Die Casting Machines Core Pins & Ejector Pins
Die Casting Machines Core Pins & Ejector Pins
Die Casting Machines Core Pins & Ejector Pins
Problem Installation time and integrity of Ejector plates used to fix Pins in place.
Previous design required 12 hours of maintenance Pin re-installation completed in under 3 hours!
• Ejector plates were fixed to hold the pin from be • Slackening of pins can be prevented by tapping e
hind. Pins were spot welded to the ejector retain jector plates then installing HARDLOCK Set screw
er plate to prevent slackening. s to fix pins in place.
• Pin slackening countermeasures lead to degradin • Also contributing to a reduction in costs for mold
g mold integrity. parts.
HARDLOCK Set Screws have been adopted as the new adaptive solution for holding pins in place.
Companies such as Toyota, Honda, Suzuki, Nissan and Tesla in the automotive industry have realized
the potential for HARDLOCK Set screw, reviewing their current Die casting machine designs. One
example is Tesla’s use of the product in the Giga Press Machine. HARDLOCK Set Screw has also been
adopted as a standard solution for injection molding machines (plastic).
Up until now the standard solution was to use Ejector plates fixed with bolts to reduce pin wear and
obtain proper positioning of the pins. For large molds Ejector plate’s are heavy and take time to install.
Other methods such as Spot welding were used to hold the pins in place, but reduces the integrity of
the mold itself, and makes exchanging of the pin extremely difficult.
HARDLOCK Set Screw acts as a grub screw with an extended tie rod allowing for fixing of pins. The
HARDLOCK Set Screw consists of 2 grub screws, where the first screw has an extended tie rod fixing
the pin in place. The second grub screw has a tapered section which is off-centred that joints into the
first screw. The wedging effect which takes place reduces play and applying friction to the threads
preventing the screw from loosening. This new solution allows for simple installation and removal of
the pins without ruining the integrity of the mold. HARDLOCK Set Screw is also reusable.