Ewyt-Czi Ewyt-Czo Data Books Eeden23a English
Ewyt-Czi Ewyt-Czo Data Books Eeden23a English
Ewyt-Czi Ewyt-Czo Data Books Eeden23a English
Databook 07/2023
EWYT~CZI + EWYT~CZO
- Nominal capacity range 21 - 64 kW
- Split solution
- R-32 refrigerant
1
TECHNICAL SPECIFICATION
INDEX
Introduction 3
Refrigerant charge 6
Nomenclature 6
Standard components 6
Accessories 8
Technical specification 12
Electrical specification 14
Sound levels 14
Envelopes 15
Installation notes 24
2
TECHNICAL SPECIFICATION
Introduction
Low operating cost.
The new Daikin BLUEVOLUTION heat pump series (EWYT-CZ SPLIT VERSION) is the result of careful design aimed
to optimize the energy efficiency and thus the total life cycle cost of the unit, with reduced operating cost thanks to
outstanding performances and reliability.
The units feature high efficiency scroll compressor arranged in single or tandem configuration on each refrigerant
circuit, optimized condensing section with advanced technology condensing fans and plates evaporator with low
refrigerant content and reduced pressure drops.
The new Daikin BLUEVOLUTION series uses R-32 refrigerant to reduce drastically the carbon footprint of the unit.
The selection of R-32 (chemical name difluoromethane) minimises the global warming impact of scroll compressor
units thanks to the lower Global Warming Potential in combination with high-energy efficiency.
The Global Warming Potential of R-32 is 675, which is only one third of the commonly used refrigerant R-410A.
Thanks to the low flammability classification (R-32 refrigerant is classified A2L in ISO817), it can be safely used in
many applications including chilled water systems. Being a single component refrigerant, R-32 is also easier to recycle
and reuse, that is another environmental plus in its favour.
Daikin has a long history of continuous reduction of the environmental impact of cooling, heating and refrigeration,
having a unique expertise that comes from manufacturing both refrigerants and equipment. This position is one of
the results of company's corporate philosophy to "Be a Company that Leads in Applying Environmentally Friendly
Practices".
Outstanding reliability.
The units have one or two truly independent refrigerant circuits with one or two compressors to assure maximum
safety for any maintenance, whether planned or not.
Condensation control.
Units are equipped with fan speed modulation.
3
TECHNICAL SPECIFICATION
Certifications.
Units are CE and EAC marked, complying with European directives in force, concerning manufacturing and safety.
The Small inverter Chiller & Heat pump in Split version is an Heat Pump consisting of an indoor and an outdoor
unit connected to each other by the refrigerant circuit to ensure glycol free application. The Split version is always
supplied with Low Lift Pump mounted on board and Inverter Driven.
Compressors
Hermetic orbiting scroll type optimized for R-32 operation and complete with motor over-temperature and over-
current protection devices. Each compressor is equipped with an oil heater that keeps the oil from being diluted
by the refrigerant when the unit is not running. Each compressor is mounted on rubber antivibration mounts and
is standardly equipped with compressor jacket for a quite operation. Unit is delivered with complete oil charge.
The Variable Frequency Drive (VFD) is integrated in the electrical panel of the unit and it allows continuous
modulation of compressor’s rotational speed.
On site, unit can be set to operate in Boosted mode, please check the technical table values in the _MAX section.
Another feature to be set on site is the Constant Heating Capacity, a standard control feature that has the
purpose of keeping the heat capacity supplied by the unit unchanged as the ambient temperature decreases. This
is achieved accelerating the compressor frequency to get as close as possible to the Heating Capacity at 40/45
°C, OAT 7°C, while the ambient temperate decreases. Please check the CSS in the Energy Analysis section.
4
TECHNICAL SPECIFICATION
Refrigerant circuit
Each unit has one or two independent refrigerant circuits and each one includes:
• Compressors
• Refrigerant
• Water side Heat Exchanger
• Air Side Heat Exchanger
• Electronic expansion valve
• Filters
• Charging valves
• High pressure switch
• High pressure transducers
• Low pressure transducers
• Suction temperature sensor
• Discharge temperature sensor
Electrical panel
Power and control are in the main panel that is manufactured to ensure protection against weather conditions.
The electrical panel of the outdoor is IPX4 and the indoor is IP22.
System security
The following securities are available:
• low ambient temperature lock-out;
• freeze protection.
charge
Additional information related to F-GAS Regulation (EU) No 517/2014 of the
European Parliament and of the Council of 16 April 2014 on fluorinated
greenhouse gases and repealing Regulation (EC) No 842/2006
Refrigerant Refrigerant
Refrigerant Refrigerant N° of PRE-Charge PRE-Charge
Unit Model
type GWP circuits Circuit 1 Circuit 2
[kg] [kg]
EWYT021CZO-A1 R32 675 1 7.3 -
EWYT032CZO-A1 R32 675 1 9.5 -
EWYT040CZO-A1 R32 675 1 9.8 -
EWYT064CZO-A2 R32 675 2 9.3 7.3
Factory Refrigerant PRE-Charges are intended only for the outdoor unit. The indoor unit, on the
other hand, is Pre-Charged with nitrogen.
Actual refrigerant charge depends on the final unit construction and according to the final equivalent
length which cannot exceed 30m and 10m in height.
For the additional refrigerant quantity, refer to paragraph 6.6 of the IOM.
5
TECHNICAL SPECIFICATION
Nomenclature
EWY T 025 C Z I - A 1
DAE
Machine type
EWY = Heat pump
Refrigerant
T = HFC R-32 refrigerant
Capacity Class in [kW] (Cooling )
Always 3-digit code
Model series
C = product
Inverter
Z = Full inverter unit
Execution/Version
I = Indoor
O = Outdoor
Option
- = no options
Vintage
A
Number of circuits
1
2
Stanard componentsmponents
Standard Component and Features (supplied on basic units)
Hour run meter (provided as standard)
6
TECHNICAL SPECIFICATION
Hydronic kit
Unit mounted hydronic kits are available for low lift solution.
The Low lift pump kit provides an average available head of 100 kPa at chiller standard conditions.
The kit is completed with mechanical elements specified in the P&I.
- Set a “thermostat off” pump speed. With the inverter kit, it is possible to manage two different water flow
settings: a setting for water flow during the "Thermostat ON" mode (when the chiller is actually providing cooling
to the plant), and a set for the “thermostat off” mode (when the plant load is satisfied and the compressors are
waiting to start). This feature allows to achieve energy saving on plant operating cost by reducing the speed of
the pumps when the chiller has reached the set point.
- Control variable flow on primary loop based on chiller delta-T (available for single chiller installation only)
Having the unit with the inverter kit for the on-board pump it is possible to manage a variable water flow rate
for the primary loop. This function is available as standard when the hydronic kit plus inverter are selected.
The standard feature is applicable for single unit installation only. In case of multiple chillers installation an
additional control is needed.
The variable flow control is suitable for primary/secondary plant but can not be used in Variable Primary Flow
chilled water system configurations.
In a Primary-Secondary plant configuration a key component is the decoupler. The decoupler is always open (no
valve must be installed). The aim of the decoupler is to allows the primary and secondary pumps to operate at
different flow rates. This is necessary because the primary pumps and secondary pumps are managed differently
and so the primary and secondary flow rate are practically never the same. Specifically, the primary flow rate is
managed based on the chiller delta-T (Tout - Tin), the secondary flow rate is regulated to maintain the necessary
pressure differential in the secondary loop. The direction of the water flow through the decoupler must be always
from supply to return. To ensure this the primary flow rate must be higher than the secondary flow rate.
7
TECHNICAL SPECIFICATION
If this condition is not respected the warmer return water will flow backwards through the decoupler and raise the
supply water temperature. Due to the higher temperature of the supply water the terminal (users) unit control will
open the valves asking for higher water flow rate. The secondary pumps will speed up increasing even more the
water flow rate on secondary plant making the situation even worst (secondary flow rate >> primary flow rate).
As result there will be no control on the supply water temperature losing effectiveness of the cooling plant.
On the other side any excess in the primary flow, vs. secondary flow, flows through the decoupler from the supply
to the return mixing with the warmer return water. To reach this target is very important to have minimum pressure
drop in the decoupler that needs to be sized to reach a pressure drop that should not exceed 4÷5 kPa for the flow
rate of the primary pump.
Activating the variable flow control the chiller will modulate the water flow rate based on the chiller delta-T.
When the secondary loop will reduce the water flow rate (because the plant load decrease), the water flow rate in
the decoupler (always from supply to return) increases. The return water temperature mixes with the supply wa ter
from the decoupler reducing the inlet water temperature and so the delta-T on the chiller. As consequence the
chiller control reduce the speed of the pump, reducing the primary flow rate.
On the opposite, when the flow rate on secondary flow increases also the water temperature at the chiller inlet
increase (increasing the delta-T); therefore, the chiller control will increase the water flow rate.
Accessories
8
TECHNICAL SPECIFICATION
The Split version is able to manage as standard function the VPF-Variable Primary Flow, DHW-Domestic hot
water management, Demand limit, Setpoint reset, Low noise, Double set point, Defrost out, Cooling heating
output.
Daikin Applied Europe is not responsible for the plant configuration and cannot confirm the optimal position of the
differential pressure transducer.
9
TECHNICAL SPECIFICATION
A bypass line (field supply) needs to be installed which always guarantees that the minimum water flow of the
chiller is supplied (refer to the “Operating limit” chapter for indication on minimum water flow). The bypass valve
will be an ON/OFF normally closed valve controlled by the chiller. In case the minimum water f low allowed is not
reached, the chiller will open the bypass line restoring the water flow above the minimum value.
In case of multiple units’ installations in a primary only plant, to control the pump speed an external control is
required. Master/Slave function does not support primary only chilled water systems with variable flow operation.
For unit installed in Primary/Secondary plants the option Variable Primary Flow is not applicable. In this case an
external control is required.
Note: VPF can be used only for units installed in a primary only plant to be controlled according to VPF strategy.
Master/Slave function does not support primary only chilled water systems with variable flow operation.
By selecting EKRSCIO the chiller can manage the Domestic Hot Water Loop with different configurations.
The unit can receive an external input coming from an external temp. sensor in order to switch to the DHW setpoint
and giving an output to a 3-way valve the hot water can be diverted to the DHW Loop.
In case the Domestic Hot Water DHW function is selected the control system is improved to manage a secondary
circuit to generate domestic hot water.
The control software can manage the production of domestic hot water controlling two additional components, not
supplied by Daikin Applied Europe: the Tank Temperature Sensor and the 3-Way Valve.
To enable the DHW the user must install:
• Water pump;
• A three-way valve;
• A water tank designed for DHW use;
• A tank temperature sensor;
• Two water circuits (and the equipment): one for the technical water and one for the domestic hot water.
The tank temperature sensor is necessary to maintain the DHW at the costumer’s set point (Tset) and the 3-Way
Valve switch the pump delivery to the domestic hot water circuit instead of main one (if Ttank < Tset).
Domestic hot water is always provided by the tank and the two water circuits (technical water and d omestic hot
water) are distinguished and separated. For this reason, the heat pump cannot be defined as a “combination
heater” because it’s not directly connected to an external supply of drinking or sanitary water.
10
TECHNICAL SPECIFICATION
Low Noise
Thanks to EKRSCIO the unit can manage the Low Noise Operation.
M/S -
M/S - Slave Modbsu Modbus Bacnet Bacnet
Master Modem
(T1) RTU (T1) TCP-IP MSTP (T1) TCP-IP
(T1)
M/S - Not Not Not
Compatible Compatible Compatible
Master (T1) compatible compatible compatible
M/S - Slave Not Not Not
Compatible Compatible
(T1) compatible compatible compatible
Modbsu RTU Not
Compatible Compatible Compatible
(T1) compatible
Modbus Not
Compatible Compatible
TCP-IP compatible
Bacnet To be
Compatible
MSTP (T1) confirmed
Bacnet TCP- Not
IP compatible
Modem
To integrate the Smart Grid Box into the EWYT-CZ I/O, the system layout should be designed to be compatible with
these new control functionalities. The interface-compatible system components (not supplied by Daikin Applied
Europe) can transmit digital signals to the Smart Grid ready box of the heat pump, in order to control it with regard
to energy consumption or other different target variables.
11
TECHNICAL SPECIFICATION
EWYT~CZ(I/O)
MODEL EWYT021CZI-A1 + EWYT032CZI-A1 + EWYT040CZI-A1 + EWYT064CZI-A2 +
EWYT021CZO-A1 EWYT032CZO-A1 EWYT040CZO-A1 EWYT064CZO-A2
COOLING
PERFORMANCE
Capacity - Cooling kW 21.13 32.70 39.93 64.41
Capacity control - Type Inverter Controlled Inverter Controlled Inverter Controlled Inverter Controlled
Water Volum e l 2 2 2 5
Water tem perature in °C 12 12 12 12
Water tem perature out °C 7 7 7 7
Water flow rate l/s 1.0 1.5 1.9 3.1
Water pressure drop kPa 11.3 28.6 37.6 21.7
FAN
Type * Axial Axial Axial Axial
Drive * VFD VFD VFD VFD
Nom inal air flow l/s 3122 5080 6701 8967
Air Tem perature °C 35 35 35 35
Quantity No. 1 2 2 3
Speed rpm 800 700 900 800
Motor input kW 0.4 0.5 1.1 1.2
CASING
Colour * IW IW IW IW
Material * GPSS GPSS GPSS GPSS
DIMENSIONS
Height IN/OUTDOOR mm 700/1878 700/1878 700/1878 700/1878
Width IN/OUTDOOR mm 830/802 830/802 830/802 830/814
Length IN/OUTDOOR mm 1120/1152 1120/1752 1120/1752 1120/2906
WEIGHT
Unit Weight IN/OUTDOOR kg 133/265 144/357 144/357 172/620
Operating Weight
kg 135/265 146/357 146/357 177/620
IN/OUTDOOR
COMPRESSOR
Type Scroll Scroll Scroll Scroll
Oil charge l 2.2 3.2 3.2 5.4
Quantity No. 1 1 1 2
12
TECHNICAL SPECIFICATION
Evaporator water inlet/outlet mm 1''1/4 (fem ale) 1''1/4 (fem ale) 1''1/4 (fem ale) 2'' (fem ale)
All the cooling performances (Cooling capacity, unit power input in cooling and EER) are based on the following conditions: 12,0/7,0°C;
ambient 35,0°C, unit at full load operation; operating fluid: Water; fouling factor = 0. EN14511
All the heating performances (Heating capacity, unit power input in heating and COP) are based on the following conditions: 40,0/45,0°C;
ambient 7,0°C, unit at full load operation; operating fluid: Water; fouling factor = 0. EN14511
The values of SCOP and ηs are calculated in accordance with the Ecodesign regulation No. 813/2013 and the standard EN 14825-2018,
these units are classified as “Low Temperature Heat Pumps”.
SCOP calculation for Low Temperature is based on the following conditions: Tbivalent -7 °C, Tdesign -10 °C, Average Climate.
SEER is calculated in accordance with the regulation No. 2281/2016 and standard EN14825 for information only .
** Sound power level is measured in cooling mode at full load (referred to 12/7°C, ambient 35°C ) in accordance with ISO 9614 and
Eurovent requirements The sound pressure is calculated from the sound power level and are for information only and not consid ered
binding.
The minimum capacity indicated is referred to unit operating at standard Eurovent c onditions.
Dimensions and weights are for indication only and not considered binding. Before designing the installation, consult the off icial drawings
available from the factory at request.
All the data are referred to standard unit without options. All data are subject to change without notice
The following tables show the derating to be applied to the performance of the Split version according to the length
of the connection pipes between the Indoor Unit and the Outdoor Unit.
Starting from 5m the derating have a linear trend until reaching the derating for the 30 meters of piping.
13
INSTALLATIONS NOTES
EWYT~CZ(I/O)
Defrost derating
The Heating values declared in the Performance tables are intended to be “Instantaneos” so not taking into
consideration the defrost consequences. The “Integrated” heating capacity, on the other hand, takes into account
the capacity drop that occurs during a frosting period and defrost operation.
Integrated heating Capacity =(Heating Capacity)* (Integrated correction factor during frosting period)
Integrated correction Factor:the integrated value over the cycle will report the average values in the CSS
butt
OAT [°C] -15.0 -10.0 -7.0 -2.0 2.0 7.0
Defrost Derating 87% 86% 85% 83% 81% 100%
The integrated heating capacity is the heating capacity for a single cycle (from one defrost operation to the next one)
integrated during time so graphically speaking is the area below the heating capacity curve:
The heating capacity varies according to the outdoor temperature (°C DB), relative humidity (RH) and the frosting
volume of the coil, because in the other hand if the surface of the heat exchanger is covered with snow and ice, the
heating capacity drops drastically.
14
INSTALLATIONS NOTES
EWYT~CZ(I/O)
Sound
Sound pressure level at 1 m from the unit
Power
MODEL 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz db(A) db (A)
EWYT021CZI-A1 +
71.2 65.5 58.7 55.4 53.7 51.5 49.0 42.9 59.6 76.0
EWYT021CZO-A1
EWYT032CZI-A1 +
68.5 62.6 59.5 58.2 57.9 55.0 49.1 33.8 62.2 79.0
EWYT032CZO-A1
EWYT040CZI-A1 +
68.6 62.7 59.7 58.8 59.5 55.9 49.2 33.8 63.2 80.0
EWYT040CZO-A1
EWYT064CZI-A2 +
75.0 70.8 64.9 61.3 58.9 58.6 52.4 46.2 65.4 83.0
EWYT064CZO-A2
Sound power level (referred to evaporator 12/7°C, ambient 35°C full load operation) are measured in accordance with ISO 9614 and
Eurovent 8/1.
The certification refers only to the overall sound power level.
The sound data in the Octave band spectrum is intended for reference only and not consider ed binding.
The sound pressure is calculated from the sound power level and are for information only and not considered binding .
kW 21 32 40 64
Indoor Sound Power level
dB(A) 63.0 64.5 64.5 66.0
15
INSTALLATIONS NOTES
pes
ENVELOPE COOLING
55
50
45
40
35
30
25
20
OAT[°C]
15
10
5
0
-5
-10
-15
-20
-25
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
ELWT [°C]
ENVELOPE HEATING
65
60
Ref.3
55
50
45
CLWT [°C]
40
35
30
25
20
15
10
-22 -20 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
OAT [°C]
OAT = Outdoor ambient temp; ELWT = Evaporator leaving water temp; CLWT = condenser leaving water temp
Ref. 3 Certain unit sizes might work in part load in this area .
stallation notes
16
INSTALLATIONS NOTES
Water flow
The following tables indicate the minimum and maximum water flow allowed for each model. For application with
Variable Primary Flow refer to the following value for the dimensioning of the bypass line.
The minimum flow indicated correspond to the minimum flow allowed at minimum load for the unit. It is not
intended as minimum flow allowed for unit full load operation.
For minimum flow allowed (maximum deltaT) in full load operation refer to Selection Software.
Note: the performances are certified at standard conditions and with the unit operating with the nominal water
flow (corresponding to OAT 35°C; water in/out 12/7°C).
ELEVATION ABOVE SEA LEVEL [m] 0 300 600 900 1200 1500 1800
BAROMETRIC PRESSURE [mbar] 1013 997 942 908 875 843 812
17
INSTALLATIONS NOTES
COOLING
EXTERNAL STATIC PRESSURE [Pa] 0 50 100
COOLING CAPACITY CORRECTION FACTOR 1 0.99 0.98
UNIT PI CORRECTION FACTOR 1 1.03 1.07
REDUCTION OF MAX OPERATING AMBIENT TEMPERATURE [°C] 0 -1.5 -2.5
HEATING
EXTERNAL STATIC PRESSURE [Pa] 0 50 100
HEATING CAPACITY CORRECTION FACTOR 1 0.99 0.97
UNIT PI CORRECTION FACTOR 1 1.008 1.011
INCREASE OF MIN OPERATING AMBIENT TEMPERATURE [°C] 0 +0.5 +1.0
Applications with more than 100 Pa of external static pressure are not recommended.
Heating correction factors are intented not considering the de frost.
In case of canalization is not possible to reduce Sound powe level with Fan Silent Mode.
EWYT021CZI-A1 +
EWYT021CZO-A1
6 (rigid) / 4 (flexible) 16
EWYT032CZI-A1 +
6 (rigid) / 4 (flexible) 16
EWYT032CZO-A1
EWYT040CZI-A1 +
EWYT040CZO-A1
6 (rigid) / 4 (flexible) 16
EWYT064CZI-A2 +
EWYT064CZO-A2
6 (rigid) / 4 (flexible) 50
18
INSTALLATIONS NOTES
Plant water content The chilled water distribution circuits should have a minimum water content to avoid
excessive compressors start and stop.
During the span of one hour there will be no more than 10 starts of the compressor. The plant side should
therefore ensure that the overall water content allows a more constant functioning of the unit and consequently
greater environmental comfort.
The calculation of the water content should also consider the plant’s design parameters.
As a general indication the water content should not be less than the values in the following table:
Note: The indication is intended as a general guideline and not intended to substitute the evaluation made by
qualified technical personnel or by HVAC engineers. For more detailed analysis is better to consider the use of
other more detailed approach.
Water quality Before putting the unit into operation, clean the water circuit. Dirt, scales, corrosion debrits
and other material can accumulate inside the heat exchanger and reduce its heat exchanging capacity . Pressure
drop can increase as well, thus reducing water flow. Proper water treatment therefore reduces the risk of
corrosion, erosion, scaling, etc. The most appropriate water treatment must be determined locally, according to
the type of system and water characteristics. The manufacturer is not responsible for damage to or
malfunctioning of equipment caused by failure to treat water or by improperly treated water. Plant water quality
must respect the following table;
19
INSTALLATIONS NOTES
300
250
External pressure head [KPa]
200
150
100
B C
50
A
0
0 1 2 3 4 5 6
Water flow [l/s]
External pressure head refers to unit equipped with hydronic kit, defined as difference between pump external static pressu re and
evaporator and water filter pressure drops.
For water flow limits of the unit refer to water flow section.
Pump data
Power Current
Model
[kW] [A]
EWYT021CZI-A1 1,1 2,4
EWYT032CZI-A1 1,1 2,4
EWYT040CZI-A1 1,1 2,4
EWYT064CZI-A2 2,2 4,6
20
INSTALLATIONS NOTES
80
External pressure head [kPa]
70
60
2''
50 1'' 1/4
40
30
20
10
0
0 1 2 3 4 5 6 7
Water flow [l/s]
MONO CIRCUIT DUAL CIRCUIT
21
INSTALLATIONS NOTES
Space requirements
It is fundamental to respect minimum distances on all units to ensure optimum ventilation to the condenser coils.
When deciding where to position the unit and to ensure a proper air flow, the following factors must be taken into
consideration:
− avoid any warm air recirculation;
− avoid insufficient air supply to the air-cooled condenser.
Both these conditions can cause an increase of condensing pressure, which leads to a reduction in energy efficiency
and refrigerating capacity.
Any side of the unit must be accessible for post-installation maintenance operations and vertical air discharge must
not be obstructed. Figure below shows the minimum space required.
DUAL Unit
Where:
• A : Electrical panel side
• B/D : Side view of battery
• C : Front view of battery
A/B/C/D≥500 mm
In the presence of obstacles or walls, the following minimum distances are recommended:
ℎ2
ℎ2 > 0 → 𝐴1 ≥ 𝐴 +
2
ℎ1
ℎ1 > 0 → 𝐶1 ≥ 𝐶 +
2
With 𝐴1 and 𝐶1 the new minimum distances .
NOTE: In case the calculated value of 𝐴1 and/or 𝐶1 is higher than 2000mm, consider 2000mm as minimum
distance.
22
INSTALLATIONS NOTES
If two units are installed in a free field side by side along their longer sides, A and C, the minimum recommended
distance between them is 1000 mm; if two units are installed side by side along their shorter sides, sides B and D,
the minimum distance between them should be 500 mm. Should the unit be installed without observing the
recommended minimum distances from walls and/or vertical obstacles, there could be a combination of warm air
recirculation and/or insufficient supply to the air-cooled condenser which could cause a reduction of capacity and
efficiency.
In any case, the microprocessor will allow the unit to adapt itself to new operating conditions and deliver the
maximum available capacity under any given circumstances, even if the lateral distance is lower than recommended,
unless the operating conditions should affect personnel safety or u nit reliability.
Case 1 Case 2
Units installed side by side along their longer sides (Case 1 and Case 2)
The minimum distances, reported above, ensure functionality of the unit in most applications.
23
INSTALLATIONS NOTES
Water filter The installation of the filter is mandatory. The water filter has to be installed as close as possible to
the chiller. If the chiller is installed in a different part of the hydraulic system, the installer must ensure the cleaning
of the water pipes between water filter and evaporator.
Hydraulic schemes
- Hydraulic scheme
Water pressure
Check whether the water pressure is above 1 bar. If it is lower, add water.
The maximum operating pressure is 3 bar.
24
TECHNICAL
INSTALLATIONS
SPECIFICATIONS
NOTES
General
The unit will be designed and manufactured in accordance with the following European directives and harmonized
standards:
• Low voltage directive -DIRECTIVE 2014/35/EU
• Electromagnetic compatibility (EMC)DIRECTIVE 2014/30/EU
• Machinery directive - DIRECTIVE 2006/42/EC
• Pressure equipment Directive - DIRECTIVE 2014/68/EU
• Ecodesing - DIRECTIVE 2009/125/EC
• Safety of machinery EN 60335-2-40
• EMC - Part 6-2 EN 61000-6-2
• EMC - Part 6-4 EN 61000-6-4
The unit will be tested at full load in the factory (at the nominal working conditions and water temperatures).
The unit will be delivered to the job site completely assembled and charged with refrigerant and oil.
The installation of the unit must comply with the manufacturer’s instructions for rigging and handling equipment.
The unit will be able to start up and operate (as standard) at full load with:
- Outside air temperature from............... °C to............... °C
- Evaporator leaving fluid temperature between............... °C and............... °C
Operating voltage range should be 400V ±10%, 3ph, 50Hz voltage unbalance maximum 3%, with neutral
conductor and shall only have one power connection point.
Unit description Chiller shall include one or two independent refrigerant circuits, hermetic orbiting scroll
type optimized for R-32 operation, electronic expansion device (EEXV), direct expansion, PHE evaporator,
air-cooled condenser section made with copper-aluminum technology, R-32 refrigerant, lubrication system,
motor starting components, control system and all components necessary for a safe and stable unit
operation.
The chiller will be factory assembled on a robust base frame made of galvanized steel, protected by an epoxy
paint.
Sound level and vibrations Sound power level shall not exceed ………dB(A). The sound power levels must be
rated in accordance to ISO 9614 (other types of rating cannot be used). Vibration on the base frame should
not exceed 2 mm/s.
Compressors
Hermetic orbiting scroll type optimized for R-32 operation and complete with motor over-temperature and
over-current protection devices. Each compressor equipped with oil heater that keeps the oil from being diluted
by the refrigerant when the chiller is not running. Each compressor is mounted on rubber antivibration mounts
for a quite operation. Unit is delivered with complete oil charge.
Evaporator
The units shall be equipped with a direct expansion plate to plate type evaporator
• The evaporator will be made of stainless steel brazed plates and shall be linked with an electrical heater
controlled by a thermostat and shall be insulated with flexible, closed cell polyurethane insulation material
• The evaporator will be manufactured in accordance to PED approval
• Flow switch on evaporator is factory mounted as standard
• Water flter on evaporator is shipped loose as standard
25
TECHNICAL
INSTALLATIONS
TECHNICAL SPECIFICATIONS
NOTES
SPECIFICATIONS
Refrigerant circuit The unit shall have one or two independent refrigerant.
• The circuit shall include as standard: electronic expansion device driven by unit’s microprocessor control. The
units will be provided with an automatic control for condensing pressure which ensures the working at low external
temperatures down to - …………… °C, to maintain condensing pressure.
• The unit automatically unloads when abnormal high condensing pressure is detected. This to prevent the
shutdown of the refrigerant circuit (shutdown of the unit) due to a high -pressure fault.
The compressor shall be connected to unit’s metal base frame by rubber anti vibration supports to prevent the
transmission of vibrations to all metal unit structure, in order to limit the unit noise emissions .
Master/Slave
The unit shell be able to operate in Master / Slave mode in order to be connected with another similar unit (up to
4). The master unit shall manage the slave units connected in parallel on the hydraulic plant with the aim of
optimize the running hours of each compressor and to balance running hours and the load between the units.
Controller
The controller will be installed as standard and it will be used to modify unit set-points and check control parameters .
• A sophisticated software with predictive logic, will select the most energy efficient combination of compressors,
EEXV and condenser fans to keep stable operating conditions to maximize unit energy efficiency and reliability
• The controller will be able to protect critical components based on external signals received from the unit itself
Controller features
Controller shall be guarantee following minimum functions:
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