Practica No 5 Parte A

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General Lay-Out

AXA Heat Exchangers

Transfer of Heat
Between Two Fluids - Liquid or Gaseous

Fluid 1 Fluid 2
Mass Flow kg/h 5000 8000 1 10,0 39,4
Specific Heat kJ/kgK 4,000 4,000 2 75,0 80,0
Temperature, inlet °C 10,0 80,0
Temperature, outlet °C 75,0 39,4

Capacity kW 361,1

Log. Mid. Temp. Diff. (MTD) K 13,8

Correction Factor - Counter/Cross Flow (CCCF)


The CCCF corrects the MTD value when the flow is not pure counter flow i.e. the two fluids move towards each
other, especially when the hot fluid outlet temperature is lower than the cold fluid outlet temperature. The CCCF
then becomes lower than 1,0.

Correction Factor (CCCF) 0,9


MTD Corrected K 12,4

What kind of heat exchanger do you have in mind ? 1 (see the explanation below)
Plate Type (1) Shell & Tube (2); Winded-up Tube Coil (3); Extented Surface / Fins (4); Others (5)

PLATE HEAT EXCHANGER - compact solution and the most economical type for liquid
Heat transfer coefficients each side - liquid up to 20.000 W/m²K, gas up to 500 W/m²K
Quite sensitive to high temperatures, high pressures, pressure variations. Not good for gas/air

Heat Transfer Coefficient (HTC)


The size of the Heat Transfer Coefficients (HTC) can be almost any value up to the limit above. It depends on the
velocity, flow profile, geometry of the heat exchanger and the proporties of the fluid (viscosity, heat conductivity and
specific heat). When considering the size of the Heat Transfer Coeffecient (HTC) it is important to use low values
as a worse-case. To be sure to find the right size of the AXA heat exchanger, and an acceptable pressure drop, the
HTC should be calculated (which is quite theoretical and extentive procedure). Putting in the HTC below is without
any responsibility for ABCO.

Heat Transfer Coefficient, Side 1 (alfa 1) W/m²K 10.000


AB&CO is a Scandinavian company est. 1988 Heat Transfer Coefficient, Side 2 (alfa 2) W/m²K 10.000
operating worldwide within innovative and cost Overall Heat Transmission Coefficient (k-value) W/m²K 755
efficient process heating, with focus on design and
manufacturing of smaller steam boilers, thermal oil Necessary Heat Surface (F') m² 38,6
heaters and process air heaters.
Extra surface (general safety margin) % 15
Actual Heat Surface (F'') m² 44,4

Although you have chosen a specific AXA heat exchanger, you will get the three optional heat exchangers just for
your evaluation. Note that HTC should be considered for each option i.e. you need to make three print-outs.

Option 1: Plate Heat Exchanger (PHE) Overall Height/Width/Length : 0,7 / 0,3 / 1,8 m

Liquid (1) or Gas (2) Fluid 1: 1 Plate Width mm 315


Fluid 2: 1 Plate Height mm 667
Platestack Depth mm 1.701
Plate quantity pcs. 423

Extra heat Surface to achieve a moderate pressure drop : % 100


Very often the max. allowable pressure drop will determine the size of a PHE. Extra surface easily becomes 100 %.

Option 2 : Shell & Tube Heat Exchanger Overall Height/Width/Length : 1,2 / 0,9 / 1,4 m

Outer Diameter, Tube mm 18 Total tube length m 856,8


Wall Thickness, Tube mm 1,5 Tube pitch mm 23
Length each tube m 1,1 Number of tubes stk. 779
Distance tube-to-tube mm 5 Cross sect. area, Tube m² 0,1376
Diameter, Shell mm 899
Length, Shell mm 1100

Option 3: Winded-up Tube Coil Overall Height/Width/Length : 0,2 / 0,2 / 110,0 m

Outer Diameter, Tube mm 18 Total tube length m 856,8


Wall Thickness, Tube mm 1,5 Number of windings pcs. 3.326
Number of coils in parallel stk. 1
Outside diameter mm 100 Core diameter (center volume) mm 64
Space between inner / outer coil mm 0,11 Total height of coil(s) mm 99.779
Distance between two windings mm 12

AB&CO - TT BOILERS A/S | Copenhagen, Denmark | T: +45 4817 7599 https://www.abco.dk

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