Kawai CN 42 Service Manual
Kawai CN 42 Service Manual
Kawai CN 42 Service Manual
Service Manual
SE1021-IT0903
Date of issue : March 2009
Copyright © 2009 Kawai Musical Instruments Mfg. Co., Ltd. Allrights reserved
■ Contents
Specifications ................................................................... 3 P.W.B. KEP-158 – 164 (15) Assembly ........................... 29
Hardware List ................................................................... 4 P.W.B. KEP-158 – 164 (16) Assembly ........................... 30
Opening Procedure ......................................................... 5 P.W.B. KEP-158 (15)~(16) Circuit .................................. 31
Case Assembly ................................................................ 6 P.W.B. KEP-159 (15)~(16) Circuit .................................. 32
Key Cover Assembly ........................................................ 7 P.W.B. KEP-160 – 164 (15)~(16) Circuit ........................ 33
Stand Assembly ............................................................... 8 P.W.B. KEP-175 – 178 (3) Assembly ............................. 34
Panel Assembly ............................................................... 9 P.W.B. KEP-175 – 178 (3) Circuit .................................. 35
Top Board Assembly ...................................................... 10 P.W.B. KEP-257, 258 (1) Assembly [Top] 1/2 ................ 36
Keyboard Unit (RG88B Type) ........................................ 11 P.W.B. KEP-257, 258 (1) Assembly [Top] 2/2 ................ 37
Keyboard Disassembling Procedure ............................. 12 P.W.B. KEP-257, 258 (1) Assembly [Back] .................... 38
Electrical Part List .......................................................... 13 P.W.B. KEP-257 (1) Circuit 1/4 ...................................... 39
P.W.B. KEP-191 (22)~(24) Assembly Part List ................... 14 P.W.B. KEP-257 (1) Circuit 2/4 ...................................... 40
P.W.B. KEP-158 – 164(15)~(16) Assembly Part List .......... 15 P.W.B. KEP-257 (1) Circuit 3/4 ...................................... 41
P.W.B. KEP-175 – 178(3) Assembly Part List ............... 17 P.W.B. KEP-257 (1) Circuit 4/4 ...................................... 42
P.W.B. KEP-257, 258(1) Assembly Part List ................. 18 P.W.B. KEP-258 (1) Circuit ............................................ 43
Cable Wiring Specification ............................................. 19 P.W.B. KKB-015 Circuit .................................................. 44
Block Diagram ............................................................... 20 Key Switch Matrix .......................................................... 45
P.W.B. KEP-191 (22)~(24) Assembly [Top] .................... 21 Included Parts List ......................................................... 46
P.W.B. KEP-191 (22)~(24) Assembly [Back] .................. 22
P.W.B. KEP-191 (22)~(24) Circuit 1/6 ............................ 23
P.W.B. KEP-191 (22)~(24) Circuit 2/6 ............................ 24
P.W.B. KEP-191 (22)~(24) Circuit 3/6 ............................ 25
P.W.B. KEP-191 (22)~(24) Circuit 4/6 ............................ 26
P.W.B. KEP-191 (22)~(24) Circuit 5/6 ............................ 27
P.W.B. KEP-191 (22)~(24) Circuit 6/6 ............................ 28
–2–
■ Specifications
–3–
Hardware List
Screw # Type Size (A x B) Remarks
1 Binding Head B-tite 3x8
2 Binding Head B-tite 3 x 12
3 Binding Head B-tite 3 x 20
4 Binding Head P-tite 3 x 10
5 Binding Head P-tite 4x8
6 Binding Head S-tite 3x8
7 Binding Head S-tite 3 x 10
8 Binding Head S-tite 4 x 12
9 Binding Head Tapping Type A 3x8
10 Binding Head Tapping Type A 3 x 10
11 Binding Head Machine Screw 4 x 20
12 Binding Head Machine Screw M2 x 6
13 Pan Head Machine Screw W-Sems M3 x 6
14 Pan Head Machine Screw W-Sems M4 x 20
15 Pan Head Machine Screw W-Sems M6 x 25
16 Pan Head Machine Screw W-Sems M3 x 10
17 Pan Head Machine Screw W-Sems M5 x 20
18 Truss Head Machine Screw M4 x 16
19 Truss Head Machine Screw M4 x 20
20 Truss Head Tapping Type A 4x8
21 Truss Head Tapping Type A 4 x 12
22 Truss Head Tapping Type A 4 x 14
23 Truss Head Tapping Type A 4 x 25
24 Truss Head Tapping Type A 4 x 16
25 Truss Head Tapping Type A 4 x 30
26 Truss Head Tapping Type A 4 x 20
27 Truss Head Tapping Type A 6 x 50
28 Truss Head Tapping Type A 4 x 45
29 Volume Nut M12
30 Staple W=4, L=25
31 Staple W=10, L=6
32 Finish Nail L=30
33 FLAT Head Tapping Type A 3 x12
34 FLAT Head Tapping Type A 4 x35
35 SPRING LOCK WASHER
36 PLAIN WASHER (SMALL)
FINISH:Chromating or Chromating Black
+Binding Head
*Principal Material : steel
B-Tite P-Tite S-Tite Tapping TypeA Machine
–4–
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
■ Opening Procedure
A A
C C
D D
E E
F F
G G
H H
I I
J J
K K
–5–
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
–6–
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
B Screw #16 B
(M3x10)
9 7
10
C 1 11 C
Screw #7
(3x10) 8
D 6 D
7
Screw #13
(M3x6)
11 12
E E
Screw #7
(3x10)
5 Screw #16
11 7
4 (M3x10)
F F
Screw #9
2 Screw #7 9
G (3x10) G
(3x8)
11 Screw #20
(4x8)
H Code No. H
No. Part Name Material
Rosewood Cherry Mahogany Black Satin
1 Keyboard Cover 950445 950446 950447 950448 WOOD
Screw #13
(M3x6) 2 Key Cover Handle 949202 949372 949202 949969 AL
3 3 Key Cover Cushion 815656 PUR
I Key Cover Guide Pin 943830 STEEL I
4
5 Guide Pin Cap 811211 TPEE
4 6 Key Cover Back Angle Fitting 949203 STEEL
5 7 Key Cover Holder 811210 POM
J 8 Key Cover Axis 949413 STEEL J
9 Key Cover Pinion 811290 TPEE
Screw #9 10 Cloth 811212 NON WOVEN FABRIC
(3x8) 11 Double Face Tape 3M Y-9448H or equivalent 10x210 -
12 Double Face Tape 3M Y-9448H or equivalent 10x1295 -
K K
screw # : Refer to screw list.
–7–
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Screw #24
(4x16) 13 4
16 5 Screw #24
(4x16)
F Screw #26 6 F
(4x20) Staple #31 17 9
13
16 Plain Washer #36 Screw #14
Spring Lock Washer #35 (M6x25)
10
Screw #24
(4x16)
I I
14
11
J J
16
Screw #26
(4x20)
–8–
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
17
KEP-178
K K
Screw #6
(3x8)
–9–
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
B B
Screw #10
C (3x10) C
1
5
D D
9
E 3 E
11
Screw #24
(4x16) 4
F 10 F
13
9
G G
12 6
H Code No. H
Screw #26 No. Part Name Material
(4x20) Rosewood Cherry Mahogany Black Satin
1 Top Board Assembly 1 950441 950442 950443 950444 WOOD
4 2 Stand Hook (L) 926675 STEEL
7 3 Stand Hook (R) 926680 STEEL
I I
2 4 Nylon Tube 811815 PA
Screw #24
5 Score Stopper 950429 950430 950431 950432 WOOD
(4x16) 6 Top Board Front 950496 950497 950498 950499 WOOD
7 Emblem 815655 AL
J 8 Music Rack 950500 950501 950502 950503 WOOD J
9 Hinge 926710 STEEL
Screw #28 10 Cloth 812192 NON WOVEN FABRIC
(4x45) 11 Cloth 811106 NON WOVEN FABRIC
K 12 USB Panel 815901 815902 815901 815901 NON WOVEN FABRIC K
13 Double Face Tape 3M Y-9448H or equivalent 5x40 NON WOVEN FABRIC
screw # : Refer to screw list.
– 10 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
12 14 13 19 11
1 2
B B
13 18
C 15 C
3
5
D D
15 4
6
E E
9
16
F 7 10 8 17 F
G No. Code No. Par ts Name Description Q’ty Material No. Code No. Par ts Name Description Q’ty Material G
950118 Complete Keyboard Unit 1 - 10 950095A Hammer Assy (White Key Low) Key No. 1- 15 9 ABS,Steel
1 814651 White Key (C) 7 AS 950096A Hammer Assy (White Key Mid-Low) Key No. 16- 32 10 ABS,Steel
814652 White Key (D) 7 AS 950097A Hammer Assy (White Key Mid-High) Key No. 33- 63 18 ABS,Steel
814653 White Key (E) 7 AS 950098A Hammer Assy (White Key High) Key No. 64- 88 15 ABS,Steel
H 814654 White Key (F) 7 AS H
950099A Hammer Assy (Black Key Low) Key No. 1- 15 6 ABS,Steel
814655 White Key (G) 7 AS 950100A Hammer Assy (Black Key Mid-Low) Key No. 16- 32 7 ABS,Steel
814656 White Key (A) 7 AS 950101A Hammer Assy (Black Key Mid-High) Key No. 33- 63 13 ABS,Steel
814657 White Key (B) 8 AS 950102A Hammer Assy (Black Key High) Key No. 64- 88 10 ABS,Steel
I 814658 White Key (AA) lowest A key 1 AS 11 814664 Slip Tape 88 Polyester I
814659 White Key (CC) highest C key 1 AS 12 814665 Guide Tape 88 Polyester
2 814660 Black Key 36 AS 13 813171 Key Stopper Cushion 2 PUR
3 814661 Chassis (A-G#) 7 ABS 14 815303 Key Cushion 1 PUR
814662 Chassis (A-C) 1 ABS 15 814667 Hammer Upper-Limit Cushion 1 PUR
J J
4 947901A Rib Assy 8 Steel 16 814668 Hammer Lower-Limit Cushion 1 PUR
5 814650 Guide Spacer 16 ABS 17 237347 PWB, KKB-015 Assy 1 -
6 947902 Front Rail 1 Steel 800760 IC (Decoder) 74HC138P 3 -
7 947903 Stopper Rail 1 Steel 807339 Diode 1S2076A 176 -
K 8 947904 Switch Rail 1 Steel 18 813175 Rubber Contact F-E (12-cup) 8 Silicon Rubber K
9 947905 Back Rail 1 Steel 19 816263 CUSHION (8x8x15) 36 PUR
– 11 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
grasp
open
2 2
D
WHITE KEY D
1
1
E E
F F
Fulcrum point
Stopper Fulcrum point
G G
2 BLACK KEY
H 1 H
I I
J J
Fulcrum point
Stopper
K K
* To remove a black key, the white keys on either side must be removed first.
– 12 –
■ Part List
Electrical Part List
Code No. Part Name Q'ty Part Number Remarks
238309 P.W.B. Assy 1 KEP-191(22) CPU
238310 P.W.B. Assy 1 KEP-191(23) CPU
238311 P.W.B. Assy 1 KEP-191(24) CPU
238084 P.W.B. Assy 1 KEP-257,258(1) USB,MIDI
238312 P.W.B. Assy 1 KEP-158-164(15) AMP,ANALOG,HP,JACK,LED.FUSE
238313 P.W.B. Assy 1 KEP-158-164(16) AMP,ANALOG,HP,JACK,LED.FUSE
238314 P.W.B. Assy 1 KEP-175-178(3) PANEL
237347 P.W.B. Assy 1 KKB-015 KEYBOARD
948237 PH Standard Cable 1 PH-02-0300-RED KEYBOARD-LED
942190 PH Standard Cable 1 PH-05-0450-GRN AMP-ANALOG
815061 PH Standard Cable 1 PH-06-0200-BLU ANALOG-JACK
948234 PH Standard Cable 1 PH-07-0880-PUR PANEL-PANEL
948233 PH Standard Cable 1 PH-08-0180-GRY PANEL-PANEL
949800 PH Standard Cable 1 PH-08-0900-GRY AMP-ANALOG
950424 PH Standard Cable 1 PH-09-0650-WHT CPU-ANALOG
948232 PH Standard Cable 1 PH-10-0400-BLK PANEL-PANEL
950425 PH Standard Cable 1 PH-11-0800-BRN CPU-PANEL
948023 PH Standard Cable 1 PH-15-0200-GRN CPU-KEYBOARD
949672 PEDAL Cable 1 PDL-0250 CPU-PEDAL
949753 SWITCH Cable 1 PSW-0500 FUSE-SWITCH
949458 POWER Cable 1 PWR-0350 CPU-AMP
950426 LCD Cable 1 LCD-0300-BLK CPU-LCD
949755 Volume Cable 1 KPBB-0694
949752 Headphone Cable 1 KPBB-0692
950427 Speaker Cable 1 KPBB-0779
950428 USB Cable 1 KPBB-0780
949759 USB Sub Cable 1 KPBB-0697
814235 Earth Cable 1
814456 LCD 1 MSC-C162DYLY-9N 16 x 2
814896 HEAT SINK 1 EP222-90 L=90mm
814458 TRANSFORMER 1 KT-024
814421 SPEAKER UNIT 2 KS16-008 16cm/8Ω /40W
814465 SPEAKER UNIT 2 KS05-009 5cm/8Ω /30W
812805 AC CORD 1 UC-505-J01 US GE120
809170 AC CORD 1 EC-511-E07 CD, GE230
809171 AC CORD 1 SC-078-J02 AU
813178 AC CORD 1 2P FOR BS 2.5m 13A CG
814197 AC CORD 1 KA-25-MP2217 KA
810300 FERRITE CORE 1 KR06TB251512B1
– 13 –
P.W.B. KEP-191(22)~(24) Assembly Part List
Code No. Part Name Q'ty Part Number Part Address
TOP SIDE
814750 MPU 1 MB91302APFF-G U7
814414 MG 1 K022-FP U10,12
238303 FLASH ROM 1 KP572-FFFW U18
238315 FLASH ROM 1 KP576-FCFP U1 for (22)
238316 FLASH ROM 1 KP577-FCFP U1 for (23)
238317 FLASH ROM 1 KP578-FCFP U1 for (24)
810368 REGULATOR 1 NJM78L05UA-TE1 U27
813047 REGULATOR 1 µPC2933AT-E1 U36
814845 Reset IC 1 BD5245 FVE-TR U4
812217 LOGIC IC 2 TC74HCT7007AF-TP1 U33,34
812958 X'tal Oscillator 1 DSO751SV/33.8688MHz X2
814758 X'tal Resonator 1 SMD-49 17MHz X1
815731 Chip Bead 33 BLM18HD601SN1D EM3,4,17,18,30,36,49,50,51,53,56,57
R143,144,146,147,150,157
805071 Connector 1 B3B-PH-K-S CN11
804572 Connector 1 B5B-PH-K-S CN6
805827 Connector 2 B9B-PH-K-S CN3,7
806174 Connector 1 B11B-PH-K-S CN5
803426 Connector 1 B15B-PH-K-S CN4
806947 Connector 1 B16B-PH-K-S CN10
807220 Connector 1 B2PS-VH CN9
BACK SIDE
812219 OP-AMP 3 NJM4580E-T1 U23,24,26
814754 SDRAM 1 M12L6416A7TG U5
814416 SRAM 1 GLT6200L08LL U9
814074 DAC 1 AK4393VF-E2 U25
804056 LOGIC IC 1 HD74HC245FPEL U35
815731 Chip Bead 47 BLM18HD601SN1D EM1,2,5,6,8,9,10,11,12,13,14,15,16,19,20,21,
22,23,24,25,26,27,28,29,31,32,33,34,35,38,
40,41,42,45,46,47,48,52,54,62,63,64
R134,135,136,173,196
– 14 –
P.W.B. KEP-158 – 164 (15)~(16) Assembly Part List
Code No. Part Name Q'ty Part Number Part Address
KEP-158 (AMP)
814811 IC 1 STK402-070-E U7
815194 IC 1 SI-8050S U5
812235 IC 1 NJM78M12FA U3
812236 IC 1 NJM79M12FA U2
812527 Transistor 1 2SC5395-T12-E Q1
808952 Diode Bridge 2 DBF40C D2,3
812249 Diode Bridge 1 SINB20-4101 D1
805852 Diode 4 1SR139-400T-32 D4,5,8,11
811658 Diode 1 SB20-04A D7
803294 Fusible Resistor 2 ERQ14AJ101P R13,24
814814 Metal Oxide Film Resistor 4 ERG‚PSJR22P R18,19,20,21
803435 Metal Oxide Film Resistor 2 ERG12SJ4R7P R17,22
809305 Choke Coil 1 SKP2-50 L1
814154 Bead Core 2 BP53RA035013050M D3
814471 Relay 1 DS12D2-OS(M) RY1
808964 Fuse Holder 10 TP00351-31 F1,2,3,4,5
0218004.MXP (Littelfuse Inc.)
812576 Fuse 2 *Medium-Acting Fuse F1,2
4A/250V 5X20mm
02183.15MXP (Littelfuse Inc.)
812360 Fuse 1 *Medium-Acting Fuse F5
3.15A/250V 5X20mm
021801.6MXP (Littelfuse Inc.)
812357 Fuse 2 *Medium-Acting Fuse F3,4
1.6A/250V 5X20mm
807413 Connector 1 B2P-VH CN6
804132 Connector 2 B8P-VH CN1,8
804571 Connector 1 B4B-PH-K-S CN5
804572 Connector 1 B5B-PH-K-S CN2
804574 Connector 1 B8B-PH-K-S CN4
KEP-159 (ANALOG)
812221 IC 2 NJM4580L U8,10
812222 IC 1 LA6517 U9
812527 Transistor 11 2SC5395-T12-E Q5,6,7,8,9,10,11,12,13,14,15
812125 Transistor 2 2SC3792 Q2,3
814815 Transistor 1 DTA144ESA-TP Q4
805852 Diode 1 1SR139-400T-32 D9
808111 Relay 1 FBR46ND012-P RY2
804572 Connector 1 B5B-PH-K-S CN13
805737 Connector 2 B6B-PH-K-S CN9,14
– 15 –
P.W.B. KEP-158 – 164 (15)~(16) Assembly Part List
Code No. Part Name Q'ty Part Number Part Address
804573 Connector 1 B7B-PH-K-S CN10
804574 Connector 1 B8B-PH-K-S CN12
805827 Connector 1 B9B-PH-K-S CN11
KEP-160 (HEADPHONE)
812429 Retardant Resistor 4 CFPS1/2CT26A330J R104,105,106,107
811020 Surge Absorber 1 ERZ-VA5D220 C108
805764 EMI Coil 4 SBT160W L4,5,6,7
802576 Phone Jack 2 YKB21-5006 JA1,2
804578 Connector 1 S6B-PH-K-S CN16
KEP-161 (JACK)
811020 Surge Absorber 2 ERZ-VA5D220 C125,126
805764 EMI Coil 4 SBT160W L8,9,10,11
803439 Phone Jack 4 YKB21-5074 JA3,4,5,6
805737 Connector 1 B6B-PH-K-S CN15
KEP-163 (LED)
814844 LED 1 SEL4117R TP2 LED1
806751 Connector 1 S2B-PH-K-S CN19
KEP-164 (FUSE)
811711 High Voltage Capasitor 2 DE1E3KX472MB5BA01 C127,129
814467 High Voltage Capasitor 1 ECQU3A104MG C128
805070 Choke Coil 1 SU10V-10030 L13 for (16)
808964 Fuse Holder 2 TP00351-31 F6
0218005.MXP (Littelfuse Inc.)
814150 Fuse 1 Medium-Acting Fuse F6 for (15)
5A/250V 5X20mm
021802.5MXP (Littelfuse Inc.)
812359 Fuse 1 Medium-Acting Fuse F6 for (16)
2.5A/250V 5X20mm
811358 AC Inlet 1 CCT 9302-0201 AC1 for (15)
811191 AC Inlet 1 CCT 9302-0101 AC1 for (16)
803428 Connector 1 B3P-VH CN22
802908 Connector 1 B6P-VH CN20
– 16 –
P.W.B. KEP-175 – 178 (3) Assembly Part List
Code No. Part Name Q'ty Part Number Part Address
KEP-175 (Panel 1)
813111 LED 2 EL-3105-1VRT LED21,23
800625 Diode 2 1SS133T-77 D26,28
808345 Tactile Switch 2 KSH0612AT SW26,28
815628 Slide Volume 1 RS30112FC001K VR1
804578 Connector 1 S6B-PH-K-S CN5
804579 Connector 1 S7B-PH-K-S CN8
KEP-176 (Panel 2)
813111 LED 10 EL-3105-1VRT LED1,2,3,4,5,6,7,8,9,10
800625 Diode 12 1SS133T-77 D1,2,3,4,5,6,7,8,9,10,11,12
808345 Tactile Switch 12 KSH0612AT SW1,2,3,4,5,6,7,8,9,10,11,12
805639 Connector 1 S10B-PH-K-S CN3
KEP-177 (Panel 3)
813111 LED 2 EL-3105-1VRT LED25,26
800625 Diode 4 1SS133T-77 D30,31,32,33
808345 Tactile Switch 4 KSH0612AT SW30,31,32,33
815650 Slide Volume 1 RS30111CC00B VR2
804580 Connector 1 S8B-PH-K-S CN7
KEP-178 (Panel 4)
812220 LOGIC IC 1 HD74HC166P U1
808457 LOGIC IC 2 HD74HC595P U2,3
810851 Transistor 6 DTC143ESA-TP Q1,2,3,4,5,6
811758 Transistor 5 DTB113ZS-TP Q7,8,9,10,11
813111 LED 9 EL-3105-1VRT LED11,12,13,14,15,16,17,18,19
800625 Diode 12 1SS133T-77 D13,14,15,16,17,18,19,20,21,22,23,24
808345 Tactile Switch 12 KSH0612AT SW13,14,15,16,17,18,19,20,21,22,23,24
804579 Connector 1 S7B-PH-K-S CN6
804580 Connector 1 S8B-PH-K-S CN4
805639 Connector 1 S10B-PH-K-S CN2
806948 Connector 1 S11B-PH-K-S CN1
– 17 –
P.W.B. KEP-257, 258 (1) Assembly Part List
Code No. Part Name Q'ty Part Number Part Address
KEP-257 TOP SIDE
815874 MPU 1 KP543-F8FP U1
815876 SRAM 1 CY7C1041DV33-10ZSXIT U3
815882 LOGIC 1 TC74VHC08FT U4
815883 LOGIC 2 TC74VHC244FT U5,6
815877 USB Controller IC 1 ISP1161A1BD U8
815878 USB Power IC 1 MIC2026-2YM U9
808932 Photocoupler 1 PC400T U10
815875 Reset IC 1 MB3793-27APNF E1 U11
815881 Regulator 1 LM1086CS-3.3/NOPB U12
810920 Transistor 4 DTC143EKA Q2,3,4,5
809834 Diode 1 HSK120TR-E D1
815879 Zener Diode 3 HZM6.8Z4MFA-E ZD1,2,3
813928 X'tal Resonator 1 SMD-49 6.0MHz X3
812722 X'tal Resonator 1 SMD-49 12.5MHz X2
813937 Chip Bead 6 BLM21PG600SN1D L1,2,3,4,5,6
815731 Chip Bead 16 BLM18HD601SN1D L7,8,9,10,11,14,15,19,23,24,25,28,30,31,32,
34
815880 Choke Coils 3 DLW21HN900SQ2B FL1,2,3
808473 MIDI Jack 1 YKF51-5053N J3
812442 MIDI Jack 1 YKF51-5061N J4
813939 USB B Connector 1 YKF45-0002 J1
815884 USB A Connector 1 YKF45-0029N J2
805639 Connector 1 S10B-PH-K-S(LF)(SN) CN1
804577 Connector 1 S5B-PH-K-S(LF)(SN) CN3
KEP-257 BACK SIDE
815731 Chip Bead 9 BLM18HD601SN1D L12,13,16,17,18,20,21,22,33
KEP-258 TOP SIDE
815884 USB A Connector 1 YKF45-0029N J1
804577 Connector 1 S5B-PH-K-S(LF)(SN) CN1
– 18 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
BLACK RED
D D
E E
F F
Ferrite Core 1pcs. Cable Tie 10pcs. 13 949458 PWR-0350 KEP-158 CN6 KEP-191 CN9 1
14 950426 LCD-0300-BLK KEP-191 CN10 LCD 1
J 15 949755 KPBB-0694 KEP-159 CN10 KEP-175 CN5 1 J
Binder 4pcs. Vinyl Tie 18pcs.
16 949752 KPBB-0692 KEP-159 CN14 KEP-160 CN16 1
17 950427 KPBB-0779 KEP-158 CN8 Speaker 1
Conductive Tape 3pcs. Nyron Clamp 2pcs. 18 950428 KPBB-0780 KEP-191 CN7,11 KEP-257 CN1 1
K 19 949759 KPBB-0697 KEP-257 CN3 KEP-258 CN1 1 K
20 814235 1007 #18 300 T-T Side Button 1
– 19 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
■ Block Diagram
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 20 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
B B
C C
D D
E E
F F
G G
H H
I I
X : Not Mounted
J J
K K
– 21 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
B B
C C
D D
E E
F F
G G
H H
I I
X : Not Mounted
J J
K K
– 22 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 23 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 24 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 25 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 26 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 27 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 28 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
B B
C C
D D
E E
F F
G G
H H
I I
J J
K X : Not Mounted K
– 29 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
B B
C C
D D
E E
F F
G G
H H
I I
J J
K X : Not Mounted K
– 30 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 31 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 32 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 33 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
B B
C C
D D
E E
F F
G G
H H
I X : Not Mounted I
J J
K K
– 34 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 35 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H X : Not Mounted H
I I
J J
K K
– 36 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
X : Not Mounted
J J
K K
– 37 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
X : Not Mounted
I I
J J
K K
– 38 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 39 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 40 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 41 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 42 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A A
B B
C C
D D
E E
F F
G G
H H
I I
J J
K K
– 43 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
TO KEP-163 CN19
CN4
A A
1
LED+
390 2
3.3K x 5 GND
Connector
B B
473Z/25V
473Z/25V
C C
473Z/25V
16
16
16
8
5
4
3
2
1
5
8
4
6
3
2
1
5
8
6
4
3
2
1
D D
74HC138 74HC138 74HC138
1-4 KEY 15
5-8 KEY 14
9-12 KEY 13
13-16 KEY 12
13-16 KEY 11
17-20 KEY 10
9
7
33-36 KEY 15
37-40 KEY 14
41-44 KEY 13
45-48 KEY 12
49-52 KEY 11
53-58 KEY 10
9
7
65-68 KEY 15
69-72 KEY 14
73-76 KEY 13
77-80 KEY 12
81-84 KEY 11
85-88 KEY 10
9
7
473Z/25V
21-24 KEY
29-32 KEY
57-60 KEY
61-64 KEY
OPEN
OPEN
E E
100µF/16V
F F
CN1
1
GND
G 2 G
+5 V KEY NO.
3 1 (A0) 2 (A#0) 3 (B0) 4 (C1) 31 (D#3)32 (E3) 33 (F3)34 (F#3) 43 (D#4)44 (E4) 45 (F4)46 (F#4) 63 (B5) 64 (C6)65 (C#6)66 (D6) 85 (A7)86 (A#7)87 (B7) 88 (C8)
SA5
4
SA4
TO KEP-191 CN4
5
SA3
6
H SA2 H
7
SA1
8
KD8(S2)
9
KD7(S2)
10
I KD6(S2) I
11
KD5(S2)
12
KD4(S1)
13
KD3(S1)
14
J KD2(S1) J
15
KD1(S1)
– 44 –
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
B B
KEY NOTE IC-PIN S1 S2 KEY NOTE IC-PIN S1 S2 KEY NOTE IC-PIN S1 S2 KEY NOTE IC-PIN S1 S2
1 A0 U1 - 1 5 KD1 KD5 25 A2 U1-9 KD1 KD5 49 A4 U 2- 1 1 KD1 KD5 73 A6 U3-13 KD1 KD5
C C
2 A#0 U1-15 KD2 KD6 26 A#2 U1-9 KD2 KD6 50 A#4 U2-11 KD2 KD6 74 A#6 U3-13 KD2 KD6
3 B0 U1-15 K D3 KD7 27 B2 U1-9 KD3 KD7 51 B4 U2-11 KD3 KD7 75 B6 U3-13 KD3 KD7
4 C1 U1 - 1 5 KD4 KD8 28 C3 U1-9 KD4 KD8 52 C5 U2-11 KD4 KD8 76 C7 U3-13 KD4 KD8
D 5 C#1 U1-14 KD1 KD5 29 C #3 U1-7 KD1 KD5 53 C#5 U2-10 KD1 KD5 77 C#7 U3- 12 KD1 KD5 D
6 D1 U 1- 1 4 KD2 KD6 30 D3 U1-7 KD2 KD6 54 D5 U2-10 KD2 KD6 78 D7 U3-12 KD2 KD6
7 D#1 U1-14 KD3 KD7 31 D#3 U1-7 KD3 KD7 55 D#5 U2-10 KD3 KD7 79 D#7 U3- 12 KD3 KD7
8 E1 U1-14 KD4 KD8 32 E3 U1-7 KD4 KD8 56 E5 U2- 10 KD4 KD8 80 E7 U3- 12 KD4 KD8
E E
9 F1 U1-13 KD1 KD5 33 F3 U2-15 KD1 KD5 57 F5 U2- 9 KD1 KD5 81 F7 U3- 11 KD1 KD5
10 F#1 U1-13 KD2 KD6 34 F#3 U2-15 KD2 KD6 58 F#5 U2- 9 KD2 KD6 82 F#7 U3-11 KD2 KD6
11 G1 U1-13 KD3 KD7 35 G3 U2-15 KD3 KD7 59 G5 U2- 9 KD3 KD7 83 G7 U3-11 KD3 KD7
F 12 G #1 U1-13 KD4 KD8 36 G#3 U2 - 1 5 KD4 KD8 60 G#5 U2-9 KD4 KD8 84 G#7 U3-11 KD4 KD8 F
13 A1 U1-12 KD1 KD5 37 A3 U2-14 KD1 KD5 61 A5 U2-7 KD1 KD5 85 A7 U3-10 KD1 KD5
14 A#1 U1-12 KD2 KD6 38 A#3 U 2- 1 4 KD2 KD6 62 A#5 U2-7 KD2 KD6 86 A#7 U 3 - 10 KD2 KD6
15 B1 U1 - 1 2 KD3 KD7 39 B3 U2-14 KD3 KD7 63 B5 U2-7 KD3 KD7 87 B7 U3-10 KD3 KD7
G G
16 C2 U 1 -1 2 KD4 KD8 40 C4 U 2 - 14 KD4 KD8 64 C6 U2-7 KD4 KD8 88 C8 U3- 10 KD4 KD8
17 C#2 U 1- 1 1 KD1 KD5 41 C#4 U2-13 KD1 KD5 65 C#6 U3-15 KD1 KD5
18 D2 U1-11 KD2 KD6 42 D4 U2-13 KD2 KD6 66 D6 U3-15 KD2 KD6
H 19 D #2 U1-11 KD3 KD7 43 D#4 U2-13 KD3 KD7 67 D#6 U3- 15 KD3 KD7 H
J J
K K
– 45 –
■ Included Parts List
– 46 –