Datasheet For Pipeline Gate Valve

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PC REHABILITATION AND INTEGRITY REINSTATEMENT OF FLOWLINES

AND TRUNK LINES IN BAB AND ASAB

ADNOC Onshore Contract No.: 4700023594


ADNOC Onshore Project No.: P90264

DATASHEET FOR PIPELINE GATE VALVE

Mohammed Mahesh Kumar


ZZ 14-August-2024 Thomas Paul Issued for SDC
Azharuddin Odayoth Radhakrishnan

REV. DATE ORIGINATOR REVIEWED APPROVED EPC APPD. DESCRIPTION

THIS DOCUMENT IS INTENDED FOR USE BY ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.

ORIGINATOR:
Penspen International Limited.
EPC Contractor:
Galfar Engineering & Contracting - WLL – Emirates

ADNOC Onshore Document No : P90264-30-99-18-1604 Revision : ZZ

ORIGINATOR No.: 22358-30-99-18-1604 Date : 14-August-2024

Document Type: Datasheet Class : 1

AdNOC Onshore Project No.: P90264 Page : 1 of 18

Security Code: 5 – Public


DATASHEET FOR PIPELINE GATE VALVE

Document No. : P90264-30-99-18-1604 Rev : ZZ

Project No. : P90264 Date : 14-August-2024


.
The table below is a brief summary of the most recent revisions to this document. Details of all revisions are held on document by the
issuing department.

Sr. No. Rev. No. Issue No. Date of issue Description of revision
1 ZZ 1 14-08-24 Issued for SDC

HOLD LIST

© Copyright Penspen 2024. All rights reserved


All data and information contained herein confidential and the property of Penspen. The data and information contained herein may not be reproduced, published or distributed to, or
for, any third parties without the express prior written consent of Penspen.

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DATASHEET FOR PIPELINE GATE VALVE

Document No. : P90264-30-99-18-1604 Rev : ZZ

Project No. : P90264 Date : 14-August-2024

Sr. No. Description Page No.

1 NOTES 4

2 DATA SHEET FOR 6-INCH PIPELINE GATE VALVES - 600# 5

3 DATA SHEET FOR 8-INCH PIPELINE GATE VALVES - 600# 6

4 DATA SHEET FOR 10-INCH PIPELINE GATE VALVES - 600# 7

5 DATA SHEET FOR 6-INCH PIPELINE GATE VALVES - 900# 8

6 DATA SHEET FOR 8-INCH PIPELINE GATE VALVES - 900# 9

7 DATA SHEET FOR 8-INCH PIPELINE GATE VALVES - 2500# 10

8 DATA SHEET FOR 12-INCH PIPELINE GATE VALVES - 2500# 11

9 DATA SHEET FOR 14-INCH PIPELINE GATE VALVES - 2500# 12

10 DATA SHEET FOR 16-INCH PIPELINE GATE VALVES - 2500# 13

11 DATA SHEET FOR 18-INCH PIPELINE GATE VALVES - 2500# 14

12 DATA SHEET FOR 20-INCH PIPELINE GATE VALVES - 2500# 15

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DATASHEET FOR PIPELINE GATE VALVE

Document No. : P90264-30-99-18-1604 Rev : ZZ

Project No. : P90264 Date : 14-August-2024

NOTES:
1 Material certification to EN10204 3.2 for pressure containing parts
2 Valves shall have Position Indicators
3 Valve body shall have vent and drain connections in accordance with AGES-SP-09-003.
Emergency Sealant injection system for stem. Sealant injection connection at the valve body shall be
4
provided with an internal non return valve as per AGES-SP-09-003.
5 Graphite based packing shall contain corrosion inhibitor to prevent oxidation of the stem.
6 Painting required to specification AGES-SP-07-004.
Material of all wetted parts shall also comply with ISO 15156 / NACE MR-0175. Weld overlay material shall comply with material requirement
7
of NACE MR0175/ ISO 15156 and Requirements for Materials In Sever Service AGES-SP-07-003.
8 Vendor shall consider the corrosion allowance in thickness calculation of carbon steel parts.
9 Electroless nickel plating is not permitted.
The pressure / temperature rating of the valve shall be in accordance with the appropriate class for
10
the body material as per ASME B16.34 for temperature up to 120°C.
Design of gate valves shall be such that it allows design pressure applied at either ends at a time or simultaneously (DBB Sealing Design).
11 Vendor shall submit, in the quotation, a full explanation of the proposed method of achieving this requirement, including drawings or
sketches.
12 Post Weld heat treatment performed after weld overlay shall meet the Sour service requirements as per NACE MR0175/ISO 15156.

The stem of all gate valves shall be of solid construction of the material specified. Fabricated type valve (i.e. with welded liner) is not
13
acceptable.

Type Acceptance test (TAT) is required for all valves specified for sour services and shall be as per SPE 77/300A. Vendor shall submit valid
14 TAT certificate for the quoted valves, otherwise, TAT tests shall be performed and witnessed by COMPANY representative only as part of
Inspection & Testing Plan (ITP). Certification by SHELL inspection authority is waived.

15 For requirements of specified criticality rating and inspection level, refer to AGES-SP-13-001

Vendor shall provide test rings (500mm long) from pup piece material for field weld procedure qualification. Each ring shall have both ends
beveled with an angle, measured from a line drawn perpendicular to the axis of the pipe, shall be 30° with a tolerance of + 5° / − 0°, and the
16 width of the root face of the bevel shall be 1.6 mm (0.063 in.), with a tolerance of ± 0.8 mm (0.031 in.). Test rings shall be on the same
material grade, diameter, wall thickness, heat treatment condition and the same manufacturing process of base/raw material of the relevant
production item.

17

18

19

20

21

22

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DATASHEET FOR PIPELINE GATE VALVE

Document No. : P90264-30-99-18-1604 Rev : ZZ

Project No. : P90264 Date : 14-August-2024

DATA SHEET FOR 4-INCH PIPELINE FLANGES, SPECTACLE BLIND & FITTINGS - 600#
1 Project Gas Producer Pipeline
2 ADNOC Onshore Project No. P90264
GENERAL

ADNOC GROUP PROJECTS AND ENGINEERING MANUAL PIPING AND PIPELINE


3 Design Specification / Codes VALVES SPECIFICATION - AGES-SP-09-003 Rev.1
ASME B31.8
4 Tag Nos
5 Duty Isolation
6 Service Sour Service. All wetted material shall comply with NACE MR-0175/ ISO 15156 and AGES-SP-07-003 Rev 1
PROCESS DATA

7 Fluid Type Gas Producer


8 Phase Gas
9 Design Pressure 600# as per ASME B16.34
10 Installation Above Ground
11 Piggability Yes
13 Internal Fluid Type Gas
DESIGN CONDITIONS

14 Design Factor 0.6


15 Corrosion Allowance,mm 3
16 Design Pressure, barg 92 Barg
17 Design Temperature -29/110 Deg C
18 Design Life 30 years
19 Pipe Size, inch (mm) 6" (168.28)
CONNECTING LINE

20 Wall thickness (mm) 6


21 ID, mm
PIPE

22 Pipeline Material and Grade Carbon Steel, API 5L X65 (L450), PSL-2
23 Line pipe Wall Thickness Tolerance As per Table 11 of API 5L 46th Edition
24 Process of manufacture Seamless (SMLS)
Through Conduit, DBB Feature, Bolted bonnet IOS & Y type, stem protective cover and position indicator,
25 Valve Design Specification
bidirectional, standard port, ISO 14313, and AGES-SP-09-003 Rev 1
26 Pipeline Design Factor 0.6

27 Valve Type Gate Valve, Thru Conduit, Non Rising Stem

28 Fire Safe API 607 / API 6FA / BS EN ISO 10497


VALVE DESIGN DETAILS

29 Passive Fire Protection No


30 Bore Full Bore

31 End-to-end dimensions As per API 6D / ISO 14313

32 End Connection & Facing finish Flanged, Raised Face, ASME B16.5, Bodyflanges shall be forged to the body, smoothfinish (125-250 μin).

33 ASME Rating ASME CL 600#

34 Body size 6” NPS


35 Bonnet Style Standard bolted
36 Inside diameter 6" (168.28)
37 Operation Manual, Gear Operated
38 Locking Facility Required
39 Body ASTM A105N /A216 GR WCB/WCC

40 Cover / Bonnet ASTM A105N /A216 GR WCB/WCC


ASTM A105N / A216 GR WCB/WCC+ STELLITE 6
MATERIAL

41 Gate
VALVE

42 Stem / Trim Alloy 825

43 Gland Ring Alloy 825

44 Seat ring Alloy 825

45 Back Seat Alloy 825

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DATASHEET FOR PIPELINE GATE VALVE

Document No. : P90264-30-99-18-1604 Rev : ZZ

Project No. : P90264 Date : 14-August-2024

DATA SHEET FOR 4-INCH PIPELINE FLANGES, SPECTACLE BLIND & FITTINGS - 600#
46 Gland Flange ASTM A105N /A216 GR WCB/WCC
MATERIAL
VALVE

47 Stem / Gland Packing Diagonal Braided Graphite Yarn / PreformedCompressed Graphite

48 Gaskets Gksw Alloy 825, Graphite Filled CsCentre/Alloy 825 Inner


49 Bolting ASTM A193 B7M/A194 2HM
50 NDE As per section 9.4 of AGES-SP-09-003
Non Destructive Testing (NDT), Procedures &
51 As per section 9.4 of AGES-SP-09-003
Acceptance
52 Carbon Equivalent As per section 8.1.23 of AGES-SP-09-003
53 Hydrostatic Test As per section 10.13 of AGES-SP-09-003
54 High Pressure Gas Seat Test As per Appendix B.3.8 of AGES-SP-09-003
55 Compressed Air Test As per API 6D
QUALITY CONTROL

56 Charpy Impact CVN test As per section 8.1.28 of AGES-SP-09-003


57 Hardness Testing As per section 9 of AGES-SP-09-003
58 Fugitive EmissionsTightness Class Class “BH” as per AGES-SP-09-003
59 Drift Test As per Appendix B.2.4 of AGES-SP-09-003
60 Specific requirements As per section 7.10.1.2 of AGES-SP-09-003
61 Marking As per section 18 of AGES-SP-09-003, MSS SP-25
62 Certification Type 3.2, in accordance with EN 10204.
63 Criticality Rating 1, in accordance with table A1.2 of AGES-SP-13-001
64 Inspection Level 1, in accordance with table A1.2 of AGES-SP-13-002
65 Painting As per section 17 of AGES-SP-09-003

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