RSD6200007 R 22

Service Instructions
ComfortNet™
DX16TC & DX18TC Condensing Units,
DZ16TC & DZ18TC Split System Heat Pumps
with R-410A Refrigerant
Blowers, Coils, & Accessories
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman
does not assume any responsibility for property damage or personal injury due to improper
service procedures or services performed by an unqualified person.
RSD6200007r22
Copyright © 2015-2021 Daikin Manufacturing Company, L.P. February 2021
1
INDEX
IMPORTANT INFORMATION.....................................................3 SYSTEM OPERATION...............................................................27
PRODUCT IDENTIFICATION......................................................4 TROUBLESHOOTING CHART....................................................31
ACCESSORIES...........................................................................17 SERVICING TABLE OF CONTENTS...........................................32
PRODUCT DESIGN...................................................................24 SERVICING................................................................................33
WIRING DIAGRAM....................................................................98
IMPORTANT INFORMATION
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during
its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar
with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the
appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING
REPAIRS.
IMPORTANT NOTICES
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
WARNING
ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL, ADJUST, SERVICE OR TO PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,
REPAIR ( HEREINAFTER, “SERVICE”) THE EQUIPMENT SPECIFIED IN THIS DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER
MANUAL SHOULD SERVICE THE EQUIPMENT. THE MANUFACTURER WILL NOT FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.
BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM

IMPROPER SERVICE OR SERVICE PROCEDURES. IF YOU SERVICE THIS UNIT, YOU
ASSUME RESPONSIBILITY FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY
RESULT. IN ADDITION, IN JURISDICTIONS THAT REQUIRE ONE OR MORE
LICENSES TO SERVICE THE EQUIPMENT SPECIFIED IN THIS MANUAL, ONLY
LICENSED PERSONNEL SHOULD SERVICE THE EQUIPMENT. IMPROPER
INSTALLATION, ADJUSTMENT, SERVICING OR REPAIR OF THE EQUIPMENT
SPECIFIED IN THIS MANUAL, OR ATTEMPTING TO INSTALL, ADJUST, SERVICE OR
REPAIR THE EQUIPMENT SPECIFIED IN THIS MANUAL WITHOUT PROPER
TRAINING MAY RESULT IN PRODUCT DAMAGE, PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For
further assistance, please contact:
CONSUMER INFORMATION LINE
TOLL FREE 1-855-770-5678 (U.S. only)
(Not a technical assistance line for dealers.)
email us at: customerservice @daikincomfort.com
fax us at: (713) 856-1821
Outside the U.S., call 1-713-861-2500.

(Not a technical assistance line for dealers.)
Your telephone company will bill you for the call.
2
IMPORTANT INFORMATION
SAFE REFRIGERANT HANDLING
While these items will not cover every conceivable situation, they should serve as a useful guide.
WARNING WARNING
REFRIGERANTS ARE HEAVIER THAN AIR. THEY CAN "PUSH OUT" THE TO AVOID POSSIBLE EXPLOSION:
OXYGEN IN YOUR LUNGS OR IN ANY ENCLOSED SPACE. TO AVOID •NEVER APPLY FLAME OR STEAM TO A REFRIGERANT CYLINDER. IF YOU
POSSIBLE DIFFICULTY IN BREATHING OR DEATH: MUST HEAT A CYLINDER FOR FASTER CHARGING, PARTIALLY IMMERSE
•NEVER PURGE REFRIGERANT INTO AN ENCLOSED ROOM OR SPACE. BY IT IN WARM WATER.
LAW, ALL REFRIGERANTS MUST BE RECLAIMED. • NEVER FILL A CYLINDER MORE THAN 80% FULL OF LIQUID REFRIGERANT.
•IF AN INDOOR LEAK IS SUSPECTED, THOROUGHLY VENTILATE THE AREA • NEVER ADD ANYTHING OTHER THAN R-22 TO AN R-22 CYLINDER OR
BEFORE BEGINNING WORK. R-410 A TO AN R-410A CYLINDER. THE SERVICE EQUIPMENT USED MUST
•LIQUID REFRIGERANT CAN BE VERY COLD. TO AVOID POSSIBLE FROST- BE LISTED OR CERTIFIED FOR THE TYPE OF REFRIGERANT USED.
BITE OR BLINDNESS, AVOID CONTACT WITH REFRIGERANT AND WEAR • STORE CYLINDERS IN A COOL, DRY PLACE. NEVER USE A CYLINDER
GLOVES AND GOGGLES. IF LIQUID REFRIGERANT DOES CONTACT YOUR AS A PLATFORM OR A ROLLER.
SKIN OR EYES, SEEK MEDICAL HELP IMMEDIATELY.

•ALWAYS FOLLOW EPA REGULATIONS. NEVER BURN REFRIGERANT,
AS POISONOUS GAS WILL BE PRODUCED.
WARNING
TO AVOID POSSIBLE EXPLOSION, USE ONLY RETURNABLE (NOT DISPOSABLE)

SERVICE CYLINDERS WHEN REMOVING REFRIGERANT FROM A SYSTEM.
• ENSURE THE CYLINDER IS FREE OF DAMAGE WHICH COULD LEAD TO A
WARNING LEAK OR EXPLOSION.
• ENSURE THE HYDROSTATIC TEST DATE DOES NOT EXCEED 5 YEARS.
THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY ("EPA") • ENSURE THE PRESSURE RATING MEETS OR EXCEEDS 400 LBS.
HAS ISSUED VARIOUS REGULATIONS REGARDING THE INTRODUCTION AND
DISPOSAL OF REFRIGERANTS INTRODUCED INTO THIS UNIT. FAILURE TO WHEN IN DOUBT, DO NOT USE CYLINDER.
FOLLOW THESE REGULATIONS MAY HARM THE ENVIRONMENT AND CAN
LEAD TO THEH IMPOSITION OF SUBSTANTIAL FINES. THESE REGULATIONS
MAY VARY BY JURISDICTION. SHOULD QUESTIONS ARISE, CONTACT YOUR
LOCAL EPA OFFICE. WARNING
TO AVOID POSSIBLE INJURY, EXPLOSION OR DEATH, PRACTICE SAFE
HANDLING OF REFRIGERANTS.
In either of these instances, an electrical short between the

WARNING terminal and the compressor housing may result in the loss of
integrity between the terminal and its dielectric embedment.
SYSTEM CONTAMINANTS, IMPROPER SERVICE PROCEDURE AND/OR PHYSICAL This loss may cause the terminals to be expelled, thereby
ABUSE AFFECTING HERMETIC COMPRESSOR ELECTRICAL TERMINALS MAY
venting the vaporous and liquid contents of the compressor
CAUSE DANGEROUS SYSTEM VENTING.
housing and system.
The successful development of hermetically sealed refriger- A venting compressor terminal normally presents no danger to
ation compressors has completely sealed the compressor's anyone, providing the terminal protective cover is properly in
moving parts and electric motor inside a common housing, place.
minimizing refrigerant leaks and the hazards sometimes asso-
ciated with moving belts, pulleys or couplings. If, however, the terminal protective cover is not properly in
place, a venting terminal may discharge a combination of
Fundamental to the design of hermetic compressors is a meth- (a) hot lubricating oil and refrigerant
od whereby electrical current is transmitted to the compressor (b) flammable mixture (if system is
motor through terminal conductors which pass through the contaminated with air)
compressor housing wall. These terminals are sealed in a
dielectric material which insulates them from the housing and in a stream of spray which may be dangerous to anyone in the
maintains the pressure tight integrity of the hermetic compres- vicinity. Death or serious bodily injury could occur.
sor. The terminals and their dielectric embedment are strongly
constructed, but are vulnerable to careless compressor Under no circumstances is a hermetic compressor to be elec-
installation or maintenance procedures and equally vulnerable trically energized and/or operated without having the terminal
to internal electrical short circuits caused by excessive system protective cover properly in place.
contaminants.
See Service Section S-17 for proper servicing.
3
PRODUCT IDENTIFICATION ComfortNet™
D X 16 T C 024 1 AA
1 2 3,4 5 6 7,8.9 10 11,12
Brand Engineering
D - Daikin brand Major/Minor Revisions
Type Voltage
X AC- R-410A 1 - 208/230V Single-Phase 60 Hz
Z HP R-410A 3 - 208/230V Three-Phase 60 Hz
4 - 460V Three-Phase 60 Hz
SEER
16 - 16 SEER Nominal Capacity
024 - 2 Tons
Compressor 036 - 3 Tons
S: Single Stage 048 - 4 Tons
T: Two Stage 060 - 5 Tons
Communication Feature
C: 4-Wire Communication Ready
4
A R U F 18 B 1 4 AA
1 2 3 4 5,6 7 8 9 10,11
Brand Engineering*
A Single-Piece Major/Minor Revisions
Airhandler
Unit Application Refrigerant Charge

C Ceiling Mount PSC Motor 4 = R-410a
R Multi Position PSC Motor
S Multi Position EEM Motor Electrical
W Wall Mount PSC/EEM Motor 1 208/240V, 1 Phase, 60 Hz
Cabinet Finish Cabinet Width

U Unpainted B = 17- 1/2" Wide
P Painted C = 21" Wide
N Uncased D = 24 -1/2" Wide
Expansion Device Nominal Capacity @ 13SEER

F Flowrator 18 = 1-1/2 Tons
37 = 2-1/2 - 3 Tons
T Expansion Valve 24 = 2 Tons 42 = 3-1/2 Tons
25 = 2 Tons 47 = 3-1/2 Tons
29 = 2-1/2 - 348
Tons
= 4 Tons
30 = 2-1/2 Tons
49 = 4 Tons
36 = 3 Tons 60 = 5 Tons
5
PRODUCT IDENTIFICATION
C A P F 1824 A 6 AA
1 2 3 4 5,6,7,8 9 10 11,12
Brand Engineering*
C Indoor Coil Major/Minor Revisions
Refrigerant Charge
Unit Application 2 = R-22
A Upflow/Downflow Coil 4 = R-410A
H Horizontal A-Coil 6 = R-410A or R-22
S Horizontal Slab Coil
T Coated Coils Nominal Width for Gas Furnace
A = Fits 14" Furnace Cabinet
B = Fits 17-1/2" Furnace Cabinet
C = Fits 21" Furnace Cabinet
D = Fits 24-1/2" Furnace Cabinet
N = Does Not Apply (Horizontal Slab Coils
Cabinet Finish Nominal Capacity @ 13 SEER

U Unpainted 1824 = 1-1/2 - 2 Tons
P Painted 3030 = 2-1/2 Tons
N Unpainted Case 3131 = 2-1/2 Tons
3636 = 3 Tons
Expansion Device 3642 = 3 - 3-1/2 Tons
F Flowrator 3743 = 3 - 3-1/2 Tons
T Factory-Installed Non-Adjustable 4860 = 4 - 5 Tons
Expansion Valve 4961 = 4 - 5 Tons
6
C A P F A 1 8 1 4 A 6 A A
1 2 3 4 5 6 7 8 9 10 11 12 13
Product Category
C - Indoor Coil
Engineering
Major/Minor Revision
A - Upflow/Downflow Refrigerant
H - Horizontal 2 - R-22 only
M - Multi - Positional 4 - R-410A only
Cabinet Finish
U - Uncased Nominal Width for Gas Furnace
P - Cased, Painted A - 14" Width
C - Cased, Unpainted B - 17.5" Width
C - 21" Width
Expansion Device D - 24.5" Width
F- Flowrator N - Not Applicable (Slab Coil)
T - TXV
E - Electronic expansion valve Cased Height
14 - 14" Coil
18 - 18" Coil
A- A Coil 22 - 22" Coil
S - Slab 26 - 26" Coil
30 - 30" Coil
Nominal Capacity Range

17, 18 - 1.5 Tons
24 - 2.0 Tons
30 - 2.5 Tons
36 - 3.0 Tons
48 - 4.0 Tons
60 - 5.0 Tons
7
MB V C 12 00 A A 1
1,2 3 4 4 5,6 7 8 9
Brand Electrical
MB - Modular Blower 1: 208-230V/60Hz/1 PH
Design Series
Type Variable A: First Series
V: Speed
Circuit Breaker
Communication Feature A: No Circuit Breaker
C: 4-Wire Communication Ready B: Circuit Breaker
Airflow Factory Heat

12: 1200 CFM 00 No Heat
16: 1600 CFM
20: 2000 CFM
8
D V 18 P T C B 1 4 AA
1 2 3,4 5 6 7 8 9 10 11,12
Brand Engineering*
D Daikin Single Piece Major/Minor Revisions
Airhandler *Not used for inventory management
Unit Application Refrigerant Charge

V Multi Position 4 = R-410A
Variable Speed Motor
Electrical
Nominal Capacity 1 208/240V, 1 Phase, 60 Hz
18 = 1-1/2 Tons 37 = 2 1/2-3 1/2 Tons
24 = 2 Tons 39 = 2 1/2 - 3 Tons Cabinet Width
25 = 2 Tons 42 = 3 1/2 Tons B = 17-1/2"
29 = 2 Tons 48 = 4 Tons C = 21"
30 = 2 1/2 Tons 49 = 3 -3 1/2 Tons D = 24-1/2"
31 = 2 Tons 59 = 4 - 5 Tons
33 = 1 1/2 - 2 Tons 60 = 5 Tons Communications
36 = 3 Tons 61 = 4 - 5 Tons C = ComfortNetTM Compatible
Cabinet Finish
U - Unpainted
P - Painted
N - Uncased
Expansion Device
F - Flowrater
T = Expansion Valve
All Airhandlers use DIRECT DRIVE MOTORS. Power supply is AC 208-230v, 60 hz, 1 phase.
9
DX16TC
DAIKIN BRAND X [AC], 16 SEER, TWO STAGE COMPRESSOR, COMMUNICATING
Model/Rev Description
Introduces Daikin brand 2-stage 16 SEER condensing units with R-410A, communicating
DX16TC[024-060]1AA
models.
DX16TC0[24, 48]1AC Refrigerant charge reduction
DX16TC0[24,36,48,60]1CA 16 SEER 2-Stage AC Development with improved performance.
DX18TC
DAIKIN BRAND X [AC], 18 SEER, TWO STAGE COMPRESSOR, COMMUNICATING
Introduces Daikin brand 2-stage 18 SEER condensing units with R-410A, communicating
DX18TC[024-060]1AA
models.
DX18TC0[24,36,48,60]1BA 18 SEER 2-Stage AC Development with improved performance.
[Design Improvement]: Updating shared data for 18 SEER, 2-stage, 4 ton AC in

DX18TC0481BB
communicating installations. Releasing minor revision for affected models
10
DZ16TC
DAIKIN BRAND X [HP], 16 SEER, TWO STAGE COMPRESSOR, COMMUNICATING
Introduces Daikin brand 2-stage 16 SEER heat pump units with R-410A, communicating
DZ16TC[024-060]1AA
models.
DZ16TC[024-060]1AB Introduces Daikin brand 2-stage 16 SEER heat pump units with SanHau reversing valves.
Replaced compressors with Copeland's UltraTech™ 3 lineup. Transitioned coils to 7mm.

DZ16TC0[24,36,48,60]1CA
Offers improved performance.
DZ18TC
DAIKIN BRAND X [HP], 18 SEER, TWO STAGE COMPRESSOR, COMMUNICATING
Introduces Daikin brand 2-stage 18 SEER heat pump units with R-410A, communicating
DZ18TC[024-060]1AA
models.
DZ18TC[024-060]1AB Introduces Daikin brand 2-stage 18 SEER heat pump units with SanHau reversing valves.
Replaced compressors with Copeland's UltraTech™ 3 lineup. Transitioned coils to 7mm.

DZ18TC0[24,36,48,60]1CA
Offers improved performance.
11
DV**PTC*14
SINGLE PIECE DAIKIN AIR HANDLER MULTIPLE-POSITION VARIABLE SPEED
PAINTED TXV WITH 4-WIRE COMMUNICATING CONTROL
DV24PTCB14AA
Initial release of 13 SEER air handler with communicating control and serial
DV[30-36, 48]PTCC14AA
communicating indoor blower motor.
DV[42-60]PTCD14AA
DV24PTCB14AB
DV[36, 48]PTCC14AB Updating the shared data information for all DV**PTC communicating models.
DV[42-60]PTCD14AB
DV24PTCB14AC
Heater Kit airflow update.
DV30PTCC14AB
DV60PTCD14AB Updated S&R and travel labels.
DV25PTCB14AA
DV29PTCB14AA
DV31PTCC14AA
DV37PTCB14AA
DVPTC Efficiency Upgrades.
DV37PTCC14AA
The new DVPTC redesign will incorporate the upgrade blower, coil pan and coil design
DV37PTCD14AA
intended to increase efficiency and standardize production.
DV49PTCD14AA
DV59PTCC14AA
DV59PTCD14AA
DV61PTCD14AA
DV33PTCC14AA Upgrade the current DV**PTC C-49 cabinets to include 1. quality improvements captured
DV39PTCC14AA in Ready15 design. 2.include redesigned drain pan, Morrison blower housing and Emerson
DV49PTCC14AA NXT Booster Charge Adjustable TXV.
DV35PTCB14AA Introducing 2.5 and 3 Ton Air Handler product lines
DV[31,37,59]PTCC14AB
Revisions because of New Heater Kits released
DV[37,59,61]PTCD14AB
DV[25,29,37]PTCB14AB
DV[33,39,49]PTCC14AB
Air handler revisions due to using an upgraded (thicker with higher R value)
DV[31,37,59]PTCC14AC
Quietflex wrapper insulation.
DV49PTCD14AB
DV[37,59,61]PTCD14AC
The SR plate format is changing from SR075 to SR099 and in order to track this change a
DV35PTCB14AB
minor revision is necessary.
DV31PTCC14AD Rate AVPTC/DVPTC31 Air Handers to 3Kw heater kit.
12
MBVC
MODULAR BLOWER AIR HANDLER V-MULTI-POSITION VARIABLE-SPEED
COMMUNICATING READY W/4-WIRES
MBVC1200AA1-AA
Introduction of module blower with variable speed blower motor with the new
MBVC1600AA1-AA
communicating control & serial communicating indoor blower motor.
MBVC2000AA1-AA
MBVC1200AA1-AB Introduction of a module blower with variable speed blower motor with communicating
MBVC1600AA1-AB control & serial communicating indoor blower motor. Replaces existing Emerson motors
MBVC2000AA1-AB (013M00111 & 013M00112).
MBVC1200AA1-AC Introduction of a module blower with variable speed blower motor with communicating
MBVC1600AA1-AC control & serial communicating indoor blower motor. Quality improvement to use 0.75"
MBVC2000AA1-AC Quiet Flex Insulation.
MBVC1200AA1-AD Introduction of a module blower with variable speed blower motor with communicating
MBVC1600AA1-AD control & serial communicating indoor blower motor. Introduces a new Communicating Air
MBVC2000AA1-AD Handler Control Board (PC).
MBVC[1200,1600,2000]AA1-AE Release of MBR/MBVC Models(Minor Revisions) for 11th St Plant. - Dayton to Houston
Add permanent sealing/condensation-control upgrades to all MB units and remove high-

MBVC[1200,1600,2000]AA1-AF
voltage knockouts
13
CAUF
C-INDOOR COIL A-UPFLOW/DOWNFLOW UNCASED FLOWRATOR
CAUF*****6AA Initial release of CAUF Dayton Upflow/Downflow coils.
CAUF*****6BA Burr Oak Louvered Fin released in place of the Wavy Fin.
CAUF****6*DA Replaced existing copper coils and other associated parts with aluminum components.
CAUF*****6DB Drain pan material changed.
CAUF1824A6RDB Manufacturing Location Change from Dayton to Houston. Designated by “R”.
CAUF1824B6RDB
CAUF36***CA Redesign from 2 row to 3 row for performance improvement.
CAUF3030(A/B)6RDB
CAUF3030(C/D)6RDB Manufacturing Location Change from Dayton to Houston. Designated by “R”.
CAUF3131(B/C)6RDB
CAUFA*****6AA Initial release of 7mm AL CAUFA Upflow/Downflow coils.
CAUFA*****6BA
CAUFA*****6BA Major revision update for A-chassis drain port relocation.
CAUFA*****6CA Major revision update for A-chassis drain port relocation.
CAPT
C-INDOOR COIL A-UPFLOW/DOWNFLOW PAINTED FLOWRATOR W/TXV
CAPT3131B4BA Initial release of coils with factory-installed, non-adjustable TXV. Single stage AHRI ratings for
CAPT3131C4BA CAPT3131 NTC combinations.
CAPT3743C4AA Initial release of single stage AHRI ratings for CAPT3743 NTC combinations.
CAPT3743D4AA
CAPT4961C4AA Initial release of single stage AHRI ratings for CAPT4961C4 NTC combinations.
CAPT4961D4AA
CAPT3131B4AB
CAPT3131C4AB
CAPT3743C4AB Redesign the wrapper for the CAPT to provide increased ease of installation.
CAPT3743D4AB
CAPT4961C4AB
CAPT4961D4AB
14
CHPF
C-INDOOR COIL HORIZONTAL A-COIL PAINTED FLOWRATOR
CHPF*****6AA Intial release of 13 SEER CHPF horizontal A coil.
Released Burr Oak Louvered Fin in place of the Wavy Fin. The rows changed by one, (i.e.
CHPF*****6BA
4 row to 3 row; 3 row to 2 row) where applicable.
CHPF1824A6CA
CHPF2430B6CA
CHPF3636B6CA
CHPF3642C6CA
Louvered fins. Replaced copper tube hairpins with aluminum hairpins.
CHPF3642D6CA
CHPF3743C6BA
CHPF3743D6BA
CHPF4860D6DA
CHPF1824A6CB
CHPF2430B6CB
CHPF3636B6CB
CHPF3642C6CB
Drain pan material change to a Decabromodiphenyl Ether free resin.
CHPF3642D6CB
CHPF3743C6BB
CHPF3743D6BB
CHPF4860D6DB
CHPF1824A6CC
CHPF2430B6CC
CHPF3636B6CC
CHPF3642C6CC
Change to prepainted wrappers
CHPF3642D6CC
CHPF3743C6BC
CHPF3743D6BC
CHPF4860D6DC
CSCF
C-INDOOR COIL S-HORIZONTAL SLAB COIL C-UNPAINTED FLOWRATOR
CSCF*****6AA Initial release of 13 SEER CSCF horizontal slab coils.
Burr Oak Louvered Fin released in place of the Wavy Fin. Rows reduced by one where
CSCF*****6BA
applicable.
CSCF1824N6BB
CSCF3036N6BB
Drain pan material changed.
CSCF3642N6CB
CSCF4860N6CB
CSCF1824N6CA
CSCF3036N6CA
Replaced copper coils and other associated parts with aluminum components.
CSCF3642N6CA
CSCF4860N6CA
15
CAPF
C-INDOOR COIL A-UPFLOW/DOWNFLOW PAINTED FLOWRATOR
CAPF*****6AA Initial release of CAPF Dayton Upflow/Downflow coils
CAPF*****6BA Burr Oak Louvered Fin released in place of the Wavy Fin
CAPF36***CA Redesigned for performance improvement from 2 row to 3 row
CAPF*****6DA Replaced existing copper coils and other associated parts with aluminum components
CAPF*****6DB Drain pan material changed
CAPF1824A6DC
CAPF1824B6DC
CAPF1824C6DC
CAPF3030A6DC
CAPF3030B6DC
CAPF3030C6DC
CAPF3030D6DC
CAPF3131B6DC
CAPF3131C6DC
CAPF3137B6AB Redesign the wrapper for the CAPF to provide increased ease of installation
CAPF3636A6DC
CAPF3636B6DC
CAPF3636C6DC
CAPF3636D6DC
CAPF3642C6DC
CAPF3642D6DC
CAPF3743C6DC
CAPF3743D6DC
CAPF4860C6DC
CAPF4860
CAPFA1818A6AA Initial release of CAPFA Upflow/Downflow 7mm AL coils
CAPFA1818B6AA
CAPFA1818A6BA Redesigned drain pan, replace two piece access panels with single piece access panel.
CAPFA1818B6BA
CAPFA1818C6AA
CAPFA2418A6AA
CAPFA2418B6AA Initial release of CAPFA Upflow/Downflow 7mm AL coils.
CAPFA2418C6AA
CAPFA2422B6AA
CAPFA2422C6AA
CAPFA3022B6AA
CAPFA3022C6AA
CAPFA3022D6AA Initial release of CAPFA Upflow/Downflow 7mm AL coils
CAPFA3626B6AA
CAPFA3626C6AA
CAPFA3626D6AA
CAPFA1714A6AA
CAPFA1714B6AA Initial release of 7mm AL CAPFA Upflow/Downflow Coils.
CAPFA1818C6BA
CAPFA2318A6AA
CAPFA2318B6AA
CAPFA2318C6AA Initial release of 7mm AL CAPFA Upflow/Downflow Coils.
CAPFA2422A6AA
CAPFA3022A6AA
CAPFA2922A6AA
CAPFA2922B6AA Initial release of 7mm AL CAPFA Upflow/Downflow Coils.
CAPFA2922C6AA
CAPFA4226B6AA
CAPFA4226C6AA Initial release of 7mm AL CAPFA Upflow/Downflow Coils.
CAPFA4226D6AA
16
CAPF
C-INDOOR COIL A-UPFLOW/DOWNFLOW PAINTED FLOWRATOR
CAPFA3526B6AA
CAPFA3526C6AA
CAPFA3626B6AA
CAPFA3626C6AA Initial Release.
CAPFA3626D6AA
CAPFA4226B6AA
CAPFA4226C6AA
CAPFA4226D6AA
CAPFA1714A6BA
CAPFA1714B6BA
CAPFA1818A6CA
CAPFA1818B6CA
CAPFA1818C6CA
CAPFA2318A6BA
CAPFA2318B6BA
CAPFA2318C6BA
CAPFA2418A6BA
CAPFA2418B6BA Major revision update for A-chassis drain port relocation.
CAPFA2418C6BA
CAPFA2422A6BA
CAPFA2422B6BA
CAPFA2422C6BA
CAPFA2922A6BA
CAPFA2922B6BA
CAPFA2922C6BA
CAPFA3022A6BA
CAPFA3022B6BA
CAPFA3022C6BA
CAPFA3022D6BA
17
ACCESSORIES
DX16TC / DX18TC
Model Description DX16TC024 DX16TC036 DX16TC048 DX16TC060 DX18TC024 DX18TC036 DX18TC048 DX18TC060
ABK-20 Anchor Bra cket Ki t X X X X X X X X
TX2N4A TXV Ki t X X
TX3N4 TXV Ki t X X
TX5N4 TXV Ki t X X X X
CSR-U-1 Ha rd-s ta rt Ki t X X
CSR-U-3 Ha rd-s ta rt Ki t X X X X
FSK01A2 Freeze Protecti on Ki t X X X X X X X X
Li qui d Li ne Sol enoi d
LSK02* X X X X X X X X
Va l ve
Outdoor Thermos ta t/
OT18-60A3 X X X X X X X X
Lockout Thermos ta t
B1141643 24V Tra ns former X X X X X X X X
*Contains 20 brackets; four brackets needed to anchor unit to pad

1
Field-installed, non-bleed, expansion valve kit - Condensing units and heap pumps with reciprocating compressors require the use
of start-assist components when used in conjunction with an indoor coil using a non-bleed thermal expansion valve refrigeran
2
Installed on the indoor coil
3
Available in 24V legacy mode only. This feature is integrated in the communicating mode. Required for heat pump applications
where ambient temperature fall below 0 °F with 50% or higher relative humidity.
4
This component is included in the CTK0*** communicating thermostat kit.
DZ16TC / DZ18TC
Model Description DZ16TC024 DZ16TC036 DZ16TC048 DZ16TC060 DZ18TC024 DZ18TC036 DZ18TC048 DZ18TC060
ABK-20 Anchor Bra cket Ki t X X X X X X X X
TX2N4A TXV Ki t X X
TX3N4 TXV Ki t X X
TX5N4 TXV Ki t X X X X
CSR-U-3 Ha rd-s ta rt Ki t X X X X
FSK01A2 Freeze Protecti on Ki t X X X X X X X X
Li qui d Li ne Sol enoi d
LSK02* X X X X X X X X
Va l ve
Outdoor Thermos ta t/
OT18-60A3 X X X X X X X X
Lockout Thermos ta t
B1141643 24V Tra ns former X X X X X X X X
*Contains 20 brackets; four brackets needed to anchor unit to pad

1
Field-installed, non-bleed, expansion valve kit - Condensing units and heap pumps with reciprocating compressors
require the use of start-assist components when used in conjunction with an indoor coil using a non-bleed thermal
expansion valve refrigeran
2
Installed on the indoor coil
3
Available in 24V legacy mode only. This feature is integrated in the communicating mode. Required for heat pump
applications where ambient temperature fall below 0 °F with 50% or higher relative humidity.
4
This component is included in the CTK0*** communicating thermostat kit.
18
ACCESSORIES
For Applications requiring

a field installed access fitting
1/4 FLARE CONNECTION
BULB TO BE LOCATED
AT 10 OR 2 O'CLOCK
SUCTION LINE BULB
EVAPORATOR COIL
PISTON TAILPIECE
SEAL SUPPLIED W/ KIT
DISTRIBUTOR SEAL
BODY
EXPANSION VALVE
3/8"-
REMOVE BEFORE INSTALLING EXPANSION VALVE
SWEAT
7/8" NUT
1/4' FLARE
CONNECTION
For Applications not requiring
a field installed access fitting
BULB TO BE LOCATED
AT 10 OR 2 O'CLOCK
BULB SUCTION LINE
EXPANSION VALVE
EVAPORATOR COIL PISTON TAILPIECE
DISTRIBUTOR SEAL
BODY
3/8"-
SWEAT

REMOVE BEFORE
INSTALLING
EXPANSION VALVE
7/8" NUT
19
ACCESSORIES
FSK01A
Freeze Thermostat
Kit
Wire Nut
Y
Y
k
ac
Bl
k
ac
Bl
Wire Nut
Install Line
Install Line
Thermostat
Thermostat
Here
Here
Wire Nut
Bla
ck Y
Bla
c k Y
Wire Nut
20
ACCESSORIES
HK* SERIES ELECTRIC HEAT KITS -

ELECTRIC HEAT KIT APPLICATIONS - MBVC
ELECTRIC HEAT KIT
HKR-08(C)*
HKR-10(C)*
^HKR3-20A
HKR05-(C)'
^HKR3-15*
HKA-15C*
HKA-20C*
NO HEAT
HKR-03*
HKR-06*
BLOWER
MBVC1200AA-1** - X X X X X X - - -
MBVC1600AA-1** - X X X X X X - - -
MBVC2000AA-1** - X X X X X - X - -
X = Allowable combinations ^ = Circuit 1: Single Phase for Air Handler Motor

- = Restricted combinations Circuit 2: 3-Phase for HKR3 Heater Kits
21
ACCESSORIES
ELECTRIC HEAT KIT APPLICATIONS - AVPTC
MODELS HKR-03* HKR-05*/-05C* HKR-06* HKR-08*/-08C* HKR-10*/-10C* HKR-15C* HKR-20C* HKR-21C* HKA-15C* HKA-20C*
1 1
AVPTC183014A* X X X X X --- --- --- --- ---
AVPTC313714A* X X X X1 X1 X2 --- --- X2 X
AVPTC426014A* X X X X X X X3 X3 X X3
* Revision level that may or may not be designated.

C Circuit breaker option.
NOTE:
When 8kW and 10kW heat kits are used with an AVPTC1830 and AVPTC3137, matched with 2- ton outdoor unit, see Note 1 be-
low.
1 Set Heater Kit dip switches 9, 10 and 11 to 6kW setting (9-ON, 10-OFF,11-ON) to obtain 840 CFM.
2 This heater kit can only be used for ‘1000 CFM or higher’ applications.
3 This heater kit can only be used for ‘1200 CFM or higher’ applications.
22
ACCESSORIES
DV**PTC14**
Heat Kit Applications DVPTC
Type / Model 24B14-A* 30C14-A* 36C14-A* 48C14-A* 42D14-A*† 48D14-A*†† 60D14-A*†††
HKSX03XC X X X
HKSX05XC X X X X X X X
HKSX15XF* X X X X X
HKSX20XF* X X X X X
HKSC05XC X X X X X X X
HKSC15XA X X X X X
HKSC15XB X X X X X
HKSC15XF* X X X X X
HKSC19CA* X X
HKSC19CB* X X
HKSC20DA X X X
HKSC20DB X X X
HKSCX20XF* X X X X X
HKSC25DC* X X
* Revision level that may or may not be designated.
Refer to the minimum airflow requirements for each of the heat kits.
†For ma tch up wi th a 2 ton outdoor uni t: Hea ter ki t a ppl i ca ti on s ha l l not exceed 10 kW.
Ai rfl ow for 5 kW up to 10 kW hea ter ki ts s ha l l be s et to 850 cfm s peed ta p of ON-ON-ON.
††For ma tch up wi th a 3 ton outdoor uni t: Hea ter ki t a ppl i ca ti on s ha l l not exceed 15 kW.
Ai rfl ow for 5 kW up to 15 kW hea ter ki ts s ha l l be s et to 1400 cfm s peed ta p of ON-ON-OFF.
†††For ma tch up wi th a 3.5 ton outdoor uni t: Hea ter ki t a ppl i ca ti on s ha l l not exceed 20 kW.
Ai rfl ow for 5 kW up to 20 kW hea ter ki ts s ha l l be s et to 1620 cfm s peed ta p of ON-ON-OFF
** 3 kW hea ter ki t i s not a ppl i ca bl e for thi s i ndoor a ppl i ca ti on.
HEATER (kW)
DV**PTC
3 5 6 8 10 15 19 20 21 or 25
24B 550 650 700 800 850
30C 600 700 750 875 950
36C 850 900 1000 1200 1440 1500
48C 850 900 1000 1200 1440 1500
42D† 850** 1250 1300 1500 1550 1720 1800
48D†† 1250 1300 1500 1550 1720 1815 1850
60D††† 1250 1300 1500 1550 1780 1850 1850
Mi ni mum CFM requi red for Hea ter Ki ts
Note: Ai rfl ow da ta s hown a ppl i es to the el ectri c hea t onl y i n ei ther l ega cy mode or communi ca ti ng mode opera ti on
†For ma tch up wi th a 2 ton outdoor uni t: Hea ter ki t a ppl i ca ti on s ha l l not exceed 10 kW.
Ai rfl ow for 5 kW up to 10 kW hea ter ki ts s ha l l be s et to 850 cfm s peed ta p of ON-ON-ON.

††For ma tch up wi th a 3 ton outdoor uni t: Hea ter ki t a ppl i ca ti on s ha l l not exceed 15 kW.
Ai rfl ow for 5 kW up to 15 kW hea ter ki ts s ha l l be s et to 1300 cfm s peed ta p of ON-OFF-ON.
†††For ma tch up wi th a 3.5 ton outdoor uni t: Hea ter ki t a ppl i ca ti on s ha l l not exceed 20 kW.
Ai rfl ow for 5 kW up to 20 kW hea ter ki ts s ha l l be s et to 1500 cfm s peed ta p of ON-OFF-OFF
** 3 kW hea ter ki t i s not a ppl i ca bl e for thi s i ndoor a ppl i ca ti on.
23
ACCESSORIES
DV**PTC14**
READY 15 DVPTC
Model DV25PTCB14 DV29PTCB14 DV31PTCC14 DV33PTCC14 DV35PTCB14 DV37PTCB14 DV39PTCC14 DV37PTCC14 DV37PTCD14 DV49PTCC14 DV49PTCD14 DV59PTCC14 DV59PTCD14 DV61PTCD14
HKSX03XC X X X X X
HKSX05XC X X X X X X X X X X X X X X
HKSC05XC X X X X X X X X X X X X X X
HKSC15XA X X X X X X X X X X X
HKSC15XB X X X X X X X X X X X X X X
HKSC15XF X X X X X X X X X
HKSC19CA X X X X
HKSC19CB X X X X X
HKSC19CH X
HKSC20DA
HKSC20DB X X
HKSC20DH X X
HKSC20XF X X X
HKSC25DA X
HKSC25DB X
24
PRODUCT DESIGN
This section gives a basic description of cooling unit operation, The ZPS two-step modulated scroll uses a single step of un-
its various components and their basic operation. Ensure loading to go from full capacity to approximately 67% capacity.
your system is properly sized for heat gain and loss according A single speed, high efficiency motor continues to run while
to methods of the Air Conditioning Contractors Association the scroll modulates between the two capacity steps.
(ACCA) or equivalent.
CONDENSING UNIT
The condenser air is pulled through the condenser coil by a
direct drive propeller fan. This condenser air is then discharged
out of the top of the cabinet. These units are designed for free
air discharge, so no additional resistance, like duct work, shall
be attached.
The suction and liquid line connections on present models are

of the sweat type for field piping with refrigerant type copper.
Front seating valves are factory installed to accept the field run
copper. The total refrigerant charge for a normal installation is
factory installed in the condensing unit.
DX16TC, DZ16TC, DX18TC, DZ18TC models are available in

2 through 5 ton sizes and use R-410A refrigerant. They are FIGURE A
designed for 208/230 volt single phase applications.
A scroll is an involute spiral which, when matched with a mat-
DX16TC, DZ16TC, DX18TC, DZ18TC R-410A model units use ing scroll form as shown, generates a series of crescent shaped
the Copeland Scroll "Ultratech" Series compressors which are gas pockets between the two members.
specifically designed for R-410A refrigerant. These units also
have Copeland® ComfortAlert diagnostics. The Copeland® During compression, one scroll remains stationary (fixed scroll)
ComfortAlert diagnostics are integrated into the unitary (UC) while the other form (orbiting scroll) is allowed to orbit (but
control. These models are ComfortNet™ ready. not rotate) around the first form.
There are a number of design characteristics which are different

from the traditional reciprocating and/or scroll compressors.
"Ultratech" Series scroll compressors will not have a discharge

thermostat. Some of the early model scroll compressors re-
quired discharge thermostat.
"Ultratech" Series scroll compressors use "POE" or polyolester

oil which is NOT compatible with mineral oil based lubricants
like 3GS. "POE" oil must be used if additional oil is required.
The DX16TC, DZ16TC, DX18TC, DZ18TC series split system units

use a two-stage scroll compressor. The two-step modulator
has an internal unloading mechanism that opens a bypass port
in the first compression pocket, effectively reducing the dis-
placement of the scroll. The opening and closing of the bypass
port is controlled by an internal electrically operated solenoid.
As this motion occurs, the pockets between the two forms are
slowly pushed to the center of the two scrolls while simulta-
neously being reduced in volume. When the pocket reaches
the center of the scroll form, the gas, which is now at a high
pressure, is discharged out of a port located at the center.
During compression, several pockets are being compressed

simultaneously, resulting in a very smooth process. Both the
suction process (outer portion of the scroll members) and the
discharge process (inner portion) are continuous.
Some design characteristics of the Compliant Scroll compres-

sor are:
25
PRODUCT DESIGN
• Compliant Scroll compressors are more tolerant of UNLOADER SOLENOID
liquid refrigerant. A nominal 24-volt direct current coil activates the internal un-
loader solenoid. The input control circuit voltage must be 18 to
NOTE: Even though the compressor section of a Scroll 28 volt AC. The coil power requirement is 20 VA. The external
compressor is more tolerant of liquid refrigerant, con- electrical connection is made with a molded plug assembly.
tinued floodback or flooded start conditions may wash This plug is connected to the Communicating Unitary Control
oil from the bearing surfaces causing premature bearing PCB (UC PCB) which contains a full wave rectifier to supply
failure. direct current to the unloader coil.
• Compliant scroll compressors perform “quiet” shutdowns
that allow the compressor to restart immediately without COILS AND BLOWER COILS
the need for a time delay. This compressor will restart even MBVC blower cabinets are designed to be used as a two-piece
if the system has not equalized. blower and coil combination and can be utilized with the CAUF,
CAPF, CAPFA and CAPT coils for upflow and downflow appli-
NOTE: Operating pressures and amp draws may differ from cations. The CACF and CHPF coils are designed for horizontal
standard reciprocating compressors. This information can applications. This two-piece arrangement allows for a variety
be found in the unit’s Technical Information Manual. of mix-matching possibilities providing greater flexibility.
The MBVC blower cabinets use a variable speed motor that

CAPACITY CONTROL - COMFORTNET™ MODELS maintains a constant airflow with a higher duct static. MBVC
During the compression process, there are several pockets blower cabinets are approved for applications with cooling
within the scroll that are compressing gas. Modulation is coils of up to 0.8 inches W.C. external static pressure. The
achieved by venting a portion of the gas in the first suction MBVC models allow airflow trimming of +/-10%.
pocket back to the low side of the compressor thereby reduc-
ing the effective displacement of the compressor. See Figure All units are constructed with R-4.2 insulation. In areas of
A. Full capacity is achieved by blocking these vents, increas- extreme humidity (greater than 80% consistently), insulate the
ing the displacement to 100%. A solenoid in the compressor, exterior of the blower with insulation having a vapor barri-
controlled by an external 24-volt ac signal, moves the slider er equivalent to ductwork insulation, providing local codes
ring that covers and uncovers these vents. The vent covers permit.
are arranged in such a manner that the compressor operates
somewhere around 67% capacity when the solenoid is not
energized and 100% capacity when the solenoid is energized. DVPTC Multi-Position Air Handler
The loading and unloading of the two step scroll is done “on DVPTC is a multi-position, variable-speed air handler used
the fly” without shutting off the motor between steps. See with R-410A and are available in 2 to 5 ton sizes with optional
Figure C below. The unloaded mode default was chosen for 3 kW to 25kW electric heat kits available for field installation.
two reasons: The DVPTC unit’s blower design includes a variable-speed ECM
motor and is compatible with heat pumps and variable-capaci-
ty cooling applications.
Molded Plug*
This appliance can be installed in the vertical or left horizontal
Line position without modification. The horizontal right and down-
Run Capacitor flow positions require product modification. This product is de-
signed for zero inches (0 inches) clearance; however, adequate
access for service or replacement must be considered without
removing permanent structure. This unit can be installed on a
Line platform when deemed necessary.
In an attic installation a secondary drain pan must be provid-

Internal Unloader ed by the installer and placed under the entire unit with a
Coil separate drain line properly sloped and terminated in an area
visible to the owner. This secondary drain pan is required in
24 vdc the event that there is a leak or main drain blockage. Closed
cell insulation should be applied to the drain lines in uncondi-
*Rectifier is integrated on the UC PCB
tioned spaces where sweating may occur.
FIGURE C
NOTE: DVPTC air handlers are factory-sealed to achieve a 2%
or less leakage rate at 1.0” water gauge external duct static
1. It is expected that the majority of run hours will be in the pressure.
low capacity, unloaded mode.
2. It allows a simple two-stage thermostat to control capac-
ity through the second stage in both cooling and possibly
heating if desired.
26
PRODUCT DESIGN
Communicating Unitary Control (UC) PCB speed condenser fan relays and the Active Protection compo-
The Communicating System Unitary Control PCB is a micro- nent of enabled thermostats. The control is designed to work
processor-based control for heat pump and air conditioning as part of a fully communicating HVAC system with 4 wires.
condensing units with single-phase compressors up to 5 ton The control also supports legacy 24VAC thermostat inputs for
capacity operating on standard residential or Delta and Wye Y1, Y2, O and 24VAC outputs for RVS, W1, and L for non-com-
commercial power. The control incorporates the basic func- municating systems. Outputs include compressor power,
tionality of existing defrost controls, outdoor thermostats, compressor stage select, and outdoor fan high and outdoor fan
contactors, compressor staging controls, short cycle controls, low speed. System inputs include high/low pressure switches,
line voltage monitors, Comfort Alert™ or CoreSense Module as well as thermistor inputs for outdoor coil temperature and
(dependent upon which module you are using), two outdoor air temperature.
27
SYSTEM OPERATION
COOLING HEATING
The refrigerant used in the system is R-410A. It is a clear, The heating portion of the refrigeration cycle is similar to the
colorless, non-toxic and non-irritating liquid. R-410A is a 50:50 cooling cycle. By energizing the reversing valve solenoid coil,
blend of R-32 and R-125. The boiling point at atmospheric the flow of the refrigerant is reversed. The indoor coil now
pressure is -62.9°F. becomes the condenser coil, and the outdoor coil becomes the
evaporator coil.
A few of the important principles that make the refrigeration
cycle possible are: heat always flows from a warmer to a cool- The check valve at the indoor coil will open by the flow of
er body. Under lower pressure, a refrigerant will absorb heat refrigerant letting the now condensed liquid refrigerant bypass
and vaporize at a low temperature. The vapors may be drawn the indoor expansion device. The check valve at the outdoor
off and condensed at a higher pressure and temperature to be coil will be forced closed by the refrigerant flow, thereby utiliz-
used again. ing the outdoor expansion device.
The indoor evaporator coil functions to cool and dehumidify COOLING CYCLE
the air conditioned spaces through the evaporative process For communicating room thermostat: When the room thermo-
taking place within the coil tubes. stat calls for either low stage cool or high stage cool, appro-
priate commands are sent via the data 1 and data 2 lines to
NOTE: The pressures and temperatures shown in the refrig- the outdoor unit’s UC control. The UC control energizes the
erant cycle illustrations on the following pages are for demon- on-board compressor relay and the on-board outdoor fan
stration purposes only. Actual temperatures and pressures are relay. The compressor high stage solenoid is energized if it is a
to be obtained from the "Expanded Performance Chart". high stage call.
Liquid refrigerant at condensing pressure and temperatures, The UC control sends a fan command to the indoor unit (air
(270 psig and 122°F), leaves the outdoor condensing coil handler or furnace). The indoor unit operates the indoor blow-
through the drier and is metered into the indoor coil through er at the appropriate airflow level. The system operates at the
the metering device. As the cool, low pressure, saturated cooling level demanded by the thermostat.
refrigerant enters the tubes of the indoor coil, a portion of the
liquid immediately vaporizes. It continues to soak up heat and When the thermostat is satisfied, appropriate commands are
vaporizes as it proceeds through the coil, cooling the indoor sent to the UC control. The compressor relay and outdoor
coil down to about 48°F. fan relay is de-energized. The compressor high stage solenoid
is de-energized if it was energized. The UC control sends an
Heat is continually being transferred to the cool fins and appropriate command to the indoor unit to de-energize the
tubes of the indoor evaporator coil by the warm system air. indoor blower motor.
This warming process causes the refrigerant to boil. The heat
removed from the air is carried off by the vapor. If room thermostat fan status is set to be “on”, then indoor
blower would run continuously rather than cycling with the
As the vapor passes through the last tubes of the coil, it compressor.
becomes superheated. That is, it absorbs more heat than is
necessary to vaporize it. This is assurance that only dry gas For heat pumps, the reversing valve is energized during the
will reach the compressor. Liquid reaching the compressor can cooling cycle. The call for cooling from the communicating
weaken or break compressor valves. thermostat indicates to the control that the reversing valve is
to be energized during cooling operation.
The compressor increases the pressure of the gas, thus adding
more heat, and discharges hot, high pressure superheated gas HEATING CYCLE
into the outdoor condenser coil. For communicating room thermostat: When the room thermo-
stat calls for either low stage heat or high stage heat, appro-
In the condenser coil, the hot refrigerant gas, being warmer priate commands are sent via the data 1 and data 2 lines to
than the outdoor air, first loses its superheat by heat trans- the outdoor unit’s UC control. The UC control energizes the
ferred from the gas through the tubes and fins of the coil. The on-board compressor relay and the on-board outdoor fan
refrigerant now becomes saturated, part liquid, part vapor and relay. The compressor high stage solenoid is energized if it is
then continues to give up heat until it condenses to a liquid a high stage call. The UC control sends a fan command to the
alone. Once the vapor is fully liquefied, it continues to give up indoor unit (air handler or furnace). The indoor unit operates
heat which subcools the liquid, and it is ready to repeat the the indoor blower at the appropriate airflow level. The system
cycle. operates at the cooling level demanded by the thermostat.
28
SYSTEM OPERATION
When the thermostat is satisfied, appropriate commands are
sent to the UC control. The compressor relay and outdoor
fan relay is de-energized. The compressor high stage solenoid
is de-energized if it was energized. The UC control sends an
appropriate command to the indoor unit to de-energize the
indoor blower motor.
DEFROST CYCLE - COMFORTNET™ MODELS

The defrosting of the outdoor coil is jointly controlled by the
UC PCB and the outdoor coil temperature (OCT) sensor.
The OCT sensor is clamped to a feeder tube entering the out-

door coil. Defrost timing periods of 30, 60, 90 or 120 minutes
may be selected via the dipswitch settings on the UC PCB. In a
communicating system, the defrost timing periods can also be
selected in the communicating thermostat user menu. During
operation, if the coil temperature is low enough (approximate-
ly 31°F), the microprocessor will accumulate the compressor
run time. When the total compressor run time reaches 30, 60,
90 or 120 minutes, and there is a call for heat, the PCB will
initiate a defrost cycle. When the microprocessor detects the
coil temperature to be high enough (approximately 75°F), or
10 minutes of maximum defrost cycle time has elapsed, which-
ever occurs first, the defrost cycle is terminated and the timing
period is reset. The field service personnel can also advance a
heat pump to the defrost cycle by simultaneously pressing the
“TEST” button and the “RECALL” button on the UC board.
Use the dipswitches to select defrost time interval (30, 60, 90

or 120 minutes) See chart below
ADDED FROM RS6200007r2 During operation, if the coil tem-

perature is low enough (approximately 31°F), the microproces-
sor will accumulate the compressor run time. When the total
compressor run time reaches 30, 60, 90 or 120 minutes, and
there is a call for heat, the PCB will initiate a defrost cycle.
29
SYSTEM OPERATION
COOLING CYCLE
Reversing Valve
(Energized)
Indoor Outdoor
Coil Coil
Accumulator
Thermostatic
Expansion
Valve
Bi-Flow
Filter Dryer
Check Valve
HEATING CYCLE
Reversing Valve
(De-Energized)
Indoor Outdoor
Coil Coil
Accumulator
Thermostatic
Expansion
Valve
Bi-Flow
Filter Dryer
Check Valve
30
SYSTEM OPERATION
EXPANSION VALVE/CHECK VALVE ASSEMBLY EXPANSION VALVE/CHECK VALVE ASSEMBLY

IN COOLING OPERATION IN HEATING OPERATION
Most expansion valves used in current Daikin Brand Heat Pump products
use an internally checked expansion valve.
This type of expansion valve does not require an external check valve as shown above.
However, the principle of operation is the same.
31
TROUBLESHOOTING CHART
COOLING/HP ANALYSIS CHART
System
Unsatisfactory
Com plaint No Cooling Operating
Cooling/Heating
Pressures
System runs continuously - little cooling/htg
See Service Procedure Ref.

Compressor runs - goes off on overload
Certain areas too cool, others too warm
System runs - blows cold air in heating

Compressor will not start - fan runs
POSSIBLE CAUSE Comp. and Cond. Fan will not start
Compressor cycles on overload

SYMPTOM
Not cool enough on warm days

Test Method
Unit will not terminate defrost

Too cool and then too warm
Evaporator fan will not start
Condenser fan will not start
DOTS IN ANALYSIS
Remedy
GUIDE INDICATE
High suction pressure

Low suction pressure
Compressor is noisy
System will not start
"POSSIBLE CAUSE"
High head pressure

Low head pressure
Unit will not defrost
Pow er Failure • Test Voltage S-1
Blow n Fuse • • • Inspect Fuse Size & Type S-1
Loose Connection • • • Inspect Connection - Tighten S-2, S-3
Shorted or Broken Wires • • • • • • Test Circuits With Ohmmeter S-2, S-3
Open Fan Overload • • Test Continuity of Overload S-17A
Faulty Thermostat • • • • Test Continuity of Thermostat & Wiring S-3
Faulty Transformer • • Check Control Circuit w ith Voltmeter S-4
Shorted or Open Capacitor • • • • • Test Capacitor S-15
Internal Compressor Overload Open • ♦ Test Continuity of Overload S-17A
Shorted or Grounded Compressor • • Test Motor Windings S-17B
Compressor Stuck • • • ♦ Use Test Cord S-17D
Faulty Compressor Contactor • • • Test Continuity of Coil & Contacts S-7, S-8
Faulty Fan Relay • Test Continuity of Coil And Contacts S-7
Open Control Circuit • Test Control Circuit w ith Voltmeter S-4
Low Voltage • • • Test Voltage S-1
Faulty Evap. Fan Motor • • ♦ Repair or Replace S-16
Shorted or Grounded Fan Motor • • Test Motor Windings S-16
Improper Cooling Anticipator • • Check Resistance of Anticipator S-3B
Shortage of Refrigerant • • ♦ • • Test For Leaks, Add Refrigerant S-101,103
Restricted Liquid Line • • • • • Remove Restriction, Replace Restricted Part S-112
Open Element or Limit on Elec. Heater ♦ ♦ Test Heater Element and Controls S-26,S-27
Dirty Air Filter • • • • ♦ Inspect Filter-Clean or Replace
Dirty Indoor Coil • • • • ♦ Inspect Coil - Clean
Not enough air across Indoor Coil • • • • ♦ Check Blow er Speed, Duct Static Press, Filter S-200
Too much air across Indoor Coil ♦ • Reduce Blow er Speed S-200
Overcharge of Refrigerant • • • ♦ • • Recover Part of Charge S-113
Dirty Outdoor Coil • • • ♦ • Inspect Coil - Clean
Noncondensibles • • ♦ • Recover Charge, Evacuate, Recharge S-114
Recirculation of Condensing Air • • • Remove Obstruction to Air Flow
Infiltration of Outdoor Air • • • Check Window s, Doors, Vent Fans, Etc.
Improperly Located Thermostat • • Relocate Thermostat
Air Flow Unbalanced • • Readjust Air Volume Dampers
System Undersized • • Refigure Cooling Load
Broken Internal Parts • ♦ Replace Compressor S-115
Broken Valves • • • • Test Compressor Efficiency S-104
Inefficient Compressor • ♦ • • Test Compressor Efficiency S-104
Wrong Type Expansion Valve • • • • • • ♦ Replace Valve S-110
Expansion Device Restricted • • • • • • • Remove Restriction or Replace Expansion Device S-110
Oversized Expansion Valve • • Replace Valve
Undersized Expansion Valve • • • • • Replace Valve
Expansion Valve Bulb Loose • • Tighten Bulb Bracket S-105
Inoperative Expansion Valve • • • Check Valve Operation S-110
Loose Hold-dow n Bolts • Tighten Bolts
Faulty Reversing Valve • ♦ ♦ ♦ ♦ ♦ ♦ Replace Valve or Solenoid S-21, 122
Faulty Defrost Control • ♦ ♦ ♦ ♦ ♦ ♦ Test Control S-24
Faulty Defrost Thermostat ♦ ♦ ♦ ♦ ♦ ♦ ♦ Test Defrost Thermostat S-25
Flow rator Not Seating Properly • • • Check Flow rator & Seat or Replace Flow rator S-111
• Cooling or Heating Cycle (Heat Pum p) ♦ Heating Cycle Only (Heat Pum p)
32
SERVICING
SERVICING TABLE OF CONTENTS
S-1 CHECKING VOLTAGE...........................................33 S-21 CHECKING REVERSING VALVE AND SOLENOID..........81
S-2 CHECKING WIRING.............................................33 S-24 TESTING DEFROST CONTROL.....................................81
S-3E CTK0*** COMFORTNET™ THERMOSTAT.........33 S-26 TESTING TEMPERATURE SENSORS
S-4 CHECKING TRANSFORMER AND CONTROL (COMFORTNET READY MODELS ONLY)......................82
CIRCUIT...............................................................46 S-40A DVPTC/MBVC ELECTRONIC BLOWER/HEATER
S-6 CHECKING TIME DELAY RELAY............................46 CONTROL....................................................................82
S-8A CHECKING UNITARY (UC) CONTROL S-60 ELECTRIC HEATER (OPTIONAL ITEM).........................87
COMPRESSOR CONTACTOR/RELAY CONTACTS..46 S-61A CHECKING HEATER LIMIT CONTROL(S)......................87
S-9 CHECKING HIGH AND LOW VOLTAGE TO ECM S-61B CHECKING HEATER FUSE LINK
MOTOR..............................................................47 (OPTIONAL ELECTRIC HEATERS).................................88
S-10A COPELAND COMFORT ALERT™ UNITARY (UC) S-62 CHECKING HEATER ELEMENTS...................................88
CONTROL DIAGNOSTICS....................................48 S-100 REFRIGERATION REPAIR PRACTICE............................88
S-12 CHECKING HIGH PRESSURE CONTROL...............69 S--101 LEAK TESTING
S-13 CHECKING LOW PRESSURE CONTROL................69 (NITROGEN OR NITROGEN-TRACED).........................89
S-14 CHECKING HIGH AND LOW PRESSURE S-102 EVACUATION..............................................................89
SWITCH VOLTAGE...............................................69 S-103 CHARGING.................................................................90
S-15 CHECKING CAPACITOR.......................................69 S-104 CHECKING COMPRESSOR EFFICIENCY........................91
S-15A RESISTANCE CHECK USING A DIGITAL S-106 OVERFEEDING............................................................91
MULTI-METER....................................................69 S-107 UNDERFEEDING.........................................................91
S-15B CAPACITANCE CHECK USING A DIGITAL S-108 SUPERHEAT.................................................................91
MULTI-METER (IN CAPACITANCE ™ S-109 CHECKING SUBCOOLING............................................92
ECM MOTORS.....................................................70 S-110 CHECKING EXPANSION VALVE OPERATION................92
S-16H ECM CFM ADJUSTMENTS DVPTC/MBVC............73 S-112 CHECKING RESTRICTED LIQUID LINE.........................92
S-17 CHECKING COMPRESSOR...................................79 S-113 OVERCHARGE OF REFRIGERANT................................93
S-17A RESISTANCE TEST...............................................79 S-114 NON-CONDENSABLES................................................93
S-17B GROUND TEST....................................................79 S-115 COMPRESSOR BURNOUT...........................................96
S-17C UNLOADER TEST PROCEDURE ...........................80 S-120 REFRIGERANT PIPING.................................................96
S-17D OPERATION TEST................................................80 S-203 SINGLE PIECE AIR HANDLER EXTERNAL STATIC
S-18 TESTING CRANKCASE HEATER PRESSURE...................................................................97
(OPTIONAL ITEM)..............................................81 S-203A TWO PIECE AIR HANDLER EXTERNAL
STATIC PRESSURE.......................................................97
33
SERVICING
S-1 CHECKING VOLTAGE NOTE: When operating electric heaters on voltages other than
240 volts, refer to the System Operation section on electric
1. Remove outer case, control panel cover, etc., from unit heaters to calculate temperature rise and air flow. Low voltage
being tested. may cause insufficient heating.
With power ON:
S-2 CHECKING WIRING
WARNING
Line Voltage now present.
HIGH VOLTAGE!
Disconnect ALL power before servicing
2. Using a voltmeter, measure the voltage across terminals L1 or installing. Multiple power sources
and L2 of the contactor for the condensing unit or at the may be present. Failure to do so may
field connections for the air handler or heaters. cause property damage, personal injury
ComfortNet™ Ready Condensing Units: Measure the volt- or death.
age across the L1 and L2 lugs on the unitary (UC) control.
3. No reading - indicates open wiring, open fuse(s) no power
or etc., from unit to fused disconnect service. Repair as 1. Check wiring visually for signs of overheating, damaged
needed. insulation and loose connections.
4. With ample voltage at line voltage connectors, energize 2. Use an ohmmeter to check continuity of any suspected
the unit. open wires.
5. Measure the voltage with the unit starting and operating, and 3. If any wires must be replaced, replace with comparable
determine the unit Locked Rotor Voltage. NOTE: If checking gauge and insulation thickness.
heaters, be sure all heating elements are energized.
S-3E CTK0*** COMFORTNET™ THERMOSTAT
Locked Rotor Voltage is the actual voltage available at the
compressor during starting, locked rotor, or a stalled condi-
COMFORTNET™ SYSTEM
tion. Measured voltage should be above minimum listed in
chart below. The ComfortNet system (or CT system) is a system that
includes a ComfortNet compatible air handler/furnace/mod-
To measure Locked Rotor Voltage attach a voltmeter to the ular blower and air conditioner or heat pump with a CTK0*
run "R" and common "C" terminals of the compressor, or thermostat. Any other system configurations are considered
to the T1 and T2 terminals of the contactor. Start the unit invalid ComfortNet systems and must be connected as a tradi-
and allow the compressor to run for several seconds, then tion (or legacy) system. The table below compares the valid CT
shut down the unit. Immediately attempt to restart the systems.
unit while measuring the Locked Rotor Voltage.
CT compatible Air Handler or CT compatible Full CT system
Modular Blower Air Conditioner benefits & features
ComfortNet Ready Condensing Units: To measure the
Locked Rotor Voltage, attach a voltmeter to the run "R" CT compatible Air Handler or CT compatible Full CT system
and common "C" terminals of the compressor or across Modular Blower Heat Pump benefits & features
the "R" and "C" lugs on the unitary (UC) control. Start the
unit and allow the compressor to run for several seconds, A ComfortNet heating/air conditioning system differs from a
then shut down the unit. Immediately attempt to restart legacy/traditional system in the manner in which the indoor
the unit while measuring the Locked Rotor Voltage. unit, outdoor unit and thermostat interact with one another.
In a traditional system, the thermostat sends commands to the
6. Locked rotor voltage should read within the voltage tab- indoor and outdoor units via analog 24 VAC signals. It is a one-
ulation as shown. If the voltage falls below the minimum way communication path in that the indoor and outdoor units
voltage, check the line wire size. Long runs of undersized typically do not return information to the thermostat.
wire can cause low voltage. If wire size is adequate, notify
the local power company in regard to either low or high On the other hand, the indoor unit, outdoor unit, and thermo-
voltage. stat comprising a ComfortNet system “communicate” digi-
tally with one another. It is now a two-way communications
Unit Supply Voltage path. The thermostat still sends commands to the indoor and
Voltage Min. Max outdoor units. However, the thermostat may also request and
208/230 197 253 receive information from both the indoor and outdoor units.
460 414 506 This information may be displayed on the CT thermostat. The
34
SERVICING
indoor and outdoor units also interact with one another. The Control Wiring
outdoor unit may send commands to or request information NOTE: Refer to section Electrical Connections - High Voltage
from the indoor unit. This two-way digital communications be- Connections for 208/230 volt line connections to the air condi-
tween the thermostat and subsystems (indoor/outdoor unit) tioner or heat pump.
and between subsystems is the key to unlocking the benefits
and features of the ComfortNet system. NOTE: A removable plug connector is provided with the con-
trol to make thermostat wire connections. This plug may be
Two-way digital communications is accomplished using only removed, wire connections made to the plug, and replaced.
two wires. The thermostat and subsystem controls are pow- It is strongly recommended that you do not connect multiple
ered with 24 VAC Thus, a maximum of 4 wires between the wires into a single terminal. Wire nuts are recommended to
equipment and thermostat is all that is required to operate the ensure one wire is used for each terminal. Failure to do so may
system. result in intermittent operation.
AIRFLOW CONSIDERATIONS Typical 18 AWG thermostat wire may be used to wire the
Airflow demands are managed differently in a fully communi- system components. 150 feet is the maximum length of wire
cating system than they are in a legacy wired system. The sys- recommended between indoor unit and outdoor unit, or be-
tem operating mode (as determined by the thermostat) deter- tween indoor unit and thermostat.
mines which unit calculates the system airflow demand. If the
indoor unit is responsible for determining the airflow demand, CTK04 STANDARD WIRING SCHEME:
it calculates the demand and sends it to the ECM motor. If the
outdoor unit or thermostat is responsible for determining the Two wires may be utilized between the indoor and outdoor
demand, it calculates the demand and transmits the demand units. For this wiring scheme, only the data lines, 1 and 2,
along with a fan request to the indoor unit. The indoor unit are required between the indoor and outdoor units. A 40VA,
then sends the demand to the ECM motor. The following table 208/230 VAC to 24 VAC transformer must be installed in the
lists the various ComfortNet™ systems, the operating mode, outdoor unit to provide 24 VAC power to the outdoor unit’s
and airflow demand source. electronic control. The “C” 24V common of the outdoor trans-
former should be grounded to the equipment (earth) ground.
For example, assume the system is an air conditioner matched The transformer is included with the CTK0* kit. See kit instruc-
with an air handler. With a call for low stage cooling, the air tions for mounting and wiring instructions. Four wires are
conditioner will calculate the system’s low stage cooling air- required between the indoor unit and thermostat.
flow demand. The air conditioner will then send a fan request
Thermostat
along with the low stage cooling airflow demand to the air 1 2 R C
handler. Once received, the air handler will send the low stage
cooling airflow demand to the ECM motor. The ECM motor Air Handler/Furnace/PCB
then delivers the low stage cooling airflow. The table below 1 2 R C
lists the nominal high and low stage airflow for the ComfortNet
air conditioners and heat pumps. 40VA Transformer (included in
AC/HP/ PCB
CTK04 kit) 1 2 R C
Cooling Heating
Models
High Low High Low 208/230 VAC 24 VAC
*SZC160241 800 600 800 600
*SZC160361 1200 800 1200 800
*SZC160481 1550 1100 1550 1100
*SZC160601 1800 1210 1800 1210
(Ground Indicator)
*SZC180361 1250 850 1250 850
Note: Recommended (Field Provided)
*SZC180481 1750 1210 1750 1210
*SZC180601 1750 1210 1750 1210
System Wiring
35
SERVICING
ComfortNet™ System Advanced Features
The ComfortNet™ system permits access to additional system
information, advanced setup features, and advanced diag-
1 C Thermostat nostic/troubleshooting features. These advanced features are
2 R organized into a menu structure. Refer to the Installation and
Start-Up instructions shipped with your particular CTKO***
Modular Blower
1 2 R C Integrated Control Module
thermostat.
40VA Transformer (included in

CTK0*** kit) 1 2 R C
AC/HP Integrated Diagnostics
Control Module
Accessing the air handler’s diagnostics menu provides ready
208/230 VAC 24 VAC access to the last six faults detected by the air handler. Faults
are stored most recent to least recent. Any consecutively
CTK04 System Wiring Using Three-Wires repeated fault is stored a maximum of three times. Example:
between Air Handler and AC / HP A clogged return air filter causes the air handler’s motor to re-
and Four Wires between Air Handler and Thermostat peatedly enter a limiting condition. The control will only store
this fault the first three consecutive times the fault occurs.
NOTE: It is highly recommended that the fault history be
CTK04 ALTERNATE WIRING SCHEME: cleared after performing maintenance or servicing the air
Three wires should be utilized between the indoor and out-
handler.
door units. For this wiring scheme, two wires for the data lines,
1 and 2 are required and a wire connecting the common “C”
terminals between the indoor and outdoor units. This con-
nects both commons to the same ground potential allowing
for better communication. A 40VA, 208/230 VAC to 24 VAC
transformer must be installed in the outdoor unit to provide
24 VAC power to the outdoor unit’s electronic control. The
transformer is included with the CTK0* kit. See kit instructions
for mounting and wiring instructions. Four wires are required
between the indoor unit and thermostat.
36
SERVICING
Network Troubleshooting • Red communications LED – Indicates the status of the
network. The table below indicates the LED status and the
The ComfortNet™ system is a fully communicating system, and corresponding potential problem.
thus, constitutes a network. Occasionally the need to trouble-
shoot the network may arise. The integrated air handler con- • Green receive communication LED – Indicates network
trol has some on-board tools that may be used to troubleshoot traffic. The table below indicates the LED status and the corre-
the network. These tools are: red communications LED, green sponding potential problem.
receive (Rx) LED, and learn button. Refer to the Communica-
tions Troubleshooting Chart and Air Handler Diagnostic Codes • Learn button – Used to reset the network. Depress the but-
below for error codes, possible causes and corrective actions. ton for approximately 2 seconds to reset the network.
COMMUNICATIONS TROUBLESHOOTING CHART
LED LED Indication Possible Causes Corrective Action(s) Notes & Cautions
Status
Off • Normal • None • None • None
condition
1 Flash • Communications • Communications Failure • Depress Learn Button • Depress once quickly for
Red Failure • Verify that bus BIAS and TERM a power-up reset
Communications dipswitches are in the ON • Depress and hold for 2
LED position. seconds for an out-of-box
reset
2 Flashes • Out-of-box reset • Control power up • None • None
• Learn button depressed
Off • No power • No power to air handler • Check fuses and circuit • Turn power OFF prior to
• Communications • Open fuse breakers; replace/reset repair
error • Communications error • Replace blown fuse
• Check for shorts in low voltage
wiring in air handler/system
• Reset network by depressing
learn button
• Check data 1/ data 2 voltages
1 Steady • No network • Broken/ disconnected data wire(s) • Check communications wiring • Turn power OFF prior to
Flash found • Air handler is installed as a non- (data 1/ data 2 wires) repair
communicating/ traditional system • Check wire connections at • Verify wires at terminal
terminal block blocks are securely
• Verify air handler installation twisted together prior to
type (non-communicating/ inserting into terminal
Green Receive traditional or communicating) block
LED • Check data 1/ data 2 voltages • Verify data1 and data
voltages as described
above
Rapid • Normal network • Control is “talking” on network as • None • None
Flashing traffic expected
On Solid • Data 1/ Data 2 • Data 1 and data 2 wires reversed • Check communications wiring • Turn power OFF prior to
miss-wire at air handler, thermostat, or (data 1/ data 2 wires) repair
ComfortNet™ compatible outdoor • Check wire connections at • Verify wires at terminal
AC/HP terminal block blocks are securely
• Short between data 1 and data 2 • Check data 1/ data 2 voltages twisted together prior to
wires inserting into terminal
• Short between data 1 or data 2 block
wires and R (24VAC) or C (24VAC • Verify data1 and data
common) voltages as described
above
37
SERVICING
7 SEGMENT LED
DESCRIPTION OF CONDITION
(characters will alternate)
(no display) INTERNAL CONTROL FAULT / NO POWER

On STANDBY, WAITING FOR INPUTS
Ec HEATER KIT TOO LARGE, TOO SMALL, OR NO MATCH
E5 FUSE OPEN
EF AUXILIARY SWITCH OPEN
d0 DATA NOT ON NETWORK
d1 INVALID DATA ON NETWORK
d4 INVALID MEMORY CARD DATA
b0 BLOWER MOTOR NOT RUNNING
b1 BLOWER MOTOR COMMUNICATION ERROR
b2 BLOWER MOTOR HP MISMATCH
BLOWER MOTOR OPERATING IN POWER, TEMP., OR SPEED
b3
LIMIT
b4 BLOWER MOTOR CURRENT TRIP OR LOST ROTOR
b5 BLOWER MOTOR ROTOR LOCKED
b6 OVER/UNDER VOLTAGE TRIP OR OVER TEMPERATURE TRIP
b7 INCOMPLETE PARAMETER SENT TO MOTOR
b9 LOW INDOOR AIRFLOW
C1 LOW STAGE COOL - LEGACY MODE ONLY
C2 HIGH STAGE COOL - LEGACY MODE ONLY
P1 LOW STAGE HEAT PUMP HEAT - LEGACY MODE ONLY
P2 HIGH STAGE HEAT PUMP HEAT - LEGACY MODE ONLY
h1 EMERGENCY HEAT LOW - COMMUNICATING MODE ONLY
h2 EMERGENCY HEAT HIGH - COMMUNICATING MODE ONLY
FC FAN COOL - COMMUNICATING MODE ONLY
FH FAN HEAT - COMMUNICATING MODE ONLY
F FAN ONLY
H1 ELECTRIC HEAT LOW
H2 ELECTRIC HEAT HIGH
DEFROST - COMMUNICATING MODE ONLY
dF
(Note: defrost is displayed as H1 in a legacy setup)
GREEN CFM LED - EACH FLASH REPRESENTS 100CFM (USE FOR AIRFLOW APPROXIMATION
ONLY) - EXAMPLE: 8 FLASHES = 800CFM
0140A00070-A
38
Symptoms of Abnormal Operation ComfortNet ™
Diagnostic/Status
(Communicating & Non-communicating Fault Description Thermostat Only Possible Causes Corrective Actions Notes & Cautions
LED Codes
Thermostat) Message Code
LED display is ON continuously ON Normal operation None None Normal operation None Normal operation
Electric heaters fail to energize on a call for 1 Flash Heater kit selected via HTR TOO Ec Heater kit selected via Verify electric heat dipswitch Turn power OFF prior to repair.
W1 or Auxiliary/Emergency heat dipswitches is too large LARGE dipswitches is too large for heater settings Use memory card for the specific
SERVICING
Integrated control module LED display for heater kits specified kits in shared data set Verify the installed electric model.
provides the indicated error code. in shared data set heater is valid for the air handler. Insert memory card BEFORE
ComfortNet thermostat “Call for Service” Check nameplate or turning power ON. Memory card
icon illuminated Specification Sheet applicable to may be removed after data is
ComfortNet thermostat scrolls “Check Air your model* for allowable heater loaded.
kit(s).
SERVICING
Handler” message Turn power OFF before removing

Verify shared data set is correct memory card.
for the specific model. Re- Error code will be cleared once
populate data using correct data is loaded.
memory card if required.
Electric heat airflow is higher than 1 Flash Heater kit selected via HTR TOO Ec Heater kit selected via Verify electric heat dipswitch Turn power OFF prior to repair.
expected on a call for W1 or dipswitches is too small SMALL dipswitches is too small for heater settings Use memory card for the specific
Auxiliary/Emergency heat for heater kits specified kits in shared data set Verify the installed electric model.
Integrated control module LED display in shared data set heater is valid for the air handler. Insert memory card BEFORE
provides the indicated error code. Check nameplate or turning power ON. Memory card
Specification Sheet applicable to may be removed after data is
your model* for allowable heater loaded.
kit(s).
Verify shared data set is correct Turn power OFF before removing
for the specific model. Re- memory card.
populate data using correct Error code will be cleared once
memory card if required. data is loaded.
Electric heat airflow is higher than 1 Flash Heater kit selected via NO HTR Ec Heater kit selected via Verify electric heat dipswitch Turn power OFF prior to repair.
expected on a call for W1 or dipswitches does not MATCH dipswitches is doesn’t match settings Use memory card for the specific
Auxiliary/Emergency heat heater kits specified in heater kits in shared data set Verify the installed electric model.
39
Integrated control module LED display shared data set heater is valid for the air handler. Insert memory card BEFORE
provides the indicated error code. Check nameplate or turning power ON. Memory card
Specification Sheet applicable to may be removed after data is
your model* for allowable heater loaded.
kit(s). Turn power OFF before removing
Verify shared data set is correct memory card.
for the specific model. Re- Error code will be cleared once
populate data using correct data is loaded.
memory card if required.
No air handler operation. 5 Flashes Open Fuse Not Not Short in low voltage wiring Locate and correct short in low Turn power OFF prior to repair.
Displayed
Integrated control module LED display Displayed voltage wiring Replace fuse with 3-amp
provides the indicated error code. automotive type
ComfortNet thermostat displays “Battery
Power”
Air handler fails to operate None No 208/230 volt power INTERNAL EE Manual disconnect switch OFF or Assure 208/230 volt and 24 volt Turn power OFF prior to repair.
Integrated control module LED display to air handler or no 24 FAULT 24 volt wire improperly power to air handler and Replace integrated control
provides no signal. volt power to integrated connected or loose integrated control module. module fuse with 3A automotive
ComfortNet thermostat “Call for Service” control module Blown fuse or circuit breaker Check integrated control module fuse.
icon illuminated Blown fuse or circuit Integrated control module has an fuse (3A). Replace if necessary. Replace integrated control
ComfortNet thermostat scrolls “Check Air breaker internal fault Check for possible shorts in module with correct replacement
Handler” message Integrated control 208/230 volt and 24 volt circuits. part
module has an internal Repair as necessary. Read precautions in “Electrostatic
fault. Replace bad integrated control Discharge” section of manual.
module.
PCBJA101- PCBJA102 AIR HANDLER DIAGNOSTIC CODES
Diagnostic/Status
LED Codes
Air handler fails to operate. 9 Flashes Data not yet on network. NO NET d0 Air handler does not contain any Populate shared data set using Turn power OFF prior to
Integrated control module LED display DATA shared data. memory card. repair
provides indicated error code. Use memory card for the
ComfortNet thermostat “Call for Service” specific model.
icon illuminated. Insert memory card
SERVICING
ComfortNet thermostat scrolls “Check Air BEFORE turning power

Handler” message. ON. Memory card may be
removed after data is
loaded.
Turn power OFF before
removing memory card.
Error code will be cleared
once data is loaded.
Operation different than expected or no 11 Flashes Invalid memory card INVALID d4 Shared data set on memory card Verify shared data set is correct Turn power OFF prior to
operation. data. MC DATA has been rejected by integrated for the specific model. Re- repair
Integrated control module LED display control module populate data using correct Use memory card for the
provides indicated error code. memory card if required. specific model.
ComfortNet thermostat “Call for Service” Insert memory card
icon illuminated. BEFORE turning power
ComfortNet thermostat scrolls “Check Air ON. Memory card may be
Handler” message. removed after data is
loaded.
40
once data is loaded.
Diagnostic/Status
LED Codes
Air handler fails to operate. 6 Flashes Circulator blower motor MOTOR b0 Loose wiring connection at Tighten or correct wiring Turn power OFF prior to
Integrated control module LED display is not running when it NOT RUN circulator motor power leads or connection. repair
provides indicated error code. should be running. circulator motor power leads Check circulator blower motor. Replace circulator motor
ComfortNet thermostat “Call for Service” disconnected. Replace if necessary. with correct replacement
icon illuminated. Failed circulator blower motor. part.
ComfortNet thermostat scrolls “Check Air
SERVICING
Handler” message.
Air handler fails to operate. 6 Flashes Integrated control MOTOR b1 Loose wiring connection at Tighten or correct wiring Turn power OFF prior to
Integrated control module LED display module has lost COMM circulator motor control leads. connection. repair
provides indicated error code. communications with Failed circulator blower motor. Check circulator blower motor. Replace circulator motor
ComfortNet thermostat “Call for Service” circulator blower motor. Failed integrated control module. Replace if necessary. with correct replacement
icon illuminated. Check integrated control module. part.
ComfortNet thermostat scrolls “Check Air Replace if necessary. Replace integrated control
Handler” message. module with correct
replacement part.
Air handler fails to operate. 6 Flashes Circulator blower motor MOTOR b2 Incorrect circulator blower motor Verify circulator blower motor Turn power OFF prior to
Integrated control module LED display horse power in shared MISMATCH in air handler. horse power is the same repair
provides indicated error code. data set does not match Incorrect shared data set in specified for the specific air Replace motor with correct
ComfortNet thermostat “Call for Service” circulator blower motor integrated control module. handler model. Replace is replacement part.
icon illuminated. horse power. necessary. Use memory card for the
ComfortNet thermostat scrolls “Check Air Verify shared data set is correct specific model
Handler” message. for the specific model. Re- Insert memory card
populate data using correct BEFORE turning power
memory card if required. ON. Memory card may be
loaded.
once shared data and
motor horse power match.
Air handler operates at reduced 6 Flashes Circulator blower motor MOTOR b3 Blocked filters. Check filters for blockage. Turn power OFF prior to
41
performance. is operating in a power, LIMITS Restrictive ductwork. Clean filters or remove repair.
Airflow delivered is less than expected. temperature, or speed Undersized ductwork. obstruction.
Integrated control module LED display limiting condition. High ambient temperatures. Check ductwork for blockage.
provides b3 error code. Remove obstruction. Verify all
registers are fully open.
Verify ductwork is appropriately
sized for system. Resize/replace
ductwork if necessary.
See "Installation Instructions" for
installation requirements.
Air handler fails to operate. 6 Flashes Circulator blower motor MOTOR b4 Abnormal motor loading, sudden Check filters, filter Turn power OFF prior to
Integrated control module LED display senses a loss rotor TRIPS change in speed or torque, sudden grills/registers, duct system, and repair.
provides indicated error code. control. blockage of air handler/coil air air handler/coil air inlet/outlet for
ComfortNet thermostat “Call for Service” Circulator blower motor inlet or outlet. blockages.
icon illuminated. senses high current. High loading conditions, blocked
ComfortNet thermostat scrolls “Check Air filters, very restrictive ductwork,
Handler” message. blockage of air handler/coil air
inlet or outlet.
Diagnostic/Status
LED Codes
Air handler fails to operate. 6 Flashes Circulator blower motor MTR LCKD b5 Obstruction in circulator blower Check circulator blower for Turn power OFF prior to
Integrated control module LED display fails to start 10 ROTOR housing. obstructions. Remove and repair
provides indicated error code. consecutive times. Seized circulator blower motor repair/replace wheel/motor if Replace motor with correct
ComfortNet™ thermostat “Call for bearings. necessary. replacement part.
Service” icon illuminated. Failed circulator blower motor. Check circulator blower motor Replace wheel with correct
ComfortNet thermostat scrolls “Check Air shaft rotation and motor. replacement part.
SERVICING
Handler” message. Replace motor if necessary.

Air handler fails to operate. 6 Flashes Circulator blower motor MOTOR b6 High AC line voltage to air Check power to air handler. Turn power OFF prior to
Integrated control module LED display shuts down for over or VOLTS handler. Verify line voltage to blower is repair.
provides indicated error code. under voltage condition. Low AC line voltage to air within the range specified on the
ComfortNet thermostat “Call for Service” Circulator blower motor handler. air handler rating plate.
icon illuminated. shuts down due to over High ambient temperatures. See "Installation Instructions" for
ComfortNet thermostat scrolls “Check Air temperature condition on installation requirements.
Handler” message. power module.
Air handler fails to operate. 6 Flashes Circulator blower motor MOTOR b7 Error with integrated control Check integrated control module. Turn power OFF prior to
Integrated control module LED display does not have enough PARAMS module. Verify control is populated with repair.
provides indicated error code. information to operate Motor has a locked rotor correct shared data set. See data Replace with correct
ComfortNet thermostat “Call for Service” properly. condition. errors above for details. replacement part(s).
icon illuminated. Motor fails to start 40 Check for locked rotor condition Use memory card for the
ComfortNet thermostat scrolls “Check Air consecutive times. (see error code above for specific model.
Handler” message. details).
Air handler operates at reduced 6 Flashes Airflow is lower than LOW ID b9 Blocked filters. Check filters for blockage. Turn power OFF prior to
performance or operates on low stage demanded. AIRFLOW Restrictive ductwork. Clean filters or remove repair.
when high stage is expected. Undersized ductwork. obstruction.
Integrated control module LED display Check ductwork for blockage.
provides indicated error code. Remove obstruction. Verify all
registers are fully open.
Verify ductwork is appropriately
sized for system. Resize/replace
42
7-Segment LED
Symptoms of Abnormal Operation Codes ComfortNet™
Fault Description Possible Causes Corrective Actions Notes & Cautions
(Legacy & ComfortNet™ Thermostat) Characters Thermostat Only
Will Alternate
Message Code
LED display is ON continuously ON Normal operation None None Normal operation None Normal operation
Electric heaters fail to energize on a EC Heater kit selected via HTR TOO EC Heater kit selected via Verify electric heat dipswitch Turn power OFF prior to
call for W1 or Auxiliary/Emergency heat dipswitches is too LARGE dipswitches is too large for settings repair.
Integrated control module LED display large for heater kits heater kits in shared data set Verify the installed electric Use memory card for
SERVICING
provides the indicated error code. specified in shared heater is valid for the air the specific model.
ComfortNet™ thermostat “Call for data set handler blower. Check Insert memory card
Service” icon illuminated nameplate or Specification BEFORE turning power
ComfortNet™ thermostat scrolls Sheet applicable to your ON. Memory card may
“Check Air Handler” message model* for allowable heater be removed after data is
kit(s). loaded.
Verify shared data set is Turn power off before
correct for the specific model. removing memory card.
Re-populate data using
correct memory card if
required.
Electric heat airflow is higher than EC Heater kit selected via HTR TOO EC Heater kit selected via Verify electric heat dipswitch Turn power OFF prior to
expected on a call for W1 or dipswitches is too SMALL dipswitches is too small for settings repair.
Auxiliary/Emergency heat small for heater kits heater kits in shared data set Verify the installed electric Use memory card for
Integrated control module LED display specified in shared heater is valid for the air the specific model.
provides the indicated error code. data set handler blower. Check Insert memory card
nameplate or Specification BEFORE turning power
Sheet applicable to your ON. Memory card may
model* for allowable heater be removed after data is
kit(s). loaded.
required.
Electric heat airflow is higher than EC Heater kit selected via NO HTR EC Heater kit selected via Verify electric heat dipswitch Turn power OFF prior to
expected on a call for W1 or dipswitches does not MATCH dipswitches is doesn’t match settings repair.
Auxiliary/Emergency heat heater kits specified in heater kits in shared data set Verify the installed electric Use memory card for
43
Integrated control module LED display shared data set heater is valid for the air the specific model.
provides the indicated error code. handler blower. Check Insert memory card
nameplate or Specification BEFORE turning power
Sheet applicable to your ON. Memory card may
model* for allowable heater be removed after data is
kit(s). loaded.
required.
Integrated control module LED display EF Aux switch open Aux Alarm EF High water level in the Check overflow pan and Turn power OFF prior to
EF error code. Fault evaporation coil. service service.
ComfortNet™ thermostat “Call for
Service”.
PCBJA104 AIR HANDLER DIAGNOSTIC CODES
7-Segment LED ComfortNet™
Symptoms of Abnormal Operation Codes Thermostat Only
(Legacy & ComfortNet™ Thermostat) Characters Message Code
Will Alternate
Air handler blower fails to operate No Display No 208/230 volt power INTERNAL EE Manual disconnect switch OFF Assure 208/230 volt and 24 Turn power OFF prior to
Integrated control module LED display to air handler blower FAULT or 24 volt wire improperly volt power to air handler repair.
provides no signal. or no 24 volt power to connected or loose blower and integrated control Replace integrated
ComfortNet™ thermostat “Call for integrated control Blown fuse or circuit breaker module. control module fuse with
Service” icon illuminated module Integrated control module has Check integrated control 3A automotive fuse.
Blown fuse or circuit an internal fault module fuse (3A). Replace if Replace integrated
SERVICING
ComfortNet™ thermostat scrolls

“Check Air Handler” message breaker necessary. control module with
Integrated control Check for possible shorts in correct replacement part
module has an internal 208/230 volt and 24 volt Read precautions in
fault. circuits. Repair as necessary. “Electrostatic Discharge”
Replace bad integrated section of manual.
control module.
Air handler blower fails to operate. d0 Data not yet on NO NET d0 Air handler blower does not Populate shared data set Turn power OFF prior to
Integrated control module LED display network. DATA contain any shared data. using memory card. repair
provides indicated error code. Use memory card for
ComfortNet™ thermostat “Call for the specific model.
Service” icon illuminated. Insert memory card
ComfortNet™ thermostat scrolls BEFORE turning power
“Check Air Handler” message. ON. Memory card may
be removed after data is
loaded.
Error code will be
cleared once data is
loaded.
Turn power off before
removing memory card
Air handler blower fails to operate. d1 Invalid data on INVALID d1 Air handler blower does not Populate correct shared data Turn power OFF prior to
Integrated control module LED display network. DATA contain an appropriate shared set using memory card. repair
provides indicated error code. data set. Use memory card for
ComfortNet™ thermostat “Call for the specific model.
Service” icon illuminated. Insert memory card
ComfortNet™ thermostat scrolls BEFORE turning power
44
“Check Air Handler” message. ON. Memory card may
loaded.
Error code will be
loaded.
Operation different than expected or no d4 Invalid memory card INVALID d4 Shared data set on memory Verify shared data set is Turn power OFF prior to
operation. data. MC DATA card has been rejected by correct for the specific model. repair
Integrated control module LED display integrated control module Re-populate data using Use memory card for
provides indicated error code. correct memory card if the specific model.
ComfortNet™ thermostat “Call for required. Insert memory card
Service” icon illuminated. BEFORE turning power
ComfortNet™ thermostat scrolls ON. Memory card may
“Check Air Handler” message. be removed after data is
loaded.
Error code will be
loaded.
Will Alternate
Air handler blower fails to operate. b0 Circulator blower MOTOR b0 Loose wiring connection at Tighten or correct wiring Turn power OFF prior to
Integrated control module LED display motor is not running NOT RUN circulator motor power leads connection. repair
provides indicated error code. when it should be or circulator motor power Check circulator blower Replace circulator motor
ComfortNet™ thermostat “Call for running. leads disconnected. motor. Replace if necessary. with correct
Service” icon illuminated. Failed circulator blower motor. replacement part.
SERVICING
ComfortNet™ thermostat scrolls

“Check Air Handler” message.
Air handler blower fails to operate. b1 Integrated control MOTOR b1 Loose wiring connection at Tighten or correct wiring Turn power OFF prior to
Integrated control module LED display module has lost COMM circulator motor control leads. connection. repair
provides indicated error code. communications with Failed circulator blower motor. Check circulator blower Replace circulator motor
ComfortNet™ thermostat “Call for circulator blower Failed integrated control motor. Replace if necessary. with correct
Service” icon illuminated. motor. module. Check integrated control replacement part.
ComfortNet™ thermostat scrolls module. Replace if Replace integrated
“Check Air Handler” message. necessary. control module with
correct replacement
part.
Air handler blower fails to operate. b2 Circulator blower MOTOR b2 Incorrect circulator blower Verify circulator blower motor Turn power OFF prior to
Integrated control module LED display motor horse power in MISMATCH motor in air handler blower. horse power is the same repair
provides indicated error code. shared data set does Incorrect shared data set in specified for the specific air Replace motor with
ComfortNet™ thermostat “Call for not match circulator integrated control module. handler blower model. correct replacement
Service” icon illuminated. blower motor horse Replace is necessary. part.
ComfortNet™ thermostat scrolls power. Verify shared data set is Use memory card for
“Check Air Handler” message. correct for the specific model. the specific model
Re-populate data using Insert memory card
correct memory card if BEFORE turning power
required. ON. Memory card may
loaded.
Error code will be
cleared once shared
data and motor horse
45
power match.
Air handler blower operates at reduced b3 Circulator blower MOTOR b3 Blocked filters. Check filters for blockage. Turn power OFF prior to
performance. motor is operating in a LIMITS Restrictive ductwork. Clean filters or remove repair.
Airflow delivered is less than expected. power, temperature, or Undersized ductwork. obstruction.
Integrated control module LED display speed limiting High ambient temperatures. Check ductwork for blockage.
provides b3 error code. condition. Remove obstruction. Verify
all registers are fully open.
Verify ductwork is
appropriately sized for
system. Resize/replace
See "Installation Instructions"
for installation requirements.
Air handler blower fails to operate. b4 Circulator blower MOTOR b4 Abnormal motor loading, Check filters, filter Turn power OFF prior to
Integrated control module LED display motor senses a loss TRIPS sudden change in speed or grills/registers, duct system, repair.
provides indicated error code. rotor control. torque, sudden blockage of air and air handler blower/coil air
ComfortNet™ thermostat “Call for Circulator blower handler blower/coil air inlet or inlet/outlet for blockages.
Service” icon illuminated. motor senses high outlet.
ComfortNet™ thermostat scrolls current. High loading conditions,
“Check Air Handler” message. blocked filters, very restrictive
ductwork, blockage of air
handler blower/coil air inlet or
outlet.
Will Alternate
Air handler blower fails to operate. b5 Circulator blower MTR b5 Obstruction in circulator Check circulator blower for Turn power OFF prior to
Integrated control module LED display motor fails to start 10 LCKD blower housing. obstructions. Remove and repair
provides indicated error code. consecutive times. ROTOR Seized circulator blower motor repair/replace wheel/motor if Replace motor with
ComfortNet™ thermostat “Call for bearings. necessary. correct replacement
Service” icon illuminated. Failed circulator blower motor. Check circulator blower motor part.
SERVICING
ComfortNet™ thermostat scrolls shaft rotation and motor. Replace wheel with
“Check Air Handler” message. Replace motor if necessary. correct replacement
part.
Air handler blower fails to operate. b6 Circulator blower MOTOR b6 High AC line voltage to air Check power to air handler Turn power OFF prior to
Integrated control module LED display motor shuts down for VOLTS handler blower. blower. Verify line voltage to repair.
provides indicated error code. over or under voltage Low AC line voltage to air blower is within the range
ComfortNet™ thermostat “Call for condition. hander blower. specified on the air handler
Service” icon illuminated. Circulator blower High ambient temperatures. blower rating plate.
ComfortNet™ thermostat scrolls motor shuts down due See "Installation Instructions"
“Check Air Handler” message. to over temperature for installation requirements.
condition on power
module.
Air handler blower fails to operate. b7 Circulator blower MOTOR b7 Error with integrated control Check integrated control Turn power OFF prior to
Integrated control module LED display motor does not have PARAMS module. module. Verify control is repair.
provides indicated error code. enough information to Motor has a locked rotor populated with correct shared Replace with correct
ComfortNet™ thermostat “Call for operate properly. condition. data set. See data errors replacement part(s).
Service” icon illuminated. Motor fails to start 40 above for details. Use memory card for
ComfortNet™ thermostat scrolls consecutive times. Check for locked rotor the specific model.
“Check Air Handler” message. condition (see error code Insert memory card
above for details). BEFORE turning power
ON.
Memory card may be
46
loaded
Air handler blower operates at reduced b9 Airflow is lower than LOW ID b9 Blocked filters. Check filters for blockage. Turn power OFF prior to
performance or operates on low stage demanded. AIRFLOW Restrictive ductwork. Clean filters or remove repair.
when high stage is expected. Undersized ductwork. obstruction.
Integrated control module LED display Check ductwork for blockage.
provides indicated error code. Remove obstruction. Verify
all registers are fully open.
Verify ductwork is
appropriately sized for
system. Resize/replace
SERVICING
S-4 Checking Transformer And control circuit 1. Tag and disconnect all wires from male spade connections
of relay.
2. Using an ohmmeter, measure the resistance across termi-
nals H1 and H2. Should read approximately 150 ohms.
HIGH VOLTAGE! 3. Using an ohmmeter, check for continuity across terminals
Disconnect ALL power before servicing 3 and 1, and 4 and 5.
or installing. Multiple power sources 4. Apply 24 volts to terminals H1 and H2. Check for continui-
may be present. Failure to do so may ty across other terminals - should test continuous. If not as
cause property damage, personal injury above - replace.
or death.
NOTE: The time delay for the contacts to make will be approxi-
mately 20 to 50 seconds and to open after the coil is de-ener-
A step-down transformer (208/240 volt primary to 24 volt sec- gized is approximately 40 to 90 seconds.
ondary) is provided with each indoor unit. This allows ample
capacity for use with resistance heaters. The outdoor sections
do not contain a transformer (see note below).
NOTE: ComfortNet™ ready condensing units may have an op-

tional 240VAC to 24VAC transformer installed. This transformer OHMMETER
provides 24VAC power to the unitary (UC) control in some
communicating system installation scenarios.
TESTING COIL CIRCUIT
WARNING
Disconnect ALL power before servicing. S-8A Checking Unitary (UC) Control Compressor
Contactor/Relay Contacts
1. Remove control panel cover, or etc., to gain access to

transformer. WARNING
Disconnect ALL power before servicing.
With power ON:
1. Connect voltmeter to lugs (L2) and (C).

WARNING 2. With power ON, provide a call for cool or heat pump to
Line Voltage now present. energize the on-board compressor contactor/relay.
2. Using a voltmeter, check voltage across secondary voltage WARNING

side of transformer (R to C). Line Voltage now present.
3. No voltage indicates faulty transformer, bad wiring, or bad
splices.
4. Check transformer primary voltage at incoming line voltage 3. Measure voltage across on-board compressor contactor/
connections and/or splices. relay contacts.
5 If line voltage available at primary voltage side of trans- A. No voltage indicates the contacts are closed and the
former and wiring and splices good, transformer is contactor/relay is functioning properly.
inoperative. Replace. B. A reading of approximately half of the supply voltage
(example: 115VAC for 230VAC) indicates the relay is open.
S-6 CHECKING TIME DELAY RELAY Replace UC control if relay does not close.
Time delays are used in electric heaters to sequence in multi-
ple electric heaters. NOTE: The unitary (UC) control has a built-in short cycle delay.
Ensure short cycle delay has elapsed before making voltage
measurements.
WARNING
47
SERVICING
S-9 CHECKING HIGH AND LOW VOLTAGE TO Checking Relay Contacts - PSC Fan Motor
ECM MOTOR
HIGH VOLTAGE!
HIGH VOLTAGE!
or installing. Multiple power sources
may be present. Failure to do so may
cause property damage, personal injury
or death.
or death.
1. Disconnect the motor leads from 6-circuit fan motor wire
1. Measure voltage between black and brown motor leads. harness.
This should measure 208/230 volts depending on your 2. Connect a voltmeter between circuit 3 and circuits 2 (low
power supply. speed) or 1 (high speed).
2. If voltage is present proceed to check fan relay contacts NOTE: Circuit 3 is connected directly to L2.
and voltage. 3. Energize the system at low or high stage.
Checking FAN Relay Contacts - ECM Fan Motor WARNING

1. Disconnect fan motor harness from plug on the UC board. Line Voltage now present.
2. Energize the system in low stage and check voltage:
• Pin 5(Blue wire) to Pin 3(Yellow wire) = 24VAC
3. Energize the system in high stage and check voltage: 4. The measured voltage between circuit 3 and circuits 2 or 1
• Pin 5(Blue wire) to Pin 3(Yellow wire) = 24VAC should be approximately 0VAC, which indicates the relay
• Pin 5(Blue wire) to Pin 1(White wire) = 24 VAC. contacts are closed. A voltage measurement of approx-
imately 115VAC indicates the relay is open. Replace the
control if the relay checks open when it should be closed.
See notes and cautions below.
NOTE: Ensure any ON delays have expired before making volt-

age measurements
CAUTION: Prolonged operation with the condenser fan motor

disconnected will cause the high pressure switch to trip.
4. If voltage is present at these pins plug harness into plug on

PC board and check voltages at motor to test for broken
wires.
5. If all voltages are present motor is defective and needs to
be replaced.
48
SERVICING
S-10A Copeland Comfort Alert™ -
Unitary (UC) Control Diagnostics
Applies to DX16TC, DX18TC, DZ16TC, DZ18TC models
HIGH VOLTAGE!
or death.
The Copeland Comfort Alert™ diagnostics are fully integrated

into the unitary (UC) control. The UC control and integrated
Comfort Alert™ diagnostics provide around-the-clock monitor-
ing for common electrical problems, compressor defects and
broad system faults. If a problem is detected, LED indicators
flash the proper alert codes to help you quickly pinpoint the
problem.
The diagnostic tables on following pages provide detailed

information regarding the system symptoms, indicators (LED
and thermostat), potential problem(s), and corrective actions.
The diagnostic information applies to systems wired as 24VAC
traditional (legacy) systems and systems wired as communicat-
ing systems with the CTK0* communicating thermostat.
49
ComfortNet™
Symptoms of Abnormal Operation Fault Corrective Actions Notes & Cautions
Diagnostic/Status LED Codes Possible Causes
(Legacy & ComfortNet™ Thermostat) Description Thermostat Only
Green Yellow Red Red Y1 Message Code
• Very long run time. OFF 1 Flash OFF ON if call • Low Side Fault. LOW SIDE 01 • Low refrigerant charge. • Verify refrigerant • Turn power OFF prior
• Four consecutive compressor protector present; FAULT • Restriction in liquid line. charge; adjust as to repair.
trips with average run time between OFF if no • Indoor blower motor needed. • Fault will clear after 30
trips greater than 3 hours. call failure. • Check for restricted consecutive normal
SERVICING
• Compressor operating at high speed • Indoor thermostat set liquid line; cycles.
and outdoor fan operating at low speed extremely low. repair/replace as • Fault may be cleared by
• Integrated control module needed. cycling 24VAC to
diagnostic/status LED’s display the • Check indoor blower control.
indicated code. motor; repair/replace • Replace with correct
as needed. replacement part(s).
• Check indoor
thermostat setting.
• Compressor and outdoor fan are off. ON 1 Flash OFF ON if call • Low Pressure LPS OPEN 01 • Low refrigerant charge. • Verify refrigerant • Turn power OFF prior
• Thermostat demand is present. present; CO Trip. • Restriction in liquid line. charge; adjust as to repair.
• Integrated control module OFF if no • Indoor blower motor needed. • Replace with correct
diagnostic/status LED’s display the call failure. • Check for restricted replacement part(s).
indicated code. • Indoor thermostat set liquid line;
extremely low. repair/replace as
needed.
• Check indoor blower
motor; repair/replace
as needed.
• Check low pressure
switch; repair/replace
as needed.
• Check indoor
thermostat setting.
50
• Compressor and outdoor fan are off. ON 1 Flash ON ON if call • LPCO Lockout LPS 01 • Low refrigerant charge. • Verify refrigerant • Turn power OFF prior
• Low pressure switch trip 3 times within present; (3 Trips). LOCKOUT • Restriction in liquid line. charge; adjust as to repair.
same thermostat demand. OFF if no • Indoor blower motor needed. • Must clear fault by
• Thermostat demand is present. call failure. • Check for restricted cycling 24VAC to
• Integrated control module • Indoor thermostat set liquid line; control.
diagnostic/status LED’s display the extremely low. repair/replace as • Replace with correct
indicated code. needed. replacement part(s).
• ComfortNet™ thermostat “Call for • Check indoor blower
Service” icon illuminated. motor; repair/replace
• ComfortNet™ thermostat scrolls as needed.
“Check Air Conditioner” or “Check • Check low pressure
Heat Pump” message. switch; repair/replace
as needed.
• Check indoor
thermostat setting.
PBBGR101-102
PCBHR101-103
ComfortNet™
Symptoms of Abnormal Operation Diagnostic/Status LED Codes Fault Corrective Actions Notes & Cautions
Thermostat Only Possible Causes
(Legacy & ComfortNet™ Thermostat) Description
• Four consecutive compressor protector OFF 2 OFF ON if call • High Side Fault HIGH SIDE 02 • Blocked condenser coil. • Check and clean • Turn power OFF prior
trips with average run time between Flashes present; FAULT • Outdoor fan not running. condenser coil. to repair.
trips greater than 1 minute and less than OFF if no • Check outdoor fan • Fault will clear after 4
15 minutes. call motor; repair/replace consecutive normal
• Low pressure and high pressure as needed. cycles.
SERVICING
switches are closed. • Check outdoor fan • Fault may be cleared by

• Integrated control module motor wiring; cycling 24VAC to
diagnostic/status LED’s display the repair/replace as control.
indicated code. needed. • Replace with correct
• Check outdoor fan replacement part(s).
motor capacitor;
replace as needed.
• Compressor and outdoor fan are off. ON 2 OFF ON if call • High Pressure HPS OPEN 02 • Blocked condenser coil. • Check and clean • Turn power OFF prior
• Thermostat demand is present. Flashes present; CO Trip • Outdoor fan not running. condenser coil. to repair.
• Integrated control module OFF if no • Check outdoor fan • Replace with correct
diagnostic/status LED’s display the call motor; repair/replace replacement part(s).
indicated code. as needed.
• Check outdoor fan
motor wiring;
repair/replace as
needed.
• Check outdoor fan
motor capacitor;
replace as needed.
• Compressor and outdoor fan are off. ON 2 ON ON if call • HPCO Lockout HPS 02 • Blocked condenser coil. • Check and clean • Turn power OFF prior
• Low pressure switch trip 3 times within Flashes present; (3 Trips) LOCKOUT • Outdoor fan not running. condenser coil. to repair.
same thermostat demand. OFF if no • Check outdoor fan • Must clear fault by
• Thermostat demand is present. call motor; repair/replace cycling 24VAC to
51
• Integrated control module as needed. control.
diagnostic/status LED’s display the • Check outdoor fan • Replace with correct
indicated code. motor wiring; replacement part(s).
• ComfortNet™ thermostat “Call for repair/replace as
Service” icon illuminated. needed.
• ComfortNet™ thermostat scrolls • Check outdoor fan
“Check Air Conditioner” or “Check motor capacitor;
Heat Pump” message. replace as needed.
• Run time for last 4 cycles is less than 3 OFF 3 OFF ON if call • Short Cycling CMPR SHRT 03 • Intermittent thermostat • Check thermostat and • Turn power OFF prior
minutes each. Flashes present; CYCLE demand. thermostat wiring; to repair.
• Compressor protector has not tripped. OFF if no • Faulty compressor relay. repair/replace as • Fault will clear after 4
• Low pressure and high pressure call needed. consecutive normal
switches are closed. • Check compressor cycles.
• Integrated control module relay operation; • Fault may be cleared by
diagnostic/status LED’s display the replace control as cycling 24VAC to
indicated code. needed. control.
• Replace with correct
replacement part(s).
PBBGR101-102
PCBHR101-103
ComfortNet™
• Compressor and outdoor fan are off. OFF 4 ON ON if call • Locked Rotor LOCKED 04 • Compressor bearings are • Check compressor • Turn power OFF prior
• Compressor protector trips four Flashes present; ROTOR seized. operation; to repair.
consecutive times. OFF if no • Failed compressor run repair/replace as • Must clear fault by
• Average run time between trips is less call capacitor. needed. cycling 24VAC to
than 15 seconds. • Faulty run capacitor • Check run capacitor; control.
SERVICING
• Integrated control module wiring. replace as needed. • Replace with correct

diagnostic/status LED’s display the • Low line voltage. • Check wiring; replacement part(s).
indicated code. repair/replace as
• ComfortNet™ thermostat “Call for needed.
Service” icon illuminated. • Verify line voltage is
• ComfortNet™ thermostat scrolls within range on rating
“Check Air Conditioner” or “Check plate; contact local
Heat Pump” message. utility is out of range.
• Compressor and outdoor fan are off for OFF 5 OFF ON if call • Open Circuit OPEN 05 • Power is disconnected. • Check circuit breakers • Turn power OFF prior
greater than 4 hours. Flashes present; CIRCUIT • Failed compressor and fuses. to repair.
• Low pressure and high pressure OFF if no protector. • Check wiring to unit; • Fault will clear after 1
switches are closed. call • Compressor not properly repair/replace as normal cycle.
• Integrated control module wired to control. needed. • Fault may be cleared by
diagnostic/status LED’s display the • Check compressor; cycling 24VAC to
indicated code. repair/replace as control.
• ComfortNet™ thermostat “Call for needed. • Replace with correct
Service” icon illuminated. • Check compressor replacement part(s).
• ComfortNet™ thermostat scrolls wiring; repair/replace
“Check Air Conditioner” or “Check as needed.
Heat Pump” message.
• Compressor and outdoor fan are off. OFF 6 OFF ON if call • Open Start OPEN START 06 • Compressor start winding • Check compressor; • Turn power OFF prior
• Low pressure and high pressure Flashes present; Circuit is open. repair/replace as to repair.
switches are closed. OFF if no • Failed compressor run needed. • Fault will clear after 1
• Integrated control module call capacitor. • Check run capacitor; normal cycle.
52
diagnostic/status LED’s display the • Faulty run capacitor replace as needed. • Fault may be cleared by
indicated code. wiring. • Check wiring; cycling 24VAC to
• ComfortNet™ thermostat “Call for • Compressor not properly repair/replace as control.
Service” icon illuminated. wired to control. needed. • Replace with correct
• ComfortNet™ thermostat scrolls • Faulty compressor wiring. replacement part(s).
“Check Air Conditioner” or “Check
• Compressor and outdoor fan are off. OFF 6 ON ON if call • Open Start OPEN START 06 • Compressor start winding • Check compressor; • Turn power OFF prior
• Low pressure and high pressure Flashes present; Circuit Lockout LOCK is open. repair/replace as to repair.
switches are closed. OFF if no • Failed compressor run needed. • Must clear fault by
• Open start circuit has been detected 4 call capacitor. • Check run capacitor; cycling 24VAC to
times with 5 minute delay between each • Faulty run capacitor replace as needed. control.
detection. wiring. • Check wiring; • Replace with correct
• Integrated control module • Compressor not properly repair/replace as replacement part(s).
diagnostic/status LED’s display the wired to control. needed.
indicated code. • Faulty compressor wiring.
• ComfortNet™ thermostat “Call for
Service” icon illuminated.
• ComfortNet™ thermostat scrolls
PBBGR101-102
PCBHR101-103
ComfortNet™
• Compressor and outdoor fan are off. OFF 7 OFF ON if call • Open Run OPEN RUN 07 • Compressor run winding is • Check compressor; • Turn power OFF prior
• Low pressure and high pressure Flashes present; Circuit open. repair/replace as to repair.
switches are closed. OFF if no • Compressor not properly needed. • Fault will clear after 1
• Integrated control module call wired to control. • Check wiring; normal cycle.
diagnostic/status LED’s display the • Faulty compressor wiring. repair/replace as • Fault may be cleared by
SERVICING
indicated code. needed. cycling 24VAC to

• ComfortNet™ thermostat “Call for control.
Service” icon illuminated. • Replace with correct
• ComfortNet™ thermostat scrolls replacement part(s).
• Compressor and outdoor fan are off. OFF 7 ON ON if call • Open Run OPEN RUN 07 • Compressor run winding is • Check compressor; • Turn power OFF prior
• Low pressure and high pressure Flashes present; Circuit Lockout LOCK open. repair/replace as to repair.
switches are closed. OFF if no • Compressor not properly needed. • Must clear fault by
• Open run circuit has been detected 4 call wired to control. • Check wiring; cycling 24VAC to
times with 5 minute delay between each • Faulty compressor wiring. repair/replace as control.
detection. needed. • Replace with correct
• Integrated control module replacement part(s).
diagnostic/status LED’s display the
indicated code.
• ComfortNet™ thermostat “Call for
Service” icon illuminated.
• ComfortNet™ thermostat scrolls
• Air conditioner/heat pump may appear OFF 8 OFF ON if call • Low Line LOW LINE 08 • Low line voltage. • Check circuit breakers • Turn power OFF prior
to be operating normally. Flashes present; Voltage VOLT and fuses. to repair.
• Compressor protector may be open OFF if no • Verify unit is • Control detects line
(compressor and outdoor fan off). call connected to power voltage less than 185
53
• Integrated control module supply as specified on VAC.
diagnostic/status LED’s display the rating plate.
indicated code. • Correct low line
voltage condition;
contact local utility if
needed.
• Air conditioner/heat pump may appear ON 8 OFF ON if call • High Line HIGH LINE 08 • High line voltage. • Correct high line • Turn power OFF prior
to be operating normally. Flashes present; Voltage VOLT voltage condition; to repair.
• Compressor protector may be open OFF if no contact local utility if • Control detects line
(compressor and outdoor fan off). call needed. voltage greater than 255
• Integrated control module • Verify unit is VAC.
diagnostic/status LED’s display the connected to power
indicated code. supply as specified on
rating plate.
• Correct low line
voltage condition;
contact local utility if
needed.
PBBGR101-102
PCBHR101-103
ComfortNet™
• Air conditioner/heat pump may appear OFF 9 OFF ON if call • Low Pilot LOW 09 • Control detects secondary • Check fuse. • Turn power OFF prior
to be operating normally. Flashes present; Voltage SECOND voltage less than 18 VAC. • Correct low secondary to repair.
• Integrated control module OFF if no VOLT • Transformer overloaded. voltage condition. • Fault will clear if
diagnostic/status LED’s display the call • Low line voltage. • Check transformer; secondary voltage rises
SERVICING
indicated code. replace if needed. above 21VAC.

• Replace with correct
replacement part(s).
• Compressor is off. OFF ON ON ON if call • Comp Protector Not displayed Not • No current through run or • Check compressor; • Turn power OFF prior
present; Open displayed start windings. repair/replace as to repair.
• Integrated control module
diagnostic/status LED’s display the OFF if no • Compressor run winding needed. • Fault will clear after 1
indicated code. call is open. • Check wiring; normal cycle.
• Compressor not properly repair/replace as • Fault may be cleared by
wired to control. needed. cycling 24VAC to
• Faulty compressor wiring. • Check run capacitor; control.
• Failed compressor run replace as needed. • Replace with correct
capacitor. replacement part(s).
• Faulty run capacitor
wiring.
54
PBBGR101-102
PCBHR101-103
SERVICING PCBHR104/PCBHR105
7 SEGMENT LED 7 SEGMENT LED

DESCRIPTION OF CONDITION
(DS2) (DS1)
0 n Standby
0 1 Low Pressure CO Trip
0 1 Low Side Fault
0 2 High Pressure CO Trip
0 2 High Side Fault
0 3 Short Cy cling
0 4 Locked Rotor
0 5 Open Circuit
0 6 Open Start Circuit
0 7 Open Run Circuit
0 8 No Line Voltage
0 9 Low Pilot Voltage
8 8 Pow er Up
A 2 Outdoor Air Temp Sensor Fault
A 3 Outdoor Coil Temp Sensor Fault *
b 0 No Indoor Airflow
b 9 Inadequate Airf low
C 3 Cool Mode Short Cycle Timer
C 1 Low Cool
C 2 High Cool
d F Def ros t *
d t Max Defrost Time *
d E Forced Defrost *
d 0 Data not yet on Netw ork
d 1 Invalid Data on Netw ork
d 2 System Mis-Match
d 3 Conf iguration Mis-Match
d 4 Invalid Memory Card Data
E E Board Misoperation
E 5 Open Fus e
F t Field Test Mode
H 8 High Line Voltage
L 1 LPCO Lockout (3 Trips)
L 2 HPCO Lockout (3 Trips)
L 6 Open Start Circuit Lockout
L 7 Open Run Circuit Lockout
L 8 Low Line Voltage
P 3 Heat Mode Short Cycle Timer *
P 1 Low Heat *
P 2 High Heat *
P 0 Comp Protector Open
P d Pump Dow n
* CODE USED ON HEAT PUMP MODELS ONLY

NOTE 1: DS1, DS2 AND DS3 ARE LABELED ON THE CONTROL ABOVE EACH 7
SEGMENT LED DISPLAY
NOTE 2: 7 SEGMENT LED DISPLAY DS3 IS NOT USED
0140M00407-A
55
SERVICING PCBHR104
Integrated control A 2 Outdoor air AIR A2 Shorted sensor. Check sensor Turn power OFF prior
module diagnostic/status temp sensor Open sensor. connection. to repair.
LED display shows the fault FLT Sensor Replace open/ Replace with correct
indicated code. disconnected. shorted sensor. replacement part.
Sensor out of
displays ‘---‘ in the range.
temperature display area.
Heat pump fails to operate A 3 Outdoor coil COIL A3 Shorted sensor Check sensor Turn power OFF prior
in heating mode. temp sensor Open sensor. connection. to repair.
Integrated control fault FLT Sensor. Replace open/ Replace with correct
module diagnostic/status disconnected. shorted sensor. replacement part.
LED display shows the Sensor out of
indicated code. range.
displays error message.

Air conditioner/heat pump E 5 Open fuse E5 Short in low Locate and Turn power OFF prior
fails to operate. FUSE voltage wiring. correct short to repair.
Integrated control in low voltage Replace fuse with
module diagnostic/status wiring. 3-amp automotive type.
LED display shows the
indicated code.
Air conditioner/heat pump E E Board mis- EE Compressor Replace control. Turn power OFF prior
fails to operate. operation FAULT relay contacts to repair
Integrated control welded. Replace with correct
module diagnostic/status replacement part.
indicated code.
Air conditioner/heat pump b 0 Circulator MOTOR b0 Indoor blower Check indoor Turn power OFF prior
fails to operate. blower motor motor problem. blower motor. to repair.
Integrated control is not running Communications Check indoor Applies only to fully
module diagnostic/status when it error between blower motor communicating system
LED display shows the should be indoor and wiring.
indicated code. running. outdoor unit. Check indoor unit thermostat.
control. Replace with correct
displays error message. Repair/ replace replacement part.
any faulty wiring.
Repair/ replace
indoor blower
motor or control.
Air conditioner/heat b 9 LOW ID b9 Indoor blower Check indoor Turn power OFF prior
pump operates at reduced lower than AIRFLOW motor problem blower motor. to repair.
performance. demanded Applies only to fully
Air conditioner/heat pump Restrictive/ clean/replace as communicating system
operating at low stage undersized needed.
when expected to operate ductwork Check ductwork; thermostat.
at high stage. Indoor/ outdoor resize as needed. Replace with correct
Integrated control unit miss-match. Verify indoor and replacement part. See
module diagnostic/status outdoor units are
LED display shows the properly matched.
indicated code. and maximum external
static pressure.
sheets for approved

system matches.
56
SERVICING PCBHR104
Air conditioner/heat pump d 0 Data not yet d0 Air conditioner/ Verify Turn power OFF prior
fails to operate. DATA heat pump is system type to repair.
Integrated control wired as part of (communicating Use memory card for
module diagnostic/status a communicating or legacy)
LED display shows the system and Populate shared Insert memory card
indicated code. integrated control data using BEFORE turning power
module does memory card
displays error message. not contain any Wire system as be removed after data
shared data. legacy system is loaded. Turn power
OFF before removing
memory card.
Error code will
be cleared once
data is loaded.
Applies only to fully
communicating system
thermostat.
Air conditioner/heat pump d 1 Invalid Data d1 Air conditioner/ Verify Turn power OFF prior
module diagnostic/status a communicating or legacy).
LED display shows the system and Populate correct Insert memory card
indicated code. integrated control shared data using BEFORE turning power
module contains memory card.
displays error message. invalid shared Wire system as be removed after data
data or network legacy system. is loaded. Turn power
data is invalid for OFF before removing
the integrated memory card.
control module. Error code will
be cleared once
data is loaded.
thermostat.
Air conditioner/heat pump d 2 System d2 Air conditioner/ Verify system type Turn power OFF prior
fails to operate. Mis-Match SYSTEM heat pump is (communicating to repair.
Air conditioner/heat pump wired as part of or legacy). Use memory card for
operating at reduced a communicating Verify shared
performance. system and data is correct Insert memory card
Air conditioner/heat pump outdoor unit BEFORE turning power
operating at low stage model; re-
when expected to operate greater than populate data if be removed after data
at high stage. indoor unit’s required. is loaded. Turn power
Integrated control Wire system as OFF before removing
module diagnostic/status Shared data is legacy system. memory card.
LED display shows the incompatible Error code will
indicated code. with the system be cleared once
or missing data is loaded.
displays error message. parameters. Applies only to fully
thermostat.
57
SERVICING PCBHR104
Air conditioner/heat pump d 3 d3 Shared data sent Verify Turn power OFF prior
fails to operate. Mis-match to integrated system type to repair.
Integrated control module control module (communicating Use memory card for
diagnostic/status LED does not match or legacy).
display shows the indicated hardware Verify shared Insert memory card
code. data is correct BEFORE turning power
displays error message. model; re- be removed after data

populate data if is loaded. Turn power
required. OFF before removing
Wire system as memory card.
legacy system. Error code will
be cleared once
data is loaded.
thermostat.
Air conditioner/heat pump d 4 Invalid d4 Shared data on Verify Turn power OFF prior
fails to operate. Memory MC DATA memory card has system type to repair.
Integrated control Card Data been rejected. (communicating Use memory card for
module diagnostic/status or legacy).
LED display shows the Verify shared Insert memory card
indicated code. data is correct BEFORE turning power

legacy system. Error code will be
loaded.
Very long run time. 0 1 Low Side LOW SIDE 01 Low refrigerant Verify refrigerant Turn power OFF prior
Four consecutive Fault FAULT charge. charge; adjust as to repair.
compressor protector Restriction in needed. Fault will clear after 30
trips with average run liquid line. Check for consecutive normal
time between trips greater Indoor blower restricted liquid cycles.
than 3 hours. motor failure. line; repair/ Fault may be cleared
Compressor operating at Indoor replace as by cycling 24VAC to
high speed and outdoor fan thermostat set needed. control.
operating at low speed extremely low. Check indoor Replace with correct
Integrated control blower motor; replacement part(s).
module diagnostic/status repair/replace as
LED display shows the needed.
indicated code. Check indoor
thermostat setting.
Compressor and outdoor 0 1 Low Pressure 01 Low refrigerant Verify refrigerant Turn power OFF prior
fan are off. Cut Out Trip charge. charge; adjust as to repair.
Thermostat demand is Restriction in needed. Replace with correct
present. liquid line. Check for replacement part(s).
Integrated control Indoor blower restricted liquid
module diagnostic/status motor failure. line; repair/
LED display shows the Indoor replace as
indicated code. thermostat set needed.
extremely low. Check indoor
blower motor;
repair/replace as
needed.
Check low
pressure switch;
repair/replace as
needed.
Check indoor
thermostat setting.
58
SERVICING PCBHR104
Digit 3 Digit 2 Digit 1
Compressor and outdoor L 1 Low Pressure LPS 01 Low refr igerant Ve rify refr igerant Tu rn power OFF pr ior
f . Cut Out charge . charge; adjust as to repai r.
Low pressure s witch Loc kout Restr iction in needed. Must clear f ault by
trip 3 times within same (3 Tr ips) liquid line. Chec k for cycling 24V AC to
thermostat demand. Indoor blower restr icted liquid control.
Ther mostat demand is motor failure. line; repair/replace Replace with correct
present. Indoor as needed. replacement par t(s).
Integrated control thermostat set Chec k indoor
module diagnostic/status extremely lo w. blower motor ;
LED displ ay sho ws the repair/replace as
indicated code . needed.
Chec k low
displa ys error message . pressure switch;
repair/replace as
needed.
Chec k indoor
thermostat setting.
Four consecutiv e 0 2 High Side HIGH SIDE 02 Bloc ked Chec k and clean Tu rn power OFF pr ior
compressor protector tr ips Fault FA ULT condenser coil. condenser coil. to repai r.
with average r un time Outdoor fan not Chec k outdoor Fault will clear after 4
between tr ips greater than running. fan motor ; repair/ consecutiv e nor mal
1 minute and less than 15 replace as cycles .
minutes. needed. Fault ma y be cleared
Low pressure and high Chec k outdoor by cycling 24V AC to
pressure switches are fan motor wir ing; control.
closed. repair/replace as Replace with correct
Integrated control needed. replacement par t(s).
module diagnostic/status Chec k outdoor
LED displ ay sho ws the fan motor
indicated code . capacito r; replace
as needed.
Compressor and outdoor 0 2 High 02 Bloc ked Chec k and clean Tu rn power OFF pr ior
f . Pressure condenser coil. condenser coil. to repai r.
Ther mostat demand is Cut Out Outdoor fan not Chec k outdoor Replace with correct
present. Tr ip running. fan motor ; repair/ replacement par t(s).
Integrated control replace as
module diagnostic/status needed.
LED displ ay sho ws the Chec k outdoor
indicated code . fan motor wir ing;
repair/replace as
needed.
Chec k outdoor
fan motor
capacitor ; replace
as needed.
Compressor and outdoor L 2 High HPS 02 Bloc ked Chec k and clean Tu rn power OFF pr ior
Low pressure s witch Cut Out Outdoor fan not Chec k outdoor Must clear f ault by
trip 3 times within same Loc kout running. fan motor ; repair/ cycling 24V AC to
thermostat demand. (3 Tr ips) replace as control.
Ther mostat demand is needed. Replace with correct
present. Chec k outdoor replacement par t(s).
Integrated control fan motor wir ing;
LED displ ay sho ws the needed.
indicated code . Chec k outdoor
fan motor
displa ys error message . capacitor ; replace
as needed.
59
SERVICING PCBHR104
Run time f or last 4 cycles 0 3 Shor t Cycling CMPR 03 Intermittent Chec k ther mostat Tu rn power OFF pr ior
is less than 3 minutes SHR T thermostat and ther mostat to repai r.
each. CYCLE demand. wiring; repair/ Fault will clear after 4
Compressor protector has Faulty replace as consecuti ve nor mal
not tripped. compressor needed. cycles .
Low pressure and high relay. Chec k Fault ma y be cleared
pressure switches are compressor by cycling 24V AC to
closed. relay operation; control.
Integrated control replace control as Replace with correct
module diagnostic/status needed. replacement par t(s).
LED displ ay sho ws the Minimum compressor
indicated code . runt time is changed
from 30 seconds to 3
minutes.
Compressor and outdoor 0 4 Loc ked Rotor 04 Compressor Chec k Tu rn power OFF pr ior
f . R OTO R bear ings are compressor to repai r.
Compressor protector tr ips seiz ed. operation; repair/ Must clear f ault by
four consecutiv e times . Failed replace as cycling 24V AC to
Average r un time between compressor r un needed. control.
trips is less than 15 capacito r. Chec k r un Replace with correct
seconds . Faulty r un capacito r; replace replacement par t(s).
Integrated control capacitor wi ring. as needed.
module diagnostic/status Low line v oltage. Chec k wiring;
Ve rify line v oltage
displa ys error message . is within range
on rating plate;
contact local
utility is out of
range .
Compressor and outdoor 0 5 Open Circui t 05 Po wer is Chec k circuit Tu rn power OFF pr ior
f or greater than CIRCUIT disconnected. break ers and to repai r.
4 hours . Failed fuses . Fault will clear after 1
Low pressure and high compressor Chec k wiring normal cycl e.
pressure switches are protector. to unit; repair/ Fault ma y be cleared
closed. Compressor not replace as by cycling 24V AC to
Integrated control properly wired to needed. control.
module diagnostic/status control. Chec k Replace with correct
LED displ ay sho ws the compressor ; replacement par t(s).
indicated code . repair/replace as
needed
displa ys error message . Chec k
compressor
wiring; repair/
replace as
needed.
Compressor and outdoor 0 6 Open Star t 06 Compressor star t Chec k Tu rn power OFF pr ior
f . Circuit ST AR T winding is open. compressor ; to repai r.
Low pressure and high Failed repair/replace as Fault will clear after 1
pressure switches are compressor r un needed. normal cycl e.
closed. capacitor . Chec k r un Fault ma y be cleared
Integrated control Faulty r un capacito r; replace by cycling 24V AC to
module diagnostic/status capacitor wi ring. as needed. control.
LED displ ay sho ws the Compressor not Chec k wiring; Replace will correct
indicated code . properly wired to repair/replace as replacement par t(s).
control. needed.
displa ys error message . Faulty
compressor
wiring.
60
SERVICING PCBHR104
Compressor and outdoor L 6 Open Star t 06 Compressor star t Chec k Tu rn power OFF pr ior
f . Circuit ST AR T winding is open. compressor ; to repai r
Low pressure and high Loc kout Failed repair/replace as Must clear f ault by
pressure switches are compressor r un needed. cycling 24V AC to
closed. capacitor . Chec k r un control.
Open star t circuit has been Faulty r un capacitor ; replace Replace with correct
detected 4 times with 5 capacitor wi ring. as needed. replacement par t(s).
minute delay between each Compressor not Chec k wiring
detection. properly wired repair/replaced
Integrated control to control. as needed.
module diagnostic/status Faulty
LED displ ay sho ws the compressor
indicated code . wiring.
displa ys error message .

Compressor and outdoor 0 7 Open Run 07 Compressor r un Chec k Tu rn power OFF pr ior
f . Circuit winding is open. compressor ; to repai r.
Low pressure and high Compressor not repair/replace as Fault will clear after 1
pressure switches are properly wired needed. normal cycl e.
closed. to control. Chec k wiring; Fault ma y be cycling
Integrated control Faulty repair/replace as 24V AC to control.
module diagnostic/status compressor needed. Replace with correct
LED displ ay sho ws the wiring. replacement par t(s).
indicated code .

Compressor and outdoor L 7 Open Run 07 Compressor r un Chec k compres - Tu rn power OFF pr ior
f . Circuit winding is open. sor ; repair/re- to repai r.
Low pressure and high Loc kout Compressor not place as needed. Must clear f ault by cy -
pressure switches are properly wired Chec k wiring; cling 24V AC to control.
closed. to control. repair/replace as Replace with correct
Open r un circuit has been Faulty needed. replacement par t(s).
detected 4 times with 5 compressor
minute delay between wiring.
each detection.
Integrated control
module diagnostic/status
LED displ ay sho ws the
indicated code .

Air conditioner/heat L 8 Low Line 08 Low line v oltage. Chec k circuit Tu rn power OFF pr ior
pump may appear to be Voltage VO LT break ers and to repai r.
operating nor mally. fuses . Control detects line
Compressor protector ma y Ve rify unit is voltage less than
be open (compressor and connected to 185 VAC.
outdoor f power supply Fault will clear if line
Integrated control voltage increases
module diagnostic/status rating plate . above 185 VAC.
LED displ ay sho ws the Correct lo w line
indicated code . voltage condition;
contact local
utility if needed.
61
SERVICING PCBHR104
Air conditioner/heat H 8 High Line 08 High line Correct high line Tu rn power OFF pr ior
pump may appear to be Voltage VO LT voltage voltage condition; to repai r.
operating nor mally. contact local utility Control detects line
Compressor protector if needed. voltage greater than
may be open (compressor Ve rify unit is 255 VAC.
and outdoor f connected to po wer Fault will clear if line
Integrated control voltage decreases
module diagnostic/status on rating plate . below 255 VAC.
indicated code .
Air conditioner/heat 0 9 Low Pilot LO W 09 Control detects Chec k fuse . Turn power OFF pr ior to
pump may appear to be Voltage secondar y Correct lo w second - repair.
operating nor mally. VO LT voltage less ary voltage condition. Fault will clear if
Integrated control than 18 VAC. Chec k transf ormer; secondar y voltage r ises
module diagnostic/status Tr ansf ormer replace if needed. above 21V AC.
LED displ ay sho ws the overloaded. Replace with correct
indicated code . Low line voltage. replacement par t(s).
. P 0 Comp Chec k compressor ; Tu rn power OFF pr ior
Integrated control Protector displayed displayed through run or repair/replace as to repai r.
module diagnostic/status Open star t windings. needed. Fault will clear after 1
LED displ ay sho ws the Compressor Chec k wiring; repair/ normal cycle .
indicated code . run winding is replace as needed. Fault ma y be cleared
open. Chec k r un ca - by cycling 24V AC to
Compressor not pacitor; replace as control.
properly wired to needed. Replace with correct
control. replacement par t(s).
Faulty
compressor
wiring.
Failed
compressor r un
capacito r.
Faulty r un
capacitor wi ring.
Air conditioner/heat 0 8 08 Chec k circuit Tu rn power OFF pr ior
pump may appear to be VO LTAG E break er and fuses . to repair.
operating nor mally. Ve rify unit is con - Control detects line
Compressor protector nected to po wer voltage less than
may be open (compressor 185 VAC.
and outdoor f on rating plate . Fault will clear if line
module diagnostic/status above 185 VAC.
indicated code .
62
SERVICING
Integrated control A 2 Outdoor air AIR A2 Shorted sensor. Check sensor Turn power OFF prior
module diagnostic/status temp sensor Open sensor. connection. to repair.
LED display shows the fault FLT Sensor Replace open/ Replace with correct
indicated code. disconnected. shorted sensor. replacement part.
Sensor out of
displays ‘---‘ in the range.
temperature display area.
Heat pump fails to operate A 3 Outdoor coil COIL A3 Shorted sensor Check sensor Turn power OFF prior
in heating mode. temp sensor Open sensor. connection. to repair.
Integrated control fault FLT Sensor. Replace open/ Replace with correct
module diagnostic/status disconnected. shorted sensor. replacement part.
LED display shows the Sensor out of
indicated code. range.
displays error message.

Air conditioner/heat pump E 5 Open fuse E5 Short in low Locate and Turn power OFF prior
fails to operate. FUSE voltage wiring. correct short to repair.
Integrated control in low voltage Replace fuse with
module diagnostic/status wiring. 3-amp automotive type.
indicated code.
Air conditioner/heat pump E E Board mis- EE Compressor Replace control. Turn power OFF prior
fails to operate. operation FAULT relay contacts to repair
Integrated control welded. Replace with correct
module diagnostic/status replacement part.
indicated code.
Air conditioner/heat pump b 0 Circulator MOTOR b0 Indoor blower Check indoor Turn power OFF prior
fails to operate. blower motor motor problem. blower motor. to repair.
Integrated control is not running Communications Check indoor Applies only to fully
module diagnostic/status when it error between blower motor communicating system
LED display shows the should be indoor and wiring.
indicated code. running. outdoor unit. Check indoor unit thermostat.
control. Replace with correct
displays error message. Repair/ replace replacement part.
any faulty wiring.
Repair/ replace
indoor blower
motor or control.
Air conditioner/heat b 9 LOW ID b9 Indoor blower Check indoor Turn power OFF prior
pump operates at reduced lower than AIRFLOW motor problem blower motor. to repair.
performance. demanded Applies only to fully
Air conditioner/heat pump Restrictive/ clean/replace as communicating system
operating at low stage undersized needed.
when expected to operate ductwork Check ductwork; thermostat.
at high stage. Indoor/ outdoor resize as needed. Replace with correct
Integrated control unit miss-match. Verify indoor and replacement part. See
module diagnostic/status outdoor units are
LED display shows the properly matched.
indicated code. and maximum external
static pressure.
sheets for approved

system matches.
63
SERVICING
Air conditioner/heat pump d 0 Data not yet d0 Air conditioner/ Verify Turn power OFF prior
module diagnostic/status a communicating or legacy)
LED display shows the system and Populate shared Insert memory card
indicated code. integrated control data using BEFORE turning power
module does memory card
displays error message. not contain any Wire system as be removed after data
shared data. legacy system is loaded. Turn power
OFF before removing
memory card.
Error code will
be cleared once
data is loaded.
thermostat.
Air conditioner/heat pump d 1 Invalid Data d1 Air conditioner/ Verify Turn power OFF prior
module diagnostic/status a communicating or legacy).
LED display shows the system and Populate correct Insert memory card
indicated code. integrated control shared data using BEFORE turning power
module contains memory card.
displays error message. invalid shared Wire system as be removed after data
data or network legacy system. is loaded. Turn power
data is invalid for OFF before removing
the integrated memory card.
control module. Error code will
be cleared once
data is loaded.
thermostat.
Air conditioner/heat pump d 2 System d2 Air conditioner/ Verify system type Turn power OFF prior
fails to operate. Mis-Match SYSTEM heat pump is (communicating to repair.
Air conditioner/heat pump wired as part of or legacy). Use memory card for
operating at reduced a communicating Verify shared
performance. system and data is correct Insert memory card
Air conditioner/heat pump outdoor unit BEFORE turning power
operating at low stage model; re-
when expected to operate greater than populate data if be removed after data
at high stage. indoor unit’s required. is loaded. Turn power
Integrated control Wire system as OFF before removing
module diagnostic/status Shared data is legacy system. memory card.
LED display shows the incompatible Error code will
indicated code. with the system be cleared once
or missing data is loaded.
displays error message. parameters. Applies only to fully
thermostat.
64
SERVICING
Air conditioner/heat pump d 3 d3 Shared data sent Verify Turn power OFF prior
fails to operate. Mis-match to integrated system type to repair.
Integrated control module control module (communicating Use memory card for
diagnostic/status LED does not match or legacy).
display shows the indicated hardware Verify shared Insert memory card
code. data is correct BEFORE turning power

legacy system. Error code will
be cleared once
data is loaded.
thermostat.
Air conditioner/heat pump d 4 Invalid d4 Shared data on Verify Turn power OFF prior
fails to operate. Memory MC DATA memory card has system type to repair.
Integrated control Card Data been rejected. (communicating Use memory card for
module diagnostic/status or legacy).
LED display shows the Verify shared Insert memory card
indicated code. data is correct BEFORE turning power

legacy system. Error code will be
loaded.
Very long run time. 0 1 Low Side LOW SIDE 01 Low refrigerant Verify refrigerant Turn power OFF prior
Four consecutive Fault FAULT charge. charge; adjust as to repair.
compressor protector Restriction in needed. Fault will clear after 30
trips with average run liquid line. Check for consecutive normal
time between trips greater Indoor blower restricted liquid cycles.
than 3 hours. motor failure. line; repair/ Fault may be cleared
Compressor operating at Indoor replace as by cycling 24VAC to
high speed and outdoor fan thermostat set needed. control.
operating at low speed extremely low. Check indoor Replace with correct
Integrated control blower motor; replacement part(s).
LED display shows the needed.
indicated code. Check indoor
thermostat setting.
Compressor and outdoor 0 1 Low Pressure 01 Low refrigerant Verify refrigerant Turn power OFF prior
fan are off. Cut Out Trip charge. charge; adjust as to repair.
Thermostat demand is Restriction in needed. Replace with correct
present. liquid line. Check for replacement part(s).
Integrated control Indoor blower restricted liquid
module diagnostic/status motor failure. line; repair/
LED display shows the Indoor replace as
indicated code. thermostat set needed.
extremely low. Check indoor
blower motor;
repair/replace as
needed.
Check low
pressure switch;
repair/replace as
needed.
Check indoor
thermostat setting.
65
SERVICING
Compressor and outdoor L 1 Low Pressure LPS 01 Low refr igerant Ve rify refr igerant Tu rn power OFF pr ior
f . Cut Out charge . charge; adjust as to repai r.
Low pressure s witch Loc kout Restr iction in needed. Must clear f ault by
trip 3 times within same (3 Tr ips) liquid line. Chec k for cycling 24V AC to
thermostat demand. Indoor blower restr icted liquid control.
Ther mostat demand is motor failure. line; repair/replace Replace with correct
present. Indoor as needed. replacement par t(s).
Integrated control thermostat set Chec k indoor
module diagnostic/status extremely lo w. blower motor ;
Chec k low
displa ys error message . pressure switch;
repair/replace as
needed.
Chec k indoor
thermostat setting.
Four consecutiv e 0 2 High Side HIGH SIDE 02 Bloc ked Chec k and clean Tu rn power OFF pr ior
compressor protector tr ips Fault FA ULT condenser coil. condenser coil. to repai r.
with average r un time Outdoor fan not Chec k outdoor Fault will clear after 4
between tr ips greater than running. fan motor ; repair/ consecutiv e nor mal
1 minute and less than 15 replace as cycles .
minutes. needed. Fault ma y be cleared
Low pressure and high Chec k outdoor by cycling 24V AC to
pressure switches are fan motor wir ing; control.
closed. repair/replace as Replace with correct
Integrated control needed. replacement par t(s).
module diagnostic/status Chec k outdoor
LED displ ay sho ws the fan motor
indicated code . capacito r; replace
as needed.
Compressor and outdoor 0 2 High 02 Bloc ked Chec k and clean Tu rn power OFF pr ior
Ther mostat demand is Cut Out Outdoor fan not Chec k outdoor Replace with correct
present. Tr ip running. fan motor ; repair/ replacement par t(s).
Integrated control replace as
module diagnostic/status needed.
LED displ ay sho ws the Chec k outdoor
indicated code . fan motor wir ing;
repair/replace as
needed.
Chec k outdoor
fan motor
capacitor ; replace
as needed.
Compressor and outdoor L 2 High HPS 02 Bloc ked Chec k and clean Tu rn power OFF pr ior
Low pressure s witch Cut Out Outdoor fan not Chec k outdoor Must clear f ault by
trip 3 times within same Loc kout running. fan motor ; repair/ cycling 24V AC to
thermostat demand. (3 Tr ips) replace as control.
Ther mostat demand is needed. Replace with correct
present. Chec k outdoor replacement par t(s).
Integrated control fan motor wir ing;
LED displ ay sho ws the needed.
indicated code . Chec k outdoor
fan motor
displa ys error message . capacitor ; replace
as needed.
66
SERVICING
Run time f or last 4 cycles 0 3 Shor t Cycling CMPR 03 Intermittent Chec k ther mostat Tu rn power OFF pr ior
is less than 3 minutes SHR T thermostat and ther mostat to repai r.
each. CYCLE demand. wiring; repair/ Fault will clear after 4
Compressor protector has Faulty replace as consecuti ve nor mal
not tripped. compressor needed. cycles .
Low pressure and high relay. Chec k Fault ma y be cleared
pressure switches are compressor by cycling 24V AC to
closed. relay operation; control.
Integrated control replace control as Replace with correct
module diagnostic/status needed. replacement par t(s).
LED displ ay sho ws the Minimum compressor
indicated code . runt time is changed
from 30 seconds to 3
minutes.
Compressor and outdoor 0 4 Loc ked Rotor 04 Compressor Chec k Tu rn power OFF pr ior
f . R OTO R bear ings are compressor to repai r.
Compressor protector tr ips seiz ed. operation; repair/ Must clear f ault by
four consecutiv e times . Failed replace as cycling 24V AC to
Average r un time between compressor r un needed. control.
trips is less than 15 capacito r. Chec k r un Replace with correct
seconds . Faulty r un capacito r; replace replacement par t(s).
Integrated control capacitor wi ring. as needed.
module diagnostic/status Low line v oltage. Chec k wiring;
Ve rify line v oltage
displa ys error message . is within range
on rating plate;
contact local
utility is out of
range .
Compressor and outdoor 0 5 Open Circui t 05 Po wer is Chec k circuit Tu rn power OFF pr ior
f or greater than CIRCUIT disconnected. break ers and to repai r.
4 hours . Failed fuses . Fault will clear after 1
Low pressure and high compressor Chec k wiring normal cycl e.
pressure switches are protector. to unit; repair/ Fault ma y be cleared
closed. Compressor not replace as by cycling 24V AC to
Integrated control properly wired to needed. control.
module diagnostic/status control. Chec k Replace with correct
LED displ ay sho ws the compressor ; replacement par t(s).
indicated code . repair/replace as
needed
displa ys error message . Chec k
compressor
wiring; repair/
replace as
needed.
Compressor and outdoor 0 6 Open Star t 06 Compressor star t Chec k Tu rn power OFF pr ior
f . Circuit ST AR T winding is open. compressor ; to repai r.
Low pressure and high Failed repair/replace as Fault will clear after 1
pressure switches are compressor r un needed. normal cycl e.
closed. capacitor . Chec k r un Fault ma y be cleared
Integrated control Faulty r un capacito r; replace by cycling 24V AC to
module diagnostic/status capacitor wi ring. as needed. control.
LED displ ay sho ws the Compressor not Chec k wiring; Replace will correct
indicated code . properly wired to repair/replace as replacement par t(s).
control. needed.
displa ys error message . Faulty
compressor
wiring.
67
SERVICING
Compressor and outdoor L 6 Open Star t 06 Compressor star t Chec k Tu rn power OFF pr ior
f . Circuit ST AR T winding is open. compressor ; to repai r
Low pressure and high Loc kout Failed repair/replace as Must clear f ault by
pressure switches are compressor r un needed. cycling 24V AC to
closed. capacitor . Chec k r un control.
Open star t circuit has been Faulty r un capacitor ; replace Replace with correct
detected 4 times with 5 capacitor wi ring. as needed. replacement par t(s).
minute delay between each Compressor not Chec k wiring
detection. properly wired repair/replaced
Integrated control to control. as needed.
module diagnostic/status Faulty
LED displ ay sho ws the compressor
indicated code . wiring.

Compressor and outdoor 0 7 Open Run 07 Compressor r un Chec k Tu rn power OFF pr ior
f . Circuit winding is open. compressor ; to repai r.
Low pressure and high Compressor not repair/replace as Fault will clear after 1
pressure switches are properly wired needed. normal cycl e.
closed. to control. Chec k wiring; Fault ma y be cycling
Integrated control Faulty repair/replace as 24V AC to control.
module diagnostic/status compressor needed. Replace with correct
LED displ ay sho ws the wiring. replacement par t(s).
indicated code .

Compressor and outdoor L 7 Open Run 07 Compressor r un Chec k compres - Tu rn power OFF pr ior
f . Circuit winding is open. sor ; repair/re- to repai r.
Low pressure and high Loc kout Compressor not place as needed. Must clear f ault by cy -
pressure switches are properly wired Chec k wiring; cling 24V AC to control.
closed. to control. repair/replace as Replace with correct
Open r un circuit has been Faulty needed. replacement par t(s).
detected 4 times with 5 compressor
minute delay between wiring.
each detection.
Integrated control
module diagnostic/status
indicated code .
displays error message .

Air conditioner/heat L 8 Low Line 08 Low line v oltage. Chec k circuit Tu rn power OFF pr ior
pump may appear to be Voltage VO LT break ers and to repai r.
operating nor mally. fuses . Control detects line
Compressor protector ma y Ve rify unit is voltage less than
be open (compressor and connected to 185 VAC.
outdoor f power supply Fault will clear if line
module diagnostic/status rating plate . above 185 VAC.
LED displ ay sho ws the Correct lo w line
indicated code . voltage condition;
contact local
utility if needed.
68
SERVICING
Air conditioner/heat H 8 High Line 08 High line Correct high line Tu rn power OFF pr ior
pump may appear to be Voltage VO LT voltage voltage condition; to repai r.
operating nor mally. contact local utility Control detects line
Compressor protector if needed. voltage greater than
may be open (compressor Ve rify unit is 255 VAC.
and outdoor f connected to po wer Fault will clear if line
Integrated control voltage decreases
module diagnostic/status on rating plate . below 255 VAC.
indicated code .
Air conditioner/heat 0 9 Low Pilot LO W 09 Control detects Chec k fuse . Turn power OFF pr ior to
pump may appear to be Voltage secondar y Correct lo w second - repair.
operating nor mally. VO LT voltage less ary voltage condition. Fault will clear if
Integrated control than 18 VAC. Chec k transf ormer; secondar y voltage r ises
module diagnostic/status Tr ansf ormer replace if needed. above 21V AC.
LED displ ay sho ws the overloaded. Replace with correct
indicated code . Low line voltage. replacement par t(s).
. P 0 Comp Chec k compressor ; Tu rn power OFF pr ior
Integrated control Protector displayed displayed through run or repair/replace as to repai r.
module diagnostic/status Open star t windings. needed. Fault will clear after 1
LED displ ay sho ws the Compressor Chec k wiring; repair/ normal cycle .
indicated code . run winding is replace as needed. Fault ma y be cleared
open. Chec k r un ca - by cycling 24V AC to
Compressor not pacitor; replace as control.
properly wired to needed. Replace with correct
control. replacement par t(s).
Faulty
compressor
wiring.
Failed
compressor r un
capacito r.
Faulty r un
capacitor wi ring.
Air conditioner/heat 0 8 08 Chec k circuit Tu rn power OFF pr ior
pump may appear to be VO LTAG E break er and fuses . to repair.
operating nor mally. Ve rify unit is con - Control detects line
Compressor protector nected to po wer voltage less than
may be open (compressor 185 VAC.
and outdoor f on rating plate . Fault will clear if line
module diagnostic/status above 185 VAC.
indicated code .
ADDITIONAL NOTES FOR UNITARY CONTROLS
1. When system is at Standby mode Press "TEST" push button to turn on both the compressor and outdoor fan for (5) five
seconds.
2. The "RECALL" push button is used to retrieve the (6) six most recent faults. The control must be in Standby Mode (no ther-
mostat inputs) to use the feature. Depress the push button for approximately two seconds and less than five seconds. The
7-segment LED displays will then display the (6) six most recent fault and decrementing to the least recent fault.
3. The faults may be cleared by depressing the button for greater than (5) five seconds.
4. Consecutively repeated faults are displayed a maximum of (3) three times. Refer to the fault code definitions at the end of
this manual for more details.
5. A forced defrost can be initiated by pressing "TEST" and "RECALL" push buttons simultaneously for more than 1 second with a
valid call for heat. The forced defrost can be terminated by a (10) ten minute lapse in time, a coil temperature rise above 75°F
or by pressing the two buttons again for more than 1 second.
6. "TERM" dip switch is used for communications bus configuration. Leave the settings to the factory default position. Rarely do
the "TERM" dip switch settings need to be changed.
7. "LEARN" push button is used to reset the communications between the equipment. Used only for troubleshooting purposes.
69
SERVICING
S-12 CHECKING HIGH PRESSURE CONTROL The low pressure control is designed to cut-out (open) at
approximately 21 PSIG for heat pumps and 55 PSIG for air con-
ditioners. It will automatically cut-in (close) at approximately
50 PSIG for heat pumps and 95 PSIG for air conditioners.
HIGH VOLTAGE! Test for continuity using a VOM and if not as above, replace
Disconnect ALL power before servicing the control.
cause property damage, personal injury S-14 CHECKING HIGH AND LOW PRESSURE
or death. SWITCH VOLTAGE
The HPC and LPC are wired in series so output at both switches
should be the same when switches are closed voltage reading
The high pressure control capillary senses the pressure in the should be 6.5 VDC or 8.0 VAC. NOTE: the Discharge Thermo-
compressor discharge line. If abnormally high condensing pres- stat is wired in series with the HPC if DT is open you will read
sures develop, the contacts of the control open, breaking the input voltage on the HPC and no voltage on the output of HPC
control circuit before the compressor motor overloads. This or LPC.
control is automatically reset.
1. Using an ohmmeter, check across terminals of high pres-
sure control, with wire removed. If not continuous, the
S-15 CHECKING CAPACITOR
CAPACITOR, RUN
contacts are open.
2. Attach a gauge to the dill valve port on the base valve.
A run capacitor is wired across the auxiliary and main wind-
ings of a single phase permanent split capacitor motor. The
With power ON:
capacitors primary function is to reduce the line current while
greatly improving the torque characteristics of a motor. This is
WARNING accomplished by using the 90° phase relationship between the
Line Voltage now present. capacitor current and voltage in conjunction with the motor
windings, so that the motor will give two phase operation
when connected to a single phase circuit. The capacitor also
3. Start the system and place a piece of cardboard in front of reduces the line current to the motor by improving the power
the condenser coil, raising the condensing pressure. factor.
4. Check pressure at which the high pressure control cuts-
out. If it cuts-out at 610 PSIG ± 10 PSIG, it is operating The line side of this capacitor is marked with “COM” and is
normally (See causes for high head pressure in Service wired to the line side of the circuit.
Problem Analysis Guide). If it cuts out below this pressure
range, replace the control. S-15A RESISTANCE CHECK USING A DIGITAL
MULTI-METER
HIGH VOLTAGE!
or death.
Check for Digital Test

1. Set the meter on Ohm range (Set it at lease 1000 Ohm = 1k).
WARNING
Discharge capacitor through a 20 to 30 OHM
resistor before handling.
S-13 CHECKING LOW PRESSURE CONTROL
The low pressure control senses the pressure in the suction 2. Connect the Meter leads to the Capacitor terminals.
line and will open its contacts on a drop in pressure. The low 3. Digital meter will show a reading momentarily (Figure 1).
pressure control will automatically reset itself with a rise in Note the reading.
pressure.
70
SERVICING
4. If the reading is near to the actual value of the capacitor
(i.e. the printed value on the capacitor). The capacitor is
good. (Note that the reading may be less than the actual
printed value of the capacitor.)
5. If you read a significantly lower capacitance or none at all,
then capacitor is dead and must be replaced.
S-16G CHECKING EMERSON ULTRATECH™

ECM MOTORS
DESCRIPTION
Figure 1 Figure 2 The DVPTC and MBVC models utilize an Emerson, 4-wire
variable speed ECM blower motor. The ECM blower motor
4. Reading will immediately return to the OL = (Open Line) provides constant CFM.
(Figure 2). Every attempt of Step 2 will show the same
result as was in step 4 and Step 5. This indicates that the The motor is a serially communicating variable speed motor.
capacitor is good. Only four wires are required to control the motor: +Vdc, Com-
5. If there is no Change, then capacitor is dead and must be mon, Receive, and Transmit.
replaced.
The +Vdc and Common wires provide power to the motor’s
Check for Analog Meter low voltage control circuits.
A. Good Condition - Indicator swings to zero and slowly
returns to infinity. (Start capacitor with bleed resistor will GENERAL CHECKS/CONSIDERATIONS
not return to infinity. It will still read the resistance of the 1. Check power supply to the air handler or modular blower.
resistor.) Ensure power supply is within the range specified on rating
B. Shorted - Indicator swings to zero and stops there - Re- plate. See section S-1.
place. 2. Check motor power harness. Ensure wires are continuous
C. Open - No reading - Replace. (Start capacitor would and make good contact when seated in the connectors.
read resistor resistance.) Repair or replace as needed.
3. Check motor control harness. Ensure wires are continuous
S-15B CAPACITANCE CHECK USING A DIGITAL and make good contact when seated in the connectors.
MULTI-METER (IN CAPACITANCE MODE) Repair or replace as needed.
4. Check thermostat and thermostat wiring. Ensure thermo-
stat is providing proper cooling/heating/continuous fan
WARNING demands. Repair or replace as needed.
Discharge capacitor through a 20 to 30 OHM 5. Check blower wheel. Confirm wheel is properly seated on
resistor before handling. motor shaft. Set screw must be on shaft flat and torqued
to 165 in-lbs minimum. Confirm wheel has no broken or
loose blades. Repair or replace as needed.
NOTE: You can do this test with a multi-meter if you have a
6. Ensure motor and wheel turn freely. Check for interference
Capacitance meter on your multi-meter.
between wheel and housing or wheel and motor. Repair or
replace as needed.
1. Remove the capacitor from the circuit.
7. Check housing for cracks and/or corrosion. Repair or re-
2. Now Select “Capacitance” on your multi-meter.
place as needed.
3. Now connect the capacitor terminals to the multi-meter
8. Check motor mounting bracket. Ensure mounting bracket
leads.
is tightly secured to the housing. Ensure bracket is not
cracked or broken.
71
SERVICING
Emerson UltraCheck-EZ™ Diagnostic Tool Power Green Motor
The Emerson UltraCheck-EZ™ diagnostic tool may be used to Indication(s)
Button LED Action
diagnose the ECM motor. Confirm 24VAC to
UltraCheck-EZTM tool.
Not
OFF OFF If 24VAC is confirmed,
Rotating
HIGH VOLTAGE! diagnostic tool is
Disconnect ALL power before servicing inoperable.
or installing. Multiple power sources Motor and control/end
may be present. Failure to do so may ON Blinking Rotating bell are functioning
or death. properly.
Replace motor
ON OFF Rotating
control/end bell.
To use the diagnostic tool, perform the following steps: Not Check motor (see
1. Disconnect power to the air handler. ON Blinking
Rotating Motor Check s below).
2. Disconnect the 4-circuit control harness from the motor. Replace motor
3. Plug the 4-circuit connector from the diagnostic tool into Not control/end bell; verify
the motor control connector. ON OFF
Rotating motor (see Motor
4. Connect one alligator clip from the diagnostic tool to a
Check s below).
ground source.
5. Connect the other alligator clip to a 24VAC source.
9. Depress the orange power button to turn off motor.
NOTE: The alligator clips are NOT polarized. 10. Disconnect power. Disconnect diagnostic tool.
11. Reconnect the 4-wire harness from control board to
NOTE: The UltraCheck-EZ™ diagnostic tool is equipped with a motor.
nonreplaceable fuse. Connecting the tool to a source other
than 24VAC could damage the tool and cause the fuse to Electrical Checks - High Voltage Power Circuits
open. Doing so will render the diagnostic tool inoperable.
6. Turn on power to air handler or modular blower.

HIGH VOLTAGE!
WARNING or installing. Multiple power sources
or death.
7. Depress the orange power button on the diagnostic tool to

send a run signal to the motor. Allow up to 5 seconds for 1. Disconnect power to air handler or modular blower.
the motor to start. 2. Disconnect the 5-circuit power connector to the ECM
motor.
NOTE: If the orange power button does not illuminate when 3. Turn on power to air handler or modular.
depressed, the tool either has an open fuse or is not prop-
erly connected to a 24VAC source.
WARNING
8. The green LED on the diagnostic tool will blink indicating Line Voltage now present.
communications between the tool and motor. See table
below for indications of tool indicators and motor actions.
Replace or repair as needed. 4. Measure voltage between pins 4 and 5 on the 5-circuit
connector. Measured voltage should be the same as the
supply voltage to the air handler or modular.
72
SERVICING
2. Disconnect the motor control harness and motor power
}
harness.
1 Lines 1 and 2 will be connected 3. Remove the blower assembly from the air handler or
for 12OVAC Power Connector modular blower.
2 applications only 4. Remove the (3) screws securing the control/end bell to
the motor. Separate the control/end bell. Disconnect the
3 Gnd 3-circuit harness from the control/end bell to remove the
control/end bell from the motor.
4 AC Line Connection 5. Inspect the NTC thermistor inside the control/end bell (see
figure below). Replace control/end bell if thermistor is
5 AC Line Connection cracked or broken.
5. Measure voltage between pins 4 and 3. Voltage should be

approximately half of the voltage measured in step 4.
6. Measure voltage between pins 5 and 3. Voltage should be
approximately half of the voltage measured in step 4.
7. If no voltage is present, check supply voltage to air handler
or modular blower. See section S-1.
8. Disconnect power to air handler or modular blower. Recon-
nect the 5-circuit power harness disconnected in step 2.
Electrical Checks - Low Voltage Control Circuits
1. Turn on power to air handler or modular.
WARNING
Line Voltage now present. 6. Inspect the large capacitors inside the control/end bell (see
figure below). Replace the control/end bell if any of the
capacitors are bulging or swollen.
2. Check voltage between pins on the 4-wire motor control
harness between the motor and control board.
3. Voltage on pins should read:
Pins 1 to 4 = 3.3vdc
Pins 1 to 2 = 3.3vdc
Pins 3 to 4 = 15vdc
Motor Control/End Bell Checks
HIGH VOLTAGE! 7. Locate the 3-circuit connector in the control/end bell.

Using an ohmmeter, check the resistance between each
may be present. Failure to do so may terminal in the connector. If the resistance is 100 W or
cause property damage, personal injury greater, the control/end bell is functioning properly. Re-
or death. place the control/end bell if the resistance is lower than
100 W.
1. Disconnect power to air handler or modular blower. 8. Reassemble motor and control/end bell in reverse of
disassembly. Replace blower assembly into air handler or
NOTE: Motor contains capacitors that can hold a charge for modular blower.
several minutes after disconnecting power. Wait 5 minutes
after removing power to allow capacitors to discharge.
73
SERVICING
Motor Checks Normal* +10% -10% Normal
OFF ON OFF ON OFF ON OFF ON
HIGH VOLTAGE!
Disconnect ALL power before servicing 3 3 3 3
or installing. Multiple power sources 4 4 4 4
cause property damage, personal injury Airflow Adjust Taps (* indicates factory sett ing)
or death.
1. Disconnect power to air handler or modular blower. Ramping Profile Dipswitches - Used to select a comfort profile
for the cooling mode.
NOTE: Motor contains capacitors that can hold a charge for
several minutes after disconnecting power. Wait 5 minutes Tap A* Tap B Tap C Tap D
after removing power to allow capacitors to discharge. OFF ON OFF ON OFF ON OFF ON
5 5 5 5
2. Disassemble motor as described in steps 2 through 4 6 6 6 6
above.
3. Locate the 3-circuit harness from the motor. Using an ohm-
meter, measure the resistance between each motor phase
winding. The resistance levels should be equal. Replace the
Cooling Airflow Ramping Profiles (* indicates factory
motor if the resistance levels are unequal, open circuited setting)
or short circuited.
4. Measure the resistance between each motor phase wind-
ing and the motor shell. Replace the motor if any phase Dehumidification Disable/Enable Dipswitch - Reduces cooling
winding is short circuited to the motor shell. airflow by ~ 15% when enabled AND when used with a hu-
5. Reassemble motor and control/end bell in reverse of midistat (such as DEHUM1). Airflow is reduced when a call for
disassembly. Replace blower assembly into air handler or cooling is present and the humidistat is open.
modular blower. OFF ON
S-16H ECM CFM ADJUSTMENTS DVPTC/MBVC

This section references the operation characteristics of the 7 DEHUM Move to the ON position to
DVPTC/MBVC models. The MBVC models utilize an integrated 8 Unused enable dehumidification
air handler control. The air handler control provides ECM blow-
er motor control and includes all dipswitches necessary to set
up the cooling, heat pump and electric airflow characteristics. Electric Heater Airflow - Airflow for installed electric heaters is
set by adjusting the dipswitches to the appropriate heater size.
The control has three banks of dipswitches: a bank for cooling
airflow and trim adjustment, a bank for selecting one of (4) en- 21 kW* 20 kW 15 kW 10 kW
hancement profiles and enabling dehumidification, and a bank OFF ON OFF ON OFF ON OFF ON
for selecting the installed electric heater kit size. Adjustments 9 9 9 9
are made by selecting the appropriate ON/OFF combinations 10 10 10 10
of the dipswitches. The dipswitches along with their functions
11 11 11 11
are shown in the figures below.
Electric Heating Airflow (* indicates factory setting)
Cooling Airflow Dipswitches - Used to set the desired cooling
airflow
Tap A Tap B Tap C Tap D* 8 kW 6 kW 5 kW 3 kW
OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON
1 1 1 1 9 9 9 9
2 2 2 2 10 10 10 10
11 11 11 11
Electric Heating Airflow (* indicates factory setting)

Cooling Airflow Speed Tap (* indicates factory setting)
The table on the following page indicates the airflow that cor-
Airflow Adjust Dipswitches - Used to adjust the airflow +/-10% responds to the available dipswitch settings.
74
SERVICING
MBVC Airflow Table
Speed Selection Dip Switches Htr Kw 9 10 11 MBVC1200* MBVC16000* MBVC2000*

3 ON ON ON 600 800 800
Cool Adjust Profile
Selection Selection Selection 5 ON ON OFF 600 800 800
Switches Switches Switches
6 ON OFF ON 635 800 800
TAP 1 2 3 4 5 6
8 ON OFF OFF 740 1000 1000
A OFF OFF OFF OFF OFF OFF
10 OFF ON ON 1000 1000 1200
B ON OFF ON OFF ON OFF
15 OFF ON OFF 1400 1500 1500
C OFF ON OFF ON OFF ON
20 OFF OFF ON NR NR 2000
D ON ON ON ON ON ON
Profiles Pre-Run Short-Run OFF Delay
Model Tap Low Stage High Stage
A ------- -------- 60 sec/100% Cool Cool
B ------- 30 sec/50% 60 sec/100%
A 400 600
C ------- 7.5 min/82% 60 sec/100%
B 540 800
MBVC1200 * C 670 1000
D 30 sec/50% 7.5 min/82% 30 sec/50%
D 800 1200
To set airflow: (1) Select model and desired
high stage cooling airflow. Determine the cooresponding tap A 670 1000
( A, B, C, or D ). Set dip switches 1 and 2 to the appropriate
ON / OFF positions. (2) Select model and installed electric MBVC1600 * B
C
800
940
1200
1400
heater size. Set switches 9, 10, and 11 to the appropriate
ON/OFF positions. (3) Select the airflow adjustment factor tap D 1070 1600
A and D are 0%; Tap B is +10%; Tap C - 10%. Set dip switches 3
and 4 to the appropriate ON / OFF positions. A 800 1200
To set Comfort Mode: Select desired Comfort Mode profile MBVC2000 * B
C
1070
1200
1600
1800
(see profiles above). Set switches 5 and 6 to the approriate
ON / OFF positions. 0140A00045 D 1340 2000
75
BLOWER PERFORMANCE DATA
SWITCH SWITCH SWITCH
HTR kW MBVC1200* MBVC1600* MBVC2000*
9 10 11
3 600 800 800 ON ON ON
5 600 800 800 ON ON OFF
6 635 800 800 ON OFF ON
8 740 1000 1000 ON OFF OFF
10 1000 1000 1200 OFF ON ON
15 1400 1500 1500 OFF ON OFF
20 NR NR 2000 OFF OFF ON
21 NR NR NR ON^ ON^ ON^
^ Factory setting
COOL SELECTION ADJUST SELECTION PROFILE SELECTION

LOW STAGE HIGH STAGE
MODEL SWITCHES SWITCHES SWITCHES
COOL COOL
1 2 3 4 5 6
400 600 OFF OFF OFF OFF OFF OFF
540 800 ON OFF ON OFF ON OFF
MBVC1200
670 1000 OFF ON OFF ON OFF ON
800 1200 ON ON ON ON ON ON
MBVC1600
MBVC2000
^ Factory setting
Locate the blower speed selection DIP switches on the integrated control module. Select the desired “cooling”
speed tap by positioning switches 1 and 2 appropriately. Select the desired "adjust" tap by positioning switches
3 and 4 appropriatly. Refer to the following Dipswitches - Cooling Airflow and Airflow Adjust Taps figure for switch
positions and their corresponding taps. Verify CFM by counting the number of times the green CFM LED blinks.
Normal* +10% -10% Normal

OFF ON OFF ON OFF ON OFF ON
3 3 3 3
4 4 4 4
Air flow Adjust Taps (*indicates factory setting)
Dip Switches - Cooling Airflow

and Airflow Adjust Taps
Thermostat "Fan Only" Mode

During"Fan Only" operations, the CFM output is 30% of the maximum CFM capability.
CFM Trim Adjust

Minor adjustments can be made through the dipswitch combination of 3-4.
76
SERVICING
Speed Selection Dip Switches Cooling/Heat Pump Airflow Table
Cool Adjust Profile Continuous Low stage High stage

Selection Selection Selection Fan
Model Speed tap
(CFM) (CFM)
Switches Switches Switches Speed
A 410 610
TAP S1 S2 S3 S4 S5 S6 S12 S13
B 565 835
A OFF OFF OFF OFF OFF OFF OFF OFF DV24PTCB14
C 660 970
B ON OFF ON OFF ON OFF ON OFF D 765 1125
C OFF ON OFF ON OFF ON OFF ON A 440 610
D ON ON ON ON ON ON ON ON B 605 835
DV30PTCC14
C 740 1020
D 885 1225
A ------- -------- 60 sec/100%
A 500 725
B ------- 30 sec/50% 60 sec/100%
B 700 1000
C ------- 7.5 min/82% 60 sec/100% DV36PTCC14
C 930 1330
D 30 sec/50% 7.5 min/82% 30 sec/50% D 1120 1600
To set Airflow: (1) Select model and desired High Stage Cooling A 500 725
Airflow. Determine the corresponding tap (A, B, C, D). Set dip B
switches S1 and S2 to the appropriate ON / OFF positions.
700 1000
DV48PTCC14
(2) Select model and installed electric heater size. Set dip C 930 1330
switches S9, S10, and S11 to the appropriate ON / OFF positions.
(3) If airflow adjustment is required set Trim Enable Switch S8 to D 1120 1600
ON (OFF = 0% Trim) and set S3 and S4 to appropriate ON / OFF
positions. Tap A is +5%,Tap B is -5%, Tap C is +10%, Tap D is A 560 800
-10%.
B 763 1090
To Set Comfort mode: Select desired Comfort Mode Profile (see DV42PTCD14
profiles above). Set dip switches S5 and S6 to appropriate ON / C 994 1420
OFF positions.
Dehumidification: To enable, set dip switch S7 to ON. Cooling
D 1225 1750
airflow will be reduced to 85% of nominal value during cool call A 900 1350
when Dehum command is present. To disable, set S7 to OFF.
Continuous Fan Speed: Use dip switches S12 and S13 to select
B 1035 1550
DV48PTCD14
one of 4 continuous fan speeds, Tap A is 25%. Tap B is 50%, Tap C 1140 1700
C is 75%, Tap D is 100%.
Notes: D 1200 1800
1. Airflow data shown applies to legacy mode operation only.
For a fully communicating system, please see the outdoor A 1210 1610
unit's installation instructions for cooling and heat pump B
airflow data. See ComfortNet System-Airflow Consideration
1365 1815
DV60PTCD14
section for details. C 1450 1920
2. Airflow blink codes are approximations of actual airflow.
D 1525 2025
NOTE: Airflow blink codes are approximations of actual airflow.

Airflows provided are at 0.3 static.
ELECTRIC HEAT AIRFLOW TABLE
DV42PTCD14A*+ DV48PTCD14A*
++ +++
Htr kW 9 10 11 DV24PTCB14A* DV30PTCC14A* DV36PTCC14A* DV48PTCC14* DV60PTCD14A*
3 ON ON ON 550 600 NR NR 850** NR NR
5 ON ON OFF 650 700 850 850 1250 1250 1250
6 ON OFF ON 700 750 900 900 1300 1300 1300
8 ON OFF OFF 800 875 1000 1000 1500 1500 1500
10 OFF ON ON 850 950 1200 1200 1550 1550 1550
15 OFF ON OFF NR NR 1440 1440 1720 1720 1780
19* NR NR 1500 1500 NR NR NR
OFF OFF ON
20 NR NR 1500 1500 1800 1815 1850
21 or 25* OFF OFF OFF NR NR NR NR NR 1850 1850
Note: Airflow data show n applies to the electric heat only in either legacy mode or communicating mode operation
NR - Not rated
* Within thermostat user menu CTK0* communicating thermostat w ill display 20KW for OFF- OFF- ON dip sw itch selection, 21kW for
+
For match up w ith a 2 ton outdoor unit: Heater kit application shall not exceed 10 kW.
Airflow for 5 kW up to 10 kW heater kits shall be set to 850 cfm speed tap of ON-ON-ON.
++
For match up w ith a 3 ton outdoor unit: Heater kit application shall not exceed 15 kW.
Airflow for 5 kW up to 15 kW heater kits shall be set to 1300 cfm speed tap of ON-OFF-ON.
+++
For match up w ith a 3.5 ton outdoor unit: Heater kit application shall not exceed 20 kW.
Airflow for 5 kW up to 20 kW heater kits shall be set to 1500 cfm speed tap of ON-OFF-OFF
** 3 kW heater kit is not applicable for this indoor application.
77
SERVICING
READY DVPTC AIRFLOW TABLES Cooling/Heat Pump Airflow Table
Speed Selection Dip Switches MODEL Tap Low Stage High Stage
Cool Adjust Profile Continuous A 410 610
Selection Selection Selection Fan Speed
Switches Switches Switches B 565 840
DV25PTCB14
TAP S1 S2 S3 S4 S5 S6 S12 S13 C 650 970
A OFF OFF OFF OFF OFF OFF OFF OFF D 685 1020
B ON OFF ON OFF ON OFF ON OFF A 375 610
C OFF ON OFF ON OFF ON OFF ON DV29PTCB14 B 545 795
DV37PTCB14 C 630 930
D ON ON ON ON ON ON ON ON
D 740 1085
A 590 880
A ------ ------ 60 sec/100%
DV31PTCC14 B 705 1055
B ------ 30 sec/50% 60 sec/100% DV37PTCC14 C 845 1265
C ------ 7.5 min/82% 60 sec/100% D 910 1360
A 475 690
D ------ 7.5 min/82% 30 sec/50%
B 565 785
To set Airflow: (1) Select model and desired High Stage Cooling DV33PTCC14
Airflow. Determine the corresponding tap (A, B, C, D). Set dip C 690 980
switches S1 and S2 to the appropriate ON / OFF positions. D 760 1110
(2) Select model and installed electric heater size. Set dip
switches S9, S10, and S11 to the appropriate ON / OFF A 665 990
positions. B 770 1150
(3) If airflow adjustment is required set Trim Enable Switch S8 DV39PTCC14
to ON (OFF = 0% Trim) and set S3 and S4 to appropriate ON / C 815 1095
OFF positions. Tap A is +5% ,Tap B is -5%, Tap C is +10%, Tap D D 910 1225
is -10%.
A 710 955
To Set Comfort mode: Select desired Comfort Mode Profile B 745 1005
(see profiles above). Set dip switches S5 and S6 to appropriate DV49PTCC14
ON /OFF positions. C 880 1180
D 975 1310
Dehumidification: To enable, set dip switch S7 to ON. Cooling
airflow will be reduced to 85% of nominal value during cool A 610 875
call when Dehum command is present. To disable, set S7 to B 810 1225
OFF. DV59PTCC14
C 940 1410
Continuous Fan Speed: Use dip switches S12 and S13 to select D 1070 1595
one of 4 continuous fan speeds, Tap A is 25%. Tap B is 50%, Tap A 605 900
C is 75%, Tap D is 100%.
B 725 1080
Notes: DV37PTCD14
C 820 1225
1. Airflow data shown applies to legacy mode operation only.
For a fully communicating system, please see the outdoor D 940 1405
unit’s installation instructions for cooling and heat pump A 1040 1445
airflow data. See ComfortNet System-Airflow Consideration
section for details. B 1260 1790
2. Airflow blink codes are approximations of actual airflow. DV59PTCD14
C 1330 1890
D 1395 1990
A 820 1195
B 895 1320
DV49PTCD14
C 995 1460
D 1056 1530
A 1080 1630
B 1210 1820
DV61PTCD14
C 1280 1925
D 1350 2025
78
SERVICING
READY DVPTC AIRFLOW TABLES
DIP SWITCH SETTING & AIRFLOW TABLE FOR ELECTRIC HEAT
HTR DV35PTCB14
S9 S10 S11 DV25PTCB14 DV29PTCB14 DV33PTCC14 DV39PTCC14 DV49PTCC14 DV37PTCC14 DV59PTCC14 DV37PTCD14 DV59PTCD14 DV49PTCD14** DV61PTCD14*** DV31PTCC14
(kW) DV37PTCB14
3 ON ON ON 550 550 550 600 NR NR NR NR NR NR NR NR 600
5 ON ON OFF 650 650 650 700 700 800 700 800 870 990 950 1030 700
6 ON OFF ON 700 700 700 780 770 800 770 800 970 1110 1060 1150 770
8 ON OFF OFF 800 800 800 850 880 950 880 950 1060 1200 1150 1250 880
10 OFF ON ON 850 875 875 920 970 1090 970 1090 1120 1240 1220 1320 970
15 OFF ON OFF 875 875 1050 950 1090 1290 1090 1290 1220 1520 1520 1650 1090
19* OFF OFF ON NR NR NR NR 1280 1345 1280 1345 NR NR NR NR 1280
20 OFF OFF ON NR NR NR NR NR NR NR NR 1250 1520 NR 1690 NR
21 OFF OFF OFF NR NR NR NR NR NR NR NR NR NR NR 1750 NR
25 OFF OFF OFF NR NR NR NR NR NR NR NR NR NR NR 1750 NR
NOTE: Airflow data shown applies to the electric heat only in either legacy mode or communicating mode operation
* Within thermostat user menu CTK0* communicating thermostat will display 20kW for OFF-OFF-ON dip switch selection,
21kW for OFF-OFF-OFF dip switch selection.
NR - Not Rated
** For match up with a 3 Ton outdoor unit:
Airflow for 5kW up to 15kW heater kits shall be set to 1300 cfm speed tap of ON-OFF-ON.
***For match up with a 3.5 Ton outdoor unit: Heater Kit application shall not exceed 20kW.
Airflow for 5kW heater kits shall be set to 1500 cfm speed tap of ON-OFF-OFF.
79
SERVICING
S-17 CHECKING COMPRESSOR
HIGH VOLTAGE!
WARNING Disconnect ALL power before servicing
Hermetic compressor electrical terminal venting can or installing. Multiple power sources
be dangerous. When insulating material which may be present. Failure to do so may
supports a hermetic compressor or electrical terminal cause property damage, personal injury
suddenly disintegrates due to physical abuse or as a or death.
result of an electrical short between the terminal and
the compressor housing, the terminal may be
1. Remove the leads from the compressor terminals.
expelled, venting the vapor and liquid contents of the
compressor housing and system.
See warnings S-17 before removing compressor

If the compressor terminal PROTECTIVE COVER and gasket
terminal cover.
(if required) are not properly in place and secured, there is a
remote possibility if a terminal vents, that the vaporous and
liquid discharge can be ignited, spouting flames several feet,
causing potentially severe or fatal injury to anyone in its path. 2. Using an ohmmeter, test continuity between terminals S-R,
C-R, and C-S, on single phase units.
This discharge can be ignited external to the compressor if
the terminal cover is not properly in place and if the discharge
impinges on a sufficient heat source.
Ignition of the discharge can also occur at the venting terminal C
or inside the compressor, if there is sufficient contaminant OHMMETER R

S
air present in the system and an electrical arc occurs as the COMP
terminal vents.
Ignition cannot occur at the venting terminal without the pres- TESTING COMPRESSOR WINDINGS
ence of contaminant air, and cannot occur externally from the
venting terminal without the presence of an external ignition If either winding does not test continuous, replace the com-
source. pressor.
Therefore, proper evacuation of a hermetic system is essential NOTE: If an open compressor is indicated, allow ample time
at the time of manufacture and during servicing. for the internal overload to reset before replacing compressor.
To reduce the possibility of external ignition, all open flame, S-17B Ground Test
electrical power, and other heat sources should be extin- If fuse, circuit breaker, ground fault protective device, etc., has
guished or turned off prior to servicing a system. tripped, this is a strong indication that an electrical problem
exists and must be found and corrected. The circuit protective
If the following test indicates shorted, grounded or open wind- device rating must be checked, and its maximum rating should
ings, see procedures S-19 for the next steps to be taken. coincide with that marked on the equipment nameplate.
S-17A Resistance Test With the terminal protective cover in place, it is acceptable to
Each compressor is equipped with an internal overload. replace the fuse or reset the circuit breaker ONE TIME ONLY to
see if it was just a nuisance opening. If it opens again, DO NOT
The line break internal overload senses both motor amperage continue to reset.
and winding temperature. High motor temperature or amper-
age heats the disc causing it to open, breaking the common A Meghometer should not be used to determine good or bad
circuit within the compressor on single phase units. compressors. There is not an industry recognized specification
for mega ohm values for small tonnage compressors. Scroll com-
Heat generated within the compressor shell, usually due to re- pressors can have the motor winding end-turns in the oil, which
cycling of the motor, high amperage or insufficient gas to cool can produce a lower resistance reading to ground. The insula-
the motor, is slow to dissipate. Allow at least three to four tion type is the same for scroll and reciprocating compressors.
hours for it to cool and reset, then retest.
Fuse, circuit breaker, ground fault protective device, etc. has

not tripped -
80
SERVICING
Disconnect all power to unit, making sure that all power legs
are open.
1. DO NOT remove protective terminal cover. Disconnect
the three leads going to the compressor terminals at the
nearest point to the compressor.
2. Identify the leads and using an ohmmeter on the R x
10,000 scale or the highest resistance scale on your ohm-
meter check the resistance between each of the three
leads separately to ground (such as an unpainted tube on
the compressor).
3. If a ground is indicated, then carefully remove the com-
pressor terminal protective cover and inspect for loose
leads or insulation breaks in the lead wires.
4. If no visual problems indicated, carefully remove the leads
at the compressor terminals.
5. Carefully retest for ground, directly between compressor
terminals and ground.
6. If ground is indicated, replace the compressor. The resis-
tance reading should be infinity. If there is any reading on
meter, there is some continuity to ground and compressor 1. Operate the system and measure compressor amperage.
should be considered defective. Cycle the unloader on and off at ten second intervals by
applying and removing Y2 voltage to the module. Wait
five seconds after power is applied to Y2 before taking a
reading. An increase in compressor amperage should be
observed when switching from part-load to full-load and
a reduction in compressor amperage should be observed
when changing from full-load to part-load. The percent
OHMMETER
change in current depends on the operating conditions
and voltage.
2. If Step 1 does not give the expected results remove the
solenoid plug from the compressor and with the unit run-
ning and the thermostat calling for Y2 to be energized test
WARNING the voltage output at the plug with a DC voltmeter. The
Damage can occur to the glass embedded terminals if reading should be 4 to 18 VDC for Comfort Alert. If not,
the leads are not properly removed. This can result in unplug the harness from the module and check voltage at
terminal and hot oil discharging. the “High” pins of the module. The module will not power
the unloader solenoid if the compressor is not running.
3. If the correct DC voltage is at the control circuit molded
S-17C UNLOADER TEST PROCEDURE plug measure the unloader coil resistance. Shut off power
Unloader Test Procedure with Comfort Alert™-Unitary (UC) and remove the control circuit molded plug from the com-
Control Diagnostics pressor and measure the unloader solenoid coil resistance.
If the coil resistance is infinite, zero, or grounded, the
If you suspected that the unloader is not working, the follow- compressor must be replaced.
ing methods may be used to verify operation.
S-17D OPERATION TEST
If the voltage, capacitor, overload and motor winding test fail
to show the cause for failure:
HIGH VOLTAGE!
or death.
81
SERVICING
1. Remove unit wiring from disconnect switch and wire a test S-21 CHECKING REVERSING VALVE AND SOLENOID
cord to the disconnect switch. Occasionally the reversing valve may stick in the heating or
cooling position or in the mid-position.
NOTE: The wire size of the test cord must equal the line wire
size and the fuse must be of the proper size and type. When stuck in the mid-position, part of the discharge gas from
the compressor is directed back to the suction side, resulting
2. With the protective terminal cover in place, use the three in excessively high suction pressure. An increase in the suction
leads to the compressor terminals that were disconnected line temperature through the reversing valve can also be mea-
at the nearest point to the compressor and connect the sured. Check operation of the valve by starting the system and
common, start and run clips to the respective leads. switching the operation from COOLING to HEATING cycle.
3. Connect good capacitors of the right MFD and voltage
rating into the circuit as shown. If the valve fails to change its position, test the voltage (24V)
4. With power ON, close the switch. at the valve coil terminals, while the system is on the COOLING
cycle.
WARNING All heat pumps and ComfortNet™ heat pumps wired in
Line Voltage now present. legacy - If no voltage is registered at the coil terminals, check
the operation of the thermostat and the continuity of the
connecting wiring from the “O” terminal of the thermostat to
A. If the compressor starts and continues to run, the cause the unit.
for failure is somewhere else in the system.
B. If the compressor fails to start - replace. ComfortNet heat pumps only - Check voltage (24VAC) at the
non-insulated terminal E22 on the UC control board (RVS on
COPELAND COMPRESSOR silkscreen) and “C” terminal on the 7-pin or 4-pin connector on
the UC control.
03 A 12345 L
If voltage is registered at the coil, tap the valve body lightly
while switching the system from HEATING to COOLING, etc. If
YEAR MONTH SERIAL PLANT this fails to cause the valve to switch positions, remove the coil
NUMBER connector cap and test the continuity of the reversing valve
solenoid coil. If the coil does not test continuous - replace it.
S-18 TESTING CRANKCASE HEATER
(OPTIONAL ITEM) If the coil test continuous and 24 volts is present at the coil
terminals, the valve is inoperative - Replace it.
The crankcase heater must be energized a minimum of four (4)
hours before the condensing unit is operated. S-24 TESTING DEFROST CONTROL
Crankcase heaters are used to prevent migration or accumula- LEGACY MODELS:

tion of refrigerant in the compressor crankcase during the off COMFORTNET™ UNITS:
cycles and prevents liquid slugging or oil pumping on start up.
To check the defrost control for proper sequencing, proceed as
A crankcase heater will not prevent compressor damage due to follows: With power ON; unit not running.
a floodback or over charge condition.
1. Set thermostat to call for heating.
2. Press TEST and RECALL buttons simultaneously for approx-
WARNING imately 3 seconds, then release them. System should go
Disconnect ALL power before servicing. into defrost immediately.
3. Using VOM check for voltage across terminals “C & O”.
Meter should read 24 volts (Skip this step if system a fully
1. Disconnect the heater lead in wires. communicating system).
2. Using an ohmmeter, check heater continuity - Should test 4. Visually inspect to see that the frost is gradually melting on
continuous. If not, replace. the coil and the compressor is running.
5. Using VOM check for voltage across “W2 & C” terminals on
NOTE: The positive temperature coefficient crankcase heater is the board. You should read 24 volts.
a 40 watt 265 voltage heater. The cool resistance of the heater 6. If not as above, replace control board.
will be approximately 1800 ohms. The resistance will become 7. Set thermostat to off position and disconnect power be-
greater as the temperature of the compressor shell increases. fore removing any jumpers or wires.
82
SERVICING
S-26 TESTING TEMPERATURE SENSORS Features
(COMFORTNET READY MODELS ONLY) The new air handler control includes advanced diagnostic
The DX16TC and DX18TC ComfortNet ready air conditioner features with fault recall, estimated CFM display via on-board
models are factory equipped with an outdoor air temperature LED, and ComfortNet™ ready. Diagnostics includes heater kit
(OAT) sensor. The OAT sensor allows the outdoor air tempera- selection diagnostics, open fuse, internal control fault, data
ture to be displayed on the CTK0* thermostat when used with errors, and blower motor faults. Data errors are not included
the ASXC and DSXC models. in the fault recall list. Diagnostic error codes are displayed on a
single red LED.
The DZ16TC and DZ18TC ComfortNet ready heat pump models
are equipped with both an outdoor air temperature (OAT) The estimated CFM is displayed as a flashing green LED. The
sensor and an outdoor coil temperature (OCT) sensor. The OAT LED flashes once for each 100 CFM.
provides the balance point temperature in heat pump systems
(air handler w/electric heat + heat pump) and dual fuel sys- The DVPTC/MBVC air handlers may be used in a fully commu-
tems. The OCT sensor is provides the outdoor coil temperature nicating ComfortNet system when matched with a compatible
and is used in determining defrost cycles. outdoor unit and the CTK0* thermostat. A fully communicating
system offers advanced setup and diagnostic features.
To check either the outdoor air or outdoor coil temperature
sensors: Basic Operation
The air handler control receives thermostat inputs either
from a standard 24VAC thermostat or the CTK0* ComfortNet
thermostat. For cooling and heat pump operation, the control
HIGH VOLTAGE! operates the variable speed blower motor at the demand as
Disconnect ALL power before servicing determined from the thermostat input(s). If a demand for elec-
or installing. Multiple power sources tric heat is received, the control will provide a 24VAC output
may be present. Failure to do so may for up to two electric heat sequencers.
or death. Troubleshooting
Motor Control Circuits
1. Disconnect power to the air conditioner or heat pump.
2. Disconnect the sensor from the unitary (UC) control.
3. Connect an ohmmeter across the sensor terminals. The
HIGH VOLTAGE!
ohmmeter should read be 10kW, +/-10%, at 75°F. Replace Disconnect ALL power before servicing
the sensor if the sensor is open, shorted, or outside the or installing. Multiple power sources
valid resistance range. may be present. Failure to do so may
Ohm Reading of Communicating Outdoor Unit Sensors or death.
T, °F RW@T T, °F RW@T T, °F RW@T T, °F RW@T T, °F RW@T
-40 336,000 5 72,940 50 19,903 95 6,530 140 2,488
-31 242,700 14 55,319 59 15,714 104 5,327 149 2,083
1. Turn on power to air handler or modular.
-22 177,000 23 42,324 68 12,493 113 4,370 158 1,752
-13 130,400 32 32,654 77 10,000 122 3,603 167 1,480
-4 97,060 41 25,396 86 8,056 134 2,986 176 1,255
WARNING
S-40A DVPTC/MBVC ELECTRONIC BLOWER/
HEATER CONTROL
2. Check voltage between pins 1 and 4 at the 4-wire motor
Description connector on the control board. See Electrical Checks -
The DVPTC and MBVC models utilize an electronic control that Low Voltage Control Circuits section (S-16H).
provides ECM blower motor control and control of up to two
electric heat sequencers. The control has thermostat inputs for Electric Heat Sequencer Outputs
up to two stages of cooling, two stages of electric heat, revers-
ing valve, and dehumidification. Control input is 24VAC.
All dipswitches necessary to setup cooling, heat pump, and

electric heat airflow are fully integrated into the control. Dehu-
midification is enabled/disabled via an on-board dipswitch.
83
SERVICING
Do the following to measure the voltages on the
communications data lines.
HIGH VOLTAGE!
or installing. Multiple power sources WARNING
may be present. Failure to do so may Line Voltage now present.
or death.
Data Line Voltage Troubleshooting and Bias

1. Turn on power to air handler or modular blower. Switches
WARNING Proper data voltage is essential to robust and reliable commu-

nication on the ComfortNet™ system. Any wiring issues must
be corrected for good communication.
• Poor wiring connections at the terminal blocks

2. Disconnect the 4-circuit harness connecting the control to • Low voltage wires that are shorted, grounded or broken.
the electric heater kit. • Communicating wires that are not connected to the proper
3. Provide a thermostat demand for low stage auxiliary heat terminals at the connector.
(W1). Measure the voltage between circuits 1 and 3 at the • 24 volt common outside and inside are not at the same
on-board electric heat connector. Voltage should measure ground potential
24VAC. Replace control if no voltage is present. • Bias dip switch setting conflicts between indoor board and
outdoor board.
NOTE: Allow for any built-in time delays before making • It is STRONGLY recommended that you do not connect
voltage measurements. Any electric heater faults that are multiple wires into a single terminal on the wiring
present may prevent the heater output from energizing. connector.
Verify that no heater faults are present before making • Wire nuts are recommended to connect multiple wires to
voltage measurements. connector ensuring one wire is used for each terminal.
• Failure to do so may result in intermittent operation.
4. Provide a thermostat demand for high stage auxiliary heat • Typical 18 AWG thermostat wire may be used to wire the
(W1 + W2). Measure the voltage between circuits 1 and 3 system components. One hundred feet is the maximum
at the on-board electric heat connector. Measure the volt- length of wire between indoor and outdoor units or be-
age between circuits 2 and 3 at the on-board electric heat tween indoor unit and thermostat.
connector. Voltage should measure 24VAC. Replace control • When outdoor transformer is used and there at least three
if no voltage is present. thermostat wires running to the outdoor unit use one
of the extra wires to connect the two 24 volt commons
Communications (Applies only to Systems with Compatible together. This will ensure both 24 volt commons are at the
ComfortNet™ Outdoor Unit and CTK0*Thermostat) same ground potential.
• When outdoor transformer is used and there are only
The integrated air handler control has some on-board tools two thermostat wires running to the outdoor unit ground
that may be used to troubleshoot the network. These tools the 24 volt common “C” of the outdoor transformer to a
are: red communications LED, green receive (Rx) LED, and chassis ground (earth0 ground. This is not as good as the
learn button. These are described below third wire but it is better than leaving the outdoor 24 volt
common floating).
a. Red communications LED – Indicates the status of the net-
work. Refer to the Network Troubleshooting Chart for the
LED status and the corresponding potential problem.
b. Green receive LED – Indicates network traffic. Refer to the
Network Troubleshooting Chart for the LED status and the
corresponding potential problem.
c. Learn button – Used to reset the network. Depress the but-
ton for approximately 2 seconds to reset the network.
Voltages between the two data lines and between each data
line and common may be used to determine if the network is
operating properly.
84
SERVICING
SEQUENCE OF OPERATION 2.4 Once the thermostat demand is satisfied, the CTK0*
DVPTC/MBVC with DX**TC Condenser and CTK0* thermostat commands the air handler/modular blower
Communicating Thermostat to end emergency heat operation. The air handler control
de-energizes the electric heat sequencer outputs. The
The DVPTC or MBVC air handle/modular blower matched ECM blower motor remains energized until any blower OFF
with an DX**TC condensing unit and CTK0* communicating delay timing has expired.
thermostat constitute a network. The three components, or
subsystems, making up the system communicate with one an- 3.0 Continuous Fan Operation
other with information passed between all three components. 3.1 With a demand for continuous fan operation, the CTK0*
This leads to a somewhat non-traditional manner in which the thermostat sends a fan request to the integrated air han-
system components receive commands for system operation. dler control along with a fan demand. The control energiz-
All system commands are routed from the component through es the variable speed ECM motor at fan demand provided
the network to the appropriate destination component. by the thermostat. The fan demand provided by the
thermostat will be 30%, 50%,or 70% of the air handler’s
NOTE: The individual subsystems will cease operation if the maximum airflow capability. The continuous fan demand is
request for operation is NOT refreshed after 5 minutes. This set from the thermostat as low, medium, or high.
is a built-in safe guard to prevent the possibility of runaway 3.2 If the thermostat demand for continuous fan is removed,
operation. the CTK0* thermostat commands the integrated air han-
dler control to end continuous fan operation. The integrat-
1.0 Cooling Operation - Low and High Stage Cool ed AH control immediately de-energizes the ECM blower
1.1 The CTK0* thermostat sends a request for low stage motor.
cooling through the network to the unitary (UC) control in
the condenser. The UC control receives the command and DVPTC/MBVC with DZ**TC Heat Pump and CTK0*
processes any compressor and fan delays. Communicating Thermostat
1.2 The UC control sends a request for low stage fan speed to
the air handler/modular blower. The blower energizes the The DVPTC or MBVC air handle/modular blower matched with
ECM blower motor at the appropriate speed. a DZ**TC condensing unit and CTK0* communicating thermo-
1.3 The condenser energizes the compressor and condenser stat constitute a network. The three components, or subsys-
fan motor at the appropriate low stage speeds. tems, making up the system communicate with one another
1.4 The system operates at low stage cooling. with information passed between all three components. This
1.5 If the thermostat demand cannot be met on low stage leads to a somewhat non-traditional manner in which the
cooling, the CTK0* thermostat sends a request for high system components receive commands for system operation.
stage cooling to the condenser. The condenser in turn All system commands are routed from the component through
sends a request for high stage fan speed to the air handler/ the network to the appropriate destination component.
modular blower. The blower increases the blower speed to
the high stage cooling speed. NOTE: Communicating heat pump systems are designed to
1.6 The condenser’s unitary control energizes the high stage utilize a balance point temperature. The balance point tem-
compressor solenoid and switches the condenser fan mo- perature in part controls heat pump operation. If the outdoor
tor to high speed. temperature is below the balance point, the heat pump is
1.7 The system operates at high stage cooling. disable and only electric heat is available for heating. The bal-
1.8 Once the thermostat demand is satisfied, the CTK0* ance point temperature is set via the CTK0* thermostat in the
thermostat commands the UC control to end cooling op- advanced installer’s configuration menu.
eration. The condenser de-energizes the compressor and
condenser fan motor. The UC control continues providing The CTK0* thermostat also allows the user to disable the
a fan request until any cooling blower OFF delays have electric heaters in the air handler/modular blower depending
expired. on the outdoor temperature. The electric heaters are disabled
If the outdoor temperature is above the set point. All heating
2.0 Heating Operation - Auxiliary/Emergency Heat is supplied by the heat pump.
2.1 The CTK0* thermostat sends a request for emergency
heat to the air handler/modular blower. The outdoor air temperature is acquired from the outdoor air
2.2 The air handler control energizes the ECM blower motor temperature (OAT) sensor included with the ASZC/DSZC heat
at the emergency heat speed. The electric heat sequencer pump models. Faults with the sensor will affect heating oper-
outputs are also energized, thus energizing the electric ation.
heaters.
2.3 The system operates at emergency heat. NOTE: The individual subsystems will cease operation if the
request for operation is NOT refreshed after 5 minutes. This
is a built-in safe guard to prevent the possibility of runaway
operation.
85
SERVICING
1.0 Cooling Operation - Low and High Stage Cool 2.8 The system operates at high stage heat pump heating.
1.1 The CTK0* thermostat sends a request for low stage 2.9 If the thermostat demand cannot be met on high stage
cooling through the network to the unitary (UC) control in heat pump heating, the CTK0* thermostat sends a request
the heat pump. The UC control receives the command and for auxiliary heat to the air handler/modular blower.
processes any compressor and fan delays. 2.10 Upon receiving a demand for auxiliary heat, the air
1.2 The UC control sends a request for low stage fan speed to handler control determines the appropriate airflow for
the air handler/modular blower. The blower energizes the high stage heat pump + auxiliary heat operation and op-
ECM blower motor at the appropriate speed. erates the ECM blower motor at that airflow demand. The
1.3 The heat pump energizes the compressor and condenser air handler control determines which airflow demand is
fan motor at the appropriate low stage speeds. The revers- greatest and applies that demand when operating the ECM
ing valve is also energized. blower motor.
1.4 The system operates at low stage cooling. 2.11 The system operates at high stage heat pump heating
1.5 If the thermostat demand cannot be met on low stage plus auxiliary heat.
cooling, the CTK0* thermostat sends a request for high 2.12 Once the thermostat demand is satisfied, the CTK0*
stage cooling to the heat pump. The heat pump in turn thermostat commands the heat pump to end heat pump
sends a request for high stage fan speed to the air han- heating operation. The compressor and outdoor fan motor
dler/modular blower. The AH control increases the blower are de-energized.
speed to the high stage cooling speed. The air handler/modular blower is commanded to end
1.6 The heat pump’s unitary control energizes the high stage auxiliary heat operation. The air handler control de-ener-
compressor solenoid and switches the condenser fan mo- gizes the electric heat sequencer outputs. The ECM blower
tor to high speed. The reversing valve remains energized. motor remains energized until any blower OFF delay timing
1.7 The system operates at high stage cooling. has expired.
1.8 Once the thermostat demand is satisfied, the CTK0*
thermostat commands the UC control to end cooling Outdoor Temperature Below the Heat Pump Balance Point
operation. The heat pump de-energizes the compressor,
condenser fan motor, and reversing valve. The UC control 2.1 The CTK0*** thermostat sends a request for the outdoor
continues providing a fan request until any cooling blower air temperature to the heat pump. The heat pump returns
OFF delays have expired. an outdoor air temperature that is below the balance point
temperature. Heat pump heating is disabled.
2.0 Heating Operation 2.2 The CTK0*** thermostat sends a request for auxiliary
heat to the air handler/modular blower.
Outdoor Temperature Above the Heat Pump Balance Point 2.2 The air handler control energizes the ECM blower motor
at the auxiliary heat speed. The electric heat sequencer
2.1 The CTK0* thermostat sends a request for the outdoor air outputs are also energized, thus energizing the electric
temperature to the heat pump. The heat pump returns an heaters.
outdoor air temperature that is above the balance point 2.3 The system operates at auxiliary heat.
temperature. Heat pump heating is enabled. 2.4 Once the thermostat demand is satisfied, the CTK0* ther-
2.2 The CTK0* thermostat sends a request for low stage mostat commands the air handler/modular blower to end
heat pump heating to the unitary (UC) control in the heat auxiliary heat operation. The air handler control de-ener-
pump. The UC control receives the command and process- gizes the electric heat sequencer outputs. The ECM blower
es any compressor and fan delays. motor remains energized until any blower OFF delay timing
2.3 The UC control sends a request for low stage fan speed to has expired.
the air handler/modular blower. The blower energizes the
ECM blower motor at the appropriate speed. 3.0 Continuous Fan Operation
2.4 The condenser energizes the compressor and condenser 3.1 With a demand for continuous fan operation, the CTK0*
fan motor at the appropriate low stage speeds. thermostat sends a fan request to the integrated air han-
2.5 The system operates at low stage heat pump heating. dler control along with a fan demand. The control adjust-
2.6 If the thermostat demand cannot be met on low stage able via the CTK0* thermostat. The compressor delay is in-
heat pump heating, the CTK0* thermostat sends a request tended to eliminate compressor noise during the reversing
for high stage heat pump heating to the heat pump. The valve shift. The compressor will energized (or re-energized)
heat pump in turn sends a request for high stage fan speed at high stage.
to the air handler/modular blower. The AH control increas- 3.2 If the thermostat demand for continuous fan is removed,
es the blower speed to the high stage heat pump heating the CTK0* thermostat commands the integrated air han-
speed. dler control to end continuous fan operation. The integrat-
2.7 The heat pump’s unitary control energizes the high stage ed AH control immediately de-energizes the ECM blower
compressor solenoid and switches the condenser fan mo- motor.
tor to high speed.
86
SERVICING
4.0 Defrost Operation The system CFM can be determined by measuring the static
4.1 While the system is operating in heat pump heating (see pressure external to the unit. The installation manual supplied
2.0 Heating Operation), the control in the outdoor unit with the blower coil, or the blower performance table in the
may determines that a defrost cycle is needed. Upon service manual, shows the CFM for the static measured.
determing that a defrost cycle is needed, the UC control
de-energizes the condensor fan motor and energizes the Alternately, the system CFM can be determined by operating
reversing valve. the electric heaters and indoor blower WITHOUT having the
4.2 The compressor may be de-energized for a short delay compressor in operation. Measure the temperature rise as
during the reversing valve shift. (The delay period is adjust- close to the blower inlet and outlet as possible.
able via the CTK0* thermostat. The compressor delay is in-
tended to eliminate compressor noise during the reversing If other than a 240V power supply is used, refer to the BTUH
valve shift.) The compressor will energize (or re-energize) CAPACITY CORRECTION FACTOR chart below.
at high stage.
4.3 The UC control sends a request for defrost operation to BTUH CAPACITY CORRECTION FACTOR
the integrated air handler control. The air handler control
energizes the electric heat sequencer outputs and oper- SUPPLY VOLTAGE 250 230 220 208
ates the ECM blower model at the electric heat speed. MULTIPLICATION FACTOR 1.08 .92 .84 .75
4.4 Once the defrost cycle is terminated, the heat pump
commands the air handler/modular blower to end defrost
operation. EXAMPLE: Five (5) heaters provide 24.0 KW at the rated 240V.
4.5 The system returns to heat pump heating operation that Our actual measured voltage is 220V, and our measured tem-
was in effect prior to the defrost cycle. perature rise is 42°F. Find the actual CFM:
5.0 Emergency Heat Operation Answer: 24.0KW, 42°F Rise, 240 V = 1800 CFM from the
5.1 The CTK0* thermostat sends a request for emergency TEMPERATURE RISE chart on the right.
heat to the air handler/modular blower.
5.2 The air handler control energizes the ECM blower motor Heating output at 220 V = 24.0KW x 3.413 x .84 = 68.8 MBH.
at the emergency heat speed. The electric heat sequencer
outputs are also energized, thus energizing the electric Actual CFM = 1800 x .84 Corr. Factor = 1400 CFM.
heaters.
5.3 The system operates at emergency heat. NOTE: The temperature rise table is for sea level installations.
5.4 Once the thermostat demand is satisfied, the CTK0* The temperature rise at a particular KW and CFM will be
thermostat commands the air handler/modular blower greater at high altitudes, while the external static pressure at a
to end emergency heat operation. The air handler control particular CFM will be less.
de-energizes the electric heat sequencer outputs. The TEMPERATURE RISE (°F) @ 240V
ECM blower motor remains energized until any blower OFF
3.0 4.8 7.2 9.6 14.4 19.2 24.0 28.8
delay timing has expired. energizes the variable speed ECM CFM
motor at fan demand provided by the thermostat. The fan kW kW kW kW kW kW kW kW
demand provided by the thermostat will be 30%, 50%,or 600 16 25 38 51 - - - -
70% of the air handler’s maximum airflow capability. The 700 14 22 33 43 - - - -
continuous fan demand is set from the thermostat as low, 800 12 19 29 38 57 - - -
medium, or high. 900 11 17 26 34 51 - - -
1000 10 15 23 30 46 - - -
S-60 ELECTRIC HEATER (OPTIONAL ITEM) 1100 9 14 21 27 41 55 - -
Optional electric heaters may be added, in the quantities 1200 8 13 19 25 38 50 - -
shown in the specifications section, to provide electric resis- 1300 7 12 18 23 35 46 - -
tance heating. Under no condition shall more heaters than the 1400 7 11 16 22 32 43 54 65
quantity shown be installed. 1500 6 10 15 20 30 40 50 60
1600 6 9 14 19 28 38 47 57
The low voltage circuit in the air handler is factory wired and
1700 6 9 14 18 27 36 44 53
terminates at the location provided for the electric heater(s). A
minimum of field wiring is required to complete the installation. 1800 5 8 13 17 25 34 42 50
1900 5 8 12 16 24 32 40 48
Other components such as a Heating/Cooling Thermostat and 2000 5 8 12 15 23 30 38 45
Outdoor Thermostats are available to complete the installation. 2100 5 7 11 14 22 29 36 43
2200 4 7 11 14 21 27 34 41
2300 4 7 10 13 20 26 33 39
87
SERVICING
ELECTRIC HEATER CAPACITY BTUH S-62 CHECKING HEATER ELEMENTS
HTR 3.0 4.7 6.0 7.0 9.5 14.2 19.5 21.0
KW KW KW KW KW KW KW KW KW WARNING
BTUH 10200 16200 20400 23800 32400 48600 66500 71600 Disconnect ALL power before servicing.
FORMULAS:
Heating Output = KW x 3413 x Corr. Factor
1. Disassemble and remove the heating element.
Actual CFM = CFM (from table) x Corr. Factor 2. Visually inspect the heater assembly for any breaks in the
BTUH = KW x 3413 wire or broken insulators.
3. Using an ohmmeter, test the element for continuity - no
BTUH = CFM x 1.08 x Temperature Rise (T)
reading indicates the element is open. Replace as necessary.
CFM = KW x 3413
1.08 x T
S-100 REFRIGERATION REPAIR PRACTICE
T = BTUH
CFM x 1.08
DANGER
S-61A CHECKING HEATER LIMIT CONTROL(S) Always remove the refrigerant charge in a proper
manner before applying heat to the system.
Each individual heater element is protected with a limit control
device connected in series with each element to prevent over-
heating of components in case of low airflow. This limit control When repairing the refrigeration system:
will open its circuit at approximately 150°F.
HIGH VOLTAGE!
HIGH VOLTAGE! Disconnect ALL power before servicing
Disconnect ALL power before servicing or installing. Multiple power sources
or installing. Multiple power sources may be present. Failure to do so may
may be present. Failure to do so may cause property damage, personal injury
cause property damage, personal injury or death.
or death.
1. Never open a system that is under vacuum. Air and mois-
1. Remove the wiring from the control terminals. ture will be drawn in.
2. Using an ohmmeter, test for continuity across the normally 2. Plug or cap all openings.
closed contacts. No reading indicates the control is open - 3. Remove all burrs and clean the brazing surfaces of the
replace if necessary. tubing with sand cloth or paper. Brazing materials do not
flow well on oxidized or oily surfaces.
IF FOUND OPEN - REPLACE - DO NOT WIRE AROUND. 4. Clean the inside of all new tubing to remove oils and pipe
chips.
5. When brazing, sweep the tubing with dry nitrogen to pre-
S-61B CHECKING HEATER FUSE LINK vent the formation of oxides on the inside surfaces.
(OPTIONAL ELECTRIC HEATERS) 6. Complete any repair by replacing the liquid line drier in the
system, evacuate and charge.
Each individual heater element is protected with a one time
fuse link which is connected in series with the element. The BRAZING MATERIALS
fuse link will open at approximately 333°.
IMPORTANT NOTE: Torch heat required to braze tubes of
WARNING various sizes is proportional to the size of the tube. Tubes of
smaller size require less heat to bring the tube to brazing tem-
perature before adding brazing alloy. Applying too much heat
to any tube can melt the tube. Service personnel must use the
1. Remove heater element assembly so as to expose fuse
appropriate heat level for the size of the tube being brazed.
link.
2. Using an ohmmeter, test across the fuse link for continuity -
NOTE: The use of a heat shield when brazing is recommended
no reading indicates the link is open. Replace as necessary.
to avoid burning the serial plate or the finish on the unit. Heat
trap or wet rags should be used to protect heat sensitive com-
NOTE: The link is designed to open at approximately 333°F.
ponents such as service valves and TXV valves.
DO NOT WIRE AROUND - determine reason for failure.
88
SERVICING
Copper to Copper Joints - Sil-Fos used without flux (alloy of a system causes high condensing temperature and pressure,
15% silver, 80% copper, and 5% phosphorous). Recommended resulting in increased power input and reduced performance.
heat 1400°F. Moisture chemically reacts with the refrigerant oil to form
corrosive acids. These acids attack motor windings and parts,
Copper to Steel Joints - Silver Solder used without a flux (alloy causing breakdown. The equipment required to thoroughly
of 30% silver, 38% copper, 32% zinc). Recommended heat - evacuate the system is a high vacuum pump, capable of pro-
1200°F. ducing a vacuum equivalent to 250 microns or less and a vacu-
um gauge to give a true reading of the vacuum in the system.
S-101 LEAK TESTING (NITROGEN OR NOTE: Never use the Scroll compressor as a vacuum pump or
NITROGEN-TRACED) run when under a high vacuum. Motor damage could occur.
Condensing unit liquid and suction valves are closed to contain

WARNING the charge within the unit. The unit is shipped with the valve
To avoid the risk of fire or explosion, never use stems closed and caps installed. Do not open valves until the
oxygen, high pressure air or flammable gases for leak system is evacuated.
testing of a refrigeration system.
1. Connect the vacuum pump with 250 micron capability to
the service valves.
2. Evacuate the system to 250 microns or less using suction
WARNING and liquid service valves. Using both valves is necessary as
To avoid possible explosion, the line from the some compressors create a mechanical seal separating the
nitrogen cylinder must include a pressure regulator sides of the system.
and a pressure relief valve. The pressure relief valve 3. Close pump valve and hold vacuum for 10 minutes. Typi-
must be set to open at no more than 150 psig. cally pressure will rise during this period.
4. If the pressure rises to 1000 microns or less and remains
steady the system is considered leak free; proceed to startup.
Pressure test the system using dry nitrogen and soapy water 5. If pressure rises above 1000 microns but holds steady be-
to locate leaks. If you wish to use a leak detector, charge the low 2000 microns, moisture and/or non-condensables may
system to 10 psi using the appropriate refrigerant then use ni- be present or the system may have a small leak.
trogen to finish charging the system to working pressure, then 6. Return to step 2: If the same result is encountered check
apply the detector to suspect areas. If leaks are found, repair for leaks as previously indicated and repair as necessary
them. After repair, repeat the pressure test. If no leaks exist, then repeat evacuation.
proceed to system evacuation. 7. If pressure rises above 2000 microns, a leak is present.
Check for leaks as previously indicated and repair as neces-
S-102 EVACUATION sary then repeat evacuation.
WARNING
LOW SIDE HIGH SIDE
REFRIGERANT UNDER PRESSURE! GAUGE GAUGE
Failure to follow proper procedures may cause AND VALVE AND VALVE
property damage, personal injury or death.
800 PSI
RATED
WARNING HOSES
Do not front seat the service valve(s) with the CHARGING

compressor open, with the suction line of the CYLINDER
comprssor closed or severely restricted. AND SCALE
IMPORTANT NOTE: Because of the potential damage to compres-

sors, do not allow suction pressure at service valve to drop below VACUUM PUMP
TO ADAPTER
20 PSIG when pumping unit system down for repair. Outdoor UNIT SERVICE
section, depending on line set length and amount of charge in VALVE PORTS
system, may not be able to hold the entire system charge.

VACUUM PUMP
This is the most important part of the entire service procedure.
The life and efficiency of the equipment is dependent upon the
thoroughness exercised by the serviceman when evacuating
air (non-condensables) and moisture from the system. Air in
EVACUATION
89
SERVICING
S-103 CHARGING When opening valves with retainers, open each valve only
until the top of the stem is 1/8” from the retainer. To avoid loss
of refrigerant, DO NOT apply pressure to the retainer. When
WARNING opening valves without a retainer remove service valve cap
REFRIGERANT UNDER PRESSURE! and insert a hex wrench into the valve stem and back out the
* Do not overcharge system with refrigerant. stem by turning the hex wrench counterclockwise. Open the
* Do not operate unit in a vacuum or at negative valve until it contacts the rolled lip of the valve body.
pressure.
Failure to follow proper procedures may cause NOTE: These are not back-seating valves. It is not necessary to
property damage, personal injury or death.
force the stem tightly against the rolled lip.
CAUTION After the refrigerant charge has bled into the system, open the
liquid service valve. The service valve cap is the secondary seal
Use refrigerant certified to AHRI standards. Used
refrigerant may cause compressor damage and is for the valve and must be properly tightened to prevent leaks.
not covered under the warranty. Most portable Make sure cap is clean and apply refrigerant oil to threads and
machines cannot clean used refrigerant to meet sealing surface on inside of cap. Tighten cap finger-tight and
AHRI standards. then tighten additional 1/6 of a turn (1 wrench flat) to properly
seat the sealing surfaces.
EXPANSION VALVE SYSTEM

Damage to the unit caused by operating the
compressor with the suction valve closed is NOTE: Units matched with indoor coils equipped with non-ad-
not covered under the warranty and may justable TXV should be charged by subcooling only.
cause serious compressor damage.
NOTE: The TXV should NOT be adjusted at light load condi-
Charge the system with the exact amount of refrigerant. Refer tions 55º to 60ºF. Use the following guidelines and methods to
to the specification section or check the unit nameplates for check unit operation and ensure that the refrigerant charge is
the correct refrigerant charge. An inaccurately charged system within limits. Charge the unit on low stage.
will cause future problems.
Units Equipped with Adjustable Expansion Valves
NOTE: R410A should be drawn out of the storage container
should be charged by Subcooling and Superheat
or drum in liquid form due to its fractionation properties, but
should be “Flashed” to its gas state before entering the sys- adjusted only if necessary.
tem. There is commercially available restriction devices that fit
into the system charging hose set to accomplish this. DO NOT 1. Purge gauge lines. Connect service gauge manifold to base-
charge liquid R410A into the compressor. valve service ports. Run the system in low stage at least 10
minutes to allow pressure to stabilize.
NOTE: Power must be supplied to the 18 SEER outdoor units 2. Temporarily install a thermometer on the liquid line at the
containing ECM motors before the power is applied to the liquid line service valve and 4-6” from the compressor on
indoor unit. Sending a low voltage signal without high voltage the suction line. Ensure the thermometer makes adequate
power present at the outdoor unit can cause malfunction of contact and is insulated for best possible readings. Use
the control module on the ECM motor. liquid line temperature to determine subcooling and vapor
temperature to determine superheat.
Adequate refrigerant charge for the matching evaporator 3. Check subcooling and superheat. Systems with TXV application
coil or air handler and 15 feet of line set is supplied with the should have a subcooling of 5 to 7°F and superheat of 7 to 9 °F.
condensing unit. If using evaporator coils or air handlers other a. If subcooling and superheat are low, adjust TXV to 7 to 9
than HSVTC coil it may be necessary to add or remove refrig- ºF superheat, and then check subcooling.
erant to attain proper charge. If line set exceeds 15 feet in
length, refrigerant should be added at .6 ounces per foot of NOTE: To adjust superheat, turn the valve stem clockwise to
liquid line. increase and counter clockwise to decrease.
NOTE: The outdoor temperature should be 60°F or higher b. If subcooling is low and superheat is high, add charge to
when charging the unit. Charge should always be checked raise subcooling to 5 to 7 °F then check superheat.
using subcooling when using TXV equipped indoor coil to c. If subcooling and superheat are high, adjust TXV valve to
verify proper charge. Open the suction service valve first! If 7 to 9 ºF superheat, then check subcooling.
the liquid service valve is opened first, oil from the compressor d. If subcooling is high and superheat is low, adjust TXV
may be drawn into the indoor coil TXV, restricting refrigerant valve to 7 to 9 ºF superheat and remove charge to lower
flow and affecting operation of the system. the subcooling to 5 to 7 ºF.
90
SERVICING
NOTE: Do NOT adjust the charge based on suction pressure S-107 UNDERFEEDING
unless there is a gross undercharge. Underfeeding by the expansion valve results in low system
capacity and low suction pressures.
4. Disconnect manifold set, installation is complete.
If these symptoms are observed:
SUBCOOLING FORMULA = SATURATED LIQUID TEMP. - LIQUID
LINE TEMP. 1. Check for a restricted liquid line or drier. A restriction will
be indicated by a temperature drop across the drier.
NOTE: Check the Schrader ports for leaks and tighten valve 2. Check the operation of the power element of the valve as
cores if necessary. Install caps finger-tight. described in S-110 Checking Expansion Valve Operation.
HEAT PUMP - HEATING CYCLE S-108 SUPERHEAT

The expansion valves are factory adjusted to maintain 7 to
The proper method of charging a heat pump in the heat mode 9 degrees superheat of the suction gas. Before checking the
is by weight with the additional charge adjustments for line superheat or replacing the valve, perform all the procedures
size, line length, and other system components. For best outlined under Air Flow, Refrigerant Charge, Expansion Valve
results on outdoor units with TXVs, superheat should be 2-5°F - Overfeeding, Underfeeding. These are the most common
at 4-6” from the compressor. Make final charge adjustments in causes for evaporator malfunction.
the cooling cycle.
CHECKING SUPERHEAT
S-104 CHECKING COMPRESSOR EFFICIENCY
The reason for compressor inefficiency is broken or damaged Refrigerant gas is considered superheated when its tempera-
scroll flanks on Scroll compressors, reducing the ability of the ture is higher than the saturation temperature corresponding
compressor to pump refrigerant vapor. to its pressure. The degree of superheat equals the degrees of
temperature increase above the saturation temperature at ex-
The condition of the scroll flanks is checked in the following isting pressure. See Temperature - Pressure Chart on following
manner. pages.
1. Attach gauges to the high and low side of the system. CAUTION
2. Start the system and run a “Cooling Performance Test.
To prevent personal injury, carefully connect and
disconnect manifold gauge hoses. Escaping liquid
If the test shows: refrigerant can cause burns. Do not vent refrigerant
a. Below normal high side pressure. to atmosphere. Recover during system repair
b. Above normal low side pressure. or final unit disposal.
c. Low temperature difference across coil.
d. Low amp draw at compressor.
1. Run system at least 10 minutes to allow pressure to stabilize.
And the charge is correct. The compressor is faulty - replace
the compressor. 2. For best results, temporarily install a thermometer on the
liquid line at the liquid line service valve and 4-6” from the
S-106 OVERFEEDING compressor on the suction line. Ensure the thermometer
Overfeeding by the expansion valve results in high suction makes adequate contact and is insulated for best possi-
pressure, cold suction line, and possible liquid slugging of the ble readings. Use liquid line temperature to determine
compressor. sub-cooling and vapor temperature to determine super-
heat.
If these symptoms are observed:
NOTE: An optional method is to locate the thermometer at
1. Check for an overcharged unit by referring to the cooling the suction line service valve. Ensure the thermometer
performance charts in the servicing section. makes adequate contact and is insulated for best possible
2. Check the operation of the power element in the valve as readings.
explained in S-110 Checking Expansion Valve Operation.
3. Check for restricted or plugged equalizer tube. 3. Refer to the superheat table provided for proper system
superheat. Add charge to lower superheat or recover
charge to raise superheat.
Superheat Formula = Suct. Line Temp. - Sat. Suct. Temp.
91
SERVICING
EXAMPLE: The difference is 11° subcooling. See the specification sheet or
a. Suction Pressure = 143 technical information manual for the design subcooling range
b. Corresponding Temp. °F. = 50 for your unit.
c. Thermometer on Suction Line = 61°F.
S-110 CHECKING EXPANSION VALVE OPERATION
To obtain the degrees temperature of superheat, subtract 50.0
from 61.0°F. 1. Remove the remote bulb of the expansion valve from the
suction line.
The difference is 11° Superheat. The 11° Superheat would fall 2. Start the system and cool the bulb in a container of ice
in the ± range of allowable superheat. water, closing the valve. As you cool the bulb, the suction
pressure should fall and the suction temperature will rise.
S-109 CHECKING SUBCOOLING 3. Next warm the bulb in your hand. As you warm the bulb,
the suction pressure should rise and the suction tempera-
Refrigerant liquid is considered subcooled when its temperature will fall.
ture is lower than the saturation temperature corresponding 4. If a temperature or pressure change is noticed, the expan-
to its pressure. The degree of subcooling equals the degrees sion valve is operating. If no change is noticed, the valve
of temperature decrease below the saturation temperature at is restricted, the power element is faulty, or the equalizer
the existing pressure. tube is plugged.
5. Capture the charge, replace the valve and drier, evacuate
1. Attach an accurate thermometer or preferably a ther- and recharge.
mocouple type temperature tester to the liquid line as it
leaves the condensing unit. S-112 CHECKING RESTRICTED LIQUID LINE
2. Install a high side pressure gauge on the high side (liquid)
service valve at the front of the unit. When the system is operating, the liquid line is warm to the
3. Record the gauge pressure and the temperature of the touch. If the liquid line is restricted, a definite temperature
line. drop will be noticed at the point of restriction. In severe cases,
4. Review the technical information manual or specification frost will form at the restriction and extend down the line in
sheet for the model being serviced to obtain the design the direction of the flow.
subcooling.
5. Compare the hi-pressure reading to the “Required Liquid Discharge and suction pressures will be low, giving the ap-
Line Temperature” chart (page 108). Find the hi-pressure pearance of an undercharged unit. However, the unit will have
value on the left column. Follow that line right to the normal to high subcooling.
column under the design subcooling value. Where the two
intersect is the required liquid line temperature. Locate the restriction, replace the restricted part, replace drier,
Alternately you can convert the liquid line pressure gauge evacuate and recharge.
reading to temperature by finding the gauge reading in
Temperature - Pressure Chart and reading to the left, find S-113 OVERCHARGE OF REFRIGERANT
the temperature in the °F. Column.
6. The difference between the thermometer reading and
pressure to temperature conversion is the amount of sub- An overcharge of refrigerant is normally indicated by an exces-
cooling. sively high head pressure.
Add charge to raise subcooling. Recover charge to lower sub- An evaporator coil, using an expansion valve metering device,
cooling. will basically modulate and control a flooded evaporator and
prevent liquid return to the compressor.
Subcooling Formula = Sat. Liquid Temp. - Liquid Line Temp.
EXAMPLE:
a. Liquid Line Pressure = 417
b. Corresponding Temp. °F. = 120°
c. Thermometer on Liquid line = 109°F.
To obtain the amount of subcooling subtract 109°F from 120°F.
92
SERVICING
An evaporator coil, using a capillary tube metering device,
could allow refrigerant to return to the compressor under
extreme overcharge conditions. Also with a capillary tube
metering device, extreme cases of insufficient indoor air can
cause icing of the indoor coil and liquid return to the compres-
sor, but the head pressure would be lower.
There are other causes for high head pressure which may be
found in the “Service Problem Analysis Guide”.
If other causes check out normal, an overcharge or a system

containing non-condensables would be indicated.
If this system is observed:

1. Start the system.
2. Remove and capture small quantities of gas from the
suction line dill valve until the head pressure is reduced to
normal.
3. Observe the system while running a cooling performance
test. If a shortage of refrigerant is indicated, then the sys-
tem contains non-condensables.
S-114 NON-CONDENSABLES
If non-condensables are suspected, shut down the system
and allow the pressures to equalize. Wait at least 15 minutes.
Compare the pressure to the temperature of the coldest
coil since this is where most of the refrigerant will be. If the
pressure indicates a higher temperature than that of the coil
temperature, non-condensables are present.
Non-condensables are removed from the system by first

removing the refrigerant charge, replacing and/or installing
liquid line drier, evacuating and recharging.
CHECKING COMPRESSOR EFFICIENCY
The reason for compressor inefficiency is broken or damaged

scroll flanks on Scroll compressors, reducing the ability of the
compressor to pump refrigerant vapor. The condition of the
scroll flanks is checked in the following manner.
1. Attach gauges to the high and low side of the system.

2. Start the system and run a “Cooling Performance Test. If
the test shows:
a. Below normal high side pressure.

b. Above normal low side pressure.
c. Low temperature difference across coil.
d. Low amp draw at compressor.
And the charge is correct. The compressor is faulty – re-

place the compressor.
93
SERVICING
Pressure vs. Temperature Chart
R-410A
PSIG °F PSIG °F PSIG °F PSIG °F PSIG °F PSIG °F
12 -37.7 114.0 37.8 216.0 74.3 318.0 100.2 420.0 120.7 522.0 137.6
14 -34.7 116.0 38.7 218.0 74.9 320.0 100.7 422.0 121.0 524.0 137.9
16 -32.0 118.0 39.5 220.0 75.5 322.0 101.1 424.0 121.4 526.0 138.3
18 -29.4 120.0 40.5 222.0 76.1 324.0 101.6 426.0 121.7 528.0 138.6
20 -36.9 122.0 41.3 224.0 76.7 326.0 102.0 428.0 122.1 530.0 138.9
22 -24.5 124.0 42.2 226.0 77.2 328.0 102.4 430.0 122.5 532.0 139.2
24 -22.2 126.0 43.0 228.0 77.8 330.0 102.9 432.0 122.8 534.0 139.5
26 -20.0 128.0 43.8 230.0 78.4 332.0 103.3 434.0 123.2 536.0 139.8
28 -17.9 130.0 44.7 232.0 78.9 334.0 103.7 436.0 123.5 538.0 140.1
30 -15.8 132.0 45.5 234.0 79.5 336.0 104.2 438.0 123.9 540.0 140.4
32 -13.8 134.0 46.3 236.0 80.0 338.0 104.6 440.0 124.2 544.0 141.0
34 -11.9 136.0 47.1 238.0 80.6 340.0 105.1 442.0 124.6 548.0 141.6
36 -10.1 138.0 47.9 240.0 81.1 342.0 105.4 444.0 124.9 552.0 142.1
38 -8.3 140.0 48.7 242.0 81.6 344.0 105.8 446.0 125.3 556.0 142.7
40 -6.5 142.0 49.5 244.0 82.2 346.0 106.3 448.0 125.6 560.0 143.3
42 -4.5 144.0 50.3 246.0 82.7 348.0 106.6 450.0 126.0 564.0 143.9
44 -3.2 146.0 51.1 248.0 83.3 350.0 107.1 452.0 126.3 568.0 144.5
46 -1.6 148.0 51.8 250.0 83.8 352.0 107.5 454.0 126.6 572.0 145.0
48 0.0 150.0 52.5 252.0 84.3 354.0 107.9 456.0 127.0 576.0 145.6
50 1.5 152.0 53.3 254.0 84.8 356.0 108.3 458.0 127.3 580.0 146.2
52 3.0 154.0 54.0 256.0 85.4 358.0 108.8 460.0 127.7 584.0 146.7
54 4.5 156.0 54.8 258.0 85.9 360.0 109.2 462.0 128.0 588.0 147.3
56 5.9 158.0 55.5 260.0 86.4 362.0 109.6 464.0 128.3 592.0 147.9
58 7.3 160.0 56.2 262.0 86.9 364.0 110.0 466.0 128.7 596.0 148.4
60 8.6 162.0 57.0 264.0 87.4 366.0 110.4 468.0 129.0 600.0 149.0
62 10.0 164.0 57.7 266.0 87.9 368.0 110.8 470.0 129.3 604.0 149.5
64 11.3 166.0 58.4 268.0 88.4 370.0 111.2 472.0 129.7 608.0 150.1
66 12.6 168.0 59.0 270.0 88.9 372.0 111.6 474.0 130.0 612.0 150.6
68 13.8 170.0 59.8 272.0 89.4 374.0 112.0 476.0 130.3 616.0 151.2
70 15.1 172.0 60.5 274.0 89.9 376.0 112.4 478.0 130.7 620.0 151.7
72 16.3 174.0 61.1 276.0 90.4 378.0 112.6 480.0 131.0 624.0 152.3
74 17.5 176.0 61.8 278.0 90.9 380.0 113.1 482.0 131.3 628.0 152.8
76 18.7 178.0 62.5 280.0 91.4 382.0 113.5 484.0 131.6 632.0 153.4
78 19.8 180.0 63.1 282.0 91.9 384.0 113.9 486.0 132.0 636.0 153.9
80 21.0 182.0 63.8 284.0 92.4 386.0 114.3 488.0 132.3 640.0 154.5
82 22.1 184.0 64.5 286.0 92.8 388.0 114.7 490.0 132.6 644.0 155.0
84 23.2 186.0 65.1 288.0 93.3 390.0 115.0 492.0 132.9 648.0 155.5
86 24.3 188.0 65.8 290.0 93.8 392.0 115.5 494.0 133.3 652.0 156.1
88 25.4 190.0 66.4 292.0 94.3 394.0 115.8 496.0 133.6 656.0 156.6
90 26.4 192.0 67.0 294.0 94.8 396.0 116.2 498.0 133.9 660.0 157.1
92 27.4 194.0 67.7 296.0 95.2 398.0 116.6 500.0 134.0 664.0 157.7
94 28.5 196.0 68.3 298.0 95.7 400.0 117.0 502.0 134.5 668.0 158.2
96 29.5 198.0 68.9 300.0 96.2 402.0 117.3 504.0 134.8 672.0 158.7
98 30.5 200.0 69.5 302.0 96.6 404.0 117.7 506.0 135.2 676.0 159.2
100 31.2 202.0 70.1 304.0 97.1 406.0 118.1 508.0 135.5 680.0 159.8
102 32.2 204.0 70.7 306.0 97.5 408.0 118.5 510.0 135.8 684.0 160.3
104 33.2 206.0 71.4 308.0 98.0 410.0 118.8 512.0 136.1 688.0 160.8
106 34.1 208.0 72.0 310.0 98.4 412.0 119.2 514.0 136.4 692.0 161.3
108 35.1 210.0 72.6 312.0 98.9 414.0 119.6 516.0 136.7 696.0 161.8
110 35.5 212.0 73.2 314.0 99.3 416.0 119.9 518.0 137.0
112 36.9 214.0 73.8 316.0 99.7 418.0 120.3 520.0 137.3
*Based on ALLIED SIGNAL Data

94
SERVICING
REQUIRED LIQUID LINE TEMPERATURE
LIQUID PRESSURE REQUIRED SUBCOOLING TEMPERATURE (°F)
AT SERVICE VALVE (PSIG) 8 10 12 14 16 18
189 58 56 54 52 50 48
195 60 58 56 54 52 50
202 62 60 58 56 54 52
208 64 62 60 58 56 54
215 66 64 62 60 58 56
222 68 66 64 62 60 58
229 70 68 66 64 62 60
236 72 70 68 66 64 62
243 74 72 70 68 66 64
251 76 74 72 70 68 66
259 78 76 74 72 70 68
266 80 78 76 74 72 70
274 82 80 78 76 74 72
283 84 82 80 78 76 74
291 86 84 82 80 78 76
299 88 86 84 82 80 78
308 90 88 86 84 82 80
317 92 90 88 86 84 82
326 94 92 90 88 86 84
335 96 94 92 90 88 86
345 98 96 94 92 90 88
354 100 98 96 94 92 90
364 102 100 98 96 94 92
374 104 102 100 98 96 94
384 106 104 102 100 98 96
395 108 106 104 102 100 98
406 110 108 106 104 102 100
416 112 110 108 106 104 102
427 114 112 110 108 106 104
439 116 114 112 110 108 106
450 118 116 114 112 110 108
462 120 118 116 114 112 110
474 122 120 118 116 114 112
486 124 122 120 118 116 114
499 126 124 122 120 118 116
511 128 126 124 122 120 118
95
SERVICING
S-115 COMPRESSOR BURNOUT 1. Remove compressor discharge line strainer.
When a compressor burns out, high temperature develops 2. Remove the liquid line drier and expansion valve.
causing the refrigerant, oil and motor insulation to decompose 3 Purge all remaining components with dry nitrogen or car-
forming acids and sludge. bon dioxide until clean.
4. Install new components including liquid line drier.
If a compressor is suspected of being burned-out, attach a re- 5. Braze all joints, leak test, evacuate, and recharge system.
frigerant hose to the liquid line dill valve and properly remove 6. Start up the unit and record the pressure drop across the
and dispose of the refrigerant. drier.
7. Continue to run the system for a minimum of twelve (12)
hours and recheck the pressure drop across the drier.
NOTICE Pressure drop should not exceed 6 PSIG.
8. Continue to run the system for several days, repeatedly
Violation of EPA regulations may result in fines checking pressure drop across the suction line drier. If
or other penalties. the pressure drop never exceeds the 6 PSIG, the drier has
trapped the contaminants. Remove the suction line drier
from the system.
Now determine if a burn out has actually occurred. Confirm 9. If the pressure drop becomes greater, then it must be
by analyzing an oil sample using a Sporlan Acid Test Kit, AK-3 replaced and steps 5 through 9 repeated until it does not
or its equivalent. exceed 6 PSIG.
Remove the compressor and obtain an oil sample from the NOTICE: Regardless, the cause for burnout must be deter-
suction stub. If the oil is not acidic, either a burnout has not mined and corrected before the new compressor is started.
occurred or the burnout is so mild that a complete clean-up is
not necessary. S-120 REFRIGERANT PIPING
The piping of a refrigeration system is very important in
If acid level is unacceptable, the system must be cleaned by relation to system capacity, proper oil return to compressor,
pumping rate of compressor and cooling performance of the
using the clean-up drier method. evaporator.
POE oils maintain a consistent viscosity over a large tempera-

CAUTION ture range which aids in the oil return to the compressor; how-
Do not allow the sludge or oil to contact the skin. ever, there will be some installations which require oil return
Severe burns may result. traps. These installations should be avoided whenever possi-
ble, as adding oil traps to the refrigerant lines also increases
the opportunity for debris and moisture to be introduced into
NOTE: The Flushing Method using R-11 refrigerant is no longer the system. Avoid long running traps in horizontal suction line.
approved by the manufacturer.
Suction Line Drier Clean-Up Method
The POE oils used with R410A refrigerant is an excellent

solvent. In the case of a burnout, the POE oils will remove
any burnout residue left in the system. If not captured by the
refrigerant filter, they will collect in the compressor or other
system components, causing a failure of the replacement com-
pressor and/or spread contaminants throughout the system,
damaging additional components.
Install a field supplied suction line drier. This drier should be

installed as close to the compressor suction fitting as possible.
The filter must be accessible and be rechecked for pressure
drop after the system has operated for a time. It may be neces-
sary to use new tubing and form as required.
NOTE: At least twelve (12) inches of the suction line imme-

diately out of the compressor stub must be discarded due to
burned residue and contaminates.
96
SERVICING
ALUMINUM INDOOR COIL CLEANING S-203A Two Piece Air Handler External Static
(Qualified Servicer Only) Pressure
This unit is equipped with an aluminum tube evaporator coil. To determine proper airflow, proceed as follows:
The safest way to clean the evaporator coil is to simply flush
the coil with water. This cleaning practice remains as the 1. Using a Inclined Manometer or Magnehelic gauge, mea-
recommended cleaning method for both copper tube and sure the static pressure between the outlet of the evap-
aluminum tube residential cooling coils. orator coil and the inlet of the air handler, this will be a
negative pressure ( for example -.30”wc)
An alternate cleaning method is to use one of the products list- 2. Measure the static pressure of the supply duct at the
ed in the technical publication TP-109 (shipped in the literature outlet of the unit, this should be a positive pressure (for
bag with the unit) to clean the coils. The cleaners listed are the example .20”wc).
only agents deemed safe and approved for use to clean round 3. Add the two readings together (for example -.30”wc +
tube aluminum coils. TP-109 is available on the web site in .20”wc = .50”wc total static pressure.
Partner Link > Service Toolkit.
NOTE: Both readings may be taken simultaneously and read
NOTE: Ensure coils are rinsed well after use of any chemical directly on the manometer if so desired.
cleaners.
4. Consult proper air handler airflow chart for quantity of air
Air Handler Static Pressure Readings (CFM) at the measured external static pressure.
S-203 Single Piece Air Handler External Static

Pressure
To determine proper airflow, proceed as follows:
1. Using a Inclined Manometer or Magnehelic gauge , mea-

sure the static pressure of the return duct at the inlet of
the air handler, this will be a negative pressure ( for exam-
ple -.30”wc)
2. Measure the static pressure of the supply duct at the out-
let of the air handler, this should be a positive pressure (for
example .20”wc).
3. Add the two readings together (for example -.30”wc +
.20”wc = .50”wc total external static pressure.
NOTE: Both readings may be taken simultaneously and read

directly on the manometer if so desired.
4. Consult proper air handler airflow chart for quantity of air

(CFM) at the measured external static pressure.
Return Static
-.30”wc
Supply Static
+.20”wc
97
WIRING DIAGRAMS DV**PTC/MBVC
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L1 L2
PL1 PL2 40 VA TRANS FORMER, SEE N OTE 1
RD 230 VAC RD
2 2 GRND
RD 3 GRND
3 3 208 VAC 2 24 VAC GN
COM DISCONNECT
1 BK 1 BL
1
BK
6 6 WH
5 5 BR RD BL
4 4 BL
7 7 C W2 W1
8 8 TH TR
4
INDOOR
1
9 9 COM AIR
4 CIRC UIT HEA TER CIRCU LATOR
SEE
NOTE 7
CONN ECT OR LEARN 24 V 3 A FUSE BLWR
SEE NOTE 5 FAULT SEE NOTE 6 GRND
BK RECALL
CAS
SEE NOTE 6 STATUS SEE NOTE 8 L1 208/230 VAC L2
RD LED 7 SEGMENT
DIAGNOSTIC DEHUM
DISPLAY
40 VA
CFM LED O FUSE 3 A TH TRANSFORMER
4 CIRCU IT MOTOR
4
24 V THERMOSTAT CONN ECT IONS
SEE NOTE 6 R
CONNECTOR
COOL AF PROFILE
RX LED Y2 24 VAC
3
DEHUM ENABLE
Y1 W1 (1)
TRIM ENABLE
W1 HEAT 1 COIL/R1
HTR KIT(KW)
AF SELECT
2
24V THERMOSTAT CONNECTIONS
W2
CONT FAN
BL W2 (2)
TRIM %
1 W1 W2 HEAT 2 COIL/ R2
G
GY CAS (1)
C Y1 CONDENSATE SWITCH
BK
S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 R TO CAS (2)
RD Y2
DIP SWITCHES 2 MICRO
TWO-STAGE INTEGRATED CONTROL MODULE 1 G +VDC (1)
RX (2)
O IND OOR
CIRCULATOR BLOWER TX (3)
AIR
CIRC ULAT OR
DEHUM BLW R
4 3 2 1
GRND (4)
ECM MOTOR 1 C
HARNESS 2 TR
3 GN
4 COM
5 GRND INTEGRATED CONTROL MODULE GRND
BK RD
INTEGRATED CONTROL
LOW VOLTAGE (24V)

COLOR CODES:
NOTES:
LOW VOLTAGE FIE LD PK ---- PINK
BR ---- BROWN
1. PLACE RED WIRES ON TRANSFORMER TERMIN AL 2 FOR 208 VAC OPER ATION. HI VOL TAGE (230V)
WH ---- WHITE
2. MANUFACTURER'S SPECIFIED RE PLACE MENT PA RTS MU ST BE U SED WHEN SERVICING. HI VOL TAGE FIE LD
BL ---- BLUE
3. IF ANY OF THE ORIGINAL WIRES AS SU PPL IED WITH THIS UNIT MU ST BE R EPLACED,
IT MU ST BE R EPLACED WITH WIR ING M ATERI AL HAVING A TE MPER ATURE R ATING OF AT
JUNCTI ON GY ---- GRAY
LEAST 105°C. USE CO PPER CON DUCTORS O NLY.
TERMINAL RD ---- RED
4. UNIT MUST BE PER MANE NTLY GROUNDED AN D CONF ORM TO N.E.C A ND LOC AL CODES. INTE RNAL TO YL ---- YELLOW
5. TO RECA LL THE LAST 6 FA ULTS, M OST RECENT TO LEA ST RECENT, D EPRE SS
SWITCH FOR MORE T HAN 2 SECONDS WHILE IN STANDBY (NO THERM OSTAT INPU TS) OR ---- ORANGE
EQ UIPMENT GRND
6. RED STATUS LED PROVIDES N ETWORK STATUS. GREEN RX LED IND ICATE S NETWORK TRAFFIC. PU ---- PURPLE
USE LEARN B UTTON TO RES ET N ETWORK. FIEL D GRND
GN ---- GREEN
7. DISCARD C ONNECTOR PL1 WHEN INS TALLING O PTIONAL H EAT KI T. FIELD SPL ICE
BK ---- BLACK
8. THE CONDENS ATE ALARM SW ITCH (CA S) TERMIN ALS CAN ONLY BE UTILIZED W ITH CO MMUN ICATING RE SISTOR
MODE S ETUPS AND MU ST BE ENA BLED WITH A COMMUNIC ATING THERM OSTAT. THIS F EATURE IS N OT OVERCUR RENT
OPER ATIONAL W ITH LEGACY SY STE MS.
PROT. DEV ICE
USE N.E.C CLA SS 2 WIRE.
PLUG CONNECTION 0140A00244-B
Wiring is subject to change. Always refer to the wiring digram on the unit for the most up-to-date wiring.
98
WIRING DIAGRAMS
HIGH VOLTAGE!
3-Phase Heat Kit
99
COLOR CODE BL/PK
BK -------------------------
BLACK-- BK EQUIPMENT
BL ---------- ----------
BLUE ------- YL/PK GROUND
BL/PK ---------- ------ ----- -
BLUE/PINK STRIPE YL/PK
BR ----------------------
BROWN ---- BK SEE NOTE 1
OR ------- ---------- --------
ORANGE BK
RD
PU ----------------------
PURPLE --- BK
RD ----- ---------------
RED----- GR/YL
RD RD
WH ---------------------
WHITE -- CH
CHS (OPTIONAL) BK BK
E29
E26
E28
E9
E23
E22
YL ---------- -----------
YELLOW---- (OPTIONAL)
---------
YL/PK -----------YELLOW/PINK STRIPE BK
E51 STRAIN RELIEF
4
BK
1
RELAY
RD E24 RVS LPCO HPCO
E16 HIGH
WIRING DIAGRAMS
LOW VOLTAGE
RELAY
6
BARRIER
3
RD RD FAN
MAIN HERM RELAY RUN RELAY
PU PU YL
AUX E10
BR START E5 FUSE
CM IO E2
YL START YL
BK BK O
RD
BR START L SEE NOTE 1
RD RLY Y2 SEE NOTE 6
E17 UC BOARD Y1
COMP COM
RVS (HP ONLY) RCCF BK C W1
MAIN C C
H C F SEE NOTE 7
Y2 RUN R
RD R 2 GY
C S CS
1 BK
RD CAP COM C
RD YL E8 RELAY 2
R E21
BK LPS L1 1
HIGH VOLTAGE!
CCH
YL R E25
L2 E1
RD L2 OUT WIRING CODE
DT E7 FACTORY WIRING
BK E13
HPS TRANSFORMER OPTIONAL HARD START
OAT OCT
HIGH VOLTAGE
BL/PK 1 SR SC L1 L2
BK COM 208 240 RES LOW VOLTAGE
BK 2 5 230 VAC
100
24 SUPPLY HIGH VOLTAGE
FIELD
OAS
OPTIONAL HIGH
OCS BL VOLTAGE
(HEAT PUMP ONLY) GR RD
SEE NOTE 2 BK OPTIONAL LOW
VOLTAGE
COMPONENT CODE
HIGH VOLTAGE AREA LOW VOLTAGE AREA SEE NOTE 6
C ------ ----- ---------------
CONTA CTOR -------------------- ------ ----- -----
CH ------ -----------------------------------
CRANKCASE HEATER ----------- -------- SEE NOTE 5
LEGACY INDOOR THERMOSTAT
RVS
FAN
CHS------- ---------- --------------------
CRANKCASE HEATER----------------
SWITCH ------
(HP ON LY) HPS O (HP ONLY)
5
CM ---------- -----------
CONDENSER--------------------
FAN MO -------------------
TOR O
CCH
COMP ---------- ---------------
COM PRESSOR ----------------------------- LPS L L (OPTIONAL)
1 SR
C
2
Y2 Y2
HERM
CAP
CS -----------------------
COM PRESSOR---------------- --------------- ------
SOLENOID DT FROM
CHS
R
DT---- --------------------
DISCHARGE ----------------
THERMO ---------------
STAT ------ Y1 Y1
OUTDOOR
C
S
RUN CAPACITOR
W1 W1
COMP
HPS -------------------------------
HIGH PRE SSURE ---------------
SWITCH ----------- - UNIT
C
IO --------- --------------------
INTERNAL -----------
OVERL --------------------
OAD - C C
OCS OAS
PSC FAN MOTOR

LPS ----------------
LOW----------
PRESSURE --------------------
SWITCH------------ R R
SC OPTI ONAL HARD START

CAP
HERM
COM
OAS ----------------------
OUTDOOR ------AIR -------------------- ----
----- SENSOR
R
C
S
C
OCS------------------------
OUTDOOR ---------------
COIL TEMP ---------------
SENSOR - INDOOR POWER SUP PLY 24V AC
O R
LOW
HIGH
RCCF ----------------
RUN ---------------------
CAPAC ITOR FOR ----------
COM -- PRESSOR & FAN
L
E7
E1
E9
E29
E22
E26
E28
K5
E23
RVS -------------------------------
REVERSIN G VALVE SOLENOID
-------------------- -
Y2 COMMUNICATIN G INDOOR THERMOSTAT
SC ----------------------- CA PACITOR
START ---------------- FOR COM PRESSOR (OPTIONAL)
---------------
K2
Y1
SR -----------------------
START ----------------
RE LAY FOR ---------------
COM PRESSOR (O PTIONAL) W1 SEE NOTE 6
NOTES: C
K4
K3
1. USE COPPER SUPPLY WIRES ONLY. R C
FROM
SEE NOTE 6
2. USE 40VA TRANSFO RMER MINIMUM FOR SYSTEM 2 R

OUTDOOR
3. IF DT IS NOT PRESENT, HPS BL/PK WIRE GOES DIRECT LY E24 1 2 2
UC CONTROL
UNIT
TO TERMINAL E29. E2 1 1
4. CONTRO LS SHOWN WITH THERMOSTAT IN "OFF" POSI TION. NOTE 1

5. COMMON SIDE OF 24VAC C ONTROL CI RCUIT MUST BE CS TO INDOOR
L1
GROUNDED.
COMMUNICATIN G PCB
6. USE N.E.C. CLASS 2 WIRES.

NOTE: SEE INSTALLATION MANUAL FOR
L2
7. COM PRESSOR WIRE TO BE ROUTED THROUGH CENTER OF
CURRENT SENSOR BEFORE CONNECTING TO R TERMINAL R-C WIRING OF AIR CO NDITIONER CONTROL 0140R00621 - A
DX16TC
COLOR CODE BL/PK
BK ------------ --- BLACK BK
BL ------- ------- - BLUE YL/PK
BL/PK --------- - BLUE/PINK STRIPE YL/PK
BK
BR -------------- BROWN
OR --------- ----- ORANGE BK
RD
PU --------- ----- PURPLE
RD -------------- RED BK
WH ------------- WHITE YL YL
GR/YL
YL -------- ------- YELLOW BL BL
EQUIPMENTGROUND
YL/PK -------- -- YELLOW/PINK STRIPE WH WH SEE NOTE 1
CH
E26
E28
E9
E23
E22
E29
GR/YL ---------- GREEN / YELLOW STRIPE CHS
BK BK
WIRING DIAGRAMS
GY ------- -------- GRAY E51
4
1
BK RELAY RELAY
RD E24 RVS LPCO HPCO
LOW VOLTAGE
E16 HIGH
RELAY FUSE BARRIER
CM
6
3
RD RD FAN
HERM E2
PU RELAY RUN
GND GR/YL YL O
L1 BK E10 L
L2 BR BK START E5 Y2
YL START
WH BK RD Y1
YL W1
BL START TO FIELD L OW
RLY C VOLTAGE
UC BOARD R
E17 CONTROL
COMP COM 2 GY
BK WIRES. SEE
MAIN RVS (HP ON LY) RCCF C 1 BK
C NOTES 2 AND 5
C
AUX Y2 H C F R SEE NOTE 1
RUN
RD R 1 SEE NOTE 6
C S CS
2
HIGH VOLTAGE!
RD CAP COM E25

E8 WIRING CODE
R RD YL RELAY E1
L1 FACTORY WIRING
BK LPS
OAT
YL L2 HIGH VOLTAGE
E7
RD L2 OUT E21
LOW VOLTAGE
OCT
DT BR CCH
BK E13
HPS TRANSFO RMER OPTIONAL HARD START HIGH VOLTAGE
101
SR SC FIELD
BL/PK COM 208 240 1 L1 L2
BK 24 RES BL OPTIONAL HIGH
BK 2 5 230 VAC SUPPLY VOLTAGE
OAS RD
OCS OPTIONAL LOW
BK VOLTAGE
(HEAT PUMP ONLY)
GR
"FOR PRINTING PLATES"
COMPONENT CODE
HIGH VOLTAGE AREA LOW VOLTAGE AREA
C -------------- - CONTACTO R LEGAC Y INDOOR THERMO STAT
CH ---------- --- CRANKCAS E HEATER
SEE NOTE 6
CHS ----------- CRANKCASE HE ATER SWITCH
O
RUN
CM ------------ CONDENSER FAN MO TOR O
5
L L (OPTIONAL)
STAR T
COMP -------- COMPRESSO R
CAPACITOR
CCH
LPS HPS FROM Y2 Y2
MOTOR
CS ------------ - COMPRES SOR SOLENOI D
ECM FAN
2
1 SR
OUTDOOR Y1 Y1
OPTIO NAL HARD

DT ------------ - DISCHARGE THERMOSTAT
UNIT W1 W1
C
HPS ---------- - HIGH PRESSURE SWITCH
C FAN
DT
HERM
C C
COMP
IO ------------- INTERNAL OVERLOAD
C
S
R
SC
LPS --------- LOW PRESSURE SWITCH R
(HEAT PUMP ONLY)
OAS ---------- OUTDOOR AIR SENSOR
CHS
OCS OAS C
HERM
OCS ---------- OUTDOOR COIL TEMP SENSOR RVS INDOOR POWER SUPPLY 24 VAC
C
R
CAP COM
SEE NOTE 6 R
RCCF -------- RUN CAPAC ITOR FOR COM PRESSOR & FAN
RVS ---------- REVE RSING VALVE SOLENOID
K5
SC ---------- - START CAPACI TOR FOR COM PRESSO R(OPTIONAL) O COMMUNICATIN G INDOOR THERMO STAT
K2
L
E9
E22
E23
E26
E7
E1
E29
E28
SR ----------- - START REL AY FOR COM PRESSOR (O PTIONAL) SEE NOTE 6

Y2
NOTES: Y1
1. USE COPPER SUP PLY WIRES ONLY. W1 C
E16
2. USE 40VA TRANSFO RMER MINIMUM FOR SYSTEM C FROM R

3. IF DT IS N OT PRESENT, HPS BL/PK WIRE GOES DIRECT LY R OUTDOOR
UC CONTROL
2 2
TO TERMINAL E29. 1 3 2 UNIT 1

4. CONTRO LS SHOWN WITH THERMO STAT IN "OFF" POSI TION. 1

E21 E51 1
5. COMMON SIDE OF 24V AC C ONTROL CI RCUIT MUST BE 4 6
L1
E2
GROUNDED. TO INDOOR
L2
COMMUNICATIN G PCB
7. COMPRESSOR W IRE TO BE ROU TED THROUGH CENTER OF CS CM
CURR ENT SENSOR BEFORE CONNECTING TO R TERMINAL. NOTE 1 0140R00615- A
DX18TC
COLOR CODE BL/PK
BK --------------- BLACK BK CONTROL BOX
BL --------------- BLUE YL/PK
BL/PK ---------- BLUE/PINK STRIPE YL/PK
BK
BR --------------- BROWN
BK
OR--------------- ORANGE RD
PU --------------- PURPLE GND
RD --------------- RED BK
WH -------------- WHITE YL YL
GR/YL
YL --------------- YELLOW BL BL
YL/PK ---------- YELLOW/PINK STRIPE WH WH NOTE 1
CH
E29
E26
E28
E9
E23
E22
CHS BK BK
WIRING DIAGRAMS
E51 LOW VOLTAGE

RELAY
4
RELAY
1
BK BARRIER
RD E24
E16 HIGH RVS LPCOHPCO
CM RELAY FUSE
6
3
RD RD FAN
HERM E2
GR/YL PU RELAY RUN O
GND YL OR
L1 BK E10 L
L2 BR TO FIELD LOW
BK START E5 Y2 YL
YL START VOLTAGE
WH BK RD Y1 PU CONTROL
YL W1 WH
BL START WIRES.SEE
RLY C BL NOTES 2 AND 5
UC BOARD R RD
COMP E17
COM 2
MAIN C RVS RCCF BK C 1
SEE NOTE 7 SEE NOTE 6
C
AUX Y2 H C F R
RUN
RD R 1
C S CS 2
HIGH VOLTAGE!
RD CAP COM E25

R YL E8 RELAY E1
BK LPS L1
OAT
YL
E7
RD L2 L2 OUT E21 WIRINGCODE
CH
OCT
SEE NOTE 3 DT BR FACTORY WIRING

OPTIONAL HARD START E13
HPS SC
SR
102
HIGH VOLTAGE
BL/PK 1 L1 L2
BK RES LOW VOLTAGE
BK 2 5
230 VAC SUPPLY
OAS SEE NOTE 1 HIGH VOLTAGE
OCS FIELD
(HEAT PUMPONLY) OPTIONAL HIGH
VOLTAGE
COMPONENT CODE
HIGH VOLTAGEAREA LOW VOLTAGE AREA
C --------------- CONTACTOR LEGACY INDOOR THERMOSTAT
CH ------------- CRANKCASE HEATER
CHS------------ CRANKCASE HEATER SWITCH SEE NOTE 6
O
RUN
CM ------------ CONDENSER FAN MOTOR O
5
L L (OPTIONAL)
START
COMP -------- COMPRESSOR
CCH
LPS HPS FROM Y2 Y2
MOTOR
CS ------------- COMPRESSORSOLENOID
ECM FAN
2
1 SR
Y1 Y1
OPTIONAL HARD
DT ------------- DISCHARGE THERMOSTAT OUTDOOR
UNIT W1 W1
C
HPS -----------HIGHPRESSURE SWITCH
C FAN CAPACITOR
DT
HERM
C C
COMP
IO -------------- INTERNAL OVERLOAD
C
S
R
SC
LPS ---------- LOW PR ESSURE SWITCH
(HEAT PUMP ONLY) R
OAS----------- OUTDOOR AIRSENSOR
CHS
OCS OAS C
HERM
OCS------------OUTDOOR COIL TEMP SENSOR RVS INDOOR POWER SUPPLY24 VAC
C
R
CAP COM
R
RCCF --------- RUN CAPACITOR FOR COMPRESSOR &FAN
RVS -----------REVERSINGVALVESOLENOID SEENOTE 6
SC ------------ START CAPACITOR FOR COMPRESSOR(OPTIONAL) O COMMUNICATINGINDOOR THERMOSTAT
K2
L
E22
E23
E9
E29
E26
E7
E1
E28
SR ------------- START RELAY FORCOMPRESSOR O ( PTIONAL) SEE NOTE 6

Y2
NOTES: Y1 INDOOR POWER
1. USE COPPERSUPPLYWIRES ONLY. W1 SUPPLY24 VAC
E16
C C
2. USE 40VA TR ANSFORMER MINIMUM FOR SYSTEM C FROM R
3. IF DT IS NOTPRESENT,HPS BL/PK WI RE GOESDIRECTLY R
R OUTDOOR
UC CONTROL K5
2 2
TO TERMINAL E29. 1 3 2 UNIT
4. CONTROLSSHOWN WITHTHERMOSTAT IN "OFF" POSITI ON. 1 1

E21 E51 1
5. COMMON SIDE OF 24VACCONTROLCIRCUIT MUST BE 4 6 E2
GROUNDED. TO INDOOR
L2 L1
COMMUNICATING PCB
7. COMPRESSOR WIRE TO BE ROUTED THROUGH CENTER OF CS CM
CURRENT SENSOR BEFORE CONNECTING TO R TERMINAL. NOTE 1 0140R00375 - B
DZ18TC

RSD6200007 R 22

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Service Instructions

BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM

Outside the U.S., call 1-713-861-2500.

SKIN OR EYES, SEEK MEDICAL HELP IMMEDIATELY.

TO AVOID POSSIBLE EXPLOSION, USE ONLY RETURNABLE (NOT DISPOSABLE)

In either of these instances, an electrical short between the

Unit Application Refrigerant Charge

Cabinet Finish Cabinet Width

Expansion Device Nominal Capacity @ 13SEER

Cabinet Finish Nominal Capacity @ 13 SEER

Nominal Capacity Range

Airflow Factory Heat

Unit Application Refrigerant Charge

DX16TC0[24, 48]1AC Refrigerant charge reduction

DX16TC0[24,36,48,60]1CA 16 SEER 2-Stage AC Development with improved performance.

DX18TC0[24,36,48,60]1BA 18 SEER 2-Stage AC Development with improved performance.

[Design Improvement]: Updating shared data for 18 SEER, 2-stage, 4 ton AC in

Replaced compressors with Copeland's UltraTech™ 3 lineup. Transitioned coils to 7mm.

Replaced compressors with Copeland's UltraTech™ 3 lineup. Transitioned coils to 7mm.

DV60PTCD14AB Updated S&R and travel labels.

DV35PTCB14AA Introducing 2.5 and 3 Ton Air Handler product lines

DV31PTCC14AD Rate AVPTC/DVPTC31 Air Handers to 3Kw heater kit.

Add permanent sealing/condensation-control upgrades to all MB units and remove high-

CAUFA*****6CA Major revision update for A-chassis drain port relocation.

ABK-20 Anchor Bra cket Ki t X X X X X X X X

B1141643 24V Tra ns former X X X X X X X X

*Contains 20 brackets; four brackets needed to anchor unit to pad

B1141643 24V Tra ns former X X X X X X X X

*Contains 20 brackets; four brackets needed to anchor unit to pad

For Applications requiring

SUCTION LINE BULB

BULB SUCTION LINE

SEAL SUPPLIED W/ KIT

HK* SERIES ELECTRIC HEAT KITS -

ELECTRIC HEAT KIT

X = Allowable combinations ^ = Circuit 1: Single Phase for Air Handler Motor

* Revision level that may or may not be designated.

Ai rfl ow for 5 kW up to 10 kW hea ter ki ts s ha l l be s et to 850 cfm s peed ta p of ON-ON-ON.

Ai rfl ow for 5 kW up to 15 kW hea ter ki ts s ha l l be s et to 1300 cfm s peed ta p of ON-OFF-ON.

The suction and liquid line connections on present models are

DX16TC, DZ16TC, DX18TC, DZ18TC models are available in

There are a number of design characteristics which are different

"Ultratech" Series scroll compressors will not have a discharge

"Ultratech" Series scroll compressors use "POE" or polyolester

The DX16TC, DZ16TC, DX18TC, DZ18TC series split system units

During compression, several pockets are being compressed

Some design characteristics of the Compliant Scroll compres-

The MBVC blower cabinets use a variable speed motor that

In an attic installation a secondary drain pan must be provid-

DEFROST CYCLE - COMFORTNET™ MODELS

The OCT sensor is clamped to a feeder tube entering the out-

Use the dipswitches to select defrost time interval (30, 60, 90

ADDED FROM RS6200007r2 During operation, if the coil tem-

EXPANSION VALVE/CHECK VALVE ASSEMBLY EXPANSION VALVE/CHECK VALVE ASSEMBLY

System runs continuously - little cooling/htg

See Service Procedure Ref.

Certain areas too cool, others too warm

System runs - blows cold air in heating

POSSIBLE CAUSE Comp. and Cond. Fan will not start