FILENAME : 808584214.

xls
DATE : 10/30/2024 SADDLE STRESS ANALYSIS - LP.ZICK - BS5500
PAGE : 1

SADDLE BENDING STRESS ANALYSIS - L.P. ZICK ANALYSIS

1 .0 REACTION AT SADDLE DUE TO EXTERNAL LOADING

1 .1 GEOMETRIC DATA OF VESSEL
Outside diameter of vessel, Do = 1238 mm
Overall vessel length, L = 5028 mm
Height of tank axis to bottom base plate, Hv = 1650 mm
Number of saddles, N = 2
Distance between saddles, Ls = 2150 mm
Base plate width, B = 200 mm

1 .2 FORCES AND MOMENTS

1 .2.1 Empty Condition
(a) Loading Combination
Erection weight, We (@ 8,986 kg ) = 88,156 N
Horizontal earthquake factor, Ch = 0
Vertical earthquake factor, Cv = 0
Longitudinal design wind force, Plh = 0 N
Transverse design wind force, Pth = 0 N
Horizontal transportation force, Th (@ 0.00 %We ) = 0 N
Vertical transportation force, Tv (@ 0.00 %We ) = 0 N

(b) Forces and Moments

(i) Earthquake Case
Horizontal shear, Vh = ( Ch.We ) = 0 N
Vertical shear per saddle, Vv = ( (1+Cv).We / N ) = 44,078 N
Reaction at saddle at longitudinal direction, Ql ( = Vv + ( Vh.Hv/Ls ) ) = 44,078 N
(Notes : This equation is only applicable for 2 saddles only )
Reaction at saddle at transverse direction, Qt ( = Vv + ( 3.Vh.Hv/2B.N )) = 44,078 N

(ii) Wind Case

Horizontal longitudinal shear, Vlh = ( Plh ) = 0 N
Horizontal transverse shear, Vth = ( Pth ) = 0 N
Vertical shear per saddle, Vv = ( We / N ) = 44,078 N
Reaction at saddle at longitudinal direction, Ql ( = Vv + ( Vlh.Hv/Ls ) ) = 44,078 N
(Notes : This equation is only applicable for 2 saddles only )
Reaction at saddle at transverse direction, Qt ( = Vv + ( 3.Vth.Hv/2B.N )) = 44,078 N

(iii) Transportation Case

Horizontal shear, Vh = ( Th ) = 0 N
Vertical shear per saddle, Vv = ( (Tv+We) / N ) = 44,078 N
Reaction at saddle at longitudinal direction, Ql ( = Vv + ( Vh.Hv/Ls ) ) = 44,078 N
(Notes : This equation is only applicable for 2 saddles only )
Reaction at saddle at transverse direction, Qt ( = Vv + (3.Vh.Hv/2B.N) ) = 44,078 N

Maximum horizontal longitudinal shear, Flemax = 0 N

Maximum horizontal transverse shear, Ftemax = 0 N
Maximum reaction force per saddle, Qemax = 44,078 N

1 .2.2 Operating Condition

(a) Loading Combination
Operating weight, Wo (@ 8,986 kg ) = 88,156 N
Horizontal earthquake factor, Ch = 0
Vertical earthquake factor, Cv = 0
Longitudinal design wind force, Plh = 0 N
Transverse design wind force, Pth = 0 N
Total horizontal nozzle load in longitudinal direction, Nlh = 0 N
Total horizontal nozzle load in transverse direction, Nth = 0 N
Total vertical nozzle load, Nv = 0 N
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(b) Forces and Moments

(i) Earthquake Case
Horizontal shear, Vh = ( Ch.Wo ) = 0 N
Vertical shear per saddle, Vv = ( (1+Cv).Wo / N ) = 44,078 N
Reaction at saddle at longitudinal direction, Ql ( = Vv + ( Vh.Hv/Ls ) ) = 44,078 N
(Notes : This equation is only applicable for 2 saddles only )
Reaction at saddle at transverse direction, Qt ( = Vv + ( 3.Vh.Hv/2B.N )) = 44,078 N

(ii) Wind Case

Horizontal longitudinal shear, Vlh = ( Plh ) = 0 N
Horizontal transverse shear, Vth = ( Pth ) = 0 N
Vertical shear per saddle, Vv = ( Wo / N ) = 44,078 N
Reaction at saddle at longitudinal direction, Ql ( = Vv + ( Vlh.Hv/Ls ) ) = 44,078 N
(Notes : This equation is only applicable for 2 saddles only )
Reaction at saddle at transverse direction, Qt ( = Vv + ( 3.Vth.Hv/2B.N )) = 44,078 N

(iii) External Nozzle Loading Case

Horizontal longitudinal shear, Vlh = ( Nlh ) = 0 N
Horizontal transverse shear, Vth = ( Nth ) = 0 N
Vertical shear per saddle, Vv = ( (Wo+Nv )/N ) = 44,078 N
Reaction at saddle at longitudinal direction, Ql ( = Vv + ( Vlh.Hv/Ls )) = 44,078 N
(Notes : This equation is only applicable for 2 saddles only )
Reaction at saddle at transverse direction, Qt ( = Vv + (3.Vth.Hv/2B.N)) = 44,078 N

(iv) Expanding/Contracting deflection; Pier deflection

Friction coefficient of 'base plate-foundation' , µ = 0.00
Pier deflection , y = 0.00 mm
Spring rate, K = 0.00 N/mm

Horizontal expanding/contracting force , Fhec ( = µ.Wo/N ) = 0 N

Horizontal pier deflection force , Fhp ( = K.y/ N ) = 0 N

Maximum horizontal longitudinal shear, Flomax = 0 N

Maximum horizontal transverse shear, Ftomax = 0 N
Maximum reaction force per saddle, Qomax = 44,078 N

1 .2.3 Hydrostatic Test Condition

(a) Loading Combination
Hydrostatic test weight, Wh ( @ 8,986 kg ) = 88,156 N
Horizontal earthquake factor, Ch = 0
Vertical earthquake factor, Cv = 0
Longitudinal design wind force, Plh = 0 N
Transverse design wind force, Pth = 0 N

(b) Forces and Moments

(i) Earthquake Case
Horizontal shear, Vh = ( Ch.We ) = 0 N
Vertical shear per saddle, Vv = ( (1+Cv).We / N ) = 44,078 N
Reaction at saddle at longitudinal direction, Ql ( = Vv + ( Vh.Hv/Ls ) ) = 44,078 N
(Notes : This equation is only applicable for 2 saddles only )
Reaction at saddle at transverse direction, Qt ( = Vv + ( 3.Vh.Hv/2B.N )) = 44,078 N

(ii) Wind Case

Horizontal longitudinal shear, Vlh = ( Plh ) = 0 N
Horizontal transverse shear, Vth = ( Pth ) = 0 N
Vertical shear per saddle, Vv = ( We / N ) = 44,078 N
Reaction at saddle at longitudinal direction, Ql ( = Vv + ( Vlh.Hv/Ls) ) = 44,078 N
(Notes : This equation is only applicable for 2 saddles only )
Reaction at saddle at transverse direction, Qt ( = Vv + ( 3.Vth.Hv/2B.N)) = 44,078 N

Maximum horizontal longitudinal shear, Flhmax = 0 N

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Maximum horizontal transverse shear, Fthmax = 0 N

Maximum reaction force per saddle, Qhmax = 44,078 N

1 .3 SADDLE BENDING STRESS ANALYSIS - L.P. ZICK ANALYSIS

1 .3.1 GENERAL
Design code : BS 5500
Method used : L.P.ZICK
Type of support ( saddle / ring ) : saddle

1 .3.2 GEOMETRIC DATA

L

Di
b2

b A b1

Cylindrical Shell
Inside diameter of cylindrical vessel, Dis = 1220 mm
Length of cylindrical shell, L ( tan/tan) = 4400 mm
Shell thickness, ts = 10.00 mm
Mean radius of shell, Rms = 615.00 mm

Head
Type of head used ( Hemi-spherical/Semi-ellipsoidal/Tori-spherical ) : Semi ellipsoidal
Inside diameter of head, Dih = 1220 mm
Depth of head, b ( outside ) = 314 mm
Head thickness, te = 9.00 mm
Mean radius of head, Rmh = 614.50 mm

Saddle and Wear Plate

Saddle welded to the vessel ? ( yes/no ) : no
Distance to saddle from end , A = 2500 mm
Angle of saddle support, g = 150 °xxxxx
Extended angle, ß = 6 °
Width of saddle, b1 (recommend use{30Dms}½ = 192 mm ) = 800 mmxxxxx
Width of wear plate , b2 = 1000 mmxxxxx
Wear plate thickness, t1 = 12.00 mmxxxxx

Stiffening Ring
Stiffening ring location ( unstiffened/plane/adjacent ) : unstiffened
Stiffener ring location ( internal/external ) : internal
( Location plane - internal, location adjacent - internal/external )
Stiffener ring dist. from saddle ctr., As-s = 0 mm******
Case 'adjacent' :
min. ring dist. from saddle ctr.(=(b1+10ts.cor)/2)= 450 mm
max. ring dist. from saddle ctr.( =Rms/2 ) = 308 mm
Type of ring ( rib/tee ) : tee
Web height, hw ( corroded ) 0 mm (New) = 0 mm (Cor.)
Web thickness, tw ( corroded ) 0 mm (New) = 0 mm (Cor.)
Flange width, wf ( corroded ) 0 mm (New) = 0 mm (Cor.)
Flange thickness, tf ( corroded ) 0 mm (New) = 0 mm (Cor.)
Cross sectional area of stiffener ring, As 0 mm² (New) = 0 mm² (Cor.)

Material and Mechanical Properties

Material used : BS1501-224-GR430A
Specified minimum yield stress , Sy = 275.00 N/mm²
Specified minimum tensile stress , Ss = 430.00 N/mm²
Allowable design stress at 38 °C , Srt = 183.00 N/mm²
Allowable design stress at 38.00 °C , Sdt = 183.00 N/mm²
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Modulus of elasticity at 38.00 °C , E = 200000 N/mm²

( Notes : E shall be taken from the applicable materials chart in Subpart 3
of Section II Part D )

Stiffener Ring Sizing

wf = wf =
tf = 0 0 2 tf = 0 0 2

d d
tw = 0 tw = 0
hw = 0 hw = 0 Neutral axis

1 c 1 c
3 3

Le = 100.00 ts = 10.00 Le = 100.00 ts.cor = 10.00

NEW CONDITION CORRODED CONDITION

Determine Combine Shell-Stiffener Ring Properties ( New Condition )

Effective length of shell, Le ( = tw + 10ts ) = 100.00 mm

A Y AY h A.h² I = (bd³)/12
(mm²) (mm) (mm³) (mm) (mm4) (mm4)
1 0 10.00 0 5.00 0 0
2 0 10.00 0 5.00 0 0
3 1000 5.00 5000 0.00 0 8,333
TOTAL 1000 5000 0 8,333
Neutral axis of stiffener ring from shell, c ( = AY/A ) = 5.00 mm
Neutral axis of stiffener ring from tip of ring, d = 5.00 mm
Cross sectional area of 1 stiffener rings, A = 1000 mm²
Moment of inertia of combined 1 stiffener rings-shell,Isr = 8,333 mm4

Determine Combine Shell-Stiffener Ring Properties ( Corroded Condition )

Effective length of shell, Le ( = tw + 10ts.cor ) = 100.00 mm

A Y AY h A.h² I = (bd³)/12
(mm²) (mm) (mm³) (mm) (mm4) (mm4)
1 0 10.00 0 5.00 0 0
2 0 10.00 0 5.00 0 0
3 1000 5.00 5000 0.00 0 8,333
TOTAL 1000 5000 0 8,333
Neutral axis of stiffener ring from shell, c ( = AY/A ) = 5.00 mm
Neutral axis of stiffener ring from tip of ring, d = 5.00 mm
Cross sectional area of 1 stiffener rings, A = 1000 mm²
Moment of inertia of combined 1 stiffener rings-shell,Isr = 8,333 mm4

1 .3.3 PRESSURE, TEMPERATURE & CONTENT

Internal design pressure, Pi = 0.00 N/mm²
Hydrostatic test pressure, Ph (@ 1.50 Pi ) = 0.000 N/mm²
Design temperature, T = 38 °C

Specific gravity of liquid ( operating ) = 0.00

Specific gravity of water ( hydrostatic ) = 0.00

1 .3.4 SHELL MATERIAL AND MECHANICAL PROPERITIES

Material : SS 240 304L
Specified minimum yield stress at 38.00 °C, Sy = 206.70 N/mm²
Specified minimum tensile stress at 38.00 °C, St = 482.30 N/mm²
Allowable tensile stress at 38.00 °C, fdt = 172.30 N/mm²
Allowable tensile stress at 38.00 °C, frt = 172.30 N/mm²
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Modulus of elasticity at 38.00 °C, Edt = 200000 N/mm²

Modulus of elasticity at 38.00 °C, Ert = 200000 N/mm²
Stress factor, s = 1.4
Corrosion allowance, c.a. = 0 mm

1 .4 STRESS ANALYSIS
EMPTY OPERATING FIELD HYDROSTATIC
No. Press. No. Press. With Press. No. Press. With Press.
(A) REACTION FORCE & DATA
Max. Reaction Force W1 (N) 44078 44078 44078 44078 44078
Mean radius of vessel Rms (mm) 615.00 615.00 615.00 615.00 615.00
Shell thickness ts (mm) 10.00 10.00 10.00 10.00 10.00
Mean radius of head Rmh (mm) 614.50 614.50 614.50 614.50 614.50
Head thickness te (mm) 9.00 9.00 9.00 9.00 9.00
Internal pressure Pi (N/mm²) 0.00 0.00 0.00 0.00 0.00
Inside dia. of vessel Ri (mm) 610.00 610.00 610.00 610.00 610.00

Condition :
CASE A > Rm/2 ( Shell is NOT STIFFENED by proximity of the ends )
CASE 'unstiffened' ( Shell is NOT STIFFENED by stiffener rings )

FOR ß = 150 °
K1 = 0.1610 K3 = 0.7990 K5 = 0.6730 K7 = -
K2 = 0.2790 K4 = - K6 = 0.0316 K8 = -
C4 = - C5 = -

FOR ß = 162 °
K5 = 0.6506
K6 = 0.0254
C4 = - C5 = -

REMARK :-
Off hand calcs. for ß = 162 °, for K6
A/Rms 120.0 NIL 135.0 NIL 150.0 162.0 165.0

NIL
0.500 0.0132 NIL 0.0103 NIL 0.0079 0.0063 0.0059
NIL NIL NIL NIL NIL NIL NIL NIL
1.000 0.0528 NIL 0.0413 NIL 0.0316 0.0254 0.0238
4.065

(B) LONGITUDINAL BENDING STRESSES

AT MID-SPAN
Longitudinal Moment M3 (Nmm) -64643210 -64643210 -64643210 -64643210 -64643210

Longitudinal Stress at
Highest Point f1 (N/mm²) 5.44 5.44 5.44 5.44 5.44
Lowest Point f2 (N/mm²) -5.44 -5.44 -5.44 -5.44 -5.44

Primary Membrane Cir. Stress

Highest Point sq (N/mm²) 0.00 0.00 0.00 0.00 0.00
Lowest Point sq (N/mm²) 0.00 0.00 0.00 0.00 0.00

Stress Intensities
Primary Membrane Stress Intensities
Highest Point S (N/mm²) 5.44 5.44 5.44 5.44 5.44
Lowest Point S (N/mm²) 5.44 5.44 5.44 5.44 5.44
Allowable ten. stress f (N/mm²) 172.30 172.30 172.30 186.03 186.03
Condition OK ! OK ! OK ! OK ! OK !
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Longitudinal Compressive Stress

Longitudinal compressive stress
Highest/Lowest Point sc (N/mm²) 5.44 5.44 5.44 5.44 5.44
Allowable comp. stress Sc (N/mm²) 120.85 120.85 120.85 120.85 120.85
Condition OK ! OK ! OK ! OK ! OK !

AT SUPPORT
Longitudinal Moment M4 (Nmm) -65466474 -65466474 -65466474 -65466474 -65466474

Longitudinal Stress at
Equator f3 (N/mm²) 34.22 34.22 34.22 34.22 34.22
Lowest Point f4 (N/mm²) -19.75 -19.75 -19.75 -19.75 -19.75

Primary Membrane Cir. Stress

Equator sq (N/mm²) 0.00 0.00 0.00 0.00 0.00
Lowest Point sq (N/mm²) 0.00 0.00 0.00 0.00 0.00

Stress Intensities
Primary Membrane Stress Intensities
Equator S (N/mm²) 34.22 34.22 34.22 34.22 34.22
Lowest Point S (N/mm²) 19.75 19.75 19.75 19.75 19.75
Allowable stress f (N/mm²) 172.30 172.30 172.30 186.03 186.03
Condition OK ! OK ! OK ! OK ! OK !

Longitudinal Compressive Stress

Longitudinal compressive stress
Highest/Lowest Point sc (N/mm²) 19.75 19.75 19.75 19.75 19.75
Allowable comp. stress Sc (N/mm²) 120.85 120.85 120.85 120.85 120.85
Condition OK ! OK ! OK ! OK ! OK !

(C) TANGENTIAL SHEARING STRESSES

AT SUPPORT
Tangential shearing streses in the
Shell qs (N/mm²) -0.71 -0.71 -0.71 -0.71 -0.71
- - - - - - -

- - - - - -
- -
- - - - - -
- - - - - -
- 0.012 0.012 0.012 0.012 0.012
- - - - - -

Allow. tangential shearing stress

Shell Sqs (N/mm²) 137.84 137.84 137.84 137.84 137.84
- - - - - - -
Condition OK ! OK ! OK ! OK ! OK !

(D) CIRCUMFERENTIAL STRESSES

Condition :
Shell not stiffened by rings.
Saddle not welded to the vessel. Hence, K5'' = K5.
Since ß >= 6° and b2>= ( b1+10ts ), therefore t = ( ts + tw ).

AT SUPPORT ( At the edge of saddle, ß = 150 °)

Circumferential stresses
Lowest Point f5 (N/mm²) -1.35 -1.35 -1.35 -1.35 -1.35
At the Horn of the Saddle
For L / Rms < 8 f6 (N/mm²) -5.33 -5.33 -5.33 -5.33 -5.33
- - - - - - -
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Allowable circumferential stress

Lowest Point Sci5 (N/mm²) 120.85 120.85 120.85 120.85 120.85
At the Horn of the Saddle
For L / Rms < 8 Sci6(N/mm²) 215.38 215.38 215.38 215.38 215.38
- - - - - - -
Condition OK ! OK ! OK ! OK ! OK !

AT SUPPORT ( At the edge of saddle plate, ß = 162 °)

Circumferential stresses
Lowest Point f5 (N/mm²) -2.87 -2.87 -2.87 -2.87 -2.87
At the edge of the Saddle plate
For L / Rms < 8 f6 (N/mm²) -19.85 -19.85 -19.85 -19.85 -19.85

Allowable circumferential stress

Lowest Point Sci5 (N/mm²) 120.85 120.85 120.85 120.85 120.85
At the edge of the Saddle plate
For L / Rms < 8 Sci6 (N/mm²) 215.38 215.38 215.38 215.38 215.38
Condition OK ! OK ! OK ! OK ! OK !