PM Lecture Support Notes 2
PM Lecture Support Notes 2
PM Lecture Support Notes 2
ACCA
PERFORMANCE
MANAGEMENT (PM)
Costing Basics-------------------------------------------------------------------------------------6
Target Costing-------------------------------------------------------------------------------------15
Lifecycle Costing----------------------------------------------------------------------------------18
Throughput Accounting------------------------------------------------------------------------ 21
Environmental Accounting---------------------------------------------------------------------27
Relevant Costing----------------------------------------------------------------------------------30
Limiting Factors-----------------------------------------------------------------------------------39
Pricing Decisions--------------------------------------------------------------------------------- 45
Standard Costing---------------------------------------------------------------------------------78
Variance Analysis---------------------------------------------------------------------------------80
Communication of Information
1. Networks
− Intranets
A cluster of computers can be networked together to form an organisation-wide network.
This is known as an intranet and is used to share information internally. Intranets are
effectively private networks.
− Extranets
An extranet is an intranet that is accessible to authorised outsiders, using a valid username
and password. The username will have access rights attached, determining which parts of
the extranet can be viewed.
− Internet
The internet is a global network connecting millions of computers.
Cost Example
Direct data capture – Use of bar coding and scanners (e.g., in retailing and
manufacturing)
– Newspaper subscriptions
Processing – Payroll department time spent processing and
analysing personnel costs
Indirect – Information collected but not needed
– Wasted time finding useful information
– Duplication of information
6. Expert systems
Can be used at all levels of management.
Uses a knowledge base that consists of facts, concepts and the relationships between them and
uses pattern-matching techniques to solve problems.
Operations
Controls inventory throughout the supply
chain from procurement to distribution
Finance Accounting
ERP Software
Reports customer’s Records sales and
Manages information flow
credit rating and payments and tracks
among all database applications
current selling business performance
A closed system has no contact with its environment. Information is not received from or
provided to the environment.
3. The following statements have been made about management information and management
information system.
1. Management information is often produced from transaction processing systems.
2. The data used in management information systems comes mainly from sources within the
organisation and its operations.
Which of the above statements is/are true?
A. 1 only
A. 2 only
B. Neither 1 nor 2
C. Both 1 and 2
Costing Basics
Costing
Costing is the process of determining the costs of products, services or activities.
Cost Classification
Cost classification
Contribution
Contribution is the difference between sales and variable cost. Contribution is more useful for
decision-making.
Contribution = Total Sales Revenue – Total Variable Cost
Example 1
Details of a product are as follows:
Variable cost per unit $20 per unit
Selling price $60
Total fixed cost $25,000
Total sales units 12,000 units
Required:
Calculate the total profit.
Absorption Costing
The aim of traditional absorption costing is to determine the full production cost per unit. This is a
method of calculating the cost of a product or enterprise by taking into account indirect expenses
(overheads) as well as direct costs.
In absorption costing product cost Includes fixed and variable elements.
Full Cost per unit = Variable cost per unit + Fixed Cost per unit
Overheads are absorbed into products using an appropriate absorption rate based on budgeted costs
and budgeted cost and budgeted activity levels.
𝐁𝐮𝐝𝐠𝐞𝐭𝐞𝐝 𝐭𝐨𝐭𝐚𝐥 𝐨𝐯𝐞𝐫𝐡𝐞𝐚𝐝
Overhead Absorption Rate (OAR) =
𝐁𝐮𝐝𝐠𝐞𝐭𝐞𝐝 𝐭𝐨𝐭𝐚𝐥 𝐚𝐜𝐭𝐢𝐯𝐢𝐭𝐲
Example 2
Details of a product are as follows:
Direct material cost per unit $6
Direct labour cost per unit $4
Total production overhead $2,000
Total units 1,000 units
Required:
Calculate full production cost per unit.
Example 3
Details of a product are as follows:
Material usage per unit 5 Kg
Material price per kg $10 per Kg
Labour hours per unit 3 Hours
Labour cost per hour $2 per hour
Estimated overheads $6,000
Estimated total labour hours 3,000 hours
Required:
Calculate full production cost per unit.
Example 4
A company makes two products, the A and B.
A B
Labour hours per unit 2 5
Total production units 10,000 6,000
Total overhead $100,000
Total direct labour hours 50,000
Required:
What is the overhead cost per unit for A and B respectively if overheads are absorbed on
the basis of labour hours?
Example 5
Company produces two products, A and B.
A B
Material usage per unit ($) 5 10
Material price per kg ($) 2 2
Labour hours per unit 3 6
Labour cost per hour ($) 4 4
Budgeted production units 1,000 500
Estimated total overhead ($) 12,000
Required:
Calculate full production cost per unit.
Activity based costing is an extension of absorption costing specifically considering what causes each
type of overhead category to occur, i.e., what the ‘cost drivers’ are. Each type of overhead is
absorbed using a different basis depending on the cost driver.
Absorption Costing
Traditional absorption costing uses a single basis for absorbing all overheads into cost units.
Traditional absorption costing systems:
− under-allocates overhead costs to low-volume products; over-allocates overheads
to higher-volume products
− under-allocates overhead costs to smaller products; over-allocates overheads
to larger products.
Example 1
Products A B
Production units 1,000 units 2,000 units
Total ordering cost $9,000
Number of orders 700 200
Required:
Calculate the total cost of both products using absorption costing and activity based costing (ABC)
Cost Driver
− Any factor, reason or base which generates overheads cost.
− Reason which increases or decreases overheads.
Cost Pool
− The costs that accumulate for each activity.
Note:
− Costs that relate to production volume should be traced to products using production
volume-related cost drivers (direct labour hours or machine hours).
− For costs that do not seem to relate to production volume, a different cost driver is
identified.
Example 2
TR Co manufactures four products, W, X, Y and Z. Output and cost data for the period just ended are
as follows:
Product Total units Material cost Labour hours Labour cost Production
per unit per unit per unit runs in the
period
W 10 20 1 5 2
X 10 80 3 15 2
Y 100 20 1 5 5
Z 100 80 3 15 5
Overhead costs $
Set-up costs 10,920
Materials handling costs 7,700
Required:
Prepare unit costs for each product using:
a) Conventional absorption costing (overheads are absorbed using direct labour hours)
b) Activity based costing
− ABC recognises the complexity of modern manufacturing by the use of multiple cost drivers.
− ABC can be applied to both production and non-production overheads.
− Better cost control. an insight to control which cost driver is to be controlled .
- can be used in product costing and service costing -it can be used to find relative cost in complex environment
− The cost of implementing and maintaining an ABC system can exceed the benefits.
(Implementation of ABC is likely to be cost effective when overheads costs are a high
proportion of total costs.)
− ABC is a form of absorption costing; an ABC cost is not a variable cost and therefore not a
relevant cost for decision. -marginal costing
− ABC will be of limited benefit if the overhead costs are primarily volume related or if the
overhead is a small proportion of the overall cost.
that is overhead costing is suitable when the overhead is a huge amount
2. The following statements have been made about traditional absorption costing and activity
based costing (ABC):
(1) Traditional absorption costing may be used to set prices for products, but activity
based costing cannot.
(2) Traditional absorption costing tends to allocate too many overhead costs to low-
volume products and not enough overheads to high-volume products.
(3) Implementing ABC is expensive and time consuming.
3. ABC is felt to give a more useful product cost than classic absorption costing (with overheads
absorbed on labour hours) if which of the following TWO apply?
A. Labour costs are relatively minor proportion of total costs.
B. Overheads vary with many different measures of activity.
C. Overheads are difficult to predict.
D. Cost drivers are difficult to identify.
4. Which TWO of the following statements about activity based costing (ABC) are true?
A. ABC recognises the complexity of modern manufacturing by the use of multiple cost
drivers.
B. ABC establishes separate cost pools for support activities.
C. ABC reapportions support activity costs.
D. ABC is an appropriate costing system when overheads vary with time spent on
production.
Target Costing
When a new product is launched, traditionally profit was added to cost that is cost plus pricing
considering internal factors to get to the selling price. But target costing involves setting a target cost
by subtracting a desired profit margin from a target selling price.
Example 1
A car manufacturer wants to calculate a target cost for a new car, the price of which will be set at
$17,950. The company requires an 8% profit margin on sales.
Required:
Find the target cost.
Note:
From the above ‘Intangibility and Variability/Heterogeneity’ make it difficult to use target costing in
service industry.
2. VC Co is a firm of opticians. It provides a range of services to the public, such as eye tests and
contact lens consultations, and has a separate dispensary selling glasses and contact lenses.
Patients book appointments with an optician in advance.
A standard appointment is 30 minutes long, during which an optician will assess the
patient's specific requirements and provide them with the eye care services they need.
After the appointment, patients are offered the chance to buy contact lenses or glasses from
the dispensary.
Which of the following describes a characteristic of the services provided by an optician at
VC Co during a standard appointment?
A. Tangible
B. Homogeneous
C. Non-perishable
D. Simultaneous
3. Are the following statements about target costing true or false?
A risk with target costing is that cost reductions may affect the TRUE FALSE
perceived value of the product.
An effective way of reducing the projected cost of a new product is TRUE FALSE
to simplify the design.
The value of target costing depends on having reliable estimates of TRUE FALSE
sales demand.
Target costing may be applied to services that are provided free of TRUE FALSE
charge to customers, such as costs of call centre handling.
4. The selling price of Product X is set at $550 for each unit and sales for the coming year are
expected to be 800 units.
A return of 30% on the investment of $500,000 in Product X will be required in the coming
year.
What is the target cost for each unit of Product X (to two decimal places)?
Lifecycle Costing
Traditionally the costs and revenues of a product are assessed on a financial year or period by period
basis.
A product's life cycle costs are incurred from its design stage through development to market
launch, production and sales, and finally to its eventual decline and withdrawal from the market.
Example 1
Year 1 Year 2 Year 3 Year 4
Units manufactured and sold 2,000 15,000 20,000 5,000
$ $ $ $
R&D costs 1,900,000 100,000 - -
Marketing costs 100,000 75,000 50,000 10,000
Production cost per unit 500 450 400 450
Customer service cost per unit 50 40 40 40
Disposal of specialist equipment 300,000
Required:
Calculate lifecycle cost per unit.
What is the expected life cycle cost per unit (to two decimal places)?
Throughput Accounting
The throughput accounting system aims to maximise the throughput contribution of the production
process. It supports the Just in Time system to reduce inventory costs as well as works on reducing
the operational costs. It works on the principle that sooner or later, an organisation will face a
bottleneck resource (or binding constraint), a resource that slows down the production process.
inventory management technique
pull system
Just in Time (JIT) Environment production as per order only
It originally referred to the production of goods to meet customer demand exactly, in time, quality
and quantity. Products should not be made unless there is a customer for them. This means that
goods are only produced when they are needed, eliminating large stocks of materials and finished reduce inventory levels
quality products
goods. pratically some buffer inventoery is stored perfect situation
speedy production
In a JIT environment, inventory is not desired. Ideally, inventory would be zero. but not practical reduce wastage
reduce holding cost
In short-term, ONLY material cost is variable. ALL other factory costs are fixed (both direct labour
all other factors than raw material should be ready for production thus it is
costs and overhead costs are assumed to be 'fixed' costs). fixed
suitable for luxury products,not suitable for necessities
Throughput contribution = Sales revenue – Material cost
Profit is determined by the rate at which throughput can be generated, i.e., how quickly raw
materials can be turned into sales to generate cash.
Operational expenses, also known as factory expenses, are all the other costs of operations. They
include what in traditional costing would be both direct labour costs and overhead costs.
Work-in-progress should be valued at material cost only, so that no value is added to profit until a
sale is made. fadhil can also be a
jeo bottleneck resource
Bottleneck Resource or Binding Constraint
Bottleneck resource or binding constraint is an activity which has a lower capacity than other
activities.
Bottleneck resources may be:
− Labour hours
− Machine hours
Production is limited to the capacity of the bottleneck resource but this capacity must be fully
utilised. This may result in some idle time in non-bottleneck resources.
if our production is restricted then there will be always a bottle neck resource
Example 1
Product A Product B Product C
Sales price 2.80 1.60 2.40
Materials cost 1.20 0.60 1.20
Machine hours per unit 0.5 hours 0.2 hours 0.3 hours
Weekly sales demand 4,000 units 4,000 units 5,000 units
Machine time is a bottleneck resource and maximum capacity is 4,000 machine hours per week.
Operating costs including direct labour costs are $10,880 per week.
Required:
Determine the optimum production plan for WR Co and calculate the weekly profit that would
arise from the plan.
In any organisation, you would expect the throughput accounting ratio to be greater than 1.
This means that the rate at which the organisation is generating cash from sales of this product is
greater than the rate at which it is incurring costs.
Interpretation of TPAR
− TPAR > 1 – throughput exceeds operating costs so the product should make a profit.
− TPAR < 1 – throughput is insufficient to cover operating costs, resulting in a loss.
Criticisms of TPAR
− It concentrates on the short-term.
− It is more difficult to apply throughput accounting concepts to the longer-term, when all
costs are variable, and vary with the volume of production and sales or another cost driver.
− In the longer-term an ABC approach might be more appropriate for measuring and
controlling performance.
Example 2
Product A Product B Product C
Sales price 2.80 1.60 2.40
Materials cost 1.20 0.60 1.20
Machine hours per unit 0.5 hours 0.2 hours 0.3 hours
Weekly sales demand 4,000 units 4,000 units 5,000 units
Machine time is a bottleneck resource and maximum capacity is 4,000 machine hours per week.
Operating costs including direct labour costs are $10,880 per week.
Required:
Calculate the Throughput Accounting Ratio for all the products.
machine time per unit produced. The maximum capacity for machine time is 4,000 hours per
year. What is the throughput accounting ratio for product X (to 2 decimal places)?
2. The following data refers to a soft drinks manufacturing company that passes its product
through four processes and is currently operating at optimal capacity.
Process Washing Filing Capping Labelling
Time per dozen unit 6 mins 3 mins 1.5 mins 2 mins
Machine hours available 1,200 700 250 450
Product data $ per unit
Selling price 0.60
Direct material 0.18
Direct labour 0.02
Factory fixed cost $4,120
Which process is the bottleneck?
A. Washing
B. Filing
C. Capping
D. Labelling
5. Which TWO of the following statement about through put accounting and theory of
constraints are true?
A. A principle of throughput accounting is that buffer inventory should be built up for
output from the bottleneck resource.
B. Unless output capacity is greater than sales demand, there will always be binding
constraint.
7. A company manufactures Product Q, which sells for $50 per unit and has material cost of
$14 per unit and direct labour cost of $10 per unit. The direct labour budget for the year is
18,000 hours of labour time at a cost of $10 per hour. Factory overheads are $1,620,000 per
year. The company has identified machine time as the bottleneck in production. Product Q
needs 0.05 hours of machine time per unit produced. The maximum capacity for machine
time is 6,000 hours per year.
What is the throughput accounting ratio for the product Q (to one decimal place)?
absenteeism, as each needs to be manned by skilled workers in order for the machine to run. The
skilled workers are currently only trained to work on one type of machine each. Maintenance work is
carried out by external contractors who provide a round the clock service (that is, they are available
24 hours a day, seven days a week), should it be required.
The following information is available for Machine M, which has been identified as the bottleneck
resource:
Large panels Small panels
hours per unit hours per unit
Machine M 1.4 0.6
There is currently plenty of spare capacity on Machines C and A. Maximum annual demand for large
panels and small panels is 1,800 units and 1,700 units respectively.
Required:
a) Calculate the throughput accounting ratio for large panels and for small panels and explain
what they indicate to S Co about production of large and small panels.
(9 marks)
Assume that your calculations in part (a) have shown that large panels have a higher throughput
accounting ratio than small panels.
Required:
b) Using throughput accounting, prepare calculations to determine the optimum production
mix and maximum profit of S Co for the next year.
(5 marks)
c) Suggest and discuss THREE ways in which S Co could try to increase its production capacity
and hence increase throughput in the next year without making any additional investment
in machinery.
(6 marks)
(20 marks)
Environmental Accounting
Environmental management accounting is the generation and analysis of both financial and non-
financial information in order to support environment management process.
3. In material flow cost accounting (MFCA), which of the following is NOT a category used?
A. Output flows
B. Material flows
C. Delivery and disposal flows
D. System flows
4. Which of the following should be categorised as environmental failure costs by an airline
company?
(1) Compensation payments to residents living close to airports for noise pollution
caused by their aircraft
(2) Air pollution due to the airline's carbon emissions from their aircraft engines
(3) Penalties paid by the airline to the government for breaching environmental
regulations
A. 2 only
B. 1, 2 and 3
C. 1 and 3
D. 2 and 3
Relevant Costing
Relevant costs are future cash flows arising as a direct consequence of a decision.
A relevant cost is:
Future
− It must be a cost that will occur in the future.
− Any cost that has already been incurred in the past cannot be a relevant cost.
− Sunk costs cannot be relevant costs. Sunk costs are costs that have already been incurred.
Incremental
− It must arise as a direct consequence of the decision.
− Any costs (or benefits) that will happen anyway, regardless of the decision, cannot be a relevant
cost.
− Committed costs cannot be relevant costs. These are costs that will be incurred in the future,
but they cannot be avoided because they have already been committed by a previous decision.
− Opportunity costs should be included – look at the next best alternative use of a resource.
Cash flow
− It must be a cost (or benefit) that results in cash flow.
− Depreciation charges and overhead absorption costs cannot be relevant costs.
There are two basic types of decision where relevant costs are used.
a) Decisions about whether to do something or whether not to do it
b) Decisions that involve selecting between two or more different options about what to do
Relevant Costs
− Generally Variable Costs
− Incremental Fixed Costs
− Opportunity Costs
Opportunity Costs
An opportunity cost is the benefit foregone by choosing one opportunity instead of the next best
alternative.
Example 1
A new project requires the use of an existing machine that would otherwise be sold.
Information concerning the machine is as follows:
Original purchase price = $20,000
Current net book value (NBV) = $5,000
Estimated current sales value = $4,000
Required:
What is the relevant cost (if any) if using the machine in the project?
Example 2
A company which manufactures and sells one single product is currently operating at 85% of full
capacity, producing, 102,000 units per month. The current total monthly costs of production amount to
$330,000, of which $75,000 are fixed and are expected to remain unchanged for all levels of activity up
to full capacity. A new potential customer has expressed interest in taking regular monthly delivery of
12,000 units at a price $2.80 per unit. All existing production is sold each month at a price of $3.25 per
unit. If the new business is accepted, existing sales are expected to fall by 2 units for every 15 units sold
to the new customer.
Required:
What is the overall increase in monthly profit which would result from accepting the new business?
Irrelevant Costs
− General Fixed Costs
− Uncontrollable Costs
If YES, relevant cost will be the If NO, relevant cost will be higher of:
replacement cost (current market a) scrap value
value) b) alternative use
Labour
Breakeven Point
The breakeven point is when total revenue equals total costs.
At breakeven point contribution is equal to fixed costs as there is no profit or loss made.
𝐓𝐨𝐭𝐚𝐥 𝐟𝐢𝐱𝐞𝐝 𝐜𝐨𝐬𝐭
𝐁𝐫𝐞𝐚𝐤𝐞𝐯𝐞𝐧 𝐮𝐧𝐢𝐭𝐬 =
𝐂𝐨𝐧𝐭𝐫𝐢𝐛𝐮𝐭𝐢𝐨𝐧 𝐩𝐞𝐫 𝐮𝐧𝐢𝐭
𝐁𝐫𝐞𝐚𝐤𝐞𝐯𝐞𝐧 𝐬𝐚𝐥𝐞𝐬 𝐫𝐞𝐯𝐞𝐧𝐮𝐞 = 𝐁𝐫𝐞𝐚𝐤𝐞𝐯𝐞𝐧 𝐮𝐧𝐢𝐭𝐬 ∗ 𝐒𝐞𝐥𝐥𝐢𝐧𝐠 𝐩𝐫𝐢𝐜𝐞
𝐂𝐨𝐧𝐭𝐫𝐢𝐛𝐮𝐭𝐢𝐨𝐧 𝐩𝐞𝐫 𝐮𝐧𝐢𝐭 = 𝐒𝐞𝐥𝐥𝐢𝐧𝐠 𝐩𝐫𝐢𝐜𝐞 − 𝐕𝐚𝐫𝐢𝐚𝐛𝐥𝐞 𝐜𝐨𝐬𝐭 𝐩𝐞𝐫 𝐮𝐧𝐢𝐭
Target Profit
𝐅𝐢𝐱𝐞𝐝 𝐜𝐨𝐬𝐭 + 𝐓𝐚𝐫𝐠𝐞𝐭 𝐩𝐫𝐨𝐟𝐢𝐭
𝐒𝐚𝐥𝐞𝐬 𝐯𝐨𝐥𝐮𝐦𝐞 𝐫𝐞𝐪𝐮𝐢𝐫𝐞𝐝 𝐭𝐨 𝐚𝐜𝐡𝐢𝐞𝐯𝐞 𝐚 𝐭𝐚𝐫𝐠𝐞𝐭 𝐩𝐫𝐨𝐟𝐢𝐭 =
𝐂𝐨𝐧𝐭𝐫𝐢𝐛𝐮𝐭𝐢𝐨𝐧 𝐩𝐞𝐫 𝐮𝐧𝐢𝐭
Example 2
Details of a product are as follows:
Selling price per unit = $15
Variable cost per unit = $12
Total fixed cost = $36,000
Targeted Profit = $21,000
Required:
Calculate the sales volume required to achieve the target profit.
Margin of Safety
Margin of safety is the measure of sensitivity or riskiness of the budget.
It is the excess of budgeted sales over the breakeven sales.
𝐌𝐚𝐫𝐠𝐢𝐧 𝐨𝐟 𝐬𝐚𝐟𝐞𝐭𝐲 (𝐮𝐧𝐢𝐭𝐬) = 𝐁𝐮𝐝𝐠𝐞𝐭𝐞𝐝 𝐮𝐧𝐢𝐭𝐬 − 𝐁𝐫𝐞𝐚𝐤𝐞𝐯𝐞𝐧 𝐮𝐧𝐢𝐭𝐬
𝐁𝐮𝐝𝐠𝐞𝐭𝐞𝐝 𝐮𝐧𝐢𝐭𝐬 − 𝐁𝐫𝐞𝐚𝐤𝐞𝐯𝐞𝐧 𝐮𝐧𝐢𝐭𝐬
𝐌𝐚𝐫𝐠𝐢𝐧 𝐨𝐟 𝐬𝐚𝐟𝐞𝐭𝐲 (𝐮𝐧𝐢𝐭𝐬 %) = ∗ 𝟏𝟎𝟎
𝐁𝐮𝐝𝐠𝐞𝐭𝐞𝐝 𝐮𝐧𝐢𝐭𝐬
Example 3
Details of a product are as follows:
Selling price per unit = $15
Variable cost per unit = $12
Total fixed cost = $36,000
Total budgeted units = 2,000 units
Required:
Calculate margin of safety.
$ Total Cost
Fixed Cost
Units
Total Revenue
$ Total Cost
Units
$’000s
P/V line
fixed cost +profit=contribution
0 Contribution
Level of Activity
loss
Fixed volume of production
Cost
total loss=total fixed cost
Example 4
PL produces and sells two products, M and N. Product M sells for $7 per unit and has a total variable
cost of $2.94 per unit, while Product N sells for $15 per unit and has a total variable cost of $4.40 per
unit. The marketing department has estimated that, for every five units of M sold, one unit of N will
be sold. The organization’s fixed costs per period total $123,600.
Required:
Calculate the breakeven point for PL.
Example 5
TIM produces and sells two products, the MK and the KL. The organization expects to sell 1 MK for
every 2 KLs and have monthly sales revenue of $150,000. The MK has a C/S ratio of 20% whereas the
KL has a C/S ratio of 40%. Budgeted monthly fixed costs are $30,000.
Required:
What is the breakeven sales revenue?
200
0
100 200 300 400 500 600 700 800 900 1,000
(50) Revenue ($’000)
(150)
Breakeven Point
(200) Product K
(250)
2. A company has fixed costs of $1.3m. variable costs are 55% of sales up to a sale level of
$1.5m, but at higher volume of production and sales, the variable cost for incremental
production unit falls to 52% of sales.
What is the breakeven point in sales revenue, to the nearest $1,000?
A. $1,977,000
B. $2,027,000
C. $2,708,000
D. $2,802,000
3. A company budgets to sells its three products A, B and C in the ratio 2:3:5 respectively,
measured in units of sales. Unit sales prices and variable costs are as follows:
Product A B C
$ per unit $ per unit $ per unit
Sales price 20 18 24
Variable cost 11 12 18
Budgeted fixed costs are $1.2m.
What sales will be needed to achieve target profit of $400,000 for the period?
(Give answer in millions, to 3 decimal points.)
4. A company makes and sells three products. The budget for the next period is as follows:
Product A B C
$ per unit $ per unit $ per unit
Sales price 12 18 20
Variable cost 3 6 11
9 12 9
Fixed cost 6 9 6
Profit 3 3 3
Number of units 30,000 40,000 10,000
T C R
Selling price $1,600 $1,800 $1,400
Units 420 400 380
The standard cost card for each product is shown below:
T C R
$ $ $
Material 430 500 360
Labour 220 240 190
Variable overheads 110 120 95
Labour costs are 60% fixed and 40% variable. General fixed overheads excluding any fixed labour
costs are expected to be $55,000 for the next year.
Required:
a) Calculate the weighted average contribution to sales ratio for Cardio Co.
(4 marks)
b) Calculate the margin of safety in $ revenue for Cardio Co.
(3 marks)
Limiting Factors
Limiting Factor Analysis
Limiting factor is that resource which is in short supply and which limits the output of the business.
Examples of limiting factors – a factor which limit further expansion
Short term restriction on one of the following:
− Materials
− Labour hours
− Machine hours
Example 1
Product A Product B
Selling price $14 $11
Variable cost per unit $8 $7
Labour hours per unit 2 hours 1 hour
Maximum sales demand 3,000 units 5,000 units
During July the available direct labour is limited to 8,000 hours.
Total fixed costs per month are $20,000.
Required:
Determine the profit maximising production budget.
Multi–Limiting Factor
The Linear Programming
If there are multiple limiting factors, Linear programming approach is used. The graphical method of
linear programming can be used when there are just two products (or services).
The steps involved are as follows:
1. Define variables.
2. Establish constraints.
3. Construct objective function.
4. Draw the constraints on a graph.
5. Establish the feasible region for the optimal solution.
6. Determine the optimal solution.
Example 2
WX Co manufactures two products, A and B. Both products are produced using the same machines and
same type of labour.
The organisation's objective is to maximise contribution.
Product A Product B
Selling price per unit $1.5 $2
Variable cost per unit $1.3 $1.7
Machine hours per unit 0.06 0.08
Labour hours per unit 0.04 0.12
Maximum sales demand Unlimited 13,000
Total available machine hours = 2,400 hours
Total available labour hours = 2,400 hours
Required:
Determine the optimal production plan.
Solution –
1. Define the variables.
Let x = number of units of product A produced and sold
Let y = number of units of product B produced and sold
2. Establish the constraints.
The constraints are as follows:
0.06x + 0.08y ≤ 2,400 (machine hours)
0.04x + 0.12y ≤ 2,400 (labour hours)
y ≤ 13,000 (demand for product B)
x, y ≥ 0 (non-negativity)
3. Construct the objective function.
Product A yields a contribution of $0.20 per unit (1.50 – 1.30)
Product B yields a contribution of $0.30 per unit (2.00 – 1.70)
Maximise contribution (C): 0.2 x + 0.3 y
Y
30,000
0.06x + 0.08y = 2,400
20,000
y = 13,000
10,000
0.04x + 0.12y = 2,400
Y
30,000
0.06x + 0.08y = 2,400
20,000
y = 13,000
10,000
Feasible Region 0.04x + 0.12y = 2,400
Y
30,000
0.06x + 0.08y = 2,400
20,000
P y = 13,000
A
B C
10,000
0.04x + 0.12y = 2,400
D
O 10,000 20,000 30,000 40,000 50,000 60,000 X
Point A
x=0
y = 13,000
Contribution = 0.2 * 0 + 0.3 * 13,000 = $3,900
Point B
Y = 13,000 ------------------- (1)
0.04x + 0.12y = 2,400 ------ (2)
Substitute (1) into (2) ---- 0.04x + 0.12 * 13,000 = 2,400
0.04x + 1,560 = 2,400
0.04x = 840
X = 21,000
Total contribution = (21,000 × 0.2) + (13,000 × 0.3)
Total contribution = $4,200 + $3,900
Total contribution = $8,100
Point C
0.06x + 0.08y = 2,400
0.04x + 0.12y = 2,400
Multiply (1) by 2 ------------ 0.12x + 0.16y = 4,800
Multiply (2) by 3 ------------ 0.12x + 0.36y = 7,200
Subtract (3) from (4) ---------- 0 + 0.20y = 2,400
Y = 12,000
Substitute in (1) 0.06x + 0.08 * 12,000 = 2,400
0.06x = 1,440
X = 24,000
When x = 24,000 and y = 12,000,
Total contribution = (24,000 × 0.2) + (12,000 × 0.3)
Total contribution = $4,800 + $3,600
Total contribution = $8,400
X = 40,000 and y = 0
Total contribution = 40,000 × $0.20
Total contribution = $8,000
Comparing Points B, C and D, we can see that contribution is maximised at C, by making 24,000 units of
product A; 12,000 units of product B; to earn a contribution of $8,400.
Binding Constraint
− Resource which is fully utilised under the optimal solution.
− Maximum capacity is utilised.
− The constraint is a 'less than or equal to' constraint.
Example 3
Continuation from Example 2;
Machine hours: 0.06 x + 0.08 y
Total machine hours required to meet optimal production = 0.06*24,000 + 0.08*12,000
Total machine hours required to meet optimal production = 2,400 hours
Total available hours = 24,00 hours
Here maximum capacity is utilized.
So, machine hours is binding.
Example 4
Continuation from Example 2;
Using the following data, calculate the shadow price for labour hour.
Optimal Point = C
X = 24,000
Y = 12,000
Current Contribution = $8,400
Slack
− If a resource is not binding at the optimal point, it will have slack.
− Maximum capacity is not utilised.
− The constraint is a 'less than or equal to' constraint.
Surplus
− Surplus is the excess over the minimum amount of constraint.
− Constraint is a 'more than or equal to' constraint.
Pricing Decisions
Factors Affecting Price
− Inflation
− Newness new prdouct
− Incomes of customers
− Product range tata has zudio and westside high price product and low price products ,so price is set accordingly considering the profitability
− Ethics some companies consider their ethics while charging an unfair price
− Product lifecycle
− Organizational goals
− Quality of the product
− Competitor’s pricing strategy
− Suppliers rawmaterial cost high sp also high
− Intermediaries low intermediaries low selling price
Types of Market
Types of market
($) P
Q (units)
b is always negative becuase of the inverse relationship between price and quantity,but ignore the
Demand Function minus sign
Demand Equation P = a – bQ
where;
constant
P = the price
Q = the quantity demanded
a = the price at which the demand would be nil
change in price
b=
change in quantity
Example 1
The current price of a product is $12. At this price the company sells 60 items a month. One month the
company decides to raise the price to $15, but only 45 items are sold at this price.
Required:
Determine the demand equation, which is assumed to be a straight-line equation.
here we can increase the price since it will not affect the demand
PED = 0, perfectly inelastic
P - Price
Q - Quantity demanded
− If the PED is equal to infinity – Perfectly Elastic: Customers will buy an infinite amount but only
up to a particular price. Any price increase above this level will reduce demand to zero.
any n0./0-infifnity
Q - Quantity demanded
Example 2
The price of a good is $1.20 per unit and annual demand is 800,000 units. Market research indicates
that an increase in prices of 10 cents per unit will result in a fall in annual demand of 75,000 units.
Required:
What is the price elasticity of demand?
The Algebraic Approach if you want to sell more units we should reduce the selling price there by our reveune per
unit is reducing
If price decreases, the quantity of units sold will increase.
A company wishes to select the option that will maximise the total profits earned.
$
more units more discounts which reduce marginal revenue
Marginal revenue
Example 3
AB has used market research to determine that if a price of $250 is charged for product G, demand will
be 12,000 units. It has also been established that demand will rise or fall by 5 units for every 1 fall/rise
in the selling price. The marginal cost of product G is $80.
Required:
Calculate the profit-maximising selling price for product G.
Tabular Method
Example 4
Total output units Selling price per unit Average cost per unit
1 504 720
2 471 402
3 439 288
4 407 231
5 377 201
6 346 189
7 317 182
8 288 180
Required:
Calculate the profit-maximising selling price.
− When the product is new and different. if the price changes there will be no much change in
− When its demand elasticity is unknown or inelastic demand.demand-thus here high price is charged
− When a company is trying to resolve liquidity issues.
− When a product has a short lifecycle and its costs are to be recovered as soon as possible.
− Setting a pricing policy for goods that are complementary i.e., are normally bought together.
− The main product is sold at a low margin but the accessories or after- sales service required, is
sold subsequently at a higher margin.
product line-group of related products all marketed under a single brand name
eg:milma-milk,ghee ,peda,etc
Product Line Pricing
Setting a consistent pricing policy for a group of products.
Example: same policy for shampoos, skin care products etc., of the same brand.
Volume Discounting
Volume discounting means offering customers a lower price per unit if they purchase a particular
quantity of a product.
Price Discrimination
Charging different prices to different groups of buyers for the same product.
eg;bus charge to students have concession and others have normal rate
7. Market research into demand for a product indicates that when the selling price per unit is
$145, demand in each period will be 5,000 units, if the price $ 120, demand will be 11,250
units. It is assumed that the demand function for this product is linear. The variable cost per
unit is $27.
What selling price should be charged in order to maximise the monthly profit?
Example 1
The Chemical company produces two joint products, A and B from the same process. Joint processing
costs of $150,000 are incurred up to the split-off point, when 100,000 units of A and 50,000 units of B are
produced. The selling prices at the split-off point are $1.25 per unit for A and $2.00 per unit for B.
The units of A could be processed further to produce 60,000 units of a new chemical, A plus but at an
extra fixed cost of $20,000 and variable cost of 30c per unit of input. The selling price of A plus would be
$3.25 per unit.
Required:
Should the company sell A or A plus?
Make-or-buy Decision
The suggested approach is to compare between the relevant costs of make or buy a component. If it is
cheaper to make, the company should manufacture internally and if it is cheaper to buy then the
company should buy from the external supplier.
Example 2
Shellfish Co makes four components, W, X, Y and Z, for which costs in the forthcoming year are expected
to be as follows:
W X Y Z
Production (units) 1,000 2,000 4,000 3,000
Unit marginal costs ($) 14 17 7 12
Example 3
MM manufactures three components, S, A and T, using the same machines for each. The budget for the
next year calls for the production and assembly of 4,000 of each component. The variable production cost
per unit is as follows:
Assembly - 20
Only 24,000 hours of machine time will be available during the year, and a subcontractor has quoted the
following unit prices for supplying components:
S-$29; A-$40; T-$34.
Required:
Prepare production plan and purchase plan.
Example 4
A company manufactures three products, A, B and C. The present net annual income from these is as
follows:
A B C
$ $ $
Sales 50,000 40,000 60,000
Variable costs 30,000 25,000 35,000
Contribution 20,000 15,000 25,000
Fixed costs 17,000 18,000 20,000
Profit/loss 3,000 (3,000) 5,000
The company is concerned about its poor profit performance, and is considering whether or not to cease
selling B. $5,000 of the fixed costs of product B are direct fixed costs which would be saved if production
ceased. All other fixed costs, it is considered, would remain the same.
Required:
Comment on the shutdown decision.
Timing of Shutdown
An organisation may also need to consider the most appropriate timing for a shutdown. Some costs may
be avoidable in the long run but not in the short run. For example, office space may have been rented
and three months' notice is required to terminate the rental agreement. This cost during the three-month
notice period is therefore unavoidable for the three months.
CP1 has a market price of $6 per kg and CP2 has a market price of $5 per kg. Relevant further
processing costs are $2 per input kg in the process to make FP1 and $3 per input kg in the process
to make FP2. Both FP1 and FP2 sell for $9 per kg.
For each 10,000 kg input to the common process, how much additional profit is obtained by
further processing each of the joint products instead of selling them at the split-off point?
A. $2,750
B. $4,450
C. $8,750
D. $9,500
(85)
Profit 15
Each unit of P takes one hour to make and the available labour and machinery are fully used in its
current production of P. The company is considering making a new product, Q, but would have to
divert labour and machine use from product P.
What is the relevant total cost per hour for labour and variable overheads which should be
included in the cost of product Q?
3. A benefit sacrificed by taking one course of action instead of the most profitable alternative
course of action is known as which of the following?
A. Opportunity cost
B. Incremental cost
C. Relevant cost
D. Sunk cost
4. Which TWO pieces of information are required when deciding, purely on financial grounds,
whether or not process a joint product further?
A. The final sales value of the joint product
B. The further processing cost of the joint product
C. The value of the common process costs
D. The method of apportioning the common costs between the joint products
5. A company makes and sells four products. Direct labour hours are a scarce resource, but the
company is able to sub-contract production of any products to external suppliers. The following
information is relevant:
Product W X Y Z
$ per unit $ per unit $ per unit $ per unit
Sales price 10 8 12 14
Variable cost 8 5 8 12
Cost of external purchase 9 7.1 10 13
Direct labour hours/unit 0.1 0.3 0.25 0.2
Match the products to the order of priority in which the company should make them in-house,
rather than purchase them externally.
Ranking
1st
2nd
3rd
4th
6. A special job for a customer will require 8 tonnes of a Material M. The company no longer uses
this material regularly although it holds 3 tonnes in inventory. These originally cost $44 per
tonne, and could be resold to a supplier for $35 per tonne. Alternatively, these materials could be
used to complete another job instead of using other materials that would cost $126 to purchase.
The current market price of Material M is $50 per tonne. The company must decide whether to
agree to the customer's request for the work, and to set a price.
What would be the relevant cost of Material M for this job?
Robber Co
Robber Co manufactures control panels for burglar alarms, a very profitable product. Every product
comes with a one-year warranty offering free repairs if any faults arise in this period.
It currently produces and sells 80,000 units per annum, with production of them being restricted by the
short supply of labour. Each control panel includes two main components – one key pad and one display
screen. At present, Robber Co manufactures both of these components in-house. However, the company
is currently considering outsourcing the production of keypads and/or display screens.
A newly established company based in Burgistan is keen to secure a place in the market, and has offered
to supply the keypads for the equivalent of $4·10 per unit and the display screens for the equivalent of
$4·30 per unit. This price has been guaranteed for two years.
The current total annual costs of producing the keypads and the display screens are:
Note $
Direct materials:
Fabric 200 m2 at $17 per m2 1 3,400
Wood 50 m at $8·20 per m2 2 410
Direct labour:
Skilled 200 hours at $16 per hour 3 3,200
Semi-skilled 300 hours at $12 per hour 4 3,600
Factory Overheads 500 hours at $3 per hour 5 1,500
Total production cost 12,110
Administration overheads at 10% of total production cost 61,211
Total cost 13,321
Notes:
1. The fabric is regularly used by HL Co. There are currently 300 m2 in inventory, which cost $17 per
m2. The current purchase price of the fabric is $17·50 per m2.
2. This type of wood is regularly used by HL Co and usually costs $8·20 per m2. However, the
company’s current supplier’s earliest delivery time for the wood is in three weeks’ time. An
alternative supplier could deliver immediately but they would charge $8·50 per m2. HL Co already
has 500 m2 in inventory but 480 m2 of this is needed to complete other existing orders in the next
two weeks. The remaining 20 m2 is not going to be needed until four weeks’ time.
3. The skilled labour force is employed under permanent contracts of employment under which
they must be paid for 40 hours per week’s labour, even if their time is idle due to absence of
orders. Their rate of pay is $16 per hour, although any overtime is paid at time and a half. In the
next two weeks, there is spare capacity of 150 labour hours.
4. There is no spare capacity for semi-skilled workers. They are currently paid $12 per hour or time
and a half for overtime. However, a local agency can provide additional semi-skilled workers for
$14 per hour.
5. The $3 absorption rate is HL Co’s standard factory overhead absorption rate; $1·50 per hour
reflects the cost of the factory supervisor’s salary and the other $1·50 per hour reflects general
factory cost. The supervisor is paid an annual salary and is also paid $15 per hour for any
overtime he works. He will need to work 20 hours’ overtime if this order is accepted.
6. This is an apportionment of the general administration overheads incurred by HL Co.
Required:
Prepare, on a relevant cost basis, the lowest cost estimate which could be used as the basis for the
quotation. Explain briefly your reasons for including or excluding each of the costs in your estimate.
(10 marks)
Pay-off Tables
A profit table (pay-off table) can be a useful way to represent and analyse a scenario where there is a
range of possible outcomes and a variety of possible responses. Pay-off tables identify and record all
possible outcomes in situations where there are two or more decision options and the outcome from
each decision depends on the eventual circumstances.
It has 2 variables:
1. Options (decision choices)
2. Outcomes
Example 1
A Company is trying to set the sales price for one of its products. Three prices are under consideration,
and expected sales volumes and costs are as follows:
Pricing choices Sales demand (units)
$4 Best possible 16,000
Most likely 14,000
Worst possible 10,000
Example 2
Option A Option B
Probability Profit Probability Profit
$ $
0.8 5,000 0.1 (2,000)
0.2 6,000 0.2 5,000
0.6 7,000
0.1 8,000
Required:
Calculate expected value of these two options.
Decision Trees
A decision tree is a diagrammatic representation of a problem and on it we show all possible courses of
action and all possible outcomes for each possible course of action. It is particularly useful where there
are a series of decisions to be made and several outcomes arising at each stage of the decision-making
process.
There are two stages to making decisions using decision trees:
1. The first stage is the construction stage, where the decision tree is drawn from left to right and
all of the probabilities and financial outcome values are put on the tree.
A square is used to represent a decision point (i.e., where a choice between different
courses of action must be taken).
A circle is used to represent an outcome point. The branches coming away from a circle
will be different outcomes and have probabilities attached to them.
Label the tree and relevant cash inflows/outflows and probabilities associated with outcomes.
2. The second stage is Rollback analysis. It is the evaluation and recommendation stage.
Evaluate the tree from right to left carrying out these two actions:
(a) Calculate an EV at each outcome point.
(b) Choose the best option at each decision point.
Finally, a course of action is recommended for management.
Example 3
Beethoven Co has a new wonder product, the violin, of which it expects great things. At the moment
the company has two courses of action open to it, to test market the product or abandon it. If the
company test markets it, the cost will be $100,000 and the market response could be positive or
negative with probabilities of 0.60 and 0.40.
If it markets the violin full scale, the outcome might be low, medium or high demand, and the
respective net gains(losses) would be ($200,000), $200,000 or $1,000,000. These outcomes have
probabilities of 0.20, 0.50 and 0.30 respectively.
If the result of the test marketing is negative and the company goes ahead and markets the product,
estimated losses would be $600,000.
If, at any point, the company abandons the product, there would be a net gain of $50,000 from the sale
of scrap.
All the financial values have been discounted to the present.
Required:
Draw a decision tree.
Sensitivity Analysis
Sensitivity analysis is a method of analysing the uncertainty in a situation or decision.
Sensitivity analysis takes each uncertain factor in turn, and calculates the change that would be
necessary in that factor before the original decision is reversed. Typically, it involves posing 'what-if'
questions.
By using this technique, it is possible to establish which estimates (variables) are more critical than
others in affecting a decision.
Example 6
Company has estimated the following sales and profits for a new product which it may launch on to the
market.
Simulation Models
Simulation models can be used to deal with decision problems when there are a large number of
uncertain variables in the situation. Random numbers are used to assign values to the variables.
Objectives of Budgeting
− Ensure the achievement of the organisation’s objectives
− Helps in planning
− Co-ordinate activities
− Provides a system of control
− Authorising and delegating
− Evaluation of performance (provide a framework for responsibility accounting)
− Communicating of ideas and plans
− Motivate employees to improve their performance (budgets are targets)
Evaluate each
Evaluate each strategy
strategy Step 3
Implement
Implementthe the
long-term planplan
long-term in the Step 5
inform of the
the form ofannual budget
the annual budget
Measure actual
Measure results
actual andand
results compare
compare Step 6
with
withthethe
plan
plan
Control process
Respond to divergences
Respond fromfrom
to divergences planplan Step 7
deviations
Feedback Control
Feedback is information produced as output from operations; it is used to compare actual results with
planned results for control purposes.
1. Negative feedback: Indicates that results or activities must be brought back on course, as they are
deviating from the plan.
2. Positive feedback: Means that results are going according to the plan and that no corrective
action is necessary.
3. Feedforward control: Control based on forecast results: in other words, if the forecast is bad,
control action is taken well in advance of actual results.
There are two types of feedback controls:
1. Single Loop Feedback Control: The plan/target itself is not changed even though the resources
needed to achieve might have to be reviewed.
2. Double Loop Feedback Control: Information used to change the plan/target itself (revision of
budgets).
It is suitable for:
− Allocating resources in areas were spend is discretionary, i.e., non-essential. For example,
research and development, advertising and training.
− Public sector organisations such as local authorities.
Stages in Zero-Based Budgeting
1. Activities are identified by managers. Managers are then forced to consider different ways of
performing the activities. These activities are called a 'decision package’
There are two types of decision package:
1) Mutually exclusive packages: These are alternative methods of getting the same job
done. The best option among the packages must be selected by comparing costs and
benefits.
2) Incremental packages: These divide an aspect of operations into different levels of
activity
2. Evaluate and rank the packages in order of priority: eliminate packages whose costs exceed their
value.
3. Allocate resources to the decision packages according to their ranking.
Advantages of Zero-Based Budgeting
− It is possible to identify and remove inefficient or obsolete operations.
− It can increase motivation of staff by promoting a culture of efficiency.
− It responds to changes in the business environment.
Disadvantages of Zero-Based Budgeting
− Short-term benefits might be emphasised to the detriment of long-term benefits.
− Managers may have to be trained in ZBB techniques.
− The ranking process can be difficult.
Activity Based Budgeting
− At its simplest, activity-based budgeting (ABB) is merely the use of activity based costing methods
as a basis for preparing budgets.
− Activity based budgeting differs from traditional budgeting in the way that budgets are prepared
for overhead costs. Overhead costs are budgeted on the basis of activities, rather than on a
departmental basis.
− The advantages of ABB are similar to those provided by activity based costing (ABC).
Rolling Budgets
− Rolling budgets (also called continuous budgets) are budgets which are continuously updated
throughout a financial year, by adding a further period (a month or a quarter) and removing the
corresponding period that has just ended.
− As a result, a number of rolling budgets are prepared each year and each rolling budget covers
the next 12-month period.
Example 1
A company uses a system of rolling budgets. The sales budget is displayed below.
Jan – Mar Apr – Jun Jul – Sep Oct – Dec Total
Sales $78,480 $86,120 $91,800 $97,462 $353,862
Actual sales for January – March were $74,640
The adverse variance is explained by growth being lower than anticipated and the market being more
competitive than predicted. Senior management has proposed that the revised assumption for sales
growth should be 2.5% per quarter.
Required:
Update the budget as appropriate.
Advantages of Rolling Budgets
− They reduce the element of uncertainty in budgeting.
− They force managers to reassess the budget regularly, and to produce budgets which are up to
date.
− Realistic budgets are likely to have a better motivational influence on managers.
− There is always a budget which extends for several months ahead.
Disadvantages of Rolling Budgets
− They involve more time, effort and money in budget preparation.
− Frequent budgeting might have an off-putting effect on managers who doubt the value of
preparing one budget after another at regular intervals.
− The benefits of rolling budgets are limited and therefore not worth the extra cost when the rate
of change in the business environment is not rapid and continual.
Continuous Budgets (or Updated Annual Budgets)
If the expected changes are not likely to be continuous then the routine updating of the budget is
unnecessary. An updated annual budget, prepared in response to a significant change in circumstances,
may simply be called a revised budget.
Beyond Budgeting
− Beyond Budgeting is a budgeting model which proposes that traditional budgeting should be
abandoned. Adaptive management processes should be used rather than fixed annual budgets.
Traditional annual plans tie managers to predetermined actions which are not responsive to
current situations.
− Performance is monitored against world-class benchmarks and competitors.
Benefits
− Motivation: Rewards are team based which encourages cooperation and helps achieve corporate
goals.
− Faster response to threats and opportunities.
− Shift of focus: The use of external benchmarks can lead to management focus on competitive
success.
Challenges
− Resistance to change
− Resource constraints
− Costs of implementation
− Training
− Lack of accounting information
− Management time
2. A co-operates in export and import markets, and its operational cash flows are affected by
movements in exchange rates, which are highly volatile. As a result, the company has great
difficulty in establishing a budgeting system that is reliable for more than three months ahead.
Which of the following approaches to budgeting would be most appropriate for this company’s
situation?
A. Flexible budget
B. Incremental budget
C. Rolling budget
D. Zero based budget
3. A budget that is continuously updated by adding a further accounting period (a month or quarter)
when the earlier accounting period has expired is known as which of the following?
A. Flexible budget
B. Periodic budget
C. Rolling budget
D. Zero based budget
High/Low Method
− High low method is used to determine fixed and variable elements of mixed (semi variable) cost.
− It can also be used for estimating the total cost for a particular activity level.
− It relies on the assumption that mixed costs are linear.
Example 1
Company has recorded the following total costs during the last five years.
Year Output volume (units) Total cost ($)
20X0 65,000 145,000
20X1 80,000 162,000
20X2 90,000 170,000
20X3 60,000 140,000
20X4 75,000 160,000
Required:
Calculate the total cost that should be expected in 20X5 if output is 85,000 units.
Required:
Calculate the estimated total cost for 14,500 units.
Learning Curves
It is a human phenomenon that occurs because of the fact that people get quicker at performing
repetitive tasks once they have been doing them for a while. The first time a new process is performed,
the workers are unfamiliar with it. As the process is repeated the workers become more familiar with it
and better at performing it.
This means that it takes them less time to complete it. The learning process starts as soon as the first unit
or batch comes off the production line.
LC
x
Cumulative volume of production
Tabular Approach
The tabular approach is quicker and easier when it can be used, but it can be used only for a limited type
of problem. The tabular approach can only be used to calculate average times when cumulative output
doubles. The specific learning curve effect is that the cumulative average time per unit decreased by a
fixed percentage each time cumulative output doubled.
Example 3
Time to make first unit = 50 hours
Learning rate = 90%
Cumulative Cumulative Total time Incremental total Average Hours/unit
output (units) average (hours) time
time/unit
1 50 50
2 45 90 40 40(40/1)
4 40.50 162 72 36(72/2)
8 36.45 291.6 129.6 32.4(129.6/4)
Time taken for the first unit = 50 hours
Cumulative average time per unit for the first 2 units = 45 hours
Total time for the first 2 units = 90 hours
Time taken for the 2nd unit = 40 hours
Time required to produce 2nd unit = Total time for 2 units – Total time for 1 unit
So, time required to produce 3rd unit is = Total time for 3 units – Total time for 2 units
Total time for 3 units = Cumulative average time per unit for 3 units * 3
Example 4
Company has designed a new type of sailing boat, for which the cost of the first boat to be produced has
been estimated as follows:
$
Materials 5,000
Labour (800 hrs * $5 per hr) 4,000
Overhead (150% of labour cost) 6,000
Total cost 15,000
Profit mark-up (20%) 3,000
Sales Price 18,000
It is planned to sell all the units at full cost plus 20%. An 80% learning curve is expected to apply to the
production work. The management accountant has been asked to provide cost information so that
decisions can be made on what price to charge.
Required:
1. What is the selling price of second unit?
2. What would be the total cost for the first 4 units?
Algebraic Approach
Y = ax^b
Where,
Y = Cumulative average time per unit to produce x units
a = The time taken for the first unit of output
x = The cumulative number of units produced
b = The index of learning (log LR/log2)
LR = The learning rate as a decimal
Example 6
Suppose that an 80% learning curve applies to production of a new product item ABC. The time to make
the very first unit of ABC was 120 hours. The labour cost is $10 per hour.
Required:
Calculate the time required to make the 31st unit.
Cessation of Learning
As long as a learning curve effect applies, the time taken to produce each additional unit is less than the
time for the previous unit.
A time will be reached when the learning effect no longer applies and steady state of production will
reach for a product. When a steady state point is reached a standard time and labour cost for the
product can be established.
For example, if learning ceases at 30 units, the time it takes to make 30th unit will be time required to
make rest of the units.
time as the time required to manufacture the 50th item of the product, rounded to the nearest
hour. The 50th item actually took 980 hours.
Select value to indicate the labour efficiency variance for the 50th unit produced and whether it is
favourable or adverse.
Value ($) Sign
A. 645 Favourable
B. 43 Adverse
C. 1,860
D. 1,905
Standard Costing
Standard costing is a system based on pre-determined costs and revenue per unit which are used to
compare actual performance and therefore provide useful feedback information to management.
Standard Cost
A standard cost is an estimated/budgeted unit cost.
Deriving Standards
The responsibility for deriving standards costs should be shared between managers who provide the
necessary information about levels of expected efficiency, prices and overheads costs.
Allowance for idle time/wastage should be built in to standards.
Types of Standards
Ideal Standard
− Standard which is based on perfect operating conditions. Ex: 100% efficiency.
− Could form the basis for long-term aims.
− Demotivation for employees.
Attainable Standard
− Based on efficient operating conditions.
− It is motivating for employees.
Current Standard
− Based on current working conditions.
− Current wastage.
− Current inefficiencies.
Basic Standard
− Kept unaltered over long period of time.
− May be out of date.
− Least useful and least common type.
Variance Analysis
The process by which the total difference between standard and actual results is analysed is known as
variance analysis.
Variance is the difference between an actual amount and a budgeted, planned or past amount.
Variance ($)
Forms of Variance
− Sales volume
− Selling price
− Direct material cost
− Direct labour cost
− Variable overhead
− Fixed overhead
Example 1
Budget Actual Difference (variance)
Units 2,000 1,000
Profit per unit $5 per unit $4 per unit
Total profit $10,000 $4,000
Required:
Calculate variances.
Material Variances
Direct Material Cost Variance
The materials total variance is the difference between the actual cost of direct material and the standard
material cost of actual production (flexed budget).
Material cost total variance includes:
− Material price variance
− Material usage variance
Where,
SQ – Standard quantity for actual production (Expected material usage for actual units)
SQ = Actual production units * Standard material usage per unit
SP – Standard price per unit of material (Standard price/kg)
AQ – Actual quantity used for production (Actual material kg used)
AP – Actual price per unit of material (Actual price/kg)
AQ*AP = Actual total material cost
Note:
If material purchase quantity and used quantity is different then; material price variance calculated by
using
− Purchase quantity: If closing stock valued at standard cost
− Use quantity: If closing stock valued at actual cost like (FIFO, LIFO, AVCO)
Example 2
Product X has a standard direct material cost as follows:
10 kilograms of material at $5 per kilogram = $50 per unit
During a period 1000 units of X were manufactured, using 11,700 kilograms of material Y which cost
$48,600
Required:
Calculate the following variances.
a) The direct material total variance
b) The direct material price variance
c) The direct material usage variance
Example 3
A company manufactures a single product L, for which the standard material cost is as follows:
$ per unit
Material 14 kg @ $3 42
During July, 800 units of L were manufactured, 12,000 kg of material were purchased for $33,600 of
which 11,500 kg were issued to production.
SM Co values all inventory at standard cost.
Required:
What are the material price and usage variances for July?
Where,
SH – Standard hours for actual production (Expected hours for actual units)
SH = Actual production units * standard labour hours per unit
SR – Standard rate per hour
AH – Actual hours
AR – Actual rate per hour
AH*AR – Actual total labour cost
In case of idle time;
Labour Rate Variance – Calculate by using total hours
Labour Efficiency Variance – Calculate by using productive hours
Idle Time Variance – Calculate by using non-productive hours
Example 4
The standard direct labour cost of product X is as follows:
2 hours of labour at $5 per hour = $10 per unit of product X
During the period, 1,000 units of product X were made, and the direct labour cost of labour was $8,900
for 2,300 hours of work.
Required:
Calculate the following variances.
a) The direct labour total variance
b) The direct labour rate variance
c) The direct labour efficiency (productivity) variance
Example 5
A company expected to produce 200 units of its product in 20X3. In fact, 260 units were produced.
The standard labour cost per unit was $70 (10 hours at a rate of $7 per hour). The actual labour cost was
$18,600 and the labour force worked 2,200 hours although they were paid for 2,300 hours.
Required:
a) What is the direct labour rate variance for the company in 20X3?
b) What is the direct labour efficiency variance for the company in 20X3?
Sales Variance
Sales variance is the difference between actual sales and budget sales.
Sales Variance = Actual sales revenue – Budgeted sales revenue
Example 6
Suppose that a company budgets to sell 8,000 units of product J for $12 per unit. The standard full cost
per unit is $7. Actual sales were 7,700 units, at $12.50 per unit.
Required:
Calculate sales price and sales volume variances.
Where,
SH – Standard hours for actual production
SH = Actual production units * Standard hours per unit
SR – Standard variable overhead rate per hour
AH – Actual hours (Actual operating hours)
AR – Actual variable overhead rate per hour
AH * AR – Actual variable overhead cost
Example 7
The standard variable overhead cost of product X is as follows:
2 hours at $5 per hour = $10 per unit of product X
During the period, 1,000 units of product X were made, and the total variable overhead cost was $8,900
for 2,300 hours of work.
Required:
Calculate the following variances.
a) Variable overhead total variance
b) Variable overhead expenditure variance
c) Variable overhead efficiency variance
Example 8
Suppose that the variable production overhead cost of product X is as follows:
2 hours at $1.50 = $3 per unit
During period 6, 1,000 units of product X were made. The labour force worked 2,020 hours, of which 60
hours were recorded as idle time. The variable overhead cost was $3,075.
Required:
Calculate the following variances.
a) The variable overhead total variance
b) The variable production overhead expenditure variance
c) The variable production overhead efficiency variance
Example 9
Suppose that a company plans to produce 1,000 units of product E during August 20X3. The expected
time to produce a unit of E is five hours, and the budgeted fixed overhead is $20,000. The standard fixed
overhead cost per unit of product E will therefore be as follows:
5 hours at $4 per hour = $20 per unit
Actual fixed overhead expenditure in August 20X3 turns out to be $20,450. The labour force manage to
produce 1,100 units of product E in 5,400 hours of work.
Required:
Calculate the following variances.
(a) The fixed overhead total variance
(b) The fixed overhead expenditure variance
(c) The fixed overhead volume variance
(d) The fixed overhead volume efficiency variance
(e) The fixed overhead volume capacity variance
Variances F A
Sales price x (x)
Material price x (x)
Material usage x (x)
Labour rate x (x)
Labour efficiency x (x)
Variable overhead expenditure x (x)
Variable overhead efficiency x (x)
x/(x)
Actual contribution x
Budgeted fixed cost x
Fixed costs expenditure variance x/(x)
Actual profit x
Example 10
A company uses a standard absorption costing system. The following figures are available for the last
accounting period in which budgeted profit was $270,000
$
Sales volume profit variance 15,000 adverse
Sales price variance 12,500 favourable
Total variable cost variance 17,500 adverse
Fixed cost expenditure variance 7,500 favourable
Fixed cost volume variance 5,000 adverse
Required:
What was the actual profit in the last accounting period?
Example 2
The standard cost for one unit of a product is as follows
$/unit
Direct material A: 1 kg at $2 per kg 2
Direct material B: 2 kg at $5 per kg 10
Actual results were as follows:
Production 1 unit
Material A 1.5 kg used
Material B 1.5 kg used
Required:
Calculate material usage variance.
Example 3
The standard cost for one unit of a product is as follows:
$/unit
Direct material A: 1 kg at $2 per kg 2
Direct material B: 2 kg at $5 per kg 10
Actual results were as follows:
Production 1 unit
Material A 2 kg used
Material B 4 kg used
Required:
Calculate material usage variance.
Mix Variance
A mix variance occurs when the materials are not mixed or blended in standard proportions and it is a
measure of whether the actual mix is cheaper or more expensive than the standard mix.
Favourable mix variance means the actual mix is cheaper than the standard mix.
Yield Variance
A yield variance arises because there is a difference between what the input should have been for the
output achieved and the actual input.
Note
A favourable mix variance may lead to an adverse yield variance because that item is of a lower quality.
Where,
SQ – Standard quantity for actual production (Expected material usage for actual units)
AQ – Actual quantity used for production (Actual material kg used)
SP – Standard price per unit of material (Standard price/kg)
AQ in SM – Actual quantity in standard mix
Example 4
A company manufactures a chemical using two compounds A and B. The standard materials usage and
cost of one unit are as follows:
$
A: 5 kg at $2 per kg 10
B: 10 kg at $3 per kg 30
40
In a particular period, 80 units were produced from 600 kg of A and 750 kg of B.
Required:
Calculate the materials usage, mix and yield variances.
7,500
S 50 51 2,800
T 45 48 1,300
3. The following statements have been made about standard mix and yield variances:
1. Mix variances should be calculated whenever a standard product contains two or more
direct materials.
2. When a favourable mix variance is achieved, there may be a counterbalancing adverse yield
variance.
Which of the above statements is/are true?
A. 1 only
B. 2 only
C. Neither nor 2
D. Both 1 and 2
Where,
AU – Actual sales units
BU – Budgeted sales units
AU in SM – Actual units in standard mix
Example 1
Company makes and sells two products A and B
The budgeted sales and profit are as follows:
Product Budgeted sales unit Budgeted profit per unit
A 2 $3
B 4 $7
Actual sales were
A: 3
B: 3
Required:
Calculate the sales volume variance.
Example 2
Company makes and sells two products, C and S.
The budgeted sales and profit are as follows:
Units Sales Revenue ($) Costs ($) Profit ($) Profit per unit ($)
C 400 8,000 6,000 2,000
S 300 12,000 11,100 900
2,900
Actual sales were 280 units of C and 630 units of S.
Required:
Calculate the sales volume variance, the sales mix variance and the sales quantity variance.
Practice Questions
1. A company makes and sells three products. Budgeted and actual results for the period just
ended were as follows:
Product Budgeted sales Budgeted profit Actual sales Actual profit
units per units units per unit
X 800 10 700 8
Y 1,000 6 1,200 6
Z 600 12 350 16
2,400 2,250
Required:
What was the adverse sales quantity variances?
2. A company makes and sells three products. Budgeted and actual results for the period just
ended were as follows:
Product Budgeted sales Budgeted profit Actual sales Actual profit
units per units units per unit
X 800 10 700 8
Y 1,000 6 1,200 6
Z 600 12 350 16
2,400 2,250
Required:
What was the adverse sales mix variance?
Where,
SP – Standard price per unit of material (standard price/kg)
AP – Actual price per unit of material (actual price/kg)
Rs P – Revised standard price
SQ – Standard quantity for actual production (expected material usage for actual units)
AQ – Actual quantity used for production (actual material kg used)
Rs Q – Revised standard quantity for actual production
Where,
SH – Standard hours for actual production (Expected hours for actual units)
AH – Actual hours
Rs H – Revised standard hours for actual production
AR – Actual rate per hour
SR – Standard rate per hour
Rs R – Revised standard rate per hour
Where,
BP – Budgeted selling price
AP – Actual selling price per unit
Rs P – Revised selling price
BU – Budgeted sales units
AU – Actual sales units
Rs U – Revised sales units
Example 1
KSO budgeted to sell 10,000 units of a new product during 20X0. The budgeted sales price was $10 per
unit, and the variable cost $3 per unit. Actual sales in 20X0 were 12,000 units and variable costs of sales
were $30,000, but sales were only $5 per unit. With the benefit of hindsight, it is realised that the
budgeted sales price of $10 was hopelessly optimistic, and a price of $4.50 per unit would have been
much more realistic.
Required:
Calculate planning and operational variances for sales price.
Example 2
PG budgeted sales for 20X8 were 5,000 units. The standard contribution is $9.60 per unit. A recession in
20X8 means that the market for PG's products declined by 5%. Actual sales were 4,500 units.
Required:
Calculate planning and operational variances for sales volume.
Example 3
Product X had a standard direct material cost in the budget of: 4 kg of Material M at $5 per kg = $20 per
unit. Due to disruption of supply of materials to the market, the average market price for Material M
during the period was $5.50 per kg, and it was decided to revise the material standard cost to allow for
this. During the period, 6,000 units of Product X were manufactured. They required 26,300 kg of Material
M, which cost $139,390.
Required:
Calculate;
a) The material price planning variance
b) The material price operational variance
c) The material usage (operational) variance
Example 4
The standard hours per unit of production for a product is 5 hours. Actual production for the period was
250 units and actual hours worked were 1,450 hours. The standard rate per hour was $10. Because of a
shortage of skilled labour, it has been necessary to use unskilled labour and it is estimated that this will
increase the time taken by 20%
Required:
Calculate the planning and operational efficiency variances.
7. Sales growth
Current year sales − Previous year sales
∗ 100
Previous year sales
Liquidity Ratios
1. Current ratio
Current assets
Current liabilities
Current assets = Cash + Receivables + Inventory + Short term investments
Current liabilities = Payables + Overdraft + Short-term loans
2. Quick ratio
Current assets − Inventory
Current liabilities
Gearing Ratios
1. Financial gearing or Capital gearing
Debt Debt
or
Debt + Equity Equity
2. Interest cover
PBIT
Interest charge
Improving Performance
Objectives
− Identify aspects of performance that may be a cause for concern.
− Explain differences between actual performance and the plan or expectation, or deteriorating
performance overtime.
− Consider ways of taking control measures to improve performance.
Analyse Performance
− Comparing actual results with a target or with performance in previous time periods.
− Purpose is to identify whether there are any aspects of performance that are worse than the
target or worse than the previous year, where there may be some cause for concern.
Improving Performance
Methods of improving performance should be linked to the possible reason for the poor performance.
Aspects of Performance Possible Reasons Measures to Improve
Performance
Increase in frequency of Reduction in amount of routine Increase routine maintenance of
machine breakdown maintenance work machines
Customer dissatisfaction with Poor website design Redesign the website
online sales service
Declining labour productivity Increase in complexity of the work Give complex task to specialists
2. Standards
− Ownership
− Achievability
− Equity
3. Rewards
− Clarity
− Motivation
− Controllability
Dimensions
Dimensions are the goals for the business and suitable measures must be developed to measure each
performance dimension.
Dimensions of performance Possible measure of performance
Profit growth
Financial performance Gross profit margin
Net profit margin
Growth in sales
Competitiveness
Success rate in converting enquiries into sales
Number of complaints
Service quality
Customer satisfaction
Number of new services offered within the
Innovation
previous year or two
Mix of different types of work done by employees
Flexibility
Speed in responding to customer requests
Efficiency/productivity measures
Resource utilisation
Capacity utilisation rates
Standards
− Individuals need to feel that they 'own' the standards and targets for which they will be made
responsible.
− Individuals also need to feel that the targets or standards are realistic and achievable.
− The standards and targets should be seen as 'fair' and equitable for all the managers in the
organisation.
Rewards
− The system of setting targets and rewarding individuals for achieving the targets should be clear.
Clarity will improve the motivation to achieve the targets.
− Achievement of performance targets should be suitably rewarded.
− Individuals should be made responsible only for aspects of performance that they are in a
position to control.
External Considerations
− Stakeholders (including Government and competitors)
− Economic environment
− Inflation
− Interest rates
− Exchange rates
6. A typical Balanced Scorecard measures performance from four different perspectives. Which
perspective is concerned with measuring 'What must we excel at’?
A. Customer satisfaction perspective
B. Financial success perspective
C. Growth perspective
D. Process efficiency perspective
7. Which one of the following performance indicators is a financial performance measure?
A. Quality rating
B. Number of customer complaints
C. Cash flow
D. System (machine) down time
8. The following summarised statement of financial position is available for L Co.
$'000 $'000
Non-current assets 31,250
Current assets
Inventory 35,000
Receivables 40,000
Cash 1,250
107,500
EQUITY AND LIABILITIES
Capital and reserves 47,500
Current liabilities (payables only) 60,000
107,500
What is the value of the acid test ratio?
A. 0.6875
B. 0.7093
C. 1.2708
D. 2.000
9. What is short-termism?
A. It is when non-financial performance indicators are used for measurement
B. It is when organisations sacrifice short term objectives
C. It is when there is a bias towards short term rather than long term performance
D. It is when managers' performance is measured on long term results
10. Which of the following performance measures is most likely to be recorded because of
government regulations?
A. Sales growth
B. Customer numbers
C. CO2 emissions
D. Return on investment
11. A company has current assets of $1.8m, including inventory of $0.5m, and current liabilities of
$1.0m. What would be the effect on the value of the current and acid test ratios if the company
bought more raw material inventory on three months' credit?
Current ratio Acid test
A. Increase Increase
B. Decrease Increase
C. Increase Decrease
D. Decrease Decrease
12. Balance Co is looking to introduce a Balanced Scorecard and is finalising the measures to use for
the 'Innovation and Learning' perspective. Which one of the following is not really suitable for
this perspective?
A. Number of ideas from staff
B. Percentage of sales from new products
C. Number of new products introduced
D. Level of refunds given
Responsibility Centres
Type of responsibility Manager has control over Principal
centre performance
measures
Cost centre Controllable costs Variance analysis
Efficiency measures
Revenue centre Revenues only Revenues
Profit centre Controllable costs, sale prices (including TP) Profit
Contribution centre As for profit centre except that expenditure is Contribution
reported on a marginal cost basis
Investment centre Controllable costs, sales prices (including Return on investment
transfer prices) and investment in non-current Residual income
assets and working capital
Example 1
If investment centre A currently has assets of $1,000,000 and expects to earn a profit of $400,000, how
would the centre's manager view a new capital investment which would cost $250,000 and yield a profit
of $75,000 p.a.?
Required:
Calculate ROI.
Example 2
A division with capital employed of $400,000 currently earns an ROI of 22%. It can make an additional
investment of $50,000. The average net profit from this investment would be $12,000 after depreciation.
The division's cost of capital is 14%.
Required:
What are the Residual Incomes before and after the investment?
Transfer Pricing
A transfer price is the price at which goods or services are transferred from one department to another,
or from one member of a group to another.
Example 3
An entity has two divisions, Division A and Division B, Division A makes a component X which is
transferred to Division B. Division B uses component X to make end-product Y.
Details of budgeted annual sales and costs in each division are as follows:
Division A Division B
Units produced/sold 10,000 10,000
$ $
Sales of final product - 350,000
Costs of production
Variable costs 70,000 30,000
Fixed costs 80,000 90,000
Total costs 150,000 120,000
Required:
What would be the budgeted annual profit for each division if the units of component X are transferred
from Division A to Division B:
a) at marginal cost
b) at full cost
Example 4
Details of selling division A
Total production capacity = 6,000 units
Total external demand = 3,000 units
Total internal demand = 2,000 units
Variable cost per unit of the component = $12
External selling price = $20
Required:
Calculate the minimum transfer price for 2,000 units.
2. No Spare Capacity
If the seller doesn’t have any spare capacity, opportunity cost represents contribution foregone.
So minimum price will be equal to variable cost-plus opportunity cost that is the external selling price
less any internal cost savings in packaging and delivery.
Example 5
Details of selling division A
Total production capacity = 3,000 units
Total external demand = 3,000 units
Total internal demand = 2,000 units
Variable cost per unit of the component = $12
External selling price = $20
Required:
Calculate the minimum transfer price for 2,000 units.
Dual Pricing
In some situations, two divisions may not be able to agree a transfer price. But the profits of the entity as
a whole would be increased if transfers did occur. These situations are rare. However, when they occur,
head office might find a solution to the problem by agreeing to dual transfer prices.
− The selling division sells at one transfer price, and
− The buying division buys at a lower transfer price.
− Ratio analysis – measures such as sales per employee or square foot as well as industry specific
ratios such as transport costs per mile, brewing costs per barrel, overheads per chargeable hour.
− Other information – such as staff turnover, market share.
Division A is not working at full capacity, and can meet in full the external market demand and
the demand from Division B for internal transfers.
What should be the minimum transfer price per unit and the maximum transfer price per unit
for Component X in this situation?
5. At the beginning of 20X2, a division has capital employed, consisting of non-current assets of
$2 million (at net book value) and working capital of $0.2 million. These are expected to earn a
profit in 20X2 of $0.5 million, after depreciation of $0.4 million. A new machine will be installed
at the beginning of 20X2. It will cost $0.8 million and will require an additional $0.1 million in
working capital. It will add $0.35 million to million to divisional profits before deducting
depreciation. This machine will have a four-year life and no residual value: depreciation is by the
straight-line method. When calculating ROI, capital employed is taken at its mid-year value.
What is the expected ROI of the division in 20X2?
A. 21.7%
B. 23.2%
C. 24.1%
D. 26.0%
6. A company has two Divisions, A and B. Division A manufactures a component which is
transferred to Division B. Division B uses two units of the component from Division A in every
item of finished product that it makes and sells. The transfer price is $43 per unit of the
component.
$ per unit
Selling price of finished product made in Division B 154
Variable production costs in Division B, excluding the
cost of transfers from Division A 32
Variable selling costs, chargeable to the division 1
33
Fixed costs $160,000
External sales in units 7,000
Investment in the division $500,000
The company uses 16% as its cost of capital.
What is the residual income of Division B for the period?
7. Which of the following is NOT usually a consequence of divisionalisation?
A. Duplication of some activities and costs
B. Goal congruence in decision making
C. Faster decision making at operational level
D. Reduction in head office control over operations
8. An investment centre earns a return on investment of 18% and a residual income of $300,000.
The cost of capital is 15%. A new project offers a return on capital employed of 17%.
If the new project were adopted, what would happen to the investment centre's Return on
Investment and Residual Income?
Return on investment Residual income
A. Increase Decrease
B. Increase Increase
C. Increase Decrease
D. Decrease Decrease