 Protection. According to the chapter 2,
a NO contact of the relay digital output must be used.
P0278 – DO4 Function
P0279 – DO5 Function
Adjustable 0 to 36 Factory Setting: P0278 = 0

Range: P0279 = 0
Properties: CFG
Description:
These parameters define the function of the digital outputs DO4 and DO5. It has no specific function in the Pump
Genius Simplex application. It is necessary to install the IOB-01 accessory module to get access to the digital
outputs DO4 and DO5.

NOTE!
Refer to the CFW-11 programming manual for more information on the digital outputs parameters.
3.6 ANALOG INPUTS
This group of parameters allows the user to configure the function of each analog input in the Pump Genius Simplex
application.
P0231 – AI1 Signal Function
Adjustable 0 to 7 / 7 = (PLC use) Control Setpoint (P1020 = 1 to 4) Factory Setting: P0231 = 7

Range: 0 to 7 / 7 = (PLC use) Control Process Variable (P1021 = 1 to 5) P0236 = 0
0 to 7 / 7 = (PLC use) Control Auxiliary Variable (P1047 = 1 to 4) P0241 = 0
0 to 7 / 7 = (PLC use) Control Flow Variable (P1069 = 0 or 1) P0246 = 7
Properties: CFG
∟ 38 Analog Inputs ..... ∟ 38 Analog Inputs .....
Description:
These parameters configure the function of the analog inputs AI1, AI2, AI3 and AI4 in the Pump Genius Simplex
application as reading of the control setpoint (P1020=1 to 4), or as control process variable (P1021=1 to 5) or as
control auxiliary variable (P1047=1 to 4).
P0233 – AI1 Signal Type
Adjustable 0 = 0 to 10 V / 20 mA Factory Setting: 0

Range: 1 = 4 to 20 mA
2 = 10 V / 20 mA to 0
3 = 20 to 4 mA
Properties:
Description:
These parameters configure the type of signal (voltage or current) that will be read at each analog input, as well as
its range. According to the selected option adjust the DIP switch S1.4 (AI1) and S1.3 (AI2) of the CFW-11 control
board, and the DIP switch S3.1 (AI3) and S3.2 (AI4) of the IOB-01 accessory module.
P0232 – AI1 Gain
P0237 – AI2 Gain
P0242 – AI3 Gain
P0247 – AI4 Gain
Adjustable 0.000 to 9.999 Factory Setting: 1.000

Range:
Properties:
Description:
These parameters apply a gain to the value read at the analog inputs AI1, AI2, AI3 and AI4, i.e., the value obtained
at the analog input is multiplied by the gain, thus allowing adjustments in the measured variable.
P0234 – AI1 Offset
Adjustable -100.00 to +100.00 % Factory Setting: 0.00 %

Range:
Properties:
Description:
These parameters add to the measured quantity a value, in percentage, in order to adjust the read variable.
P0235 – AI1 Filter

Range:
Properties:
Description:
These parameters configure the 1st order filter time constant that will be applied to the analog inputs AI1, AI2, AI3
and AI4.
NOTE!
Refer to the CFW-11 programming manual for more information on the analog inputs parameters.
Some parameter options have been removed from the configuration wizard.
3.7 CONTROL PROCESS VARIABLE
This group of parameters allows the user to configure the control process variable in the Pump Genius Simplex
application.
P1021 – Control Process Variable Selection Source
Adjustable 0 = Without Control Process Variable (Disable the PID Controller) Factory Setting: 1
Range: 1 = Control Process Variable via Analog Input AI1
2 = Control Process Variable via difference between Analog Input AI1 and AI2
Properties:
∟ 50 SoftPLC .....
Description: This parameter defines the source of the Pump Genius control process variable.
Table 3.1 – Description of the control process variable source

P1021 Description
0 It defines that there is no source for the control process variable of the Pump Genius, thereby disabling the PID controller.
It defines that the source of the control process variable of the Pump Genius is the value read by the analog input AI1. The
1
value is converted according to engineering unit 1 and displayed in parameter P1016.
It defines that the source of the control process variable of the Pump Genius is the value read by the analog input AI1
2 subtracted from the value read by the analog input AI2. The value of AI1 – AI2 is converted according to engineering unit 1
and displayed in parameter P1016.
3.7.1 Engineering Unit Configuration
This group of parameters allows the user to configure the engineering unit of the Pump Genius control process
variable.
P0510 – Engineering Unit 1
Adjustable Factory Setting: 22

Range:
0 = None 32 = in
1=V 33 = ft
2=A 34 = m³
3 = rpm 35 = ft³
4=s 36 = gal/s
5 = ms 37 = GPM (= gal/min)
6=N 38 = gal/h
7=m 39 = L/s
8 = Nm 40 = L/min
9 = mA 41 = L/h
10 = % 42 = m/s
11 = °C 43 = m/min
12 = CV 44 = m/h
13 = Hz 45 = ft/s
14 = HP 46 = ft/min
15 = h 47 = ft/h
16 = W 48 = m³/s
17 = kW 49 = m³/min
18 = kWh 50 = m³/h
19 = H 51 = ft³/s
20 = min 52 = CFM (=ft³/min)
21 = °F 53 = ft³/h
22 = bar 54 = kgf
23 = mbar 55 = kgfm
24 = psi 56 = lbf
25 = Pa 57 = lbfft
26 = kPa 58 = ohm
27 = MPa 59 = rpm/s
28 = mwc (meter of water column) 60 = mH
29 = mca 61 = ppr
30 = gal 62 = °
31 = L (litre) 63 = rot

∟ 30 HMI .....
Description:
This parameter selects the engineering unit that will be displayed in the SoftPLC user parameter that is associated
with it. I.e., any SoftPLC user parameter that is associated with the engineering unit 1 will be displayed in this format
on the CFW-11 inverter HMI.
NOTE!
The parameters P1011, P1012, P1013, P1014, P1015, P1016, P1022, P1023, P1024, P1026,
P1034, P1035, P1039, P1050, P1060 and P1061 are associated with the engineering unit 1.
P0511 – Decimal Point of Engineering Unit 1
Adjustable 0 = xywz Factory Setting: 2

Range: 1 = xyw.z
2 = xy.wz
3 = x.ywz
Properties:
∟ 30 HMI .....
Description:
This parameter selects the decimal point that will be displayed in the SoftPLC user parameter that is associated
with it. I.e., any SoftPLC user parameter that is associated with the decimal point of engineering unit 1 will be
displayed in this format on the CFW-11 inverter HMI.
NOTE!
The parameters P1011, P1012, P1013, P1014, P1015, P1016, P1022, P1023, P1024, P1026,
P1034, P1035, P1039, P1050, P1060 and P1061 are associated with decimal point of engineering
unit 1.
3.7.2 Sensor Scale Configuration
This group of parameters allows the user to configure the scaling of the Pump Genius control process variable.
P1022 – Control Process Variable Sensor Minimum Level
Adjustable -32768 to 32767 [Eng. Unit 1] Factory Setting: 0

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the minimum level of the Pump Genius control process variable sensor according to its
engineering unit.
NOTE!
This parameter is displayed according to the selection of the engineering unit 1 parameters (P0510
and P0511).
P1023 – Control Process Variable Sensor Maximum Level

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the maximum level of the Pump Genius control process variable sensor according to its
engineering unit.
NOTE!
and P0511).
Through the minimum and maximum level of control process variable sensor and the value of analog input AIx, we
have the line equation for conversion of the Pump Genius control process variable:
P1016 (P1023 P1022)  AIx P1022

Where,
P1016 = Control process variable;
P1022 = Minimum level of control process variable sensor;
P1023 = Maximum level of control process variable sensor;
AIx = Value of analog input AI1, AI2, AI3, AI4 or difference between AI1 and AI2 (AI1 – AI2) in %.
3.8 CONTROL SETPOINT
This group of parameters allows the user to configure the control setpoint in the Pump Genius Simplex application.
P1011 – Control Setpoint

Range:
Properties: RW
∟ 50 SoftPLC .....
Description:
This parameter defines the setpoint value in automatic mode for the Pump Genius in engineering units when the
control setpoint source was programmed to be via HMI or communication networks (P1020 = 5). When the control
setpoint source was programmed to be another source (P1020 ≠ 5), it is indicating the actual control setpoint in
automatic mode of the Pump Genius.
NOTE!
and P0511).
P1098 – HALO Enabled
Adjustable 0 = Setpoint via HMI Factory Setting: 0

Range: 1 = Setpoint via HALO
Properties: RW
∟ 50 SoftPLC .....
Description:
This parameter defines if the Setpoint is going to be from the drive HMI or via cloud-based platform.
Table 3.8 – Description of the control setpoint source
P1020 Description
0 Setpoint can be set via drive HMI.
1 Setpoint will be set remotely via HALO
NOTE!
A HALO module must be installed in a panel to allow cloud base access.
P1099 – HALO Control
Adjustable 0 = Remote Stop Factory Setting: 0

Range: 1 = Remote Run
Properties: RO
∟ 50 SoftPLC .....
Description:
Via this parameter the HALO system starts and stops the pump remotely when P1098 is set to 1.

P1020 Description
0 Stop via remote command.
1 Start via remote command.
NOTE!
Digital Input 1 (DI1 – Run/Stop) must be ON for HALO drive control.
This parameter is Read Only.
P1012 – Control Setpoint 1

Adjustable -32768 to 32767 [Eng. Unit 1] Factory Setting: P1012 = 200
Range: P1013 = 230
P1014 = 180
P1015 = 160
Properties:
∟ 50 SoftPLC .....
Description:
These parameters define the value of the control setpoint in automatic mode of the Pump Genius in engineering
units when the control setpoint source was programmed to be via logical combination of digital inputs DI4 and DI5
(P1020=6, 7 or 8) according to the table 3.3.
NOTE!
These parameters are displayed according to the selection of the engineering unit 1 parameters
(P0510 and P0511).
P1020 – Control Setpoint Selection Source
Adjustable 1 = Setpoint via Analog Input AI1 Factory Setting: 5

Range: 2 = Setpoint via Analog Input AI2
3 = Setpoint via Analog Input AI3 4
= Setpoint via Analog Input AI4
5 = Setpoint via HMI and/or Communication Networks incl. the HALO system(P1011)
6 = Two Setpoints via Digital Input DI4 (P1012 and P1013)
7 = Three Setpoints via Digital Inputs DI4 and DI5 (P1012, P1013 and P1014)
8 = Four Setpoints via Digital Inputs DI4 and DI5 (P1012, P1013, P1014 and P1015)
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the source of the Pump Genius control setpoint.
P1020 Description
It defines that the source of the control setpoint in automatic mode of the Pump Genius is the value read by the analog
1
input AI1. The value is converted according to engineering unit 1 and displayed in parameter P1011.
2
3
4

It defines that the source of the control setpoint in automatic mode of the Pump Genius is the value programmed in the
5
parameter P1011 via CFW-11 inverter HMI or writing via communication networks including the HALO system.
It defines that there are two control setpoints in automatic mode of the Pump Genius selected via logical combination of
6
the digital input DI4. The control setpoint value selected is displayed in parameter P1011.
It defines that there are three control setpoints in automatic mode of the Pump Genius selected via logical combination of
7
the digital inputs DI4 and DI5. The control setpoint value selected is displayed in parameter P1011.
It defines that there are four control setpoints in automatic mode of the Pump Genius selected via logical combination of
8
the digital inputs DI4 and DI5. The control setpoint value selected is displayed in parameter P1011.
When the control setpoint is via logical combination of the digital inputs DI4 and DI5, the following truth table should
be applied for obtaining the control setpoint of the Pump Genius:
Table 3.3 – Truth table for control setpoint via logical combination of the digital inputs DI4 and DI5
P1012 – Control P1013 – Control P1014 – Control P1015 – Control
Setpoint 1 Setpoint 2 Setpoint 3 Setpoint 4
Digital Input DI4 0 1 0 1
Digital Input DI5 0 0 1 1
3.9 PID Controller

This group of parameters allows the user to adjust the operating conditions of the PID controller for controlling the
pumping.
The PID controller can control the motor (pump) speed driven by CFW-11 inverter through the comparison of the
control process variable (feedback) with the control setpoint required by the user.
The PID controller will be set up to operate from 0.0 to 100.0 %, where 0.0 % equates to minimum speed
programmed in P0133 and 100.0 % equates to maximum speed programmed in P0134.
The control process variable is read via an analog input, which requires the chosen input to be appropriately
configured for the purpose.
The "Academic" structure has been adopted as algorithm for the PID controller. It obeys the following equation:
u(k )  i(k  1)  Kp  [(1  Ki  Ts  (Kd Ts))  e(k )  (Kd Ts)  e(k  1)]
Where,
u(k) = PID controller output
i(k-1) = integral part in the previous sampling instant
Kp = proportional gain
Ki = integral gain
Kd = derivative gain
Ts = cyclic sampling time (fixed at 50ms)
e(k) = error in the present sampling instant (setpoint – process variable (direct), or process variable –
setpoint (reverse))
e(k-1) = error in the previous sampling instant
P1018 – Setpoint of the PID Controller in Manual mode
Adjustable 0 to 18000 rpm Factory Setting: 0

Range:
Proprieties:
∟ 50 SoftPLC .....
Description:
This parameter defines the PID controller setpoint value when it is operating in manual mode. When the PID
controller operates in manual mode, the speed value set in parameter P1018 (setpoint in manual mode) is
transferred directly to the PID controller output, thus defining the speed reference of the pump driven by the CFW-
11 inverter.

P1028 – Selection of Control Action of the PID Controller
Adjustable 0 = Disable the PID Controller Factory Setting: 1

Range: 1 = Direct Mode
2 = Reverse Mode
Properties: CFG
∟ 50 SoftPLC .....
Description:
This parameter defines the control action of the PID controller for the Pump Genius when it is enabled. I.e. it defines
how will be the error signal.
Table 3.6 – Description of the control action of the PID controller
P1028 Description
0 It defines that the PID controller will be disabled. I.e., will not have control of the process variable.
It defines that the control or regulation action of the PID controller will be in direct mode. I.e., the error is the control setpoint
1
value (P1011) minus the control process variable value (P1016).
It defines that the control or regulation action of the PID controller will be in reverse mode. I.e., the error is the control
2
process variable value (P1016) minus the control setpoint value (P1011).
NOTE!
The PID control action should be set to direct mode, when, in order to increase the control process
variable value, it is necessary to increase the PID output. Ex: Pump driven by the inverter is filling a
reservoir. Raising the reservoir level (control process variable), requires a higher flow rate, which is
achieved by increasing the motor speed.
The PID control action should be selected to reverse mode, when, in order to increase the control
process variable value, it is necessary to reduce the PID output. Ex: Pump driven by the inverter is
removing fluid from a reservoir. In order to increase the fluid level in the reservoir (control process
variable), it is necessary to reduce the pump speed by reducing the motor speed.
P1029 – Operation Mode of the PID Controller
Adjustable 0 = Manual Factory Setting: 1

Range: 1 = Automatic
2 = Manual or Automatic selection via digital input DI3
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the operation mode of the PID controller for the Pump Genius.
Table 3.7 – Description of operation mode of the PID controller
P1029 Description
It defines that the PID controller will operate in manual mode. I.e., the process variable will not be controlled as the control
0 setpoint required by the user and the PID controller output value will be the setpoint value in manual mode set in parameter
P1018.
It defines that the PID controller will operate in automatic mode. I.e., the process variable will be controlled as the control
1
setpoint required by the user and the output value of the PID controller will behave as the setting defined by de user.
It defines that the PID controller can operate in manual or automatic mode according to the state of digital input DI3. I.e., if
2 the digital input is in logic level "0", the PID controller will operate in manual mode; if the digital input is in logic level "1" the
PID controller will operate in automatic mode. This mode disables the External Sensor on DI3 option.
NOTE!
The change from one operation mode to another with the Pump Genius in operation can cause
disturbances in the pumping control. This can be optimized as the automatic adjustment of the PID
controller setpoint defined in P1030 parameter together with the bumpless transfer characteristic
from manual to automatic mode of the SoftPLC PID block.

The Bumpless transfer is merely making the transfer from the manual mode to the automatic mode
without causing variation in the PID controller output. I.e., when the transition occurs from the
manual mode to the automatic mode, the PID controller output value in manual mode is used to
start the integral part of the PID controller. That ensures that the output will start from this value.
P1030 – Automatic Adjustment of the PID Controller Setpoint
Adjustable 0 = P1011 Off and P1018 Off Padrão: 0

Range: 1 = P1011 On and P1018 Off
2 = P1011 Off and P1018 On
3 = P1011 On and P1018 On
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines if the setpoint of the PID controller in automatic mode (P1011) and / or manual mode
(P1018) will be changed or adjusted automatically in change of operation mode of the PID controller.
NOTE!
The adjustment of the control setpoint in automatic mode is only valid when the control setpoint
source is set to HMI or communication networks (P1020 = 5). For other control setpoint sources,
the automatic adjust of the control setpoint is not executed.
Table 3.8 – Description of automatic adjustment of the PID controller setpoint
P1030 Description
It defines that in the transition of the PID controller operation mode from manual too automatic, the control setpoint value
(P1011) is not loaded with the current value of the control process variable (P1016); and that in the transition of the PID
0
controller operation mode from automatic to manual, the PID controller setpoint value in manual mode (P1018) is not
loaded with the current value of the pump motor speed (P0002).
(P1011) will be loaded with the current value of the control process variable (P1016); and that in the transition of the PID
1
controller operation mode from automatic to manual, the PID controller setpoint value in manual mode (P1018) is not
(P1011) is not loaded with the current value of the control process variable (P1016); and that in the transition of the PID
2
controller operation mode from automatic to manual, the PID controller setpoint value in manual mode (P1018) will be
(P1011) will be loaded with the current value of the control process variable (P1016); and that in the transition of the PID
3
controller operation mode from automatic to manual, the PID controller setpoint value in manual mode (P1018) will be
P1090 – MAN Time Out (DI3)
Adjustable 0 to 32767 minutes Factory Setting: 0

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the time in which the PID controller is automatically set back into Automatic mode after it is
put in Manual via Digital Input 3 (DI3).
This option can be used when there is the chance that the operator sets the PID in Manual and forgets to put it
back into Automatic.
NOTE!
This function is disabled when the value in parameter P1090 is “0”.

P1091 – LOC Time Out (HMI)
Adjustable 0 to 32767 minutes Factory Setting: 0

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the time in which the drive is automatically set back to Remote (REM) mode after it is put
in Local (LOC) via the HMI soft button LOC/REM.
This option can be used when there is the chance that the operator sets the drive in Local mode and forgets to put
it back into Remote mode.
NOTE!
This function is disabled when the value in parameter P1091 is “0”.
P1031 – PID Proportional Gain

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the proportional gain value of the PID controller of the Pump Genius.
P1032 – PID Integral Gain

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the integral gain value of the PID controller of the Pump Genius.
P1033 – PID Derivative Gain

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the derivative gain value of the PID controller of the Pump Genius.
NOTE!
The PID controller of the standard Pump Genius Simplex application is of the academic type. Should
a different structure be adopted for the PID controller (through WLP), then the controller gains must
be re-optimized by the user. PID block input arguments can only be changed in the ladder
application developed with the WLP. Refer to the WLP programming software help topics for more
information on the PID block.

3.10 START UP MODES
It defines the conditions to startup the Pump Genius.
3.10.1 Wake up and Start Level Mode
This group of parameters allows the user to set the conditions to startup and control the pumping, and it may be:
■ Wake up Mode: Configures the Pump Genius to start the pump and resume control of the pumping when the
deviation between the control process variable and the control setpoint reaches a programmed threshold;
■ Start Level Mode: Configures the Pump Genius to start the pump and resume control of the pumping when the
control process variable reaches a programmed threshold;
P1034 – Control Process Variable Deviation to Wake up the Pump Genius
Adjustable -32768 to 32767 [Eng. Un. 1] Factory Setting: 30

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value to be reduced (direct PID) or increased (reverse PID) to the control setpoint for
starting the pump and resuming control of the pumping. Becoming this value is compared with the control process
variable and, if the value of the control process variable is less (direct PID) or greater (reverse PID) than this value,
the condition to wake up is enabled.
NOTE!
and P0511).
P1035 – Control Process Variable Level for Starting the Pump Genius

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the control process variable level for starting the pump and resuming control of the pumping.
With a Direct Mode PID controller, the pumping control will be enabling to start when the control process variable
drops lower than P1035. With a Reverse Mode PID controller it will be enabling to start when the process variable
rises above P1035.
NOTE!
and P0511).
P1036 – Time Delay to Wake up or Starting by Level the Pump Genius
Adjustable 0 to 32767 s Factory Setting: 5s

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the waiting time after the condition for wake up mode or start level mode becomes true, as
follows:
■ Wake up Mode: The Wake up condition, as defined in P1034, must remain TRUE continuously for the time
programmed in P1036, in order for the pump to start and pumping control to resume. The P1036 waiting time
restarts from zero, if the Wake up condition momentarily becomes FALSE.
■ Start Level Mode: The control process variable Start Level condition, as defined in P1035, must remain TRUE
continuously for the time programmed in P1036, in order for the pump to start and pumping control to resume. The
P1036 waiting time restarts from zero, if the Start Level condition momentarily becomes FALSE.
NOTE!
If in enabling of the Pump Genius operation (command Run/Stop active), the condition for Wake up
or Start by Level is active, the time set in P1036 is not awaited, and thus, the pump will start
operating immediately.
3.10.2 Sleep Mode and Sleep Boost
This group of parameters allows the user to set the conditions to stop the pump, and it may be:
■ Sleep Mode: Configures the Pump Genius to stop the pump when the pump motor speed or power drops below
a programmed threshold (low control demand). Even though apparently the pumping control is off, the control
process variable is still monitored for wake up or start level conditions.
■ Sleep Boost: Configures the Pump Genius so before stopping the pump when the pump motor speed or power
drops below a programmed threshold (low demand control), i.e., enable the sleep mode, to be added to the control
setpoint a value to increase the control process variable with the purpose of the pump will remain in sleep mode
longer.
P1037 – Pump Motor Speed below which Pump Genius goes to low Speed Sleep Mode

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value of the pump motor speed below which the Pump Genius will stop the pump
keeping the control active, i.e., will sleep.
NOTE!
A setting of “0 rpm” disables the sleep mode, it means that the pump will be started or stopped
according to the status of the command "Run/Stop”.
P1038 – Time Delay for Pump Genius goes to low Speed Sleep Mode
Adjustable 0 to 32767 s Factory Setting: 10 s

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the waiting time with the value of the pump motor speed should remain below the value set
in P1037 for sleep mode to be activated and the pump to be stopped.
NOTE!
The alarm message "A750: Sleep Mode Active" will be generated on the HMI of the CFW-11 inverter
to alert that the Pump Genius is in sleep mode.

P1077 – Sleep Mode Power/Flow
Adjustable 0 = Power to Sleep (kW) Factory Setting: 0

Range: 1 = Flow to Sleep [Eng. Un. 4]
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines if kW or Flow reference will be used to stop the pump keeping the control active, i.e., will
sleep.
Table 3.10 – Description of sleep mode reference
P1030 Description
0 It defines that the pump is going to sleep based on the kW read from Drive parameter P0010.
1 It defines that the pump is going to sleep based on the Flow Process variable.
P1078 – Sleep Mode Power Level
Adjustable 0 to 1000 kW Factory Setting: 1kW

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value of the pump motor power below which the Pump Genius will stop the pump
keeping the control active, i.e., will sleep.
NOTE!
A setting of “0 kW” disables the low Power sleep mode, it means that the pump will be started or
stopped according to the status of the command "Run/Stop”.
P1079 – Sleep Mode Flow Level

Adjustable 0 to 32767 [Eng. Un. 4] Factory Setting: 0
Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value of the Flow below which the Pump Genius will stop the pump keeping the
control active, i.e., will sleep.
NOTE!
A setting of “0” disables the Flow sleep mode, it means that the pump will be started or stopped
according to the status of the command "Run/Stop”.
P1089 – Time Delay for Pump Genius goes to low Power or low Flow Sleep Mode

Range:
Properties:
∟ 50 SoftPLC .....

Description:
This parameter defines the waiting time with the value of the pump motor Power or Flow (depending on setting in
parameter P1077) should remain below the value set in P1078 or P1079 for sleep mode to be activated and the
pump to be stopped.
NOTE!
The alarm message "A750: Sleep Mode Active" will be generated on the HMI of the CFW-11 inverter
to alert that the Pump Genius is in sleep mode.
P1039 – Sleep Boost Offset

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value to be added to the control setpoint in automatic mode to increase the control
process variable before the Pump Genius go into sleep mode. When the control process variable reaches the
control setpoint value added to the sleep boost offset, the Pump Genius will go into sleep mode.
NOTE!
and P0511). A setting of “0” disable the sleep boost. This function is only enabled to use for control
action of the PID controller in direct mode (P1028=1).
NOTE!
The alarm message “A756: Sleep Boost Active” will be generated on the HMI of the CFW-11 inverter
to alert that the Pump Genius is executing the sleep boost.
P1040 – Sleep Boost Maximum Time

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the maximum time that the control process variable has to reach the control setpoint value
added to the sleep boost offset, i.e., the maximum time that the sleep boost will be active. If the control process
variable does not reach the control setpoint value added to the sleep boost offset during this time, the Pump Genius
will go into sleep mode.
The figure 3.10 presents a timing analysis of the Pump Genius operation with a direct mode PID controller when it
is configured for Wake up Mode and Sleep Mode with Sleep Boost disabled.

Figure 3.10 – Operation of the Pump Genius for wake up mode and sleep mode
1 – The Run/Stop command via digital input DI1 enables starting the motor, but also enables the operation of Pump
Genius. As the condition to wake up was not detected, the pumping control remains in the sleep mode and the
pump remains stopped;
2 – The control process variable begins to decrease and is lower than the control process variable deviation
programmed to wake up the Pump Genius (P1034); in this moment the time count to wake up (P1036) is initiated;
3 – The control process variable remains smaller than the control process deviation to wake up the Pump Genius
(P1034) and the time delay to wake up (P1036) is elapsed; at this moment the control issues the command to start
the pump and resumes controlling the pumping with variable speed;
4 – The inverter accelerates the pump up to the minimum speed (P0133). After that, the PID controller is enabled
and starts controlling the pump speed;
5 – The resumed Pump Genius allows the value of the control process variable to catch up with the control setpoint
required by the user. The PID controller output increases during the catch-up phase, raising the pumping speed. A
stabile phase with constant pumping speed may follow;
6 – The value of the control process variable continues above the setpoint due to a decrease in demand and pump
speed begins to decrease;
7 – The pump motor speed output drops below the speed for Pump Genius goes to sleep mode threshold (P1037);
the time count for Pump Genius goes to sleep mode (P1038) is initiated;
8 – The pump motor speed remains below the speed for Pump Genius goes to sleep mode threshold (P1037) and
the time delay for Pump Genius goes to sleep mode (P1038) is elapsed; at this moment the control issues the
command to stop the pump;
9 – The inverter driven pump reaches "zero" speed, and remains stopped; at this moment the Pump Genius goes
into sleep mode.
The figure 3.11 presents a timing analysis of the Pump Genius operation with a Direct Mode PID controller when it
is configured for Start Level Mode and Sleep Mode with Sleep Boost Disabled:
Figure 3.11 – Operation of the Pump Genius for start level mode and sleep mode
Genius. As the control process variable level condition to start the Pump Genius was not detected, the Pump Genius
remains in the sleep mode and the pump remains stopped;
2 – The control process variable begins to decrease and is lower than the control process variable threshold
programmed starting the Pump Genius (P1035); in this moment the time count for starting by level the Pump Genius
(P1036) is initiated;
3 – The control process variable remains smaller than the threshold for starting the Pump Genius (P1035) and the
time delay for starting by level the Pump Genius (P1036) is elapsed; at this moment the control issues the command
to start the pump and resumes controlling the pumping with variable speed;
4 – The inverter accelerates the pump up to the minimum speed (P0133). After that, the PID controller is enabled
and starts controlling the pump speed;
5 – The resumed Pump Genius allows the value of the control process variable to catch up with the control setpoint
required by the user. The PID controller output increases during the catch-up phase, raising the pumping speed. A
stabile phase with constant pumping speed may follow;

6 – The value of the control process variable continues above the setpoint due to a decrease in demand and pump
speed begins to decrease;
the time count for Pump Genius goes to sleep mode (P1038) is initiated;
the time delay for Pump Genius goes to sleep mode (P1038) is elapsed; at this moment the control issues the
command to stop the pump;
into sleep mode.
The figure 3.12 presents a timing analysis of the Pump Genius operation with a Direct Mode PID controller when it
is configured for Wake up Mode and Sleep Mode with Sleep Boost enabled:
Figure 3.12 – Operation of the Pump Genius for sleep mode with sleep boost enabled
1 – The Pump Genius is keeping the system controlled as the control setpoint required by the user. At this moment
the value of the control process variable begins to increase and the speed motor begins to decrease;
the time count for the Pump Genius go to sleep mode (P1038) is initiated;
the time delay for Pump Genius goes to sleep mode (P1038) is elapsed; at this moment, as the sleep boost is
enabled will not be made the command to stop the pump. It will be added the sleep boost offset (P1039) to the
control setpoint for increase the control process variable; at this moment the count of the sleep boost maximum
time (P1040) is initiated;
4 – The inverter accelerates the pump again as the action of the PID controller and the control process variable
reaches the control setpoint value added to the sleep boost active; at this moment the control issues the command
to stop the pump before the count of the sleep boost maximum time be elapsed;
into sleep mode.

3.11 PIPE CHARGING AND PID RAMP
This group of parameters allows the user to configure the Pump Genius to execute the pipe charging sequence
using the pump driven by the CFW-11 inverter.
The Pipe Charging assures that the pumping pipe is charged gradually, thus avoiding the “water hammer” pressure
shock at the instant the pipe is filled with fluid. It is executed every time the Pump Genius receives a new enable,
either via enable command or an exit from a disabled by fault state. If the control process variable in the newly
enabled Pump Genius is already at a certain value, and it enters sleep mode, the pipe charging sequence is not
executed.
The PID Ramp assures that the process variable will gradually increase to the control setpoint when leaving Pipe
Charge mode, reducing the possible effects of overshoot and water hammer in the system
NOTE!
If in enabling the Pump Genius operation (command Run/Stop active) it enters into sleep mode, the
pipe charging process will not be executed.
P0105 – Enable Pipe Charging (1st/2nd Ramp Selection)
Adjustable 0 = Disable (1st Ramp) Factory Setting: 6

Range: 6 = Enable (SoftPLC)
Properties: CFG
∟ 20 Ramps .....
Description:
This parameter allows enabling of the pipe charging sequence (assigns to the SoftPLC function the ramp selection
command) using the pump driven by CFW-11 inverter.
NOTE!
The alarm message “A752: Pipe Charging” will be generated in the HMI of the CFW-11 inverter
providing an alert that the Pump Genius control is in the pipe charging sequence.
P1041 – Pipe Charging Time

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the time for pump genius to be running in pipe charging mode.
P1042 – Pipe Charging Time Base
Adjustable 0 to 1 Factory Setting: 0.0 A

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the time base for the pipe charge time set in P1041.
P1042 Description
0 It defines that the time base for pipe charge is in seconds.
1 It defines that the time base for pipe charge is in minutes.

P1065 – Minimum process Variable (pressure) to change from Pipe Charge to PID Ramp
Adjustable 0 to 32767 [Eng. Unit 1] Factory Setting: 0

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the minimum process variable (pressure) for pump genius to leave Pipe Charge mode and
begin PID Ramp mode.
P1073 – PID Ramp time

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the time for pump genius to be running in PID Ramp mode. PID ramp will start after the
time set in P1041 (Pipe charging time) or when the control process variable (P1016) reaches the point set in P1065
(minimum pressure to change from pipe charge to PID ramp)
NOTE!
The alarm message “A753: PID Ramp Active” will be generated in the HMI of the CFW-11 inverter
providing an alert that the Pump Genius control is in the PID ramp sequence.
NOTE!
A setting of “0 sec” disables PID ramp.
P0102 – Acceleration Time 2

Range:
Properties:
∟ 20 Ramps .....
Description:
This parameter defines a second acceleration time for the pump driven by CFW-11 inverter, it is the initial ramp
rate for the purpose of pipe charging.
NOTE!
Set this time short if application is using a submersible pump requiring high initial thrust.
NOTE!
Refer to the CFW-11 inverter programming manual for more information on the ramp parameters.
The figure 3.13 presents a timing analysis of the Pump Genius operation when is configured for execution of the
pipe charging and PID ramp sequence (the PID controller shown in this example is Direct Mode, which is, however,
irrelevant for the pipe charging sequence):

Figure 3.13 – Operation of the Pump Genius with pipe charge and PID Ramp enabled
Genius. As the control process variable is lower than the control process deviation for Pump Genius to wake up
(P1034), the time delay to wake up (P1036) is ignored and the command to run is issued. As pipe charging is
enabled (P0105), the time count (P1041) is initiated, while the PID controller remains disabled. The pump is
accelerated to the minimum speed (P0133) with a slower ramp in order to avoid the “water hammer” or a faster
ramp time with a submersible pump requiring high initial thrust.
2 – The pump speed reaches the value programmed for minimum speed (P0133) and continues at this speed
during the time for pipe charging (P1041). During this time, the PID controller is disabled. If the value of the
maximum output current during the pipe charging (P1042) is not zero, this value is used in the motor current limit
instead of what is set in P0135 during the pipe charging;
3 – The time for pipe charging (P1041) is elapsed or in this case, the minimum pressure to change to PID Ramp is
reached (P1065) PID Ramp then ramps the control process variable up proportionally using the difference between
the Process Variable actual and the Process Variable user setpoint over the time period set (P1073)
4 – at this moment the PID controller is enabled and begins to increase or decrease the pump speed in order for
the control process variable to align with the control setpoint required by the user;
5 – A short time later the control process variable stabilizes and pumping continues at steady speed.

3.12 EXTERNAL PUMP
This group of parameters allows the user to configure an external pump commands for a digital output of the CFW-
11 inverter to control the pumping when the demand is minimal, i.e., as a jockey pump.
NOTE!
Enabling the use of an external pump is done by programming the digital input DI1 on "21 = Enable
External Pump" and programming the digital output DO1 on "28 = Start External Pump".
The use of External Pump for Jockey Pump Function allows the use of a lower power pump to execute the
control of the pumping when the demand is minimal. This external pump can be started and stopped several times,
thus preventing the pump driven by the CFW-11 inverter is started when the consumption is low.
P1060 – Control Process Variable Level for Stopping the External Pump

Range:
Proprieties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value of control process variable above which the external pump will be stopped.
P1061 – Control Process Variable Level for Starting the External Pump

Range:
Proprieties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value of control process variable below which the external will be started.
NOTE!
Parameters P1060 and P1061 are displayed according to the selection of the engineering unit 1
parameters (P0510 and P0511).
P1062 – Time Delay for Starting the External Pump
Adjustable 0 a 32767 s Factory Setting: 5s

Range:
Proprieties:
∟ 50 SoftPLC .....
Description:
This parameter defines the waiting time with the control process variable lower than the level for starting the external
pump (P1061) to start the external pump for jockey pump function.

The figure 3.14 presents a timing analysis of the external pump for jockey pump function.
Figure 3.14 – External pump operation for jockey pump function
1 – The Pump Genius is enabled and in sleep mode; the control process variable begins to decrease;
2 – The control process variable continues to decrease and is lower than the level programmed for starting the
external pump (P1061); the time count for starting the external pump (P1062) is initiated;
3 – The control process variable continues smaller than the level for starting the external pump (P1061) and the
time delay for starting the external pump (P1062) is elapsed; in this moment is done the command to start the
external pump via digital output DO1;
4 – With the external pump started, the control process variable is increased. The control process variable is greater
than the level for stopping the external pump (P1060); in this moment is done the command to stop the external
pump via digital output DO1;
5 – The value of the control process variable begins to decrease due to increased demand;
6 – The control process variable continues to decrease and is lower than the level programmed for starting the
external pump (P1061); the time count for starting the external pump (P1062) is initiated;

7 – The control process variable continues to decrease and is lower than the level of control process variable for
starting the Pump Genius (P1035); in this moment the time count for starting by level (P1036) is initiated;
8 – The control process variable continues smaller than the level for starting the external pump (P1061) and the
time for starting the external pump (P1062) is elapsed; in this moment is done the command to start the external
pump via digital output DO1;
9 – Even starting the external pump, the control process variable continues smaller than the level of control process
variable for starting the Pump Genius (P1035) and the time for starting the Pump Genius (P1036) is elapsed; in this
moment is done the run command in the CFW-11 inverter to run the pump driven by the CFW-11 inverter to control
the pumping;
10 – The control process variable is greater than the level for stopping the external pump (P1060); in this moment
is done the command to stop the external pump via digital output DO1; due to increased demand, the pump speed
of the pump driven by CFW-11 inverter is increased to control the pumping as the control setpoint required by the
user;
11 – With increasing the pump speed is achieved stabilize the control process variable as the control setpoint
required by the user.
3.13 LOW LEVEL PROTECTION FOR THE CONTROL PROCESS VARIABLE (PIPE BREAKING)
This group of parameters allows the user to configure the conditions for alarm and failure to detect low level for the
control process variable. This allows detecting non-ideal conditions of the pumping operation, for example, a pipe
breaking.
P1024 – Value for Low Level Alarm for the Control Process Variable

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value below which a low level alarm will be generated for the control process variable
of the pumping control (A770).
NOTE!
A setting of “0” disables the low level alarm and fault for the control process variable.
NOTE!
and P0511).
P1025 – Time Delay for Low Level Fault for the Control Process Variable (F771)

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the waiting time with the low level alarm (A770) for the control process variable active,
before the fault “F771: Low Level Fault for the Control Process Variable” is generated.
NOTE!
A setting of “0 s” disables the low level fault for the control process variable.

3.14 HIGH LEVEL PROTECTION FOR THE CONTROL PROCESS VARIABLE (PIPE OBSTRUCTION)
This group of parameters allows the user to configure the conditions for alarm and failure to detect high level for
the control process variable. This allows detecting non-ideal conditions of the pumping operation, for example, a
pipe obstruction.
P1026 – Value for High Level Alarm for the Control Process Variable

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value above which a high level alarm will be generated for the control process variable
of the Pump Genius control (A772).
NOTE!
A setting of “0” disables the high level alarm and fault for the control process variable.
NOTE!
and P0511).
P1027 – Time Delay for High Level Fault for the Control Process Variable (F773)

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the waiting time with the high level alarm (A772) for the control process variable active,
before the fault “F773: High Level Fault for the Control Process Variable” is generated.
NOTE!
A setting of “0 s” disables the high level fault for the control process variable.

3.15 DRY PUMP PROTECTION
This group of parameters allows the user to configure dry pump detection, to protect the inverter driven pump.
P1043 – Motor Speed for Dry Pump

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the pump motor speed threshold value, above which evaluation of actual motor torque to
detect the dry pump condition (P1044) is enabled.
P1044 – Motor Torque for Dry Pump
Adjustable 0.0 to 100.0 % Factory Setting: 20.0 %

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the pump motor torque threshold value, below which the dry pump condition is detected,
resulting in the alarm message “A780: Dry Pump”.
P1045 – Time Delay for Dry Pump Fault (F781)

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the waiting time with the dry pump condition (A780) active, before the dry pump fault “F781:
Dry Pump” is generated.
NOTE!
A setting of “0 s” disables the dry pump fault.
The figure 3.15 on the next page presents a timing analysis of the Pump Genius operation when a Dry Pump Fault
is detected:

Figure 3.15 – Operation of the Pump Genius for dry pump protection

1 – The Pump Genius is running at a speed satisfying the control setpoint required by the user. At this moment the
value of the control process variable begins to decrease and pump speed begins to increase;
2 – The pump speed continues to increase and becomes greater than the threshold programmed for detecting dry
pump (P1043);
3 – The pump speed continues to increase and reaches the maximum speed programmed for the pump (P0134),
but as the pump motor torque is still greater than the threshold programmed to detect dry pump (P1044), pumping
continues while the value of the control process variable continues to decrease;
4 – As the pump continues to operate at maximum speed, and the process variable continues to decrease, the
pump motor torque drops below the threshold programmed to detect dry pump (P1044). At this moment the time
count to generate Dry Pump Fault (P1045) is initiated and the alarm message "A780: Dry Pump" is generated to
alert the user, that the protection for dry pump is about to act and disable the inverter driven pump;
5 – The pump continues to operate at maximum speed, and the control process variable continues to decrease,
while the pump motor torque remains below the threshold programmed to detect Dry Pump (P1044). At this moment
the time delay to generate Dry Pump Fault (P1045) is elapsed, and the fault "F781: Dry Pump" is generated,
disabling the inverter driven pump.
3.16 CONTROL AUXILIARY VARIABLE FOR PUMP PROTECTION
This group of parameters allows the user to configure a control auxiliary variable for the protection of pump. This
protection is accomplished by reading a sensor installed on an analog input, and comparing its value with low level
conditions. The low level condition is directly associated with pump cavitation protection.
Cavitation is a phenomenon that occurs in a pump when the pressure at the inlet side of the rotor drops below the
vapor pressure of the pumped liquid, resulting in evaporation with the formation of small vapor bubbles (cavities) in
the liquid part. When these cavities, formed in the low pressure region of the rotor, reach the high pressure region
at the outlet side of the rotor, they immediately collapse, returning to the liquid phase. The rapid implosion of the
cavities results in violent shock waves and momentary huge temperature gradients between the bubble surface
and the surrounding liquid (10000°C have been measured). If, prior to their collapse, these bubbles adhere to rotor
surfaces, their implosion produces micro jets, which impact the surface with sufficient energy to remove microscopic
amounts of material. Immediate negative consequences of cavitation and its cumulative effects over extended
periods of time are as follows:
■ Operation with high level of noise and vibration;

■ Impairment of performance, changing the pump characteristics;
■ Premature wear of the rotor by removal of metal particles.
Occurrence of pump cavitation can be prevented by avoiding operation with insufficient liquid at the inlet of the
pump. Installing an external sensor in the suction part, for example a level sensor, which measures the inlet
reservoir fluid level, can help detect conditions that lead to cavitation. When this level is below a certain threshold,
the control setpoint is changed to a value that reduces pump suction, thus lowering the pressure difference between
the inlet and outlet of the pump.
P1047 – Control Auxiliary Variable Selection Source for Pump Protection
Adjustable 0 = Without Protection via Control Auxiliary Variable Factory Setting: 0

Range: 1 = Control Auxiliary Variable via Analog Input AI2
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the source of the control auxiliary variable for pump protection.

Table 3.9 – Description of control auxiliary variable source for pump protection
P1047 Description
0 It defines that there is no pump protection via control auxiliary variable.

It defines that the source of the control auxiliary variable for pump protection is the value read by the analog input AI2. The
1
3.16.1 Engineering Unit Configuration
This group of parameters allows the user to configure the engineering unit of the control auxiliary variable for pump
protection.

Range:
0 = None 32 = in
1=V 33 = ft
2=A 34 = m³
3 = rpm 35 = ft³
4=s 36 = gal/s
5 = ms 37 = GPM (= gal/min)
6=N 38 = gal/h
7=m 39 = L/s
8 = Nm 40 = L/min
9 = mA 41 = L/h
10 = % 42 = m/s
11 = °C 43 = m/min
12 = CV 44 = m/h
13 = Hz 45 = ft/s
14 = HP 46 = ft/min
15 = h 47 = ft/h
16 = W 48 = m³/s
17 = kW 49 = m³/min
18 = kWh 50 = m³/h
19 = H 51 = ft³/s
20 = min 52 = CFM (=ft³/min)
21 = °F 53 = ft³/h
22 = bar 54 = kgf
23 = mbar 55 = kgfm
24 = psi 56 = lbf
25 = Pa 57 = lbfft
26 = kPa 58 = ohm
27 = MPa 59 = rpm/s
28 = mwc (meter of water column) 60 = mH
29 = mca 61 = ppr
30 = gal 62 = °
31 = L (litre) 63 = rot
Properties:
∟ 30 HMI .....
Description:
NOTE!
The parameters P1017, P1048, P1049 and P1051 are associated with engineering unit 2.

P0513 – Decimal Point of Engineering Unit 2
Adjustable 0 = xywz Factory Setting: 1

Range: 1 = xyw.z
2 = xy.wz
3 = x.ywz
Properties:
∟ 30 HMI .....
Description:
This parameter selects the decimal point that will be displayed in the SoftPLC user parameter that is associated
with it. I.e., any SoftPLC user parameter that is associated with the decimal point of engineering unit 2 will be
displayed in this format on the CFW-11 inverter HMI.
NOTE!
The parameters P1017, P1048, P1049 and P1051 are associated with engineering unit 2.
3.16.2 Sensor Scale Configuration
This group of parameters allows the user to configure the scale of the control auxiliary variable for pump protection.
P1048 – Control Auxiliary Variable Sensor Maximum Level (Range)

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the maximum level (or range) of the control auxiliary variable sensor for pump protection
according to its engineering unit.
NOTE!
The minimum level of the control auxiliary variable sensor is “0”.
NOTE!
and P0513).
The relationship between the analog input, AI2, configured for control auxiliary variable sensor, and the display
value, P1017, in engineering units, is as follows:
P1 0 1 7  P1 0 4 8  A Ix
Where,
P1017 = Control auxiliary variable;
P1048 = Maximum level (or range) of the control auxiliary variable sensor;
AI2 = Value of analog input AI2 in %.
3.16.3 Pump Protection Configuration
This group of parameters allows the user to configure the protection of pump via control auxiliary variable.

P1049 – Value to detect Low Level of Control Auxiliary Variable

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the control auxiliary variable threshold below which the control setpoint will be changed to
the value programmed in P1050. I.e., when low level is detected, the control setpoint can be changed to a different
value (lower), thus assuring a decrease in consumption of the pump, preventing it to operate in cavitation for
example.
NOTE!
The alarm message "A774: Low Level of Control Auxiliary Variable" will be generated in the HMI of
the CFW-11 inverter, to alert that the control auxiliary variable is in low level.
NOTE!
and P0513).
P1050 – Control Setpoint in Low Level (low level recovery Setpoint)

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value of the control setpoint in automatic mode for the Pump Genius, when a low level
of the control auxiliary variable is detected enabling the system a chance to recover.
NOTE!
The control setpoint should be adjusted to an appropriate value that reduces the consumption of
the pump to prevent the cavitation.
NOTE!
and P0511).
P1051 – Hysteresis to reactivate the Control Setpoint

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value of control auxiliary variable hysteresis to be applied for the reset of its low or high
level condition, after which the Pump Genius returns to operate with the control setpoint required by the user.
NOTE!
and P0513).

The figure 3.16 presents a timing analysis of the Pump Genius operation when low level of the control auxiliary
variable is detected:
Figure 3.16 – Pump Genius operation with pump protection via control auxiliary variable
1 – The Pump Genius is running at a speed satisfying the control setpoint required by the user. At this moment, the
value of the auxiliary variable begins to decrease;
2 – The control auxiliary variable drops below the threshold programmed to detect low level of the control auxiliary
variable (P1049). At this moment, the value of the control setpoint is changed to the value programmed as control
setpoint in low level (P1050);
3 – The change of control setpoint results in an increase of the control auxiliary variable and the same reaches the
value programmed to detect low level of control auxiliary variable (P1049), but to reactivate the control setpoint is
necessary to be greater than the value set in hysteresis to reactivate the control setpoint (P1051);
3 – At this moment, its value exceeds the programmed hysteresis threshold (P1051), and the control setpoint is
reset back to the value required by the user, according to the value programmed in P1011.
P1063 – Time delay before Low Level of Control Auxiliary Variable Fault (F775)
Adjustable 0 to 32767s Factory Setting: 0

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the time delay before the Pump Genius stops in fault condition. This is in relation to auxiliary
variable low level situation, as per P1049,1050and 1051.
NOTE!
The fault message "F775: Low Level of Control Auxiliary Variable" will be generated on the HMI
of the CFW-11 inverter, to alert that the control auxiliary variable was in low level and Pump Genius
has stopped operating after the time above elapsed.

3.17 PUMP PROTECTION VIA EXTERNAL SENSOR
This group of parameters allows the user to configure an external sensor (pressure switch, level sensor, etc.) to
protect the inverter driven pump. The sensor or sensors must be installed at the digital input DI6.
NOTE!
Enabling the use of an external sensor for pump protection is accomplished by programming the
digital input DI6 in “21=External Sensor”, as described in section 3.4.
P1080 – Time Delay for Pump Protection Fault via External Sensor on DI2 (F785)

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the time delay between the activation of the sensor connected to DI2 while the pump is
running, and the external sensor fault F785: “Text selected in Parameter P1086” is generated.
Detection of the sensor on DI2 is done at logic level “0” or “1”, depending on the sensor function (NO or NC) selected
in Parameter P1081.
NOTE!
A setting of “0 s” disables the pump protection fault via external sensor (DI2).
This function is also disabled when DI2 is used for Deragging.
P1081 – Sensor on DI2 is NO or NC

Range: 0 = Sensor is NC
1 = Sensor is NO
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines if the contact of the sensor connected to DI2 is Normally Closed or Normally Open.
P1081 Description
0 It defines that the contact in the external sensor used is Normally Closed (NC).
1 It defines that the contact in the external sensor used is Normally Open (NO).
NOTE!
This fiction will be disabled if Deragging using DI2 is selected.

P1086 – DI2 Fault Message
Adjustable 0 = DI2 Fault Factory Setting: 0

Range: 1 = Filter Fault
2 = Filter Obstructed
3 = High Pump Temperature
4 = Hight Discharge Pressure
5 = Low Discharge Pressure
6 = Jockey Pump Fault
7 = Lift Pump Fault
8 = Low Flow Fault
9 = Low Suction Pressure
10 = Low Water Level
11 = High Water Level
12 = Screen Fault
13 = High Salinity Level
14 = External Pump Fault
15 = Spare
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines what text is going to be displayed on the keypad when F785 is generated.
NOTE!
These texts can be changed if required.
P1082 – Ext. Sensor on DI3 Fault Time

Range:
Properties:
∟ 50 SoftPLC .....
Description:
in Parameter P1083.
NOTE!
This function is also disabled when DI3 is used for PID Control in Manual or Automatic.

1 = Sensor is NO
Properties:
∟ 50 SoftPLC .....
Description:

P1083 Description
NOTE!
This fiction will be disabled if DI3 is used for PID Control in Manual or Automatic.

7 = Lift Pump Fault
8 = Low Flow Fault
12 = Screen Fault
15 = Spare
Properties:
∟ 50 SoftPLC .....
Description:
NOTE!
P1084 – Ext. Sensor on DI6 Fault Time

Range:
Properties:
∟ 50 SoftPLC .....
Description:
in Parameter P1085.
NOTE!


1 = Sensor is NO
Properties:
∟ 50 SoftPLC .....
Description:
P1085 Description

7 = Lift Pump Fault
8 = Low Flow Fault
12 = Screen Fault
15 = Spare
Properties:
∟ 50 SoftPLC .....
Description:
NOTE!

3.17.1 CHANGE OF FAULT MESSAGE FOR EXTERNAL SENSOR
The messages generated by the external sensor(s) fault are preprogrammed into the “Pump Genius Simplex
Plus” SoftPLC program.
The user can change these messages if required.
The messages are generated by user error function blocks “USERERR” that generates a Fault number and the
Fault message on the HMI of the CFW11 Frequency Drive.
These messages can also be changed in the drop box on step 20 of 32 of the Configuration Wizard for further
use.
To change these messages from the USERERR function blocks please follow the steps of the example
below:
In this example we will change the first message of the External Fault connected to Digital Input 2 (DI2).
3.17.1.1. Open the WLP program and select the “Pump Genius Simplex Plus V011” project.
3.17.1.2. Click on the page drop-box and select the page with title “PROTECTION: External Sensor
via DI2” page 56 of 115.
3.17.1.3. Double click on the user error function block “USERERR” on line 1 column 7.

3.17.1.4. Change the description in
- TEXTL1 – Error text – line 1 (12 characters)
- TEXTL2 – Error text – line 2 (12 characters)
And press OK.
To change the messages in the Configuration wizard, follow the steps below:
One can also change the message selection when setting up the Pump Genius via the Configuration Wizard.
3.17.1.5. If the WLP software was installed and placed in its default file. Open Window Explorer
and follow the WEG WLP path as shown below.
C:\WEG\WLP V11.10\PROJECTS\CFW11 Pump Genius Simplex Plus V011\CONFIG
3.17.1.6. Open the file “Step20_PPDI6_PG76_Pg93” using Microsoft “Notepad”

3.17.1.7. Change the Fault Message on the line that shows the Value “0”.
Note that this value “0” corresponds to the setting number for User Parameter P1086 and is
compared in the WLP ladder program to activate the respective USERERR function block.

3.18 DERAGGING FUNCTION
This group of parameters allows the user to enable the logic to execute the deragging function in the inverter driven
pump to prevent it becoming clogged, and thus preventing it operating.
Its basic principle is running the pump in the reverse pumping direction to remove the accumulated debris, and
thus, the pump can run again.
NOTE!
This function should only be enabled on a pump that can run with rotation in the reverse pumping
direction; otherwise, it may cause damage to it.
P1052 – Execution Mode of the Deragging Function
Adjustable 0 = Not Execute Deragging Function Factory Setting: 0

Range: 1 = Executes with Command to Run the Pump
2 = Executes with Command via Digital Input DI2
3 = Executes when the Clogging of Pump is Detected
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the execution mode of the deragging function for the pump driven by the CFW-11 inverter.
Table 3.10 – Description of execution mode of the deragging function
P1052 Description
0 It defines that the deragging function will not be executed, i.e., is disabled.
It defines that the deragging function will be enabled and executed every time there is a command to run the pump driven by
1
CFW-11 inverter. This command can be from HMI, a digital input, via communications networks, etc.
It defines that the deragging function will be enabled and executed every time the digital input DI2 receives a command, i.e.,
2
change the logic level “0” to logic level “1”. This function disables the External Sensor via DI2 function.
It defines that the deragging function will be enabled and executed every time that the clogging of pump is detected via high
3
motor current.
NOTE!
Order to be able execute the deragging function, it is necessary that the SoftPLC function controls
the motor speed direction to do with the pump operates in reverse pumping direction. Thus, was
defined that the deragging function only will operate with the CFW-11 inverter operating in REMOTE
mode. Beyond that, is too necessary program the P0226 parameter in 12 (SoftPLC FWD) or in 13
(SoftPLC REV) to defines the motor speed direction in remote mode. When in 12, defines that the
speed direction for pumping will be FOWARD and for deragging will be REVERSE. When in 13,
defines that the speed direction for pumping will be REVERSE and for deragging will be FOWARD.
P1053 – Number of Cycles for Deragging

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the number of times (cycles) that the pump will operate in reverse pumping direction to
execute the deragging function for the pump driven by CFW-11 inverter.

P1054 – Speed Reference for Deragging

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the speed reference value for the pump to execute the deragging function. This speed is
used in the pumping direction as the deragging direction.
P1055 – Deragging Run Time

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value of time that the pump will run (with speed reference for deragging) in the deragging
cycle execution. This time is used in the pumping direction as the deragging direction.
P1056 – Deragging Stop Time

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value of time that the pump remains stopped in the deragging cycle execution.
P1057 – Motor Current to detect Clogging of Pump
Adjustable 0.0 to 3200.0 A Factory Setting: 20.0 A

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the value of motor current above which will be considered that the pump is running at high
current, i.e., the pump is in clogging process.
P1058 – Time Delay to detect Clogging of Pump

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the waiting time with the condition of high current in the pump motor to detect that it is in
clogging process, being thus generated the alarm message “A790: Clogging Detected” to indicate this situation.

P1059 – Number of consecutives Clogging to generate the Fault (F791)

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the number of consecutives clogging detected to generate the fault “F791: Excess of
Clogging Detected”.
NOTE!
A setting of “0” disables the fault by excess of clogging detected. Every time that the Pump Genius
is disabled or goes to sleep mode, i.e., the pump is stopped, the count of clogging is reset.
3.18.1 Deragging with Command to Run the Pump (P1052=1)

Selecting the execution mode of the deragging function (P1052) in 1 is defined that the deragging is enabled and
it is executed every time there is a command to run the pump. This command can be from HMI, a digital input, via
communications networks, etc.
The figure 3.17 presents a timing analysis of the deragging function operation when occurs a command to run the
pump driven by the CFW-11 inverter.
Figure 3.17 – Deragging pump operation with command to run the pump

1 – The command Run/Stop via digital input DI1 enables run the motor, as well as, enable the operation of Pump
Genius. In this moment, initiate the count of the first cycle to deragging the pump and the counting time of pump
stopped (P1056) is initiated;
2 – The deragging stop time (P1056) is elapsed; in this moment is done the command to run the pump in the
reverse direction of the pumping and with the speed reference to deragging (P1054); the PID controller stays
disabled. In this moment the counting time of pump running (P1055) is initiated;
3 – The pump is accelerated until the speed reference for deragging (P1054) with the acceleration ramp set in
P0100 parameter and stays in this speed until that the counting time of pump running (P1055) is elapsed;
4 – The deragging run time (P1055) is elapsed; in this moment is done the command to stop the pump in reverse
direction of the pumping;
5 – The pump is decelerated to the zero speed as the deceleration ramp set in the P0101 parameter and stays
stopped. In this moment the counting time of pump stopped (P1056) is initiated;
direction of the pumping and with the speed reference to deragging (P1054); the PID controller stays disabled. In
this moment the counting time of pump running (P1055) is initiated;
8 – The deragging run time (P1055) is elapsed; in this moment is done the command to stop the pump in direction
of the pumping;
stopped. In this moment the counter of cycles is increased and the counting time of pump stopped (P1056) is
initiated; the steps 2 to 9 occur again until that the number of cycles is equal to the number of cycles for deragging
(P1053);
10 – The number of cycles arrives to the number of cycles for deragging (P1053) programmed and the last cycle is
initiated; thus, the deragging stop time (P1056) is initiated;
disabled. In this moment the counting time of pump running (P1055) is initiated
stopped. In this moment the counting time of pump stopped (P1056) is initiated
15 – The deragging stop time (P1056) is elapsed; in this moment is done the command to run the pump and control
the pumping again, i.e., the deragging function was finished;
16 – The pump is accelerated until the minimum speed reference. After this the PID controller is enabled and starts
to control the pump speed in order for the control process variable to catch up with the control setpoint required by
the user.

3.18.2 Deragging with Command via Digital Input DI2 (P1052=2)
it is executed every time there is a command via digital input DI2, i.e., the digital input DI2 change the logic level
“0” to logic level “1”.
The figure 3.18 presents a timing analysis of the deragging function operation when occurs a command in the digital
input DI2.
Figure 3.18 – Deragging pump operation with command via digital input DI2
1 – The Pump Genius is enabled to run through the command Run/Stop via digital input DI1 and is controlling the
pump driven by the CFW-11 inverter. In this moment, a command is done in the digital input DI2 to execute the
deragging function, i.e., the digital input DI2 goes from logic level "0" to logic level "1". So, it is done the command
to stop the pump and starts the deragging function;
2 – The digital input DI2 goes to logic level “0”, because the command to execute the deragging function is done
when the pump change the logic level of “0” to “1”, i.e., when execute a pulse in the digital input DI2. The pump
continues in deceleration process;
stopped. In this moment initiate the count of the first cycle to deragging the pump and the counting time of pump

of the pumping;
(P1053);
the user.

3.18.3 Deragging when Clogging of Pump is detected (P1052=3)
it is executed when the clogging of pump is detected.
The figure 3.19 presents a timing analysis of the deragging function operation when occurs a clogging of pump.
Figure 3.19 – Deragging pump operation when a clogging of pump is detected
1 – The Pump Genius is enabled to run through the command Run/Stop via digital input DI1 and is controlling the
pump driven by the CFW-11 inverter. In this moment the motor current is greater than the motor current to detect
clogging of pump (P1057) and the counting time to detect clogging of pump (P1058) is initiated;
2 – The motor current remains greater than the motor current to detect clogging of pump (P1057) and the time to
detect clogging of pump (P1058) is elapsed; in this moment is done the command to stop the pump and starts the
deragging function;
stopped. In this moment, initiate the count of the first cycle to deragging the pump and the counting time of pump
of the pumping;
(P1053);
the user.
3.19 FLOW LIMITING
This group of parameters allows the user to enable the logic to execute the Flow limiting function in the pumping
system.
Its basic principle is to at all times monitor the flow while maintaining a PV setpoint, it will cap the flow in real time
by reducing the PV to maintain the flow setpoint, it will achieve this seamlessly avoiding hammer or flipping
between control methods.
P1069 – Enable Flow limitation function.
Adjustable 0 = Without Protection via Flow Auxiliary Variable Factory Setting: 0

Range: 1 = Flow Auxiliary Variable via Analog Input AI4
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the source of the control auxiliary variable for pump protection.

Table 3.11 – Description of control auxiliary variable source for pump protection
P1069 Description
0 It defines that there is no pump protection via flow auxiliary variable.

It defines that the source of the flow auxiliary variable for pump protection is the value read by the analog input AI4. The
1

Range:
0 = None 48 = m³/s
36 = gal/s 49 = m³/min
37 = GPM (= gal/min) 50 = m³/h
38 = gal/h 51 = ft³/s
39 = L/s 52 = CFM (=ft³/min)
40 = L/min 53 = ft³/h
41 = L/h
Properties:
∟ 30 HMI .....
Description:
NOTE!
The parameters P1070, P1071, P1072, P1075, P1076 and P1079 are associated with engineering
unit 4.
P1070 – Flow Auxiliary Variable Sensor Maximum Level (Range)

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the maximum level (or range) of the control auxiliary variable sensor for pump protection
according to its engineering unit.
NOTE!
The minimum level of the Flow auxiliary variable sensor is “0”.
NOTE!
and P0517).
The relationship between the analog input, AI4, configured for flow auxiliary variable sensor, and the display value,
P1072, in engineering units, is as follows:
P1072 = P1070 x AIx

Where,
P1072 = Control auxiliary variable;
P1070 = Maximum level (or range) of the flow auxiliary variable sensor;
AI4 = Value of analog input AI4 in %.
P1071 – Flow limitation setpoint

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the Flow auxiliary variable setpoint above which the control setpoint will be changed to
restrict the flow. I.e., when high flow is detected, the control setpoint will be reduced to a different value (lower),
until the flow is equal to this setpoint (P1071) assuring a decrease in consumption of the pump, preventing the
system from operating beyond its flow constraints.
NOTE!
The alarm "A754: Flow is Restricted " and the actual Flow (1072) will be represented on the third
line of the HMI of the CFW-11 inverter to alert that the flow auxiliary variable is in control of the
system.
NOTE!
and P0517).
P1074 – Set Time/Hour for daily total flow allowance reset.
Adjustable 0 to24hr Factory Setting: 0

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the time/hour that the daily total flow accumulated will reset, restarting the flow count
(P1076) for the following 24hr period.
NOTE!
and P0517).
P1075 – Maximum total daily flow allowance

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter sets the maximum total daily flow allowance setpoint above which (in a 24hr period) the pump
genius system will go to “sleep”. The system will “wake up” once the time reaches the reset time P1074.
NOTE!
The alarm message "A751: over daily limit" will be generated in the HMI of the CFW-11 inverter, to
alert that the maximum total daily flow allowance has been reached.
NOTE!
and P0517).
P1066 – PID Proportional Gain – Flow PV

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the proportional gain value of the FLOW PID controller of the Pump Genius.
P1067 – PID Integral Gain – Flow PV

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the integral gain value of the FLOW PID controller of the Pump Genius.
P1068 – PID Derivative Gain – Flow PV

Range:
Properties:
∟ 50 SoftPLC .....
Description:
This parameter defines the derivative gain value of the FLOW PID controller of the Pump Genius.
NOTE!
The FLOW PID controller of the Pump Genius Plus Simplex application is of the academic type.
Should a different structure be adopted for the PID controller (through WLP), then the controller
gains must be re-optimized by the user. PID block input arguments can only be changed in the
ladder application developed with the WLP. Refer to the WLP programming software help topics for
more information on the PID block.
3.20 HMI MONITORING
This parameter group allows the user to configure which parameters will be shown on the HMI display in the
monitoring mode.
P0205 – Reading Parameter Selection 1
NOTE!
Refer to the CFW-11 programming manual for more information about the HMI parameters. Some
parameter options have been removed from the configuration wizard.

3.21 READING PARAMETERS
P1010 – Pump Genius Simplex Plus Application Version
Adjustable 0.00 to 10.00 Factory Setting: -

Range:
Properties: RO
∟ 50 SoftPLC .....
Description:
This parameter indicates the version of the Pump Genius Simplex Plus application.
P1016 – Control Process Variable
Adjustable -32768 to 32767 [Eng. Un. 1] Factory Setting: -

Range:
Properties: RO
∟ 50 SoftPLC .....
Description:
This parameter indicates the value of the Pump Genius control process variable according to the source of the
control process variable selected by P1021.
NOTE!
and P0511).
P1017 – Control Auxiliary Variable
Adjustable 0 to 32767 [Eng. Un. 2] Factory Setting: -

Range:
Properties: RO
∟ 50 SoftPLC .....
Description:
This parameter indicates the value of the Pump Genius control auxiliary variable according to the source of the
control auxiliary variable selected by P1047.
NOTE!
and P0513).
P1019 – Pump Genius Simplex Logical Status 1
Adjustable 0000h to FFFFh Factory Setting: -

Range:
Proprieties: RO
∟ 50 SoftPLC .....
Description:
This parameter allows the monitoring of the Pump Genius Simplex application status. Each bit corresponds to one
state.

Table 3.12 – Description of Pump Genius Simplex status word
Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
High Level Process
High Level Process

Excess of Clogging
Low Level Auxiliary
Sleep Boost Active

Low Level Process
Low Level Process
Sleep Mode Active

Protection (A782)
Protection (F873)
Dry Pump (A780)

Execution (A794)
Dry Pump (F781)

detected (A790)
External Sensor
Variable (A774)
Variable (A772)
Variable (A770)
Variable (F773)
Variable (F771)
Pump Clogging
External Pump
Sensor on DI6
Pipe Charging
Deragging in
Function
Running
(A756)
(A752)
(A750)
(F791)
Bits Values
Bit 0
0: No alarm indication.
Sleep Mode Active
1: It indicates that the Pump Genius is in the sleep mode (A750).
(A750)
Bit 1
Pipe Charging
1: It indicates that the process of pipe charging is being executed (A752).
(A752)
Bit 2
Sleep Boost Active
1: It indicates that the Pump Genius is executing the Sleep Boost before to sleep (A756).
(A756)
Bit 3
Low Level Process
1: It indicates that the control process variable (P1016) is in low level (A770).
Variable (A770)
Bit 4
0: No fault indication.
Low Level Process
1: It indicates that the Pump Genius was stopped due to low level of the control process variable (F771).
Variable (F771)
Bit 5
High Level Process
1: It indicates that the control process variable (P1016) is in high level (A772).
Variable (A772)
Bit 6
High Level Process
1: It indicates that the Pump Genius was stopped due to high level of the control process variable (F773).
Variable (F773)
Bit 7 0: No alarm indication.
Low Level Auxiliary 1: It indicates that the control auxiliary variable (P1017) is in low level and the control setpoint was
Variable (A774) changed to the value of P1048 (A774).
Bit 8
Dry Pump
1: It indicates that the dry pump condition was detected (A780).
(A780)
Bit 9
Dry Pump
1: It indicates that the pump was stopped due to dry pump protection (F781).
(F781)
Bit 10
External Sensor
1: It indicates that protection via external sensor (DI6) is actuated (A782).
Protection (A782)
Bit 11
External Sensor
1: It indicates that the pump was stopped due to protection via external sensor (DI6) (F783).
Protection (F783)
Bit 12 0: It indicates that the external pump is stopped or is not enabled.
External Pump Running 1: It indicates that the external pump is running.
Bit 14
Deragging in Execution
1: It indicates that the deragging process is in execution (A794).
(A794)
Bit 14
Pump Clogging detected
1: It indicates it has detected clogging the pump to operate with high current (A790).
(A790)
Bit 15
Excess of Clogging
1: It indicates that the pump was stopped due an excessive number of clogging detected (F791).
(F791)

P1064 – Pump Genius Plus Simplex Logical Status 2
Adjustable 0000h to FFFFh Factory Setting: -

Range:
Proprieties: RO
∟ 50 SoftPLC .....
Description:
This parameter allows the monitoring of the Pump Genius Simplex Plus application status. Each bit corresponds to
one state.
Table 3.13 – Description of Pump Genius Plus Simplex status word

Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Variable Fault (F775)

Low level Auxiliary
Pump control flow
Protection (A786)
Protection (A784)
Protection (F783)
Protection (F787)
Protection (F785)
PID Ramp Active
restriction on (A)
reached (A751)
Sensor on DI6
Sensor on DI3
Sensor on DI2
Sensor on DI3
Sensor on DI2
Daily flow limit

Function
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Bits Values
Bit 0
Low level Auxiliary
1: It indicates that the Pump Genius was stopped due to low level of the Auxiliary process variable (F775).
Variable Fault (F775)
Pump control flow 1: It indicates that the drive is currently restricting the process variable and limiting the flow to the setpoint
restriction on (A) P1071 (A754).
Daily flow limit reached 1: It indicates that the flow calculated within the 24hr period and before the reset time (P1074) has
(A751) reached its maximum flow limit (P1075) it indicates sleep mode until it reaches the reset time (P1074)
Bit 3 0: PID Ramp is not active.
PID Ramp Active 1: PID Ramp is active.
Bit 4
Sensor DI2 Protection
1: It indicates that protection via DI2 is actuated (A784).
(A784)
Bit 5
Sensor on DI3
1: It indicates that protection via DI3 is actuated (A786).
Protection (A786)
Bit 6
Sensor on DI2
1: It indicates that the pump was stopped due to protection via external sensor on DI2 (F785).
Protection (F785)
Bit 7
Sensor on DI3
Protection (F787)
Bit 8
Sensor on DI6
Protection (F783)
Bit 9 0:
Spare 1:
Bit 10 0:
Spare 1:
Bit 11 0:
Spare 1:
Bit 12 0:
Spare 1:
Bit 14 0:
Spare 1:
Bit 14 0:
Spare 1:
Bit 15 0:
Spare 1:

P1072 – Flow Process Variable

Range:
Properties: RO
∟ 50 SoftPLC .....
Description:
This parameter indicates the value of the Pump Genius Flow auxiliary process variable according to the source of
the control variable Analog input AI4.
NOTE!
and P0517).
P1076 – Total daily Flow (total units of flow calculated from the reset time set in P1074)

Range:
Properties: RO
∟ 50 SoftPLC .....
Description:
This parameter indicates the current total units of the Pump Genius Flow auxiliary process variable, calculated from
the source of the control auxiliary variable Analog input AI4 and the reset time set in P1074.
NOTE!
and P0517).

Creation and Download the Application
4 DRIVE UPDATE, RESTORATION AND DOWNLOAD THE APPLICATION
To configure the CFW-11 inverter for Pump Genius Simplex Plus application, it is necessary to download the
Special Firmware for Pump Genius program into the CFW11 drive.
NOTE!
version Ve.5.3x that can be downloaded into the CFW11 drive using the WFD Software.
Please contact TRind for this firmware if Pump Genius is not pre-Installed.
4.1 How to download the Pump Genius Firmware onto the CFW11 drive:
1st Step: Open the WFD Software.
2nd Step: With the WFD software open click on Open File.
3rd Step: Browse for the Firmware that is saved somewhere on your computer and click on Open.
4th Step: With the right Firmware version selected click on Download Firmware.
It takes some minutes until the Firmware is downloaded.

When the download is finished. Click on Yes to start Drive Operations. And close the WFD software.
5th Step: At this stage, the drive will automatically reset, and it may be that Portuguese is the language on
the HMI.
In that case change the language to English and reset the drive to factory defaults 50Hz. Otherwise just
reset the drive to factory default 50Hz:
Changing the language.

- Press menu,
- Select “TODOS PARÂMETROS”,
- Set Parameter P0000 – “Acesso aos Parâmetros” to 5,
- Set Parameter P0201 – “Idioma” to [1] = English,
Resetting to factory default 50Hz.

- Set Parameter P0204 – “Load/Save Parameters” to [6] = Load 50Hz.
Now the drive is ready for the Pump Genius Program.
4.2 How to download the Pump Genius Simplex Plus onto the CFW11 drive:
Open the ladder application on the WLP, restore the backup file “CFW11 Pump Genius Simplex Plus
V011.bkp” and download it to the SoftPLC function of the CFW-11 inverter, as well as the parameter values
configured on the configuration wizard.
The following steps show how to restore the backup and configure the Pump Genius Simplex Plus application
in the WLP and how to transfer it to the CFW-11 inverter.
1st Step: Restore the backup file “CFW11 Pump Genius Simplex Plus V011.bkp”.
Figure 4.1 – Download the backup File “CFW11 Pump Genius Simplex Plus V011.bkp”
in the WLP Software

2nd Step: Press Yes on restoration prompt.
Figure 4.2 – Dialog to Restoration prompt
3rd Step: Adjust the configuration of the WLP communication interface with the equipment, can be via serial
port (COM1..COM8) or via USB. For this, select Communicate and then click Configuration (Shift + F8);
Figure 4.3 – Adjust the communication interface in the new project
4th Step: Download the ladder application and user’s parameter. For this, select Communicate and then click
Download (F8);
Figure 4.4– Download the new project

5th Step: Select “User Program” and “Users Parameters Configuration” in the download dialog. Then click “Ok”
to start the transfer to the CFW-11 inverter;
Figure 4.5 – Ladder application download dialog
6th Step: Download the ladder application to the CFW-11 inverter. For this, after the project is compiled and
the CFW-11 inverter is identified, click "Yes" to start the download;
Figure 4.6 – User program download dialog
7th Step: Enable the execution of the SoftPLC user program after the download of the ladder application to the
CFW-11 inverter. Click "Yes" to enable the execution of the SoftPLC user program.
Figure 4.7 – Enabling dialog of the SoftPLC user’s program
8th Step: Download the user’s parameters configuration of the ladder application to the CFW-11 inverter. For
this, click “Download” in the user parameters configuration dialog; and then, click "Yes" to start the download;
Figure 4.8 – User parameters download dialogs

9th Step: Start the configuration wizard setup for Pump Genius Simplex application. For this, click the
Configuration Wizard “Pump Genius Simplex Plus” in the project tree bar and follow the steps described in
chapter 5;
Figure 4.9 – Select the configuration wizard for Pump Genius Simplex
10th Step: Click "Finish" in the summary of Pump Genius Simplex Plus configuration;
Figure 4.10 – Summary of Pump Genius Plus Simplex Plus configuration

11th Step: Send the values of the parameters configured in the configuration wizard of Pump Genius Simplex
Plus for the CFW-11 inverter. For this, click "Yes" to start sending the values.
Figure 4.11 – Dialog for download the values of configuration wizard
NOTE!
After performing these steps, the CFW-11 inverter is configured for Pump Genius Plus Simplex
application.

Application Configuration Wizard
5 APPLICATION CONFIGURATION WIZARD
The Pump Genius Simplex application can be configured with the WLP (WEG Ladder Programmer) software
using the “Pump Genius Simplex” configuration wizard, which consists of an oriented step by step guide for
the configuration of the parameters regarding the application.
NOTE!
When powering up the inverter for the first time follow the steps described in the chapter 5 “First
time Power-up and Start-up” of the CFW-11 user´s guide inverter.
It is recommended to use the V/f control mode for this type of application!
Table 5.1 – Configuration wizard for Pump Genius Simplex Plus application
Step Description WLP Configuration Wizard
General presentation of the Pump Genius Simplex
Plus configuration wizard.
It presents to select whether there will be an

external pump in Pump Genius.

It presents the parameters for the configuration of
the origin of the commands:
P0220: Local/Remote Selection Source
P0221: Speed Reference Selection - Local
Situation
P0222: Speed Reference Selection - Remote
Situation
P0223: Forward/Reverse Selection - Local
2 Situation
P0224: Run/Stop Selection - Local Situation
P0225: JOG Selection - Local Situation
P0226: Forward/Reverse Selection - Remote
Situation
P0227: Run/Stop Selection - Remote Situation
P0228: JOG Selection - Remote Situation

the functions of the CFW-11 digital inputs and
outputs:
P0263: DI1 Function
P0264: DI2 Function
P0265: DI3 Function
P0266: DI4 Function
P0267: DI5 Function
3 P0268: DI6 Function
P0269: DI7 Function
P0270: DI8 Function
P0275: DO1 Function (RL1)
P0278: DO4 Function
P0279: DO5 Function

the CFW-11 ramps and speed limits of the motor
driven by the CFW-11:
P0100: Acceleration Time
P0101: Deceleration Time
P0133: Minimum Speed Reference Limit
P0134: Maximum Speed Reference Limit

It presents the parameter for the source selection
of the control process variable:
P1021: Control Process Variable Selection Source

the control process variable via analog input AI1
and the engineering unit of the control process
variable:
P0231: AI1, Signal Function
P0233: AI1, Signal Type
P0510: Engineering Unit 1
P0511: Decimal Point of Engineering Unit 1
6

the control process variable via analog input AI1,
and of the scale of the control process variable
sensor:
P0232: AI1, Gain
P0234: AI1, Offset
P0235: AI1, Filter
P1022: Control Process Variable Sensor Minimum
7 Level
P1023: Control Process Variable Sensor
Maximum Level

It presents the parameter for selection the control
action of the Pump Genius controller:
P1028: Control Action of the PID Controller

the PID controller for the Pump Genius:
P1018: Setpoint of the PID Controller in Manual
mode
P1029: Operation Mode of PID Controller
P1030: Automatic Adjustment of the PID
Controller Setpoint
P1090: Time out that returns the PID to Automatic
9 after PID is set to Manual mode
P1091: Time out that returns the CFW11 drive to
Remote after drive is set to Local mode
P1031: PID Proportional Gain
P1032: PID Integral Gain
P1033: PID Derivative Gain
It presents the parameter for the source selection

of the Pump Genius control setpoint in automatic
mode:
P1020: Control Setpoint Selection Source
10

It presents the parameter for the configuration of
the control setpoint via HMI or Communication
Networks:
P1011: Control Setpoint HMI
P1098: Selection for Setpoint via HMI or HALO
System
11 – 5

the control setpoint via logical combination of
digital inputs DI4 and DI5:
P0266: DI4 Function
P0267: DI5 Function
P1012: Control Setpoint 1
P1013: Control Setpoint 2
11 – 6 P1014: Control Setpoint 3
to P1015: Control Setpoint 4
11 – 8
It presents the modes or conditions to startup the

Pump Genius.
12

the sleep mode:
P1037: Pump Motor Speed below which Pump
Genius goes to Sleep Mode
P1038: Time Delay for Pump Genius goes to
Speed Sleep Mode
P1078: Pump Power below which Pump Genius
13 – 1 goes to Sleep Mode
And P1079: Flow Process Variable below which Pump
13 – 2
Genius goes to Sleep Mode
P1089: Time Delay for Pump Genius goes to
Power or Flow Sleep Mode

the wake up mode:
P1034: Control process variable deviation to wake
up the Pump Genius.
P1036: Time Delay to wake up the Pump Genius
14 -1

the start level mode:
P1035: Control process variable deviation to wake
up the Pump Genius.
P1036: Time Delay for starting by level the Pump
Genius
14 - 2

It presents the parameters for configuration of the
sleep boost:
P1039: Sleep Boost Offset
P1040: Sleep Boost Maximum Time
15

pipe charging and PID Ramp using the pump
driven by CFW-11 inverter:
P0105: Enable Pipe Charging (1st / 2nd Ramp
Selection)
P0102: Acceleration Time 2
P1041: Pipe Charging Time
P1042: Pipe Charge Time Base (s or m)
16 P1065: Minimum pressure to change from Pipe
Charge mode to PID Ramp Mode
P1073: PID Ramp Time

the external pump for jockey pump function:
P1060: Process Variable Level for Stopping the
External Pump
P1061: Process Variable Level for Stating the
External Pump
P1062: Time Delay for Starting the External Pump
17

the low level protection for the control process
variable (pipe breaking) and high level protection
for process variable (pipe obstruction):
P1024: Value for Low Level Alarm for the Control
Process Variable
P1025: Time Delay for Low Level Fault for the
Control Process Variable (F771)
18 P1026: Value for High Level Alarm for the Control
Process Variable
P1027: Time for High Level Fault for the Control
Process Variable (F773)

the dry pump protection:
P1043: Motor Speed for Dry Pump
P1044: Motor Torque for Dry Pump
P1045: Time Delay for Dry Pump Fault (F781)
19

the pump protection via external sensors (DI2, DI3
and DI6):
P1081: Sensor on DI2 is NO or NC
P1080: Time Delay for Pump Protection via
External Sensor on DI2 Fault (F785)
P1086: Text selection for fault
20 P1082: Time Delay for Pump Protection via
P1084: Time Delay for Pump Protection via

It presents the parameter for the source of the
control auxiliary variable for pump protection:
P1047: Control Auxiliary Variable Selection
Source for Pump Protection
21

the control auxiliary variable for pump protection
via analog input AI2 and the engineering unit of
the control auxiliary variable:
P0236, AI2 Signal Function
P0238, AI2 Signal Type
P0512: Engineering Unit 2
22

the control auxiliary variable for pump protection
via analog input AI2 and the scale of the control
auxiliary variable sensor for pump protection:
P0237, AI2 Gain
P0239, AI2 Offset
P0240, AI2 Filter
P1048: Control Auxiliary Variable Sensor
23 Maximum Level

the pump protection via control auxiliary variable:
P1049: Value to detect Low Level of Control
Auxiliary Variable
P1050: Control Setpoint in Low Level
P1051: Hysteresis to reactivate the Control
Setpoint
24
It presents the parameter for the source of the

Flow auxiliary variable for pump protection,
enabling flow protection:
P1069: Flow Auxiliary Variable Selection Source
25

the Flow auxiliary variable for Flow Limitation via
analog input AI4 and the engineering unit of the
control auxiliary variable, the maximum total daily
flow allowed by the system and the hour/time that
the calculated total resets.
P0246, AI4 Signal Function
P0248, AI4 Signal Type
26 P0516: Engineering Unit 4
P1074: Daily reset time
P1075: Max Daily amount

the Flow auxiliary variable for system flow
protection via analog input AI4 and the scale of
the control auxiliary variable sensor for pump
protection:
P0247, AI4 Gain
P0249, AI4 Offset
P0250, AI4 Filter
27 P1070: Control Auxiliary Variable Sensor
Maximum Level

the Flow PID controller for the Pump Genius:
P1071: Setpoint/level for the Flow PID Controller
for Flow Limitation mode
P1066: PID Proportional Gain – Flow PV
P1067: PID Integral Gain – Flow PV
P1068: PID Derivative Gain – Flow PV
28
It presents the parameter for selection the

execution mode of the deragging function:
P1052: Execution Mode of the Deragging
Function
29

pump clogging detection (P1052=3):
P1057: Motor Current to detect the Clogging of
Pump
P1058: Time Delay to detect the Clogging of
Pump
P1059: Number of consecutives Clogging to
generate the Fault (F791)
30

deragging function:
P0222: Speed Reference Selection – Remote
Situation
P0226: Forward/Reverse Selection – Remote
Situation
P1053: Number of Cycles for Deragging
31 – 1 P1054: Speed Reference for Deragging
to
31 – 3 P1055: Deragging Run Time
P1056: Deragging Stop Time
It presents the parameters that define which

variables will be shown on the HMI display in the
monitoring mode:
P0205: Reading Parameter Selection 1
32

It presents a summary with all the parameters
configured by the Pump Genius Simplex
configuration wizard.

Download Dialog Boxes
6 DOWNLOAD DIALOG BOXES
Through the WLP it is possible to download the user´s ladder program, the configuration of user´s parameters
and the values configured in the configuration wizard. Below is a presentation of the main download dialogs
to the CFW-11 inverter.
NOTE!
Refer to the help topics in the WLP programming software for more details on the download.
Table 6.1 – Download dialog box for the Pump Genius Simplex application
Description WLP Download Dialog Box
Download dialog box of the application developed with
the WLP containing the following options:
■ User Program;
■ Configuration of the User’s Parameters.
User program download dialog box containing:

■ Characteristics of the connected equipment;
■ Name of the file to be downloaded;
■ Size of the application to be downloaded;
■ File compilation date;
■ File compilation hour;
■ Command to transfer or not the compiled application.
Configuration of the user parameters dialog box

containing:
■ Parameter number;
■ Name assigned to the parameter by the user;
■ Unit assigned to the parameter by the user;
■ Minimum and maximum values;
■ Number of decimal positions;
■ Options for visualization in hexadecimal format, with
sign, ignoring the password, visualization on the HMI,
retentive and for change confirmation;
■ Commands for opening, editing, performing the
download and for closing the dialog box of the user
parameters.
Dialog box for the download of the values configured
with the Pump Genius Simplex configuration wizard.

Monitoring Dialog Boxes
7 MONITORING DIALOG BOXES
It is possible to monitor and change the parameters of the Pump Genius Simplex application through the WLP.
Table 7.1 – Monitoring dialogs of the Pump Genius Simplex application

Description WLP Monitoring Dialog
Monitoring of the pump driven by CFW-11 inverter in the
Pump Genius Simplex application. It permits visualization of
the following variables:
■ Actual control setpoint and control process variable
displayed as engineering unit 1
■ Control auxiliary variable displayed as engineering unit 2;
■ Frequency, current, torque and speed of pump driven by
CFW-11 inverter
■ PID controller output
■ Command for starting the external pump via digital output
DO1
■ Status of the pump indicating: Run/Stop Command,
command for sleep mode, sleep boost in execution, pipe
charging in execution, deragging in execution, low level and
high level of the control process variable, low level of the
control auxiliary variable, status of external sensor (DI6) and
dry pump condition
■ Status of CFW-11 inverter indicating: general enabled,
motor running, forward, remote situation, undervoltage,
alarm active and fault active
■ Present alarm and fault
■ Command for reset of faults.
Monitoring of the status of commands made at the pump

driven by CFW-11 inverter. It permits the visualization of the
following variables:
■ Present status of CFW-11 digital inputs
■ Function of digital inputs for Pump Genius
■ Present status of CFW-11 digital outputs
■ Function of digital outputs for Pump Genius.

It shows the parameters for reading the Pump Genius
control signals via the CFW-11 analog inputs. It permits the
modification and visualization of the following variables:
■ P0018: AI1 Value
■ P0232: AI1 Gain
■ P0234: AI1 Offset
■ P0235: AI1 Filter
■ P0237: AI2 Gain
■ P0242: AI3 Gain
■ P0247: AI4 Gain
■ P0250: AI4 Filter.
It shows the ramps and the speed limit parameters of the

CFW-11 inverter, configured for the pump. It permits the
modification of the following variables:
■ P0100: Acceleration Time
■ P0101: Deceleration Time
■ P0133: Minimum Speed Reference Limit
■ P0134: Maximum Speed Reference Limit.
It shows the setting parameters of the control process

variable. It permits the change and visualization of the
■ P1022: Control Process Variable Sensor Minimum Level
■ P1023: Control Process Variable Sensor Maximum Level
■ Value of control process variable (P1016) displayed as
engineering unit 1
■ Value of analog input selected for control process variable
in %.

It shows the parameter settings s of the control auxiliary
■ P1048: Control Auxiliary Variable Sensor Maximum Level
(Range)
■ Value of control auxiliary variable (P1017) as engineering
unit 2
■ Value of analog input selected for control auxiliary
variable in %.
It shows the parameters settings of the Flow auxiliary

■ P1070: Flow Auxiliary Variable Sensor Maximum Level
(Range)
■ Value of the Flow auxiliary variable (P1072) as
engineering unit 4
■ Value of analog input 4 Flow auxiliary variable in %.
■ Value of the maximum total daily consumption (P1075) as
engineering unit 4
■ Actual Value of the total daily consumption (P1076) as
engineering unit 4
It shows the Pump Genius control’s academic PID controller

adjustment and operation parameters. It permits the
■ P1011: Control Setpoint (read and write) Via HMI or
HALO System.
■ P1012: Control Setpoint 1
■ P1016: Control Process Variable
■ P1018: Setpoint of the PID Controller in Manual mode
■ P1028: Control Action of the PID Controller (disabled,
direct mode or reverse mode)
■ P1029: Operation Mode of the PID Controller (manual or
automatic)
■ P1031: PID Proportional Gain
■ P1032: PID Integral Gain
■ P1033: PID Derivative Gain
■ Output (MV) of academic PID controller in %.

It shows the Pump Genius Flow academic PID controller
adjustment and operation parameters. It permits the
■ P1071: Control Setpoint (read and write)
■ P1066: PID Proportional Gain – Flow PV
■ P1067: PID Integral Gain – Flow PV
■ P1068: PID Derivative Gain – Flow PV
■ Output (MV) of academic Flow PID controller in %.
It shows the operation parameters for pipe charging using

the pump driven by CFW-11 inverter. It permits the
■ P0102: Acceleration Time 2
■ P0133: Minimum Speed Reference Limit
■ P1041: Pipe Charging Time
■ Value of the time elapsed of the pipe charging
■ Indication of pipe charging enabled.
■ P1065: Minimum reference for pressure level, reference
for Pump Genius to go from Pipe Charge to PID Ramp
■ P1073: Time duration of the PID Ramp before PID
controller takes over.
It shows the operation parameters for executing the stops of

the Pump Genius with Sleep Mode configuration. It permits
the modification and visualization of the following variables:
■ P0002: Motor Speed
■ P1037: Pump Motor Speed below which Pump Genius
goes to Sleep Mode
■ P1038: Time Delay for Pump Genius goes to Speed
Sleep Mode
■ Value of the time elapsed for Pump Genius goes to
Speed sleep mode
■ P1010: Motor Power
■ P1078: Pump Motor Power below which Pump Genius
goes to Sleep Mode
■ P1089: Time Delay for Pump Genius goes to Power Sleep
Mode
■ Value of the time elapsed for Pump Genius goes to Power
sleep mode
■ Indication of sleep mode or sleep boost active.

It shows the operation parameters for executing the start of
the Pump Genius with Wake up Mode configuration. It
permits the modification and visualization of the following
variables:
■ P1011: Control Setpoint
■ P1034: Control Process Variable Deviation to Wake up
the Pump Genius
■ P1036: Time Delay to Wake up the Pump Genius
■ Value of the time elapsed to wake up the Pump Genius
■ Indication of wake up mode active.
It shows the operation parameters for executing the start of

the Pump Genius with Start Level Mode configuration. It
variables:
■ P1035: Control Process Variable Level for Starting the
Pump Genius
■ P1036: Time Delay for Starting by Level the Pump Genius
■ Value of the time elapsed for starting by level the Pump
Genius
■ Indication of start level mode active.
It shows the operation parameters of sleep boost function. It

variables:
■ P1011: Control Setpoint
■ P1039: Sleep Boost Offset
■ P1040: Sleep Boost Maximum time
■ Maximum time value elapsed of sleep boost
■ Indication of the sleep mode and sleep boost active.

It shows the operation parameters of an external pump for
jockey pump function. It permits the modification and
visualization of the following variables:
■ P1016: Control Process Variable;
■ P1060: Process Variable Level for Stopping the External
Pump
■ P1061: Process Variable Level for Starting the External
Pump
■ P1062: Time Delay for Starting the External Pump
■ Value of the time elapsed for starting the external pump
■ Indication of command for start and stop the external
pump via digital output DO1.
It shows the adjustment parameters of the low and high

level protection for the control process variable. It permits
the change and visualization of the following variables:
■ P1024: Value for Low Level Alarm for the Control Process
Variable
■ P1025: Time Delay for Low Level Fault for the Control
■ P1026: Value for High Level Alarm for the Control
Process Variable
■ P1027: Time Delay for High Level Fault for the Control
■ Value of the time elapsed to generate the low level and
high level fault for the control process variable
■ Indication of active alarms and faults.
It shows the adjustment parameters for dry pump

protection. It permits the change and visualization of the
■ P0002: Actual Motor Speed in rpm
■ P0009: Actual Motor Torque in %
■ P1043: Motor Speed for Dry Pump
■ P1044: Motor Torque for Dry Pump
■ P1045: Time Delay for Dry Pump Fault (F781)
■ Value of the time elapsed for generate the dry pump fault
(F781)
■ Indication of active alarm and fault.

It shows the adjustment parameters for pump protection via
external sensors in digital input DI2, DI3 and DI6. It permits
the change and visualization of the following variables:
■ Indication of sensor on DI2 enabled,
■ Indication of contact type of sensor on DI2,
■ P1080: Time Delay for Pump Protection via External
Sensor Fault on DI2 (F785),
■ Value of the time elapsed for generate the fault F785,
■ Indication of active alarm and fault for DI2.
It shows the adjustment parameters for pump protection via

control auxiliary variable. It permits the change and
visualization of the following variables:
■ P1011: Control Setpoint;
■ P1017: Control Auxiliary Variable
■ P1049: Value to detect Low Level of Control Auxiliary
Variable
■ P1050: Control Setpoint in Low Level
■ P1051: Hysteresis to reactivate the Control Setpoint
■ Indication of active alarm.
■ P1063: Time delay for Control Auxiliary variable fault
■ Low level control auxiliary variable fault indication.

It shows the adjustment parameters of deragging via
Detection Clogging. It permits the change and visualization
of the following variables:
■ P0003: Actual Motor Current in A
■ P1057: Motor Current to detect Clogging of Pump
■ P1058: Time Delay to detect Clogging of Pump
■ P1059: Number of consecutives Clogging to generate the
Fault (F791)
■ Value of the time elapsed for clogging detection
■ Value of the number of clogging detected
■ Indication of the clogging detected
■ Indication of active fault.
It shows the adjustment parameters of the deragging

function. It permits the change and visualization of the
■ P0002: Actual Motor Speed in rpm
■ P1053: Number of Cycles for Deragging
■ P1054: Speed Reference for Deragging
■ P1055: Deragging Run Time
■ P1056: Deragging Stop Time
■ Value of the deragging counter cycles
■ Value of the time elapsed for each step of the deragging
function
■ Indication of the deragging function is in execution.

Parameter Value Dialog
8 TREND VARIABLES DIALOG BOXES
It is possible to monitor variables of the Pump Genius Simplex application through the WLP.
PID Controller Settings:

It permits the visualization of the values for the Pump Genius control’s PID controller settings.
Figure 8.1 – Trend variable dialog for PID controller settings
Control of the Pump driven by CFW-11 Inverter:

It permits the visualization of control values of the pump driven by CFW-11 inverter.
Figure 8.2 – Trend variable dialog for control values of the pump driven by CFW-11 inverter

Parameter Value Dialog
Analog Inputs:
It permits the visualization of the analog inputs values for an analysis of the response throughout the operation
time.
Figure 8.3 – Trend variable dialog for analog inputs
NOTE!
Refer to the WLP programming software help topics for more information on the use of the trend
variables.
9 PARAMETER VALUE DIALOG

It is possible to save the parameters of the pump configured in the Pump Genius Simplex Plus application
through the WLP.
Figure 9.1 – Parameter value dialog
NOTE!
Refer to the WLP programming software help topics for more information on the use of the
parameter value dialog box.

CFW11 Pump Genius Simplex Plus Application Manual V11

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CFW11 Pump Genius Simplex Plus Application Manual V11

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PUMP GENIUS

ABOUT THE MANUAL .................................................................................. 4

QUICK PARAMETER REFERENCE, FAULTS AND ALARMS..................... 5

2 PUMP GENIUS PLUS SIMPLEX CONFIGURATION ............................. 13

3 PARAMETERS DESCRIPTION ................................................................ 29

4 CREATION AND DOWNLOAD THE APPLICATION ............................... 88

5 APPLICATION CONFIGURATION WIZARD ............................................ 94

Pump Genius plus Simplex | 3

ABBREVIATIONS AND DEFINITIONS

PLC Programmable Logic Controller

Pump Genius plus Simplex | 4

Pump Genius plus Simplex | 5

Pump Genius plus Simplex | 6

Pump Genius plus Simplex | 7

Pump Genius plus Simplex | 8

Fault / Alarm Description Possible Causes

Pump Genius plus Simplex | 9

Pump Genius plus Simplex | 10

Commonly used ways to drive pumps are:

Pumps can be classified into two wide categories:

■ Centrifugal pumps or turbo pumps,

1.1.1 Centrifugal Pumps

1.1.2 Positive Displacement Pumps

Pump Genius plus Simplex | 11

Each is notable for the following characteristics:

■ Control of only one pump driven by CFW-11 inverter,

Pump Genius plus Simplex | 12

2.1 CONTROL SETPOINT VIA HMI OR REMOTE SYSTEM

■ 01 CFW-11 inverter (D1),

Pump Genius plus Simplex | 13

1 REF+ Positive reference for potentiometer

4 REF- Negative reference for potentiometer

11 DGND Reference (0 V) for the 24 VDC power supply

12 COM Common point of the digital inputs

13 24VDC 24 VDC power supply

14 COM Common point of the digital inputs

15 DI1 Digital input 1: Run/Stop

16 DI2 Digital input 2: No function

17 DI3 Digital input 3: No function

18 DI4 Digital input 4: No function

19 DI5 Digital input 5: No function

20 DI6 Digital input 6: No function

22 C1 Digital output 1 DO1 (RL1): No fault

25 C2 Digital output 2 DO2 (RL2): N > Nx

28 C3 Digital output 3 DO3 (RL3): A770/A772 or F771/F773 (SoftPLC)

Pump Genius plus Simplex | 14

■ 01 CFW-11 inverter (D1),

Pump Genius plus Simplex | 15

1 REF+ Positive reference for potentiometer

4 REF- Negative reference for potentiometer

11 DGND Reference (0 V) for the 24 VDC power supply

12 COM Common point of the digital inputs

13 24VDC 24 VDC power supply

14 COM Common point of the digital inputs

15 DI1 Digital input 1: Run/Stop

16 DI2 Digital input 2: No function

17 DI3 Digital input 3: No function

18 DI4 Digital input 4: No function

19 DI5 Digital input 5: No function