EDECS EL Dawlia for Contracting KSA (Quality) (QL)

REV
Jeddah South Container Terminal Upgrade – Stage 3B
Form Reference
Inspection and Test Plan (ITP) for Gate Valves Series 45
EDE-001-QL-00-F06
Manufacture sequences

Reference No. 018-QC-ME-ITP-012 0A

Page 01 Of 2
Saudi Valves Manufacturing Co Ltd
Customer : EDECS El Dawalia for Contracting PO No: SAPO #SAPO 000790 Rev. No 1
Item: S-45 Gate Valve / OS&Y / NRS Project: Jedda Sea Port Rev date 10/1/2024
Prepared b Mohammed Faisal
Inspection and Test Plan
Inspection Category: L0/L1 Visuual and Dimentsion Inspection & Hydrotesting Inspection Only Approved b Mohammed AlHarthi
ITP No ITP-03
Specification details Acceptance criteria / verification document Scope of Inspection
Line No Scope / notes
AVK SVMC Contractor AECOM

1 Project specification
Compliance with approved documents and drawings As per project specification, datasheets and drawings. Project documents and drawings
1.1 Hold Review Review

2 Pre-fabrication inspection
As per project specification, datasheets and drawings. Approved project drawings and datasheets
2.1 Drawings and datasheets Hold Review Review

2.2 Internal coating general requirements Coating to the approved project specification , Approved project specification , standards and Hold Review Review
standards and procedures. procedures of internal coating

2.3 External coating general requirements Coating to the approved project specification , Approved project specification , standards and Hold Review Review
standards and procedures. procedures of external coating

Calibration of inspection, measuring equipment

2.4 As per project specification. Calibration certificates Hold Review Review

3 In-process inspection-Coating activities

Verification of Atmosphere and Substrate Conditions prior to As per AVK approved coating procedure and project
Blasting and Coating ( Temperature, Dew point ) specification.
3.1 Blasting reports Hold Review Review

Cleaning, profile, cleanliness grade & check for any Ductile As per AVK approved coating procedure and project
3.2 iron imperfection. Blasting reports Hold Review Review
specification.

MTC from supplier for the Blasting Material to be Provided.

3.3 Blasting Material (Steel shots) Certification Check the condition of blasting material. MTC Review Review Review

4 Final inspection-Coating Inspection Activities

As per approved datasheets and project specification,

4.1 Final DFT Check Coating reports Hold Review Review
DFT to be checked.

4.2 Visual inspection of coating Coating reports Hold Review Review

As per approved datasheets and project specification

5 Final inspection- Pressure Testing & Marking

As per approved AVK hydro test procedure and project Hydrotest reports/UL262 & AWWA C509/API
5.1 Pressure Test - Shell test after coating and assembly Hold witness Hold
specification. 598

As per approved AVK hydro test procedure and project Hydrotest reports/UL262 & AWWA C509/API
5.2 Pressure Test - Seat test after coating and assembly Hold witness Hold
specification. 598

As per approved AVK hydro test procedure and project Hydrotest reports/UL262 & AWWA C509
specification. Open and close the valve.
5.3 Functional test Hold Review Witness

6 Final Inspection Activities

6.1 -
Visual inspection and dimension of the finish goods Visual inspection Hold witness Hold

6.2 Final inspection prior to packing Visual inspection - Hold witness witness
6.3 Shipping marks and packing and As per project approvals Packing lists
Hold witness witness
Marking/ Name plate

For any deviations, NCR shall be raised and corrective

6.4 Non-Conformances action to be taken in accordance with customer/AVK NCR form Hold Hold Review
spec.

On completion of inspection IRB to be signed and final

6.5 Final Release & signing of IRB release to be issued for material IRB (Inspection Record book) Hold Review Review
delivery.