Rotary GB en

T R EL L E B O RG S E A L I N G S O LU T I O N S
Rotary
Seals
TO G E T H ER W E S H A PE A SUSTA I N A B L E F U T U R E
Together We Shape a Sustainable Future
Trelleborg Sealing Solutions is one of the world’s leading customers through a global, but local approach. An international
developers, manufacturers and suppliers of precision seals, network of over 100 facilities worldwide includes over 40
bearings and custom-molded polymer components. manufacturing sites, more than 60 Customer Solution Centers
We collaborate closely with customers to develop unique, and 10 R&D centers. Developing and formulating materials
innovative solutions to tomorrow’s challenges. Utilizing our in-house, our material database includes over 2,000 proprietary
dedicated product design, material development and testing compounds. We fulfill challenging service requirements,
capabilities, we are a one-stop-shop providing the best in supplying standard parts in volume or a single custom-
elastomer, silicone, thermoplastic, PTFE and composite manufactured component, through our integrated logistical
technologies for applications in aerospace, automotive, support, which effectively delivers over 40,000 sealing products
general industrial and healthcare & medical industries. to customers worldwide.
With over 70 years of experience, we serve as long-term Trelleborg Sealing Solutions facilities are certified according
business partners to help our customers bring products to to current market-related quality standards. In addition to the
market faster. Through strategically positioned material and established ISO 9001 standard, our facilities are certified to
product laboratories, specializing in design and applications, environmental, health and safety standards, as well as specific
Trelleborg Sealing Solutions engineers support customers customer specifications. These certifications are in many cases
with design, prototyping, production, testing, installation and prerequisites, allowing us to comply to all market segment
quality assurance using state-of-the-art tools. Our ServicePLUS requirements.
portfolio of value-added services is designed to help customers
optimize their business across the entire value chain.
ISO 9001
Trelleborg Sealing Solutions brings leading edge technology and
an in-depth, experience-based understanding of applications to
The information in this catalog is intended for general reference only and not for specific applications. Application limits for pressure, temperature, speed and media are maximum
values determined in laboratory conditions. In application, due to operating parameters, maximum values may not be achievable. Customers must satisfy themselves of a product
and material’s suitability for their individual applications. Any reliance on information is therefore at the user‘s own risk. In no event will Trelleborg Sealing Solutions be liable for any
loss, damage, claim or expense directly or indirectly arising or resulting from the use of any information provided in this catalog. While every effort is made to ensure the accuracy of
information contained herewith, Trelleborg Sealing Solutions cannot warrant the accuracy or completeness of information.
Contact your local Customer Solution Center to obtain the best recommendation for a specific application from Trelleborg Sealing Solutions.
This edition supersedes all previous catalogs. This catalog or any part of it may not be reproduced without permission.
® All trademarks are the property of Trelleborg Group. The turquoise color is a registered trademark of Trelleborg Group. © 2024, Trelleborg Group. All rights reserved.
2 • TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals ˙ Edition July 2024
Rotary Seals
Contents
81 Type TRP – Medium Pressure Oil Seal

7 Introduction
84 Type TRQ – Medium-high Pressure Oil Seal
20 Design Support & Engineering Tools 86

Types HP20, SPS-HP20 and HP20S:
High Pressure Stefa®Radial Oil Seal
26 Seal Design Overview 92 HiSpin®HS40
95 Type TRK – Medium Grease
35 Stefa®Radial Oil Seal 98 Type TRG – Medium Grease
37 General Seal Description 101 Turbo Seals with Hydrodynamic Sealing Aids
39 Design Instructions: Shaft 103 Rotary and Axial Seal Combination
41 Design Instructions: Housing Bore 105 Type TRJ/TRL – Fabric Reinforced Seals
43 Description of Rubber Materials
45 Working Parameters 119 Stefa® Cassette Seal

51 Installation Instructions 121 General Description
52 Standard Stefa®Radial Oil Seal 121 System 500
53 Type TRA: DIN 3760 Type A 122 System 2000
61 Type TRE: DIN 3760 Type AS 123 System 3000
68 Type TRC: DIN 3761 Type B 124 System 5000
71 Type TRD: DIN 3761 Type BS 125 System CSL 1500
73 Type TRB: DIN 3761 Type C 128 Materials
77 Type TRF: DIN 3761 Type CS 129 Application
79 Non-standard Stefa®Radial Oil Seals 132 Installation
80 Type SPV – Medium Pressure Oil Seal
Latest information available at www.trelleborg.com/seals • Edition July 2024 TRELLEBORG SEALING SOLUTIONS • 3
ROTARY SEALS · Contents
134 Type APJ – Combined Oil Seal

179 GAMMA Seal
181 General Description
137 End Cover
185 Type TBP/RB
188 Type TBR/9RB
139 Type YJ 38
143 Type YJ 39
191 Turcon®Roto L
145 Shaft Repair Kit
197 Turcon®Varilip®PDR & HiSpin® PDR RT
149 Installation Recommendation – Metric Sizes
199 Introduction
151 Installation Recommendation – Inch Sizes
200 Turcon®Varilip®PDR Product Range
202 Materials
155 Forsheda®V-Ring
204 Technical Data
209 Design Guidelines
158 Materials
211 Installation Requirements
161 Installation
211 Storage
164 V-Ring Type A
212 Fitting Instructions
167 V-Ring Type S
213 Installation Requirements
169 V-Ring Type L/LX
214 Turcon®Varilip®PDR Size Ranges
172 V-Ring Type RM/RME
224 Ordering Information
177 V-Ring Type AX
225 HiSpin®PDR RT
4 • TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals • Edition July 2024
Contents
227 Turcon®and Zurcon®Roto Seals 297 Turcon®Roto VL Seal®F
229 Turcon®Roto Glyd Ring® 299 General Description
231 General Description 304 Installation Recommendation for Shaft
236 Installation Recommendation for Shaft 307 Installation Recommendation for Bore
238 Installation Recommendation for Bore 311 Installation Instructions

241 Turcon®Roto Glyd Ring®K
243 General Description 321 Turcon®Buffer Ring
248 Installation Recommendation for Shaft
with Back-pressure Relief
250 Installation Recommendation for Bore
253 Turcon®Roto Glyd Ring®V 331 Mechanical Face Seals
255 General Description 333 General Description
261 Recommended Installation for Shaft 334 Applications
264 Recommended Installation for Bore 335 Materials
267 Zurcon®Roto Glyd Ring®S 336 Design Instructions
269 General Description 336 Storage Conditions
273 Installation Recommendation for Shaft 337 Installation Instructions
275 Installation Recommendation for Bore 341 Installation Recommendations for Type DO in
Bearing and Cast Iron Steel
277 Turcon®Roto Variseal®
347 Installation Recommendations for Type DF
279 General Description Bearing Steel
283 Installation Recommendation
285 Turcon®Roto VL Seal®

349 General Quality Criteria and Storage
287 General Description Guidelines
292 Installation Recommendation for Shaft
294 Installation Recommendation for Bore
! This page is intentionally left blank.
Company Profile
Introduction
Latest information available at www.trelleborg.com/seals • Edition July 2024 TRELLEBORG SEALING SOLUTIONS ˙ 7
ROTARY SEALS · Company Profile
Welcome to
Trelleborg Sealing Solutions
SEALING TECHNOLOGY A WORLDWIDE PRESENCE
Trelleborg Sealing Solutions offers an outstandingly We are uniquely placed to offer a dedicated design and
comprehensive sealing portfolio – a one-stop-shop providing the development service for sealing solutions; globally servicing,
best in elastomer, silicone, thermoplastic, PTFE and composite supporting and supplying customers through an unrivaled
technologies; solutions that feature in virtually every application international network.
conceivable within the aerospace, industrial and automotive
industries. COMMITMENT TO CUSTOMER,
NEEDS LONG-TERM
Trelleborg Sealing Solutions is one of the world's foremost
experts in polymer sealing technology. Using our expertise
and experience, we facilitate customers in achieving cost-
effective, durable solutions that match their specific business
requirements.
Trelleborg Sealing Solutions -

Together We Shape a Sustainable Future
Scan the QR-Code to watch the movie
about our ability to add value and improve
the business of our customers.
8 ˙ TRELLEBORG SEALING SOLUTIONS Latest information available at www.trelleborg.com/seals • Edition July 2024
Company Profile
A world leader in engineered

polymer solutions
Seal
To seal is to fill a gap when joining two
static or moving (dynamic) surfaces, thereby
separating different media from each other.
Protect Damp
To protect is to help the environment, people, To damp is to absorb energy, thereby
infrastructure and other assets to manage the reducing vibration and noise.
impact from natural and man-made forces.
THE TRELLEBORG GROUP
Trelleborg Industrial Solutions Trelleborg Sealing Solutions

is a leading supplier of polymer-based critical solutions is a leading developer, manufacturer and supplier of
in selected industrial application areas and infrastructure precision seals, bearings and custom-molded polymer
projects. components. It focuses on meeting the most demanding
needs of aerospace, automotive, healthcare & medical
and general industrial customers with innovative solutions.
BLUE DIMENSION TM
At Trelleborg we believe that the benefits of our solutions

stretch beyond functionality and business performance.
For more information scan the QR-Code or visit the website:
www.trelleborg.com
Our
Global Resources
55+
Customer
40+
Manufacturing
15
R&D Centers
Solution Centers Sites
Contact us
Find out more about us and
our global distributor network:
www.trelleborg.com/seals/about-us
Company Profile
9,500
employees
More than
100
worldwide
locations
More than
2,000
proprietary material
formulations
8
Logistics
15
ServicePLUS
Centers SCM Centers
North & South America Europe Asia & other markets
Solutions & Capabilities,

Brands & Materials
Decades of experience designing and manufacturing polymer solutions to meet the changing needs of our customers,
as well as the latest industry trends and regulations, has led Trelleborg Sealing Solutions to develop, manufacture and
supply a range of unique materials and proprietary product designs, many of which have become industry standards.
STANDARD PRODUCTS
Linear Seals Bearings & Bushings O-Rings & Static Seals Rotary Seals
CUSTOMIZED SOLUTIONS (MAKE-TO-PRINT, MAKE-TO-DESIGN)
Engineered Molded Parts Liquid Silicone Rubber (LSR) Aerospace Solutions Healthcare & Medical
Components Solutions
Brake Shims, Tuned Custom HMF FlatSeal™ Micro Parts Assembly Units
Absorbers, Rubore®Seals Gaskets
ADVANCED CAPABILITIES
Multicomponent Technology Cleanroom Production, High Performance Polymers Advanced Composites

Packaging, Assemblies
WORLD RENOWNED NAMES UNITED MATERIAL FAMILIES

We own many of the longest established and leading names. Ongoing development has yielded some of the most
These include: successful sealing, bearing and custom materials
• American Variseal • GNL • Palmer • Silcofab available:
• Automated Dynamics • Impervia Chenard • Silcotech
• Busak+Shamban • Minnesota • Polypac • Sil-Pro • HiMod® • Turcite® • BioPharmaPro™ • Rubore®
• Dowty Seals Rubber & Plastics • SSF • Skega • HiPlast® • Turcon® • FoodPro® • XploR™
• Chase Walton • Nordex • SF Medical • Stefa • Isolast® • Turel® • H2Pro™
• Forsheda • Orkot • Shamban • Wills • Orkot® • Zurcon® • PureFab™
Company Profile
One-Stop-Shop for Sealing Solutions

Scan the QR-Code or visit our website
to find out more about our portfolio of solutions
for industry-specific needs and applications.
www.trelleborg.com/seals
Markets
& Technologies
Aerospace Agriculture Automotive, Truck & Chemical Transport &
Transportation Process Industries
Construction & Electrification Energy & Hydrogen Fluid Power

Mining Equipment
Food & Beverage Healthcare & Medical Industrial Automation Manufacturing &
Machine Tools
Marine Equipment & Material Handling Semiconductor Water

Construction
Accelerating performance in your industry

Scan the QR-Code or visit our website to
find out more about our tailor-made solutions
for your industry.
Company Profile
Films
& Animations
SEEING IS BELIEVING
Complex sealing configurations can feature a large number of sealing elements. Trying to illustrate
these on a 2-D page is difficult and can never properly show their function or characteristics.
Trelleborg Sealing Solutions uses the latest graphic technologies to produce 3-D animations
of applications and typical sealing solutions for them.
View at
YouTube.com/
trelleborgseals
View at
www.trelleborg.com/
seals/films
Films and Animations online

A range of films specific to different industries
and products are available to view on the
Trelleborg Sealing Solutions website or via
YouTube.
Company Profile
ServicePLUS Scan the QR-Code to

learn how you can
simplify your business
THE PLUS FOR YOUR BUSINESS

with ServicePLUS:
When you partner with Trelleborg Sealing Solutions through our ServicePLUS program,
you can focus on your core business while we focus on ensuring all of your value chain
needs are covered. We concentrate on business activities, which typically offer the
largest resource saving opportunities.
TECHNICAL SURFACE
COLLABORATION TECHNOLOGIES
Apply Trelleborg’s expertise to your business. Whether Surface quality matters as much as the seals you use.
starting a new development or enhancing existing products, Improve friction characteristics and eliminate sticking with
access our experts in materials and design for sealing surface modifications, such as Seal-Glide® to reduce costs in
solutions with optimal application performance. Take automated assembly and improve application performance.
advantage of digital tools, sealing technology training Ensure parts are as clean as they should be for sensitive
and customized seminars to support your technical and applications and strict regulations with FlexClean™.
commercial teams.
TAILORED PRODUCTION TESTING &

SERVICES QUALITY ASSURANCE
Enhance your manufacturing with tailored production Trelleborg Sealing Solutions is set up to run a full suite
services. State-of-the-art 3D printing and rapid prototyping of material and product tests to improve efficiency and
help bring products to the market faster. Strengthen your help reduce your inspection expenses. Fully automated
core business processes by outsourcing subcomponent inspection cells and quality clinics can verify performance
assembly and secondary operations to Trelleborg Sealing and accordance with standards, with full documentation
Solutions. produced.
PACKAGING ADVANCED DELIVERY &

SOLUTIONS STOCK MANAGEMENT SERVICES
Our packaging and labeling solutions aim to support Simplify, streamline and enhance your supply chain with
your business and boost your aftermarket care. They are our delivery and stock management services. Let Trelleborg
customized to meet your specific needs, including custom Sealing Solutions manage your important C-parts or benefit
tubing for direct insertion into automated feeding stations, from automated ordering services that optimize your
bespoke machine-readable labeling for replacement part replenishment processes and align with production flows.
sets and aftermarket kits directly drop-shipped to your
service centers or customers.
Company Profile
ROTARY SEALS · Engineering Tools & Apps
Design Support &

Engineering Tools
ONLINE TOOLS MAKE LIFE EASIER
Trelleborg Sealing Solutions has developed a number of online tools that make the working
life of an engineer specifying seals easier. All these industry-leading tools are available
free-of-charge from the Trelleborg Sealing Solutions website at www.trelleborg.com/seals.
To use these advanced services all you have to do is register on the Members Area.
There is also a continually increasing range of innovative engineering apps available for
smartphones, both for iOS and Android devices. Just search for "Trelleborg" in the App Store
or GooglePlay to find the tools to optimize your daily productivity.
Materials Search and + Very good suitability

Chemical Compatibility Check
Good suitability
These two programs allow you to find
out the compatibility of sealing materials – Limited suitability
with hundreds of different media and help Unsuitable
+
identify the most suitable material for

your application. ? Insufficient information
Sealing Solutions Configurator Technical Proposals Online

The Sealing Solutions Configurator is the first Enhance your communication with Trelleborg
tool of its kind offered by any seal supplier. It Sealing Solutions with the Technical Proposals
allows engineers to identify a proven sealing Online tool. Instantly access all your proposed
solution for their specific application in just solutions anywhere at any time and benefit from
four easy steps. quicker dialog with our sealing specialists.
Engineering Tools & Apps
ISO Fits & Tolerances Versatile CAD Service

Our Fits & Tolerances Calculator allows you The CAD download functionality
to easily determine type of fits using the provides thousands of drawings
tolerances according to DIN ISO 286. In of a wide range of seals. It gives
addition, upon entering the nominal diameter the option of 2- or 3-dimensional
the tool calculates lower and upper limit files in a range of formats to
deviations plus the maximum and minimum suit most commonly used CAD
interferences dependent on the selected systems.
tolerance classes for bore and shaft.
Hydraulic System Calculator

Hydraulic System Calculator helps you
design a solution around the cylinder
which may involve motor, pump, orifice
and pipe calculations. The application
is in compliance with ISO 3320, ISO
3321 & ISO 4393.
Rotary Seal Selector

The Rotary Seal Selector allows you to
search through the wide range of rotary
seals and materials available based
on application conditions and offers
detailed information on installation and
seal capabilities.
O-Ring Calculator
An industry-leading tool, the easy to
use O-Ring calculator includes sizing
capabilities, compression forces, design
parameter recommendations and
complete measurements. Results and Discover our design support
comments may be printed, shared or and engineering tools at
filed as PDF. www.trelleborg.com/seals
Mobile Tools
& Apps
We understand the needs of engineers on the go. Check out our latest mobile tools and apps,
ranging from an O-Ring calculator to unit and hardness converters. Just search for "Trelleborg"
in the App Store or Google Play to find the tools to optimize your daily productivity.
Android App on
Google Play
MANY Available on the

MORE APPS APP STORE
Discover our wide range of available
mobile tools and apps at
ISO Fits & Mechanical Aerospace Groove Installation Converter –

Tolerances Engineering Calculator Selector Instructions Universal
Simply enter the nominal dia- A useful app containing over This app covers five of Videos demonstrate the By simply selecting the
meter and select the tolerance 250 formula calculators in the most important SAE best practice methods for dimension and entering a
classes for bore and shaft to 16 categories, with more Aerospace groove standards installing seals, providing all value for conversion, the
being added with every for hydraulic systems, relevant documentation within app offers a wide range of
find the complete ISO fits de-
update. Categories include making it quick and easy to the interface. It guides you engineering and scientific units
finition. It contains all relevant
the fields of mathematics, find the size of grooves and to successful installation of for each dimension. It also
values, including type of fit,
physics and mechanical hardware needed. Includes Radial Oil Seals, Mechanical has other useful features like
with handy graphs to illustrate engineering. dimensions for AS4716 Rev Face Seals and Turcon® and currency conversion, timezone
the classes by bore and shaft. B, AS5857 Rev A, AS6235 Zurcon® rod and piston seals. conversion, percentage
The results of this application Rev A, AS4088 Rev E and calculations, a running pace
are based on DIN ISO 286. AS4832 Rev A. calculator and more.
in the groove
Our in the groove magazine
provides news, technical and
product information on seals,
as well as insights into the
markets they are used in. The
magazine is also available in
print and as an interactive PDF.
Rotary Seal Selector
This app is specifically
for the selection of rotary
seals based on application
information, including size,
operating parameters and
the lubricant used. It also
considers installation type
and seal function.
O-Ring Hydraulic Area and Healthcare Sealing Materials

Selector System Calculator Volume Calculator Materials Selector
When a user enters The Hydraulic System Speeds up and simplifies A quick and easy overview of Enter material specifications
installation specifications Calculator helps you design calculating the area and the compatibility of 34 mate- and required parameters, such
into the O-Ring Selector a solution around the volume of more than 170 rials with 35 chemical envi- as application temperature
app, such as the bore or cylinder, which may involve geometric shapes. The app ronments that are commonly or hardness, to receive
rod/shaft diameter, the app motor, pump, orifice and supports both metric and inch, encountered in the healthcare instant material proposals.
quickly calculates O-Ring pipe calculations. The and conveniently displays the and medical industries. The app features filters to
and housing dimensions application is in compliance formulas used. Fill your shape Select up to 20 materials limit searches based on
in both metric and inch. with ISO 3320, ISO 3321 with solids or liquids, choosing and environments at once to chemical compatibility, institute
Standards covered are ISO and ISO 4393. from 1500 different materials produce a chart that rates approvals and product type.
3601-1, NFT 47-502, JIS B to calculate the weight. each material from 'excellent' Data sheets can be requested
2401 and SMS 1586. to 'not recommended'. from within the interface.
Electronic Discover the
Catalog
Electronic Catalog
online as an app or
on our website
The Electronic Catalog is a user-friendly service that connects you to the broad range of
products Trelleborg Sealing Solutions offers. The products are arranged based on product
type and product group, making it easy to find the exact one you need.
Many functions are also included within the Electronic Catalog that allow you to understand
product capabilities, compare similar seals, request a quote and much more. The Electronic
Catalog is available from the Trelleborg Sealing Solutions website and in the App Store and
GooglePlay for mobile use.
CART/RFQ
The built-in cart function allows you to add products as you search
through the catalog. When you are finished, you can review the items in
your cart and then submit a Request for Quote. This notifies your local
Customer Solution Center and they will be in touch shortly.
FILTERING
If you have specific operating conditions
that the seal must meet and/or
installation dimensions, the Electronic
Catalog offers a filtering function within the
product groups. Here you can input your
temperatures, pressure, speed and various
installation dimensions to filter products
that can meet your needs.
PRODUCT COMPARISON
When looking through the catalog, you can
choose to compare multiple products. The
product comparison function allows you to
select which products you are interested in,
and then puts all relevant information into a
table for your review. You can even choose to
display all product details side by side or to
only show the fields where they differ.
PRODUCT INFORMATION
Detailed product information is available for each
part number. Once you select a specific part
number, you will be able to see its installation
dimensions, seal capabilities, related catalogs
and other information. From this page, registered
users can access the material data sheets that
are applicable to the part number.
ADD TO FAVORITES
Do you have a part that you frequently look up or
need information on? You can now save any of
our part numbers as a favorite that is linked to
your account. Anytime you log in to the Electronic
Catalog, your favorites will be a click away!
UNIT CONVERTER
If you are looking at a product and need to know
the conversion between metric and imperial, you
can use the Unit Converter tool that is available
at the top of the screen for web users and at the
bottom for mobile.
ROTARY SEALS · Seal Design Overview
Seal Design Overview

Stefa®Radial Oil Seal
Outer Dust
Seal Installation Technical Data*
Cover lip
Family Pressure
Without
Standard Size Range Speed
Coated
Rubber
Profile Page TSS Type MPa
Metal
With
(Characteristics) mm m/s
max.
ISO 6194/1
53 TRA DIN 3760 4 - 800 • • 10 0.05
Type A
ISO 6194/0
61 TRE DIN 3760 6 - 920 • • 10 0.05
Type AS
ISO 6194/1
68 TRC DIN 3761 6 - 460 • • 10 0.05
Type B
ISO 6194/1
71 TRD DIN 3761 15 - 580 • • 10 0.05
Type BS
ISO 6194/1
73 TRB DIN 3761 30 - 1120 • • 10 0.05
Type C
Radial Oil ISO 6194/1

Seal 77 TRF DIN 3761 35 - 920 • • 10 0.05
Type CS
80 SPV Pressure seal 8 - 500 • • 17 0.5
81 TRP Pressure seal 8 - 190 • • 10 0.5
84 TRQ Pressure seal 24 - 130 • • 5 1.0
Very high pressure

86 HP20
seal
20 - 72 • • 4.7 20
Very high pressure

86 HP20S
seal
20 - 200 • • 5 15
Very high pressure

86 SPS-HP20
seal
20 - 200 • • 5 15
* The figures provided are maximum values and cannot be used at the same time. The maximum pressure is dependent on application temperature.

Outer Dust
Cover lip
Family Pressure
Without
Coated
Rubber
Metal
With
max.
92 HS40 High speed On demand • • 40 0.05
Radial Oil Low friction,

Seal 95 TRK
no spring
4 - 120 • • 10 Without
Low friction,
98 TRG
no spring
3 - 77 • • 10 Without
105 TRJ/TRL Fabric reinforced 100 - 1,890 • • 25 0.05
Stefa®Cassette Seal
Outer Dust
Cover lip
Family Pressure
Without

Coated
Rubber

Metal
With
max.
System
121 TC5
500
90 - 320 • 10 0.05
System
122 TC2
2000
143 - 160 • 5 0.05
Cassette System
Seal 123 TC3
3000
130 - 190 • • 4 0.05
System
124 TC0
5000
On demand • • 15 0.05
125 TCY CSL 1500 On demand • • 4 0.05
134 TCY APJ Cassette On demand • • • 10 0.05
End Cover
Outer Dust
Cover lip
Family Pressure
Without
Coated
Rubber
Metal
With
max.
End
Covers 139 YJ 38 End cover 10 - 230 • 0.05
143 YJ 39 End cover 20 - 210 Half Half 0.5
Shaft Repair Kit

Outer Dust
Cover lip
Family Pressure
Without
Coated
Rubber

Metal
With
max.
Shaft Repair
Kit
147 TS Sleeve 12 - 200 •
V-Ring
Retention/
Seal Installation Clamping Technical Data*
Possibilities
Family
TSS With Pressure
FORSHEDA- Standard Size Range With Axial Speed
Profile Page Designa- Clamping MPa
Type (Characteristics) mm Retention m/s
tion Band max.
V-Ring
164 VA A
Standard
2.7 - 2,020 • 10 Without
V-Ring
167 VS S
Extended body
4.5 - 210 • 10 Without
V-Ring
169 VL L
Small profile
105 - 2,025 • 10 Without
V-Ring V-Ring
169 LX LX Large diameter 135 - 2,025 • 10 Without
rigid lip
V-Ring
Standard with
172 RM RM
clamping band,
300 - 2,010 • 10 Without
extended body
V-Ring
172 RME RME Standard with 300 - 2,010 • 10 Without
clamping band
V-Ring
177 AX AX Large diameter, 200 - 2,020 • 10 Without
flexible lip
GAMMA Seal
Family Size Range Speed Pressure
Profile Page TSS Type Material
mm m/s MPa max.
GAMMA
GAMMA
185 TBP Seal 10 - 135 20 Without
Seal
standard
GAMMA
188 TBR Seal 15-100 20 Without
with labyrinth
Turcon®Roto L
mm m/s MPa max.
Turcon®Roto L
193 TT M12/M83 10 - 350 20 1.0
Turcon®Varilip®PDR & HiSpin®PDR RT

Seal Installation Technical Data**
Family TSS Standard Size Range Speed Pressure
Profile Page
Type (Characteristics) mm m/s MPa max.
For use with pressure
from one side. Use in
applications with high
200 A 60 0.5
speed or poor lubrication
or when low friction is
required.
Use with pressure from
one side as type A,
but with a secondary
200 B 40 0.5
redundant sealing element
Turcon® incorporated for additional
Varilip®PDR & sealing safety.
Shaft sizes
HiSpin® PDR Used in higher pressure 6 mm to
RT 200 C*** applications. Pressure is 20 1.0
170 mm as
from one side only. standard for
all types.
Double sealing
200 D arrangement to seal media 40 0.5
from both sides.
Single-acting seal to work

with media from one side
but with the addition of
a dirt excluder on the
200 G 60 0.5
environment side. The
excluder lip is a transition
contact only to reduce
friction.
* T he figures provided are maximum values and cannot be used at the same time. The maximum pressure is dependent on application tempera-
ture.
** Speeds up to 90 m/s can be achieved with detailed application analysis and custom designs. Please consult your local Customer Solution
Center.
*** Not recommended as a Varilip® PDR RT.
Turcon® and Zurcon® Roto Seals

Size Func-
Seal Application Standard Technical Data* Material Shaft
Range tion
Double-acting
Single-acting
Family Pres-
Temp. Standard Mating
Field of Speed sure
Type Page ISO/DIN mm Range** Seal Surface
Application m/s MPa
°C Material Hardness
max.
I.S. Turcon®
Turcon®Roto 2.0 30 > 55 HRC
Glyd Ring® For end caps of T40
ISO 6-
229 rotary distributors
7425/2 2,600
•
and unions:
- High pressure
valve stems
-45
- Manipulators Turcon®
to 2.0 30 > 55 HRC
I.S. = - Hydraulic M15
+200
Inner motors
Sealing O.S. - Pivoting motors
in mobile
ISO 8-
O.S. = 229 hydraulic and
7425/1 2,700 •
Outer machine tools Zurcon®
Sealing 0.2 30 > 55 HRC
Z80
I.S.
Turcon®Roto Turcon®
2.0 30 > 55 HRC
Glyd Ring®K For end caps of T40
19 -
241 rotary distributors
999.9 •
and unions:
- High pressure
valve stems
-45
- Manipulators Turcon®
to 2.0 30 > 55 HRC
I.S. = - Hydraulic M15
+200
Inner motors
Sealing O.S. - Pivoting motors
in mobile
40 -
O.S. = 241 hydraulic and
999.9 •
Outer machine tools Zurcon®
0.2 30 > 55 HRC
Sealing Z80
** Temperature range depends on choice of elastomer material.
Size Func-
Range tion
Double-acting
Single-acting
Family Pres-
Field of Speed sure
Application m/s MPa
max.
Turcon® For sealing

Roto Glyd shafts, axles:
I.S.
Ring®V - Machine tools
- Rotary 35 -
253 distributors 500
- Valve spindles Turcon®
- Hydraulic rotator -45 M15
- Robotics • to 2 30 T40 > 55 HRC
I.S. = +130
Inner O.S.
Sealing For sealing
cylinder bores: 22 -
O.S. = 253 - Machine tools 500
Outer - Hydraulic swivels
Sealing - Robotics
Zurcon®
I.S.
Roto Glyd
Ring®S ISO 10 -
267
7425/2 2,600
For sealing
shafts,
axles and rotary Zurcon®
-30
transmission 6.5 Z53
leadthroughs • to
MPa x m/s Z54
> 55 HRC
I.S. = +100
with slow rotary Z80
Inner O.S. or oscillating
Sealing
movement.
ISO 10 -
O.S. = 267
7425/1 2,700
Outer
Sealing
Turcon® Rotary Turcon®

2 15 > 55 HRC
Roto distributors T40
Variseal® Pivoting motors:
-100
- Pharmaceuticals 5-
277
- Machine tools 2,500 • to
Turcon®
+200 2 5 > 170 HB
- Foodstuffs T78
- Industrial
- Chemical
Size Func-
Range tion
Double-acting
Single-acting
Family Pres-
Field of Speed sure
Application m/s MPa
max.
For sealing
shafts, axles:
- Machine tools
- Rotary
Turcon® distributors
Roto VL I.S.
- Injection
Seal® moulding 6-
machines 2,600
- Valve spindles
- Hydraulic Turcon®
steering units -40
ISO M15
285 - Hydraulic rotator 6194 • to 2 40
T40
> 55 HRC
I.S. = - Robotics +120
Inner - Bearing grease
Sealing
O.S. = For sealing

O.S.
Outer cylinder bores:
Sealing - Machine tools 10 -
- Hydraulic swivels 2,700
- Robotics
- Bearing grease
For sealing
shafts, axles:
- Machine tools
- Rotary
Turcon® distributors
Roto VL I.S.
- Injection
Seal®F moulding 6-
machines 2,600
- Valve spindles
- Hydraulic Turcon®
steering units -40 M15
297 - Hydraulic rotator • to 2 40 T40 > 55 HRC
I.S. = - Robotics +120
Inner - Bearing grease
Sealing
O.S. = For sealing

O.S.
Outer cylinder bores:
Sealing - Machine tools 14 -
- Hydraulic swivels 2,700
- Robotics
- Bearing grease
Turcon®Buffer Ring with Back-pressure Relief

Size Func-
Range tion
Double-acting
Single-acting
Family Pres-
Field of Speed sure
Application m/s MPa
max.
I.S. Rotary injection

Turcon® molding unit -45
4- Turcon®
Buffer Ring Rotary to
2,600 M15
distributors +70
T40
Peak pressure
323 • 15 30 > 55 HRC
O.S. protection
Zurcon®
For high pressure, +5
8- Z53
where good to
2,700
lubrication is +160
necessary
Mechanical Face Seals

mm m/s MPa max.
100cr6 45 - 886 2.2 0.15

Mechanical
341 TLDO
Face Seals
Cast iron 51 - 457 3.0 0.15
347 TLDF 100cr6 59 - 492 3.0 0
Stefa®Radial
Oil Seal

General Seal Description into the rubber lip to provide additional sealing force, both
initially and over the life of the seal. The total radial force of
GENERAL the sealing lip is a function of the rubber pre-tension, coupled
with the tensile spring force. The sealing lip may be lathe cut
Radial Oil Seals, also known as rotary shaft lip seals, are or ready molded, and may feature molded-in hydrodynamic aids
round sealing devices used to seal between two machine to assist sealing in demanding applications. The metal case
parts that rotate relative to each other. They are used to may be exposed or have rubber molded around it for ease of
seal lubrication in and/or contamination out, or to separate assembly or improved static sealing.
dissimilar media. Trelleborg Sealing Solutions supplies these
products under the Stefa®name. Trelleborg Sealing Solutions offers state-of-the-art Radial Oil
Seal design standards based on many years of experience in a
SEAL DESIGN wide range of application fields.
Although there are many styles of Radial Oil Seal, they all
generally consist of a flexible rubber lip bonded to a rigid metal
case. Most also contain a third element - a garter spring - fitted
Outer diameter
Garter spring Rear face
Metal insert
Spring retaining lip
Membrane
Spring groove
Dust lip
Sealing lip
Lip edge
Spring plane
Oil side Air side
Figure 1: Designation for rotary shaft lip seals (extract from ISO 6194)
ROTARY SEALS · Stefa®Radial Oil Seal
METAL CASE GARTER SPRING

The metal case is normally made out of formed, cold-rolled Function
steel sheet in accordance with DIN EN 10139. Another When rubber is exposed to heat, pressure or chemical attack,
material, such as stainless steel, brass or aluminum, may be it will gradually lose its original properties. The rubber is then
used depending on application requirements. If the metal case said to have aged, causing the original radial force exerted
is rubber-covered, the outside diameter may be either smooth by the sealing element to diminish. The function of the garter
or ribbed. In all cases, the seal outer diameter tolerance is spring is to maintain the radial force during this period.
in accordance with ISO 6194-1 and the bore tolerance is in
accordance with ISO H8. Experiments have shown that the radial force must vary with
the size and type of seal. They have also clearly indicated the
Table 1: Outer Diameter Tolerances in Accordance significance of maintaining the radial force within narrow limits
with ISO 6194-1 during the service life of the seal. Extensive investigations in
the laboratory have formed the basis for defining the radial
Nominal Outside Diameter Diametral Tolerance force.
d2 Metal Cased Rubber Covered
d2 < 50 +0.20 / +0.08 +0.30 / +0.15 The garter spring is closely wound and carries an initial
tension. The total force exerted by the spring consists of the
50 < d2 < 80 +0.23 / +0.09 +0.35 / +0.20
force required to overcome the initial tension and the force due
80 < d2 < 120 +0.25 / +0.10 +0.35 / +0.20 to the spring rate. The use of a garter spring with initial tension
120 < d2 < 180 +0.28 / +0.12 +0.45 / +0.25 ensures that, as the sealing element wears, the total radial
180 < d2 < 300 +0.35 / +0.15 +0.45 / +0.25 force from the initial tension will not change.
300 < d2 < 530 +0.45 / +0.20 +0.55 / +0.30
Material
Spring steel is normally used. If resistance to corrosion is
Note: Ribbed O.D tolerances on request.
required, stainless steel can be substituted. Garter springs of
bronze or similar materials are not recommended, since they
tend to fatigue after long service life, or as a result of exposure
to high temperatures. In special cases, the garter spring can
be protected against damage by means of a thin rubber cover.
Design Instructions: Shaft

SURFACE FINISH, HARDNESS AND MACHINING SHAFT RUN OUT
METHODS Shaft run out should as far as possible be avoided or kept to
The shaft design is vital for sealing performance and ensures a minimum. At higher speeds, there is a risk that the inertia of
maximum service life for the seal (see Figure 4). As a basic the sealing lip prevents it from following the shaft movement.
principle, the hardness of the shaft should be higher as The seal must be located next to the bearing and the bearing
peripheral speeds increase. DIN 3760 specifies that the shaft play should be maintained at the minimum value possible (see
must be hardened to at least 45 HRC. Figure 2).
As the peripheral speeds increase, the hardness must be

increased, and at 10 m/s a hardness of 60 HRC is required. 0.4
The choice of a suitable hardness is dependent not only on the
Shaft run out, mm

peripheral speed but also on factors such as lubrication and 0.3
the presence of abrasive particles. Poor lubrication and difficult
environmental conditions require a higher shaft hardness. 0.2
DIN 3760 specifies a surface roughness of Ra 0.2 - Ra 0.8 µm.
Laboratory tests have however proved that the most suitable 0.1
roughness is Rt = 2 μm (Ra = 0.3 μm). Both rougher and NBR-ACM-FKM
smoother surfaces generate higher friction, resulting in 0 2000 4000 6000
increased temperature and wear. Trelleborg Sealing Solutions Shaft speed, min-1
suggest a surface roughness of Ra 0.2 - 0.5 µm.
Measurements of friction and temperature have also shown Figure 2: Shaft run out
that grinding of the shaft is the best method of machining.
However, spiral grinding marks may cause a pumping effect. ECCENTRICITY
Therefore, plunge grinding should be used, during which even
ratios between grinding wheel speed and work-piece should Eccentricity between shaft and housing bore centers should
be avoided. Polishing of the shaft surface with a polishing be avoided in order to eliminate unilateral load of the lip (see
cloth produces a surface which causes higher friction and Figure 3).
increases heat generated when compared with plunge grinding.
In certain cases, it may be impossible to provide the necessary
hardness, surface finish and corrosion resistance required
0.4
for the shaft. This problem can be solved by fitting a separate
sleeve onto the shaft. If wear should occur, only the sleeve
0.3
Eccentricity, mm
needs to be replaced (see page 145, Shaft Repair Kit).
0.2
0.1
0 50 100 150 200 250

Shaft diameter, mm up to 500
Figure 3: Eccentricity
Rz 1.2 to 3.0 μm
plunge ground
Media Edge rounded

Pressure and polished
R
Shaft d1 h11
15°-30°
Y Z
d3
Installation direction
Figure 4: Installation of the Stefa®Radial Oil Seal
Depending on the installation direction (Y or Z), a chamfer or SURFACE ROUGHNESS

radius on the shaft is recommended. The dimensions for this
are shown in Figure 4 and Table 2. The functional reliability and service life of a seal depends to
a great extent on the quality and surface finish of the mating
surface to be sealed. Scores, scratches, pores and concentric
Table 2: Chamfer Length for Shaft End
or spiral machining marks are not permitted. Higher demands
d1 d3 R must be made on the surface finish of dynamic mating
surfaces than on static mating surfaces. Plunge grinding is
< 10 d1 - 1.5 2
recommended to eliminate the presence of helical “lead” on
over 10 to 20 d1 - 2.0 2 the shaft.
over 20 to 30 d1 - 2.5 3
over 30 to 40 d1 - 3.0 3 The characteristics most frequently used to describe the
over 40 to 50 d1 - 3.5 4 surface microfinish, Ra, Rz and Rmax, are defined in ISO 4287.
These characteristics alone, however, are not sufficient for
over 50 to 70 d1 - 4.0 4
assessing suitability for seal engineering. In addition, the
over 70 to 95 d1 - 4.5 5
material contact area, Rmr, in accordance with ISO 4287
over 95 to 130 d1 - 5.5 6 should be considered. The significance of these surface
over 130 to 240 d1 - 7.0 8 specifications is illustrated in Figure 5. It shows clearly that
over 240 to 480 d1 - 11.0 12 specification of Ra or Rz alone does not describe the profile
form accurately enough and is thus not sufficient for assessing
suitability.
CHARACTERISTICS OF THE SHAFT SURFACE

The material contact area, Rmr, is essential for assessing
The running surface for Stefa®Radial Oil Seals is specified in surfaces, as this parameter is determined by the specific
DIN 3760/61. The surface should meet the following profile form. This directly depends on the machining process
requirements: employed.
Hardness: 55 HRC or 600 HV,

Surface profile Ra Rz Rmr
hardness depth min. 0.3 mm
Closed profile form
Surface roughness: Ra = 0.2 to 0.5 μm
Rz = 1.2 to 3.0 μm 0.1 µm 1.0 µm 70%
Rmr = 50-70%, c = 0.25 x Rz
Open profile form
0.2 µm 1.0 µm 15%
Figure 5: Examples of various surface profile parameters
Design Instructions: Housing Bore
b2
r2
C
15°-25°
Bore d2 H8
Figure 6: Installation depth and lead-in chamfer
HOUSING BORE Table 3: Housing Dimensions

For metric sizes, the tolerances are in accordance with Seal C r2
ISO 6194-1, which provides a suitable press fit for the bore b2
Width
tolerance in ISO H8. The inch sizes are in accordance with mm
b mm max.
ARPM OS-4. In cases where the housing bore has a different
tolerance, the seal can be made to a suitable size. For bearing 7 0.7 to 1.0 8.2 0.5
housings made of soft materials, e.g. light metals, and for 8 0.7 to 1.0 9.2 0.5
bearing housings with thin walls, a special fit between the seal 10 0.7 to 1.0 11.2 0.5
and the housing may be necessary. The tolerances for the seal 12 1.0 to 1.3 13.5 0.75
and housing should then be determined by practical assembly
15 1.0 to 1.3 16.5 0.75
trials. If a component such as a bearing is assembled through
the housing bore for the seal, the bore may be damaged. In 20 1.0 to 1.3 21.5 0.75
order to avoid damaging the bore, a seal with a larger outside
diameter than that of the bearing should be selected.
SURFACE ROUGHNESS OF THE HOUSING

Values for the surface roughness in the gland are specified in
ISO 6194/1.
General values: Ra = 1.6 - 3.2 μm
Rz = 6.3 - 12.5 μm
For metal-to-metal sealing or gas sealing, a good score-free

and spiral-free surface finish is necessary. If the rotary shaft
lip seal is bonded into the housing, ensure that no adhesive
comes into contact with the sealing lip or the shaft.
SEALING ELEMENT In addition, cost considerations render ease of processing a

desirable feature. For the optimum material recommendation
Compound for your application, contact your local Customer Solution
The material selected must take into account environmental Center.
conditions and functional requirements.
Some of the requirements associated with environmental Type and Designations of Materials
considerations are:
Nitrile rubber (NBR)
- Good chemical resistance Acrylic rubber (ACM)

Fluorinated rubber (FKM)
- Good resistance to heat and low temperature
Hydrogenated Nitrile rubber (HNBR)
- Good resistance to ozone and weathering
In order to satisfy the wide range of demands made on seals,
The functional demands include: Trelleborg Sealing Solutions has developed special, unique
compounds of each type of rubber. Other material compounds
- High resistance to wear are also available to meet extreme requirements.
- Low friction
- Low compression set
- Good elasticity
Table 4: Material Recommendations
Material Designation
Acrylonitrile Fluorocarbon Polyacrylate Hydrogenated
Butadiene Rubber Rubber Acrylonitrile
Materials Rubber Butadiene Rubber
for Sealing Common Media NBR FKM ACM HNBR
Material Abbreviation
N V A H
Max. Permissible Constant Temperature (°C)
Engine oils 100 170 125 130
Transmission oils 80 150 125 110
Mineral Hypoid transmission oils 80 150 125 110
fluids ATF oils 100 170 125 130
Hydraulic fluids (DIN 51524) 90 150 120 130
Greases 90 - - 100
Flame retardant Oil-water emulsion 70 - - 70
hydraulic fluids Water-oil emulsion 70 - - 70
(VDMA 24317) Aqueous solutions 70 - - 70
(VDMA 24320) Water-free fluids - 150 - -
Fuel oils 90 - - 100
Water 90 100 - 100
Other media
Lyes 90 100 - 100
Air 100 200 150 130
Due to the different configurations of the media, the above-mentioned temperature ranges are for guidance only.
Depending on the media, significant deviations may occur.
Description of Rubber Materials POLYACRYLIC RUBBER (ACM)

FEATURES AND BENEFITS:
NITRILE RUBBER (NBR)
- Good resistance against oils and fuels (better than Nitrile
FEATURES AND BENEFITS: rubber)
- Good oil resistance - H
eat resistance about +50 °C better than Nitrile rubber,
- Good heat resistance, up to +100 °C in oil +150 °C in oil and +125 °C in air
- High tensile strength (special compounds over 20 MPa) - Good weathering and ozone resistance
- High elongation at break

Limitations:
- Low swelling in water
- Not usable in contact with water and water solutions, even
smaller quantities of water in oil
Limitations:
- L imited cold flexibility to about -20 °C, somewhat poorer than
- Poor weather and ozone resistance
normal NBR
- P
oor resistance against polar fluids (ester, ether, ketones
- L imited tensile strength and tear resistance, especially
and aniline)
above +100 °C
- P
oor resistance against chlorinated hydrocarbons (carbon
- P
oor wear resistance (considerably inferior compared with
tetrachloride, trichlorethylene)
NBR)
- P
oor resistance against aromatic fluids (e.g. benzene,
- P
oor resistance against polar and aromatic fluids and
toluene)
chlorinated hydrocarbons
Fluids, mineral oils and, above all, high-alloyed mineral

oils (hypoid oils) containing larger quantities of aromatic FLUORINATED RUBBER (FKM)
hydrocarbons have a high swelling effect on NBR compounds.
The swelling behavior can be improved by increasing the
- Resistance against oils and fuels is better than for any other
acrylonitrile content.
rubber type
However an inferior cold flexibility and resistance to - T he only highly elastic rubber material that is resistant to
compression set must be accepted. The additives in high- aromatic and chlorinated hydrocarbons
alloyed oils can in certain cases cause an additional
- Excellent heat resistance, up to +200 °C
interaction between the elastomer and the additive, thus
influencing the elasticity. - Excellent weather and ozone resistance
- E
xcellent acid resistance (only inorganic acids, not suitable
HYDROGENATED NITRILE RUBBER (HNBR) for organic acids, e.g. acetic acid)

- Good oil resistance, also in hypoid oils Limitations:
- Good heat resistance, up to +150 °C - Limited cold flexibility, from approximately -25 °C to +20 °C
- Good mechanical properties - Limited tensile and tear strength, especially above +100 °C
- Good weather and ozone resistance - High compression set in hot water
- Poor resistance to polar solvents
Limitations:
- Poor resistance against polar fluids (esters, ethers, ketones
and aniline)
- P
oor resistance against chlorinated hydrocarbons (carbon
tetrachloride, trichlorethylene)
- Poor resistance against aromatic fluids (benzene, toluene)
FLUOROSILICONE (FVMQ)
- Very low temperature flexibility, down to -60 °C
- Excellent heat resistance, up to +230 °C
- Good compatibility with most mineral oils
LIMITATIONS:
- Not suitable for polar fluids
FDA-COMPLIANT COMPOUNDS
Trelleborg Sealing Solutions has engineered a set of
compounds suitable for use in rotary sealing applications, like
gearboxes, mixers and other equipment requiring a separation
between lubricants and food or any external chemicals.
The elastomeric lip is energized by a spring and can be

designed like any Stefa®Radial Oil Seal in order to effectively
work under pressure, with shaft eccentricities and vibrations,
and with axial play.
Available types of compounds are updated according to

state-of-the-art regulations like those from the FDA. Most
available Stefa®Radial Oil Seals are molded from EPDM and
FKM polymers, bonded to stainless steel metal inserts and
energized with special INOX springs. The engineering of these
items is usually made according to customer specifications.
Working Parameters
TEMPERATURE RESISTANCE The aging of the rubber has appreciable significance on the
useful life of the seal. The temperature limits for the principal
Increasing temperature accelerates the aging of the rubber, the materials are illustrated in Figure 7. They should only be
material becomes hard and brittle, the elongation decreases regarded as approximate, since the materials are also affected
and the compression set increases. Axial cracks at the sealing by contact media. It can generally be said that a temperature
edge are a typical indication that the seal has been exposed to increase of +10 °C (in air) will halve the theoretical useful life
excessively high temperature. of the rubber.
NBR
-45 -30 100 120
The temperature ranges apply only
in connection with media that are
HNBR compatible with the respective
elastomers
-40 -30 140 150
ACM
-35 -20 150 175
FKM
-35 -20 200 230
FVMQ
-60 -50 230 250
-100 -50 0 50 100 150 200 250

Temperature °C
Normal working condition
Only to be achieved under particular conditions with special materials
Figure 7: Temperature limits for some common types of rubber
TEMPERATURE The resulting temperature in the sealing area must be

considered to select the appropriate material. The initial
Temperature is the most critical criteria to be considered temperature of the fluid can increase by up to 50% depending
when selecting a rotary seal. on operating parameters. For all applications, please refer to
the recommendations in the various chapters or contact your
The temperature limits indicated in the selection tables are local Customer Solution Center.
maximum operating temperatures of the sealing material
in fluids to which the sealing material is compatible (good
chemical resistance and controlled swelling/shrinkage).
The above descriptions show that the temperature in the

sealing area is influenced by various parameters, especially:
- T he lubricating capability of the fluid and its ability to

dissipate the heat generated under the sealing lip
- The circumferential velocity
- The pressure applied
MEDIA Grease:
Often used for roller and plain bearings, this media requires a
The media to be sealed heavily influences the choice of the specially adapted sealing solution. To reduce the risk of tilting
seal and material type. Usually in rotary applications, liquid and to allow the sealing lip to open under increasing pressure,
media are being contained. Pasty media generally restricts the the seal is installed in the reverse direction. Another important
use of rotary seals, especially with regards to circumferential parameter to be considered is the maximum circumferential
velocity. Gaseous media require specially adapted seal velocity. The maximum speed must be reduced to 50% of
designs. the permitted speed in oil due to the poor heat exchange the
grease can provide.
Liquid media:
Most applications relate to lubricating fluids, but there are Above this limit, a change from grease to oil or installation of a
also those with hydraulic fluids based on mineral oils in seal with a PTFE-based lip (Turcon®) should be considered.
accordance with DIN 51524 or ISO 6743, or fire-resistant
and environmentally friendly hydraulic fluids. More rarely, very Poor lubricating media:
aggressive media with low lubricating capabilities must be For poor lubricating media, an initial lubrication of the seal
sealed. Sealing of other fluids such as water or FDA-compliant is required to avoid dry-running. In such applications, we
fluids require a special sealing solution in many cases and recommend a Stefa®Radial Oil Seal with dust lip. The area
will not be covered in detail in this catalog. For specific between the lips will be used as a lubricant reservoir. Two
requirements, please contact your local Customer Solution seals in tandem, such as Stefa®Radial Oil Seal/ Stefa®Radial
Center. The media is the first criteria to be considered when Oil Seal or Stefa®Radial Oil Seal/GAMMA Seal, will provide the
selecting the sealing material type. It will also influence the same result.
seal family and profile.
Aggressive media:
Evaluation of the compatibility of the seal material with the Generally, aggressive media (e.g. solvents) have poor
media to be sealed is based on the analysis of the values lubricating properties and therefore Trelleborg Sealing
of tensile strength, elongation, volume change and hardness Solutions recommends Turcon®Varilip®or PDR seals.
change resulting from an immersion test. Please contact your Turcon®and other PTFE materials, solve the problem of
local Customer Solution Center to select the optimum material chemical resistance, and the metal cage can be produced from
for your application. various Stainless Steel materials to increase performance and
product lifetime.
Mineral oils:
Mainly used in transmissions, elastomer materials have
good compatibility with mineral oils within the recommended
temperature range. Some mineral oils, such as hypoid
transmission oils, contain special additives that produce more
demanding operating conditions, e.g. temperature range and/
or high pressure. For these, fields testing is recommended.
Synthetic oils:
For improvement of the viscosity, high temperature
performance and/or service life, new oils with specific
additives have been launched as partial or full synthetic oils.
Elastomer sealing materials give the same good compatibility
to synthetic mineral oils as they do to standard mineral oils.
However, compatibility needs to be checked.
ENVIRONMENTALLY FRIENDLY HYDRAULIC FLUIDS

(BIO OILS)
Biodegradable Hydraulic Fluids
When machines or process equipment are hydraulically
operated, escaping hydraulic oil can pollute surface waters
and the ground. One way of minimizing the danger posed
by unwanted leakage is the use of biologically degradable,
non-toxic oils. In many countries, there are already statutory Vegetable
regulations and catalogs of requirements for dealing with Synthetic Fluids
Oils
materials that endanger water. Hydraulic and transmission
fluids that protect the environment are already specified in
some cases. Figure 8 shows types of biodegradable fluids.
Triglyceride Synthetic Polyglycol
Environmentally friendly fluids have applications in all systems HETG Ester Oil HEPG
that operate in mobile and agricultural machinery and in
industries such as water and forestry. In stationary systems,
they are employed in plants where water is at risk, such as
locks or water turbines, and for food and pharmaceutical
Rapeseed PEG
production. Polyalphaolefins
Oil PPG
An important criterion for biologically rapidly-degradable fluids

is their compatibility with seals. In Table 5, the resistances of Figure 8: Biodegradable hydraulic fluids
elastomeric materials against "bio-oils" are given.
Table 5: R
ecommendations for the Use of Standard Elastomer Materials in Accordance
with ISO VG 32 to 68 and VDMA Directive 24569
Oil Temperature < 60 °C < 80 °C < 100 °C < 120 °C

Oil Type / ISO VG 32 - 68 32 - 68 32 - 68 32 - 68
HETG NBR NBR - -
HNBR HNBR - -
( Rapeseed ) FKM FKM - -
NBR* NBR* - -
HEES HNBR* HNBR* - -
FKM* FKM FKM FKM
HEPG NBR* NBR - -

HNBR* HNBR HNBR HNBR
( PAG ) FKM* FKM** FKM** FKM**
HEPR ( PAO ) not yet specified not yet specified not yet specified not yet specified
* For dynamic applications, specific test required
** Preferred peroxide-cured FKM
OVERPRESSURE Please ask your local Customer Solution Center for suitable
Back-up Ring drawings. Seal type SPV is formed to support the
When the sealing element is exposed to pressure, it is forced sealing element (see Figure 9). The type TRP/6CC is designed
against the shaft and the area of the lip in contact with the with a short and sturdy sealing lip, which allows overpressures
shaft increases. The friction, as well as the generated heat, without using a separate Back-up Ring. When a Back-up Ring
increases. As a result, when the seal is under pressure, the is installed or when the types SPV or TRP/6CC are used,
specified values of peripheral speed cannot be maintained but overpressures of 0.4 to 0.5 MPa are permissible at moderate
must be reduced in relation to the magnitude of the pressure. peripheral speeds.
At high peripheral speeds even overpressures of 0.01 to
0.02 MPa may cause difficulties. By fitting a separate At very high pressures, seals with rubber-covered cases should
Back-up Ring, the types TRA, TRC and TRB can be used for be used to avoid leakage between the periphery of the seal
overpressure above 0.5 MPa. The separate Back-up Ring and the housing bore. When the seal is under pressure, there
shape follows the rear profile of the sealing element but is a risk of axial movement in the housing bore (pop-out). This
without mutual contact when no pressure differential exists effect can be prevented by locating the seal against a shoulder,
(see Figure 9). However, the Back-up Ring requires accurate with a spacer ring or a circlip.
fitting.
1.0
SPV
0.8 ø 25
ø 50
0.6 ø 100 TRP/6CC
ø 150
0.4
TRA with back-up ring

Pressure, MPa
0.2
0 1000 2000 3000 4000 5000 6000 7000

Shaft speed, min -1
Figure 9: Permissible overpressure for supported lip seals and for pressure seals
PERIPHERAL SPEED AND NUMBER OF TRB, etc. made with NBR or FKM, with no differential pressure,
and where adequate lubrication or cooling of the sealing
REVOLUTIONS
edge by the sealed media exists. In addition, the maximum
Different designs of the sealing element affect the magnitude permissible operating temperatures shown in Table 4 must not
of the friction and thus result in varying temperature rises. be exceeded. The curve shows that higher peripheral speeds
Various designs of the sealing element allow different are permissible for larger shaft diameters more than for the
maximum peripheral speeds. Figure 10 shows the approximate smaller. This is due to the fact that the cross-sectional area
maximum values for the permissible peripheral speed for increases in proportion to the square of the diameter, thus
sealing elements (without dust lip), i.e. seal types TRC, TRA, increasing the heat dissipation capacity.
Speeds in rpm
30000 15000 10000 9000 8000 7000 6000 5000 4500 4000
40
3500
35
FKM
Materials 3000
30
2500
25
Peripheral speed m/s
2000
20
1500
15
10 1000
NBR
5 Materials 500
0
0 20 40 60 80 100 120 140 160 180 200
up to 500 mm
Shaft diameter d1 mm
Figure 10: Permissible speeds in pressure-free state to DIN 3761
FRICTIONAL LOSS LEAKAGE CONTROL

The frictional loss is often of significant magnitude, particularly When defining leakage control, one must differentiate between
when low powers are transmitted. The frictional loss is static sealing (sealing of two surfaces without motion relative
affected by the following parameters: seal design and material, to one another) and dynamic sealing (relative motion between
spring force, speed, temperature, media, shaft design, and the two surfaces).
lubrication. Figure 11 shows the frictional losses in watts
caused by a seal without dust lip when fitted in accordance With a moving seal surface, a fluid film separates the sliding
with our technical instructions. In certain cases, the frictional surfaces from one another forming a dynamic seal gap. Unlike
loss can be reduced by a special design of the sealing lip, in static sealing, the leakage path is not fully closed off, so
reduction of the spring force or by employing a special grade of small quantities may escape. Seals in which a dynamic seal
rubber. Trelleborg Sealing Solutions engineering teams will be gap forms between the seal body and a rotating shaft cannot
pleased to provide advice on such matters. It should be noted be tight in the physical sense.
that the frictional loss during the running in period is greater
than shown in the figure. The normal running in period is a few Absolute tightness in the physical sense cannot be achieved
hours. with a seal gap alone when sealing moving parts.
For many technical applications, however, it is quite adequate

if the leakage is reduced to such an extent that there are no
00
50
00
25
negative consequences for the environment or the operation of

ø2
ø1
ø1
ø1
350 the assembly. This is called technical tightness.

80
ø
Technical tightness must be specified by the user or

300
70
manufacturer of an assembly, i.e. in some circumstances,

ø
maximum permitted leakage rates must be defined.

60
250
ø
For example, leakage classes are defined for Stefa®Radial Oil

50
Frictional loss, W
ø Seals in DIN 3761 Part II (Motor vehicles).

200
40 The German standard DIN 3761 classifies the tightness of

ø
150 lip seals into leakage classes 1 to 3. Zero-leakage is also
0
ø3 defined. Zero-leakage means a function-related film of moisture
100 at the sealing edge to a non-drip formation of media over the
0
ø2 back-face of the seal is allowed. It is better to accept this
"minimum leakage" rather than risk the lip being damaged due
50
ø 10 to insufficient lubrication. The permissible leakage in class 1
to 3 is max 1 g to 3 g per seal for a test time of 240 hours.
0 5 10 15 20 25
Peripheral speed, m/s
Figure 11: F rictional loss for a TRA type seal in Nitrile rubber
Installation Instructions
The following points must be observed when installing rotary
shaft lip seals:
- B
efore installing, clean the shaft and bore of debris or
contamination
- L ubricate the shaft and inner diameter of the seal with a
light coating of grease or oil
- A
ny sharp-edged transitions on the shaft or bore must either
be chamfered or rounded
- W
hen pressing the seal into the bore, take care that it does
not deform
- T he pressing force must be applied as close as possible to
the outer circumference of the seal
- A
fter installation, the seal must be concentric with the bore
and at right angles to the shaft
- T he end face of the mounting bore is generally used as a
depth locator; the seal can also be fixed with a shoulder or a
spacer washer
Figure 12 shows various force fit situations of the rotary shaft
lip seal with suitable installation tools or devices.
IMPORTANT NOTE
The installation of Stefa®Radial Oil Seals is covered in

detail in the Trelleborg Sealing Solutions Installation
Instructions app. Search for ‘Trelleborg’ in the App Store
or Google Play to find and download it.
Dis-assembling
bore
DISMANTLING AND REPLACEMENT
Dismantling of the seal can be accomplished using a
screwdriver or similar tool. Take care not to damage the shaft
or bore. The seal will be damaged during dismantling and
should not be reused.
After repair or maintenance of a machine, a new rotary shaft lip

seal must always be installed, even if the old one seems to be
still usable. The sealing edge of the new seal should not ride Figure 12: Installation aids for fitting rotary shaft lip seals
on the same contact area on the shaft as the old seal. This
can be achieved by:
- Replacement of shaft sleeves

- Fitting the seal into the bore to a different depth
- R
eworking of the shaft and assembling a wear sleeve (see
page 145, Shaft Repair Kit)
Standard Stefa®Radial Oil Seal

Standard elastomeric Stefa®Radial Oil Seals are designed recommendations. Types DIN A and DIN AS may have a wavy
according to DIN 3760, DIN 3761 and ISO 6194/1 or flat outer sheath.
TRA TRE
DIN 3760 DIN 3760

Type A Type AS
TRC TRD
DIN 3761 DIN 3761

Type B Type BS
TRB TRF
DIN 3761 DIN 3761

Type C Type CS
Figure 13: Standard types
Type TRA: DIN 3760 Type A
Media
d1 h11
d2 H8
Figure 14: Installation Drawing
GENERAL DESCRIPTION OPERATING CONDITIONS

Trelleborg Sealing Solutions type TRA are seals with completely Pressure: Up to 0.05 MPa
rubber-covered outer diameters. Two different O.D design are
Temperature: -40 °C to +200 °C
available: flat rubber sheath and wavy.
(depending on material)
Speed: p to 10 m/s
U
This type is not recommended for use in heavily polluted
environments.
Media: Mineral and synthetic lubricants
(CLP, HLP, APGL, etc.)
FEATURES AND BENEFITS
- Good static sealing Trelleborg Sealing Solutions has carried out several thousand
compatibility tests. Please ask your local Customer Solution
- Compensation of different thermal expansions
Center for details.
- Reduced risk of fretting corrosion
- Higher bore surface roughness is allowed
IMPORTANT NOTE
- Installation in split-housings
The above data are maximum values and cannot be used
- Modern lip design provides low radial forces
at the same time, e.g. the maximum operating speed
depends on material type, pressure and temperature.
APPLICATION EXAMPLES
- Transmission systems (e.g. gearboxes)
- Pumps
- Electrical motors
- Machine tools
Table 6: Materials
TSS Compound Reference Standard Compound Temperature °C Standard Metal Insert Standard Spring
N7MMR NBR (70 Shore A) -30 °C - 100 °C Carbon steel Carbon steel
4N011/4NV11 NBR (75 Shore A) -30 °C - 100 °C Carbon steel Carbon steel
VCBVR/VCM02 FKM (70 Shore A) -20 °C - 200 °C Carbon steel Stainless steel
4V012 FKM (75 Shore A) -20 °C - 200 °C Carbon steel Stainless steel
Special grades and other materials (ACM, EPDM, HNBR, VMQ) on request.
Metal insert and spring can be supplied in different materials on request.
ORDERING EXAMPLE
Stefa®Radial Oil Seal Type TRA TSS Article No. TRA B 00250 - N7MMR
TSS Type: A Code
Code: TRA Type
Dimensions: Shaft diameter 25 mm Shaft Diameter x 10
Housing diameter 40 mm Quality Index (Standard)
Width 7 mm Material Code (Standard)
Material: NBR
Material Code: N7MMR
Table 7: S
tandard Installation Dimensions / TSS Part Number
Dimension TSS Part No. Material Dimension TSS Part No. Material
d1 d2 b NBR FKM d1 d2 b NBR FKM
4 12 6 TRA100040  10 20 5 TRAH00100 
5 16 7 TRA100050  10 22 6 TRAE00100 
5 19 5 TRA400050  10 22 7 TRAA00100  
5.5 22 7 TRA000055  10 24 7 TRAB00100  
6 12 5.5 TRA400060   10 26 7 TRAC00100  
6 15 4 TRA000060   11 19 7 TRA100110 
6 16 5 TRA100060  11 26 7 TRAB00110 
6 16 7 TRAA00060   12 19 5 TRA000120  
7 17 7 TRA200070  12 20 5 TRA200120 
7 22 7 TRAA00070   12 22 4 TRAF00120  
8 14 4 TRA700080  12 22 7 TRAA00120  
8 16 5 TRA100080  12 24 7 TRAB00120  
8 16 7 TRA200080   12 25 5 TRA600120 
8 18 5 TRA300080   12 26 7 TRA800120  
8 20 8 TRA800080   12 28 7 TRAC00120  
8 22 4 TRA500080   12 30 7 TRAD00120  
8 22 7 TRAA00080   12 32 7 TRAH00120 
9 22 7 TRAA00090  12 37 10 TRAK00120 
9.5 25.4 8 TRA000095  13 25 5 TRA100130 
10 16 4 TRA000100  13 26 7 TRA200130 
10 18 4 TRA200100    In one of the preferred materials
10 19 7 TRA400100    In other commercial materials
13 30 8 TRA300130  19.3 35 6 TRA000193 
14 22 4 TRA000140   20 28 6 TRA100200 
14 22 7 TRA400140  20 30 5 TRA200200  
14 24 4 TRAE00140 20 30 7 TRAA00200  
14 24 7 TRAA00140   20 30 8 TRAJ00200 
14 25 5 TRA100140  20 32 7 TRAB00200  
14 28 7 TRAB00140   20 35 6 TRA600200 
14 30 7 TRAC00140   20 35 7 TRAC00200  
15 24 5 TRAF00150   20 37 7 TRAM00200 
15 24 7 TRA200150   20 37 8 TRA900200 
15 25 5 TRA300150  20 40 4 TRAL00200 
15 26 6 TRA400150  20 40 7 TRAD00200  
15 28 7 TRA600150   20 42 7 TRAG00200  
15 30 7 TRAB00150   20 47 7 TRAE00200  
15 32 7 TRAC00150   20 52 7 TRA400200 
15 32 9 TRA800150  20 52 10 TRAK00200 
15 35 7 TRAD00150   21 30 6.5 TRA100210 
15 37 7 TRAE00150  22 32 7 TRAA00220  
15 40 7 TRAN00150  22 35 5 TRA200220 
15 42 7 TRAG00150   22 35 7 TRAB00220  
16 24 4 TRA500160   22 37 7 TRA300220 
16 24 5 TRA200160  22 40 7 TRAC00220  
16 24 7 TRA300160   22 52 7 TRAN00220 
16 26 7 TRA400160   22.5 53 10 TRA000225 
16 28 7 TRAA00160   23 40 10 TRA100230 
16 30 7 TRAB00160   24 35 7 TRAA00240  
16 32 7 TRAC00160  24 37 7 TRAB00240 
17 25 4 TRA100170   24 40 7 TRAC00240  
17 26 6 TRA300170  24 47 7 TRAD00240  
17 28 5 TRA400170   25 32 6 TRA000250  
17 28 7 TRAA00170   25 33 6 TRA300250  
17 30 7 TRAB00170   25 35 7 TRAA00250  
17 32 7 TRAC00170   25 37 7 TRA700250  
17 35 7 TRAD00170   25 38 7 TRA800250  
17 37 7 TRAN00170  25 40 5 TRA900250 
17 40 7 TRAE00170   25 40 7 TRAB00250  
17 47 7 TRAG00170   25 40 10 TRAG00250  
18 24 4 TRA500180  25 42 7 TRAC00250  
18 30 7 TRAA00180   25 43 10 TRAU00250 
18 35 7 TRAC00180   25 45 7 TRAI00250  
18 35 10 TRA300180  25 47 7 TRAD00250  
19 27 6 TRA600190  25 47 8 TRAK00250  
19 32 7 TRA200190   In one of the preferred materials
19 35 7 TRA300190   In other commercial materials
25 47 10 TRAL00250   34 62 10 TRA600340 
25 52 7 TRAE00250   35 45 7 TRA000350  
25 52 10 TRAO00250  35 47 7 TRAA00350  
25 62 10 TRAR00250  35 50 7 TRAB00350  
26 34 4 TRA100260  35 52 7 TRAC00350  
26 37 7 TRAA00260  35 52 10 TRA500350  
26 47 7 TRAC00260   35 55 8 TRA600350  
27 37 7 TRA300270  35 55 10 TRA700350  
27 42 7 TRA000270  35 56 10 TRA900350  
27 50 8 TRA100270  35 60 10 TRAH00350 
28 38 7 TRA000280   35 62 7 TRAD00350  
28 40 7 TRAA00280   35 62 10 TRAJ00350  
28 47 7 TRAB00280   35 68 10 TRAW00350 
28 47 10 TRA500280   35 72 7 TRAM00350 
28 52 7 TRAC00280   35 72 10 TRAN00350  
28 80 7 TRA100280  35 72 12 TRAO00350 
30 40 7 TRAA00300   35 80 10 TRAQ00350 
30 42 5 TRAMGA004  35 80 13 TRAS00350 
30 42 5.7 TRAV00300  36 47 7 TRAA00360  
30 42 7 TRAB00300   36 50 7 TRAB00360 
30 45 7 TRA400300   36 52 7 TRAC00360 
30 45 8 TRA500300  37 62 10 TRA200370 
30 47 4 TRA800300  38 50 7 TRA000380  
30 47 7 TRAC00300   38 52 7 TRAA00380  
30 47 8 TRA900300  38 54 6.5 TRA900380  
30 47 10 TRAF00300   38 55 7 TRAB00380  
30 48 8 TRAG00300  38 62 7 TRAC00380  
30 48 10 TRAMGA008  38 65 8 TRAK00380 
30 52 7 TRAD00300   40 50 8 TRA000400  
30 55 7 TRAN00300   40 52 7 TRAA00400  
30 55 10 TRAO00300   40 55 7 TRAB00400  
30 62 7 TRAE00300   40 55 10 TRA500400 
30 62 10 TRAR00300   40 58 10 TRAF00400 
30 72 8 TRAT00300  40 60 10 TRAH00400  
30 72 10 TRAU00300   40 62 7 TRAC00400  
31 47 7 TRA000310  40 62 10 TRAI00400  
32 45 7 TRAA00320   40 65 10 TRAK00400  
32 47 7 TRAB00320   40 68 7 TRAM00400  
32 47 10 TRAM00320  40 68 10 TRAN00400 
32 50 8 TRA400320   40 72 7 TRAD00400  
32 52 6 TRAJ00320  40 72 10 TRAQ00400  
32 52 7 TRAC00320   40 80 7 TRAS00400 
32 54 8 TRA900320   In one of the preferred materials
34 52 8 TRA300340    In other commercial materials
40 80 10 TRAT00400   50 72 7 TRAE00500 
40 85 10 TRAU00400  50 72 8 TRAC00500  
40 90 8 TRAV00400  50 75 10 TRAG00500 
40 90 12 TRAW00400  50 80 8 TRAD00500 
42 55 7 TRA000420   50 80 10 TRAH00500 
42 55 8 TRAA00420   50 90 10 TRAK00500 
42 56 7 TRA100420   52 68 8 TRAA00520  
42 60 10 TRA200420  52 72 8 TRAB00520  
42 62 7 TRA300420   52 75 12 TRA300520 
42 62 8 TRAB00420   52 85 10 TRA700520 
42 62 10 TRA400420  54 80 10 TRA400540 
42 72 7 TRA700420  55 68 8 TRA000550  
42 72 8 TRAC00420  55 70 8 TRAA00550  
42 72 10 TRA800420  55 70 10 TRA100550 
44 62 10 TRA100440  55 72 8 TRAB00550  
45 55 7 TRA200450  55 72 10 TRA200550 
45 60 7 TRA400450   55 75 10 TRA400550  
45 60 8 TRAA00450   55 80 7 TRAL00550  
45 62 7 TRA600450   55 80 8 TRAC00550  
45 62 8 TRAB00450   55 80 10 TRA600550  
45 62 10 TRA800450   55 85 8 TRAD00550 
45 65 8 TRAC00450   55 85 10 TRA900550  
45 65 10 TRAF00450   55 90 8 TRAP00550 
45 72 8 TRAD00450   55 90 10 TRAG00550 
45 72 10 TRAK00450   55 100 12 TRAK00550 
45 72 12 TRAW00450  56 72 8 TRAB00560 
45 75 8 TRAM00450  58 72 8 TRAA00580 
45 75 10 TRAN00450   58 80 8 TRAB00580  
45 80 8 TRAO00450  58 80 10 TRA200580 
45 80 10 TRAP00450  58.5 100 12 TRA000585 
45 85 10 TRAR00450  60 70 7 TRA000600 
47 62 6 TRA000470  60 72 8 TRA100600  
48 62 8 TRAA00480   60 75 8 TRAA00600  
48 72 8 TRAB00480   60 78 10 TRA300600 
48 80 10 TRA600480  60 80 7 TRA400600 
50 62 7 TRA000500   60 80 8 TRAB00600  
50 65 7 TRA200500  60 80 10 TRA500600  
50 65 8 TRAA00500   60 85 8 TRAC00600  
50 65 10 TRA200500   60 90 8 TRAD00600  
50 68 8 TRAB00500   60 90 10 TRAF00600  
50 68 10 TRA300500   60 95 10 TRAH00600  
50 70 8 TRA500500   60 100 10 TRAI00600 
50 72 6 TRA800500   In other commercial materials
60 110 10 TRA200600  80 100 13 TRA100800  
60 110 12 TRAN00600  80 105 13 TRA300800 
60 110 13 TRAJ00600   80 110 10 TRAB00800  
62 75 10 TRA000620  80 110 12 TRA400800 
62 80 9 TRA100620  80 115 10 TRA600800  
62 80 10 TRA200620   80 120 12 TRA700800 
62 85 10 TRAA00620   80 120 13 TRA900800 
62 90 10 TRAB00620  85 100 9 TRA300850 
62 95 10 TRA300620  85 105 12 TRAG00850 
63 85 10 TRAA00630   85 110 10 TRA100850 
65 80 8 TRA000650  85 110 12 TRAA00850  
65 85 8 TRA200650  85 120 12 TRAB00850  
65 85 10 TRAA00650   88 110 12 TRA000880 
65 90 7 TRAD00650  90 110 7.5 TRAE00900 
65 90 10 TRAB00650   90 110 8 TRA100900 
65 95 10 TRA600650  90 110 10 TRA200900  
65 100 10 TRAC00650   90 110 12 TRAA00900  
65 110 10 TRA900650  90 115 12 TRAF00900 
68 85 10 TRA000680  90 120 12 TRAB00900  
68 90 10 TRAA00680   90 130 13 TRA800900 
70 85 7 TRA000700  90 140 13 TRA900900  
70 85 8 TRA100700   95 110 12 TRA500950 
70 85 10 TRAC00700  95 115 13 TRA100950  
70 90 7 TRA800700   95 120 12 TRAA00950  
70 90 10 TRAA00700   95 125 12 TRAB00950  
70 95 10 TRA400700  95 140 12 TRAC00950  
70 100 6 TRAJ00700  95 145 13 TRA700950 
70 100 10 TRAB00700   96 117 10 TRA000960 
70 110 8 TRA900700  100 115 9 TRAG01000  
70 110 12 TRAG00700  100 120 6 TRAD01000 
72 95 10 TRAA00720   100 120 7.5 TRAE01000 
72 100 10 TRAB00720  100 120 10 TRA001000 
75 90 8 TRA000750   100 120 12 TRAA01000  
75 90 10 TRA100750   100 125 12 TRAB01000  
75 95 7 TRAD00750  100 130 12 TRAC01000  
75 95 10 TRAA00750   105 130 12 TRAA01050  
75 100 10 TRAB00750   105 140 12 TRAB01050 
75 110 10 TRA600750  105 140 13 TRA601050 
75 115 10 TRA500750  110 128 12 TRA501100 
77 95.5 9.5 TRA000770  110 130 12 TRAA01100  
78 100 10 TRAA00780  110 130 13 TRA201100  
80 95 8 TRA000800  110 140 12 TRAB01100  
80 100 7 TRAC00800   In one of the preferred materials
80 100 10 TRAA00800    In other commercial materials
110 150 13 TRA801100  175 200 10 TRA001750 
115 135 10 TRA101150   175 205 15 TRAR01750 
115 140 12 TRAA01150   178 203 11.2 TRA001780 
115 140 13 TRA201150  180 200 15 TRA001800 
118 150 12 TRA101180  180 210 15 TRAA01800  
120 140 7.5 TRA901200  180 215 15 TRA401800 
120 140 13 TRA201200   180 215 16 TRA101800 
120 145 15 TRAF01200  184 216 16 TRA001840 
120 150 12 TRAA01200   185 210 10 TRA001850 
120 160 12 TRAB01200   185 210 13 TRA101850 
125 150 12 TRAA01250   190 220 15 TRAA01900  
125 160 12 TRAB01250   190 220 12 TRA601900 
127 146 11.2 TRA001270  190 225 16 TRA101900 
130 150 10 TRA001300   190 230 15 TRA301900 
130 150 12 TRA801300  190 240 15 TRA501900 
130 160 12 TRAA01300   191 216 12.7 TRA001910 
130 160 13 TRA101300   195 230 16 TRA001950 
130 160 15 TRA301300   200 230 15 TRAA02000  
130 170 12 TRAB01300   210 240 15 TRAA02100  
130 180 15 TRA401300  210 250 16 TRA102100 
135 170 12 TRAA01350   215 235 10 TRA202150 
140 160 10 TRAE01400  220 250 15 TRAA02200  
140 160 12 TRA201400   220 270 15 TRA402200 
140 160 13 TRA001400   222 254 16 TRA002220 
140 165 12 TRA101400   230 260 15 TRAA02300  
140 170 12 TRA301400   240 270 15 TRAA02400  
140 170 13 TRA401400  240 280 15 TRA002400 
140 170 15 TRAA01400   248 286 19 TRA002480 
140 180 12 TRA801400  250 280 15 TRAA02500  
145 175 15 TRAA01450   250 290 16 TRA102500 
150 170 10 TRA401500  260 280 10 TRA202600 
150 170 15 TRA101500  260 290 15 TRA102600 
150 180 12 TRA201500   260 290 16 TRA002600  
150 180 15 TRAA01500   260 300 20 TRAA02600  
155 180 15 TRA101550  265 290 16 TRA002650  
160 180 15 TRA001600  275 305 12 TRA002750 
160 185 10 TRA101600  280 310 15 TRA202800 
160 185 14 TRAF01600  280 320 20 TRAA02800  
160 190 15 TRAA01600   285.7 323.8 16 TRA002857 
160 200 12 TRA401600   290 330 20 TRA002900 
165 190 13 TRA001650   300 340 18 TRA103000 
170 190 10 TRA301700  300 340 20 TRAA03000  
170 200 15 TRAA01700    In other commercial materials
Dimension TSS Part No. Material

d1 d2 b NBR FKM
320 360 20 TRAA03200  
330 360 12 TRA103300 
340 380 18 TRA003400  
340 380 20 TRAA03400  
350 390 18 TRA003500  
360 400 20 TRAA03600 
370 410 15 TRA003700  
380 420 20 TRAA03800  
385 425 15 TRA003850 
394 420 16 TRA003940 
400 440 20 TRAA04000  
420 450 15 TRA004200 
420 460 20 TRAA04200  
440 480 20 TRAA04400  
480 520 20 TRAA04800  
500 540 20 TRAA05000  
560 610 20 TRA005600 
670 710 20 TRA006700 
800 840 20 TRA008000 
 In one of the preferred materials

 In other commercial materials
Type TRE: DIN 3760 Type AS
Media
d1 h11
d2 H8

Trelleborg Sealing Solutions Type TRE are seals with completely Pressure: Up to 0.05 MPa
rubber-covered outer diameters. Two different O.D. design are
available: flat rubber sheath and wavy. The additional dust lip
protects the main sealing lip against dust and other fine solid
Speed: p to 10 m/s
U
contaminants and therefore this type is recommended for use
in polluted environments. To achieve a long lifetime, a suitable
lubricant between the two sealing lips should be applied. Media: Mineral and synthetic lubricants
Trelleborg Sealing Solutions has carried out several thousand

- Good static sealing Center for details.

IMPORTANT NOTE
- Effective protection against air-side contaminants
- Installation in split-housings depends on material type, pressure and temperature.
- Pumps
- Electrical motors
- Machine tools
Table 8: Materials
ORDERING EXAMPLE
Stefa®Radial Oil Seal Type TRE TSS Article No. TRE B 00150 - N7MMR
TSS Type: E Code
Code: TRE Type
Material: NBR
Table 9: Standard Installation Dimensions / TSS Part Number
6 16 5 TRE000060  14 24 7 TREA00140  
6 16 7 TREA00060  14 35 7 TRED00140 
8 16 5 TRE500080 15 24 5 TREH00150 
8 16 7 TRE000080  15 24 7 TRE000150 
8 18 5 TRE300080  15 25 5 TRE600150 
8 22 7 TRE100080  15 26 7 TREA00150 
10 18 6 TRE100100  15 28 7 TRE100150 
10 19 7 TRE200100  15 30 7 TREB00150  
10 20 5 TRE300100  15 30 10 TRE700150 
10 22 7 TREA00100  15 32 7 TREC00150  
10 26 7 TREC00100  15 35 7 TRED00150 
11 17 4 TRE000110  15 42 7 TRE300150 
12 19 5 TRE000120   16 22 7 TRE500160 
12 20 5 TRE400120  16 28 7 TREA00160  
12 22 7 TREA00120   16 29 4 TRE400160 
12 25 7 TREE00120  16 30 7 TREB00160  
12 28 7 TREC00120   16 32 7 TREC00160 
12 32 7 TRE300120   17 28 6 TRE000170 
12 37 10 TRE900120  17 28 7 TREA00170  
14 21 4 TRE300140  17 30 7 TREB00170  
14 22 4 TRE400140   In one of the preferred materials
14 23 5 TRE100140   In other commercial materials
17 35 7 TRED00170  25 40 8 TRE100250 
17 40 7 TREE00170   25 42 7 TREC00250 
17 42 7 TRE200170  25 44 7 TREQ00250 
18 28 7 TRE000180  25 47 7 TRED00250  
18 30 6 TRE400180  25 47 10 TRE700250 
18 30 7 TREA00180  25 52 7 TREE00250  
18 32 7 TREB00180   25 52 10 TRE900250 
18 47 6 TRE800180  25 62 7 TREG00250  
18 47 10 TRE900180  26 37 7 TREA00260 
20 30 5 TRES00200 26 52 8 TRE100260 
20 30 7 TREA00200   27 37 7 TRE200270 
20 32 7 TREB00200  28 38 7 TRE700280 
20 34 7 TRE100200  28 40 7 TREA00280  
20 35 7 TREC00200   28 45 7 TREE00280 
20 36 7 TRE200200  28 47 7 TREB00280 
20 40 7 TRED00200  28 47 10 TRE400280 
20 42 7 TRE300200   29 52 7 TRE100290 
20 47 7 TREE00200   30 40 7 TREA00300  
20 52 7 TRE600200  30 42 6 TRE000300 
20 52 8 TREG00200  30 42 7 TREB00300  
20 55 7 TREF00200   30 42 8 TRE100300 
20 62 7 TRER00200  30 43 8 TRER00300 
21.4 29.5 4 TRE000214  30 45 8 TRE200300 
22 28 4 TRE700220   30 47 7 TREC00300  
22 32 7 TREA00220   30 47 8 TREK00300  
22 35 7 TREB00220   30 50 7 TRE300300  
22 37 7 TRE000220  30 50 8 TREP00300 
22 40 7 TREC00220   30 50 10 TRE600300 
22 52 7 TRE600220  30 52 7 TRED00300  
22 52 10 TREG00220  30 52 10 TRE700300 
22 62 6 TRE800220  30 55 7 TRE800300  
22 62 10 TREE00220  30 55 10 TRE900300 
23 32 5 TRE100230   30 62 7 TREE00300  
23 34 5 TRE200230   30 62 10 TREF00300  
24 32 7 TRE000240  30 72 10 TREG00300  
24 35 7 TREA00240  30 80 10 TREI00300 
24 40 7 TREC00240   32 42 5 TRE300320 
24 47 7 TRED00240   32 42 7 TRE800320
25 32 6 TRER00250  32 45 7 TREA00320 
25 35 6 TRE000250  32 47 7 TREB00320  
25 35 7 TREA00250   32 50 10 TRE100320 
25 38 8 TREK00250  32 52 7 TREC00320  
25 40 5 TREF00250   In one of the preferred materials
25 40 7 TREB00250   In other commercial materials
32 80 7 TREM00320  40 62 6 TREMGE003 
34 65 8 TRE400340  40 62 7 TREC00400  
35 42 4 TREX00350  40 62 10 TRE600400  
35 45 7 TRE000350  40 62 12 TREJ00400 
35 47 7 TREA00350   40 65 8 TREM00400 
35 47 8 TRES00350  40 68 7 TRE700400 
35 50 7 TREB00350  40 68 8 TREY00400 
35 50 8 TREW00350  40 68 10 TREW00400 
35 50 10 TREL00350  40 72 7 TRED00400  
35 52 6 TRE100350  40 72 10 TRE800400 
35 52 7 TREC00350   40 80 7 TRE900400 
35 52 10 TRE200350  40 80 10 TREF00400  
35 55 8 TREK00350  40 90 12 TREH00400  
35 56 10 TRE300350  40 90 13.5 TRER00400 
35 58 10 TREG00350   42 62 7 TRE300420 
35 62 7 TRED00350  42 62 10 TRE800420 
35 62 8 TREU00350  42 72 8 TREC00420 
35 62 10 TRE400350   42 72 10 TRE600420  
35 62 12 TRE500350  44 65 10 TRE000440 
35 65 10 TRE600350  45 52 4 TREX00450 
35 65 12 TREP00350  45 55 7 TREL00450 
35 72 7 TREH00350  45 60 7 TRE000450  
35 72 8 TREJ00350  45 60 8 TREA00450 
35 72 10 TRE700350   45 62 7 TRE100450  
35 72 12 TRE800350   45 62 8 TREB00450  
35 80 12 TRE000350  45 65 7 TREU00450 
36 52 6.3 TRE200360  45 65 8 TREC00450  
36 54 7 TRE100360  45 65 10 TRE300450  
37 62 7 TRE100370  45 68 10 TRE500450 
37.5 75 8 TRE000375  45 70 10 TREO00450 
38 52 7 TREA00380  45 72 8 TRED00450  
38 55 8 TRE100380  45 75 7 TRE800450  
38 62 7 TREC00380   45 75 8 TREI00450  
38 62 10 TRE500380  45 75 10 TRE900450  
38 69 9.5 TREH00380  45 80 10 TREF00450 
38 72 10 TRED00380   45 85 8 TRET00450 
38 80 8 TREG00380  45 85 10 TREG00450  
40 52 5 TREO00400  45 90 10 TREH00450  
40 52 7 TREA00400   45 100 8 TREW00450 
40 55 6 TRE000400  47 90 10 TRE000470 
40 55 7 TREB00400   48 62 8 TREA00480  
40 55 8 TRE100400   48 65 10 TRE000480 
40 56 8 TREG00400    In one of the preferred materials
40 60 10 TRE400400    In other commercial materials
48 68 10 TRE100480  58 80 10 TRE000580  
48 70 10 TRE500480  60 72 8 TREL00600  
48 72 7 TRE200480  60 75 6 TREJ00600 
48 72 8 TREB00480  60 75 8 TREA00600  
48 72 10 TRE700480  60 80 6 TREE00600 
48 72 12 TRE300480  60 80 8 TREB00600  
48 90 13 TRE600480  60 80 10 TRE100600  
50 62 7 TRE200500  60 82 9 TRE200600 
50 65 8 TREA00500   60 85 8 TREC00600  
50 68 7 TREK00500  60 85 10 TRE300600 
50 68 8 TREB00500   60 90 8 TRED00600  
50 68 9 TREG00500 60 90 8 TREN00600 
50 70 10 TRE100500   60 90 10 TRE400600 
50 72 7 TREF00500  60 95 8 TREK00600 
50 72 8 TREC00500   60 95 10 TRE500600 
50 72 10 TRE300500   60 100 10 TREM00600  
50 75 10 TRE500500   60 110 8 TRE900600 
50 80 8 TRED00500   60 110 10 TRE700600  
50 80 10 TRE600500  60 110 13 TREG00600 
50 90 8 TRE800500   62 110 10 TRE100620 
50 90 10 TRE900500   62 120 12 TRE200620 
50 100 10 TREM00500  64 85 10 TRE100640 
50 110 10 TREH00500  65 80 8 TRE000650  
52 62 8 TRE600520  65 85 10 TREA00650  
52 68 8 TREA00520   65 85 12 TREG00650 
52 72 8 TREB00520   65 85 13 TRE300650 
52 85 10 TRE400520  65 90 10 TREB00650  
52 100 10 TRE500520  65 100 10 TREC00650  
55 68 8 TRE000550  65 110 10 TRED00650  
55 70 8 TREA00550   65 120 13 TREF00650 
55 72 7 TREE00550  68 90 10 TREA00680 
55 72 8 TREB00550   68 92 10 TRE400680 
55 72 10 TRE200550   68 110 13 TRE100680 
55 75 8 TRE300550   70 85 8 TRE000700 
55 75 12 TRE500550  70 90 7 TRE800700 
55 80 8 TREC00550   70 90 10 TREA00700  
55 80 10 TRE600550   70 100 10 TREB00700  
55 85 10 TRE700550  70 110 8 TRE700700 
55 90 5 TRE100550  70 110 13 TRE400700 
55 90 8 TREG00550   70 125 12 TRE600700 
55 90 10 TRE800550  70 160 12 TREG00700 
55 100 8 TRED00550   72 86 7 TRE100720 
57 80 12 TRE000570   In other commercial materials
72 95 10 TREA00720  95 120 13 TRE200950  
72 95 12 TRE000720  95 125 12 TREB00950  
72 100 10 TREB00720  95 130 13 TRE300950 
72 110 13 TRE400720  95 140 12 TRED00950 
72 140 12 TRE300720  97 112 8 TRE000970 
75 90 8 TRE400750  100 120 10 TRE001000 
75 90 10 TREC00750  100 120 12 TREA01000  
75 95 9 TRE600750  100 125 12 TREB01000 
75 95 10 TREA00750   100 125 13 TRE101000 
75 100 10 TREB00750   100 130 12 TREC01000 
75 110 10 TRED00750  100 130 13 TRE201000  
75 115 10 TRE800750  100 140 12 TRE701000 
75 120 12 TRE300750  100 150 12 TRE501000 
78 100 10 TREA00780  100 160 14 TRE301000 
79 120 13 TRE000790  100 180 12 TRE401000 
80 95 8 TREC00800  105 120 7 TRE001050 
80 100 7 TRE000800   105 125 13 TRE101050 
80 100 10 TREA00800   105 130 12 TREA01050  
80 100 13 TRE100800   105 140 12 TREB01050  
80 105 13 TRE200800   110 130 12 TREA01100 
80 110 10 TREB00800  110 140 12 TREB01100  
80 115 10 TRE300800   110 140 13 TRE401100  
80 120 13 TRE400800  110 150 13 TRE601100 
80 140 13 TRE900800  110 165 12 TRE001100 
80 140 15 TRE600800  110 170 14 TRE301100 
85 105 12 TRE800850  110 215 15 TRE701100 
85 110 12 TREA00850   115 130 12 TRE101150 
85 110 13 TRE200850  115 140 12 TREA01150  
85 120 12 TREB00850   115 150 12 TREB01150  
85 130 10 TRE400850  115 160 12 TRE301150 
85 130 12 TRE700850   117 200 15 TRE001170 
85 132 12 TRED00850  118 150 12 TRE001180 
85 140 12 TREG00850  120 140 7.5 TRE701200 
85 150 12 TRE600850  120 140 13 TRE001200  
90 110 7.5 TRE800900   120 142 12 TRE501200 
90 110 8 TRE600900   120 150 12 TREA01200  
90 110 12 TREA00900   120 150 15 TRE201200  
90 120 12 TREB00900   120 160 12 TREB01200 
90 120 13 TRE200900   120 160 15 TRE601200 
90 125 13 TRE700900   120 180 15 TRE401200  
90 140 12 TRE400900  125 150 12 TREA01250  
95 110 12 TREC00950  125 155 14 TRE301250 
95 120 12 TREA00950    In other commercial materials
127 158.75 17.46 TRE001270  180 215 16 TRE501800 
130 150 10 TREF01300  180 220 16 TRE401800 
130 150 12 TRE301300  185 210 13 TRE101850 
130 160 7.5 TRE401300  190 215 15 TRE401900 
130 160 12 TREA01300   190 220 12 TRE001900 
130 160 15 TRE001300   190 220 15 TREA01900  
130 170 12 TREB01300  195 215 15 TRE201950 
132 152 6 TRE101320  200 225 8.5 TRE202000 
135 160 15 TRE001350  200 230 15 TREA02000  
135 170 10 TRE301350  210 240 15 TREA02100 
135 170 12 TREA01350   220 250 15 TREA02200  
140 160 10 TRE801400  230 260 15 TREA02300 
140 160 12 TRE601400  240 270 15 TREA02400  
140 160 13 TRE001400  240 320 20 TRE002400 
140 170 12 TRE201400  250 280 11 TRE102500 
140 170 13 TRE901400  250 280 15 TREA02500  
140 170 15 TREA01400  260 280 16 TRE002600  
140 180 12 TRE501400  260 290 16 TRE102600  
140 210 15 TRE301400  260 300 20 TREA02600  
144 160 12 TRE001440  265 290 15 TRE002650 
145 175 15 TREA01450   280 320 20 TREA02800  
150 170 10 TRE101500  300 340 16 TRE103000  
150 170 12 TRE301500  300 340 20 TREA03000  
150 180 15 TREA01500   320 360 20 TREA03200  
155 174 12 TRE401550  350 380 16 TRE003500  
155 180 15 TRE001550   360 400 20 TREA03600  
155 190 13 TRE301550  380 420 20 TREA03800 
160 185 15 TRE601600   394 420 16 TRE003940 
160 190 15 TREA01600   420 450 12 TRE104200 
160 200 15 TRE001600  420 460 20 TREA04200 
160 210 15 TRE401600  440 480 20 TREA04800 
160 240 14 TRE701600  920 970 20 TRE009200
165 190 13 TRE201650    In other commercial materials
166 179 8 TRE001660 
170 185 9.5 TRE301700 
170 195 7.5 TRE401700 
170 200 15 TREA01700  
174 190 5 TRE001740 
175 205 15 TRE001750 
178 205 15 TREA01780 
180 200 13 TRE101800 
180 210 15 TREA01800  
180 215 15 TRE201800 
Type TRC: DIN 3761 Type B
Media
d1 h11
d2 H8

Trelleborg Sealing Solutions Type TRC are metal-cased radial
Pressure: Up to 0.05 MPa
lip seals. This type is not recommended for use in heavily
polluted environments. As the static sealing between housing
and metallic shell is limited, low viscosity media can "creep".
Better performance can be achieved with an epoxy-based resin Speed: p to 10 m/s
U
O.D. coating. This special treatment is on request. (depending on material)
- Good radial stiffness, especially for large diameters compatibility tests. Please ask your local Customer Solution
Center for details.
- Good fitting stability, avoiding pop-out of the seal
- Cost effective IMPORTANT NOTE
- S
uitable for use in combination with axial seals The above data are maximum values and cannot be used
(V-Ring and GAMMA Seal) at the same time, e.g. the maximum operating speed
- Pumps
- Electrical motors
- Machine tools
- Heavy engineering applications
Table 10: Materials
VCBVR FKM (70 Shore A) -20 °C - 200 °C Carbon steel Stainless steel
ORDERING EXAMPLE
Stefa®Radial Oil Seal Type TRC TSS Article No. TRC C 00200 - N7MMR
TSS Type: C Code
Code: TRC Type
Material: NBR
8 16 7 TRC000080  38 52 7 TRCA00380  
10 22 7 TRCA00100  38 52 9 TRC400380 
11 17 4 TRC000110  40 52 7 TRCA00400 
12 22 7 TRCA00120  42 55 7 TRC000420 
12 24 7 TRCB00120  45 55 7 TRC000450 
12 28 7 TRCC00120  45 60 10 TRC200450 
20 30 5 TRC100200  45 62 7 TRC300450 
20 30 7 TRCA00200  45 62 8 TRCB00450 
20 32 7 TRCB00200   49 65 10 TRC000490 
20 35 7 TRCC00200  49 68 12 TRC100490 
20 40 7 TRCD00200  50 62 7 TRC000500 
20 42 7 TRC300200   50 65 8 TRCA00500 
20 47 7 TRCE00200  50 68 8 TRCB00500 
24 35 7 TRCA00240  50 80 8 TRCD00500 
25 47 7 TRCD00250  55 70 8 TRCA00550 
30 40 7 TRCA00300  60 70 7 TRC000600 
30 42 7 TRCB00300  60 72 8 TRC100600 
30 62 7 TRCE00300  60 75 8 TRCA00600 
35 45 7 TRC000350   65 80 8 TRC000650 
35 47 7 TRCA00350  68 90 10 TRCA00680 
35 56 12 TRC500350   In one of the preferred materials
35 62 12 TRC700350   In other commercial materials

d1 d2 b NBR FKM
70 90 10 TRCA00700 
70 100 10 TRCB00700 
75 95 5 TRC000750 
75 100 10 TRCB000750 
76 110 13 TRC000760 
80 100 10 TRCA00800 
80 110 10 TRCB00800 
80 115 13 TRC200800 
85 100 9 TRC000850 
85 105 10 TRC100850 
90 110 8 TRC000900 
95 110 10 TRC300950 
100 115 9 TRC001000 
100 120 12 TRCA01000 
105 125 12 TRC001050 
110 126 9 TRC101100 
110 130 8 TRC301100 
120 140 13 TRC001200 
130 160 13 TRC001300 
140 160 13 TRC101400 
170 200 15 TRCA01700 
180 200 12 TRC201800 
180 215 16 TRC101800 
190 215 15 TRC001900 
250 280 15 TRCA02500 
270 310 16 TRC002700 
350 380 16 TRC003500 
370 410 15 TRC003700 
370 410 15 TRC003700 
400 440 20 TRCA04000 
440 480 20 TRCA04400 
460 500 20 TRCA04600 
460 500 20 TRCA04600 

Type TRD: DIN 3761 Type BS
Media
d1 h11
d2 H8

Trelleborg Sealing Solutions Type TRD are metal-cased radial
lip seals. The additional dust lip protects the main sealing lip
against dust and other fine solid contaminants and therefore
this type is recommended for use in polluted environments. To
achieve a long lifetime, a suitable lubricant between the two Speed: p to 10 m/s
U
sealing lips should be applied. As the static sealing between (depending on material)
housing and metallic shell is somewhat limited, low viscosity Media: Mineral and synthetic lubricants
media can "creep". Better performance can be achieved with (CLP, HLP, APGL, etc.)
an epoxy-based resin O.D. coating. This special treatment is on
request. Trelleborg Sealing Solutions has carried out several thousand
Center for details.
- Effective protection against air side contaminants IMPORTANT NOTE
- Good radial stiffness, especially for large diameters
- Good fitting stability, avoiding pop-out of the seal at the same time, e.g. the maximum operating speed
- Cost effective
- Pumps
- Electrical motors
- Machine tools
- Heavy engineering applications
Table 12: Materials
ORDERING EXAMPLE
Stefa®Radial Oil Seal Type TRD TSS Article No. TRD A 00400 - N7MMR
TSS Type: D Code
Code: TRD Type
Material: NBR
15 21 4 TRD000150  120 140 13 TRD001200 
25 52 7 TRDE00250  155 180 15 TRD001550 
35 62 12 TRD100350  240 270 15 TRDA02400 
38 50 7 TRD000380  270 310 16 TRD002700 
40 54 7 TRD500400  400 440 20 TRDA04000 
40 55 6.5 TRD100400  580 630 22 TRD005800 
40 55 7 TRDB00400   In one of the preferred materials
40 90 10 TRD200400   In other commercial materials
41.27 57.15 7.93 TRD004127 
42 55 7 TRD000420 
42 62 7 TRD100420  
45 72 8 TRDD00450 
48 68 10 TRD100480 
50 65 8 TRDA00500 
50 90 10 TRD200500 
55 90 10 TRD000550 
59 72 12 TRD000590 
65 85 12 TRD200650 
74 90 10 TRD000740 
79 120 13 TRD000790 
80 100 13 TRD200800 
100 120 12.5 TRD101000 
Type TRB: DIN 3761 Type C
Media
d1 h11
d2 H8

Trelleborg Sealing Solutions Type TRB are reinforced metal-
cased radial lip seals. The supplementary metal inner ring
provides superior stiffness. This type is not recommended
for use in heavily polluted environments. As the static sealing
between housing and metallic shell is limited, low viscosity Speed: p to 10 m/s
U
media can "creep". Better performance can be achieved with (depending on material)
an epoxy-based resin O.D. coating. This special treatment is on Media: Mineral and synthetic lubricants
request. (CLP, HLP, APGL, etc.)

FEATURES AND BENEFITS compatibility tests. Please ask your local Customer Solution
Center for details.
- Superior radial stiffness, especially for very large diameters
- Very good fitting stability, avoiding pop-out of the seal
IMPORTANT NOTE
- Cost effective
- S
uitable for use in combination with axial seals depends on material type, pressure and temperature.
(V-Ring and GAMMA Seal)
- Electrical motors
- Machine tools
- Heavy engineering applications (e.g. mills in steel industry)
Table 14: Materials
ORDERING EXAMPLE
Stefa®Radial Oil Seal Type TRB TSS Article No. TRB 5 00450 - N7MMR
TSS Type: B Code
Code: TRB Type
Material: NBR

d1 d2 b NBR FKM
30 47 9 TRB800300 
30 47 10 TRB100300 
30 50 10 TRB300300 
30 62 10 TRB600300 
35 56 10 TRB300350 
40 60 10 TRB200400 
45 60 10 TRB500450 
45 65 10 TRB200450 
45 72 10 TRB600450 
45 72 12 TRB000450 
50 72 12 TRB700500  
50 90 10 TRBE00500 
50.80 (2.00") 73.10 (2.88") 12.70 (0.50") TRB000508 
60 80 10 TRB000600  
65 90 10 TRBB00650 
65.10 (2.56") 92.20 (3.63") 12.70 (0.50") TRB000651 
66.70 (2.63") 88.50 (3.48") 12.70 (0.50") TRB000667 
66.70 (2.63") 92.20 (3.63") 12.70 (0.50") TRB100667 
69.85 (2.75") 90.12 (3.55") 12.70 (0.50") TRB000698 
70 105 13 TRB400700 
73.02 (2.87") 95.40 (3.76") 12.70 (0.50") TRB100730 
 In one of the preferred materials  In other commercial materials Values in brackets are inch sizes.

d1 d2 b NBR FKM
75 100 10 TRBB00750 
75 100 12 TRB400750  
75 105 13 TRBF00750 
75 115 13 TRB300750 
76.20 (3.00") 95.40 (3.76") 12.70 (0.50") TRB000762 
76.20 (3.00") 98.60 (3.88") 11.90 (0.47") TRB100762 
76.20 (3.00") 101.80 (4.00") 11.90 (0.47") TRB200762 
80 100 10 TRBA00800 
80 100 12 TRB000800  
80 110 12 TRB200800 
80 120 13 TRB400800 
85 130 13 TRB400850 
85.72 (3.37") 108.05 (4.25") 12.70 (0.50") TRB000857 
90 130 13 TRB500900 
95 120 12 TRBA00950 
98.42 (3.87") 120.81 (4.76") 12.70 (0.50") TRB000984 
98.42 (3.87") 127.10 (5.00") 11.91 (0.47") TRB100984 
100 120 12 TRBA01000 
100 120 13 TRB101000 
101.60 (4.00") 127.10 (5.00") 12.70 (0.50") TRB101016  
114.30 (4.50") 139.85 (5.50") 12.70 (0.50") TRB001143 
125 150 15 TRB301250 
127.00 (5.00") 158.90 (6.25") 12.70 (0.50") TRB001270 
130 160 15 TRB401300 
130 180 15 TRB301300 
140 160 13 TRB001400 
140 190 15 TRB301400 
145 165 13 TRB001450 
145 170 13 TRB101450 
145 180 15 TRB301450 
148 170 15 TRB001480 
150 180 15 TRBA01500 
160 180 15 TRB001600 
160 190 13 TRB001600  
165.10 (6.50") 193.88 (7.63") 15.75 (0.62") TRB001651 
174.60 (6.87") 200.23 (7.88") 15.90 (0.63") TRB001746 
180 210 15 TRBA01800 
180 220 16 TRB001800 
190 220 15 TRBA01900 
210 240 15 TRBA02100 
220 250 15 TRB002200 
230 260 15 TRBA02300 
240 270 15 TRBA02400  

d1 d2 b NBR FKM
250 280 15 TRBA02500 
260 290 16 TRB002600  
270 310 16 TRB102700 
280 310 16 TRB002800 
280 320 20 TRBA02800 
290 330 18 TRB202900 
300 332 16 TRB003000 
300 340 20 TRBA03000  
310 350 18 TRB003100 
320 360 18 TRB103200 
325 365 16 TRBA03250 
330 370 18 TRB003300 
340 372 16 TRB003400 
340 380 20 TRBA03400  
360 400 18 TRB003600 
360 400 20 TRBA03600 
374.65 (14.75") 419.00 (16.50") 22.20 (0.87") TRB003746 
380 420 20 TRBA03800 
390 430 18 TRB003900  
400 440 20 TRBA04000  
440 470 20 TRB004400 
460 500 20 TRBA04600 
467 510 20 TRB004670 
490 530 20 TRB004900 
500 540 20 TRBA05000 
500 540 20 TRBA05000 
500 550 22 TRB005000 
530 570 20 TRB005300 
560 610 20 TRB005600 
560 610 20 TRB005600 
580 620 20 TRB105800 
600 640 20 TRB006000  
600 640 20 TRB006000 
620 660 20 TRB006200 
650 690 25 TRB206500 
700 750 25 TRB007000 
700 764 25 TRB107000 
720 780 25 TRB207200 
740 780 20 TRB107400 
760 800 20 TRB107600 
960 1,000 20 TRB009600 
1,120 1,170 20 TRB011200 
1,120 1,170 20 TRB011200 
Type TRF: DIN 3761 Type CS
Media
d1 h11
d2 H8

Trelleborg Sealing Solutions Type TRF are reinforced metal-
cased radial lip seals with dust lip. The supplementary
metal inner ring provides superior stiffness. This type is
recommended for use in heavily polluted environments. To
achieve a long lifetime, a suitable lubricant between the two Speed: p to 10 m/s
U
sealing lips should be applied. As the static sealing between (depending on material)
housing and metallic shell is limited, low viscosity media can Media: Mineral and synthetic lubricants
"creep". Better performance can be achieved with an epoxy- (CLP, HLP, APGL, etc.)
based resin O.D. coating. This special treatment is on request.
Center for details.
- Superior radial stiffness, especially for very large diameters
- Very good fitting stability, avoiding pop-out of the seal
IMPORTANT NOTE
- Cost effective
- S
uitable for use in combination with axial seals depends on material type, pressure and temperature.
(V-Ring and GAMMA Seal)
- Pumps
- Electrical motors
- Machine tools
- Heavy engineering applications (e.g. mills in steel industry)
Table 16: Materials
TSS Compound Reference Standard Compound Temperature °C Standard Metal insert Standard spring
ORDERING EXAMPLE
Stefa®Radial Oil Seal Type TRF TSS Article No. TRF 0 01100 - N7MMR
TSS Type: F Code
Code: TRF Type
Material: NBR
35 52 9 TRF000350  240 270 15 TRFA02400  
40 55 9 TRF000400  240 280 16 TRF002400 
41 53 7 TRF000410  265 290 16 TRF002650 
50 65 10 TRF300500  275 310 16 TRF102750 
50 80 10 TRF100500  380 420 20 TRF003800  
60 80 8 TRFB00600  467 510 20 TRF004670 
90 130 13 TRF100900  920 970 20 TRF009200 
100 130 13 TRF101000   In one of the preferred materials
105 140 13 TRF001050   In other commercial materials
110 140 13 TRF001100  
115 140 11 TRF001150 
120 140 13 TRF001200 
125 150 12 TRFA01250 
130 155 10 TRF001300 
130 170 15 TRF101300 
132 160 13 TRF001320 
140 170 15 TRFA01400 
148 170 14.5 TRF101480  
148 170 15 TRF001480 
150 180 15 TRFA01500 
170 200 15 TRFA01700 
200 225 15 TRF102000 
Non-standard Stefa®Radial Oil Seals

When standard seals in accordance with DIN 3760/3761 If using a non-standard or special seal design, media compatibility
(Table 3) can not fulfill the technical requirements of the with the compound must be verified. See Page 46 for general
application, special seals are required. information or contact your local Customer Solution Center for
guidance and support.
Special seals are used for high speed, medium or high
pressure or heavy-duty applications, for example.
Types for medium pressure: Types for medium-high pressure: Type for high pressure:
SPV TRP TRQ HP20 SPS-HP20 HP20S
Types for grease applications: Types for medium-high speed:
TRK
Radial Oil Seal with TURBO profile
TRG
Types for dust protection: Fabric reinforced seals for big sizes:
COMBI-seals TRJ TRL
Stefa®Cassette Seals:
System 500 System 2000 System 3000 System 5000 Cassette CSL APJ Cassette
Figure 20: Selection of special radial seals
Type SPV – Medium Pressure Oil Seal
b
Axial retainer
Media
d1 h11
d2 H8

Trelleborg Sealing Solutions Type SPV is a seal with a
completely rubber-covered outer diameter. This type of seal is
designed with an extended metallic support of the diaphragm
that allows pressures up to 0.5 MPa. In order to avoid "pop-
out" of the seal, we suggest fitting an axial retainer (e.g. Speed: p to 17 m/s
U
circlip, shoulder, etc.). The additional dust lip protects the main (depending on material)
sealing lip against dust and other fine solid contaminants Media: Mineral and synthetic lubricants
and therefore this type is recommended for use in polluted (CLP, HLP, APGL, etc.)
environments. To achieve a long lifetime, a suitable lubricant
between the two sealing lips should be applied. Trelleborg Sealing Solutions has carried out several thousand
Center for details.
- Good static sealing
IMPORTANT NOTE
- Reduced risk of fretting corrosion The above data are maximum values and cannot be used
- Up to 0.5 MPa pressure at moderate peripheral speeds depends on material type, pressure and temperature.
- Effective protection against air side contaminants
- No need for Back-up Ring
- Pumps
- Hydraulic motors
- Machinery industry
Type TRP – Medium Pressure Oil Seal
Media
d1 h11
d2 H8

Trelleborg Sealing Solutions type TRP are seals with a
completely rubber-covered outer diameter. This type of seal
is designed for pressures up to 0.5 MPa. In order to avoid
"pop-out" of the seal, we suggest to fit an axial retainer (e.g.
circlip, shoulder, etc.) The additional dust lip protects the main Speed: p to 10 m/s
U
sealing lip against dust and other fine solid contaminants (depending on material)
and therefore this type is recommended for use in polluted Media: Mineral and synthetic lubricants
environments. To achieve a long lifetime, a suitable lubricant (CLP, HLP, APGL, etc.)
between the two sealing lips should be applied. The OD can be
provided flat or waved. Trelleborg Sealing Solutions has carried out several thousand
Center for details.
IMPORTANT NOTE
- Reduced risk of fretting corrosion The above data are maximum values and cannot be used
- Up to 0.5 MPa pressure at moderate peripheral speeds depends on material type, pressure and temperature.
- Low lip and shaft wear at low pressure
- No need for Back-up Ring
- Pumps
- Hydraulic motors
Table 18: Materials
4V022 FKM (75 Shore A) -20 °C - 200 °C Stainless steel Stainless steel
ORDERING EXAMPLE
Stefa®Radial Oil Seal Type TRP TSS Article No. TRP 0 00500 - N7MMR
Code
TSS Type: P
Type
Code: TRP
Shaft Diameter x 10
Dimensions: Shaft diameter 50 mm
Material: NBR
8 22 6 TRP000080  105 130 7.5 TRP101050 
10 22 7 TRP000100  120 140 7 TRP001200 
10 27 7 TRP100100  124 139 8 TRP001240 
11 19 6 TRP000110  130 150 8 TRP001300 
12 22 6 TRP000120   190 220 12 TRP001900 
13 22 5 TRP000130   In one of the preferred materials
16 26 7 TRP000160   In other commercial materials
17 30 7/7.9 TRP000170 
18 30 7 TRP000180 
18 35 7 TRPC00180 
19 27 5 TRP000190 
19 32 5 TRP200190 
19.5 30 6 TRP000195  
21.5 30 6 TRP000215  
21.5 33 6 TRP100215 
20 35 6 TRP100200 
20 40 7 TRP000200 
22 32 6 TRP100220 
22 35 6 TRP200220 
22 40 6 TRP000220 
25 35 6 TRP100250  
25 40 7 TRP000250  
28 40 6 TRP000280 
28 40 9 TRP100280 
30 42 6 TRP000300 
33 45 5 TRP000330  
35 47 6 TRP100350 
35 52 6 TRP000350  
35 52 7 TRP000350 
36 48 5.5 TRP000360 
40 55 7 TRPB00400  
40 62 6 TRP100400  
40 67 7 TRP000400 
45 62 7 TRP000450 
50 72 7 TRP000500  
55 70 7 TRP000550  
60 80 7 TRP000600  
70 90 7 TRP000700  
80 100 7/8 TRP000800  
85 105 7.5 TRP000850 
85 110 8 TRP100850 
90 110 7.5 TRP000900 
95 120 12 TRP000950 
100 120 7.5 TRP001000 
Type TRQ – Medium-high Pressure Oil Seal
Media
d1 h11
d2 H8

Type TRQ is a seal with a completely rubber-covered outer
Pressure: Up to 1 MPa
diameter. This type of seal is designed for pressures up to
1 MPa. In order to avoid "pop-out" of the seal, we suggest
(depending on pressure and material)
to fit an axial retainer (e.g. circlip, shoulder, etc.). The
additional dust lip protects the main sealing lip against dust Speed: p to 5 m/s
U
and other fine solid contaminants and therefore this type is (depending on material)
recommended for use in polluted environments. To achieve a Media: Mineral and synthetic lubricants
long lifetime, a suitable lubricant between the two sealing lips (CLP, HLP, APGL, etc.)
should be applied. The OD can be provided flat or waved.
Center for details.
IMPORTANT NOTE
- Up to 1 MPa pressure at low peripheral speeds
- Effective protection against air side contaminants depends on material type, pressure and temperature.
- No need for Back-up Ring.
- Pumps
- Hydraulic motors
Table 20: Materials

TSS Standard Standard
Standard Material*
Material Code Metal Insert** Spring**
4NO11 NBR (75 Shore A) Carbon steel Carbon steel
4V012 FKM (75 Shore A) Carbon steel Stainless steel
* Special grades and other materials (ACM, EPDM, HNBR, VMQ) on request.
** Metal insert and spring can be supplied in different materials on request.
ORDERING EXAMPLE
Stefa®Radial Oil Seal Type TRQ TSS Article No. TRQ0D 0240 - 4N011
STEFA Type: 12CC
Type
Code: TRQ_D
Shaft Diameter x 10
Dimensions: Shaft diameter 24 mm
Quality Index (Standard)
Housing diameter 40 mm
Material Code (Standard)
Width 6 mm
Material: NBR 1452
Material Code: 4N011

d1 d2 b NBR FKM
24 40 6 TRQ0D0240 
25 35 6 TRQ0D0250 
27 44 7 TRQ0D0270  
32 47 6 TRQ0D0320 
35 47 6 TRQ0D0350 
40 55 7 TRQBD0400 
40 62 5.5 TRQ0D0400 
40 62 6 TRQ1D0400 
50 72 6.5 TRQ1D0500 
50 72 7 TRQ0D0500 
60 80 7 TRQ0D0600 
60 80 6.5 TRQ1D0600 
60 80 8 TRQ2D0600 
70 90 7 TRQ0D0700 
130 160 11 TRQ0D1300  
T
ypes HP20, SPS-HP20 and HP20S:
High Pressure Stefa®Radial Oil Seal
b b b
Media
d1 h11
d2 H8
Type Type Type
HP20 HP20S SPS-HP20S
GENERAL DESCRIPTION APPLICATION EXAMPLES

High Pressure Stefa®Radial Oil Seals are a family of products - Hydraulic drive motors
to optimize rotary sealing performance and extend service life
- Material handling
at high pressures.
- Forestry and agricultural machinery
HP20 is a patented, state-of-the-art Stefa®Radial Oil Seal that
- Construction and mining machinery
provides the optimal solution for hydraulic devices with rotating
shafts at working pressures up to 20 MPa. - Presses and winches
Two additional design variations, SPS-HP20 and HP20S, have

been developed from the HP20 design to meet specific working
requirements. OPERATING CONDITIONS
(depending on design)
- E
ffective rotary sealing at pressures up to 20 MPa (depending on material)
depending on design variant Speed: Up to 5 m/s
- Improved service life by enhancing heat dissipation through (depending on design)
metal-to-metal contact Media: Mineral and synthetic lubricants
- S
pecialized designs to meet specific application
requirements, such as pressure, speed and side-loading
- P
roprietary material options to withstand high pressure IMPORTANT NOTE
hydraulic oils
at the same time, e.g. the maximum operating speed de-
pends on material type, pressure and temperature.
SPECIAL DESIGN FEATURES HYDRAULIC OIL COMPATIBILITY

High Pressure Stefa®Radial Oil Seals are characterized by High Pressure Stefa®Radial Oil Seals comprise a metal
tailored lip designs, proprietary compounds and fine-tuned retainer and an elastomeric sealing lip, with an optional
manufacturing methods to make seals that better prevent lip energizing spring. The lip is made from proprietary elastomers
extrusion and oil leakage at high pressures. Heat dissipation is that have been specifically developed for working in high
also improved through contact between the metal retainer and pressure hydraulic oils.
the housing plate, extending service life.
Standard available grades are Hydrogenated Nitrile Butadiene
HP20 Rubber (HNBR), Low Temperature Hydrogenated Nitrile
A patented sealing lip geometry that self-balances when strong Butadiene Rubber (LT-HNBR) and Fluoroelastomer (FKM).
pressure is applied, up to a maximum pressure of 20 MPa. Other special elastomer compounds can be used according to
customer specifications.
HP20S
An energizing spring and special pads engraved under the The HNBR version operates with mineral oils in accordance
lip allow the seal to perform at higher shaft speeds than a with ISO VG46. Contact your local Customer Solution Center
standard HP20, up to a maximum pressure of 15 MPa. for more information on chemical compatibility.
SPS-HP20 FKM versions are also applicable with bio-degradable hydraulic

A more flexible lip geometry with an energizing spring lets the oils (compatibility testing is recommended).
seal work effectively when side load is applied to the shaft.
HP20
HP20S
SPS-HP20
Figure 25: High Pressure Stefa®Radial Oil Seals
WORKING CONDITIONS
Speed and pressure The real performance of High Pressure Rotary Oil Seals in the
The main factors affecting the performance of High Pressure field is affected by other parameters that are not possible to
Rotary Oil Seals are the combination of pressure and speed, reproduce in the laboratory, such as shaft acceleration, thermal
and the type, temperature and flow amount of the oil. conductivity of the shaft and bore, oil contamination, system
vibration and pressure transients in the oil. Trelleborg Sealing
The rated pressure versus shaft speed working conditions are Solutions recommends customer testing in normal and worst-
given in Figure 26. case scenarios to validate sealing functionality.
Several tests have been performed to define this curve using Contact your local Customer Solution Center for assistance
hydraulic mineral oil ISO VG46 at +60 °C, an oil flow above two with evaluating special working conditions and specifying the
liters per minute, and a Shaft-to-Bore Misalignment (STBM) optimum configuration of High Pressure Rotary Oil Seals in
eccentricity below 0.1 mm. terms of compound, metal retainer and sealing lip shape.
20
HP20 max pressure
18
Oil pressure in the sealing area, MPa
16
HP20S and SPS-HP20 max pressure
14
12
HP20 max speed
10
HNBR FKM
8
6
4
2
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

Shaft Speed, m/s
Figure 26: High Pressure Rotary Oil Seals rated working conditions for HNBR and FKM materials
Eccentricity
To work properly, High Pressure Stefa®Radial Oil Seals require
HP20/
the STBM value to be kept below the threshold given in Figure
SPS-HP20 HP20S
27.
0.22
0.20
The STBM value depends on tolerances given during the motor
design, by proper machining and installation, and by adoption 0.18
Max. misalignment, mm
of bearings capable of supporting axial loads on the shaft 0.16

without wear. 0.14
0.12
The SPS-HP20 design uses an energizing spring and more
0.10
flexible sealing lip to be able to work with a higher STBM than
HP20 and HP20S designs. 0.08
0 20 40 60 80 100 120
Shaft diameter, mm
(Value outside of the reported range must be evaluated)
Figure 27: Maximum Shaft-to-Bore Misalignment (STBM) Values
HOUSING AND SHAFT DESIGN
Seal width Housing

b back support Shaft lead-in
Bore lead-in
Bore tolerance chamfer
chamfer
and finishing
Shaft tolerance
and finishing Oil Pressure
Housing
Housing
OD d2
ID d1
Figure 28: Installation drawing
Shaft materials Housing materials

High Pressure Stefa®Radial Oil Seals are for use with shafts High Pressure Rotary Oil Seals benefit from being installed in a
manufactured from mild steel or stainless steel. highly thermally conductive material housing.
Shaft hardness Bore finishing

Required hardness is Rockwell-C 55; recommended 60 HRC. A finish of 2.5 micrometers Ra or better is recommended.
Shaft finish Bore geometry

Required roughness is between 0.2 and 0.5 micrometers Ra - Bore tolerance is H8.
with no machine lead. The most accepted method of obtaining
- Bore lead-in chamfer must be in accordance with Table 23.
this finish is plunge grinding.
- H
ousing must have back-support to retain pressure force
Shaft geometry and dissipate heat from the back face of the seal. The back
High Pressure Rotary Oil Seals are designed to work with shaft support must have the same ID as the metal retainer.
tolerance h11. The shaft chamfer must be aligned with the
values given in Table 22 and sharp edges radiused to avoid Shaft to bore misalignment
damaging sealing lips during installation. The shaft surfaces - The maximum assembly and working misalignment must be
over which the seal lip slides during installation should be kept in accordance with Figure 27.
smooth and free from any burrs or rough patches.
Table 22: Shaft Lead-in Chamfers Table 23: Bore Lead-in Chamfers
Ø Shaft Shaft Chamfer Shaft Chamfer Ø Shaft Seal Width Bore Chamfer Bore Chamfer
Length Angle Length Angle
mm mm deg mm mm mm deg
16 - 30 2.00 (±0.10) 20° 16 - 30 4.2 - 5.5 (±0.20) 1.00 15°
30 - 40 2.20 (±0.10) 20° 30 - 40 4.5 - 6.5 (±0.20) 1.20 15°
40 - 50 2.50 (±0.10) 20° 40 - 50 5.5 - 7.0 (±0.20) 1.30 15°
50 - 70 3.20 (±0.10) 20° 50 - 70 6.0 - 7.5 (±0.25) 1.50 15°
70 - 120 4.50 (±0.12) 20° 70 - 120 7.5 - 9.5 (±0.30) 1.70 15°
INSTALLATION
High Pressure Rotary Oil Seals are usually first assembled
on to the metal housing. The shaft is then fitted inside the
seal from the air or oil side, depending on device and bearing
positioning.
Push
During the assembly operation, apply a good layer of grease to here
both the sealing lip and shaft to:
- P
rovide smooth sliding of the lip on the shaft during
assembly.
- Provide pre-lubrication during the first turns of the shaft.
LS-EP2 grease is recommended for this operation.
The cover and the shaft must be aligned with a pre-centering

system to avoid stress on the sealing lip. While fitting the shaft
inside the seal, gently rotate the shaft to reduce assembly
tension created during the installation process.
Never install a seal over splines or keyways without using a Apply grease
special installation tool that protects the seal lip from contact
with sharp edges.
Greased
Shaft fitting while rotating
Figure 29: Installation instructions
Table 24: Materials
TSS Rated hydraulic oil Minimum working Maximum working oil Chemical compatibility with
Compound viscosity environment temperature temperature hydraulic oils
HNBR 46 cSt -30 °C +100 °C Mineral oils
LT-HNBR 46 cSt -40 °C +100 °C Mineral oils
Mineral oils, synthetic oils,

FKM 46 cSt -20 °C +140 °C
bio-degradable oils
Table 25: Standard Installation Dimensions / TSS Part Number for HP20 design
d1 d2 b HNBR FKM d1 d2 b HNBR FKM
16.9 28 5.35 TRT0A0169   45 65 4.45 TRT0A0450  
27 37.3 4.10 TRT0A0270  50 70 5.08 TRT0A0500  
28.56 38 4.72 TRT1A0286   60 80 5.97 TRT0A0600  
28.56 42 4.72 TRT0A0286   72 95 7.00 TRT0A0720 
31.75 41.28 5.00 TRT0A0318  Please contact your local Customer Solution Center for sizes and
33.3 46 4.20 TRT0A0333  materials not listed above.
35 48 4.72 TRT0A0350  
38.1 50 4.29 TRT0A0381  
ORDERING EXAMPLE FOR A HP20 DESIGN

High Pressure Stefa®Radial Oil Seal, type HP20 High Pressure Stefa®Radial Oil Seal, type HP20
TSS Type: T TSS Type: T
Design Code: TRT Design Code: TRT
Design Type HP20: 0A Design Type HP20: 0A
Dimensions: Shaft diameter 35 mm Dimensions: Shaft diameter 28.56 mm
Housing 48 mm Housing 42 mm
Diameter width 4.72 mm Diameter width 4.72 mm
Size Code: TRT0A0350 Size Code: TRT0A0286
Elastomer: HNBR Elastomer: FKM
TSS Article No. TRT 0A 0350 HNBR TSS Article No. TRT 0A 0286 FKM
Code Code
Type Type
Shaft Diameter x 10 Shaft Diameter x 10
Quality Index (Standard) Quality Index (Standard)
Material Code (Standard) Material Code (Standard)
Please contact your local Customer Solution Center for SPS-HP20 and HP20S designs.
HiSpin®HS40 FEATURES AND BENEFITS

- High speed operation (up to 40 m/s)
GENERAL DESCRIPTION
- Bi-directional sealing capability
HiSpin®HS40 offers e-Mobility and high speed electric motor
manufacturers a long life and energy saving bi-directional rotary - Compact design to reduce assembly space
seal. It consists of a flexible lip made from proprietary, high- - Wide temperature range, from -45 °C to +200 °C
performance XLT fluoroelastomer material and supported by a
metal core to provide cost-effective performance and reliability. - Can handle run-out of up to 0.1 mm
A compact footprint reduces the amount of installation space - E
xcellent sealing performance in different lubricated
required and its back-pumping feature further reduces friction environments
and improves sealing performance.
- Adds value with low frictional torque
- Reduces heat development
- Proven compatibility with various e-Mobility transmission fluids
Metal core
- Negligible shaft wear
- Easy installation
Shaft - Cost-effective
- A
vailable in different outer diameter configurations, e.g.
partially rubber covered and grooves on the outer diameter
Flexible rubber lip - Available in other materials, such as ACM
Figure 30: HiSpin®HS40 - Provide in accordance with IATF 16949
METHOD OF OPERATION APPLICATION EXAMPLES

Developers are continuously improving the effectiveness of the HiSpin®HS40 provides optimal sealing in:
electric drive unit − a combined electric motor and gearbox in a
- Electric drive units for e-Mobility applications
shared housing.
- High speed electric drive units
The drive unit is the main cost-driver of future electric vehicle
development and offers new challenges for automotive - Automotive transmissions
manufacturers. While the gearbox requires efficient lubrication, - Servo-motors
it is essential that the motor remains dry. Therefore, a highly
reliable seal is required between the two parts. - Pumps
Providing outstanding low friction capabilities, HiSpin®HS40

meets the demanding conditions of automotive high-speed OPERATING CONDITIONS
electric motors. A unique hydrodynamic feature helps reduce
frictional torque, while oil back-pumping leads to improved Seal performance is influenced by factors such as lubrication
sealing performance without causing any shaft damage. capability of the sealed media and heat dissipation in the
hardware. It follows that testing should always be performed.
Our proprietary XLT high-performance fluoroelastomer (FKM) With good lubrication, the following values can be assumed as
range provides outstanding resistance to extreme engine a guideline:
conditions resulting from high motor speeds and aggressive
synthetic ATF fluids. Testing of the new generation XLT Pressure: 0.5 bar
compounds has proven that these low temperature FKM Temperature: -45 °C to +200 °C
grades outperform and extend the temperature performance Speed: Up to 40 m/s
capability of traditional FKM elastomers. PV: dependent upon design and application
Acceleration: dependent upon design and application
Media: Commonly specified fluids for e-Mobility &
transmission applications
MATING SURFACE MATERIALS Testing demonstrated noticeably lower volume change in Mobil
LV ATF HP media than other commonly used materials (Figure
Sealing of applications with rotating movements requires very 32). Similarly, when compared with standard Stefa®Radial Oil
good mating surfaces. A minimum hardness of 55 HRC to a Seals, HiSpin®HS40 generates significantly less torque, even
hardening depth of at least 0.5 mm is recommended. at high rotational speeds (Figure 33).
Ra: 0.1 - 0.2 μm

Aging in Mobil LV ATF HP - Volume Change (%)
Rz: 1.0 μm
16
Bearing ratio (50 - 70% @ depth of p = 0.25 Rz (Rtm);
14
(Tp (Mr)): relative to a ref. line c: 5% tp) 168 hrs @+140 °C
12 500 hrs @+125 °C
Mating surface min. 55 HRC 1000 hrs @+125 °C
hardness: 10
8
6
IMPORTANT NOTE
4
Housing design and correct installation are important for the 2
performance of the HiSpin®HS40. Information on shaft and
0
Swell (%)
housing design with installation guides are available from

your local Customer Solution Center. -2
-4
XLT FKM FKM Terpolymer AEM ACM
AGING AND TORQUE Figure 32: Volume Change (%) for HiSpin®HS40 in Mobil LV ATF HP.
To prove the performance and longevity of HiSpin®HS40, testing

using real-world speeds and media likely to be encountered Torque Comparison
during operation has been undertaken. Test conditions are given 0.08
in Table 26 and the running profile is shown in Figure 31.
0.07
Standard ROS2
Table 26: Test Conditions for HiSpin®HS40 0.06
0.05
Shaft diameter: Ø 38 mm
Torque (Nm)
Shaft speed: 21,000 rpm 0.04

HiSpin™ PDR RT1
Temperatures: up to +150° C 0.03
Media: ATF Fluid
0.02
Test cycle: Load cycle according to Figure 31 and ISO HiSpin™ HS401
6194 0.01
Test duration: 500 hours

0 5000 10000 15000 20000 25000
Rotational Speed (RPM)
Running Profile Example 1 Torque test performed in oil mist condition

25000 2 Torque test performed in ¼ shaft oil filled condition
20000
Figure 33: Torque comparison for HiSpin®products versus standard
Rotational speed (RPM)
15000 Stefa®Radial Oil Seals.

10000
5000
ORDERING INFORMATION
0
-5000 Due to the design requirements of this product, contact your
0 2 4 6 8 10 12 local Customer Solution Center to place an order or for further
Time (mins.) information.
Figure 31: E
xample running profile showing varying rotational speeds
throughout testing
EXEMPLARY DIMENSIONS FOR HS40

Shaft X Bore X Width
50 X 60 X 8
35 X 47 X 7
28 X 47 X 7
30 X 45 X 8
38 X 52 X 7
AVAILABLE IN STANDARD COMPOUNDS

4V01
4H01
For more information on available dimensions, please contact

your local Customer Solution Center.
Type TRK – Medium Grease
Media
d1 h11
d2 H8
Type TRK

The Trelleborg Sealing Solutions Type TRK are specially
Pressure: Without pressure
designed Stefa®Radial Oil Seals reinforced with a metal insert,
but without a spring-energized sealing lip, and a wavy rubber
covered outer diameter. A flat rubber-covered outer diameter
is available on request. These types are not recommended for Speed: Up to 10 m/s
use in heavily polluted environments. Media: Mineral and synthetic base greases
FEATURES AND BENEFITS Trelleborg Sealing Solutions has carried out several thousand
- Good static sealing and thermal expansion compensation Center for details.
- Low friction and heat generation

- Extremely compact design IMPORTANT NOTE
- Low radial force provides low break-out torque
- Suitable for scraper applications at the same time, e.g. the maximum operating speed
- Roller bearings
- Tooling fixtures (e.g. drilling machines)
- Sealing against viscous media (e.g. grease)
- Supplementary excluders (shaft ends)
- Axle King Pin seals
Table 27: Materials
TSS Compound Reference Standard Compound Temperature °C Standard Metal insert

N7LMR NBR (70 Shore A) -30 °C - 100 °C Carbon steel
VCBMR FKM (70 Shore A) -20 °C - 200 °C Carbon steel
Metal insert can be supplied in different materials on request.
ORDERING EXAMPLE
Stefa®Radial Oil Seal Type TRK TSS Article No. TRK 0 00170 - N7LMR
TSS Type: K Code
Code: TRK Type
Material: NBR
Material Code: N7LMR
4 8 2 TRK000040   14 20 3 TRK000140  
4 9 2 TRK100040  14 21 3 TRK100140 
5 9 2 TRK000050   15 21 3 TRK000150  
5 10 2 TRK100050   15 23 3 TRK100150  
6 10 2 TRK000060   16 22 3 TRK000160  
6 15 3 TRK400060  16 22 4 TRK100160 
6 15 4 TRK200060   16 24 3 TRK200160 
6 19 4 TRK300060  16 25 3 TRK300160 
7 11 2 TRK000070  17 23 3 TRK000170  
8 12 3 TRK000080  17 23.5 3.4 TRK200170 
8 15 3 TRK200080  17 25 3 TRK100170 
9 13 3 TRK000090   18 24 3 TRK000180 
9 16 3 TRK200090  19 26 4 TRK100190 
10 12 2 TRK100060  19 27 4 TRK000190 
10 14 3 TRK000100   20 26 3 TRK000200  
10 17 3 TRK100100   20 26 4 TRK100200 
10 19 3 TRK200100  20 28 4 TRK200200  
10 26 4 TRK400100  20 48 4 TRK300200 
11 15 3 TRK000110  22 28 4 TRK000220  
12 16 3 TRK000120   24 32 4 TRK000240 
12 18 3 TRK100120   25 32 4 TRK000250  
12 19 3 TRK200120    In one of the preferred materials
13 19 3 TRK000130   In other commercial materials

d1 d2 b NBR FKM
25 33 4 TRK100250  
25 35 4 TRK200250  
26 34 4 TRK000260  
28 35 4 TRK000280 
28 35 5 TRK400280 
28 37 4 TRK100280 
30 37 4 TRK000300  
30 40 4 TRK100300  
32 42 4 TRK000320  
33 40 3 TRK100330 
35 41 4 TRK000350  
35 42 2 TRK300350 
35 42 4 TRK100350 
35 45 4 TRK200350 
38 48 4 TRK000380 
40 47 4 TRK000400 
40 48 4 TRK100400
40 50 4 TRK200400  
42 49 3 TRK100420 
42 52 4 TRK000420 
45 52 4 TRK000450 
45 55 4 TRK100450 
45 62 8 TRKB00450 
48 58 4 TRK000480 
50 58 4 TRK000500  
50 60 6 TRK100500 
50 62 5 TRK200500 
55 63 5 TRK000550  
55 73 8.5 TRK100550 
60 68 4 TRK200600 
60 72 3 TRK100600 
60 72 4 TRK000600 
70 78 5 TRK000700  
70 81.5 6 TRK100700 
74 83 6 TRK100740 
74 83 11 TRK000740 
75 95 7 TRK000750 
120 130 7 TRK001200 

Type TRG – Medium Grease
b b
Media
d1 h11
d2 H8
Type TRG Type BD
Figure 35: Installation Drawin

The Trelleborg Sealing Solutions Type TRG and STEFA Type BD
Pressure: Without pressure
are special metal-cased Stefa® Radial Oil Seals without spring-
energized sealing lips. These types are not recommended for
use in heavily polluted environments. As the static sealing
between the housing and metallic shell is limited, low viscosity Speed: Up to 10 m/s
media can "creep". Better performance can be achieved Media: Mineral and synthetic base greases
with epoxy-based resin outer diameter coatings. This special
treatment is available on request. Trelleborg Sealing Solutions has carried out several thousand
FEATURES AND BENEFITS Center for details.
- Good radial stiffness

- Good fitting stability, avoiding pop-out of the seal IMPORTANT NOTE
- Low friction and low heat generation The above data are maximum values and cannot be used
- Extremely compact design
- Low radial force provides a low break-out torque
- Suitable for scraper applications
- Roller bearings
- Tooling fixtures (e.g. drilling machines)
- Sealing against viscous media (e.g. grease)
- Supplementary excluders (shaft ends)
- Axle King Pin seals
Table 29: Materials
TSS Compound Reference Standard Compound Temperature °C Standard Metal insert

N7MLR NBR (70 Shore A) -30 °C - 100 °C Carbon steel
4N01 NBR (75 Shore A) -30 °C - 100 °C Carbon steel
VCBMR FKM (70 Shore A) -20 °C - 200 °C Carbon steel
4V01 FKM (75 Shore A) -20 °C - 200 °C Carbon steel
Metal insert can be supplied in different materials on request.
ORDERING EXAMPLE
Stefa®Radial Oil Seal Type TRG TSS Article No. TRG 0 00700 - N7LMR
TSS Type: G Code
Code: TRG Type
Material: NBR
Material Code: N7LMR
Table 30: Preferred Series / Dimension, TSS Part Numbers
3 8 2 TRG000030  40 52 5 TRG300400 
3 10 6 TRG100030  43 53 4 TRG000430 
4 8 2 TRG000040  45 52 4 TRG000450 
5 9 2 TRG000050  45 52 3 TRG200450 
6 10 2 TRG000060   45 55 4 TRG100450  
6 12 2 TRG100060  50 58 4 TRG000500 
7 11 2 TRG000070   55 63 5 TRG000550  
8 14 2 TRG100080  60 72 3 TRG000600
8 15 3 TRG200080  67 75.5 4.3 TRG000670 
12 16 3 TRG000120   77 85.5 4.8 TRG000770 
13 19 3 TRG000130   In one of the preferred materials
14 22 3 TRG200140   In other commercial materials
15 21 3 TRG000150 
15 23 3 TRG100150 
16 20 2.5 TRG000160 
16 24 3 TRG200160 
16 24 4 TRG100160 
16 25 3 TRG300160 
17 23 3 TRG000170 
18 24 3 TRG000180  
19 26 2 TRG400190 
20 24 2.5 TRG300200 
20 26 3 TRG100200  
20 26 4 TRG100200 
20 28 4 TRG200200  
22 28 4 TRG000220 
24 32 4 TRG000240 
25 32 4 TRG000250  
25 33 4 TRG100250 
25 35 4 TRG200250 
27 35 2 TRG000270 
28 37 4 TRG100280 
30 37 4 TRG000300 
30 40 4 TRG100300 
32 42 4 TRG000320 
35 42 2 TRG200350 
35 42 4 TRG100350  
35 72 4 TRG400350 
38 48 4 TRG000380 
38.1 48 2 TRG000381 
40 47 4 TRG000400 
40 50 4 TRG200400 
Turbo Seals with Hydrodynamic Sealing Aids
b b
Media
d1 h11
d2 H8
Uni-directional Bi-directional

Trelleborg Sealing Solutions Turbo Seals are a range of seals
Speed: p to 20 m/s
U
with specially-shaped lips, including added ribs or other
geometric features.
Optimum conditions are attained when a thin film of lubricant
is formed so that the lip does not come in to contact with the
shaft, which the Turbo Seals create. The hydrodynamic sealing Trelleborg Sealing Solutions has carried out several thousand
aids support the sealing function by increasing shaft speed. compatibility tests. Please ask your local Customer Solution
Center for details.
The frictional loss of the Turbo Seals is significantly lower than
that caused by conventional radial seals without hydrodynamic
sealing aids. 200
Conventional
The pumping effect starts at a relatively low shaft speed. Seal
The pumping effect is understood as the capacity of the seal 150
to pump the sealed media from the air side to the media
Frictional loss, W
side. In order to avoid leakage at low speed or at standstill,

Turbo Seals include a static sealing edge which provides a 100
continuous contact line against the shaft.
Bi-directional
TURBO-Seal
FRICTION 90 Uni-directional
TURBO-Seal
The use of certain materials for the sealing element is limited
primarily by the heat generated by friction, superimposed on Shaft diameter 50 mm
the ambient temperature.
0 5 10 15 20 25 30
Peripheral speed, m/s
Owing to the enhanced formation of a lubrication film, Turbo
Seals can be used for appreciably higher peripheral speeds
than conventional seals made from the same material. Figure Figure 37: Friction loss
37 shows the frictional losses from conventional seals, single-
acting and bi-directional Turbo Seals, as determined during
comparative laboratory tests. Turbo Seals can withstand
speeds of 16 m/s before reaching the same frictional losses
as a conventional seal operating at 10 m/s.
Table 31: Materials
For ordering information, please contact your local Customer Solution Center.
Rotary and Axial Seal Combination

b
GENERAL DESCRIPTION
Lip seals often fail because of the destruction of the lubricant
film due to the ingress of dirt, dust and moisture, resulting in
rapid wear. The use of shaft seals with one or more auxiliary
sealing lips (dust lips) provides limited improvement, but is not
always sufficient. In order to meet the constantly increasing
sealing requirements, especially for increased environmental
protection and longer service life, the Trelleborg Sealing
Solutions COMBI-seal offers a simple solution. It is particularly
well suited to critical applications with heavy contamination.
The COMBI-seal consists of a GAMMA seal and a rotary shaft
lip seal working together. The lip seal provides the counterface
for the GAMMA seal which is fixed to the shaft by press fit (see
Figure 39: GAMMA seal fitted on the shaft boss
Figure 38 and Figure 39).
Another frequently used alternative for these types of STEFA®RADIAL OIL SEAL + V-RING
application consists of a V-Ring with a standard Stefa®Radial
Oil Seal type TRC, TRD, TRB or TRF. The function of the rotary axial seal is to prevent intrusion of
particles and water through centrifugal forces.
The rotary shaft seal should be ordered "Without Markings"
on the air side. In other words, it adds its original protection capacity to the
radial seal's functionality. Sufficient space is required on the
shaft to host the axial seal width (see Figure 40).
STEFA®RADIAL OIL SEAL + GAMMA SEAL

B1
b
Figure 40: V-Ring fitted on the shaft end
Figure 38: GAMMA seal fitted on the shaft end

HOUSING AND SHAFT DESIGN
The radial lip seal needs to be assembled in the housing
according to usual fitting instructions. Both the V-Ring and
GAMMA seal are assembled later on the shaft. The shaft
design requires adaptation by an elongation corresponding
at least to B1 (b) dimensions. In case of very high peripheral
speeds, the V-Ring body should be radially supported. Also see
page 155.
PRODUCT DESCRIPTION OPERATING CONDITIONS

The combination of radial shaft seal with V-Ring or GAMMA Pressure: See radial seal data
Seal is recommended for use in heavily polluted environments.
Both the radial shaft seal and the GAMMA Seal housing may
Speed: p to 10 m/s
U
also be manufactured with a different metal shell, as well as
different rubber types for sealing elements
Media: Mineral and synthetic oils
FEATURES AND BENEFITS Trelleborg Sealing Solutions has carried out several thousand
- Longer service life and high function reliability compatibility tests. Please ask your local Customer Solution
Center for details.
- Good IP protection for electrical motors (VDE-Norm 0470-1)
- Good protection against water splash and welding sparks
IMPORTANT NOTE
- Simple handling
- Superior total economy The above data are maximum values and cannot be used
- Friction loss decreases with increasing shaft speed depends on material type, pressure and temperature.
Typical applications are all equipment working in contaminated MATERIALS
environments where dust, foreign matter and liquid splatter are
Please refer Pages 42, 43 and 44.
present.
Some examples:
- Gear motors ORDERING EXAMPLE
- Journal and gear transmissions Order components separately as per specific chapters. Order
- Bearing housings the Stefa® Radial Oil Seals "without marking".
- Power saws
- Utility vehicles
- Agricultural machinery and equipment
- Wheel hubs
- Propeller shafts
- Pumps
- Hydraulic motors
- Tool machinery
- Equipment for steel manufacturing
- Metal working machinery
Type TRJ/TRL
FIBER-REINFORCED OIL SEALS FOR LARGE SEPARATION OF TWO MEDIA WITH TYPE TRL
DIAMETERS A single oil seal should not be used for the separation of two
Fiber-reinforced oil seals contain no metal parts with the media. In such cases, two seals are fitted in a back-to-back
exception of the spring. Instead of the metal insert, a arrangement. Type TRL is suitable for the sealing of large
reinforced-fiber component is molded into the body of the diameters. It is a special design with peripheral and radial
seal. Damage through transport and mounting is consequently grooves where a lubricant could be applied.
excluded.
The peripheral groove on the seal reduces the need to cut a
Fiber-reinforced oil seals are mainly used for installation in groove in the housing (see Figure 43).
equipment with large diameters.
The use of an axial retaining plate is necessary, except for the The seal can be used:
type TRJ/F and respectively for the type TRL/F. - To isolate of two media
- If lubrication is necessary from the outside
Retaining
plate
Type TRJ Type TRL
Figure 41: Fiber-reinforced design for large diameters

Figure 43: Type TRL mounted back-to-back
SPLIT VERSION
To ease mounting, or in case of repair, the types TRJ and TRL
SPECIAL DESIGN TRJ/F AND TRL/F WITH
are also available in split versions. REINFORCED SHOULDER
To ensure effective sealing at the split ends, a full rubber Whenever a retaining plate cannot be fitted, we can supply a
section is molded at the joint so that contact between seal made in a special hardened compound, namely type TRJ/F
homogeneous elastic surfaces maximizes sealing effect. and TRL/F, which makes the seal self-retaining and provides
The interface should always be above the oil level. effective sealing at the O.D.
If two seals in split versions are mounted together, the Trelleborg Sealing Solutions type TRJ/F and TRL/F are supplied
interface should be turned a minimum of 30° to the side. in standard forms and are not available in split versions (see
Figure 44).
Rubber section at
the contact area
Figure 42: Contact area, split seal Figure 44: Type TRJ/F mounted without axial retaining plate
DESIGN INSTRUCTIONS
Installation on the shaft Shaft run out
Shaft run out should be avoided or kept to a minimum. At
higher speeds, there is a risk that the inertia of the sealing lip
prevents it from following the shaft movement. The seal must
be located next to the bearing and the bearing play should be
Rounded, Polished maintained at the minimum value possible.
1.5
15°
Shaft run out mm

d1 h11
1.0
25 x 32
16 x 20
L 0.5
Figure 45: Installation of the oil seal

0 1000 2000 3000 4000
To facilitate the installation of the seal with minimum risk of Speeds in rpm
lip damage, the shaft requires a 15° chamfer with length (L)
as the function of its diameter (d1).
Figure 47: Shaft run out
20
Installation in the gland
The static seal in the mounting bore is provided by the
Chamfer length L mm
15
corresponding force fit allowance at the outer sheath of the
seal.
10
The bore tolerance is specified to DIN ISO 286T2-H8.
5
Values for the surface roughness in the gland are specified in
ISO 6194/1.
0 500 1000 1500
General values: Ra = 1.6 - 3.2 μm
Shaft diameter d1 mm
Rz = 6.3 - 12.5 μm
Figure 46: C
hamfer length as a function of the shaft diameter For gas sealing, a good score-free and spiral-free surface
finish is necessary. If the rotary shaft lip seal is bonded into
Eccentricity the housing, ensure that no adhesive comes into contact with
Eccentricity between the shaft and housing bore centers should the sealing lip or the shaft.
be avoided in order to eliminate unilateral load of the lip.
The bore (d2) of the housing is a function of the shaft
Table 32: Static Eccentricity diameter (d1), as indicated in Table 32 and Table 33, page
107.
max. stat. Ecc.
d1 b x f (mm)
(mm)
100 - 250 16 x 20 0.50
250 - 400 20 x 22 0.55
400 - 600 22 x 25 0.62
> 600 25 x 32 0.70
INSTALLATION, TYPE TRJ
b a Length of the chamfer

Retaining plate b
30°
f
C
E
d1 h11
d2 H8
Type TRJ
INSTALLATION, TYPE TRL
2xb a Length of the chamfer

Retaining plate 2xb
30°
f
d1 h11
E
E
d2 H8
Type TRL
Table 33: Dimensions
d1 bxf a E C b
100 - 250 16 x 20 2.0 9 4 16 ±0.1
250 - 400 20 x 22 2.2 11 6 20 ±0.2
400 - 600 22 x 25 2.5 11 7 22 ±0.2
> 600 25 x 32 3.2 14 8 25 ±0.2
OPERATING CONDITIONS, TYPE TRJ AND TRL
b b b
f
Media
15°
d1
d2
Type TRL Type TRJ
Table 34: Material
Standard Material* TSS Material Code Standard Spring

NBR (75 Shore A) 4NC01 Carbon steel
HNBR (75 Shore A) 4HC01 Carbon steel
FKM (75 Shore A) 4VC02 Stainless steel
* The spring can be supplied in different materials on request.
Table 35: Operating Conditions
Type Temperature Speed Pressure Dimensions

TRJ -30 °C to +200 °C up to 25 m/s 0.05 MPa 100 - 1,890
TRL -30 °C to +200 °C up to 25 m/s 0.05 MPa 100 - 1,890
ORDERING EXAMPLE
Stefa®Radial Oil Seal Type TRJ
TSS Article No. TRJ 001000 - 4NC01
TSS Type: J TSS Code
Code: TRJ Shaft Diameter x 10
Dimensions: Shaft diameter 100 mm Quality Index (Standard)
Housing diameter 125 mm
Material
Width 12.5 mm
Material: NBR
Material Code: 4NC01
100 125 12.5 TRJ001000  405 445 20 TRJ004050 
115 140 15 TRJ001150  430 474 20 TRL004300  
120 150 13 TRJ001200  440 490 22 TRJ004400  
125 160 12 TRJ001250  445 495 22 TRJ004450 
130 170 16 TRJ001300  450 500 22 TRJ004500 
133 165 12.5 TRL001330  460 504 20 TRL004600 
145 175 15 TRJ001450  470 520 25 TRJ004700 
150 180 13 TRJ001500   480 530 22 TRJ004800  
170 200 15 TRJ001700  480 530 22 TRL004800 
175 215 16 TRL001750  490 534 20 TRL004900 
180 218.1 15.9 TRJ001800  500 544 22 TRJ005000 
190 220 16 TRJ001900  530 580 22 TRJ005300 
200 230 14 TRL002000  540 590 22 TRJ005400 
200 240 16 TRJ002000  540 590 22 TRL005400  
220 260 16 TRJ002200  560 610 22 TRJ005600 
220 270 16 TRJ202200  570 620 22 TRL005700  
230 260 15.7 TRJ002300  596 660 32 TRL005960 
240 270 15 TRJ002400  600 650 22 TRJ006000 
240 280 16 TRJ302400  625 670 20 TRJ006250 
250 280 16 TRL002500  630 680 22 TRL006300  
250 290 16 TRJ102500  640 690 22 TRJ006400 
260 290 16 TRJ002600  650 700 22 TRJ006500 
260 300 14 TRL002600  650 714 25 TRL006500 
260 304 20 TRJ102600   660 704 20 TRJ106600 
270 310 18 TRL002700  680 730 20 TRJ006800 
270 310 20 TRJ002700   696 760 32 TRL006960 
280 320 16 TRJ102800  700 750 25 TRL007000 
280 324 20 TRJ202800  710 760 24.5 TRL107100 
290 334 20 TRJ002900  710 760 25.5 TRL007100 
300 340 18 TRL003000  730 794 25 TRJ007300 
310 340 14.5 TRJ103100  735 799 25 TRJ007350 
310 350 20 TRJ003100  750 810 25 TRL107500 
315 355 16 TRJ003150  750 814 25 TRL007500 
320 360 18 TRJ003200  762 810 20 TRL007620 
320 364 20 TRJ103200  766 830 32 TRL007660 
330 370 20 TRJ003300  775 839 25 TRL007750 
350 394 20 TRL003500  790 854 25 TRL007900 
370 410 18 TRL003700  820 870 22 TRL008200 
380 420 18 TRL003800  860 900 18 TRJ008600 
380 420 20 TRJ003800  860 924 25 TRL008600 
390 434 20 TRJ003900  880 944 25 TRL008800  
400 440 18 TRL004000  970 1,034 25 TRJ009700 
400 444 20 TRJ104000  1,100 1,164 25 TRL0X1100  
Table 37: Further dimensions for Type TRJ/TRL
Dimensions Type Dimensions Type

d1 d2 b f TRJ TRL d1 d2 b f TRJ TRL
100.0 115.0 8.9 7.5  120.0 144.0 14.5 10.0 
100.0 115.0 9.0 7.5 120.0 144.0 15.5 12.0 
100.0 120.0 13.0 10.0  120.0 145.0 15.5 12.5 
100.0 125.0 13.0 12.5  120.0 150.0 13.0 15.0 
100.0 125.0 15.0 12.5  120.0 150.0 15.0 15.0 
100.0 125.4 12.7 12.7   120.0 150.0 16.0 15.0 
100.0 130.0 12.0 15.0  120.0 152.0 16.0 16.0 
100.0 130.0 15.0 15.0  120.0 160.0 12.0 20.0 
100.0 132.0 12.5 16.0   120.0 160.0 16.0 20.0 
100.0 140.0 16.0 20.0  120.0 170.0 15.0 25.0 
105.0 129.0 13.0 12.0  125.0 140.0 10.0 7.5 
105.0 130.0 12.0 12.5  125.0 150.0 12.0 12.5 
105.0 130.0 13.0 12.5  125.0 150.0 15.0 12.5 
105.0 133.5 12.7 14.3  125.0 153.5 12.7 14.2 
105.0 137.0 16.0 16.0  125.0 155.0 12.0 15.0 
105.0 140.0 12.0 17.5  125.0 160.0 12.0 17.5 
105.0 143.0 16.0 19.0  125.0 160.0 13.0 17.5 
105.0 145.0 16.0 20.0  125.0 160.0 15.0 17.5 
110.0 126.0 9.0 8.0  125.0 165.0 15.0 20.0 
110.0 126.0 12.0 8.0  125.0 165.0 16.0 20.0 
110.0 130.0 9.0 10.0  127.0 157.0 15.0 15.0 
110.0 130.0 12.0 10.0  128.0 165.0 15.0 18.5 
110.0 130.0 13.0 10.0  130.0 150.0 10.0 10.0 
110.0 135.0 12.0 12.5  130.0 150.0 12.0 10.0 
110.0 140.0 12.0 15.0  130.0 155.0 10.0 12.5 
110.0 140.0 14.0 15.0  130.0 155.0 15.5 12.5 
110.0 140.0 15.0 15.0  130.0 160.0 12.0 15.0 
110.0 140.0 16.0 15.0  130.0 160.0 15.0 15.0 
110.0 141.0 13.7 15.5  130.0 160.0 16.0 15.0 
110.0 145.0 19.0 17.5  130.0 165.0 13.0 17.5 
110.0 150.0 16.0 20.0  130.0 170.0 13.0 20.0 
115.0 137.0 8.8 11.0  130.0 170.0 16.0 20.0 
115.0 137.0 9.0 11.0  133.0 165.0 12.5 16.0 
115.0 140.0 12.0 12.5  134.0 169.0 15.0 17.5 
115.0 140.0 13.0 12.5   135.0 157.0 8.0 11.0 
115.0 140.4 9.5 12.7  135.0 160.0 12.0 12.5 
115.0 145.0 12.0 15.0  135.0 165.0 13.0 15.0 
115.0 145.0 15.0 15.0  135.0 167.0 15.0 16.0 
115.0 150.0 15.0 17.5  135.0 160.0 12.0 12.5 
115.0 155.0 16.0 20.0  135.0 165.0 13.0 15.0 
118.0 140.0 14.0 11.0  135.0 167.0 15.0 16.0 
120.0 140.0 12.5 10.0  Additional dimensions are available on request.
120.0 140.0 13.0 10.0  Contact your local Customer Solution Center for more information.

135.0 160.0 12.0 12.5  155.0 190.0 13.0 17.5 
135.0 165.0 13.0 15.0  156.0 195.0 15.0 19.5 
135.0 167.0 15.0 16.0  159.0 200.0 16.0 20.5 
135.0 170.0 12.0 17.5  160.0 188.0 21.0 14.0 
135.0 170.0 13.0 17.5  160.0 190.0 15.0 15.0 
135.0 170.0 16.5 17.5  160.0 190.0 16.0 15.0 
135.0 175.0 16.0 20.0  160.0 200.0 16.0 20.0  
136.0 160.0 10.0 12.0  165.0 190.0 15.0 12.5 
138.0 180.0 15.0 21.0  165.0 195.0 15.0 15.0  
139.0 155.0 10.0 8.0  165.0 200.0 15.0 17.5 
139.0 169.0 14.6 15.0  165.0 203.0 19.0 19.0 
140.0 155.0 10.0 7.5  165.0 205.0 16.0 20.0 
140.0 160.0 13.0 10.0  168.0 200.0 16.0 16.0 
140.0 165.0 15.0 12.5  169.0 200.0 12.0 15.5 
140.0 168.0 21.0 14.0  169.0 201.0 12.5 16.0 
140.0 170.0 15.0 15.0  170.0 192.0 10.7 11.0 
140.0 180.0 12.0 20.0  170.0 195.0 14.2 12.5 
140.0 180.0 15.0 20.0  170.0 200.0 12.0 15.0  
140.0 180.0 16.0 20.0   170.0 200.0 15.0 15.0 
140.0 190.0 15.0 25.0  170.0 205.0 18.0 17.5 
143.0 165.0 10.0 11.0  170.0 210.0 16.0 20.0  
144.0 180.0 15.0 18.0  170.0 220.0 15.0 25.0 
145.0 170.0 13.0 12.5  170.0 223.0 20.0 26.5 
145.0 170.0 15.0 12.5  174.0 214.0 16.0 20.0 
145.0 180.0 12.0 17.5  175.0 200.0 15.0 12.7 
145.0 180.0 14.0 17.5  175.0 205.0 15.0 15.0  
149.0 179.0 13.0 15.0  175.0 215.0 15.0 20.0 
149.0 180.0 16.0 15.5  175.0 215.0 16.0 20.0 
150.0 172.0 12.7 11.0  180.0 200.0 15.0 10.0 
150.0 180.0 12.0 15.0   180.0 205.0 12.5 12.5 
150.0 180.0 13.0 15.0  180.0 210.0 12.0 15.0 
150.0 180.0 14.0 15.0  180.0 210.0 15.0 15.0  
150.0 180.0 15.0 15.0  180.0 212.0 16.0 16.0 
150.0 185.0 15.0 17.5  180.0 215.0 15.0 17.5 
150.0 188.0 16.0 19.0  180.0 216.0 21.8 18.0 
150.0 190.0 16.0 20.0   180.0 220.0 13.0 20.0 
150.0 190.0 20.0 20.0  180.0 220.0 16.0 20.0  
152.0 180.0 14.0 14.0  180.0 230.0 16.0 25.0 
152.0 190.0 19.0 19.0  182.0 215.0 16.0 16.5 
154.0 180.0 12.2 13.0  185.0 210.0 13.0 12.5 
155.0 175.0 10.8 10.0  185.0 215.0 15.0 15.0 

185.0 215.0 16.0 15.0  216.0 254.0 16.0 19.0 
185.0 220.0 16.0 17.5  216.0 254.0 19.0 19.0 
185.0 225.0 16.0 20.0   216.9 254.0 19.0 18.5 
185.0 230.0 16.0 22.5  218.0 245.0 12.5 13.5 
190.0 210.0 15.0 10.0  218.0 270.0 22.0 26.0 
190.0 212.0 11.7 11.0  220.0 245.0 12.5 12.5  
190.0 215.0 16.0 12.5  220.0 250.0 12.0 15.0 
190.0 220.0 15.0 15.0   220.0 250.0 15.0 15.0  
190.0 220.0 16.0 15.0  220.0 250.0 16.0 15.0 
190.0 225.0 18.0 17.5  220.0 250.0 19.0 15.0 
190.0 230.0 15.0 20.0  220.0 254.0 16.0 17.0 
190.0 230.0 16.0 20.0   220.0 255.0 16.0 17.5 
195.0 220.0 15.0 12.5  220.0 255.0 18.0 17.5 
195.0 230.0 15.0 17.5  220.0 258.0 25.4 19.0 
195.0 230.0 16.0 17.5  220.0 260.0 15.0 20.0 
195.0 235.0 16.0 20.0  220.0 260.0 16.0 20.0  
196.0 228.0 16.0 16.0  220.0 260.0 20.0 20.0 
196.0 235.0 19.0 19.5  220.0 260.0 22.0 20.0 
200.0 225.0 15.0 12.5  220.0 270.0 16.0 25.0 
200.0 230.0 15.0 15.0   225.0 250.0 12.5 12.5 
200.0 230.0 16.0 15.0  225.0 260.0 16.0 17.5 
200.0 235.0 18.2 17.5  225.0 270.0 16.0 22.5 
200.0 240.0 15.0 20.0  226.0 258.0 16.0 16.0 
200.0 240.0 16.0 20.0   228.0 268.0 16.0 20.0 
200.0 250.0 15.0 25.0  228.0 268.0 20.0 20.0 
200.0 250.0 18.0 25.0  230.0 255.0 10.0 12.5 
205.0 230.0 16.0 12.5  230.0 255.0 11.7 12.5 
205.0 245.0 16.0 20.0  230.0 255.0 15.0 12.5 
205.0 245.0 20.0 20.0  230.0 260.0 12.5 15.0 
205.0 250.0 16.0 22.5  230.0 260.0 15.0 15.0 
210.0 240.0 13.0 15.0  230.0 260.0 16.0 15.0 
210.0 245.0 15.0 17.5  230.0 265.0 18.0 17.5 
210.0 245.0 18.0 17.5  230.0 270.0 16.0 20.0  
210.0 246.0 16.0 18.0  230.0 280.0 15.0 25.0 
210.0 250.0 15.0 20.0  230.0 280.0 23.0 25.0 
210.0 250.0 16.0 20.0   230.0 285.0 23.0 27.5 
210.0 274.0 26.0 32.0  234.9 273.0 19.0 19.1 
213.0 248.0 16.0 17.5  235.0 270.0 16.0 17.5 
215.0 240.0 12.0 12.5  235.0 270.0 18.0 17.5 
215.0 245.0 16.0 15.0   235.0 275.0 20.0 17.5 
215.0 247.0 12.5 16.0  236.0 276.0 16.0 20.0 
215.0 248.0 15.0 16.5  240.0 270.0 15.0 15.0 
215.0 251.0 12.5 18.0  240.0 270.0 17.0 15.0 

240.0 275.0 18.0 20.0  273.0 317.0 19.0 22.0 
240.0 278.0 17.0 19.0  275.0 310.0 15.0 17.5 
240.0 280.0 16.0 20.0   277.0 317.0 19.0 20.0 
240.0 280.0 17.5 20.0  280.0 310.0 15.0 15.0 
245.0 270.0 13.0 12.5  280.0 310.0 16.0 15.0 
245.0 270.0 16.0 12.5   280.0 318.0 15.0 19.0 
250.0 280.0 15.0 15.0  280.0 320.0 16.0 20.0  
250.0 280.0 16.0 15.0   280.0 320.0 18.0 20.0 
250.0 285.0 18.0 17.5  280.0 320.0 20.0 20.0 
250.0 285.0 20.0 17.5  280.0 324.0 20.0 22.0 
250.0 288.0 19.0 19.0  280.0 325.0 24.0 22.5 
250.0 290.0 16.0 20.0   285.0 310.0 16.0 12.5 
250.0 300.0 20.0 25.0  285.0 325.0 16.0 20.0 
250.0 303.0 20.0 26.5  285.0 325.0 18.0 20.0 
250.0 310.0 25.0 30.0  286.0 330.0 16.0 22.0 
253.0 285.0 11.0 16.0  290.0 320.0 15.0 15.0 
254.0 279.0 9.3 12.5  290.0 322.0 12.5 16.0 
254.0 292.0 15.9 19.0  290.0 330.0 16.0 20.0 
255.0 285.0 11.0 15.0   290.0 330.0 18.0 20.0 
255.0 285.0 15.0 15.0  290.0 330.0 20.0 20.0 
255.0 295.0 16.0 20.0   290.0 334.0 20.0 22.0  
255.0 310.0 18.0 27.5  290.0 335.0 20.0 22.5 
258.0 290.0 16.0 16.0   290.0 350.0 25.0 30.0 
260.0 285.0 18.0 12.5  295.0 325.0 15.0 15.0 
260.0 290.0 16.0 15.0   295.0 335.0 15.0 20.0 
260.0 290.0 19.0 15.0  295.0 335.0 16.0 20.0 
260.0 292.0 12.5 16.0  295.0 339.0 20.0 22.0 
260.0 298.0 17.0 19.0  300.0 330.0 14.0 15.0 
260.0 300.0 18.0 20.0  300.0 332.0 15.0 16.0 
260.0 300.0 20.0 20.0  300.0 332.0 16.0 16.0 
260.0 304.0 20.0 22.0   300.0 335.0 16.0 17.5 
260.0 305.0 16.0 22.5  300.0 335.0 18.0 17.5  
260.0 305.0 22.0 22.5  300.0 340.0 16.0 20.0  
260.0 310.0 16.0 25.0  300.0 340.0 18.0 20.0  
260.0 310.0 18.0 25.0  300.0 340.0 20.0 20.0 
264.0 309.0 21.5 22.5  300.0 340.0 25.0 20.0 
265.0 300.0 16.0 17.5   300.0 344.0 20.0 22.0  
265.0 310.0 16.0 22.5  300.0 344.0 22.0 22.0 
265.0 310.0 22.0 22.5  300.0 350.0 22.0 25.0 
270.0 300.0 15.0 15.0   300.0 350.0 25.0 25.0 
270.0 310.0 16.0 20.0  300.0 360.0 25.0 30.0 
270.0 310.0 20.0 22.0  300.0 364.0 25.0 32.0 
270.0 314.0 20.0 22.0   300.0 370.0 18.0 35.0 

305.0 340.0 15.0 17.5  340.0 380.0 20.0 20.0 
305.0 349.0 20.0 22.0  340.0 384.0 20.0 22.0 
305.0 355.0 15.0 25.0  340.0 400.0 28.0 30.0 
305.0 362.0 19.0 28.5  345.0 389.0 20.0 22.0 
310.0 350.0 17.5 20.0  345.0 395.0 20.0 25.0 
310.0 350.0 18.0 20.0   346.0 390.0 20.0 22.0 
310.0 354.0 20.0 22.0  348.0 380.0 16.0 16.0 
310.0 355.0 24.0 22.5  350.0 380.0 16.0 15.0 
310.0 370.0 28.0 30.0  350.0 390.0 15.0 20.0 
314.0 355.0 20.0 20.5  350.0 390.0 16.0 20.0 
315.0 347.0 13.0 16.0  350.0 390.0 18.0 20.0 
315.0 355.0 18.0 20.0  350.0 390.0 20.0 20.0  
315.0 359.0 20.0 22.0  350.0 394.0 20.0 22.0  
315.0 360.0 20.0 22.5  350.0 394.0 22.0 22.0 
315.0 365.0 20.0 25.0  350.0 405.0 20.0 27.5 
315.0 380.0 29.0 32.5  355.0 379.0 20.0 12.0 
317.0 361.0 20.0 22.0   355.0 385.0 16.0 15.0 
320.0 350.0 15.0 15.0  355.0 394.0 20.0 19.5 
320.0 355.0 16.0 17.5   355.0 410.0 25.0 27.5 
320.0 360.0 18.0 20.0   360.0 390.0 18.0 15.0 
320.0 360.0 20.0 20.0   360.0 400.0 16.0 20.0 
320.0 364.0 20.0 22.0   360.0 400.0 18.0 20.0 
323.0 363.0 16.0 20.0  360.0 400.0 20.0 20.0 
325.0 365.0 16.0 20.0   360.0 404.0 20.0 22.0  
325.0 365.0 20.0 20.0  360.0 410.0 22.0 25.0 
325.0 369.0 22.0 20.0  362.0 400.0 20.0 19.0 
325.0 369.0 20.0 22.0  362.0 406.0 19.5 22.0 
325.0 375.0 22.0 25.0  362.0 406.0 20.0 22.0 
328.0 372.0 20.2 22.0  362.0 406.0 22.0 22.0 
330.0 370.0 18.0 20.0  363.0 418.0 20.0 27.5 
330.0 370.0 20.0 20.0   365.0 405.0 18.0 20.0 
330.0 374.0 19.0 22.0  365.0 409.0 20.0 22.0  
330.0 374.0 20.0 22.0   370.0 410.0 15.0 20.0 
330.0 374.0 22.0 22.0  370.0 410.0 18.0 20.0 
335.0 375.0 18.0 20.0  370.0 410.0 20.0 20.0 
335.0 379.0 20.0 22.0   370.0 414.0 19.0 22.0  
335.0 400.0 35.0 32.5  370.0 414.0 20.0 22.0  
338.0 382.0 20.0 22.0  370.0 414.0 25.0 22.0 
340.0 370.0 15.0 15.0  375.0 419.0 20.0 22.0 
340.0 370.0 18.0 15.0  375.0 419.0 22.2 22.0 
340.0 370.0 20.0 15.0  375.0 420.0 16.0 22.5 
340.0 372.0 16.0 16.0  378.0 428.0 18.5 25.0 
340.0 373.0 16.0 16.5  380.0 410.0 12.5 15.0 

380.0 420.0 15.0 20.0  420.0 460.0 19.0 20.0 
380.0 420.0 15.0 20.0  420.0 460.0 20.0 20.0 
380.0 420.0 18.0 20.0   420.0 470.0 20.0 25.0 
380.0 420.0 20.0 20.0  420.0 470.0 22.0 25.0  
380.0 420.0 20.0 20.0  420.0 470.0 25.0 25.0 
380.0 420.0 22.0 20.0  430.0 470.0 20.0 20.0 
380.0 424.0 20.0 22.0   430.0 474.0 20.0 22.0 
380.0 435.0 25.0 27.5  430.0 480.0 20.0 25.0 
380.0 438.0 23.0 29.0  430.0 480.0 22.0 25.0  
380.0 440.0 25.0 30.0  430.0 480.0 25.0 25.0 
381.0 432.0 25.0 25.5  430.0 490.0 25.0 30.0 
384.0 414.0 15.0 15.0  435.0 485.0 22.0 25.0 
384.0 428.0 20.0 22.0  435.0 485.0 30.0 25.0 
385.0 430.0 25.0 22.5  437.0 487.0 19.8 25.0 
385.0 438.0 32.0 26.5  437.0 487.0 21.5 25.0 
387.0 431.0 22.5 22.0   440.0 469.0 12.5 14.5 
390.0 420.0 14.0 15.0  440.0 480.0 20.0 20.0 
390.0 420.0 16.0 15.0  440.0 490.0 20.0 25.0 
390.0 430.0 18.0 20.0  440.0 490.0 20.5 25.0 
390.0 430.0 20.0 20.0  440.0 490.0 22.0 25.0  
390.0 434.0 19.2 22.0  440.0 490.0 25.0 25.0 
390.0 434.0 20.0 22.0   440.0 490.0 28.0 25.0 
390.0 440.0 22.0 25.0  445.0 495.0 22.0 25.0 
390.0 464.0 20.0 37.0  446.0 486.0 16.0 20.0  
395.0 430.0 18.0 17.5   447.0 497.0 22.0 25.0 
395.0 431.0 18.0 18.0  450.0 490.0 18.0 20.0 
395.0 439.0 20.0 22.0   450.0 494.0 20.0 22.0 
400.0 438.0 17.5 19.0  450.0 500.0 20.0 25.0 
400.0 440.0 14.0 20.0  450.0 500.0 20.0 25.0 
400.0 440.0 18.0 20.0  450.0 500.0 22.0 25.0  
400.0 444.0 20.0 20.0   450.0 500.0 25.0 25.0 
400.0 444.0 19.2 22.0  454.0 500.0 18.0 23.0 
400.0 444.0 20.0 22.0   455.0 505.0 22.0 25.0 
400.0 445.5 22.0 22.7  458.0 494.0 12.0 18.0 
400.0 450.0 20.0 25.0  460.0 500.0 18.0 20.0 
400.0 450.0 22.0 25.0   460.0 500.0 20.0 20.0 
405.0 455.0 22.0 25.0  460.0 510.0 22.0 25.0  
410.0 450.0 18.0 20.0  460.0 510.0 25.0 25.0 
410.0 450.0 20.0 20.0  460.0 510.8 20.6 25.4 
413.0 455.0 20.0 21.0  460.0 510.8 25.4 25.4 
415.0 445.0 20.0 15.0  460.0 520.0 30.0 30.0 
415.0 455.0 20.0 20.0  467.0 510.0 20.0 21.5 
415.0 459.0 20.0 22.0  467.0 510.0 25.0 21.5 

470.0 520.0 22.0 25.0   533.0 577.0 25.0 22.0 
470.0 520.0 25.0 25.0  540.0 584.0 20.0 22.0 
474.0 514.0 20.0 20.0  540.0 590.0 22.0 25.0  
475.0 530.0 18.0 27.5   540.0 590.0 25.0 25.0 
475.0 530.0 20.0 27.5  542.0 578.0 18.0 18.0 
477.0 527.0 22.0 25.0  545.0 595.0 22.0 25.0 
480.0 520.0 16.0 20.0  550.0 600.0 22.0 25.0  
480.0 520.0 20.0 20.0  550.0 610.0 25.0 30.0 
480.0 530.0 22.0 25.0   555.0 605.0 22.0 25.0 
480.0 530.0 25.0 25.0  556.0 600.0 22.0 22.0 
482.0 530.0 20.0 24.0  558.0 589.0 19.0 15.5 
485.0 535.0 22.0 25.0  560.0 598.0 19.0 19.0 
490.0 540.0 22.0 25.0  560.0 610.0 20.0 25.0 
495.0 545.0 25.0 25.0  560.0 610.0 22.0 25.0 
497.0 538.0 20.0 20.5  570.0 620.0 22.0 25.0  
500.0 540.0 20.0 20.0  570.0 620.0 25.0 25.0 
500.0 544.0 20.0 22.0  575.0 611.0 16.0 18.0 
500.0 550.0 22.0 25.0  575.0 625.0 22.0 25.0 
500.0 550.0 22.0 25.0   580.0 605.4 12.7 12.7 
503.0 552.0 20.0 24.5  580.0 615.0 20.0 17.5 
508.0 555.0 22.0 23.5  580.0 616.0 16.0 18.0  
508.0 558.0 22.0 25.0  580.0 630.0 22.0 25.0 
508.0 558.0 25.0 25.0  580.0 630.0 34.0 25.0 
510.0 550.0 20.0 20.0  586.0 646.0 22.0 30.0 
510.0 554.0 20.0 22.0  590.0 640.0 20.0 25.0 
510.0 560.0 20.0 25.0  590.0 640.0 22.0 25.0 
510.0 560.0 22.0 25.0  596.0 646.0 22.0 25.0 
520.0 564.0 20.0 22.0  600.0 632.0 12.5 16.0 
520.0 570.0 19.0 25.0  600.0 640.0 20.0 20.0 
520.0 570.0 22.0 25.0  600.0 650.0 22.0 25.0 
520.0 570.0 25.0 25.0  600.0 650.0 30.0 25.0 
520.0 570.8 20.6 25.4  600.0 664.0 25.0 32.0 
520.0 572.0 25.0 26.0  603.0 640.0 16.0 18.5 
525.0 575.0 22.0 25.0   604.0 640.0 18.0 18.0 
527.0 587.0 30.0 30.0  610.0 660.0 22.0 25.0 
527.0 587.0 38.0 30.0  614.0 659.0 20.0 22.5 
528.0 578.0 22.0 25.0  615.0 665.0 24.5 25.0 
530.0 565.0 20.0 17.5  615.0 679.0 24.5 32.0 
530.0 566.0 18.0 18.0  620.0 670.0 22.0 25.0 
530.0 570.0 22.0 20.0  620.0 684.0 25.0 32.0  
530.0 580.0 20.0 25.0  625.0 689.0 25.0 32.0 
530.0 580.0 22.0 25.0  640.0 680.0 20.0 20.0 

650.0 689.0 19.0 19.5  790.0 854.0 25.0 32.0 
650.0 690.0 20.0 20.0  800.0 860.0 30.0 30.0 
650.0 700.0 22.0 25.0  800.0 864.0 25.0 32.0  
650.0 714.0 25.0 32.0   800.0 870.0 30.0 35.0 
650.0 720.0 28.5 35.0  810.0 860.0 25.0 25.0 
660.0 710.0 22.0 25.0  810.0 870.0 25.0 30.0 
660.0 724.0 25.0 32.0  810.0 874.0 25.0 32.0 
660.0 724.0 28.0 32.0  820.0 884.0 25.0 32.0 
665.0 729.0 25.0 32.0   832.0 870.0 19.0 19.0 
670.0 714.0 22.0 22.0  840.0 904.0 25.0 32.0 
670.0 735.0 25.0 32.5  850.0 914.0 25.0 32.0  
680.0 730.0 20.0 25.0  860.0 920.0 25.0 30.0 
681.0 744.5 25.4 31.7  860.0 924.0 25.0 32.0 
685.0 749.0 25.0 32.0  870.0 934.0 25.0 32.0 
686.0 740.0 25.0 27.0  880.0 944.0 25.0 32.0 
700.0 764.0 25.0 32.0   889.0 970.0 21.0 40.5 
710.0 760.0 20.0 25.0  890.0 954.0 25.0 32.0 
710.0 770.0 30.0 30.0  898.0 960.0 30.0 31.0 
710.0 774.0 25.0 32.0   900.0 960.0 30.0 30.0 
715.0 779.0 25.0 32.0  910.0 966.0 25.0 28.0 
720.0 760.0 18.0 20.0  920.0 984.0 25.0 32.0 
730.0 794.0 25.0 32.0   935.0 999.0 25.0 32.0 
735.0 793.0 25.0 29.0  940.0 995.0 25.0 27.5 
740.0 780.0 18.0 20.0  940.0 1,000.0 30.0 30.0 
740.0 790.0 20.0 25.0  950.0 1,000.0 25.0 25.0 
744.0 794.0 25.0 25.0  950.0 1,010.0 30.0 30.0 
744.0 808.0 25.0 32.0  960.0 1,024.0 25.0 32.0 
750.0 780.0 18.0 15.0  1,000.0 1,050.0 25.0 25.0 
750.0 789.0 19.0 19.5  1,000.0 1,064.0 25.0 32.0 
750.0 810.0 30.0 30.0  1,020.0 1,084.0 25.0 32.0 
750.0 814.0 25.0 32.0  1,055.0 1,119.0 25.0 32.0 
760.0 800.0 20.0 20.0  1,060.0 1,124.0 25.0 32.0 
760.0 820.0 30.0 30.0  1,150.0 1,214.0 25.0 32.0 
762.0 803.0 25.4 20.5  1,220.0 1,284.0 25.0 32.0 
762.0 825.5 25.4 31.7  1,250.0 1,300.0 22.0 25.0 
765.0 825.0 26.0 30.0  1,250.0 1,314.0 25.0 32.0 
770.0 845.0 27.5 37.5  1,320.0 1,398.0 32.0 39.0 
775.0 839.0 25.0 32.0  1,320.0 1,420.0 49.0 50.0 
775.0 839.0 31.0 32.0  1,580.0 1,644.0 25.0 32.0 
777.0 841.0 25.0 32.0  1,790.0 1,854.0 24.7 32.0 
780.0 820.0 18.0 20.0   1,890.0 1,954.0 25.0 32.0 
790.0 850.0 30.0 30.0 
Stefa®
Cassette Seal
General Description THE MAIN FEATURES OF THE SYSTEM 500 ARE:
The Stefa®Cassette Seal has been developed to meet - The sealing (1) element is non-rotating, which means that
the ever-increasing requirements of long service life, high the radial force is kept unchanged at various speeds.
functional reliability, environmental safety, simple handling - The sealing surface (2) is in close contact with the wheel
and superior total economy. Stefa®Cassette Seals are fully hub, which gives an excellent heat transfer.
enclosed seals with an integrated sealing system that perform
the function of oil seal, wear sleeve and dust protection in - The structure of the sealing counterface (3) has been
one unit. No extra components such as shaft sleeves or dirt chosen after several thousands of test hours. The position
protection are needed. of the sealing lip ensures best lubrication.
- The sealing lip (4) normally has bi-directional TURBO pattern
Unique to all the Trelleborg Sealing Solutions Cassette Seals (see page 124).
is that the sealing lip is fixed on the stationary part of the
hardware. Because of this, the sealing force is constant, - Integral prelubricated dust-sealing (5) functions.
independent of the rotary speed. Stefa®Cassette Seals - The protruding conical part (6) of the case deflects heavier
consist of several individual features working together, built particles due to the centrifugal force.
into one unit and for this reason they are called "Systems".
- The excluding lip (5) protects against water splash and finer
particles.
System 500
- Molded distance lugs (7) automatically locate the sealing
element in the right position.
1 2 4 3 - The lugs (7) are spaced and dimensioned to ensure the
sealing lip has adequate lubrication.
- The inner case (8) also protects the sealing lip from direct oil
10 spray caused by taper roller bearings.
- The robust ribs (9) give:
Oil Side Air Side - A firm seat on the shaft
- Smooth sliding during installation
7
8
- A positive static seal even if one of the ribs is located on a
6 defective shaft surface
7 5 - The compression spring (10) maintains the radial force.

The initial force exerted by the sealing element will in some
9 applications reduce due to aging of the rubber exposed to
heat, load or chemical action.
Figure 51: System 500
- F or such applications where the seal is exposed to dirty
environments, i.e. off road use, the System 500, can be
System 500, the original Unitized Wheel Hub Seal for heavy-
equipped with additional specially developed dirt protection,
duty vehicles, is designed for rotating hubs. The inner section
the HRV seal.
of the System 500 is secured against the shaft. The outer
section, press fitted into the wheel hub, rotates together - In cases where the space does not allow the use of the HRV
with the hub around the inner section, creating a completely seal, the System 500HD, a derivative of System 2000 (with
enclosed seal. Dirt and water, the major enemies of hub seals, additional dust lip), can be used. It has the same outside
are effectively kept at distance, whilst the lubrication of the dimensions, but an extra dust lip inside. Since the casing is
rubber lip remains intact. This decreases friction and increases identical to System 500, it is readily available in the same
seal life accordingly. sizes. Please contact your local Customer Solution Center
for more details.
ROTARY SEALS · Stefa®Cassette Seal
System 2000 MAIN FEATURES OF SYSTEM 2000

- The sealing (1) lip, if the Cassette Seal is assembled in
rotating wheel hubs, is non-rotating and this feature allows
1 3 2 4
5 the radial force to be kept stable at various speeds.
- The outer sealing surface (2) is in close contact with the
11 wheel hub, which gives excellent heat transfer.
- The structure of the sealing counterface (3) has been
9
chosen after several thousand test hours. The position
8
Air/Dust of the sealing lip ensures optimal lubrication.
Oil Side
Side - The sealing lip (4) normally has a bi-directional TURBO
pattern engraved, that improves sealing capability.
8
7 - The internal dust-sealing lip (5), located just behind the
primary sealing lip, creates a supplementary grease
6 lubrication chamber near the sealing edge and guarantees
an extra barrier against dirt/pollution/water ingress
10 - External double dust-sealing lips (6) with tailored

progressive contact load, provides optimized protection
against contaminants while keeping friction low.
Figure 52: System 2000
- The protruding conical part (7) of the case deflects heavier
System 2000 is a Unitized Stefa®Cassette Seal suitable particles thanks to the centrifugal force.
for wheel hubs working in heavily polluted environments, - Molded distance lugs (8) automatically locate the sealing
like agricultural and construction vehicles. element in the right position during assembly; they are
spaced and dimensioned to ensure adequate lubrication to
As with System 500 and System 3000, the inner section the sealing lip.
of the System 2000 is secured against the shaft and is
- The inner case (9) protects the sealing lip from direct oil
rubberized, while the outer section is press fitted into the bore,
spray caused by tapered roller bearings.
and rotates together with the hub around the inner section,
creating a completely enclosed seal; the outer diameter can - The inner diameter is provided by two robust ribs (10) that
be provided by a sealing paint to increase the static sealing provide a smooth sliding during installation and a positive
functionality in critical conditions, for example when the bore static seal on scratched shaft surfaces.
surface is porous or scratched.
- The compression spring (11) energizes the sealing lip
keeping a constant radial force during life time.
Dirt and water, the major enemies of the off-road hub seals,
are effectively kept at a distance due to the many sealing lips,
whilst the lubrication of the rubber lip remains intact and is For such applications where the seal is exposed to extremely
assured by the packing grease. This decreases friction and dirty and wet environments, i.e. heavy-duty tractors, the System
increases seal life accordingly. 2000 can be also equipped with an additional specially
developed HRV seal lip that looks like an external V-Ring lip
System 2000 is limited in speed compared to System 500, sliding against the shaft on the dust side.
due to the higher number of internal dust sealing lips.
System 3000 MAIN FEATURES OF SYSTEM 3000

- System 3000 has tandem energized sealing lips (1)
that are stationary against the rotating hub; this feature lets
1 4 3 1 the two lips effectively seal oil and contaminants and are
2
effectively lubricated by the intermediate grease chamber.
- The twin compression springs (2) energize the tandem
2
sealing lips, keeping a constant radial force during life time.
6
- The outer sealing surface (3) is in close contact with the
wheel hub, which gives excellent heat transfer.
Oil Side Air Side
- The structure of the sealing counterface (4) has been
chosen after several thousand test hours. The position
5 of the sealing lip ensures optimal lubrication.
- Tailored internal axial dust sealing lip (5), has a steady
7 contact with the metal counter-face even in case of
eccentricity or axial play. It creates a double labyrinth
chamber that effectively traps any pollution.
8
- An external dust-sealing lip (6), is working again with an axial
load minimizing friction and wear, and provides the first
Figure 53: System 3000 barrier against contaminants.
- Molded distance lugs (7) locate the sealing element in the
System 3000 is a specifically designed Stefa®Cassette Seal
right position during assembly of the shaft.
for rotating hubs working in very heavily polluted environments,
like tractors operating in rice fields, forestry machinery and - The inner diameter combines a large rib and multiple smaller
dumper trucks operating in quarries and mines. ribs (8) in order to provide smooth sliding during
installation and secure sealing against scratched shafts.
The design of System 3000 has been specifically developed
for long term sealing effectiveness; the internal labyrinth lips
have been optimized for friction reduction and flexibility.
Mud-box tests realized in laboratories according to the most

demanding customer specifications are showing a significant
improvement in life time performance compared to other
Cassette Seals. System 3000 has excellent ability to seal in
oil while excluding water, dust and mud.
Thanks to its optimized design, System 3000 keeps the

same ability to sustain eccentricities, over-pressure and shaft
misalignment as standard Stefa®Radial Oil Seals.
Figure 54: Friction optimization through FEA
System 5000 TURBO PATTERN - HYDRODYNAMIC SEALING AIDS

TURBO is the Trelleborg Sealing Solutions designation of
a range of hydrodynamic sealing aids supporting sealing
function. The hydrodynamic sealing aids are located on the
air side of the main sealing lip in the form of ribs or other
geometrical shapes. Optimum sealing conditions are attained
when a thin film of lubricant is formed so that the lip does not
come in contact with the sealing counterface. Such conditions
are created by the TURBO pattern, which brings about a
pumping effect. The pumping effect starts at relatively low
Oil Side Air Side shaft speed, and is understood as the capacity of the seal lip
to pump the media to be sealed back from the air side to the
media side.
In order to avoid leakage at standstill or low speed, the TURBO

pattern includes a static edge, which provides a continuous
contact line against the counterface. The frictional loss of the
seals provided with TURBO pattern is significantly lower than
Figure 55: System 5000 that caused by seals without hydrodynamic sealing aids. A
lower friction does also allow higher-rotary speeds, or provides
System 5000 is, like System 500 and System 3000, a fully longer service life.
enclosed seal, but is designed for rotating shafts. The System
5000 has the same features, but the design has been The TURBO pattern is available in three versions: bi-directional,
inverted, i.e. the sealing element is fixed in the stationary left-hand or right-hand rotation. The standard is bi-directional
housing and the casing components rotate with the shaft. as most applications have alternating movement of the hub or
shaft. If an application has rotation in one direction only, the
System 5000 is used to prevent oil from leaking out of a corresponding left- or right-hand type can be specified. The
bearing housing, i.e. a differential pinion housing for rear axles direction of rotation is always defined as seen from the air
on trucks, and at the same time preventing road dirt, salt and side.
water splashes from entering.
The design is compact and integrates the necessary shaft

counterface as well as providing dirt exclusion. The dirt
exclusion function consists of two rubber lips, one axial and
one radial, the space between these filled with grease, and the
rotating seal case, which acts as an effective deflector due to
the centrifugal force.
System CSL 1500
Figure 56: System CSL 1500
CSL 1500 was specially designed for applications in

agriculture, vehicle axles, hubs and industrial gearboxes. Its
design provides more protection against pollution due to an
enlarged space for the grease between the sealing lips, which
have also been improved in order to reduce friction and wear.
In the course of this, the oil-side lip based on worldclass

standards is open to the oil and thus better cooled.
Design is not only characterized by excellent static sealing and

optimized heat dissipation, but also by lower production costs,
since crimping and grinding are not necessary.
During assembly, a double metal frame that adds further

stability protects the seal from deformation.
Various endurance tests have proven that System CSL 1500

causes no measurable leakage in hot oil tests or any oil
contamination in slurry tests. For that reason, System CSL
1500 is a pioneer in enhancing performance in heavy-duty
applications.
CSL 1500 is a customized product and will be designed to

specifically meet application requirements. Please contact
your local Customer Solution Center for more information.
System 500 2000 3000 5000

width width width width
Media
d2 H8
d1 h8
Table 38: Standard Dimensions
ID OD Width System 500 System 2000 System 3000 System 5000

d1 d2 NBR HNBR FKM NBR HNBR NBR HNBR NBR HNBR FKM
85 140 17   
90 130 17   
100 130 17   
100 140 17   
110 140 17   
111 146 17   
120 160 17   
125 160 17   
128 164 17   
130 160 17     
130 170 17   
135 165 17   
140 170 17   
143.3 190.5 16  
145 175 17   
149.9 176 16  
150 180 17  
155 190 17   
158 188 16 
160 191.5 16.5 
160 196 17    
178 205 17   
178 207.7 16.5  
187 230 17   
ID OD Width System 500 System 2000 System 3000 System 5000

d1 d2 NBR HNBR FKM NBR HNBR NBR HNBR NBR HNBR FKM
190 230 17   
250 290 17  
320 360 19  
Table 39: Materials
Standard Material* TSS Material Code Standard Metal Case Standard Spring
NBR (70 Shore A) 4N063 Carbon steel Carbon steel
HNBR (75 Shore A) 4H063 Carbon steel Carbon steel
FKM (75 Shore A) 4V063 Carbon steel Carbon steel
* Special grades and other materials on request.
ORDERING EXAMPLE
Due to various combinations (HRV-additional dirt seal +

coating), please contact your local Customer Solution Center
when ordering Stefa®Cassette Seals.
Materials
METAL CASE The additional dirt seal is normally made of Nitrile Rubber.
Nitrile Rubber is the basis material for Stefa® Cassette Seals,
The cases are normally stamped from cold rolled steel sheet, as it covers most standard application requirements for
EN 10 130 - Fe P04. The high demands on the metal cases, general oil- and grease resistance. It is from function and cost
such as high surface finish and being free from scratches, call aspects the best choice when temperature is not excessively
for production using special tools. high.
Nitrile Rubber can be used up to +125 °C in non-aggressive
oils. However for long term use, or in aggressive oils, service
COMPRESSION SPRING temperature is reduced to +80 °C.
For the spring, spring steel SS14 1774 - DIN 17223 - is Nitrile Rubber generally has good mechanical properties and
normally employed. If resistance to corrosion is required, the material used for Stefa®Cassette Seals is optimized for
stainless steel SS 14 2331 - DIN 1.4301 is used. best heat and abrasion resistance.
Hydrogenated Nitrile Rubber is a further development of NBR,

where the chemical double bonds in the polymer molecules are
SEALING ELEMENT
saturated with hydrogen. Since the double bonds of NBR are
The material of the sealing element must be selected sensitive to heat and ozone, the HNBR will be superior to NBR
according to the working conditions of the seal and the in heat, ozone and weather resistance. It can generally be used
environmental conditions. up to +150 °C in non-aggressive media, however for long term
use, maximum service temperature is +120 °C.
Some of the requirements associated with environmental
considerations are: The HNBR for the Stefa®Cassette Seal is fully saturated and
thus well suited for use in aggressive oils. The temperature
- good chemical resistance
should however be limited at +120 °C. As saturated HNBR
- good resistance to heat and low temperature cannot be vulcanized with sulfur, the material has resistance to
most hypoid oils up to about +120 °C for long term use.
- good resistance to ozone and weathering
Low friction and high abrasion resistance are additional typical
The functional demands include: features.
- high resistance to wear
Fluorinated elastomers give peak performance regarding heat
- low friction and chemical resistance. They can be used up to +200 °C for
long term use and are generally very resistant to oil, grease
- low compression set
and fuels. Their ozone and weather resistance is outstanding.
- good elasticity
Mechanical and low temperature properties are however lower
compared to Nitrile Rubber. Thus Fluoroelastomers should be
In addition, cost considerations make ease of processing a
considered only when the material properties are fully used.
desirable feature.
Some oil additives like amines and high pH values
may damage Fluoroelastomers when used at high
No material is available today that satisfies all these
temperatures.
requirements. The choice of material is therefore always a
compromise between the relative significance of the factors
involved.
TEMPERATURE RESISTANCE
Trelleborg Sealing Solutions has succeeded in developing
a Nitrile Rubber compound (NBR), which exhibits good all- Increasing temperature accelerates the aging of rubber, the
round properties, and for this reason is the compound most elongation decreases, and the compression set increases and
commonly used. finally the material becomes hard and brittle. Cracks at the
sealing edge are a typical indication that the seal has been
The materials normally used for the sealing element are: exposed to excessively high temperature. The aging of the
Nitrile Rubber (NBR), Hydrogenated Nitrile Rubber (HNBR) and rubber has appreciable significance on the useful life of the
Fluorinated Elastomers (FKM). seal. It can generally be said that a temperature increase of
+10 °C (in air) will halve the theoretical useful life of the rubber. and Fluorinated rubbers, which are not vulcanized with sulfur,
Low temperatures are generally not a big problem since the can therefore be used for this type of oil, even though the
seals themselves generate heat by friction when rubbing operating temperature may not require these.
against another surface. If the seal has been chilled down, its
original properties will return as soon as it is warmed up again. Oxidized oils represent another example illustrating the
Some leakage may however arise during the start-up phase, difficulty of tabulating the oil resistance of rubber materials.
before the rubber material is softened by friction heat. These oils are oxidized during operation and their properties
will therefore change substantially.
Due to the above, no detailed information is given about

Temperature limits for seals in typical hypoid oils,
long time use contra short duration load. resistance to certain types of oils. In case of questions or
doubt, it is advisable to contact your local Customer Solution
NBR Center who have access to many years of in-house testing.
-40 80 150 Additional testing can be carried out in specific oil types
HNBR
provided a sufficient sample is available.
-30 120 170
FKM
-30 150 230 CHEMICAL RESISTANCE
-100 -50 0 50 100 150 200 250 Since the Cassette Seals are normally exposed to oil
Temperature °C or grease, and not other chemicals, tables for chemical
resistance to different media are not included. For guidelines
= Normal working conditions
about chemical resistance, please see the Stefa®Radial Oil
= Only for short duration load
Seals chapter in this catalog on page 35 or contact your
local Customer Solution Center.
Figure 58: T emperature recommendations in typical hypoid oils
The temperature limits for the standard materials in hypoid

Application
oils are illustrated in Figure 58. They should only be regarded
as approximate, since the oil type and the time of exposure
SYSTEM 500, 2000, 3000, 5000 AND CSL 1500
also affects the materials. The temperature ranges within For the System 500, 2000, 3000, 5000 and CSL 1500,
the shaded areas in the illustrations are temperatures that requirements on the shaft finish and hardness are less
can be allowed only for certain periods of time. The higher stringent in comparison with traditional radial shaft seals. A
the temperature, the shorter the period of time. At low simple fine turning operation gives an adequate surface on the
temperatures, time has no influence on aging. shaft as well as for the housing bore. Diameter tolerances and
finish values are shown in Figure 59 and Figure 60.
However, seals are not often working in air as the only media.
Temperature limits in combination with other oils and media As the sealing elements have built in counterfaces of their
can be obtained from your local Customer Solution Center. own, no wear on the shaft itself will occur and consequently no
hardening of the shaft is necessary.
OIL RESISTANCE Suitable lead in chamfers facilitate the installation of the seal.
Innumerable types of oils are available on the market and

each of these has a different effect on the rubber. In addition,
a given type of oil from a different manufacturer may have a
different influence.
The additives in the oil generally affect the rubber. This is the
case with hypoid oil, which contains sulfur. Since sulfur is used
as a vulcanizing agent for Nitrile Rubber, the sulfur additive
in the oil acts as a vulcanizing agent at temperatures above
+80 °C. As a result of this secondary curing, Nitrile Rubber will
rapidly become hard and brittle. Hydrogenated Nitrile Rubber
2.0
15° 3.2
5.0
2.5
15°
d2 H8
d1 h8
2.0
Figure 59: System 500 in wheel hub application (similar for System 2000 and System 3000)
2.0
5.0
2.5
15°
3.2
15°
d2 H8
d1 h8
2.0
Figure 60: System 5000 in pinion application
SHAFT RUN-OUT PRESSURE

Shaft run-out should as far as possible be avoided or kept to Any difference in pressure from one side of the seal to the
a minimum. At higher speeds, there is a risk that the inertia of other should be avoided. Since the seal is developed for
the sealing lip prevents it from following shaft movement. The ventilated applications, a pressure difference will in the end
seal must be located next to the bearing and bearing play must lead to decreased lifetime or leakage. In some applications,
be maintained at the lowest possible value. a pressure difference up to 0.05 MPa could be accepted, but
tests should be carried out for each case.
0.3 SPEED
Shaft run out (mm)
NBR-HNBR-FKM
0.2 The permissible speed of rotation at the sealing point for the
various seal designs stated below assumes normal running
0.1 conditions, e.g. oil retention and no pressure differential
across the seal.
0
2000 4000 6000 8000
Shaft speed (rpm)
Table 40: Max Surface Speed
Figure 61: Permissible run-out of the shaft Type of Seal max. Surface Speed (m/s)
System 500 10
ECCENTRICITY System 2000 5
System 3000 4
Eccentricity between shaft and housing bore centers should be
avoided in order to eliminate unilateral load on the lip. System 5000 15
CSL 1500 4
0.4 START/OPERATING TORQUE

Due to transferred assembly forces inside the Cassette Seal,
0.3 the Cassette Seal absorbs higher torque than a standard radial
Eccentricity (mm)
seal. See the Installation section on page 132.

0.2
HRV - ADDITIONAL DIRT SEAL
0.1
The HRV seal is an all rubber seal. It is designed for use as
a complementary seal for the System 500 and 2000 in dirty
applications such as off-road. The main sealing is against
0 50 100 150 200 250 300 small particles such as dust, but also dirt and splash.
Shaft diameter (mm) Since the sealing action is axial, it can absorb some axial
displacement.
Figure 62: Permissible eccentricity

The HRV seal is bonded directly to the outer case of the
cassette. The design is similar to the FORSHEDA V-Ring with a
AXIAL MOVEMENT body and a flexible conical shaped sealing lip with an integral
resilient "hinge" (see Figure 63).
Axial movement, including what can be considered as normal
bearing play, should be within ±0.1 mm. The Cassette Seal will The HRV seal rotates, due to the outer case being press
function at larger movements, however this may cause larger fitted into the bore, and seals axially against a stationary
wear on support lugs and result in shorter lifetime. counterface. During rotation the sealing lip rubs against the
counterface under a contact pressure calculated to achieve
sealing function. The HRV seal also operates as a deflector
ring, and its centrifugal action contributes to good sealing.
Due to the centrifugal force, the contact pressure of the lip Installation
decreases with increase in speed. The contact pressure also
varies with the fitted width. As the Stefa®Cassette Seal incorporates all functions of a
seal, shaft counterface and dust protector, there is no need for
The counterface for the HRV seal can consist of a suitable extra components such as exchangeable shaft sleeves or dirt
surface on the existing hardware or a steel casing adapted to protection. This means fewer parts to stock and handle.
suit the specification for the seal counterface.
When handling and fitting traditional shaft seals, there is
The HRV seal: always a risk of damaging the shaft surface or sealing lips and
of improper installation. As the Stefa®Cassette Seal is fully
- seals against outer media like dirt and dust
enclosed, the vital sealing components cannot be touched or
- has a deflecting function due to the centrifugal force damaged during the installation.
The requirements on the counterface against which the sealing
lip works are rather low. They are more or less determined
by the media to be sealed. A finish-turned, polished surface SYSTEM 500, 2000, 3000 AND CSL 1500
with a surface roughness of Ra 1.6 to 2.0 μm is normally
System 500, 2000, 3000 and CSL 1500 Stefa®Cassette Seal
adequate. For sealing against liquid and dirt, Ra 0.8 to 1.6 μm
designs require a high assembly force to push the cassette
is recommended. However, the character of the surface is of
inside the bore compared with the force needed to push the
greater importance than the actual surface roughness value.
shaft inside the cassette. As such, the seals must first be
For turned surfaces, it is recommended to buff the surface
assembled in the bore, with the shaft inserted afterwards.
with fine emery cloth to remove any sharp peaks that could
tear the rubber surface apart and destroy the sealing function,
Trelleborg Sealing Solutions recommends following this
shortening seal life time.
assembly procedure:
It is also necessary to ensure that the counterface is
perpendicular to the shaft, flat and free from scratch marks
- E
nsure the inner surface of the bore and any lead-in
and other damage within the sealing area. This is especially
chamfers are in accordance with technical specifications and
important when sealing fluids and fine particles.
free from any dirt, burrs or scratches.
To achieve the full effect of the deflector action, the HRV seal
should be designed in a relatively open space. - Insert the Cassette Seal into the bore using a jig that only
The fitted width dimension will be stated on the corresponding makes contact with the metal face of the cassette. Ensure
product drawing. that it does not touch the rubber. Only use a hydraulic piston
guided with proper concentricity to the hub. Do not use a
hammer or other tool to insert the Cassette Seal.
Fitted width of HRV seal - T he Cassette Seal orientation is indicated by “oil side” or
“air side” marked on the seal. Once installed, ensure that
the metal face is correctly oriented within the bore.
2.0
- A
pply pre-lubricating media to the inner rubber surface of the
seal. Never use oil or grease as they may reduce the stability
of the Cassette Seal on the shaft. If the Cassette Seal is
fitted with an optional HRV axial lip, then apply grease to the
HRV.
- Insert the shaft or spindle inside the Cassette Seal. The
shaft must be driven with proper concentricity to avoid
damage. It is recommended to use a hydraulic piston – never
use a hammer.
If this procedure is not followed, the Cassette Seal may not

function correctly. If this procedure is not possible, contact
your local Customer Solution Center to evaluate alternative
assembly procedures.
Figure 63: System 500 with HRV seal
During the start-up phase with the new Stefa®Cassette DISMANTLING AND REPLACEMENT
Seal, some leakage of grease and smoke formation may be
observed. This is a result of the generation of frictional heat As all the necessary functions are integrated in the
between the metal case and internal rubber support lugs, and Stefa®Cassette Seal, the complete sealing arrangement is
does not influence the function and service life of the seal. renewed. The shaft to be sealed is unaffected by wear and
once it has been cleaned and possible corrosion and dirt have
When repairing or replacing a Cassette Seal, always use a new been removed, a new seal can be fitted again.
seal.
The Stefa®Cassette Seal may be provided with a sealant on
the metal casing when it is installed into the housing. Take
care that the sealant does not flow into the seal or is smeared
SYSTEM 5000
onto the rubber surface, as this may impede the function of
The System 5000 seal must be installed onto a shaft or a the seal. The sealant can reduce the risk of static leakage due
sleeve by a special assembly tool. The seal shall be oriented to small imperfections on the surface.
with the side marked "oil side" facing the inside of the
gearbox. The shaft must then be assembled so the oil side of
the seal is entering the housing bore. STORAGE
If the shaft is hollow, the assembly tool should be designed As the service life of bearings and other machine parts
with a guiding column. depends on how well the seals perform, seals should be
handled with caution. Unfavorable storage conditions or
For pinion applications on trucks, when a separate end carrier improper handling will most likely lead to a change of their
is used, the seal is simply pressed onto the end carrier in a physical properties. This can lead to a shortening of life, or
first step of assembling. The end carrier is then entering the failure, for example as a result of hardening or softening,
splines on the pinion shaft and then a locking nut is used to cracking or other surface damages. These changes can be
drive the end carrier and the seal into the right position. the result of one particular factor or a combination of factors,
like oxygen, ozone, heat, light, moisture, solvents, etc. Storing
The force required to assemble a System 5000 seal onto the seals under load can lead to permanent deformation of
the shaft is between 20 to 50 kN, while assembly into the the elastomer. On the other hand, properly stored elastomer
housing bore requires about 1.0 kN. The value of assembly products retain their properties for several years.
force depends on the surface structure for shaft respecting the
housing bore as well as the tolerances. It is recommended to As the sensitive sealing lips and counterfaces are well
oil the outer rubber covered surface of the seal and also the protected inside the Cassette Seal casing, there is less
housing bore to decrease the force necessary for assembly. risk of mechanical damage and influence of dirt and dust in
comparison to many other seal types.
During the start-up phase, eventually some leakage of grease
and smoke formation may occur. This is a result of the
generation of frictional heat between the metal cases and the CLEANING
support lugs of rubber, and does not influence the function and
service life of the seal. If cleaning of Cassette Seal is necessary, use a damp duster
and allow the seals to dry off at room temperature.
If the seal is jammed or damaged in some way during
installation, the seal must be replaced before start up. Solvents, sharp-edged objects and abrasives should not be
used.
If the construction is disassembled for any reason, a new seal
should be installed.
Further instructions for assembling can be found on separate

assembly instruction sheets available from your local
Customer Solution Center.
Type APJ – Combined Oil Seal

GENERAL DESCRIPTION APPLICATION EXAMPLES
The APJ seal is an assembly composed of a rotary oil seal - Off-road wheel hubs
and a wear sleeve. The rotary oil seal is designed to satisfy
- Industrial transmissions
customer specifications in terms of shaft speed, pressure,
temperature, axial play and chemical compatibility and usually - Robot gearboxes
includes supplementary labyrinths and grease packing to
- Food and chemical mixers
prevent contaminant ingress. The integrated wear sleeve
has a surface mating with the rotary oil seal that is properly
machined by Trelleborg, removing the need for shaft hardening
and grinding. The sleeve can be rubberized or provided by a
static sealing coating on the interface with the shaft.
Outer diameter rubberized
Oil Seal component
Garter spring Wear surface
Sealing lip
Rotary dust lip
Ground surface
Position lugs
Sleeve component
Inner diameter rubberized (or coated)
Figure 64: APJ Seal
SPECIAL FEATURES
- The overall geometry of the sealing component and the
sleeve are tailored to fit the available space and
assembly procedure.
- The APJ is delivered assembled and pre-packed with grease
- The APJ can usually be assembled in the application in two
ways, depending on its design and the application design.
It can be fitted as a unique component in the bore and in the
shaft, or it can be disassembled by the customer, and then
the oil seal fitted in the bore and the sleeve on the shaft,
providing minimized internal friction.
- According to the type and the amount of external
contaminants, the APJ is designed with tailored protection
by one or more elastomeric dust lips, having an optimized Figure 65: APJ for corrosive applications
geometry that can withstand the axial and radial
misplacements and generate an effective sealing labyrinth.
- The static sealing between sleeve and shaft can be
warranted by a rubber layer, or by a coating sealant; this last
design requires less radial space, and provides an optimized
dissipation of the heat generated by the sealing lip sliding.
MATERIALS AND CHEMICAL COMPATIBILITY

APJ combined rotary oil seals are designed according to
customer specifications, so they can benefit from the broad
range of Trelleborg Sealing Solutions elastomeric compounds
and any metal required in terms of working temperatures and
chemical compatibility.
- The rotary oil seal component can be made from Figure 66: "Hygienic design" APJ for food applications
proprietary compounds, for example FDA
grades of FKM and EPDM, high temperature and high oil
compatibility FKM XploR™, HNBR and NBR, very low
temperature FVMQ and FKM, able to work down to -60°C
- The materials of the metal inserts and of the energizing
spring are selected between carbon steel and several grades
of stainless steel, according to working environment (for
example if there are FDA requirements or chemical
exposure)
- The type of grease used for internal packing is selected
according to working conditions; FDA grade is available
Figure 67: APJ for heavy polluted applications and axial play of the shaft
End Cover
End Cover
End Cover
General Description
End covers are components to be fitted in the housing bores Two different types of end covers are available as described in
where no input/output shaft is located and to plug and seal the following chapters. The type YJ38 is fully rubber covered
service bores. Standard end covers are manufactured in and the type YJ39 has a "half-half" design.
accordance with bore tolerances recommended by DIN 3760
and ISO 6194/1 for Radial Oil Seals.
Type YJ 38
B + 0.5 B
10°- 20°
C
D H8
D
FEATURES AND BENEFITS APPLICATION EXAMPLES

- Good static sealing - Transmission systems (e.g. gearboxes)
- Compensation of different thermal expansions - Machine tools
- No risk of fretting corrosion
- Mounting in split-housings
ROTARY SEALS · End Cover
OPERATING CONDITIONS IMPORTANT NOTE

Pressure: Up to 0.05 MPa The above data are maximum values and cannot be used
Temperature: -40 °C to +200 °C at the same time, e.g. the maximum operating speed
depending on material depends on material type, pressure and temperature.
(CLP, HLP, APGL etc.)

Center for details.
Table 41: Materials
Standard Material* TSS Material Code Standard Metal Insert**

NBR (70 Shore A) N7MMN Carbon steel
NBR (75 Shore A) 4N01 Carbon steel
FKM (75 Shore A) VCBV Carbon steel
FKM (75 Shore A) 4V01 Carbon steel
** Metal insert can also be supplied in different materials on request
ORDERING EXAMPLE
End Cover Tyoe YJ 38 TSS Article No. YJ38 0 0500 - N7MMN
TSS Type: YJ Code
Code: YJ38 Type (Standard)
Dimensions: Housing diameter 50 mm Shaft Diameter x 10
Width 10 mm Quality Index (Standard)
Material: NBR Material Code (Standard)
Material Code: N7MMN
End Cover
Bore Width Chamfer TSS Part No. TSS

D H8 B C NBR FKM
10 4 1.0 YJ3800100 
16 4 1.0 YJ3800160 
19 6 1.3 YJ3810190 
20 4 1.0 YJ3800200 
22 7 1.3 YJ3800220 
24 7 1.3 YJ3800240 
25 7 1.3 YJ3800250 
26 6.5 1.3 YJ3800260 
28 7 1.3 YJ3800280  
28 9 1.5 YJ3810280 
30 6 1.3 YJ3810300 
30 8 1.5 YJ3800300 
32 5 1.0 YJ3820320  
32 7 1.3 YJ3810320 
32 9.5 1.5 YJ3800320 
35 8 1.5 YJ3800350 
37 5 1.0 YJ3810370 
37 10 1.8 YJ3800370 
40 7 1.3 YJ3800400 
42 7 1.3 YJ3810420 
42 9.5 1.5 YJ3800420 
47 6.5 1.3 YJ3800470  
47 7 1.3 YJ3830470 
47 8 1.5 YJ3810470 
47 10 1.8 YJ3820470  
50 10 1.8 YJ3800500  
52 6.5 1.3 YJ3800520 
52 10 1.8 YJ3810520 
55 6 1.3 YJ3820550 
55 9 1.5 YJ3800550 
55 10 1.8 YJ3810550 
60 10 1.8 YJ3800600 
62 7 1.3 YJ3820620 
62 8 1.5 YJ3800620  
65 10 1.8 YJ3800650 
68 8 1.5 YJ3800680 
70 10 1.8 YJ3800700 
72 9 1.5 YJ3800720  
75 7 1.3 YJ3800750 
75 10 1.8 YJ3810750 
75 12 2.0 YJ3820750  
80 8 1.5 YJ3800800 

D H8 B C NBR FKM
80 10 1.8 YJ3820800 
80 12 2.0 YJ3830800 
85 10 1.8 YJ3810850 
85 12 2.0 YJ3800850 
90 8 1.5 YJ3800900 
90 12 2.0 YJ3810900 
95 10 1.8 YJ3800950 
100 10 1.8 YJ3811000  
100 12 2.0 YJ3801000  
110 8 1.5 YJ3811100 
110 12 2.0 YJ3801100 
115 12 2.0 YJ3801150 
120 12 2.0 YJ3801200 
125 12 2.0 YJ3801250 
130 10 1.8 YJ3811300 
130 12 2.0 YJ3801300 
140 15 2.0 YJ3801400 
150 15 2.0 YJ3801500 
160 15 2.0 YJ3801600 
168 11 1.8 YJ3801680 
170 15 2.0 YJ3801700 
180 12 2.0 YJ3801800 
190 12 2.0 YJ3801900 
200 13 2.0 YJ3802000 
210 15 2.0 YJ3802100 
230 14 2.0 YJ3802300 
End Cover
Type YJ 39
B + 0.5 B
10°- 20°
D H8
D
FEATURES AND BENEFITS OPERATING CONDITIONS

- Good static sealing and stiffness (no pop-out effect) Pressure: Up to 0.5 MPa
- Compensation of different thermal expansions Temperature: -40 °C to +200 °C
depending on material
- No risk of fretting corrosion
- Effective protection against air side contaminants (CLP, HLP, APGL etc.)
- Mounting in split-housings compatibility tests. Please ask your local Customer Solution
- Good heat transfer Center for details.
APPLICATION EXAMPLES IMPORTANT NOTE

- Transmission systems (e.g. gearboxes) The above data are maximum values and cannot be used
- Machine tools at the same time, e.g. the maximum operating speed
Table 43: Materials
Standard Material* TSS Material Code Standard Metal Insert**

NBR (70 Shore A) N7MM Carbon steel
** Metal insert can also be supplied in different materials on request
ORDERING EXAMPLE
End Cover Tyoe YJ 39 TSS Article No. YJ39 0 0520 - N7MM
TSS Type: YJ Code
Code: YJ39 Type (Standard)
Dimensions: Housing diameter 52 mm Shaft Diameter x 10
Width 6 mm Quality Index (Standard)
Material: NBR Material Code (Standard)
Material Code: N7MM

D H8 B C NBR
20 5 1.3 YJ3900200 
22 7 1.3 YJ3900220 
25 7 1.3 YJ3900250 
26 7 1.3 YJ3900260 
28 7 1.3 YJ3900280 
35 7 1.3 YJ3900350 
40 7 1.3 YJ3900400 
42 7 1.3 YJ3900420 
47 7 1.3 YJ3900470 
52 6 1.3 YJ3900520 
62 8 1.5 YJ3900620 
65 10 1.8 YJ3900650 
72 9 1.5 YJ3900720 
75 8 1.5 YJ3900750 
80 8 1.5 YJ3900800 
90 10 1.8 YJ3900900 
100 10 1.8 YJ3901000 
100 12 2.0 YJ3911000 
115 12 2.0 YJ3901150 
140 15 2.0 YJ3901400 
145 12 2.0 YJ3901450 
210 15 2.0 YJ3902100 
Shaft Repair Kit
Shaft Repair Kit
Shaft Repair Kit

General Description FEATURES AND BENEFITS
The Shaft Repair Kit serves as a running surface for rotary - Inexpensive replacement of worn shaft surfaces
shaft lip seals. It consists of a thin-walled cylindrical tube with - Simple and quick installation with supplied assembly tool
a mounting flange (see Figure 70). The flange has a design
breaking point and can – if it is an obstacle – be removed. - No alterations to the seal dimensions
- Wear-resistant surface for long service life
The Shaft Repair Kit has a wall thickness of approximately
0.254 mm and a spiral free ground surface. It is ideally suited - Secure seating due to a force fit
as a counter face for rotary shaft lip seals.
Removable flange - Repair of worn shaft surfaces
Design breaking point
- Used in new designs to save costs for surface treatment
Running surface
OPERATING CONDITIONS
Material: Stainless steel, AISI 304 (1.4301)

Material Code: 900 V
Wall thickness: 0.254 mm
Figure 70: Design of the Shaft Repair Kit Surface: Ground spiral-free
(Ra = 0.25 ... 0.5 μm)
Hardness: 95 HRB
Figure 71: Shaft repair kit in installed condition
ROTARY SEALS · Shaft Repair Kit
INSTALLATION INSTRUCTIONS INSTALLATION SEQUENCE

The shaft repair kit is fitted using the installation tool supplied. - Check the nominal diameter of the shaft. The oversize
The raised mounting flange and the tool supplied ensure an to the nominal dimension of the shaft must be taken into
exact fit. consideration
- Place the shaft repair kit with the mounting flange facing
Together they prevent tilting during installation and thus
forward onto the shaft
damage to the sealing surface.
- Push on the installation tool
Observe the following points before installation:
- Push on the shaft repair kit by striking the installation tool
with a hammer or use a press
- Remove dust, dirt, rust, etc. from the damaged running
surface - If necessary, cut the mounting flange using side cutters
up to the design breaking point and break off the flange
- Repair deep running scores with filling compound, e.g.
at the line
metal-filled synthetic resin
- Grease the shaft repair kit before fitting the seal
- Check that the shaft has a lead-in chamfer
shaft shaft repair kit installation Tool
Figure 72: Installation sequence
Shaft Repair Kit
Installation Recommendation – Metric Sizes
X
d1
D
Table 45: Installation Dimensions – Metric
Shaft Diameter Max.

Length without Overall Flange TSS Article No.
Metric Sizes Installation
Flange Length Diameter
Nominal Dia. Range Depth
d1 min. max. X ± 0.8 Y ± 0.8 D ± 1.6 Z
12.0 11.93 12.07 6.0 8.4 20.0 12.0 TS0099049-900V
15.0 14.96 15.06 5.0 9.0 19.1 11.0 TS0099059-900V
17.0 16.94 17.04 8.0 11.0 22.2 51.0 TS0099068-900V
18.0 17.89 18.00 8.0 11.0 27.0 46.0 TS0099082-900V
20.0 19.94 20.04 8.0 11.0 23.6 51.0 TS0099078-900V
22.0 21.87 22.00 8.0 12.0 30.2 46.0 TS0099085-900V
25.0 24.94 25.04 8.0 11.0 33.0 51.0 TS0099098-900V
26.0 25.87 26.00 8.0 12.0 33.3 46.0 TS0099103-900V
28.0 27.94 28.04 9.5 12.7 34.9 71.0 TS0099111-900V
30.0 29.95 30.07 8.0 11.0 35.6 17.0 TS0099114-900V
32.0 31.93 32.08 8.0 11.1 38.0 18.0 TS0099128-900V
35.0 34.93 35.08 13.0 16.0 41.6 20.0 TS0099139-900V
36.0 35.84 36.00 13.0 17.0 42.9 25.0 TS0099146-900V
38.0 37.84 38.00 13.0 17.0 45.2 25.0 TS0099147-900V
40.0 39.93 40.08 13.0 16.0 47.0 26.0 TS0099157-900V
42.0 41.86 42.00 14.3 17.5 53.0 21.0 TS0099169-900V
45.0 44.93 45.09 14.0 17.0 53.0 21.0 TS0099177-900V
48.0 47.92 48.08 14.0 17.0 56.0 25.0 TS0099189-900V
50.0 49.91 50.06 14.0 17.0 57.0 25.0 TS0099196-900V
55.0 54.91 55.07 20.0 23.0 62.0 32.0 TS0099215-900V
60.0 59.92 60.07 20.0 23.0 70.7 35.0 TS0099235-900V
62.0 61.85 62.00 12.7 15.9 71.8 36.0 TS0099242-900V
65.0 64.92 65.07 20.0 23.0 72.4 35.0 TS0099254-900V
70.0 69.85 70.00 10.3 14.3 79.4 31.0 TS0099272-900V
Shaft Diameter Max.

Metric Sizes Installation
d1 min. max. X ± 0.8 Y ± 0.8 D ± 1.6 Z
70.0 69.93 70.08 20.0 24.0 79.4 32.0 TS0099276-900V
75.0 74.93 75.08 22.0 26.0 84.0 33.0 TS0099294-900V
80.0 79.81 80.01 19.1 22.5 89.9 35.0 TS0099313-900V
80.0 79.91 80.09 21.0 24.0 90.0 35.0 TS0099315-900V
85.0 84.78 85.00 21.0 25.0 94.0 35.0 TS0099333-900V
90.0 89.92 90.07 23.0 28.0 101.6 44.0 TS0099354-900V
95.0 94.92 95.07 21.0 24.0 102.2 44.0 TS0099369-900V
100.0 99.85 100.10 20.6 25.4 110.0 52.0 TS0099393-900V
105.0 104.90 105.11 20.0 23.0 113.5 35.0 TS0099413-900V
110.0 109.90 110.10 12.9 16.5 125.0 31.0 TS0099435-900V
115.0 114.88 115.09 20.6 23.8 127.0 32.0 TS0099452-900V
120.0 119.89 120.09 20.0 25.0 129.8 32.0 TS0099473-900V
125.0 124.89 125.10 26.0 32.0 137.2 37.0 TS0099492-900V
130.0 129.98 130.18 22.0 25.3 139.5 33.0 TS0099491-900V
135.0 134.79 135.00 20.5 25.4 149.2 32.0 TS0099533-900V
140.0 139.90 140.11 20.5 25.5 151.0 32.0 TS0099552-900V
150.0 149.75 150.00 26.0 30.0 159.0 34.0 TS0099595-900V
155.0 154.75 155.00 26.0 30.0 167.0 33.0 TS0099606-900V
160.0 159.97 160.23 25.4 31.8 177.8 46.0 TS0099630-900V
165.0 164.97 165.23 25.4 31.8 177.8 44.0 TS0099650-900V
170.0 169.75 170.00 31.8 38.0 182.6 55.0 TS0099640-900V
175.0 174.75 175.00 28.0 32.0 187.0 35.0 TS0099687-900V
180.0 179.76 180.00 33.0 38.0 190.5 45.0 TS0099721-900V
185.0 184.73 185.00 32.0 38.0 199.0 55.0 TS0099726-900V
200.0 199.87 200.13 34.5 38.1 212.7 44.0 TS0099787-900V
Shaft Repair Kit
Installation Recommendation – Inch Sizes
X
d1
D
Table 46: Installation Dimensions – Inch
Shaft Diameter Max.

inch Sizes Installation
d1 min. max. X ± 0.031 Y ± 0.031 D ± 0.063 Z
0.500 0.498 0.502 0.250 0.344 0.610 2.000 TS0099050-900V
0.563 0.560 0.566 0.250 0.391 0.750 1.831 TS0099056-900V
0.625 0.623 0.627 0.313 0.406 0.750 2.000 TS0099062-900V
0.750 0.748 0.752 0.313 0.438 0.945 2.000 TS0099076-900V
0.781 0.780 0.784 0.313 0.438 0.935 2.000 TS0099080-900V
0.859 0.857 0.861 0.250 0.373 1.155 2.000 TS0099086-900V
0.875 0.873 0.877 0.313 0.438 1.094 2.000 TS0099087-900V
0.969 0.966 0.970 0.313 0.438 1.130 2.000 TS0099094-900V
0.969 0.966 0.970 0.625 0.719 1.130 2.000 TS0099096-900V
1.000 0.998 1.002 0.313 0.438 1.219 2.000 TS0099100-900V
1.063 1.060 1.064 0.313 0.438 1.320 2.813 TS0099106-900V
1.125 1.123 1.127 0.313 0.438 1.500 0.688 TS0099112-900V
1.156 1.154 1.158 0.375 0.500 1.350 0.688 TS0099120-900V
1.188 1.185 1.190 0.313 0.438 1.400 0.688 TS0099118-900V
1.240 1.237 1.243 0.315 0.438 1.540 0.688 TS0099141-900V
1.250 1.247 1.253 0.313 0.438 1.500 0.688 TS0099125-900V
1.313 1.308 1.314 0.250 0.375 1.600 0.813 TS0099129-900V
1.313 1.310 1.316 0.500 0.625 1.594 1.813 TS0099131-900V
1.375 1.371 1.377 0.313 0.438 1.638 0.813 TS0099133-900V
1.375 1.371 1.377 0.500 0.625 1.638 0.813 TS0099138-900V
1.438 1.432 1.438 0.563 0.688 1.690 1.016 TS0099143-900V
1.438 1.435 1.441 0.375 0.500 1.781 1.016 TS0099144-900V
1.500 1.497 1.503 0.563 0.688 1.781 1.016 TS0099149-900V
1.500 1.497 1.503 0.375 0.500 1.781 1.016 TS0099150-900V
Shaft Diameter Max.

d1 min. max. X ± 0.031 Y ± 0.031 D ± 0.063 Z
1.563 1.559 1.565 0.563 0.688 1.859 1.016 TS0099156-900V
1.625 1.622 1.628 0.313 0.438 1.875 1.016 TS0099161-900V
1.625 1.623 1.628 0.563 0.688 1.875 0.813 TS0099162-900V
1.688 1.685 1.691 0.313 0.438 1.906 0.875 TS0099167-900V
1.688 1.684 1.690 0.563 0.688 1.906 0.875 TS0099168-900V
1.719 1.715 1.721 0.563 0.688 2.031 0.813 TS0099171-900V
1.750 1.747 1.753 0.375 0.500 2.055 0.813 TS0099172-900V
1.750 1.747 1.753 0.563 0.688 2.063 0.813 TS0099174-900V
1.750 1.747 1.753 0.750 0.875 2.063 0.813 TS0099175-900V
1.750 1.747 1.753 0.531 0.625 2.063 0.812 TS0099180-900V
1.781 1.778 1.784 0.664 0.800 2.125 1.125 TS0099179-900V
1.875 1.872 1.878 0.375 0.516 2.203 1.050 TS0099184-900V
1.875 1.872 1.878 0.563 0.688 2.203 1.000 TS0099187-900V
1.875 1.872 1.878 0.295 0.415 2.203 0.744 TS0099188-900V
1.875 1.872 1.878 0.175 0.295 2.203 0.744 TS0099190-900V
1.938 1.934 1.940 0.563 0.688 2.219 1.000 TS0099193-900V
1.969 1.965 1.971 0.551 0.688 2.244 0.984 TS0099196-900V
2.000 1.997 2.003 0.563 0.688 2.406 1.050 TS0099199-900V
2.000 1.997 2.003 0.875 1.000 2.406 1.000 TS0099200-900V
2.063 2.057 2.063 0.781 0.938 2.469 1.375 TS0099205-900V
2.125 2.123 2.128 0.500 0.750 2.422 1.281 TS0099210-900V
2.125 2.124 2.130 0.781 0.938 2.422 1.375 TS0099212-900V
2.188 2.186 2.192 0.781 0.938 2.500 1.313 TS0099218-900V
2.250 2.249 2.255 0.781 0.938 2.531 1.313 TS0099225-900V
2.250 2.249 2.255 0.313 0.438 2.531 1.313 TS0099227-900V
2.313 2.309 3.315 0.781 0.938 2.688 1.375 TS0099231-900V
2.375 2.369 2.375 0.781 0.938 2.750 1.375 TS0099236-900V
2.375 2.374 2.380 0.781 0.938 2.750 1.375 TS0099237-900V
2.375 2.372 2.378 0.594 0.750 2.750 1.375 TS0099238-900V
2.375 2.374 2.380 0.526 0.683 2.750 1.375 TS0099240-900V
2.438 2.435 2.441 0.500 0.625 2.828 1.425 TS0099242-900V
2.438 2.434 2.440 0.781 0.938 2.828 1.375 TS0099243-900V
2.500 2.500 2.506 0.500 0.656 2.828 1.393 TS0099248-900V
2.500 2.500 2.506 0.781 0.938 2.820 1.375 TS0099250-900V
2.563 2.560 2.566 0.781 0.938 2.850 1.375 TS0099256-900V
2.625 2.622 2.628 0.500 0.625 3.047 1.375 TS0099260-900V
2.625 2.621 2.627 0.781 0.938 3.047 1.375 TS0099262-900V
2.625 2.621 2.627 0.781 0.906 3.047 1.562 TS0099264-900V
2.750 2.747 2.753 1.438 1.625 3.075 1.625 TS0099267-900V
2.750 2.750 2.756 1.125 1.250 3.125 1.313 TS0099269-900V
2.750 2.747 2.753 0.781 0.906 3.125 1.250 TS0099270-900V
2.750 2.750 2.756 0.406 0.563 3.125 1.250 TS0099272-900V
Shaft Repair Kit
Shaft Diameter Max.

d1 min. max. X ± 0.031 Y ± 0.031 D ± 0.063 Z
2.750 2.745 2.751 0.781 0.938 3.125 1.250 TS0099274-900V
2.750 2.750 2.756 0.781 0.938 3.125 1.250 TS0099275-900V
2.813 2.809 2.815 0.594 0.688 3.188 1.250 TS0099281-900V
2.875 2.873 2.879 0.781 0.938 3.219 1.250 TS0099287-900V
2.938 2.937 2.943 0.781 0.938 3.344 1.250 TS0099293-900V
3.000 2.997 3.003 0.813 0.938 3.240 1.375 TS0099296-900V
3.000 3.000 3.006 0.813 1.000 3.235 1.281 TS0099300-900V
3.000 3.000 3.006 0.625 0.813 3.345 1.063 TS0099303-900V
3.125 3.124 3.132 0.551 0.709 3.525 2.031 TS0099307-900V
3.125 3.120 3.126 0.688 0.813 3.531 2.000 TS0099311-900V
3.125 3.120 3.126 0.813 1.000 3.531 2.000 TS0099312-900V
3.250 3.247 3.253 0.813 1.000 3.594 1.375 TS0099322-900V
3.250 3.250 3.256 0.595 0.719 3.575 1.375 TS0099324-900V
3.250 3.250 3.256 0.813 1.000 3.585 1.375 TS0099325-900V
3.375 3.373 3.379 0.813 1.000 3.695 1.375 TS0099337-900V
3.375 3.373 3.379 0.375 0.500 3.688 1.410 TS0099338-900V
3.438 3.435 3.441 0.781 0.906 3.844 1.406 TS0099339-900V
3.500 3.500 3.506 0.313 0.500 3.825 1.347 TS0099347-900V
3.500 3.500 3.506 0.813 1.000 3.844 1.347 TS0099350-900V
3.563 3.560 3.566 0.813 1.000 3.900 1.750 TS0099356-900V
3.625 3.623 3.629 0.813 1.000 4.031 1.750 TS0099362-900V
3.625 3.623 3.629 0.500 0.625 4.025 1.750 TS0099363-900V
3.688 3.685 3.691 0.813 0.938 4.025 1.750 TS0099365-900V
3.688 3.684 3.690 0.313 0.438 3.830 0.875 TS0099368-900V
3.750 3.750 3.756 0.344 0.500 4.025 1.750 TS0099367-900V
3.750 3.750 3.756 0.688 0.875 4.020 1.875 TS0099372-900V
3.750 3.746 3.752 0.563 0.688 4.025 1.750 TS0099376-900V
3.875 3.873 3.879 0.813 1.000 4.219 1.875 TS0099387-900V
4.000 3.398 4.006 0.600 0.725 4.375 2.050 TS0099395-900V
4.000 3.398 4.006 0.813 1.000 4.375 2.050 TS0099399-900V
4.000 3.398 4.006 0.650 0.775 4.375 1.375 TS0099400-900V
4.000 3.398 4.006 0.500 0.625 4.375 1.375 TS0099401-900V
4.125 4.122 4.130 0.813 1.000 4.420 1.375 TS0099412-900V
4.188 4.183 4.191 0.813 1.000 4.500 1.375 TS0099418-900V
4.234 4.226 4.234 0.781 0.906 4.610 1.438 TS0099423-900V
4.250 4.248 4.256 0.813 1.000 4.610 1.438 TS0099424-900V
4.328 4.327 4.335 0.509 0.650 4.921 1.250 TS0099435-900V
4.375 4.370 4.378 0.813 1.000 4.750 1.650 TS0099437-900V
4.406 4.401 4.409 0.748 0.886 4.750 1.063 TS0099438-900V
4.438 4.434 4.442 1.000 1.142 4.813 1.313 TS0099439-900V
4.500 4.496 4.504 0.813 1.000 4.900 1.250 TS0099450-900V
4.625 4.621 4.629 1.000 1.250 5.063 1.375 TS0099463-900V
Shaft Diameter Max.

d1 min. max. X ± 0.031 Y ± 0.031 D ± 0.063 Z
4.625 4.621 4.628 0.438 0.625 4.875 1.375 TS0099465-900V
4.688 4.685 4.693 0.813 1.000 5.063 1.375 TS0099468-900V
4.750 4.746 4.754 0.500 0.750 5.000 1.500 TS0099475-900V
4.875 4.871 4.879 0.625 0.750 5.250 1.438 TS0099487-900V
5.125 5.117 5.125 0.866 0.996 5.493 1.280 TS0099491-900V
5.125 5.120 5.128 0.813 1.000 5.500 1.250 TS0099513-900V
5.250 5.246 5.254 0.813 1.000 5.560 1.250 TS0099525-900V
5.313 5.307 5.315 0.807 1.000 5.875 1.250 TS0099533-900V
5.375 5.371 5.379 0.813 1.000 5.875 1.250 TS0099537-900V
5.438 5.434 5.442 1.500 1.688 5.750 1.875 TS0099548-900V
5.500 5.498 5.506 0.813 1.000 5.938 1.250 TS0099549-900V
5.750 5.746 5.754 0.813 1.000 6.180 1.750 TS0099575-900V
6.000 5.995 6.003 1.000 1.250 6.375 1.750 TS0099599-900V
6.000 5.995 6.003 0.500 0.750 6.360 1.750 TS0099601-900V
6.063 6.058 6.068 1.024 1.181 6.375 1.299 TS0099605-900V
6.203 6.198 6.208 0.813 1.063 6.625 1.750 TS0099620-900V
6.250 6.245 6.255 1.031 1.250 6.625 1.750 TS0099625-900V
6.500 6.495 6.505 1.000 1.250 7.000 1.750 TS0099650-900V
6.688 6.683 6.693 1.250 1.496 7.188 2.175 TS0099640-900V
6.750 6.745 6.755 0.813 1.063 7.175 1.750 TS0099675-900V
6.688 6.683 6.693 1.250 1.496 7.188 2.175 TS0099640-900V
6.750 6.745 6.755 0.813 1.063 7.175 1.750 TS0099675-900V
7.000 6.995 7.005 1.000 1.250 7.475 1.688 TS0099700-900V
7.250 7.244 7.254 1.250 1.500 7.760 2.175 TS0099725-900V
7.500 7.495 7.505 0.813 1.000 7.875 1.250 TS0099750-900V
7.750 7.745 7.755 1.000 1.313 8.270 1.875 TS0099775-900V
7.875 7.869 7.879 1.359 1.500 8.375 1.750 TS0099787-900V
8.000 7.795 8.005 1.000 1.250 8.375 1.750 TS0099800-900V
Forsheda®V-Ring
Forsheda®V-Ring
Forsheda®V-Ring
General Description The flexible lip and hinge allow the V-Ring to function even in
the presence of a certain amount of run-out, eccentricity and
shaft misalignment. Contact your local Customer Solution
Center for advice on these and other application issues.
V-Rings are made entirely of rubber without fabric or sheet

metal reinforcement. They are, therefore, particularly easy
to install. V-Rings can be stretched and, depending on size,
installed over flanges, pulleys and bearing housings without
costly dismantling. For larger sizes, they can even be supplied
as cut rings and joined by vulcanization on site.
DESIGN
V-Rings are available in seven standard cross-sections to meet
Figure 75: Method of operation of the V-Ring various space and application requirements.
The V-Ring is a unique all-rubber seal for rotary shafts. The cross-sections of profiles A and S increase with the shaft
Developed in the 1960's by Forsheda AB, it has been used diameter, whilst the other types have the same cross-section
successfully by OEMs and on the replacement market world for the whole diameter range.
wide in a broad range of applications.
Profile A is the most common and available for shaft diameters
The V-Ring is the perfect seal to prevent the ingress of dirt, from 2.7 to 2,020 mm, inclusive.
dust, water or combinations of these media while positively
retaining grease. With its unique design and performance the Profile S is wide and tapered, which provides a very firm hold
V-Ring can be used with a wide range of bearing types. It can on the shaft. The rings are available for shaft diameters from
also be used as a secondary seal to protect primary seals that 4.5 to 210 mm.
do not perform well in hostile environments.
Profiles L and LX have narrow axial cross sections making
them suitable for compact arrangements and are often used
DESCRIPTION, FEATURES AND BENEFITS in combination with labyrinth seals. They are available for shaft
The V-Ring is normally stretched and mounted directly on the diameters from 105 (135 for LX) to 2,025 mm.
shaft, where it is held in position by the inherent tension of
the rubber body. It rotates with the shaft and seals axially Profiles RME, RM and AX are heavy-duty V-Rings that are
against a stationary counterface, perpendicular to the shaft. designed primarily for large high-speed bearing arrangements,
The counterface can be the side wall of a bearing or a washer, i.e. rolling mill and papermaking machine applications.
stamping, bearing housing, or even the metal case of an oil Additionally they can be used as secondary seals for heavy
seal. The sealing lip is flexible and applies only a relatively duty applications where the primary seal has to be protected
light contact pressure against the counter-face and yet is against water and or particulate contamination. The RME, RM
still sufficient to maintain sealing function. The low contact and AX types can be axially and radially located on the shaft
pressure (that varies with the fitted width) allows the seal to with specially designed clamping bands (see page 162).
run dry in many applications. Available for shaft diameters from 300 mm and up.
Due to influence of centrifugal force, the contact pressure Larger V-Ring sizes are available as joined seals. For more
of the lip decreases with increased speed. This means that details please contact your local Customer Solution Center.
frictional losses and heat are kept to a minimum, resulting in
excellent wear characteristics and extended seal life. Once
breakaway friction is overcome, the friction reduces steadily
until around the 10 - 15 m/s range, when it reduces quite
quickly. In the 15 - 20 m/s range the friction reduces to zero.
The V-Ring then serves as a clearance seal and deflector. The
power loss due to seal friction develops as shown in Figure 76.
ROTARY SEALS · Forsheda®V-Ring
70
V-Rings in low friction nitrile (N6T5C)
d=190
60 V-Rings for general use (N6T50)
d= shaft diameter (mm)
50
d=150
Power loss (W)
40 Technical Data:
d=120 d=190 - Dry running
30 - Mating surface steel, unhardened
d=150
d=75
20 d=120
Note:
d=50
d=50 d=75 Since this graph is based on a
10
d=25 specific test, the values should
d=25 only be regarded as indicative.
0 2 4 6 8 10 12 14 16 18
Peripheral speed (m/s)
Figure 76: Power loss as a function of peripheral speed for various sizes
Materials Table 47: Guide to Selection of Rubber Material
When selecting the correct rubber compound it is necessary to TSS Type of

Old Code Characteristics
take the following requirements into account: Code Rubber
N6T50 NBR 510 Nitrile For general use
- good chemical resistance
N6T5C NBR 562 Nitrile Low friction
- good resistance to high and low temperatures
Heavy duty conditions.
- good resistance to ozone and weathering N7T50 NBR 555 Nitrile Good tear and
abrasion resistance
It is also necessary to consider the need for the following Hydrogenated Hypoid oils at high
H7T50 HNBR 576
attributes: Nitrile temp.
For applications in the
- high resistance to wear CDT50 CR 415 Chloroprene
presence of ozone
- low friction Good weather and
ozone resistance, used
- low compression set
Ethylene- with special chemicals
E7T50 EPDM 762
- good elasticity Propylene such as acetone,
ammonium carbonate
and benzaldehyde
MATERIAL TYPES
Very high temperature
The most frequently selected material is the purpose made VDT50 FKM 900 Fluorinated and chemical
Nitrile rubber N6T50 which has excellent all round properties. resistance
Very high temperature,
For applications with temperatures above +100 °C, or in VDT51 FKM 907 Fluorinated chemical and wear
chemically aggressive conditions, V-Rings made of fluorinated resistance
rubber (FKM) can be supplied. In fact, a wide range of rubber Materials highlighted in blue - recommended materials.
compounds are available and some of these are listed in
Table 47.
Forsheda®V-Ring
TEMPERATURE RESISTANCE However innumerable types of oil are available on the market
and each of these has different effect on rubber. In addition,
Exposure to higher temperatures accelerates the aging a given type of oil from different manufacturers may have
of rubber, the elongation decreases, the compression set different influence.
increases and finally the material becomes hard and brittle.
Cracks at the sealing edge are a typical indication that the seal It is the additives in the oil that may affect the rubber.
has been exposed to excessively high temperature. The aging Especially so for hypoid oils, that contain sulfur. Since sulfur is
of the rubber has an appreciable negative influence on the used as the vulcanizing agent for Nitrile Rubber, it will initiate a
useful life of the seal. secondary curing at temperatures above +80 °C. As a result of
that, Nitrile Rubber will become hard and brittle. Hydrogenated
The temperature limits for the principal materials are Nitrile and Fluorinated rubbers, which are not vulcanized with
illustrated in Figure 77. They should only be regarded as sulfur, may therefore be considered for use with this type of
approximate, since the media and time of exposure also affect oil. Oxidized oils represent another example illustrating the
the materials. difficulty of tabulating the oil resistance of rubber materials.
These oils are oxidized during operation and their properties
The temperature ranges within the shaded areas indicate will therefore change substantially. Such oils break down
temperatures that can be allowed for only certain periods silicone rubber. Solvents could generally cause deterioration or
of time. The higher the temperature, the shorter the service swelling of the rubber, however mixtures of different solvents
life. If the maximum temperature is exceeded, the elastomer may cause considerably more damage than a single solvent.
may suffer permanent set or damage. Special elastomers An example of this is mixing methanol and hydrocarbons.
are available for use in cold temperatures. If the elastomer
is subjected to temperatures lower than the recommended For further information on oil and solvent resistance, we
values it will become hard and brittle, however it will regain its recommend you contact your local Customer Solution Center.
properties as soon as the temperature rises again.
APPLICATION INSTRUCTIONS
CR
-45 -35 60 120 The V-Ring is normally fully exposed to the media to be sealed.
EPDM
The requirements on the shaft and the counterface are mainly
dependent on the media and the peripheral speed.
-55 -40 70 130
NBR
-60 -40 60 115
SHAFT DESIGN
HNBR
-50 -35 90 160 The V-Ring is in most cases fitted on a rotating shaft. The
EACM requirements regarding diameter tolerances and surface
-35 -25 110 180 roughness of the shaft are fairly moderate. As the V-Ring is an
VMQ all-rubber seal it can be stretched to a varying degree and be
-100 -60 130 220 used for a wide range of shaft diameters.
FKM
In applications where low power loss and long lifetime are
-40 -30 150 250
important, it is recommended that the V-Ring size is selected,
-100 -50 0 50 100 150 200 250 so that the shaft diameter falls between the minimum and
Temperature ºC nominal values within the recommended range. This is
Only to be achieved under particular conditions with because the contact pressure of the sealing lip increases
special materials with the shaft diameter, due to the stretch of the V-Ring. At a
higher stretch, a harder contact pressure is generated, causing
an accelerated wear of the sealing lip. In order to prevent the
Figure 77: Temperature recommendations for V-Rings
V-Ring from sliding along the shaft, and to ensure the correct
installation width, it is always recommended to arrange an axial
OIL AND SOLVENT RESISTANCE support, especially for small cross-section profiles and larger
shaft sizes, for example V-Ring type A, L and LX.
Since the V-Ring is used primarily for sealing grease-lubricated
bearings exposed to water splash, dirt, dust, scale etc.
the normal choice of compound is Nitrile Rubber N6T50.
The surface roughness of the shaft should in general not SURFACE TREATMENT
exceed Ra 6.3 μm. For sealing fluids and fine particles, a
maximum of Ra 3.2 μm is recommended. Sharp edges and When the counterface is exposed to water or other corrosive
burrs, which can damage the V-Ring must be avoided. media, it must be protected accordingly.
Mild steel surfaces should either be zinc-plated and
chromated, chromium plated, treated with an anticorrosion
COUNTER-FACE DESIGN
spray, or painted. The choice of treatment will depend on the
The condition of the counterface has a great influence on the overall running conditions.
sealing function. The media to be sealed and the peripheral
speed of the shaft determine the requirements regarding Where the seal is immersed in water, stainless steel is
surface roughness and material of the counterface. It is recommended. However, due to the poor thermal conductivity
important that it is smooth and flat without any sharp edges. of stainless steel it should not be used in dry-running
To achieve the full effect of the flinger action, the V-Ring conditions unless the speed is slow (< 1 m/s).
should always be designed in a relatively open space. Equally
important is to keep the gap between the shaft and the SURFACE FINISH
counterface as small as possible, in order to prevent entry of
the V-Ring lip during the installation. Recommended application The rate of abrasion of the V-Ring is influenced by a number of
dimensions are given in the dimension tables. factors, one of which is the surface finish of the counterface.
The choice of surface finish will depend on the media to be
sealed and the shaft speed as well. It is not only the surface
MATERIAL AND MATERIAL HARDNESS
finish value as such that is important, but also the surface
Cold rolled steel sheet, stainless steel or zinc plated sheet are character. For turned surfaces, it is recommended to buff
excellent materials for the counterface. However, the choice of the surface with fine emery cloth to remove any sharp peaks
material is highly dependent on the media to be sealed. arising from the turning operation.
For normal running conditions, conventional mild steel with Surfaces with a finish that is too fine, e.g. certain cold rolled
a hardness of min. 125 HB is sufficient. For sealing against steel surfaces, may cause a suction effect between the V-Ring
grease, oil and dry particles, no further surface treatment lip and the counterface resulting in noise problems and uneven
is required. With an increase in speed and the presence of running (so-called stick-slip effect).
abrasive particles the hardness of the counterface must also
be increased. The counterface surface must be free from scratch marks
and other surface damages within the sealing area. This is
The following materials are normally used : important when sealing fluids and fine particles are present.
Material Hardness HB Media

GUIDE TO RECOMMENDED SURFACE FINISH
Water splash, sand,
Mild Steel 125 - 150
dust
Surface Finish Speed
Media
Water splash, sand, μm Ra m/s
Gray Cast Iron 190 - 270
dust 0.4 - 0.8 > 10 Oil, water, scale, fiber
Sinter Bronze 100 - 160 Water, dust Oil splash, grease,
0.8 - 1.6 5 - 10
Stainless Steel water splash
150 - 200 Water
(Cr/Ni 18-8, C 0.1%)
1.6 - 2.0 1-5 Grease, dust, water splash, scale
Stainless Steel Water and abrasive
350
(Cr/Ni 18-8, C 0.15%) particles 2.0 - 2.5 <1 Grease, dust
Work-hardened The surface finish should not be lower than Ra 0.05 μm.
180 - 200 Chemicals
Acid Proof Steel
Tungsten Carbide 350 - 500 Water and scale FLATNESS
Forged Steel 200 - 255 Water and scale
The flatness of the counterface is of importance, especially
Die-cast Aluminum 90 - 160 Water splash
at higher shaft speeds. The maximum permissible flatness
deviation is normally defined as 0.4 mm per 100 mm.
Forsheda®V-Ring
Installation RADIAL RETENTION

When the V-Ring is fitted on the shaft, the body of the V-Ring is
AXIAL SUPPORT
subject to centrifugal force and tends to move or even lift off
When used to retain oil and grease, an axial support for the from the shaft at a certain speed.
V-Ring is always required. For applications with a lower degree
of stretch than recommended in the dimension tables (e.g. for At shaft speeds over 10 − 12 m/s, depending on the V-Ring
ease of assembly) or with a shaft speed exceeding 6 - 8 m/s material, the V-Ring in general requires radial retention. The
(depending on the rubber compound selected) an axial support speed when radial retention is required is also dependent on
is also necessary. the degree of stretch of the V-Ring. V-Rings larger than 2,000
mm should always be fitted with radial retention, irrespective of
An axial support can ensure that the correct installation width the operating speed.
relative to the counterface is maintained for blind assemblies.
The radial retention can be designed as a recess, in which the
The V-Ring must always be supported over its entire base. V-Ring body fits, or consist of a number of separate clamping
The axial support should be designed in accordance with segments. Please contact your local Customer Solution Center
Figure 78. The dimensions A, c, d1, d3 and B1 are shown in for further guidance.
the dimension tables.
The clamping band type A or RM are other useful alternatives
Calculation of the axial support diameter d5 is as follows; (see page 162).
STATIONARY ASSEMBLY
Table 48: Axial Diameter d5
In cases where the peripheral speed of the shaft exceeds
V-Ring Type min. Diameter d5 10 − 12 m/s, an alternative method to radial clamping is to
A, S d1 + 0.5 x c mount the V-Ring on a stationary component in the unit. The
contact pressure of the lip will remain constant, as there will
L, LX d1 + 3 mm
be no centrifugal force acting upon the lip.
RM, RME d1 + 10 mm
AX d1 + 9 mm In comparison to a rotating V-Ring, friction and power loss will
be higher resulting in somewhat shorter service life. In order to
compensate for this the following steps should be taken:
Counterface surface finish:

- machine to max. 0.8 μm Ra
V-Ring stretch:
- maximum 4 - 6%
Axial interference:
- keep to the minimum requirements for compensation of the
c
axial movement within the assembly.

At higher peripheral speeds, adequate lubrication and heat
transfer from the counterface are required.
A
d5
d2
d1
d3
1.1 A
B1
Figure 78: Axial support
TORQUE When the V-Ring is mounted on the shaft the outer diameter of
the lip is reduced. Unless the stretch is uniform this reduction
The torque, and consequently the power loss due to the will vary around the periphery. This may lead to partial entry of
friction of the seal, is often of such a magnitude that it should the lip in the bore of the counter-face when the seal is pushed
be taken into consideration when deciding seal type. This into position.
applies particularly in the case of small electrical motors,
conveyor rollers or any unit where low friction is an important In the case of large diameter seals, a uniform stretch can be
requirement. The power losses are influenced by many factors achieved by inserting a blunt screwdriver or a piece of string
such as the seal design and compound, surface finish of the under the V-Ring body and running it around the shaft twice.
counterface, fitted width and stretch, speed, media, lubricant, Take care not to damage seal or shaft.
temperature, etc.
For this reason, it is difficult to give exact torque values for all The most convenient method of assembling large diameter
running conditions. V-Ring's, to ensure uniform stretch, is to mark off the body of
the V-Ring and the shaft or seating with six equidistant marks.
Generally speaking, the power losses resulting from a V-Ring The marks should then be matched together when the V-Ring
are always lower than a corresponding Radial Oil Seal. is fitted in position.
Grease lubrication gives higher power losses than oil For more detailed installation instructions, contact your local
lubrication or dry running. Customer Solution Center.
By applying a suitable low friction dry film lubricant on the

counterface surface, the friction and the heat generated can be
CLAMPING BAND
reduced.
An increase of the fitted width of the V-Ring, giving a reduced

lip pressure, will also lower the friction. However, the total axial
movement in the assembly must be considered in order not to
exceed the tolerances shown in the dimension tables.
Whenever detailed information about power losses is required, Shaft rotation
consult your local Customer Solution Center.
INSTALLATION GUIDELINES
When the V-Ring is used as a grease seal/contaminant
excluder, the V-Ring is normally mounted on the outside of a
bearing housing, with or without, axial support.
General rules:
Figure 79: Clamping band RM
1. T he V-Ring, the counterface and the shaft should be clean
2. T he shaft should preferably be dry and free from grease or
oil, particularly when the V-Ring is mounted without axial CLAMPING BAND RM
support
For clamping large diameter V-Rings of the RM and RME types,
3. T he lip of the V-Ring should be lubricated with a thin film of the Clamping Band RM is recommended.
grease or silicone oil
4. In cases when friction must be reduced to a minimum, coat Together with Clamping Band RM, a special series of "low
the counterface with a low friction agent, and do not apply stretch" V-Rings can be used for shaft diameters larger than
grease to the lip 1,500 mm. This will reduce torque and facilitate the fitting of
the V-Ring.
5. E
nsure that the V-Ring is mounted with a uniform stretch
around the shaft
Forsheda®V-Ring
When ordering the Clamping Band RM, simply state the shaft CLAMPING BAND A/AX
diameter for which the clamping band is intended. Each
clamping band is comprised of a set of standard lengths The clamping band A/AX is meant to be used with V-Rings
measuring 1,000 mm and 1,500 mm depending on the size, type A and AX on shaft diameters from 200 mm and larger.
standard attachments and, if necessary, an adjustable length The clamping band keeps the V-Ring in position both axially
and two set of rivets. When the parts are assembled, the and radially and can be re-used several times. The clamping
clamping band will fit the specific V-Ring. band is supplied in 5 m lengths. Screw joints to connect the
clamping band as well as the buckle are ordered on separate
All parts are made of acid-proof steel with the exception of the article numbers. The band is made of stainless steel AISI
pop rivets, which are made of conventional stainless steel. 301 and the screw joint is made of AISI 304 with galvanized
If operation conditions dictate the use of acid-proof steel, screws. To order the right size and for correct installation,
the conventional rivets must be used in conjunction with the please contact your local Customer Solution Center.
adjustable length.
TSS article numbers for clamping band A:
FITTING THE CLAMPING BAND RM Clamping Band 5,000 mm XZYDFAE002

Clamping Band RM on request
Trim the adjustable clamping band to the right length by using
Screw joint XZYDF00022
a pair of shears. Rivet the adjustable length and the end
attachment together by using a standard pop riveter and the Buckles XZYDFAR001
three pop rivets.
Locate the V-Ring in the correct position relative to the IN-SITU JOINING
counterface, i.e. the predetermined B1 dimension.
To avoid unnecessary downtime and difficult dismantling when
Smear the V-Ring with a thin film of grease in the groove carrying out preventive maintenance of process machinery, it is
designed for the clamping band. possible to split the V-Ring, fold it around the shaft and join it.
Using the attachments supplied with the band sections, join The V-Ring can be supplied either as a complete ring and cut
them together and position the complete band in the body on site, or supplied in the split condition from the factory. For
groove with the screw heads facing the direction of shaft V-Ring types RM and RME, it is preferable to split the seals at
rotation. Turn the attachment screws a few turns one by one the factory due to the size of the section.
until the band is tight.
The best method of joining a V-Ring is by vulcanizing. Portable
Check that the entire band fits snugly in the body groove. vulcanizing tools for the different V-Rings profiles, vulcanizing
cement and detailed instructions are available from your local
Customer Solution Center.
FORSHEDA clamping band RM
Figure 80: Clamping Band RM
V-Ring Type A
B1
c
*
d2
d1
d3
A
d
Figure 81: Installation Drawing * V-ring type A partly with chamfer
When the shaft diameter d1 is on the boundary between

two sizes of V-Ring, select the larger V-Ring.
All dimensions in mm. TSS Article No. TWVA00300 - N6T50
TSS Part No.
ORDERING EXAMPLE Quality Index (Standard)
V-Ring Type A Material No. (Standard)
Type: A, for shaft diameter = 30.0 mm

Material: N6T50 (Nitrile Elastomer)
Height of V-Ring
For Shaft Inside Free Fitted TSS
Cross- Dimension Maximum Minimum FORSHEDA
Diameter Dia. Width Width Part No.
Section-Ø Ref.
d1 d c A B d2 d3 B1
2.7 - 3.5 2.5 1.5 2.1 3.0 d1 + 1 d1 + 4 2.5 ±0.3 V-3A TWVA00030
3.5 - 4.5 3.2 2 2.4 3.7 d1 + 1 d1 + 6 3.0 ±0.4 V-4A TWVA00040
4.5 - 5.5 4 2 2.4 3.7 d1 + 1 d1 + 6 3.0 ±0.4 V-5A TWVA00050
5.5 - 6.5 5 2 2.4 3.7 d1 + 1 d1 + 6 3.0 ±0.4 V-6A TWVA00060
6.5 - 8.0 6 2 2.4 3.7 d1 + 1 d1 + 6 3.0 ±0.4 V-7A TWVA00070
8.0 - 9.5 7 2 2.4 3.7 d1 + 1 d1 + 6 3.0 ±0.4 V-8A TWVA00080
9.5 - 11.5 9 3 3.4 5.5 d1 + 1 d1 + 9 4.5 ±0.6 V-10A TWVA00100
11.5 - 12.5 10.5 3 3.4 5.5 d1 + 1 d1 + 9 4.5 ±0.6 V-12A TWVA00120
12.5 - 13.5 11.7 3 3.4 5.5 d1 + 1 d1 + 9 4.5 ±0.6 V-13A TWVA00130
13.5 - 15.5 12.5 3 3.4 5.5 d1 + 1 d1 + 9 4.5 ±0.6 V-14A TWVA00140
15.5 - 17 14 3 3.4 5.5 d1 + 1 d1 + 9 4.5 ±0.6 V-16A TWVA00160
17.5 - 19 16 3 3.4 5.5 d1 + 1 d1 + 9 4.5 ±0.6 V-18A TWVA00180
Forsheda®V-Ring
Height of V-Ring
Section-Ø Ref.
d1 d c A B d2 d3 B1
19 - 21 18 4 4.7 7.5 d1 + 2 d1 + 12 6.0 ±0.8 V-20A TWVA00200
21 - 24 20 4 4.7 7.5 d1 + 2 d1 + 12 6.0 ±0.8 V-22A TWVA00220
24 - 27 22 4 4.7 7.5 d1 + 2 d1 + 12 6.0 ±0.8 V-25A TWVA00250
27 - 29 25 4 4.7 7.5 d1 + 2 d1 + 12 6.0 ±0.8 V-28A TWVA00280
29 - 31 27 4 4.7 7.5 d1 + 2 d1 + 12 6.0 ±0.8 V-30A TWVA00300
31 - 33 29 4 4.7 7.5 d1 + 2 d1 + 12 6.0 ±0.8 V-32A TWVA00320
33 - 36 31 4 4.7 7.5 d1 + 2 d1 + 12 6.0 ±0.8 V-35A TWVA00350
36 - 38 34 4 4.7 7.5 d1 + 2 d1 + 12 6.0 ±0.8 V-38A TWVA00380
38 - 43 36 5 5.5 9.0 d1 + 2 d1 + 15 7.0 ±1.0 V-40A TWVA00400
43 - 48 40 5 5.5 9.0 d1 + 2 d1 + 15 7.0 ±1.0 V-45A TWVA00450
48 - 53 45 5 5.5 9.0 d1 + 2 d1 + 15 7.0 ±1.0 V-50A TWVA00500
53 - 58 49 5 5.5 9.0 d1 + 2 d1 + 15 7.0 ±1.0 V-55A TWVA00550
58 - 63 54 5 5.5 9.0 d1 + 2 d1 + 15 7.0 ±1.0 V-60A TWVA00600
63 - 68 58 5 5.5 9.0 d1 + 2 d1 + 15 7.0 ±1.0 V-65A TWVA00650
68 - 73 63 6 6.8 11.0 d1 + 3 d1 + 18 9.0 ±1.2 V-70A TWVA00700
73 - 78 67 6 6.8 11.0 d1 + 3 d1 + 18 9.0 ±1.2 V-75A TWVA00750
78 - 83 72 6 6.8 11.0 d1 + 3 d1 + 18 9.0 ±1.2 V-80A TWVA00800
83 - 88 76 6 6.8 11.0 d1 + 3 d1 + 18 9.0 ±1.2 V-85A TWVA00850
88 - 93 81 6 6.8 11.0 d1 + 3 d1 + 18 9.0 ±1.2 V-90A TWVA00900
93 - 98 85 6 6.8 11.0 d1 + 3 d1 + 18 9.0 ±1.2 V-95A TWVA00950
98 - 105 90 6 6.8 11.0 d1 + 3 d1 + 18 9.0 ±1.2 V-100A TWVA01000
105 - 115 99 7 7.9 12.8 d1 + 4 d1 + 21 10.5 ±1.5 V-110A TWVA01100
115 - 125 108 7 7.9 12.8 d1 + 4 d1 + 21 10.5 ±1.5 V-120A TWVA01200
125 - 135 117 7 7.9 12.8 d1 + 4 d1 + 21 10.5 ±1.5 V-130A TWVA01300
135 - 145 126 7 7.9 12.8 d1 + 4 d1 + 21 10.5 ±1.5 V-140A TWVA01400
145 - 155 135 7 7.9 12.8 d1 + 4 d1 + 21 10.5 ±1.5 V-150A TWVA01500
155 - 165 144 8 9.0 14.5 d1 + 4 d1 + 24 12.0 ±1.8 V-160A TWVA01600
165 - 175 153 8 9.0 14.5 d1 + 4 d1 + 24 12.0 ±1.8 V-170A TWVA01700
175 - 185 162 8 9.0 14.5 d1 + 4 d1 + 24 12.0 ±1.8 V-180A TWVA01800
185 - 195 171 8 9.0 14.5 d1 + 4 d1 + 24 12.0 ±1.8 V-190A TWVA01900
195 - 210 180 8 9.0 14.5 d1 + 4 d1 + 24 12.0 ±1.8 V-199A TWVA01990
190 - 210 180 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-200A TWVA02000
210 - 235 198 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-220A TWVA02200
235 - 265 225 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-250A TWVA02500
265 - 290 247 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-275A TWVA02750
290 - 310 270 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-300A TWVA03000
310 - 335 292 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-325A TWVA03250
335 - 365 315 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-350A TWVA03500
365 - 390 337 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-375A TWVA03750
390 - 430 360 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-400A TWVA04000
430 - 480 405 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-450A TWVA04500
Height of V-Ring
Section-Ø Ref.
d1 d c A B d2 d3 B1
480 - 530 450 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-500A TWVA05000
530 - 580 495 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-550A TWVA05500
580 - 630 540 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-600A TWVA06000
630 - 665 600 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-650A TWVA06500
665 - 705 630 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-700A TWVA07000
705 - 745 670 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-725A TWVA07250
745 - 785 705 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-750A TWVA07500
785 - 830 745 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-800A TWVA08000
830 - 875 785 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-850A TWVA08500
875 - 920 825 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-900A TWVA09000
920 - 965 865 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-950A TWVA09500
965 - 1,015 910 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1000A TWVAX1000
1,015 - 1,065 955 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1050A TWVAX1050
1,065 - 1,115 1,000 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1100A TWVAW1100
1,115 - 1,165 1,045 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1150A TWVAW1150
1,165 - 1,215 1,090 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1200A TWVAW1200
1,215 - 1,270 1,135 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1250A TWVAW1250
1,270 - 1,320 1,180 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1300A TWVAW1300
1,320 - 1,370 1,225 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1350A TWVAW1350
1,370 - 1,420 1,270 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1400A TWVAW1400
1,420 - 1,470 1,315 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1450A TWVAW1450
1,470 - 1,520 1,360 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1500A TWVAW1500
1,520 - 1,570 1,405 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1550A TWVAW1550
1,570 - 1,620 1,450 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1600A TWVAW1600
1,620 - 1,670 1,495 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1650A TWVAW1650
1,670 - 1,720 1,540 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1700A TWVAW1700
1,720 - 1,770 1,585 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1750A TWVAW1750
1,770 - 1,820 1,630 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1800A TWVAW1800
1,820 - 1,870 1,675 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1850A TWVAW1850
1,870 - 1,920 1,720 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1900A TWVA W1900
1,920 - 1,970 1,765 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-1950A TWVAW1950
1,970 - 2,020 1,810 15 14.3 25.0 d1 + 10 d1 + 45 20.0 ±4.0 V-2000A TWVAW2000
V-Ring A for a shaft size larger than 2,020 mm can be made to order.
Forsheda®V-Ring
V-Ring Type S
B1 B
c
d2
d1
d3
d
When the dimension d1 is on the boundary between two

sizes of V-Ring, select the larger V-Ring. All dimensions
in mm.
ORDERING EXAMPLE
V-Ring Type S TSS Article No. TWVS00300 - N6T50
Type: S, for shaft diameter = 30.0 mm TSS Part No.
Material: N6T50 (Nitrile Elastomer) Quality Index (Standard)
Material No. (Standard)
Height of V-Ring
Section-Ø Ref.
d1 d c A B d2 d3 B1
4.5 - 5.5 4 2 3.9 5.2 d1 + 1 d1 + 6 4.5 ±0.4 V-5S TWVS00050
5.5 - 6.5 5 2 3.9 5.2 d1 + 1 d1 + 6 4.5 ±0.4 V-6S TWVS00060
6.5 - 8.0 6 2 3.9 5.2 d1 + 1 d1 + 6 4.5 ±0.4 V-7S TWVS00070
8.0 - 9.5 7 2 3.9 5.2 d1 + 1 d1 + 6 4.5 ±0.4 V-8S TWVS00080
9.5 - 11.5 9 3 5.6 7.7 d1 + 1 d1 + 9 6.7 ±0.6 V-10S TWVS00100
11.5 - 13.5 10.5 3 5.6 7.7 d1 + 1 d1 + 9 6.7 ±0.6 V-12S TWVS00120
13.5 - 15.5 12.5 3 5.6 7.7 d1 + 1 d1 + 9 6.7 ±0.6 V-14S TWVS00140
15.5 - 17.5 14 3 5.6 7.7 d1 + 1 d1 + 9 6.7 ±0.6 V-16S TWVS00160
17.5 - 19 16 3 5.6 7.7 d1 + 1 d1 + 9 6.7 ±0.6 V-18S TWVS00180
19 - 21 18 4 7.9 10.5 d1 + 2 d1 + 12 9.0 ±0.8 V-20S TWVS00200
Height of V-Ring
Section-Ø Ref.
d1 d c A B d2 d3 B1
21 - 24 20 4 7.9 10.5 d1 + 2 d1 + 12 9.0 ±0.8 V-22S TWVS00220
24 - 27 22 4 7.9 10.5 d1 + 2 d1 + 12 9.0 ±0.8 V-25S TWVS00250
27 - 29 25 4 7.9 10.5 d1 + 2 d1 + 12 9.0 ±0.8 V-28S TWVS00280
29 - 31 27 4 7.9 10.5 d1 + 2 d1 + 12 9.0 ±0.8 V-30S TWVS00300
31 - 33 29 4 7.9 10.5 d1 + 2 d1 + 12 9.0 ±0.8 V-32S TWVS00320
33 - 36 31 4 7.9 10.5 d1 + 2 d1 + 12 9.0 ±0.8 V-35S TWVS00350
36 - 38 34 4 7.9 10.5 d1 + 2 d1 + 12 9.0 ±0.8 V-38S TWVS00380
38 - 43 36 5 9.5 13.0 d1 + 2 d1 + 15 11.0 ±1.0 V-40S TWVS00400
43 - 48 40 5 9.5 13.0 d1 + 2 d1 + 15 11.0 ±1.0 V-45S TWVS00450
48 - 53 45 5 9.5 13.0 d1 + 2 d1 + 15 11.0 ±1.0 V-50S TWVS00500
53 - 58 49 5 9.5 13.0 d1 + 2 d1 + 15 11.0 ±1.0 V-55S TWVS00550
58 - 63 54 5 9.5 13.0 d1 + 2 d1 + 15 11.0 ±1.0 V-60S TWVS00600
63 - 68 58 5 9.5 13.0 d1 + 2 d1 + 15 11.0 ±1.0 V-65S TWVS00650
68 - 73 63 6 11.3 15.5 d1 + 3 d1 + 18 13.5 ±1.2 V-70S TWVS00700
73 - 78 67 6 11.3 15.5 d1 + 3 d1 + 18 13.5 ±1.2 V-75S TWVS00750
78 - 83 72 6 11.3 15.5 d1 + 3 d1 + 18 13.5 ±1.2 V-80S TWVS00800
83 - 88 76 6 11.3 15.5 d1 + 3 d1 + 18 13.5 ±1.2 V-85S TWVS00850
88 - 93 81 6 11.3 15.5 d1 + 3 d1 + 18 13.5 ±1.2 V-90S TWVS00900
93 - 98 85 6 11.3 15.5 d1 + 3 d1 + 18 13.5 ±1.2 V-95S TWVS00950
98 - 105 90 6 11.3 15.5 d1 + 3 d1 + 18 13.5 ±1.2 V-100S TWVS01000
105 - 115 99 7 13.1 18.0 d1 + 4 d1 + 21 15.5 ±1.5 V-110S TWVS01100
115 - 125 108 7 13.1 18.0 d1 + 4 d1 + 21 15.5 ±1.5 V-120S TWVS01200
125 - 135 117 7 13.1 18.0 d1 + 4 d1 + 21 15.5 ±1.5 V-130S TWVS01300
135 - 145 126 7 13.1 18.0 d1 + 4 d1 + 21 15.5 ±1.5 V-140S TWVS01400
145 - 155 135 7 13.1 18.0 d1 + 4 d1 + 21 15.5 ±1.5 V-150S TWVS01500
155 - 165 144 8 15.0 20.5 d1 + 4 d1 + 24 18.0 ±1.8 V-160S TWVS01600
165 - 175 153 8 15.0 20.5 d1 + 4 d1 + 24 18.0 ±1.8 V-170S TWVS01700
175 - 185 162 8 15.0 20.5 d1 + 4 d1 + 24 18.0 ±1.8 V-180S TWVS01800
185 - 195 171 8 15.0 20.5 d1 + 4 d1 + 24 18.0 ±1.8 V-190S TWVS01900
195 - 210 180 8 15.0 20.5 d1 + 4 d1 + 24 18.0 ±1.8 V-199S TWVS01990
Forsheda®V-Ring
V-Ring Type L/LX
B1 B B
A A
b x 45°
c
c
d2
d1
d3
d
d
Type L Type LX

sizes of V-Ring, select the larger V-Ring. All dimensions
in mm.
Table 51: Installation Dimensions
Type c A B b B1 d3 min d2 max

L 6.5 6 10.5 1 8 ± 1.5 d1 + 20 d1 + 5
LX 5 5.4 8.5 0 6.8 ± 1.1 d1 + 15 d1 + 4
ORDERING EXAMPLE ORDERING EXAMPLE

V-Ring Type L V-Ring Type LX
Type: L, for shaft diameter = 205 mm Type: LX, for shaft diameter = 205 mm
Material: N6T50 (Nitrile Elastomer) Material: N6T50 (Nitrile Elastomer)
TSS Article No. TWVL02000 - N6T50 TSS Article No. TWLXV2000 - N6T50
TSS Part No. TSS Part No.
Material No. (Standard) Material No. (Standard)
Table 52: Profile Dimensions – Assembly Dimensions
For Shaft Diameter Inside Diameter V-Ring TSS Part No. TSS Part No.
d1 d FORSHEDA Ref. Type L Type LX
105 - 115 99 V-110L TWVL01100
115 - 125 108 V-120L TWVL01200
125 - 135 117 V-130L TWVL01300
135 - 145 126 V-140L/LX TWVL01400 TWLX01400
145 - 155 135 V-150L/LX TWVL01500 TWLX01500
155 - 165 144 V-160L/LX TWVL01600 TWLXV1600
165 - 175 153 V-170L/LX TWVL01700 TWLXV1700
175 - 185 162 V-180L/LX TWVL01800 TWLXV1800
185 - 195 171 V-190L/LX TWVL01900 TWLXV1900
195 - 210 182 V-200L/LX TWVL02000 TWLXV2000
210 - 233 198 V-220L/LX TWVL02200 TWLXV2200
233 - 260 225 V-250L/LX TWVL02500 TWLXV2500
260 - 285 247 V-275L/LX TWVL02750 TWLXV2750
285 - 310 270 V-300L/LX TWVL03000 TWLXV3000
310 - 335 292 V-325L/LX TWVL03250 TWLXV3250
335 - 365 315 V-350L/LX TWVL03500 TWLXV3500
365 - 385 337 V-375L/LX TWVL03750 TWLXV3750
385 - 410 360 V-400L/LX TWVL04000 TWLXV4000
410 - 440 382 V-425L/LX TWVL04250 TWLXV4250
440 - 475 405 V-450L/LX TWVL04500 TWLXV4500
475 - 510 450 V-500L/LX TWVLV5000 TWLXV5000
510 - 540 472 V-525L/LX TWVLV5250 TWLXV5250
540 - 575 495 V-550L/LX TWVLV5500 TWLXV5500
575 - 625 540 V-600L/LX TWVLV6000 TWLXV6000
625 - 675 600 V-650L/LX TWVLV6500 TWLXV6500
675 - 710 630 V-700L/LX TWVLV7000 TWLXV7000
710 - 740 670 V-725L/LX TWVLV7250 TWLXV7250
740 - 775 705 V-750L/LX TWVLV7500 TWLXV7500
775 - 825 745 V-800L/LX TWVL08000 TWLXV8000
825 - 875 785 V-850L/LX TWVLV8500 TWLXV8500
875 - 925 825 V-900L/LX TWVLV9000 TWLXV9000
925 - 975 865 V-950L/LX TWVLV9500 TWLXV9500
975 - 1,025 910 V-1000L/LX TWVLW1000 TWLXW1000
1,025 - 1,075 955 V-1050L/LX TWVLW1050 TWLXW1050
1,075 - 1,125 1,000 V-1100L/LX TWVLW1100 TWLXW1100
1,125 - 1,175 1,045 V-1150L/LX TWVLW1150 TWLXW1150
1,175 - 1,225 1,090 V-1200L/LX TWVLW1200 TWLXW1200
1,225 - 1,275 1,135 V-1250L/LX TWVLW1250 TWLXW1250
1,275 - 1,325 1,180 V-1300L/LX TWVLW1300 TWLXW1300
1,325 - 1,375 1,225 V-1350L/LX TWVLW1350 TWLXW1350
1,375 - 1,425 1,270 V-1400L/LX TWVLW1400 TWLXW1400
1,425 - 1,475 1,315 V-1450L/LX TWVLW1450 TWLXW1450
Forsheda®V-Ring
d1 d FORSHEDA Ref. Type L Type LX
1,475 - 1,525 1,360 V-1500L/LX TWVLW1500 TWLXW1500
1,525 - 1,575 1,405 V-1550L/LX TWVLW1550 TWLXW1550
1,575 - 1,625 1,450 V-1600L/LX TWVLW1600 TWLXW1600
1,625 - 1,675 1,495 V-1650L/LX TWVLW1650 TWLXW1650
1,675 - 1,725 1,540 V-1700L/LX TWVLW1700 TWLXW1700
1,725 - 1,775 1,585 V-1750L/LX TWVLW1750 TWLXW1750
1,775 - 1,825 1,630 V-1800l/LX TWVLW1800 TWLXW1800
1,825 - 1,875 1,675 V-1850L/LX TWVLW1850 TWLXW1850
1,875 - 1,925 1,720 V-1900L/LX TWVLW1900 TWLXW1900
1,925 - 1,975 1,765 V-1950L/LX TWVLW1950 TWLXW1950
1,975 - 2,025 1,810 V-2000L/LX TWVLW2000 TWLXW2000
V-Ring L or LX for a shaft size larger than 2,020 mm can be made to special order.
V-Ring Type RM/RME
100 65
B1 = 85 ± 12
67.5 32.5
35 13
3 x 45°
21
2
13
d2 max. = d1 + 24
d3 min. = d1 + 115
d1 3 x 45°
d
Type RM Type RME
B1 = 50 ± 12
When the dimension d1 is on the boundary between two sizes

of V-Ring, select the larger V-Ring. All dimensions in mm.

V-Ring Type RM V-Ring Type RME
Type: RM, for clamping band, butt-vulcanized Type: RME, for clamping band, butt-vulcanized
for shaft diameter = 500.0 mm for shaft diameter = 500.0 mm
Material: N6T50 (Nitrile Elastomer) Material: N6T50 (Nitrile Elastomer)
TSS Article No. TWRMV5000 - N6T50 TSS Article No. TWVBV5000 - N6T50
TSS Part No. TSS Part No.
Material No. (Standard) Material No. (Standard)
Forsheda®V-Ring
d1 d FORSHEDA Ref. Type RM Type RME
300 - 305 294 V-300RM/RME TWRMV3000 TWVBV3000
560 - 565 546 V-560RM/RME TWRM05600 TWVB05600
Forsheda®V-Ring
999 - 1,010 963 V-1000RM/RME TWRMW1000 TWVBW1000
1,010 - 1,025 973 V-1020RM/RME TWRMW1020 TWVBW1020
1,025 - 1,045 990 V-1040RM/RME TWRMW1040 TWVBW1040
1,045 - 1,065 1,008 V-1060RM/RME TWRMW1060 TWVBW1060
1,085 - 1,105 1,045 V-1100RM/RME TWRM01100 TWVB01100
V-Ring RM or RME for a shaft size larger than 2,010 mm can be made to special order.
Forsheda®V-Ring
V-Ring Type AX
B1=25±5 31.0
17.3
d2 max. = d1 + 12
d3 min. = d1 + 50
17.8
d1
d

sizes of V-Ring, select the larger V-Ring. All dimensions in mm.
TSS Article No. TWAXW1200 - N6T50
TSS Part No.
ORDERING EXAMPLE
V-Ring Type AX Material No. (Standard)
Type: AX, for shaft diameter = 1,190 mm
Material: N6T50 (Nitrile Elastomer)
For Shaft Diameter Inside Diameter V-Ring TSS Part No.

d1 d FORSHEDA Ref.
200 - 205 192 V-200AX TWAXV2000
205 - 210 196 V-205AX TWAXV2050
210 - 215 200 V-210AX TWAXV2100
215 - 219 204 V-215AX TWAXV2150
219 - 224 207 V-220AX TWAXV2200
224 - 228 211 V-225AX TWAXV2250
228 - 232 215 V-230AX TWAXV2300
232 - 236 219 V-235AX TWAXV2350
236 - 240 223 V-240AX TWAXV2400
240 - 250 227 V-250AX TWAXV2500
250 - 260 236 V-260AX TWAXV2600
260 - 270 245 V-270AX TWAXV2700
270 - 281 255 V-280AX TWAXV2800
281 - 292 265 V-290AX TWAXV2900
292 - 303 275 V-300AX TWAXV3000
303 - 313 285 V-310AX TWAXV3100
313 - 325 295 V-320AX TWAXV3200
For Shaft Diameter Inside Diameter V-Ring TSS Part No.

d1 d FORSHEDA Ref.
325 - 335 305 V-330AX TWAXV3300
335 - 345 315 V-340AX TWAXV3400
345 - 355 322 V-350AX TWAXV3500
355 - 372 328 V-360AX TWAXV3600
372 - 390 344 V-380AX TWAXV3800
390 - 415 360 V-400AX TWAXV4000
415 - 443 385 V-425AX TWAX04250
443 - 480 410 V-450AX TWAXV4500
480 - 530 450 V-500AX TWAXV5000
530 - 580 495 V-550AX TWAXV5500
580 - 630 540 V-600AX TWAXV6000
630 - 665 600 V-650AX TWAX06500
665 - 705 630 V-700AX TWAXV7000
705 - 745 670 V-725AX TWAXV7250
745 - 785 705 V-750AX TWAXV7500
785 - 830 745 V-800AX TWAXV8000
830 - 875 785 V-850AX TWAXV8500
875 - 920 825 V-900AX TWAXV9000
920 - 965 865 V-950AX TWAXV9500
965 - 1,015 910 V-1000AX TWAXW1000
1,015 - 1,065 955 V-1050AX TWAXX1050
1,065 - 1,115 1,000 V-1100AX TWAXW1100
1,115 - 1,165 1,045 V-1150AX TWAXW1150
1,165 - 1,215 1,090 V-1200AX TWAXW1200
1,215 - 1,270 1,135 V-1250AX TWAXW1250
1,270 - 1,320 1,180 V-1300AX TWAXW1300
1,320 - 1,370 1,225 V-1350AX TWAXW1350
1,370 - 1,420 1,270 V-1400AX TWAXW1400
1,420 - 1,470 1,315 V-1450AX TWAXW1450
1,470 - 1,520 1,360 V-1500AX TWAXW1500
1,520 - 1,570 1,405 V-1550AX TWAXW1550
1,570 - 1,620 1,450 V-1600AX TWAXW1600
1,620 - 1,670 1,495 V-1650AX TWAXW1650
1,670 - 1,720 1,540 V-1700AX TWAXW1700
1,720 - 1,770 1,585 V-1750AX TWAXW1750
1,770 - 1,820 1,630 V-1800AX TWAXW1800
1,820 - 1,870 1,675 V-1850AX TWAXW1850
1,870 - 1,920 1,720 V-1900AX TWAXW1900
1,920 - 1,970 1,765 V-1950AX TWAXW1950
1,970 - 2,020 1,810 V-2000AX TWAXW2000
V-Ring AX for a shaft size larger than 2,020 mm can be made to special order.
GAMMA Seal
GAMMA Seal
GAMMA Seal
General Description GENERAL DESIGN PARAMETERS
The GAMMA Seal is the result of a large-scale development The GAMMA Seal permits simple installation design and
project covering many years of attempts to combine the the requirements on the surface against which the sealing
capability of conventional mechanical seals to operate at lip works are low. A finish-turned, polished surface with a
high speeds with the simplicity of the Rotary Shaft Lip Seal. roughness of 3 - 5 μm Ra is normally adequate. However, the
Figure 86 shows the different types, which are characterized character of the surface is of greater importance than the
by simple design. The basic design consists of two parts, a action surface roughness value. Surface profiles with sharp
sealing element and metal case. The GAMMA Seal is designed peaks must be avoided. Injection-molded light-metal alloys
to be fixed to the shaft at a pre-determined distance from the can be used in counterfaces without further machining. It is
a sealing surface, which is positioned perpendicularly to the necessary to ensure, however, that the part of the mold that
shaft, for example, the end wall of a bearing housing. During produces the counterface is absolutely flawless.
rotation, the sealing lip rubs against the counterface under
a contact pressure calculated to achieve a sealing function. Cold-rolled steel sheet, stainless or zinc plated sheet are
The seal also operates as a deflector ring, and its centrifugal excellent materials for counter faces for GAMMA Seal. In
action improves sealing. Due to the effect of centrifugal force, comparison to other types of seals, the GAMMA Seal can
the sealing lip tends to reduce its contact pressure with better absorb a certain amount of shaft misalignment. It is
increasing speed. As a result, the curve for power loss is very also relatively insensitive to shaft-to-bore eccentricity and shaft
favorable (see Figure 87). At a peripheral speed of around 12 run-out.
m/s, friction losses begin to diminish and cease completely
at about 20 m/s, when the sealing lip has completely lifted Directions of shaft design and fitting are provided in the
free of counterfaces. The GAMMA Seal then functions as a following sections on GAMMA Seal types TBP/RB and
combined deflector ring and clearance seal. TBR/9RB.
The GAMMA Seal is primarily intended for sealing against GAMMA SEAL TYPE TBP/RB AND TBR/9RB
foreign matter, liquid splatter and grease.
GAMMA Seal type TPB/RB and TBR/9RB consists of an
elastic sealing element and a metal case (see Figure 86).
The case serves as a holder, support and protection for the
sealing element and constitutes a very effective deflector. The
- Very narrow installation width components are not bonded to each other; the rubber-sealing
element is stretched and held in the case by its elasticity.
- Friction diminishes with increasing rotational speed
- Centrifugal action contributes to good sealing Type TBP/RB and TBR/9RB provide a very narrow installation
width, which has proved to be very advantageous in certain
- L ower demands on surface smoothness, surface hardness
applications and has permitted this seal to be used in
and tolerances
assemblies where other seals could not previously be installed
- Mechanical protection due to lack of space. The seal is press fitted on the shaft, and
no other means of fixing is required.
- Easy to fit
ROTARY SEALS · GAMMA Seal
MANUFACTURING MATERIALS
Case The sealing element is molded and is normally made of Nitrile

Rubber with a hardness of 75 ±5 IRHD. Other compounds can
be supplied on request. The case is stamped of cold-rolled
steel sheet. In order to ensure a good seal and a tight grip
Sealing on the shaft, the inside diameter is machined to dimensions
element which ensure a suitable press fit. The tolerances for the
inside diameter of the case are given in Table 55. The case is
normally zinc plated. The case can also be made out of other
materials, such as stainless steel.
TBP/RB TBR/9RB INSTALLATION DESIGN

GAMMA Seal type TBP should normally be installed as shown
Figure 86: GAMMA Seal types in Figure 89, i.e. with the seal located in the media that it is to
seal against. As shown in Figure 93, the counterface for type
TBR against which the sealing lip works should be designed
with a groove for the case extension in order to create the
clearance seal. For vertical shafts, a design in accordance with
60 Figure 88 is preferred, which effectively will reject impurities
TBP000550 and liquid splatter. Shaft tolerance ISO h9 provides a suitable
Power loss, W
40 press fit. The shaft tolerances normally used for ball and roller
bearings, ISO g6 to n6, can also be used. The seal does not
require any other axial fixing other than that which is obtained
20 by the press fit between the case and the shaft.
TBP000200
0 4 8 12 16 20
Speed, m/s
Figure 87: P
ower loss as a function of peripheral speed
(Counterface 1.5 - 2 μm Ra, unlubricated seal)
Figure 88: Vertical installation
However, providing a shoulder or a circlip to position the ring

may facilitate fitting. The installation dimensions are given in
the Table 57 and Table 59.
GAMMA Seal
Table 55: Lead-in Chamfers
Inside Diameter Chamfer Tolerance

mm mm mm
Media -0.15
0 - 35 2
(Dirt) -0.25
-0.18
36 - 50 2
-0.28
-0.20
51 - 135 2
-0.30
-0.25
136 - 200 2
-0.35
FITTING
Prior to being fitted, the sealing member shall be greased, but
not between the sealing member and the case. It is important
that the seal is fitted with adequate precision. The seal shall
be pressed onto the shaft with a uniform and even pressure.
The case must not be tapped directly with the hammer. The
seal should therefore be pressed to the right position by
means of a suitable assembly tool (see Figure 91, Figure 92
and Figure 93). Since facial fixing beyond the press fit between
2 the seal and the shaft is not provided, the assembly tool
Ra=4 should be of a design as shown in Figure 91 and Figure 93 in
10° order to obtain the installation width (b) as per the dimension
tables.
Otherwise
g6/n6
ød h9
Figure 90: T olerance of the shaft, surface roughness and chamfer of

the shaft
The surface roughness of the shaft should not exceed 4 μm

Ra. In addition, the shaft should be provided with a chamfer as
per Figure 90. Sharp edges or burrs are not permitted. In the
case of width b, a variation of +0.5 mm is permissible.
b
b
ød + 0.5
ød + 0.5
ød
ød
Figure 91: Assembly tool for TBP/RB Figure 93: Assembly tool for TBR/9RB
øA + 0.3
ød + 0.6
ød
Figure 92: A
ssembly tool. When positioning the GAMMA Seal against a
shoulder, it is important not to deform the case by pressing
with too high load.
GAMMA Seal
Type TBP/RB
Media
(Dirt)
dmax
d1
d2
B1

The design of the most commonly used GAMMA Seal TBP/RB Pressure: No pressure
is based on many years of experience in such applications.
The total axial force of the sealing lip is given by elastomer pre-
stretching together with lip deformation force, which depends
Speed: Up to 20 m/s
on the elasticity of the rubber material, geometry of the sealing
lip and assembly positioning against the counterface. The Media: Mineral and synthetic lubricants
metal shell protects the seal from solids and contributes to (CLP, HLP, APGL etc.)
the exclusion of other polluting media by centrifusion, allowing Housing: arbon steel - chromate treated
C
good drainage after immersion in liquids. (N7MM) or zinc plated (4N04, 4V04)
Stainless and acid-proof
steel on request
- Good dynamic sealing Trelleborg Sealing Solutions has carried out several
thousand compatibility tests. Please ask your local Customer
- Very good protection against solid pollution particles
Solution Center for details.
- Modern lip design provides low axial forces
(low power loss)
- Small fitting width IMPORTANT NOTE
- No supplementary retention needed The above data are maximum values and cannot be used
- Pumps
- Electrical motors
- Machine tools
- Wheels and heavy-duty axles
Table 56: Materials
STEFA Standard
Standard Material* TSS Material Code
Material Reference Metal Shell**
NBR (70 Shore A) N7MM - Carbon steel (chromated)
NBR (75 Shore A) 4N04 1452 Carbon steel (zinc plated)
FKM (75 Shore A) 4V04 5466 Carbon steel (zinc plated)
* Special grades and other materials (HNBR, ACM, VMQ) on request.
** Metal shell can be supplied in different materials or with treatments on request.

GAMMA Seal Type TBP GAMMA Seal Type TBP (STEFA Type)
TSS Type: BP STEFA Type: RB
Code: TBP Code: TBP
Dimensions: Shaft diameter 25 mm Dimensions: Shaft diameter 25 mm
Housing diameter 40 mm Housing diameter 40 mm
Width 4 mm Width 4 mm
Material: NBR Material: NBR 1452
Material Code: N7MM Material Code: 4N04
TSS Article No. TBP 0 00250 - N7MM TSS Article No. TBP 0 00250 - 4N04
Code Code
Type (Standard) Type (Standard)
Shaft Diameter x 10 Shaft Diameter x 10
Material Code (Standard) Material Code (Standard)
Dimension TSS Part No. STEFA TSS

NBR FKM NBR
d1 d2 b B1 dmax Type
4N04 4V04 N7MM
10 24 3.5 1.0 15 TBP000100 RB10  
12 26 3.5 1.0 17 TBP000120 RB12  
15 30 4 1.0 21 TBP000150 RB15   
16 32 4 1.0 23 TBP000160 RB16   
17 32 4 1.0 23 TBP000170 RB17   
18 33 4 1.0 24 TBP000180 RB18   
20 35 4 1.0 26 TBP000200 RB20   
22 40 4 1.0 28 TBP000220 RB22   
24 40 4 1.0 30 TBP000240 RB24   
25 40 4 1.0 31 TBP000250 RB25   
26 40 4 1.0 32 TBP000260 RB26  
GAMMA Seal
Dimension TSS Part No. STEFA TSS

NBR FKM NBR
d1 d2 b B1 dmax Type
4N04 4V04 N7MM
28 43 4 1.0 34 TBP000280 RB28   
30 47 4.5 1.0 37 TBP000300 RB30   
32 49 4.5 1.0 39 TBP000320 RB32  
35 52 4.5 1.0 42 TBP000350 RB35   
40 57 4.5 1.0 47 TBP000400 RB40   
45 62 4.5 1.0 52 TBP000450 RB45   
48 65 4.5 1.0 55 TBP000480 RB48  
50 70 5.5 1.0 58 TBP000500 RB50   
52 72 5.5 1.0 60 TBP000520 RB52  
53 73 5.5 1.0 61 TBP000530 RB53  
55 75 5.5 1.0 63 TBP000550 RB55   
58 78 5.5 1.0 66 TBP000580 RB58  
60 80 5.5 1.0 68 TBP000600 RB60   
62 82 5.5 1.0 70 TBP000620 RB62  
65 85 5.5 1.0 73 TBP000650 RB65   
68 88 5.5 1.0 76 TBP000680 RB68  
70 90 5.5 1.0 78 TBP000700 RB70   
72 92 5.5 1.0 80 TBP000720 RB72  
75 95 5.5 1.0 83 TBP000750 RB75   
78 98 5.5 1.0 86 TBP000780 RB78  
80 100 5.5 1.0 88 TBP000800 RB80   
85 105 5.5 1.0 93 TBP000850 RB85   
90 110 5.5 1.0 98 TBP000900 RB90  
95 115 5.5 1.0 103 TBP000950 RB95  
100 120 5.5 1.0 108 TBP001000 RB100   
105 125 5.5 1.0 113 TBP001050 RB105  
125 148 6.5 1.0 133 TBP001250 RB125  
135 159 6.5 1.0 145 TBP001350 RB135  
Type TBR/9RB
b b1
B2
Air side
dmax
D1
D2
d1
d2
B1
Figure 95: GAMMA Seal with labyrinth

The design of the GAMMA Seal TBR/9RB is based on many Pressure: No pressure
years of experience in such applications. The total axial force
of the sealing lip is given by elastomer pre-stretching together
with lip deformation force, which depends on the elasticity of
Speed: Up to 20 m/s
the rubber material, geometry of the sealing lip and assembly
positioning against the counterface. The metal shell protects Media: Mineral and synthetic lubricants
the seal from solids and contributes to the exclusion of other (CLP, HLP, APGL etc.)
polluting media by centrifusion, allowing good drainage after Housing: Carbon steel - zinc plated
immersion in liquids. The shape of the metal shell allows a Stainless and acid-proof steel
supplementary barrier via the labyrinth in the housing groove on request
that is very effective for heavy-duty applications.
FEATURES AND BENEFITS Center for details.
- Good dynamic sealing
- Very good protection against solid pollution particles
IMPORTANT NOTE
- Modern lip design provides low axial forces (low power loss)
- Small fitting width at the same time, e.g. the maximum operating speed
- No supplementary retention needed depends on material type, pressure and temperature.
- Very effective supplementary labyrinth protection
- Pumps
- Electrical motors - mixers
- Machine tools
- Wheels and heavy-duty axles
GAMMA Seal
Table 58: Materials
STEFA Standard
Standard Material* TSS Material Code
Material Reference Metal Shell**
NBR (75 Shore A) 4N04 1452 Carbon steel (zinc plated)
FKM (75 Shore A) 4V04 5466 Carbon steel (zinc plated)
* Special grades and other compounds (HNBR, ACM, VMQ) on request.
** Metal shell can be supplied in different materials or with treatments on request.
ORDERING EXAMPLE
GAMMA Seal Type TBR (STEFA Type) TSS Article No. TBR 0 00250 - 4N04
STEFA Type: 9RB Code
Code: TBR Type (Standard)
Material: NBR 1452
Material Code: 4N04
Dimension TSS Part No. TSS

NBR FKM
d1 d2 b B1 b1 B2 dmax D1 D2 Type
4N04 4V04
15 32 4 1.0 6.0 3 21 29 34 TBR000150 9RB15  
17 34 4 1.0 6.0 3 23 31 36 TBR000170 9RB17  
20 37 4 1.0 6.0 3 26 34 39 TBR000200 9RB20  
25 42 4 1.0 6.0 3 31 39 44 TBR000250 9RB25  
30 48 4.5 1.0 6.5 3 37 45 50 TBR000300 9RB30  
35 53 4.5 1.0 6.5 3 42 50 55 TBR000350 9RB35  
40 58 4.5 1.0 6.5 3 47 55 60 TBR000400 9RB40  
45 63 4.5 1.0 6.5 3 52 60 65 TBR000450 9RB45  
55 77 5.5 1.0 7.5 3 63 73.5 79 TBR000550 9RB55  
70 92 5.5 1.0 7.5 3 78 88.5 94 TBR000700 9RB70  
80 102 5.5 1.0 7.5 3 88 98.5 104 TBR000800 9RB80  
85 107 5.5 1.0 7.5 3 93 103.5 109 TBR000850 9RB85  
90 112 5.5 1.0 7.5 3 98 108.5 114 TBR000900 9RB90  
95 117 5.5 1.0 7.5 3 103 113.5 119 TBR000950 9RB95  
100 122 5.5 1.0 7.5 3 108 118.5 124 TBR001000 9RB100  
Turcon®Roto L
Turcon®Roto L
Turcon®Roto L1)
General Description An ascending number of vehicles incorporate a central tire
inflation system, where sealing around the axle is required to
increase or decrease pressure depending on the surface the
vehicle is travelling on.
While conventional seals remain in contact with the axle all the
time, Turcon®Roto L only seals when needed, meaning that
pressure causes the sealing lip to press against the sealing
surface until the pressure is relieved. In case of no activation,
the jacket of the seal brings the sealing lip back to its original
position, where it is just held against the sealing surface.
This leads to extended seal life as well as reduced friction and

lower fuel consumption.
Figure 96: Turcon®Roto L
These features are realized through a PTFE sealing lip with a

The Turcon®Roto L has been designed to cope with increasing rubber jacket and a stable shape forming metal part.
requirements of high performance vehicle operators.
Turcon® Roto L with pressure Turcon® Roto L without pressure

The seal is only activated when the After pressure is relieved. the jacket
system is pressurized. The pressure of the seal, acting like a spring,
causes the sealing lip to press against brings the sealing lip back to its
the sealing surface until the pressure original position.
is relieved.
Figure 97: Functional Principle Turcon®Roto L
FEATURES AND BENEFITS - High wear resistance
- E
xtended seal life on axle systems due to reduced frictional - D
eflation and inflation of tires on the move minimizes down
torque (see Figure 98 and Figure 99) time
- Low friction and suited to short stroke linear movement - Lower overall vehicle operator costs
- C
ompatible with all types of hydraulic fluid, especially those
fluids with low lubrication performance
1) Patent: WO2011092111A3
ROTARY SEALS · Turcon®Roto L
MATERIALS
Turcon®M12 from Trelleborg Sealing Solutions is a polytetra-
7 bar load on 4 Turcon®Roto L Seals
14 fluoroethylene (PTFE) based sealing material whose perfor-
9
12 mance is unrivaled in key hydraulic sealing characteristics,
10 7
such as friction, wear and high pressure operation.
friction torque (Nm)
pressure (bar)
5
6
4 3
2
0 0
-2 10
pressureless, 4 Turcon®Roto L Seals
Time (h)
Turcon®Roto L
friction torque (Nm) Turcon®Roto L
shaft run-in µm
Radial Oil Seal
Figure 98: Dry air torque test
APPLICATION EXAMPLES 0
0 500 1000 1500 2000 2500
- Rotary Applications, e.g. deflation and inflation of tires time (h)
- Axle systems
- Transmission Figure 99: Lifetime of hardware
- On- and Off-Highway
- Trucks and Trailers
No other material can give such universally exceptional
- Super sports cars performance
Extensive testing shows that Turcon®M12 is resistant to

OPERATING CONDITIONS virtually all media, including a broad range of lubricants, and
has outstanding wear resistance and friction characteristics.
Pressure: Up to 1 MPa for standard lip profiles This cost-effective material also provides customers with
Media: Air extended seal life, as well as a wide operating window in
Temperature: -40 °C to +200 °C terms of temperature, pressure and velocity. Comprehensive
(depending on material) testing has shown that no other PTFE material can give such
universally exceptional performance, and Turcon®M12 is now
Speed: Up to 20 m/s
recommended by Trelleborg Sealing Solutions as the material
of choice for a wide variety of hydraulic applications.
Center for details.
IMPORTANT NOTE

Turcon®Roto L
FEATURES AND BENEFITS OF TURCON®M12

- R
esistant to virtually all media including a broad range of
lubricants
- Outstanding wear resistance and friction characteristics
- Provides extended seal life
- Operates in wide temperature, pressure and velocity ranges
- M
inimal abrasion of hardware, preventing damage to counter
surfaces
- Robust for harsh environments
- Good resistance to extrusion
- R
educed environmental impact as it does not include bronze
fillers
- Sealing material for universal use in hydraulic applications
- Lower stock holding and fewer items to handle
- Cost-effective solution
Table 60: Material combinations
Material Code new Description

Turcon®M12 -
M12SH
metal-HNBR
Turcon®M12 -
M12SN
metal-NBR
Turcon®M12 -
M12SV
metal-FKM
Turcon®M12 -
M12SA
metal-ACM
Turcon®M12 -
M12ZH
stainless steel-HNBR
Turcon®M12 -
M12ZN
stainless steel-NBR
Turcon®M12 -
M12ZV
stainless steel-FKM
Turcon®M12 -
M12ZA
stainless steel-ACM
Due to the design requirements of this product, contact your
local Customer Solution Center to place an order or for further
information.
Turcon®Varilip®PDR
& HiSpin®PDR RT
Turcon®Varilip®PDR
Introduction General Description
Turcon®Varilip®PDR rotary shaft seals extend the boundaries Turcon®Varilip®PDR are constructed from only two parts –
imposed by elastomer radial shaft seals by utilizing advanced a precision manufactured metal body and a mechanically
materials and design techniques to provide the optimum retained Turcon®sealing element. Unlike seals with pressed
sealing performance for each application. The outcome is a metal cases, a gasket is not required to provide sealing
superior sealing solution that retains a compact seal envelope. between the lip and casing. This is provided by the mechanical
retention of the lip, thus improving both the chemical
These seals can be used to replace standard elastomeric resistance and temperature range of the sealing system.
rotary shaft seals which have a limited application range with
respect to temperature, surface speed, media compatibility, The mechanical retention of the Turcon®element provides a
pressure or a combination of these due to the inherent robust product which also eliminates the process of bonding
limitations of many elastomer grades. the Turcon®to a metal or elastomer substrate.
Turcon®Varilip®PDR are characterized in particular by the

low friction of the Turcon®lip material and their stick-slip-free
running, reducing temperature generation and permitting higher Machined
surface speeds. metal body
Turcon®has the characteristic of inherent memory, whereby Turcon®

a distorted Turcon®component will attempt to recover to the Sealing element
profile it had during the manufacturing process. This feature
is used to help provide the necessary radial loading of the
sealing lip onto the shaft, therefore negating the requirement
for the energizing spring present in elastomeric seal designs.
Turcon®Varilip®PDR are typically the first choice for challenging

Figure 100: Turcon®Varilip®PDR
application conditions. Characteristically, they can be found
in applications such as vacuum pumps, where both chemical
Where required, the Turcon®Varilip®PDR is available with a
compatibility and ever-increasing performance demands create
hydrodynamic feature on the Turcon®sealing lip. This provides
harsh environments for sealing systems. Turcon®Varilip®PDR
a positive displacement of the fluid as a result of the shaft
seals are also used in compressors where the requirements
rotation to give improved sealing in applications where the
are long life and the ability to cope with intermittent shaft
shaft only rotates in a single direction. The feature also
rotation.
increases the flexibility of the lip, which allows a wider contact
band between the Turcon®lip and the shaft which helps to
Other market segments where Turcon®Varilip®PDR are used
reduce shaft load and associated friction-related temperature
include: Chemical process industries, Aerospace, Marine,
generation.
Motorsport, and Automotive electric drivetrains.
Electrically conductive Turcon®grades are available as special

designs for applications where shaft grounding is required to
dissipate electrical charge.
Friction optimized versions of Turcon®Varilip®PDR are also

available as special designs. This design is particularly suited
for high peripheral shaft speed and low lubrication levels (mist
or splash).
Turcon®Varilip®& HiSpin®PDR
Turcon®Varilip®PDR Product Range

Turcon®Varilip®PDR seals are available in five basic design styles, detailed in Table 61.
Table 61: Seal Configurations

Max. Shaft
Max. Pressure
Seal Speed Description
Max.
Max.
Max.
Max. Shaft
Shaft
Shaft
Max. Shaft
Shaft Max.
Max.
Max.
Max.
Max.
Seal
Seal
Seal
Seal Speed
m/s
Speed ft/min
Speed
Speed
Speed Pressure
MPa
Pressure
Pressure
Pressure
Pressure psi Description
Description
Description
Description
Seal Description
m/s
m/s
m/s ft/min
ft/min
ft/min MPa
MPa
MPa psi
psi
psi psi
Type A/Type 1 m/sm/s ft/min
ft/min MPa
MPa psi This is a single-lipped seal suitable for use in standard
industrial applications where an elastomer radial shaft seal
This is wouldlipnot besuitable
able to forwithstand the temperature, friction,
This
This
This isisaa
This
is single
aisasingle
asingle
single
single
lip seal
liplipseal
seal
seal
lip suitable
suitable
seal suitable
suitable for
for use
forfor
use
use
use in
use
in standard
ininstandard
instandard
standard industrial
industrial
industrial
standard applica-
applica-
applica-
industrial
industrial applica-
applica-
60 11,811 0.5 73
tions
tions where media
where an
an or poor
elastomer lubrication
elastomer radial
radial conditions.
shaft
shaft seal
seal would
would notnotbe
be able
able to
60
60
60 60 11,811
11,811
11,811
11,811 0.5
0.5
0.5
0.5 73
73
73 73 tions
tions
tions where
where where an
an anelastomer
elastomer radial
elastomer radial
radial shaft
shaft
shaft seal
seal would
seal would
would not
not be
not
be able
be
able tototo
able
to
60 11,811 0.5 73 withstand the temperature, friction, media or poor lubrication condi-
withstand
withstand
withstand the
thethetemperature,
temperature,
temperature, friction,
friction,
friction,media
media
media or
or poor
poor
or
withstand the temperature, friction, media or poor lubrication condi- lubrication
lubrication
poor condi-
condi-
lubrication condi-
tions.
tions.
tions.
tions.
tions.
Type
Type
Type A
AA/// A/Type
Type
Type Type
Type
Type 1
11 1
/ Type
Type AB/Type 13 The preferred choice for applications in which high seal
integrity is demanded or where contaminated media are to
The
The
The
The preferred
preferred
preferred
The
preferred choice
choice
choice
preferred for
for
choice
choice for applications
forfor applications
applications
applications
applications in
ininwhich
inwhich
which high
high
high
which seal
seal
seal
high integrity
integrity
integrity
seal integrityis
isis is
demanded beorsealed.
where This type
contaminated offers ain
media
which
“back-up”
are to
high
be
seal
sealingintegrity
sealed. lip
Thistotypeis
provide
demanded
demanded
demanded
demanded or
or where
where
or where
or where contaminated
contaminated
contaminated
contaminated media
media
media
media are
are
areareto
to be
be
to be sealed.
sealed.
to be This
This
sealed.
sealed. type
type
ThisThis
type type
40 7,874 0.5 73
offers secondary sealing.
40 7,874
4040 7,874
40
40 7,874
7,874 0.5
0.5
0.5
7,874 0.5 73
73
0.5 73
offers
offers aa
offers
7373 offers back-up
aaback-up
aback-up
back-up
back-upsealing
sealing
sealing lip
sealing
sealing lip to
lipliplip
to provide
totoprovide
toprovide
provide secondary
provide secondary
secondary
secondary
secondary sealing.
sealing.
sealing.
sealing.
sealing. ®
Note: Secondary sealing element material is Turcon M83 in
Note:
Note: standard
Secondary
Secondary seal element
sealing
sealingconfiguration.
elementmaterial isisTurcon
material Turcon ® ®M83
®
in standard seal
Note:
Note: Secondary
Note: Secondary
Secondary sealing
sealing element
sealing material
element
element is
material
material is isTurcon
Turcon
Turcon ® M83
M83
®
M83 ininstandard
M83
in instandard
standard seal
seal
standard seal
seal
configuration.
configuration.
configuration.
configuration.
configuration.
Type
Type
Type B
BB///B/Type
Type
Type B Type
Type
Type 3
33 3
/ Type
3
Type C/Type 4 For use in applications involving higher pressures for
For
Foruse
ForFor
For useinwhich
in
useuse
use inin a simple
applications
inapplications
applications
applications
applications
elastomer
involving
involving
involving
involving
involving higher
higher radial
higher
higher
higher
shaft seal
pressures
pressures
pressures
pressures
pressures for
for
for
can no
which
forfor
which
which aa
longer
simple
aasimple
which
which asimple
simplesimple
elastomer
elastomer
elastomer be
elastomer
elastomer radial
radial
radial
radial shaft
considered.
shaft
shaft
radial shaft
shaft seal
Due
seal
seal can
to
can
can
sealseal
cancan no
no
no nolonger
reinforcement
no longer
longer be
be
longer
longer be
be beconsidered.
of the sealing
considered.
considered.
considered.
considered. Due
Due
Due
Due lip,
Dueto
tototo
to
20 3,937 1.0 reinforcement
reinforcement
145
reinforcement
reinforcement of
pressures
ofofthe
the
the
of upsealing
sealing
to
sealing
the 1 lip,
MPa lip,
lip,
sealing pressures
pressures
(145
pressures
lip, psi)
pressures up
up
are
up to
up
reinforcement of the sealing lip, pressures up to 1 MPa (145 psi) to1 1 MPa
MPa
possible,
to 1
to MPa
1 (145
(145
e.g.
(145
MPa as
(145 psi)
psi)
pump,
psi)psi)
20
20
20 3,937
2020 3,937
3,937
3,937 1.0
1.0
1.0
3,937 1.0 145
145
145
1.0 145 are
are
are
145 are possible,
possible,
possible,
are shaft
possible, e.g.
e.g.
e.g. as
as
ore.g. pump,
asas
pump,
pump,
rotor seals.
pump, shaft
shaft
shaft
shaftor rotor
ororrotor
orrotor
rotor seals.
seals.
seals.
rotor seals.
possible, e.g. as pump, shaft or seals.
Note: Secondary support element material is M83 (not modifiable).
Note:
Note:
Note: Secondary
Secondary
Secondary
Note: Secondarysupport
support
support element
element
element
support material
material
material
element is
material M83
isisM83
M83
M83
is (not
(not
(not
M83 modifiable).
modifiable).
modifiable).
(not Turcon
Turcon
Turcon
modifiable).
®
®® ®
Turcon
Note: Secondary
Turconsupport
® M83 iselement
the material
recommended is (not
primary modifiable).
lip material. Turcon®
Type C M83
M83
M83 is
is the
is
thetherecommended
recommended
recommended primary
primary
primary lip
lip
lip material.
material.
material.
Type
Type C///C/Type
CD/Type
Type
Type C Type
Type
Type 4
454 4
/ Type
4 M83M83 is the
is the recommended
recommended primary
primary lip material.
lip material.
Type For use in applications where the seal is subjected to
pressure from both sides and/or applications where the
For
For
For
For use
use
use
For
use in
inin
use
in applications
inapplications
applications
separation where
where
where
ofwhere
applications
applications twowhere the
the
the
the seal
seal
different
the is
seal
media
seal
seal is subjected
isissubjected
issubjected
subjected to
toto
using ato
subjected pressure
topressure
pressure
single
pressure
pressure from
from
from
sealfromisfrom
40 7,874 0.5 both
both
both sides
both
73
both sides
sides
sides
sides and/or
and/or
and/or applications
and/or
and/or
required. applications
applications
applications
applications where
where
where the
where
where the
thethe
the seperation
seperation
seperation
seperation ofoftwo
two
of two
seperation
of two different
different
different
of two different
different
40 7,874
4040 7,874
7,874 0.5
0.5 73 media
media
media
media
7373 media using
using
using
using aa
using single
aasingle
asingle
single seal
seal
seal
single is
seal
seal is required.
isisrequired.
isrequired.
required.
required.
40
40 7,874 0.5
7,874 0.5 73
0.5 73 Note: Secondary sealing element material is Turcon®M83 in
standard seal configuration.
Note:
Note:
Note: Secondary
Secondary
Secondary
Note: Secondarysealing
sealing
sealing element
element
element
sealing material
material
material
element is
material Turcon
isisTurcon
Turcon ® ®M83
®
isTurcon
Turcon M83
M83
® in
M83 standard
ininstandard
instandard
standard seal
seal
seal
standard seal
Note: Secondary sealing element material is ®
M83 in seal
configuration.
configuration.
configuration.
configuration.
Type
TypeDD///D/Type
Type
Type 5 configuration.
Type
Type
Type DG/Type
Type
D Type 65 5
5
/ Type
5 Similar configuration to Type D / Type 5 but has a non-
Similar
Similar
Similar
Similar configuration
configuration
contacting
configuration
Similar configuration
configuration to
to Type
totoType
Type
Type
to D
DD///D/Type
environmental
Type
D Type
Type 5
/sealing
TypeType5 but
55but
5but
but has
has
element
has
but
has hasaa non-contacting
aanon-contacting
anon-contacting
rather than a
non-contacting
non-contacting
environmental
environmental
environmental
full
environmental
environmental sealing
sealing
sealing
lay-down
sealing element
element
element
lip.
sealing This
element
element rather
rather
rather
provides
rather than
rather than
than
than a
a afull
full
full
effective
than lay-down
a full
a full lay-down
lay-down
sealing
lay-down
lay-down lip.
lip.
lip.
against
lip. This
This
This
lip. the
This
This
provides
provides
provides
provideseffective
effective
effective
effectivesealing
sealing
sealing
sealing
externalagainst
against
against
against the
the
the
contaminants ingress
ingress
ingress
the ingress
intoof
ofof
theexternal
external
external
of
provides effective sealing against the ingress of external contami-also
ingress of contami-
contami-
contami-
external
system contami-
whilst
60
60
60 60
11,81111,811
11,811
11,811 0.5
0.5
0.5 0.5
73
73
73 73
nants
nants
nants
nantsinto
into
into the
the
the
into system
system
system
the system whilst
whilst
whilst also
also
also
whilst alsoensuring
ensuring
ensuring
ensuring torque
torque
torque
torque and
and
and resulting
resulting
resulting
and resulting
60 60 11,811
11,811 0.5 0.5 73 73 nants into the
ensuring system
torque whilst
and also
resulting ensuring
powertorque
consumption and resulting
are kept to
power
power
power consumption
consumption
consumption
power are
are
are kept
kept
kept to
to
to a
a a minimum.
minimum.
minimum.
power aconsumption
consumption
minimum. arearekeptkept
to atominimum.
a minimum.
Note: Note: Secondary
Secondary dust/dirt dust/dirt
element element
material is material
Turcon is Turcon
® ®T01
®
in ®T01 seal
standard inseal
Note:
Note: Secondary
Secondary
Note:
Note: Secondary
Secondary dust/dirt
dust/dirt element
element
dust/dirt
dust/dirt element
element material
material isisTurcon
material
material is isTurcon
Turcon
Turcon
® T01
T01
®
T01 ininstandard
T01
in instandard
standard seal
standard
sealseal
Type
Type
Type
Type G
GG///G/Type
Type
G Type
Type
Type 6
66 6
/ Type
6 standard
configuration (not seal configuration
modifiable). (not modifiable).
configuration
configuration
configuration
configuration (not
(not
(not modifiable).
modifiable).
(not modifiable).
modifiable).
Note: For shaft diameters from 6 mm to 250 mm, sealing at speeds of up to 90 m/s may be possible with input from Trelleborg Sealing Solutions
engineering teams for special designs. Contact your local Customer Solution Center for more information.
Turcon®Varilip®PDR: Special Designs

Alongside the standard range, Turcon®Varilip®PDR seals are housing and shaft sizes. Figure 101 to Figure 106 show some
available as special designs to satisfy the demands of specific of the special designs available.
applications and can therefore accommodate non-standard
Outer case Machined or cast

O-Ring metal body
Elastomeric
gasket
Fluid
Fluid
Turcon®
Inner case
dust lip
Turcon®sealing lip Turcon®sealing lip
Figure 101: Clamped

Design. Suited to high volume applications with Figure 102: O-Ring Design. For low interference fits in the housing.
excessive housing tolerance. Housing surface finish > 0.8 µm Ra or particularly
searching media control.
Figure 103: S
ealing against the Bore. For applications where the Figure 104: Fluid Transfer. Injection ports enable the transfer of fluid
running surface is located on the housing. between the housing and the shaft.
Figure 105: End

Plate. Allows for simple assembly/disassembly of lastomer/Turcon®Hybrid. This combination utilizes the best
Figure 106: E
the seal. attributes of both a Radial Oil Seal and Turcon®Varilip®PDR.
Materials
SEALING LIP
An important factor for the proper function of rotary shaft seals Adding the “M” material code will override the standard
is the material used for the sealing lip. For this reason, secondary lip material selection and replace it with the
Trelleborg Sealing Solutions has developed a range of specially selected primary lip material. The dust lip will always be a low
modified materials based on proven Turcon®grades. Particular abrasion-resistant, virgin PTFE to allow rapid sizing of the lip
importance is attached to optimization of friction and wear inner diameter relative to the shaft and provide a close
properties, whilst providing excellent sealing performance, even clearance barrier.
at high surface speeds. Table 62 gives the materials available
for use in Turcon®Varilip®PDR seals.Additional compounds MATERIAL CODE EXAMPLE:
have been developed for specific applications which are
available on request. Designs with more than one sealing “T251M” as a material code suffix = Both sealing elements
element will use Turcon®M83 as the standard secondary lip Turcon®T25. See full ordering examples on Page 224, Table 74
material to make use of its superior dry running capabilities. and Table 75.
Table 62: Sealing Element Materials

Material Standard Material Configuration “M” Material
Code (Type B, C, D, G) Code Mating Surface
Primary lip Material, Applications, Hardness
Secondary Lip Dust Lip Secondary Lip
Properties
Turcon®T25 M83 T01 T25 Min. 55 HRC
Standard material with exceptional (Virgin PTFE)
At low pressure and
wear and friction characteristics
up to 4 m/s
For lubricated running, e.g. oil, grease
(788 ft/min)
Glass fiber, lubricant-filled PTFE
Min. 45 HRC
Color: Gray
Turcon®T40 M83 T01 T40 Min. 55 HRC
For all lubricating and non-lubricating (Virgin PTFE)
fluids, especially water
Used for medium hardness shafts in
applications where there is risk of
shaft wear
Carbon fiber filled PTFE
Color: Gray
Turcon®T78 Not available T01 T78 Min. 170 HB
Particularly good running behavior Must order with (Virgin PTFE)
permits the use with dry running or “M” designation
poor lubrication, and in conjunction
with soft shaft surfaces e.g. Stainless
Steel shafts in food, pharmaceutical
and chemical industries. For pressure
up to 0.2 MPa (29 psi).
Aromatic polymer filled PTFE
Color: Tan or dark brown
Table continues on next page
Material Standard Material Configuration “M” Material

Code (Type B, C, D, G) Code Mating Surface
Primary lip Material, Applications, Hardness
Secondary Lip Dust Lip Secondary Lip
Properties
Turcon®M83 M83 T01 N/A Min. 60 HRC
Specially designed for dry-running (Virgin PTFE)
applications. Particularly good results
in applications for the semiconductor
industry. Can also be used lubricated
Glass fiber and pigment filled PTFE
Color: Yellow
Turcon®MF5 Not available MF1 MF5 Min. 60 HRC
Specially designed for dry-running Must order with (Virgin PTFE)
applications. Can also be used “M” designation
lubricated. For food contact service
Glass fiber-filled PTFE
Color: White
Turcon®MF6 Not available MF1 MF6 Min. 170 HB
Especially suited for low pressure Must order with (Virgin PTFE)
rotary applications and running “M” designation
against soft surfaces. For food
contact service
PEEK-filled PTFE
Color: Tan
METAL BODY Table 63: Metal Body Materials

Turcon®Varilip®PDR seals are available as standard using the Code Material
materials shown in Table 63. Other specialised materials are 1 Stainless Steel 304
available on request. 2 Stainless Steel 316
3 Unavailable
4 Mild Steel (Zinc Plated)
5 Aluminum (Industrial)
Technical Data TEMPERATURE

All Turcon®Varilip®PDR are capable of outstanding high
SPEED
and low temperature performance compared to elastomeric
Figure 107 shows the superior surface speed capability of materials.
Turcon®Varilip®PDR compared to elastomeric shaft seals.
Unlike other PTFE lip seals, Turcon®Varilip®PDR is not
The operating speed directly impacts the temperature limited in its temperature performance by the presence of an
generated by the seal, which is an important factor when elastomer gasket. This gives it excellent temperature range
considering the requirements for the sealing system (See capabilities.
Figure 109 and Table 64).
The temperatures in Figure 108 are general working limits of
The limiting speed will be dependent upon the temperature, the seal material and in all cases the effective limit for a rotary
pressure, media, lubrication properties, heat dissipation and shaft seal application would be much lower.
shaft condition.
+300 (+572)
80 8000 +250 (+482)
(265)
+200 (+392)
Temperature ºC (ºF)
70 7000
(230) +150 (+302)
Turcon® Varilip® PDR
+100 (+212)
60 6000
(200) +50 (+122)
Surface Speed m/s (ft/s)
50 0 (+32)
5000
(165) -50 (-58)
RPM
40 Fluoroelastomer / Silicone 4000 -100 (-148)

(130)
n®
te
le
er
on
tri
yla
m
co
Ni
lic
30 to
cr
3000
r
las
Si
Tu
lya
(100)
oe
Polyacrylate
Po
or
Flu
20 2000
(65)
Nitrile
Figure 108: Maximum and minimum temperatures for different materials
10 1000
(35)
Table 65: General Recommended Temperature Range
0 0
0 40 80 120 160 200 Temperature
(1.60) (3.15) (4.50) (6.30) (7.90)
Material °C °F
Shaft Diameter mm (inch)
Min Max Min Max
Figure 107: S
urface speed as a function of shaft diameter and RPM Filled PTFE -100 260 -148 500
Silicone -54 177 -65 350
Table 64: G
eneral Recommended Maximum Surface Fluoroelastomer -40 204 -40 400
Speed Polyacrylate -40 175 -40 347
Max. Surface speed Nitrile -46 107 -50 225
Material
m/s ft/min (ref. ARPM: OS-4, Fifth Edition: 2017)
Turcon®Varilip®PDR 100 19,680
Fluoroelastomer 38 7,500
Silicone 38 7,500
Polyacrylate 22 4,320
Nitrile 12 2,340
Speed capability depends on application conditions.
PRESSURE LUBRICATION STARVATION

The double sealing element configuration of the Turcon®Varilip®PDR shaft seals have the capability to run
Turcon®Varilip®PDR Type C/Type 4 enables it to effectively without lubrication for longer periods of time compared with
seal against pressures of up to 1 MPa (145 psi). All the other elastomer radial shaft seals without adversely affecting their
standard range designs are capable of handling up to 0.5 MPa ultimate lifespan. This not only allows them to be used in
(73 psi). applications where the lubrication may be intermittent as a
result of start-up or other operating factors, but also allows
Pressure heavily influences the contact force between the their use as effective dirt, dust and powder seals.
Turcon®sealing element and the shaft, and consequently the
heat generation. This must be taken into consideration when
selecting the appropriate seal type. NOTE
Turcon®Varilip®PDR seals can remain leak tight when exposed Higher speeds and pressure capabilities can be achieved
to pressurization during static shaft conditions. through the use of custom designs. Please consult your
FLUID RESISTANCE
Turcon®Varilip®PDR seals are resistant to mineral acids,
bases, common organic fluids and solvents. They are also
unaffected by oxidation, ultraviolet radiation or ozone, making
them ideally suited for use in the chemical industry and
applications requiring exposure to the atmosphere.
A particular benefit of Turcon®Varilip®PDR is a resistance to oil

additives and biofuels, which have an adverse effect on many
elastomers. Using Turcon®Varilip®PDR allows the increased
use of additives and hence a longer oil service life.
Many Turcon®materials have been successfully tested in 20%

fluorine gas at temperatures in excess of +250 °C (+482 °F).
POWER CONSUMPTION
One of the key features of Turcon®Varilip®PDR is its low
friction, resulting in very low power consumption. Figure 109
shows the running torque for a 40 mm (1.73 inch) shaft
diameter Turcon®Varilip®PDR seal.
180 0.18
160 0.16
0.14
140
Temperature (ºC) - RPM / 100
0.12
120
0.10
Torque (Nm)
100
0.08
80
IR Temp (°C) Torque RPM / 100 0.06
60
0.04
40
0.02
20 0
0 -0.02
0 500 1000 1500 2000 2500 3000 3500 4000
Time (secs)
Figure 109: Running torque for Turcon®Varilip®PDR
Reduced torque can be achieved through custom designs but may reduce leak tightness.
NOTE
Results may vary according to application and conditions.
ENDURANCE ECCENTRICITY
The graph in Figure 110 shows the maximum recommended
operating envelope for Silicone, Nitrile, Polyacrylate and
Fluoroelastomer seals. Turcon®Varilip®PDR seals have a
specific lip design to minimize the risk of leakage and reduce
wear rates. Therefore, the levels of eccentricity should be kept
within the limits shown. In order to achieve a uniform radial
load of the sealing lip on the shaft, the best possible coaxiality,
or static offset, should be maintained between the housing
bore and the shaft, maximum values shown in Figure 111.
0.4
(0.016) VMQ
Shaft runout mm (inch)

0.3
(0.012)
NBR-ACM-FKM
0.2
(0.008)
Turcon® Varilip® PDR
Turcon®Varilip®PDR rotary shaft seals can provide extended 0.1

(0.004)
service life compared with elastomer shaft seals. As with
any seal however, the life of a Turcon®Varilip®PDR seal is 0
0 1000 2000 3000 4000 5000 6000
dependent upon the specific operating parameters.
Shaft speed (rpm)
PTFE is an inherently stable material and does not suffer from

Figure 110: Dynamic eccentricity capability
aging or degradation as with elastomers.
SEALING PERFORMANCE 0.3

(0.012)
Coaxiality mm (inch)
The hydrodynamic feature available on Turcon®Varilip®PDR

0.2
helps to ensure improved leak tightness compared to other (0.008)
PTFE lip seals. Note that seals with hydrodynamic features
must be used only in one direction. 0.1
(0.004)
Sealing performance may not be optimized until the “running-in”

phase, described on page 210, has been completed. 0
0 20 60 100 140
(0.800) (2.400) (3.940) (5.520)
40 80 120 160
(1.600) (3.150) (4.724) (6.300)
Shaft diameter mm (inch)
Figure 111: Coaxial tolerance capability
NOTE
The recommended maximum values for coaxiality and

eccentricity will vary depending on the specific application
conditions. Excessive misalignment in high speed
applications results in degradation of the PTFE matrix and
leads to a reduction in seal life.
HEAT GENERATION CONSIDERATIONS

All Turcon®Varilip®PDR are designed to have a running contact
on the shaft surface during operation. The contact force
between the sealing lip and the shaft will depend upon the
seal design used and the application details, but in all cases
a temperature increase due to the presence of the seal can
be expected. Where this increase is likely to be significant,
consideration should be given to methods of reducing the level
of generated heat. This can be achieved through increases
in localized cooling, improved lubrication, and efficient heat
transfer and dissipation mechanisms.
SHAFT WEAR
Turcon®Varilip®PDR are designed to contact the shaft surface
during operation and a seal contact band will be evident in the
majority of applications. With correct seal specification and
operating conditions, shaft wear should be limited to a light
polishing, but factors such as overpressure, contamination,
eccentricity or insufficient shaft hardness can result in more
significant wear.
As part of the system design, consideration should be given

to the level of shaft wear permissible within a set operating
period and therefore the benefits of measures intended to
reduce the rate of wear, such as shaft surface coatings, can be
analyzed in relation to their additional cost.
Design Guidelines
b1 Bore depth
HOUSING
15°-20°
Turcon®Varilip®PDR are designed to meet global standards,
including: ISO 6194/1 and ISO 16589. (See page 214 to r
Housing bore
page 218).
They require an interference fit with the housing bore to provide

both adequate sealing of this interface and to ensure that
the seal remains in place when subjected to pressure, axial c Chamfer length
movement and induced torsion produced by the relative rotary
motion of shaft to housing bore. The bore should be machined Figure 112: Housing design schematic
with a H8 diametric tolerance as reproduced in Table 66 below.
System design should also ensure that Turcon®Varilip®PDR
Table 67: Housing Design Data
are not pushed into bores that may have been previously
scored by the assembly of another component, such as a Up to 10 mm Over 10 mm
Seal Width
bearing, selecting a larger seal outer diameter if necessary. (0.394 inch) (0.394 inch)
Min. bore depth (b1) b + 0.3 (0.0197 in) b + 1.0 (0.0394 in)
The bore should have a surface finish of 0.8 μm (32 µin) Ra
maximum. In cases where the housing bore is split, resulting 0.70 to 1.00 1.20 to 1.50
Chamfer length (c)
in an axial join crossing the seal outer diameter, and in (0.028 in to 0.04 in) (0.047 in to 0.06 in)
cases where meeting these surface finish requirements is Max. corner rad. (r) 0.40 (0.0157 in) 0.40 (0.0157 in)
not possible, it is recommended that a proprietary sealant or
adhesive is used.
Alternatively, a custom solution can be prepared employing a

SHAFT
rubber covering or O-Ring for outer diameter sealing. Shafts should be machined to an h11 tolerance or better
(Table 68). The surface finish should be prepared by plunge
Table 66: Housing Installation Data Table grinding to avoid any machining leads that may act with the
shaft rotation to facilitate leakage.
Housing Bore Diameter Tolerance (H8)
Over To
(mm) (inch) Table 68: Shaft Installation Data
(mm) (inch) (mm) (inch)
10 0.394 18 0.787 +0.027 / -0 0.0011 / -0 Shaft Diameter Tolerance (h11)
18 0.787 30 1.181 +0.033 / -0 0.0013 / -0 Over To
(mm) (inch)
30 1.181 50 1.969 +0.039 / -0 0.0015 / -0 (mm) (inch) (mm) (inch)
50 1.969 80 3.150 +0.046 / -0 0.0018 / -0 6 0.236 10 0.394 +0 / -0.090 +0 / - 0.0035
80 3.150 120 4.724 +0.054 / -0 0.0021 / -0 10 0.394 18 0.787 +0 / -0.110 +0 / - 0.0043
120 4.724 180 7.087 +0.063 / -0 0.0025 / -0 18 0.787 30 1.181 +0 / -0.130 +0 / - 0.0051
180 7.087 250 9.843 +0.072 / -0 0.0028 / -0 30 1.181 50 1.969 +0 / -0.160 +0 / - 0.0063
250 9.843 315 12.402 +0.081 / -0 0.0032 / -0 50 1.969 80 3.15 +0 / -0.190 +0 / - 0.0075
315 12.402 400 15.748 +0.089 / -0 0.0035 / -0 80 3.15 120 4.724 +0 / -0.220 +0 / - 0.0087
120 4.724 180 7.087 +0 / -0.250 +0 / - 0.0098
180 7.087 250 9.843 +0 / -0.290 +0 / - 0.0114
250 9.843 315 12.402 +0 / -0.320 +0 / - 0.0126
315 12.402 400 15.748 +0 / -0.360 +0 / - 0.0142
Surface finish quality relates directly to dynamic seal

performance. Properly defining, measuring and controlling
surface finish quality is critical to the functional reliability and
service life of a seal.
Developments in surface finish measurement equipment and been proven to result in aggressive wear of the sealing lip due to
capabilities, along with finishing methods, have resulted in their percentage of porosity. Nitride hardening or carburizing of
functional seal testing being performed to determine and verify surfaces (finished according to the recommendations given on
surface finish recommendations for improved seal performance Table 70) are also acceptable.
It is important to consider the ability of the substrate to support
the plating. For example, when a high-pressure load is exerted
STANDARD SURFACE RECOMMENDATIONS on a seal running against hard chrome plating supported by a
soft substrate, such as 300 series Stainless Steel, the plating
The recommended surface finishes for Turcon®Varilip®PDR are may peel or crack and then abrade the seal. A better substrate
given below (Table 69 and Table 70). The first is for HVOF (High would be Stainless Steel Type 440C (hardened to 44 Rockwell C)
Velocity Oxygen Fuel) applied coatings like Tungsten Carbide or an alloy steel such as 4340 in the fully-hardened condition.
Cobalt-Chrome (WC-Co-Cr). The second is for bare steel or In certain applications, it may not be possible to provide a
chrome plating. shaft with the necessary hardness, surface finish and corrosion
resistance. Fitting a wear sleeve onto the shaft can solve
Table 69: S
urface Finish Recommendations for HVOF this problem by providing the local hardness and surface
Applied Surfaces requirements without affecting the main shaft.
If wear should occur, only the sleeve need then be replaced.
Measurement Standard Recommendation The surface finish of the sleeve should be as outlined in Table
Ra < 5 μin / 0.12 μm 69 and Table 70. Consideration should be given to providing
Rp d 8 μin max. / 0.2 μm maximum adequate heat dissipation and effective sealing to the interface
between the wear sleeve and the shaft.
Rz (Rtm) 40 μin / 1.0 μm maximum
70 - 90% @ depth of p = 0.25 Rz (Rtm)
Tp (Mr)
relative to a ref. line c = 5% tp
RUNNING IN
Rsk -0.1 to -3
In standard rotary shaft systems, the seals and mating surfaces
have an initial period of higher wear. This phase, known as the
Table 70: S
urface Finish Recommendations for
run-in, ends once the peaks on the mating surface are broken
Chrome Plating, Bare Metal (Hardened)
off and both surface and seal reach an equilibrium state.
and Others (Non-HVOF)
Provided the seals are sufficiently lubricated, the wear rate
Measurement Standard Recommendation drops significantly once the equilibrium state is reached.
Ra 8 - 16 μin / 0.2 - 0.4 μm By defining the surface finish using multiple surface finish
parameters, the overall surface profile can be controlled more
Rp d 24 μin / 0.6 μm maximum
precisely. This reduces the sealing system run-in period, and
Rz 40 μin /1.0 μm maximum
once equilibrium between the seal and sealing surface is
50 - 75% @ depth of p = 0.25 Rz (Rtm) reached, gives an improved surface finish for leakage control,
Tp
relative to a ref. line c = 5% tp wear resistance and service life.
Rsk -0.5 to -1.5 The abrasive nature of a rough finish can cause excessive
seal wear during the early run-in period. Therefore, the harder
the mating surface, the more important it is to start with the
A shaft hardness in excess of 55 HRC is generally recommended
correct surface finish.
for Turcon®Varilip®PDR, although lower values are permissible
depending upon the pressure, speed and sealing lip material
used (refer to materials section).
PLATINGS AND COATINGS

Seals run well against unplated surfaces at moderate
speeds and pressures. In high-speed rotary or high-pressure
applications, harder surfaces are preferable.
Titanium shafts should be avoided unless nitrided. Shafts
with hard chrome or nickel plating, finished according to the
recommendations given in Table 70 are acceptable. Certain
ceramic coatings can also be used, although some grades have
Installation Requirements
max. 0.4 mm
When installing Turcon®Varilip®PDR seals, careful handling is
0.0157 in.
important in order to avoid damaging the sealing lip. If the seal
is installed directly on to the shaft, lead-in chamfers must be
machined on the end of the shaft with no burrs, sharp corners
15°-25°
or rough machining marks. The leading diameter should be
smaller than the unstressed diameter of the sealing lip, as
shown in Figure 113. Table 71 shows guide values for this.
d3
d1
It is recommended that as shallow an angle as practical be
adopted within the range given. Installation tool
Table 71: S
haft Lead-in Chamfer Figure 114: Fitting the sealing lip using an installation tool
(Ref. Figure 113 and Figure 114)
d1 d1 - d3 Fitting should be performed in a swift movement to limit the
(mm) (inch) (mm) (inch) time that the lip is formed above shaft size therefore reducing
lip recovery time.
< 10 0.4 1.5 0.06
10 - 20 0.4 - 0.8 2.0 0.08
20 - 30 0.8 - 1.2 2.5 0.10
Storage
30 - 40 1.2 - 1.6 3.0 0.12
40 - 50 1.6 - 2.0 3.5 0.14 Turcon®Varilip®PDR do not require any special storage
50 - 70 2.0 - 2.8 4.0 0.16 conditions, which unlike elastomer seals must be kept away
from sunlight and elevated temperatures to avoid rubber
70 - 95 2.8 - 3.7 4.5 0.18
degradation.
95 - 130 3.7 - 5.1 5.5 0.22
130 - 240 5.1 - 9.4 7.0 0.28 Turcon®Varilip®PDR are not subject to shelf life.
240 - 300 9.4 - 11.8 11.0 0.43
It is preferable to use an installation cone, as shown in Figure

114, where the seal can be fitted onto the cone before being
located on the shaft to ensure correct orientation of the
sealing lip.
30° max.
d3
d1
Figure 113: Shaft lead-in chamfer
Fitting Instructions Simple cone manufactured

Investigation of premature failures has shown that a significant from rigid plastic
proportion is a result of inappropriate installation techniques.
However, by observing the following guidelines, such failures
can be avoided:
- A
ssembly sleeves and fitting tools should be regularly
checked for signs of damage.
- W
hen supplied on mandrels, the seals should not be Plastic transport and
removed from the mandrel until immediately prior to fitting. assembly sleeve
Seals supplied on cardboard mandrels should be removed
in the direction such that the spiral paper overlay of the
mandrel is not lifted.
- T urcon®Varilip®PDR seals should be assembled on
to the shaft in an unlubricated (dry) condition to avoid
contamination of the hydrodynamic feature (if present).
- C
are should be taken not to damage the outer diameter Figure 115: Assembly tooling types for installation on shafts
surface of the seal.
- S
eals should be pressed squarely into the housing with the
pressing-in force applied as close as possible to the outside
diameter of the seal.
- If the seal contains a hydrodynamic feature on the sealing
lip, ensure that it is correctly oriented in relation to the
shaft’s direction of rotation.
- N
ormal practice is to install the seal with the lip facing
the media to be sealed (the seal is reversed only when it
becomes more important to exclude media than to retain it).
- P
roprietary sealants or adhesives may be used for improved
sealing of the outer diameter in critical applications or for
seal retention purposes.
- B
e aware that the extended metal pressure support behind
the lip arrangement of the Type C design has a close
clearance to the shaft (Figure 117). It is advised that
the inside diameter of this support is measured before
manufacturing the assembly cone to ensure that there is
sufficient clearance.
Figure 116: Assembly tooling types for press fit into a housing
Figure 117: Ensure there is sufficient clearance between the support

leg and the assembly cone
Installation Recommendations If paint is to be baked, or the mechanism is otherwise

subjected to heat, seals should not be heated to temperatures
The following diagrams show installation recommendations in higher than their materials can tolerate. Contact your local
respect to seal retention under pressurized conditions. Customer Solution Center for guidance.
When cleaning or testing, do not subject seals to any fluids

POST INSTALLATION RECOMMENDATIONS or pressures other than those for which the seals have been
specified.
If painting the housing after installation, be sure to mask the
seal. Avoid getting any paint on the lip or the shaft where the Extraction features such as tapped holes, internal threads or
lip rides. Also, mask any vents or drain holes so they will not simple grooves can be included in custom Turcon®Varilip®PDR
become clogged. Be sure to remove masks before operating designs.
unit.
b1
b
c
15°-20°
r
d1 h11
d2 H8
Figure 118: Installation drawing for pressures up to 0.5 MPa (73 psi)
P P
P
min. 3.00
d4
Figure 119: Installation for pressure from 0.5 MPa (73 psi) up to 1 MPa Figure 120: Installation type for fluid separation (Type D) at pressures
(145 psi). It is recommended to machine the housing to up to 0.5 MPa (73 psi).
support the back of the seal.
This is a single lip seal suita
60 11,811 0.5 73
40 tions where
7,874 0.5 an elastomer
73 3
20
withstand the temperature,
tions.
Turcon®Varilip®& HiSpin®PDR Max. Shaft Max.
Seal Speed Pressure
Type A / Type 1 Type B / Type 3 Type CDescription
/ Type 4
m/s ft/min MPa psi
The preferred choice for ap

demanded
This is a single lip seal suitable or standard
for use in where contam
indu
60 11,811 0.5 40
73 tions
7,874 where
0.5 an elastomer
73 3,937offers
radial a back-up
shaft sealsealing
would lip
no
20 1.0 40
145 7
withstand the temperature, friction, media or poor lubr
tions. Note: Secondary sealing elem
Turcon®Varilip®Max.
PDR Size Ranges
Shaft Max. configuration.
Seal Speed Pressure Description
Type A / Type 1 Type B / Type 3 Type C / Type 4 Type D / Type 5
m/s ft/min MPa psi
For use in applications invo
The preferred choice for applications in which high se
elastomer radial shaft sea
demanded
This is a single lip seal suitable for use or
in where contaminated
standard industrial media are to be sea
applica-
reinforcement of the sealin
60 11,811 0.5 73
40 tions where
7,874 0.5 an elastomer
73
20 offers
radiala shaft
3,937 back-up
1.0 sealsealing
would
145
40 lip to
not
7,874provide
be able
0.5secondary
toe.g. as
60 seali
11
73pump
are possible,
withstand the temperature, friction, media or poor lubrication condi-
tions. Note: Secondary sealing element material is Turcon® M83 in
Note: Secondary support elem
configuration.
Type M83 is the recommended prim
Type
Type AA/Type
/ Type 1
1 Type
Type BB/Type
/ Type 33 Type CC/Type
/ Type 4
4 Type
Type DD/Type
/ Type 5
5 Type
Type GG/Type
/ Type 6
6
For use in applications involving higher pressures for w
The preferred choice for applications in which high seal integrity is
elastomer radial shaft sealFor usenoin longer
can applications whe
be consid
demanded or where contaminated media are to be sealed. both This type
sides and/or applicatio
reinforcement of the sealing lip, pressures up to 1 M
offers a back-up sealing lip to provide
0.5secondary sealing.
media
40 7,874 0.5 73
20 3,937 1.0 40
145 7,874 are possible, 60
73pump,
e.g. as shaft using
11,811 or 0.5
rotora single
73seal is
seals.
Table 72: Turcon®Varilip®PDR Metric Size Range
Note: Secondary sealing element material is Turcon® M83 in standard
Note: seal sealing elem
Secondary
Note: Secondary support element material is M83 (not modi
Shaft Bore Seal Length configuration.
Bore Depth Retention configuration.
Type B / Type 3 Type C / Type 4 Type D / Type 5 Type GM83 is the
/ Type 6 recommended primary
TSS Partlip material.
No.
Diameter Diameter (b) (b1) Diameter
Similar configuration to Typ
d1 d2 exc. TJB TJB For useTJB
exc. in applications
TJBinvolvingd4
higher
min.pressures
(TJD) for which a simple
Forcan
useno
in longer
applications environmental
where the seal sealing elem
(mm) (mm) (mm) (mm) elastomer
(mm) radial shaft
(mm) seal (mm) be considered. Due istosubjected to
both sides and/or provides
applications where effective
the sealingoa
seperation
reinforcement of the sealing lip, pressures up to 1 MPa (145 psi)
6.0 16.0 20 7.0
3,937 1.0 10.0
145
40 7,874 7.3 60
0.5 e.g. as 10.3 media
11,811 9.6
using
0.5 a single
73pump, shaft or rotor seals.73seal nants
TJ_1_0060
is into
required. the system wh
are possible,
6.0 22.0 7.0 10.0 7.3 10.3 9.6 power consumption are kep
TJ_2_0060
Note:7.3
Secondary support Note:material
element Secondary sealing
is M83 (not element material
modifiable). is ®Turcon M83 i
Turcon
®
7.0 22.0 7.0 10.0 10.3 10.6

configuration. TJ_1_0070
Note: Secondary dust/dirt elem
Type C / Type 4 Type D / Type 5 M83 is the
Type G / Type 6 recommended primary lip material.
8.0 22.0 7.0 10.0 7.3 10.3 11.6 configuration (not modifiable).
TJ_1_0080
8.0 24.0 7.0 10.0 7.3 10.3 Similar configuration
11.6 to Type D / Type 5 but has a n
TJ_2_0080
environmental
For use in applications where sealing element
the seal is subjected rather
to pressure than a full lay-d
from
9.0 22.0 7.0 10.0 7.3 10.3 12.6 TJ_1_0090
provides
both sides and/or applications whereeffective sealing of
the seperation against the ingress of exte
two different
9.0 24.0 40 7.0
7,874 0.5 10.0
60
73 7.3using
media
11,811 0.5 a single10.3
73seal isnants into12.6
required. TJ_2_0090
the system whilst also ensuring torque
9.0 26.0 7.0 10.0 7.3 10.3 power consumption
12.6 are kept to a minimum.
TJ_3_0090
Note: Secondary sealing element material is Turcon® M83 in standard seal
10.0 22.0 7.0 10.0 7.3
configuration. 10.3 Note: Secondary
13.6 dust/dirt element
TJ_1_0100
material is Turcon® T01 i
Type
10.0 D / Type 524.0 Type G / Type 6
7.0 10.0 7.3 10.3 configuration
13.6 TJ_2_0100
(not modifiable).
10.0 25.0 7.0 10.0 Similar
7.3configuration10.3
to Type D / Type
13.65 but has a TJ_3_0100
non-contacting
environmental sealing element rather than a full lay-down lip. This
10.0 26.0 7.0 10.0 7.3 10.3 13.6 TJ_4_0100
provides effective sealing against the ingress of external contami-
11.0 22.0 60 7.0
11,811 0.5 10.073 nants into the system whilst also ensuring torqueTJ_1_0110
7.3 10.3 14.6 and resulting
11.0 26.0 7.0 10.0 power
7.3consumption 10.3
are kept to a minimum.
14.6 TJ_2_0110
12.0 22.0 7.0 10.0 7.3 10.3 15.6 TJ_1_0120
Note: Secondary dust/dirt element material is Turcon® T01 in standard seal
Type
12.0 G / Type 624.0 7.0 10.0 7.3
configuration 10.3
(not modifiable). 15.6 TJ_2_0120
12.0 25.0 7.0 10.0 7.3 10.3 15.6 TJ_3_0120
12.0 28.0 7.0 10.0 7.3 10.3 15.6 TJ_4_0120
12.0 30.0 7.0 10.0 7.3 10.3 15.6 TJ_5_0120
14.0 24.0 7.0 10.0 7.3 10.3 17.6 TJ_1_0140
14.0 28.0 7.0 10.0 7.3 10.3 17.6 TJ_2_0140
14.0 30.0 7.0 10.0 7.3 10.3 17.6 TJ_3_0140
14.0 35.0 7.0 10.0 7.3 10.3 17.6 TJ_4_0140
15.0 26.0 7.0 10.0 7.3 10.3 18.6 TJ_1_0150
15.0 30.0 7.0 10.0 7.3 10.3 18.6 TJ_2_0150
15.0 32.0 7.0 10.0 7.3 10.3 18.6 TJ_3_0150
15.0 35.0 7.0 10.0 7.3 10.3 18.6 TJ_4_0150
According to ISO 6194/1 and ISO 16589.
Sealing lips may, in some cases, protrude beyond the edge of the seal body.
Sizes not stated on these tables are available on request. (Note that this will include a tooling charge).
Shaft Bore Seal Length Bore Depth Retention

TSS Part No.
d1 d2 exc. TJB TJB exc. TJB TJB d4 min. (TJD)
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
16.0 28.0 7.0 10.0 7.3 10.3 19.6 TJ_1_0160
16.0 30.0 7.0 10.0 7.3 10.3 19.6 TJ_2_0160
16.0 32.0 7.0 10.0 7.3 10.3 19.6 TJ_3_0160
16.0 35.0 7.0 10.0 7.3 10.3 19.6 TJ_4_0160
17.0 28.0 7.0 10.0 7.3 10.3 20.6 TJ_1_0170
17.0 30.0 7.0 10.0 7.3 10.3 20.6 TJ_2_0170
17.0 32.0 7.0 10.0 7.3 10.3 20.6 TJ_3_0170
17.0 35.0 7.0 10.0 7.3 10.3 20.6 TJ_4_0170
17.0 40.0 7.0 10.0 7.3 10.3 20.6 TJ_5_0170
18.0 30.0 7.0 10.0 7.3 10.3 21.6 TJ_1_0180
18.0 32.0 7.0 10.0 7.3 10.3 21.6 TJ_2_0180
18.0 35.0 7.0 10.0 7.3 10.3 21.6 TJ_3_0180
18.0 40.0 7.0 10.0 7.3 10.3 21.6 TJ_4_0180
20.0 30.0 7.0 10.0 7.3 10.3 23.6 TJ_1_0200
20.0 32.0 7.0 10.0 7.3 10.3 23.6 TJ_2_0200
20.0 35.0 7.0 10.0 7.3 10.3 23.6 TJ_3_0200
20.0 40.0 7.0 10.0 7.3 10.3 23.6 TJ_4_0200
20.0 47.0 7.0 10.0 7.3 10.3 23.6 TJ_5_0200
22.0 32.0 7.0 10.0 7.3 10.3 25.6 TJ_1_0220
22.0 35.0 7.0 10.0 7.3 10.3 25.6 TJ_2_0220
22.0 40.0 7.0 10.0 7.3 10.3 25.6 TJ_3_0220
22.0 47.0 7.0 10.0 7.3 10.3 25.6 TJ_4_0220
24.0 35.0 7.0 10.0 7.3 10.3 27.6 TJ_1_0240
24.0 37.0 7.0 10.0 7.3 10.3 27.6 TJ_2_0240
24.0 40.0 7.0 10.0 7.3 10.3 27.6 TJ_3_0240
24.0 47.0 7.0 10.0 7.3 10.3 27.6 TJ_4_0240
25.0 35.0 7.0 10.0 7.3 10.3 28.6 TJ_1_0250
25.0 40.0 7.0 10.0 7.3 10.3 28.6 TJ_2_0250
25.0 42.0 7.0 10.0 7.3 10.3 28.6 TJ_3_0250
25.0 47.0 7.0 10.0 7.3 10.3 28.6 TJ_4_0250
25.0 52.0 7.0 10.0 7.3 10.3 28.6 TJ_5_0250
26.0 37.0 7.0 10.0 7.3 10.3 29.6 TJ_1_0260
26.0 42.0 7.0 10.0 7.3 10.3 29.6 TJ_2_0260
26.0 47.0 7.0 10.0 7.3 10.3 29.6 TJ_3_0260
28.0 40.0 7.0 10.0 7.3 10.3 31.6 TJ_1_0280
28.0 47.0 7.0 10.0 7.3 10.3 31.6 TJ_2_0280
28.0 52.0 7.0 10.0 7.3 10.3 31.6 TJ_3_0280
30.0 40.0 7.0 10.0 7.3 10.3 33.6 TJ_1_0300

TSS Part No.
30.0 42.0 7.0 10.0 7.3 10.3 33.6 TJ_2_0300
30.0 47.0 7.0 10.0 7.3 10.3 33.6 TJ_3_0300
30.0 52.0 7.0 10.0 7.3 10.3 33.6 TJ_4_0300
30.0 62.0 7.0 10.0 7.3 10.3 33.6 TJ_5_0300
32.0 45.0 7.0 10.0 7.3 10.3 35.6 TJ_1_0320
32.0 45.0 8.0 10.0 8.3 10.3 35.6 TJ_2_0320
32.0 47.0 7.0 10.0 7.3 10.3 35.6 TJ_3_0320
32.0 47.0 8.0 10.0 8.3 10.3 35.6 TJ_4_0320
32.0 52.0 7.0 10.0 7.3 10.3 35.6 TJ_5_0320
32.0 52.0 8.0 10.0 8.3 10.3 35.6 TJ_6_0320
35.0 47.0 7.0 10.0 7.3 10.3 38.6 TJ_1_0350
35.0 50.0 7.0 10.0 7.3 10.3 38.6 TJ_2_0350
35.0 50.0 8.0 10.0 8.3 10.3 38.6 TJ_3_0350
35.0 52.0 7.0 10.0 7.3 10.3 38.6 TJ_4_0350
35.0 52.0 8.0 10.0 8.3 10.3 38.6 TJ_5_0350
35.0 55.0 8.0 10.0 8.3 10.3 38.6 TJ_6_0350
35.0 62.0 7.0 10.0 7.3 10.3 38.6 TJ_7_0350
36.0 47.0 7.0 10.0 7.3 10.3 39.6 TJ_1_0360
36.0 50.0 7.0 10.0 7.3 10.3 39.6 TJ_2_0360
36.0 52.0 7.0 10.0 7.3 10.3 39.6 TJ_3_0360
36.0 62.0 7.0 10.0 7.3 10.3 39.6 TJ_4_0360
38.0 52.0 7.0 10.0 7.3 10.3 41.6 TJ_1_0380
38.0 55.0 7.0 10.0 7.3 10.3 41.6 TJ_2_0380
38.0 55.0 8.0 10.0 8.3 10.3 41.6 TJ_3_0380
38.0 58.0 8.0 10.0 8.3 10.3 41.6 TJ_4_0380
38.0 62.0 7.0 10.0 7.3 10.3 41.6 TJ_5_0380
38.0 62.0 8.0 10.0 8.3 10.3 41.6 TJ_6_0380
40.0 52.0 7.0 10.0 7.3 10.3 43.6 TJ_1_0400
40.0 55.0 7.0 10.0 7.3 10.3 43.6 TJ_2_0400
40.0 55.0 8.0 10.0 8.3 10.3 43.6 TJ_3_0400
40.0 62.0 7.0 10.0 7.3 10.3 43.6 TJ_4_0400
40.0 62.0 8.0 10.0 8.3 10.3 43.6 TJ_5_0400
40.0 72.0 7.0 10.0 7.3 10.3 43.6 TJ_6_0400
42.0 55.0 8.0 10.0 8.3 10.3 45.6 TJ_1_0420
42.0 62.0 8.0 10.0 8.3 10.3 45.6 TJ_2_0420
42.0 72.0 8.0 10.0 8.3 10.3 45.6 TJ_3_0420
45.0 60.0 8.0 10.0 8.3 10.3 48.6 TJ_1_0450
45.0 62.0 8.0 10.0 8.3 10.3 48.6 TJ_2_0450
45.0 65.0 8.0 10.0 8.3 10.3 48.6 TJ_3_0450

TSS Part No.
45.0 72.0 8.0 10.0 8.3 10.3 48.6 TJ_4_0450
48.0 62.0 8.0 10.0 8.3 10.3 51.6 TJ_1_0480
48.0 72.0 8.0 10.0 8.3 10.3 51.6 TJ_2_0480
50.0 65.0 8.0 10.0 8.3 10.3 53.6 TJ_1_0500
50.0 68.0 8.0 10.0 8.3 10.3 53.6 TJ_2_0500
50.0 72.0 8.0 10.0 8.3 10.3 53.6 TJ_3_0500
50.0 80.0 8.0 10.0 8.3 10.3 53.6 TJ_4_0500
52.0 68.0 8.0 10.0 8.3 10.3 55.6 TJ_1_0520
52.0 72.0 8.0 10.0 8.3 10.3 55.6 TJ_2_0520
55.0 70.0 8.0 10.0 8.3 10.3 58.6 TJ_1_0550
55.0 72.0 8.0 10.0 8.3 10.3 58.6 TJ_2_0550
55.0 80.0 8.0 10.0 8.3 10.3 58.6 TJ_3_0550
55.0 85.0 8.0 10.0 8.3 10.3 58.6 TJ_4_0550
56.0 70.0 8.0 10.0 8.3 10.3 59.6 TJ_1_0560
56.0 72.0 8.0 10.0 8.3 10.3 59.6 TJ_2_0560
56.0 80.0 8.0 10.0 8.3 10.3 59.6 TJ_3_0560
56.0 85.0 8.0 10.0 8.3 10.3 59.6 TJ_4_0560
58.0 72.0 8.0 10.0 8.3 10.3 61.6 TJ_1_0580
58.0 80.0 8.0 10.0 8.3 10.3 61.6 TJ_2_0580
60.0 75.0 8.0 10.0 8.3 10.3 63.6 TJ_1_0600
60.0 80.0 8.0 10.0 8.3 10.3 63.6 TJ_2_0600
60.0 85.0 8.0 10.0 8.3 10.3 63.6 TJ_3_0600
60.0 90.0 8.0 10.0 8.3 10.3 63.6 TJ_4_0600
62.0 85.0 10.0 10.0 10.3 10.3 66.4 TJ_1_0620
62.0 90.0 10.0 10.0 10.3 10.3 66.4 TJ_2_0620
63.0 85.0 10.0 10.0 10.3 10.3 67.4 TJ_1_0630
63.0 90.0 10.0 10.0 10.3 10.3 67.4 TJ_2_0630
65.0 85.0 10.0 10.0 10.3 10.3 69.4 TJ_1_0650
65.0 90.0 10.0 10.0 10.3 10.3 69.4 TJ_2_0650
65.0 100.0 10.0 10.0 10.3 10.3 69.4 TJ_3_0650
68.0 90.0 10.0 10.0 10.3 10.3 72.4 TJ_1_0680
68.0 100.0 10.0 10.0 10.3 10.3 72.4 TJ_2_0680
70.0 90.0 10.0 10.0 10.3 10.3 74.4 TJ_1_0700
70.0 95.0 10.0 10.0 10.3 10.3 74.4 TJ_2_0700
70.0 100.0 10.0 10.0 10.3 10.3 74.4 TJ_3_0700
72.0 95.0 10.0 10.0 10.3 10.3 76.4 TJ_1_0720
72.0 100.0 10.0 10.0 10.3 10.3 76.4 TJ_2_0720
75.0 95.0 10.0 10.0 10.3 10.3 79.4 TJ_1_0750
75.0 100.0 10.0 10.0 10.3 10.3 79.4 TJ_2_0750

TSS Part No.
78.0 100.0 10.0 10.0 10.3 10.3 82.4 TJ_1_0780
80.0 100.0 10.0 10.0 10.3 10.3 84.4 TJ_1_0800
80.0 110.0 10.0 10.0 10.3 10.3 84.4 TJ_2_0800
85.0 110.0 12.0 12.0 12.3 12.3 89.4 TJ_1_0850
85.0 120.0 12.0 12.0 12.3 12.3 89.4 TJ_2_0850
90.0 110.0 12.0 12.0 12.3 12.3 94.4 TJ_1_0900
90.0 120.0 12.0 12.0 12.3 12.3 94.4 TJ_2_0900
95.0 120.0 12.0 12.0 12.3 12.3 99.4 TJ_1_0950
95.0 125.0 12.0 12.0 12.3 12.3 99.4 TJ_2_0950
100.0 120.0 12.0 12.0 12.3 12.3 104.4 TJ_1_1000
100.0 125.0 12.0 12.0 12.3 12.3 104.4 TJ_2_1000
100.0 130.0 12.0 12.0 12.3 12.3 104.4 TJ_3_1000
105.0 130.0 12.0 12.0 12.3 12.3 109.4 TJ_1_1050
105.0 140.0 12.0 12.0 12.3 12.3 109.4 TJ_2_1050
110.0 130.0 12.0 12.0 12.3 12.3 114.4 TJ_1_1100
110.0 140.0 12.0 12.0 12.3 12.3 114.4 TJ_2_1100
115.0 140.0 12.0 12.0 12.3 12.3 119.4 TJ_1_1150
115.0 150.0 12.0 12.0 12.3 12.3 119.4 TJ_2_1150
120.0 150.0 12.0 12.0 12.3 12.3 124.4 TJ_1_1200
120.0 160.0 12.0 12.0 12.3 12.3 124.4 TJ_2_1200
125.0 150.0 12.0 12.0 12.3 12.3 129.4 TJ_1_1250
125.0 160.0 12.0 12.0 12.3 12.3 129.4 TJ_2_1250
130.0 160.0 12.0 12.0 12.3 12.3 134.4 TJ_1_1300
130.0 170.0 12.0 12.0 12.3 12.3 134.4 TJ_2_1300
135.0 170.0 12.0 12.0 12.3 12.3 139.4 TJ_1_1350
140.0 170.0 15.0 15.0 15.3 15.3 147.0 TJ_1_1400
145.0 175.0 15.0 15.0 15.3 15.3 152.0 TJ_1_1450
150.0 180.0 15.0 15.0 15.3 15.3 157.0 TJ_1_1500
160.0 190.0 15.0 15.0 15.3 15.3 167.0 TJ_1_1600
170.0 200.0 15.0 15.0 15.3 15.3 177.0 TJ_1_1700
180.0 210.0 15.0 15.0 15.3 15.3 187.0 TJ_1_1800
190.0 220.0 15.0 15.0 15.3 15.3 197.0 TJ_1_1900
200.0 230.0 15.0 22.0 15.3 22.3 207.0 TJ_1_2000
210.0 240.0 15.0 22.0 15.3 22.3 217.0 TJ_1_2100
220.0 250.0 15.0 22.0 15.3 22.3 227.0 TJ_1_2200
230.0 260.0 15.0 24.0 15.3 24.3 237.0 TJ_1_2300
240.0 270.0 15.0 24.0 15.3 24.3 247.0 TJ_1_2400
250.0 280.0 15.0 24.0 15.3 24.3 257.0 TJ_1_2500

Table 73: Turcon®Varilip®PDR Inch Size Range

TSS Part No.
(inch) (inch) (inch) (inch) (inch) (inch) (inch)
0.438 0.938 0.276 0.393 0.288 0.405 0.580 TJ_E_D407
0.438 1.063 0.276 0.393 0.288 0.405 0.580 TJ_F_D507
0.438 1.188 0.276 0.393 0.288 0.405 0.580 TJ_G_D607
0.438 1.313 0.276 0.393 0.288 0.405 0.580 TJ_H_D707
0.438 1.438 0.276 0.393 0.288 0.405 0.580 TJ_J_D807
0.500 1.000 0.276 0.393 0.288 0.405 0.642 TJ_E_D408
0.500 1.125 0.276 0.393 0.288 0.405 0.642 TJ_F_D508
0.500 1.250 0.276 0.393 0.288 0.405 0.642 TJ_G_D608
0.500 1.375 0.276 0.393 0.288 0.405 0.642 TJ_H_D708
0.500 1.500 0.276 0.393 0.288 0.405 0.642 TJ_J_D808
0.563 1.063 0.276 0.393 0.288 0.405 0.705 TJ_E_D409
0.563 1.188 0.276 0.393 0.288 0.405 0.705 TJ_F_D509
0.563 1.313 0.276 0.393 0.288 0.405 0.705 TJ_G_D609
0.563 1.438 0.276 0.393 0.288 0.405 0.705 TJ_H_D709
0.563 1.563 0.276 0.393 0.288 0.405 0.705 TJ_J_D809
0.625 1.125 0.276 0.393 0.288 0.405 0.767 TJ_E_D410
0.625 1.250 0.276 0.393 0.288 0.405 0.767 TJ_F_D510
0.625 1.375 0.276 0.393 0.288 0.405 0.767 TJ_G_D610
0.625 1.500 0.276 0.393 0.288 0.405 0.767 TJ_H_D710
0.625 1.625 0.276 0.393 0.288 0.405 0.767 TJ_J_D810
0.688 1.188 0.276 0.393 0.288 0.405 0.830 TJ_E_D411
0.688 1.313 0.276 0.393 0.288 0.405 0.830 TJ_F_D511
0.688 1.438 0.276 0.393 0.288 0.405 0.830 TJ_G_D611
0.688 1.563 0.276 0.393 0.288 0.405 0.830 TJ_H_D711
0.688 1.688 0.276 0.393 0.288 0.405 0.830 TJ_J_D811
0.750 1.250 0.276 0.393 0.288 0.405 0.892 TJ_E_D412
0.750 1.375 0.276 0.393 0.288 0.405 0.892 TJ_F_D512
0.750 1.500 0.276 0.393 0.288 0.405 0.892 TJ_G_D612
0.750 1.625 0.276 0.393 0.288 0.405 0.892 TJ_H_D712
0.750 1.750 0.276 0.393 0.288 0.405 0.892 TJ_J_D812
0.813 1.313 0.276 0.393 0.288 0.405 0.955 TJ_E_D413
0.813 1.438 0.276 0.393 0.288 0.405 0.955 TJ_F_D513
0.813 1.563 0.276 0.393 0.288 0.405 0.955 TJ_G_D613
0.813 1.688 0.276 0.393 0.288 0.405 0.955 TJ_H_D713
0.813 1.813 0.276 0.393 0.288 0.405 0.955 TJ_J_D813
0.875 1.375 0.276 0.393 0.288 0.405 1.017 TJ_E_D414
0.875 1.500 0.276 0.393 0.288 0.405 1.017 TJ_F_D514
0.875 1.625 0.276 0.393 0.288 0.405 1.017 TJ_G_D614
Sizes not stated on these tables are available on request.
(Note that this will include a tooling charge).

TSS Part No.
0.875 1.750 0.276 0.393 0.288 0.405 1.017 TJ_H_D714
0.875 1.875 0.276 0.393 0.288 0.405 1.017 TJ_J_D814
0.938 1.438 0.276 0.393 0.288 0.405 1.080 TJ_E_D415
0.938 1.563 0.276 0.393 0.288 0.405 1.080 TJ_F_D515
0.938 1.688 0.276 0.393 0.288 0.405 1.080 TJ_G_D615
0.938 1.813 0.276 0.393 0.288 0.405 1.080 TJ_H_D715
0.938 1.938 0.276 0.393 0.288 0.405 1.080 TJ_J_D815
1.000 1.500 0.276 0.393 0.288 0.405 1.142 TJ_E_D416
1.000 1.625 0.276 0.393 0.288 0.405 1.142 TJ_F_D516
1.000 1.750 0.276 0.393 0.288 0.405 1.142 TJ_G_D616
1.000 1.875 0.276 0.393 0.288 0.405 1.142 TJ_H_D716
1.000 2.000 0.276 0.393 0.288 0.405 1.142 TJ_J_D816
1.125 1.625 0.276 0.393 0.288 0.405 1.267 TJ_E_D418
1.125 1.750 0.276 0.393 0.288 0.405 1.267 TJ_F_D518
1.125 1.875 0.276 0.393 0.288 0.405 1.267 TJ_G_D618
1.125 2.000 0.276 0.393 0.288 0.405 1.267 TJ_H_D718
1.125 2.125 0.276 0.393 0.288 0.405 1.267 TJ_J_D818
1.250 1.750 0.276 0.393 0.288 0.405 1.392 TJ_E_D420
1.250 1.875 0.276 0.393 0.288 0.405 1.392 TJ_F_D520
1.250 2.000 0.276 0.393 0.288 0.405 1.392 TJ_G_D620
1.250 2.125 0.276 0.393 0.288 0.405 1.392 TJ_H_D720
1.250 2.250 0.276 0.393 0.288 0.405 1.392 TJ_J_D820
1.375 1.875 0.276 0.393 0.288 0.405 1.517 TJ_E_D422
1.375 2.000 0.276 0.393 0.288 0.405 1.517 TJ_F_D522
1.375 2.125 0.276 0.393 0.288 0.405 1.517 TJ_G_D622
1.375 2.250 0.276 0.393 0.288 0.405 1.517 TJ_H_D722
1.375 2.375 0.276 0.393 0.288 0.405 1.517 TJ_J_D822
1.500 2.000 0.276 0.393 0.288 0.405 1.642 TJ_E_D424
1.500 2.125 0.276 0.393 0.288 0.405 1.642 TJ_F_D524
1.500 2.250 0.276 0.393 0.288 0.405 1.642 TJ_G_D624
1.500 2.375 0.276 0.393 0.288 0.405 1.642 TJ_H_D724
1.500 2.500 0.276 0.393 0.288 0.405 1.642 TJ_J_D824
1.625 2.125 0.276 0.393 0.288 0.405 1.767 TJ_E_D426
1.625 2.250 0.276 0.393 0.288 0.405 1.767 TJ_F_D526
1.625 2.375 0.276 0.393 0.288 0.405 1.767 TJ_G_D626
1.625 2.500 0.276 0.393 0.288 0.405 1.767 TJ_H_D726
1.625 2.625 0.276 0.393 0.288 0.405 1.767 TJ_J_D826
1.750 2.250 0.276 0.393 0.288 0.405 1.892 TJ_E_D428
1.750 2.375 0.276 0.393 0.288 0.405 1.892 TJ_F_D528

TSS Part No.
1.750 2.500 0.276 0.393 0.288 0.405 1.892 TJ_G_D628
1.750 2.625 0.276 0.393 0.288 0.405 1.892 TJ_H_D728
1.750 2.750 0.276 0.393 0.288 0.405 1.892 TJ_J_D828
1.875 2.375 0.276 0.393 0.288 0.405 2.017 TJ_E_D430
1.875 2.500 0.276 0.393 0.288 0.405 2.017 TJ_F_D530
1.875 2.625 0.276 0.393 0.288 0.405 2.017 TJ_G_D630
1.875 2.750 0.276 0.393 0.288 0.405 2.017 TJ_H_D730
1.875 2.875 0.276 0.393 0.288 0.405 2.017 TJ_J_D830
2.000 2.500 0.276 0.393 0.288 0.405 2.142 TJ_E_D432
2.000 2.625 0.276 0.393 0.288 0.405 2.142 TJ_F_D532
2.000 2.750 0.276 0.393 0.288 0.405 2.142 TJ_G_D632
2.000 2.875 0.276 0.393 0.288 0.405 2.142 TJ_H_D732
2.000 3.000 0.276 0.393 0.288 0.405 2.142 TJ_J_D832
2.125 2.625 0.276 0.393 0.288 0.405 2.267 TJ_E_D434
2.125 2.750 0.276 0.393 0.288 0.405 2.267 TJ_F_D534
2.125 2.875 0.276 0.393 0.288 0.405 2.267 TJ_G_D634
2.125 3.000 0.276 0.393 0.288 0.405 2.267 TJ_H_D734
2.125 3.125 0.276 0.393 0.288 0.405 2.267 TJ_J_D834
2.250 2.750 0.276 0.393 0.288 0.405 2.392 TJ_E_D436
2.250 2.875 0.276 0.393 0.288 0.405 2.392 TJ_F_D536
2.250 3.000 0.276 0.393 0.288 0.405 2.392 TJ_G_D636
2.250 3.125 0.276 0.393 0.288 0.405 2.392 TJ_H_D736
2.250 3.250 0.276 0.393 0.288 0.405 2.392 TJ_J_D836
2.375 2.875 0.276 0.393 0.288 0.405 2.517 TJ_E_D438
2.375 3.000 0.276 0.393 0.288 0.405 2.517 TJ_F_D538
2.375 3.125 0.276 0.393 0.288 0.405 2.517 TJ_G_D638
2.375 3.250 0.276 0.393 0.288 0.405 2.517 TJ_H_D738
2.375 3.375 0.276 0.393 0.288 0.405 2.517 TJ_J_D838
2.500 3.000 0.315 0.393 0.327 0.405 2.642 TJ_E_D440
2.500 3.125 0.315 0.393 0.327 0.405 2.642 TJ_F_D540
2.500 3.250 0.315 0.393 0.327 0.405 2.642 TJ_G_D640
2.500 3.375 0.315 0.393 0.327 0.405 2.642 TJ_H_D740
2.500 3.500 0.315 0.393 0.327 0.405 2.642 TJ_J_D840
2.625 3.125 0.315 0.393 0.327 0.405 2.798 TJ_E_D442
2.625 3.250 0.315 0.393 0.327 0.405 2.798 TJ_F_D542
2.625 3.375 0.315 0.393 0.327 0.405 2.798 TJ_G_D642
2.625 3.500 0.315 0.393 0.327 0.405 2.798 TJ_H_D742
2.625 3.625 0.315 0.393 0.327 0.405 2.798 TJ_J_D842
2.750 3.250 0.315 0.393 0.327 0.405 2.923 TJ_E_D444

TSS Part No.
2.750 3.375 0.315 0.393 0.327 0.405 2.923 TJ_F_D544
2.750 3.500 0.315 0.393 0.327 0.405 2.923 TJ_G_D644
2.750 3.625 0.315 0.393 0.327 0.405 2.923 TJ_H_D744
2.750 3.750 0.315 0.393 0.327 0.405 2.923 TJ_J_D844
2.875 3.375 0.315 0.393 0.327 0.405 3.048 TJ_E_D446
2.875 3.500 0.315 0.393 0.327 0.405 3.048 TJ_F_D546
2.875 3.625 0.315 0.393 0.327 0.405 3.048 TJ_G_D646
2.875 3.750 0.315 0.393 0.327 0.405 3.048 TJ_H_D746
2.875 3.875 0.315 0.393 0.327 0.405 3.048 TJ_J_D846
3.000 3.500 0.315 0.393 0.327 0.405 3.173 TJ_E_D448
3.000 3.625 0.315 0.393 0.327 0.405 3.173 TJ_F_D548
3.000 3.750 0.315 0.393 0.327 0.405 3.173 TJ_G_D648
3.000 3.875 0.315 0.393 0.327 0.405 3.173 TJ_H_D748
3.000 4.000 0.315 0.393 0.327 0.405 3.173 TJ_J_D848
3.125 3.625 0.315 0.393 0.327 0.405 3.298 TJ_E_D450
3.125 3.750 0.315 0.393 0.327 0.405 3.298 TJ_F_D550
3.125 3.875 0.315 0.393 0.327 0.405 3.298 TJ_G_D650
3.125 4.000 0.315 0.393 0.327 0.405 3.298 TJ_H_D750
3.125 4.125 0.315 0.393 0.327 0.405 3.298 TJ_J_D850
3.250 3.875 0.315 0.393 0.327 0.405 3.423 TJ_F_D552
3.250 4.000 0.315 0.393 0.327 0.405 3.423 TJ_G_D652
3.250 4.125 0.315 0.393 0.327 0.405 3.423 TJ_H_D752
3.250 4.250 0.315 0.393 0.327 0.405 3.423 TJ_J_D852
3.375 4.000 0.472 0.472 0.484 0.484 3.548 TJ_F_D554
3.375 4.125 0.472 0.472 0.484 0.484 3.548 TJ_G_D654
3.375 4.250 0.472 0.472 0.484 0.484 3.548 TJ_H_D754
3.375 4.375 0.472 0.472 0.484 0.484 3.548 TJ_J_D854
3.500 4.125 0.472 0.472 0.484 0.484 3.673 TJ_F_D556
3.500 4.250 0.472 0.472 0.484 0.484 3.673 TJ_G_D656
3.500 4.375 0.472 0.472 0.484 0.484 3.673 TJ_H_D756
3.500 4.500 0.472 0.472 0.484 0.484 3.673 TJ_J_D856
3.625 4.250 0.472 0.472 0.484 0.484 3.798 TJ_F_D558
3.625 4.375 0.472 0.472 0.484 0.484 3.798 TJ_G_D658
3.625 4.500 0.472 0.472 0.484 0.484 3.798 TJ_H_D758
3.625 4.625 0.472 0.472 0.484 0.484 3.798 TJ_J_D858
3.750 4.375 0.472 0.472 0.484 0.484 3.923 TJ_F_D560
3.750 4.500 0.472 0.472 0.484 0.484 3.923 TJ_G_D660
3.750 4.625 0.472 0.472 0.484 0.484 3.923 TJ_H_D760
3.750 4.750 0.472 0.472 0.484 0.484 3.923 TJ_J_D860

TSS Part No.
3.875 4.500 0.472 0.472 0.484 0.484 4.048 TJ_F_D562
3.875 4.625 0.472 0.472 0.484 0.484 4.048 TJ_G_D662
3.875 4.750 0.472 0.472 0.484 0.484 4.048 TJ_H_D762
3.875 4.875 0.472 0.472 0.484 0.484 4.048 TJ_J_D862
4.000 4.625 0.472 0.472 0.484 0.484 4.173 TJ_F_D564
4.000 4.750 0.472 0.472 0.484 0.484 4.173 TJ_G_D664
4.000 4.875 0.472 0.472 0.484 0.484 4.173 TJ_H_D764
4.000 5.000 0.472 0.472 0.484 0.484 4.173 TJ_J_D864
4.125 4.750 0.472 0.472 0.484 0.484 4.298 TJ_F_D566
4.125 4.875 0.472 0.472 0.484 0.484 4.298 TJ_G_D666
4.125 5.000 0.472 0.472 0.484 0.484 4.298 TJ_H_D766
4.125 5.125 0.472 0.472 0.484 0.484 4.298 TJ_J_D866
Ordering Information
Table 74: Part Number System for Metric Turcon®Varilip®PDR
Sealing Secondary
Product Design Cross- Quality Body
Lip Style Size Elements Element
Code Code Section Index Material
Material Modifier
TJ A 1 A xxxx - T25 1 Blank
Turcon® Type A Anti-clockwise Shaft Industrial 304 Stainless Primary and
See table of sizes, pages 214 - 218
Varilip®PDR B 2 B Diameter A T40 2 secondary

Type B Bi-directional < 1,000 Aerospace 316 Stainless sealing element
C 3 C (dia. x 10.0) T78 4 material per
Type C Clockwise Mild steel original design
D 4 S M83 (Zinc plated)
Type D Bi-directional 5 M
G 5 concentric slit MF5 Aluminum Primary and
Type G secondary
6 Shaft rotation MF6 sealing element
as viewed materials are
7 from air side the same
TJ A 3 B 0300 - T25 1
Product Code Design Code Lip Style Size Quality Material Body
Turcon® Varilip® PDR Type A Bi-directional 0300/10=30 mm Index Code Material
Industrial Turcon®T25 304 Stainless
Cross-section Secondary Material Modifier

8.50 mm (OD Ø47.0 mm) Primary and secondary lip
based on information in Table 12 materials are the same
Table 75: Part Number System for Inch Size Turcon®Varilip®PDR

Sealing Secondary
Product Design Cross- Quality Body
Lip Style Size Elements Element
Code Code Section Index Material
Material Modifier
TJ 1 E A Dxxx - T25 1 Blank
Turcon® Type 1 0.250 inch Anti-clockwise Inch Dash # Industrial 304 Stainless Primary and
Varilip®PDR 3 F B xxx A T40 2 secondary
Type 3 0.3125 inch Bi-directional Shaft Aerospace 316 Stainless sealing element
4 G C Diameter T78 4 material per
Type 4 0.375 inch Clockwise < 10.0 inch Mild steel original design
5 H (dia. x M83 (Zinc plated)
Type 5 0.4375 inch Shaft rotation 1,000.0) 5 M
6 J as viewed MF5 Aluminum Primary and
Type 6 0.500 inch from air side secondary
MF6 sealing element
materials are
the same
TJ 1 E C D430 A T25 5
Product Code Design Code Lip Style Size Quality Material Body
Turcon® Varilip® PDR Type 1 Clockwise 1.875 inch based Index Code Material
on Dash number Aerospace Turcon® T25 Aluminium
Cross-Section Secondary Material Modifier

6.35 mm (0.250 inch) Standard material configuration
HiSpin®PDR RT FEATURES & BENEFITS

- High speed operation (up to 60 m/s and beyond)
GENERAL DESCRIPTION - Bi-directional sealing capability
HiSpin®PDR RT is a high performance, bi-directional rotary - Compact design to reduce assembly space
seal designed to withstand high speeds, particularly in - Wide temperature range, from -60 °C to +200 °C
e-Mobility applications. With a machined metal body and high
performance Turcon®sealing element, it offers seal integrity - Capable of operation in low/medium pressure environments
whether in dry, moist or lubricated environments. Extensive - Excellent sealing performance with and without lubrication
testing under extreme operating conditions has proven its
sealing efficiency at high rotational speeds. - Extremely low friction and heat development
- Wide media compatibility
Machined - Negligible shaft wear

metal body - Design optimized for durability and long service life
- Provided in accordance with IATF 16949
Turcon®
Sealing element
Shaft
HiSpin®PDR RT provides optimal sealing in:
- Electric drive units for e-Mobility applications
Figure 121: HiSpin®PDR RT
- High speed electric drive units
METHOD OF OPERATION
Developers are continuously improving the effectiveness of the
electric drive unit – a combined electric motor and gearbox in a Seal performance is influenced by factors such as lubrication
shared housing. capability of the sealed media and heat dissipation in the
hardware, it follows that testing should always be performed.
The drive unit is the main cost-driver of future electric vehicle With good lubrication, the following values can be assumed as
development and offers new challenges for automotive a guideline:
manufacturers. While the gearbox requires efficient lubrication,
it is essential that the motor remains dry. Therefore, a highly
Pressure: dependent upon design and application
reliable seal is required between the two parts.
Running in dry, moist or lubricated environments, HiSpin®PDR Speed: Up to 60 m/s and beyond
RT meets ever growing demand for seal integrity at increasingly PV: dependent upon design and application
higher rotational speeds. The seal has excellent sealing
Acceleration: dependent upon design and application
characteristics at speeds of up to at least 60 meters per
second. Media: Wide range of commonly used rotary fluids
A combination of a unique material, an innovative

manufacturing process and specialized sealing lip design,
reduces the friction by up to 75 percent when compared to
traditional PTFE seals, leading to a significant reduction in
power consumption. In addition, heat generation is reduced, as
is wear for both the seal itself and its mating surface.
MATING SURFACE MATERIALS Testing in material development laboratories have

repeatedly shown the effectiveness of Turcon®as a sealing
Sealing of applications with rotating movements requires very material. Experiments show the wide temperature range of
good mating surfaces. A minimum hardness of 55 HRC to Turcon®extends above and below the values for standard
a hardening depth of at least 0.5 mm is recommended − at elastomer materials (Figure 123). Similarly, when compared with
higher speed and/or pressures, 60 to 64 HRC and a depth of standard Radial Oil Seals, HiSpin®HS40 generates significantly
0.5 to 1.0 mm is recommended. less torque, even at high rotational speeds (Figure 124).
Ra: 0.1 - 0.2 μm

Operating Temperature for Different Materials
Rz: 1.0 μm
300
Bearing ratio (50 - 70% @ depth of p = 0.25 Rz (Rtm);
(Tp (Mr)): relative to a ref. line c: 5% tp) 250
Mating surface min. 55 HRC 200
hardness:
150
IMPORTANT NOTE
100
Housing design and correct installation are important for the Temperature (ºC) 50
performance of the HiSpin®PDR RT. Information on shaft
and housing design with installation guides are available 0
from your local Customer Solution Center. -50
-100
er
te
n®
le
AGING AND TORQUE on
om
tri
yla
co
lic
Ni
cr
st
r
Si
Tu
lya
la
oe
Po
To prove the performance and longevity of HiSpin®PDR RT, testing
or
Flu
using real-world speeds and media likely to be encountered during

operation has been undertaken. Test conditions are given in Table Figure 123: Operating temperatures for Turcon®materials compared
with other elastomers
76 and the running profile is shown in Figure 122.
Table 76: Test Conditions for HiSpin®PDR RT Torque Comparison

0.08
Shaft diameter: Ø 38 mm
0.07
Shaft speed: 21,000 rpm Standard ROS2
Temperatures: up to +150°C 0.06
Media: ATF Fluid 0.05
Torque (Nm)
Test cycle: Load cycle according to Figure 122 and

0.04
ISO 6149 HiSpin™ PDR RT1
0.03
Test duration: 500 hours
0.02
HiSpin™ HS401
0.01
Running Profile Example
25000
0 5000 10000 15000 20000 25000
20000
Rotational speed (RPM)
Rotational Speed (RPM)

15000
1 Torque test performed in oil mist condition
10000
2 Torque test performed in ¼ shaft oil filled condition
5000
Figure 124: Torque comparison for HiSpin®products versus standard
0
Radial Oil Seals
-5000
0 2 4 6 8 10 12
Time (mins.)
Figure 122: E
xample running profile showing varying rotational speeds
throughout testing Due to the design requirements of this product, contact your
local Customer Solution Center to place an order or for further
information.
Turcon®and Zurcon®
Roto Seals
Turcon®
Roto Glyd Ring®
Turcon®Roto Glyd Ring®
Turcon®Roto Glyd Ring® Initial contact pressure is provided by radial compression of

the O-Ring. When the system pressure is increased, the O-Ring
General Description transforms this into additional contact pressure. The contact
pressure of the seal is thereby automatically adjusted so
Double-acting Turcon®Roto Glyd Ring®is used to seal shafts, sealing is ensured under all service conditions.
axles, cylinder bores, rotary manifolds, and swivels with rotary,
helical or oscillating movement. It consists of a seal ring in Depending on the profile cross-section of the seal, the contact
high-grade Turcon®material activated by an elastomeric O-Ring. surface has none, one or two continuous machined grooves.
These improve seal efficiency by increasing the specific
surface load pressure against the sealed surface. They also
form a lubricant reservoir and reduce friction.
Seal Profiles Roto Glyd Ring®
Notch
Grooves TG30 and TG31, TG32 and All other TG3_

TG40 Series TG41, TG42 Series and TG4_ Series
Notch Figure 126: Cross-section profiles depending on Series No.
NOTCH
To assure rapid activation of the seal at sudden changes of
pressure and direction of motion, radial notches are added on
O-Ring both sides of the seal ring.
Turcon®
Seal Ring FEATURES AND BENEFITS
- Initial contact pressure of Turcon®Roto Glyd Ring®is available
for shaft and bore sealing applications
P P
- Double-acting seal
- Low friction
- Lubricant reservoir
Figure 125: Turcon®Roto Glyd Ring® - Stick-slip free operation

- No vulcanizing to mating surfaces
The contact surface profile of the seal ring is specially
- Simple groove design
designed for use at high-pressure and low sliding speeds.
- Small groove dimensions
- For use at high-pressure and low sliding-speeds
METHOD OF OPERATION
- A
vailable in all sizes up to 2,700 mm diameter
The double-acting performance of the seal follows from the (to 2,600 mm for shaft seals)
symmetrical cross section which allows the seal to respond to
pressure in both directions.
ROTARY SEALS · Turcon®Roto Glyd Ring®
TYPICAL APPLICATIONS * IMPORTANT NOTE FOR THE BORE VERSION

Turcon®Roto Glyd Ring®is used as a double acting rotary seal
In the case of unpressurized applications in temperatures
for hydraulic and pneumatic equipment in sectors such as:
below 0 °C, please contact your local Customer Solution
Center for more information.
- Rotary distributors and unions
- High pressure valve stems
- Manipulators
FRICTIONAL POWER
- Pivoting motors in mobile hydraulics and machine tools
Guide values for the frictional power (P) can be determined
- Hydraulic motors from the graph in Figure 127. They are shown as a function of
- Blow molding machines the sliding speed and operating pressure for a shaft diameter
of 50 mm / 1.968 inch with an oil temperature of +60 C°. At
- Top drives
higher temperatures, these application limits must be reduced.
- Rotary tables
Formula for other diameters d:
- FPSO swivel units P50 x (d) [W]
P= ( 50 mm )
- Core cutting equipment
OPERATING CONDITIONS Friction at constant rotation

400
Seal performance is influenced by factors such as lubrication 1 m/s Shaft 50 mm
capability of the sealed media and heat dissipation in the 60 ºC
Frictional Power P50 (W)
300
With good lubrication, the following values can be used:
0.5 m/s
200
Speed: Up to 2.0 m/s
PV: Up to 2.5 MPa m/s 0.25 m/s
The value must be reduced for 100 0.15 m/s
diameters < 50 mm.
Temperature: -45 °C to +200 °C*
depending on O-Ring elastomer and media 0 10 20 30
Media: Mineral oil-based hydraulic fluids, flame Pressure MPa
retardant hydraulic fluids, environmentally
friendly hydraulic fluids (bio-oils), water and
others depending on seal and elastomer Figure 127: Frictional power for Turcon®Roto Glyd Ring®
material.
The guide values apply for constant operating conditions.
Changes in operating conditions such as pressure fluctuations
IMPORTANT NOTE or alternating directions of shaft rotation can result in
considerably higher friction values.
at the same time, e.g. the maximum operating speed de-
pends on material type, pressure and temperature and gap INSTALLATION INSTRUCTIONS
value. Temperature range also dependent on media.
Turcon®Roto Glyd Ring®is installed according to information
starting on page 313.
Closed groove installation is according to dimensions in

Table 78, page 236.
RECOMMENDED MATERIALS Turcon®Roto Glyd Ring®in Zurcon®Z80

For slow turning applications with fluids, air, gases and risk of
The following material combinations have proven effective for high abrasive wear; temperature limit -45 °C to +80 °C:
rotary applications:
O-Ring NBR 70 Shore A
Turcon®Roto Glyd Ring®in Turcon®T40 Set code: Z80N

All-round material in lubricating fluids and fluids with limited
lubrication, e.g. water: Z80 is for slow turning motion and not for constant rotation.
O-Ring: NBR 70 Shore A N
FKM 70 Shore A V For specific applications, other Turcon®and Zurcon®materials
HNBR 70 Shore A H are available.
(according to temperature)
Set code: T40N, T40V or T40H
Turcon®Roto Glyd Ring®in Turcon®M15

Material for light to medium applications with high sealing
effect in fluids with good lubrication:
FKM 70 Shore A V
HNBR 70 Shore A H
Set code: M15N, M15V or M15H
Table 77: Turcon®Roto Glyd Ring®
Material, O-Ring MPa

Service Mating Surface
Applications, Code Material Code max.
Temp.* °C Material
Properties Shore A Dynamic
Turcon®M04 M04 NBR 70 N -30 to +100 Steel 30
For lubricating and non-lubricating NBR 70 T -45 to +80 Hardened steel
fluids and gases Low temp.
Smooth and tight surface texture FKM 70 V -10 to +200
Good sealing performance
HNBR 70 H -30 to +150
Suitable for softer mating
surfaces
High extrusion resistance
For swiveling and low velocity
rotary service only
Carbon filled
Color: Black
Turcon®M15 M15 NBR 70 N -30 to +100 Hardened steel 30
Recommended material for rotary NBR 70 T -45 to +80
motion Low temp.
For lubricating fluids FKM 70 V -10 to +200
Tight surface texture
HNBR 70 H -30 to +150
Very good wear properties
Low friction
Good extrusion resistance
Suited to softer mating surfaces
Polyaramide, mineral fiber,
lubricant, graphite and Turcon®
filled
Color: Dark gray
fluids and gases Low temp. Stainless steel
Good wear and extrusion FKM 70 V -10 to +200 Titanium
resistance HVOF Tungsten carbide
HNBR 70 H -30 to +150
Suited to high temperature
service
Tight surface structure
Suited to softer surfaces
rotary service only
Aromatic polymer, graphite,
Turcon®filled
Color: Dark green-gray
Table is continued on next page

Temp.* °C Material
Turcon®T10 T10 NBR 70 N -30 to +100 Steel 30
fluids and gases Low temp. Chrome-plated steel
Suitable for slow rotary service in FKM 70 V -10 to +200 (rod)
lubricating fluid Stainless steel
HNBR 70 H -30 to +150
Not for electrically conducting
fluids
Carbon, graphite filled
Color: Black
Turcon®T40 T40 NBR 70 N -30 to +100 Hardened steel 30
All-round material for rotary and NBR 70 T -45 to +80 Hard Alloys
turning movements Low temp.
Good wear resistance and service FKM 70 V -10 to +200
life with both lubricating and
HNBR 70 H -30 to +150
non-lubricating fluids
Surface texture less suited to gas
sealing
Carbon fiber filled
Color: Gray
Zurcon® Z80 Z80 NBR 70 N -30 to +80 Steel 30
fluids and gases Low temp. Ceramic coatings
High abrasion and extrusion HVOF Tungsten carbide
resistance
Well suited to abrasive mating
surfaces and fluids
For swiveling and intermittent low
velocity rotary service only
Good chemical resistance
Ultra-high molecular weight
polyethylene
Color: White to off-white
* Service temperatures are only valid when using hydraulic mineral oil. Note that frictional heat may cause increased temperatures at the
seal
Recommended material
Note:
Rotary seals exert high loads on mating surfaces and mild steels are best suited for slow or swiveling service.
As a basic principle, the hardness of the mating surface should increase with the peripheral speed, and a hardness of 60 HRC is recommended
for velocities above 1 m/s. Due to the mechanical stresses imposed, a hardness depth of 0.5 mm or more is recommended to limit dimensional
changes to the mating surface.
Installation Recommendation for Shaft
L1
P r1
d2
D1
dN
rmax. 0.3
S
Table 78: Installation Dimensions – Standard Recommendations
O-Ring
Shaft Diameter Groove Groove Radial Clearance No. of
Radius Cross-
Series dN f8/h9 Diameter Width Smax* Grooves in
Section-Ø
Number the Sealing
Recommended Available 10 20 30 Surface
D1 H9 L1 +0.2 r1 d2
Range Range MPa MPa MPa
TG30 6 - 18.9 6 - 130.0 dN + 4.9 2.20 0.40 0.20 0.15 - 1.78 0
TG31 19 - 37.9 10 - 245.0 dN + 7.5 3.20 0.60 0.25 0.20 0.15 2.62 1
TG32 39 - 199.9 19 - 455.0 dN + 11.0 4.20 1.00 0.30 0.25 0.20 3.53 1
TG33 200 - 255.9 38 - 655.0 dN + 15.5 6.30 1.30 0.35 0.30 0.25 5.33 2
TG34 256 - 649.9 120 - 655.0 dN + 21.0 8.10 1.80 0.40 0.35 0.30 7.00 2
TG35 650 - 999.9 650 - 999.9 dN + 28.0 9.50 2.50 0.45 0.40 0.35 8.40 2
TG35X 1,000 - 2,600 - dN + 28.0 9.50 2.50 0.45 0.40 0.35 8.40 2
* At pressures > 30 MPa: Use diameter tolerance H8/f8 (bore/shaft) in area of seal.
At pressures > 10 MPa it is recommended to choose the next larger cross-section according to the column “Available range“
i.e. for shaft ø dN = 80 mm: TG33 0 0800
ORDERING EXAMPLE
TSS Article No. TG32 0 0800 - T40 N
Turcon®Roto Glyd Ring®, complete with O-Ring, standard Series No.
application:
Type (Standard)
Series: TG32 from Table 78
Shaft Diameter x 10**
Shaft diameter: dN = 80.0 mm
TSS Part No.: TG3200800 from Table 79
Material Code (Seal Ring)
Select the material from Table 77. The corresponding code Material Code (O-Ring)
numbers are appended to the TSS Part No. Together they form
** F or diameters ≥ 1,000.0 mm multiply only by factor 1.
the TSS Article No. The TSS Article No. for all intermediate
Example: TG35X for diameter 1,200.0 mm
sizes not shown in Table 79 can be determined following the TSS Article No.: TG35X1200 – T40N
example opposite.
Shaft Groove Groove TSS Shaft Groove Groove TSS

Dia. Dia. Width Part No. O-Ring Dia. Dia. Width Part No. O-Ring
dN D1 L1 Sizes dN D1 L1 Sizes
f8/h9 H9 +0.20 f8/h9 H9 +0.20
6.0 10.9 2.2 TG3000060 7.65 x 1.78 140.0 151.0 4.2 TG3201400 145.64 x 3.53
10.0 14.9 2.2 TG3000100 11.80 x 1.80 140.0 155.5 6.3 TG3301400 145.42 x 5.33
12.0 16.9 2.2 TG3000120 13.20 x 1.80 150.0 161.0 4.2 TG3201500 158.34 x 3.53
14.0 18.9 2.2 TG3000140 15.60 x 1.78 150.0 165.5 6.3 TG3301500 158.12 x 5.33
15.0 19.0 2.2 TG3000150 17.17 x 1.78 150.0 171.0 8.1 TG3401500 158.12 x 7.00
16.0 20.9 2.2 TG3000160 17.17 x 1.78 160.0 171.0 4.2 TG3201600 164.69 x 3.53
18.0 22.9 2.2 TG3000180 19.00 x 1.80 170.0 181.0 4.2 TG3201700 177.39 x 3.53
20.0 24.9 3.2 TG3000200 21.95 x 1.78 180.0 191.0 4.2 TG3201800 183.74 x 3.53
20.0 27.5 3.2 TG3100200 21.89 x 2.62 190.0 201.0 4.2 TG3201900 196.44 x 3.53
22.0 29.5 3.2 TG3100220 25.07 x 2.62 200.0 215.5 6.3 TG3302000 208.92 x 5.33
25.0 29.5 2.2 TG3000250 26.70 x 1.78 210.0 225.5 6.3 TG3302100 215.27 x 5.33
25.0 32.5 3.2 TG3100250 28.24 x 2.62 220.0 235.5 6.3 TG3302200 227.97 x 5.33
28.0 35.5 3.2 TG3100280 31.42 x 2.62 230.0 245.5 6.3 TG3302300 234.32 x 5.33
30.0 37.5 3.2 TG3100300 32.99 x 2.62 250.0 271.0 8.1 TG3402500 266.07 x 7.00
32.0 39.5 3.2 TG3100320 34.59 x 2.62 280.0 301.0 8.1 TG3402800 291.47 x 7.00
35.0 42.5 3.2 TG3100350 37.77 x 2.62 300.0 321.0 8.1 TG3403000 304.17 x 7.00
36.0 43.5 3.2 TG3100360 39.34 x 2.62 320.0 341.0 8.1 TG3403200 329.57 x 7.00
40.0 47.5 3.2 TG3100400 42.52 x 2.62 350.0 365.5 6.3 TG3303500 354.97 x 5.33
40.0 51.0 4.2 TG3200400 44.04 x 3.53 350.0 371.0 8.1 TG3403500 354.97 x 7.00
45.0 56.0 4.2 TG3200450 50.39 x 3.53 360.0 381.0 8.1 TG3403600 367.67 x 7.00
50.0 61.0 4.2 TG3200500 53.57 x 3.53 400.0 421.0 8.1 TG3404000 405.26 x 7.00
55.0 66.0 4.2 TG3200550 59.92 x 3.53 500.0 521.0 8.1 TG3405000 506.86 x 7.00
56.0 67.0 4.2 TG3200560 59.92 x 3.53 600.0 621.0 8.1 TG3406000 608.08 x 7.00
60.0 67.5 3.2 TG3100600 63.17 x 2.62 650.0 678.0 9.5 TG3506500 662.90 x 8.40
60.0 71.0 4.2 TG3200600 63.09 x 3.53 700.0 728.0 9.5 TG3507000 713.00 x 8.40
63.0 74.0 4.2 TG3200630 66.27 x 3.53 800.0 828.0 9.5 TG3508000 813.00 x 8.40
70.0 81.0 4.2 TG3200700 75.79 x 3.53 900.0 928.0 9.5 TG3509000 913.00 x 8.40
75.0 86.0 4.2 TG3200750 78.97 x 3.53 950.0 978.0 9.5 TG3509500 962.00 x 8.40
80.0 91.0 4.2 TG3200800 85.32 x 3.53 950.0 978.0 9.5 TG3509500 962.00 x 8.40
85.0 96.0 4.2 TG3200850 88.49 x 3.53 1,500.0 1,528.0 9.5 TG35X1500 1,513.00 x 8.40
90.0 101.0 4.2 TG3200900 94.84 x 3.53 2,000.0 2,028.0 9.5 TG35X2000 2,013.00 x 8.40
95.0 106.0 4.2 TG3200950 101.19 x 3.53 2,500.0 2,528.0 9.5 TG35X2500 2,513.00 x 8.40
100.0 111.0 4.2 TG3201000 104.37 x 3.53
The shaft diameters in bold type correspond to the recommendations
105.0 116.0 4.2 TG3201050 110.72 x 3.53 of ISO 3320.
110.0 121.0 4.2 TG3201100 113.89 x 3.53
Other dimensions and all intermediate sizes up to 2,600 mm diameter
120.0 131.0 4.2 TG3201200 123.42 x 3.53 including imperial (inch) sizes can be supplied.
125.0 136.0 4.2 TG3201250 129.77 x 3.53
130.0 137.5 3.2 TG3101300 133.02 x 2.62
130.0 141.0 4.2 TG3201300 136.12 x 3.53
135.0 146.0 4.2 TG3201350 139.29 x 3.53
Installation Recommendation for Bore
L1
rmax. 0.3 P
S
d2
DN
r1
d1
O-Ring
Bore Diameter Groove Groove Radial Clearance No. of
Radius Cross-
Series DN H9 Diameter Width Smax* Grooves in
Section-Ø
Number the Sealing
d1 h9 L1 +0.2 r1 d2
TG40 8 - 39.9 8 - 135.0 DN - 4.9 2.20 0.40 0.20 0.15 - 1.78 0
TG41 40 - 79.9 14 - 250.0 DN - 7.5 3.20 0.60 0.25 0.20 0.15 2.62 1
TG42 80 - 132.9 22 - 460.0 DN - 11.0 4.20 1.00 0.30 0.25 0.20 3.53 1
TG43 133 - 329.9 40 - 675.0 DN - 15.5 6.30 1.30 0.35 0.30 0.25 5.33 2
TG44 330 - 669.9 133 - 690.0 DN - 21.0 8.10 1.80 0.40 0.35 0.30 7.00 2
TG45 670 - 999.9 - DN - 28.0 9.50 2.50 0.45 0.40 0.35 8.40 2
TG45X 1,000 - 2,700 - DN - 28.0 9.50 2.50 0.45 0.40 0.35 8.40 2
* At pressures > 30 MPa: Use diameter tolerance H8/f8 (bore / shaft) in area of seal.
i.e. for bore ø DN = 80 mm: TG43 0 0800
ORDERING EXAMPLE
Turcon®Roto Glyd Ring®, complete with O-Ring, standard TSS Article No. TG42 0 0800 - T40 N
application: Series No.
Series: TG42 from Table 80 Type (Standard)
Bore diameter: DN = 80.0 mm Bore Diameter x 10**
Dimensions: TG4200800 from Table 81 Quality Index (Standard)
sizes not shown in Table 81 can be determined following the ** F or diameters ≥ 1,000.0 mm multiply only by factor 1.
Example: TG45X for diameter 1,200.0 mm
example opposite.
TSS Article No.: TG45X1200 – T40N
Table 81: Standard Installation Dimensions / TSS Part No.
Bore Groove Groove TSS Bore Groove Groove TSS

DN d1 L1 Dimensions DN d1 L1 Dimensions
H9 h9 +0.2 H9 h9 +0.2
10.0 5.1 2.2 TG4000100 4.80 x 1.80 210.0 194.5 6.3 TG4302100 189.87 x 5.33
12.0 7.1 2.2 TG4000120 6.70 x 1.80 220.0 204.5 6.3 TG4302200 202.57 x 5.33
14.0 9.1 2.2 TG4000140 8.75 x 1.80 230.0 214.5 6.3 TG4302300 208.92 x 5.33
15.0 10.1 2.2 TG4000150 9.50 x 1.80 240.0 224.5 6.3 TG4302400 221.62 x 5.33
16.0 11.1 2.2 TG4000160 10.60 x 1.80 250.0 234.5 6.3 TG4302500 234.32 x 5.33
18.0 13.1 2.2 TG4000180 12.42 x 1.78 280.0 264.5 6.3 TG4302800 266.07 x 5.33
20.0 15.1 2.2 TG4000200 14.00 x 1.78 300.0 284.5 6.3 TG4303000 278.77 x 5.33
23.0 18.1 2.2 TG4000230 17.17 x 1.78 320.0 304.5 6.3 TG430320 304.17 x 5.33
25.0 20.1 2.2 TG4000250 19.00 x 1.80 350.0 329.0 8.1 TG4403500 329.57 x 7.00
28.0 20.5 3.2 TG4100280 20.29 x 2.62 380.0 359.0 8.1 TG4403800 354.97 x 7.00
30.0 25.1 2.2 TG4000300 25.12 x 1.78 400.0 379.0 8.1 TG4404000 367.67 x 7.00
32.0 27.1 2.2 TG4000320 26.70 x 1.78 420.0 399.0 8.1 TG4404200 393.07 x 7.00
35.0 30.1 2.2 TG4000350 29.87 x 1.78 450.0 429.0 8.1 TG4404500 417.96 x 7.00
40.0 32.5 3.2 TG4100400 31.42 x 2.62 480.0 459.0 8.1 TG4404800 456.06 x 7.00
45.0 37.5 3.2 TG4100450 36.17 x 2.62 500.0 479.0 8.1 TG4405000 468.76 x 7.00
50.0 42.5 3.2 TG4100500 40.94 x 2.62 600.0 579.0 8.1 TG4406000 582.68 x 7.00
54.0 46.5 3.2 TG4100540 45.69 x 2.62 700.0 672.0 9.5 TG4507000 670.30 x 8.40
55.0 47.5 3.2 TG4100550 45.69 x 2.62 800.0 772.0 9.5 TG4508000 770.30 x 8.40
60.0 52.5 3.2 TG4100600 52.07 x 2.62 900.0 872.0 9.5 TG4509000 870.30 x 8.40
63.0 55.5 3.2 TG4100630 53.64 x 2.62 1,000.0 972.0 9.5 TG45X1000 970.30 x 8.40
65.0 57.5 3.2 TG4100650 56.82 x 2.62 1,500.0 1,472.0 9.5 TG45X1500 1,470.30 x 8.40
70.0 62.5 3.2 TG4100700 61.60 x 2.62 2,000.0 1,972.0 9.5 TG45X2000 1,970.30 x 8.40
75.0 67.5 3.2 TG4100750 66.34 x 2.62 2,500.0 2,472.0 9.5 TG45X2500 2,470.30 x 8.40
80.0 69.0 4.2 TG4200800 66.27 x 3.53 The bore diameters in bold type correspond to the recommendations
85.0 72.0 4.2 TG4200850 72.62 x 3.53 of ISO 3320.
90.0 79.0 4.2 TG4200900 78.97 x 3.53
95.0 84.0 4.2 TG4200950 82.14 x 3.53 including imperial (inch) sizes can be supplied.
100.0 89.0 4.2 TG4201000 88.49 x 3.53
110.0 99.0 4.2 TG4201100 98.02 x 3.53
120.0 109.0 4.2 TG4201200 107.54 x 3.53
125.0 114.0 4.2 TG4201250 113.89 x 3.53
130.0 119.0 4.2 TG4201300 117.07 x 3.53
140.0 124.5 6.3 TG4301400 123.19 x 5.33
150.0 134.5 6.3 TG4301500 132.72 x 5.33
150.0 134.5 6.3 TG4301500 132.72 x 5.33
160.0 144.5 6.3 TG4301600 142.24 x 5.33
170.0 154.5 6.3 TG4301700 151.77 x 5.33
180.0 164.5 6.3 TG4301800 164.47 x 5.33
190.0 174.5 6.3 TG4301900 170.82 x 5.33
200.0 184.5 6.3 TG4302000 183.52 x 5.33
Turcon®Roto ®
Glyd Ring K
Turcon®Roto Glyd Ring®K

General Description This Turcon®Roto Glyd Ring®version is identified in the TSS
Article Number by a "K" as the 5th digit (see Ordering Examples).
Turcon®Roto Glyd Ring®K is used to seal shafts, axles, For this seal, the direction of installation must be observed.
bores, rotary manifolds and swivels with rotary, helical or
oscillating movement. It consists of a seal ring in high-grade METHOD OF OPERATION
Turcon®material activated by an elastomer O-Ring.
Initial contact pressure of the Turcon®Roto Glyd Ring®K
The contact surface profile of the seal ring is specially is provided by radial compression of the O-Ring. When the
designed for use at high pressure and low sliding speeds. system pressure is increased, the O-Ring transforms this into
additional contact pressure. The contact pressure of the seal
Preferably, the Turcon®Roto Glyd Ring®K version is used as is thereby automatically adjusted so sealing is ensured under
single -acting seal because of its asymmetric appearance, all service conditions.
although a semi double-acting sealing function is maintained.
The single-acting performance of the seal follows from the
Turcon®Roto Glyd Ring®K is supplied with an axial pressure asymmetrical cross section that allows the seal to respond to
relief groove. As illustrated in Figure 130, the continuous radial high pressure in one direction.
groove is on one side linked to the pressure chamber.
The axial pressure relief groove connecting the pressurized
The seal is thus relieved of pressure from one side and can be fluid to the circumferential center groove ensures a pressure
used for higher PV values than Turcon®Roto Glyd Ring®. balance of more than half of the seal contact area. This
significantly reduces the seal friction when compared to the
double-acting Turcon®Roto Glyd Ring®.
As the K version still has full sealing contact and holds

pressure from both directions, it can act as a double-acting
rotary seal. The relieved side must be installed on the side
with the higher pressure.
The unrelieved side of the seal is only for low pressure, which
Groove Notch should not exceed 3 MPa as it is not sufficiently supported to
prevent extrusion from high pressure.
Notch
P
Relief Groove
O-Ring
Turcon®
Seal Ring
Figure 131: Right installation of Turcon®Roto Glyd Ring®K

P
NOTCH
Relief Groove To assure rapid activation of the seal at sudden changes of
pressure and direction of motion, radial notches are added on
both sides of the seal ring.
Figure 130: Turcon®Roto Glyd Ring®K with pressure relief.
ROTARY SEALS · Turcon®Roto Glyd Ring®K
FEATURES AND BENEFITS IMPORTANT NOTE

- Single-acting rotary seal
- Simple groove design at the same time, e.g. the maximum operating speed
depends on material type, pressure, temperature and gap
- Small groove dimensions
value. Temperature range also depends on media.
- Very low friction
- Stick-slip free operation
- No vulcanizing to mating surfaces
* IMPORTANT NOTE
TYPICAL APPLICATIONS In the case of unpressurized applications in temperatures

below 0 °C please contact your local Customer Solution
Turcon®Roto Glyd Ring®K is preferably used as a single- Center for more information.
acting rotary seal for hydraulic and pneumatic equipment in
applications such as:
- In end caps of rotary distributors and unions
- Manipulators
- Hydraulic motors
- Pivoting motors in mobile hydraulic and machine tools
- Blow molding machines
Seal performance is influenced by factors such as lubrication
capability of the sealed media and heat dissipation in the
With good lubrication, the following values can be assumed:
Pressure: Up to 30 MPa (from pressure relieved side)
Up to 3 MPa (from pressure unrelieved
side)
Speed: Up to 2.0 m/s
PV: Up to 2.5 MPa m/s
The value must be reduced for diameters
< 50 mm.
Temperatures: -45 °C to +200 °C *
depending on O-Ring elastomer and media
Media: Mineral oil-based hydraulic fluids, flame-
others, depending on seal and elastomer
material.
INSTALLATION INSTRUCTIONS Turcon®Roto Glyd Ring®K in Turcon®M15

Material with high sealing effect for light to medium
Turcon®Roto Glyd Ring®K is installed according to information applications in fluids with good lubrication:
on page 313.
FKM 70 Shore A V
Closed groove installation according to dimensions in
HNBR 70 Shore A H
Table 83 on page 248.
RECOMMENDED MATERIALS
The following material combinations have proven effective for Turcon®Roto Glyd Ring®K in Zurcon®Z80
rotary applications: For slow turning applications with fluid, air, gases and risk of
high abrasive wear; temperature limit -45 °C to +80 °C:
Turcon®Roto Glyd Ring®K in Turcon®T40 O-Ring NBR 70 Shore A
All-round material in lubricating fluids and fluids with limited Set code: Z80N
lubrication, e.g. water:
O-Ring: NBR 70 Shore A N Z80 is for slow turning motion and not for constant rotation.
FKM 70 Shore A V
HNBR 70 Shore A H For specific applications, other Turcon®and Zurcon®materials
(according to temperature) are available.
Table 82: Turcon®Roto Glyd Ring®K

Temp.* °C Material
Turcon® M04 M04 NBR 70 N -30 to +100 Steel 30
Smooth and tight surface texture
FKM 70 V -10 to +200
Suitable for softer mating HNBR 70 H -30 to +150
surfaces
rotary service only
Carbon filled
Color: Black
Turcon® M15 M15 NBR 70 N -30 to +100 Hardened steel 30
motion Low temp.
For lubricating fluids
FKM 70 V -10 to +200
Good sealing performance HNBR 70 H -30 to +150
Low friction
filled
Color: Dark gray
Turcon® M30 M30 NBR 70 N -30 to +100 Steel 30
Good wear and extrusion Titanium
FKM 70 V -10 to +200
Suited to high temperature HNBR 70 H -30 to +150
service
rotary service only
Turcon®filled;
Color: Dark green-gray.

Temp.* °C Material
Turcon® T10 T10 NBR 70 N -30 to +100 Steel 30
fluids and gases Low temp. Chrome-plated steel
Suitable for slow rotary service in (rod)
FKM 70 V -10 to +200
lubricating fluid Stainless steel
High extrusion resistance HNBR 70 H -30 to +150
Not for electrically conducting
fluids
Carbon, graphite filled
Color: Black
Turcon® T40 T40 NBR 70 N -30 to +100 Hardened steel 30

HNBR 70 H -30 to +150
sealing
Carbon fiber filled
Color: Gray.
resistance
surfaces and fluids
polyethylene
seal.
Recommended material.
Note:
L1
P r1
d2
D1
dN
rmax. 0.3
S
O-Ring
Shaft Diameter Groove Groove Radial Clearance No. of
Radius Cross-
Series dN f8/h9 Diameter Width Smax* Grooves in
Section-Ø
Number the Sealing
D1 H9 L1 +0.2 r1 d2
TG31K 19 - 37.9 10 - 245.0 dN + 7.5 3.20 0.60 0.20 0.15 0.10 2.62 1
TG32K 38 - 199.9 19 - 455.0 dN + 11.0 4.20 1.00 0.25 0.20 0.15 3.53 1
TG33K 200 - 255.9 38 - 655.0 dN + 15.5 6.30 1.30 0.30 0.25 0.20 5.33 2
TG34K 256 - 649.9 120 - 655.0 dN + 21.0 8.10 1.80 0.35 0.30 0.25 7.00 2
TG35K 650 - 999.9 650 - 999.9 dN + 28.0 9.50 2.50 0.40 0.35 0.30 8.40 2
i.e. for shaft ø dN = 80 mm: TG33 K 0800
ORDERING EXAMPLE
Turcon®Roto Glyd Ring®K, complete with O-Ring, standard TSS Article No. TG32 K 0800 - T40 N
Series: TG32K (from Table 83) Type (Standard)
Shaft diameter: dN = 80 mm Shaft Diameter x 10**
TSS Part No.: TG32K0800 (from Table 84) Quality Index (Standard)
sizes not shown in Table 84 can be determined following the ** F or diameters dN ≥ 1,000.0 mm only on TSS Special Article
Number.
example opposite.

dN D1 L1 Dimensions dN D1 L1 Dimensions
f8/h9 H9 +0.20 f8/h9 H9 +0.20
20.0 27.5 3.2 TG31K0200 21.89 x 2.62 210.0 225.5 6.3 TG33K2100 215.27 x 5.33
22.0 29.5 3.2 TG31K0220 25.07 x 2.62 220.0 235.5 6.3 TG33K2200 227.97 x 5.33
25.0 32.5 3.2 TG31K0250 28.24 x 2.62 230.0 245.5 6.3 TG33K2300 234.32 x 5.33
28.0 35.5 3.2 TG31K0280 31.42 x 2.62 240.0 255.5 6.3 TG33K2400 247.02 x 5.33
30.0 37.5 3.2 TG31K0300 32.99 x 2.62 250.0 265.5 6.3 TG33K2500 253.37 x 5.33
32.0 39.5 3.2 TG31K0320 34.59 x 2.62 280.0 301.0 8.1 TG34K2800 291.47 x 7.00
35.0 42.5 3.2 TG31K0350 37.77 x 2.62 300.0 321.0 8.1 TG34K3000 304.17 x 7.00
36.0 43.5 3.2 TG31K0360 39.34 x 2.62 320.0 341.0 8.1 TG34K3200 329.57 x 7.00
40.0 51.0 4.2 TG32K0400 44.04 x 3.53 350.0 371. 8.1 TG34K3500 354.97 x 7.00
42.0 53.0 4.2 TG32K0420 47.22 x 3.53 360.0 381.0 8.1 TG34K3600 367.67 x 7.00
45.0 56.0 4.2 TG32K0450 50.39 x 3.53 400.0 421.0 8.1 TG34K4000 405.26 x 7.00
48.0 59.0 4.2 TG32K0480 53.57 x 3.53 500.0 521.0 8.1 TG34K5000 506.86 x 7.00
50.0 61.0 4.2 TG32K0500 53.57 x 3.53 550.0 571.0 8.1 TG34K5500 557.66 x 7.00
52.0 63.0 4.2 TG32K0520 56.74 x 3.53 600.0 621.0 8.1 TG34K6000 608.08 x 7.00
55.0 66.0 4.2 TG32K0550 59.92 x 3.53 700.0 728.0 9.5 TG35K7000 712.90 x 8.40*
56.0 67.0 4.2 TG32K0560 59.92 x 3.53 800.0 828.0 9.5 TG35K8000 812.90 x 8.40*
60.0 71.0 4.2 TG32K0600 63.09 x 3.53 900.0 928.0 9.5 TG35K9000 912.90 x 8.40*
63.0 74.0 4.2 TG32K0630 66.27 x 3.53
The Shaft diameters in bold type correspond to the recommendations
65. 76.0 4.2 TG32K0650 69.44 x 3.53 of ISO 3320.
70.0 81.0 4.2 TG32K0700 75.79 x 3.53
Other dimensions and all intermediate sizes up to 999.9 mm diameter
75.0 86.0 4.2 TG32K0750 78.97 x 3.53 including inch sizes can be supplied. For diameters ≥ 1,000.0 mm only
80.0 91.0 4.2 TG32K0800 85.32 x 3.53 with a TSS Special Article Number.
85.0 96.0 4.2 TG32K0850 88.49 x 3.53 * Theoretical ideal O-Ring size
90.0 101.0 4.2 TG32K0900 94.84 x 3.53
95.0 106.0 4.2 TG32K0950 101.19 x 3.53
100.0 111.0 4.2 TG32K1000 104.37 x 3.53
105.0 116.0 4.2 TG32K1050 110.72 x 3.53
110.0 121.0 4.2 TG32K1100 113.89 x 3.53
115.0 126.0 4.2 TG32K1150 120.24 x 3.53
120.0 131.0 4.2 TG32K1200 123.42 x 3.53
125.0 136.0 4.2 TG32K1250 129.77 x 3.53
130.0 141.0 4.2 TG32K1300 136.12 x 3.53
135.0 146.0 4.2 TG32K1350 139.29 x 3.53
140.0 151.0 4.2 TG32K1400 145.64 x 3.53
150.0 161.0 4.2 TG32K1500 158.34 x 3.53
160.0 171.0 4.2 TG32K1600 164.69 x 3.53
170.0 181.0 4.2 TG32K1700 177.39 x 3.53
180.0 191.0 4.2 TG32K1800 183.74 x 3.53
190.0 201.0 4.2 TG32K1900 196.44 x 3.53
200.0 215.5 6.3 TG33K2000 208.92 x 5.33
L1
rmax. 0.3 P
S
d2
DN
r1
d1
Figure 121 Installation Drawing
O-Ring
Bore Diameter Groove Groove Radial Clearance No. of
Radius Cross-
Series DN H9 Diameter Width Smax* Grooves in
Section-Ø
Number the Sealing
d1 h9 L1 +0.2 r1 d2
TG41K 40 - 79.9 14 - 250.0 DN - 7.5 3.20 0.60 0.20 0.15 0.10 2.62 1
TG42K 80 - 132.9 22 - 460.0 DN - 11.0 4.20 1.00 0.25 0.20 0.15 3.53 1
TG43K 133 - 329.9 40 - 675.0 DN - 15.5 6.30 1.30 0.30 0.25 0.20 5.33 2
TG44K 330 - 669.9 133 - 690.0 DN - 21.0 8.10 1.80 0.35 0.30 0.25 7.00 2
TG45K 670 - 999.9 - DN - 28.0 9.50 2.50 0.40 0.35 0.30 8.40 2
i.e. for bore ø 80 mm: TG43 K 0800
ORDERING EXAMPLE
Turcon®Roto Glyd Ring®K complete with O-Ring, standard TSS Article No. TG42 K 0800 - T40 N
Series: TG42K (from Table 85) Type (Standard)
TSS Part No.: TG42K0800 (from Table 86) Quality Index (Standard)
sizes not shown in Table 86 can be determined following the ** F or diameters DN ≥ 1,000.0 mm only with a TSS Special Article
Number.
example opposite.

DN d1 L1 Dimensions DN d1 L1 Dimensions
H9 h9 +0.20 H9 h9 +0.20
40.0 32.5 3.2 TG41K0400 31.42 x 2.62 400.0 379.0 8.1 TG44K4000 367.67 x 7.00
42.0 34.5 3.2 TG41K0420 32.99 x 2.62 420.0 399.0 8.1 TG44K4200 393.07 x 7.00
45.0 37.5 3.2 TG41K0450 36.17 x 2.62 450.0 429.0 8.1 TG44K4500 417.96 x 7.00
48.0 40.5 3.2 TG41K0480 39.34 x 2.62 480.0 459.0 8.1 TG44K4800 456.06 x 7.00
50.0 42.5 3.2 TG41K0500 40.94 x 2.62 500.0 479.0 8.1 TG44K5000 468.76 x 7.00
52.0 44.5 3.2 TG41K0521 44.12 x 2.62 550.0 529.0 8.1 TG44K5500 532.26 x 7.00
55.0 47.5 3.2 TG41K0550 45.69 x 2.62 600.0 579.0 8.1 TG44K6000 582.68 x 7.00
56.0 48.5 3.2 TG41K0560 47.29 x 2.62 650.0 629.0 8.1 TG44K6500 633.48 x 7.00
60.0 52.5 3.2 TG41K0600 52.07 x 2.62 700.0 672.0 9.5 TG45K7000 670.30 x 8.40*
63.0 55.5 3.2 TG41K0630 53.64 x 2.62 800.0 772.0 9.5 TG45K8000 770.30 x 8.40*
65.0 57.5 3.2 TG41K0650 56.82 x 2.62 900.0 872.0 9.5 TG45K9000 870.30 x 8.40*
70.0 62.5 3.2 TG41K0700 61.60 x 2.62
The Bore diameters in bold type correspond to the recommendations
75.0 67.5 3.2 TG41K0750 66.34 x 2.62 of ISO 3320.
80.0 69.0 4.2 TG42K0800 66.27 x 3.53
Other dimensions and all intermediate sizes up to 999.9 mm diameter
85.0 74.0 4.2 TG42K0850 72.62 x 3.53 including inch sizes can be supplied. For diameters ≥ 1,000.0 mm only
90.0 79.0 4.2 TG42K0900 78.97 x 3.53 with a TSS Special Article Number.
95.0 84.0 4.2 TG42K0950 82.14 x 3.53 * Theoretical ideal O-Ring size
100.0 89.0 4.2 TG42K1000 88.49 x 3.53
110.0 99.0 4.2 TG42K1100 98.02 x 3.53
115.0 104.0 4.2 TG42K1150 101.19 x 3.53
120.0 109.0 4.2 TG42K1200 107.54 x 3.53
125.0 114.0 4.2 TG42K1250 113.89 x 3.53
130.0 119.0 4.2 TG43K1300 117.07 x 5.33
135.0 119.5 6.3 TG43K1350 116.84 x 5.33
140.0 124.5 6.3 TG43K1400 123.19 x 5.33
150.0 134.5 6.3 TG43K1500 132.72 x 5.33
160.0 144.5 6.3 TG43K1600 142.24 x 5.33
170.0 154.5 6.3 TG43K1700 151.77 x 5.33
180.0 164.5 6.3 TG43K1800 164.47 x 5.33
190.0 174.5 6.3 TG43K1900 170.82 x 5.33
200.0 184.5 6.3 TG43K2000 183.52 x 5.33
210.0 194.5 6.3 TG43K2100 189.87 x 5.33
220.0 204.5 6.3 TG43K2200 202.57 x 5.33
230.0 214.5 6.3 TG43K2300 208.92 x 5.33
240.0 224.5 6.3 TG43K2400 221.62 x 5.33
250.0 234.5 6.3 TG43K2500 234.32 x 5.33
280.0 264.5 6.3 TG43K2800 266.07 x 5.33
300.0 284.5 6.3 TG43K3000 278.77 x 5.33
320.0 304.5 6.3 TG43K3200 304.17 x 5.33
350.0 334.5 8.1 TG43K3500 329.57 x 7.00
Turcon®Roto®
Glyd Ring V
Turcon®Roto Glyd Ring®V
Turcon®Roto Glyd Ring®V1)

General Description VALVE PORTS
Turcon®Roto Glyd Ring®V with pressure relief is used to seal When the system pressure is higher than the pressure in
rotary applications, such as transmission lead-throughs, the circumferential lubricating groove, the system pressure
journals and swivels, with rotary or oscillating movement. bypasses the Quad-Ring®via the valve ports and pressure
balances the seal, see Figure 135.
The seal is double-acting and can be exposed to pressure from
one, or both, sides. NOTCH
To assure that a rapid activation of the seal takes place at
sudden changes of pressure and direction of motion, radial
notches are machined on both sides of the seal ring.
METHOD OF OPERATION
The double-acting performance of the seal follows from the
Valve Port symmetrical cross-section, which allows the seal to respond to
pressure in both directions.
Lubrication
Groove Initial contact pressure is provided by radial compression of
the O-Ring. When the system pressure is activated, the O-Ring
transforms this into additional radial seal contact pressure
Notch on the mating surface and thereby automatically adjusts the
sealing force to ensure high sealing performance under all
service conditions.
The Turcon®seal ring profile is supported by two “legs”

O-Ring
to reduce contact area with the shaft or bore and thereby
decrease friction (torque) and wear.
Turcon®
Seal Ring When exposed to pressure from one side, ports through the
sidewalls permit system pressure to deform the Quad-Ring®,
Quad-Ring® which opens to the lubrication groove (see Figure 135). At this
point, only one “leg” of the Turcon®Roto Glyd Ring®V is in full
P P pressurized contact with the counter surface and pressure is
balanced around half of the dynamic contact area. The other
“leg” is just obtaining a minor part of the pressure, which is
mainly coming from the initial O-Ring compression – with the
result of a major reduction in frictional heat generation.
Figure 134: Turcon®Roto Glyd Ring®V with pressure relief
Reduced contact surfaces under all operating conditions

It consists of a seal ring of Turcon®material with an integrated significantly improve friction and wear characteristics.
elastomeric Quad-Ring®Seal (X-Ring) and is activated by an
O-Ring as an elastic energizing element.

designed for use under high pressures and sliding speeds of
up to 2 m/s.
1) Patent: WO2017012726A1
ROTARY SEALS · Turcon®Roto Glyd Ring®V
Figure 135: Turcon®Roto Glyd Ring®V - Finite Element Analysis (FEA).
In Figure 135, the system pressure is acting on the left FEATURES AND BENEFITS
side of the seal and has, via the valve ports, deformed the
Quad-Ring®and balanced pressure over half of the dynamic - Available for shaft and bore sealing applications
contact area of the seal. The full system pressure is then only - Low to high pressure
interacting on the right leg.
- Low to medium speed
- Low friction
200 300 400 8.4 Series - Stick-slip-free starting, no sticking in operation

- High abrasion resistance and dimensional stability
- Simple groove design, small groove dimensions
- Recommended Turcon®materials: M15, M30, M04, T40 and
Zurcon®Z80 for all shaft sizes from 35 mm and all bore sizes
from 22 mm up to diameter 500 mm
TYPICAL APPLICATIONS
000 Series 100 Series 200 Series
Quad-Ring® Quad-Ring® Quad-Ring® Turcon®Roto Glyd Ring®V is used as a double-acting rotary seal
for hydraulic and pneumatic equipment in applications such as:
Figure 136: C
ross-section profiles of available standard seal series for
shaft and bore sealing dependent on Series No. - Rotary distributors and unions
- Rotary transmission lead-throughs
- Rotary connections with swivel movement, e.g. damping units
- Manipulators
- Pivoting motors in mobile hydraulics and machine tools
- Hydraulic motors
- Blow molding machines
- Top drives
- Rotary index tables
- Core cutting equipment
OPERATING CONDITIONS MATING SURFACE MATERIALS

Seal performance is influenced by such factors as lubrication Sealing of applications with rotating movements requires very
capability of the sealed media and heat dissipation in the good mating surfaces.
hardware. It follows that testing should always be performed. A minimum hardness of 55 HRC to a hardening depth of
at least 0.5 mm is recommended − at higher speed and/
With good lubrication, the following values can be assumed as or pressure 60 to 64 HRC and a depth of 0.5 to 1.0 mm is
a guideline: recommended.
Pressure: Up to 20 MPa at continuous rotation Particular attention must be paid to avoid coatings and
Up to 30 MPa at slow turning motion platings, e.g. ceramic surfaces with poor heat dissipation and
(According to temperature and seal (hard) chrome where material Turcon®M30 and Zurcon®Z80
material) are recommended.
Temperature: -45 °C to +130 °C*
Dependent on seal ring, FRICTIONAL POWER
O-Ring and Quad-Ring®material
Guide values for the frictional power (P) can be determined
Speed: Up to 2 m/s
from the graph in Figure 137.
According to pressure, temperature and
They are shown as a function of the sliding speed and
seal material
operating pressure for a shaft diameter dN of 50 mm with an
PV: Up to 10 MPa m/s oil temperature of +60 C°.
The value must be reduced for diameters
< 50 mm Formula for other diameters dN:
Acceleration: Up to 0.9 m/s2, in other cases contact
your local Customer Solution Center Frictional power P = P50 x dN [W]
50 mm
Media: Mineral oil-based hydraulic fluids,
flame-retardant hydraulic fluids, Find P50 for Turcon®M15 in Figure 137
environmentally friendly hydraulic fluids
(bio-oils) and others, depending on seal 400
and elastomer material
For sealing e.g. coolants, water or air, 2.0 m/s
use T40 or Z80
300
NOTE
For continuous operation at temperatures over +100 °C,

pressure and speed must be limited and use of
O-Rings / Quad-Ring®in HNBR or FKM 1.0 m/s
200
0.6 m/s
IMPORTANT NOTE

100
Shaft diameter Ø50 mm
value. Temperature range also depends on media.

0
0 10 20 30
* IMPORTANT NOTE FOR THE BORE VERSION: Pressure (MPa)
Figure 137: Frictional power for Turcon®Roto Glyd Ring®V in Turcon®M15

In case of unpressurized applications in temperatures
Center for more information. The guide values apply for constant operating conditions.
Changes in operating condition, such as pressure fluctuations
or alternating directions of shaft rotation, can result in
considerably higher friction values.
The following material combinations have proven effective for Turcon®Roto Glyd Ring®V in Turcon®M04
applications with high pressure and medium rotary speed: An improved carbon-filled material for linear and rotary
applications which can run on softer mating surfaces.
Turcon®Roto Glyd Ring®V in Turcon®M15
Standard material for Turcon®Roto Glyd Ring®V. O-Ring: NBR 70 Shore A N
For applications where high sealing efficiency, low friction FKM 70 Shore A V
and good wear resistance are important. (Choice of O-Ring / Quad-Ring®
depends on media and temperature)
FKM 70 Shore A V Set code: M04N or M04V
(Choice of O-Ring / Quad-Ring®
depends on media and temperature) Turcon®Roto Glyd Ring®V in Turcon®T40
Preferred for fluid applications where service life and
Set code: M15N or M15V wear resistance are more important than 100% sealing
performance.
Turcon®Roto Glyd Ring®V in Turcon®M30 For fluids with high and low lubricating properties.
A material that combines high sealing performance, Preferred material for water based fluids
low friction, long service life with good wear and extrusion
resistance. O-Ring: NBR 70 Shore A N
Suitable for hard and softer mating surfaces FKM 70 Shore A V
(Choice of O-Ring / Quad-Ring®
O-Ring: NBR 70 Shore A N depends on media and temperature)
FKM 70 Shore A V
(Choice of O-Ring / Quad-Ring® Set code: T40N or T40V
depends on media and temperature)
For specific applications, other material combinations are
Set code: M30N or M30V available.
Table 87: Turcon®Roto Glyd Ring®V

Temp.* °C Material
For lubricating and non-lubricating Hardened steel
fluids and gases NBR 70 T -45 to +80
Smooth and tight surface texture Low temp.
Suitable for softer mating FKM 70 V -10 to +200
surfaces HNBR 70 H -30 to +150
rotary service only
Carbon filled
Color: Black
Preferred material for rotary
motion NBR 70 T -45 to +80
For lubricating fluids Low temp.
Good sealing performance FKM 70 V -10 to +200
Very good wear properties HNBR 70 H -30 to +150
Low friction
filled
Color: Dark gray
fluids and gases NBR 70 T -45 to +80 Stainless steel
Good wear and extrusion Low temp. Titanium
Suited to high temperature FKM 70 V -10 to +200
service HNBR 70 H -30 to +150
rotary service only
Turcon®filled

Temp.* °C Material
All-round material for rotary and Hard alloys
turning movements NBR 70 T -45 to +80
Good wear resistance and service Low temp.
non-lubricating fluids FKM 70 V -10 to +200
Surface texture less suited to gas HNBR 70 H -30 to +150
sealing
Carbon fiber filled
Color: Gray.
Zurcon®Z80 Z80 NBR 70 N -30 to +80 Steel 30
fluids and gases NBR 70 T -45 to +80 Ceramic coatings
High abrasion and extrusion Low temp. HVOF Tungsten carbide
resistance
surfaces and fluids
polyethylene
seal.
Note:
As a basic principle, the hardness of the mating surface should increase with the peripheral speed, and a hardness of 60 HRC is recommen-
ded for velocities above 1 m/s. Due to the mechanical stresses imposed, a hardness depth of 0.5 mm or more is recommended to limit
dimensional changes to the mating surface.
QUAD-RING®MATERIALS
Standard materials for Quad-Ring®: If another elastomer material is required, Turcon®Roto Glyd
Ring®V is delivered with the Quad-Ring®uninstalled.
NBR 70 Shore A: Material code N7004 To get Turcon®Roto Glyd Ring®V without Quad-Ring®in NBR,
FKM 70 Shore A: Material code V7002 use the feature code [W] in the 5th character in the TSS Article
No, See ordering example page 261 or page 264.
Further special materials on request.
As standard, the Quad-Ring®in NBR elastomer is pre-installed

in the circumferential lubrication groove of the Turcon®seal
ring – attention must be paid to the media compatibility and
temperature limit of NBR.
Recommended Installation for Shaft
L1
P r1
d2
D1
dN
rmax. 0.3
S

Shaft Diameter Groove Groove Radial Clearance O-Ring Quad-Ring®
Radius
Series dN f8/h9 Diameter Width Smax* Cross-Section-Ø Cross-Section-Ø
Number Standard Available 10 20 30
D1 H9 L1 +0.2 r1 d2 W
Application Range MPa MPa MPa
TG720 35 - 79.9 35 - 144.9 dN + 11.0 4.2 1.0 0.40 0.25 0.15 3.53 1.78
TG730 80 - 144.9 38 - 144.9 dN + 15.5 6.3 1.3 0.50 0.30 0.20 5.33 1.78
TG740 145 - 269.9 80 - 269.9 dN + 21.0 8.1 1.8 0.60 0.35 0.25 7.00 2.62
TG750 270 - 500 200 - 500 dN + 28.0 9.5 2.5 0.70 0.40 0.30 8.40 3.53
* At pressures > 30 MPa use diameter tolerance H8/f8 (bore/rod) in the area of the seal or consult your local Customer Solution Center
for alternative material or profiles.
Slydring®/ Wear Rings are not applicable at very small radial clearances, please consult the Slydring®catalog.
ORDERING EXAMPLE
Turcon®Roto Glyd Ring®V, complete with Quad-Ring®in NBR TSS Article No. TG73 0 0800 - M15 N
pre-installed and O-Ring, standard application: Series No.
Series: TG730 from Table 88 Type (Standard)**
Shaft diameter: dN = 80.0 mm Shaft Diameter x 10***
TSS Part No.: TG7300800 Quality Index (Standard)
numbers are appended to the TSS Part No. (from Table 89).
Together these form the TSS Article Number. The TSS Article
Number for all intermediate sizes can be determined following ** Ordering Turcon®Roto Glyd Ring®V without NBR Quad-Ring®
please use suffix “W” in the fifth character TG73W0800-
the example:
*** For diameters dN > 500 mm only on TSS Special Article Number.
Shaft Groove Groove TSS

Diameter Diameter Width Part No. O-Ring Quad-Ring®
dN D1 L1 Dimension Dimension
f8/h9 H9 +0.2
35.0 46.0 4.2 TG7200350 40.87 x 3.53 33.05 x 1.78
36.0 47.0 4.2 TG7200360 40.87 x 3.53 34.65 x 1.78
38.0 53.5 6.3 TG7300380 43.82 x 5.33 37.82 x 1.78
40.0 51.0 4.2 TG7200400 44.04 x 3.53 37.82 x 1.78
45.0 56.0 4.2 TG7200450 50.39 x 3.53 44.17 x 1.78
45.0 60.5 6.3 TG7300450 50.17 x 5.33 44.17 x 1.78
50.0 61.0 4.2 TG7200500 53.57 x 3.53 47.35 x 1.78
50.0 65.5 6.3 TG7300500 56.52 x 5.33 47.35 x 1.78
55.0 66.0 4.2 TG7200550 59.92 x 3.53 53.70 x 1.78
56.0 67.0 4.2 TG7200560 59.92 x 3.53 53.70 x 1.78
56.0 71.5 6.3 TG7300560 62.87 x 5.33 53.70 x 1.78
60.0 71.0 4.2 TG7200600 63.09 x 3.53 56.87 x 1.78
60.0 75.5 6.3 TG7300600 66.04 x 5.33 56.87 x 1.78
63.0 74.0 4.2 TG7200630 66.27 x 3.53 60.05 x 1.78
63.0 78.5 6.3 TG7300630 69.22 x 5.33 60.05 x 1.78
70.0 81.0 4.2 TG7200700 75.79 x 3.53 66.40 x 1.78
70.0 85.5 6.3 TG7300700 75.57 x 5.33 66.40 x 1.78
75.0 86.0 4.2 TG7200750 78.97 x 3.53 72.75 x 1.78
80.0 91.0 4.2 TG7200800 85.32 x 3.53 75.92 x 1.78
80.0 95.5 6.3 TG7300800 85.09 x 5.33 75.92 x 1.78
80.0 101.0 8.1 TG7400800 88 x 7.00 75.87 x 2.62
85.0 96.0 4.2 TG7200850 88.49 x 3.53 82.27 x 1.78
85.0 100.5 6.3 TG7300850 91.44 x 5.33 82.27 x 1.78
90.0 101.0 4.2 TG7200900 94.84 x 3.53 88.62 x 1.78
90.0 105.5 6.3 TG7300900 97.79 x 5.33 88.62 x 1.78
95.0 106.0 4.2 TG7200950 101.19 x 3.53 88.62 x 1.78
100.0 111.0 4.2 TG7201000 104.37 x 3.53 94.97 x 1.78
100.0 115.5 6.3 TG7301000 107.32 x 5.33 94.97 x 1.78
105.0 116.0 4.2 TG7201050 110.72 x 3.53 101.32 x 1.78
105.0 120.5 6.3 TG7301050 110.49 x 5.33 101.32 x 1.78
110.0 121.0 4.2 TG7201100 113.89 x 3.53 107.67 x 1.78
110.0 125.5 6.3 TG7301100 116.84 x 5.33 107.67 x 1.78
120.0 135.5 6.3 TG7301200 126.37 x 5.33 114.02 x 1.78
125.0 136.0 4.2 TG7201250 129.77 x 3.53 120.37 x 1.78
125.0 140.5 6.3 TG7301250 129.54 x 5.33 120.37 x 1.78
125.0 146.0 8.1 TG7401250 132.72 x 7.00 120.32 x 2.62
130.0 145.5 6.3 TG7301300 135.89 x 5.33 126.72 x 1.78
135.0 146.0 4.2 TG7201350 139.29 x 3.53 126.72 x 1.78
135.0 150.5 6.3 TG7301350 142.24 x 5.33 126.72 x 1.78
140.0 151.0 4.2 TG7201400 145.64 x 3.53 133.07 x 1.78
Shaft Groove Groove TSS

dN D1 L1 Dimension Dimension
f8/h9 H9 +0.2
140.0 155.5 6.3 TG7301400 145.42 x 5.33 133.07 x 1.78
150.0 171.0 8.1 TG7401500 158.12 x 7.00 145.72 x 2.62
160.0 181.0 8.1 TG7401600 170.82 x 7.00 152.07 x 2.62
170.0 191.0 8.1 TG7401700 177.17 x 7.00 164.77 x 2.62
180.0 201.0 8.1 TG7401800 189.87 x 7.00 171.12 x 2.62
190.0 211.0 8.1 TG7401900 196.22 x 7.00 183.82 x 2.62
200.0 221.0 8.1 TG7402000 208.90 x 7.00 190.17 x 2.62
200.0 228.0 9.5 TG7502000 213 x 8.40 190.09 x 3.53
210.0 231.0 8.1 TG7402100 215.27 x 7.00 202.87 x 2.62
220.0 241.0 8.1 TG7402200 227.97 x 7.00 209.22 x 2.62
220.0 248.0 9.5 TG7502200 209 x 8.40 209.14 x 3.53
230.0 251.0 8.1 TG7402300 240.67 x 7.00 221.92 x 2.62
250.0 271.0 8.1 TG7402500 266.07 x 7.00 240.97 x 2.62
250.0 278.0 9.5 TG7502500 241 x 8.40 240.89 x 3.53
260.0 281.0 8.1 TG7402600 266.07 x 7.00 247.32 x 2.62
280.0 308.0 9.5 TG7502800 293 x 8.40 266.29 x 3.53
300.0 328.0 9.5 TG7503000 313 x 8.40 291.69 x 3.53
320.0 348.0 9.5 TG7503200 333 x 8.40 304.39 x 3.53
350.0 378.0 9.5 TG7503500 330 x 8.40 329.79 x 3.53
360.0 388.0 9.5 TG7503600 355 x 8.40 355.19 x 3.53
400.0 428.0 9.5 TG7504000 413 x 8.40 380.59 x 3.53
500.0 528.0 9.5 TG7505000 513 x 8.40 456.06 x 3.53
The shaft diameters in bold type correspond to the recommendations of ISO 3320.
Other dimensions and all intermediate sizes up to 500 mm diameter including imperial (inch) sizes can be supplied.
Recommended Installation for Bore
L1
rmax. 0.3 P
S
W
d2
DN
d1
r1

Bore Diameter Groove Groove Radial Clearance O-Ring Quad-Ring®
Radius
Series DN H9 Diameter Width Smax* Cross-Section-Ø Cross-Section-Ø
Number Standard Available 10 20 30
d1 h9 L1 +0.2 r1 d2 W
Application Range MPa MPa MPa
TG820 22 - 79.9 22 - 149.9 DN - 11.0 4.2 1.00 0.40 0.25 0.15 3.53 1.78
TG830 80 - 149.9 40 - 149.9 DN - 15.5 6.3 1.30 0.50 0.30 0.20 5.33 1.78
TG840 150 - 274.9 85 - 274.9 DN - 21.0 8.1 1.80 0.60 0.35 0.25 7.00 2.62
TG850 275 - 500 200 - 500 DN - 28.0 9.5 2.50 0.70 0.40 0.30 8.40 3.53
* At pressures > 30 MPa use diameter tolerance H8/f8 (bore/rod) in the area of the seal or consult your local Customer Solution Center
for alternative material or profiles.
Slydring®/ Wear Rings are not applicable at very small radial clearances, please consult the Slydring®catalog.
ORDERING EXAMPLE
Turcon®Roto Glyd Ring®V, complete with Quad-Ring®in NBR TG83 0 0800 - M15 N
TSS Article No.
pre-installed and O-Ring, standard application:
Series No.
Type (Standard)**
Bore diameter: DN = 80.0 mm
Bore Diameter x 10***
TSS Part No.: TG8300800
Select the material from Table 87. The corresponding code Material Code (Seal Ring)
numbers are appended to the TSS Part No. (from Table 91) Material Code (O-Ring)
Together these form the TSS Article Number. The TSS Article
Number for all intermediate sizes can be determined following ** Ordering Turcon®Roto Glyd Ring®V without NBR Quad-Ring®please
the example: use suffix “W” in the fifth character. TG83W0800
***For diameters DN > 500 mm only on TSS Special Article Number.

Bore Groove Groove TSS
Dimension Dimension
DN H9 d1 h9 L1 +0.2
22.0 11.0 4.2 TG8200220 10.69 x 3.53 17.17 x 1.78

23.0 12.0 4.2 TG8200230 10.69 x 3.53 17.17 x 1.78
25.0 14.0 4.2 TG8200250 13.87 x 3.53 20.35 x 1.78
28.0 17.0 4.2 TG8200280 15.47 x 3.53 21.95 x 1.78
30.0 19.0 4.2 TG8200300 18.66 x 3.53 25.12 x 1.78
32.0 21.0 4.2 TG8200320 20.22 x 3.53 26.70 x 1.78
35.0 24.0 4.2 TG8200350 23.40 x 3.53 29.87 x 1.78
40.0 29.0 4.2 TG8200400 28.17 x 3.53 34.65 x 1.78
40.0 24.5 6.3 TG8300400 23.16 x 5.33 33.05 x 1.78
45.0 29.5 6.3 TG8300450 27.94 x 5.33 37.82 x 1.78
50.0 39.0 4.2 TG8200500 37.69 x 3.53 44.17 x 1.78
50.0 34.5 6.3 TG8300500 32.69 x 5.33 44.17 x 1.78
54.0 43.0 4.2 TG8200540 40.87 x 3.53 47.35 x 1.78
54.0 38.5 6.3 TG8300540 37.47 x 5.33 47.35 x 1.78
55.0 39.5 6.3 TG8300550 37.47 x 5.33 47.35 x 1.78
60.0 49.0 4.2 TG8200600 47.22 x 3.53 53.70 x 1.78
63.0 52.0 4.2 TG8200630 50.39 x 3.53 56.87 x 1.78
63.0 47.5 6.3 TG8300630 46.99 x 5.33 53.70 x 1.78
65.0 49.5 6.3 TG8300650 46.99 x 5.33 56.87 x 1.78
70.0 59.0 4.2 TG8200700 56.74 x 3.53 63.22 x 1.78
75.0 64.0 4.2 TG8200750 63.09 x 3.53 66.40 x 1.78
75.0 59.5 6.3 TG8300750 56.52 x 5.33 66.40 x 1.78
80.0 69.0 4.2 TG8200800 66.27 x 3.53 72.75 x 1.78
80.0 64.5 6.3 TG8300800 62.87 x 5.33 72.75 x 1.78
83.0 72.0 4.2 TG8200830 69.44 x 3.53 75.92 x 1.78
83.0 67.5 6.3 TG8300830 66.04 x 5.33 72.75 x 1.78
85.0 64.0 8.1 TG8400850 63 x 7.00 72.69 x 2.62
90.0 79.0 4.2 TG8200900 78.97 x 3.53 82.27 x 1.78
90.0 74.5 6.3 TG8300900 72.39 x 5.33 82.27 x 1.78
90.0 69.0 8.1 TG8400900 68 x 7.00 75.87 x 2.62
95.0 84.0 4.2 TG8200950 82.14 x 3.53 88.62 x 1.78
95.0 79.5 6.3 TG8300950 78.74 x 5.33 88.62 x 1.78
100.0 89.0 4.2 TG8201000 88.49 x 3.53 88.62 x 1.78
100.0 84.5 6.3 TG8301000 81.92 x 5.33 88.62 x 1.78
110.0 94.5 6.3 TG8301100 91.44 x 5.33 101.32 x 1.78
120.0 104.5 6.3 TG8301200 100.97 x 5.33 107.67 x 1.78
125.0 114.0 4.2 TG8201250 113.89 x 3.53 114.02 x 1.78
125.0 109.5 6.3 TG8301250 107.32 x 5.33 114.02 x 1.78
125.0 104.0 8.1 TG8401250 103 x 7.00 113.97 x 2.62
130.0 114.5 6.3 TG8301300 113.67 x 5.33 120.37 x 1.78
Bore Groove Groove TSS

Dimension Dimension
DN H9 d1 h9 L1 +0.2
140.0 124.5 6.3 TG8301400 123.19 x 5.33 126.72 x 1.78

160.0 139.0 8.1 TG8401600 135.89 x 7.00 145.72 x 2.62
170.0 149.0 8.1 TG8401700 145.42 x 7.00 152.07 x 2.62
180.0 159.0 8.1 TG8401800 158.12 x 7.00 164.77 x 2.62
200.0 179.0 8.1 TG8402000 177.17 x 7.00 183.82 x 2.62
200.0 172.0 9.5 TG8502000 171 x 8.40 177.39 x 3.53
210.0 189.0 8.1 TG8402100 183.52 x 7.00 190.17 x 2.62
220.0 199.0 8.1 TG8402200 196.22 x 7.00 202.87 x 2.62
225.0 197.0 9.5 TG8502250 196 x 8.40 202.79 x 3.53
230.0 209.0 8.1 TG8402300 202.57 x 7.00 209.22 x 2.62
240.0 219.0 8.1 TG8402400 215.27 x 7.00 221.92 x 2.62
250.0 229.0 8.1 TG8402500 227.97 x 7.00 228.27 x 2.62
250.0 222.0 9.5 TG8502500 221 x 8.40 228.19 x 3.53
270.0 249.0 8.1 TG8402700 240.67 x 7.00 247.32 x 2.62
270.0 242.0 9.5 TG8502700 241 x 8.40 247.24 x 3.53
280.0 252.0 9.5 TG8502800 251 x 8.40 253.59 x 3.53
300.0 272.0 9.5 TG8503000 271 x 8.40 278.99 x 3.53
320.0 292.0 9.5 TG8503200 291 x 8.40 291.69 x 3.53
350.0 322.0 9.5 TG8503500 321 x 8.40 329.79 x 3.53
380.0 352.0 9.5 TG8503800 351 x 8.40 355.19 x 3.53
400.0 372.0 9.5 TG8504000 371 x 8.40 380.59 x 3.53
420.0 392.0 9.5 TG8504200 391 x 8.40 380.59 x 3.53
450.0 422.0 9.5 TG8504500 421 x 8.40 430.66 x 3.53
480.0 452.0 9.5 TG8504800 451 x 8.40 456.06 x 3.53
500.0 472.0 9.5 TG8505000 471 x 8.40 456.06 x 3.53
The bore diameters printed in bold type conform to the recommendations of ISO 3320.
Other dimensions and all intermediate sizes up to 500 mm diameter including imperial (inch) sizes can be supplied.
Zurcon®Roto®
Glyd Ring S
Zurcon®Roto Glyd Ring®S
Zurcon®Roto Glyd Ring®S1)

General Description METHOD OF OPERATION
Zurcon®Roto Glyd Ring®S is used to seal rotary transmission Reduced contact surfaces under all operating conditions
lead-throughs journals, swivels and with rotary or oscillating significantly improve friction and wear characteristics. When
movement. The seal is double-acting and can be exposed to exposed to low pressure, only the central section of the seal
pressure from one, or both, sides. comes into contact with the mating surface.
As the system pressure increases, the seal ring is tilted

slightly generating the hydrostatic pressure balance in the
sealing gap. Tilting the ring under pressure optimizes the
lubrication between the seal and the mating surface.
Notch
Notch
Notch
O-Ring
Zurcon®
Seal Ring
P P
Figure 141: Zurcon®Roto Glyd Ring®S - Finite Element Analysis (FEA)
The profile is supported by a second edge which restricts

contact with the shaft or bore, thereby significantly reducing
Figure 140: Zurcon®Roto Glyd Ring®S
friction and wear. The O-Ring material can be adapted to suit
operating conditions. The angle on both sides of Zurcon®Seal
It consists of a seal ring of Zurcon®material and is activated by
Ring prevents extrusion into the system gap.
an O-Ring as an elastic energizing element.

designed for use with high pressures and at low sliding Seal Profiles Roto Glyd Ring®S
speeds.
1) Patent: WO03027545A1
TG50 and All other

TG60 Series TG Series
Figure 142: Cross-section profiles depending on Series No.
ROTARY SEALS · Zurcon®Roto Glyd Ring®S
25
Shaft 60 mm
0.1 m/s Pressure: Up to 40 MPa
50 ºC PV: Up to 6.5 MPa x m/s
20
Acceleration: Up to 0.9 m/s2, in other cases, contact
Standard Rotary seal in
your local Customer Solution Center.
PTFE based material
15 Temperatures: -30 °C to +100 °C
Mr, Nm
Media: Mineral oil-based hydraulic fluids, flame-

10
Zurcon® Roto Glyd Ring® S Z54 friendly hydraulic fluids (bio-oils) and
5 material.
For sealing e.g. coolants, water or air use
Zurcon® Roto Glyd Ring® S Z80 Z80.
0 10 20 30
NOTE
Pressure, MPa
Note: F or continuous operation at temperatures over +60 °C,
The test results are only valid for slow rotation or oscillating
movements. pressure and speed must be limited.
The reduced friction of Zurcon® Roto Glyd Ring® S
demonstrates the advantages of the design.
Figure 143: Friction of seals after endurance test Table 92: Material
Pressure PxV Temperature

NOTCH
Material P
To assure that rapid activation of the seal takes place at MPa MPa x m/s °C
sudden changes of pressure and direction of motion, radial Zurcon®Z53* 40 6.5 -30/+100
notches are machined on both sides of the seal ring. Zurcon®Z54 25 6.5 -30/+100
Zurcon®Z80 30 6.5 -30/+80
*Zurcon®Z53 only for P >30 MPa
- Available for shaft and bore sealing applications IMPORTANT NOTE
- Low to high pressure
- Low friction at the same time, e.g. the maximum operating speed
depends on material type, pressure, temperature and
- Stick-slip-free starting, no sticking in operation
value gap.
- High abrasion resistance and dimensional stability
- Simple groove design, small groove dimensions
- Available in Z53 and Z54 materials for all shaft sizes up to
2,200 mm diameter and for all bore sizes up to 2,300 mm INSTALLATION INSTRUCTIONS
- Available in Z80 material for all shaft sizes up to 2,600 mm Zurcon®Roto Glyd Ring®S is installed according to information
diameter and for all bore sizes up to 2,700 mm. on page 313.
Closed groove installation according to dimensions in

APPLICATION EXAMPLES Table 94 on page 273.
- Shafts, axles and rotary transmission lead-throughs

- Rotary indexing tables
- Rotary connections with swivel movement, e.g. damping units
The following material combinations have proven effective for
applications with slow turning movements:
Zurcon®Roto Glyd Ring®S in Zurcon®Z80

All-round material:

FKM 70 Shore A V
(according to media)
Set code: Z80N or Z80V
Zurcon®Roto Glyd Ring®S in Zurcon®Z54

Material for high sealing effect:
Set code: Z54N
For specific applications, other material combinations are

available.
Table 93: Zurcon®Roto Glyd Ring®S

Temp.* °C Material
Zurcon®Z53** Z53 NBR 70 N -30 to +100 Hardened steel 40
For lubricating hydraulic fluids NBR 70 T -45 to +80 Chrome-plated steel
Very high abrasion and extrusion Low temp. (shaft)
resistance Ceramic coatings
Good sealing performance Stainless steel
surfaces
For swiveling and intermittent
low- velocity rotary service only
Limited chemical resistance
Maximum service temperature:
+110 °C
Cast polyurethane
Color: Yellow to light brown
Zurcon®Z54** Z54 NBR 70 N -30 to +100 Steel 25
For lubricating hydraulic fluids NBR 70 T -45 to +80 Hardened steel
Very high abrasion resistance Low temp. Chrome-plated steel
Good sealing performance (shaft)
Well suited to abrasive mating Ceramic coating
surfaces. Stainless steel
+110 °C
Cast polyurethane
Color: Turquoise
resistance
surfaces and fluids
polyethylene
seal.
** Maximum diameter 2,200 mm
Note:
L1
P r1
d2
D1
dN
rmax. 0.3
S

Shaft Diameter Groove Groove Radial Clearance O-Ring
Radius
Series dN f8/h9 Diameter* Width Smax* Cross-Section-Ø
Number Standard Available
D1 H9 L1 +0.2 r1 10 MPa 30 MPa d2
Range Range
TG50 12 - 18.9 10 - 18.9 dN + 4.9 2.20 0.40 0.20 0.10 1.78
TG51 19 - 37.9 12 - 59.9 dN + 7.5 3.20 0.60 0.25 0.15 2.62
TG52 38 - 132.9 19 - 199.9 dN + 11.0 4.20 1.00 0.30 0.20 3.53
TG53 133 - 255.9 38 - 329.9 dN + 15.5 6.30 1.30 0.35 0.25 5.33
TG54 256 - 649.9 120 - 655.0 dN + 21.0 8.10 1.80 0.40 0.25 7.00
TG55 650 - 999.9 650 - 999.9 dN + 28.0 9.50 2.50 0.50 0.30 8.40
TG55X** 1,000 - 2,600 - dN + 28.0 9.50 2.50 0.50 0.30 8.40
* For max. temperature = +60 °C at the seal.
** Z53 and Z54 max. ø 2,200 mm.
ORDERING EXAMPLE
Zurcon®Roto Glyd Ring®S, complete with O-Ring, standard TSS Article No. TG52 0 0800 - Z54 N
Series: TG52 from Table 94 Type (Standard)
Shaft diameter: dN = 80.0 mm Shaft Diameter x 10***
TSS Part No.: TG5200800 from Table 95 Quality Index (Standard)
sizes not shown in Table 95 can be determined following the *** For diameters ≥ 1,000.0 mm multiply only by factor 1.
example opposite. Example: TG55X for diameter 1,200.0 mm
TSS Article No.: TG55X1200 - Z54N

dN D1 L1 Sizes dN D1 L1 Sizes
f8/h9 H9 +0.2 f8/h9 H9 +0.2
10.0 14.9 2.2 TG5000100 12.42 x 1.80 150.0 165.5 6.3 TG5301500 158.12 x 5.33
12.0 16.9 2.2 TG5000120 14.00 x 1.78 160.0 175.5 6.3 TG5301600 170.82 x 5.33
14.0 18.9 2.2 TG5000140 15.60 x 1.78 170.0 185.5 6.3 TG5301700 177.17 x 5.33
15.0 19.9 2.2 TG5000150 17.17 x 1.78 180.0 195.5 6.3 TG5301800 189.87 x 5.33
16.0 20.9 2.2 TG5000160 18.77 x 1.78 190.0 205.5 6.3 TG5301900 202.57 x 5.33
18.0 22.9 2.2 TG5000180 20.35 x 1.78 200.0 215.5 6.3 TG5302000 208.92 x 5.33
20.0 27.5 3.2 TG5100200 23.47 x 2.62 210.0 225.5 6.3 TG5302100 221.62 x 5.33
22.0 29.5 3.2 TG5100220 25.07 x 2.62 220.0 235.5 6.3 TG5302200 227.97 x 5.33
25.0 32.5 3.2 TG5100250 28.24 x 2.62 230.0 245.5 6.3 TG5302300 240.67 x 5.33
28.0 35.5 3.2 TG5100280 31.42 x 2.62 240.0 255.5 6.3 TG5302400 247.02 x 5.33
30.0 37.5 3.2 TG5100300 34.59 x 2.62 250.0 265.5 6.3 TG5302500 266.07 x 5.30
32.0 39.5 3.2 TG5100320 36.17 x 2.62 280.0 301.0 8.1 TG5402800 291.47 x 7.00
35.0 42.5 3.2 TG5100350 39.34 x 2.62 300.0 321.0 8.1 TG5403000 304.17 x 7.00
36.0 43.5 3.2 TG5100360 39.34 x 2.62 320.0 341.0 8.1 TG5403200 329.57 x 7.00
40.0 51.0 4.2 TG5200400 47.22 x 3.53 350.0 371.0 8.1 TG5403500 354.97 x 7.00
42.0 53.0 4.2 TG5200420 47.22 x 3.53 360.0 381.0 8.1 TG5403600 367.67 x 7.00
45.0 56.0 4.2 TG5200450 50.39 x 3.53 400.0 421.0 8.1 TG5404000 405.26 x 7.00
48.0 59.0 4.2 TG5200480 53.57 x 3.53 500.0 521.0 8.1 TG5405000 506.86 x 7.00*
50.0 61.0 4.2 TG5200500 56.74 x 3.53 600.0 621.0 8.1 TG5406000 608.08 x 7.00*
52.0 63.0 4.2 TG5200520 59.92 x 3.53 700.0 728.0 9.5 TG5507000 712.90 x 8.40*
55.0 66.0 4.2 TG5200550 59.92 x 3.53 800.0 828.0 9.5 TG5508000 812.90 x 8.40*
56.0 67.0 4.2 TG5200560 63.09 x 3.53 900.0 928.0 9.5 TG5509000 912.90 x 8.40*
60.0 71.0 4.2 TG5200600 66.27 x 3.53 1,000.0 1,028.0 9.5 TG55X1000 1,012.90 x 8.40*
63.0 74.0 4.2 TG5200630 69.44 x 3.53 1,500.0 1,528.0 9.5 TG55X1500 1,512.90 x 8.40*
65.0 76.0 4.2 TG5200650 72.62 x 3.53 2,000.0 2,028.0 9.5 TG55X9200 2,012.90 x 8.40*
70.0 81.0 4.2 TG5200700 75.79 x 3.53 2,500.0 2,528.0 9.5 TG55X2500 2,512.90 x 8.40*
75.0 86.0 4.2 TG5200750 82.14 x 3.53
The shaft diameters printed in bold type conform to the recommenda-
80.0 91.0 4.2 TG5200800 85.32 x 3.53 tions of ISO 3320.
85.0 96.0 4.2 TG5200850 91.67 x 3.53
90.0 101.0 4.2 TG5200900 98.02 x 3.53 for Z53 and Z54 (2,600 mm for Z80) including inch sizes can be
95.0 106.0 4.2 TG5200950 101.19 x 3.53 supplied.
100.0 111.0 4.2 TG5201000 107.54 x 3.53 * Theoretical ideal O-Ring size
105.0 116.0 4.2 TG5201050 110.72 x 3.53
110.0 121.0 4.2 TG5201100 117.07 x 3.53
115.0 126.0 4.2 TG5201150 120.24 x 3.53
120.0 131.0 4.2 TG5201200 126.59 x 3.53
125.0 136.0 4.2 TG5201250 132.94 x 3.5
130.0 141.0 4.2 TG5201300 136.12 x 3.53
135.0 150.5 6.3 TG5201300 142.24 x 5.33
140.0 155.5 6.3 TG5301400 148.59 x 5.33
L1
rmax. 0.3 P
S
d2
DN
d1
r1

Bore Diameter Groove Groove Radial Clearance O-Ring
Radius
Series DN H9 Diameter* Width Smax* Cross-Section-Ø
Number Standard Available
d1 h9 L1 +0.2 r1 10 MPa 30 MPa d2
Range Range
TG60 12 - 19.9 10 - 24.9 DN - 4.9 2.20 0.40 0.20 - 1.78
TG61 20 - 39.9 14 - 69.9 DN - 7.5 3.20 0.60 0.25 0.15 2.62
TG62 40 - 132.9 22 - 199.9 DN - 11.0 4.20 1.00 0.30 0.20 3.53
TG63 133 - 255.9 40 - 329.9 DN - 15.5 6.30 1.30 0.35 0.25 5.33
TG64 256 - 669.9 133 - 690.0 DN - 21.0 8.10 1.80 0.40 0.25 7.00
TG65 670 - 999.9 670 - 999.9 DN - 28.0 9.50 2.50 0.45 0.30 8.40
TG65X** 1,000 - 2,700 - DN - 28.0 9.50 2.50 0.45 0.30 8.40
* For max. temperature = +60 °C at the seal.
** Z53 and Z54 max. ø 2,300 mm
ORDERING EXAMPLE
TSS Article No. TG62 0 0800 - Z54 N
Zurcon®Roto Glyd Ring®S, complete with O-Ring, standard Series No.
application:
Type (Standard)
Bore Diameter x 10***
Bore diameter: DN = 80.0 mm
TSS Part No.: TG6200800 from Table 97
*** F or diameters DN ≥ 1,000.0 mm multiply only by factor 1.
Example: TG65X for diameter DN 1,200.0 mm
sizes not shown in Table 97 can be determined following the TSS Article No.: TG65X1200 - Z54N.
example opposite.

DN d1 L1 Sizes DN d1 L1 Sizes
H9 h9 +0.2 H9 h9 +0.2
12.0 7.1 2.2 TG6000120 7.10 x 1.80 200.0 184.5 6.3 TG6302000 189.87 x 5.33
14.0 9.1 2.2 TG6000140 9.25 x 1.78 210.0 194.5 6.3 TG6302100 196.22 x 5.33
15.0 10.1 2.2 TG6000150 10.60 x 1.80 220.0 204.5 6.3 TG6302200 208.92 x 5.33
16.0 11.1 2.2 TG6000160 11.20 x 1.80 230.0 214.5 6.3 TG6302300 215.27 x 5.33
18.0 13.1 2.2 TG6000180 13.20 x 1.80 240.0 224.5 6.3 TG6302400 227.92 x 5.33
20.0 12.5 3.2 TG6100200 12.37 x 2.62 250.0 234.5 6.3 TG6302500 240.67 x 5.33
22.0 14.5 3.2 TG6100220 14.50 x 2.65 280.0 259.0 8.1 TG6402800 266.07 x 7.00
25.0 17.5 3.2 TG6100250 18.00 x 2.65 300.0 279.0 8.1 TG6403000 278.77 x 7.00
28.0 20.5 3.2 TG6100280 20.29 x 2.65 320.0 299.0 8.1 TG6403200 304.17 x 7.00
30.0 22.5 3.2 TG6100300 23.47 x 2.65 350.0 329.0 8.1 TG6403500 329.57 x 7.00
32.0 24.5 3.2 TG6100320 25.07 x 2.65 400.0 379.0 8.1 TG6404000 380.37 x 7.00
35.0 27.5 3.2 TG6100350 28.24 x 2.65 420.0 399.0 8.1 TG6404200 405.26 x 7.00
40.0 29.0 4.2 TG6200400 29.75 x 3.53 450.0 429.0 8.1 TG6404500 430.66 x 7.00
42.0 31.0 4.2 TG6200420 31.35 x 3.53 480.0 459.0 8.1 TG6404800 468.76 x 7.00
45.0 34.0 4.2 TG6200450 34.52 x 3.53 500.0 479.0 8.1 TG6405000 481.38 x 7.00
48.0 37.0 4.2 TG6200480 37.69 x 3.53 600.0 579.0 8.1 TG6406000 582.68 x 7.00
50.0 39.0 4.2 TG6200500 40.87 x 3.53 700.0 672.0 9.5 TG6507000 670.00 x 8.40*
52.0 41.0 4.2 TG6200520 40.87 x 3.53 800.0 772.0 9.5 TG6508000 770.30 x 8.40*
55.0 44.0 4.2 TG6200550 44.04 x 3.53 900.0 872.0 9.5 TG6509000 870.30 x 8.40*
56.0 45.0 4.2 TG6200560 47.22 x 3.53 1,000.0 972.0 9.5 TG65X1000 970.30 x 8.40*
60.0 49.0 4.2 TG6200600 50.39 x 3.53 1,500.0 1,472.0 9.5 TG65X1500 1,470.30 x 8.40*
63.0 52.0 4.2 TG6200630 53.57 x 3.53 2,000.0 1,972.0 9.5 TG65X2000 1,970.30 x 8.40*
65.0 54.5 4.2 TG6300650 56.74 x 5.33 2,500.0 2,472.0 9.5 TG65X2500 2,470.30 x 8.40*
80.0 69.0 4.2 TG6200800 69.44 x 3.53
The bore diameters printed in bold type conform to the recommenda-
85.0 74.0 4.2 TG6200850 75.79 x 3.53 tions of ISO 3320.
90.0 79.0 4.2 TG6200900 78.97 x 3.53
95.0 84.0 4.2 TG6200950 85.32 x 3.53 for Z53 and Z54 (2,700 mm for Z80) including inch sizes can be
100.0 89.0 4.2 TG6201000 91.67 x 3.53 supplied.
110.0 99.0 4.2 TG6201100 101.19 x 3.53 * Theoretical ideal O-Ring size
115.0 104.0 4.2 TG6201150 104.37 x 3.53
120.0 109.0 4.2 TG6201200 110.72 x 3.53
125.0 114.0 4.2 TG6201250 117.07 x 3.53
130.0 119.0 4.2 TG6201300 120.24 x 3.53
135.0 119.5 6.3 TG6301350 120.02 x 5.33
140.0 124.5 6.3 TG6301400 126.37 x 5.33
150.0 134.5 6.3 TG6301500 135.89 x 5.33
160.0 144.5 6.3 TG6301600 145.42 x 5.33
170.0 154.5 6.3 TG6301700 158.12 x 5.33
180.0 164.5 6.3 TG6301800 164.47 x 5.33
190.0 174.5 6.3 TG6301900 177.17 x 5.33
Turcon®
Roto Variseal®
Turcon®Roto Variseal®
Turcon®Roto Variseal® FEATURES AND BENEFITS

- Suitable for rotary, reciprocating and static applications
General Description
- Protects against mechanical torsion
The Turcon®Roto Variseal®is a single-acting seal consisting
- Low coefficient of friction
of a U-shaped seal jacket and a V-shaped corrosion resistant
metal spring. - R
emains tight in groove even when subject to oscillating or
helical movements
The key characteristic of the Turcon®Roto Variseal®is the
- Withstands rapid changes in temperature
flanged heel, which prevents the seal from rotating by clamping
in the groove and the short and heavy dynamic lip offering - High abrasion resistance
reduced friction, long service life and a good scraping effect
- Excellent resistance to aging
even in highly viscous media.
- Good scraping ability
- Can be sterilized
Turcon® - Available in Hi-Clean version
Roto Variseal®
Spring
Operating For dynamic loads: 20 MPa
P Pressure: For static loads: 25 MPa
Speed: Rotating: Up to 2 m/s
For specific applications at lower
temperatures, please contact your local
Figure 146: Turcon®Roto Variseal® Customer Solution Center
Media: Virtually all fluids, chemicals and gases
At low and zero pressure, the metal spring provides the primary
sealing force. As the system pressure increases, the main
sealing force is achieved by the system pressure and ensures
a tight seal from zero to high pressure. IMPORTANT NOTE
The possibility of matching suitable materials for the seal The above data are maximum values and cannot be used
and the spring allows use in a wide range of applications at the same time, e.g. the maximum operating speed
going beyond the field of hydraulics, e.g. in the chemical, depends on material type, pressure and temperature.
pharmaceutical and foodstuffs industries.
The Turcon®Roto Variseal®can be sterilized and is available

in a special Hi-Clean version where the spring cavity is filled
with a Silicone elastomer preventing contaminants from
being entrapped in the seal. This design also works well in
applications involving mud, slurries or adhesives to keep grit
from packing into the seal cavity and inhibiting the spring
action.
ROTARY SEALS · Turcon®Roto Variseal®
FRICTIONAL FORCE APPLICATION LIMITS

Indicative values for frictional force are included in Figure 147. The maximum operating limits for temperature, pressure and
Frictional force is given as a function of sliding speed and speed are dependent upon one another and therefore cannot
operating pressure for a shaft diameter of 50 mm at an oil all apply at the same time.
temperature of +60 °C. The operating limits are lower at higher
temperatures. The lubrication properties of the media to be sealed and heat
dissipation must also be taken into consideration.
Indicative values for other shaft diameters can be calculated The following PV values can be used as general guidelines:
from the formula:
d Poor lubrication up to PV = 2 MPa x m/s
P P50 x ( ) [W]
50 mm Good lubrication up to PV = 5 MPa x m/s
Very good cooling up to PV = 8 MPa x m/s
These values are lower for diameters < 50 mm (2 inches).

Tests of these characteristics are recommended to establish
Friction at constant rotation application limits.
400
2 m/s Shaft 50 mm
60 °C MATERIALS
300
1 m/s All materials used are physiologically safe. They contain no
odor or taste-affecting substances.
200
0.5 m/s
The following standard material combination has proved
100 effective for most applications:
Seal ring: Turcon®T40

0 5 10 15 20 Spring: Stainless Steel Material No. AISI 301
Pressure MPa
For use in accordance with the demands of the FDA, suitable
materials are available on request.
Figure 147: Frictional power for Turcon®Roto Variseal®
LEAD-IN CHAMFERS
The indicative values apply for constant operating conditions.
In order to avoid damage during installation, lead-in chamfers
Changes in these, such as pressure fluctuations or direction of
and rounded edges must be provided on the housing and on
rotation can result in significantly higher frictional values.
the rod (Figure 148). If this is not possible for design reasons,
a separate installation tool is recommended.
The minimum length of the lead-in chamfer depends on
The Turcon®Roto Variseal®is used as a single acting rotary
the profile size of the seal and can be seen in Table 98.
seal in sectors such as:
If concentricity between the parts is not ensured during
installation, the lead-in chamfers must be increased
- Rotary injection units (injection molding machines)
correspondingly.
- Rotary distributors
For the surface quality of the lead-in chamfer, the same
- P
ivoting motors in pharmaceutical, industrial, machine tools,
recommendations apply as given for the sealing surfaces in
foodstuff and chemical industries
Table 100.
INSTALLATION INSTRUCTIONS
blend radius polished The following points should be observed before installation of
the seals:
10°-20° - C
heck whether housing or rod has a lead-in chamfer; if not,
use an installation sleeve
- D
eburr and chamfer or round sharp edges, cover the tips of
any screw threads
C
- R
emove machining residues such as chips, dirt and other
foreign particles and carefully clean all parts
Figure 148: Lead-in chamfer on shaft - If the seals are installed with grease or oil, attention must
be paid to the compatibility of the seal materials with these
Table 98: L ead-in chamfers for lubricants. Use only grease without solid additives (e.g.
Turcon®Roto Variseal® molybdenum disulfide or zinc sulfide)
- Do not use installation tools with sharp edges
Lead-in Chamfers
Series
Length C min.
TVM1 4.5 INSTALLATION OF TURCON®ROTO VARISEAL®
TVM2 5.0 Turcon®Roto Variseal®is installed in split grooves.
TVM3 8.0
TVM4 12.0
MATING SURFACE MATERIALS

Sealing of applications with rotating movements requires very
good mating surfaces. A minimum hardness of 55 HRC is
recommended to a hardening depth of at least 0.3 mm.
Particular attention must be paid to coated surfaces and good
heat dissipation through the coating is required.
SHAFT BEARING/RADIAL CLEARANCE FOR

BEARING
In general, the sealing elements should not take on any Figure 149: Turcon®Roto Variseal®Installation
bearing tasks as this will reduce the functioning of the seals.
Consequently we recommend to guide the components by Installation should be performed in the following steps in order
means of a roller or slide bearing. to ensure a concentric and strain-free fit:
- P
lace the seal ring into the open groove, taking care that the
OD lip doesn't catch on the housing edge
- Fit the cover loosely onto the housing
- Insert the shaft
- Tighten the cover
Table 99: Standard Turcon®Materials for Turcon®Roto Variseal®
Material,
Operating Temp.* Mating Surface MPa
Applications, Code Spring Material Code
°C Material max.
Properties
Turcon®T40 T40 Spring material S -100 to +260 Steel 15
For all lubricating and AISI 301 Steel, chrome plated
non-lubricating Cast iron
Hydraulic fluids, water hydraulics, Stainless steel
soft mating surfaces Aluminum
Carbon fiber filled Bronze
Color: Gray Alloys
Turcon®T78 T78 Spring material S -100 to +260 Steel 5
For all lubricated and non- AISI 301 Steel, chrome plated
lubricated applications, soft Cast iron
mating surfaces Stainless steel
Aromatic polymer
Color: Tan to dark brown
Highlighted materials are standard.
Trelleborg Sealing Solutions recommends that the following surface finishes are observed:
Table 100: Surface Roughness
Media Shaft surface1) Static groove surface

Cryogenic and low molecular gases Rmax = 1.0 μm Rmax = 3.5 μm
Hydrogen, Helium, Freon, Oxygen, Rz = 0.63 μm Rz = 2.2 μm
Nitrogen Ra = 0.1 μm Ra = 0.3 μm
Low viscosity fluids Rmax = 2.5 μm Rmax = 5.0 μm
Water, Alcohols, Hydrazine, Gaseous Rz = 1.6 μm Rz = 3.5 μm
nitrogen, Natural gas, Skydrol, air Ra = 0.2 μm Ra = 0.6 μm
High viscosity fluids Rmax = 2.5 μm Rmax = 6.5 μm
Hydraulic oils, Crude oil, Gear oil, Rz = 1.6 μm Rz = 5.0 μm
Sealants, Glue, Milk products Ra = 0.2 μm Ra = 0.8 μm
1) The sealing surface must be free from spiral grooves.
The material contact area (Rmr) should be approx. 50 to 70%, determined at a cut depth c = 0.25 x Rz, relative to a reference line of Cref. 5%.
Installation Recommendation
r1 L1
L2
30°
h
D2 H10
D1 H9
dN h9
Smax.
k TVM
blend radius
Table 101: Installation Dimensions

Shaft Diameter Radial Clearance
D1 h D2 L1 L2 k r1
dN h9 Smax
Series
No. Standard Extended Groove Groove Flange Groove Flange Lead-in Radius 2 10 20
Range Range Diameter Depth Diameter Width Groove Chamfer MPa MPa MPa
H9 H10 Min Width Max
TVM1 5.0 - 19.9 5.0 - 200.0 dN + 5.0 2.50 dN + 9.0 3.6 0.85 +0/-0.10 0.8 0.38 0.25 0.15 0.10
TVM2 20.0 - 39.9 10.0 - 400.0 dN + 7.0 3.50 dN + 12.5 4.8 1.35 +0/-0.15 1.1 0.38 0.35 0.20 0.15
TVM3 40.0 - 399.9 20.0 - 700.0 dN + 10.5 5.25 dN + 17.5 7.1 1.80 +0/-0.20 1.4 0.38 0.50 0.25 0.20
TVM4 400.0 - 999.9 35.0 - 999.9 dN + 14.0 7.00 dN + 22.0 9.5 2.80 +0/-0.20 1.6 0.51 0.60 0.30 0.25
ORDERING EXAMPLE
Turcon® Roto Variseal® TSS Article No. TVM3 0 0800 - T40 S M
Series: TVM3 (from Table 101) Series No.
Rod diameter: dN = 80.0 mm Type (Standard)
TSS Part No.: TVM300800 (from Table 102) Rod Diameter x 10*
Select the material from Table 99. The corresponding code
numbers are appended to the TSS Part No. (from Table 102). Material Code (Seal Ring)
Together they form the TSS Article No. For all intermediate Material Code (Spring)
sizes not shown in Table 101, the TSS Article No. can be Spring Load (Standard)**
determined from the example opposite.
* For diameters $ 1,000.0 mm multiply only by factor 1.

Example: TVM4 for diameter 1,200.0 mm. ** Turcon®Roto Variseal®are available with the spring groove filled
TSS Article No.: TVM4X1200 - T40SM. with high temperature silicone. The silicone prevents entrapment of
biological contaminants in the seal making the seal easier to clean.
Select R for HiClean option.
dN D1 D2 TSS Part No. dN D1 D2 TSS Part No. dN D1 D2 TSS Part No.

5.0 10.0 14.0 TVM100050 42.0 52.5 59.5 TVM300420 110.0 120.5 127.5 TVM301100
6.0 11.0 15.0 TVM100060 45.0 55.5 62.5 TVM300450 115.0 125.5 132.5 TVM301150
8.0 13.0 17.0 TVM100080 48.0 58.5 65.5 TVM300480 120.0 130.5 137.5 TVM301200
10.0 15.0 19.0 TVM100100 50.0 60.5 67.5 TVM300500 125.0 135.5 142.5 TVM301250
12.0 17.0 21.0 TVM100120 52.0 62.5 69.5 TVM300520 130.0 140.5 147.5 TVM301300
14.0 19.0 23.0 TVM100140 55.0 65.5 72.5 TVM300550 135.0 145.5 152.5 TVM301350
15.0 20.0 24.0 TVM100150 56.0 66.5 73.5 TVM300560 140.0 150.5 157.5 TVM301400
16.0 21.0 25.0 TVM100160 60.0 70.5 77.5 TVM300600 150.0 160.5 167.5 TVM301500
18.0 23.0 27.0 TVM100180 63.0 73.5 80.5 TVM300630 160.0 170.5 177.5 TVM301600
20.0 27.0 32.5 TVM200200 65.0 75.5 82.5 TVM300650 170.0 180.5 187.5 TVM301700
22.0 29.0 34.5 TVM200220 70.0 80.5 87.5 TVM300700 180.0 190.5 197.5 TVM301800
25.0 32.0 37.5 TVM200250 75.0 85.5 92.5 TVM300750 190.0 200.5 207.5 TVM301900
28.0 35.0 40.5 TVM200280 80.0 90.5 97.5 TVM300800 200.0 210.5 217.5 TVM302000
30.0 37.0 42.5 TVM200300 85.0 95.5 102.5 TVM300850 210.0 220.5 227.5 TVM302100
32.0 39.0 44.5 TVM200320 90.0 100.5 107.5 TVM300900 220.0 230.5 237.5 TVM302200
35.0 42.0 47.5 TVM200350 95.0 105.5 112.5 TVM300950 230.0 240.5 247.5 TVM302300
36.0 43.0 48.5 TVM200360 100.0 110.5 117.5 TVM301000 240.0 250.5 257.5 TVM302400
40.0 50.5 57.5 TVM300400 105.0 115.5 122.5 TVM301050 250.0 260.5 267.5 TVM302500
The rod diameters printed in bold type conform to the recommendations of ISO 3320.
Other dimensions and all intermediate sizes up to 2,500 mm diameter including inch sizes can be supplied.
Turcon®
Roto VL Seal®
Turcon®Roto VL Seal®
General Description - High static sealing effect
- High dimensional stability
Turcon®Roto VL Seal®is a single-acting rotary seal with the
same groove dimensions as standard O-Rings (see - Lubricant reservoir
Figure 151).
- Available in Turcon®and Zurcon®materials
The design is optimized for friction, leakage and service life. - A

vailable in most materials and in all sizes up to 2,600 mm
for shaft seals and to 2,700 mm for bore seals
Turcon®Roto VL Seal®offers improved performance in terms of
high dynamic seal efficiency, low friction and static sealing by
using an elastomer component. APPLICATION EXAMPLES
The seal is used in hydraulics and general machine
construction as an alternative to other single-acting seals
according to their individual advantages in:
O-Ring
- Rolling Mills: Bearing Grease Seals
- Tool Machine Industry: Mainly Machining Centres
Turcon®
Seal Ring - Hydraulic Swivels
P - Injection Molding Machines: Rotary Injection Unit
- Valve Spindles
- Food Processing: Blender and Mixers
Figure 151: T urcon®Roto VL Seal® - Hydraulic Steering Units
- Hydraulic Rotator: Forest machines
Turcon®Roto VL Seal®covers both shaft and bore installations.
- Rotator for Handling Devices
The seal is a combination of a Turcon®based slipper seal and
- Vane Actuators / Motors
an energizing O-Ring. It has an interference fit which together
with the squeeze of the O-Ring ensures a good sealing effect - Hydraulic Motors
even at low pressure. At higher system pressures, the O-Ring
- Hydraulic Pumps
is energized by the fluid pushing Turcon®Roto VL Seal®against
the sealing face with increased force. - Propeller Thrusters
- ROV (Remotely Operated Vehicle)
Turcon®Roto VL Seal®has a very high static sealing ability
provided by the O-Ring, which is protected from damage under
pressure cycles by the supporting concave seal back and OPERATING CONDITIONS
keeps it in position at high working pressure.
Seal performance is influenced by such factors as lubrication
hardware. Therefore testing should always be carried out.
- S
tandard O-Ring groove dimensions, ISO 6194 and
AS 4716 Movement: Rotary and oscillating or helical
- For rotary, turning and helical movements Pressure: Up to 30 MPa at slow turning motion
20 MPa recommended max. at continuous
- Low to high pressure rotation
- Low friction Speed: p to 2 m/s and/or 1,000 rpm according
U
to seal material
ROTARY SEALS · Turcon®Roto VL Seal®
Temperature: T urcon®materials: RADIAL NOTCH

-40 to +120 °C *
Turcon®Roto VL Seal®can be delivered with radial notches
(+150 °C at slow turning)
on the “back side” (low pressure side). This is an advantage
according to O-Ring material
if the seal is used in rotary applications. If pressurized fluid
is trapped between the seal and groove corner, notches can
Zurcon®Z54:
prevent the seal from rotating in the groove.
-40 to +80 °C *
(See ordering examples).
(+100 °C at slow turning)
Zurcon®Z80:
-40 to +60 °C * P Turcon®
(+80 °C at slow turning) Seal Ring
Media: ineral oil-based hydraulic fluids, flame-
M
Notch
others, depending on seal and elastomer O-Ring
material.
Availability: haft diameters from 6 to 2,600 mm
S
(2,200 for Zurcon®Z54) Figure 152: Turcon®Roto VL Seal®with radial notch
Bore diameters from 10 to 2,700 mm

(2,300 for Zurcon®Z54)
FRICTIONAL POWER
Caution with: perating at temperatures above
O
+80 °C, use O-Rings in HNBR or FKM Guide values for the frictional power (P) can be determined
from the graph in Figure 153. They are shown as a function of
Rotary service on shafts and bores with the sliding speed and operating pressure for a shaft diameter
poor heat dissipation of 50 mm with an oil temperature of +60 °C. At higher
temperatures, these application limits must be reduced.
Shaft and bores with hardness below 50
HRC Formula for other diameters d:
Constant rotation for Zurcon®materials P50 x (d) [W]

P= (50 mm)
IMPORTANT NOTE

value.
* IMPORTANT NOTE FOR BORE VERSION:
In case of unpressurized applications in temperatures

Center for more information.
The following material combinations have proven effective for
rotary applications:
Friction at constant rotation
400
3 m/s Turcon®Roto VL Seal®in Turcon®T40
Shaft 50 mm
60 ºC All-round material choice in oil hydraulics, water and other
fluids with limited lubrication:
300 2 m/s
1 m/s FKM 70 Shore A V
200 0.5 m/s HNBR 70 Shore A H
0.2 m/s Set code: T40N, T40V or T40H
100
Turcon®Roto VL Seal®in Turcon®in M15
0 10 20 30 applications in fluids with good lubrication:
Pressure MPa
FKM 70 Shore A V
HNBR 70 Shore A H
Figure 153: Frictional power for Turcon®Roto VL Seal®
The guide values apply for constant operating conditions. Turcon®Roto VL Seal®in Zurcon®in Z80
Pressure fluctuations or alternating directions of shaft rotation For slow turning applications fluid, with air, gases and/or risk
can result in considerably higher friction values. of high abrasive wear.
Temperature limit -45 °C to +80 °C:

INSTALLATION INSTRUCTIONS O-Ring: NBR 70 Shore A N
FKM 70 Shore A V
Turcon®Roto VL Seal®is installed according to information on (according to media)
Seite 313. Set code: Z80N or Z80V
Closed groove installation according to dimensions in Z80 is not for constant rotation.
Table 104 on Seite 292.
For specific applications, other Turcon®and Zurcon®materials
are available.
O-RING SIZE
O-Rings for Turcon®Roto VL Seal®are selected to suit the
groove diameter.
For shaft seals the O-Ring should have OD equal to or smaller

than groove diameter, for bore seals the O-Ring should have ID
equal to or smaller than groove diameter.
Table 103: Turcon®Roto VL Seal®

Temp.* °C Material
HNBR 70 H -30 to +150
Suitable for softer mating surfaces
rotary service only
Carbon filled
Color: Black
motion Low temp.
HNBR 70 H -30 to +150
Low friction
Polyaramide, mineral fiber, lubricant,
graphite and Turcon®filled
Color: Dark gray
Good wear and extrusion resistance FKM 70 V -10 to +200 Titanium
Suited to high temperature service HVOF Tungsten carbide
HNBR 70 H -30 to +150
rotary service only
Turcon®filled
Color: Dark green-gray.
turning movements. Low temp.
For lubricating and non-lubricating FKM 70 V -10 to +200
fluids.
HNBR 70 H -30 to +150
Good wear resistance and service
life also with non-lubricating fluids.
Surface texture less suited for
gas sealing.
Carbon fiber filled
Color: Gray.

Temp.* °C Material
surfaces
+110 °C
Cast polyurethane
Well suited to abrasive mating Ceramic coatings
+110 °C
Cast polyurethane
Color: Turquoise
resistance
surfaces and fluids
polyethylene
seal.
Note:
L1 d2
P r1
D1
dN
rmax. 0.3
S
Shaft Diameter Groove Groove Radius Radial Clearance O-Ring Cross-

Series dN f8/h9 Diameter Width Smax* Section-Ø
Number
Recommended Available
D1 H9 L1 +0.2 r1 10 MPa 20 MPa 30 MPa d2
Range Range
TE110 10 - 19.9 6 - 100.0 dN + 4.5 3.6 0.4 0.20 0.15 - 1.78
TE120 20 - 39.9 10 - 200.0 dN + 6.2 4.8 0.6 0.25 0.20 0.15 2.62
TE130 40 - 119.9 20 - 400.0 dN + 9.4 7.1 0.8 0.30 0.25 0.20 3.53
TE140 120 - 399.9 35 - 650.0 dN + 12.2 9.5 0.8 0.35 0.30 0.25 5.33
TE150 400 - 649.9 125 - 999.9 dN + 15.9 12.2 0.8 0.40 0.35 0.30 7.00
TE160 650 - 999.9 400 - 999.9 dN + 19.0 15.0 0.8 0.45 0.40 0.35 8.40
TE16X 1,000 - 2,600 - dN + 19.0 15.0 0.8 0.45 0.40 0.35 8.40
ORDERING EXAMPLE
Turcon®Roto VL Seal®complete with O-Ring, standard TSS Article No. TE13 0 0750 - T40 N
Series: TE130 (from Table 104) Type (Standard)***
Shaft diameter: dN = 75.0 mm Shaft Diameter x 10**
TSS Part No.: TE1300750 (from Table 105) Quality Index (Standard)
sizes not shown in Table 105 can be determined following the ** F or diameters ≥ 1,000.0 mm multiply only by factor 1.
example opposite. Example: TE16X for diameter 1,200.0 mm
TSS Article No.: TE16X1200-T40N
*** U
se suffix “N” for seals with radial notches, for diameter
dN < 1,000 mm (Figure 152).
(Radial notches for diameter dN ≥ 1,000 mm TSS Special Article
Number is required).

O-Ring O-Ring
Dia. Dia. Width Part No. Dia. Dia. Width Part No.
Dimensions Dimensions
dN f8/h9 D1 H9 L1 +0.20 dN f8/h9 D1 H9 L1 +0.20
6.0 10.5 3.6 TE1100060 7.10 x 1.80 150.0 162.2 9.5 TE1401500 151.77 x 5.33
8.0 12.5 3.6 TE1100080 9.25 x 1.78 160.0 172.2 9.5 TE1401600 158.12 x 5.33
10.0 14.5 3.6 TE1100100 11.20 x 1.80 170.0 182.2 9.5 TE1401700 170.82 x 5.33
12.0 16.5 3.6 TE1100120 13.20 x 1.80 180.0 192.2 9.5 TE1401800 183.52 x 5.33
14.0 18.5 3.6 TE1100140 15.60 x 1.78 190.0 202.2 9.5 TE1401900 189.87 x 5.33
15.0 19.5 3.6 TE1100150 15.60 x 1.78 200.0 212.2 9.5 TE1402000 202.57 x 5.33
16.0 20.5 3.6 TE1100160 17.17 x 1.78 210.0 222.2 9.5 TE1402100 208.92 x 5.33
18.0 22.5 3.6 TE1100180 19.00 x 1.80 220.0 232.2 9.5 TE1402200 221.62 x 5.33
20.0 26.2 4.8 TE1200200 21.89 x 2.62 230.0 242.2 9.5 TE1402300 227.97 x 5.33
22.0 28.2 4.8 TE1200220 23.47 x 2.62 240.0 252.2 9.5 TE1402400 240.67 x 5.33
25.0 31.2 4.8 TE1200250 26.64 x 2.62 250.0 262.2 9.5 TE1402500 253.37 x 5.33
28.0 34.2 4.8 TE1200280 29.82 x 2.62 280.0 292.2 9.5 TE1402800 278.77 x 5.33
30.0 36.2 4.8 TE1200300 31.42 x 2.62 300.0 312.2 9.5 TE1403000 304.17 x 5.33
32.0 38.2 4.8 TE1200320 32.99 x 2.62 320.0 332.2 9.5 TE1403200 304.17 x 5.33
35.0 41.2 4.8 TE1200350 36.17 x 2.62 350.0 362.2 9.5 TE1403500 354.97 x 5.33
36.0 42.2 4.8 TE1200360 37.77 x 2.62 360.0 372.2 9.5 TE1403600 354.97 x 5.30
40.0 49.4 7.1 TE1300400 40.87 x 3.53 400.0 415.9 12.2 TE1504000 405.26 x 7.00
42.0 51.4 7.1 TE1300420 44.04 x 3.53 500.0 515.9 12.2 TE1505000 494.16 x 7.00
45.0 54.4 7.1 TE1300450 47.22 x 3.53 600.0 615.9 12.2 TE1506000 608.08 x 7.00
48.0 57.4 7.1 TE1300480 50.39 x 3.53 700.0 719.0 15.0 TE1607000 703.90 x 8.40*
50.0 59.4 7.1 TE1300500 51.50 x 3.53 800.0 819.0 15.0 TE1608000 803.90 x 8.40*
52.0 61.4 7.1 TE1300520 53.57 x 3.53 900.0 919.0 15.0 TE1609000 903.90 x 8.40*
55.0 64.4 7.1 TE1300550 56.74 x 3.53 1,000.0 1,019.0 15.0 TE16X1000 1,003.90 x 8.40*
56.0 65.4 7.1 TE1300560 56.74 x 3.53 1,500.0 1,519.0 15.0 TE16X1500 1,503.90 x 8.40*
60.0 69.4 7.1 TE1300600 63.09 x 3.53 2,000.0 2,019.0 15.0 TE16X2000 2,003.90 x 8.40*
63.0 72.4 7.1 TE1300630 66.27 x 3.53 2,200.0 2,219.0 15.0 TE16X2200 2,203.90 x 8.40*
65.0 74.4 7.1 TE1300650 66.27 x 3.53 2,600.0 2,619.0 15.0 TE16X2600 2,603.90 x 8.40*
70.0 79.4 7.1 TE1300700 72.62 x 3.53 The shaft diameters in bold type correspond to the recommendations
75.0 84.4 7.1 TE1300750 75.79 x 3.53 of ISO 3320.
80.0 89.4 7.1 TE1300800 82.14 x 3.53 Other dimensions and all intermediate sizes up to 2,600 mm diameter
85.0 94.4 7.1 TE1300850 88.49 x 3.53 including imperial (inch) sizes can be supplied.
90.0 99.4 7.1 TE1300900 91.67 x 3.53 * Theoretical ideal O-Ring size
95.0 104.4 7.1 TE1300950 98.02 x 3.53
100.0 109.4 7.1 TE1301000 101.19 x 3.53
105.0 114.4 7.1 TE1301050 107.54 x 3.53
110.0 119.4 7.1 TE1301100 110.72 x 3.53
115.0 124.4 7.1 TE1301150 117.07 x 3.53
120.0 132.2 9.5 TE1401200 123.19 x 5.33
125.0 137.2 9.5 TE1401250 126.37 x 5.33
130.0 142.2 9.5 TE1401300 132.72 x 5.33
135.0 147.2 9.5 TE1401350 135.89 x 5.33
140.0 152.2 9.5 TE1401400 142.24 x 5.33
d2 L1
rmax. 0.3 P
S
DN
d1
r1
O-Ring
Bore Diameter Groove Groove Radius Radial Clearance
Cross-
Series DN H9 Diameter Width Smax*
Section-Ø
Number
d1 h9 L1 +0.2 r1 10 MPa 20 MPa 30 MPa d2
Range Range
TE210 14 - 24.9 10 - 100.0 DN - 4.5 3.6 0.4 0.20 0.15 - 1.78
TE220 25 - 45.9 16 - 200.0 DN - 6.2 4.8 0.6 0.25 0.20 0.15 2.62
TE230 46 - 124.9 28 - 400.0 DN - 9.4 7.1 0.8 0.30 0.25 0.20 3.53
TE240 125 - 399.9 45 - 650.0 DN - 12.2 9.5 0.8 0.35 0.30 0.25 5.33
TE250 400 - 649.9 125 - 999.9 DN - 15.9 12.2 0.8 0.40 0.35 0.30 7.00
TE260 650 - 999.9 400 - 999.9 DN - 19.0 15.0 0.8 0.45 0.40 0.35 8.40
TE26X 1,000 - 2,700 - DN - 19.0 15.0 0.8 0.45 0.40 0.35 8.40
ORDERING EXAMPLE
Turcon®Roto VL Seal®complete with O-Ring, standard TSS Article No. TE24 0 2500 - T40 N
Series: TE240 (from Table 106) Type (Standard)***
Select the material from Table 103 The corresponding code Material Code (O-Ring)
** F or diameters ≥ 1,000.0 mm multiply only by factor 1.
sizes not shown in Table 107 can be determined following the Example: TE26X for diameter DN = 1,200.0 mm
example opposite. TSS Article No.: TE26X1200-T40N
*** U
se suffix “N” for seals with radial notches, for diameter
DN < 1,000 mm (Figure 152).
(Radial notches for diameter DN ≥ 1,000 mm TSS Special Article
Number is required).

O-Ring O-Ring
Dimension Dimension
DN H9 d1 h9 L1 +0.20 DN H9 d1 h9 L1 +0.20
10.0 5.5 3.6 TE2100100 5.28 x 1.78 170.0 157.8 9.5 TE2401700 158.12 x 5.33
12.0 7.5 3.6 TE2100120 7.10 x 1.80 180.0 167.8 9.5 TE2401800 164.47 x 5.33
14.0 9.5 3.6 TE2100140 9.25 x 1.78 190.0 177.8 9.5 TE2401900 177.17 x 5.33
15.0 10.5 3.6 TE2100150 9.50 x 1.80 200.0 187.8 9.5 TE2402000 189.87 x 5.33
16.0 11.5 3.6 TE2100160 11.20 x 1.80 210.0 197.8 9.5 TE2402100 196.22 x 5.33
18.0 13.5 3.6 TE2100180 13.20 x 1.80 220.0 207.8 9.5 TE2402200 208.92 x 5.33
20.0 15.5 3.6 TE2100200 15.60 x 1.78 230.0 217.8 9.5 TE2402300 215.27 x 5.33
22.0 17.5 3.6 TE2100220 17.17 x 1.78 240.0 227.8 9.5 TE2402400 227.97 x 5.33
25.0 18.8 4.8 TE2200250 18.00 x 2.65 250.0 237.8 9.5 TE2402500 234.32 x 5.33
28.0 21.8 4.8 TE2200280 21.89 x 2.62 280.0 267.8 9.5 TE2402800 266.07 x 5.33
30.0 23.8 4.8 TE2200300 23.47 x 2.62 300.0 287.8 9.5 TE2403000 291.47 x 5.33
32.0 25.8 4.8 TE2200320 25.07 x 2.62 320.0 307.8 9.5 TE2403200 304.17 x 5.33
35.0 28.8 4.8 TE2200350 28.24 x 2.62 350.0 337.8 9.5 TE2403500 329.57 x 5.33
40.0 33.8 4.8 TE2200400 32.99 x 2.62 400.0 384.1 12.2 TE2504000 380.37 x 7.00
42.0 35.8 4.8 TE2200420 34.59 x 2.62 420.0 404.1 12.2 TE2504200 405.26 x 7.00
45.0 38.8 4.8 TE2200450 37.77 x 2.62 450.0 434.1 12.2 TE2504500 430.66 x 7.00
48.0 38.6 7.1 TE2300480 37.69 x 3.53 480.0 464.1 12.2 TE2504800 468.76 x 7.00
50.0 40.6 7.1 TE2300500 40.87 x 3.53 500.0 484.1 12.2 TE2505000 481.38 x 7.00
52.0 42.6 7.1 TE2300520 40.87 x 3.53 600.0 584.1 12.2 TE2506000 582.68 x 7.00
55.0 45.6 7.1 TE2300550 44.04 x 3.53 700.0 681.0 15.0 TE2607000 679.30 x 8.40*
56.0 46.6 7.1 TE2300560 44.04 x 3.53 800.0 781.0 15.0 TE2608000 779.30 x 8.40*
60.0 50.6 7.1 TE2300600 50.39 x 3.53 900.0 881.0 15.0 TE2609000 879.30 x 8.40*
63.0 53.6 7.1 TE2300630 53.57 x 3.53 1,000.0 981.0 15.0 TE26X1000 979.30 x 8.40*
65.0 55.6 7.1 TE2300650 53.57 x 3.53 1,500.0 1,481.0 15.0 TE26X1500 1,479.30 x 8.40*
70.0 60.6 7.1 TE2300700 59.92 x 3.53 2,000.0 1,981.0 15.0 TE26X2000 1,979.30 x 8.40*
75.0 65.6 7.1 TE2300750 66.27 x 3.53 2,700.0 2,681.0 15.0 TE26X2700 2,679.30 x 8.40*
80.0 70.6 7.1 TE2300800 69.44 x 3.53 The bore diameters in bold type comply with the recommendations of
85.0 75.6 7.1 TE2300850 75.79 x 3.53 ISO 3320.
90.0 80.6 7.1 TE2300900 78.97 x 3.53 Other dimensions and all intermediate sizes up to 2,700 mm diameter
95.0 85.6 7.1 TE2300950 85.32 x 3.53 including imperial (inch) sizes can be supplied.
100.0 90.6 7.1 TE2301000 91.67 x 3.53 * Theoretical ideal O-Ring size
110.0 100.6 7.1 TE2301100 101.19 x 3.53
115.0 105.6 7.1 TE2301150 104.37 x 3.53
120.0 110.6 7.1 TE2301200 110.72 x 3.53
125.0 112.8 9.5 TE2401250 113.67 x 5.33
130.0 117.8 9.5 TE2401300 116.84 x 5.33
135.0 122.8 9.5 TE2401350 123.19 x 5.33
140.0 127.8 9.5 TE2401400 126.37 x 5.33
150.0 137.8 9.5 TE2401500 135.89 x 5.33
160.0 147.8 9.5 TE2401600 145.42 x 5.33
Turcon®
Roto VL Seal®F
Turcon®Roto VL Seal®F
General Description FEATURES AND BENEFITS
Turcon®Roto VL Seal®F is an O-Ring energized, single-acting - Available for shaft and bore sealing applications
seal intended for rotary and swiveling movements. The seal is - For rotary, turning and helical movements
specially designed for rotary applications with medium to high
system pressure. It covers both shaft and bore installations. - Low friction
It is a further development of the Turcon®Roto VL Seal®design
with the extra feature of having a flange which is clamped in - High static sealing effect
the groove, preventing the seal from rotating (see Figure 156). - High dimensional stability
Turcon®Roto VL Seal®F is a combination of a Turcon®based - Lubricant reservoir

slipper seal and an energizing O-Ring. It has an interference - Available in Turcon®and Zurcon®materials
fit, which together with the squeeze of the O-Ring, ensures a
- A
vailable in most materials in all sizes up to 2,600 mm for
good sealing effect even at low pressure. At higher system
shaft seals and 2,700 mm for bore seals
pressures, the O-Ring is energized by the fluid pushing the seal
against the sealing face with increased force. - T he specific O-Ring position eliminates the static seal
element normally applied in a split groove assembly
The seal has a very high static sealing ability in the groove
- Fits into standard Turcon®Roto Variseal®grooves.
provided by the O-Ring, which is protected from damage
inflicted by pressure cycles by the supporting concave seal
back. By clamping the flanged Turcon®Roto VL Seal®F in the APPLICATION EXAMPLES
groove, it is kept in position at high working pressures.
The seal is used in hydraulics and general machine
construction as an alternative to other single-acting seals
according to their individual advantages in:
- Rolling Mills: Bearing Grease Seals

O-Ring - Tool Machine Industry: Mainly Machining Centres
- Hydraulic Swivels
- Injection Molding Machines: Rotary Injection Unit
- Valve Spindles
Turcon®
Seal Ring - Food Processing: Blender and Mixers
P - Hydraulic Steering Units
- Hydraulic Rotator: Forest Machines
- Rotator for Handling Devices
- Vane Actuators / Motors
Figure 156: Turcon®Roto VL Seal®F
- Hydraulic Motors
Turcon®Roto VL Seal®F offers improved performance in terms - Hydraulic Pumps
of high dynamic seal efficiency, low friction and static sealing
from the elastomer component. - Propeller Thrusters
- ROV (Remotely Operated Vehicles)
ROTARY SEALS · Turcon®Roto VL Seal®F
OPERATING CONDITIONS IMPORTANT NOTE

Seal performance is influenced by factors such as lubrication
hardware. Therefore testing should always be carried out.
value. Temperature range also depends on the media.
Movement: Rotary and oscillating
(40 MPa short term or static)
(depending on seal material)
* IMPORTANT NOTE FOR THE BORE VERSION:
Speed: Up to 2 m/s and/or 1,000 rpm according
to seal material
In the case of unpressurized applications in temperatures
Temperature: T urcon®materials: below 0 °C please contact your local Customer Solution
-40 to +120 °C * (+200 °C static) Center for more information.
Zurcon®Z54:
-40 to +80 °C * FRICTIONAL POWER
(+100 °C short term or static)
according to O-Ring material Guide values for the frictional power (P) can be determined
from the graph in Figure 157. They are shown as a function of
Zurcon®Z80: the sliding speed and operating pressure for a shaft diameter
-40 to +60 °C * of 50 mm with an oil temperature of +60 °C. At higher
(+80 °C short term or static) temperatures, these application limits must be reduced.
Media: Mineral oil-based hydraulic fluids, flame- Formula for other diameters d:
P50 x (d) [W]
friendly hydraulic fluids (bio-oils), water and P= ( 50 mm )
material.
Availability: haft diameters from 6 to 2,600 mm
S
Bore diameters from 14 to 2,700 mm Friction at constant rotation

400
3 m/s Shaft 50 mm
Caution with: perating at temperatures above
O 60 ºC
+80 °C, use O-Rings in HNBR or FKM
300 2 m/s
Rotary service on shafts and bores with 1 m/s

poor heat dissipation 200 0.5 m/s
0.2 m/s
Shaft and bores with hardness below
50 HRC 100
Constant rotation for Zurcon®materials

0 10 20 30
Pressure MPa
Figure 157: Frictional power for Turcon®VL Seal®F
The guide values apply for constant operating conditions.

Pressure fluctuations or alternating directions of shaft rotation
can result in considerably higher friction values.
INSTALLATION INSTRUCTIONS Turcon®Roto VL Seal®F in Turcon®in M15

Turcon®Roto VL Seal®F is installed according to information applications in fluids with good lubrication:
on page 313.
O-RING SIZE FKM 70 Shore A V
HNBR 70 Shore A H
O-Rings for Turcon®Roto VL Seal®F are selected to suit the
groove diameter. Set code: M15N, M15V or M15H
For shaft seals, the O-Ring should have OD equal to or smaller In applications where high resistance to abrasive wear is
than groove diameter. For bore seals, the O-Ring should have required, Zurcon®Z54 and Z80 are recommended.
ID equal to or smaller than groove diameter.
Z54 and Z80 are for slow turning motion and not for constant
rotation.
The following material combinations have proven effective for For specific applications other Turcon®and Zurcon®materials
rotary applications: are available.
Turcon®Roto VL Seal®F in Turcon®T40

All-round material choice in oil hydraulics, water and other
fluids with limited lubrication:
FKM 70 Shore A V
HNBR 70 Shore A H
Table 108: Turcon®Roto VL Seal®F

Temp.* °C Material
HNBR 70 H -30 to +150
Suitable for softer mating
surfaces
rotary service only
Carbon filled
Color: Black
motion Low temp.
HNBR 70 H -30 to +150
Low friction
filled
Color: Dark gray
Good wear and extrusion FKM 70 V -10 to +200 Titanium
HNBR 70 H -30 to +150
Suited to high temperature
service
rotary service only
Turcon® filled
All-round material for rotary and NBR 70 T -45 to +80 Hard alloys
HNBR 70 H -30 to +150
sealing
Carbon fiber filled; Color: Gray

Temp.* °C Material
surfaces
+110 °C
Cast polyurethane
Well suited to abrasive mating Ceramic coatings
+110 °C
Cast polyurethane
Color: Turquoise
resistance
surfaces and fluids
polyethylene
seal.
Note:
L1 d2
r1 L2
30°
D1
D2
dN
rmax. 0.3
S
Lead-in O-Ring
Shaft Diameter Groove Groove Ra- Radial Clearance
Cham- Cross-
Series Diameter Width dius Smax*
dN f8/h9 fer Section-Ø
Number
Recommen- Available L1 10 20 30
D1 H9 D2 H10 L2 k r1 d2
ded Range Range min MPa MPa MPa
TE310 10 - 19.9 6 - 100.0 dN + 5.0 dN + 9.0 3.6 0.85 +0/-0.10 0.8 0.3 0.20 0.15 - 1.78
TE320 20 - 39.9 10 - 200.0 dN + 7.0 dN + 12.5 4.8 1.35 +0/-0.15 1.1 0.4 0.25 0.20 0.15 2.62
TE330 40 - 119.9 20 - 400.0 dN + 10.5 dN + 17.5 7.1 1.80 +0/-0.20 1.4 0.5 0.30 0.25 0.20 3.53
TE340 120 - 399.9 35 - 650.0 dN + 14.0 dN + 22.0 9.5 2.80 +0/-0.20 1.6 0.5 0.35 0.30 0.25 5.33
TE350 400 - 649.9 125 - 999.9 dN + 18.0 dN + 28.0 12.2 3.50 +0/-0.20 2.0 0.8 0.40 0.35 0.30 7.00
TE360 650 - 999.9 400 - 999.9 dN + 22.0 dN + 34.0 15.0 4.30 +0/-0.20 2.5 1.0 0.45 0.40 0.35 8.40
TE36X 1,000 - 2,600 - dN + 22.0 dN + 34.0 15.0 4.30 +0/-0.20 2.5 1.0 0.45 0.40 0.35 8.40
ORDERING EXAMPLE
Turcon®Roto VL Seal®F, complete with O-Ring, standard TSS Article No. TE34 0 1200 - T40 N
Series: TE340 (from Table 109) Type (Standard)
Shaft diameter: dN = 120 mm Shaft Diameter x 10**
sizes not shown in Table 110 can be determined following the ** F or diameters dN ≥ 1,000.0 mm multiply only by factor 1.
Example: TE36X for diameter dN = 1,200.0 mm
example opposite.
Shaft Dia. Groove Dia. Groove Dia. Groove Width TSS Part No.
O-Ring Dimensions
dN f8/h9 D1 H9 D2 H10 L1 +0.20
6.0 11.0 15.0 3.6 TE3100060 7.65 x 1.78
8.0 13.0 17.0 3.6 TE3100080 9.50 x 1.80
10.0 15.0 19.0 3.6 TE3100100 11.80 x 1.80
12.0 17.0 21.0 3.6 TE3100120 13.20 x 1.80
14.0 19.0 23.0 3.6 TE3100140 15.60 x 1.78
15.0 20.0 24.0 3.6 TE3100150 17.17 x 1.78
16.0 21.0 25.0 3.6 TE3100160 17.17 x 1.78
18.0 23.0 27.0 3.6 TE3100180 19.00 x 1.80
20.0 27.0 32.5 4.8 TE3200200 21.89 x 2.62
22.0 29.0 34.5 4.8 TE3200220 23.47 x 2.62
25.0 32.0 37.5 4.8 TE3200250 26.64 x 2.62
28.0 35.0 40.5 4.8 TE3200280 29.82 x 2.62
30.0 37.0 42.5 4.8 TE3200300 31.42 x 2.62
32.0 39.0 44.5 4.8 TE3200320 34.59 x 2.62
35.0 42.0 47.5 4.8 TE3200350 36.17 x 2.62
36.0 43.0 48.5 4.8 TE3200360 37.77 x 2.62
40.0 50.5 57.5 7.1 TE3300400 44.04 x 3.53
42.0 52.5 59.5 7.1 TE3300420 44.04 x 3.53
45.0 55.5 62.5 7.1 TE3300450 47.22 x 3.53
48.0 58.5 65.5 7.1 TE3300480 51.50 x 3.55
50.0 59.4 67.5 7.1 TE3300500 53.57 x 3.53
52.0 62.5 69.5 7.1 TE3300520 56.74 x 3.53
55.0 65.5 72.5 7.1 TE3300550 59.92 x 3.53
56.0 66.5 73.5 7.1 TE3300560 59.92 x 3.53
60.0 70.5 77.5 7.1 TE3300600 63.09 x 3.53
63.0 73.5 80.5 7.1 TE3300630 66.27 x 3.53
65.0 75.5 82.5 7.1 TE3300650 69.44 x 3.53
70.0 80.5 87.5 7.1 TE3300700 72.62 x 3.53
75.0 85.5 92.5 7.1 TE3300750 78.97 x 3.53
80.0 90.5 97.5 7.1 TE3300800 82.14 x 3.53
85.0 95.5 102.5 7.1 TE3300850 88.49 x 3.53
90.0 100.5 107.5 7.1 TE3300900 94.84 x 3.53
95.0 105.5 112.5 7.1 TE3300950 98.02 x 3.53
100.0 110.5 117.5 7.1 TE3301000 104.37 x 3.53
105.0 115.5 122.5 7.1 TE3301050 107.54 x 3.53
110.0 120.5 127.5 7.1 TE3301100 113.89 x 3.53
115.0 125.5 132.5 7.1 TE3301150 117.07 x 3.53
120.0 134.0 142.0 9.5 TE3401200 123.19 x 5.33
125.0 139.0 147.0 9.5 TE3401250 129.54 x 5.33
130.0 144.0 152.0 9.5 TE3401300 132.72 x 5.33
135.0 149.0 157.0 9.5 TE3401350 139.07 x 5.33
140.0 154.0 162.0 9.5 TE3401400 145.42 x 5.33
Shaft Dia. Groove Dia. Groove Dia. Groove Width TSS Part No.
O-Ring Dimensions
dN f8/h9 D1 H9 D2 H10 L1 +0.20
150.0 164.0 172.0 9.5 TE3401500 158.12 x 5.33
160.0 174.0 182.0 9.5 TE3401600 164.47 x 5.33
170.0 180.0 192.0 9.5 TE3401700 177.17 x 5.33
180.0 194.0 202.0 9.5 TE3401800 183.52 x 5.33
190.0 204.0 212.0 9.5 TE3401900 196.22 x 5.33
200.0 214.0 222.0 9.5 TE3402000 202.57 x 5.33
210.0 224.0 232.0 9.5 TE3402100 215.27 x 5.33
220.0 234.0 242.0 9.5 TE3402200 227.97 x 5.33
230.0 240.0 252.0 9.5 TE3402300 234.32 x 5.33
240.0 254.0 262.0 9.5 TE3402400 247.02 x 5.33
250.0 264.0 272.0 9.5 TE3402500 253.37 x 5.33
280.0 294.0 302.0 9.5 TE3402800 291.47 x 5.33
300.0 314.0 322.0 9.5 TE3403000 304.17 x 5.33
320.0 334.0 342.0 9.5 TE3403200 329.57 x 5.33
350.0 364.0 372.0 9.5 TE3403500 354.97 x 5.33
360.0 374.0 382.0 9.5 TE3403600 365.00 x 5.30
400.0 418.0 428.0 12.2 TE3504000 405.26 x 7.00
500.0 518.0 528.0 12.2 TE3505000 506.86 x 7.00
600.0 618.0 628.0 12.2 TE3506000 608.08 x 7.00
700.0 722.0 734.0 15.0 TE3607000 703.90 x 8.40*
800.0 822.0 834.0 15.0 TE3608000 803.90 x 8.40*
900.0 922.0 934.0 15.0 TE3609000 903.90 x 8.40*
1,000 1,022.0 1,034.0 15.0 TE36X1000 1,003.90 x 8.40*
1,500 1,522.0 1,534.0 15.0 TE36X1500 1,503.90 x 8.40*
2,000 2,022.0 2,034.0 15.0 TE36X2000 2,003.90 x 8.40*
2,200 2,222.0 2,234.0 15.0 TE36X2200 2,206.90 x 8.40*
2,600 2,622.0 2,634.0 15.0 TE36X2600 2,606.90 x 8.40*
The Shaft diameters in bold type correspond to the recommendations of ISO 3320.
Other dimensions and all intermediate sizes up to 2,600 mm diameter including imperial (inch) sizes can be supplied.
* Theoretical ideal O-Ring size
d2 L1
L2
S
rmax. 0.3
30°
DN
r1
d1
d2
Lead-in O-Ring
Bore Diameter Groove Groove Radi- Radial Clearance
Cham- Cross-
Series Diameter Width us Smax*
DN H9 fer Section-Ø
Number
Recommen- Available L1 10 20 30
d1 h9 d2 H10 L2 k r1 d2
ded Range Range min MPa MPa MPa
TE410 18 - 24.9 14 - 100.0 DN - 5.0 DN - 9.0 3.6 0.85 +0/-0.10 0.80 0.3 0.20 0.15 - 1.78
TE420 25 - 45.9 16 - 200.0 DN - 7.0 DN - 12.5 4.8 1.35 +0/-0.15 1.10 0.4 0.25 0.20 0.15 2.62
TE430 46 - 124.9 28 - 400.0 DN - 10.5 DN - 17.5 7.1 1.80 +0/-0.20 1.40 0.5 0.30 0.25 0.20 3.53
TE440 125 - 399.9 45 - 650.0 DN - 14.0 DN - 22.0 9.5 2.80 +0/-0.20 1.60 0.5 0.35 0.30 0.25 5.33
TE450 400 - 649.9 125 - 999.9 DN - 18.0 DN - 22.0 12.2 3.50 +0/-0.20 2.0 0.8 0.40 0.35 0.30 7.00
TE460 650 - 999.9 400 - 999.9 DN - 22.0 DN - 34.0 15.0 4.30 +0/-0.20 2.50 1.0 0.45 0.40 0.35 8.40
TE46X 1,000 - 2,700 - DN - 22.0 DN - 34.0 15.0 4.30 +0/-0.20 2.50 1.0 0.45 0.40 0.35 8.40
ORDERING EXAMPLE
Turcon®Roto VL Seal®F complete with O-Ring, standard TSS Article No. TE44 0 2500 - T40 N
Series: TE440 (from Table 111) Type (Standard)
sizes not shown in Table 112 can be determined following the ** F or diameters DN ≥ 1,000.0 mm multiply only by factor 1.
Example: TE46X for diameter DN = 1,200.0 mm
example opposite.
Bore Dia. Groove Dia. Groove Dia. Groove Width TSS Part No.
O-Ring Dimensions
DN H9 d1 h9 d2 h10 L1 +0.20
14.0 9.0 5.0 3.6 TE4100140 9.25 x 1.78
15.0 10.0 6.0 3.6 TE4100150 9.50 x 1.80
16.0 11.0 7.0 3.6 TE4100160 11.20 x 1.80
18.0 13.0 9.0 3.6 TE4100180 13.20 x 1.80
20.0 15.0 11.0 3.6 TE4100200 15.60 x 1.78
22.0 17.0 13.0 3.6 TE4100220 17.17 x 1.78
25.0 18.8 12.5 4.8 TE4200250 18.00 x 2.65
28.0 21.0 15.5 4.8 TE4200280 21.89 x 2.62
30.0 23.0 17.5 4.8 TE4200300 23.47 x 2.62
32.0 25.0 19.5 4.8 TE4200320 25.07 x 2.62
35.0 28.0 22.5 4.8 TE4200350 28.24 x 2.62
40.0 33.0 27.5 4.8 TE4200400 32.99 x 2.62
42.0 35.0 29.5 4.8 TE4200420 34.59 x 2.62
45.0 38.0 32.5 4.8 TE4200450 37.77 x 2.62
48.0 37.5 30.5 7.1 TE4300480 37.69 x 3.53
50.0 39.5 32.5 7.1 TE4300500 40.87 x 3.53
52.0 41.5 34.5 7.1 TE4300520 40.87 x 3.53
55.0 44.5 37.5 7.1 TE4300550 44.04 x 3.53
56.0 45.5 38.5 7.1 TE4300560 44.04 x 3.53
60.0 49.5 42.5 7.1 TE4300600 50.39 x 3.53
63.0 52.5 45.5 7.1 TE4300630 53.57 x 3.53
65.0 54.5 47.5 7.1 TE4300650 53.57 x 3.53
70.0 59.5 52.5 7.1 TE4300700 59.92 x 3.53
75.0 64.5 57.5 7.1 TE4300750 66.27 x 3.53
80.0 69.5 62.5 7.1 TE4300800 69.44 x 3.53
85.0 74.5 67.5 7.1 TE4300850 75.79 x 3.53
90.0 79.5 72.5 7.1 TE4300900 78.97 x 3.53
95.0 84.5 77.5 7.1 TE4300950 85.32 x 3.53
100.0 89.5 82.5 7.1 TE4301000 91.67 x 3.53
110.0 99.5 92.5 7.1 TE4301100 101.19 x 3.53
115.0 104.5 97.5 7.1 TE4301150 104.37 x 3.53
120.0 109.5 102.5 7.1 TE4301200 110.72 x 3.53
125.0 111.0 103.0 9.5 TE4401250 113.67 x 5.33
130.0 116.0 108.0 9.5 TE4401300 116.84 x 5.33
135.0 121.0 113.0 9.5 TE440135 123.19 x 5.33
140.0 126.0 118.0 9.5 TE440140 126.37 x 5.33
150.0 136.0 128.0 9.5 TE440150 135.89 x 5.33
160.0 146.0 138.0 9.5 TE440160 145.42 x 5.33
170.0 156.0 148.0 9.5 TE440170 158.12 x 5.33
180.0 166.0 158.0 9.5 TE440180 164.47 x 5.33
190.0 176.0 168.0 9.5 TE440190 177.17 x 5.33
200.0 186.0 178.0 9.5 TE440200 189.87 x 5.33
Bore Dia. Groove Dia. Groove Dia. Groove Width TSS Part No.
O-Ring Dimensions
DN H9 d1 h9 d2 h10 L1 +0.20
210.0 196.0 188.0 9.5 TE440210 196.22 x 5.33
220.0 206.0 198.0 9.5 TE440220 208.92 x 5.33
230.0 216.0 208.0 9.5 TE440230 215.27 x 5.33
240.0 226.0 218.0 9.5 TE440240 227.97 x 5.33
250.0 236.0 228.0 9.5 TE440250 234.32 x 5.33
280.0 266.0 258.0 9.5 TE440280 266.07 x 5.33
300.0 286.0 278.0 9.5 TE440300 291.47 x 5.33
320.0 306.0 298.0 9.5 TE440320 304.17 x 5.33
350.0 336.0 328.0 9.5 TE440350 329.57 x 5.33
400.0 382.0 378.0 12.2 TE450400 380.37 x 7.00
420.0 402.0 398.0 12.2 TE450420 405.26 x 7.00
450.0 432.0 428.0 12.2 TE450450 430.66 x 7.00
480.0 462.0 458.0 12.2 TE450480 468.76 x 7.00
500.0 482.0 478.0 12.2 TE450500 481.38 x 7.00
550.0 532.0 522.0 12.2 TE4505500 532.26 x 7.00
600.0 582.0 578.0 12.2 TE450600 582.68 x 7.00
700.0 678.0 666.0 15.0 TE460700 679.30 x 8.40*
800.0 778.0 766.0 15.0 TE460800 779.30 x 8.40*
900.0 878.0 866.0 15.0 TE460900 879.30 x 8.40*
1,000.0 978.0 966.0 15.0 TE46X1000 979.30 x 8.40*
1,500.0 1,478.0 1,466.0 15.0 TE46X1500 1,479.30 x 8.40*
2,000.0 1,978.0 1,966.0 15.0 TE46X2000 1,979.30 x 8.40*
2,200.0 2,178.0 2,166.0 15.0 TE46X2200 2,173.30 x 8.40*
2,700.0 2,678.0 2,666.0 15.0 TE46X2700 2,676.30 x 8.40*
The Shaft diameters in bold type correspond to the recommendations of ISO 3320.
Other dimensions and all intermediate sizes up to 2,700 mm diameter including imperial (inch) sizes can be supplied.
* Theoretical ideal O-Ring size
Turcon®Roto Seals
Installation Instructions
Turcon®Roto Seals – Installation Instructions

INSTALLATION INSTRUCTIONS FOR
TURCON®ROTO SEALS
The following points should be observed before installation of
the seals:
- Check whether the shaft or housing have lead-in chamfers;
if not, use an installation mandrel or sleeve.
- D
eburr and chamfer or round sharp edges, cover the tips of
any screw threads.
- R
emove machining residue, such as chips, dirt and other
foreign particles and carefully clean all parts.
- T he seals can be installed more easily if they are greased
or oiled. Attention must be paid to the compatibility of the
media and seal materials with these lubricants. Use only
grease without solid additives (e.g. molybdenum disulfide or Figure 161: Installation of Turcon®Roto VL Seal®in split grooves
zinc sulfide).
- Calibrate the seal before the shaft is inserted.
- Do not use installation tools with sharp edges.
The shaft or housing themselves can be used for this purpose,
Turcon®Roto Seals are preferably installed in closed grooves.
provided they have the required lead-in chamfers. Alternatively
Depending on type and size, installation in split grooves is also
a corresponding sizing mandrel or sleeve must be used.
possible (see Figure 160, Figure 161 and Figure 162).
Turcon®Roto Variseal®and Turcon®Roto VL Seal®F are always INSTALLATION OF TURCON®ROTO VARISEAL®AND

installed in split grooves (see Figure 162 and Figure 163). TURCON®ROTO VL SEAL®F
Turcon®Roto Variseal®and Turcon®Roto VL Seal®F are
INSTALLATION IN SPLIT GROOVES
dimensionally interchangeable and always installed in split
Turcon®Roto Glyd Ring®types and Turcon®Roto VL Seal®for grooves (see Figure 160 and Figure 162).
Shaft and Bore:
Installation in split grooves is simple. The following installation Installation should be performed in the following steps in order
sequence is recommended: to ensure a concentric and strain-free fit:
- Pull the O-Ring onto the Turcon®seal ring. - Pull the O-Ring on the Turcon®seal ring
(only for Turcon®Roto VL Seal®F).
- P
ress the seal element into the groove. The O-Ring must not
be allowed to twist. - Place the seal into the open groove.
- Fit the cover loosely onto the housing
Figure 160: Installation of Turcon®Roto Glyd Ring®in split groove

Figure 162: Installation of Turcon®Roto Variseal®
ROTARY SEALS · Turcon®Roto Seals – Installation Instructions
CLOSED GROOVE INSTALLATION LIMITS FOR

TURCON®ROTO GLYD RING®TYPE FOR SHAFT
Table 113: Closed Groove Installation Limits
Turcon®Roto Glyd Ring®and Turcon®Roto Glyd Ring®K
Material Material
O-Ring Series M12, M15, T40, Z54 T10, Z53, Z80
mm mm
000 Ø dN ≥ 20 Ø dN ≥ 20
100 Ø dN ≥ 30 Ø dN ≥ 38
200 Ø dN ≥ 40 Ø dN ≥ 50
300 Ø dN ≥ 60 Ø dN ≥ 75
400 Ø dN ≥ 100 Ø dN ≥ 133
500 Ø dN ≥ 256 Ø dN ≥ 400
Figure 163: Installation of Turcon®Roto VL Seal®F in split groove
- Insert the shaft or housing - check whether shaft or housing

have the recommended lead-in chamfers; if not, use an
installation mandrel or sleeve. Turcon®Roto Glyd Ring®S
- Tighten the cover. Material Material
Series No. Z54 Z53, Z80
mm mm
TG50 Ø dN ≥ 12 Ø dN ≥ 12
TG51 Ø dN ≥ 16 Ø dN ≥ 19
TG52 Ø dN ≥ 19 Ø dN ≥ 25
TG53 Ø dN ≥ 38 Ø dN ≥ 50
TG54 Ø dN ≥ 70 Ø dN ≥ 90
TG55 Ø dN ≥ 256 Ø dN ≥ 400

Materials
M04, M12, M15, M30, T40,
Figure 164: Installation of Turcon®Roto VL Seal®F in split groove
Series No. Z80, Z81, Z82
Shaft Diameter
dN mm
INSTALLATION RECOMMENDATION IN CLOSED
TG72 dN ≥ 40
GROOVES FOR SHAFT SEALS
TG73 dN ≥ 60
Installation in closed grooves is possible for diameters TG74 dN ≥ 100
according to Table 113, Table 114 and Table 116. TG75 dN ≥ 256
Seal sizes for smaller diameters than stated in the Tables

require split groove assembly.
INSTALLATION PROCEDURE FOR INSTALLATION OF TURCON®ROTO GLYD RING®V

TURCON®ROTO GLYD RING®TYPE SHAFT SEALS: FOR SHAFT SEALS
- Place the O-Ring into the groove first (avoid twisting the ring) As standard, Turcon®Roto Glyd Ring®V is delivered with the
Quad-Ring®installed.
- Fold the Turcon®seal ring into a kidney shape (see Figure 165).
If ordered without Quad-Ring®, install the Quad-Ring®in the
- T he seal must have no sharp bends. Avoid bending the seal lubrication groove following this procedure:
at the position of the notches.
1) T o facilitate the assembly, lubricate the Quad-Ring®with the
lace the folded Turcon®seal ring into the groove and push
- P
media or a lubricant compatible with the media.
against the O-Ring.
2) Insert four small sections of the Quad-Ring®cord into the
lubrication groove, as shown at the red arrows on
Figure 167. Continue to insert sections in direction of the
Notch blue arrows, followed by more sections, until the entire cord
is mounted.
3) U
se a knitting pin with a rounded tip or similar to carefully
push the Quad-Ring®cord into the bottom of the lubrication
groove without damaging the sealing lips of the Turcon®ring.
Make sure that the Quad-Ring®cord is evenly distributed.
For mounting Turcon®Roto Glyd Ring®V for shaft in closed

grooves, apply the following installation procedure:
1) The O-Ring is installed in the groove.
2) T he Turcon®Roto Glyd Ring®V seal ring, with Quad-
Ring®installed, is compressed into a kidney-shape and
Figure 165: Installation of shaft Turcon®Roto Glyd Ring®type in closed
groove placed in the groove, see Figure 165.
3) Press the seal into the groove, into its original shape.
- Calibrate the seal before the shaft is inserted.
4) E
nsure that the Quad-Ring®is in the correct position in the
lubrication groove.
5) Calibrate the seal (see Figure 166).
Turcon®
Seal Ring
1 2 1
1
Figure 166: Calibration of installed Turcon®Roto Glyd Ring®
The shaft itself can be used for sizing, provided that it has
the required lead-in chamfer as per recommendations in
Table 120. Quad-Ring®
Otherwise, a corresponding sizing mandrel in polymer material Figure 167: Insert sections of Quad-Ring®diagonally into the lubrication
(e.g. POM, polyacethal) must be used. groove
INSTALLATION OF TURCON®ROTO VL SEAL® INSTALLATION RECOMMENDATION IN CLOSED

FOR SHAFTS GROOVES FOR BORE SEALS
Table 116: Closed Groove installation Limits Installation in closed grooves is possible for diameters
according to Table 117 and Table 119.
Turcon®Roto VL Seal®for Shafts
Material Material Seal sizes for smaller diameters than stated in the Tables
Series No. M12, M15, T40, Z54 Z53, Z80 require split groove assembly.
mm mm
TE110 Ø dN ≥ 30 Ø dN ≥ 30
TE120 Ø dN ≥ 30 Ø dN ≥ 40 CLOSED GROOVE INSTALLATION LIMITS FOR
TE130 Ø dN ≥ 50 Ø dN ≥ 50 TURCON®ROTO GLYD RING®TYPE BORE SEALS:
TE140 Ø dN ≥ 80 Ø dN ≥ 80
TE150 Ø dN ≥ 125 Ø dN ≥ 125
TE160 Ø dN ≥ 200 Ø dN ≥ 400 Turcon®Roto Glyd Ring®, Turcon®Roto Glyd Ring®K,
Turcon®Roto Glyd Ring®S
Before installing Turcon®Roto VL Seal®for shafts in closed Material Material
grooves, the O-Ring is inserted and positioned at one side of O-Ring Series T40, M12, M15, Z54 T10, Z53, Z80
the groove, giving space for the concave seal back. The seal
mm mm
ring is folded and inserted in to the groove (see Figure 168).
Then follow the same procedure as for Turcon®Roto Glyd Ring®. 000 Ø DN ≥ 15 Ø DN ≥ 30
100 Ø DN ≥ 25 Ø DN ≥ 45
200 Ø DN ≥ 32 Ø DN ≥ 70
300 Ø DN ≥ 50 Ø DN ≥ 95
Notch
400 Ø DN ≥100 Ø DN ≥ 130
8.4 Ø DN ≥ 400 Ø DN ≥ 400
12.0 Ø DN ≥ 600 Ø DN ≥ 600
Bore Diameter
DN (mm)
Series
No. Material
Figure 168: Installation of shaft Turcon®Roto VL Seal®in closed groove Material Material
T10, Z80,
M12, M15, T40 M04, M30, T10
Z81, Z82
TG82 DN ≥ 32 DN ≥ 45 DN ≥ 70
TG83 DN ≥ 50 DN ≥ 60 DN ≥ 95
TG84 DN ≥ 100 DN ≥ 100 DN ≥ 130
TG85 DN ≥ 400 DN ≥ 400 DN ≥ 400
irection of calibration of installed Turcon®Roto VL Seal®

Figure 169: D
INSTALLATION WITH INSTALLATION TOOL FOR INSTALLATION WITH INSTALLATION TOOL FOR
TURCON®ROTO GLYD RING®TYPE BORE SEALS: TURCON®ROTO VL SEAL®FOR BORE:
Use of a three-piece installation tool is recommended for Table 119: Closed Groove Installation Limits
series production installation of Turcon®seals for bore (see
Turcon®Roto VL Seal®for Bore
Figure 170).
Material Material
The tool consists of: Series No. M12, M15, T40, Z54 Z53, Z80
- Installation Cone mm mm
- Expanding Pusher TE210 Ø DN ≥ 30 Ø DN ≥ 50
TE220 Ø DN ≥ 50 Ø DN ≥ 75
- Sizing Sleeve
TE230 Ø DN ≥ 80 Ø DN ≥ 110
All parts should be made of a polymer material (e.g. POM,
TE240 Ø DN ≥ 135 Ø DN ≥ 150
polyacethal) with a good surface finish to avoid damage to the
seals. TE250 Ø DN ≥ 200 Ø DN ≥ 200
TE260 Ø DN ≥ 400 Ø DN ≥ 400
O-Ring Seal Installation Cone Before installing Turcon®Roto VL Seal®for bore in closed
grooves, the O-Ring is inserted and positioned at one side
of the groove, giving space for the concave seal back. Then
the seal ring is pushed over an Installation Cone and into the
groove - note the difference in design of the Installation Cone
depending on direction of installation (see Figure 171).
After insertion in the groove, the seal is preferably calibrated

with a sleeve before the piston is inserted in the cylinder
Sizing Sleeve Expanding Pusher Figure 172.
xpanding the Turcon®Roto Glyd Ring®etc. over the

Figure 170: E
Installation Cone using an Expanding Pusher
- P
ull the O-Ring over the piston into the groove (take care not
to burst the O-Ring).
xpand the Turcon®Seal Ring over the Installation Cone
- E
using the Expanding Pusher with a fast but smooth
movement to assure an optimum snap-back of the seal
element.
- C
alibrate the seal with the Sizing Sleeve before it is installed
in the bore.
Figure 171: Installation of bore Turcon®Roto VL Seal®in a closed groove

using an expanding pusher over an installation cone
LEAD-IN CHAMFER
O-Ring Seal Installation Cone In order to avoid damage during installation, lead-in chamfers
and rounded edges must be provided on the shaft or housing
(see Figure 174 and Figure 175). If this is not possible for
design reasons, a separate installation tool is recommended.
The minimum length of the lead-in chamfer depends on the

profile size of the seal and can be seen from the following
tables. If concentricity between the parts is not ensured
during installation the lead-in chamfers must be increased
Sizing Sleeve Expanding Pusher correspondingly.
For the surface quality of the lead-in chamfer, the same

alibration and installation of bore Turcon®Roto VL
Figure 172: C
Seal®by an Installation Cone and Expanding Pusher recommendations apply as given for the sealing surfaces in
Table 120.
INSTALLATION WITHOUT TOOLS FOR BORE SEALS Table 120: Minimum

Lead-in Chamfers for
Turcon®Roto Seals
If installation has to be performed without installation tools,
Lead-in Chamfers Length C mm
however, the following points should be observed: O-Ring Series
15° 20°
- T urcon®Seal Rings can be installed more easily by heating 000 2.5 2.0
in oil, water or using a hot air fan to approximately +80 °C to 100 3.0 2.5
+100 °C (expanding and then sizing). 200 3.5 3.0
- First, insert the O-Ring into the piston groove. 300 5.0 4.0
- Ensure the O-Ring is not twisted in the groove. 400 6.5 5.0
8.4 7.5 5.5
- Fit the Turcon®Seal Ring into the lower groove area.
12.0 10.5 8.0
- E
xpand the seal ring by using a woven cotton or plastic
packing band and allow snapping into the piston groove.
- Centre the seal ring.
- Use no sharp edged tools. blend radius polished
10°-20°
Figure 174: Lead-in chamfer on shaft
chematic installation of the Turcon®seal ring

Figure 173: S
- C
alibration of the seal ring can be carried out in the
corresponding housing, provided it has the required lead-
in chamfer as per Table 120. Otherwise use a calibration
sleeve.
10°-20°
blend radius
polished
Figure 175: Lead-in chamfer on housing
SURFACE FINISH RECOMMENDATIONS

Shaft and bore surface finish for rotary motion must have no
machining leads and be free from scratches, nicks or defects,
as well as any contamination. For the rotating surface and the
seal groove, plunge grinding is recommended for the finishing
process.
Table 121: Surface Finish Recommendations

Surface Roughness μm
Mating Surface
Groove
Parameter Turcon®and Zurcon®
Surface
Materials
Rmax 0.63 – 2.50 < 16.0
Rz 0.40 – 1.60 < 10.0
Ra 0.05 – 0.20 < 1.6
MATING SURFACE MATERIALS

Surface hardness is recommended to be above 55 HRC to a
minimum depth of 0.50 mm or 0.30 mm based on the seal
type. In certain circumstances such as low circumferential
velocity, good lubrication and no contamination, surfaces with
hardness levels below 55 HRC are suitable.
- Coated surfaces must be finished with particular care.

- Chrome-plating must not peel off in service.
- Good heat dissipation must be assured by the coating.
Turcon®Buffer Ring
with Back-pressure Relief
Latest information available at www.trelleborg.com/seals • Edition July 2024

322 • TRELLEBORG SEALING SOLUTIONS

General Description With notches on one side, the Buffer Ring is a single-acting
seal ring often used as a protector for a common sealing
The term “Buffer Ring” has traditionally been used for system against peak pressures where the notch prevents risk
elements protecting the actual sealing system from damaging of pressure trap.
high pressure peaks. The Turcon®Buffer Ring is not required to
have a high sealing effect but it must prevent a pressure trap If a double-acting sealing is required, it is necessary to install
from forming between the Buffer Ring and the actual seal. two Buffer Rings back-to-back to take the pressure from both
sides (see Figure 177 and Figure 178).
Turcon®Buffer Ring is successfully used as a seal in injection
molding machines for the Rotating Injection Unit – a unique
utilization of a basic element for helical movements, securing FEATURES AND BENEFITS
a long lifetime.
- For rotary, helical and linear motion
The Buffer Ring concept is also used in several other
- Minimum friction contribution for low energy loss
situations - alone, as a set of two, or as high pressure
protection for other rotary or linear seals by lowering their - Minimum heat generation
contribution to friction and seal wear.
- Fully lubricated sealing surfaces
- Low wear ensures long service life
METHOD OF OPERATION - Protects against pressure peaks
Turcon®Buffer Ring is kept in contact with the counter surface - Increased radial clearance possible
by a small interference fit and only activated by differential - Prevents pressure trap
pressure over the seal. It is further characterized by having
notches on one side as relief for backpressure. - One-piece element
- F or lubricating and non lubricating fluids depending on seal
material (Turcon®, Zurcon®)
Compression Not recommended for static sealing due to absence of
Notches
elastomer activation and static sealing element.
SHAFT SEALING SYSTEM
P Notch
Turcon®Buffer Ring
Activating System Pressure
Figure 176: Pressure activation of Turcon®Buffer Ring
The sealing effect is higher and much safer than a Z-cut

Piston Ring. Without an O-Ring as activation and static sealing
elements, the fluid film is excessive between the Buffer Ring
and moving counter surfaces, providing very low friction and
wear and resulting in long service life.
The pressure activation takes place in axial and radial

outwards directions for bore sealing (radial and inwards Figure 177: Right installation of Turcon®Buffer Ring on shaft
for shaft sealing) offering sealing function in a number of
applications.
ROTARY SEALS · Turcon®Buffer Ring with Back-pressure Relief
BORE SEALING SYSTEM

IMPORTANT NOTE
Notch The above data are maximum values and cannot be used
P at the same time, e.g. the maximum operating speed
Turcon®Buffer Ring
value.
Temperature range also depends on media.
* For bore seals: Buffer Ring is not activated by an

elastomer element to compensate for temperature
expansion/contraction, and if unpressurized service
occurs at temperatures below +5 °C the seal ring will
contract and might lose contact with the bore surface.
** For shaft seals: Buffer Ring is not activated by an ela-

Figure 178: Right installation of Turcon®Buffer Ring on bore stomer element to compensate for temperature expan-
sion/contraction and if unpressurized service occurs
at temperatures above +70 °C the seal ring will expand
APPLICATIONS and might lose contact with the shaft surface.
Buffer Rings are typically used:
- Where the requirement of tightness is less than 100% In general: Before an application with Buffer Ring is quali-
fied for service, functional tests must be performed under
- Where a wet or fully lubricated seal is required all expected working conditions.
- For protection from peak pressures in front of sealing systems
- F or very low friction and /or long life sealing systems INSTALLATION INSTRUCTIONS
(with low requirement to tightness)
Turcon®and Zurcon®materials recommended for Buffer Ring
- For Rotating Injection Units in injection molding machines
are flexible and installation is done as for Turcon®Roto Glyd
Ring®see page 313.
Closed groove installation limits for Buffer Ring see Table 122.
The Turcon®Buffer Ring is recommended for rotary and helical
service and reciprocating movements with a length of stroke at Table 122: Closed Groove Installation Limits
least twice the groove width.
Turcon® Buffer Ring®
Pressure: Up to 30 MPa as single seal element Series Min. Diameter Series Min. Diameter
Speed: Up to 15 m/s - linear Number dN Number DN
pv: Up to 10 MPa x m/s - rotary RFB20 20 PFB20 20
Frequency: Up to 1 Hz RFB30 35 PFB30 35
Temperature: Piston seals: +5 °C to +160 °C* RFB40 50 PFB40 50
Rod seals: -45 °C to +70 °C** RFB50 80 PFB50 80
Media: Mineral oil-based hydraulic fluids, RFB60 120 PFB60 120
flame retardant hydraulic fluids,
RFB70 330 PFB70 330
environmentally friendly hydraulic fluids
(bio-oils), phosphate ester, water and RFB80 650 PFB80 750
others, depending on the seal material RFB8X 1000 PFB8X 1000
compatibility.
Clearance: The maximum permissible radial clearance
Smax is shown in Table 126 and Table 127
as a function of the operating pressure
and functional diameter.
The following material combinations have proven effective for Turcon®Buffer Ring in Turcon®M15
hydraulic applications: Material with high sealing effect for rotary or oscillating
applications in fluids with good lubrication:
Turcon®Buffer Ring in Turcon®M12 Material code: M15
All round material for hydraulic applications with reciprocating,
short stroke or helical movements in mineral oils, flame Turcon®Buffer Ring in Turcon®T40
retardant hydraulic fluids HFC, phosphate ester or bio-oils: For fluids with low lubricating properties:
Material code: M12 Material code: T40
Table 123: Turcon®and Zurcon®Materials for Buffer Ring
Material, MPa
Mating Surface
Applications, Code as Single
Material
Properties Seal Element
Turcon®M12 M12 Steel 30
For all commonly applied hydraulic fluids including fluids with low Steel hardened
lubrication performance Steel chrome plated (rod)
Lowest friction and best sliding properties Steel plated (rod)
Lowest wear on seals Cast iron
Improved absorption of abrasive contaminants Stainless steel
Low wear or abrasion of counter surface Titanium
Mineral fiber and Additives filled Aluminum (tubes)
Color: Dark gray
Turcon®M15 M15 Steel hardened 30
For lubricating fluids Steel chrome plated (shaft)
Excellent for rotary service Steel plated (shaft)
High sealing effect Cast iron
Low friction
Polyaramid, mineral fiber, lubricant and graphite filled
Color: Dark gray
Turcon®T40 T40 Steel 30
For linear, rotary and turning movements in fluids with low lubricating Steel hardened
properties, e.g. water Steel chrome plated (shaft)
Surface texture not suitable for gasses Cast iron
Carbon fiber filled Stainless steel
Color: Gray Aluminum
Zurcon®Z53* Z53 Steel 30
For mineral oil based fluids Steel hardened
Linear and slowly turning movements Steel chrome plated (rod)
Very high abrasion and extrusion resistance Cast iron
For counter surface with rougher surface finish Stainless steel
Hard to install Ceramic coating
Max. working temperature +110 °C
Cast polyurethane
Color: Yellow to light-brown
Material, MPa
Mating Surface
Applications, Code as Single
Material
Properties Seal Element
Zurcon®Z80* Z80 Steel 30
For lubricating fluids and fluids with low lubricating properties, water, Steel hardened
air and gases at low pressure. Steel chrome plated (rod)
Dry air pneumatics Stainless steel
Linear and slowly turning movements Aluminum
Good abrasion and extrusion resistance Ceramic coating
For service in abrasive conditions and media with particles
Not for constant rotation
Max. working temperature +80 °C
UHMWPE (Ultra high molecular weight polyethylene)
* OD max. ø 2,300 mm – ID max. ø 2,200 mm.
Highlighted materials are recommended.
L1 T
P rmax. 0.2
W
D1
dN
rmax. 0.3
S
Min. Dia. dN
Ring
Shaft Diameter Groove Groove Ring Radial Clearance for Closed
Thick-
Series dN f8/h9 Diameter Width Width Smax* Groove
ness
Number Installation
D1 +0.4 L1 +0.2 W T 10 MPa 20 MPa 30 MPa mm
Range Range
RFB20 20.0 - 44.9 4.0 - 129.9 dN + 4.20 2.00 1.95 1.85 0.20 0.15 - 20
RFB30 45.0 - 59.9 6.0 - 449.9 dN + 6.20 3.00 2.95 2.85 0.25 0.20 0.15 35
RFB40 60.0 - 99.9 12.0 - 649.9 dN + 8.20 4.00 3.85 3.85 0.30 0.25 0.20 50
RFB50 100.0 - 199.9 38.0 - 649.9 dN + 10.20 5.00 4.85 4.85 0.35 0.30 0.25 80
RFB60 200.0 - 399.9 200.0 - 999.9 dN + 14.20 6.00 6.80 5.85 0.40 0.35 0.30 120
RFB70 400.0 - 799.9 260.0 - 999.9 dN + 16.20 7.00 7.80 6.80 0.45 0.40 0.35 330
RFB80 800.0 - 999.9 400.0 - 999.9 dN + 18.20 8.00 8.80 7.80 0.50 0.45 0.40 650
RFB8X 1,000.0 - 2,600.0** dN + 18.20 8.00 8.80 7.80 0.50 0.45 0.40 1,000
Slydring®/Wear-Rings are not applicable at very small clearances; consult the Slydring®catalog.
** Z53 max. ø 2,200 mm
ORDERING EXAMPLE
Turcon®Buffer Ring, standard application: TSS Article No. RFB5 0 1200 - M15 N
Series: RFB50 (from Table 124) Series No.
Shaft diameter: dN = 120 mm Type (Standard)
TSS Part No.: RFB501200 (from Table 127) Shaft Diameter x 10***
the TSS Article No. The TSS Article No. for all intermediate Material Code (O-Ring)
sizes not shown in Table 127 can be determined following the
example opposite. Buffer Ring is available in all sizes. The ring *** F or diameters dN ≥ 1,000.0 mm multiply by 1
will always be supplied with notches on one side only. Other Example: RFB8X for diameter dN = 1,500.0 mm
ring thicknesses and ring widths are available upon request. Article No. RFB8X1500-M15

Buffer Ring Buffer Ring
dN f8/h9 D1 +0.4/-0 L1 +0.20 WxT dN f8/h9 D1 +0.4/-0 L1 +0.20 WxT
20.0 24.2 2.0 RFB200220 1.95 x 1.85 230.0 244.2 6.0 RFB60230 6.80 x 5.85
22.0 26.6 2.0 RFB200200 1.95 x 1.85 240.0 254.2 6.0 RFB602400 6.80 x 5.85
25.0 29.2 2.0 RFB200250 1.95 x 1.85 250.0 264.2 6.0 RFB602500 6.80 x 5.85
28.0 32.2 2.0 RFB200280 1.95 x 1.85 280.0 294.2 6.0 RFB602800 6.80 x 5.85
30.0 34.2 2.0 RFB200300 1.95 x 1.85 300.0 314.2 6.0 RFB603000 6.80 x 5.85
32.0 36.2 2.0 RFB200320 1.95 x 1.85 320.0 334.2 6.0 RFB603200 6.80 x 5.85
35.0 39.2 2.0 RFB200350 1.95 x 1.85 350.0 364.2 6.0 RFB603500 6.80 x 5.85
36.0 40.2 2.0 RFB200360 1.95 x 1.85 360.0 374.2 6.0 RFB603600 6.80 x 5.85
40.0 44.2 2.0 RFB200400 1.95 x 1.85 400.0 416.2 7.0 RFB704000 7.80 x 6.80
42.0 46.2 2.0 RFB200420 1.95 x 1.85 500.0 516.2 7.0 RFB705000 7.80 x 6.80
45.0 51.2 3.0 RFB300450 2.95 x 2.85 550.0 566.2 7.0 RFB705500 7.80 x 6.80
48.0 54.2 3.0 RFB300480 2.95 x 2.85 600.0 616.2 7.0 RFB706000 7.80 x 6.80
50.0 56.2 3.0 RFB300500 2.95 x 2.85 700.0 716.2 8.0 RFB707000 8.80 x 7.80
52.0 58.2 3.0 RFB300520 2.95 x 2.85 800.0 818.2 8.0 RFB808000 8.80 x 7.80
55.0 61.2 3.0 RFB300550 2.95 x 2.85 900.0 918.2 8.0 RFB809000 8.80 x 7.80
56.0 62.2 3.0 RFB300560 2.95 x 2.85 1,000.0 1,018.2 8.0 RFB8X1000 8.80 x 7.80
60.0 68.2 4.0 RFB400600 3.85 x 3.85 1,500.0 1,518.2 8.0 RFB8X1500 8.80 x 7.80
63.0 71.2 4.0 RFB400630 3.85 x 3.85 2,000.0 2,018.2 8.0 RFB8X2000 8.80 x 7.80
65.0 73.2 4.0 RFB400650 3.85 x 3.85 2,200.0 2,218.2 8.0 RFB8X2200 8.80 x 7.80
70.0 78.2 4.0 RFB400700 3.85 x 3.85 2,500.0 2,518.2 8.0 RFB8X2500 8.80 x 7.80
75.0 83.2 4.0 RFB400750 3.85 x 3.85 2,600.0 2,618.2 8.0 RFB8X2600 8.80 x 7.80
80.0 88.2 4.0 RFB400800 3.85 x 3.85 Other dimensions and all intermediate sizes up to 2,600 mm diameter
85.0 93.2 4.0 RFB400850 3.85 x 3.85 including imperial (inch) sizes can be supplied.
90.0 98.2 4.0 RFB400900 3.85 x 3.85

95.0 103.2 4.0 RFB400950 3.85 x 3.85
100.0 110.2 5.0 RFB501000 4.85 x 4.85
105.0 115.2 5.0 RFB501050 4.85 x 4.85
110.0 120.2 5.0 RFB501100 4.85 x 4.85
115.0 125.2 5.0 RFB501150 4.85 x 4.85
120.0 130.2 5.0 RFB501200 4.85 x 4.85
125.0 135.2 5.0 RFB501250 4.85 x 4.85
130.0 140.2 5.0 RFB501300 4.85 x 4.85
135.0 145.2 5.0 RFB501350 4.85 x 4.85
140.0 150.2 5.0 RFB501400 4.85 x 4.85
150.0 160.2 5.0 RFB501500 4.85 x 4.85
160.0 170.2 5.0 RFB501600 4.85 x 4.85
170.0 180.2 5.0 RFB501700 4.85 x 4.85
180.0 190.2 5.0 RFB501800 4.85 x 4.85
190.0 200.2 5.0 RFB501900 4.85 x 4.85
200.0 214.2 6.0 RFB602000 6.80 x 5.85
210.0 224.2 6.0 RFB602100 6.80 x 5.85
220.0 234.2 6.0 RFB602200 6.80 x 5.85
T L1
rmax. 0.3 P
S
W
DN
d1
rmax. 0.2
Min. Dia. DN
Ring
Bore Diameter Groove Groove Ring Radial Clearance for Closed
Thick-
Series DN H9 Diameter Width Width Smax* Groove
ness
Number Installation
d1 -0.4 L1 +0.2 W T 10 MPa 20 MPa 30 MPa mm
Range Range
PFB20 20.0 - 44.9 8.0 - 199.9 DN - 4.20 2.00 1.95 1.85 0.20 0.15 - 20
PFB30 45.0 - 59.9 16.0 - 379.9 DN - 6.20 3.00 2.95 2.85 0.25 0.20 0.15 35
PFB40 60.0 - 99.9 40.0 - 479.9 DN - 8.20 4.00 3.85 3.85 0.30 0.25 0.20 50
PFB50 100.0 - 199.9 80.0 - 699.9 DN - 10.20 5.00 4.85 4.85 0.35 0.30 0.25 80
PFB60 200.0 - 399.9 130.0 - 999.9 DN - 14.20 6.00 6.80 5.85 0.40 0.35 0.30 120
PFB70 400.0 - 799.9 320.0 - 999.9 DN - 16.20 7.00 7.80 6.80 0.45 0.40 0.35 330
PFB80 800.0 - 999.9 750.0 - 999.9 DN - 18.20 8.00 8.80 7.80 0.50 0.45 0.40 750
PFB8X 1,000.0 - 2,700.0** DN - 18.20 8.00 8.80 7.80 0.50 0.45 0.40 1,000
* At pressures > 30 MPa: Use diameter tolerance H8/f8 (bore/piston) in area of seal.
Slydring®/ Wear-Rings are not applicable at very small clearance; consult the Slydring®catalog.
** Z53 max. ø 2,300 mm
ORDERING EXAMPLE
Turcon®Buffer Ring, standard application: TSS Article No. PFB5 0 1200 - M15 N
Series: PFB50 (from Table 126) Series No.
Bore diameter: DN = 120 mm Type (Standard)
TSS Part No.: PFB501200 (from Table 125) Bore Diameter x 10***
the TSS Article No. The TSS Article No. for all intermediate Material Code (O-Ring)
sizes not shown in Table 127 can be determined following the
example opposite. Buffer Ring is available in all sizes. The ring *** F or diameters DN ≥ 1,000.0 mm multiply by 1
will always be supplied with notches on one side only. Other Example: PFB8X for diameter DN = 1,500.0 mm
ring thicknesses and ring widths are available upon request. Article No. PFB8X1500-M15

Buffer Ring Buffer Ring
DN H9 d1 +0/-0.4 L1 +0.20 WxT DN H9 d1 +0/-0.4 L1 +0.20 WxT
20.0 15.8 2.0 PFB200200 1.95 x 1.85 250.0 235.8 6.0 PFB602500 6.80 x 5.85
22.0 17.8 2.0 PFB200220 1.95 x 1.85 280.0 265.8 6.0 PFB602800 6.80 x 5.85
25.0 20.8 2.0 PFB200250 1.95 x 1.85 300.0 285.8 6.0 PFB603000 6.80 x 5.85
28.0 23.8 2.0 PFB200280 1.95 x 1.85 320.0 305.8 6.0 PFB603200 6.80 x 5.85
30.0 25.8 2.0 PFB200300 1.95 x 1.85 350.0 335.8 6.0 PFB603500 6.80 x 5.85
32.0 27.8 2.0 PFB200320 1.95 x 1.85 400.0 383.8 7.0 PFB704000 7.80 x 6.80
35.0 30.8 2.0 PFB200350 1.95 x 1.85 420.0 403.8 7.0 PFB704200 7.80 x 6.80
40.0 35.8 2.0 PFB200400 1.95 x 1.85 450.0 433.8 7.0 PFB704500 7.80 x 6.80
42.0 37.8 2.0 PFB200420 1.95 x 1.85 480.0 463.8 7.0 PFB704800 7.80 x 6.80
45.0 38.8 3.0 PFB300450 2.95 x 2.85 500.0 483.8 7.0 PFB705000 7.80 x 6.80
48.0 41.8 3.0 PFB300480 2.95 x 2.85 550.0 533.8 7.0 PFB705500 7.80 x 6.80
50.0 43.8 3.0 PFB300500 2.95 x 2.85 600.0 583.8 7.0 PFB706000 7.80 x 6.80
52.0 45.8 3.0 PFB300520 2.95 x 2.85 700.0 683.8 7.0 PFB707000 7.80 x 6.80
55.0 48.8 3.0 PFB300550 2.95 x 2.85 800.0 781.8 8.0 PFB808000 8.80 x 7.80
56.0 49.8 3.0 PFB300560 2.95 x 2.85 900.0 881.8 8.0 PFB809000 8.80 x 7.80
60.0 51.8 4.0 PFB400600 3.85 x 3.85 1,000.0 981.8 8.0 PFB8X1000 8.80 x 7.80
63.0 54.8 4.0 PFB400630 3.85 x 3.85 1,500.0 1,481.8 8.0 PFB8X1500 8.80 x 7.80
65.0 56.8 4.0 PFB400650 3.85 x 3.85 2,000.0 1,981.8 8.0 PFB8X2000 8.80 x 7.80
70.0 61.8 4.0 PFB400700 3.85 x 3.85 2,250.0 2,231.8 8.0 PFB8X2250 8.80 x 7.80
75.0 66.8 4.0 PFB400750 3.85 x 3.85 2,500.0 2,481.8 8.0 PFB8X2500 8.80 x 7.80
80.0 71.8 4.0 PFB400800 3.85 x 3.85 2,700.0 2,681.8 8.0 PFB8X2700 8.80 x 7.80
85.0 76.8 4.0 PFB400850 3.85 x 3.85 Other dimensions and all intermediate sizes up to 2,700 mm diameter
90.0 81.8 4.0 PFB400900 3.85 x 3.85 including imperial (inch) sizes can be supplied.
95.0 86.8 4.0 PFB400950 3.85 x 3.85

100.0 89.8 5.0 PFB501000 4.85 x 4.85
110.0 99.8 5.0 PFB501100 4.85 x 4.85
115.0 104.8 5.0 PFB501150 4.85 x 4.85
120.0 109.8 5.0 PFB501200 4.85 x 4.85
125.0 114.8 5.0 PFB501250 4.85 x 4.85
130.0 119.8 5.0 PFB501300 4.85 x 4.85
135.0 124.8 5.0 PFB501350 4.85 x 4.85
140.0 129.8 5.0 PFB501400 4.85 x 4.85
150.0 139.8 5.0 PFB501500 4.85 x 4.85
160.0 149.8 5.0 PFB501600 4.85 x 4.85
170.0 159.8 5.0 PFB501700 4.85 x 4.85
180.0 169.8 5.0 PFB501800 4.85 x 4.85
190.0 179.8 5.0 PFB501900 4.85 x 4.85
200.0 185.8 6.0 PFB602000 6.80 x 5.85
210.0 195.8 6.0 PFB602100 6.80 x 5.85
220.0 205.8 6.0 PFB602200 6.80 x 5.85
230.0 215.8 6.0 PFB602300 6.80 x 5.85
240.0 225.8 6.0 PFB602400 6.80 x 5.85
Mechanical
Face Seals

General Description shaped gap from the ID to the seal face allowing for easy
access to lubricate the seal face. Lubrication is necessary at
Mechanical Face Seals are a special form of sealing solution all times. The lubricant builds a thin film between the sliding
for rotating mechanical components. They are also known faces by a capillary effect and centrifugal force.
under other designations, such as lifetime seals, floating seals
and heavy-duty seals.
1 2
TYPES
There are two different types of Mechanical Face Seal.
The most common form is Type DO, which is characterized
by the use of an O-Ring as the secondary sealing element
(see Figure 181).
Type DF, on the other hand, has an elastomer with a diamond-

shaped cross-section-Ø as a secondary sealing element
3 4
instead of the O-Ring (see Figure 182).
5 6
Both types consist of two identical metal seal rings which seal
against each other on a lapped seal face.
Special designs, like that in Figure 183, are available on

request. Seal types can also be divided by the use of different
seal materials.
DESIGN FEATURES
The seals consist of two metallic seal rings. They are mounted
in separate housings face-to-face. The elastomeric elements 1= Seal Group Seat Rotating 2= Seal Group Seat Static
center the seal in the housing. 3= Seal Elastomeric Ring 4= Seal Elastomeric Ring
5= Seal Metal Ring Rotating 6= Seal Metal Ring Static
METHOD OF OPERATION Figure 181: Mechanical Face Seals, Type DO
The elastomeric rings provide three different functions:
- T hey generate a uniform axial face load. Enough to avoid the

opening of the seals but not too high to avoid lapped surface
damage.
- T ransmit the torque from rotating half (seat) through the
lapped surfaces to the static half.
- T hey guarantee flexibility to the whole system against
vibration and misalignment.
- Prevent the sliding of half group assembled inside its seat.
It is important to note that only one half of the seal rotates;
the interface between the two precision lapped mating
surfaces rotating against the other at an orthogonal angle to
the shaft. They form a leak-proof seal. The seal has a wedge
ROTARY SEALS · Mechanical Face Seals

1 2
- Simple, reliable design
- H
igh sealing effect against dirt, dust, water and abrasive
media from the outside and against oil and grease from the
inside
- Cost-effective
- Long service life
- Floating, useful against vibration or misalignment
3 4 - Maintenance-free
5 6 - Easy to assemble
APPLICATIONS
The Mechanical Face Seal functions to protect the shaft and
inner parts against wear from the external environment. At the
same time, the seal has to avoid any oil leakage from the inner
to the external part.
Mechanical Face Seals are designed to work in heavily

contaminated environments, where a combination of wear
1= Seal Group Seat Rotating 2= Seal Group Seat Static resistance and chemical compatibility, to prevent corrosion, are
3= Seal Elastomeric Ring 4= Seal Elastomeric Ring key.
5= Seal Metal Ring Rotating 6= Seal Metal Ring Static
Figure 182: Mechanical Face Seals, Type DF

These include:
1 2 Market segments as:

- Agriculture
- Mining
- Construction
- Industrial
- Military Equipment
3 4
5 Applications such as:
- Gearboxes
- Axles
- Undercarriages
- Tunnel Boring Machines
- Conveyor Systems
- Mixers
- Stirrers
1= Seal Group Seat Rotating 2= Seat Static
3= Seal Elastomeric Ring 4= Seal Metal Ring Counterpart and other applications with similar conditions or where
5= Seal Metal Ring Rotating maintenance-free lifetime sealing is expected.
Figure 183: Special Design
OPERATING CONDITIONS LUBRICATION, MEDIA

The seals should not be subjected simultaneously to maximum The lubrication serves two important functions, and it is
pressure and maximum speed. needed in all cases. It reduces the friction between the seal
face and the mating faces and acts as a cooling agent for the
Operating Pressure: complete shaft and housing.
The shaft seal is pressure-free under normal operating
conditions. The best results with regard to wear and service life are
achieved with oil lubrication. Grease lubrication is possible
The Mechanical Face Seal can hold up to 0.15 MPa of but needs special attention, mainly relating to peripheral
differential pressure from outside to inside and from inside to speed. It’s necessary to have a minimum oil level of 1/3 of
outside. For higher differential pressures, please contact your the seal inside diameter and a full level for grease. Please
local Customer Solution Center, which will analyze suitability for contact your local Customer Solution Center in other cases or
the application. if environmentally compatible bio-oils have to be used.
SPEED Materials
Standard: METAL PARTS
Cast Iron: 3 m/sec with oil lubrication
100Cr6: 1 m/sec with oil lubrication Metal parts of Mechanical Face Seals are available in two
different alloy compounds (See Table 128).
Customized*:
Cast Iron: up to 6 m/sec with oil lubrication The hardness of the two different materials on the sliding
(up to 1.5 m/sec with grease lubricant) contact area are:
100Cr6: up to 2.5 m/sec with oil lubrication
- Bearing Steel (100Cr6) = 63 +/- 3 HRC
(up to 1 m/sec with grease lubricant)
- Chromium based Alloy = 66 +/-3 HRC
* F or customized solutions with higher peripheral speeds,
Contact your local Customer Solution Center to identify
please contact your local Customer Solution Center to
suitable material for your application.
analyze suitability.
Whether you require a standard or a customized solution, we Table 128: Alloy Composition
strongly recommend getting in touch with Trelleborg:
Material
Bearing Steel Chromium Base
- Whenever you design a new application. Chemical
Material Alloy
Composition
- W
hen an existing application needs to be modified, due 100Cr6 Material
%
to changes in peripheral speed, temperature, pressure,
lubrication, or dimension, for example. C 0.95 - 1.10 3.4 - 3.8
Cr 1.4 - 1.6 15.00 - 19.00
Fe Balance Balance
RUN IN
It’s strongly suggested during the first 10 hours of rotation to The analysis range serves to take account of the cross-
work with peripheral speeds not exceeding 1 m/sec. section. Deviations can be tolerated as far as the
microstructure and the mechanical properties are not affected.
TEMPERATURE
-50 °C to +200 °C (-58 °F to +392 °F), depending on the
elastomeric ring material.
ELASTOMERIC RING Design Instructions

The elastomeric rings for Mechanical Face Seal are available in
SEAL HOUSING
different compounds, as in Table 129.
The installation dimensions of the seal housing are shown in
Table 129: Elastomeric Ring Compound Table 129.
Temperature The axial gap (S) in the housing is such that it meets the
Hardness
Range Mechanical Oil demands of the construction machinery industry.
Type Available
(min / max) Resistance Suitability
SH A: +/-5
°C For higher peripheral speeds, please contact your local
NBR -25 +100 50 to 70 Good Good Customer Solution Center.
NBR LT -50 +100 60 to 70 Good Good
It’s necessary to avoid any burrs or cutting edges in the seats.
HNBR -30 +150 60 to 65 Very Good Good
HNBR LT -40 +150 65 Very Good Good For the surface of the seal installation chamber, we
FKM -15 +200 65 Good Good recommend a machining quality of:
VMQ -50 +175 65 Quite Good No EP 3.0 µ < Ra < 6.0 µm
12.5 < Rz < 25
Compounds can cover the listed temperature and hardness

SHAFT
ranges. Please contact your local Customer Solution Center
for more information and to analyze the best elastomeric ring The Mechanical Face Seal does not contact the shaft. For this
compound suitable for use with the final application. reason, no particular demands have to be met on the hardness
or surface finish.
To ensure correct operation, a minimum gap must be

maintained between the shaft and the inside diameter.
This gap serves to supply the seal with lubricant.
Storage Conditions
The parts have to be stored according to several conditions:
- T he single carton box and the inner packaging has to be

intact without any opening until assembly.
Parts must be:
- S
tored in a dry environment with temperature between 0 °C
and +30 °C
- Stocked far from sources of heat
- Kept away from contact with light sources.
If the above conditions are respected, the Mechanical Face
Seal are protected for approximately 1 year from the shipping
date.
Installation Instructions INSTALLATION INSTRUCTIONS FOR TYPE DO

- M
ake sure that the O-Ring is not twisted. A twisted O-Ring
To receive detailed and up-to-date video may cause a looped effect.
guides and documentation related to
- C
heck if the O-Ring is properly placed back on the seal.
assembly and installation, scan the QR code
The O-Ring must be seated in the outer radius inside the
with a mobile device or visit
retaining lip.
www.trelleborg.com/seals/mfs
- C
lean the half seal groups in a volatile solvent or industrial
denaturated alcohol and wait for it to evaporate, being sure
that no oil film remains on the parts.
- A
ssemble each half seal into the house using an installation
tool (Figure 184). Use a uniform load over the tool to push
the half group in to the house until the elastomeric ring
reaches the related housing border. The Installation Tool
has to only touch the O-Ring and not the metal ring and
importantly not the lapped surface. If you have any doubts
or require assistance, please contact your local Customer
Solution Center.
- W
hen the tool touches the house all around the
circumference, the installation phase is complete.
The short description of assembly procedure both for DO type
and DF type follows. - R
emove the tool and visually check the position of the O-Ring
and seal. Make sure that everything is seated symmetrically.
PREPARATION FOR INSTALLATION

Mechanical Face Seals must be handled carefully, avoiding
damage to the lapped surfaces. The installation area must be 1 2
kept free from dust and dirt.
The installation should be carried out in the following steps.
PREPARATION BEFORE INSTALLATION

- O
nly remove the seal from its packing just before
installation.
- Do not stand the seal on the lapped surface.
3 4
- T he housing must be free of notches or burrs on installation
1= Installation Tool 2= Seat
radii and free from any residues of previous working 3= Metal Ring 4= Elastomeric Ring
operations e.g. dirt, grease, metal chips, etc.
Figure 184: Installation Tool for DO Type
The following picture shows the correct installation of each half - C

lean both lapped surfaces with a small amount of
seal into the housing: denatured alcohol and wait for it to evaporate. Apply a thin
film of clean oil to the faces.
- T ilt the two parts together, bringing the slide faces carefully
into contact.
- A
djust the gap (S) with a slow assembly speed (for example,
2 mm/sec).
- Fill the housing with oil, and bleed if necessary.
The following picture shows correct assembly:
Figure 185: Correct installation of seal
The following pictures show incorrect installation:
Figure 186: Metal ring slipped against the O-Ring Figure 189: Correct seal assembly
The following pictures show incorrect assemblies:
Figure 187: O-Ring slipped against the seat
Figure 190: O-Rings slipped against seats and Mechanical Face Seal
group is tilted
Figure 188: O
-Ring slipped against the seat and waved against the metal
ring
In the event that the installation tool cannot be withdrawn or

where the seal is of a special design, an installation O-Ring
can be used. The installation O-Ring is placed between the
O-Ring of the seal and rear of the ramp on the seal ring.
Using an installation tool, apply force to the inner diameter of
the metal rings. The installation O-Ring keeps the Mechanical
Face Seal elastomeric ring in the correct position. After
installation the O-Ring is easily removed (see Figure 193).
5 4 2
Assembly
Direction
Figure 191: U
pper half of the Mechanical Face Seal group has O-Ring
slipped against the seat and on the seat bottom
1 3
3= Metal Ring 4= Elastomeric Ring
5= Installation O-Ring
Figure 193: O-Ring as installation aid
Figure 192: B
oth halves of the Mechanical Face Seal group have
O-Rings slipped against the seat and on the seat bottom
INSTALLATION INSTRUCTIONS FOR TYPE DF

- M
ake sure that the Diamond-Shaped Elastomeric Ring is well
assembled on the metal ring.
- C
lean the half seal groups in volatile solvent or industrial
denaturated alcohol and wait for it to evaporate, being sure
that no oil film remains on the parts.
- A
ssemble each half on the seal into the house using an
installation tool (Figure 194). Use a uniform load over
the tool to push the half group in to the housing until the
elastomeric ring reaches the house bottom. The installation
tool has to only touch the inner part of the metal ring close
to the Inner Diameter and far from the lapped surfaces. If
you have any doubts or suggestions, please contact your
- R
emove the tool and make a visual check of the position of
the seal. Make sure that everything is seated symmetrically.
- C
lean both lapped surfaces with a small quantity of
denatured alcohol and wait for it to evaporate. Then apply a
thin film of clean oil to the faces.
- T ilt the two parts together, bringing the slide faces carefully
into contact.
- A
djust the gap (S) with a slow assembly speed
(e.g. 2 mm/sec).
4 2
1 3
3= Metal Ring 4= Elastomeric Ring
Figure 194: Installation Tool for DF Type
Installation Recommendations for Type DO in Bearing and Cast Iron Steel
L2
L1
S
r 1.0 (r 0.5)
r 0.5
r 10°
L4
r 1.0
L
D3
D1
Da
Di
D
d
TSS Part No. Di Da L dmax. D D1 D3 L1 L2min. L4 r S BS CI

TLDOA0340 34.00 45.00 14.00 30.00 47.00 46.50 42.00 6.50 8.00 1.00 1.00 1.50 
TLDOC0380 38.00 51.00 20.40 35.00 53.70 53.00 46.00 9.00 11.00 1.80 2.00 3.00 
TLDOA0380 38.00 51.00 20.00 35.00 53.70 53.00 46.00 9.00 11.00 1.60 2.00 3.00 
TLDOA0390 39.00 50.00 14.00 35.00 52.00 51.50 46.00 6.50 8.00 1.00 1.00 1.50 
TLDOA0400 1) 40.00 52.00 20.00 36.00 55.00 54.20 46.00 9.00 11.00 1.00 1.00 3.00 
TLDOA0430 43.00 58.00 24.00 39.00 61.60 60.80 53.40 10.00 12.00 1.80 2.50 3.00 
TLDOA0430 43.00 58.00 24.00 40.00 62.00 61.30 51.00 10.50 12.50 2.00 2.00 3.00 
TLDOB0450 45.00 58.00 21.60 41.00 61.60 61.00 54.00 10.50 12.50 1.80 2.50 3.00 
TLDOA0450 45.00 58.00 21.00 42.00 61.60 60.80 53.40 10.00 12.00 1.80 2.50 3.00 
TLDOA0460 2) 46.00 59.00 20.00 42.00 61.60 61.20 53.00 9.00 11.00 2.00 2.50 3.00 
TLDOB0480 48.00 58.00 14.40 44.00 59.90 59.40 55.00 6.30 8.00 1.50 1.70 1.50 
TLDOC0480 48.00 62.00 26.00 45.00 68.00 67.20 58.00 12.00 14.00 2.00 3.00 3.00 
TLDOA0480 48.00 62.00 25.00 45.00 68.00 67.20 58.00 12.00 14.00 2.00 3.00 3.00 
TLDOA0555 55.50 70.00 22.00 52.00 73.80 73.10 65.50 10.00 11.50 2.40 5.00 3.00 
TLDOA0555 55.50 70.00 22.00 52.50 73.80 73.10 55.50 10.00 11.50 2.40 5.00 3.00 
TLDOB0560 56.00 70.00 26.00 53.00 76.00 75.20 66.00 12.00 14.00 2.00 2.50 3.00 
TLDOA0560 56.00 70.00 25.00 53.00 76.00 75.20 66.00 12.00 14.00 2.00 3.00 3.00 
TLDOA0570 57.00 77.50 35.60 54.00 81.40 80.70 68.50 15.20 20.90 3.50 4.80 3.00 
TLDOC0580 58.00 74.00 27.00 55.00 79.40 78.60 67.00 13.50 15.50 2.00 3.00 3.00 
TLDOB0580 3) 58.00 75.00 27.00 53.00 79.20 78.60 66.00 12.00 14.00 2.00 2.50 3.00 
TLDOA0600 2) 60.00 74.00 20.60 57.00 78.40 77.40 70.00 9.00 11.00 1.90 2.50 3.00 
TLDOA0600 2) 60.00 74.00 20.60 57.00 78.40 77.40 70.00 9.00 11.00 1.90 2.50 3.00 
Seat Ramp Angle is 10°, except for a few exceptions shown in the notes at the bottom of the page.
1) 15° 2) 12° 3) 12°30' 4) 9°30'
All sizes in Bearing Steel (BS) could also be requested in Cast Iron (CI)

TLDOB0610 61.00 73.00 17.60 58.00 75.80 75.50 66.80 6.50 7.50 1.00 1.40 3.00 
TLDOA0610 61.00 73.00 17.60 58.00 75.80 75.50 68.50 8.00 9.50 1.40 1.50 2.00 
TLDOB0635 63.50 82.50 31.80 60.50 86.50 85.70 73.50 15.20 16.80 3.50 4.80 3.20 
TLDOA0635 63.50 82.50 31.80 60.50 86.80 85.90 74.00 15.00 17.00 3.00 2.50 3.00 
TLDOA0640 2) 64.00 78.00 25.00 61.00 84.60 83.80 74.00 12.50 14.50 2.00 3.00 3.00 
TLDOA0640 64.00 78.00 25.00 61.00 84.60 83.60 74.00 12.50 14.50 2.00 3.00 3.00 
TLDOA0660 66.00 85.00 28.00 63.00 90.00 89.20 78.00 14.00 16.00 2.00 3.00 3.00 
TLDOA0675 67.50 86.50 31.80 64.00 91.00 90.00 78.00 14.50 17.00 2.80 5.00 3.00 
TLDOB0690 69.00 89.00 24.00 66.00 92.50 91.50 83.00 11.00 13.50 2.80 5.00 3.00 
TLDOA0690 2) 69.00 84.00 24.00 66.00 89.60 88.60 78.50 11.00 13.00 1.90 3.00 3.00 
TLDOA0690 2) 69.00 84.00 24.00 66.00 89.60 88.60 78.50 11.00 13.00 1.90 3.00 3.00 
TLDOA0700 70.00 84.00 20.00 66.00 87.00 86.20 80.00 9.10 11.00 2.00 1.00 3.00 
TLDOB0700 2) 70.00 90.00 29.00 65.00 95.50 94.70 84.00 13.50 15.50 2.00 3.00 3.00 
TLDOB0710 71.00 84.00 20.00 68.00 87.40 86.70 80.80 8.50 10.00 1.80 2.00 3.00 
TLDOA0710 2) 71.00 90.00 29.00 68.00 95.50 94.70 84.00 13.50 15.50 2.00 3.00 3.00 
TLDOA0725 72.50 92.00 35.60 70.10 96.00 95.20 83.00 15.20 20.90 3.50 4.80 3.00 
TLDOA0731 73.10 92.00 31.80 70.10 96.00 95.20 83.00 15.20 16.80 3.50 4.80 3.20 
TLDOB0730 73.00 92.00 31.80 70.00 96.20 95.40 84.00 15.00 17.00 3.00 4.00 3.00 
TLDOA0730 73.00 92.00 31.80 70.00 96.20 95.40 84.00 15.00 17.00 3.00 2.50 3.00 
TLDOA0735 73.50 88.50 20.40 70.00 90.20 89.40 82.00 12.70 14.30 2.20 2.80 3.20 
TLDOB0740 74.00 86.50 22.50 70.00 91.40 90.70 80.00 9.50 11.50 2.00 3.00 3.00 
TLDOA0740 74.00 86.60 22.00 71.00 91.40 90.70 80.00 9.50 11.50 2.00 3.00 3.00 
TLDOA0750 75.00 94.00 29.00 73.00 101.40 100.60 89.00 14.50 16.50 2.00 3.00 3.00 
TLDOA0775 1) 77.50 87.60 13.60 75.90 90.70 90.20 85.20 7.50 8.00 1.40 1.50 3.00 
TLDOA0795 79.50 92.50 20.00 76.00 96.00 95.30 88.00 8.50 10.50 1.80 2.00 3.00 
TLDOB0800 80.00 100.00 30.00 76.00 104.10 103.30 93.00 15.00 18.00 2.30 2.50 3.00 
TLDOA0800 80.50 99.50 29.00 77.00 105.00 104.20 92.00 14.50 16.50 2.00 3.00 3.00 
TLDOA0810 81.00 98.00 28.00 78.00 102.30 101.30 91.00 12.50 14.50 2.80 5.00 3.00 
TLDOA0810 81.00 98.00 28.00 78.00 102.30 101.30 91.00 12.50 14.50 2.80 5.00 3.00 
TLDOA0820 82.00 98.00 22.00 79.00 102.30 101.30 91.00 9.00 11.00 2.80 5.00 3.00 
TLDOA0825 82.50 102.00 35.60 80.50 107.30 106.50 94.30 15.20 20.90 3.50 4.80 3.20 
TLDOA0860 86.00 99.00 20.00 81.00 102.00 101.20 94.00 9.00 11.50 2.00 3.00 3.00 
TLDOC0900 2) 90.00 109.00 32.00 86.00 112.50 111.70 104.00 14.50 17.00 3.20 3.00 3.00 
TLDOA0904 90.40 109.50 31.80 87.40 113.40 112.70 100.40 15.20 16.80 3.50 4.80 3.20 
TLDOC0900 90.50 109.00 32.00 87.00 112.50 111.70 104.00 14.50 17.00 3.20 3.00 3.00 
TLDOB0900 90.00 104.60 26.00 87.40 107.30 106.70 100.40 11.80 14.20 2.90 2.80 3.20 
TLDOB0904 90.40 109.50 35.60 88.50 113.40 112.70 100.40 15.20 20.90 3.50 4.80 3.20 
TLDOA0920 92.00 109.00 22.00 89.00 113.80 113.40 105.00 9.50 11.50 1.80 2.50 3.00 
TLDOB0920 92.00 109.50 22.00 88.00 113.80 113.00 105.00 9.50 11.50 2.00 3.00 3.00 
TLDOB0940 94.00 106.50 23.00 90.00 111.60 110.80 102.00 9.50 11.50 2.00 3.00 3.00 
TLDOA0940 94.00 106.50 22.00 91.00 111.60 110.80 102.00 9.50 11.50 2.00 2.50 3.00 
TLDOC0950 2) 95.00 114.00 32.00 91.00 120.00 119.20 107.00 15.00 17.00 2.50 3.00 3.00 
TLDOA0950 95.00 111.00 24.00 92.00 115.60 114.80 108.00 11.00 12.50 1.80 2.00 3.00 
1) 15° 2) 12° 3) 12°30' 4) 9°30'

TLDOB0950 95.00 114.00 31.00 92.00 120.00 119.20 107.00 15.00 17.00 2.50 3.00 3.00 
TLDOA0965 1) 96.50 106.80 13.60 94.90 109.70 109.20 105.00 7.50 8.00 1.40 1.50 3.00 
TLDOA1000 100.00 119.00 31.60 97.00 123.00 122.20 110.00 15.20 16.80 3.50 4.80 3.20 
TLDOA1000 100.00 119.00 31.80 97.00 123.20 122.40 111.00 14.50 16.50 2.50 2.50 3.00 
TLDOB1000 100.00 120.00 29.40 97.00 125.00 124.20 111.00 14.00 16.00 2.90 3.00 3.00 
TLDOA1015 101.50 119.00 29.00 95.00 125.30 124.30 112.30 13.80 16.60 2.50 3.00 3.00 
TLDOA1020 2) 102.00 122.00 32.00 99.00 127.20 126.20 115.00 15.50 17.50 2.50 3.00 3.00 
TLDOA1030 2) 103.00 122.00 32.00 99.00 127.20 126.20 115.00 15.50 17.50 2.50 3.00 3.00 
TLDOC1040 104.00 121.00 22.00 101.00 125.50 125.10 117.50 9.50 11.50 2.00 3.00 3.00 
TLDOE1040 104.00 122.50 22.50 100.00 125.50 125.10 117.50 9.50 11.50 2.00 3.00 3.00 
TLDOD1040 104.00 117.00 22.00 100.00 121.00 120.20 110.00 9.50 11.50 2.00 3.00 3.00 
TLDOF1040 104.00 125.00 28.00 100.00 128.50 127.50 117.00 12.50 14.00 2.80 5.00 3.00 
TLDOA1070 107.00 125.00 24.00 103.00 130.40 129.40 119.50 11.00 13.50 2.80 5.00 3.00 
TLDOB1100 2) 109.00 127.00 32.00 106.00 133.00 132.00 121.00 15.00 17.00 2.50 3.00 3.00 
TLDOA1090 112.00 132.00 32.00 104.00 136.50 135.50 124.00 15.50 17.50 2.50 3.00 3.00 
TLDOA1090 109.00 132.00 32.00 106.00 136.60 135.60 124.00 15.50 17.50 2.50 3.00 3.00 
TLDOB1100 110.00 128.00 32.00 106.00 133.00 132.00 121.00 14.50 17.00 2.50 3.00 3.00 
TLDOB1110 2) 111.00 128.00 22.00 108.00 132.50 132.00 123.00 10.60 12.30 2.80 3.00 3.00 
TLDOA1145 114.50 129.00 23.50 107.50 134.10 133.10 126.00 10.40 11.90 2.80 5.00 3.00 
TLDOA1150 115.00 137.00 31.00 110.00 141.80 140.80 130.00 14.50 16.50 2.50 3.00 3.00 
TLDOA1150 115.00 137.00 31.00 112.00 141.80 140.80 130.00 14.50 16.50 2.50 3.00 3.00 
TLDOB1170 117.00 140.00 28.00 113.00 142.50 141.50 132.00 12.50 14.00 2.80 5.00 3.00 
TLDOA1170 117.00 138.00 31.80 114.00 142.50 141.50 132.00 14.50 17.00 2.80 5.00 3.00 
TLDOA1190 119.00 140.00 28.00 115.00 142.50 141.50 132.00 12.50 14.00 2.80 5.00 3.00 
TLDOC1200 120.00 141.00 31.80 116.00 144.00 143.00 138.00 14.50 17.50 2.80 5.00 3.00 
TLDOD1200 120.00 142.00 38.00 116.00 149.00 148.00 133.00 17.00 19.00 2.50 3.00 4.00 
TLDOA1200 120.00 139.00 31.80 116.00 143.00 142.00 129.30 14.30 17.40 3.00 5.40 3.00 
TLDOA1240 4) 124.00 141.00 22.00 120.00 146.40 145.30 136.00 10.60 12.30 2.80 3.00 3.00 
TLDOA1240 124.00 141.00 22.00 121.00 145.80 145.00 136.00 9.50 11.50 2.00 3.00 3.00 
TLDOB1250 125.00 144.10 31.80 120.00 148.50 147.50 136.00 14.30 17.40 3.00 5.00 3.00 
TLDOA1260 126.00 146.00 31.80 123.00 150.00 149.20 137.00 15.20 16.80 3.50 4.80 3.20 
TLDOA1265 126.50 139.00 26.80 123.50 143.80 143.10 136.90 11.80 14.20 2.90 2.80 3.20 
TLDOA1270 127.00 146.00 31.80 124.00 150.00 149.20 138.00 15.20 16.80 3.50 4.80 3.20 
TLDOA1270 127.00 146.00 31.80 123.00 150.20 149.40 138.00 14.00 16.00 2.50 2.50 4.00 
TLDOD1270 127.00 141.20 25.40 124.00 143.80 143.10 136.90 11.80 14.20 2.90 2.80 3.20 
TLDOC1270 127.00 141.00 29.00 124.00 144.00 143.00 136.00 12.00 14.50 2.30 3.00 3.00 
TLDOD1300 130.00 152.00 38.50 125.00 159.00 158.00 144.00 18.50 20.50 2.50 3.00 3.00 
TLDOB1300 130.00 150.50 32.00 125.00 155.60 154.60 144.00 14.50 16.50 2.50 5.00 3.00 
TLDOD1300 130.00 152.00 38.00 127.00 159.00 158.00 144.00 18.50 20.50 2.50 3.00 3.00 
TLDOA1427 142.70 156.90 25.40 139.70 159.70 158.90 152.10 11.80 14.20 2.90 2.80 3.20 
TLDOC1430 143.00 157.00 25.00 140.00 159.70 158.90 152.00 11.50 13.50 2.50 2.80 4.00 
TLDOB1430 143.00 160.00 27.00 138.00 164.00 163.00 154.00 12.00 14.50 2.80 5.00 4.00 
TLDOA1440 144.00 157.50 26.00 139.00 160.00 159.00 154.50 12.00 14.50 2.80 5.00 3.00 
1) 15° 2) 12° 3) 12°30' 4) 9°30'

TLDOC1460 146.00 175.00 38.00 142.00 180.50 179.50 162.00 17.70 20.50 3.00 6.30 6.30 
TLDOB1460 146.00 168.00 38.00 143.00 176.80 175.90 159.00 18.00 20.50 3.00 6.50 4.00 
TLDOA1460 146.00 168.00 38.00 143.00 177.00 176.00 159.00 18.00 20.00 2.50 3.00 4.00 
TLDOA1463 146.30 171.70 38.00 142.30 176.80 175.90 158.90 18.40 20.30 3.70 6.30 6.30 
TLDOA1470 147.00 167.00 28.00 142.00 171.00 170.00 160.00 13.00 15.50 2.80 5.00 3.00 
TLDOA1480 148.00 170.00 31.00 142.00 175.60 174.60 164.00 15.00 17.00 2.50 3.00 4.00 
TLDOC1500 150.00 172.00 40.00 147.00 179.00 178.00 165.00 18.00 20.00 2.50 2.00 4.00 
TLDOC1500 150.00 172.00 40.00 147.00 179.00 178.00 165.00 18.00 20.00 2.50 3.00 4.00 
TLDOA1530 153.00 171.50 28.00 149.00 176.30 175.30 164.50 12.50 14.50 2.80 5.00 3.00 
TLDOA1539 153.90 168.10 25.40 150.90 171.00 170.20 164.00 11.80 14.20 2.90 2.80 3.20 
TLDOB1530 154.00 168.00 25.00 151.00 171.00 170.20 164.00 11.50 13.50 2.50 2.80 4.00 
TLDOA1540 154.00 168.10 27.00 151.00 171.00 170.00 162.50 12.00 14.50 2.30 3.00 3.00 
TLDOF1540 154.00 168.10 27.00 151.00 171.00 170.00 162.50 12.00 14.50 2.30 3.00 3.00 
TLDOC1540 154.00 173.50 31.80 151.00 178.00 177.00 166.00 14.50 17.00 2.80 5.00 3.00 
TLDOD1540 154.00 169.00 22.00 151.10 174.50 173.50 166.00 9.20 11.00 2.30 3.00 3.00 
TLDOE1540 154.00 170.00 21.00 151.00 175.10 174.10 167.00 9.20 10.00 2.30 3.00 3.00 
TLDOB1633 163.30 191.30 46.00 160.30 196.80 195.90 178.90 18.40 24.10 3.70 6.30 6.30 
TLDOB1630 163.00 191.00 38.00 160.00 196.40 195.50 179.00 18.00 20.00 3.10 6.40 4.00 
TLDOA1633 163.30 191.20 38.00 160.30 196.80 195.90 178.90 18.40 20.30 3.70 6.30 6.30 
TLDOA1640 164.00 189.00 30.00 160.00 193.50 192.50 179.00 14.50 17.00 2.80 5.00 3.00 
TLDOA1650 165.00 181.00 27.00 161.00 185.00 184.00 176.50 12.00 14.50 2.70 4.00 3.00 
TLDOA1725 172.50 190.00 25.40 168.00 192.70 191.80 188.00 12.70 14.30 2.30 2.80 3.20 
TLDOA1740 174.00 190.00 25.40 170.00 192.70 191.80 188.00 12.70 14.30 2.30 2.80 3.20 
TLDOA1770 177.00 200.00 31.00 173.00 204.50 203.40 191.00 14.50 17.00 3.10 5.00 3.00 
TLDOA1780 178.00 199.00 32.00 175.00 203.60 202.40 190.00 14.50 16.00 3.00 5.00 3.00 
TLDOC1780 178.00 199.00 32.00 175.00 203.60 202.40 190.00 14.50 16.00 3.00 5.00 3.00 
TLDOB1780 178.00 200.00 38.00 175.00 210.60 209.60 192.00 19.00 21.00 3.00 4.00 4.00 
TLDOA1800 180.00 197.40 21.40 177.00 202.20 201.90 196.00 9.40 10.60 1.20 3.00 3.00 
TLDOA1823 182.30 210.30 38.00 179.30 215.40 214.40 197.50 18.40 20.30 3.70 6.30 6.30 
TLDOA1824 182.40 210.30 46.00 179.40 215.40 214.40 197.50 18.40 24.10 3.70 6.30 6.30 
TLDOB1830 183.00 202.00 28.00 179.00 206.00 205.00 195.00 12.50 14.50 2.80 5.00 3.00 
TLDOA1860 186.00 203.00 25.40 182.00 205.70 204.90 190.50 14.50 16.00 2.30 2.80 3.20 
TLDOD1910 191.00 210.00 28.00 187.00 214.00 213.00 203.00 12.50 14.50 2.80 5.00 3.00 
TLDOA1910 191.00 210.00 28.00 187.00 214.00 213.00 203.00 12.50 14.50 2.80 5.00 3.00 
TLDOA1910 191.00 210.00 28.00 187.00 214.00 213.00 203.00 12.50 14.50 2.80 5.00 3.00 
TLDOA1920 192.00 215.00 33.00 189.00 220.80 219.80 207.00 16.50 18.50 3.00 4.00 4.00 
TLDOA1920 192.00 215.00 33.00 189.00 220.80 219.80 207.00 16.50 18.50 3.00 4.00 4.00 
TLDOA1950 195.00 216.50 32.00 191.00 221.00 220.00 207.00 14.50 17.00 2.80 5.00 3.00 
TLDOA2000 200.00 228.50 38.00 196.00 233.50 232.50 215.50 18.00 20.50 3.00 6.30 6.30 
TLDOA2020 202.00 222.30 26.50 197.00 224.90 224.10 217.90 11.80 14.20 2.90 2.80 3.00 
TLDOA2050 205.00 227.00 30.00 201.00 231.50 230.50 219.00 14.50 17.00 2.80 5.00 3.00 
TLDOB2050 205.00 227.00 31.60 201.00 231.50 230.50 219.00 14.50 17.00 2.80 5.00 3.00 
TLDOA2087 208.70 222.80 26.00 205.00 225.40 224.40 217.00 11.50 13.50 2.20 2.50 3.00 
1) 15° 2) 12° 3) 12°30' 4) 9°30'

TLDOA2090 209.00 234.00 42.00 206.00 242.60 241.60 224.00 19.50 22.50 3.00 4.00 4.00 
TLDOA2090 209.00 234.00 42.00 206.00 242.60 241.80 224.00 19.50 21.50 3.00 4.00 4.25 
TLDOA2200 220.00 239.50 31.80 215.00 244.00 243.00 232.00 14.50 16.50 2.80 5.00 3.00 
TLDOA2200 220.00 239.00 31.80 217.00 244.00 243.00 232.00 14.50 16.50 2.80 5.00 3.00 
TLDOC2200 220.00 239.50 31.80 215.00 244.00 243.00 232.00 14.50 16.50 2.80 5.00 3.00 
TLDOB2200 220.00 241.40 25.00 215.00 244.70 244.00 232.00 11.00 13.50 2.20 4.00 3.00 
TLDOA2235 223.50 251.40 38.00 220.50 256.50 255.70 238.70 18.40 20.30 3.70 6.30 6.30 
TLDOC2235 223.50 251.50 46.00 220.50 256.60 255.70 238.70 18.40 24.10 3.70 6.30 6.30 
TLDOA2240 223.50 252.00 38.00 220.00 256.60 255.70 238.00 18.00 20.00 3.10 6.40 3.00 
TLDOA2250 225.00 252.00 38.00 221.00 258.00 257.00 241.00 19.00 21.00 3.00 4.00 4.00 
TLDOA2316 231.60 259.60 38.00 227.00 264.70 263.80 247.00 18.40 20.50 3.70 6.30 6.30 
TLDOA2350 235.00 259.60 38.00 231.00 264.70 263.80 247.00 18.40 20.50 3.70 6.30 6.30 
TLDOA2380 238.00 261.00 32.00 234.00 265.50 264.50 254.00 14.50 17.00 2.80 5.00 3.00 
TLDOA2390 239.00 268.00 40.00 235.00 274.20 273.20 257.00 20.50 22.50 3.00 4.00 4.00 
TLDOC2400 240.00 262.80 38.00 236.00 273.50 272.50 255.50 18.00 20.50 3.10 6.50 3.00 
TLDOA2400 240.00 262.80 38.00 237.00 273.50 272.50 257.00 19.00 21.00 3.00 4.00 4.00 
TLDOA2450 245.00 264.50 32.00 241.00 268.90 267.90 255.00 14.50 17.00 2.80 5.00 3.00 
TLDOB2500 250.00 276.00 44.00 247.00 284.60 283.60 266.00 20.50 24.00 3.00 4.00 4.00 
TLDOA2500 250.00 276.00 41.00 247.00 284.60 283.60 266.00 20.50 22.50 3.00 4.00 4.00 
TLDOA2520 252.00 280.00 38.00 248.00 285.50 284.50 265.00 18.00 20.00 3.10 6.50 3.00 
TLDOA2650 265.00 292.80 38.00 261.00 297.80 297.00 280.00 18.00 20.50 3.70 6.30 6.30 
TLDOB2650 265.00 292.80 46.00 261.00 297.80 297.00 280.00 18.40 24.10 3.70 6.30 6.30 
TLDOA2650 265.00 293.00 38.00 262.00 298.00 297.00 280.00 19.00 21.00 3.00 6.40 4.00 
TLDOA2750 275.00 303.00 38.00 271.00 308.00 307.00 290.00 18.00 20.50 3.10 6.50 3.00 
TLDOA2750 275.00 303.00 38.00 271.00 308.00 307.00 290.00 18.00 20.50 3.10 6.4 4.00 
TLDOA2829 282.90 310.80 38.00 280.00 316.30 315.40 298.40 18.40 20.30 3.70 6.30 6.30 
TLDOA3000 300.00 325.00 38.00 296.00 335.50 334.50 318.00 17.50 20.50 3.10 6.50 3.00 
TLDOB3000 300.00 328.00 40.00 296.00 333.00 332.00 315.00 18.50 21.00 3.00 4.00 4.00 
TLDOB3000 300.00 328.00 39.00 297.00 333.00 332.00 315.00 19.50 22.00 3.00 4.00 4.00 
TLDOA3010 301.00 328.00 38.00 297.00 333.00 332.10 315.10 18.40 20.30 3.70 6.30 6.30 
TLDOA3190 319.00 346.50 46.00 315.00 351.60 350.70 333.70 18.40 24.10 3.70 6.30 6.30 
TLDOA3185 318.50 346.50 38.00 315.50 351.60 350.70 333.70 18.40 20.30 3.70 6.30 6.30 
TLDOA3180 318.50 341.00 38.00 315.00 351.60 350.70 335.00 19.00 21.50 3.00 6.40 4.00 
TLDOA3180 318.00 341.40 38.00 315.00 351.50 350.50 334.00 18.00 20.50 3.10 6.50 3.00 
TLDOA3395 339.50 369.00 40.00 335.00 374.80 373.80 358.00 19.00 21.50 3.00 4.00 4.00 
TLDOA3400 340.00 369.00 40.00 337.00 374.80 373.80 358.00 19.00 21.50 3.00 4.00 3.00 
TLDOA3400 340.00 368.00 38.00 333.00 375.70 374.80 358.00 19.60 22.10 3.10 4.00 2.00 
TLDOA3500 350.00 375.00 38.00 345.00 385.50 384.50 368.00 17.50 20.50 3.10 6.50 3.00 
TLDOD3665 366.50 394.50 48.00 363.50 399.50 398.60 381.70 18.40 24.10 3.70 6.30 6.30 
TLDOA3665 366.50 394.50 37.00 363.00 399.50 398.60 382.00 18.50 21.00 3.00 6.40 4.00 
TLDOB3665 366.50 391.00 38.00 363.00 399.50 398.50 381.80 18.50 21.00 3.00 4.00 4.00 
TLDOC3665 366.50 394.40 38.00 363.50 399.50 398.60 381.70 18.40 20.30 3.70 6.30 6.30 
TLDOA3700 370.00 398.00 38.00 365.00 403.50 402.60 385.00 17.50 20.50 3.00 6.50 3.00 
1) 15° 2) 12° 3) 12°30' 4) 9°30'

TLDOA3805 380.50 405.00 40.00 375.00 412.20 410.50 395.00 17.00 22.00 3.00 4.00 4.00 
TLDOA3850 385.00 413.00 46.00 381.00 424.50 423.30 402.00 22.00 30.00 3.50 6.00 8.00 
TLDOA3870 387.00 415.00 38.00 382.00 420.30 419.30 402.00 17.50 20.50 3.00 6.50 3.00 
TLDOA3870 387.00 415.00 38.00 384.00 419.50 418.50 400.00 18.00 20.50 3.00 4.00 3.00 
TLDOA4285 428.50 454.00 37.00 425.00 462.30 461.30 444.60 18.50 21.00 3.00 4.00 4.00 
TLDOA4290 429.00 457.00 38.00 426.00 463.50 462.50 444.00 18.00 20.50 3.00 4.00 3.00 
TLDOA4292 429.20 457.20 38.00 426.20 462.30 461.40 444.40 18.40 20.30 3.70 6.30 6.30 
TLDOB4292 429.20 457.20 38.00 426.20 463.50 462.50 444.00 18.00 20.50 3.10 6.50 3.00 
TLDOA4500 450.00 480.00 50.00 445.00 492.20 490.20 470.00 23.50 25.50 4.00 6.00 3.00 
TLDOA4700 470.00 500.00 50.00 465.00 512.20 510.20 490.00 23.50 25.50 4.00 6.00 3.00 
TLDOA5054 505.40 533.40 44.00 502.40 538.50 537.60 520.60 21.30 26.20 3.70 6.30 6.30 
TLDOA5300 530.00 560.00 50.00 524.00 572.20 570.20 545.00 23.50 25.50 4.00 6.00 3.00 
TLDOA5800 580.00 608.00 43.60 575.50 613.00 611.00 596.00 19.70 21.70 4.00 6.50 6.00 
TLDOA5910 591.00 623.00 50.00 585.00 635.20 632.10 613.00 23.50 25.50 4.00 6.00 5.20 
TLDOA6670 667.00 700.00 44.00 660.00 705.60 704.60 687.60 18.40 23.40 3.70 6.30 6.30 
TLDOA7100 710.00 750.00 50.00 700.00 762.20 760.20 740.00 23.50 25.50 4.00 6.00 3.00 
TLDOA8300 830.00 886.00 80.00 815.00 891.60 890.60 860.00 34.50 39.50 4.40 10.00 17.00 
1) 15° 2) 12° 3) 12°30' 4) 9°30'
ORDERING EXAMPLE
Mechanical Face Seal Type DO TSS Article No. TLDOA 1250 - 2CP00
Inside diameter: Di = 125.0 mm TSS Part No.
Materials: eal Rings of Bearing Steel (1.3505)
S Inside Diameter x 10
O-Rings of NBR Quality Index (Standard)
Material No.
Mechanical Face Seal Type DO

Inside diameter: Di = 240.0 mm TSS Article No. TLDOA 2400 - 2FP00
Materials: Cast Iron TSS Part No.
O-Rings of NBR
Inside Diameter x 10
Material No.
Installation Recommendations for Type DF Bearing Steel
S
L2
L1
r 1.0 15°
r 1.0
Z
L
D1
Da
Di
D
d
TSS Part No. Di Da L dmax. D D1 L1 L2 S Z BS CI

TLDFA0420 42.0 59.0 20.0 38.0 65.0 53.0 10.0 10.5 3.0 23.0 
TLDFA0470 47.0 62.0 20.0 44.0 70.0 58.0 10.0 11.0 3.0 23.0 
TLDFA0505 50.5 65.0 19.0 46.0 76.2 63.0 10.0 11.0 2.5 22.5 
TLDFA0540 54.0 73.0 22.0 50.0 80.0 67.0 11.5 12.0 3.0 26.0 
TLDFA0585 58.5 73.0 19.0 54.0 82.5 65.0 10.0 11.0 3.0 23.0 
TLDFA0586 58.6 80.0 19.6 57.0 84.0 71.0 9.0 9.5 3.0 21.0 
TLDFA0635 63.5 81.0 19.0 59.5 87.8 71.0 9.0 9.5 3.0 21.0 
TLDFA0670 67.0 86.2 20.0 64.0 95.4 82.0 10.0 11.0 3.0 23.0 
TLDFB0670 67.0 87.0 25.0 64.0 95.0 81.0 12.5 13.0 4.0 29.0 
TLDFC0670 67.0 91.7 20.0 64.0 95.4 82.0 10.0 11.0 3.0 23.0 
TLDFA0680 68.0 86.2 20.0 64.0 95.6 82.0 10.0 11.0 3.5 23.5 
TLDFA0738 73.8 92.8 20.0 70.0 102.2 88.0 10.0 11.0 3.0 23.0 
TLDFA0740 74.0 99.0 20.0 70.0 102.2 88.0 10.0 11.0 3.0 23.0 
TLDFA0770 77.0 97.0 25.0 74.0 105.0 87.0 12.5 13.5 4.0 29.0 
TLDFA0817 81.7 101.5 20.0 70.0 110.2 96.0 10.0 11.0 3.0 23.0 
TLDFA0825 82.5 100.0 22.0 78.0 114.3 97.0 11.0 12.0 3.5 25.5 
TLDFA0875 87.5 109.0 17.5 83.0 113.0 100.0 8.5 9.5 3.0 20.0 
TLDFB0875 87.5 111.5 19.0 85.0 115.8 102.0 10.0 11.0 3.0 23.0 
TLDFA0920 92.0 113.0 24.0 88.0 125.8 109.0 12.5 13.0 3.0 28.0 
TLDFA0940 94.0 112.5 24.0 90.0 125.8 109.0 12.5 13.0 3.0 28.0 
TLDFA0990 99.0 120.0 17.5 95.0 124.0 110.0 8.5 9.5 3.0 20.0 
TSS Part No. Di Da L dmax. D D1 L1 L2 S Z BS CI

TLDFB0990 99.0 123.0 19.0 95.0 127.3 113.0 10.0 11.0 3.0 23.0 
TLDFA1040 104.0 126.0 24.0 100.0 135.0 114.0 12.0 13.0 4.0 28.0 
TLDFB1050 105.0 124.0 24.4 101.0 134.9 125.0 13.3 14.5 3.0 29.6 
TLDFB1140 114.0 138.0 26.0 110.0 148.0 126.0 12.0 13.0 4.0 28.0 
TLDFA1180 118.0 142.0 29.0 114.0 152.4 131.4 16.3 16.3 2.0 34.6 
TLDFA1240 124.0 144.0 32.0 119.0 162.5 141.5 18.5 20.5 3.0 40.0 
TLDFA1330 133.0 156.0 28.0 128.0 171.5 151.0 13.0 14.0 6.5 32.5 
TLDFA1485 148.5 168.0 32.4 143.0 184.1 164.0 16.5 17.5 5.0 38.0 
TLDFA1500 150.0 175.0 30.0 145.0 190.0 170.0 15.0 15.5 5.0 35.0 
TLDFA1540 154.0 180.0 36.0 149.0 194.0 174.0 18.4 20.0 4.5 41.3 
TLDFA1580 158.0 180.0 18.0 153.0 190.0 174.0 8.0 10.0 6.0 22.0 
TLDFA1690 169.0 195.0 33.0 164.0 206.2 191.5 15.1 18.4 5.0 35.2 
TLDFA1777 177.7 207.0 29.0 173.0 218.9 197.0 16.6 17.5 3.0 36.2 
TLDFA1795 179.5 207.0 29.0 173.0 218.9 197.0 16.6 17.5 3.0 36.2 
TLDFA1930 193.0 214.3 31.0 187.0 238.9 215.0 19.4 20.4 3.0 41.8 
TLDFA1940 194.0 214.5 31.0 188.0 238.8 214.0 20.1 21.0 3.0 43.2 
TLDFA1980 198.0 224.0 35.0 195.0 245.0 223.0 17.0 17.5 6.0 40.0 
TLDFA2280 228.0 260.5 41.0 221.0 277.1 247.5 23.5 24.5 4.0 51.0 
TLDFA2330 233.0 259.0 35.0 229.0 280.0 250.0 17.0 18.0 6.0 40.0 
TLDFA2415 241.5 273.5 36.0 235.0 279.4 260.6 17.5 20.0 2.0 37.0 
TLDFB2415 241.5 273.5 33.0 235.0 279.4 260.6 17.5 20.0 2.0 36.5 
TLDFA2750 275.0 303.0 36.0 270.0 309.4 290.0 17.5 20.0 2.0 37.0 
TLDFA2750 275.0 303.0 36.0 270.0 309.4 290.0 17.5 20.0 2.0 37.0 
TLDFA2830 283.0 305.0 42.0 278.0 329.4 307.0 18.5 22.1 3.0 40.0 
TLDFA3200 320.0 352.5 40.0 312.0 365.1 343.0 20.0 21.5 2.0 42.0 
TLDFA3550 355.5 392.0 39.6 345.0 401.7 380.0 23.0 24.0 1.8 47.8 
TLDFA4420 442.0 470.0 41.0 435.0 488.7 467.0 18.4 22.0 2.5 39.3 
TLDFA4920 492.0 530.0 43.0 480.0 546.1 532.0 19.9 24.4 2.0 41.8 
All sizes in Bearing Steel (BS) could also be requested in Cast Iron (CI).
ORDERING EXAMPLE
Mechanical Face Seal Type DF in Bearing Steel TSS Article No. TLDFA 1500 - 2CP00
Inside diameter: Di = 150 mm TSS Part No.
Materials: Sealing Ring of Bearing Steel Inside Diameter x 10
Square Ring of NBR Quality Index (Standard)
Material No.
General Quality Criteria
and Storage Guidelines
General Quality Criteria and Storage Guidelines
General Quality Criteria

The cost-effective use of seals and bearings is highly Temperature
influenced by the quality criteria applied in production. The preferred storage temperature for elastomer parts is
Seals and bearings from Trelleborg Sealing Solutions are +15 °C (+59 °F) and should not exceed +25 °C (+77 °F).
continuously monitored according to strict quality standards The products should be stored away from direct sources of
from material acquisition through to delivery. heat such as boilers, radiators and direct sunlight. If the
storage temperature is below +15 °C (+59 °F), care should
Production facilities are certified according to relevant be exercised during handling of stored products, as they may
quality management system standards. Depending on the have stiffened and have become susceptible to distortion if not
requirements of the customer or market and in addition handled carefully.
to the current ISO 9001, these locations may have further
certifications: IATF 16949 for Automotive customers, Humidity
EN/AS 9100 for Aerospace customers, ISO 13485 for The relative humidity should be such that, given in the
Healthcare & Medical customers and ISO 29001 for Oil & Gas variations of temperature in storage, condensation does not
customers. This enables us to provide all market segments occur. In all cases, the relative humidity of the atmosphere in
with the required quality standards. storage should be less than 70%, or if polyurethanes are being
stored, less than 65%.
Our quality policy is consistently controlled by strict procedures
and guidelines which are implemented within all areas of the Light
company. Rubber should be protected from light sources, in particular
direct sunlight or intense light having a high ultra-violet content.
All testing of materials and products is performed in It is advisable that any windows of storage rooms be covered
accordance with accepted test standards and specifications, with a red or orange coating or screen.
e.g. random sample testing in accordance with ISO 2859-1
AQL 1.0 general inspection level II, normal inspection. Radiation
Precautions should be taken to protect stored products from
Inspection specifications correspond to standards applicable all sources of ionizing radiation likely to cause damage to the
to individual product groups (e.g. for O-Rings: ISO 3601). products.
Ozone
Guidelines for the Storage of Ozone has a particularly harmful effect on rubber. Storage
rooms should not contain any equipment that is capable of
Polymer Products Based on generating ozone, such as mercury vapor lamps or highvoltage
ISO 2230 electrical equipment giving rise to electric sparks or electrical

discharges. Combustion gases and organic vapors should also
Many polymer products and components are stored for long be excluded, as they may give rise to ozone via photo-chemical
periods of time before being put into service, so it is important processes. When equipment such as a fork-lift truck is used to
they are stored in conditions that minimize unwanted changes handle large rubber products, care needs to be taken to ensure
in properties. Such changes may result from degradation, in this equipment is not a source of pollution that may affect the
which case they may include excessive hardening, softening, rubber. Combustion gases should be considered separately.
cracking, crazing and other surface effects. Other changes While they are responsible for generating ground-level ozone,
may be caused by deformation, contamination or mechanical they may also contain unburned fuel which, by condensing on
damage. rubber products, can cause additional deterioration.
Packaging
Unless otherwise specified in the appropriate product
specification, rubber products should be enclosed in individual
sealed envelopes. The packaging should be carried out in an
atmosphere in which the relative humidity is less than 70%,
or if polyurethanes are being packed, less than 65%. Where
there is serious risk of ingress of moisture (e.g. rubber-metal-
bonded parts), aluminum foil/paper/polyethylene laminate or
other similar means of protection should be used to ensure
protection from ingress of moisture.
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ROTARY SEALS · Storage Guidelines
Deformation Storage life

Rubber should be stored free from tension, compressive This is the maximum period of time that a rubber product,
stresses or other causes of deformation. Where products are appropriately packaged, may be stored. After this time the
packaged in a strain-free condition, they should be stored in product is regarded as unserviceable for the purposes for
their original packaging. In case of doubt, the manufacturer's which it was originally manufactured. The storage life of a
advice should be sought. It is advisable that rings of large rubber product is influenced by its shape and size as well
internal diameter are formed into three equal loops so as to as its composition. Thick products usually undergo slower
avoid creasing or twisting. It is not possible to achieve this changes through degradation than thinner ones.
condition by forming just two loops.
Initial storage period
Contact with liquids and semi-liquid materials This is the maximum period, starting from the time of
Rubber should not be allowed to come into contact with liquid manufacture, for which a rubber product, appropriately
or semi-liquid materials (for example, petrol, greases, acids, packaged, may be stored under specified conditions before a
disinfectants, cleaning fluids) or their vapors at any time during sample needs to be inspected or re-tested.
storage, unless these materials are by design an integral part
of the product or the manufacturer's packaging. When rubber Extension storage period
products are received coated with their operational media, they This is the period for which a rubber product, appropriately
should be stored in this condition. packaged, may be stored after the initial storage period, before
further inspection and re-testing is necessary.
Contact with metals
Certain metals and their alloys (in particular, copper and Assembly
manganese) are known to have harmful effects on some These are products or components containing more than one
rubbers. Rubber should not be stored in contact with such element, one or more of which is made of rubber. Generally
metals except when bonded to them. They should be protected it is not recommended to store elastomeric products in an
by wrapping in, or by separation with, a suitable material, e.g. assembled condition. If it is necessary to do so, the units
paper or polyethylene. should be checked more often. The inspection interval
depends on the design and geometry of the components.
Contact with dusting powder
Dusting powders should only be used for the packaging of Inspection before extension storage
rubber items in order to prevent adhesion. In such cases, the Before any items are to be stored for an extension period,
minimum quantity of powder to prevent adhesion should be representative samples of each type should be selected for
used. Any powder used should be free from any constituent inspection at the end of the appropriate initial storage period.
that would have a harmful effect on the rubber or the Inspection should be in accordance with the relevant product
subsequent application of the rubber. specification.
Contact between different products Visual inspection

Contact between products made from rubbers of different Inspect each of the items for the following:
compositions should be avoided. This includes products of the 1. Permanent distortions, such as creases or flats.
same type but differing in color. 2. Mechanical damage, such as cuts, tears, abraded areas or
delaminated plies.
Rubber-to-metal bonded products 3. Surface cracking when viewed under a microscope
The metal part of rubber-to-metal bonded products should at x10 magnification.
not come into contact with the rubber of other products. 4. Changes in surface condition, such as hardening, softening
Preservative used on the metal should be of a type that it will or tackiness.
not adversely affect the rubber or the bond to such an extent
that it does not comply with the product specification.
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• TRELLEBORG SEALING
SEALING SOLUTIONS
SOLUTIONS Latest information
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information at at
available www.trelleborg.com/seals
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Edition July
July 2021
2024
Storage Guidelines
Assessment at the end of the initial period

If, following the visual inspection procedure the items are not
satisfactory, they should not be stored for an extended period.
If the items are satisfactory and are stored for an extended
period a record should be kept of the date initial storage
began as well as the date the extended storage period began.
Items stored for an extended period should be inspected and
tested at, or before, the expiry of the extension storage period
before they are put into service or stored for a further extended
period.
Table 134: Initial and extension storage periods for unassembled components
Material Group Initial Storage Period Extended Storage Period
AU, EU, NR, SBR 5 years 2 years
ACM, AEM, CR, ECO, HNBR, IIR, NBR 7 years 3 years
CSM, EPDM, FKM, VMQ, FVMQ 10 years 5 years
FFKM Isolast® 20 years 5 years
Zurcon® 10 years 5 years
PTFE unlimited
Note 1: If the storage temperature is over or under +25 °C (+77 °F) this will influence the storage time. Storage at +10 °C (+50 °F)
higher will reduce the storage time by about 50%. Storage at +10 °C (+50 °F) lower will increase the storage time by around
100%.
Note 2: In application areas such as aerospace the storage periods can differ from this specification. These specific storage condi-
tions have to be agreed between the supplier and the buyer.
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Copyright © 2024 Trelleborg AB (publ). All rights reserved. Information and related materials are subject to change without notice.
Trelleborg is a world leader in engineered polymer
solutions that protect essential applications in demanding
environments. Its innovative solutions accelerate performance
for customers in a sustainable way.
Trelleborg Sealing Solutions is a leading developer,

manufacturer and supplier of precision seals, bearings and
custom-molded polymer components. It focuses on meeting
the most demanding needs of aerospace, automotive and
general industrial customers with innovative solutions.
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T R EL L E B O RG S E A L I N G S O LU T I O N S

81 Type TRP – Medium Pressure Oil Seal

20 Design Support & Engineering Tools 86

26 Seal Design Overview 92 HiSpin®HS40

95 Type TRK – Medium Grease

35 Stefa®Radial Oil Seal 98 Type TRG – Medium Grease

39 Design Instructions: Shaft 103 Rotary and Axial Seal Combination

43 Description of Rubber Materials

45 Working Parameters 119 Stefa® Cassette Seal

134 Type APJ – Combined Oil Seal

227 Turcon®and Zurcon®Roto Seals 297 Turcon®Roto VL Seal®F

229 Turcon®Roto Glyd Ring® 299 General Description

231 General Description 304 Installation Recommendation for Shaft

238 Installation Recommendation for Bore 311 Installation Instructions

250 Installation Recommendation for Bore

253 Turcon®Roto Glyd Ring®V 331 Mechanical Face Seals

255 General Description 333 General Description

261 Recommended Installation for Shaft 334 Applications

264 Recommended Installation for Bore 335 Materials

267 Zurcon®Roto Glyd Ring®S 336 Design Instructions

269 General Description 336 Storage Conditions

273 Installation Recommendation for Shaft 337 Installation Instructions

285 Turcon®Roto VL Seal®

294 Installation Recommendation for Bore

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Design Instructions: Shaft

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Description of Rubber Materials POLYACRYLIC RUBBER (ACM)

- T he lubricating capability of the fluid and its ability to