ESTC Standard 6 2013 Edition v1 1

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ESTC Standard 6 Part 1 – Electrical 2012 Edition

ESTC Standard No. 6


Part 1 – Electrical
2013 Edition
(Incorporating Amendment No. 1 – July ‘13)

Prepared by:
The Explosives Storage and Transport Committee
Explosive Storage & Transport Committee
Ministry of Defence Page i
Manual of Standards for Storage and Transport of
Military Explosives

ESTC Standard No. 6


Requirements for the Commissioning, Inspection, Testing and
Maintenance of Works for Explosives Facilities

Part 1 – Electrical
2013 Edition
(Incorporating Amendment No. 1 – July ‘13)

Prepared by:
The Explosives Storage and Transport Committee
Ministry of Defence
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) i

Table of Contents
Record of Amendments ii
Foreword iii
Abbreviations iv
Definitions v
1. Introduction to the 2013 Edition 1
2. Availability of Standard 1
3. Applicability of this standard 2
4. Purpose of this publication 2
5. Types of Explosives Facilities 3
6. Principles of Design, Commissioning & Maintenance 3
7. Electrical Categories and Standards for Electrical Installations 3
8. Safe Working and Competency 3
9. Frequency of Inspection & Testing 3
10. Remedial Action Codes 4
11. Contractors’ Responsibilities to MOD 5
12. Logbook Requirements 5
13. Initial Verification Logbook Entries 5
14. Minor Works Logbook Entries 6
15. Periodic Inspections Logbook Entries 6
16. Technical Authority and Advice 7
17. Inspection & Testing Schedule & Methodology 8
18. Job Descriptions 9
19. Minimum Frequency of Maintenance for Cat A, B & DSEAR Zones 18
20. Minimum Frequency of Maintenance for Cat C, D & Unlicensed buildings 19

Annex A Electrical Installation Maintenance Record MOD Forms 2200 - 2212


ii ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

Record of Amendments
Amendment Date Author
From 2008 Edition, revision 1b - Updated to take
account of updates to the following standards: DOSG ST3a
BS7671:2008 (2011), BS EN 62305:2011 & BS
DOSG ST3a1
EN 60079-17. Additional guidance is given on April 2013
DIO Ops-North PTS6
compilation of logbooks. Pass criteria for LPS
earth electrode measurements have changed. DIO Ops-North PTS6a
General reformatting of document.
Amendment No 1 (Changes are noted by bars at
side of page):
• Minor editorial/formatting changes,
• Clarification of ‘large and small buildings in
section 4.
• Addition of MOD Form 2212 for RCD 3
monthly functional checks, DOSG ST3a
July 2013
• Removed job description of LPS visual DOSG ST3a1
inspection as this information is present in
MOD Form 2209,
• MS Word MOD Forms are now unprotected
allowing entry of LPS diagrams into MOD
Form 2209 and facility drawing/photo into
MOD Form 2200.
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) iii

Foreword
ESTC Standard No 6 is the MOD’s requirements for commissioning, inspection, testing and
maintenance of works for explosives facilities in accordance with JSP 482 Chapter 8. It has been
mandated for these purposes since 2003 when it replaced Defence Estates (DE) Functional
Standard 10 (FS10).

It is produced by the Electrical Safety Working Group (ESWG) of the Explosive Storage and
Transport Committee (ESTC) and references all relevant British and European Standards for
maintenance of electrical installations, lightning protection systems (LPS), ATEX equipment and
conducting and anti-static floors. By referencing all of these relevant standards the end result is a
standardised framework for maintenance frequency and reporting format across the whole of the
MOD’s explosives estate.

All personnel who have responsibilities in the maintenance and management of explosives
facilities shall be fully aware of the contents of this document and JSP482 Chapter 8. The following
is a list of personnel who this document is applicable to; it is not exhaustive and may differ from
site to site:

Heads of Establishments (HoEs)

Property Managers (PROMs)

Establishment Works Consultants (EWCs)

Works Service Managers (WSMs)

Private Finance Initiative (PFI) Contractors

Prime Contractors

Principal Support Providers (PSPs)

Service Personnel

Facility Managers (FMs)

Site Estate Team Leader (SETL)

Any other parties involved in undertaking the commissioning, inspection, testing and maintenance
of Works for Explosives Facilities on the MOD estate

The application of the requirements contained within this Standard is mandatory. Failure to comply
may result in explosives licences being removed or suspended by the licensing authority.

This Standard has been devised for the use of the Crown and of its contractors in the execution of
contracts for the Crown and, subject to the Unfair Contracts Terms Act 1977, the Crown will not be
liable in any way what-so-ever (including but without limitation negligence on the part of the Crown,
its servants or agents) where this Standard is used for other purposes.
iv ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

Abbreviations
The following list of abbreviations appears within this document.

ATEX European Explosive Atmosphere Regulations


BS British Standard
BS EN British Standard European Norm
CIE Chief Inspector of Explosives
DIO Defence Infrastructure Organisation
DSEAR Dangerous Substances and Explosive Atmospheres Regulations
EICR Electrical Installation Condition Report
EPB Equipotential Bonding
ESO/ESR Explosives Safety Officer/Representative
ESTC Explosives Storage and Transport Committee
EWC Establishment Works Consultant
FELV Functional Extra Low Voltage
FS Functional Standard
GN3 IET Guidance Note 3
HAPTM Hazardous Area Personnel Test Meter
HD Hazard Division
HoE Head of Establishment
IET Institution of Engineering and Technology
IS Intrinsically safe
JSP Joint Service Publication
LPS Lightning Protection System
M&E Mechanical & Electrical
MOD Ministry of Defence
N/A Not Applicable
N/S Not Satisfactory
PES Potential Explosive Site
PELV Protected Extra Low Voltage
PROM Property Manager
PFI Private Finance Initiative
RCBO Residual Current Circuit Breaker with Over-current Protection
RCD Residual Current Device
S Satisfactory
SELV Separated Extra Low Voltage
WSM Works Services Manager
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) v

Definitions
The following definitions also appear within this document:

Inspection An action comprising careful scrutiny of an item/system carried out either


without dismantling, or with the addition of partial dismantling as required,
supplemented by means such as measurement, in order to arrive at a reliable
conclusion as to the condition of an item/system.
Visual An inspection, which identifies, without the use of access equipment or tools,
Inspection those defects, such as missing bolts, which will be apparent to the eye.
Close An inspection which encompasses those aspects covered by a visual inspection
Inspection and, in addition, identifies those defects, such as loose bolts, which will be
apparent by the use of access equipment, for example steps, (where
necessary), and tools. Close inspections do not require the enclosure to be
opened, or the equipment to be de-energised.
Detailed An inspection which encompasses those aspects covered by a close inspection
Inspection and, in addition, identifies those defects, such as loose terminations, which will
only be apparent by opening the enclosure, and/or using, where necessary tools
and test equipment.
Initial Inspection An inspection of all the installation, equipment and apparatus before they are
brought into service.
Periodic An inspection of all the installation, equipment and apparatus carried out on a
Inspection routine basis.
Test To operate the installation, equipment and apparatus and to use the appropriate
test instruments and gauges to show that the installation is safe to operate,
functions correctly and complies with the stated criteria.
Check To make a thorough examination of the installation, equipment and apparatus
for wear, deterioration and damage to ascertain that the installation, equipment
and apparatus is in satisfactory condition for continued operation, is correctly
adjusted and complies with stated criteria.
Maintenance The process of keeping a facility in proper order, good condition and fit for its
intended purpose.
HoE ESO/ESR The HoE may formally delegate, by appointment, normal day to day
responsibility and primacy for explosives safety at his establishment to a
properly qualified and competent person, to be known as the Head of
Establishment’s Explosive Safety Officer, or Representative. Furthermore,
personnel charged with supervising explosives safety, and especially with
licensing matters, are to be properly qualified by passing the appropriate Service
or departmental course and must be deemed to possess and maintain an
appropriate level of competence.
Explosive Explosives Facilities include explosives storage, processing and testing
Facilities facilities.
Non Explosives Non Explosives Buildings are buildings, which do not contain explosives either
Buildings within or outside an Explosives Area.
vi ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

This Page is Intentionally Blank


ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) 1

1. Introduction to the 2013 Edition


It is MOD policy to align with National and International Standards wherever possible. The key aim
for ESTC Standard 6 is for it to closely align with relevant legislation and civilian standards, and as
such where these standards are updated this document is also subject to change to reflect the
amendments to the civilian standards. The 2013 update is a response to the update of associated
electrical standards.

The industry standards and guidelines referred to below remain central to ESTC Standard 6.
Compliance with these standards is a minimum requirement where indicated. Particular aspects of
ESTC Standard 6 are intended to be an enhancement of the industry standards where necessary.
This takes into account the higher risks which are present for certain MOD explosive storage and
processing applications when compared to the industry applications to which they were intended
for. The applicable standards referred to are:

HSE Approved Code of Practice and Guidance, (L138), Dangerous Substances and Explosive
Atmospheres Regulations (DSEAR) 2002. This applies to Category A and B areas as defined within
JSP 482 Chapter 8, along with any zone as defined within DSEAR.

HSE Approved Code of Practice and Guidance, (L139), Manufacture and Storage of
Explosives Regulations (MSER) 2005. This applies to all explosives buildings.

IET Wiring Regulation (BS7671:2008) including Amendment 1. This came into force in
January 2012 and all electrical installations thereafter are to be designed and
maintained in accordance with these updated regulations.

BS EN 60079-17, Explosive Atmospheres. This is the European Standard which


prescribes the inspection and maintenance procedures for electrical installations within
hazardous areas, where the hazard may be caused by flammable gases, vapours,
mists, dusts, fibres or flyings. This applies to Category A and B areas as defined within
JSP 482 Chapter 8, along with any zone as defined within DSEAR.

BS EN 62305:2011, Protection against Lightning. This is the European Standard which


prescribes the requirements for design and maintenance of LPS.

This edition of ESTC Standard 6 has therefore been produced to incorporate these latest updates.
The requirements for maintenance of conductive floors have not been changed although greater
clarity and direction has been given.

2. Availability of Standard
Copies of ESTC Standard 6 MOD Forms are available in PDF format on-line from the Defence
intranet at:
2 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

http://defenceintranet.diif.r.mil.uk/Organisations/Orgs/HOCS/Organisations/Orgs/DSEA/Pages/MO
DForms.aspx

All record sheets are available as MOD Forms which can be individually selected by the user and
completed electronically or printed as hard copy templates. Contractors without access to the MOD
Intranet should request copies from their MOD Sponsor/Customer.

3. Applicability of this standard


The procedures and maintenance intervals within this Standard apply to all explosives facilities
licensed by MOD.

For applications overseas, the Host Nation’s regulations will apply only if they are the more
stringent and acceptable to the Licensing Authority.

This Standard applies to fixed installations only, including both 50/60Hz and 400Hz. When testing
400Hz systems care shall be taken to ensure that the personnel performing maintenance activities
possess the knowledge, experience and correct specialist test equipment in order to attain correct
readings.

Installations that fall below the prescribed criteria in this Standard may have their licences revoked
by the Licensing Authority responsible until appropriate remedial action has been completed. The
Inspectors of Explosives (IE) responsible for regulation and licensing of explosives facilities are
detailed in JSP 482 Chapter 3.

4. Purpose of this publication


The purpose of this publication is to provide the user with a guide which:

Is required for the inspection, testing and maintenance of electrical installations for
facilities for the safe storage, processing and testing of explosive substances and
articles.

Complies with the relevant British Standards and associated Codes of Practice.

Facilitates the development of a regular inspection and testing programme for the
electrical installations of explosives facilities to ensure that these continue to function in
a safe manner.

Minimises the risk to explosive substances and articles caused by inadequately


maintained apparatus.

Consolidate and present maintenance, inspection and testing requirements specific to


MOD Explosives Facilities in one document.
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) 3

5. Types of Explosives Facilities


For details of the types of explosives storage and processing facilities see JSP 482 Chapter 6.

6. Principles of Design, Commissioning &


Maintenance
For information on the principles of Design, Commissioning & Maintenance for explosives storage
facilities see JSP 482 Chapters 5-8.

7. Electrical Categories and Standards for


Electrical Installations
For information on the principles of electrical categories and standards for electrical installations
and equipment within explosives storage and processing facilities see JSP 482 Chapter 8.

8. Safe Working and Competency


All persons working within a hazardous explosives area must be competent (e.g. skilled persons)
as defined in JSP 375 and must be fully versed in the associated relevant standards.

Safety precautions, including competency and qualifications of maintenance staff responsible for
commissioning, inspection and testing shall be in accordance with JSP482 Chapter 8 section 18
‘Commissioning, Inspection and Testing of Electrical Installations and Equipment’ and JSP 482
Chapter 18 ‘Works Services, The Control and Protection of Contractors in Explosives Facilities’.

9. Frequency of Inspection & Testing


The Inspection and Testing intervals specified in Table 1 and 2 (pages 18 & 19) of this document
are the minimum requirement. More frequent Inspection and Testing and/or more detailed
maintenance will be necessary where:

There are adverse environmental conditions e.g. high and low temperatures, high
humidity, corrosive atmosphere etc.

There is a high risk of mechanical damage.

The facility is subject to vibration.

Manufacturers of installed equipment recommend a shorter maintenance interval.

There is a requirement to test at varying seasons of the year.

Current and previous test results indicate wear or deterioration.

Other onerous specific site conditions exist.


4 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

The status of all electrical inspections shall be posted on the facility notice board to enable building
users to establish building condition. MOD Form 2211 provides an example model form for
capturing this information.

Test and Inspection shall incorporate 100% of final circuits for Initial Verification. For subsequent
periodic testing of very large buildings testing may be carried out on a sampling basis with the
agreement of the HOE or their nominated ESR. Sampling must include as a minimum 33% of
circuits and all circuits must have been tested within a 6 year period. Note that for small facilities
with few circuits 100% shall be subjected to testing at each periodic test date. No definition for
‘large’ or ‘small’ buildings is given in this standard; this is left to the discretion of the contractor, but
common sense should prevail, with as many circuits tested and inspected as practicable, taking
due regard for the hazards associated with explosives buildings.

10. Remedial Action Codes


Amendment 1 of BS7671:2008 (2011), more commonly known as IET 17th Edition Wiring
Regulations, has introduced a new codification procedure for observations found during periodic
inspection and test. The codes now range from C1, C2 and C3 instead of 1 to 4 as per previous
editions.

The definitions of these codes are as follows:

Code C1: Danger present, risk of injury, immediate action required

Code C2: Potentially dangerous, urgent remedial action required

Code C3: Improvement recommended

Full guidance on the interpretation of these codes is out of the scope of this document. Further
information can be found in the following:

Electrical Safety Council Best Practice Guide Number 4 Issue 3: ‘Electrical installation
condition reporting: Classification Codes for domestic and similar electrical installations’

IET Guidance Note 3 – ‘Inspection & Testing’

IET Wiring Matters Winter 2011 Edition: ‘Observation codes used for periodic inspection
and testing of electrical installations within the scope of BS7671:2008 (2011)‘

While these codes officially are required only for the Electrical Installation Condition Report (EICR)
with respect to BS7671 test and inspection, to simplify the defect reporting process of all
maintenance activities within ESTC Standard 6 the codes have been adopted for all other tests and
inspections.
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) 5

11. Contractors’ Responsibilities to MOD


Upon completing the periodic maintenance activity, the contractor is to notify the Head of
Establishment or their dedicated safety representative (e.g. ESR or HAM) immediately of the
outcome of the work. It is acceptable for this to be in the form of a verbal confirmation as to
whether the installation is satisfactory or not. This must then be followed up by the submission of
the relevant ESTC Standard 6 MOD Forms as detailed below in the Logbook requirements section
within 1 week of the date of testing.

12. Logbook Requirements


An ESTC Standard 6 logbook shall be compiled, updated, controlled and maintained by the FM
provider. These records are the property of the MoD HoE for the site. These master records shall
be made available for inspection by the relevant Inspector of Explosives (IE) or other inspecting
authority.

Original versions of the certificates specified below are also to be provided to the HoE or
nominated deputy for inclusion into the PES logbook.

Maintenance records must be kept for the life of the building, or for a minimum of 11 years.

The ESTC Standard 6 logbook shall contain all of the following:

A Front Cover sheet (MOD Form 2200).

One or more of the following three types of inspection Certificates:

Initial Verification (MOD Form 2201)

Minor Installation Works (MOD Form 2202)

Periodic Installation Condition Report (MOD Form 2203)

All applicable electrical inspection and test Certificates and Record sheets (MOD
Forms) detailed within this document.

Electrical as-built drawings.

Explosion Protection Document (see JSP482 Chapter 8 for details) for Category A, B
and DSEAR Zones.

13. Initial Verification Logbook Entries


Initial Verification must be completed for all elements of a new installation (electrical installation,
LPS, Conducting floor) and whenever major refurbishment or upgrades are performed. Examples
of upgrades/refurbishment include the installation of a new final circuit or distribution board, or any
upgrade to the LPS which would warrant a change to the system’s drawing.
6 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

The ESTC Standard 6 logbook entry for initial verification shall include:

MOD Form 2200 – Front Cover Sheet

MOD Form 2201 – Initial Verification Certificate

MOD Form 2204 – Electrical Supply Characteristics (if applicable)

MOD Form 2205 – Schedule of Inspections

MOD Form 2207 – Visual, Close & Detailed Inspections Specific to Category A, B &
DSEAR zones (if applicable)

MOD Form 2208 – Generic Schedule of Electrical Installation Test Results (if
applicable)

MOD Form 2209 – Lightning Protection Systems (LPS) (if applicable)

MOD Form 2210 – Conducting and Anti-static Floor Record Sheets (if applicable)

14. Minor Works Logbook Entries


An ESTC Standard 6 logbook Minor Works Certificate should be completed when small changes 1
to the facility electrical installation are undertaken requiring certification without the need to use an
initial verification certificate. In these situations the areas of the installation that have been added,
replaced or repaired need to be tested.

The Minor Works Certificate shall indicate which aspects of the facility installation are affected and
the corresponding MOD Forms are to be completed and added to the facility log book.

The ESTC Standard 6 logbook entry for Minor Works shall include:

MOD Form 2200 - Front Cover Sheet (if not already available)

MOD Form 2202 - Minor Installation Works Certificate

MOD Form 2204 - Electrical Supply Characteristics (if changed or not already
available)

MOD Form 2210 - Conducting and Anti-static Floor Record Sheets (if applicable)

15. Periodic Inspections Logbook Entries


Periodic Inspections shall be carried out as per the frequencies detailed in Tables 1 and 2 (pages
18 & 19). The ESTC Standard 6 logbook entries for periodic inspections shall be:

1
Typically minor works may include addition or replacement of an electrical socket or light fitting,
replacement of lightning protection system components, or additional bonding for a conducting floor
etc.
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) 7

MOD Form 2200 - Front Cover Sheet (if not already available)

MOD Form 2203 – Periodic Installation Condition Report Certificate

MOD Form 2204 - Electrical Supply Characteristics (if applicable and not already
available)

MOD Form 2206 - Electrical Installation Periodic Visual Inspection Record Sheets (if
applicable)

MOD Form 2207 – Visual, Close & Detailed Inspections Specific to Category A, B and
DSEAR zones (if applicable)

MOD Form 2208 – Generic Schedule of Electrical Installation Test Results (if
applicable)

MOD Form 2209 - Lightning Protection System (if applicable)

MOD Form 2210 - Conducting & Anti-static Floor Record Sheets (if applicable)

MOD Form 2212 – RCD Functional Check Results (if applicable) 2

An Installation Periodic Condition Report Certificate (MOD Form 2203) shall be provided for each
separate inspection/test or group of inspections/tests carried out at any one time (except for RCD
functional checks). Without the supporting condition report, the test results shall not be valid. In
addition, it is not acceptable to add new test records to any existing, completed forms or
certificates.

16. Technical Authority and Advice


The Technical Authority for the Commissioning, Inspection, Testing and Maintenance of Electrical
Works for MOD explosives facilities is the ESTC Technical Advisor (Electrical Safety), who can be
contacted at:

DOSG ST3a, Tel: 030 679 35817 or 030 679 35007


Fir 3a, #4304, Fax: 030 679 35903
MOD Abbey Wood,
Filton,
Bristol, BS34 8JH

Additionally technical advice and assistance can be obtained from:

DIO ODC-Eng Const PBE Nclr AH Tel: 0121 311 3620


St Georges House, Fax: 0121 311 2453
Kingston Rd.
Sutton Coldfield,
West Midlands, B75 7RL

2
Note for RCD Functional checks there is no requirement to complete MOD Form 2203.
8 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

Dispensations and rulings can only be given by the relevant IE in consultation with TA (Electrical
Safety).

17. Inspection & Testing Schedule & Methodology


The following Jobs encompass the full extent of test and inspection as required by this standard:

Job 1. Visual Inspection


Job 2. Detailed/Close Inspection and Physical Checks
Job 3. Safety Signs and Notices
Job 4. Continuity Testing of Protective Conductors
Job 5. Continuity of Ring Final Circuit Conductors
Job 6. Insulation Resistance Tests
Job 7. Separation of Circuits
Job 8. Correct Polarity
Job 9. Earth Electrode Resistance Testing
Job 10. Earth Fault Loop Impedance Measurement
Job 11. Residual Current Device Testing
Job 12. Lightning Protection Systems
Job 13. Conducting & Anti-static Floors
The following guidance documents are indispensible when complying with this document and
should be referred to in conjunction with the job descriptions provided:

IET GN3 provides comprehensive guidance on the inspection and testing of electrical
installations.

BS EN 60079-17 additionally provides in depth guidance on the maintenance of ATEX


equipment installed within Category A, B & DSEAR zoned facilities.

Guidance for LPS and Conducting & Anti-static floor maintenance is given in this
document.

The results of the maintenance activities detailed below are to be recorded on the MOD Forms
indicated and filed as per the direction given in the Logbook Requirements section of this
publication and they are to be compared against past results. Any significant trend or change is to
be investigated.

In addition to completing the test result record sheets, the appropriate Certificate (Initial Verification,
Minor Installation Works or Periodic Installation Condition Report) shall also be completed.
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) 9

18. Job Descriptions


Job 1 - Visual Inspection
For Category A and B Electrical Installations, or electrical installations within DSEAR Zones carry
out a visual inspection as described in BS EN 60079-17, at initial verification and then at the
maximum frequency given in Table 1, and record results on MOD Form 2207.

For Category C and D Electrical Installations carry out a visual inspection as follows:

For initial verification carry out in accordance with GN3 Section 2.6 ‘Initial inspection’
and record results on MOD Form 2205.

For periodic inspections, carry out in accordance with GN3 section 3.9 ‘Periodic
Inspection’ at the frequency given in Table 2 and record results on MOD Form 2206.

Job 2 - Close and Detailed Inspection and Physical Checks (For Cat A, Cat B &
DSEAR Zones)
Carry out Close and Detailed Inspections in accordance with BS EN 60079-17 and record the
results on MOD Form 2207.

Job 3 - Safety Signs and Notices


Inspection of safety signs and notices are now carried out during the inspections in Jobs 1 and 2
and results are to be recorded on MOD Forms 2205, 2206 or 2207 as appropriate.

Job 4 - Continuity Testing of Protective Conductors


Perform testing in accordance with GN3 section 2.7.5 and record on MOD Form 2208.

Job 5 - Continuity of Ring Final Circuit Conductors


Perform testing in accordance with GN3 section 2.7.6 and record on MOD Form 2208.

Job 6 - Insulation Resistance Tests


Carry out in accordance with GN3 section 2.7.7 and record on MOD Form 2208.

NOTE
The insulation resistance to earth and between conductors shall be not less than 2MΩ.

Job 7 - Separation of Circuits


Perform testing in accordance with GN3 section 2.7.9 and record on MOD Form 2208.

Job 8 - Correct Polarity


Perform testing in accordance with GN3 section 2.7.12 and record on MOD Form 2208.

Job 9 - Earth Electrode Resistance Testing


Perform testing in accordance with GN3 section 2.7.13 and record on MOD Form 2208.
10 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

Job 10 - Earth Fault Loop Impedance (Zs)


Earth Fault Loop Impedance testing shall be carried out in accordance with GN3 section 2.7.15 and
results recorded on MOD Form 2208.

NOTES

1. The line / earth fault loop impedance shall be measured at the following locations as
appropriate:

The origin of the installation

Main Distribution Boards and/or Sub Main Distribution Boards

Final Circuit Distribution Boards

Socket outlets

Each lighting circuit

Isolating switches/control devices for fixed appliances

Exposed conductive parts of fixed appliances

Ring Final Circuits

2. Where it is unsafe to measure earth fault loop impedance due to exposing live terminals, Zs
may be calculated using the Ze + (R1 + R2) formulae, as described in IET GN3.

3. When this test is carried out it is essential that all sensitive equipment is disconnected or
damage to electronic equipment may occur. In the case of Category A, B and DSEAR zoned
installations, frequent disconnection of ATEX certified accessories/equipment may lead to
degradation of such accessories/equipment. Therefore, it is recommended that this test should
only be carried out at a Detailed Inspection for Ex “d”, Ex “e”, Ex “n” and Ex “p” installations. For
Ex “i” installations the test should only be carried out when Visual and Close Inspections
suggest a loss of cable integrity.

Job 11 - Residual Current Devices (RCD/RCBO)


RCDs/RCBOs shall be tested in accordance with GN3 section 2.7.18 and all results recorded on
MOD Form 2208 for annual tests. MOD Form 2212 is to be completed for 3 monthly functional
checks.

NOTES

1. All RCDs/RCBOs are to be tested by a competent person with an approved test instrument
every 12 months. On completion, the test push button shall be operated and verified for its
effectiveness. RCDs/RCBOs that fail the test shall have their respective circuits isolated until
the defective devices are repaired or replaced.
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) 11

2. RCDs incorporated within socket outlets shall be tested by a competent person 3 using the
integral test device (e.g. push button) prior to each use and with a maximum duration between
tests not exceeding three months. All RCDs incorporated within socket outlets that fail this “trip
test” are to be removed from service until either repaired or replaced.

Job 12 - Lightning Protection Systems (LPS)


1. Test and Inspection of LPS shall be in accordance with the instructions in this section and
results recorded on MOD Form 2209.

2. The testing of LPS shall not be undertaken when a thunderstorm warning is in place or lightning
activity is observed.

3. Before disconnecting the lightning protection earth it shall be tested to ensure that it is not
“live”, using a sensitive testing device (e.g. clamp-on milliammeter).

4. Test Results shall be compared to previous results and trend analysis carried out to ascertain
whether there has been a significant degradation of the earthing.

5. Inspection and testing shall only be undertaken by personnel who:

Have technical knowledge and understanding of the theoretical and practical


requirements for Class 1 LPS installations as described within JSP482 Chapter 8 and
BS EN 62305, and;

Understand the complete requirements of visual inspections and tests as they relate to
the installed LPS.

6. Buildings within the explosive storage & processing area which are exempt from the
requirements of LPS 4, but which have a legacy LPS installed shall be subjected to a visual
inspection only, for the purposes of identifying broken conductors. Where such ‘open circuits’
are found remedial action shall be carried out to fix them.

NOTE

EA Technology in Chester, UK, has developed a LPS training course which is specifically aimed at
explosives buildings on the MOD estate. Details can be found at
www.powerskillscentre.com/power-skills-centre/course-listing and click on the ‘Specialist Courses’
link.

3
Only personnel who have been trained in the operation of the RCD test button and can demon-
strate understanding of its use, i.e. know when the trip test fails, shall complete this test
4
A list of LPS exemptions is given within JSP482 Chapter 8
12 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

Part 1 LPS Schematic

Produce a detailed drawing of the LPS clearly showing the following;

Air Termination

Down Conductors

Earth Termination (i.e. Rods, Mats, Ring)

Bonding

Part 2 Visual Inspection 5

Inspect the LPS to confirm that the installation complies with JSP482 Chapter 8 and BS EN 62305.

Part 3 Test Requirements

Establish the electrical integrity of bonds and earth impedance of the LPS as follows:

Inaccessible Joints and Bonds – All joints and bonds which cannot be accessed for
inspection purposes shall be tested to ensure adequate continuity. A maximum
resistance of 0.2Ω shall be allowed across each bond or joint. For earth covered
buildings where the LPS is covered, test between the air termination conductor and the
earth electrode bonds.

Rebar - For structures utilizing steel-reinforced concrete (including pre-cast, pre-


stressed reinforced units), the electrical continuity of the reinforcing bars shall be
determined by electrical testing between the uppermost part and ground level. The
overall electrical resistance shall not be greater than 0.2Ω, measured in accordance
with BS EN 62305-3 Section E.4.3.

System Testing - This is a test of the LPS with all equipotential bonding in place
between the LPS and other facility earthing systems, and with all earth electrodes
connected together. Measure the impedance to earth of the system at random points.
The measured impedance is not to exceed 10Ω. If the impedance to earth of the whole
LPS exceeds 10Ω, in the first instance, a check should be made to confirm that the
earth electrodes conform to BS EN 62305-3 Figure 3.

5
Earth Covered Explosives Buildings will normally have the majority of their air termination and
down conductors undercover of soil and thus will not be visible for inspection. In such cases elec-
trical continuity tests should be carried out between any visible air termination conductor bond and
the earth termination network as part of the ‘inaccessible bonds and joints tests’ and N/A entered
against the visual inspections.
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) 13

Earth Electrode 6 Testing – All earth electrodes shall be disconnected from the LPS
and their impedances to earth measured. The impedance to earth of each earth
electrode, when disconnected from the LPS, shall not be greater than 10Ω multiplied by
the number of electrodes in the whole LPS earth termination network, and not differ by
greater than a factor of 2 between each neighbouring earth electrode. If the impedance
to earth exceeds the maximum determined value, in the first instance a check should
be made to confirm that the earth electrode conforms to BS EN 62305-3 Figure 3.

NOTES
1. System testing and earth electrode measurements should be made using the fall of potential
method as shown in Figure 1 and as described in IET Guidance Note 3 (section 2.7.13 pages
48-50).

2. Care must be taken when using this method to ensure that valid results are obtained. For
accurate measurements the potential electrode requires to be located outside of the areas of
influence of both the electrode under test and the current probe. This may be difficult to achieve
for the full system test, as good practice dictates that the current electrode is placed at a
distance away from the building equal to 10 times the longest dimension of the earthing
network. Therefore, where sufficiently long test leads are not available, or the distance makes
the fall of potential test method impractical, alternative methods such as the ‘Slope’ method are
to be used. Details of this method are available in a number of online free downloadable
documents. An excellent source for information on this and other methods can be found in
Megger’s ‘Getting Down to Earth’, available at the following website:
www.biddlemegger.com/biddle-ug/GettingDownToEarth-MC.pdf

6
Earth electrodes may exist in a variety of formats, such as mats, single rods or multiple rods (clus-
ters/groups). For isolated electrode testing in situations where such groups have been installed
(see JSP482 Chapter 8 Annex D for details of ‘groups’) the rods which make up the group are to
remain connected to each other but disconnected from the rest of the earth termination network
and LPS, and tested as a single electrode.
14 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

32.80

C1, L1 L2 C2

Test equipment Potential


Electrode electrode Current
under test electrode

3m 3m

15-25m 15-25m

Figure 1 – E.g. Fall of Potential Method (for illustration purposes only)

Job 13 - Conducting and Anti-Static Floors


1. Test and Inspection of Conducting and Anti Static Floors shall be in accordance with this section
and results recorded on MOD Form 2210.

2. Trend Analysis Results shall be compared with previous year’s results to detect extent of
degradation.

3. New conductive and anti-static floors shall be tested at installation and then at 3 and 9 months
later, and thereafter annually at 11 or 12 monthly intervals to align with LPS or electrical
installation inspections, which ever is more convenient.

4. Where there is evidence of wear or deterioration, the interval between tests should be reduced.

5. For new Conducting floors the initial measurements must be a maximum of 25kΩ to allow for
progressive degradation through life. Thereafter the surface of the floor to the equipotential
bonding strip (EPB) or main earth terminal (MET) is to be less than 50kΩ. Where a floor has
failed the test it shall be cleaned, repaired or replaced as appropriate and retested.

6. For new Anti-static floors the resistance from the surface of the floor to earth is to be between
50kΩ and 2 MΩ.
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) 15

7. Test Instrument Requirements. The test probe shall be a clean metal electrode of brass or
copper, having a diameter of 25mm +/- 1mm and a mass of 225g +/- 15g. The measuring
instrument shall have an open circuit voltage of nominally 100V dc and be capable of
measuring resistance between values of 0Ω and 100kΩ with a resolution of 1kΩ or better and
an accuracy of +/- 5%. Low resistance test leads of sufficient length to span the facility floor are
required. Advice on suitable test equipment can be provided by TA (Electrical Safety)

Part 1 – Inspection

1. Ensure the site operator has certified the removal of all explosives from the facility, prior to
commencing with the following inspections:

Inspect the complete floor area before proceeding with the test as follows:

(1). Visually inspect the floor for wear, damage or contamination and identify affected
areas for remedial action

(2). Visually confirm the integrity of the equipotential bonding system (EPB), including
that it is routed directly to the Main Earth Terminal (MET) without no supplementary
connections to the LPS

(3). Confirm that the HAPTM is working correctly and positioned directly over the
conducting/antistatic floor

(4). Floor is earthed to the EPB at a minimum of 2 points.

(5). Inspect electrical bonding of benches, floors, chairs, trolleys, mats, workstations,
separately grounded equipment and any other equipment that grounds an operator,
permanently or temporarily.

(6). Socket outlets are RCD protected

2. Provide an outline drawing of the conductive/anti-static floor on MOD Form 2210 (for larger
floor areas use alternative/supplementary pages) noting:

All areas of damage, wear, deterioration and contamination

Positions of the connections from the facility earth to the floor

Chosen test points

Static discharge system with all major features shown.

EPB

Part 2 – Test Method

1. Clean the floor in accordance with the manufacturer’s recommended procedures; ensure the
floor is dry.
16 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

2. Using the appropriate test equipment, connect one end of the test instrument to the floor earth
reference point and connect the other to the test probe as illustrated in Figure 2.

Figure 2 - Conducting & Anti-static Floor Test Method


3. Measure the floor resistance once in each area of floor, 1.5m x 1.5m, (Do not mark the floor)
and record the results on MOD Form 2210.

4. Compare with the previous results and investigate any significant changes.

Part 3 - Static Discharge System (Equipotential Bonding)

1. Visually inspect the Static Discharge System and ensure it is:

(1). As low as possible on the walls (no higher than 500mm from ground & below item that
is bonded to it)

(2). Connected to the main earth terminal, or an earthing star point with the electrical
incomer sheath and other earth systems via the shortest possible length

(3). Not connected to the LPS down conductors at any other point

(4). Not connected through the external wall to the LPS

(5). Run in as straight a line as possible with few bends and corners

(6). No bonding connections are made where it is run above an opening

(7). Securely fitted with tight connections

(8). Free of deterioration, corrosion and damage

2. Test the Static Discharge System as follows:


ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) 17

For systems dependent upon the MET or other star point disconnect the EPB from the
MET and all other items which are bonded to it. Next measure the continuity between
each end of the EPB. The resistance must not exceed 0.2Ω. 7

For systems with their own dedicated earth electrodes, in addition to the continuity test
described above, also carry out a Fall of Potential test on the earth electrode as per
Figure 1. The max impedance shall be no higher than 10 Ohms.

Reconnect all bonds which were disconnected.

Electrically confirm the integrity of the EPB system throughout its entire length to the
MET. If the EPB is in sections, i.e. not a continuous run throughout, then continuity of
each section to the MET must be confirmed.

7
The purpose of this test is to demonstrate that equipotential bonding is achieved through the use
of the EPB and not other conductors such as protective conductors or supplementary protective
bonding conductors which could be removed at a later date.
18 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

19. Minimum Frequency of Maintenance for Cat A,


B & DSEAR Zones
DESCRIPTION OF JOB AND CRITERIA
VISUAL, CLOSE AND DETAILED INSPECTIONS
Interval Visual - 6 Monthly (See Note 1)
Interval Close – 12 Monthly (See Note 1)
Interval Detailed – 36 Monthly (See Note 1)
CONTINUITY OF PROTECTIVE CONDUCTORS, INCLUDING MAIN AND SUPPLEMENTARY BONDING
Interval 36 Monthly (See Note 1)
CONTINUITY TESTING OF RING FINAL CIRCUIT CONDUCTORS
Interval 12 Monthly (See Note 1)
INSULATION RESISTANCE
Interval 36 Monthly (See Note 1)
PROTECTION BY SELV, PELV OR BY ELECTRICAL SEPARATION
Interval 12 Monthly (See Note 1)
POLARITY
Interval 12 Monthly (See Note 1)
EARTH FAULT LOOP IMPEDANCE
Interval 36 Monthly (See Note 1)
EARTH ELECTRODE RESISTANCE (FOR TT SYSTEMS ONLY)
Interval 11 Monthly
RESIDUAL CURRENT DEVICES (RCD)
Interval 3 & 12 monthly
LIGHTNING PROTECTION SYSTEM (LPS)
Interval 11 Monthly
CONDUCTING / ANTI-STATIC FLOOR
11/12 Monthly
Interval
(new floors to be tested at installation, then 3 months later, then 9 months)

Table 1 – Maintenance Activity Frequency (Cat A, B & DSEAR Zones)

Note 1: These tests and inspections should be carried out in the first instance at the intervals
detailed. However based on the results of the visual inspections the inspecting authority may
propose alternative frequencies for close and detailed inspection as necessary. If a close
inspection highlights unsatisfactory issues then a detailed inspection may be required. Older
installations or installations which are subject to adverse environmental conditions may require
more regular detailed inspections as deterioration is likely to be more rapid. Some hazardous area
equipment is designed and certified for an extended period, typically up to 10 years, without the
need for any testing. This type of equipment is not intended to be subject to anything other than a
visual inspection. Where this type of equipment is fitted the manufacturer’s guidance should be
followed.
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) 19

20. Minimum Frequency of Maintenance for Cat C,


D & Unlicensed buildings
DESCRIPTION OF JOB AND CRITERIA
VISUAL INSPECTION ELECTRICAL INSTALLATION
Explosive Facility Unlicensed buildings
C&D
Category within Explosives Area
Interval 12 Monthly 12 Monthly
CONTINUITY OF PROTECTIVE CONDUCTORS, INCLUDING MAIN AND SUPPLEMENTARY BONDING
Explosive Facility Unlicensed buildings
C&D
Category within Explosives Area
Interval 24 Monthly 5 Yearly
CONTINUITY TESTING OF RING FINAL CIRCUIT CONDUCTORS
Explosive Facility Unlicensed buildings
C&D
Category within Explosives Area
Interval 24 Monthly 5 Yearly
INSULATION RESISTANCE
Explosive Facility Unlicensed buildings
C&D
Category within Explosives Area
Interval 24 Monthly 5 Yearly
PROTECTION BY SELV, PELV OR BY ELECTRICAL SEPARATION
Explosive Facility Unlicensed buildings
C&D
Category within Explosives Area
Interval 24 Monthly 5 Yearly
POLARITY
Explosive Facility Unlicensed buildings
C&D
Category within Explosives Area
Interval 24 Monthly 5 Yearly
EARTH FAULT LOOP IMPEDANCE
Explosive Facility Unlicensed buildings
C&D
Category within Explosives Area
Interval 24 Monthly 5 Yearly
EARTH ELECTRODE RESISTANCE (FOR TT SYSTEMS ONLY)
Explosive Facility
C, D & Unlicensed buildings within Explosives Area
Category
Interval 11 Monthly
RESIDUAL CURRENT DEVICES (RCD)
Explosive Facility
C, D, & Unlicensed buildings within Explosives Area
Category
Interval 3 & 12 monthly
LIGHTNING PROTECTION SYSTEM (LPS)
Explosive Facility
C, D & Unlicensed buildings within Explosives Area
Category
Interval 11 Monthly
CONDUCTING / ANTI-STATIC FLOOR
Explosive Facility Unlicensed buildings
C D
Category within Explosives Area
11/12 Monthly
Interval (new floors to be tested at installation, then 3 & 9 N/A
months later)
Table 2 - Maintenance Activity Frequency (Cat C, D & Unlicensed Buildings)
20 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

This Page is Intentionally Blank


A-1 ESTC Standard No. 6 Part 1 – Electrical 2013 Edition (Inc Amendment No. 1)

Annex A – Electrical Installation Maintenance Record Forms


The MOD Forms listed below are applicable to this document. Copies may be obtained by
downloading from the following website (Contractors should request copies from their MOD
Sponsor):

http://defenceintranet.diif.r.mil.uk/Organisations/Orgs/HOCS/Organisations/Orgs/DSEA/Pages/MO
DForms.aspx.

MOD Form 2200 Front Cover Sheet


MOD Form 2201 Initial Verification Certificate
MOD Form 2202 Minor installation Works Certificate
MOD Form 2203 Periodic Installation Condition report
MOD Form 2204 Electrical Supply Characteristics
MOD Form 2205 Schedule of Inspections (For New Installations Only)
MOD Form 2206 Electrical Installation Periodic Visual Inspection Record Sheets
MOD Form 2207 Visual, Close & Detailed Inspections Specific to Cat A, B & DSEAR Zones
MOD Form 2208 Generic Schedule of Electrical Installation Test Results
MOD Form 2209 Lightning Protection systems
MOD Form 2210 Conducting & Anti-Static Floors
MOD Form 2211 Electrical Inspection Status
MOD Form 2212 RCD Functional Checks
ESTC Standard No. 6 Part 1 – Electrical 2013 Edition (Inc Amendment No. 1) A-2

MOD FORM 2200


FRONT COVER SHEET
FACILITY DETAILS

Establishment
Address

Building
Number/Reference

Electrical Category

Facility Photo &


Description
(Including building
use,
processing/storage,
construction type,
presence of
Conducting / Anti-
static floor, LPS etc.)
A-3 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

MOD FORM 2201


INITIAL VERIFICATION CERTIFICATE
Site: Building:

THE FOLLOWING JOB(S) IS/ARE APPLICABLE TO THIS CERTIFICATE

IN ADDITION TO
APPLICABLE
JOB DESCRIPTION THIS FORM
(tick which applies)
COMPLETE
MOD Forms
Electrical Installation - Initial Verification Tests Yes No
2204/5/7/8
Lightning Protection Systems Yes No MOD Form 2209

Conducting and Anti-Static Floor Yes No MOD Form 2210


DESCRIPTION AND EXTENT OF THE INSTALLATION

Tick boxes as appropriate


Description of installation: New Installation

Addition to an
existing
Extent of installation covered by this certificate: Installation

Alteration to an
existing
installation
(Use continuation sheet if necessary) see continuation sheet
FOR DESIGN
I/We being the person(s) responsible for the design of the electrical installation, and/or lightning protection system,
and/or conducting/antistatic floor (delete as appropriate) installation (as indicated by my/our signatures below),
particulars of which are described above, having reasonable skill and care when carrying out the design hereby
CERTIFY that the design work for which I/we have been responsible is to the best of my/our knowledge and belief in
accordance with JSP482 Chapter 8 and BS7671 and/or BS EN 62305 and/or BS EN 60079 (delete or leave as
appropriate), to (date) except for the departures, if any as follows:

The extent of liability of the signatories is limited to the work described above as the subject of this Certificate
For the DESIGN of the installation:
Signature: Date: Name (IN BLOCK LETTERS): Designer No 1

Signature: Date: Name (IN BLOCK LETTERS): Designer No 2


(If applicable)

FOR CONSTRUCTION
I/We being the person(s)responsible for the construction of the electrical installation and/or lightning protection
system and/or conducting/antistatic floor (delete as appropriate) installation (as indicated by my/our signatures
below), particulars of which are described above, having reasonable skill and care when carrying out the construction
hereby CERTIFY that the construction work for which I/we have been responsible is to the best of my/our knowledge and
belief in accordance with JSP482 Chapter 8 and BS7671 and/or BS EN 62305 and/or BS EN 60079 (delete or leave as
appropriate), to (date) except for the departures, if any as follows:

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-4

Site: Building:
The extent of liability of the signatories is limited to the work described above as the subject of this Certificate
For the CONSTRUCTION of the installation:
Signature: Date: Name (IN BLOCK LETTERS): Constructor

FOR INSPECTION & TESTING


I/We being the person(s) responsible for the inspection and testing of the electrical installation, and/or lightning
protection system, and/or conducting/antistatic floor (delete as appropriate) installation (as indicated by my/our
signatures below), particulars of which are described above, having reasonable skill and care when carrying out the
inspection and testing hereby CERTIFY that the inspection and testing for which I/we have been responsible is to the
best of my/our knowledge and belief in accordance with JSP482 Chapter 8 and BS7671 and/or BS EN 62305 and/or BS
EN 60079 (delete or leave as appropriate), to (date) except for the departures, if any as follows:

The extent of liability of the signatories is limited to the work described above as the subject of this Certificate
For the INSPECTION AND TESTING of the installation:
Signature: Date: Name (IN BLOCK LETTERS): Inspector

PARTICULARS OF SIGNATORIES TO THIS INITIAL VERIFICATION CERTIFICATE


Designer (No 1) Installation:

Name: Company:

Address: Post Code: Tel No:

Designer (No 2) Installation:


(if applicable)
Name: Company:

Address: Post Code: Tel No:

Constructor Installation:

Name: Company:

Address: Post Code: Tel No:

Inspector Installation:
(Tester)
Name: Company:

Address: Post Code: Tel No:

Page........of........
A-5 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

Site: Building:
Quality Installation:
Assurance
Inspector
Name: Company:

Address: Post Code: Tel No:

AVAILABILITY OF SUPPORTING DOCUMENTATION


AVAILABLE
REFERENCE SUPPORTING DOCUMENTATION CONTACT*
(tick all that apply)
As-Built Drawings Yes No
Explosive Protection Document (applicable to Cat
Yes No
A/B Facilities)
Other (specify) Yes No
* Details of person(s) responsible for the upkeep of these documents
NOTES:
1. This Certificate is valid only when the applicable MOD Forms are attached
2. Where more than one new installation for a PES is concerned, and different contractors are used to
design, install and test each of those installations (e.g. electrical installation, LPS, conducting/antistatic
floor), separate initial verification certificates shall be issued for each installation.
3. For LPS, this certificate is to be completed for new installations and additions to existing LPS which
physically alters the current installation, and necessitates a change to the LPS drawing.
4. The ‘Installation’ to be recorded refers to the particular installation which this certificate applies to e.g.
electrical, LPS or conducting/antistatic floor

INITIAL VERIFICATION CERTIFICATE GUIDANCE FOR RECIPIENTS

1. This safety Certificate has been issued to confirm that the electrical installation work to which it relates
has been designed, constructed, inspected and tested in accordance with JSP482 Chapter 8 and
BS7671 and/or BS EN 62305 and/or BS EN 60079 (delete as appropriate), to (date).
2. You should have received an “original” Certificate and the contractor should have retained a duplicate. If
you were the person ordering the work, but not the owner of the installation, you should pass this
Certificate, or a full copy of it including the schedules, immediately to the owner.
3. The "original" Certificate should be retained in the PES Logbook and be shown to any person inspecting
or undertaking further work on the electrical installation in the future. The Construction (Design and
Management) Regulations require that, for a project covered by those Regulations, a copy of this
Certificate, together with schedules, is included in the project health and safety documentation.
4. This Certificate is intended to be issued only for a new electrical installation or for new work associated
with an addition or alteration to an existing installation. It should not have been issued for the inspection
of an existing electrical installation. A "Periodic Installation Condition Report" (MOD Form 2203) should
be issued for such an inspection.

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-6

MOD FORM 2202


MINOR INSTALLATION WORKS CERTIFICATE
Site: Building:

THE FOLLOWING JOB(S) IS/ARE APPLICABLE TO THIS CERTIFICATE


JOB DESCRIPTION APPLICABLE COMPLETE

Electrical Installation - Minor Installation Works Yes No Parts 1, 2, 3, 5 & 6


Lightning Protection Systems - Minor Installation Works
[See Note a] Yes No Parts 1, 4, 5 & 6

Conducting and Anti-Static Floor - Minor Installation Parts 1, 5 , 6 & MOD


Yes No
Works[See Note b] Form 2210
PART 1: Description of minor works

a. Description of the minor works:

b. Date minor works completed:


c. Details of departures, if any from JSP482, BS7671, BS 62305 or BS EN 60079 (delete as appropriate):

PART 2: Installation details

a. System earthing arrangement 1: TN-S TT TN-C TN-C-S IT (tick which applies)

b. Method of fault protection:

c. Protective device for the modified circuit: Type: Rating: A


d. Comments on existing installation, including adequacy of earthing and bonding arrangements (see
BS7671):

PART 3: Essential Electrical Tests


a. Circuit Reference:

b. Earth continuity satisfactory

c. Insulation resistance:

Line/neutral: MΩ Insulation resistance satisfactory

Line/earth: MΩ Insulation resistance satisfactory

Neutral/earth: MΩ Insulation resistance satisfactory

d. Earth fault loop impedance: Ω Earth fault loop impedance satisfactory

e. Polarity satisfactory

1
In accordance with JSP482 Chapter 8 Earthing Systems are restricted to TN-S only. DOSG ST3a shall be
consulted if any other earthing system is installed.

Page........of........
A-7 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

Site: Building:
f. RCD/RCBO operation (if applicable). Rated residual operating current I∆n mA and an operating time
of ms (at I∆n)
PART 4: Essential LPS Tests

a. Isolated earth rod impedance (max 10 Ω multiplied by the number of earth rods, or groups in the earth
termination network): Ω
b. System impedance with all rods connected (max 10Ω): Ω
c. Resistance across bonds below 0.2 Ω?
PART 5: Declaration

I CERTIFY that the said works do not impair the safety of the existing installation, that the said works have
been designed, constructed, inspected and tested in accordance with JSP482 Chapter 8 and BS7671:2008
and/or BS EN 62305:2011 and/or BS EN 60079 (delete or leave as appropriate), amended to (date)
and that the said works, to the best of my/our knowledge and belief, at the time of my/our inspection,
complied with JSP482 Chapter 8 and BS7671:2008 and/or BS EN 62305:2011 and/or BS EN 60079 (delete
or leave as appropriate), except as detailed in Part 1 above
Name: Signature:

For and on behalf of: Position:

Address:

Date:
PART 6: Quality Assurance
I CERTIFY that I have reviewed the test results for the said works and am satisfied that they do not impair the
safety of the existing installation, that the said works have been designed, constructed, inspected and tested
in accordance with JSP482 Chapter 8 and BS7671:2008 and/or BS EN 62305:2011 and/or BS EN 60079
(delete or leave as appropriate), amended to (date) and that the said works, to the best of my/our
knowledge and belief, at the time of my/our inspection, complied with JSP482 Chapter 8 and BS7671:2008
and/or BS EN 62305:2011 and/or BS EN 60079 (delete or leave as appropriate), except as detailed in Part 1
above
Name: Signature:

For and on behalf of: Position:

Address:

Date:

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-8

Site: Building:

AVAILABILITY OF SUPPORTING DOCUMENTATION

REFERENCE SUPPORTING DOCUMENTATION AVAILABLE CONTACT*

As-Built Drawings Yes No


Explosive Protection Document (applicable
Yes No
to Cat A/B Facilities)
Other (specify) Yes No
* Details of person(s) responsible for the upkeep of these documents

Note
a. Minor Works to the Lightning Protection System includes the replacement of faulty components,
but not the installation of additional components which would alter the system configuration of the
LPS, for which an Initial Verification Certificate shall be issued.
b. For Conducting or Antistatic Floors this Certificate is valid only if MOD Form 2210 is attached.

MINOR ELECTRICAL INSTALLATION WORKS CERTIFICATE GUIDANCE FOR RECIPIENTS

1. This Certificate has been issued to confirm that the electrical installation work to which it
relates has been designed, constructed, inspected and tested in accordance with JSP482
Chapter 8 and BS7671 and/or BS EN 62305 and/or BS EN 60079 (delete as appropriate), to

(date).

2. You should have received an “original” Certificate and the contractor should have retained a
duplicate. If you were the person ordering the work, but not the owner of the installation, you
should pass this Certificate, or a copy of it, to the owner. A separate Certificate should have
been received for each existing circuit on which minor works have been carried out. This
Certificate is not appropriate if you requested the contractor to undertake more extensive
installation work, for which you should have received an Initial Verification Certificate (MOD
Form 2201).

3. The Certificate should be retained in a safe place and be shown to any person inspecting or
undertaking further work on the electrical installation in the future.

4. The "original" Certificate should be retained in the PES Logbook and be shown to any person
inspecting or undertaking further work on the electrical installation in the future.

Page........of........
A-9 ESTC Standard No. 6 Part 1 – Electrical 2013 Edition (Inc Amendment No. 1)

MOD FORM 2203


PERIODIC INSTALLATION CONDITION REPORT
Site: Building:
THE FOLLOWING JOB(S) IS/ARE APPLICABLE TO THIS CERTIFICATE

IN
ADDITION
APPLICABLE
JOB DESCRIPTION TO THIS
(tick those that apply)
FORM
COMPLETE
MOD Form
Electrical Installation - Visual Inspection only Yes No
2206/7 1
MOD Forms
Electrical Installation - Inspection and Test Yes No 2204 2/06/071
/08
MOD Form
RCD Testing Yes No
2208
MOD Form
Lightning Protection Systems Yes No
2209
MOD Form
Conducting and Anti-Static Floor Yes No
2210
DETAILS OF THE INSTALLATION WHICH IS THE SUBJECT OF THIS REPORT
Establishment Address:
Building No:
Estimated age of installation years
Evidence of additions/alterations Yes No Date of last inspection (date):
EXTENT AND LIMITATIONS OF INSPECTION AND TESTING
Extent of the installation covered by this report:

Agreed limitations including the reasons:

Agreed with:

Operational limitations including the reasons (see page no )

The inspection and testing detailed in this report and accompanying schedules have been carried out in
accordance with BS 7671 (IET Wiring Regulations)/BS EN 62305 (Lightning Protection Regulations/BS
EN60079 (ATEX Equipment Maintenance Regulations), (DELETE AS APPROPRIATE),as amended to:
(date)
It should be noted that cables concealed within trunking and conduits, under floors, in roof spaces, and
generally within the fabric of the building or underground, have not been inspected unless specifically agreed
between the client and inspector prior to the inspection.

1
MOD Form 2207 is required for ATEX equipment installed within Category A, B & DSEAR Zones.
2
MOD Form 2204 is required to be completed if the form is not present within the PES and ESTC Standard
No 6 Log books.

Page........of........
ESTC Standard No. 6 Part 1 – Electrical 2013 Edition (Inc Amendment No. 1) A-10

Site: Building:

SUMMARY OF THE CONDITION OF THE INSTALLATION

General condition of the installation (in terms of electrical safety)

Overall assessment of the electrical installation in terms of its suitability for continued use

SATISFACTORY / UNSATISFACTORY* (Delete as appropriate)


*An unsatisfactory assessment indicates that dangerous (code C1) and/or potentially dangerous (code C2)
conditions have been identified.
RECOMMENDATIONS

Where the overall assessment of the suitability of the installation for continued use above is stated as
UNSATISFACTORY, I / we recommend that any observations classified as ‘Danger present’ (code C1) or
‘Potentially dangerous’ (code C2) are acted upon as a matter of urgency. Investigation without delay is
recommended for observations identified as ‘further investigation required’.
Observations classified as ‘Improvement recommended’ (code C3) should be given due consideration.
Subject to the necessary remedial action being taken, I / we recommend that the installation is further
inspected and tested by (date)
DECLARATION

I/We, being the person(s) responsible for the inspection and testing of the electrical installation (as indicated by my/our
signatures below), particulars of which are described above, having exercised reasonable skill and care when carrying out the
inspection and testing, hereby declare that the information in this report, including the observations and the attached
schedules, provides an accurate assessment of the condition of the electrical installation taking into account the stated extent
and limitations specified in this report.

Inspected and tested by: Report authorised for issue by:


Name (Capitals): Name (Capitals):
Signature: Signature:
For/on behalf of: For/on behalf of:
Position: Position:
Address: Address:

Post code: Post code:


Date: Date:

SCHEDULE(S)

schedule(s) of inspection and schedule(s) of test results are attached.


The attached schedule(s) are part of this document and this report is valid only when they are attached to it.
The extent of liability of the signatories is limited to the work described above as the subject of this Certificate
For the INSPECTION AND TESTING of the installation:

Signature: Date: Name (In BLOCK LETTERS):

Page........of........
A-11 ESTC Standard No. 6 Part 1 – Electrical 2013 Edition (Inc Amendment No. 1)

Site: Building:

PARTICULARS OF SIGNATORIES TO THIS PERIODIC INSTALLATION CONDITION REPORT


Inspector Installation:

Name: Company:

Address: Post Code: Tel No:

Quality Installation:
Assurance
Inspector 3
Name: Company:

Address: Post Code: Tel No:

Head of I, the Head of Establishment, or nominated explosives safety representative, have


Establishment or received the completed periodic condition certificate and report, and have been fully
nominated informed of the result of the inspection and test. 4
Explosives
Safety
Signature:
Representative

Date:

Name (IN BLOCK CAPITALS):

3
The QA inspector shall be a representative of the contractor, who is competent in the field of maintenance
that this certificate refers to. They shall also be fully aware of the relevant requirements of JSP482 Chapter 8
and BS7671 / BS EN 62305 / BS EN 60079 as appropriate
4
If the installation is deemed unsatisfactory the HOE or nominated Explosives Safety Representative may
permit the continued use of a building so long as the risk(s) are mitigated, and the relevant Inspector of
Explosives notified

Page........of........
ESTC Standard No. 6 Part 1 – Electrical 2013 Edition (Inc Amendment No. 1) A-12

CONDITION REPORT GUIDANCE FOR RECIPIENTS


1. This document is valid only when the MOD Forms below are attached to it
2. This Report is an important and valuable document which must be retained for a minimum of
11 years.
3. The purpose of this Condition Report is to confirm, so far as reasonably practicable, whether
or not the installation referred to in this report is in a satisfactory condition for continued
service. The Report should identify any damage, deterioration, defects and/or conditions
which may give rise to danger.
4. The person ordering the Report should have received the “original” Report and the inspector
should have retained a duplicate.
5. The “original” Report should be retained in a safe place and be made available to any person
inspecting or undertaking work on the electrical installation in the future. If the property is
vacated, this Report will provide the new owner /occupier with details of the condition of the
electrical installation at the time the Report was issued.
6. Where the installation incorporates a residual current device (RCD) there should be a notice
at or near the device stating that it should be tested quarterly. For safety reasons it is
important that this instruction is followed.
7. The Extent and Limitations should identify fully the extent of the installation covered by this
Report and any limitations on the inspection and testing. The inspector should have agreed
these aspects with the person ordering the Report and with other interested parties (licensing
authority, insurance company, mortgage provider and the like) before the inspection was
carried out.
8. Some operational limitations such as inability to gain access to parts of the installation or an
item of equipment may have been encountered during the inspection. The inspector should
have noted these in the remedial action form.
9. For items classified as C1 (“Danger present”), the safety of those using the installation is at
risk, and it is recommended that a competent person undertakes the necessary remedial
work immediately.
10. For items classified as C2 (“Potentially dangerous”), the safety of those using the
installation may be at risk and it is recommended that a competent person undertakes the
necessary remedial work as a matter of urgency.
11. Where it has been stated that an observation requires further investigation the inspection has
revealed an apparent deficiency which could not, due to the extent or limitations of the
inspection, be fully identified. Such observations should be investigated as soon as possible.
A further examination of the installation will be necessary, to determine the nature and extent
of the apparent deficiency.
12. The "original" Certificate should be retained in the PES Logbook and be shown to any person
inspecting or undertaking further work on the electrical installation in the future.

Page........of........
A-13 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

MOD FORM 2204


ELECTRICAL SUPPLY CHARACTERISTICS
Site: Building:

SUPPLY CHARACTERISTICS AND EARTHING ARRANGEMENTS tick boxes and enter details as appropriate
Earthing Number and Type of Live Nature of Supply Parameters Supply
arrangements( 1 ) Conductors Protective
Device
TN-C
Characteristics
TN-S a.c. d.c. Nominal Voltage, U/Uo( 2 ) V
TN-C-S 1-phase, 2-wire
2 wire Nominal frequency, f (2) Hz
TT 2 phase, 3-wire
3 wire Prospective Fault Current, Ipf ( 3 ) kA Type:
IT 3 phase, other External fault Loop Impedance, Ze (3) Rated Current
3 wire Ω A
Other sources 3 phase,
of supply (to 4 wire
be detailed on
Confirmation of supply
attached
polarity
schedule
PARTICULARS OF INSTALLATION REFERRED TO IN THE CERTIFICATE
Means of
Maximum Demand
Earthing
Distributor’s
facility Maximum demand (load) kVA/Amps Delete as Appropriate
Details of Installation Earth Electrode (where applicable)
Installation earth Type Electrode Resistance to
Location
electrode (e.g. rod(s), tape etc) Earth


MAIN PROTECTIVE CONDUCTORS
Earthing Conductor Continuity and connection
Material: Csa mm2 verified
Main Protective Bonding Continuity and connection
Conductors Material: Csa mm2 verified
To Incoming water and/or
gas service To LPS To other elements

1
In accordance with JSP482 Chapter 8 Earthing Systems are restricted to TN-S only. DOSG ST3a shall be consulted if
any other earthing system is installed.
2
By enquiry
3
By enquiry or measurement

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-14

Site: Building:

MAIN SWITCH OR CIRCUIT-BREAKER


BS, Type and No. of
Poles Current rating A Voltage Rating V
Location Fuse rating or setting A
Rated Residual Operating Current I∆n mA, and operating time of mS (at I∆n) (applicable only where an RCD is used as a
main circuit-breaker)

COMMENTS ON EXISTING INSTALLATION


In the case of an addition or alteration see Section 633 of BS7671:2008 (2011):

SCHEDULES
The attached schedules are part of this document and this certificate is valid only when they are attached to it.
Schedule of Inspections and Schedules of test Results are attached. (enter quantities of schedules attached)

QUALITY ASSURANCE

I hereby certify that the information regarding electrical supply characteristics for the specified building contained in this
MOD FORM 2204 is correct to the best of my knowledge and compliant with the relevant regulations.

Name (BLOCK CAPITALS):

Signature:

Date:

Page........of........
A-15 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

MOD FORM 2205


SCHEDULE OF INSPECTIONS (For New Installations Only)
Site: Building:

Methods of protection against electric shock Prevention of mutual detrimental influence

Both basic and fault protection: (a) Proximity to non-electrical services and other influences

Segregation of Band I and II circuits or use of Band II


(i) SELV (b)
insulation

(ii) PELV (c) Segregation of safety circuits

(iii) Double insulation Identification

Presence of diagrams, instructions, circuit charts and


(iv) Reinforced insulation (a)
similar information
Presence of danger notices and other warning notices,
Basic Protection: (b)
including that they are securely fixed, durable and legible

(i) Insulation of live parts (c) Labelling of protective devices, switches and terminals

(ii) Barriers or enclosures (d) Identification of conductors

(iii) Obstacles Fitted at the point of connection to every earthing conductor,


and earth electrode, the main equipotential bonding and the
(e)
points of every bonding conductor to every extraneous
(iv) Placing out of reach conductive part.

Fault Protection: Cables and conductors

Selection of conductors for current-carrying capacity and


(i) Automatic disconnection of supply:
voltage drop

Presence of earthing conductor Erection methods

Presence of circuit protective conductors Routing of cables in prescribed zones

Presence of protective bonding conductors Cables incorporating earthed armour or sheath, or run within
an earthed wiring system, or otherwise adequately protected
Presence of supplementary bonding conductors against nails, screws and the like

Presence of earthing arrangements for combined


protective and functional purposes Additional protection provided by 30mA RCD for cables
concealed in walls (where required in premises not under
Presence of adequate arrangements for other the supervision of a skilled or instructed person)
sources, where applicable

FELV Connection of conductors

Choice and setting of protective and monitoring Presence of fire barriers, suitable seals and protection
devices (for fault and/or overcurrent protection) against thermal effects

(ii) Non-conducting location: General

Absence of protective conductors


Presence and correct location of appropriate devices for
isolation and switching
(iii) Earth-free local equipotential bonding:

Presence of earth-free local equipotential bonding Adequacy of access to switchgear and other equipment

(iv) Electrical separation:


Particular protective measures for special installations and
locations
Provided for one item of current-using equipment

Provided for more than one item of current-using Connection of single-pole devices for protection or switching
1
equipment in line conductors only

1
Single pole switches are not allowed in accordance with JSP482 Chapter 8 and if found shall be replaced with
alternatives which disconnect each live conductor.

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-16

Site: Building:

Additional protection: General (Cont.)

Correct connection of accessories and equipment

Presence of residual current device(s) Presence of undervoltage protective devices

Selection of equipment and protective measures


Presence of supplementary bonding conductors
appropriate to external influences

Selection of appropriate functional switching devices

Functioning and Condition

Correct Functioning of :

(i) Circuit Breakers (vii) Meters

(ii) RCD (viii) Instruments

(iii) Relays Condition:

Tightness of all Connections, including integrity of main


(iv) Switches (i)
and supplementary bonding.

(v) Push Buttons (ii) Integrity of locks and seals

(vi) Contactors

QUALITY ASSURANCE

I hereby certify that the information for the specified building contained in this MOD FORM 2205 is correct to the best of
my knowledge and compliant with the relevant regulations.

Name (BLOCK CAPITALS):

Signature:

Date:

Notes:
3 to indicate an inspection has been carried out and the result is satisfactory
N/A to indicate that the inspection is not applicable to a particular item
An entry must be made in every box

1. SELV An extra-low voltage system which is electrically separated from Earth and from other systems. The
particular requirements of the Regulations must be checked (see BS7671 Regulations 414)
2. Method of basic protection - will include measurement of distances where appropriate
3. Obstacles - only adopted in special circumstances (see BS7671 Regulations 417.1 and 417.2)
4. Placing out of reach - only adopted in special circumstances (see BS7671 Regulations 417.1 and 417.3)
5. Non-conducting locations - not applicable in domestic premises and requiring special precautions (see BS7671
Regulation 418.1)
6. Earth-free local equipotential bonding - not applicable in domestic premises, only used in special circumstances
(see BS7671 Regulation 418.2)
7. Electrical separation (see BS7671 Section 413 and Regulation 418.3)

Page........of........
A-17 ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1)

MOD FORM 2206


ELECTRICAL INSTALLATION PERIODIC VISUAL INSPECTION RECORD SHEETS
Site: Building:
Acceptable Unacceptable State C1 Improvement State Not
OUTCOMES 9 N/V Limitation LIM Not applicable N/A
condition condition or C2 recommended C3 verified
OUTCOME
(Use codes above. Provide
additional comment where Further
ITEM appropriate. C1, C2 and C3 investigation
DESCRIPTION
NO required?
coded items to be recorded in
(Y or N)
Section K of the Condition
Report)
1.0 DISTRIBUTOR’S / SUPPLY INTAKE EQUIPMENT

1.1 Service cable condition

1.2 Condition of service head

1.3 Condition of tails - Distributor

1.4 Condition of tails - Consumer

1.5 Condition of metering equipment

1.6 Condition of isolator (where present)


PRESENCE OF ADEQUATE ARRANGEMENTS FOR OTHER SOURCES SUCH AS
2.0
MICRO GENERATORS (551.6; 551.7)
3.0 EARTHING / BONDING ARRANGEMENTS (411.3; Chap 54)

3.1 Presence and condition of distributor’s earthing arrangement (542.1.2.1; 542.1.2.2)

3.2 Presence and condition of earth electrode connection where applicable (542.1.2.3)

3.3 Provision of earthing / bonding labels at all appropriate locations (514.13)

3.4 Confirmation of earthing conductor size (542.3; 543.1.1)

3.5 Accessibility and condition of earthing conductor at MET (543.3.2)

3.6 Confirmation of main protective bonding conductor sizes (544.1)


Condition and accessibility of main protective bonding conductor connections (543.3.2;
3.7
544.1.2)
3.8 Accessibility and condition of all protective bonding connections (543.3.2)

4.0 CONSUMER UNIT(S) / DISTRIBUTION BOARD(S)


Adequacy of working space / accessibility to consumer unit / distribution board (132.12;
4.1
513.1)
4.2 Security of fixing (134.1.1)

4.3 Condition of enclosure(s) in terms of IP rating etc (416.2)

4.4 Condition of enclosure(s) in terms of fire rating etc (526.5)

4.5 Enclosure not damaged/deteriorated so as to impair safety (621.2(iii))

4.6 Presence of main linked switch (as required by 537.1.4)

4.7 Operation of main switch (functional check) (612.13.2)

4.8 Manual operation of circuit-breakers and RCDs to prove disconnection (612.13.2)

4.9 Correct identification of circuit details and protective devices (514.8.1; 514.9.1)
Presence of RCD quarterly test notice at or near consumer unit / distribution board
4.10
(514.12.2)
Presence of non-standard (mixed) cable colour warning notice at or near consumer unit
4.11
/distribution board (514.14)
Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Page........of........
ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1 A-18

Site: Building:
Presence of alternative supply warning notice at or near consumer unit / distribution board
4.12
(514.15)
4.13 Presence of other required labelling (please specify) (Section 514)
Examination of protective device(s) and base(s); correct type and rating (no signs of
4.14
unacceptable thermal damage, arcing or overheating) (421.1.3)
4.15 Single-pole protective devices in line conductor only (132.14.1; 530.3.2)
4.16 Protection against mechanical damage where cables enter consumer unit / distribution
board(522.8.1; 522.8.11)
Protection against electromagnetic effects where cables enter consumer unit / distribution
4.17
board /enclosures (521.5.1)
4.18 RCD(s) provided for fault protection – includes RCBOs (411.4.9; 411.5.2; 531.2)

4.19 RCD(s) provided for additional protection - includes RCBOs (411.3.3; 415.1)

5.0 FINAL CIRCUITS

5.1 Identification of conductors (514.3.1)

5.2 Cables correctly supported throughout their run (522.8.5)

5.3 Condition of insulation of live parts (416.1)

5.4 Non-sheathed cables protected by enclosure in conduit, ducting or trunking (521.10.1)

ƒ To include the integrity of conduit and trunking systems (metallic and plastic)
Adequacy of cables for current-carrying capacity with regard for the type and nature of
5.5 installation (Section 523)

5.6 Coordination between conductors and overload protective devices (433.1; 533.2.1)

5.7 Adequacy of protective devices: type and rated current for fault protection (411.3)

5.8 Presence and adequacy of circuit protective conductors (411.3.1.1; 543.1)


Wiring system(s) appropriate for the type and nature of the installation and external
5.9
influences (Section 522)
Concealed cables installed in prescribed zones (see Section D. Extent and limitations)
5.10 (522.6.101)
Concealed cables incorporating earthed armour or sheath, or run within earthed wiring
5.11 system, or otherwise protected against mechanical damage from nails, screws and the like
(see Section D. Extent and limitations) (522.6.101; 522.6.103)
5.12 Provision of additional protection by RCD not exceeding 30 Ma:

ƒ for all socket-outlets provided for use within an electrostatic protected area.

ƒ for supply to mobile equipment not exceeding 32 A rating for use outdoors (411.3.3)

ƒ for cables concealed in walls or partitions (522.6.102; 522.6.103)


Provision of fire barriers, sealing arrangements and protection against thermal effects
5.13
(Section 527)
5.14 Band II cables segregated / separated from Band I cables (528.1)

5.15 Cables segregated / separated from communications cabling (528.2)

5.16 Cables segregated / separated from non-electrical services (528.3)


Termination of cables at enclosures – indicate extent of sampling in Section D of the report
5.17
(Section 526)
ƒ Connections soundly made and under no undue strain (526.6)

ƒ No basic insulation of a conductor visible outside enclosure (526.8)

ƒ Connections of live conductors adequately enclosed (526.5)

ƒ Adequately connected at point of entry to enclosure (glands, bushes etc.) (522.8.5)

5.18 Condition of accessories including socket-outlets, switches and joint boxes (621.2(iii))
Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Page........of........
A-19 ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1)

Site: Building:

5.19 Suitability of accessories for external influences (512.2)

6.0 LOCATION(S) CONTAINING A BATH OR SHOWER


Additional protection for all low voltage (LV) circuits by RCD not exceeding 30 Ma
6.1
(701.411.3.3)
6.2 Where used as a protective measure, requirements for SELV or PELV met (701.414.4.5)

6.3 Shaver sockets comply with BS EN 61558-2-5 formerly BS 3535 (701.512.3)


Presence of supplementary bonding conductors, unless not required by BS 7671:2008
6.4
(701.415.2)
6.5 Low voltage (e.g. 230 volt) socket-outlets sited at least 3 m from zone 1 (701.512.3)
Suitability of equipment for external influences for installed location in terms of IP rating
6.6
(701.512.2)
6.7 Suitability of equipment for installation in a particular zone (701.512.3)

6.8 Suitability of current-using equipment for particular position within the location (701.55)
7.0 OTHER PART 7 SPECIAL INSTALLATIONS OR LOCATIONS

List all other special installations or locations present, if any. (Record separately the
7.1
results of particular inspections applied.)
8.0 GENERAL

8.1 Presence and correct location of appropriate devices for isolation and switching

8.2 Adequacy of access to switchgear and other equipment

8.3 Particular protective measures for special installations and locations

8.4 Connection of single pole devices for protection in line/phase conductors only

8.5 Correct connection of accessories and equipment

8.6 Presence of undervoltage protective devices

8.7 Selection of equipment and protective measures appropriate to external influences

8.8 Selection of appropriate functional switching devices

8.9 Unauthorised modifications

8.10 Presence of diagrams, instructions, circuit charts and similar information


8.11 Presence of danger notices and other warning notices, including that they are securely
fixed, durable and legible
8.12 Labelling of protective devices, switches and terminals

8.13 Identification of conductors


Required labels fitted at the point of connection to every earthing conductor, and earth
8.14 electrode, the main equipotential bonding and the points of every bonding conductor to
every extraneous conductive part.
8.15 Correct Functioning of Circuit Breakers

8.16 Correct Functioning of Relays

8.17 Correct Functioning of Switches

8.18 Correct Functioning of Push Buttons

8.19 Correct Functioning of Contactors

8.20 Correct Functioning of Meters

8.21 Correct Functioning of Instruments

8.22 Tightness of all Connections, including integrity of main and supplementary bonding.

8.23 Integrity of locks and seals


Note: Numbers in brackets are reference to BS7671:2008(2011)

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Page........of........
ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1) A-20
REMEDIAL ACTIONS ARISING FROM ELECTRICAL INSTALLATION PERIODIC VISUAL INSPECTION
Site: Building:

CLASSIFICATION RECOMMENDED REMEDIAL Date of Action


OBSERVATION
CODE ACTION Complete

Completed by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Classification Codes
Each observation relating to a concern about the safety of the installation shall be attributed an appropriate Classification Code selected from the standard codes C1, C2 and C3
as follows:

Code C1 ‘Danger present’ Risk of injury. Immediate remedial action required


Code C2 ‘Potentially dangerous’ Urgent remedial action required
Code C3 ‘Improvement recommended

Page........of........
A-21 ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1)

MOD Form 2207


VISUAL, CLOSE & DETAILED INSPECTIONS SPECIFIC TO CATEGORY A, B AND
DSEAR ZONES
Site: Building:

CATEGORY A & DSEAR ZONES 0, 1 and 2 - VISUAL INSPECTION


Ex "i" &
Check that: Ex "d" Ex "e" Ex "n" Ex "p"
"nL"
EQUIPMENT

Equipment is appropriate to the EPL/Zone requirements of the location


Circuit and/or equipment documentation is appropriate to the EPL/zone requirements of the
location
Equipment circuit identification is available

Installation is clearly labelled


Enclosure, glass(es) parts and glass-to-metal sealing gaskets and/or compounds are
satisfactory
There are no visible unauthorised modifications
Bolts, cable entry devices (direct and indirect) and blanking elements are of the correct type
and are complete and tight
- visual check
Safety barrier units, relays and other energy limiting devices are of the approved type,
installed in accordance with the certification requirements and securely earthed where
required
INSTALLATION

There is no obvious damage to cables

Sealing of trunking, ducts, pipes and/or conduits is satisfactory


Earthing connections, including any supplementary earthing bonding connections are
satisfactory (for example connections are tight and conductors are of sufficient cross-section)
- physical check

- visual check

Earth connections maintain the integrity of the type of protection

Ducts, pipes and enclosures are in good condition

Protective gas is substantially free from contaminants

Protective gas pressure and/or flow is adequate

Obstructions adjacent to flameproof flanged joints are in accordance with IEC 60079-14

ENVIRONMENT
Equipment is adequately protected against corrosion, weather, vibration and other adverse
factors
No undue accumulation of dust and dirt

No undue external accumulation of dust and dirt

Note 1: The checks used for equipment using both types of protection "e" and "d" will be a combination of both columns.
Note 2: Account shall be taken of the possibility of an explosive atmosphere in the vicinity of the equipment when using electrical test equipment.

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection was unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1) A-22

Site: Building:

CATEGORY B & DSEAR ZONES 20, 21 and 22 - VISUAL INSPECTION


Check that: Ex "iD" Ex "pD" Ex "tD"

EQUIPMENT

Equipment is appropriate to the EPL/Zone requirements of the location

Circuit and/or equipment documentation is appropriate to the EPL/zone requirements of the location

IP grade of equipment is appropriate to conductivity of dust

Equipment circuit identification is available

Enclosure, glass(es) parts and glass-to-metal sealing gaskets and/or compounds are satisfactory

There are no unauthorized modifications

There are no visible unauthorised modifications


Bolts, cable entry devices (direct and indirect) and blanking elements are of the correct type and are complete
and tight
- visual check
Safety barrier units, relays and other energy limiting devices are of the approved type, installed in accordance
with the certification requirements and securely earthed where required
INSTALLATION

The installation is such as to minimise the risk of dust accumulations

There is no obvious damage to cables

Sealing of trunking, ducts, pipes and/or conduits is satisfactory


Earthing connections, including any supplementary earthing bonding connections are satisfactory (for example
connections are tight and conductors are of sufficient cross-section)
- visual check

Earth connections maintain the integrity of the type of protection

Ducts, pipes and enclosures are in good condition

Protective gas is substantially free from contaminants

Protective gas pressure and/or flow is adequate

ENVIRONMENT

Equipment is adequately protected against corrosion, weather, vibration and other adverse factors

No undue accumulation of dust and dirt

No undue external accumulation of dust and dirt

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection was unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1 ) A-23

REMEDIAL ACTIONS ARISING FROM VISUAL INSPECTIONS SPECIFIC TO CATEGORY A, B AND DSEAR ZONES
Site: Building:

CLASSIFICATION RECOMMENDED REMEDIAL Date of Action


OBSERVATION
CODE ACTION Complete

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Classification Codes
Each observation relating to a concern about the safety of the installation shall be attributed an appropriate Classification Code selected from the standard codes C1, C2 and C3
as follows:

Code C1 ‘Danger present’ Risk of injury. Immediate remedial action required


Code C2 ‘Potentially dangerous’ Urgent remedial action required
Code C3 ‘Improvement recommended’

Page........of........
ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1) A-24

Site: Building:

CATEGORY A & DSEAR ZONES 0, 1 and 2 - CLOSE INSPECTION (Page 1 of 2)


Ex "i" &
Check that: Ex "d" Ex "e" Ex "n" Ex "p"
"nL"
EQUIPMENT

Equipment is appropriate to the EPL/Zone requirements of the location


Circuit and/or equipment documentation is appropriate to the EPL/zone requirements of the
location
Equipment group is correct

Equipment installed is that specified in the documentation - Fixed equipment only

Equipment temperature class is correct

Circuit and/or equipment category and group correct

Equipment circuit identification is available

Installation is clearly labelled


Enclosure, glass(es) parts and glass-to-metal sealing gaskets and/or compounds are
satisfactory
There are no visible unauthorised modifications
Bolts, cable entry devices (direct and indirect) and blanking elements are of the correct type
and are complete and tight
- physical check
Safety barrier units, relays and other energy limiting devices are of the approved type,
installed in accordance with the certification requirements and securely earthed where
required
Flange gap dimensions are within maximal values permitted

INSTALLATION

There is no obvious damage to cables

Cable screens are earthed in accordance with the documentation

Sealing of trunking, ducts, pipes and/or conduits is satisfactory


Earthing connections, including any supplementary earthing bonding connections are
satisfactory (for example connections are tight and conductors are of sufficient cross-section)
- physical check

- visual check

Earth connections maintain the integrity of the type of protection

Ducts, pipes and enclosures are in good condition

Protective gas is substantially free from contaminants

Protective gas pressure and/or flow is adequate

Obstructions adjacent to flameproof flanged joints are in accordance with IEC 60079-14

Variable voltage/frequency installation in accordance with documentation

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection was unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
A-25 ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1)

Site: Building:

CATEGORY A & DSEAR ZONES 0, 1 and 2 - CLOSE INSPECTION (Page 2 of 2)


Ex "i" &
ENVIRONMENT Ex "d" Ex "e" Ex "n" Ex "p"
"nL"
Equipment is adequately protected against corrosion, weather, vibration and other adverse
factors
No undue accumulation of dust and dirt

No undue external accumulation of dust and dirt


Note 1: The checks used for equipment using both types of protection "e" and "d" will be a combination of both columns.
Note 2: Account shall be taken of the possibility of an explosive atmosphere in the vicinity of the equipment when using electrical test equipment.

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection was unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1) A-26
REMEDIAL ACTIONS ARISING FROM CLOSE INSPECTIONS SPECIFIC TO CATEGORY A, AND DSEAR ZONES 0, 1 & 2
Site: Building:

CLASSIFICATION RECOMMENDED REMEDIAL Date of Action


OBSERVATION
CODE ACTION Complete

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Classification Codes
Each observation relating to a concern about the safety of the installation shall be attributed an appropriate Classification Code selected from the standard codes C1, C2 and C3
as follows:

Code C1 ‘Danger present’ Risk of injury. Immediate remedial action required


Code C2 ‘Potentially dangerous’ Urgent remedial action required
Code C3 ‘Improvement recommended’

Page........of........
A-27 ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1)

Site: Building:

CATEGORY A & DSEAR ZONES 0, 1 and 2 - DETAILED INSPECTION (Page 1 of 3)


Check that:
Ex "i" &
EQUIPMENT Ex "d" Ex "e" Ex "n" Ex "p"
"nL"
Equipment is appropriate to the EPL/Zone requirements of the location
Circuit and/or equipment documentation is appropriate to the EPL/zone requirements of the
location
Equipment group is correct

Equipment installed is that specified in the documentation - Fixed equipment only

Equipment temperature class is correct

Circuit and/or equipment category and group correct

Equipment circuit identification is correct

Equipment circuit identification is available

Installation is clearly labelled


Enclosure, glass(es) parts and glass-to-metal sealing gaskets and/or compounds are
satisfactory
There are no unauthorized modifications
Bolts, cable entry devices (direct and indirect) and blanking elements are of the correct type
and are complete and tight
- physical check
Safety barrier units, relays and other energy limiting devices are of the approved type,
installed in accordance with the certification requirements and securely earthed where
required
Flange faces are clean and undamaged and gaskets, if any, are satisfactory

Electrical connections are tight

Flange gap dimensions are within maximal values permitted

Printed circuit boards are clean and undamaged

Lamp rating, type and position are correct

Electrical connections are tight

Conditions of enclosure gaskets is satisfactory

Enclosed-break and hermetically sealed devices are undamaged

Restricted breathing enclosure is satisfactory

Motor fans have sufficient clearance to enclosure and/or covers

Breathing and draining devices are satisfactory

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection was unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1) A-28

Site: Building:

CATEGORY A & DSEAR ZONES 0, 1 and 2 - DETAILED INSPECTION (Page 2 of 3)


Ex "i" &
Check that: Ex "d" Ex "e" Ex "n" Ex "p"
"nL"
INSTALLATION

Type of cable is appropriate

Cables are installed in accordance with the documentation

There is no obvious damage to cables

Cable screens are earthed in accordance with the documentation

Sealing of trunking, ducts, pipes and/or conduits is satisfactory

There is no obvious damage to cables

Stopping boxes and cable boxes are correctly filled

Integrity of conduit system and interface with mixed system is maintained

Point-to-point connections are all correct


Earthing connections, including any supplementary earthing bonding connections are
satisfactory (for example connections are tight and conductors are of sufficient cross-
section)
- physical check
Earth continuity is satisfactory (e.g. connections are tight, conductors are of sufficient cross-
section) for non-galvanised isolated circuits
Fault loop impedance (TN systems) or earthing resistance (IT systems) is satisfactory

Earth connections maintain the integrity of the type of protection

Protective gas inlet temperature is below maximum specified

Insulation resistance is satisfactory

Intrinsically safe circuit earthing and insulation resistance is satisfactory

Ducts, pipes and enclosures are in good condition

Automatic electrical protective devices operate within permitted limits


Separation is maintained between intrinsically safe and non-intrinsically safe circuits in
common distribution boxes or relay cubicles
Protective gas is substantially free from contaminants

Automatic electrical protective devices are set correctly (auto-reset not possible)
As applicable, short-circuit protection of the power supply is in accordance with the
documentation
Protective gas pressure and/or flow is adequate

Specific conditions of use (if applicable) are complied with

Pressure and/or flow indicators, alarms and interlocks function correctly

Cables not in use are correctly terminated


Conditions of spark and particle barriers of ducts for exhausting the gas in hazardous area
are satisfactory
Obstructions adjacent to flameproof flanged joints are in accordance with IEC 60079-14

Variable voltage/frequency installation in accordance with documentation


Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection was unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
A-29 ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1)

Site: Building:

CATEGORY A & DSEAR ZONES 0, 1 and 2 - DETAILED INSPECTION (Page 3 of 3)


Ex "i" &
Check that: Ex "d" Ex "e" Ex "n" Ex "p"
"nL"
ENVIRONMENT
Equipment is adequately protected against corrosion, weather, vibration and other adverse
factors
No undue accumulation of dust and dirt

No undue external accumulation of dust and dirt

Electrical insulation is clean and dry

Note 1: The checks used for equipment using both types of protection "e" and "d" will be a combination of both columns.

Note 2: Account shall be taken of the possibility of an explosive atmosphere in the vicinity of the equipment when using electrical test equipment.

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection was unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1) A-30
REMEDIAL ACTIONS ARISING FROM DETAILED INSPECTIONS SPECIFIC TO CATEGORY A AND DSEAR ZONES 0, 1 &
2
Site: Building:

CLASSIFICATION RECOMMENDED REMEDIAL Date of Action


OBSERVATION
CODE ACTION Complete

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection was unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
A-31 ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1)

Site: Building:

CATEGORY B & DSEAR ZONES 20, 21 and 22 - CLOSE INSPECTION


Check that: Ex "d" Ex "e" Ex "n"

EQUIPMENT

Equipment is appropriate to the EPL/Zone requirements of the location

Circuit and/or equipment documentation is appropriate to the EPL/zone requirements of the location

IP grade of equipment is appropriate to conductivity of dust

Equipment group is correct

Equipment installed is that specified in the documentation - Fixed equipment only

Equipment maximum surface temperature is correct

Circuit and/or equipment category and group correct

Equipment circuit identification is available

Installation is clearly labelled

Enclosure, glass(es) parts and glass-to-metal sealing gaskets and/or compounds are satisfactory

There are no visible unauthorised modifications


Bolts, cable entry devices (direct and indirect) and blanking elements are of the correct type and are complete
and tight
- physical check
Safety barrier units, relays and other energy limiting devices are of the approved type, installed in accordance
with the certification requirements and securely earthed where required
INSTALLATION

The installation is such as to minimise the risk of dust accumulations

There is no obvious damage to cables

Sealing of trunking, ducts, pipes and/or conduits is satisfactory


Earthing connections, including any supplementary earthing bonding connections are satisfactory (for example
connections are tight and conductors are of sufficient cross-section)
- visual check

Earth connections maintain the integrity of the type of protection

Ducts, pipes and enclosures are in good condition

Protective gas is substantially free from contaminants

Protective gas pressure and/or flow is adequate

Cables not in use are correctly terminated

ENVIRONMENT

Equipment is adequately protected against corrosion, weather, vibration and other adverse factors

No undue accumulation of dust and dirt

Note 1: The checks used for equipment using both types of protection "e" and "d" will be a combination of both columns.

Note 2: Account shall be taken of the possibility of an explosive atmosphere in the vicinity of the equipment when using electrical test equipment.

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection was unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1) A-32
REMEDIAL ACTIONS ARISING FROM CLOSE INSPECTIONS SPECIFIC TO CATEGORY B AND DSEAR ZONES 20, 21 &
22
Site: Building:

CLASSIFICATION RECOMMENDED REMEDIAL Date of Action


OBSERVATION
CODE ACTION Complete

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Classification Codes
Each observation relating to a concern about the safety of the installation shall be attributed an appropriate Classification Code selected from the standard codes C1, C2 and C3
as follows:

Code C1 ‘Danger present’ Risk of injury. Immediate remedial action required


Code C2 ‘Potentially dangerous’ Urgent remedial action required
Code C3 ‘Improvement recommended’

Page........of........
A-33 ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1)
If required the following inspections shall be carried out in addition to the visual and close inspections undertaken in Jobs 1 & 2

Site: Building:

CATEGORY B & DSEAR ZONES 20, 21 and 22 - DETAILED INSPECTION (Page 1 of 2)


Check that: Ex "iD" Ex "pD" Ex "tD"

EQUIPMENT

Equipment is appropriate to the EPL/Zone requirements of the location

Circuit and/or equipment documentation is appropriate to the EPL/zone requirements of the location

IP grade of equipment is appropriate to conductivity of dust

Equipment group is correct

Equipment installed is that specified in the documentation - Fixed equipment only

Equipment maximum surface temperature is correct

Circuit and/or equipment category and group correct

Equipment circuit identification is correct

Equipment circuit identification is available

Installation is clearly labelled

Enclosure, glass(es) parts and glass-to-metal sealing gaskets and/or compounds are satisfactory

There are no unauthorized modifications

There are no visible unauthorised modifications


Bolts, cable entry devices (direct and indirect) and blanking elements are of the correct type and are complete
and tight
- physical check
Safety barrier units, relays and other energy limiting devices are of the approved type, installed in accordance
with the certification requirements and securely earthed where required
Printed circuit boards are clean and undamaged

Lamp rating, type and position are correct

Electrical connections are tight

Conditions of enclosure gaskets is satisfactory

Motor fans have sufficient clearance to enclosure and/or covers

Breathing and draining devices are satisfactory

INSTALLATION

The installation is such as to minimise the risk of dust accumulations

Type of cable is appropriate

Cables are installed in accordance with the documentation

There is no obvious damage to cables

Cable screens are earthed in accordance with the documentation

Sealing of trunking, ducts, pipes and/or conduits is satisfactory

There is no obvious damage to cables

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection was unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1) A-34

Site: Building:

CATEGORY B & DSEAR ZONES 20, 21 and 22 - DETAILED INSPECTION (Page 2 of 2)


Check that: Ex "iD" Ex "pD" Ex "tD"

Point-to-point connections are all correct


Earthing connections, including any supplementary earthing bonding connections are satisfactory (for example
connections are tight and conductors are of sufficient cross-section)
- physical check
Earth continuity is satisfactory (e.g. connections are tight, conductors are of sufficient cross-section) for non-
galvanised isolated circuits
Fault loop impedance (TN systems) or earthing resistance (IT systems) is satisfactory

Earth connections maintain the integrity of the type of protection

Protective gas inlet temperature is below maximum specified

Insulation resistance is satisfactory

Intrinsically safe circuit earthing and insulation resistance is satisfactory

Ducts, pipes and enclosures are in good condition

Automatic electrical protective devices operate within permitted limits


Separation is maintained between intrinsically safe and non-intrinsically safe circuits in common distribution
boxes or relay cubicles
Protective gas is substantially free from contaminants

Automatic electrical protective devices are set correctly (auto-reset not possible)

As applicable, short-circuit protection of the power supply is in accordance with the documentation

Protective gas pressure and/or flow is adequate

Specific conditions of use (if applicable) are complied with

Pressure and/or flow indicators, alarms and interlocks function correctly

Cables not in use are correctly terminated

Conditions of spark and particle barriers of ducts for exhausting the gas in hazardous area are satisfactory

ENVIRONMENT

Equipment is adequately protected against corrosion, weather, vibration and other adverse factors

No undue accumulation of dust and dirt

Note 1: The checks used for equipment using both types of protection "e" and "d" will be a combination of both columns.

Note 2: Account shall be taken of the possibility of an explosive atmosphere in the vicinity of the equipment when using electrical test equipment.

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection was unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
ESTC Standard No. 6 Part 1- Electrical: 2013 Edition (Inc Amendment No. 1) A-35
REMEDIAL ACTIONS ARISING FROM DETAILED INSPECTIONS SPECIFIC TO CATEGORY B AND DSEAR ZONES 20,
21 & 22
Site: Building:

CLASSIFICATION RECOMMENDED REMEDIAL Date of Action


OBSERVATION
CODE ACTION Complete

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Classification Codes
Each observation relating to a concern about the safety of the installation shall be attributed an appropriate Classification Code selected from the standard codes C1, C2 and C3
as follows:

Code C1 ‘Danger present’ Risk of injury. Immediate remedial action required


Code C2 ‘Potentially dangerous’ Urgent remedial action required
Code C3 ‘Improvement recommended’

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-36

MOD FORM 2208


GENERIC SCHEDULE OF ELECTRICAL INSTALLATION TEST RESULTS
Site: Building:

Installation Test Results - Page 1 of 4

Distribution Board Details:


DB Reference Number
Location
Zs at DB(Ω)
Ipf at DB (kA)
Correct Supply Polarity Confirmed?
Phase Sequence Confirmed (Where Appropriate)?

Details of circuits and/or installed equipment vulnerable to damage when testing:

Details of test instruments used:


Serial / Asset Number
Continuity
Insulation Resistance
Earth Fault Loop Impedance
RCD
Earth Electrode Resistance
Impedance Measured

Tested by:
Name (Block Capitals)
Signature
Date (DD/MM/YYYY)

Page........of........
A-37 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

Site: Building:

Installation Test Results - Page 2 of 4

Conductor Details Overcurrent Device(s) RCD

Max Zs permitted by
Max disconnection

Operating Current
Breaking capacity
time permitted (s)
Circuit Number &

Type of Wiring
Circuit Description

BS7671 (Ω)
BS EN

Reference

Rating (A)
Type No
Method*

In (mA)
Phase

(mm )

(mm )
2

2
CPC
Live

(kA)

*See Table 4A2 of Appendix 4 of BS7671

Codes For Type of Wiring


A B C D E F G H O (Other – please state)
Exposed PVC/ PVC cables in PVC cables in PVC cables in Exposed PVC/ XLPE/SWA Mineral
PVC cables in
PVC cables non-metallic metallic non-metallic SWA cables Armoured Insulated on
metallic conduit
prohibited conduit trunking trunking prohibited cables cable tray

Tested by:
Name (Block Capitals)
Signature
Date (DD/MM/YYYY)

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-38

Site: Building:

Installation Test Results - Page 3 of 4

(6) (11)
Circuit Impedances (Ω)

loop impedance Zs (Ω)


Separation of Circuits
Insulation Resistance RCD Operating Times

measured earth fault


Polarity (S or N/S)
Circuit Number &

(4) (5)

line / Phase (MΩ)

Line / Earth (MΩ)

Earth Electrode
All Circuits Ring final circuits only

Neutral / Earth
Line / Line not

(10) Maximum
Line / Neutral

At 5 In (ms)
Resistance
(S or N/S)

(S or N/S)

At In (ms)
At 50% In
Phase

R1 + R2* R2 R1 Rn R2

(MΩ)

(MΩ)

(7)

(8)

(9)

* Where there are no spurs connected to a ring final circuit this value is also the (R1+R2) of the circuit
Numbers in brackets e.g. (4) represent job numbers which are detailed in section 18.

Tested by:
Name (Block Capitals)
Signature
Date (DD/MM/YYYY)

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1 A-39
REMEDIAL ACTIONS ARISING FROM GENERIC SCHEDULE OF TEST RESULTS
Site: Building:

CLASSIFICATION RECOMMENDED REMEDIAL Date of Action


OBSERVATION
CODE ACTION Complete

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Classification Codes
Each observation relating to a concern about the safety of the installation shall be attributed an appropriate Classification Code selected from the standard codes C1, C2 and C3
as follows:

Code C1 ‘Danger present’ Risk of injury. Immediate remedial action required


Code C2 ‘Potentially dangerous’ Urgent remedial action required
Code C3 ‘Improvement recommended’

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-40

MOD FORM 2209


LIGHTNING PROTECTION SYSTEMS
Site: Building:

LIGHTNING PROTECTION SYSTEM SCHEMATIC


SHOW DIAGRAM OF LIGHTNING PROTECTION SYSTEM INCLUDING (WHERE APPLICABLE) EARTH ELECTRODES OR GROUPS OF EARTH
ELECTRODES, RING CONDUCTORS, BONDS AND JOINTS, CONNECTIONS TO ANY OTHER BUILDING/FACILITY LIGHTNING PROTECTION
SYSTEMS. (ALL EARTH ELECTRODES, BONDS AND JOINTS TO BE GIVEN A REFERENCE). IDENTIFY ALL MODIFICATIONS. FOR
COMPLEX SYSTEMS SUPPORT THE DIAGRAM WITH REFERENCE TO AS-BUILT DRAWINGS IF AVAILABLE.

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Page........of........
A-41 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)
VISUAL INSPECTION OF LIGHTNING PROTECTION SYSTEM
Site: Building:

General
(1) All visible conductors and system components are fastened to the mounting surfaces and components
which provide mechanical protection are intact (functionally operational) and in the right place
(2) There is no indication of damage or corrosion to the LPS (including catenary pole base) , to SPDs or any
failures of fuses which protect SPDs,
(3) All appropriate metallic items are adequately bonded to the LPS if within the safe separation ‘s’ distance
as described in BS EN62305-3
(4) Single earthing point to other earthing systems (eg. Electrical, static discharge, incoming pipe work,
building steelwork etc )
(5) There have not been any additions or alterations to the protected structure which would require
additional protection
(6) All visible earth connections are intact
(7) Correct equipotential bonding has been established for any new services or additions which have been
made to the interior of the structure since the last inspection, and that continuity tests have been performed
for these new additions,
(8) Bonding conductors and connections inside the structure are present and intact (functionally operational)
(9) Separation distances are maintained
(10) Bonding conductors, joints, shielding devices, cable routing and SPDs have been checked and tested.

Air Termination
(1) Air termination conductors are positioned to protect vulnerable points, or where metallic roof is used as
the air termination it is of satisfactory thickness to meet the requirements of BS EN 62305-3.
(2) Roof mesh air termination, if applicable, has correct dimensions and is in good condition
(conductors must not be coated with a non-conductive material unless finials are provided which provide full
coverage of roof area in accordance with 20m radius rolling sphere).
(3) Overhead catenary wire, if applicable has sufficient clearance (a minimum of 2m at any point) from
building.
Down Conductors

(1) Down conductors are adequate in number and correctly positioned


(2) Each down conductor has an associated earth electrode
(3) There are no doglegs or sharp bends in the down conductors

Earth Termination

(1) Earth electrodes are accessible for inspection and testing purposes
(2) Buried earth ring, or low level wall mounted ring fitted

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate:


3 To indicate an inspection has been carried out and the result is satisfactory
X To indicate an inspection has been carried out and the result is unsatisfactory
N/A To indicate an inspection is not applicable

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-42

INACCESSIBLE BONDS AND JOINTS


Site: Building:
RESISTANCE
LOCATION OF BONDS, JOINTS ETC (REFERENCED TO SCHEMATIC) SATISFACTORY?
(Ω)

TESTER MODEL AND SERIAL NUMBER

Note: Test the electrical continuity of the conductors, bonds and joints which cannot be visually inspected

REBAR CONTINUITY
RESISTANCE
LOCATION OF TEST POINTS (REFERENCED TO SCHEMATIC) SATISFACTORY?
(Ω)

TESTER MODEL AND SERIAL NUMBER

Note: Test the electrical continuity of the rebar at 10m intervals, in line with earth rods, if used as the LPS down conductor
from air termination conductor to earth termination network.
Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................
Page........of........
A-43 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

SYSTEM TESTING
Site: Building:
RESISTANCE
LOCATION OF TEST POINT SATISFACTORY?
(Ω)

TESTER MODEL AND SERIAL NUMBER

Note: Resistance to earth of the LPS with all earth electrodes connected and all equipotential bonding in place to be
measured from random points on the LPS. The number of random tests to be carried out shall be a min of 50% of the
installed electrodes.

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate:


3 If the result is satisfactory
X To indicate that the result was unsatisfactory

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-44
ISOLATED ELECTRODE READING

Site: Building:

EARTH ELECTRODE TESTING 1


Soil
Condition Wet Moist Dry Number of Earth Electrodes or Groups of Electrodes …………………..
(3box)
Earth Electrode
Designation
Measured Resistance
to earth of Each
Electrode with all
connections to LPS
removed (Ω)
Earth Electrode
Designation
Measured Resistance
to earth of Each
Electrode with all
connections to LPS
removed (Ω)
Earth Electrode
Designation
Measured Resistance
to earth of Each
Electrode with all
connections to LPS
removed (Ω)
Earth Electrode
Designation
Measured Resistance
to earth of Each
Electrode with all
connections to LPS
removed (Ω)
Tester Model and
Serial Number ……………………………………………………………………………………………………………………………………
Note: For earth electrode testing of explosives buildings, only the Fall of Potential method is to be used. Where this is not practical, DOSG ST3a is to be contacted for further
guidance.

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

1
For earth networks incorporating both vertical earth rods and a partial or full ring earth electrode, disconnection and testing should be performed at the earth inspection pit. If such inspection is difficult to perform, routine test
should be completed by high frequency or impulse tests.

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-45
REMEDIAL ACTIONS ARISING FROM LIGHTNING PROTECTION SYSTEM MAINTENANCE
Site: Building:

CLASSIFICATION RECOMMENDED REMEDIAL Date of Action


OBSERVATION
CODE ACTION Complete

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Classification Codes
Each observation relating to a concern about the safety of the installation shall be attributed an appropriate Classification Code selected from the standard codes C1, C2 and C3 as
follows:

Code C1 ‘Danger present’ Risk of injury. Immediate remedial action required


Code C2 ‘Potentially dangerous’ Urgent remedial action required
Code C3 ‘Improvement recommended’

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-46

MOD FORM 2210


CONDUCTING & ANTI-STATIC FLOORS RECORD SHEET
Site: Building:

Floor Type
Conducting

Antistatic

Visual Inspection
(1) Visually inspect the floor for signs of wear, damage or contamination and identify affected areas
(2) Visually confirm the integrity of the equipotential bonding system including that it is routed to the common earth star point (MET) only
(no supplementary connections to LPS)
(3) HAPTM is working correctly and positioned directly over floor

(4) Floor is earthed to the equipotential bonding (EPB) strip at a minimum of 2 places
(5) Visually check integrity of electrical bonding of benches, floors, chairs, trolleys, mats, workstations, separately grounded equipment and
any other equipment that grounds an operator permanently or temporarily
(6) Socket outlets are RCD protected

Equipotential Bonding/Static Discharge System


Visually inspect the Static Discharge System and ensure it is:

(1) As low as possible on the walls (no higher than 500mm from ground level)

(2) Connected to the main earthing terminal with the electrical incomer sheath and other earth systems via the shortest possible length

(3) Not connected directly to the LPS, other than at the MET

(4) Run in as straight a line as possible with minimal bends and corners

(5) Where it is run over an opening, no bonding connections are made to it above the opening

(6) Securely fitted with tight connections

(7) Free of deterioration, corrosion and damage

Static Discharge System Test


(1) Static Discharge Continuity Test Results (Ω)

(2) Earth electrode test

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Enter the following symbols against the test as appropriate:


3 To indicate an inspection has been carried out and the result is satisfactory
N/A To indicate an inspection is not applicable
C1, C2 or C3 – To indicate observations found

Page........of........
A-47 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

Site: Building:

Floor Diagram and Test Results (kΩ)

Test Instrument details


Manufacturer: Model: Serial No: Calibration Date:

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Page........of........
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-48
REMEDIAL ACTIONS ARISING FROM CONDUCTIVE/ANTI-STATIC FLOOR TEST RESULTS
Site: Building:

CLASSIFICATION RECOMMENDED REMEDIAL Date of Action


OBSERVATION
CODE ACTION Complete

Inspected by:

Name (Capitals) ………………………………………………..

Signature ……………………………………………................

Date ……………………………………………........................

Classification Codes
Each observation relating to a concern about the safety of the installation shall be attributed an appropriate Classification Code selected from the standard codes C1, C2 and C3 as
follows:
Code C1 ‘Danger present’ Risk of injury. Immediate remedial action required
Code C2 ‘Potentially dangerous’ Urgent remedial action required
Code C3 ‘Improvement recommended’

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A-49 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

MOD FORM 2211


ELECTRICAL INSPECTION STATUS
Site: Building:

ELECTRICAL INSPECTION STATUS – CAT C & D FACILITIES ONLY

ESTC STANDARD 6 MAINTENANCE ACTIVITIES

Inspection of Inspection & Test


Earth Electrode Conducting/
Electrical of Electrical RCD LPS
Test (TT Only) Antistatic Floor
Installation Installation
Maximum
period
12 Monthly 24 Monthly 12 Monthly 11 Monthly 11 Monthly 12 Monthly
between
tests
Date of Test
& Initials:

Next Test
Due by:

Date of Test
& Initials:

Next Test
Due by:

Date of Test
& Initials:

Next Test
Due by:

Date of Test
& Initials:

Next Test
Due by:

Date of Test
& Initials:

Next Test
Due by:

Date of Test
& Initials:

Next Test
Due by:

Date of Test
& Initials:

Next Test
Due by:

Date of Test
& Initials:

Next Test
Due by:

Date of Test
& Initials:

Next Test
Due by:

Note 1: Score through columns which are not applicable to this building.

Note 2: If test not completed by due date, the HOE, licensing officer or explosives safety officer/representative is to be
informed.
ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1) A-50

Site: Building:

ELECTRICAL INSPECTION STATUS CAT A, B AND DSEAR ZONES

ESTC STANDARD 6 MAINTENANCE ACTIVITIES

Inspection & Inspection &


Conducting/
Visual Close Detailed Test Test
RCD LPS Anti-Static
Inspection Inspection Inspection (Jobs 3, 5, 7 and (Jobs 4, 6 and
Floors
8) 10)
Maximum
period 11
6 Monthly 12 Monthly 36 Monthly 12 Monthly 36 Monthly 12 Monthly 12 Monthly
between Monthly
tests
Date of Test
& Initials:

Next test
due date:

Date of Test
& Initials:

Next test
due date:

Date of Test
& Initials:

Next test
due date:

Date of Test
& Initials:

Next test
due date:

Date of Test
& Initials:

Next test
due date:

Date of Test
& Initials:

Next test
due date:

Date of Test
& Initials:

Next test
due date:

Date of Test
& Initials:

Next test
due date:

Date of Test
& Initials:

Next test
due date:

Note 1: Score through columns which are not applicable to this building.

Note 2: If test not completed by due date, the HOE, licensing officer or explosives safety officer/representative is to be
informed.
A-51 ESTC Standard No. 6 Part 1 – Electrical: 2013 Edition (Inc Amendment No. 1)

MOD FORM 2212


RCD FUNCTIONAL CHECKS
Site: Building:

RCD INSPECTION – 3 MONTHLY FUNCTIONAL CHECKS

ESTC STANDARD 6 MAINTENANCE ACTIVITIES

RCD Ref:

Date of Test
& Initials:

Result
(sat/unsat):

Next Test
Due by:

RCD Ref:

Date of Test
& Initials:

Result
(sat/unsat):

Next Test
Due by:

RCD Ref:

Date of Test
& Initials:

Result
(sat/unsat):

Next Test
Due by:

RCD Ref:

Date of Test
& Initials:

Result
(sat/unsat):

Next Test
Due by:

RCD Ref:

Date of Test
& Initials:

Result
(sat/unsat):

Next Test
Due by:

Note: If test is not completed by due date, the HOE, licensing officer or explosives safety officer/representative is to be
informed.

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