IOSH Risk Assessment Project-Mustaqim Gavandi

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Risk assessment form

Name of assessor Mustaqim Muslim Gavandi Date 24/10/2024

Time 14:00 Work Area 2nd Floor Production Area- API Facility

Task being assessed Replacement of Chemical reactor from 3KL to 5KL Capacity on 2nd Floor.

New Risk
How might Risk Action / Action /
What is the Who might be Existing risk Rating
people be Rating Additional Controls monitored monitored
Hazard? Harmed? control measures (Residual)
Harmed? by whom? by When?
L C R L C R
Mechanical  Welders  Body injury  Wear safety 4 5 20  Toolbox training shall 2 3 6 HSE Officer/ 01/11/2024
Hazard  Supervisor  Hearing loss goggles, be given daily before Supervisor
 Helper  Eyes strain Hand gloves, work start.
 Cutting ear muff and  Ensure guard is
 Grinding dust mask. installed on grinder
 Supervision should be
done closely.
 Provide ventilation
during cutting work.
Fire  Welders  Burn injury  Ensure hot 5 5 25  Workplace barrication 2 4 8 HSE Officer/ 04/11/2024
Hazard  Supervisor  Suffocation work permit.  Assigning skilled Supervisor
 Helper  Property  Fire person for work
 Gas extinguisher 
 Visitor damage Cylinder need to be
cutting to be keep in
 Coworkers chained on trolley.
nearest  Fire blanket
workplace  Ensure no gas is leak.
 Ensure area is solvent
or combustible gases
free.
Risk assessment form

New Risk
How might Risk Action / Action /
What is the Who might be Existing risk Rating
people be Rating Additional Controls monitored monitored
Hazard? Harmed? control measures (Residual)
Harmed? by whom? by When?
L C R L C R
Chemical  Welder  Burn Injury  Use PPE i.e 4 4 16  Check welding m/c and 2 3 6 HSE Officer/ 04/11/2024
Hazards  Supervisor  Eye strain/ Face shield connection before use. Supervisor
 Helper blackout and welding  Ensure to use fire
 Welding
jobs.  Coworkers  Breathing gloves. blanket
issue  Fire  Skilled welder to be
extinguisher assigned.
to be keep in  Proper electrical
nearest connection
workplace  Good ventilation to
remove welding fumes.
 Workplace barrication
 Ensure Hot work
permit in green zone.
Manual  Supervisor  Body injury  Ensure 4 5 20  Use of Crane 4 2 8 HSE Officer/ 04/11/2024
Handling  Helpers  Property general  Skilled crane operator Supervisor/
Hazard damage. permit Crane
 Co workers to be assigned
 Workplace  Lifting plan w.r.t load Operator
 Dismantle barrication
 Lifting chart to be inspected.
 Shifting  Inspection of hook and
 Assemble shackle.

Review date 24/11/2024 Signature Mustaqim Muslim Gavandi

Training Provider Name NIST

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