MR392CLIO6

6 Air conditioning
61A HEATING
62A AIR CONDITIONING
X85
JULY 2009 EDITION ANGLAISE
"The repair procedures given by the manufacturer in this document are based on the All rights reserved by Renault.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part reference
The procedures may be modified as a result of changes introduced by the manufacturer in numbering system is forbidden without the prior written authority of Renault.
the production of the various component units and accessories from which the vehicles are
constructed".
© Renault s.a.s 2007

CLIO III - Section 6ContentsPages
CLIO III - Section 6
Contents
Pages
61A HEATING 61A HEATING
Heating: List and location of Front centre air distribution

components 61A-1 duct: Removal - Refitting 61A-104
Cabin filter: Removal - Front footwell air distribution

Refitting 61A-17 duct: Removal - Refitting 61A-106
Rear air distribution duct: Recirculation motor:

Removal - Refitting 61A-19 Removal - Refitting 61A-116
Recirculation control cable: Mixing motor: Removal -

Removal - Refitting 61A-22 Refitting 61A-120
Air distribution cable: Distribution motor: Removal -

Removal - Refitting 61A-31 Refitting 61A-126
Air mixing cable: Removal - Passenger compartment

Refitting 61A-41 temperature sensor:
Removal - Refitting 61A-131
Distribution unit: Removal -
Refitting 61A-50 Exterior air temperature
sensor: Removal - Refitting 61A-133
Heater matrix: Removal -
Refitting 61A-66 Solar radiation sensor:
Fan assembly: Removal -
Refitting 61A-73
Heating resistor relays:

Removal - Refitting 61A-87 62A AIR CONDITIONING
Heating resistors: Removal -

Air conditioning: Precautions
Refitting 61A-90
for the repair 62A-1
Passenger compartment fan
Air conditioning: Parts and
assembly control unit:
consumables for the repair 62A-2
Air conditioning: List and
Control panel: Removal -
location of components 62A-3
Refitting 61A-98
Air conditioning: Check 62A-6
Front side air distribution
duct: Removal - Refitting 61A-101 Refrigerant circuit: Check 62A-9
Contents
62A AIR CONDITIONING
Refrigerant circuit: Draining -

Filling 62A-10
Condenser: Removal -
Refitting 62A-13
Dehydrator reservoir:
Compressor: Removal -
Refitting 62A-21
Expansion valve: Removal -

Refitting 62A-26
Evaporator: Removal -
Refitting 62A-30
Evaporator: Cleaning 62A-31
Expansion valve -
intermediate pipe connecting
pipe at the expansion valve
outlet: Removal - Refitting 62A-32
Dehydrator reservoir -
expansion valve connecting
pipe: Removal - Refitting 62A-36
Expansion valve -
compressor connecting pipe:
Pressure sensor: Removal -

Refitting 62A-46
Compressor - condenser
connecting pipe: Removal -
Refitting 62A-47
Compressor - intermediate
pipe connecting pipe:
HEATING
Heating: List and location of components 61A
LEFT-HAND DRIVE
No. Description
(1) Control panel
(2) Cabin filter
(3) Rear air distribution duct
(4) Recirculation control cable
(5) Air distribution cable
(6) Air mixing cable
(7) Air distribution unit
(8) Heater matrix
(9) Fan assembly
(10) Heating resistor relay
(11) Heating resistors:
(12) Blower control unit.
(13) Front side air distribution duct
(14) Front central air distribution duct
(15) A-pillar air distribution duct
(16) External temperature sensor
CLIMATE CONTROL
No. Description
(17) Passenger compartment temperature sensor
(18) Solar radiation sensor
61A-1
HEATING
LEFT-HAND DRIVE
112842
112729
112763
112730
61A-2
HEATING
LEFT-HAND DRIVE
112843 112766
112754
112762
61A-3
HEATING
LEFT-HAND DRIVE
112759 112743
The evaporator is supplied already assembled in the
distribution unit. (7)
113535
112733
61A-4
HEATING
LEFT-HAND DRIVE
112754
113534
112403
112764
112752 112844
61A-5
HEATING
LEFT-HAND DRIVE
CLIMATE CONTROL
112742
101716
112952
112394
61A-6
HEATING
LEFT-HAND DRIVE
CLIMATE CONTROL
CLIMATE CONTROL
No. Description
(19) Motor-driven fan assembly control unit
(20) Mixing motor
(21) Wiring harnesses
(22) Recirculation motor
(23) Distribution motor
(24) Fan assembly
(25) Cabin filter
(26) Heater matrix pipes
(27) Heater matrix
(28) Heater resistance
(30) Heater matrix pipe mounting bracket
61A-7
HEATING
LEFT-HAND DRIVE
113438
61A-8
HEATING
RIGHT-HAND DRIVE
No. Description
(1) Control panel
(2) Cabin filter
(3) Rear air distribution duct
(4) Recirculation control cable
(5) Air distribution cable
(6) Air mixing cable
(8) Heater matrix
(9) Fan assembly
(10) Heating resistor relay
(12) Blower control unit.
(13) Front side air distribution duct
(14) Front central air distribution duct
(15) A-pillar air distribution duct
(16) External temperature sensor
CLIMATE CONTROL
No. Description
(17) Passenger compartment temperature sensor
(18) Solar radiation sensor
61A-9
HEATING
RIGHT-HAND DRIVE
112842
112729
112850
112730
61A-10
HEATING
RIGHT-HAND DRIVE
112843 112845
112754
112848
61A-11
HEATING
RIGHT-HAND DRIVE
112759 112839
The evaporator is supplied already assembled in the
distribution unit. (7)
113537
112851
61A-12
HEATING
RIGHT-HAND DRIVE
112752
113534
112754
112846
112403
61A-13
HEATING
RIGHT-HAND DRIVE
112852 112952
CLIMATE CONTROL
112844
101716
61A-14
HEATING
RIGHT-HAND DRIVE
112394
CLIMATE CONTROL
CLIMATE CONTROL
No. Description
(19) Motor-driven fan assembly control unit
(20) Mixing motor
(21) Wiring harnesses
(22) Recirculation motor
(23) Distribution motor
(24) Fan assembly
(25) Cabin filter
(26) Heater matrix pipes
(27) Heater matrix
(30) Heater matrix pipe mounting bracket
61A-15
HEATING
RIGHT-HAND DRIVE
113438
61A-16
HEATING
Cabin filter: Removal - Refitting 61A
LEFT-HAND DRIVE
REFITTING
Note:
I - REFITTING PREPARATION OPERATION
The cabin filter is located in the passenger side A-
pillar. a Check for foreign bodies in the passenger compart-
ment filter housing, and clean thoroughly if neces-
sary.
REMOVAL
II - REFITTING OPERATION FOR PART
CONCERNED
I - REMOVAL PREPARATION OPERATION
a Engage the upper section of the base of the filter into
the distribution unit.
SCHOOL VEHICLE a Clip the lower section of the filter base onto the dis-
a Remove the clutch pedal (see Clutch pedal: Re- tribution unit.
moval - Refitting) (MR392, 37A, Mechanical com-
ponent controls). III - FINAL OPERATION
SCHOOL VEHICLE
a Refit the clutch pedal (see Clutch pedal: Removal -
Refitting) (MR 392, 37A, Mechanical component
II - OPERATION FOR REMOVAL OF PART
controls).
CONCERNED
117576
a Unclip the passenger compartment filter at (1) .
a Remove the cabin filter.
Note:
Foreign bodies (leaves, insects etc.) are likely to
accumulate in the cabin filter. Remove the cabin
filter with care so as to prevent foreign bodies
getting into the evaporator.
61A-17
HEATING
Cabin filter: Removal - Refitting 61A
RIGHT-HAND DRIVE
REMOVAL II - REFITTING OPERATION FOR PART

CONCERNED
OPERATION FOR REMOVAL OF PART

CONCERNED
112850
a Refit the cabin filter.
112850
a Unclip the passenger compartment filter at (1) .
Note:
Foreign bodies (leaves, insects etc.) are likely to
accumulate in the passenger compartment filter.
Remove the filter with care so as to prevent for-
eign bodies getting into the evaporator.
a Remove the passenger compartment filter.
REFITTING

a Check for foreign bodies in the cabin filter housing,
and clean thoroughly if necessary.
61A-18
HEATING
Rear air distribution duct: Removal - Refitting 61A
CONCERNED
Equipment required
Diagnostic tool 1 - Rear left-hand air distribution duct
REMOVAL
a Lock the airbag computer using the Diagnostic tool

(see Fault finding - Replacement of components)
(MR 394, 88C, Airbags and pretensioners).
a Disconnect the battery (see Battery: Removal - Re-

fitting) (MR 392, 80A, Battery).
a Remove the centre console (see Centre console:

Removal - Refitting) (MR 393, 57A, Interior equip-
ment).
112729
a Remove the clip (3) from the rear left-hand air distri-
bution duct.
a Lift away the rear left-hand air distribution duct at (4)
.
a Remove the rear left-hand air distribution duct.
112366
a Unclip the trim at the base of the dashboard at (1)

and (2) .
1 - Rear left-hand air distribution duct
a Remove the driver's seat (see Complete front seat:

Removal - Refitting) (MR 393, 75A, Front seat
frames and runners).
a Partially pull to one side the carpet underneath the

driver's seat.
2 - Rear right-hand air distribution duct
a Remove the front passenger seat (see Complete

front seat: Removal - Refitting) (MR 393, 75A,
Front seat frames and runners).
a Partially move the carpet under the front passenger

seat to one side.
61A-19
HEATING
2 - Rear right-hand air distribution duct REFITTING
I - REFITTING OPERATION FOR PART

CONCERNED
112730
a Remove the clip (5) from the rear right-hand air dis-
tribution duct.
a Lift away the rear right-hand air distribution duct at
(6) .
a Remove the rear right-hand air distribution duct. 112729
a Refit:
- the rear left-hand air distribution duct,
- the rear left-hand air distribution duct clip (7) .
61A-20
HEATING
112730
a Refit:
- the rear right-hand air distribution duct,
- the rear right-hand air distribution duct clip (8) .
II - FINAL OPERATION.
a Position the carpet underneath the driver's seat.
a Refit the driver's seat (see Complete front seat:

Removal - Refitting) (MR 393, 75A, Front seat
frames and runners).
a Fit the carpet under the front passenger seat.
a Refit the front passenger seat (see Complete front

seat: Removal - Refitting) (MR 393, 75A, Front
seat frames and runners).
a Clip on the dashboard lower trim.
a Refit the centre console (see Centre console: Re-

moval - Refitting) (MR 393, 57A, Interior equip-
ment).
a Connect the battery (see Battery: Removal - Refit-

ting) (MR 392, 80A, Battery).
a Unlock the airbag computer using the Diagnostic

tool (see Fault finding - Replacement of compo-
nents) (MR 394, 88C, Airbags and pretensioners).
61A-21
HEATING
Recirculation control cable: Removal - Refitting 61A
LEFT-HAND DRIVE, and AIR CONDITIONING or STANDARD HEATING
Special tooling required
Car. 1363 Set of trim removal levers.
REMOVAL
112380
a Remove the bolt (3) from the base of the dashboard.
a Unclip the trim piece (4) from the driver's side dash-
board lower cover.
112378
a Partially remove seal (1) .
112381
a Remove the bolts (5) from the lower cover.
a Remove the lower cover (6) .
a Disconnect the connectors (depending on equip-

112379 ment level).
a Remove the side panel (2) .
ment).
61A-22
HEATING
112366
a Unclip the trim at (7) and (8) at the base of the dash-
board.
RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03

or RADIO NO. 04 or RADIO NO. 05 or RADIO NO. 112389
06
a Remove the radio (see Radio: Removal - Refitting)
(MR 392, 86A, Radio).
NAVIGATION AID 1
a Remove the radio navigation system (see Radio
navigation: Removal - Refitting) (MR 392, 83C,
On-board telematics system).
WITHOUT NAVIGATION AID, and VEHICLEWITH-

OUT RADIO
a Unclip the glovebox using the (Car. 1363).
112390
a Unclip the centre trim piece beginning with the upper
section.
a Disconnect the connectors.
61A-23
HEATING
112842
a Remove the air conditioning control panel bolts (9) .
a Move the air conditioning control panel away from
the dashboard.
112843
CONCERNED a Unclip the cable sleeve stop (13) from the distribu-
tion unit.
a Remove:
- the ball joint on the air recirculation flap (14) ,
- the air recirculation control cable.
Note:
Note the route of the air recirculation control
cable.
102011
a Remove the air recirculation control cable from the
control panel.
a Disconnect at (10) .
a Remove the bracket (11) .
a Extract the ball joint (12) .
61A-24
HEATING
REFITTING II - FINAL OPERATION.

CONCERNED
112842
a Position the air conditioning control panel on the

dashboard.
a Refit the air conditioning control panel bolts (19) .
a Connect the central trim connectors.
a Clip in the centre trim piece beginning with the lower

section.
112843
a Refit the air recirculation control cable. or RADIO NO. 04 or RADIO NO. 05 or RADIO NO.
06
a Refit the ball joint on the air recirculation flap (16) . a Refit the radio (see Radio: Removal - Refitting)
(MR 392, 86A, Radio).
a Clip the cable sleeve stop (15) onto the distribution
unit.
NAVIGATION AID 1
a Refit the radio navigation system (see Radio navi-
gation: Removal - Refitting) (MR 392, 83C, On-
board telematics system).

OUT RADIO
a Clip on the glovebox.

102011
a Refit the air recirculation control cable on the control

panel. a Clip on the dashboard lower trim.
a Clip the sleeve stop at (17) . a Refit the centre console (see Centre console: Re-
a Refit the ball joint (18) . ment).
61A-25
HEATING
a Refit:
- the lower cover,
- the lower cover bolts,
- the bolts to the base of the dashboard.
a Clip on the driver's side dashboard lower cover trim
piece.
a Refit:
- the side panel,
- the seal.
61A-26
HEATING
RIGHT-HAND DRIVE, and AIR CONDITIONING or STANDARD HEATING

Car. 1363 Set of trim removal levers. OUT RADIO

REMOVAL
a Remove:
- the glovebox (see Glovebox: Removal - Refit-

ting) (MR 393, 57A, Interior equipment),
- the centre console (see Centre console: Removal

- Refitting) (MR 393, 57A, Interior equipment).
112389
112366
board.
WITHOUT NAVIGATION AID, and RADIO NO. 01

or RADIO NO. 02 or RADIO NO. 03 or RADIO NO.
04 or RADIO NO. 05 or RADIO NO. 06

(MR 392, 86A, Radio).
NAVIGATION AID 1

112390
On-board telematics system). a Unclip the centre trim piece beginning with the upper
section.
61A-27
HEATING
112842
the dashboard.
112843
CONCERNED a Unclip the cable sleeve stop (7) from the distribution
unit.
a Remove:
- the ball joint on the air recirculation flap (8) ,
- the air recirculation control cable.
Note:
Note the route of the air recirculation control
cable.
102011
a Remove the air recirculation control cable from the
control panel.
61A-28
HEATING

CONCERNED
112842

dashboard.

section.
112843
a Refit the ball joint on the air recirculation flap (10) . WITHOUT NAVIGATION AID, and RADIO NO. 01
unit.
a Refit the radio (see Radio: Removal - Refitting)
(MR 392, 86A, Radio).
NAVIGATION AID 1
102011
a Refit the air recirculation control cable for the control OUT RADIO
panel.
a Clip the glovebox in position.
a Refit the ball joint (12) .
a Clip the sleeve stop at (11) .

a Refit:
- Refitting) (MR 393, 57A, Interior equipment),
61A-29
HEATING
61A-30
HEATING
Air distribution cable: Removal - Refitting 61A


REMOVAL
a Remove:


112389
112366
board.


(MR 392, 86A, Radio).
NAVIGATION AID 1

112390
section.
61A-31
HEATING
112842
a Move the air conditioning control panel to one side.

112762
CONCERNED
a Unclip the cable sleeve stop (7) from the distribution
unit.
a Remove:
- the ball joint (8) on the distribution flap,
- the air distribution control cable.
Note:
Note the route of the air distribution control cable.
102011
a Remove the air conditioning control panel air distri-
bution control cable.
a Detach at (4) .
a Move the bracket (5) to one side.
61A-32
HEATING

CONCERNED
112842
a Position the air conditioning control panel.

a Refit the bolts (13) for the air conditioning control
panel onto the dashboard.

section.
112762
a Refit: or RADIO NO. 02 or RADIO NO. 03 or RADIO NO.
- the air distribution control cable. a Refit the radio (see Radio: Removal - Refitting)
(MR 392, 86A, Radio).
- the ball joint (10) on the distribution flap.
a Clip the sleeve stop (9) onto the distribution unit.
NAVIGATION AID 1

OUT RADIO
102011
a Refit the air conditioning control panel air distribution

control cable. a Clip on the dashboard lower trim.
a Refit:
a Clip the sleeve stop at (11) . - Refitting) (MR 393, 57A, Interior equipment),
61A-33
HEATING
61A-34
HEATING
REMOVAL

ment).
112389
112366
board.

06
(MR 392, 86A, Radio).
NAVIGATION AID 1 112390
a Remove the radio navigation system (see Radio a Unclip the centre trim piece beginning with the upper
navigation: Removal - Refitting) (MR 392, 83C, section.
On-board telematics system). a Disconnect the connectors.

OUT RADIO
61A-35
HEATING
112842
the dashboard.
112379
a Remove the side panel (5)
112378
a Partially remove the seal (4)
112380
board lower cover.
61A-36
HEATING
112381 112853
a Remove the bolts (8) from the driver's side dash- a Unclip the fuse box (10) from the dashboard beam
board lower cover. stiffener plate.
a Take out the driver's side dashboard lower cover (9)
a Remove:
.
- the bolts (11) from the dashboard beam stiffener
a Disconnect the connectors from the driver's side
plate,
dashboard lower cover (depending on the equip-
ment level). - the dashboard beam stiffener plate.
a Lift the carpet to access the stiffener bolts.
CONCERNED
102011
a Remove the air conditioning control panel distribu-

tion control cable.
61A-37
HEATING
REFITTING

CONCERNED
112848
a Unclip the cable sleeve stop (15) from the distribu-
tion unit.
a Remove:
- the ball joint (16) on the air distribution flap, 112848
a Refit:

Note:
Note the route of the air distribution control cable. - the ball joint (18) on the air distribution flap.
102011
a Refit the air conditioning control panel air distribution

control cable.
61A-38
HEATING
112842

dashboard.

112853
a Refit: section.
- the dashboard beam stiffener plate.
- the bolts (21) from the dashboard beam stiffener RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03
plate. or RADIO NO. 04 or RADIO NO. 05 or RADIO NO.
a Torque tighten the dashboard beam stiffener plate 06
bolts (21 Nm). a Refit the radio (see Radio: Removal - Refitting)
a Clip the fuse box (22) onto the dashboard beam stiff- (MR 392, 86A, Radio).
ener plate.
a Refit the floor carpet.
Note: NAVIGATION AID 1

Check that the floor carpet reaches under the a Refit the radio navigation system (see Radio navi-
accelerator pedal end-stop. gation: Removal - Refitting) (MR 392, 83C, On-

OUT RADIO

ment).
61A-39
HEATING
a Connect the connectors to the driver's side dash-
board lower cover (depending on the equipment lev-
el).
a Refit:
- the driver's side dashboard lower cover,
- the bolts from the driver's side dashboard cover.
piece.
a Refit:
- the bolts to the base of the dashboard,
- the side panel,
- the seal.
61A-40
HEATING
Air mixing cable: Removal - Refitting 61A
REMOVAL
112380
board lower cover.
112378
112381
a Remove the bolts (5) from the driver's side dash-

board lower cover.

112379 .
ment level).
61A-41
HEATING
ment).
112366
a unclip the trim at (7) and (8) at the base of the dash-
board.
112389

06
(MR 392, 86A, Radio).
NAVIGATION AID 1

OUT RADIO 112390
a Unclip the glovebox using the (Car. 1363). a Unclip the centre trim piece beginning with the upper
section.
61A-42
HEATING
112842
the dashboard.
112761
CONCERNED a Unclip the cable sleeve stop (13) from the distribu-
tion unit.
102011
a Remove the air conditioning control panel air mixing
control cable.
112766
a Remove:
- the ball joint (14) on the air mixing flap,
- the air mixing control cable.
Note:
Note the route of the air mixing control cable.
61A-43
HEATING
REFITTING

CONCERNED
102011
a Refit the air conditioning control panel air mixing

control cable.
112766
a Refit:
- the ball joint (15) on the air mixing flap.
112842

dashboard.

a Clip on the centre trim starting at the top.

06
112761 (MR 392, 86A, Radio).

unit.
61A-44
HEATING
NAVIGATION AID 1

OUT RADIO

ment).
a connect the connectors to the driver's side dash-
el).
a Refit:
- the driver's side dashboard lower cover,
- the bolts from the driver's side dashboard lower
cover.
piece.
a Refit:
- the bolts to the base of the dashboard,
- the side panel,
- the seal.
61A-45
HEATING


REMOVAL
a Remove:


112389
112366
board.


(MR 392, 86A, Radio).
NAVIGATION AID 1

112390
section.
61A-46
HEATING
112842
the dashboard.
112845
CONCERNED a Unclip the cable sleeve stop (7) from the distribution
unit.
a Remove:
- the ball joint (8) on the air mixing flap,
Note:
Note the route of the air mixing control cable.
102011
a Remove the air conditioning control panel air mixing
control cable.
61A-47
HEATING

CONCERNED
112842

dashboard.

112845 WITHOUT NAVIGATION AID, and RADIO NO. 01

a Refit: 04 or RADIO NO. 05 or RADIO NO. 06
- the air mixing control cable. a Refit the radio (see Radio: Removal - Refitting)
(MR 392, 86A, Radio).
- the ball joint (10) on the air mixing flap.
NAVIGATION AID 1


OUT RADIO
102011
a Refit the air conditioning control panel air mixing

control cable.
a Refit:
a Clip the sleeve stop at (11) . - Refitting) (MR 393, 57A, Interior equipment),
61A-48
HEATING
ting) (MR 393, 57A, Interior equipment).
61A-49
HEATING
Distribution unit: Removal - Refitting 61A
AIR CONDITIONING
Ms. 583 Pipe clamps.
Equipment required
refrigerant charging station
Diagnostic tool
IMPORTANT
Consult the safety and cleanliness advice and oper- 112744
ation recommendations before carrying out any
repair (see 62A, Air conditioning, Air condition- a Fit hose clamps (Ms. 583) to the heater matrix hoses
ing: Precautions for the repair, page 62A-1) . at (1) .
a Remove:
REMOVAL - the heater matrix hose clips,

- the heater matrix hoses.
a Drain the refrigerant circuit using the refrigerant
charging station (see 62A, Air conditioning, Re-
frigerant circuit: Draining - Filling, page 62A-10) .
a Remove:
- the engine cover,
- the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) (MR 392, 85A, Wip-
ing - Washing),
- the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (MR 393, 56A, Exterior
equipment),
- the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (MR 393, 56A, Exterior equipment).
61A-50
HEATING
AIR CONDITIONING

(MR 392, 86A, Radio).
NAVIGATION AID 1
navigation: Removal - Refitting) (MR392, 83C,

112745
OUT RADIO
a Remove the mountings from the bulkhead sound- a Unclip the glovebox using the (Car. 1363).
proofing.
a Lift away the bulkhead soundproofing.
a Remove the bolts (2) from the pipe unions on the ex- a Remove:
pansion valve. - the centre console (see Centre console: Removal
a Separate the pipe unions from the expansion valve.
- the control panel (see 61A, Heating, Control pan-
el: Removal - Refitting, page 61A-98) ,
WARNING
In order to avoid any refrigerant leaks, do not ting) (MR 393, 57A, Interior equipment),
damage (deform, twist, etc.) the pipe.
- the A-pillar trims (see Windscreen pillar trim: Re-
a Fit plugs into the openings. moval - Refitting) (MR 393, 71A, Body internal
trim),
- the tweeter speakers (see Tweeter: Removal -
WARNING Refitting) (MR 392, 86A, Radio),
To prevent moisture from entering the system, - the offset multimedia socket computer (see Offset
place plugs on the cold loop components which multimedia socket computer: Removal - Refit-
are open to the air. ting) ,
a Remove: - the dashboard (see Dashboard: Removal - Refit-

- the driver's front airbag (see Driver's frontal air-
- the front side air distribution ducts (see 61A, Heat-
bag: Removal - Refitting) (MR 392, 88C, Airbag
ing, Front side air distribution duct: Removal -
and pretensioners),
Refitting, page 61A-101) ,
- the steering wheel (see Steering wheel: Removal - the front centre air distribution duct (see 61A, Heat-
- Refitting) (MR 392, 36B, Power-assisted steering, Front centre air distribution duct: Removal
ing), - Refitting, page 61A-104) ,
- the steering column switch assembly (see Steer- - the steering column (see Steering column: Re-
ing column switch assembly: Removal - Refit- moval - Refitting) (MR 392, 36B, Power-assisted
ting) (MR 392, 84A, Control - Signals). steering),
61A-51
HEATING
AIR CONDITIONING
- the front wings (see Front wing: Removal - Refit-
ting) (MR 393, 42A, Upper front structure),
- the front doors (see Front side door: Removal -
Refitting) (MR 393, 47A, Side doors),
- the dashboard cross member (see Dashboard
cross member: Removal - Refitting) (MR 393,
42A, Upper front structure).

CONCERNED
a Separate the C-pillar air distribution ducts from the
distribution unit.
a Disconnect:
- the heating resistor connector,
- the blower assembly control unit connector.
a Remove the distribution unit.
112735
a Remove:
- the bolts (3) from the heater matrix pipe bracket on
the distribution unit,
- the bolt (4) from the heater matrix pipe bracket.
a Unclip the heater matrix pipe bracket.
a Remove:
- the heater matrix pipe bracket on the distribution
unit,
- the heater matrix pipes,
- the bolts (5) from the heater matrix,
- the heater matrix.
61A-52
HEATING
AIR CONDITIONING
118798
a Remove:
- the heating resistor bolts,
- the heating resistor (6) .
a Disconnect the blower assembly connector.
a Press on the blower assembly tab.
a Turn the blower assembly towards the right.
a Remove:
- the blower assembly (7) ,
- the expansion valve (8) ,
- the cabin filter (9) ,
- the evacuation ring (10) ,
- the anti-rotation pad (11) ,
- the fan assembly control unit (12) ,
- the glovebox air distribution duct (13) ,
- the control cables (14) .
61A-53
HEATING
AIR CONDITIONING
REFITTING - the front wings (see Front wing: Removal - Refit-

- the steering column (see Steering column: Re-
a Check that the parts are in good condition and removal - Refitting) (MR 392, 36B, Power-assisted
place any defective parts, if necessary. steering),
a Refit:
- the front centre air distribution duct (see 61A, Heat-
- the cabin filter, ing, Front centre air distribution duct: Removal
- Refitting, page 61A-104) ,
- the anti-rotation pad,
- the evacuation ring, - the front side air distribution ducts (see 61A, Heat-
- the glovebox air distribution duct,
- the blower assembly,
- the dashboard (see Dashboard: Removal - Refit-
- the expansion valve, ting) (MR 393, 57A, Interior equipment),
- the fan assembly control unit,
- the offset multimedia socket computer (see Offset
- the heating resistor, multimedia socket computer: Removal - Refit-
- the heater matrix, ting) ,
- the heater matrix pipes. - the tweeter speakers (see Tweeter: Removal -
a Clip the heater matrix pipe bracket onto the heater Refitting) (MR 392, 86A, Radio),
matrix.
a Refit: moval - Refitting) (MR 393, 71A, Body internal
- the heater matrix pipe bracket bolt on the heater trim),
matrix,
- the heater matrix pipe bracket on the distribution ting) (MR 393, 57A, Interior equipment),
unit,
- the bolts for the heater matrix pipe retaining brack- - the control panel (see 61A, Heating, Control pan-
et on the distribution unit. el: Removal - Refitting, page 61A-98) ,

II - REFITTING OPERATION FOR PART - Refitting) (MR 393, 57A, Interior equipment).
CONCERNED
a Connect the C-pillar air distribution ducts onto the
distribution unit. WITHOUT NAVIGATION AID, and VEHICLEWITH-
OUT RADIO
a Refit the distribution unit.
a Connect: a Clip the storage compartment in position.

III - FINAL OPERATION

NAVIGATION AID 1
a Refit:
- the dashboard cross member (see Dashboard gation: Removal - Refitting) (MR 392, 83C, On
cross member: Removal - Refitting) (MR 393, board telematics system).
42A, Upper front structure),
61A-54
HEATING
AIR CONDITIONING
WITHOUT NAVIGATION AID, and RADIO NO. 01 ing - Washing),
04 or RADIO NO. 05 or RADIO NO. 06 - the engine cover.
a Refit the radio (see Radio: Removal - Refitting) a Connect the battery (see Battery: Removal - Refit-
(MR 392, 86A, Radio). ting) (MR 392, 80A, Battery).
a Refit: a Perform the following operations:
- the steering column switch assembly (see Steer- - top up the coolant (see Cooling system: Draining
ing column switch assembly: Removal - Refit- - Refilling) (MR 392, 19A, Cooling),
ting) (MR 392, 84A, Control - Signals),
- bleed the cooling system (see Cooling system:
- the steering wheel (see Steering wheel: Removal Draining - Refilling) (MR 392, 19A, Cooling).
- Refitting) (MR 392, 36B, Power-assisted steer-
a Check the cooling system (see Engine cooling
ing),
system: Check) (MR 392, 19A, Cooling).
- the driver's front airbag (see Driver's frontal air- a Fill up the refrigerant circuit using the refrigerant
bag: Removal - Refitting) (MR 392, 88C, Airbag charging station (see 62A, Air conditioning, Re-
and pretensioners), frigerant circuit: Draining - Filling, page 62A-10) .
- the heater matrix hoses,
- the heater matrix hose clips. Note:

A summar y table gives the quantity of refrigerant
a Remove the hose clamps (Ms. 583) from the heater
in the system according to the engine type (see
matrix hoses.
62A, Air conditioning, Air conditioning: Parts
a and consumables for the repair, page 62A-2) .
WARNING a Check that the air conditioning system is operating

To avoid any leaks, check that the pipe surface is correctly (see 62A, Air conditioning, Air condi-
sound before positioning the new seal. The sur- tioning: Check, page 62A-6) .
face must be clean and scratch free. a Check for leaks (see 62A, Air conditioning, Refrig-
erant circuit: Check, page 62A-9) .
a Replace the seals.
a Lubricate the seals using recommended air condi-
tioning oil to make fitting easier.
a Fit the pipe unions to the expansion valve.
a Refit the bolts to the pipe unions on the expansion

valve.
a Tighten the pipe union bolts.

a Fit the bulkhead soundproofing.
a Refit:
- the bulkhead soundproofing mountings,

ting) (MR 393, 56A, Exterior equipment),
equipment),
61A-55
HEATING
STANDARD HEATING

Ms. 583 Pipe clamps. or RADIO NO. 02 or RADIO NO. 03 or RADIO NO.
(MR 392, 86A, Radio).
Equipment required
Diagnostic tool
REMOVAL NAVIGATION AID 1

I - REMOVAL PREPARATION OPERATION navigation: Removal - Refitting) (MR 392, 83C,
On board telematics system).

OUT RADIO
a Remove:
112744
a Place hose clamps (Ms. 583) on the heater matrix
hoses at (1) .
moval - Refitting) (MR 393, 71A, Body internal
a Remove: trim),
- the heater matrix hose clips, - the tweeter speakers (see Tweeter: Removal -
Refitting) (MR 392, 86A, Radio),
- the heater matrix hoses. - the offset multimedia socket computer (see Offset
a Disconnect the battery (see Battery: Removal - Re- multimedia socket computer: Removal - Refit-
fitting) (MR 392, 80A, Battery). ting) ,
a Remove:
- the driver's front airbag (see Driver's frontal air- - the front side air distribution ducts (see 61A, Heat-
bag: Removal - Refitting) (MR 392, 88C, Airbag ing, Front side air distribution duct: Removal -
and pretensioners), Refitting, page 61A-101) ,
- the steering wheel (see Steering wheel: Removal - the front centre air distribution duct (see 61A, Heat-
- Refitting) (MR 392, 36B, Power-assisted steering, Front centre air distribution duct: Removal
ing), - Refitting, page 61A-104) ,
- the steering column switch assembly (see Steer- - the steering column (see Steering column: Re-
ing column switch assembly: Removal - Refit- moval - Refitting) (MR 392, 36B, Power-assisted
ting) (MR 392, 84A, Control - Signals). steering),
61A-56
HEATING
STANDARD HEATING

CONCERNED
distribution unit.
a Disconnect:
112735
a Remove:
- the bolt (3) from the heater matrix pipe bracket.
a Remove:
unit,
61A-57
HEATING
STANDARD HEATING
118797
a Remove the heating resistor (5) . - the control cables,

a Disconnect the blower assembly connector. - the heating resistor,
a Press on the blower assembly tab. - the heater matrix,
a Turn the blower assembly towards the right. - the heater matrix pipes.
a Remove: a Clip the heater matrix pipe bracket onto the heater
matrix.
a Refit:
- the cabin filter (7) ,
- the heater matrix pipe bracket bolt on the heater
- the fan assembly control unit (8) , matrix,
- the control cables (9) . - the heater matrix pipe bracket on the distribution
unit,
REFITTING - the bolts from the heater matrix pipe bracket on the
distribution unit.

a Check that the parts are in good condition and re- CONCERNED
place any defective parts, if necessary.
a Connect the C-pillar air distribution ducts to the dis-
a Refit: tribution unit.
- the cabin filter, a Refit the distribution unit.
- the blower assembly, a Connect:
- the fan assembly control unit, - the heating resistor connector,
61A-58
HEATING
STANDARD HEATING
NAVIGATION AID 1
a Refit: gation: Removal - Refitting) (MR 392, 83C, On
42A, Upper front structure),

- the front wings (see Front wing: Removal - Refit- OUT RADIO
a Clip the storage compartment in position.
moval - Refitting) (MR 392, 36B, Power-assisted
steering),
- the front centre air distribution duct (see 61A, Heat-

ing, Front centre air distribution duct: Removal a Refit:
- Refitting, page 61A-104) ,
- the steering column switch assembly (see Steer-
- the front side air distribution ducts (see 61A, Heat- ing column switch assembly: Removal - Refit-
ing, Front side air distribution duct: Removal - ting) (MR 392, 84A, Control - Signals),
- the dashboard (see Dashboard: Removal - Refit- - the steering wheel (see Steering wheel: Removal
ting) (MR 393, 57A, Interior equipment), - Refitting) (MR 392, 36B, Power-assisted steer-
ing),
multimedia socket computer: Removal - Refit- - the driver's front airbag (see Driver's frontal air-
ting) , bag: Removal - Refitting) (MR 392, 88C, Airbag
and pretensioners),
Refitting) (MR 392, 86A, Radio), - the heater matrix hoses,
- the heater matrix hose clips.
trim),
- the glovebox (see Glovebox: Removal - Refit- ting) (MR 392, 80A, Battery).
a Remove the hose clamps (Ms. 583).
el: Removal - Refitting, page 61A-98) , a Unlock the airbag computer using the Diagnostic
a Perform the following operations:
- top up the coolant (see Cooling system: Draining
04 or RADIO NO. 05 or RADIO NO. 06 - Refilling) (MR 392, 19A, Cooling),
a Refit the radio (see Radio: Removal - Refitting) - bleed the cooling system (see Cooling system:
(MR 392, 86A, Radio). Draining - Refilling) (MR 392, 19A, Cooling).

61A-59
HEATING
CLIMATE CONTROL
Equipment required
Diagnostic tool
IMPORTANT
Consult the safety and cleanliness advice and oper- 112744
repair (see 62A, Air conditioning, Air condition- a Fit hose clamps (Ms. 583) to the heater matrix hoses
ing: Precautions for the repair, page 62A-1) . at (1) .
a Remove:
REMOVAL - the heater matrix hose clips,

- the heater matrix hoses.
a Remove:
- the engine cover,
ing - Washing),
equipment),
ting) (MR 393, 56A, Exterior equipment).
61A-60
HEATING
CLIMATE CONTROL

(MR 392, 86A, Radio).
NAVIGATION AID 1
On board telematics system).

112745
OUT RADIO
a Remove the mountings from the bulkhead sound- a Unclip the glovebox using the (Car. 1363).
proofing.
a Remove the bolts (2) from the pipe unions on the ex- a Remove:
pansion valve. - the centre console (see Centre console: Removal
a Separate the pipe unions from the expansion valve.
WARNING
In order to avoid any refrigerant leaks, do not ting) (MR 393, 57A, Interior equipment),
a Fit plugs into the openings. moval - Refitting) (MR 393, 71A, Body internal
trim),
- the solar radiation detector (see 61A, Heating, So-
WARNING lar radiation sensor: Removal - Refitting, page
To prevent moisture from entering the system, 61A-134) ,
place plugs on the cold loop components which - the tweeter speakers (see Tweeter: Removal -
are open to the air. Refitting) (MR 392, 86A, Radio),
a Remove: - the offset multimedia socket computer (see Offset

multimedia socket computer: Removal - Refit-
- the driver's front airbag (see Driver's frontal air- ting) ,
and pretensioners),
- the steering wheel (see Steering wheel: Removal - the front side air distribution ducts (see 61A, Heat-
- Refitting) (MR 392, 36B, Power-assisted steering, Front side air distribution duct: Removal -
ing), Refitting, page 61A-101) ,
- the steering column switch assembly (see Steer- - the front centre air distribution duct (see 61A, Heat-
ing column switch assembly: Removal - Refit- ing, Front centre air distribution duct: Removal
ting) (MR 392, 84A, Control - Signals). - Refitting, page 61A-104) ,
61A-61
HEATING
CLIMATE CONTROL
- the steering column (see Steering column: Re- - the heater matrix pipes,
steering),

CONCERNED
distribution unit.
a Disconnect:
- the motors and blower assembly control unit feed
wiring connector.
112735
a Remove:
- the bolts (4) from the heater matrix pipe bracket.
a Remove:
unit,
61A-62
HEATING
CLIMATE CONTROL
118799
a Remove: REFITTING
- the heating resistor bolts,
- the heating resistor (6) .
a Check that the parts are in good condition and re-
a Disconnect the blower assembly connector.
place any defective parts, if necessary.
a Press on the blower assembly tab.
a Refit:
a Turn the blower assembly towards the right.
- the blower assembly,
a Remove:
- the cabin filter,
- the anti-rotation pad,
- the distribution motor (8) ,
- the evacuation ring,
- the cabin filter (9) , - the expansion valve,
- the expansion valve (10) , - the fan assembly control unit,
- the fan assembly control unit (11) , - the glovebox air distribution duct,
- the evacuation ring (12) , - the recirculation motor,
- the anti-rotation pad (13) , - the air mixing motor,
- the air mixing motor (14) , - the distribution motor,
- the wiring (15) , - the wiring,
- the recirculation motor (16) , - the heating resistor,
- the glovebox air distribution duct (17) . - the heater matrix,
61A-63
HEATING
CLIMATE CONTROL
- the heater matrix pipes. - the solar radiation detector (see 61A, Heating, So-
lar radiation sensor: Removal - Refitting, page
a Clip the heater matrix pipe bracket onto the heater
61A-134) ,
matrix.
a Refit:
- the heater matrix pipe bracket bolt on the heater trim),
matrix, - the glovebox (see Glovebox: Removal - Refit-
- the heater matrix pipe bracket on the distribution ting) (MR 393, 57A, Interior equipment),
unit, - the control panel (see 61A, Heating, Control pan-
- the bolts from the heater matrix pipe bracket on the el: Removal - Refitting, page 61A-98) ,
distribution unit. - the centre console (see Centre console: Removal
CONCERNED WITHOUT NAVIGATION AID, and VEHICLEWITH-
a Connect the C-pillar air distribution ducts onto the OUT RADIO
distribution unit. a Clip the storage compartment in position.
a Refit the distribution unit.
a Connect:
NAVIGATION AID 1
- the motors and blower assembly control unit feed
wiring connector. a Refit the radio navigation system (see Radio navi-
gation: Removal - Refitting) (MR 392, 83C, On
a Refit:
42A, Upper front structure), WITHOUT NAVIGATION AID, and RADIO NO. 01
- the front doors (see Front side door: Removal - 04 or RADIO NO. 05 or RADIO NO. 06
- the front wings (see Front wing: Removal - Refit- (MR 392, 86A, Radio).
steering), a Refit:
- the front centre air distribution duct (see 61A, Heat- - the steering column switch assembly (see Steer-
ing, Front centre air distribution duct: Removal ing column switch assembly: Removal - Refit-
- Refitting, page 61A-104) , ting) (MR 392, 84A, Control - Signals),
- the steering wheel (see Steering wheel: Removal
- the front side air distribution ducts (see 61A, Heat-
ing),
and pretensioners),
multimedia socket computer: Removal - Refit-
ting) , - the heater matrix hose clips.
- the tweeter speakers (see Tweeter: Removal - a Remove the hose clamps (Ms. 583) from the heater
Refitting) (MR 392, 86A, Radio), matrix hoses.
61A-64
HEATING
CLIMATE CONTROL
a a Fill up the refrigerant circuit using the refrigerant
WARNING frigerant circuit: Draining - Filling, page 62A-10) .
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The sur-
face must be clean and scratch free. Note:
a Replace the seals. in the system according to the engine type (see
a Lubricate the seals using recommended air condi- and consumables for the repair, page 62A-2) .
tioning oil to make fitting easier.
a Check that the air conditioning system is operating
correctly (see 62A, Air conditioning, Air condi-
a Fit the pipe unions to the expansion valve.
tioning: Check, page 62A-6) .
a Refit the bolts to the pipe unions on the expansion a Check for leaks (see 62A, Air conditioning, Refrig-
valve. erant circuit: Check, page 62A-9) .
a Tighten the pipe union bolts.
a Refit:

ting) (MR 393, 56A, Exterior equipment),

equipment),

ing - Washing),
- the engine cover.



- Refilling) (MR 392, 19A, Cooling),

Draining - Refilling) (MR 392, 19A, Cooling).

61A-65
HEATING
Heater matrix: Removal - Refitting 61A
LEFT-HAND DRIVE
Tightening torquesm
dashboard cross mem- 21 N.m

ber reinforcement bolts
REMOVAL

112366
and (3) .
112744
a Place hose clamps (Ms. 583) on the heater matrix
hoses at (1) .
a Remove:
- the heater matrix hose clips,
112378
a Partially remove the door seal. (4)
61A-66
HEATING
LEFT-HAND DRIVE
112379 112381
a Remove the side panel (5) . a Remove the bolts (8) from the dashboard lower trim
on the driver's side.
a Remove the dashboard lower trim on the driver's
side (9) .
ment level).
112380
a Remove the bolt (6) from the lower trim on the base
of the dashboard on the driver's side.
a Unclip the trim (7) .
113535
a Unclip:
- the fuse and relay box (10) ,
- the heating resistor relays (11) .
a Lift the carpet to access the dashboard cross mem-
ber reinforcement bolts.
61A-67
HEATING
LEFT-HAND DRIVE
unit.
- the heater matrix bolts (15) .
112753
a Remove:
- the dashboard cross member reinforcement bolts
(12) , 112733
- the dashboard cross member reinforcement (13) . a Remove the bolt (16) from the heater matrix pipe
bracket.
a Put a protective cover on the carpet.
a Put a container in place to recover the coolant.
II - OPERATION FOR REMOVAL OF PART a Move the heater matrix and its piping to one side.
CONCERNED
109612
112735
a Remove: a Unclip the heater matrix pipe bracket (17) on the
heater matrix.
- the bolts (14) from the heater matrix pipe bracket
on the distribution unit, a Remove the heater matrix.
61A-68
HEATING
LEFT-HAND DRIVE
REFITTING III - FINAL OPERATION

a Refit:
I - REFITTING PREPARATION OPERATION - the dashboard cross member reinforcement,
- the bolts from the dashboard cross member rein-
forcement.
a Torque tighten the dashboard cross member rein-
forcement bolts (21 N.m).
Note:
Check that the floor carpet reaches under the
accelerator pedal end-stop.
a Clip on:
- heater resistor relays,
- the fuse and relay box.
a Connect the dashboard lower trim connectors on the
driver's side.
a Fit the dashboard lower trim on the driver's side.
109611
a Refit:
a Replace the seals (18) between the pipes and the
heater matrix. - the dashboard lower trim bolts on the driver's side,
- the dashboard lower trim bolt.
WARNING
To avoid any leaks, check that the pipe surface is piece.
face must be clean and scratch free. a Refit:
- the side panel,
II - REFITTING OPERATION FOR PART - the door seal.

CONCERNED
a Refit: a Refit:
- the heater matrix, - the centre console (see Centre console: Removal
- the heater matrix bolts.
matrix. a Remove the hose clamps (Ms. 583).

a Refit:
- the heater matrix pipe bracket on the distribution - Refilling) (MR 392, 19A, Cooling),
unit,
- the bolts from the heater matrix pipe bracket on the Draining - Refilling) (MR 392, 19A, Cooling).
distribution unit,
- the bolt from the heater matrix pipe bracket. system: Check) (MR 392, 19A, Cooling).
61A-69
HEATING
RIGHT-HAND DRIVE
Special tooling required CONCERNED
REMOVAL
112735
112744 a Remove:
a Place hose clamps (Ms. 583) on the heater matrix - the bolts (4) from the heater matrix pipe bracket on
hoses at (1) . the heater matrix,
a Remove: - the heater matrix pipe bracket on the distribution
unit,
- the heater matrix hose clips,
- the heater matrix bolts (5) .

112366

and (3) .
a Remove the glovebox (see Glovebox: Removal -

Refitting) (MR 393, 57A, Interior equipment).
a Put a protective cover on the carpet.
61A-70
HEATING
RIGHT-HAND DRIVE
REFITTING
112851
a Remove the bolt (6) from the heater matrix pipe
bracket.
a Put a container in place to recover the coolant. 109611
a Move the heater matrix and its piping to one side. a Replace the seals (8) between the pipes and the
heater matrix.
WARNING
To avoid any leaks, check that the pipe surface is
face must be clean and scratch free.

CONCERNED
a Refit the heater matrix.

matrix.
a Refit:

unit,
- the bolts from the heater matrix pipe bracket on the
109612 distribution unit,
a Unclip the heater matrix pipe bracket (7) on the heat-
er matrix. - the bolt from the heater matrix pipe bracket.
a Remove the heater matrix.

a Refit the glovebox (see Glovebox: Removal - Refit-

61A-71
HEATING
RIGHT-HAND DRIVE
ment).
a Refit:
- the heater matrix,
- the heater matrix bolts,
a Remove the hose clamps (Ms. 583).
- Refilling) (MR 392, 19A, Cooling),
Draining - Refilling) (MR 392, 19A, Cooling).
61A-72
HEATING
Fan assembly: Removal - Refitting 61A
LEFT-HAND DRIVE
CONCERNED
Tightening torquesm
the dashboard cross 8 Nm

member reinforcement
bolts
REMOVAL

a Remove:
- the front right-hand A-pillar air distribution duct (see
61A, Heating, Front footwell air distribution
duct: Removal - Refitting, page 61A-106) .
112737
a Disconnect the blower assembly connector (2) .
112403
a Remove:
(1) ,
- the dashboard cross member reinforcement tie-
rod.
61A-73
HEATING
LEFT-HAND DRIVE
112839 112840
a Press on the tab at (3) .
a Gently lift away the blower assembly.
a Turn the blower assembly until the tab is facing
downwards (4) .
a Pivot the blower assembly around the cross member
at (5) .
a Remove the blower assembly.
112841
61A-74
HEATING
LEFT-HAND DRIVE
REFITTING

CONCERNED
112839

at (6) .

112840
downwards (7) .
a Refit the blower.
Note:
When the blower assembly is replaced, it clicks
when it is locked in position.
112841
112737
a Connect the blower assembly connector (8) .
61A-75
HEATING
LEFT-HAND DRIVE
a Refit:
- the dashboard cross member tie-rod,
- the dashboard cross member reinforcement
bolts (8 Nm).
a Refit:
duct: Removal - Refitting, page 61A-106) ,
61A-76
HEATING
RIGHT-HAND DRIVE
Equipment required
Diagnostic tool
REMOVAL

(see Fault finding - Replacement of compo-
nents)(MR 394, 88C, Airbags and pretensioners).
a Remove:
and pretensioners),
- the steering wheel (see Steering wheel: Removal 112378
- Refitting) (MR 392, 36B, Power-assisted steer- a Partially remove seal (3) .
ing),
112366
board. 112379
a Disconnect the inhibitor switch.
61A-77
HEATING
RIGHT-HAND DRIVE
a Remove the steering column (see Steering col-
umn: Removal - Refitting) (MR 392, 36B, Power-
assisted steering).
112380

112853
board lower cover. a Unclip the fuse box (10) from the dashboard cross
member stiffener.
a Lift the floor carpet.
a Remove:
- the bolts (9) for the dashboard cross member stiff-
ener,
- the dashboard cross member stiffener.
112381
a Remove the bolts (7) from the driver's side dash-

board lower cover.

.

ment level).
61A-78
HEATING
RIGHT-HAND DRIVE
112852
a Remove:
- the bolts (11) from the driver's side front footwell air
distribution duct,
- the driver's side front footwell air distribution duct.
112403
a Remove:
- the bolts (12) for the dashboard cross member con-
nection piece,
- the dashboard cross member connection piece.
61A-79
HEATING
RIGHT-HAND DRIVE
CONCERNED
112840
a Disconnect the motor-driven fan assembly connec-
112839 tor (13) .
a Press on the tab (14) .
downwards (15) .
(16) .
112841
61A-80
HEATING
RIGHT-HAND DRIVE
REFITTING

CONCERNED
112839

(17) .

112840
downwards (18) .
a Refit the blower.
Note:
112841
112403
a Refit:
- the dashboard cross member connection piece,
61A-81
HEATING
RIGHT-HAND DRIVE
- the bolts (20) for the dashboard cross member con-
nection piece.
112853
a Refit:
112852
- the dashboard cross member stiffener,
a Refit:
- the bolts (22) for the dashboard cross member stiff-
ener plate,
- the bolts (21) from the driver's side front footwell air
a Clip the fuse box (23) onto the dashboard cross
distribution duct
member stiffener.
a Refit the steering column (see Steering column:
Removal - Refitting) (MR 392, 36B, Power-assist-
ed steering).
Note:

el).
a Position the driver's side dashboard lower cover.
a Refit:
cover,
piece.
a Connect the inhibitor switch.
a Refit:
- the side panel,
61A-82
HEATING
RIGHT-HAND DRIVE
- the seal.
a Refit:
ing),
and pretensioners).
61A-83
HEATING
LEFT-HAND DRIVE, and SCHOOL VEHICLE
Tightening torquesm
pedal assembly nuts 21 Nm
brake and clutch pedal 35 Nm

shaft
REMOVAL

113202
a From the instructor's side, remove:
- the brake and clutch pedal shaft (3) ,
- the nuts (4) from the pedal assembly.

CONCERNED
112915
a Remove:
- the driving school electric control unit (see Driving
school repeater electrical control unit: Removal
- Refitting) (MR 392, 84A, Control - Signals),
- the interior cover (1) behind the Driving school
electric control unit,
- the glovebox (2) (see Glovebox: Removal - Refit-
duct: Removal - Refitting, page 61A-106) .
112737
a Disconnect the motor-driven fan assembly connec-
tor (5) .
61A-84
HEATING
112839 117356
a Press on the tab at (6) .
downwards (7) .
at (8) .
112841
61A-85
HEATING
REFITTING a Refit:
I - REFITTING OPERATION FOR PART 61A, Heating, Front footwell air distribution
duct: Removal - Refitting, page 61A-106) ,
CONCERNED
- the interior cover behind the driving school electric
control unit,
- the driving school electric control unit (see Driving
school repeater electrical control unit: Removal
- Refitting) (MR 392, 84A, Control - Signals),
117356
a Refit the blower.

at (9) .
a Position the blower assembly in its housing with the

tab downwards.
Note:
a Turn the blower assembly until the tab (6) is facing

upwards.
a To the instructor's side, refit:
- the pedal assembly nuts,
- the brake and clutch pedal shaft.
a Torque tighten:
- the pedal assembly nuts (21 Nm),
- the brake and clutch pedal shaft (35 Nm).
61A-86
HEATING
Heating resistor relays: Removal - Refitting 61A
LEFT-HAND DRIVE
REMOVAL
112380
112378 a Unclip the trim piece (4) from the driver's side dash-
board lower cover.
112379 112381
a Remove the side panel (2) . a Remove the bolts (5) from the driver's side dash-
board lower cover.

.

ment level).
61A-87
HEATING
LEFT-HAND DRIVE
II - OPERATION FOR REMOVAL OF PART REFITTING
CONCERNED

CONCERNED
113535
a Remove:
- the heating resistor relay box cover (7) , 113535
- the heater resistor relays. a Refit:

- the heating resistor relay box cover (8) .
II - FINAL OPERATION
board lower cover.
a Refit:
cover,
a Clip the trim piece onto the driver's side dashboard
lower cover.
a Refit:
- the side panel,
- the seal.
61A-88
HEATING
RIGHT-HAND DRIVE
REMOVAL REFITTING
I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART

CONCERNED

CONCERNED
113537
a Refit:
- the heating resistor relay box cover (2) .
113537
a Clip the heater resistor relay box on the dashboard
a Unclip the heater resistor relay box from the dash-
cross member
board cross member
a Remove:
- the heating resistor relay box cover (1) ,
- the heater resistor relays. ting) (MR 393, 57A, Interior equipment).
61A-89
HEATING
Heating resistors: Removal - Refitting 61A
REMOVAL REFITTING

CONCERNED
ment).
112366
board.
113534
a Refit:
CONCERNED - the heater resistors.
- the bolts (6) from the heater resistors.
a Connect the connector (5) to the heating resistors.
ment).
113534
a Disconnect the connector (3) from the heating resis-

tors.
a Remove:
- the bolts (4) from the heater resistors,
- the heater resistors.
61A-90
HEATING
Passenger compartment fan assembly control unit: Removal - Refitting 61A
LEFT-HAND DRIVE
REMOVAL

fitting) (80A, Battery).
112380
board lower cover
112378
a Partially remove the seal (1) .
112381
a Remove the bolts from the driver's side dashboard

112379 lower cover.
.

ment level).
61A-91
HEATING
LEFT-HAND DRIVE
CLIMATE CONTROL
a
Note:
For vehicles equipped with climate control, there
are two types of fitting for the passenger com-
partment fan assembly control unit:
- the first type of fitting has two connectors on the
passenger compartment fan assembly control
unit,
- the second type of fitting has only one connec-
tor on the passenger compartment fan assem-
112299
bly control unit.
a Remove the steering column bolts (7) .
Second type of fitting

a Remove the bolts from the lower half cover.
a Unclip the half covers.
a Pull the lower half cowling out from the steering col-
umn adjustment handle.
a Disconnect:
- the connectors of the steering column switch as-
sembly,
- the starter switch connector,
a Unclip the connector wiring from the steering column
switch assembly.
112874
a
Note:
The column cannot be set down directly on the
floor since the wiring of the steering column con-
nectors is not long enough.
a Fit a block of approximately 20 cm on the floor under

the bolt of the intermediate shaft (8) in order to dis-
connect the steering column connections (9) .
113335
a Disconnect the connector (6) from the electric steer-

ing column lock.
61A-92
HEATING
LEFT-HAND DRIVE
CONCERNED
AIR CONDITIONING or STANDARD HEATING
112755
112876
a Remove the steering column from the pre-supports
(10) to set it down on the block.
112764
a Disconnect the connector (12) from the fan assem-
bly control unit.
a Remove:
- the fan assembly control unit bolts (13) ,
- the fan assembly control unit.
a Replace the control unit of the passenger compart-
112874
ment fan assembly (see Technical Note 6015A,
Repairing electrical wiring).
a Disconnect the three connectors (11) while holding
the steering column on the block.
a Remove the steering column in the footwell.
61A-93
HEATING
LEFT-HAND DRIVE
2 - Second type of fitting
CLIMATE CONTROL
1 - First type of fitting
144079
a Disconnect the connector (16) from the fan assem-

bly control unit.
112731
a Disconnect the connectors (14) from the fan assem-
bly control unit.
a Remove:
- the fan assembly control unit.
144078
a Remove:
- the bolt (17) from the fan assembly control unit,
- the fan assembly control unit in the direction of the

arrows (18) and (19) .
61A-94
HEATING
LEFT-HAND DRIVE
REFITTING a Connect:
- the connectors of the steering column switch as-
I - REFITTING OPERATION FOR PART sembly,
CONCERNED - the starter switch connector,
a Clip on the connector wiring for the steering column
AIR CONDITIONING or STANDARD HEATING switch assembly.
a Refit: a Fit the lower half cover.
- the fan assembly control unit, a Clip on the half covers.
- the bolts of the fan assembly control unit. a Refit the bolts to the lower half cover.
a Connect the fan assembly control unit connector.

board lower cover.
CLIMATE CONTROL
a Refit:
cover,
a Refit:
- the fan assembly control unit, piece.
- the fan assembly control unit bolts. a Refit:

- the side panel,
2 - Second type of fitting - the seal.
a Connect the fan assembly control unit connector. a Connect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
a Refit:
- the fan assembly control unit bolt.
CLIMATE CONTROL
Second type of fitting

a Fit the steering column on a block of approximately
20 cm on the floor under the intermediate shaft bolt.
a Connect the three steering column connectors, hold-
ing the steering column on the block.
a Position the steering column in its pre-supports.
a Refit the steering column bolts.
a Connect the electric steering column lock connector.
61A-95
HEATING
RIGHT-HAND DRIVE
REMOVAL
CLIMATE CONTROL
I - REMOVAL PREPARATION OPERATION a
a Remove the glovebox (see Glovebox: Removal - Note:

Refitting) (57A, Interior equipment). For vehicles equipped with climate control, there
are two types of fitting for the passenger com-
partment fan assembly control unit:
CONCERNED - the first type of fitting has two connectors on the
passenger compartment fan assembly control
unit,
AIR CONDITIONING or STANDARD HEATING - the second type of fitting has only one connec-
tor on the passenger compartment fan assem-
bly control unit.
112846
a Disconnect the connector (1) from the fan assembly

control unit.
a Remove: 112731
a Disconnect the connectors (3) from the fan assem-
- the fan assembly control unit bolts (2) , bly control unit.
- the fan assembly control unit. a Remove:
a Replace the control unit of the passenger compart-
ment fan assembly (see Technical Note 6015A, - the fan assembly control unit.
Repairing electrical wiring).
Note:
When repairing the wiring, ensure the wiring is
cut 10 cm from the fan assembly control unit.
61A-96
HEATING
RIGHT-HAND DRIVE
2 - Second type of fitting REFITTING

CONCERNED

a Refit:
- the fan assembly control unit bolts.
CLIMATE CONTROL

a Connect the fan assembly control unit connectors.
144079
a Refit:
a Disconnect the connector (5) from the fan assembly
control unit.
- the fan assembly control unit bolts.
2 - Second type of fitting

a Refit:
- the fan assembly control unit bolt.
ting) (57A, Interior equipment).
144078
a Remove:
- the bolt (6) from the fan assembly control unit,
- the fan assembly control unit in the direction of the

arrows (7) and (8) .
61A-97
HEATING
Control panel: Removal - Refitting 61A
REMOVAL

ment).
112389
112366
board.

06
(MR 392, 86A, Radio).
112390
NAVIGATION AID 1
a Unclip the centre trim piece beginning with the upper
a Remove the radio navigation system (see Radio section.
On-board telematics system). a Disconnect the connectors.

OUT RADIO
61A-98
HEATING
CONCERNED
102011
a Remove the control panel control cables.

112842
a Remove the mounting bolts (3) from the air condi-
tioning control panel. a Pull back lug (6) .
a Move the air conditioning control panel to one side. a Extract the ball joint (7) .
a Remove the air conditioning control panel.

CLIMATE CONTROL
a Disconnect the air conditioning control panel con-

nectors.
REFITTING

AIR CONDITIONING or STANDARD HEATING CONCERNED
102011
a Refit the control panel control cables.

109869
a Insert the ball joint at (8) .
a Disconnect the connector (4) from the air condition-
ing control panel. a Clip the sleeve stop at (9) .
61A-99
HEATING
a Connect the connectors.

06
(MR 392, 86A, Radio).
NAVIGATION AID 1
109869
a Connect the air conditioning control panel connector
(10) .
OUT RADIO
CLIMATE CONTROL
a Connect the air conditioning control panel connec-
tors. a Clip on the dashboard lower trim.
ment).
a Refit the air conditioning control panel.
112842
61A-100
HEATING
Front side air distribution duct: Removal - Refitting 61A
a Remove:
Car. 1363 Set of trim removal levers. - Refitting) (MR 393, 57A, Interior equipment),
Equipment required el: Removal - Refitting, page 61A-98) ,
Diagnostic tool - the glovebox (see Glovebox: Removal - Refit-

REMOVAL
trim),
I - REMOVAL PREPARATION OPERATION - the solar radiation detector (see 61A, Heating, So-
a Lock the airbag computer using the Diagnostic tool lar radiation sensor: Removal - Refitting, page
(see Fault finding - Replacement of components) 61A-134) ,
(MR 394, 88C, Airbags and pretensioners). - the tweeter speakers (see Tweeter: Removal -
a Disconnect the battery (see Battery: Removal - Re- Refitting) (MR 392, 86A, Radio),
fitting) (MR 392, 80A, Battery). - the dashboard (see Dashboard: Removal - Refit-
a Remove: ting) (MR 393, 57A, Interior equipment).

bag: Removal - Refitting) (MR 392, 88C Airbag
CONCERNED
and pretensioners),
1 - Front left-hand side air distribution duct:
ing),
ing column switch assembly: Removal - Refit-
ting) (MR 392, 84A, Control - signals).

(MR 392, 86A, Radio).
112752
a Remove:
NAVIGATION AID 1
- the clip (1) ,
navigation: Removal - Refitting) (MR 392, 83C, - Remove the front left-hand side air distribution
On board telematics system). duct.

OUT RADIO
61A-101
HEATING
2 - Front right-hand side air distribution duct: 2 - Front right-hand side air distribution duct:
112754 112754
a Remove:
a Refit:
- the clip (2) ,
- the front right-hand side air distribution duct.
- the front right-hand side air distribution duct.
- the clip (4) .
REFITTING
I - REFITTING OPERATION FOR PART a Refit:
CONCERNED
1 - Front left-hand side air distribution duct: ting) (MR 393, 57A, Interior equipment),

- the solar radiation detector (see 61A, Heating, So-

lar radiation sensor: Removal - Refitting, page
61A-134) ,

trim),


112752
a Refit: - the centre console (see Centre console: Removal
- the front left-hand side air distribution duct.
- the clip (3) .

(MR 392, 86A, Radio).
61A-102
HEATING
NAVIGATION AID 1

OUT RADIO
a Refit:
ting) (MR 392, 84A, Control - signals),
ing),
and pretensioners).
61A-103
HEATING
Front centre air distribution duct: Removal - Refitting 61A
a Remove:
Car. 1363 Set of trim removal levers. - Refitting) (MR 393, 57A, Interior equipment),
Equipment required el: Removal - Refitting, page 61A-98) ,
Diagnostic tool - the glovebox (see Glovebox: Removal - Refit-

REMOVAL
trim),
I - REMOVAL PREPARATION OPERATION - the solar radiation detector (see 61A, Heating, So-
a Lock the airbag computer using the Diagnostic tool lar radiation sensor: Removal - Refitting, page
(see Fault finding - Replacement of components 61A-134) ,
(MR 394, 88C, Airbags and pretensioners). - the tweeter speakers (see Tweeter: Removal -
a Disconnect the battery (see Battery: Removal - Re- Refitting) (MR 392, 86A, Radio),
fitting) (MR 392, 80A, Battery). - the dashboard (see Dashboard: Removal - Refit-
a Remove: ting) (MR 393, 57A, Interior equipment).

CONCERNED
and pretensioners),
ing),
ting) (MR 392, 84A, Control - signals).

(MR 392, 86A, Radio).
112403
a Move the front centre air distribution duct wiring har-
ness (1) to one side.
a Remove:
NAVIGATION AID 1
- the bolts (2) from the front centre air distribution
duct,
On board telematics system). - the front centre air distribution duct.

OUT RADIO
61A-104
HEATING
Front centre air distribution duct: Removal - Refitting 61A
REFITTING
CONCERNED
(MR 392, 86A, Radio).
NAVIGATION AID 1

112403
OUT RADIO
a Refit: a Clip the glovebox in position.
- the front centre air distribution duct.
- the front centre air distribution duct bolts (3) . a Refit:

a Position the front centre air distribution duct wiring - the steering column switch assembly (see Steer-
harness (4) . ing column switch assembly: Removal - Refit-
ting) (MR 392, 84A, Control - signals),
II - FINAL OPERATION. - Refitting) (MR 392, 36B, Power-assisted steer-
ing),
a Refit:
- the dashboard (see Dashboard: Removal - Refit- bag: Removal - Refitting) (MR 392, 88C Airbag
ting) (MR 393, 57A, Interior equipment), and pretensioners).
- the solar radiation detector (see 61A, Heating, So- tool (see Fault finding - Replacement of compo-
lar radiation sensor: Removal - Refitting, page nents (MR 394, 88C, Airbags and pretensioners).
61A-134) ,

trim),



61A-105
HEATING
Front footwell air distribution duct: Removal - Refitting 61A
LEFT-HAND DRIVE
Tightening torquesm
dashboard cross mem- 21 Nm

REMOVAL
1 - Driver's side
ment).
112379
112366
a Unclip the dashboard lower trim at (1) and (2) .
112380
a Remove the bolt (5) from the dashboard lower trim
a Unclip the trim (6) .
112378
a Partially remove the door seal. (3)
61A-106
HEATING
LEFT-HAND DRIVE
112381 112753
a Remove the bolts (7) from the dashboard lower trim a Remove:
on the driver's side. - the dashboard cross member reinforcement bolts
a Remove the dashboard lower trim (8) on the driver's (11) ,
side. - the dashboard cross member reinforcement (12) .
ment level). 2 - Passenger side
113535
a Unclip:
- the fuse and relay box (9) ,
- the heating resistor relays (10) .

61A-107
HEATING
LEFT-HAND DRIVE
II - OPERATION FOR REMOVAL OF PART 2 - Passenger side
CONCERNED
1 - Driver's side
112742
a Remove:
- the bolts (14) from the front footwell air distribution
112844 duct on the passenger side,
a Remove:
- the passenger side front footwell air distribution
- the bolts (13) from the front footwell air distribution duct.
duct on the driver's side,
61A-108
HEATING
LEFT-HAND DRIVE
REFITTING 2 - Passenger side

CONCERNED
1 - Driver's side
112742
a Refit:
duct.
- the front footwell air distribution duct bolts (16) on
112844
the passenger side.
a Refit:
- the driver's side front footwell air distribution duct. II - FINAL OPERATION.
the driver's side. 1 - Driver's side
a Refit:
- the dashboard reinforcement bolts.
forcement bolts (21 Nm).
Note:
a Clip on:
- the fuse and relay box.
driver's side.
61A-109
HEATING
LEFT-HAND DRIVE
a Refit:
- the dashboard lower trim bolts on the driver's side,
- the dashboard lower trim bolt on the driver's side.
a Fit the dashboard lower trim piece on the driver's
side.
a Refit:
- the side panel,
- the door seal.
ment).
2 - Passenger side
61A-110
HEATING
RIGHT-HAND DRIVE
Equipment required
Diagnostic tool
Tightening torquesm

REMOVAL
1 - Driver's side
nents)(MR 394, 88C, Airbags and pretensioners). 112378
a Remove the centre console (see Centre console: a Partially remove the door seal. (3)
ment).
112366
112379
a Move the side panel to one side.
61A-111
HEATING
RIGHT-HAND DRIVE
112380 112853
a Remove the dashboard lower trim bolt (5) . a Unclip the fuse holder unit (9) .
a Remove:
a Undo the dashboard lower trim piece (6) on the driv-
er's side. - the dashboard cross member reinforcement bolts
(10) ,
- the dashboard cross member reinforcement.
2 - Passenger side
112381
a Remove the bolts (7) from the dashboard lower trim

a Remove the dashboard lower trim (8) on the driver's

side.

ment level).
61A-112
HEATING
RIGHT-HAND DRIVE
II - OPERATION FOR REMOVAL OF PART 2 - Passenger side
CONCERNED
1 - Driver's side
112844
a Remove:
- the bolts (12) from the front footwell air distribution
112852 duct on the passenger side,
a Remove:
- the bolts (11) from the front footwell air distribution duct.
duct on the driver's side,
61A-113
HEATING
RIGHT-HAND DRIVE
REFITTING 2 - Passenger side

CONCERNED
1 - Driver's side
112844
a Refit:
duct.
112852
the passenger side.
a Refit:
- the driver's side front footwell air distribution duct. II - FINAL OPERATION.
the driver's side. 1 - Driver's side
a Refit:
- the dashboard reinforcement bolts.
forcement bolts (21 Nm).
a Clip the fuse and relay box into place.
Note:

driver's side.
a Refit:
- the dashboard lower trim bolts on the driver's side,
61A-114
HEATING
RIGHT-HAND DRIVE
- the dashboard lower trim bolt.
a Fit the dashboard lower trim piece on the driver's
side.
a Refit:
- the side panel,
- the door seal.
ment).
nents)(MR 394, 88C, Airbags and pretensioners).
2 - Passenger side
61A-115
HEATING
Recirculation motor: Removal - Refitting 61A
LEFT-HAND DRIVE, and CLIMATE CONTROL
Equipment required
Diagnostic tool
REMOVAL

nents)(MR 394, 88C, Airbag and pretensioners).

a Remove:

bag: Removal - Refitting) (MR 392, 88C, Airbag 112753
and pretensioners),
a Unclip the fuse holder (3) .
- the steering wheel (see Steering wheel: Removal a Move the fuse holder to one side.
a Remove:
ing),
- the steering column switch (see Steering column (4) ,
switch assembly: Removal - Refitting) assembly
(MR 392, 84A, Controls-Signals), - the dashboard cross member reinforcement.

steering),

112366
board.
61A-116
HEATING
CONCERNED

CONCERNED
112734
a Disconnect the connector (5) from the recirculation
motor (6) . 112734
a Remove: a Refit:
- the bolts (7) from the recirculation motor, - the recirculation motor,
- the recirculation motor. - the recirculation motor bolts (8) ,
a Connect the connector (9) to the recirculation motor.
61A-117
HEATING
II - FINAL OPERATION. a Unlock the airbag computer using the Diagnostic
nents)(MR 394, 88C, Airbag and pretensioners).
Note:
112753
a Refit:
- the dashboard cross member reinforcement,

(10) .
a Clip on the fuse holder (11) .
a Refit:


steering),
- the steering column switch (see Steering column

switch assembly: Removal - Refitting) assembly
(MR 392, 84A, Controls-Signals),

ing),

and pretensioners).

61A-118
HEATING
RIGHT-HAND DRIVE
REMOVAL REFITTING

CONCERNED

CONCERNED
112734
a Refit:
- the recirculation motor,
- the recirculation motor bolts (4) ,
112734
a Connect the connector (5) to the recirculation motor.
a Disconnect the connector (2) from the recirculation
motor (1) .
a Remove:
- the recirculation motor bolts (3) ,
- the recirculation motor.
61A-119
HEATING
Mixing motor: Removal - Refitting 61A
Tightening torquesm

ber reinforcement bolt
REMOVAL

ment).
112379
112366
board.
112380
board lower cover.
112378
61A-120
HEATING
112381 112753
a Remove the bolts (7) from the driver's side dash- a Unclip the fuse holder unit (9) .
board lower cover.
a Move the fuse holder to one side.
a Remove:
.
(10) ,
ment level). - the dashboard cross member reinforcement.
61A-121
HEATING
CONCERNED

CONCERNED
112732
a Disconnect the connector (11) from the mixer motor.
a Remove: 112732
- the bolts (12) from the air mixing motor, a Refit:
- the air mixing motor. - the air mixing motor,

- the air mixing motor bolts (13) .
a Connect the connector (14) to the mixer motor.
61A-122
HEATING
II - FINAL OPERATION. a Refit:
- the side panel,
- the seal.
ment).
112753
a Refit:
- the bolts (15) from the dashboard cross member
stiffener.
Note:
Check the presence of the rubber filter block on
the dashboard cross member reinforcement
plate before refitting.

forcement bolt (21 Nm).
a Clip in the fuse holder unit (16) .
Note:

board lower cover.
a Refit:
- the driver's side dashboard lower cover bolts,
piece.
61A-123
HEATING
RIGHT-HAND DRIVE, and CLIMATE CONTROL
REMOVAL II - OPERATION FOR REMOVAL OF PART

CONCERNED

a Remove:
112734
a Disconnect the connector (3) from the mixer motor.
112366
a Remove:
board. - the bolts (4) from the air mixing motor,
- the air mixing motor.
61A-124
HEATING
REFITTING

CONCERNED
112734
a Refit:
- the air mixing motor,
- the air mixing motor bolts (5) .
a Connect the connector (6) to the mixer motor.
a Refit:
ting) (MR 393, 57A, Interior equipment)).
61A-125
HEATING
Distribution motor: Removal - Refitting 61A
REMOVAL REFITTING

CONCERNED
ment).
112366
board.
112743
II - OPERATION FOR REMOVAL OF PART a Refit:

CONCERNED - the distribution motor,
- the bolts (4) from the distribution motor,
a Connect the connector (5) to the distribution motor.
ment).
112743
a Disconnect the connector (3) from the distribution

motor.
a Remove:
- the bolts (4) from the distribution motor,
- the distribution motor.
61A-126
HEATING
Equipment required
Diagnostic tool
REMOVAL

(MR 394, 88C, Airbags and seat belt pretensioners).
ment).
112379
112366
112380
board lower cover.
112378
61A-127
HEATING
112381 112853
a Remove the bolts (7) of the driver's side dashboard a Unclip the fuse holder (9) .
lower cover.
a Move the fuse holder to one side.
a Remove:
.
(10) ,
ment level). - the dashboard cross member reinforcement.
a Remove the dashboard lower cover on the driver's
side (see Dashboard: Removal - Refitting) (MR
393, 57A, Interior equipment).
61A-128
HEATING
CONCERNED

CONCERNED
112743
a Disconnect the connector (11) from the distribution
motor. 112743
a Remove: a Refit:
- the bolts (12) from the distribution motor, - the distribution motor,
- the distribution motor. - the bolts (13) from the distribution motor,
a Connect the connector (14) to the distribution motor.
61A-129
HEATING
II - FINAL OPERATION. a Refit:
- the side panel,
- the seal.
ment).
nents) (MR 394, 88C, Airbags and seat belt preten-
sioners).
112853
a Refit:
- the dashboard cross member reinforcement,
- the bolts (15) from the dashboard cross member
stiffener.
Note:
Check the presence of the rubber filter block on
the dashboard cross member reinforcement
plate before refitting
a Clip on the fuse holder (16) .

Note:

board lower cover.
a Refit:
cover,
piece.
61A-130
HEATING
Passenger compartment temperature sensor: Removal - Refitting 61A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED
101717
a Disconnect the passenger compartment tempera-
101715
ture sensor connector (2) .
a Unclip the upper casing.
a Remove:
- the passenger compartment temperature sensor
bolts located inside the lower cover,
- the passenger compartment temperature sensor.
101716
a Unclip the lower casing (1) .
61A-131
HEATING
Passenger compartment temperature sensor: Removal - Refitting 61A
REFITTING

CONCERNED
101717
a Refit:
- the passenger compartment temperature sensor,
- the passenger compartment temperature sensor
bolts located inside the lower cover.
a Connect the passenger compartment temperature
sensor connector (3) .
a Clip on:
- the lower cowling
- the upper cover.
61A-132
HEATING
Exterior air temperature sensor: Removal - Refitting 61A
REMOVAL

a Remove:
- the door mirror glass (see Door mirror glass: Re-
moval - Refitting) ,
- the door mirror casing (see Door mirror casing:
Removal - Refitting) .

CONCERNED
112954
a Unclip the exterior temperature sensor using a flat-

blade screwdriver.
REFITTING

CONCERNED
a Replace the exterior temperature sensor (see Tech-
nical Note 6015A, Electrical wiring repair, 88A,
Wiring).
a Clip on the exterior temperature sensor.
a Refit:
- the door mirror glass (see Door mirror glass: Re-
moval - Refitting) ,
- the door mirror casing (see Door mirror casing:
Removal - Refitting) .
61A-133
HEATING
Solar radiation sensor: Removal - Refitting 61A
CLIMATE CONTROL
Car. 1597 Trim removal lever.
REMOVAL
112394
a Remove the solar radiation sensor (1) from under-
neath the dashboard.
a Disconnect the solar radiation sensor.
a Remove the solar radiation sensor.
112393
a Unclip the display mounting using tool (Car. 1597).
61A-134
HEATING
Solar radiation sensor: Removal - Refitting 61A
CLIMATE CONTROL
REFITTING

CONCERNED
112394
a Connect the solar radiation sensor.
a Refit the solar radiation sensor (2) .
a Clip on the display mounting.
61A-135
AIR CONDITIONING
Air conditioning: Precautions for the repair 62A
AIR CONDITIONING or CLIMATE CONTROL
I - SAFETY
IMPORTANT
IMPORTANT To prevent refrigerant from leaking, never repair a
faulty air conditioning circuit component.
The following must be worn when handling refrige-
rant: Replace all faulty components.
- gloves, It is essential to follow the routing of the connecting

pipes.
- protective goggles (with side shields if possible).
Ensure that the refrigerant connecting pipes are cor-
In the event of refrigerant fluid coming into contact
rectly fitted so that they will not come into contact with
with the eyes, rinse well with clean water continu-
metal parts in the engine compartment.
ously for 15 minutes. If possible, have an eye rinse
unit available.
If refrigerant comes into contact with your eyes, WARNING
consult a doctor immediately. Inform the doctor that In order to avoid any refrigerant leaks, do not dam-
the burns were caused by R134A refrigerant. age (deform, twist, etc.) the pipe.
In the event of contact with other unprotected parts
of the body (event though the safety advice has
been observed), rinse well with clean water continu-
ously for 15 minutes. WARNING
To avoid damaging the surface of the air condition-
ing pipes when removing the seals, do not use a
tool with a metallic end piece.
IMPORTANT
Work requiring the use of refrigerant must be car-
ried out in a well-ventilated area.
WARNING
The refrigerant must not be stored in a shaft, a pit, To prevent moisture from entering the system,
a hermetically sealed room, etc. place plugs on the cold loop components which are
Refrigerants are colourless and odourless fluids. open to the air.
Refrigerant is heavier than air. As a result there is a risk

of asphyxia for those working close to the ground and
less than 5 m away from the working area (pit, well, air WARNING
vents, etc.). To prevent any leaks, check that the seal and sur-
Switch on gas extraction systems. face of the pipe are in good condition. The seal and
the surface must be clean and free from scratches.
At temperatures above 100˚C, the refrigerant will de-
compose and produce a highly irritant gas.
WARNING
IMPORTANT Lubricants are not mutually compatible: always
It is forbidden to smoke close to an open refrigerant observe the type and quantity of oil recommended
circuit. for each compressor even when topping up as this
could damage the cold loop components.
II - GENERAL RECOMMENDATIONS Always close the oil cans again after use to keep
moisture out and never use oil contained in a can
It is possible to place components in the drying oven that has been open for a long time (viscous appear-
after painting or to carry out work near the system if the ance).
temperature does not exceed 80˚C.
62A-1
AIR CONDITIONING
Air conditioning: Parts and consumables for the repair 62A
To find out the oil part numbers (see Vehicle: Parts
and consumables for the repair) (MR 392, 04B, Con-
sumables - Products).
Table of vehicle refrigerant capacities according to their engines and various features.
Engine Refrigerant capacity (g) Type of compressor Type of oil Quantity of oil
(ml)
D4F
K4M
SANDEN SD6V12 PAG SP10 135 ± 10
K4J
510 ± 35
K9K
M4R PLANETELF
DELPHY 5CVC 150 ± 10
PAG 488
F4R
Table of quantities of oil to add when replacing components:
Operation on the air conditioning circuit Quantity of oil (ml or cc)
Circuit oil change Measure the volume recovered and add the
same quantity of new oil
Split hose or other rapid leak 100
Replacing a hose Quantity recovered + 10
Replacement of a condenser Quantity recovered + 30
Replacement of an evaporator Quantity recovered + 30
Replacement of the dehydrator canister Quantity recovered + 15
Removing and refitting a compressor Quantity recovered
Replacing a compressor None added
Standard replacement of a compressor Top up as necessary
Replacement of a compressor and one or more components None added

of the heating and air conditioning system
Standard replacement of a compressor and replacement of Top up as necessary

one or more heating and air conditioning circuit components
62A-2
AIR CONDITIONING
Air conditioning: List and location of components 62A
No. Description
(1) Dehydrator reservoir
(2) Compressor
(3) Pressure sensor
(4) Condenser
(5) Condenser/compressor connecting pipe
(6) Dehydration canister/pressure relief valve connecting

pipe
D4F or K4J or K4M
No. Description
(7) Pressure relief valve/compressor connecting pipe
F4R or K9K or M4R
No. Description
(8) Expansion valve/intermediate pipe connecting pipe
(9) Compressor - intermediate pipe connecting pipe
No. Description
(10) Expansion valve
62A-3
AIR CONDITIONING
D4F or K4J or K4M
113434
All the components shown in the diagram are located
in the engine compartment.
62A-4
AIR CONDITIONING
F4R or K9K or M4R
113435
All the components shown in the diagram are located

in the engine compartment.
112745
Remove the pipe unions to access the expansion valve
(10) .
62A-5
AIR CONDITIONING
Air conditioning: Check 62A
Equipment required
Dual-sensor temperature measuring device
Note:
When performing RENAULT maintenance, check
the air conditioning system at the end of the vehi-
cle's maintenance program so that the engine will
be cold.
I - PREPARATION OPERATION FOR THE

MEASUREMENT DEVICE
a Check that the measurement device functions prop-
erly (see the device's instruction manual).
a Set units to ˚C.
119358
a Set the device's sensitivity to 0.1˚C.
a Check the two sensors T1 and T2 in order to calcu-
late the correction (∆) to be applied to the measure-
ment (T1 - T2). the two sensors must indicate the
same measurement under the same conditions.
Check the sensors by:
- bringing the ends of the 2 sensors together until

they touch,
- placing the sensors in the air flow of an air vent,
- setting the passenger compartment fan assembly

to top speed.
- waiting for the value to become stable.
- recording the correction value (∆).
Note:
It is not necessary to start the vehicle. The
device display is in mode (∆T) = (T1 - T2).
119360
a Set the reading mode to (∆T) = (T1 - T2)
WARNING
Note the difference and sign as soon as the tem-
perature becomes stable.
Calculate the correction (∆) = - (T1 - T2) to be
applied to the measurement (∆T).
Examples:
If (T1 - T2) = - 0.3˚C, correct the measurement
(∆T) by (∆) = + 0.3˚C
If (T1 - T2) = + 0.3˚C, correct the measurement
(∆T) by (∆) = - 0.3˚C
62A-6
AIR CONDITIONING
II - VEHICLE PREPARATION OPERATION - wait for the value to become stable.
a Put the vehicle in the shade, where the temperature - record the T3 temperature value.
is greater than or equal to 15˚C minimum.
- close the bonnet if it was opened.
a Close the bonnet.
a Open the front windows.
a Start the engine and let it idle.
a Set the air conditioning controls with:
- recirculation mode in the external position,
- the ventilation distribution in "face" mode,
- the temperature control to coldest temperature set-
ting in front (and at the back, if it exists),
- the speed of the passenger compartment fan as-
sembly set to maximum (switch off the rear control
if it exists),
- the front side and centre air vents open with the
vanes in a neutral position,
- the air conditioning system must be turned on (indi-
cator light illuminated).
a Wait 5 minutes with the engine idling before tak-
ing any measurements. 119357
a Record the air temperature at the left air vent (T1),
III - MEASUREMENTS and at the right air vent (T2).
- fit sensor T1 in the left air vent (1) .
- fit sensor T2 in the right air vent (2) .
a Record the differences in temperature once the (∆T)
value has stabilised:
- between T3 and the higher of values T1 or T2, (T3
- highest value).
- record this difference in temperature.
- between T1 and T2 (read the (∆T) value (T1-T2)
display mode).
- record the difference in temperature (∆T) accord-
ing to the correction (∆) to be applied to the mea-
surement.
a If the (∆T)=(T1-T2) measurement is unstable, follow
the procedure below:
Note:
119359 Depending on the vehicle's air conditioning sys-
a Record the air temperature at the scuttle panel grille tem programming, this check method may not be
(T3). applicable because the engine cooling fan
assembly has been activated. Its operation ren-
- open the bonnet, depending on the vehicle, to ac- ders the (∆Τ) value between T1 and T2 unstable.
cess the scuttle panel grille. To eliminate this error, the fan assembly must be
- place the sensor where air is drawn through the activated for the entire period over which temper-
scuttle panel grille. ature T1 and T2 measurements are recorded.
62A-7
AIR CONDITIONING
a Activate the engine cooling fan assembly operation
by modifying the engine speed.
- stabilise the engine speed at 2000 rpm while T1
and T2 temperature measurements are being re-
corded.
- check that the engine cooling fan assembly operat-
ing.
- record the temperatures by following the instruc-
tions given in the paragraph MEASUREMENTS.
IV - FAULT FINDING PROCEDURE

a The following two following conditions must be met:
- the difference between T3 and the higher of the two
values T1 or T2, must be greater than or equal to
5˚C,
- the difference between T1 and T2 must be less
than or equal to 2˚C.
Note:
If one of these two conditions is not met, then the
air conditioning system is not working properly.
Should this be the case, refer to the fault finding
procedure for the air conditioning system for the
vehicle concerned.
62A-8
AIR CONDITIONING
Refrigerant circuit: Check 62A
a Check the sealing of the refrigerant circuit using the
electronic trace detector (follow the trace of the cir-
Equipment required
cuit as closely as possible, to limit variations due to
Diagnostic tool other gases).
Note:
IMPORTANT
If replacing a defective part (see 62A, Air condi-
Consult the safety and cleanliness advice and oper- tioning).
repair (see 62A, Air conditioning, Air condition-
ing: Precautions for the repair, page 62A-1) . 2 - Trace detectors
a
WARNING
Note:
Consult the device's operating manual to avoid
After any work on air conditioning circuit leaks on incorrect use.
the Laguna II, Vel Satis and Espace IV, check that
filling fault DF033 Refrigerant is not present, using
the Diagnostic tool. If it is present, clear it. The WARNING
compressor cannot operate until the fault is cleared. To avoid damaging the cold loop components
(corrosions, etc.), do not use dye if the traces
There are several types of detector: reveal that some product has already been
injected.
- electronic detectors,
a Check for dye on the cold loop components with the
- trace detectors.
ultraviolet light.
a Inject the dye.
Note: a Start the engine.
To carry out an after repair check, use the proce- a Let the air conditioning system run for 15 minutes.
dure for the electronic detector (1). To carry out a
more thorough check for leaks, use a trace detector a Switch off the engine.
(2). a Check the refrigerant circuit sealing by scanning the
circuit with the ultraviolet light.
Check that the air conditioning system is operating cor-
rectly (see 62A, Air conditioning, Air conditioning:
Check, page 62A-6) . Note:
If replacing a defective part (see 62A, Air condi-
REFRIGERANT CIRCUIT SEALING CHECKING tioning).
OPERATION
a Affix a label (supplied with the dye capsule), to indi-
cate that dye has been used (as close as possible to
1 - Electronic detectors: the filler valves).
WARNING
incorrect use.
a Switch on the electronic detector.
a Start the engine.
a Let the air conditioning system run for 15 minutes.
a Switch off the engine.
62A-9
AIR CONDITIONING
Refrigerant circuit: Draining - Filling 62A
Equipment required
IMPORTANT
Consult the safety and cleanliness advice and oper-
repair (see 62A, Air conditioning, Air condition-
ing: Precautions for the repair, page 62A-1) .
WARNING
incorrect use.
WARNING
To avoid damaging the cold loop components (cor-
rosions, etc.), do not use dye if the traces reveal
that some product has already been injected.
Note:
A summary table gives the quantities of refrigerant
and consumables for the repair, page 62A-2) .
62A-10
AIR CONDITIONING
I - RECOVERING REFRIGERANT FLUID - drain for the first time (note down the value),
a - wait 15 minutes,
Note: - run the engine until the cooling fan is triggered
twice,
- If the air conditioning circuit is fitted with a sin-
gle filler valve, some filling equipment only - Switch off the engine,
requires the use of the high pressure pipe (refer
to the filling station instructions). - drain for the second time (note down the value),
- Depending on the situation, run the system for - repeat the cycles until the relative pressure is equal
a few minutes before recovering the coolant to to or less than 0 bar,
improve drainage.
- add together the values of the various draining op-
erations; the fill is confirmed as being correct if the
Note: volume of refrigerant fluid is the specified fill +35g
or -100g.
It is essential to follow these procedures to pre-
vent: Scenario C:
- gas escaping when the circuit is opened, - drain for the first time (note down the value),
- pollution of the environment through the release
- wait 2 hours,
of gas into the atmosphere when the circuit is
opened or when a vacuum is created. - repeat the cycles until the relative pressure is equal
to or less than 0 bar,
When draining or checking the refrigerant fill load,
three scenarios are to be taken into account: - add together the values of the various draining op-
- the engine is running and the air conditioning is in
volume of refrigerant fluid is the specified fill +35g
operation (A),
or -100g.
- the engine is running but the air conditioning is not
in operation (B),
II - CREATING A VACUUM
- the engine is not running nor is the air conditioning
in operation (C). a It is essential to carry out vacuum extraction correct-
ly before loading, otherwise the air conditioning will
a Scenario A: not work properly.
- Operate the air conditioning until the cooling fan There are two scenarios to consider:
assembly is triggered twice,
- vacuum created immediately after discharge (sce-
- Switch off the engine,
nario A),
- drain for the first time (note down the original val-
ue), - vacuum created after an interval of several hours
or days (scenario B).
- wait 15 minutes,
Scenario A:
- check that the relative pressure is no more than 0
bar, - creation of a vacuum takes 20 minutes.
- repeat the cycles until the relative pressure is equal Scenario B:
to or less than 0 bar,
- creation of a vacuum takes 45 minutes to elimi-
- add together the values of the various draining op-
nate any trace of moisture.
volume of refrigerant fluid is the specified fill +35g a Test the seal once the vacuum has been created
or -100g. (some stations do this automatically).
Scenario B:
- run the engine until the cooling fan is triggered III - FILLING
twice,
a Fill up the refrigerant circuit using the refrigerant
- Switch off the engine, charging station.
62A-11
AIR CONDITIONING
a Top up the oil with the recommended type and vol-
ume of oil and refrigerant, depending on the work
carried out (see 62A, Air conditioning, Air condi-
tioning: Parts and consumables for the repair,
page 62A-2) .
a Check there are no leaks using the electronic de-
tector (see 62A, Air conditioning, Refrigerant cir-
cuit: Check, page 62A-9) .
WARNING
After injecting dye into the refrigerant, be sure to
indicate this on a label (supplied with the dye
capsule), and the date of the operation.
Position the label so it is visible near to the cold
loop filler valve.

62A-12
AIR CONDITIONING
Condenser: Removal - Refitting 62A
Equipment required WITHOUT DISCHARGE LAMPS
refrigerant charging station a Remove the headlights (see Halogen headlight:

Removal - Refitting) (80B, Headlights).
compressed air nozzle
Note:
DISCHARGE LAMPS
Before removal, use DIALOGYS to check how the
condenser is fitted and arranged. a Remove the headlights (see Xenon headlight: Re-
moval - Refitting) (80C, Xenon bulbs).
There are 2 possibilities:
- the condenser and cooling radiator cannot be sep-
arated,
a Remove the front impact cross member (see Front
- the condenser and cooling radiator can be sepa-
impact cross member: Removal - Refitting) (41A,
rated.
Front lower structure).
K9K – D4F, and 784

IMPORTANT
a Remove the intercooler (see Intercooler: Removal
To avoid all risk of damage to the systems, apply - Refitting) (12B, Turbocharging).
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair:
a Remove air deflectors.
- (see 62A, Air conditioning, Air conditioning:
Precautions for the repair, page 62A-1) ,
- (see Vehicle: Precautions for the repair) (01D, CONCERNED
Mechanical introduction).
1 - The condenser and the cooling radiator cannot

REMOVAL be separated
a Remove the « cooling radiator - condenser » as-
sembly (see Cooling radiator: Removal - Refit-
ting) (19A, Cooling).
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).


a Remove:
- the front wheels (see Wheel: Removal - Refitting)

(35A, Wheels and tyres),
- the front wheel arch liners (see Front wheel arch

liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).
62A-13
AIR CONDITIONING
2 - The condenser and the cooling radiator can be
separated
116803
a Disconnect the pressure sensor connector (3) .
112747
a Remove:
a Remove:
- the bolts (4) from the condenser,
- the bolts (1) from the connecting pipes on the dehy- - the condenser.
drator reservoir,
- the connecting pipe bolt (2) from the condenser. REFITTING

a Remove:
- the connecting pipes on the dehydrator reservoir,
a
- the connecting pipe on the condenser.
WARNING
Do not remove the blanking plugs from each
WARNING component until the last moment.
In order to avoid any refrigerant leaks, do not Also, do not remove the components from their
damage (deform, twist, etc.) the pipe. packaging until they are to be fitted to the vehi-
cle.
a Fit plugs into the openings.
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which
are open to the air.
Note:
Use blanking plugs for the fuel circuit with part
no. 77 01 208 228 or 77 01 476 857 to plug any
openings exposed to the open air. They must be
clean. Do not use any which have already been
used to plug a fuel circuit.
62A-14
AIR CONDITIONING
CONCERNED
1 - The condenser and the cooling radiator cannot

be separated
a Refit the « cooling radiator - condenser » assembly

(see Cooling radiator: Removal - Refitting) (19A,
Cooling).
2 - The condenser and cooling radiator can be

separated
a Refit:
- the condenser,
- the condenser bolts.
a Connect the pressure sensor connector.
a Fit:
143880
- the connecting pipes on the dehydrator reservoir,
a Clean the surface and seal of the pipe using EN-
- the connecting pipe on the condenser.
GINE CLEANER (see Vehicle: Parts and con-
sumables for the repair) (04B, Consumables - a Refit:
Products).
- the dehydrator reservoir connecting pipe bolts,
- the connecting pipe bolt on the condenser.

a Tighten:
- the dehydrator reservoir connecting pipe bolts,

- the connecting pipe bolt on the condenser.
a Refit the air deflectors.
K9K – D4F, and 784

a Refit the intercooler (see Intercooler: Removal -
Refitting) (12B, Turbocharging).
a Remove the front impact cross member (see Front

143882 impact cross member: Removal - Refitting) (41A,
a Use a compressed air nozzle to blow on the sur-
face and the seal of the connecting pipe.
WITHOUT DISCHARGE LAMPS
a Lubricate the surface of the connecting pipe and the
seal with air conditioning oil (see 62A, Air condi- a Refit the headlights (see Halogen headlight: Re-
tioning, Air conditioning: Parts and consum- moval - Refitting) (80B, Headlights).
ables for the repair, page 62A-2) .
a Remove the blanking plugs.
62A-15
AIR CONDITIONING
DISCHARGE LAMPS
a Refit the headlights (see Xenon headlight: Remov-
al - Refitting) (80C, Xenon bulbs).

Note:
A summary table gives the quantities of refriger-
ant in the system according to the engine type
(see 62A, Air conditioning, Air conditioning:
Parts and consumables for the repair, page
62A-2) .

a Check for leaks (see 62A, Air conditioning, Refrig-
a Refit:
Refitting) (55A, Exterior protection),
tion),
(35A, Wheels and tyres).
62A-16
AIR CONDITIONING
Dehydrator reservoir: Removal - Refitting 62A
- the front impact cross member (see Front impact
cross member: Removal - Refitting) (41A, Front
Equipment required
lower structure).
F4R or M4R, and DISCHARGE LAMPS

IMPORTANT a Remove:
To avoid all risk of damage to the systems, apply - the headlights (see Xenon headlight: Removal -
the safety and cleanliness instructions and opera- Refitting) (80C, Xenon bulbs),
tion recommendations before carrying out any - the front impact cross member (see Front impact
repair:
- (see 62A, Air conditioning, Air conditioning: lower structure).
- (see Vehicle: Precautions for the repair) (01D,
a Remove the air deflector.
REMOVAL

a Remove:
tion),
K9K – D4F, and 784

- Refitting) (12B, Turbocharging).
F4R or M4R, and WITHOUT DISCHARGE LAMPS

a Remove:
- the headlights (see Halogen headlight: Removal
- Refitting) (80B, Headlights),
62A-17
AIR CONDITIONING
CONCERNED

a
WARNING
component until the last moment.
Also, do not remove the components from their
packaging until they are to be fitted to the vehi-
cle.
112747
a Remove the dehydrator reservoir connecting pipe

bolts (1) .
a Move aside the connecting pipes.
WARNING
In order to avoid any refrigerant leaks, do not
143880
a Plug the openings on the connecting pipes and de- a Clean the surface and seal of the pipe using EN-
hydrator reservoir. GINE CLEANER (see Vehicle: Parts and con-
sumables for the repair) (04B, Consumables -
Products).
WARNING
Plugs must be fitted on the hoses to prevent
moisture from entering the system.
Note:
no. 77 01 208 228 or 77 01 476 857 to plug any
a Remove:
- the dehydrator reservoir retaining clip bolts (2) ,
- the dehydrator reservoir.
62A-18
AIR CONDITIONING
CONCERNED
143882
face and the seal of the connecting pipe. 112747
a Lubricate the surface of the connecting pipe and the a Refit:

seal with air conditioning oil (see 62A, Air condi-
tioning, Air conditioning: Parts and consum- - the dehydrator reservoir,
- the dehydrator reservoir retaining clip (3) bolts.
a Tighten the dehydrator reservoir retaining clip bolts.
a Fit the connecting pipes to the dehydrator reservoir.
a Refit the dehydrator reservoir connecting pipe bolts

(4) .
a Tighten the connecting pipe bolts.
a Refit the air deflector.
F4R or M4R, and WITHOUT DISCHARGE LAMPS
a Refit:

lower structure).
- the headlights (see Halogen headlight: Removal

- Refitting) (80B, Headlights),
62A-19
AIR CONDITIONING
a Refit:

lower structure).
- the headlights (see Xenon headlight: Removal -

Refitting) (80C, Xenon bulbs),
K9K – D4F, and 784



Note:
62A-2) .


a Refit:


tion),

62A-20
AIR CONDITIONING
Compressor: Removal - Refitting 62A
Equipment required F4R or M4R, and WITHOUT DISCHARGE LAMPS
refrigerant charging station a Remove the headlights (see Halogen headlight:

Removal - Refitting) (80B, Headlights).
IMPORTANT
To avoid all risk of damage to the systems, apply a Remove the headlights (see Xenon headlight: Re-
the safety and cleanliness instructions and opera- moval - Refitting) (80C, Xenon bulbs).
repair:
- (see Vehicle: Precautions for the repair) (01D, F4R or M4R
Mechanical introduction). a Remove the front impact cross member (see Front
REMOVAL

Towing and lifting) (02A, Lifting equipment). II - OPERATION FOR REMOVAL OF PART
CONCERNED
charging station (see 62A, Air conditioning, Re- a
WARNING
a Disconnect the battery (see Battery: Removal - Re- In order to avoid any refrigerant leaks, do not
fitting) (80A, Battery). damage (deform, twist, etc.) the pipe.
a Remove:
- the engine cover, WARNING

- the front wheels (see Wheel: Removal - Refitting) To prevent moisture from entering the system,
(35A, Wheels and tyres), place plugs on the cold loop components which
tion), Note:
- the front bumper (see Front bumper: Removal - Use blanking plugs for the fuel circuits with part
Refitting) (55A, Exterior protection). no. 77 01 208 229 or 77 01 476 857 to plug any
openings exposed to the open air; They must be
- the accessories belt (see Accessories belt: Re- clean. Do not use any which have already been
moval - Refitting) (11A, Top and front of engine). used to plug a fuel circuit.
K9K – D4F, and 784

62A-21
AIR CONDITIONING
- the compressor.
D4F or K4J or K4M or K9K
F4R or M4R
112748
a Remove the bolts (1) from the connecting pipes on

the compressor.
116879
a Remove the bolt (5) from the expansion valve - com-
a Plug the openings on the connecting pipes and compressor connecting pipe.
pressor.
112749
a Disconnect the compressor connector (3) .

a Remove:
- bolts (2) and (4) from the compressor,
62A-22
AIR CONDITIONING
116878 143880
a Disconnect the compressor connector (6) . a Clean the surface and seal of the pipe using EN-
a Remove the bolts (7) from the connecting pipes on GINE CLEANER (see Vehicle: Parts and con-
the compressor. sumables for the repair) (04B, Consumables -
Products).
a Plug the openings on the connecting pipes and com-
pressor.
a Remove:
- the compressor bolts (8) ,
- the compressor.
REFITTING

a
WARNING
Also, do not remove the components from their 143882
packaging until they are to be fitted to the vehi- a Use a compressed air nozzle to blow on the sur-
cle. face and the seal of the connecting pipe.

tioning, Air conditioning: Parts and consum-
62A-23
AIR CONDITIONING
CONCERNED
K9K – D4F, and 784
a Refit:
- the compressor,
- the compressor bolts.
a Tighten the compressor bolts. a Refit the accessories belt (see Accessories belt:
Removal - Refitting) (11A, Top and front of engine).
F4R or M4R a Connect the battery (see Battery: Removal - Refit-

a Refit the expansion valve - compressor connecting
a
pipe bolt.
Note:
a Connect the connector to the compressor. 62A, Air conditioning, Air conditioning: Parts
and consumables for the repair, page 62A-2)
a Position the compressor connecting pipes.
Fill up the refrigerant circuit using the refrigerant
a Refit the compressor connecting pipe bolts. charging station (see 62A, Air conditioning, Re-
a Tighten the connecting pipe bolts.
a In the event of replacement, apply the after repair
procedure:
- Switch on the ignition,
- Check that the air conditioning is off,
- Switch the ventilation to speed 2,
F4R or M4R
- Put the temperature setting at minimum,
a Remove the front impact cross member (see Front - Select the air recirculation position,
Front lower structure). - Start the engine.
- Run the air conditioning in manual mode (in the
case of climate control do not press auto),
- Run the engine at idle speed for 3 minutes with air
conditioning,
- Switch off the engine.
a Refit the headlights (see Xenon headlight: Remov-
al - Refitting) (80C, Xenon bulbs).

F4R or M4R, and WITHOUT DISCHARGE LAMPS a Refit:

a Refit the headlights (see Halogen headlight: Re-
moval - Refitting) (80B, Headlights).
tion),
62A-24
AIR CONDITIONING
- the engine cover.
62A-25
AIR CONDITIONING
Expansion valve: Removal - Refitting 62A
Equipment required
IMPORTANT
To avoid all risk of damage to the systems, apply

repair:
112745
REMOVAL
a Remove the mountings from the bulkhead sound-
I - REMOVAL PREPARATION OPERATION proofing.
a Remove the bolts (1) from the expansion valve con-
a Disconnect the battery (see Battery: Removal - Re- necting pipes.
a Remove the connecting pipes from the expansion
a Remove:
valve.
- the engine cover,
er arm: Removal - Refitting) (85A, Wiping - WARNING
Washing), In order to avoid any refrigerant leaks, do not
- the scuttle panel grille (see Scuttle panel grille: damage (deform, twist, etc.) the pipe.
Removal - Refitting) (56A, Exterior equipment),
a Plug the openings of the connecting pipes and ex-
under the scuttle panel grille: Removal - Refit- pansion valve.
ting) (56A, Exterior equipment).
WARNING
Note:
Use blanking plugs for the fuel circuits with part
no. 77 01 208 229 or 77 01 476 857 to plug any
62A-26
AIR CONDITIONING
CONCERNED
143880
112740
a Remove: sumables for the repair) (04B, Consumables -
- the bolts (2) from the expansion valve, Products).
- the expansion valve.
WARNING
Do not lose the bolt when removing it: if the bolt
falls into the engine compartment, it will generate
a noise which will be heard by the customer. The
engine will need to be removed in order to
recover the bolt.
REFITTING

a
WARNING
Also, do not remove the components from their 143882
cle. a Use a compressed air nozzle to blow on the sur-

62A-27
AIR CONDITIONING
II - REFITTING OPERATION FOR PART III - FINAL OPERATION
CONCERNED
112745
112740
a Fit the expansion valve connecting pipes.
a Refit:
a Refit the expansion valve connecting pipe bolts (4) .
- the expansion valve,
- the expansion valve bolts (3) on the distribution a Tighten the connecting pipe bolts.
unit. a Fit the bulkhead soundproofing.

Note: ting) (80A, Battery).
Gradually retighten the expansion valve mount- a Fill up the refrigerant circuit using the refrigerant
ing bolts so that the expansion valve is uniformly charging station (see 62A, Air conditioning, Re-
positioned on the air conditioning pipes. frigerant circuit: Draining - Filling, page 62A-10) .
a Tighten the expansion valve bolts.
Note:
62A-2) .


a Refit:

ting) (56A, Exterior equipment),
62A-28
AIR CONDITIONING
er arm: Removal - Refitting) (85A, Wiping -
Washing),
- the engine cover.
62A-29
AIR CONDITIONING
Evaporator: Removal - Refitting 62A
112759
Note:
The evaporator is supplied already assembled in
the distribution unit. (1)
REMOVAL
OPERATION FOR REMOVAL OF PART

CONCERNED
a Remove the distribution unit (see 61A, Heating,
Distribution unit: Removal - Refitting, page 61A-
50) .
REFITTING
REFITTING OPERATION FOR PART CONCERNED

a Refit the distribution unit (see 61A, Heating, Distri-
bution unit: Removal - Refitting, page 61A-50) .
62A-30
AIR CONDITIONING
Evaporator: Cleaning 62A
a
WARNING RIGHT-HAND DRIVE

Do not spray the cleaner via the air inlet, as this
could damage the fan assembly.
REMOVAL
LEFT-HAND DRIVE
112850
a Remove the cabin filter (see 61A, Heating, Cabin
filter: Removal - Refitting, page 61A-17) .
a Apply the air conditioning cleaner.
a Spray the entire aerosol.
a Leave the product to work for 15 minutes.
112763 a Run the fan assembly slowly for 5 minutes.
a Remove the cabin filter (see 61A, Heating, Cabin
filter: Removal - Refitting, page 61A-17) .
a Apply the air conditioning cleaner using an exten-
sion piece.
REFITTING
a Spray the entire aerosol.
a Refit the cabin filter.
a Leave the product to work for 15 minutes.
a Clip on the cabin filter.
a Run the fan assembly very slowly for 5 minutes.
62A-31
AIR CONDITIONING
Expansion valve - intermediate pipe connecting pipe at the expansion valve outlet: Removal - Refitting
62A
F4R or K9K or M4R, and AIR CONDITIONING or CLIMATE CONTROL
Mot. 1410 Set of refrigerant pipe union
disconnection s o ckets.
(dimensions in inches): 5/16,
3/8, 1/2, 5/8, 3/4, 7/8.
Equipment required
IMPORTANT

repair:
112849
Mechanical introduction). a Remove the connecting pipe bolt (1) on the expan-
sion valve.
REMOVAL WARNING
Do not lose the bolt when removing it: if the bolt
I - REMOVAL PREPARATION OPERATION falls into the engine compartment, it will generate
a noise which will be heard by the customer. The
a Drain the refrigerant circuit using the refrigerant engine will need to be removed in order to
charging station (see 62A, Air conditioning, Re- recover the bolt.
a Remove the pipe from the expansion valve.
a Remove:
- the engine cover, WARNING

- the windscreen wiper arms (see Windscreen wip- In order to avoid any refrigerant leaks, do not
er arm: Removal - Refitting) (85A, Wiping - damage (deform, twist, etc.) the pipe.
Washing),
a Plug the openings.
WARNING
- the scoop under the scuttle panel grille (see Scoop To prevent moisture from entering the system,
under the scuttle panel grille: Removal - Refit- place plugs on the cold loop components which
ting) (56A, Exterior equipment), are open to the air.
- the bulkhead soundproofing mountings.
a Lift away the bulkhead soundproofing. Note:

no. 77 01 208 229 or 77 01 476 857 to plug any
Note:
Be careful not to bend the soundproofing when clean. Do not use any which have already been
moving away from the bulkhead. used to plug a fuel circuit.
62A-32
AIR CONDITIONING
62A
REFITTING

a
WARNING
cle.
113048
a Remove the connecting pipe retaining clip nut (2) .
a Uncouple the expansion valve - intermediate pipe
connecting pipe from the compressor - intermediate
pipe connecting pipe using the (Mot. 1410) at (3) .
a Plug the openings.
WARNING
143880
Note: GINE CLEANER (see Vehicle: Parts and con-
Products).
no. 77 01 208 229 or 77 01 476 857 to plug any
a Remove the expansion valve - intermediate pipe

connecting pipe.
62A-33
AIR CONDITIONING
62A
CONCERNED
143882
a Refit the expansion valve - intermediate pipe con-
necting pipe.
tioning, Air conditioning: Parts and consum- a Couple the expansion valve - intermediate pipe con-
ables for the repair, page 62A-2) . necting pipe to the compressor - intermediate pipe
connecting pipe at (4) .
a Refit the pipe retaining clip nut (5) ,
62A-34
AIR CONDITIONING
62A
Washing),
- the engine cover.
112849
a Fit the connecting pipe to the expansion valve.
a Refit the connecting pipe bolt (6) on the expansion

valve.
a Tighten the connecting pipe bolt.

Note:
62A-2) .


a Refit:
- the bulkhead soundproofing,

62A-35
AIR CONDITIONING
Dehydrator reservoir - expansion valve connecting pipe: Removal - Refitting 62A
Equipment required K9K – D4F, and 784
refrigerant charging station a Remove the intercooler (see Intercooler: Removal

IMPORTANT
F4R or K9K or M4R, and AIR CONDITIONING or
CLIMATE CONTROL
the safety and cleanliness instructions and opera- a Remove:
- the compressor pipe - intermediate pipe (see 62A,
repair:
Air conditioning, Compressor - intermediate
- (see 62A, Air conditioning, Air conditioning: pipe connecting pipe: Removal - Refitting, page
Precautions for the repair, page 62A-1) , 62A-51) ,
- (see Vehicle: Precautions for the repair) (01D, - the expansion valve pipe - intermediate pipe (see
Mechanical introduction). 62A, Air conditioning, Expansion valve - inter-
mediate pipe connecting pipe at the expansion
valve outlet: Removal - Refitting, page 62A-32) .
REMOVAL

D4F or K4J or K4M, and AIR CONDITIONING or
a Drain the refrigerant circuit using the refrigerant CLIMATE CONTROL
a Remove the expansion valve - compressor pipe
(see 62A, Air conditioning, Expansion valve -
compressor connecting pipe: Removal - Refit-
a Remove the front engine cover. ting, page 62A-41) .
a Remove: a Remove the front end panel (see Front end panel:
Removal - Refitting) (42A, Upper front structure).
Washing),




tion),

62A-36
AIR CONDITIONING
CONCERNED
112747
a Remove the connecting pipe bolt (2) on the dehydra-

112745
tor reservoir.
a Remove the mountings from the bulkhead sound-
proofing. a Remove the connecting pipe on the dehydrator res-
ervoir.
a Remove the connecting pipe bolt (1) on the expan-

WARNING
sion valve.
a Remove the connecting pipe from the expansion damage (deform, twist, etc.) the pipe.
valve.
a Plug the openings on the connecting pipe and dehy-
drator reservoir.
WARNING
damage (deform, twist, etc.) the pipe. WARNING
a Plug the openings on the connecting pipe and ex- place plugs on the cold loop components which
pansion valve. are open to the air.
WARNING
Note:
place plugs on the cold loop components which Use blanking plugs for the fuel circuits with part
are open to the air. no. 77 01 208 229 or 77 01 476 857 to plug any
Note:
Use blanking plugs for the fuel circuits with part a Unclip the expansion valve - dehydrator reservoir
no. 77 01 208 229 or 77 01 476 857 to plug any connecting pipe from the body.
clean. Do not use any which have already been a Remove the expansion valve - dehydrator reservoir
used to plug a fuel circuit. connecting pipe.
62A-37
AIR CONDITIONING
REFITTING

a
WARNING
cle.
143882

CONCERNED
143880 a Refit the expansion valve - dehydrator reservoir con-
a Clean the surface and seal of the pipe using EN- necting pipe.
a Clip the expansion valve - dehydrator reservoir con-
necting pipe to the body.
Products).
62A-38
AIR CONDITIONING
a Refit the front end panel (see Front end panel: Re-
moval - Refitting) (42A, Upper front structure).
D4F or K4J or K4M

a Refit the expansion valve - compressor pipe (see
62A, Air conditioning, Expansion valve - com-
pressor connecting pipe: Removal - Refitting,
page 62A-41) .
F4R or K9K or M4R

a Refit:
- the expansion valve pipe - intermediate pipe (see
62A, Air conditioning, Expansion valve - inter-
mediate pipe connecting pipe at the expansion
112747 valve outlet: Removal - Refitting, page 62A-32) ,
a Fit the connecting pipe to the dehydrator reservoir. - the compressor pipe - intermediate pipe (see 62A,
Air conditioning, Compressor - intermediate
a Refit the connecting pipe bolt (3) on the dehydrator
pipe connecting pipe: Removal - Refitting, page
reservoir.
62A-51) .
D4F, and 784 – K9K


Note:
112745 ant in the system according to the engine type
a Fit the connecting pipe to the expansion valve. (see 62A, Air conditioning, Air conditioning:
a Refit the connecting pipe bolt (4) on the expansion 62A-2) .
valve.
a Tighten the connecting pipe bolts. correctly (see 62A, Air conditioning, Air condi-
a Refit the bulkhead soundproofing mountings. erant circuit: Check, page 62A-9) .
62A-39
AIR CONDITIONING
a Refit:
tion),
Washing),
- the engine cover.
62A-40
AIR CONDITIONING
Expansion valve - compressor connecting pipe: Removal - Refitting 62A
D4F or K4J or K4M, and AIR CONDITIONING or CLIMATE CONTROL
Equipment required
IMPORTANT

repair:
- (see 62A, Air conditioning, Air conditioning: 112029
Precautions for the repair, page 62A-1) , a Move the air intake sleeve to one side (1) .
REMOVAL



a Remove:

Washing),




tion),

62A-41
AIR CONDITIONING
CONCERNED
112748
a Remove the bolt (3) securing the connecting pipe on
112849 the compressor.
a Remove the mountings from the bulkhead sound- a Remove the connecting pipe from the compressor.
proofing.
a Lift away the bulkhead soundproofing. WARNING

a Remove the connecting pipe bolt (2) on the expan-
sion valve.
a Plug the openings on the connecting pipe and com-
a Remove the connecting pipe from the expansion
pressor.
valve.
WARNING
WARNING To prevent moisture from entering the system,
In order to avoid any refrigerant leaks, do not place plugs on the cold loop components which
damage (deform, twist, etc.) the pipe. are open to the air.
a Plug the openings on the connecting pipe and ex-

pansion valve. Note:
no. 77 01 208 229 or 77 01 476 857 to plug any
WARNING
To prevent moisture from entering the system, clean. Do not use any which have already been
place plugs on the cold loop components which used to plug a fuel circuit.
Note:
no. 77 01 208 229 or 77 01 476 857 to plug any
62A-42
AIR CONDITIONING
112746 143880
a Remove: a Clean the surface and seal of the pipe using EN-
- the connecting pipe retaining clip nut (4) , GINE CLEANER (see Vehicle: Parts and con-
- the compressor - expansion valve connecting pipe. Products).
REFITTING

a
WARNING
cle.
143882


62A-43
AIR CONDITIONING
CONCERNED
112849
a Fit the connecting pipe to the expansion valve.
112746
a Refit the connecting pipe bolt (7) on the expansion
a Refit: valve.
a Tighten the expansion valve connecting pipe bolt.
- the compressor - expansion valve connecting pipe,
- the connecting pipe retaining clip nut (5) ,
a Refit the bulkhead soundproofing mountings.
112029
a Fit the air intake sleeve (8) .
112748 a Connect the battery (see Battery: Removal - Refit-

a Fit the connecting pipe union to the compressor.
a Refit the bolt (6) securing the connecting pipe on the

compressor.
a Tighten the compressor connecting pipe bolt.
62A-44
AIR CONDITIONING
Note:
62A-2) .

a Refit:
tion),
Washing).
62A-45
AIR CONDITIONING
Pressure sensor: Removal - Refitting 62A
REMOVAL REFITTING

CONCERNED
Towing and lifting) (MR 392, 02A, Lifting equip-
ment).
a Remove:

(MR 392, 35A, Wheels and tyres),

liner: Removal - Refitting) (MR 393, 55A, Exterior
protection),

Refitting) (MR 393, 55A, Exterior protection).

CONCERNED
112750
a Refit the pressure sensor.
a Tighten the pressure sensor.
a Connect the pressure sensor connector (2) .
a Refit:
Refitting) (MR 393, 55A, Exterior protection),
liner: Removal - Refitting) (MR 393, 55A, Exterior
protection),
(MR 392, 35A, Wheels and tyres),
112750
a Disconnect the pressure sensor connector (1) .
Note:
An automatic shut-off valve isolates the circuit
from the outside during removal; do not drain the
refrigerant from the circuit.
a Remove the pressure sensor.
62A-46
AIR CONDITIONING
Compressor - condenser connecting pipe: Removal - Refitting 62A
CONCERNED
Equipment required
IMPORTANT

repair:
REMOVAL
112747
a Remove the connecting pipe bolt (1) on the con-
I - REMOVAL PREPARATION OPERATION denser.
a Position the vehicle on a two-post lift (see Vehicle: a Remove the connecting pipe from the condenser.
a Drain the refrigerant circuit using the refrigerant WARNING

charging station (see 62A, Air conditioning, Re- In order to avoid any refrigerant leaks, do not
frigerant circuit: Draining - Filling, page 62A-10) . damage (deform, twist, etc.) the pipe.
a Disconnect the battery (see Battery: Removal - Re- a Plug the openings on the connecting pipe and con-
fitting) (80A, Battery). denser.
a Remove:
WARNING
- the front wheels (see Wheel: Removal - Refitting) To prevent moisture from entering the system,
(35A, Wheels and tyres), place plugs on the cold loop components which
tion), Note:
- the front bumper (see Front bumper: Removal - Use blanking plugs for the fuel circuits with part
Refitting) (55A, Exterior protection). no. 77 01 208 229 or 77 01 476 857 to plug any
D4F, and 784 – K9K used to plug a fuel circuit.

62A-47
AIR CONDITIONING
REFITTING

a
WARNING
cle.
112748
the compressor.
a Remove the connecting pipe from the compressor.
WARNING

pressor.
143880
WARNING a Clean the surface and seal of the pipe using EN-
To prevent moisture from entering the system, GINE CLEANER (see Vehicle: Parts and con-
place plugs on the cold loop components which sumables for the repair) (04B, Consumables -
are open to the air. Products).
Note:
no. 77 01 208 229 or 77 01 476 857 to plug any
a Remove the compressor-condenser connecting

pipe.
62A-48
AIR CONDITIONING
CONCERNED
143882
a Lubricate the surface of the connecting pipe and the a Fit the connecting pipe to the compressor.
compressor.
a Remove the blanking plugs. a Tighten the compressor connecting pipe bolt.
112747
a Fit the condenser connecting pipe.

condenser.
a Tighten the condenser connecting pipe bolt.
62A-49
AIR CONDITIONING
D4F, and 784 – K9K


Note:
62A-2) .

a Refit:
tion),
62A-50
AIR CONDITIONING
Compressor - intermediate pipe connecting pipe: Removal - Refitting 62A
Mot. 1410 Set of refrigerant pipe union II - OPERATION FOR REMOVAL OF PART
disconnection s o ckets. CONCERNED
(dimensions in inches): 5/16,
3/8, 1/2, 5/8, 3/4, 7/8.
Equipment required
IMPORTANT

repair:
113048
a Remove:
REMOVAL
- the engine tie-bar (1) (see Right-hand suspend-
ed engine mounting: Removal - Refitting) (19D,
I - REMOVAL PREPARATION OPERATION Engine mounting),
a Position the vehicle on a two-post lift (see Vehicle: - the nut (2) from the pipe retaining clip on the body.
a Uncouple the expansion valve - intermediate pipe
a Drain the refrigerant circuit using the refrigerant connecting pipe from the compressor - intermediate
charging station (see 62A, Air conditioning, Re- pipe connecting pipe using the (Mot. 1410) at (3) .
a Fit plugs into the openings.
WARNING
a Remove: To prevent moisture from entering the system,
- the front wheels (see Wheel: Removal - Refitting) place plugs on the cold loop components which
(35A, Wheels and tyres), are open to the air.

liner: Removal - Refitting) (55A, Exterior protec- Note:
tion),
- the front bumper (see Front bumper: Removal - no. 77 01 208 229 or 77 01 476 857 to plug any
Refitting) (55A, Exterior protection). openings exposed to the open air. They must be
K9K
62A-51
AIR CONDITIONING
REFITTING

a
WARNING
cle.
112748
the compressor.
a Remove the connecting pipe from the compressor.
WARNING

pressor.
143880
WARNING a Clean the surface and seal of the pipe using EN-
To prevent moisture from entering the system, GINE CLEANER (see Vehicle: Parts and con-
place plugs on the cold loop components which sumables for the repair) (04B, Consumables -
are open to the air. Products).
Note:
no. 77 01 208 229 or 77 01 476 857 to plug any
a Remove the compressor - intermediate pipe con-

necting pipe.
62A-52
AIR CONDITIONING
CONCERNED
143882
a Lubricate the surface of the connecting pipe and the a Fit the connecting pipe to the compressor.
tioning, Air conditioning: Parts and consum- a Refit the bolt (5) securing the connecting pipe on the
ables for the repair, page 62A-2) . compressor.
a Remove the blanking plugs. a Tighten the connecting pipe bolts.
113048
a Couple the expansion valve - intermediate pipe con-

necting pipe to the compressor - intermediate pipe
connecting pipe at (6) .
a Refit the body mounted pipe retaining clip nut (7) .
62A-53
AIR CONDITIONING
K9K
a Refit the engine tie-bar (see Right-hand suspend-

ed engine mounting: Removal - Refitting) (19D,
Engine mounting).
Note:
62A-2) .

a Refit:
tion),
62A-54

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6 Air conditioning

62A AIR CONDITIONING

JULY 2009 EDITION ANGLAISE

© Renault s.a.s 2007

CLIO III - Section 6

61A HEATING 61A HEATING

Heating: List and location of Front centre air distribution

Cabin filter: Removal - Front footwell air distribution

Rear air distribution duct: Recirculation motor:

Recirculation control cable: Mixing motor: Removal -

Air distribution cable: Distribution motor: Removal -

Air mixing cable: Removal - Passenger compartment

Heating resistor relays:

Heating resistors: Removal -

62A AIR CONDITIONING

Refrigerant circuit: Draining -

Expansion valve: Removal -

Evaporator: Cleaning 62A-31

Pressure sensor: Removal -

(1) Control panel

(2) Cabin filter

(3) Rear air distribution duct

(4) Recirculation control cable

(5) Air distribution cable

(6) Air mixing cable

(7) Air distribution unit

(8) Heater matrix

(9) Fan assembly

(10) Heating resistor relay

(11) Heating resistors:

(12) Blower control unit.

(13) Front side air distribution duct

(14) Front central air distribution duct

(15) A-pillar air distribution duct

(16) External temperature sensor

(17) Passenger compartment temperature sensor

(18) Solar radiation sensor

(19) Motor-driven fan assembly control unit

(20) Mixing motor

(21) Wiring harnesses

(22) Recirculation motor

(23) Distribution motor

(24) Fan assembly

(25) Cabin filter

(26) Heater matrix pipes

(27) Heater matrix

(28) Heater resistance

(29) Air distribution unit

(30) Heater matrix pipe mounting bracket

(1) Control panel

(2) Cabin filter

(3) Rear air distribution duct

(4) Recirculation control cable

(5) Air distribution cable

(6) Air mixing cable

(7) Air distribution unit

(8) Heater matrix

(9) Fan assembly

(10) Heating resistor relay

(11) Heating resistors: