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    a.azzam
    EPS IN EGYPT BY ABDULLAH AZAM

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    Material Composition

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    a.azzam
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    EPS IN EGYPT BY ABDULLAH AZAM

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    EPS

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    EPS IN EGYPT BY ABDULLAH AZAM

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    © All Rights Reserved
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    Download as docx, pdf, or txt
    4 views3 pages

    Material Composition

    Uploaded by

    a.azzam
    EPS IN EGYPT BY ABDULLAH AZAM

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    © All Rights Reserved
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    EPS

    Expanded polystyrene (EPS) is one of the building material capable of enhancing the
    design and structural integrity of the building. Since its recognition as conventional
    insulating material in 1950s, EPS has been experiencing swift progress in other new
    implementations. Currently, EPS is utilized in many building structures

    Material Composition

    EPS is made from expanded polystyrene beads, a type of thermoplastic. These beads are
    expanded using steam and then fused together to create large blocks, which can be cut
    into panels or custom shapes.
    Fabricating EPS (Expanded Polystyrene) Cladding involves several steps, from the
    initial creation of the EPS blocks to shaping, cutting, and applying protective coatings.
    Here’s a breakdown of how EPS cladding can be fabricated:

    Step 1: Manufacturing the EPS Blocks

     Pre-Expansion: The polystyrene beads are first expanded by exposing them to steam.
    This process increases their volume by up to 40 times, forming lightweight, small,
    closed-cell beads filled with air.
     Molding: These expanded beads are placed into molds and subjected to additional
    steam, causing them to fuse together into larger blocks. The blocks are typically formed
    in sizes that are easy to handle and transport.
     Curing: Once molded, the blocks need to be cooled and allowed to cure. This helps
    stabilize their shape and further improves their insulation properties.

    Step 2: Cutting and Shaping the EPS

     Block Cutting: Large EPS blocks are then cut into smaller panels or sheets,
    depending on the required application. This is done using hot wire cutting, a
    technique where heated wires precisely slice through the EPS, creating smooth,
    even cuts.
     Custom Shaping: EPS is highly versatile and can be cut into various shapes,
    making it ideal for intricate architectural features. CNC machines or custom hot-
    wire cutters can be used to shape the material into decorative forms like moldings,
    cornices, or other design elements.

    Step 3: Surface Coating and Reinforcement

     Surface Preparation: After cutting, the EPS surface can be roughened or primed
    to improve adhesion for subsequent coatings.
     Base Coat Application: A cementitious base coat or a polymer-modified render
    is applied to the EPS panels to provide durability, UV protection, and impact
    resistance. The base coat is usually reinforced with a layer of fiberglass mesh for
    additional strength.
     Top Coat Application: The final layer can be a colored acrylic render or a
    textured finish, allowing for a variety of aesthetic choices. This coat also adds
    water resistance and enhances the weatherproofing properties of the cladding.
    Step 4: On-Site Installation

    Once the EPS cladding panels are fabricated, they are transported to the site, where they
    can be:

     Bonded to the substrate (typically concrete, brick, or block walls) using


    adhesives or mechanical fasteners.
     Joint Sealing and Finishing: Gaps between the panels are sealed, and any joints
    are smoothed over with the same base coat material used earlier.
     Final Finishing Touches: After installation, final detailing or decorative
    elements can be added to enhance the aesthetic.

    suppliers of Expanded Polystyrene (EPS) in Egypt

    E-Styrenics

    Insutech

    Arabian Chemical Terminals (ACT)

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