Klerk Scales w113

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MODEL: W113

Digital Weighing indicator

USER MANUAL

Edition:12062801A
Safety Instruction

For safety operation pls. follow the safety instruction.

WARNING

Setting, calibration, inspection and maintenance of the indicator –


please visit your service provider.

WARNING

Pls. make sure the indicator is connected to an earth.

WARNING

The indicator is sensitive to static equipment,


turn off the indicator power during electrical
connections, internal components should not be
touched by hand, please ground yourself to
remove all static.
INDEX
1. Instruction ................................................................................................................... 1
1.1 Main function ................................................................................................... 1
1.2 Technical parameters...................................................................................... 1
1.3 Drawing ........................................................................................................... 2
1.4 Battery instructions ................................................................................................... 2
2. Installation ................................................................................................................. 3
2.1 Power supply connection................................................................................. 3
2.2 Communication interface ................................................................................. 3
2.3 4~20mA output................................................................................................. 4
2.4 Relay output signal function ............................................................................. 5
3. Basic operation........................................................................................................... 8
3.1 Keypad............................................................................................................ 8
3.2 Power on & off ................................................................................................. 9
3.3 Zero operation ............................................................................................... 10
3.4 Tare operation................................................................................................ 10
3.5 Accumulation operation................................................................................. 10
3.6 Print ............................................................................................................... 11
3.7 Hold ............................................................................................................... 11
3.8 Count ............................................................................................................. 11
5. Output format ........................................................................................................... 12
5.1 Large remote display continuous output format ............................................. 12
5.2 Computer continuous output format .............................................................. 13
5.3 Serial interface reception command .............................................................. 14
5.4 Print format .................................................................................................... 14
5.5 PC or Large remote display continuous output format .................................. 15
6. Maintenance ............................................................................................................. 16
6.1 Regular error and solution............................................................................. 16
6.2 Daily maintenance......................................................................................... 16
1. Instruction
This weighing indicator is designed for bench scale, floor scale etc. The basic
weighing functions include: Hold, Print . Optional: I/O , 4-20mA output.

1.1 Main function

Weighing function:
Zero, tare, accumulation, printing, animal weighing.
Overload warning.
Print format: Date, Time, Net,Tare,Gross
Options:
Printer
RS232/RS485 serial interface or second display
I/O
4~20mA

1.2 Technical parameters

Accuracy class 6000 e


Resolution display: 30, 000 ADC: 2,000,000
Zero stability error TK0 < 0.1µV//K
Span stability error TKspn < ± 6 ppm//K
Sensitivity (internal) 0. 3 µV /d
Input voltage -30~30mV DC
Excitation circuit 5 VDC, 4 wire connection,
Max. 6 load cell of 350Ω
AC power AC100~250V
Operating temperature - 10 °C ~ + 40 °C
Operating humidity ≤90%RH
Storage temperature - 40 °C ~ + 70 °C

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2. Installation

2.1 Power supply connection

The indicator is powered by an ac/dc adaptor, plug in the adaptor directly into
the “DC” pin at the back of the indicator.

2.2 Communication interface

RS232 : DB9 Pin or 3 Pin

DB9 definition

DB9 joint Definition Function


2 TXD Sending data
3 RXD Receiving data
5 GND Ground interface
Note: if RS485, The connection pin is 2 and 5 pin.

3 Pin definition

connection

3
TXD RXD GND A B

Pin definitions

Pins Definitions Function

TXD Sending data

RS232 RXD Receiving data

GND Ground

A RS485 output “A”port


RS485
B RS485 output”B”port

2.3 4~20mA output

Technical parameters:
Resolutions: 1/1000
Outside Load: 100-350Ω

Connection:
1. Inside connection: 4-20mA, load input port connect with “I” of J602, Ground
port connect with “ GND” of J602
2. Outside connection: 4-20mA, load input port connect with pin “1” of DB9,
Ground port connect with pin “6” of DB9

Calibration:

1. Press” Print” and “ Total”. Go to C32, shows[out-4], the output current should
be 4mA.
2. Press [↑]shows[out-5] Pres[↓]shows[out-20], the output current should be 20mA.

3. Adjust the current, for example, adjust to [out-20], Press [←](“Zero”

key)or[→](Net/gross key)to adjust the current

4~20mA corresponds to Zero ~Max. capacity. After pressing” TARE”, the weight
will start from 4mA.

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SET C31=0, 0~20mA output mode.; C31=1 4~20mA output mode.

If you need 0~5V output, Set C31=0, Then test the current output., you will get 5
volts.

2.4 Relay output signal function

The indicator can output 4 signals, when connect with outside


equipment the indicator can perform automatic control function and
upper limit and lower limit alarm functions. It perform 4 kinds of
function by setting C33.

Output port Port definition Function

Out1 Close output function No output signal


Out2 Close output function No output signal
C33 0
Out3 Close output function No output signal
Out4 Close output function No output signal
Out1 Open overload control function Output overload
control signal
Out2 Open compliance control function Output compliance
control signal
C33 1
Out3 Open underload control function Output underload
control signal
Out4 Open stable control function Output stable control
signal
Out1 Weight>=C13 instant connection Feeding control signal
Out2 Weight<=C14 instant connection Feeding control signal
Out3 OUT1 OUT2 close When OUT1 OUT2

C33 2 coneec will output


alarm signal, connect
with buzzer
Out4 Weight<=C14 constant connection Feeding start and stop
Weight>=C13 disconnect

C33 3 Preserved, no function.

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For example:

Check weigher application - Indicator has yellow, green, red LED’s.


Yellow LED on when under , if ok the green LED is on. If overload red
LED is on. You can connect with the buzzer. The alarm would activate
when overloaded .

C33=2 Feeding control application

For hopper scales. The target is between 50~500kg, the I/O card can
perform opening and closing of the feeding valve.

Parameter setting C13=500kg C14=50kg

C13=500kg upper limit , close feeding valve

C14=50kg lower limit, open feeding valve.

Connection: 1.

Connect direct to control machine, connect OUT 4, suggested that


you connect a manual switch as the emergency stop switch.

Connection: 2.

2. Indicator output signal will influence the ON/OFF switch to control


machine, OUT 2 ON, OUT 1 OFF, OUT 3 connect buzzer, to
activate alarm to remind when to start and stop.

Note: when the weight is over 500kg, OUT 1 OUT3 instant


connection and switches off, OUT 4 switches off; when weight is
under 50kg, OUT 2 OUT3 instant connection and switches off,
OUT 4 constant connection.

DB9 pin definition port


1 pin 1st output signal pin Out1
6pin 1st output signal pin Out1
2 pin 2nd output signal pin Out2

6
7pin 2nd output signal pin Out2
3 pin 3rd output signal pin Out3
8 pin 3rd output signal pin Out3
4 pin 4th output signal pin Out4
9 pin 4th output signal pin Out4

Inner connection pin definitions

01 01 02 02 03 03 04 04

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3. Basic operation

3.1 Keypad

LED instruction
Weighing data
Hold Hold weight
Gross Gross weight
Net Net weight
Tare Tare
The weighing data is stable
Weight is zero
Hi Overload
OK ok
Lo Underload
. Decimal
TOTAL Go to accumulation mode

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Keys function
keys Key name Key function
Print
Print

Zero the weight within tolerance


Zero

In G.W mode, activate tare. In N.W mode, to


Tare clear the tare, and return to G.W

In N.W mode, check the G.W, after 3 seconds it


Gross weight will return to N.W automatically

Holding the weight


Hold

Counting Counting operation

1. Accumulation
2. Use together with “ Print” to perform
Accumulation The accumulation function and check
the accumulation result

Press for 2 seconds to power on or power off


Power on/off

3.2 Power on & off

Press for 2 seconds to power on or power off, after power on the


indicator will show ”000000-999999”. After count down it will go into
weighing mode. Pls. check whether all 6 digits of the LED display is
operational

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3.3 Zero operation

1. Initial zero setting


When powering on the indicator, if the weight on the scale is within
the initial zero tolerance, indicator will show zero automatically.
2. Manual Zero setting
When the scales is stable, and not a negative display, you can zero
the weight within tolerance by pressing the (ZERO) keys.

3.4 Tare operation

Press “TARE” key, the gross weight is tared, indicator show the Net
weight, the “Net” “tare” status light is activated. In tare mode, Press”
TARE” key, to clear the tare weight, the indicator will show the gross
weight.

3.5 Accumulation operation

In Zero mode, load weight till stable light activates, Press (TOTAL) to
go to accumulation mode, ”TOTAL” light is activated, display shows ”
n 001”, and then displays loaded weight; unload the weight , scale
returns back to zero, load the second weight again till stable.
Press (TOTAL) display shows ”n002” then displays the second loaded
weight. Repeat it again and again, up to a maximum 999 times.

Check the accumulation


Press(PRINT) and hold it and then press (TOTAL) , display shows
”n**”, (** = number of accumulations) then shows total weight. There
are 8 digits in total. It shows the first 4 digits then the last 4 digits. For
example, the first 4 digits is”0012”, the last 4 digits is”34,56” It means
the actual weight is “1234.56”

EXIT the accumulation function


When the indicator show the last 4 digits, Press (TOTAL) and hold it,
the indicator show “ clr n”, Press “PRINT” key to exit; if you want to
clear total weight, Press “ZERO” or “TARE” key, “clrn” will change to
“clry” it means clear total weight YES ,then Press “PRINT” to clear the
total weight and exit accumulation mode.

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3.6 Print

If display is stable, and connected to a printer, press” PRINT” to


print the weight.
Note: In tare mode, it will print and also show a tare. Negative
weight will not print. Set C30 for time format.

3.7 Hold

There are two different hold functions.


Peak hold function and weight hold function. The setting is different.
option 0=No hold function
1=Peak hold /2=Weight hold
3=Auto hold/4=Animal hold
Instruction:
Peak-hold: it shows the max. weight, mainly used for materials
testing, such as tension and pulling force.

Weight hold: it shows current weight value.

Auto-hold: When the weight is stable enough on the scale, the


indicator will automatically “ Hold” for 6 seconds.

Animal-hold: Press” Hold” key, the indicator will show” LOC” for 3
seconds, the “ hold” light is activated, During the 3 seconds, the
indicator will read the average weight and show it.

Press” HOLD” key again to exit it

3.8 Count

1. In weighing mode, load the weights on the platform scale, Press”


Count” the indicator will show” PCS 0” press” Zero” key to input the
quantity, press” Print” to confirm it
2 . Load the goods on the platform scales, the indicator will show
the quantity.
3. Press” Count” to return to weighing mode.
4. If you want to weigh different goods, in weighing mode, put the
sample on the platform scales, press” Count” the indicator will
show”0”
Press “Print” hold it and then press “Count” the indicator will
show” PCS 0”, press “Zero” and input the sample quantity, press “
Print” to confirm it. Then repeat step 2 and 3.
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5. Output format
5.1 Large remote display continuous output format

Output continuous format

S S S S C
C
T W W W X X X X X X X X X X X X K
R
X A B C S
1 2 3 4 5 6

State A
Bits0,1,2
0 1 2 Decimal point position
0 1 0 XXXXXXX
1 1 0 XXXXX X
0 0 1 XXXX XX
1 0 1 XXX XXX
Bits3,4 Division
0 1 X1
1 0 X2

State B
BitsS function
Bits0 gross=0, net=1
Bits1 Symbol: positive =0,negative =1
Bits2 Overload(or under zero)=1
Bits3 dynamic=1
Bits4 unit lb=0, kg=1
Bits5 Constant 1
Bits6 Constant 0

State C
Bit2 Bit1 Bit0 unit
0 0 0 Kg or lb
0 0 1 g
12
0 1 0 t
Bit 3 printing=1
Extend
Bit 4
display=1
Bit 5 Constant 1
Bit 6 Constant 0

5.2 Computer continuous output format

, , CR LF

S1 S2 S3 Data S4

S1:

weight status, ST= stable, US= unstable, OL= overload


S2:

weigh mode, GS=gross mode, NT=net mode


S3:

positive or negative weight, “+” or ” –“


S4:

“kg” or “lb”
Data: weight value, including decimal point
CR:

carriage return
LF: line feed

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5.3 Serial interface reception command

RS232COM serial interface can receive simple ASCII commands.

Command words and roles as follows:


Command NAME Function
T TARE Activate or clear tare
Z ZERO Zero gross weight
P PRINT Print the weight
R Reply Reply the command
C Kg/lb Kg/lb conversion
G G.W Check gross weight in net weight mode

R command receive data format

5.4 Print format

Tare mode:
Date: XX.XX. XX
Time: XX XX XX
NET XX.X kg
TARE XX.X kg
GROSS XXX.X kg

Gross mode:
Date: XX.XX. XX
Time: XX XX XX
GROSS XXX.X kg
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5.5 PC or Large remote display continuous output format

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6. Maintenance

6.1 Regular error and solution

ERROR REASON SOLUTION


1. Overload 1. reduce the weight
2. wrong connection with 2. check load cell connection
load cell 3. inspect load cell. Check the
UUUUUU 3. load cell is faulty. input and output

1. wrong connection 1. check load cell connection.


2. load cell is faulty 2.check input and output
nnnnnnn resistance

ERR5 EEPROM error Change PCB

ERR6 Exceeding zero range Remove the load


Replace weigh pan or place floor
Err Weight reading >-4% F.S
scale onto the ground.

6.2 Daily maintenance

1. Protect the indicator from strong sunlight to prolong life.


2. Ensure a good connection between load cell and indicator. Install
the indicator far away from strong electric or magnetic fields.
3. Power off the indicator during thunderstorms
4. Power off the indicator before plugging in or out.

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