CG SVX038B en - 11132019

Installation, Operation,
and Maintenance
Cold Generator™ Scroll Liquid Chillers

Model CGWR and CCAR
20 to 75 Tons (60 Hz)
Water-Cooled and Compressor Chillers
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing
of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and
training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
serious injury. When working on the equipment, observe all precautions in the literature and on the tags,
stickers, and labels that are attached to the equipment.
November 2019 CG-SVX038B-EN

Introduction
Read this manual thoroughly before operating or servicing
this unit. WARNING
Warnings, Cautions, and Notices Personal Protective Equipment (PPE)
Required!
Safety advisories appear throughout this manual as Failure to wear proper PPE for the job being undertaken
required. Your personal safety and the proper operation of could result in death or serious injury. Technicians, in
this machine depend upon the strict observance of these order to protect themselves from potential electrical,
precautions. mechanical, and chemical hazards, MUST follow
precautions in this manual and on the tags, stickers,
and labels, as well as the instructions below:
The three types of advisories are defined as follows:
• Before installing/servicing this unit, technicians
MUST put on all PPE required for the work being
Indicates a potentially hazardous
WARNING situation which, if not avoided, could undertaken (Examples; cut resistant gloves/sleeves,
result in death or serious injury. butyl gloves, safety glasses, hard hat/bump cap, fall
Indicates a potentially hazardous protection, electrical PPE and arc flash clothing).
CAUTIONs situation which, if not avoided, could ALWAYS refer to appropriate Material Safety Data
result in minor or moderate injury. It Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA
could also be used to alert against guidelines for proper PPE.
unsafe practices.
• When working with or around hazardous chemicals,
NOTICE Indicates a situation that could result in ALWAYS refer to the appropriate MSDS/SDS and
equipment or property-damage only OSHA/GHS (Global Harmonized System of
accidents. Classification and Labelling of Chemicals) guidelines
for information on allowable personal exposure
Important Environmental Concerns levels, proper respiratory protection and handling
Scientific research has shown that certain man-made instructions.
chemicals can affect the earth’s naturally occurring • If there is a risk of energized electrical contact, arc, or
stratospheric ozone layer when released to the flash, technicians MUST put on all PPE in accordance
atmosphere. In particular, several of the identified with OSHA, NFPA 70E, or other country-specific
chemicals that may affect the ozone layer are refrigerants requirements for arc flash protection, PRIOR to
that contain Chlorine, Fluorine and Carbon (CFCs) and servicing the unit. NEVER PERFORM ANY
those containing Hydrogen, Chlorine, Fluorine and SWITCHING, DISCONNECTING, OR VOLTAGE
Carbon (HCFCs). Not all refrigerants containing these TESTING WITHOUT PROPER ELECTRICAL PPE AND
compounds have the same potential impact to the ARC FLASH CLOTHING. ENSURE ELECTRICAL
environment. Trane advocates the responsible handling of METERS AND EQUIPMENT ARE PROPERLY RATED
all refrigerants-including industry replacements for CFCs FOR INTENDED VOLTAGE.
and HCFCs such as saturated or unsaturated HFCs and
HCFCs.
Important Responsible Refrigerant WARNING

Practices Follow EHS Policies!
Trane believes that responsible refrigerant practices are Failure to follow instructions below could result in
important to the environment, our customers, and the air death or serious injury.
conditioning industry. All technicians who handle • All Ingersoll Rand personnel must follow Ingersoll
refrigerants must be certified according to local rules. For Rand Environmental, Health and Safety (EHS)
the USA, the Federal Clean Air Act (Section 608) sets forth policies when performing work such as hot work,
the requirements for handling, reclaiming, recovering and electrical, fall protection, lockout/tagout, refrigerant
recycling of certain refrigerants and the equipment that is handling, etc. All policies can be found on the BOS
used in these service procedures. In addition, some states site. Where local regulations are more stringent than
or municipalities may have additional requirements that these policies, those regulations supersede these
must also be adhered to for responsible management of policies.
refrigerants. Know the applicable laws and follow them.
• Non-Ingersoll Rand personnel should always follow
local regulations.
© 2019 Ingersoll Rand CG-SVX038B-EN

Introduction
Copyright
This document and the information in it are the property of
Trane, and may not be used or reproduced in whole or in
part without written permission. Trane reserves the right
to revise this publication at any time, and to make changes
to its content without obligation to notify any person of
such revision or change.
Trademarks
All trademarks referenced in this document are the
trademarks of their respective owners.
Revision History
• Added 75 ton data in all the applicable chapters.
• Updated inspection check list and unit identification
chapter.
• Updated rigging/lifting procedure in installation
chapter.
• Updated water pressure drop curves graphs in unit
piping chapter.
• Updated the compressor operating map figure in
maintenance chapter.
• Updated the warranty clauses in the appendix chapter.
• Updated wiring diagrams in electrical schematics
chapter.
• Running edits.
CG-SVX038B-EN 3
Table of Contents
Model Number Descriptions . . . . . . . . . . . . . . 5
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . 6
General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Inspection Check List and Unit Identification 9
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dimensions and Weights . . . . . . . . . . . . . . . . 11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Unit Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . 27
Unit Controller—Software Installation and Set-
up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Unit Startup Procedures . . . . . . . . . . . . . . . . . 33
Unit Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . 35
Unit Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Electrical Schematics . . . . . . . . . . . . . . . . . . . 40
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4 CG-SVX038B-EN
Model Number Descriptions
Digit 1, 2, 3, 4 — Unit Type Digit 16 — Short Circuit Rating
CGWR=Water-cooled chiller (SCCR)
CCAR= Compressor chiller 0 = Standard 5 kA rating
Digit 5, 6, 7 — Unit Nominal 1 = Optional 100 kA rating
Tonnage Digit 17 — Sound Attenuator
020 = 20 nominal tons 0 = No sound attenuation
030 = 30 nominal tons 3 = Compressor sound blanket(s)
040 = 40 nominal tons 9 = Factory sound enclosure
050 = 50 nominal tons cabinet(s)
065 = 65 nominal tons
075 = 75 nominal tons
Digit 18 — Local Unit Controller
Interface
Digit 8 — Unit Voltage 0 = Keypad with dot pixel display
A = 208V/60/3 1 = Color touchscreen
B = 230V/60/3
F = 460V/60/3 Digit 19 — Remote BMS
G = 575V/60/3 Interface (Digital Comm)
Digit 9, 10 — Design Sequence 0 = None
2 = LonTalk®
A0 = Factory assigned
4 = BACnet® Ms/TP
Digit 11 — Agency Listing 5 = BACnet IP
N = None 6 = MODBUS®
E = ETL/ETL-C Listed to meet U.S. 8 = Johnson N2
and Canadian safety standards Digit 20 — Power Monitor
Digit 12 — Condenser Water 0 = None
Regulating Valve 1 = With
0 = None Digit 21 — Neoprene Isolator
1 = With Pads
Digit 13 — Evaporator Wye 0 = None
Strainer 1 = With
0 = None Digit 22 — Flow Switch
1 = Nominal flow wye strainer 0 = None
2 = Nominal flow wye strainer with 1 = With
installation kit1 Digit 23 — Evaporator Fluid
Digit 14 — Evaporator Temp Type
Range 0 = Water
0 = Standard cooling 2 = Ethylene glycol
42 to 60°F [4.4 to 5.5°C] 3 = Propylene glycol
1 = Standard cooling/ice making Digit 24 — Condenser Fluid Type
20 to 60°F [-6.7 to 15.6°C]
0 = Water
Digit 15 — Power Connection 2 = Ethylene glycol
T = Terminal block 3 = Propylene glycol
D = Non-fused disconnect switch 9 = Not applicable —
F = Fused disconnect switch compressor-chiller
Digit 25 — Special Options
0 = None
1 = With
Digit 26 — Heat Recovery
0 = No heat recovery
1 = Full heat recovery with auto
changeover
1 Nominal flow wye strainer installation kit includes pipe adaptors and blowdown valve.
CG-SVX038B-EN 5
Unit Components
Power Wiring
Location Unit Nameplate Optional 15.4” Color Touchscreen
(inside door) (Keypad w/ Display comes standard)
Optional Disconnect
Switch Location
Evaporator Water
Inlet (Vic)
Evaporator Water
Outlet (Vic)
Condenser Water
Outlet (FPT) Rigging Bracket
Install Pockets
Condenser Water
Inlet (FPT)
Removable Water
Plate on Shell-and-
Tube Condenser
Forklift Pockets
Suction Line
(1 per circuit)
TXV
(1 per circuit)
Compressor
Nameplate
Charging Port
(1 per circuit)
Sight Glass
(1 per circuit) Relief Valve
(1 per circuit)
Solenoid Valve
(1 per circuit)
Filter Drier
Liquid Line (1 per circuit)
(1 per circuit)
Hot Gas Injection
Solenoid Valve
(1 per circuit)
6 CG-SVX038B-EN
General Data
Table 1. General data for CGWR water-cooled chillers
Unit Size 20 30 40 50 65 75
Compressor
Quantity each 2 2 3 3 3 3
Nominal Tons @ 60 Hz tons 10/10 15/15 10/10, 20 12/12, 25 15/15, 30 15/20, 35
Steps of Unloading % 100-50 100-50 100-75-50-25 100-75-50-25 100-75-50-25 100-71-50-21
Compressor Sound Power Data(a) dBA 81.0 84.0 87.2 87.5 90.2 89.7
Compressor Sound Data with Sound
dBA 75.0 78.0 82.8 83.0 85.8 85.3
Blankets Only(a)
Evaporator
Water Storage gal 2.1 3.0 3.1 3.7 4.6 6.6
Minimum Flow gpm 30 45 66 82 104 75
Maximum Flow gpm 104 151 207 237 295 264
Shell and Tube Condenser
Maximum Flow gpm 119 167 207 271 342 342
General Unit
Refrigerant R-410A R-410A R-410A R-410A R-410A R-410A
Number of Independent Refrigerant
1 1 2 2 2 2
Circuits
Refrigerant Charge Per Circuit
lb 25 37 24, 24 26, 26 31, 31 33, 33
(approximately)
Oil Type POE 160SZ POE 160SZ POE 160SZ POE 160SZ POE 160SZ BVC32
Oil Charge (each compressor) oz 112/112 113/113 112/112, 227 112/112, 227 112/112, 227 95/95, 179
Notes:
1. Data containing information on two circuits formatted as follows: Circuit 1, Circuit 2.
2. Nominal compressor sizes based on 60 Hz.
(a) Compressor manufacturer sound power is given at rated compressor AHRI conditions measured in free space for tandem compressor sets.
Table 2. General data for CCAR compressor chillers

Unit Size 20 30 40 50 65 75
Compressor
Quantity each 2 2 3 3 3 3
Nominal Tons @ 60 Hz tons 10/10 15/15 10/10, 20 12/12, 25 15/15, 30 15/20, 35
Steps of Unloading % 100-50 100-50 100-75-50-25 100-75-50-25 100-75-50-25 100-71-50-21
Compressor Sound Power Data(a) dBA 81.0 84.0 87.2 87.5 90.2 89.7
Compressor Sound Data with Sound Blankets
dBA 75.0 78.0 82.8 83.0 85.8 85.3
Only(a)
Evaporator
Maximum Flow gpm 104 151 207 237 295 264
General Unit
Refrigerant R-410A R-410A R-410A R-410A R-410A R-410A
Number of Independent Refrigerant Circuits 1 1 2 2 2 2
Refrigerant Charge Per Circuit (approximately) lb 16 19 12, 12 13, 13 16, 16 17, 17
Oil Type POE 160SZ POE 160SZ POE 160SZ POE 160SZ POE 160SZ BVC32
Oil Charge (each compressor) oz 112/112 113/113 112/112, 227 112/112, 227 112/112, 227 95/95, 179
Notes:
2. Nominal compressor sizes based on 60 Hz.
(a) Compressor manufacturer sound power is given at rated compressor AHRI conditions measured in free space for tandem compressor sets.
CG-SVX038B-EN 7
General Data
Ambient Limits —
CCAR/CAUJ Combination
Minimum Ambient Temperature Limit
Refer to SS-APG014*-NE Application Guide - Pairing Trane
CCAR Compressor Chillers (20 to 75 tons) with Trane CAUJ
Air-Cooled Condensers (20 to 80 tons).
In general, the minimum outdoor ambient temperature for
operation of CCAR compressor chiller in combination with
a CAUJ air cooled condenser is 40°F. In some cases, with
factory application approval, the CCAR/CAUJ combination
can be operated down to the 20°F ambient.
This minimum is primarily driven by compressor chiller
starting considerations and not by effectiveness of
condenser ambient controls once the system is up and
running. Fan cycling and optimal low ambient dampers do
not mitigate the low ambient starting challenge. On a cold
day with outdoor ambient temperature below 40°F, the
liquid line pressure at the expansion valve inlet, in most
circumstances, is extremely low. On start, the suction
pressure tends to plunge into the freezing range
potentially causing a nuisance fault.
Contact the factory to request application approval for
applications where CCAR/CAUJ combination is intended
for operation with ambient temperature below 40°F.
Maximum Ambient Temperature Limit

The maximum ambient temperature limit for the CCAR/
CAUJ operation is 110°F.
8 CG-SVX038B-EN
Inspection Check List and Unit Identification
To protect against loss due to damage incurred in transit, Each unit is completely assembled with refrigerant piping,
complete the following checklist upon receipt of the unit. power and control wiring, and top coated with executive
• Inspect the individual pieces of the shipment before beige paint. Refrigeration circuits are leak-tested and
accepting the unit. Check for obvious damage to the dehydrated prior to introduction of refrigerant. CGWR and
unit or packing material. CCAR units are then fully charged with compressor oil and
refrigerant, and run tested prior to shipment.
• Inspect the unit for concealed damage as soon as
possible after delivery and before it is stored. • CGWR units are shipped with full operating charge of
Concealed damage must be reported within 15 days. compressor oil and refrigerant.
• If concealed damage is discovered, stop unpacking the • CCAR units are shipped with a nominal charge of
shipment. Do not remove damaged material from the compressor oil and a holding charge of dry nitrogen.
receiving location. Take photos of the damage, if CCAR units are to be field piped to condenser,
possible. The owner must provide reasonable dehydrated and charged with refrigerant by others.
evidence that the damage did not occur after delivery. Note that compressor oil charge may have to be
adjusted. See SS-APG014*-EN, Application Guide,
• Notify the carrier’s terminal of the damage Pairing Trane CCAR Compressor Chillers with Trane
immediately, by phone and by mail. Request an CAUJ Air-Cooled Condensers for application
immediate, joint inspection of the damage with the guidelines.
carrier and the consignee.
• Notify the Trane sales representative and arrange for
repair. Do not repair the unit, however, until damage is
inspected by the carrier’s representative.
After completing the inspection checklist, identify the unit
with the unit nameplate, packing list and ordering
information. The unit nameplate is mounted inside the
control box.
Refer to “Model Number Descriptions,” p. 5 for additional
data that can be found on the nameplate.
Check all items against the shipping list. Verify that it is the
correct unit and that it is properly equipped. If optional
neoprene or spring isolators (or other ship-loose items)
are ordered, they are secured in place on the shipping skid
or inside the unit control box.
The Installation, Operation, and Maintenance manual can
also be found in the unit control box. Be sure to read all of
this literature before installing and operating the unit.
Unit Description
Trane CGWR water-cooled chillers and CCAR compressor
chillers (condenserless chillers) are designed for
installation on a prepared surface in a suitable,
weatherproof location above freezing (32°F).
• CGWR/CCAR 20 and 30 ton chiller units have one
refrigerant circuit fitted with a manifolded scroll
compressor set piped in parallel.
• CGWR/CCAR 40, 50, 65 and 75 ton chiller units have
two refrigerant circuits. One refrigerant circuit is fitted
with a manifolded scroll compressor set piped in
parallel, and the other refrigerant circuit has a single
scroll compressor.
Units also have brazed plate evaporator, shell-and-tube
condenser (CGWR only) and control box with integral
control panel, all mounted on a common frame.
CG-SVX038B-EN 9
Electrical Data
Table 3. Electrical data — CGWR water cooled chillers & CCAR compressor chillers
Compressors Unit Wiring Data

Number of Minimum Recommended
Unit Refrigerant Nominal RLA LRA Circuit Maximum Dual Element
Size Rated Voltage Quantity Circuits Tons (each) (each) Ampacity Fuse Size Fuse Size
208-230/60/3 39/39 267/267 88 125 100
20 460/60/3 2 1 10/10 19/19 142/142 42 60 50
575/60/3 15/15 103/103 35 50 40
208-230/60/3 48/48 351/351 108 150 125
30 460/60/3 2 1 15/15 25/25 197/197 56 80 60
575/60/3 22/22 135/135 50 70 60
208-230/60/3 39/39, 67 267/267, 485 162 225 175
40 460/60/3 3 2 10/10, 20 19/19, 33 142/142, 215 78 110 90
575/60/3 15/15, 26 103/103, 175 64 80 70
208-230/60/3 41/41, 82 304/304, 560 185 250 225
50 460/60/3 3 2 12/12, 25 19/19, 40 147/147, 260 88 125 100
575/60/3 17/17, 29 122/122, 210 69 90 80
208-230/60/3 48/48, 109 351/351, 717 232 300 250
65 460/60/3 3 2 15/15, 30 25/25, 51 197/197, 320 113 150 125
575/60/3 22/22, 38 135/135, 235 93 125 110
208-230/60/3 58/62, 103 330/452, 635 248 350 250
75 460/60/3 3 2 15/20, 35 27/32, 51 180/211, 316 123 150 125
575/60/3 22/25, 41 132/164, 258 98 125 110

Notes:
1. Use copper conductors only.Use copper conductors only.
2. Local codes may take precedence.
4. Voltage Utilization Range: ± 10% of rated voltage. Rated voltage (use range): 208-230/60/3 (187-253), 460/60/3 (414-506), 575/60/3 (518-632).
10 CG-SVX038B-EN
Dimensions and Weights
Dimensions Refer to name plate on control box door (inside) for
specific unit electrical data.
The Trane application manual and/or project submittals These documents can be forwarded for specific jobs as
contain dimensional data, application data, and electrical part of a job submittal package upon request.
data as required.
Figure 1. CGWR/CCAR 20 to 30 ton mechanical drawing
10 9
15
K 13 14
H I L
G F T (4 PLACES)
D E
1 12 5 8
M
2
B*
N*
B
N
4 R* 16 7
R
W
11
U 3 V C
S
CG-SVX038B-EN 11
Table 4. CGWR/CCAR 20 to 30 ton — in (mm)

Dimension CGWR 20 CGWR30 CCAR 20 CCAR 30
A(a) 76.6 (1946) 77.5 (1969) 70.4 (1788) 70.4 (1788)
B 59.8 (1519) 59.8 (1519) 45.8 (1163)* 45.8 (1163)*
C 19.3 (490) 20.1 (511) N/A N/A
D 26.7 (678) 26.7 (678) 26.7 (678) 26.7 (678)
E 28.9 (734) 28.9 (734) 28.9 (734) 28.9 (734)
F 37.0 (940) 37.0 (940) 37.0 (940) 37.0 (940)
G 17.0 (432) 17.0 (432) 17.0 (432) 17.0 (432)
H 20 (508) 20 (508) N/A N/A
I 36 (914) 36 (914) 36 (914) 36 (914)
J(b) 36 (914) 36 (914) 36 (914) 36 (914)
K(b) 36 (914) 36 (914) 36 (914) 36 (914)
L 24 (610) 24 (610) 24 (610) 24 (610)
M 36 (914) 36 (914) 36 (914) 36 (914)
N 53.5 (1359) 53.5 (1359) 39.5 (1003)* 39.5 (1003)*
R 33.1 (841) 33.1 (841) 19.1 (485)* 19.1 (485)*
S 13.4 (240) 13.4 (240) N/A N/A
T 0.6 (15) 0.6 (15) 0.6 (15) 0.6 (15)
U 10.2 (259) 10.2 (259) 10.2 (259) 10.2 (259)
V 10.3 (262) 10.4 (264) N/A N/A
W 13.9 (353) 15.3 (389) N/A N/A
1 2 (51) VIC 2.5 (64) VIC 2 (51) VIC 2.5 (64) VIC
2 2 (51) VIC 2.5 (64) VIC 2 (51) VIC 2.5 (64) VIC
3 2 (51) FPT 2.5 (64) FPT N/A N/A
4 2 (51) FPT 2.5 (64) FPT N/A N/A
Reference Description Reference Description

Condenser Return Waterbox End (CGWR only)-
1 Evaporator Water Inlet 9
minimum clearance (for maintenance)
Condenser Inlet/Outlet End (CGWR only) -
2 Evaporator Water Outlet 10
3 Condenser Water Inlet (CGWR only) 11 Condenser (CGWR only)
4 Condenser Water Outlet (CGWR only) 12 Evaporator
5 Power Disconnect (Optional) 13 Panel Power Section — door swing 24 in (610 mm)
6 Power Wire Entry 14 Panel Control Section — door swing 24 in (610 mm)
Additional minimum clearance needed for units with water
7 Control Wire Entry 15
regulating valve option
Location of CCAR refrigerant line connections, 7/8 in liquid
8 Control Panel 16
line and 1-3/8 in discharge lines
(a) For CGWR020 and 030: If water regulating valve option is ordered, the overall length is 90.9 in and 93.1 in, respectively.
(b) Exceptions:
1. A minimum clearance of 42 in (1067mm) is required to other electrically grounded parts.
2. A minimum clearance of 48 in (1220mm) is required between two units opposite each other (front-to-front or back-to-back) or to other electrically
live parts. See Section 110.26 of National Electrical code (NEC).
12 CG-SVX038B-EN
Figure 2. CGWR/CCAR 40 to 75 ton mechanical drawing
9
15 10
K 13 14
H I L
G F T
(4 PLACES)
D E
A
12 5 8
6
M 1
7
2
B*
N* B
4
N R* 16
R
W
V
11
U C
3
S
CG-SVX038B-EN 13
Table 5. CGWR/CCAR 40 to 75 ton — in (mm)

Dimension CGWR 40 CGWR 50 CGWR 65 CGWR 75 CCAR 40 CCAR 50 CCAR 65 CCAR 75
A(a) 83.8 (2128) 83.8 (2128) 83.8 (2128) 83.8 (2128) 87.6 (2225) 87.6 (2225) 87.6 (2225) 87.6 (2225)
B 59.8 (1519) 59.8 (1519) 59.8 (1519) 59.8 (1519) 45.8 (1163)* 45.8 (1163)* 45.8 (1163)* 45.8 (1163)*
C 13.1 (333) 13.6 (345) 13.6 (345) 13.6 (345) N/A N/A N/A N/A
D 26.7 (678) 26.7 (678) 26.7 (678) 26.7 (678) 26.7 (678) 26.7 (678) 26.7 (678) 26.7 (678)
E 29.6 (752) 29.9 (759) 29.9 (759) 29.9 (759) 29.0 (737) 29.0 (737) 29.0 (737) 29.0 (737)
F 51.0 (1295) 51.0 (1295) 51.0 (1295) 51.0 (1295) 51.0 (1295) 51.0 (1295) 51.0 (1295) 51.0 (1295)
G 19.2 (488) 19.2 (488) 19.2 (488) 19.2 (488) 19.2 (488) 19.2 (488) 19.2 (488) 19.2 (488)
H 20 (508) 20 (508) 20 (508) 20 (508) N/A N/A N/A N/A
I 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914)
J(b) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914)
K(b) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914)
L 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610)
M 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914)
N 49.6 (1260) 49.6 (1260) 49.6 (1260) 48.3 (1227) 35.6 (904)* 35.6 (904)* 35.6 (904)* 34.3 (871)*
R 34.0 (864) 34.0 (864) 34.0 (864) 33 (838) 20.0 (508)* 20.0 (508)* 20.0 (508)* 19 (483)*
S 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) N/A N/A N/A N/A
T 0.6 (15) 0.6 (15) 0.6 (15) 0.6 (15) 0.6 (15) 0.6 (15) 0.6 (15) 0.6 (15)
U 12.2 (310) 12.2 (310) 12.2 (310) 12.2 (310) 12.2 (310) 12.2 (310) 12.2 (310) 12.2 (310)
V 10.6 (269) 11.0 (279) 11.0 (279) 11.0 (279) N/A N/A N/A N/A
W 15.5 (394) 16.8 (427) 16.8 (427) 16.8 (427) N/A N/A N/A N/A
1 3.0 (76) VIC 3.0 (76) VIC 3.0 (76) VIC 2.5 (64) VIC 3.0 (76) VIC 3.0 (76) VIC 3.0 (76) VIC 2.5 (64) VIC
2 3.0 (76) VIC 3.0 (76) VIC 3.0 (76) VIC 2.5 (64) VIC 3.0 (76) VIC 3.0 (76) VIC 3.0 (76) VIC 2.5 (64) VIC
3 2.5 (64) FPT 3.0 (76) FPT 4.0 (102) FPT 4.0 (102) FPT N/A N/A N/A N/A
4 2.5 (64) FPT 3.0 (76) FPT 4.0 (102) FPT 4.0 (102) FPT N/A N/A N/A N/A
Reference Description Reference Description

Condenser Opposite Inlet/Outlet End (CGWR only) —
1 Evaporator Water Inlet 9
Condenser Inlet/Outlet End (CGWR only) —
2 Evaporator Water Outlet 10
Condenser Water Inlet
3 11 Condenser (CGWR only)
(CGWR only)
Condenser Water Outlet
4 12 Evaporator
(CGWR only)
5 Power Disconnect (Optional) 13 Panel Power Section — door swing 31.3 in (795 mm)
6 Power Wire Entry 14 Panel Control Section — door swing 31.3 in (795 mm)
Additional minimum clearance needed for units with water
7 Control Wire Entry 15
regulating valve option
Location of CCAR refrigerant line connections, (2) 1-1/8 in
8 Control Panel 16
liquid line and (2) 1-3/8 in discharge lines
(a) For CGWR040, 050, 065 and 075: If water regulating valve option is ordered, the overall length is 90.8 in, 92.4 in, 93.6 in and 93.6 in respectively.
(b) Exceptions:
1. A minimum clearance of 42 in (1067mm) is required to other electrically grounded parts.
2. A minimum clearance of 48 in (1220mm) is required between two units opposite each other (front-to-front or back-to-back), or to other electrically
live parts. See Section 110.26 of National Electrical code (NEC).
14 CG-SVX038B-EN
Weights
Table 6. Weights
Shipping Operating
Unit Size lbs kg lbs kg
20 1475 669 1116 506
30 1745 792 1252 568
40 2150 975 1659 753
CGWR
50 2336 1060 1847 838
65 2554 1158 2039 925
75 2888 1310 2326 1055
20 1077 489 846 384
30 1205 547 909 412
40 1626 738 1265 574
CCAR
50 1778 806 1304 591
65 1898 861 1484 673
75 2187 992 1672 758
CG-SVX038B-EN 15
Installation
General Installation Information operating conditions. Trane provides factory
insulation on evaporator and related components.
• Where specified, supply and install valves in the water
piping upstream and downstream of the evaporator Storage
and condenser, to isolate the heat exchangers for
maintenance and to balance/trim the system.
• Supply and install condenser water control valve. NOTICE:
Refer also to Trane publication RLC-PRB021-EN Store Units Above Freezing!
available from Trane Sales Offices for additional Store these units in a protected area above freezing
technical assistance. Provisions must be made for the (32°F) only. Do not store outdoors with a protective
control of condenser water that results in stable covering such as a plastic shroud. This can result in
Saturated Discharge Pressure between 75°F and 145°F excessive water condensation that could damage
through all steady state, part load and transient controls and other components.
operating conditions. Trane recommends optional
factory installed integral Water Regulating Valve These units are designed for indoor installation above
operated by onboard controller. freezing (32°F) only. Store the unit in a suitable
weatherproof location above 32°F, vibration free, and
• Optional Water Regulating Valve — Trane offers a fully
secure area. Periodically check the pressure in each
installed and integrated water regulating valve
refrigerant circuit to verify that the refrigerant charge is
designed to stabilize discharge pressure at all full and
intact. If it is not, contact a qualified service organization
part load conditions. Factory installed water regulating
and the appropriate sales office. If the unit is still under
valve is controlled by the chiller’s unit controller and is
factory warranty, you must follow warranty procedure
available on all models.
prior to calling for service.
• Supply and install an approved flow switch, or suitable
flow proving device, in the chilled water line as shown Noise Considerations
in Figure 3, p. 21. Flow switch must be interlocked with
chiller’s unit controller to ensure the unit cannot Locate the unit away from sound-sensitive areas. If
operate when chilled water flow through the unit is necessary, install the optional isolators under the unit and/
below the minimum chilled water flow limit. See field- or the optional factory sound attenuation compressor
wiring diagram for flow proving device connection blankets or attenuation cabinet. Install vibration isolators
points. A factory approved flow switch may be ordered in all piping and use flexible electrical conduit. Consult an
with the unit as a shipped-loose option, for field acoustical engineer for critical applications.
installation by others.
• Supply and install drain vent points with valves on Foundation
both chilled and condenser water line to vent air and
drain lines and equipment for service. A base or foundation is recommended for most
installations. Provide a level surface strong enough to
• Install a wye strainer ahead of all system pumps and
support the unit. Refer to “Dimensions and Weights,” p. 11
control valves.
for dimensions and weights. A flexible (isolated) concrete
Note: A wye strainer with twenty mesh screen must be foundation or footings at each loading point will reduce
installed in the chilled water pipe immediately transmission of vibration. Install anchor bolts in the
adjacent to the evaporator inlet. See Figure 3, p. 21. concrete to secure the unit. If the floor is warped, uneven
A factory approved wye strainer may be ordered or in poor condition, make necessary repairs before
with the unit as a shipped-loose option, for field positioning the unit. Once the unit is in place, it should be
installation by others. level, within 1/4 inch over its entire length and width.
• Supply and install suitable refrigerant pressure relief
piping from the pressure relief to the atmosphere if Clearances
required. Follow ANSI/ASHRAE 15-2007 guidelines,
relief manufacturer’s guidelines, and industry Provide enough space around the unit to allow the
standards when working with relief piping. installation and maintenance personnel unrestricted
access to all service points. Unit dimensions are given in
• If necessary, supply enough refrigerant and dry
“Dimensions and Weights,” p. 11. There should be
nitrogen (150 psig) for pressure testing (CCAR).
adequate clearance for condenser and compressor
• Start the unit under supervision of a qualified service servicing. A minimum of three feet is recommended for
technician. effective compressor service. A minimum clearance of
• Where specified, supply and insulate the chilled water 3 ft.-6 inches is required to open the control panel doors.
piping as required, to prevent sweating under normal
16 CG-SVX038B-EN
Installation
A minimum clearance of 42 in (2067 mm) is required to

other electrically grounded parts. A minimum clearance of
Rigging/Lifting Procedure
48 in (1220 mm) is required between two units opposite If the CGWR/CCAR is not moved using a forklift and the
each other (front-to-front or back-to-back) or to other forklift pockets provided as part of the chiller's frame, then
electrically live parts. See Section 110.26 of National the chiller should be lifted and moved by using the lifting
Electrical Code (NEC). rails as outlined in Step 1 through Step 8.
Important: In all cases, local codes will take precedence
Install the lifting rails and lift as shown below:
over these recommendations.
Ventilation
Provisions must be made to remove heat generated by
unit operation from the equipment room. Ventilation must
be adequate to maintain an ambient temperature lower
than 125°F.
The condenser relief valve on these units must be vented
in accordance with all local and national codes.
Drainage
Locate the unit near a large capacity drain for condenser
drain-down during shutdown or repair.
Handling BACK VIEW
WARNING
Heavy Objects!
Failure to follow instructions below or properly lift unit 40"
could result in unit dropping and possibly crushing
operator/technician which could result in death or
serious injury, and equipment or property-only damage.
Ensure that all the lifting equipment used is properly
rated for the weight of the unit being lifted. Each of the
cables (chains or slings), hooks, and shackles used to
lift the unit must be capable of supporting the entire
weight of the unit. Lifting cables (chains or slings) may
not be of the same length. Adjust as necessary for even
unit lift.
CCAR and CGWR units are shipped stretch-wrapped and

bolted to a shipping skid (unless other than standard LEFT END VIEW
shipping is selected).
The skidded unit can be moved by using a fork truck of WARNING
suitable capacity. Refer to “Dimensions and Weights,”
p. 11 for unit weights. Heavy Objects!
When moving the unit, the lifting forks must be positioned Failure to follow instructions below or properly lift unit
could result in unit dropping and possibly crushing
under the shipping skid as wide as possible where labeled.
operator/technician which could result in death or
Lift the unit and move it to the desired location. serious injury, and equipment or property-only damage.
Once the unit is at the installation location, remove the Ensure that all the lifting equipment used is properly
stretch wrap. Inspect the unit for damage and report if rated for the weight of the unit being lifted. Each of the
damage is found. cables (chains or slings), hooks, and shackles used to
lift the unit must be capable of supporting the entire
The optional unit isolators (if ordered) are secured to the weight of the unit. Lifting cables (chains or slings) may
shipping skid or in the unit control panel. Other optional not be of the same length. Adjust as necessary for even
“ship loose” items may be attached to the skid or shipped unit lift.
separately depending on options selected.
CG-SVX038B-EN 17
Installation
1. Remove the stretch wrap from the unit as described In

the Handling section, leaving the unit mounted to the
Direct Mounting
skid. The unit can be installed directly on an isolated, rigid
2. Insert the lifting rails as shown in the preceding figure. mounting surface as long as the surface is level and will
Secure the lifting rails to the unit frame by torquing the support the weight of the unit. A mounting hole is
1/2” bolts to 70 ft-lbs. provided at each of the unit mounting locations. Provide a
means of securely anchoring the unit to the mounting
3. Install clevis connectors or equivalent in the 1-1/4 inch
surface. Level the unit carefully.
lifting holes provided at each end of the lifting rails.
4. Attach certified lifting chains (cables) to these points.
Each chain (cable) alone must be strong enough to lift
Neoprene Isolator Pad Mounting
the unit. (Optional)
5. Attach chains (or cables) to a lifting beam. Position the
The optional neoprene isolator pads are to be placed
chains (cables) so that they do not contact the unit
between the direct mounting surface and each of the
piping or the unit control panel. Use a suitable
chiller's mounting locations. To help distribute the chiller's
spreader bar to insure proper weight distribution.
load to the neoprene pads, place the 6" x 6" mounting
plates between each pad and the chiller. Provide a means
NOTICE: of securely anchoring the chiller to the mounting surface.
Equipment Damage! Level the unit carefully as instructed in “Unit Leveling,”
To prevent damage to the unit, position the lifting beam p. 18.
and chains (cables) so that they do not contact the unit
piping or the unit control panel.
Compressor Mounting
6. Remove the bolts that secure the unit to the shipping All compressors are rigidly bolted with compressor
skid. isolation mounts to compressor mounting rails (tandem
7. Raise the unit just off the skid to make sure that the unit compressor sets) or directly to the unit base. No additional
is level when lifted. Adjust chain (cable) lengths as isolation or leveling is required. Inspect prior to start up to
required for level lifting. insure bolts are present and tight, and that no shipping
8. Lift the unit off of the skid and place in the installation damage has occurred.
location.
Unit Leveling
Access Restrictions Before tightening the mounting bolts, level the unit front-
All CCAR/CGWR units are designed to pass through a to-back and end-to-end. Unit must be level within 1/4”
standard 36-inch doorway. Refer to outline drawings for from front-to-back and within 1/4” over the length of the
other important dimensions. unit. The unit’s base deck can be used for leveling. Use
shims as required to properly level unit base.
Trane does not recommend disassembling a CGWR/CCAR
to gain access through challenging rigging paths and
installation locations. If disassembly/reassembly of a
Compressor Nameplate
chiller does take place, please note the following: The nameplate for the hermetic scroll compressor is
1. A qualified Trane technician must perform the task mounted on the compressor housing, near the motor
2. Use technical support for any questions that may arise terminal junction box.
during the task
3. Be aware that disassembly/reassembly could possibly
Evaporator Nameplate
affect warranty status of the chiller, especially if failure/ The evaporator nameplate is mounted on evaporator
issues occur that point toward improper reassembly & under the insulation. To view the evaporator nameplate,
installation remove the insulation over the area if covered and spread
4. All required installation and startup checklists are still the insulation. The serial number information is also on
required to be completed and promptly returned for record at the factory.
review, including the required running data log as
instructed in the startup checklist Condenser Nameplate
The condenser ASME nameplate is mounted on the side of
the condenser.
18 CG-SVX038B-EN
Unit Piping
Water Piping — General waterside system design. If an accurate
measurement of flow rate is required, an accurate
Make water piping connections to the evaporator and flow measurement device must be installed in the
condenser (CGWR only). Isolate and support piping to water line.
prevent stress on the unit. Use unions, flanges or grooved
lock type fittings to simplify disassembly and facilitate Water Treatment
service procedures. Use vibration eliminators to prevent
transmitting vibrations to the water lines. Install
thermometers in the lines to monitor evaporator and NOTICE:
condenser water temperatures. Install balancing cocks in
Proper Water Treatment Required
both the leaving chilled water and condenser water lines.
These valves can be used to establish a balanced water The use of untreated or improperly treated water in this
flow. Entering and leaving chilled and condenser water unit could result in scaling, erosion, corrosion, algae or
slime. It is recommended that the services of a qualified
lines should have shutoff valves installed to isolate the
water treatment specialist be engaged to determine
heat exchanger for service. See Figure 3, p. 21 for chilled what water treatment, if any, is required. Trane
water piping schematic and Figure 4, p. 22 for condenser assumes no responsibility for equipment failures which
water piping schematic. result from untreated or improperly treated water, or
Do not overtighten connections. Use a pipe sealant such as saline or brackish water.
Teflon® tape on all threaded water connections. Flush all
Using untreated or improperly treated water in these units
piping before attaching to the unit. Unit MUST be
may result in inefficient operation and possible tube and/
bypassed if using a flushing agent.
or brazed plate damage. Consult a qualified water
treatment specialist to determine if treatment is needed.
NOTICE:
Equipment Damage! NOTICE:
To prevent equipment damage, you MUST follow Waterborne Debris!
instructions below:
To prevent evaporator or condenser damage,
• Bypass unit if using a flushing agent. evaporator and condenser strainers must be installed in
the water supplies to protect components from water
• Chilled water piping must rise above the chiller to
born debris. Removal of wye strainer or screen will void
insure the evaporator is full of water and void of air at the warranty on the brazed plate evaporator.
all times.
• Do not overtighten connections. Chilled Water Piping
Piping and specialties must be installed in accordance Chilled water piping and associated components shall be
with national and local codes. installed in accordance with Figure 3, p. 21. Chilled water
inlet and outlet types, sizes and locations are provided in
Water Flow Rates Table 4, p. 12 and Table 5, p. 14. Chilled water piping must
rise above the chiller to ensure the evaporator is full of
Establish balanced water flow through both the water and void of air at all times. All chilled water lines
evaporator and condenser. Flow rates should fall between must be insulated to minimize heat gain and prevent
the minimum and maximum values given in General Data condensation.
Table 1 and Table 2, p. 7. Flow rates above or below these
values can cause equipment damage or improper unit Brazed Plate Evaporator
operation. Measure the evaporator and condenser water
pressure drop at the gauge ports located adjacent to the Trane CGWR/CCAR chillers are equipped with brazed plate
heat exchanger, before any piping specialty components, evaporators made of stamped stainless steel plates,
such as wye strainer. Evaporator water pressure drop furnace brazed together with copper to form a durable
curves are shown in Table 5, p. 23. Condenser pressure high efficiency heat exchanger. Because of the small
drop curves are shown in Table 6, p. 23. complex geometry of the flow passages, it is imperative
Optional inlet wye strainer has an outlet port that can be customers take all precautions to ensure these
used for measuring inlet evaporator water pressure, if it is evaporators are not fouled by large particles or internal
installed immediately adjacent to the evaporator inlet. mineral deposits. For this reason, a 20 mesh wye strainer
is required in the inlet chilled water line. Operation of the
Note: Evaporator and condenser pressure drop
chiller without this wye strainer or the wye strainer 20
measurement is for an approximation and is to be
mesh screen will void the chiller warranty. Chemical
used as a tool to estimate flow rate and as an aid in
CG-SVX038B-EN 19
Unit Piping
treatment of the chilled water loop is required and must be

.
performed by a qualified water specialist. Table 7. Minimum system volumes
CGWR/CCAR Unit Size Minimum System Volume

NOTICE: (tons) (gal)
Proper Water Treatment! 20 157
The use of untreated or improperly treated water could 30 226

result in scaling, erosion, corrosion, algae or slime. It is 40 311
recommended that the services of a qualified water 50 355
treatment specialist be engaged to determine what
65 442
water treatment, if any, is required. Trane assumes no
responsibility for equipment failures which result from 75 513
untreated or improperly treated water, or saline or
brackish water.
Condenser Water Piping
Wye Strainer — Required
Condenser water piping and associated components shall
A wye strainer with 20 mesh screen must be installed be installed in accordance with condenser water piping
immediately adjacent to the inlet water connection to the schematic Figure 4, p. 22. Condenser water inlet and outlet
evaporator. types, sizes and locations are provided in Table 4, p. 12 and
Important: Operation of the chiller without this wye Table 5, p. 14.
strainer AND 20 mesh screen in place will
void the unit warranty. NOTICE:
Excessive Water Pressure!
Flow Proving Device — Required To prevent condenser or regulating valve damage, do
not exceed nameplate condenser water pressure.
NOTICE: Discharge Pressure Control/

Unexpected Chiller Start! Optional Factory-Installed Water
Failure to follow instructions could cause the chiller to Regulating Valve
start unexpectedly which could result in equipment or
A means of maintaining stable discharge pressure during
property damage. An external source (EMS, time clock
or any other means) should not be allowed to bring on full-load, part-load and transient conditions is required.
a pump that would trigger the flow switch to start the Saturated discharge temperature must be maintained
chiller. The flow switch is meant to act as a safety between 75°F and 145°F. Trane offers an optional factory
switch and not a start/stop mechanism. installed water regulating valve that is controlled by the
unit controller. The optional water regulating valve
Optional chilled water flow switch or other factory maintains condensing pressure and temperature by
approved flow proving device is mandatory. It is field- throttling water flow leaving the condenser in response to
installed by others. Flow switch is to be installed and compressor discharge pressure. Field-supplied water
maintained in accordance with manufacturer’s regulating valves must be adjusted for proper operation
recommendations and interconnected to the unit control during full-load, part-load and transient conditions. Field-
panel as described in the field-wiring diagram. To provide supplied water regulating valves must also be adjusted for
additional chiller protection, wire the flow proving device proper positioning when unit is off.
control circuit in series with a chilled water pump starter
Alternative field-supplied methods for condensing
normally open auxiliary contact to create a chilled water
pressure/temperature control include the use of cooling
pump interlock. See “Chilled Water Flow Switch,” p. 28.
tower control strategies. Cooling tower systems may
include a manual or automatic bypass valve that can alter
Chilled Water System Volume water flow rate and basin temperature to maintain stable
condensing temperature at the chiller.
Trane requires minimum system volumes as indicated in
Table 7. Special applications may allow deviation from Well or city water condensing systems should include a
these volumes, but only with approval of Trane water regulating valve and potentially a pressure reducing
engineering. Operation below these volumes will cause valve. A pressure reducing valve should be installed to
unacceptable system control problems and the potential reduce water pressure entering the condenser if water
for evaporator failure. pressure can exceed tube-side maximum allowable
working pressure as indicated on the condenser
nameplate. This is also necessary to prevent damage to
disc and seat type water regulating valves caused by
excessive pressure drops through the valve.
20 CG-SVX038B-EN
Unit Piping
Under full load AHRI standard conditions, and with

approximately 3 gpm/ton cooling water flow through the
condenser, the temperature rise across the condenser will
be approximately 10°F. In all cases, the minimum inlet
condenser water temperature is 65°F.
Figure 3. Chilled water piping schematic
8
4 6
7 3 2
T2 5 FT T4
Pi B A
5 3 2
T1 T5
UNIT CUSTOMER PIPING

T3
Table 8. Reference numbers
Item Description
1 Bypass Valve
2 Isolation Valves
3 Vibration Eliminators
4 Evaporator Heat Exchangers
5 Inlet and Outlet Chilled Water Lines
6 Valves for Pressure Measurement
7(a) Strainer with 20 mesh screen
8 Evaporator Manual Air Vent Valve w/Plug
A Isolator Unit for initial water loop cleaning
B(b) Arrangement for Measuring Differential Pressure
FT(c) Water Flow Switch
Pi Pressure Gauge
T1 Evaporator outlet temperature sensor
T2 Evaporator inlet temperature sensor
T3 Evaporator core temperature sensor
T4 Chiller inlet temperature gauge
T5 Chiller outlet temperature gauge
(a) Strainer with 20 mesh screen is required.
(b) Must account for water head difference when calculating total unit pres-
sure differential.
(c) Chilled water flow-proving device is required.
CG-SVX038B-EN 21
Unit Piping
Figure 4. Condenser piping schematic
Optional
Water Vibration Eliminator
Regulating Temperature Gauge
Valve
Valve for Pressure Measurement
T Isolation Valve
Condenser Out
Pressure Gauge
Bypass Valve
T
Condenser In
Isolation Valve
Valve for Pressure Measurement
Temperature Gauge
Vibration Eliminator
FACTORY
UNIT INSTALLED
OPTIONS CUSTOMER PIPING
(IF ORDERED)
22 CG-SVX038B-EN
Unit Piping
Water Pressure Drop Curves

Figure 5. Evaporator water pressure drop
10
9
75 TON 20
20 TON
8
30 TON
7
50 TON 65 TON 15
Pressure Drop, ft of H2O

Pressure Drop, psi
40 TON
5
10
4
5
2
0 0
0 50 100 150 200 250 300
Flow, GPM
Figure 6. Condenser water pressure drop

10.00
9.00
20.00
8.00
20 TON
7.00
30 TON
Pressure Drop, psi
15.00
6.00
Pressure Drop, ft of H2O
5.00 40 TON
10.00
4.00 65, 75 TON
3.00
50 TON
5.00
2.00
1.00
0.00 0.00
0.0 50.0 100.0 150.0 200.0 250.0
Flow, GPM
CG-SVX038B-EN 23
Unit Piping
Low Suction Temperature and Pressure Cutouts/

Percent Glycol Recommendations
Table 9 shows the low suction temperature and pressure For some operating conditions this effect can be
cutouts for different glycol levels. significant.
Additional glycol beyond the recommendations will If additional glycol is used, then use the actual percent
adversely affect unit performance. The unit efficiency will glycol to establish the Low and Unsafe refrigerant suction
be reduced and the saturated evaporator temperature will pressure cutout set points.
be reduced.
Table 9. Minimum recommended setpoints
Ethylene Glycol/Water Propylene Glycol/Water
Glycol Solution FREEZE(c)(d) Glycol Solution FREEZE(c)(d)
% Freeze LOW UNSAFE (°F) % Freeze LOW UNSAFE (°F)
(By Point SUCTION(a) SUCT(b) CORE FREEZE(e) (By Point SUCTION(a) SUCT(b) CORE FREEZE(e)
Mass) (°F) (psig) (psig) (°F) Mass) (°F) (psig) (psig) (°F)
0 32.0 101.12 71.58 38.0 0 32.0 101.12 71.58 38.0
2 30.9 98.87 69.79 36.9 2 30.9 98.87 69.79 36.9
4 29.9 96.86 68.18 35.9 4 29.7 96.46 67.86 35.7
5 29.4 95.86 67.39 35.4 5 29.1 95.26 66.91 35.1
6 28.8 94.67 66.44 34.8 6 28.5 94.08 65.97 34.5
8 27.5 92.13 64.42 33.5 8 27.3 91.75 64.12 33.3
10 26.2 89.64 62.44 32.2 10 26.1 89.45 62.29 32.1
12 24.6 86.63 60.06 30.6 12 24.8 87.00 60.35 30.8
14 23.0 83.69 57.73 29.0 14 23.6 84.78 58.60 29.6
15 22.2 82.24 56.59 28.2 15 22.9 83.51 57.59 28.9
16 21.3 80.63 55.32 27.3 16 22.1 82.06 56.45 28.1
18 19.6 77.65 52.98 25.6 18 20.7 79.57 54.49 26.7
20 17.9 74.75 50.69 23.9 20 19.2 76.96 52.43 25.2
22 15.9 71.42 48.08 21.9 22 17.5 74.07 50.16 23.5
24 13.7 67.86 45.30 19.7 24 15.6 70.92 47.69 21.6
25 12.7 66.28 44.07 18.7 25 14.6 69.30 46.42 20.6
26 11.4 64.27 42.50 17.4 26 13.7 67.86 45.30 19.7
28 9.2 60.95 39.91 15.2 28 11.5 64.42 42.62 17.5
30 6.7 60.65 39.68 15.0 30 9.2 60.95 39.91 15.2
32 4.2 60.65 39.68 15.0 32 6.6 60.65 39.68 15.0
34 1.4 60.65 39.68 15.0 34 3.9 60.65 39.68 15.0
35 -0.2 60.65 39.68 15.0 35 2.5 60.65 39.68 15.0
36 -1.5 60.65 39.68 15.0 36 0.8 60.65 39.68 15.0
38 -4.6 60.65 39.68 15.0 38 -2.5 60.65 39.68 15.0
40 -8.1 60.65 39.68 15.0 40 -6.0 60.65 39.68 15.0
42 -11.7 60.65 39.68 15.0 42 -9.8 60.65 39.68 15.0
44 -15.5 60.65 39.68 15.0 44 -14.0 60.65 39.68 15.0
45 -17.6 60.65 39.68 15.0 45 -16.1 60.65 39.68 15.0
46 -19.7 60.65 39.68 15.0 46 -18.3 60.65 39.68 15.0
48 -24.0 60.65 39.68 15.0 48 -23.1 60.65 39.68 15.0
50 -28.9 60.65 39.68 15.0 50 -28.3 60.65 39.68 15.0
(a) “LOW SUCTION” refers to the low suction pressure cutout.
(b) “UNSAFE SUCT” refers to the unsafe suction pressure cutout.
(c) “FREEZE” refers to the low leaving fluid temperature cutout.
(d) The minimum leaving fluid temperature set point, “CW OUT TRGT,” should not be less than 5°F above the low fluid temperature cutout, “FREEZE,” and
the core fluid temperature cutout, “CORE FREEZE.”
(e) “CORE FREEZE” refers to the evaporator core fluid temperature cutout.
24 CG-SVX038B-EN
Unit Piping
Refrigerant Piping (CCAR only) 4. If the liquid line must be routed through an area
warmer than outdoor air temperature, insulate the line
to prevent the refrigerant from flashing.
Note: If using a Trane CAUJ air-cooled condenser with a
Trane CCAR compressor chiller, please refer to the 5. A replaceable core liquid line filter drier must be
Application Guide - Pairing Trane CCAR installed as close as possible to the compressor chiller.
Compressor Chillers with Trane CAUJ Air-Cooled The core should be changed whenever the system is
Condensers SS-APG014*-EN. This guide provides opened for service. Trane compressor chillers do not
line sizing, field-component selection, application include a filter-drier as standard, but one may be
considerations and more. If not using a Trane CAUJ ordered if the installing contractor desires a factory
air-cooled condenser, please consider the type.
following general guidelines and 6. A moisture-indicating sight glass permits a visual
recommendations when designing your split check of the liquid column for bubbles. Sight glasses
system. are included on the Trane compressor-chiller. However,
Refer to the industry standards for refrigerant piping never use the sight glass to determine whether the
selection information; contact the factory if you do not system is properly charged! Instead, either charge the
have access to this data. Refrigerant pipe size selected system based on the required sub-cooling or calculate
must be within the velocity and pressure drop limitations the amount of refrigerant needed and add it based on
required for proper system operation. It is essential that weight.
refrigerant piping be properly sized and applied since
these factors have a significant effect on performance.
Discharge (Hot Gas) Line
Note: Use Type K refrigerant-grade copper tubing only. Limit the pressure drop in the discharge line to 6 psid
The use of a lower grade tubing can cause whenever possible to minimize the adverse effect on unit
operating problems. capacity and efficiency. While a pressure drop of as much
as 10 psid is usually permissible, note that a 6-psid
General Guidelines pressure drop reduces unit capacity by 0.9 percent and
efficiency by 3 percent.
Keep these general guidelines in mind as you review the
recommendations specific to field piping refrigerant lines: Pitch discharge lines in the direction of hot gas flow at the
rate of 1/2-inch per each 10 feet of horizontal run.
• Limit overall line length. Enough sub-cooling may be Discharge line sizing is based on required velocity to
lost as refrigerant travels up the liquid riser to cause provide good oil movement. Basic discharge line
flashing. Review any questionable applications with parameters are:
the factory.
Max allowable pressure drop 6 psig (1F)
• Pipe sizing software such as Trane Engineering Maximum Velocity 3500 fpm
Toolbox can help to quickly determine proper sizes for Minimum Velocity (at minimum load)
refrigerant lines based on current engineering data. Horizontal lines 500 fpm
Vertical lines (up flow) 1000 fpm
Liquid Line
To design the discharge line properly, follow the
Sufficient sub-cooling must be maintained at the recommended guidelines:
expansion valve. To provide proper operation throughout
the range of operating conditions, the liquid-line pressure • Choose the shortest route from the compressor to the
drop should not exceed the unit’s minimum sub-cooling condenser.
value less 5°F. To achieve this objective, keep these liquid- • Use different pipe sizes for horizontal and vertical lines
line considerations in mind: to make it easier to match line pressure drop and
1. Select the smallest, practical line size for the refrigerant velocity to discharge-line requirements.
application. Limiting the refrigerant charge improves • To assure proper oil entrainment and avoid annoying
compressor reliability. sound levels, size the discharge line so refrigerant
2. When designing the liquid line for a typical air- velocity equals or exceeds the minimum velocity in
conditioning application (i.e., one with an operating Table 10 and remains below 3,500 fpm.
range of 40°F to 110°F), remember that every 10 feet of • Prevent oil and condensed refrigerant from flowing
vertical rise will reduce sub-cooling by 2.8°F, while back into the compressor during “off” cycles by:
every 10 feet of vertical drop will add 1.1°F of sub-
a. pitching the discharge line toward the condenser,
cooling.
and
3. Provide a 1-inch pitch toward the evaporator for every
b. routing the discharge line so that it rises to the top
10 feet of run.
of the condenser, then drops to the level of the
condenser inlet, creating an inverted trap.
CG-SVX038B-EN 25
Unit Piping
• Double risers are generally unnecessary. The scroll Final Leak Test
compressors in Trane units unload to the extent that a
single, properly sized riser can transport oil at any load
condition. WARNING
Table 10. Minimum discharge-line velocities for oil Hazard of Explosion!
entrainment Failure to follow instructions below could result in
Refrigerant Velocity, fpm death or serious injury or equipment or property-only
damage. Use only dry nitrogen with a pressure
Nom. Pipe Size, in. Riser Horizontal regulator for pressurizing unit. Do not use acetylene,
7/8 375 285 oxygen or compressed air or mixtures containing them
1-1/8 430 325 for pressure testing. Do not use mixtures of a hydrogen
containing refrigerant and air above atmospheric
1-3/8 480 360
pressure for pressure testing as they may become
1-5/8 520 390 flammable and could result in an explosion.
2-1/8 600 450 Refrigerant, when used as a trace gas should only be
mixed with dry nitrogen for pressurizing units.
• Riser traps are also unnecessary. Avoid using riser
traps. If the discharge riser is sized to maintain the Once refrigerant piping is completed, thoroughly test the
proper refrigerant velocity, adding a trap will only system for leaks.
increase the pressure drop.
System Evacuation
Reliability determines the success of a split air-
conditioning system. Interconnecting refrigerant lines WARNING
play an instrumental role in that success. It’s up to us to
ensure that our system design practices evolve with Risk of Internal Arc Flash!
equipment technologies. Failure to follow instructions could result in death,
serious injury and compressor damage. Do not use a
This can be summarized as five fundamental “rules”:
megohmmeter or apply power to compressor windings
1. Choose the right system (i.e., don’t specify split- under vacuum as it could result in an arc flash inside
system equipment when a packaged chiller is best the compressor.
suited for the job).
For field evacuation after leak checking, use a vacuum
2. Size the interconnecting lines to avoid the use of traps
pump capable of pulling a vacuum of 100 microns or less.
and double risers.
Follow the pump manufacturer’s instructions for proper
3. Slope the liquid lines toward the evaporator. use of the pump. Insure that all sections of the system are
4. Minimize the length of the interconnecting tubing. properly evacuated before proceeding.
5. Keep the system clean. Refrigerant Charging
Initial Leak Test
As shipped, Trane compressor-chillers contain a holding NOTICE:
charge of nitrogen only. Before connecting refrigerant Equipment Damage!
piping, momentarily crack open a Schraeder valve on the To prevent damage to the evaporator and condenser,
liquid line to insure that the unit is still pressurized. If no never charge liquid refrigerant into either of these
gas escapes thru the valve, leak test the unit to determine vessels without adequate flow to prevent the
the source of the refrigerant leak prior to installation and temperature/pressure relationship to fall below 35°F.
repair any leaks located.
Once the system is properly installed, leak tested and
Refrigerant Piping Sizes evacuated, refrigerant charging can begin. Liquid
refrigerant must be charged into each circuit through the
Refer to the Trane guide TRG-TRC006-EN and/or ASHRAE
liquid line access with the compressor(s) off.
publications to determine piping selection information.
Refrigerant pipe sizes selected must be within the velocity Charge refrigerant into the system by weight. Use an
and pressure drop limitations required for proper system accurate scale or charging cylinder to determine the exact
operations. It is essential that refrigerant piping be charge entering the system. Failure to charge the system
properly sized and applied since these factors have a accurately can lead to under or over-charging and result in
significant effect on system performance and reliability. unreliable operation.
If system pressure equalize before the full charge enters
the system, close the charging port and proceed to start-up
procedure.
26 CG-SVX038B-EN
Electrical Wiring
Power and Control Wiring
WARNING
Proper Field Wiring and Grounding Unit Power Wiring
Required! The installing contractor must connect appropriate power
Failure to follow code could result in death or serious wiring (with fused disconnects) to the terminal block or
injury. All field wiring MUST be performed by qualified non-fused, unit-mounted disconnect in the power section
personnel. Improperly installed and grounded field of the unit control panel. Electrical schematics and
wiring poses FIRE and ELECTROCUTION hazards. To component location drawings are also mounted on the
avoid these hazards, you MUST follow requirements for inside of the control panel door.
field wiring installation and grounding as described in
NEC and your local/state electrical codes. The unit power fused disconnect switch should be located
in the general area of the unit, to comply with NEC or local
codes. Some codes require line-of-sight disconnect
General Recommendations locations. The optional unit unfused disconnect can be
used as an emergency shutdown device.
WARNING Scroll Compressor Electrical Phasing
Hazardous Service Procedures! General
Failure to follow all precautions in this manual and on
the tags, stickers, and labels could result in death or
serious injury. WARNING
Technicians, in order to protect themselves from
potential electrical, mechanical, and chemical hazards, Hazardous Voltage!
MUST follow precautions in this manual and on the Failure to disconnect power before servicing could
tags, stickers, and labels, as well as the following result in death or serious injury. Disconnect all electric
instructions: Unless specified otherwise, disconnect all power, including remote disconnects before servicing.
electrical power including remote disconnect and Follow proper lockout/tagout procedures to ensure the
discharge all energy storing devices such as capacitors power can not be inadvertently energized.
before servicing. Follow proper lockout/tagout
procedures to ensure the power can not be
inadvertently energized. When necessary to work with NOTICE:
live electrical components, have a qualified licensed
electrician or other individual who has been trained in Compressor Damage!
handling live electrical components perform these Operating compressors in reverse rotation will cause
tasks. damage or failure of the compressor.
It is critical that proper rotation of the scroll compressors

NOTICE: be established before the machine is started. Proper motor
Use Copper Conductors Only! rotation requires confirmation of the electrical phase
sequence of the power supply. The motor is internally
Failure to use copper conductors could result in
connected for clockwise rotation with the inlet power
equipment damage as the equipment was not designed
or qualified to accept other types of conductors. supply phased “ABC” or “L1, L2, L3”.
The order in which the three voltages of a three-phase
The wiring procedures, as described in this portion of the system succeed one another is called phase sequence or
manual, must be accomplished to obtain proper operation phase rotation. When rotation is clockwise, phase
of the unit. sequence is usually called “ABC” and when
All wiring must comply with National Electrical Code counterclockwise, “CBA”.
(NEC) and state and local requirements. Outside the This direction may be reversed by interchanging any two
United States, the national and/or local electrical of the line wires. It is this possible interchange of wiring
requirements of other countries shall apply. The installer that makes a phase sequence indicator necessary, if the
must provide properly sized system interconnecting and operator is to quickly determine the phase rotation of the
power supply wiring with appropriate fused disconnect motor.
switches. Type and locations of disconnects must comply
with all applicable codes. Setting Proper Electrical Phase Sequence
Minimum circuit ampacities, recommended fuse sizes and Proper compressor motor electrical phasing can be quickly
other unit electrical data are provided on the unit determined and, if necessary, corrected before starting the
nameplate. unit. Use a quality instrument, such as an Associated
CG-SVX038B-EN 27
Electrical Wiring
Research Model 45 Phase Sequence indicator or Voltage Imbalance

equivalent and follow this procedure.
Excessive voltage imbalance between phases in a three-
1. Verify that all operating controls for the unit are in the phase system will cause motors to overheat and
“Off” position. eventually fail. Maximum allowable imbalance is
2. Disconnect power to the power distribution block in 2 percent. Voltage imbalance is defined as 100 times the
the unit control panel maximum deviation of the three voltages (three phases)
3. Connect the phase sequence indicator leads to the subtracted from the average (without regard to sign),
power distribution block as follows: divided by the average voltage.
Example:
Phase Seq. Lead Terminal ID
If the three voltages measured at the line voltage fused
Black (Phase A) L1 disconnect are 221 volts, 230 volts and 227 volts, the
Red (Phase B) L2 average would be:
Yellow (Phase C) L3 221 + 230 + 227 = 226 volts
4. Turn power on by closing the unit supply power fused 3
disconnect switch. The percentage of imbalance is then:
5. Read the phase sequence displayed on the indicator. 100 (226-221) = 2.2%
The “ABC” LED on the face of the phase indicator will
226
glow if phase sequence is ABC.
In the preceding example, 221 is used because it is the
6. If the “CBA” indicator glows instead, open the unit
farthest from the average. The 2.2 percent imbalance that
main power disconnect and switch two line leads on
exists exceeds maximum allowable imbalance by
the power distribution block in the unit control panel.
0.2 percent. This much imbalance between phases can
Close the main power disconnect and recheck phasing.
equal as much as 20 percent current imbalance with a
7. Open the unit disconnect and remove the phase resulting increase in winding temperature that will
indicator. decrease compressor motor life.
Unit Voltage Control Power Supply

Electrical power to the unit must meet stringent A fused, panel-mounted control power transformer is
requirements for the unit to operate properly. Total voltage standard on all units. Replacement fuses are listed on the
supply and voltage imbalance between phases should be “Fuse Schedule” decal located adjacent to the transformer
within the tolerances discussed below. inside the control box.
Voltage Supply
External Contacts
WARNING Chilled Water Flow Switch
Live Electrical Components! The unit controller has an input that accepts a contact
Failure to follow all electrical safety precautions when closure from a proof-of-flow device such as a flow switch
exposed to live electrical components could result in or other factory approved flow proving device. When this
death or serious injury. When necessary to work with input does not prove flow within a fixed time relative to
live electrical components, have a qualified licensed transition from enabled to run modes of the chiller, or if the
electrician or other individual who has been properly flow is lost while the chiller is in the running mode of
trained in handling live electrical components perform operation, the chiller will be prohibited from running. The
these tasks. installer must provide and install this flow proving device.
See also wiring diagrams attached to the inside of the
Measure each leg of supply voltage at the line voltage
control panel door. Failure to provide this flow proving
disconnect switches. Readings must fall within the range
device voids unit warranty.
of 187-254 volts for units with a nameplate voltage of
208/230 volt and 414-508 volts for units with a nameplate
voltage of 460 volts. If voltage on any leg does not fall
within tolerance, notify the power company and request
correction of this situation before operating the unit.
Inadequate voltage to the unit will shorten the life of relay
contacts and compressor motors.
28 CG-SVX038B-EN
Electrical Wiring
CGWR Condenser Water Loss of Flow

NOTICE: Protection
Unexpected Chiller Start! The controller logic will sense a loss of flow through the
Failure to follow instructions could cause the chiller to condenser. No flow switches are necessary with the
start unexpectedly which could result in equipment or standard unit controller configuration.
property damage. An external source (EMS, time clock
or any other means) should not be allowed to bring on CGWR Condenser Control
a pump that would trigger the flow switch to start the
chiller. The flow switch is meant to act as a safety CGWR units have one dry contact relay to start a
switch and not a start/stop mechanism. condenser pump. These chillers also have one 0 to 10 Vdc
analog output to control a head pressure control valve.
Consult wiring diagram located inside the control box
CCAR Condenser Fan Staging or VFD door for connection point(s).
Control
The CCAR compressor chiller unit controller has the ability Equipment Grounds
to control fan staging, fan VFDs and damper control in
order to improve the stability of discharge pressure at
various ambient conditions. NOTICE:
Unit controller capability single circuit compressor chillers Use Copper Conductors Only!
(CCAR 20, and 30) have three dry contact relays to cycle Failure to use copper conductors could result in
condenser fan motors to control discharge pressure, as equipment damage as the equipment was not designed
well as one 0 to 10 Vdc analog output to control a VFD or or qualified to accept other types of conductors.
fan damper. Dual circuit compressor chillers (CCAR 40, 50,
65 and 75) have six dry contact relays to cycle condenser Provide proper grounding at the connection point
fan motors to control discharge pressure, as well as two 0 provided in the unit control panel.
to 10 Vdc analog output to control a VFD or fan damper.
CCAR unit controller must control condenser ambient Unit Controller
control devices such as fan cycling and optional low
ambient dampers. As a result the interconnecting field Note: The unit controller section in this IOM contains only
wiring must be done by others. For pairing CCAR a brief overview of the unit controller. Please
compressor chiller with CAUJ air cooled condenser, the consult the Unit Controller Version 17 Manual Rev.
following field wiring is to be done by others. 3.0 for Cold Generator™ Chillers (CG-SVX030*-EN)
which documents the function of the unit controller
• Fan cycling control including setpoint definitions, points lists and
• One control wire for each condenser fan plus a much more.
common must be run between CCAR compressor The unit controller is a rugged microprocessor based
chiller and CAUJ condenser. controller designed for the hostile environment of the
• Required fan control wiring for CCAR compressor HVAC/R industry. It is designed to be the primary manager
chillers matched with CAUJ condensers utilizing of the CCAR/CGWR product.
fan control are covered by schematic, instructions, The unit controller provides flexibility with setpoints and
and associated footnotes on Figure 21, p. 53 and control options that can be selected prior to
Figure 22, p. 54. commissioning a system or when the unit is live and
• Low Ambient Dampers (when applicable) functioning. Displays, pressures, temps, alarms and other
interfaces are accomplished in a clear and simple
• One shielded pair for each condenser damper
language that informs the user as to the status of the
assembly must be run between CCAR compressor
controller. Refer also to the wiring diagram attached to the
chiller and CAUJ air cooled condenser.
inside of the control panel door.
• Required damper control wiring for CCAR
A password is required to access controller setpoints. Use
compressor chillers matched with CAUJ
password code 2112 to access many of these features. A
condensers utilizing low ambient control damper
factory code may be required to allow access to critical
assembly are covered by schematic, instructions
areas, and can only be entered by a factory representative.
and associated footnotes on Figure 23, p. 55 and
Figure 24, p. 56. A RS-485 port is provided for communication with other
manufacturers’ systems. Additionally, a built-in RS-485 to
RS-232 converter allows communication over the RS-485
port via the RS-232 port. Other features include the
integration of BACnet® IP and MODBUS® into the unit
controller. An optional gateway card allows
CG-SVX038B-EN 29
Electrical Wiring
communication via BACnet® MSTP, Johnson N2, and

LONWORKS®, and this should be ordered with the chiller if
required. An ethernet connection is also provided on each
unit. While field changes can be made, please insure that
the unit is ordered set up for required communications to
insure that factory testing includes end user configuration.
A complete software support package is available for your
PC allowing for system configuration, dynamic on-line
display screens, remote communication, graphing and
more. See “Downloading and Installing Unit Controller
(MCS-Connect) Software,” p. 31 for download
instructions. All information needed to run the unit is
available from the unit display; however, a laptop
computer is invaluable for ease of use of diagnosing or
changing the unit setpoints.
Note: Not all setpoints can be changed with
MCS-Connect; some require a configuration
change.
A serial cable is included in each shipment for the
convenience of the field tech. If you do not have a laptop
with a serial port, you will require a converter such as a
Black Box item number #IC199A-R3 serial-to-USB adaptor.
The standard configuration allows for unit to start at
lowest stage possible, then add compressors as needed to
meet demand.
Important: All configuration changes need to be done
by factory representatives to ensure proper
operation of the unit within design
parameters. Refer to MCS unit controller
manual for sequence of operation and
additional details.
30 CG-SVX038B-EN
Unit Controller—Software Installation and Setup
Downloading and Installing Unit Downloading and Viewing Graphs
Controller (MCS-Connect) The unit controller continuously records and stores sensor
input and relay/analog output data. This data is collected
Software in 10-second (default) intervals. The controller stores
1008 packets of data replacing the oldest with the newest.
Go to www.nappstech.com. Click on Downloads in the With the time interval set at 10 seconds, you can download
grey bar and select MCS-CONNECT. Select SAVE. After graph data with a time span of 168 minutes. The time
downloading, open and select RUN. Follow prompts and interval is adjustable.
software will be installed on your computer.
In the MCS-CONNECT software, select GRAPH. Data will
If your computer does not have a serial port, you will need be downloaded and then a graph setup page will appear.
to purchase a USB to Serial adapter. (Computer stores Select the input and output data you want to look at. Type
should have this.) Install the software for the adapter. If in Y-axis parameters and select OK. Use the scroll bar at
your computer has a serial port, you will not need an the bottom of the graph to view. You can go back to the
adapter. setup page at any time to change selections. You may save
You will need to know which Port your computer uses as the graph to view later. You don’t have to be connected to
the COM PORT. In Microsoft® Vista, go to the CONTROL view a saved graph file. Your saved graph will be located
PANEL and select DEVICE MANAGER. Look for PORTS in a folder called GRAPH inside another folder called MCS
(COM & LPT), expand and you should see a COM PORT on your C: drive.
number. Windows® 7 is similar. To change the default 10-second interval, make changes
Start the MCS-CONNECT software. Select and select SAVE and then OK on the setup page. The
SETUP>COMMUNICATIONS and then change LOCAL controller will now record data at this new interval.
COM PORT to match your computer. Select SAVE and To view a saved graph, select LOAD A GRAPH FILE.
then OK. These files can be e-mailed to us for analysis if needed.
Connecting to the Chiller Updating Chiller Software and
Connect the supplied NULL MODEM cable between your Configuration Files
USB adapter or serial port to the chiller. A standard serial
Trane chillers are programmed, set up, and tested prior to
cable will not work. Start the MCS-CONNECT software and
shipment. Sometimes after a unit arrives at the jobsite, the
select LOCAL SERIAL. You will see the site info page. The
customer may want to enable an option such as 0–5 Vdc
software should scan and find the chiller. (If you see a
target reset or chilled water pump control etc. These
Failed to open comm port error, or it scans and does not
options require a configuration change. We will either
find the chiller, your comm port settings are not correct.)
have you download the configuration file from the chiller
Click the 1-CCAR/CGWR tab. The screen shows real time
and e-mail it to us where we will modify it and return it to
data.
you, or we will modify a default configuration file we have
Set Point Changes here at the factory and send it to you. Modifying a
configuration file you send us will save any setpoint
Click the VIEW ONLY button. Enter the password code changes that have been made on site. Otherwise, the
2112. Select OK. Button should say SERVICE. Go to set controller will be set back to default factory settings.
points and double-click on a value. Change and select OK.
To e-mail us a copy of your chiller’s configuration file, in
Viewing and Troubleshooting ALARMS the MCS-CONNECT software, establish communication
with the chiller and select RECEIVE CFG. Name it
The unit controller will record and store 30-second sensor something and e-mail it to [email protected].
input data prior to and up to any LOCKOUT ALARM. Select
To load a configuration file, turn off circuit enable switches
the ALARM tab, then INFO next to the alarm you want to
and select TRANSMIT CFG. Locate the new file and press
analyze. This will pop up a screen that shows operating
OPEN. The file will be uploaded to the controller. The
conditions just prior to the trip. You can easily determine
controller will reboot itself.
if the fault was caused by a sudden or gradual change. For
instance, a sudden increase in discharge pressure might Routine software (HEX FILE) updates are NOT necessary.
suggest a condenser pump or fan failure etc. (This data can However, if we think a software update is necessary to
also be viewed from the chiller LCD screen. Select resolve an operating issue you may be having, we will
LOCKOUT ALARMS.) e-mail the hex file in a zipped folder. Save the zipped folder
to your desktop. Right click folder and select EXTRACT
ALL. This will create another folder by the same name on
your desktop. Inside this folder you’ll find the hex file. It
should be about 2300 KB large.
CG-SVX038B-EN 31
Unit Controller—Software Installation and Setup
In the MCS-CONNECT software, select TRANSMIT SW.

Locate the extracted hex file and select Transmit. Watch
the chiller LCD screen. After the file is uploaded, the Trane
MCS Digital Controller will verify that it’s a valid file and
then erase the flash memory. Next, it will write the new hex
to memory. When completed, the controller will reboot
itself. This process may take 15 or 20 minutes. After the
reboot is completed, close and restart the MCS-CONNECT
software to reestablish communication with the chiller.
32 CG-SVX038B-EN
Unit Startup Procedures
NOTICE: NOTICE:
Compressor Failure! Equipment Damage!
To protect compressors from premature failure the unit • To prevent overheating at connections and under-
must be powered and crankcase heaters energized at voltage conditions at the compressor motor, check
least 24 hours BEFORE compressors are started. tightness of all connections in the compressor power
circuit.
Prior to calling for start-up services or commissioning,
CG-ADF005*-EN (CGWR Installation Completion Check • To prevent compressor damage, do not operate the
List and Request for Trane Service) or CG-ADF006*-EN unit with discharge or liquid line service valves
(CCAR Installation Completion Check List and Request for closed.
Trane Service), as appropriate, must be completed and • The use of untreated or improperly treated water in a
submitted. Once CG-ADF005*-EN or CG-ADF006*-EN has Chiller may result in scaling, erosion, corrosion, algae
been submitted, CG-ADF007*-EN (Start-up Check List for or slime. It is recommended that the services of a
CGWR and CCAR Chillers) must be followed and qualified water treatment specialist be engaged to
submitted. determine what water treatment, if any, is required.
The Trane Company assumes no responsibility for
Pre-Start Up Procedures Check equipment failures which result from untreated or
improperly treated water, or saline or brackish water.
List • To prevent evaporator or condenser damage, pipe
Complete each step in the “Pre-Start Up Procedures” strainers must be installed in the water supplies to
check list included in CG-ADF007*-EN (Start-up Check List protect components from water born debris. Trane is
for CGWR and CCAR Chillers) and check off each step as not responsible for equipment damage caused by
completed. water born debris.
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could
result in death or serious injury. Disconnect all electric
power, including remote disconnects before servicing.
Follow proper lockout/tagout procedures to ensure the
power can not be inadvertently energized.
Sequence of Operation
Power Applied
to Unit Controller Call for Cooling
Chiller Auto
(Power Waiting to
Level up Start Auto Auto Start Running
Delay)
Unit Controller Enforce Power Up Confirm Evaporator
Boot Time Start Delay Time Water Flow
(24 to 90 Sec) (30 to 120 Sec) (6 to 600 Sec) (0 to 5 Sec)
Energize
Condenser Water
Pump Relay
(Only if Chiller
Controls Pump)
Lead
Circuit Auto Auto Auto Running
Enforce Restart
Inhibit Timer
(0 to 5 Mins) Open
Solenoid Energize
Valve Lead
Compressor
Lag
Circuit Auto
CG-SVX038B-EN 33
Unit Startup Procedures
Checking Operating Conditions restriction can often be identified by a noticeable

temperature differential on either side of the restricted
area. Frost often forms on the outside of the liquid line
NOTICE: at this point also.
Evaporator/Condenser Damage! The system may not be properly charged although

the sight glass is clear. Also consider superheat,
Water (fluid) flow must be established in evaporator sub-cooling and operating pressure.
and condenser before adding refrigerate, removing
refrigerate, or pulling vacuum, to protect heat • Once oil level, amp draw and operating pressures have
exchangers from freezing. stabilized, measure system suction superheat.
• Measure system liquid line sub-cooling.
NOTICE: • If operating pressure, sight glass, superheat and sub-
cooling readings indicate refrigerant shortage, charge
Compressor Damage! refrigerant into each circuit. Refrigerant shortage is
Do not allow liquid refrigerant to enter the suction line indicated if operating pressures are low and sub-
as excessive liquid accumulation in the liquid lines cooling is also low.
could result in compressor damage.
If suction and discharge pressures are low but sub-
To prevent compressor damage and ensure full cooling cooling is normal, no refrigerant shortage exists.
capacity, use refrigerants specified on the unit Adding refrigerant, will result in overcharging.
nameplate only.
Add refrigerant with the unit running by metering liquid
• If operating conditions indicate an overcharge, refrigerant through the Schrader valve between the
slowly (to minimize oil loss) remove refrigerant at the expansion valve and the evaporator refrigerant inlet until
liquid line Schrader fitting. Do not discharge operating conditions are normal.
refrigerant into the atmosphere.
• If the remote condenser (CCAR) is equipped with low System Superheat
ambient dampers, check for proper actuator and Normal superheat for each circuit is 10°F–16°F at full load.
blade travel in relation to condensing pressure. If superheat is not within this range, adjust expansion
• Once proper unit operation is confirmed, inspect for valve superheat setting. Allow 5–10 minutes between
debris, misplaced tools., etc. Secure control panel adjustments for the expansion valve to stabilize on each
doors in place. new setting.
Once the unit has been operating for about 10 minutes and
System Sub-cooling
the system has stabilized, check operating conditions and Normal sub-cooling for each circuit is 5°F to 10°F at full
complete the checkout procedures that follow. load where saturated discharge pressure and liquid line
• Recheck evaporator water and condenser (CGWR) temperature are measured at chiller liquid line.
water flows and pressure drops. These readings
should be stable at proper levels.
• Check suction pressure and discharge pressure of the
unit.
Discharge pressures—take at Schrader fitting provided on
the discharge line. Normal discharge pressures are:
CCAR units: 315 psig to 500 psig
CGWR units: 275 psig to 430 psig
Suction pressures— take at Schrader fitting provided on
the suction line. Normal suction pressures are:
42°F–60°F LWT: 104–155 psig
15°F–39°F LWT: 60–103 psig
• Check compressor oil levels. At full load, oil level
should be visible in the oil level sight glass on the
compressor. If it is not, add or remove oil as required.
• Check the liquid line sight glasses. Refrigerant flow
past the sight glasses should be clear. Bubbles in the
liquid line indicate either low refrigerant charge or
excessive pressure drop in the liquid line. Such a
34 CG-SVX038B-EN
Unit Shutdown
Normal Unit Shutdown
Local Stop Stopped

Normal Latching Diagnostic
Chiller Level Non-Latching Diagnostic
Tracer Stop Run Inhibit
External Auto-Stop
Chiller Stopped
Running Shutting Down
Level or Run Inhibit
Evap Pump Off Delay Timer

(0 to 30 Minutes)
De-Energize
Condenser
Water Pump Relay
(If Chiller Controls
Pump)
Circuit 1 Shutting Down Auto
(1 to 5 Sec) De-Energize
Current Lag Cprsr
De-Energize
Current Lead Cprsr
Close Liquid
Solenoid Valve
Circuit 2 Shutting Down Auto
(1 to 5 Sec)
De-Energize Close Liquid

Cprsr Solenoid Valve
Extended Shutdown Procedure

If the system is taken out of operation for long periods of
time, use this procedure to prepare the system for
shutdown.
1. Test condenser and high side piping for refrigerant
leakage.
2. Open electrical disconnect switches for evaporator
water pump. Lock the disconnect in an open position.
3. Open the unit main electrical disconnect and unit-
mounted disconnect (if used) and lock in open
position.
CG-SVX038B-EN 35
Unit Restart
Unit Restart After Extended
Shutdown
Use this procedure to prepare the system for restart after
an extended shutdown.
NOTICE:
Compressor Failure!
To protect compressors from premature failure the unit
must be powered and crankcase heaters energized at
least 24 hours BEFORE compressors are started.
NOTICE:
Compressor Damage!
To prevent compressor damage, be certain that all
refrigerant valves are open before starting the unit.
1. Close the unit main disconnect(s) and the unit-

mounted disconnect (if used).
2. Check compressor crankcase oil levels. Oil should be
visible in the compressor oil level sight glass.
3. Fill the chilled water circuit(s) if drained during
shutdown. Vent the system while filling it.
4. Close the fused disconnect switch(es) for the water
pumps.
5. Start the water pump(s). With water pumps running,
inspect all piping connections for leakage. Make any
necessary repairs.
6. With water pump(s) running, adjust chilled water flow
and check water pressure drop through the evaporator.
7. Check the flow switch on the evaporator outlet piping
for proper operation.
8. Stop the water pump(s).
9. Complete each step in Trane literature
CGWR-ADF002*-EN (Start-up Check List for CGWR and
CCAR Chillers).
10. Energize Crankcase Heaters (Must be energized
24 hours before startup).
36 CG-SVX038B-EN
Maintenance
Scroll Compressor Functional Test
WARNING
Since the scroll compressor does not use discharge or
Hazardous Service Procedures! suction valves, it is not necessary to perform a pump-
Failure to follow all precautions in this manual and on down capability test, i.e. a test where the liquid line valve
the tags, stickers, and labels could result in death or is closed and the compressor is pumped in a vacuum to
serious injury. see if it will pump-down and hold. If fact, this kind of test
Technicians, in order to protect themselves from
may actually damage the scroll compressor!
potential electrical, mechanical, and chemical hazards,
MUST follow precautions in this manual and on the
tags, stickers, and labels, as well as the following NOTICE:
instructions: Unless specified otherwise, disconnect all Compressor Damage!
electrical power including remote disconnect and
discharge all energy storing devices such as capacitors Do not pump the scroll compressor into a vacuum.
before servicing. Follow proper lockout/tagout Scroll compressors can pull internal low vacuums when
procedures to ensure the power can not be the suction side is closed or restricted. This, in turn,
inadvertently energized. When necessary to work with may cause the internal Fusite® terminal to arc, resulting
live electrical components, have a qualified licensed in compressor damage or failure. It may also trip the
electrician or other individual who has been trained in circuit breakers, blow fuses, or trip the discharge
handling live electrical components perform these thermostat.
tasks.
The proper procedure for checking scroll compressor
Because scroll compressors are a uniquely different operation is outlined below:
design from traditional reciprocating compressors, their 1. Verify that the compressor is receiving supply power of
operating characteristics and requirements are a the proper voltage.
departure from the reciprocating compressor technology.
2. With the compressor running, measure the suction
and discharge pressures/temperatures to determine
Compressor Oil whether or not they fall within the compressor
operating map shown in figure below.
The R-410A scroll compressor uses POE oil as required by
the manufacturer of the compressor. Refer to compressor See “Checking Operating Conditions,” p. 34 for normal
manufacturer for exact type and amount of oil in the operating pressure ranges for the unit.
specific model in question.
Oil Level. While the compressor is running, the oil level
may be below the sight glass but still visible through the
sight glass. The oil level should NEVER be above the sight
glass!
Oil Appearance. If the oil is dark and smells burnt, it was
overheated because of compressor operation at extremely
high condensing temperatures, a compressor mechanical
failure, or occurrence of a motor burnout. If the oil is black
and contains metal flakes, a mechanical failure has
occurred. This symptom is often accompanied by a high
amperage draw at the compressor motor.
Notes:
• If a motor burnout is suspected, use an acid test kit to
check the condition of the oil. If a burnout has occurred,
test results will indicate an acid level exceeding
0.05 mg KOH/g.
• The use of commercially available oil additives is not
recommended. Liability for any detrimental effects
that the use of non-approved products may have on
equipment performance or longevity must be
assumed by the equipment owner, equipment
servicer, or the oil additive manufacturer.
CG-SVX038B-EN 37
Maintenance
Figure 7. Compressor operating map
Saturated Condensing Temperature (°F)
Saturated Evaporating Temperature (°F)
Compressor Operational Noises the evaporator. If this occurs immediately stop the
machine, diagnose and correct the problem.
Because the scroll compressor is designed to
accommodate liquids (both oil and refrigerant) and solid Periodic Maintenance
particles without causing compressor damage, there are Perform all of the indicated maintenance procedures at the
some characteristic sounds that differentiate it from those intervals scheduled. This will prolong the life of the unit
typically associated with a reciprocating compressor. and reduce the possibility of costly equipment failure.
These sounds, which are described below, are normal and
do not indicate that the compressor is defective. Weekly Maintenance
At low ambient startup: When the compressor starts up Once the unit has been operating for about 10 minutes and
under low ambient conditions, the initial flow rate of the the system has stabilized, check operating conditions and
compressor is low. Under these conditions, it is not complete the checkout procedures that follow.
unusual to hear the compressor rattle until the suction
• Check compressor oil levels. Oil should be visible in the
pressure climbs and the flow rate increases. These sounds
sight glass when the compressor is running. Operate
are normal and do NOT affect the operation or reliability of
the compressors for a minimum of three to four hours
the compressor.
when checking oil level, and check level every
Excessive Amp Draw 30 minutes. If oil is not at proper level after this period,
have a qualified service representative add or remove
Excessive Amp Draw occurs either because the oil as required.
compressor is operating at an abnormally high
• Check suction pressure and discharge pressure.
condensing temperature OR because of low voltage at the
compressor motor. • Check the liquid line sight glasses.
Motor amp draw may also be excessive if the compressor • If operating pressures and sight glass conditions seem
has internal mechanical damage. In this situation, to indicate refrigerant shortage, measure system
vibration and discolored oil can also be observed. superheat and system sub-cooling.
• If operating conditions indicate an overcharge, slowly
Low Suctions (to minimize oil loss) remove refrigerant at the liquid
Continuous low suction pressures are most likely caused line service valve.
by low evaporator load coupled with a system anomaly. • Inspect remote condenser coils for cleanliness (CCAR
Symptoms that may accompany low suctions include a only) and clean if required. Refer to the condenser
rattling sound emitted from the compressor or an open manufacturer’s recommendations.
motor winding thermostat or discharge thermostat.
Inspect the entire system for unusual conditions. Use an
Note: Operation of the chiller with saturated suction operating log to record a weekly operating conditions
temperatures below freezing will cause damage to
38 CG-SVX038B-EN
Maintenance
history for the unit. A complete operating log is a valuable

diagnostic tool for service personnel.
Monthly Maintenance
Once the unit has been operating for about 10 minutes and
the system has stabilized, check operating conditions and
complete the checkout procedures that follow.
• Perform all weekly maintenance procedures.
• Check refrigerant superheat at the compressor suction
line. Superheat should be in the range of 10°F–20°F.
Note: A superheat calculated value is incorporated
into the unit controller.
• Inspect the entire system for unusual conditions.
Review the weekly operating log for conditions history
for the unit and take note of any unusual trends in
performance. Take appropriate preventative actions if
necessary.
Annually
Perform all weekly and monthly maintenance procedures.
• Have a qualified service technician check the setting
and function of each control and inspect the condition
of and replace compressor and control contacts if
needed.
• If chiller is not piped to drain facilities, make sure drain
is clear to carry away system water.
• Drain water from condenser (CGWR only) and
evaporator and associated piping systems. Inspect all
piping components for leakage, damage, etc. Clean
out required evaporator strainer.
• Inspect condenser tubes and clean, if needed.
• Clean and repaint any corroded surface.
• Clean remote condenser coils (CCAR only). Refer to the
condenser manufacturer’s recommendations.
CG-SVX038B-EN 39
Electrical Schematics
CGWR Water-Cooled Chillers
CGWR Field Wiring
Figure 8. Field wiring for 20 to 75 ton, R-410A CGWR water-cooled chillers
Field Wiring - CGWR Scroll Water Chillers
Control Panel Representation
A-1
GND
A-2
Disconnect
(Factory Installed)

4 : For CGWR 20-30 ton,

Cooling Tower Pump Enable
: For CGWR 40-75 ton,

WARNING Cooling Tower Pump Enable
Hazardous voltage!
Disconnect all electrical power
including remote disconnects before : Alarm Dry
Contacts
servicing unit. Follow proper lockout/
tagout procedures to ensure power
cannot be inadvertently energized. 5 : Flow Switch (flow
proving device)
Failure to do so can cause death or
serious injury.
: Remote Run/Stop
Interface
CAUTION Notes:
Use copper conductors only!
Unit terminals are not designed to 1. All three-phase motors supplied with the unit are protected under
primary single-phase failure conditions.
accept other type conductors. Failure 2. All customer control-circuit wiring must have a minimum rating of
to use copper conductors may cause 150V.
equipment damage. 3. All field wiring must be in accordance with applicable local codes.
4. Line voltage options. Single or dual source power may be specified.
Drawing covers single source power only. All field wiring must be in
accordance with National Electric Code and State & Local
requirements.
CAUTION 5. (Required) Factory supplied or approved alternate field installed flow
Do not energize the unit until check- proving device connection.
out and start-up procedures have
been completed.
NAME DATE
DRAWN SMH 3/22/17

CHECKED BAR 3/22/17
ENG APPR. CGWR Field
F Wiring
MFG APPR.
Q.A.
Diagram
COMMENTS:
Revised to add 75 ton.
1 10-18-'19 SIZE DWG. NO. REV.
A CGWR Field Wiring 1
SCALE:1:5 WEIGHT: SHEET 1 OF 1
40 CG-SVX038B-EN
WHITE TR1
FU1 DISCONNECT
TBA3 120
(OPTIONAL)
RED VAC
RED 3 2 FU3 1 DSW1
FU2
Figure 9.
+12v
TBA6 TBA2
TO UNIT 3D
Gnd
SCL CONTOLLER 4A 4 PDB1
SDA L1 L2 L3
KEYPAD/LCD
OPT PWM
+485 HP1SW LP1SW TBC1
-485 CONNECTOR RED 3B TR3
F1 F2 F3
FLOW-Field
5 -
WRV
1 2 3
PWM
PWR MONITOR
TBA-2
4
120 VAC 24 VAC TBC2
REM RUN/STOP
SENSOR M-16
CMP1&2 ENABLE
OPTIONAL FIELD
5 6
+ L1 L2 L3 PANEL
TBA-4 WHITE (OPTIONAL) GROUND
CG-SVX038B-EN
7
TBA7 TBC3
Menu
8 TO AO1 Y1
(OPTIONAL)
TBA22
SENSOR M-15 TBA21
Bellimo WRV
TBA1
SENSOR M-13 WHITE

U
BLACK/
TO KEYPAD / DISPLAY
SENSOR M-14 SHIELD

(OPTIONAL)
TBA23
TBA24
3A FU4 FU5 FU6
SHIELD
22
21
5A
23
OPTIONAL WHITE TO TBC3
24
+5 +5 +5 +5 KEYPAD LCD
gnd
gnd
DI-16 DI-15 DI-14 DI-13 A-4 A-3 A-2 A-1 3G
DIGITAL INPUTS ANALOG OUTS
SCL
SDA
-485
L1 L2 L3 L1 L2 L3
GND
+485
+12V
BLACK +5 GND SI RELAY M-1 C1
SENSOR M-1 6
Com NO
SHIELD SENSOR 1
C1 Comp 1
CW IN DIGITAL ANALOG CONTACTOR
WHITE
C1 C2
+5 GND SI TBA10
SENSOR M-2 BLACK RELAY M-2
SHIELD SENSOR 2
NC Com NO
7 7A T1 T2 T3 T1 T2 T3
CW OUT LLS 1 LIQUID SOLENOID
DIGITAL ANALOG
WHITE LLS 1
RED +5 GND SI
SENSOR M-3 TBA11 TBA4
SENSOR 3
BLACK & SHIELD RELAY M-3
NC Com NO
CKT 1 SUC PSI 8 8A
DIGITAL ANALOG
electrical data and wiring diagram.
HGS 1 (OPTIONAL TOUCHSCREEN CONNECTIONS)

WHITE HOT GAS SOLENOID
NC
HGS 1 1 2
SENSOR M-4 RED +5 GND SI
COMPR COMPR
BLACK & SHIELD SENSOR 4 ETHERNET
CKT 1 DIS PSI RELAY M-4 POWER IN
DIGITAL ANALOG +12V GND ??
Com NO
CGWR Power/Control Wiring
WHITE SPARE COMPRESSOR COMPRESSOR

MOTOR MOTOR
NC
SENSOR M-5 +5 GND SI
BLACK &
SENSOR 5 11 12 11 12
SHIELD 3A
AMPS COMP 1 C1 AUX 1 CCH 1 C2 AUX 2 CCH 2
(CT 1) DIGITAL ANALOG
WHITE
To Unit Controller
RELAY M-5 Ethernet Connection
Com NO
BLACK & or Ethernet Switch
SENSOR 6 SPARE
AMPS COMP 2 SHIELD
(CT 2) DIGITAL ANALOG 5B
WHITE
TBA5
+5 GND SI RELAY M-6 C2
SENSOR M-7 9
NC Com NO
SENSOR 7 C2
SPARE Comp 2
DIGITAL ANALOG CONTACTOR
Refer to name plate on control box door (inside) for
V+ V- N L
+5 GND SI RELAY M-7
SENSOR M-8 SENSOR 8
NC Com NO
SPARE
SPARE DIGITAL ANALOG
15
TBA15
+5 GND SI
SENSOR M-9 SENSOR 9 RELAY M-8
16 TBA16
SPARE CND ENBL1
NC Com NO
DIGITAL ANALOG
UNIT CONTROLLER
(OPTIONAL TOUCHSCREEN
(PUMP) POWER SOURCE)
NC
3G
+5 GND SI
SENSOR M-10 SENSOR 10
17
SPARE TBA17
DIGITAL ANALOG RELAY M-9
GND
SPARE 18 TBA18
Com NO
SENSOR M-11 +5 GND SI Voltage
BLACK
CKT 1 SUC TMP SHIELD SENSOR 11
19
DIGITAL ANALOG TBA19
WHITE 115v RELAY M-10 3
TBA20
ALARM
NC Com NO
SENSOR M-12 +5 GND SI 20
BLACK
CORE TEMP SHIELD SENSOR 12
NC
DIGITAL ANALOG
WHITE
L/L1 3
Termination N
ETHERNET + - GND WHITE
To Customer Interface or GND E NGI NE E R ' S S E A L # BY DA T E R E V I S I ON
P.O. BOX 3066
Communications Board LONGVIEW, TX
MCS IORS485 +12V
75606-3066
To Optional Exp Board
Comm to SI16 or eq (Shield tied at this end) TITLE:
20 - 30 TON WATER-COOLED CHILLERS
POWER/CONROL WIRING DIAGRAM
SCALE: NA DRAWN BY: CHECKED BY: APP'D BY:
IMPORTANT DATE: 07/26/17 S MH BAR S MH
DWG. SIZE
THE INFORMATION CONTAINED HEREON,
WHICH IS THE PROPERTY OF
TRANE,
R410A CGWR CHILLERS B
MUST BE MAINTAINED IN STRICT
CONFIDENCE AND NO PORTION OF
THIS MATERIAL MAY BE REPRODUCED
DRAWING NUMBER REV.SHEET NO. NAPPS JOB NO.
OR USED FOR ANY PURPOSE
WITHOUT THE EXPRESS WRITTEN CONSENT OF
TRANE R80500011 1 OF 1
0
Power/control wiring schematic for 20 to 30 ton, R-410A CGWR water-cooled chillers
41
42
3 2 1
3C
1 2 3
Menu
`
11
22
21
23
C2 C1 C3
T1 T2 T3 T1 T2 T3 T1 T2 T3
SENSOR 2-1 SENSOR 1-1
RELAY M-1 C1
C1
2 1 3
RELAY M-2
SENSOR 2-3
RELAY M-3 SENSOR 1-3
RELAY M-4 C2 SENSOR 2-4 SENSOR 1-4

12
C2
(CT 1) SENSOR 2-5 SENSOR 1-5

RELAY M-5
13
(CT 3)
SENSOR 2-6
SENSOR 1-6
RELAY M-6

RELAY M-7 C3
C3
RELAY M-8 SENSOR 2-8 SENSOR 1-8
(CT 2)
RELAY M-9
V+ V- N L
RELAY M-10 3
3C
1
3
2
1 sp 10-18-'19 Revised to add 75 ton

Figure 10. Power/control wiring schematic for 40 to 75 ton, R-410A CGWR water-cooled chillers
CG-SVX038B-EN
TR3
LEGEND *
TR3 1 - CPS On/Off
CT1 SW PWM * DIGITAL POWER MONITOR
FU4-6 CT2 * 2 - CKT1 Enable C1-C2 COMPRESSOR CONTACTORS
*
DSW1 * DISCONNECT SWITCH
PDB1 FU1, FU2 TR1 PRIMARY CIRCUIT FUSES - KLDR OR EQ
FU3 TR1 SECONDARY CIRCUIT FUSE - KLDR OR EQ
TR1 208,240,480/120 VAC 250 VA TRANSFORMER
CG-SVX038B-EN
PDB1 POWER DISTRIBUTION BLOCK
UC UNIT CONTROLLER
RELAY M-1
RELAY M-2
RELAY M-3
RELAY M-4
RELAY M-5
RELAY M-6
RELAY M-7
RELAY M-8
RELAY M-9
1 2 COM COMMUNICATIONS MODULE
RELAY M-10
*
CT1-CT2 CURRENT TRANSFORMER MODULES
FU4,5,6 PWM CIRCUIT FUSES - KTK OR EQ

*
Voltage
115v
TR3 120/24 VAC TRANSFORMER FOR WRV
UNIT CONTROLLER
*
TBC * TERMINAL BLOCK FOR WATER REGULATING VALVE
UC
SW TOOGLE SWITCHES
GND GROUND LUG
DSW1 TBA TERMINAL BLOCK

*
ITEMS MARKED WITH * ARE OPTIONAL

AND ARE NOT ON ALL UNITS
COM
*
PWM
*
WRV
1
1
2
2
TBC
TBA
3
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
*
4
4
TBA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
TBC
100-5563
TRANSFORMER FUSE SCHEDULE FOR 208-230V UNITS
DESIGNATION LOCATION FUSE TYPE CLASS AMPS VOLTS

TRANSFORMER LITTELFUSE
FU1, FU2 CC 3 1/2 600
PRIMARY KLDR3 1/2
FU3 CC 3 1/2 600
SECONDARY KLDR3 /1 2
GND C1 C2 FU1,2 TR1 FU3

FUSE
SCHEDULE
ENGINEER'S SEAL # BY DATE REVISION

P.O. BOX 3066
LONGVIEW, TX
75606-3066
SCROLL 410A
WATER-COOLED CHILLER
SCALE: 1:1 DRAWN BY: CHECKED BY: APP'D BY:
IMPORTANT DATE: 10/2/13 SMH SMH BAR
DWG. SIZE
THE INFORMATION CONTAINED HEREON, TITLE: CONTROL PANEL LAYOUT
TRANE, 20-30TON WATER-COOLED CHILLER 208-230V B
Figure 11. Control panel layout for 20 to 30 ton, 208V, R-410A CGWR water-cooled chillers
TRANE. R 8 05 0002 0 0 1 OF 1 P R ODUC T I ON
43
44
LEGEND
TR3 1 - CPS On/Off
FU4-6 CT2 2 - CKT1 Enable
* C1-C2 COMPRESSOR CONTACTORS
*

UC UNIT CONTROLLER
RELAY M-1
RELAY M-2
RELAY M-3
RELAY M-4
RELAY M-5
RELAY M-6
RELAY M-7
RELAY M-8
RELAY M-9
1 2 COM * COMMUNICATIONS MODULE
RELAY M-10
TR3 * 120/24 VAC TRANSFORMER FOR WRV
Voltage
115v
FU4,5,6* PWM CIRCUIT FUSES - KTK OR EQ
UNIT CONTROLLER
TBC TERMINAL BLOCK FOR WATER REGULATING VALVE
UC *
SW TOOGLE SWITCH
GND GROUND LUG

*

COM
3A
*
PWM
*
WRV
1
1
2
2
TBC
3
3
*
4
4
TBA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
TBA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
100-5564
TRANSFORMER FUSE SCHEDULE FOR 460V UNITS

FU1, FU2 CC 1 1/2 600
PRIMARY KLDR1 1/2
FU3 CC 3 1/2 600
GND C1 FU1,2 TR1 FU3

C2 FUSE
SCHEDULE
E NGI NE E R ' S S E A L # BY DA T E R E V I S I ON P.O. BOX 3066

LONGVIEW, TX
75606-3066
CGWR SCROLL 410A

DWG. SIZE
TRANE, 20 - 30 TON WATER-COOLED CHILLER 460V B
CG-SVX038B-EN
LEGEND
TR3 1 - CPS On/Off
FU4-6 CT2 2 - CKT1 Enable
* C1-C2 COMPRESSOR CONTACTORS
*
TR1 600 VAC 250 VA TRANSFORMER

CG-SVX038B-EN
UC UNIT CONTROLLER
RELAY M-1
RELAY M-2
RELAY M-3
RELAY M-4
RELAY M-5
RELAY M-6
RELAY M-7
RELAY M-8
RELAY M-9
RELAY M-10
TR3 * 120/24 VAC TRANSFORMER FOR WRV
Voltage
115v
FU4,5,6 * PWM CIRCUIT FUSES - KTK OR EQ
UNIT CONTROLLER
UC
SW TOOGLE SWITCH
GND GROUND LUG

*

COM
*
PWM
*
WRV
1
1
2
2
TBC
TBA
3
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
*
4
4
TBA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
TBC
100-5564A

FU1, FU2 CC 1 1/4 600
PRIMARY KLDR1 1/4
FU3 CC 3 1/2 600

C2 FUSE
SCHEDULE
E NGI NE E R ' S S E A L # BY DA T E R E V I S I ON P.O. BOX 3066

LONGVIEW, TX
75606-3066
SCROLL 410A
IMPORTANT DATE: 10/25/2011 PMK
DWG. SIZE
TRANE,
20-30 TON WATER-COOLED CHILLER 575V B
45
/(*(1'
*1'
RELAY M-10
RELAY M-9
RELAY M-8
RELAY M-7
RELAY M-6
RELAY M-5
RELAY M-4
RELAY M-3
RELAY M-2
RELAY M-1
sp 10-21-'19 Revised to add 75 ton.

TRANS FORMER FUSE SCHEDULE
1
*1'
46 CG-SVX038B-EN
LEGEND
1 - CPS On/Off
C1-C3 COMPRESSOR CONTACTORS
SW 2 - CKT1 Enable
CT1 CT3 CT2 3 - CKT2 Enable DSW1 * DISCONNECT SWITCH
FU1, FU2 TR1 PRIMARY CIRCUIT FUSES - KLDR OR EQ

PDB1 FU4-6
* PWM COM FU3 TR1 SECONDARY CIRCUIT FUSE - KLDR OR EQ
* * TR1 208,240,480/120 VAC 250 VA TRANSFORMER
UC UNIT CONTROLLER
CG-SVX038B-EN
COM * COMMUNICATIONS MODULE
TR3 120/24 VAC TRANSFORMER FOR WRV

*
PWM * DIGITAL POWER MONITOR
EXP1 EXPANSION BOARD SI 16-A04
SW TOGGLE SWITCHES
1 2 3 UC TBA TERMINAL BLOCK
RELAY M-1
RELAY M-2
RELAY M-3
RELAY M-4
RELAY M-5
RELAY M-6
RELAY M-7
RELAY M-8
RELAY M-9
RELAY M-10

GND GROUND LUG
Voltage
115v
UNIT CONTROLLER
DSW1
*
230V
EXP1
NOTES:
1. ITEMS MARKED WITH * ARE OPTIONAL
AND ARE NOT ON ALL UNITS.
TBA
TBC WRV
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
*
1
1
2
2
TBA
3
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
4
4
10 0 - 5 5 6 4
TRANSFORMER FUSE SCHEDULE F O R 4 6 0 V U NITS
TBC DESIGNATION LOCATION FUSE TYPE CLASS AMPS VOLTS

FU1, FU2 CC 1 1/2 600
PRIMARY KLDR1 1/2
FU3 CC 3 1/ 2 600
FUSE SCHEDULE FOR 460V UNITS

GND TR3 FU1,2
C1 C3 TR1 DESIGNATION LOCATION FUSE TYPE CLASS AMPS VOLTS
C2 * FU3 PRIMARY 1
FU1, FU2 LITTELFUSE KLDR1 CC 1 1/2 600
FUSE TRANSFORMER 2
SECONDARY LITTELFUSE
FU3 1 CC 3 1/2 600
SCHEDULE TRANSFORMER KLDR3 2
DIGITAL POWER
FU4, FU5, FU6 * MONITOR * L I MI T R ON K T K 1 1 6 00

P.O. BOX 3066
LONGVIEW, TX
75606-3066
CGWR SCROLL 410A

DWG. SIZE
TRANE, 40-75 TON WATER-COOLED CHILLER 460V B
47
/(*(1'
*1'
1
RELAY M-10
RELAY M-9
RELAY M-8
RELAY M-7
RELAY M-6
RELAY M-5
RELAY M-4
RELAY M-3
RELAY M-2
RELAY M-1
sp 10-21-'19 Revised to add 75 ton.

TRANSFORMER SCHEDULE
1
*1'
48 CG-SVX038B-EN
CCAR Compressor Chillers

CCAR Field Wiring
Figure 17. Field wiring diagram for 20 to 30 ton, R-410A CCAR compressor chillers
L1 L2 L3
PDB1
A-1
GND
A-2
UNIT CONTROLLER
A-1
GND
A-2
DSW1
Optional: 6 Optional:
Disconnect Damper Control
(Factory Installed)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
TBA
PANEL
GROUND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Condensing Unit Control Power

4
Condensing Unit Fan 1
WARNING
Hazardous voltage! Optional : Alarm Dry
Contacts
including remote disconnects before
servicing unit. Follow proper lockout/ 5 REQUIRED: Flow Switch (flow
proving device)
tagout procedures to ensure power
cannot be inadvertently energized.
Failure to do so c an cause death or Optional: Remote Run/Stop
Interface
serious injury.
Notes:
CAUTION 1. All three-phase motors supplied with the unit are protected under
Use copper conductors only! primary single-phase failure conditions.
Unit terminals are not designed to 2. All customer control-circuit wiring must have a minimum rating of
accept other type conductors. Failure 150V.
3. All field wiring must be in accordance with applicable local codes.
to use copper conductors may cause 4.
4 Line voltage options. Single or dual source power may be speci fied.
equipment damage. Drawing covers single source power only. All field wiring must be in
accordance with National Electric Code and State & Local
requirements.
5
5. (Required) Factory supplied or approved alternate field installed flow
proving device connection.
CAUTION 6.
6 (Optional) Damper control option. Refer to operation and
Do not energize the unit until check- maintenance manual for additional information. This point intended to
out and start-up procedures have operate a low ambient damper on a remote air-cooled condenser.
been completed. Wiring to be 2-wire shielded cable between outdoor unit and Trane
indoor chiller.
7. If installing with a Trane CAUJ air-cooled condenser, more specific
field wiring instructions can be found in the operations and
maintenance manual.
NAME DATE
DRAWN SMH 3/22/17

CHECKED BAR 3/22/17
ENG APPR. CCAR 20-30 Ton
MFG APPR.
Q.A.
Field Wiring
COMMENTS:
Diagram
SIZE DWG. NO. REV.
A Field Wiring Single Circuit CCAR 0
CG-SVX038B-EN 49
Figure 18. Field wiring diagram for 40 to 75 ton, R-410A CCAR compressor chillers
A-1
GND
A-2
A-1
GND
A-2
Optional: 6 Optional:
Disconnect Damper Control
(Factory Installed)

4 Circuit 2 Fan 3
Circuit 2 Fan 2
Circuit 2 Fan 1
Optional : Alarm Dry

Circuit 1 Fan 3
Contacts
Circuit 1 Fan 2
Circuit 1 Fan 1 5 : Flow Switch (flow
proving device)
Condensing Unit Control Power
WARNING Optional : Remote Run/Stop

Hazardous voltage! Interface

including remote disconnects before Notes :
servicing unit. Follow proper lockout/
tagout procedures to ensure power 1. All three-phase motors supplied with the unit are protected under
cannot be inadvertently energized. primary single-phase failure conditions.
2. All customer control-circuit wiring must have a minimum rating of
Failure to do so can cause death or 150V.
serious injury. 3. All field wiring must be in accordance with applicable local codes.
4
4. Line voltage options. Single or dual source power may be specified.
Drawing covers single source power only. All field wiring must be in
CAUTION accordance with National Electric Code and State & Local
Use copper conductors only! requirements.
Unit terminals are not designed to 5 (Required) Factory supplied or approved alternate field installed flow
accept other type conductors. Failure proving device connection.
6. (Optional) Damper control option. Refer to operation and
to use copper conductors may cause maintenance manual for additional information. This point intended to
equipment damage. operate low ambient dampers on a remote air-cooled condenser, (1)
damper per AO. Wiring to be 2-wire shielded cable between outdoor
CAUTION unit and Trane indoor chiller.
Do not energize the unit until check- 7. If installing with a Trane CAUJ air-cooled condenser, more specific
field wiring instructions can be found in the operations and
out and start-up procedures have maintenance manual.
been completed.
NAME DATE
DRAWN SMH 3/23/17

CHECKED BAR 3/23/17
ENG APPR. CCAR 40-75 Ton
MFG APPR.
Q.A.
Field Wiring
COMMENTS:
Revised to add 75 ton. Diagram
1 10-18-'19 SIZE DWG. NO. REV.
A Dual Circuit CCAR Field Wiring 1

50 CG-SVX038B-EN
WHITE TR1
FU1 DISCONNECT
TBA3 120 VAC (OPTIONAL)
+12v RED
Gnd TO UNIT
SCL CONTOLLER RED 3 2 1 DSW1
SDA FU3 FU2
+485 KEYPAD/LCD
-485 CONNECTOR
F1 F2 F3 TBA6
1 2 3 3D TBA2
4 4A 4 PDB1
L1 L2 L3
OPT PWM
5 6 HP1SW LP1SW
FLOW-Field
7 5
OPTIONAL
Menu PWM
PWR MONITOR
8
REM RUN/STOP
SENSOR M-16
DAMPER CONTROL
CMP1&2 ENABLE
OPTIONAL FIELD
L1 L2 L3 PANEL
GROUND
CG-SVX038B-EN
TBA7
TBA22
SENSOR M-15 TBA21
TBA1
SENSOR M-13 WHITE
BLACK/
TO KEYPAD / DISPLAY
SENSOR M-14 SHIELD

(OPTIONAL)
TBA23
TBA24
3A FU4 FU5 FU6
SHIELD
22
21
5A
23
24
+5 +5 +5 +5 KEYPAD LCD
gnd
gnd
DI-16DI-15 DI-14 DI-13 A-4 A-3 A-2 A-1
DIGITAL INPUTS ANALOG OUTS
SCL
3G
SDA
-485
L1 L2 L3 L1 L2 L3
GND
+485
+12V
BLACK +5 GND SI RELAY M-1 C1
SENSOR M-1 SENSOR 1 6
SHIELD
Com NO
C1 Comp 1
CW IN DIGITAL ANALOG CONTACTOR
WHITE
NC
C1 C2
+5 GND SI TBA10
SENSOR M-2 BLACK RELAY M-2
SHIELD SENSOR 2 7 7A T1 T2 T3 T1 T2 T3
CW OUT LLS 1
Com NO
DIGITAL ANALOG LIQUID SOLENOID
WHITE LLS 1
NC
RED +5 GND SI
SENSOR M-3 TBA11 TBA4
SENSOR 3
BLACK & SHIELD RELAY M-3
CKT 1 SUC PSI
electrical data and wiring diagram.
DIGITAL ANALOG 8 8A
HGS 1
Com NO
WHITE HOT GAS SOLENOID
1 2
HGS 1
+5 GND SI
NC
SENSOR M-4 RED COMPR COMPR
(OPTIONAL TOUCHSCREEN CONNECTIONS)
SENSOR 4
CCAR Power/Control Wiring
BLACK & SHIELD

CKT 1 DIS PSI RELAY M-4
DIGITAL ANALOG
WHITE SPARE COMPRESSOR COMPRESSOR
Com NO
ETHERNET MOTOR MOTOR
POWER IN
SENSOR M-5 +5 GND SI +12V GND ??

BLACK &
NC
SENSOR 5 11 12 11 12
SHIELD 3A
AMPS COMP 1 C1 AUX 1 CCH 1 C2 AUX 2 CCH 2
(CT 1) DIGITAL ANALOG
WHITE
RELAY M-5
BLACK &
Com NO
SENSOR 6 SPARE
AMPS COMP 2 SHIELD To Unit Controller
DIGITAL ANALOG Ethernet Connection
(CT 2) 5B
NC
WHITE or Ethernet Switch
TBA5
+5 GND SI RELAY M-6 C2
SENSOR 7 9
C2
Com NO
Comp 2
Refer to name plate on control box door (inside) for
DIGITAL ANALOG CONTACTOR

15 TBA15
NC
+5 GND SI RELAY M-7 16 TBA16
SENSOR 8
FAN 1 V+ V- N L
Com NO
DIGITAL ANALOG
15A
NC
+5 GND SI
SENSOR 9 RELAY M-8 17 TBA17
DIGITAL ANALOG FAN 2
UNIT CONTROLLER
Com NO
15B
NC
+5 GND SI (OPTIONAL TOUCHSCREEN
SENSOR 10 POWER SOURCE)
3G
DIGITAL ANALOG RELAY M-9
TBA18
FAN 3 18
SENSOR M-11 Voltage
Com NO
BLACK +5 GND SI
CKT 1 SUC TMP SHIELD SENSOR 11 GND
19
NC
DIGITAL ANALOG TBA19
WHITE 115v RELAY M-10 3
TBA20
SENSOR M-12 ALARM 20
+5 GND SI
Com NO
BLACK
CORE TEMP SHIELD SENSOR 12
NC
DIGITAL ANALOG
WHITE
L/L1 3
Termination N
ETHERNET + - GND WHITE
To Customer Interface or GND E NGI NE E R ' S S E A L # BY DA T E R E V I S I ON P.O. BOX 3066
Communications Board or LONGVIEW, TX
Optional Touchscreen MCS IORS485 +12V 75606-3066
To Optional Exp Board

Comm to SI16 or eq (Shield tied at this end) TITLE:
POWER/CONTROL WIRING SCHEMATIC
20 - 30 TON COMPRESSOR CHILLER
SCALE: DRAWN BY: CHECKED BY: APP'D BY:
IMPORTANT DATE: 08/03/17 S MH BAR S MH
DWG. SIZE
THE INFORMATION CONTAINED HEREON,
WHICH IS THE PROPERTY OF R410 CCAR COMPRESSOR CHILLERS
TRANE, B
TRANE. 1 OF 1
R80500013 0
Figure 19. Power/control wiring schematic for 20 to 30 ton, R-410A CCAR compressor chillers
51
52
3C
3 2 1
}
11
22
21
23
SENSOR 2-3
SENSOR 1-3
RELAY M-1 C1
C1
C2 C1 C3
T1 T2 T3 T1 T2 T3 T1 T2 T3
RELAY M-2
RELAY M-3 2 1 3
SENSOR 2-6
SENSOR 1-6
RELAY M-4 C2
12 11 12 11 12 11 12
C2 SENSOR 2-7 SENSOR 1-7
(CT 1) SENSOR 2-8 SENSOR 1-8

RELAY M-5
13
(CT 3)
RELAY M-6
RELAY M-7 C3
C3
3C
RELAY M-8
(CT 2)
1
3
2
RELAY M-9 32 31
RELAY M-10 3
RO 10
RO 9
RO 8
RO 7
RO 6
V+ V- N L
3
2
1
3 RO10
RO 4
RO 3
RO 2
RO 1
RO 5
1 11/13/19 Revised title to include 75 TON

F1 F2 F3
1 2 3
Figure 20. Power/control wiring schematic for 40 to 75 ton, R-410A CCAR compressor chillers
Menu
1 1 1
CG-SVX038B-EN
Figure 21. Power schematic, CAUJ condenser control circuit modification:

fan cycling control by CCAR compressor chillers
A B D
1TB2-1 1TB3-4
A
34 63
E 1TB3-5
64
C 1TB3-6
65
E C
A 1TB3-9
76
E 1TB3-10
77
C 1TB3-11
78
F G
CG-SVX038B-EN 53
Figure 22. Instructions — CAUJ condenser control circuit modification:

fan cycling control by CCAR compressor chillers
Trane CAUJ Condenser Control Wiring Modification

Fan Cycling Control by Trane CCAR Compressor Chillers
FOR CONTROL OF 2 FAN CONDENSER:
Step Reference COMPLETE
Circle Instructions Initial/Date
1 Connect 1TB2-1 to TBA 15 at Trane Chiller.
A
2 Remove wire 64E. Connect 1TB3-5 to TBA 16 at Trane Chiller. This is the first fan on and last fan off.
B
Remove wire 63A. Connect 1TB3-4 to TBA 17 at Trane Chiller. This is the second fan on and
3 D first fan off. The installed pressure switch will not be used.

Reference COMPLETE
Step Circle Instructions Initial/Date
Connect 1TB2-1 to TBA 15 at Trane Chiller.
1 A
Remove wire 64E. Connect 1TB3-5 to TBA 16 at Trane Chiller. This is the first fan on and last fan off.
2 B
Remove wire 65C and/or the jumper installed. Connect 1TB3-6 to TBA 17 at Trane Chiller.
3 C Ambient t-stat will not be used. This is the second fan on and second fan off.
Remove wire 63A. Connect 1TB3-4 to TBA 18 at Trane Chiller. This is the last fan on and

Reference COMPLETE
Connect 1TB2-1 to TBD 1 at Trane Chiller.
1 A
2 Remove wire 64E. Connect 1TB3-5 to TBD 2 at Trane Chiller. This is the first fan on and last fan off.
B
Remove wire 63A. Connect 1TB3-4 to TBD 3 at Trane Chiller. This is the last fan on and
4 Remove wire 77E. Connect 1TB3-10 to TBD 6 at Trane Chiller.This is the first fan on and last fan off.
E
Remove wire 76A. Connect 1TB3-9 to TBD 7 at Trane Chiller. This is the last fan on and first fan off.
5 G The installed pressure switch will not be used.

Reference COMPLETE
Connect 1TB2-1 to TBD 1 at Trane Chiller.
1 A
Remove wire 64E. Connect 1TB3-5 to TBD 2 at Trane Chiller. This is the first fan on and last fan off.
2 B
3 Remove wire 65C and/or the jumper installed. Connect 1TB3-6 to TBD 3 at Trane Chiller.
C Ambient t-stat will not be used. This is the second fan on and second fan off.
Remove wire 63A. Connect 1TB3-4 to TBD 4 at Trane Chiller. This is the last fan on and
Remove wire 77E. Connect 1TB3-10 to TBD 6 at Trane Chiller. This is the first fan on and last fan off.
5 E
Remove wire 78C and/or the jumper installed. Connect 1TB3-11 to TBD 7 at Trane Chiller.
6 F Ambient t-stat will not be used. This is the second fan on and second fan off.
Remove wire 76A. Connect 1TB3-9 to TBD 8 at Trane Chiller. This is the last fan on and first fan off.
7 G The installed pressure switch will not be used.
NOTES: All CCAR/CAUJ applications require that the CCAR Compressor Chiller control the condenser fan cycling.
For Fan Cycling Control - One control wire for each condenser fan plus a common must be run
from the CCAR Compressor Chiller to the CAUJ condenser.
CCAR units are designed for operation down to a minimum of 40°F ambient.
NAME DATE
DIMENSIONS ARE IN INCHES P.O. BOX 3066
TOLERANCES: DRAWN LAH 09/19/13 LONGVIEW, TX
FRACTIONAL 75606-3066
ANGULAR: MACH BEND CHECKED SMH 09/19/13
TWO PLACE DECIMAL ENG APPR. EGN 09/19/13
THREE PLACE DECIMAL CAUJ Condenser Control
PROPRIETARY AND CONFIDENTIAL MFG APPR. BAR 09/19/13
Wiring Modification:
THE INFORMATION CONTAINED IN THIS MATERIAL Q.A.
DRAWING IS THE SOLE PROPERTY OF
COMMENTS:
Fan Cycling Control by CCAR
TRANE. ANY REPRODUCTION IN PART Compressor Chillers
OR AS A WHOLE WITHOUT THE WRITTEN FINISH
SIZE DWG. NO. REV.
PERMISSION OF TRANE IS PROHIBITED.
DO NOT SCALE DRAWING

A R80500015B
SCALE:1:1 JOB #: SHEET 1 OF 1
54 CG-SVX038B-EN
Figure 23. Low ambient damper schematic wiring and connections diagrams —
CAUJ condenser control circuit modification: low ambient damper control by CCAR compressor chillers
Low Ambient Schematic Wiring Diagram
A
B
P2-4 849A
2U83 (+) J2-4
P2-3 848A
(-) J2-3
A 2TB34-9
851
F 2TB34-10
839
Low Ambient Connections Diagram
2U83
J2
P2
851A
839F
B C
A
F
10839
9 851
2TB34
CG-SVX038B-EN 55
Figure 24. Instructions — CAUJ condenser control circuit modification:

low ambient damper control by CCAR compressor chillers
Trane CAUJ Condenser Control Circuit Modification

Ambient Damper Control by Trane CCAR Compressor Chiller
FOR ONE DAMPER ASSEMBLY:

Reference COMPLETE
Disconnect plug 2U83P2 from the existing damper control board.
1 A (Leave the remaining plugs connected to the board for grounding.)
Disconnect and tape wire 851A from 2TB34-9.

2 B Connect 0-10VDC signal from Trane chiller
main board Analog Out (A-1) to 2TB34-9.
FOR TWO DAMPER ASSEMBLIES:

Reference COMPLETE
Disconnect plug 2U83P2 from the damper control box.
1 A (Leave the remaining plugs connected to the board for grounding.)
Disconnect and tape wire 851A from 2TB34-9.

2 B Connect 0-10VDC signal from Trane chiller
main board Analog Out (A-1) to 2TB34-9.
Disconnect and tape wire 839F at 2TB34-10.
3 C Connect 0-10VDC signal from Trane chiller
main board Analog Out (A-2) to 2TB34-10
NOTES: All CCAR/CAUJ applications require that the CCAR Compressor Chiller control the condenser
ambient dampers (when applicable).
For Ambient Control Dampers when applicable - One shielded pair for each damper assembly
must be run from the CCAR Compressor Chiller to the CAUJ condenser.
CCAR units are designed for operation down to a minimum of 40°F ambient.
NAME DATE
DIMENSIONS ARE IN INCHES P.O. BOX 3066
TOLERANCES: DRAWN LAH 09/19/13 LONGVIEW, TX
FRACTIONAL 75606-3066
ANGULAR: MACH BEND
CHECKED SMH 09/19/13
TWO PLACE DECIMAL ENG APPR. EGN 09/19/13
PROPRIETARY AND CONFIDENTIAL
THREE PLACE DECIMAL
MFG APPR. BAR 09/19/13
Trane CAUJ Condenser Control
THE INFORMATION CONTAINED IN THIS Q.A.
Circuit Modification:
MATERIAL
DRAWING IS THE SOLE PROPERTY OF Ambient Damper Control by Trane
COMMENTS:
TRANE. ANY REPRODUCTION IN PART OR CCAR Compressor Chiller
AS A WHOLE WITHOUT THE WRITTEN FINISH
SIZE DWG. NO. REV.
PERMISSION OF TRANE IS
PROHIBITED. A R80500016B
DO NOT SCALE DRAWING
SCALE:1:1 JOB #: SHEET 1 OF 1
56 CG-SVX038B-EN
LEGEND
1 - CPS On/Off PWM * DIGITAL POWER MONITOR
FU4-6 CT1 CT2 SW
2 - CKT1 Enable C1-C2 COMPRESSOR CONTACTORS
*
CG-SVX038B-EN
UC UNIT CONTROLLER
RELAY M-1
RELAY M-2
RELAY M-3
RELAY M-4
RELAY M-5
RELAY M-6
RELAY M-7
RELAY M-8
RELAY M-9
RELAY M-10
Voltage
115v
SW TOOGLE SWITCH
UNIT CONTROLLER
GND GROUND LUG
UC
TBA TERMINAL BLOCK
DSW1
*
COM
*
PWM
*
TBA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
TBA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
100-5563
TRANSFORMER FUSE SCHEDULE FOR 208-230V UNITS

FU1, FU2 CC 3 1/2 600
PRIMARY KLDR3 1/2
TRANSFORMER LITTELFUSE 1/
FU3 CC 3 2 600

C2 FUSE
SCHEDULE

P.O BOX 3066
LONGVIEW, TX
75606-3066
CCAR SCROLL 410A

COMPRESSOR CHILLER
Figure 25. Control panel layout for 20 to 30 ton, 208V, R-410A CCAR compressor chillers

DWG. SIZE
TRANE, 20 - 30 TON COMPRESSOR CHILLER 208V B
57
58
LEGEND
FU4-6 CT1 CT2 SW
*

UC UNIT CONTROLLER
RELAY M-1
RELAY M-2
RELAY M-3
RELAY M-4
RELAY M-5
RELAY M-6
RELAY M-7
RELAY M-8
RELAY M-9
RELAY M-10
PWM CIRCUIT FUSES - KTK OR EQ
FU4,5,6 *
Voltage
115v
TOOGLE SWITCH
SW
UNIT CONTROLLER
GROIUND LUG
UC GND
TERMINAL BLOCK
TBA
DSW1
*
COM
*
PWM
*
TBA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
TBA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
100-5564

FU1, FU2 CC 1 1/2 600
PRIMARY KLDR1 1/2
TRANSFORMER LITTELFUSE 1/
FU3 CC 3 2 600

C2 FUSE
SCHEDULE
E NGI NE E R ' S S E A L # BY DA T E R E V I S I ON
P.O. BOX 3066
LONGVIEW, TX
75606-3066
CCAR SCROLL 410A

COMPRESSOR CHILLER

DWG. SIZE
TRANE,
20 - 30 TON COMPRESSOR CHILLER 460V B
CG-SVX038B-EN
LEGEND
FU4-6 CT1 CT2 SW
*
TR1
CG-SVX038B-EN
600 VAC 250 VA TRANSFORMER
UC UNIT CONTROLLER
RELAY M-1
RELAY M-2
RELAY M-3
RELAY M-4
RELAY M-5
RELAY M-6
RELAY M-7
RELAY M-8
RELAY M-9
RELAY M-10
Voltage
115v
SW TOOGLE SWITCH
UNIT CONTROLLER
UC GND GROUND LUG
TBA TERMINAL BLOCK
DSW1
*
COM
*
PWM
*
TBA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
TBA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
100-5564A

FU1, FU2 CC 1 1/4 600
PRIMARY KLDR1 1/4
FU3 CC 3 1/2 600

C2 FUSE
SCHEDULE
E NGI NE E R ' S S E A L # BY DA T E R E V I S I ON P.O. BOX 3066L

LONGVIEW, TX
75606-3066
CCAR SCROLL 410A

COMPRESSOR CHILLER

DWG. SIZE
TRANE, 20 - 30 TON COMPRESSOR CHILLER 575V B
59
/(*(1'
*1'
RELAY M-10
RELAY M-9
RELAY M-8
RELAY M-7
RELAY M-6
RELAY M-5
RELAY M-4
RELAY M-3
RELAY M-2
RELAY M-1
SP 10-21-'19 Revised to add 75 ton.

TR3
1
TRANSFORMER FUSE SCHEDULE
*1'
60 CG-SVX038B-EN
/(*(1'
*1'
RELAY M-10
RELAY M-9
RELAY M-8
RELAY M-7
RELAY M-6
RELAY M-5
RELAY M-4
RELAY M-3
RELAY M-2
RELAY M-1

TR3
1
*1'
CG-SVX038B-EN 61
/(*(1'
*1'
RELAY M-10
RELAY M-9
RELAY M-8
RELAY M-7
RELAY M-6
RELAY M-5
RELAY M-4
RELAY M-3
RELAY M-2
RELAY M-1

TR3
1
*1'
62 CG-SVX038B-EN
Appendix
Vendor Data Sheet
MCS-CT300 Current Transducer Data Sheet
The MCS-MAGNUM-N
MCS-CT300
Dimensions:
Height ................................................... 4.00”
Width .................................................... 2.38”
Depth .................................................... 1.56”
Wire Hole .............................................. 1.00”
Amperage Rating.................................. 0-300A

Accuracy ............................................... ± 3 amps
Sensor Output Voltage ......................... 0-5vdc
Supply Voltage...................................... Induced
Operating Temperature ......................-40°F to +158°F (-40°C to +70°C)

Storage Temperature..........................-40°F to +158°F (-40°C to +70°C)
Part # MCS-CT300
Description
The MCS-CT300
Amps Volts dc Amps Volts dc
electrical equipment. The magnitude of the current is converted
to a linear 0 to 5vdc output signal which can be read as a standard 10 0.13 160 2.71
analog input signal. The signal is used by MCS micro controllers
for the following: 20 0.30 170 2.88
1. For slide valve positioning on screw machines 30 0.48 180 3.05
2. For high amp motor overload protection 40 0.65 190 3.22
50 0.82 200 3.39
4. Used in kw calculations
60 0.99 210 3.56
The MCS-CT300 is a solid-core version, so the conductor runs
through the sensor. No cutting, taping or rerouting is required. 70 1.16 220 3.73
It is accurate, reliable, easy to install and requires no service. 80 1.34 230 3.91
The MCS-CT300 has an accuracy of ± 3 amps in the frequency
90 1.51 240 4.06
range from 50-60Hz. The sensor outputs a 0 to 5vdc signal. The
sensor power is induced from the current being monitored. 100 1.68 250 4.23
On the printed circuit board, a resistor is mounted across the 110 1.85 260 4.40
CT terminals, which eliminates danger from induced current.
A removable three-position terminal block is provided for easy 120 2.02 270 4.58
wiring.
130 2.19 280 4.74
A two-conductor shielded cable must be used. The shield must
be cut at the MCS-CT300 end and tied to ground at the MCS 140 2.36 290 4.91
micro controller terminal block. 150 2.53 300 5.08
Revision 2015-08-07
5580 Enterprise Pkwy., Fort Myers, FL 33905

For complete temperature chart, refer to the MCS-T100 spec sheet
CG-SVX038B-EN 63
Appendix
MCS-667C Pressure Transducer Data Sheet
MCS-667C-xx*
...............
Housing ...........................
Sealing Material ...............
for outdoor environments
Electrical Connection .......
Operating Temperature....
Storage Temperature .......
Accuracy ..........................± 1% F.S. typical over
Agency Approvals ..............

Proof Pressure ...................
Burst Pressure.....................
Vibration .........................
Supply Voltage ................
Output Voltage ................
Supply Current.................
Part # MCS-667C-xx * Output Current .................
Connection ......................
Description
The MCS-667C pressure transducer is specially designed
*Optional Cable:
for use in HVAC/refrigeration applications, in the most
demanding environments, where low cost is needed yet
maintaining high accuracy, long term reliability, and long life. Replace -xx with: 20’ 40’ or 60’ wire length.
Features include, high accuracy, wide temperature range, NOTE: IF -XX IS OMITTED,
refrigerant media compatibility and rugged design for outdoor MCS-667C TRANSDUCER IS SHIPPED
use. WITHOUT THE OPTIONAL CABLE.
The cable has a removable Packard connector to

gage pressure transducer with a cavity built out of stainless provide easy serviceability. The wire is sealed
and crimped to the Packard connector providing
steel with a rugged sealing material for outdoor environments, a liquid tight environment and strain relief.
pipe thread which creates a leak-proof, all metal sealed system

Connector ........................Packard with Silicone seal
Length..............................
environments using refrigerant Media. Type .................................
Shield...............................
Drain ................................Stranded tinned copper drain
100 10 200 1.70 300 2.30 400 2.90 500 3.50 600 4.10
56 110 16 210 1.76 310 2.36 410 2.96 510 3.56 610 4.16
62 120 22 220 1.82 320 2.42 420 3.02 520 3.62 620 4.22
68 130 28 230 1.88 330 2.48 430 3.08 530 3.68 630 4.28
74 140 1.34 240 1.94 340 2.54 440 3.14 540 3.74 640 4.34
80 150 1.40 250 2.00 350 2.60 450 3.20 550 3.80 650 4.40
86 160 1.46 260 2.06 360 2.66 460 3.26 560 3.86 660 4.46
0.92 170 1.52 270 2.12 370 2.72 470 3.32 570 3.92 667 4.50
0.98 180 1.58 280 2.18 380 2.78 480 3.38 580 3.98
04 190 1.64 290 2.24 390 2.84 490 3.44 590 4.04

64 CG-SVX038B-EN
Appendix
The MCS-T100 Specifications and Description
The MCS-MAGNUM-N
MCS-T100
Standard Temperature Range...............

Standard Temperature Accuracy ..
......
..
Resistance Range ........................
.......
.......
Input Voltage................................. 5vdc
Sensor Resistance ...........................
Dimensions ...................................
Material ......................................... Stainless Steel
Environmental rating.....................
Testing .......................................... 10,000 freeze/thaw thermal
Part # cycles
Description Length...........................................
Wire .................................................
The Shield............................................
for demanding environments. It is ideal for high moisture locations Drain ................................................Stranded tinned copper drain
with continuous freeze and thaw cycles. The sensor is potted with
a thermally conductive RTV Cure Silicon Adhesive to guarantee
............................................................
-
wire length
Temp Resist S1 Temp Resist S1 Temp Resist S1 Temp Resist S1 Temp Resist S1
(°F / °C) (ohms) (vdc) (°F / °C) (ohms) (vdc) (°F / °C) (ohms) (vdc) (°F / °C) (ohms) (vdc) (°F / °C) (ohms) (vdc)
-40/-40 4,015,500 0.121 32/0 351,020 1.109 95/35 63,480 3.058 158/70 15,500 4.329 208/97.7 5,981 4.718
-35/37.2 3,324,096 0.146 35/1.6 320,976 1.188 100/37.7 56,200 3.201 160/71.1 14,881 4.352 210/98.8 5,773 4.727
-30/34.4 2,760,524 0.175 38/3.3 293,758 1.270 104/40 51,050 3.310 165/73.8 13,456 4.407 212/100 5,573 4.736
-25/-31.6 2,299,670 0.208 40/4.4 277,040 1.326 105/40.5 49,846 3.337 167/75 12,930 4.428 215/101.6 5,289 4.749
-20/-28.9 1,921,640 0.247 45/7.2 239,686 1.472 110/43.3 44,287 3.465 170/76.6 12,185 4.457 218/103.3 5,020 4.761
-15/-26.1 1,610,592 0.292 50/10 207,850 1.624 113/45 41,290 3.539 175/79.4 11,052 4.502 220/104.4 4,849 4.769
-10/-23.3 1,353,866 0.344 55/12.7 180,647 1.782 115/46.1 39,420 3.586 180/82.2 10,033 4.544 223/106.1 4,605 4.780
-5/-20.6 1,141,345 0.403 58/14.4 166,243 1.878 120/48.8 35,149 3.697 183/83.8 9,474 4.567 225/107.2 4,449 4.787
0 /-17.7 964,963 0.470 60/15.5 157,353 1.943 125/51.6 31,399 3.805 185/85 9,121 4.582 227/108.3 4,299 4.794
5/-15.0 818,070 0.545 65/18.3 137,363 2.106 130/54.4 28,093 3.903 190/87.7 8,303 4.617 230/110 4,085 4.804
10/-12.2 695,433 0.629 70/21.1 120,169 2.271 135/57.2 25,173 3.994 195/90.5 7,567 4.648 233/111.6 3,886 4.813
15 /-9.4 592,755 0.722 75/23.9 105,347 2.435 140/60 22,590 4.079 198/92.2 7,162 4.666 235/112.7 3,760 4.819
20/-6.6 506,560 0.824 80/26.7 92,541 2.597 145/62.8 20,309 4.156 200/93.3 6,906 4.677 240/115.5 3,463 4.833
25/-3.8 434,007 0.936 85/29.4 81,454 2.756 150/65.5 18,284 4.227 203/95 6,541 4.693 245/118.3 3,191 4.845
30/-1.1 372,778 1.058 90/32.2 71,838 2.910 155/68.3 16,484 4.292 205/96.1 6,310 4.703 248/120 3,040 4.852

CG-SVX038B-EN 65
Appendix
Warranty 6. Products which have defects or damage which result

from improper installation, wiring, electrical
imbalance characteristics or maintenance (including,
I. Limited Product Warranty & Service without limitation, defects or damages caused by
Policy voltage surges, inadequate voltage conditions, phase
Napps Technology Corporation (NTC) warrants for a imbalance, any form of electrical disturbances,
period of twelve (12) months from date of original inadequate or improper electrical circuit installation or
shipment that all products, manufactured by NTC, with the protection, failure to perform common maintenance,
exception of packaged refrigeration products, are free etc.); or are caused by accident, misuse or abuse, fire,
from defects of material and workmanship when used the elements, shock, vibration, flood, alteration,
within the service, range, and purpose for which they were misapplication of the product or to any other service,
manufactured. Packaged refrigeration products shall be so range or environment of greater severity than that for
warranted for a period of twelve (12) months from date of which the products were designed;
start-up or eighteen (18) months from date of original 7. Products which have defects or damage which result
shipment, whichever may first occur. Service Parts shall be from a contaminated or corrosive air or liquid supply,
so warranted for a period of ninety (90) days from date of operation at abnormal temperatures, or unauthorized
installation, or twelve (12) months from date of original
opening of refrigerant circuit;
shipment, whichever may first occur.
8. Products subjected to corrosion or abrasion or
In case material is rejected on inspection by the buyer as
chemicals;
defective, NTC shall be notified in writing within ten (10)
days from receipt of said material. NTC will then have the 9. Mold, fungus or bacteria damage;
option of re-inspection at the buyer's plant or its own plant 10. Products manufactured or supplied by others;
before allowing or rejecting the buyer's claim. Expenses
incurred in connection with claims for which NTC is not 11. Products which have been subjected to misuse,
liable may be charged back to the buyer. No claim for negligence, vandalism or accidents;
correction will be allowed for work done in the field except 12. Products which have been operated in a manner
with the written consent of NTC. Defects that do not impair contrary to NTC printed instructions;
service shall not be cause for rejection. NTC assumes no
13. Products which have defects, damage or insufficient
liability in any event for consequential damages. No claim
performance as a result of insufficient or incorrect
will be allowed for material damaged by the buyer or in
system design or the improper application of NTC
transit. Defective equipment or parts shall be returned to
NTC freight prepaid. products;
NTC will, at its option, repair, replace or refund the 14. Products which have defects or damages due to
purchase price of products found by NTC to be defective in freezing of the water supply, an inadequate or
material or workmanship provided that written notice of interrupted water supply, corrosives or abrasives in the
such defect requesting instruction for repair, replacement water supply, or improper or inadequate filtration or
or refund is received by NTC within ten (10) days of treatment of the water or air supply.
determination of said defect, but not more than one (1) 15. Water-to-refrigerant heat exchanger for any damage
year after the date of shipment, and provided that any resulting from freezing, fouling, corrosion or clogging.
instructions given thereafter by NTC are followed.
NTC is not responsible for:
Any products covered by this order found to NTC
1. The costs of any fluids, oils refrigerant or other system
satisfaction to be defective upon examination at NTC
components, or the associated labor to repair or
factory will, at NTC option, be repaired or replaced and
returned to Buyer via lowest cost common carrier, or NTC replace the same, which is incurred as a result of a
may, at its option, grant Buyer a credit for the purchase defective part covered by NTC Limited Product
price of the defective article. Warranty;
This warranty does not cover and does not apply to: 2. The costs of labor, refrigerant, materials or service
incurred in removal of the defective part, or in
1. Fuses, refrigerant, fluids, oil; obtaining and replacing the new or repaired part; or,
2. Products relocated after initial installation; 3. Transportation costs of the defective part from the
3. Any portion or component of the system that is not installation site to NTC or the return of any part not
supplied by NTC, regardless of the cause of the failure covered by NTC Limited Product Warranty.
of such portion or component;
4. Products on which the unit’s identification tags or
labels have been removed or defaced;
5. Products on which payment to NTC is or has been in
default;
66 CG-SVX038B-EN
Appendix
THE WARRANTY PROVIDED ABOVE IS THE ONLY

WARRANTY MADE BY NTC WITH RESPECT TO ITS
PRODUCTS OR ANY PARTS THEREFORE AND IS MADE
EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, BY
COURSE OF DEALING, USAGES OF TRADE OR
OTHERWISE, EXPRESSED OR IMPLIED, INCLUDING BUT
NOT LIMITED TO ANY IMPLIED WARRANTIES OF
FITNESS FOR ANY PARTICULAR PURPOSE OR OF
MERCHANTABILITY UNDER THE UNIFORM
COMMERCIAL CODE. IT IS AGREED THAT THIS
WARRANTY IS IN LIEU OF AND BUYER HEREBY WAIVES
ALL OTHER WARRANTIES, GUARANTEES OR LIABILITIES
ARISING BY LAW OR OTHERWISE. NTC SHALL NOT
INCUR ANY OTHER, OBLIGATIONS OR LIABILITIES OR BE
LIABLE TO BUYER OR ANY CUSTOMER OF BUYER FOR
ANY ANTICIPATED OR LOST PROFITS, INCIDENTAL OR
CONSEQUENTIAL DAMAGES, OR ANY OTHER LOSSES
OR EXPENSES INCURRED BY REASON OF THE
PURCHASE, INSTALLATION, REPAIR, USE OR MISUSE BY
BUYER OR THIRD PARTIES OF ITS PRODUCTS
(INCLUDING ANY PARTS REPAIRED OR REPLACED); AND
NTC DOES NOT AUTHORIZE ANY PERSON TO ASSUME
FOR NTC ANY OTHER LIABILITY IN CONNECTION WITH
THE PRODUCTS OR PARTS THEREFORE. NTC SHALL NOT
BE RESPONSIBLE FOR THE LOSS OR REPLACEMENT OF
OR THE ADDITION OF COMPRESSOR OIL, OR
REFRIGERANT. THIS WARRANTY CANNOT BE
EXTENDED, ALTERED OR VARIED EXCEPT BY A WRITTEN
INSTRUMENT SIGNED BY NTC AND BUYER.
II. Limitation Of Liability

NTC shall not be liable, in contract or in tort, for any
special, indirect, incidental or consequential damages,
such as, but not limited to, loss of profits, or injury or
damage caused to property, products, or persons by
reason of the installation, modification, use, repair,
maintenance or mechanical failure of any NTC product.
CG-SVX038B-EN 67
Ingersoll Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient
environments. Our people and our family of brands—including Club Car®, Ingersoll Rand®, Thermo King® and
Trane®—work together to enhance the quality and comfort of air in homes and buildings; transport and protect
food and perishables; and increase industrial productivity and efficiency. We are a global business committed to a
world of sustainable progress and enduring results.
ingersollrand.com
Ingersoll Rand has a policy of continuous product and product data improvement and reserves the right to change design and specifications
without notice.
We are committed to using environmentally conscious print practices.
CG-SVX038B-EN 13 Nov 2019

Supersedes CG-SVX038A-EN (Sep 2017) ©2019 Ingersoll Rand

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Installation, Operation,

Cold Generator™ Scroll Liquid Chillers

November 2019 CG-SVX038B-EN

Important Responsible Refrigerant WARNING

© 2019 Ingersoll Rand CG-SVX038B-EN

Table 2. General data for CCAR compressor chillers

Maximum Ambient Temperature Limit

Compressors Unit Wiring Data

75 460/60/3 3 2 15/20, 35 27/32, 51 180/211, 316 123 150 125

575/60/3 22/25, 41 132/164, 258 98 125 110

Table 4. CGWR/CCAR 20 to 30 ton — in (mm)

Reference Description Reference Description

Figure 2. CGWR/CCAR 40 to 75 ton mechanical drawing

Table 5. CGWR/CCAR 40 to 75 ton — in (mm)

Reference Description Reference Description

A minimum clearance of 42 in (2067 mm) is required to

Handling BACK VIEW

CCAR and CGWR units are shipped stretch-wrapped and

1. Remove the stretch wrap from the unit as described In

treatment of the chilled water loop is required and must be

performed by a qualified water specialist. Table 7. Minimum system volumes

CGWR/CCAR Unit Size Minimum System Volume

Proper Water Treatment! 20 157

The use of untreated or improperly treated water could 30 226

NOTICE: Discharge Pressure Control/

Under full load AHRI standard conditions, and with

Figure 3. Chilled water piping schematic

UNIT CUSTOMER PIPING

Table 8. Reference numbers

Figure 4. Condenser piping schematic

Water Pressure Drop Curves

Pressure Drop, ft of H2O

Figure 6. Condenser water pressure drop

Low Suction Temperature and Pressure Cutouts/

It is critical that proper rotation of the scroll compressors

Research Model 45 Phase Sequence indicator or Voltage Imbalance

Unit Voltage Control Power Supply

CGWR Condenser Water Loss of Flow

communication via BACnet® MSTP, Johnson N2, and

In the MCS-CONNECT software, select TRANSMIT SW.

Checking Operating Conditions restriction can often be identified by a noticeable

Evaporator/Condenser Damage! The system may not be properly charged although

Local Stop Stopped

Evap Pump Off Delay Timer

Circuit 1 Shutting Down Auto

Circuit 2 Shutting Down Auto

De-Energize Close Liquid

Extended Shutdown Procedure

1. Close the unit main disconnect(s) and the unit-

Figure 7. Compressor operating map

Saturated Condensing Temperature (°F)

Saturated Evaporating Temperature (°F)

history for the unit. A complete operating log is a valuable

Figure 8. Field wiring for 20 to 75 ton, R-410A CGWR water-cooled chillers

Field Wiring - CGWR Scroll Water Chillers

Control Panel Representation

4 : For CGWR 20-30 ton,

: For CGWR 40-75 ton,

DRAWN SMH 3/22/17