Parts Manual Rexel Shredder 1400 & 4000
Parts Manual Rexel Shredder 1400 & 4000
Parts Manual Rexel Shredder 1400 & 4000
Acco Service Division, Halesowen Industrial Estate, Hereward Rise, Halesowen, West Midlands Telephone 0845 658 6600
B62 8AN
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Preface
Page 3
CUTTING HEADS Model 1400 S2 Model 1400 S3, S4 Model 1400 S5 Model 4000 S2-4, S2-6 Model 4000 S3, S4 CABINETS Models 1400 Models 4000 ELECTRICAL Models 1400 Models 4000 Page 21 Page 22 Pages 19 Pages 20 Pages 4 - 6 Pages 7 - 9 Pages 10 12 Pages 13 15 Pages 16 - 18
WIRING DIAGRAM
Page 23
AMENDMENT SHEET
Page 24
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PREFACE
SERVICE PREPARATION This manual provides the instructions for the replacement of all the components that may become worn or damaged during normal usage of the machine.
For each machine give full details of the replacement part numbers supporting diagrams to show the location of the components. For each machine give the recommended servicing procedure supporting pictorial diagrams for added clarity
1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply. 2. Disconnect the electrical mains supply before removing any covers. 3. The machine MUST have a sound Electrical Earth Connection.
NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL OVERLOAD CUT-OUT Product Testing after Servicing or Repair. IMPORTANT. If any electrical component has been changed, an electrical connection broken and remade, or any wiring disturbed, the product being repaired or serviced must be flash tested or PAT tested. This test must be carried before a product is handed back or returned to the customer or returned to stock. The test must be appropriate for the machine being repaired. E.g. double insulated of earthed. A competent person should conduct the test and keep a log of all machines tested, the serial number of the machine, the details of the test, the test results and the date the test was carried out.
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29 30 31 32 33 34 35 36 37 38 39
Motor, 550W Screw, M6 x 12 Lockwasher, Tie Bar (Top Motor) Motor fan Grommet, Blind Cover Bracing Plate Screw M3 x 16mm M3 Plain Washer M3 Shakeproof Washer M3 Nut Active Safety Flap Bin Full Flap Grommet Stripper Location Plate Side Frame (Bearing) Grommet Snap Bush Pop Rivet Nut, M6 Washer, Plain Vibration Mount
SL20-307 SCM15 SHK4 D53636 SL18-140 D53648 SCM78 PLN31 SHK12 NM7 A53583 D53731 SL18-333 D53554 D53594 GRM22 SL18-369 RTS68 NM5 PLN4 1000528
1 6 6 1 6 1 2 2 2 2 1 1 2 2 1 1 2 6 8 4 4
Tie Bars to Side Frame Tie Bars to Side Frame Supplied with motor
Cover Bracing Plate to Side Frame. Cover Bracing Plate to Side Frame. Cover Bracing Plate to Side Frame. Cover Bracing Plate to Side Frame.
For Sensor Leads. Stripper Plates to Side Frame Vibration Mounts to Side Frame & Cabinet. Vibration Mounts to Side Frame.
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No
Description Washer, x 5/8 Plain Washer, x 11/2 Plain M6 Shakeproof Washer Nut Protection Cover Cutter Shaft Driven Tie Bar Key, 5X5X16 Stripper plate front Deflector Tab Stripper Plate Rear No 6 x 5/16 Screw Cutter Shaft Drive Key Woodruff 5x9x22
Part PLN4L PLN27 SHK4 SL18-325 D53561 D53573 KEY32 D53556 D53641 D53555 SCR496 D53562 KEY33
1400 S2 2 2 8 2 1 2 2 1 2 1 4 1 1
40 41 42 43 44 45 46 47 48
Comments Vibration Mounts to Cabinet front. Vibration Mounts to Cabinet rear. Vibration Mounts Front Vibration Mount Nuts
END PLATE ASSEMBLY GEARBOX SPACER ASSEMBLY SIDE FRAME ASSEMBLY (MOTOR) SIDE FRAME ASSEMBLY (BRG)
1 1 1 1
HEAD ASSEMBLY
1000847
C11245 40100
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PEG77 D53515 TRU88 D53790 A53650 D53520 PEG91 D53065 SCM151 BR23 BR28 A53547 SCM152 SCM9 SHK10
30 31 32 33 34 35
Tie/Stripper Bar Motor, 550W Bolt, M6 x 12 Lockwasher Tie Bar (Top Motor) Motor fan Grommet Grommet, Blind Cover Bracing plate Screw M3 x 16mm Washer M3 Plain Washer M3 Shakeproof Nut M3 Active Safety Flap Bin Full Flap Infeed Chute Rear Stripper Location plate Side Frame (Bearing) Grommet
D53573 SL20-307 SCM15 SHK4 D53636 SL18-333 SL18-140 D53648 SCM78 PLN31 SHK12 NM7 A53583 D53588 D53680 D53682 D53687 GRM22
1 1 5 5 1 2 6 1 2 2 2 2 1 1 1 2 1 1
1 1 5 5 1 2 6 1 2 2 2 2 1 1 1 2 1 1
Tie Bars to Side Frame. Also see Item45. Tie Bars to side frame Supplied with motor For Bin Full Flap For Cover Bracing Plate Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame
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No 36 37 38 39
Description Snap Bush Nut M6 Washer, plain Washer, x 5/8 Plain Washer, x 11/2 Plain Lockwasher
Part SL18-369 NM5 PLN4 PLN4L PLN27 SHK4 1000528 SL18-325 A53693 SCM25 PLN2 SHK2 D53679 D53678 SCM104 D53557 D53559 KEY32 D53641 D53558 D53560 KEY33 D53708 SCM87 SHK4 A53526SP A53531SP C11245 A53689SP A53690SP 1000848 1000849 40100
1400 S3 2 8 4 2 2 8 4 2 1 8 8 8 2 144 3
1400 S4 2 8 4 2 2 8 4 2 1 8 8 8 2 150 3 1
Comments
Vibration Mounts to Side Frames and Cabinet Vibration Mounts to Side Frame. Vibration Mounts to Cabinet front. Vibration Mounts to Cabinet rear. Vibration Mounts to Side Frames and Cabinet Front Vibration Mount Nuts Infeed Chutes to Side Frames Infeed Chutes to Side Frames Infeed Chutes to Side Frames
40 41 42
43 44 45 46 46 47 48 49 49 50 51
Vibration Mount Nut Protection Cap Infeed chute Front Screw M4 x 12 Washer, Plain 3BA Washer, Shakeproof 3BA Stripper Bar Stripper Screw, M6 x 16mm CSK Skt Head Cutter Shaft Driven Cutter Shaft Driven Key Deflector Tab Cutter Shaft Drive Cutter Shaft Drive Key Paper Chute Bolt, M6 x 16 Lockwasher END PLATE ASS. GEARBOX SPACER ASS. GREASE SIDE FRAME ASS (MOTOR) SIDE FRAME ASS (BEARING) HEAD ASSEMBLY HEAD ASSEMBLY SHREDDER OIL, 500ML
1 2 2 1 1 1 4 4 1 1
2 2 1 1 1 4 4 1 1
Paper Chute to Side Frame Paper Chute to Side Frame Comprises 9,11,12 Comprises 7,8 Gearbox Comprises 1,11,33 Comprises 11,33,34 Comprises all except 21,25,26,35,36 Comprises all except 21,25,26,35,36
1 1 1
1 1
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Circlip, 17MM ID 1:1 Gear Lost Motion Collar 52T Spur Gear Assembly Gearbox Spacer Dowel Pin End Closing Plate Bolt, M5 x 70 Bearing Ball Bearing Compound Gear Assembly Screw, M5 x 12 CSK Nyloc Screw M5 x 10 Lockwasher M5
TRU88 D53530 D53790 A53650 D53520 PEG91 1000555 SCM151 BR23 BR28 A53547 SCM152 SCM9 SHK10
1 2 1 1 1 6 1 5 5 2 1 2 2 2
NOT ON BOM
33 34 35 36 37 38 39 40 41
42
Tie/Stripper Bar Motor 550W Bolt M6 x 12 Lockwasher Tie Bar (Top Motor) Motor fan Grommet Grommet, Blind Cover Bracing Plate Screw M3 x 16mm Washer M3 Plain Washer M3 Shakeproof Nut M3 Active Safety Flap Bin Full Flap Infeed Guide Chute (Rear) Cutter Shaft Drive Stripper Location Plate Grommet Side Frame (Bearing) Snap Bush Screw M4 x 12 Washer, Plain 3BA Washer, Shakeproof 3BA Nut M6
D53573 SL20-307 SCM15 SHK4 D53636 SL18-333 SL18-140 D53648 SCM78 PLN31 SHK12 NM7 A53583 D53784 D53680 D53753 D53767 GRM22 D53769 SL18-369 SCM25 PLN2 SHK2 NM5
1 1 6 12 1 2 6 1 2 2 2 2 1 1 1 1 2 1 1 2 8 8 8 8
For Tie/Stripper Bars For Tie/Stripper Bars Supplied with Motor For Bin Full Flap For Cover Bracing Plate Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame
Infeed Chutes to Side Frames Infeed Chutes to Side Frames Infeed Chutes to Side Frames Vibration Mounts to Side Frames and Cabinet
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1 1 1 1 1
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1 6 6 1 2 5 1 2 2 2 2 1 1 2 2 1 2 2 4 8 4 2 2 8 4 2 1
1 6 6 1 2 5 1 2 2 2 2 1 1 2 2 1 2 2 4 8 4 2 2 8 4 2 1
29 30 31 32 33 34 35 36 37 38
SL18-140 D54062 SCM78 PLN31 SHK12 NM7 A54023 D54114 SL18-333 D54018 D54076 GRM25 SL18-369 RTS68 NM5 PLN4 PLN4L PLN27 SHK4 1000528 SL18-325 1000739 D54005
Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame
Stripper Plates to Side Frame Vibration Mounts to Side Frames and Cabinet Vibration Mounts to Side Frames Vibration Mounts to Cabinet front. Vibration Mounts to Cabinet rear. Vibration Mounts to Side Frames and Cabinet
39 40 41 41
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No 42 43 44 44 45 46 46 47 47 48 49
Description Tie/Stripper Bar Key, 5X5X16 Stripper Plate Front Stripper Plate Front Deflector Tab Stripper Plate Rear Stripper Plate Rear No 6 x 5/16 Screw Cutter Shaft Drive Cutter Shaft Drive Key Woodruff 5 x 9 x 22 Safety Flap Location plate End Plate Assembly Gearbox Spacer Assembly Side Frame Assembly (Motor) Side Frame Assembly (Bearing) Head Assembly Head Assembly Shredder Oil, 500 ML GREASE
Part D54004 KEY32 1000602 D54003 D53641 1000603 D54002 SCR496 1000738 D54006 KEY33 D54049 A54112SP A53531SP A54227SP
4000 S2-4 2 2 1 2 1 4 1 1 3 1 1 1
4000 S2-6 2 2 1 2 1 4 1 1 3 1 1 1
Comments
A54078SP
COMPRISES 33,32,11
1 1 1 1
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7 8 9 10 11 12 12 13 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26
2 1 8 8 8 2 1
Infeed Chutes to Side Frames Infeed Chutes to Side Frames Infeed Chutes to Side Frames
Screw M8 x 35mm Hex Spring Actuating plate Screw M8 x 30mm Hex Spacing collar Plain washer Nyloc Nut M8 Gearbox complete Drive belt Gear casing circlip Tie rod (Gearbox) M8 Screw Hex M8 Shakeproof Washer Motor support bush Stripper Bar Tie Rod Short (Stripper) M8 x 16mm Screw M8 Shakeproof Washer M8 Screw M8 Shakeproof washer Motor pulley Socket set screw M5 600W motor M8 Screw Hex M8 Shakeproof Washer
SCM166 D54133 SCM59 45539BI PLN6L NM22 45667 SL22-82 TRU84 D54129 SCM38 SHK5 45535 D54161 D54099 SCM38 SHK5 SCM38 SHK5 45621 SCM27 SL20-309 SCM38 SHK5
1 1 1 2 2 2 1 1 1 1 2 2 2 2 4 4 4 4 1 1 1 6 6
1 1 1 2 2 2 1 1 1 1 2 2 2 1
Spring Actuating plate,Gearcase. 2 ON S3 BOM Spring Actuating plate Spring Actuating plate Spring Actuating plate,Gearcase SPARES ASSY
Tie Rod (Gearbox) to Side frame Tie Rod (Gearbox) to Side frame
29 30 31
32 33 34 35 36 37 38
4 4 1 1 1 6 6
Stripper Bar to Side Frame Stripper Bar to Side Frame Motor to Side Frame Motor to Side Frame For Motor Pulley Tie Rod (Long) to Side frame Tie Rod (Long) to Side frame
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46 47 48 49 50 51 52 53 54 55 56
Motor fan Grommet, blind Cover bracing plate Screw M3 x 16mm Washer M3 Plain Washer M3 Shakeproof Nut M3 Active safety flap Pin, 20MM long, 5mm dia Bin full flap Bin full flap Grommet Rear infeed chute Ball bearing (modified) Safety flap location plate Bearing side frame Grommet Snap Bush Nut M6 Washer plain Washer, x 5/8 Plain Washer, x 11/2 Plain Washer shakeproof
SL18-140 D54107 SCM78 PLN31 SHK12 NM7 A54023 PEG77 D54103 D54136 SL18-333 D54102 D54059 D54049 D54150 GRM22 SL18-369 NM5 PLN4 PLN4L PLN27 SHK4 1000528 SL18-325 D54094 D54143 TRU97 D54142 D54097 26012 D41620 D54100 SCM87 SHK4 C11245 A54170SP A54169SP A54171SP 1000853 1000854 40100
1 5 1 2 2 2 2 1 2 1 2 1 4 2 1 1 2 8 4 2 2 8 4 2 1 2 236
Supplied with motor For Cover Bracing plate Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame Cover bracing Plate to Side Frame Safety Flap Fixing Pin
2 on RH side frame 2 ON S4 BOM 3 ON BOM Vibration Mounts to Side Frames and Cabinet Vibration Mounts to Side Frames Vibration Mounts to Cabinet front. Vibration Mounts to Cabinet rear. Vibration Mounts to Side Frames and Cabinet
57 58 59 60 61 61 62 63 64
Vibration Isolator Nut cover Location plate Location plate Circlip Stripper Stripper Cutter Spacer Cutter Paper chute Bolt, M6 x 16 Lockwasher GREASE Stripper location plate assembly Side frame assembly (Bearing) Side frame assembly (Bearing) Head Assembly Head Assembly Shredder oil 500ml
1 4 4 1 1
Paper Chute to Side Frame Paper Chute to Side Frame Gearbox Comprises 10,11,50 Comprises 50,52,59
1 1 1 1 1
Comprises 50,52,59 Comprises all except 32,33,36,40,43,53,54 Comprises all except 32,33,36,40,43,53,54
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Caster Bracket Screw No8 X 5/8 Pozi Pan Castor Nylon Washer Door Support Bracket Screw No8 X 5/8 Pozi Pan Door Switch Striker & Screws
4 16 4 2 1 2 1
4 16 4 2 1 2 1
For Caster Brackets Door spacer For Door Support Bracket SHOWN AS PART OF DOOR ASSY ON BOM? Not Shown Not shown Inlet Socket to Cabinet Front Plate to Cabinet Location Spigot to Front Panel Door One each side Earth Tag PCB Shield to Cabinet Paper Chute to Cabinet
Fused Inlet socket Fuse 10 Amp Screw No 6 x Csk Pozi 1400 Front Plate Screw No8 X 5/8 Pozi Pan Door Location Spigot Screw M4 x 10mm Pozi Pan Shakeproof Washer 3BA PCB Shield Screw No8 X 5/8 Pozi Pan Paper Chute Screw No8 X 5/8 Pozi Pan Door Assy (spares)?
SL12-52 SL15-22 SW1352 1000486 SW0977 1000573 SCM45 SHK2 1000527 SW0977 D53549 SW0977 A53793SP
1 1 2 1 5 1 1 2 1 2
1 1 2 1 5 1 1 2 1 2 1 3 1
27 28
40070 SL18-326
1 1
1 1
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For Door
Top Cover To Cabinet LED Blank, decal and model number decal. LED Blank, decal and model number decal. PART OF TOP COVER SPARES ASSY?
For Caster Brackets Door spacer For Door Support Bracket Inlet Socket to Cabinet Not shown
1 5 1 2 1 1 1 2 1 1
Location Spigot to Front Panel Door One each side Earth Tag See Electrics On inside of door for user instructions. Box of 100
29 30
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For inlet socket Earth stud For earth stud For earth stud For earth stud To Tie Green Connector to PCB Bin full switch Bin full switch to Side frame. Bin full switch to Side frame. Bin full switch to Side frame. Bin full switch to Side frame. For Wiring Harness Door Switch Door Switch to Cabinet For Bin Full Switch and Door Switch. Fastened to top cover Between PCB and Washer Of Top PCB Screw Washer for Top PCB Screw To fix PCB Limit switches and sensors. Wiring Loom (Motor and Door Switch to PCB) Wiring Loom - Safety Circuit SPARES No (Supplied as part of PCB Assy) Auto Start Sensors to Infeeds. Auto Start Sensors to Infeeds. Brown Door (Switch to Inlet Socket) Earth Wire (Inlet Socket to Earth Terminal) Earth Wire (Earth Terminal to Front Panel)
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