CH 1
CH 1
CH 1
Arthur D. Pelton
Symbol Designation
ai activity of component i
C number of components
cp molar heat capacity
E electrical potential of a galvanic cell
F degrees of freedom/variance
G Gibbs energy in J
g molar Gibbs energy in J/mol
gi partial molar Gibbs energy of i
Gi0 standard Gibbs energy of i
gi0 standard molar Gibbs energy of i
Dgi relative partial Gibbs energy i
gE excess molar Gibbs energy
giE excess partial Gibbs energy of i
DG Gibbs energy change
DG 0 standard Gibbs energy change
Dgm molar Gibbs energy of mixing
Dgf0 standard molar Gibbs energy of fusion
Dgv0 standard molar Gibbs energy of vaporization
H enthalpy in J
h molar enthalpy in J/mol
hi partial enthalpy of i
Hi0 standard enthalpy of i
hi0 standard molar enthalpy of i
Dhi relative partial enthalpy of i
hE excess molar enthalpy
hEi excess partial enthalpy of i
DH enthalpy change
DH 0 standard enthalpy change
Dhm molar enthalpy of mixing
Dh0f standard molar enthalpy of fusion
Dhv0 standard molar enthalpy of vaporization
K equilibrium constant
kB Boltzmann constant
n number of moles
ni number of moles of constituent i
Ni number of particles of i
N0 Avogadro’s number
pi partial pressure of i
P total pressure
P number of phases
qi general extensive variable
4 1 Thermodynamics and Phase Diagrams of Materials
R gas constant
S entropy in J/K
s molar entropy in J/mol K
si partial entropy of i
Si0 standard entropy of i
si0 standard molar entropy of i
Dsi0 relative partial entropy of i
sE excess molar entropy
siE excess partial entropy of i
DS entropy change
DS 0 standard entropy change
Dsm molar entropy of mixing
Ds0f standard molar entropy of fusion
Dsv0 standard molar entropy of vaporization
T temperature
Tf temperature of fusion
Tc critical temperature
TE eutectic temperature
U internal energy
vi molar volume of i
vi0 standard molar volume of i
Xi mole fraction of i
Z coordination number
gi activity coefficient of i
e bond energy
h empirical entropy parameter
mi chemical potential of i
n number of moles of “foreign” particles contributed by a mole of solute
x molar metal ratio
s vibrational bond entropy
fi generalized thermodynamic potential
w empirical enthalpy parameter
standard molar Gibbs energies, Gi0. The action continues with the production of
Gibbs energy of the system then varies as: H2S, pH2S will increase while pH2 and pS2
will decrease. As a result, DG will become
9 0 13 0
0
dG / dn = g Al 6 Si 2 O13
+g − g progressively less negative. Eventually an
2 Si 2 SiO2 equilibrium state will be reached when
− 6 g Al
0
= DG 0 = − 830 kJ (1-3) dG/dn = DG = 0.
where DG 0 is the standard Gibbs energy For the equilibrium state, therefore:
change of reaction, Eq. (1-2), at 500 °C. DG 0 = – R T ln K (1-7)
Since DG 0 < 0, the formation of mullite 2 – 2 –1
= – R T ln ( pH2S pH2 pS2 )equilibrium
entails a decrease in G. Hence, the reaction
will proceed spontaneously so as to mini- where K, the “equilibrium constant” of the
mize G. reaction, is the one unique value of the ra-
tio ( p2H2S pH– 22 pS–12 ) for which the system will
1.2.2 Chemical Equilibrium be in equilibrium at the temperature T.
If the initial partial pressures are such
The partial molar Gibbs energy of an that DG > 0, then the reaction, Eq. (1-5),
ideal gas is given by: will proceed to the left in order to minimize
gi = gi0 + R T ln pi (1-4) G until the equilibrium condition of Eq.
(1-7) is attained.
where gi0 is the standard molar Gibbs en- As a further example, we consider the
ergy (at 1 bar), pi is the partial pressure in possible precipitation of graphite from a
bar, and R is the gas constant. The second gaseous mixture of CO and CO2 . The reac-
term in Eq. (1-4) is entropic. As a gas ex- tion is:
pands at constant T, its entropy increases.
Consider a gaseous mixture of H2 , S2 2 CO = C + CO2 (1-8)
and H2S with partial pressures pH2 , pS2 and Proceeding as above, we can write:
pH2S . The gases can react according to
dG/dn = gC + gCO2 – 2 gCO
2 H 2 + S 2 = 2 H 2S (1-5)
= ( gC0 + gCO
0
2
0
– 2 gCO 2
) + R T ln ( pCO2 /pCO )
If the reaction, Eq. (1-5), proceeds to the 0
= DG + R T ln ( pCO2 /pCO ) 2
(1-9)
right with the formation of 2 dn moles of = DG = – R T ln K + R T ln ( pCO2 /pCO 2
)
H2S, then the Gibbs energy of the system
2
varies as: If ( pCO2 /pCO ) is less than the equilibrium
constant K, then precipitation of graphite
dG/dn = 2 gH2S – 2 gH2 – gS2 will occur in order to decrease G.
= (2 gH0 2S – 2 gH0 2 – gS02 ) Real situations are, of course, generally
+ R T (2 ln pH2S – 2 ln pH2 – ln pS2 ) more complex. To treat the deposition of
= DG 0 + R T ln ( p2H2S pH– 22 pS–12 ) solid Si from a vapour of SiI4 , for example,
we must consider the formation of gaseous
= DG (1-6)
I2 , I and SiI2 so that three reaction equa-
DG, which is the Gibbs energy change of tions must be written:
the reaction, Eq. (1-5), is thus a function of SiI4 (g) = Si (sol) + 2 I2 (g) (1-10)
the partial pressures. If DG < 0, then the re-
action will proceed to the right so as to SiI4 (g) = SiI2 (g) + I2 (g) (1-11)
minimize G. In a closed system, as the re- I2 (g) = 2 I (g) (1-12)
1.3 Predominance Diagrams 7
The equilibrium state, however, is still that solid compounds of Cu, S and O. For ex-
which minimizes the total Gibbs energy of ample, at point Z, where pSO2 = 10– 2 and
the system. This is equivalent to satisfying pO2 = 10–7 bar, the stable phase is Cu2O.
simultaneously the equilibrium constants The conditions for coexistence of two and
of the reactions, Eqs. (1-10) to (1-12), as three solid phases are indicated respectively
will be shown in Section 1.12 where this by the lines and triple points on the diagram.
example is discussed further. For example, along the univariant line
(phase boundary) separating the Cu2O and
CuSO4 domains the equilibrium constant
1.3 Predominance Diagrams –2
K = pSO 2
pO– 23/2 of the following reaction is
satisfied:
1.3.1 Calculation of Predominance
Diagrams Cu2O + 2 SO2 + –23 O2 = 2 CuSO4 (1-13)
mation of each solid phase, always from Fig. 1-3. For the formation reaction:
one mole of the base element Cu, and in-
4 Cu + O2 = 2 Cu2O (1-19)
volving the gaseous species whose pres-
sures are used as the axes (SO2 and O2 in we can write:
this example):
DG 0 = – R T ln K = R T ln ( pO2 )equilibrium
1
Cu + – O2 = CuO
2 = DH 0 – T DS 0 (1-20)
DG = DG 0 + R T ln pO–1/2 (1-15)
2 The diagonal line in Fig. 1-3 is thus a plot
1 1 of the standard Gibbs energy of formation
Cu + – O2 = – Cu2O
4 2
DG = DG 0 + R T ln pO–1/4 (1-16) of Cu2O versus T. The temperatures indi-
cated by the symbol M and 씲
2
M are the melt-
Cu + SO2 = CuS + O2 ing points of Cu and Cu2O respectively.
DG = DG 0 + R T ln ( pO2 pSO
–1
2
) (1-17) This line is thus simply a line taken from
the well-known Ellingham Diagram or
Cu + SO2 + O2 = CuSO4
DG 0 vs. T diagram for the formation of
DG = DG 0 + R T ln ( pSO
–1
2
pO–12 ) (1-18) oxides. However, by drawing vertical lines
and similarly for the formation of Cu2S, at the melting points of Cu and Cu2O as
Cu2SO4 and Cu2SO5 . shown in Fig. 1-3, we convert the plot to a
The values of DG 0 are obtained from ta- true phase diagram. Stability domains for
bles of thermodynamic properties. For any Cu (sol), Cu (l), Cu2O (sol), and Cu2O (l)
given values of pSO2 and pO2 , DG for each are shown as functions of T and of imposed
formation reaction can then be calculated. pO2 . The lines and triple points indicate
The stable compound is simply the one
with the most negative DG. If all the DG
values are positive, then pure Cu is the
stable compound.
By reformulating Eqs. (1-15) to (1-18) in
terms of, for example, S2 and O2 rather
than SO2 and O2 , a predominance diagram
with ln pS2 and ln pO2 as axes can be con-
structed. Logarithms of ratios or products
of partial pressures can also be used as
axes.
and tangent constructions similar to that of For the reaction, Eq. (1-38), at 1400 K,
Fig. 1-4 can be used to relate the relative DG 0 = – 68.35 kJ (Barin et al., 1977). The
partial enthalpies and entropies Dhi and activity of Cu in the liquid alloy at
Dsi to the integral molar enthalpy of mix- XCu = 0.6 is aCu = 0.43 (Hultgren et al.,
ing Dhm and integral molar entropy of mix- 1973). Substitution into Eq. (1-39) with
ing Dsm respectively. pO2 = 10– 4 bar gives:
dG/dn = DG = – 50.84 kJ
1.4.6 Activity Hence under these conditions the reaction
entails a decrease in the total Gibbs energy
The activity of a component in a solution
and so the copper will be oxidized.
was defined by Eq. (1-32).
Since ai varies monotonically with gi it
1.4.7 Ideal Raoultian Solutions
follows that when two or more phases are
in equilibrium the activity of any compo- An ideal solution or Raoultian solution
nent is the same in all phases, provided that is usually defined as one in which the ac-
the activity in every phase is expressed tivity of a component is equal to its mole
with respect to the same standard state. fraction:
The use of activities in calculations of
aiideal = Xi (1-40)
chemical equilibrium conditions is illus-
trated by the following example. A liquid (With a judicious choice of standard state,
solution of Au and Cu at 1400 K with this definition can also encompass ideal
XCu = 0.6 is exposed to an atmosphere in Henrian solutions, as discussed in Sec.
which the oxygen partial pressure is 1.5.11.)
pO2 = 10– 4 bar. Will Cu2O be formed? The However, this Raoultian definition of
reaction is: ideality is generally only useful for simple
substitutional solutions. There are more
2 Cu (l) + –12 O2 (g) = Cu2O (sol) (1-38) useful definitions for other types of solu-
where the Cu (l) is in solution. If the reac- tions such as interstitial solutions, ionic so-
tion proceeds with the formation of dn lutions, solutions of defects, polymer solu-
moles of Cu2O, then 2 dn moles of Cu are tions, etc. That is, the most convenient def-
consumed, and the Gibbs energy of the inition of ideality depends upon the solu-
Au – Cu solution changes by tion model. This subject will be discussed
in Sec. 1.10. In the present section, Eq.
– 2 (dG l /dnCu ) dn (1-40) for an ideal substitutional solution
will be developed with the Au – Cu solution
The total Gibbs energy then varies as: as example.
dG/dn = gCu2O – –12 gO2 – 2 (dG l /dnCu ) In the ideal substitutional solution model
it is assumed that Au and Cu atoms are
= gCu2O – –12 gO2 – 2 gCu nearly alike, with nearly identical radii and
0
= (gCu – –12 gO0 2 – 2 gCu
0
) electronic structures. This being the case,
2O
there will be no change in bonding energy
– –12 R T ln pO2 – 2 R T ln aCu or volume upon mixing, so that the en-
= DG 0 + R T ln ( pO–1/2 –2
aCu ) thalpy of mixing is zero:
2
ideal
= DG (1-39) Dhm =0 (1-41)
1.4 Thermodynamics of Solutions 13
Furthermore, and for the same reason, the Hence Eq. (1-40) has been demonstrated
Au and Cu atoms will be randomly distrib- for an ideal substitutional solution.
uted over the lattice sites. (In the case of a
liquid solution we can think of the “lattice
1.4.8 Excess Properties
sites” as the instantaneous atomic positions.)
For a random distribution of NAu In reality, Au and Cu atoms are not iden-
gold atoms and NCu copper atoms over tical, and so Au – Cu solutions are not per-
(NAu + NCu ) sites, Boltzmann’s equation fectly ideal. The difference between a solu-
can be used to calculate the configurational tion property and its value in an ideal solu-
entropy of the solution. This is the entropy tion is called an excess property. The ex-
associated with the spatial distribution of cess Gibbs energy, for example, is defined
the particles: as:
(1-42)
S config = kB ln (NAu + NCu ) ! / NAu ! NCu ! gE = Dgm – Dgmideal (1-47)
where kB is Boltzmann’s constant. The con- Since the ideal enthalpy of mixing is zero,
figurational entropies of pure Au and Cu the excess enthalpy is equal to the enthalpy
are zero. Hence the configurational entropy of mixing:
of mixing, DS config, will be equal to S config.
hE = Dhm – Dhm
ideal
= Dhm (1-48)
Furthermore, because of the assumed close
similarity of Au and Cu, there will be no Hence:
non-configurational contribution to the en-
tropy of mixing. Hence, the entropy of gE = h E – T s E
mixing will be equal to S config. = Dhm – T s E (1-49)
Applying Stirling’s approximation, which Excess partial properties are defined simi-
states that ln N ! = [(N ln N) – N ] if N is larly:
large, yields:
giE = Dgi – Dgiideal
DSmideal = S config = − kB ( NAu + NCu ) (1- 43) = R T ln ai – R T ln Xi (1-50)
⎛ NAu NCu ⎞ siE = Dsi – Dsiideal = Dsi + R ln Xi (1-51)
× ⎜ NAu ln + NCu ln ⎟
⎝ NAu + NCu NAu + NCu ⎠
Also:
For one mole of solution, (NAu + NCu ) = N 0,
giE = hiE – T siE
where N 0 = Avogadro’s number. We also
note that (kB N 0 ) is equal to the ideal gas = Dhi – T siE (1-52)
constant R. Hence: Equations analogous to Eqs. (1-33),
(1-44)
DSmideal = – R (XAu ln XAu + XCu ln XCu ) (1-36) and (1-37) relate the integral and
partial excess properties. For example, in
Therefore, since the ideal enthalpy of mix- Au – Cu solutions:
ing is zero:
(1-45) gE = XAu g Au
E E
+ XCu g Cu (1-53)
Dgmideal = R T (XAu ln XAu + XCu ln XCu )
s E = XAu s Au
E E
+ XCu s Cu (1-54)
By comparing Eqs. (1-33) and (1-45) we
Tangent constructions similar to that of
obtain:
Fig. 1-4 can thus also be employed for ex-
Dgiideal = R T ln aiideal = R T ln Xi (1-46) cess properties, and an equation analogous
14 1 Thermodynamics and Phase Diagrams of Materials
to Eq. (1-29) can be written: Eq. (1-50), Dgi < Dgiideal. That is, the com-
ponent i is more stable in the solution than
giE = gE + (1 – Xi ) dgE /dXi (1-55) it would be in an ideal solution of the same
The Gibbs – Duhem equation, Eq. (1-31), composition. If g i > 1, then giE > 0 and the
also applies to excess properties: driving force for the component to enter
into solution is less than in the case of an
E E
XAu dg Au + XCu dg Cu =0 (1-56) ideal solution.
In Au – Cu alloys, gE is negative. That is, 1.4.10 Multicomponent Solutions
Dgm is more negative than Dgmideal and so
the solution is thermodynamically more The equations of this section were de-
stable than an ideal solution. We say that rived with a binary solution as an example.
Au – Cu solutions exhibit negative devia- However, the equations apply equally to
tions from ideality. If gE > 0, then the solu- systems of any number of components. For
tion is less stable than an ideal solution and instance, in a solution of components
is said to exhibit positive deviations. A– B – C – D …, Eq. (1-33) becomes:
Dgm = XA DgA + XB DgB + XC DgC
1.4.9 Activity Coefficient + XD DgD + … (1-59)
The activity coefficient of a component
in a solution is defined as: 1.5 Binary Phase Diagrams
g i = ai /Xi (1-57)
1.5.1 Systems with Complete Solid
From Eq. (1-50): and Liquid Miscibility
tion, expressed as mole fraction of MnO, (XMnO = 0.28). As the temperature is de-
XMnO . Note that XMnO = 1 – XCaO . Phase di- creased further, solid continues to precipi-
agrams are also often drawn with the com- tate with the compositions of the two
position axis expressed as weight percent. phases at any temperature being given by
At all compositions and temperatures in the liquidus and solidus compositions at
the area above the line labelled liquidus, a that temperature and with their relative
single-phase liquid solution will be ob- proportions being given by the lever rule.
served, while at all compositions and tem- Solidification is complete at 2030 °C, the
peratures below the line labelled solidus, last liquid to solidify having composition
there will be a single-phase solid solution. XMnO = 0.60 (point C).
A sample at equilibrium at a temperature The process just described is known as
and overall composition between these two equilibrium cooling. At any temperature
curves will consist of a mixture of solid during equilibrium cooling the solid phase
and liquid phases, the compositions of has a uniform (homogeneous) composition.
which are given by the liquidus and solidus In the preceding example, the composition
compositions at that temperature. For ex- of the solid phase during cooling varies
ample, a sample of overall composition along the line APC. Hence, in order for the
XMnO = 0.60 at T = 2200 °C (at point R in solid grains to have a uniform composition
Fig. 1-5) will consist, at equilibrium, of a at any temperature, diffusion of CaO from
mixture of liquid of composition XMnO = the center to the surface of the growing
0.70 (point Q) and solid of composition grains must occur. Since solid-state dif-
XMnO = 0.35 (point P). fusion is a relatively slow process, equi-
The line PQ is called a tie-line or co- librium cooling conditions are only ap-
node. As the overall composition is varied proached if the temperature is decreased
at 2200 °C between points P and Q, the very slowly. If a sample of composition
compositions of the solid and liquid phases XMnO = 0.60 is cooled very rapidly from the
remain fixed at P and Q, and only the rela- liquid, concentration gradients will be ob-
tive proportions of the two phases change. served in the solid grains, with the concen-
From a simple mass balance, we can derive tration of MnO increasing towards the sur-
the lever rule for binary systems: (moles of face from a minimum of XMnO = 0.28 (point
liquid) / (moles of solid) = PR /R Q. Hence, A) at the center. Furthermore, in this case
at 2200 °C a sample with overall composi- solidification will not be complete at
tion XMnO = 0.60 consists of liquid and solid 2030 °C since at 2030 °C the average con-
phases in the molar ratio (0.60 – 0.35) / centration of MnO in the solid particles
(0.70 – 0.60) = 2.5. Were the composition will be less than XMnO = 0.60. These con-
axis expressed as weight percent, then the siderations are discussed more fully in
lever rule would give the weight ratio of Chapter 2 of this volume (Müller-Krumb-
the two phases. haar et al., 2001).
Suppose that a liquid CaO – MnO solu- At XMnO = 0 and XMnO = 1 in Fig. 1-5 the
tion with composition XMnO = 0.60 is liquidus and solidus curves meet at the
cooled very slowly from an initial tempera- equilibrium melting points, or tempera-
ture of about 2500 °C. When the tempera- tures of fusion of CaO and MnO, which are
ture has decreased to the liquidus tempera- T f0(CaO) = 2572 °C, T f0(MnO) = 1842 °C.
ture 2270 °C (point B), the first solid The phase diagram is influenced by the
appears, with a composition at point A total pressure, P. Unless otherwise stated,
16 1 Thermodynamics and Phase Diagrams of Materials
T – X diagrams are usually presented for Since, to a first approximation, Dhf0 and
P = const. = 1 bar. For equilibria involving Dsf0 are independent of T, Dgf0 is approxi-
only solid and liquid phases, the phase mately a linear function of T. If T > Tf0 ,
boundaries are typically shifted only by the then Dgf0 is negative. If T < Tf0 , then Dgf0 is
order of a few hundredths of a degree per positive. Hence, as seen in Fig. 1-6, as T
bar change in P. Hence, the effect of pres- decreases, the g s curve descends relative to
sure upon the phase diagram is generally g l. At 1500 °C, g l < g s at all compositions.
negligible unless the pressure is of the or- Therefore, by the principle that a system
der of hundreds of bars. On the other hand, always seeks the state of minimum Gibbs
if gaseous phases are involved then the ef- energy at constant T and P, the liquid phase
fect of pressure is very important. The ef- is stable at all compositions at 1500 °C.
fect of pressure will be discussed in Sec. At 1300 °C, the curves of g s and g l cross.
1.5.3. The line P1 Q1 , which is the common tan-
gent to the two curves, divides the compo-
sition range into three sections. For compo-
1.5.2 Thermodynamic Origin
sitions between pure Ge and P1 , a single-
of Phase Diagrams
phase liquid is the state of minimum Gibbs
In this section we first consider the ther- energy. For compositions between Q1 and
modynamic origin of simple “lens-shaped” pure Si, a single-phase solid solution is the
phase diagrams in binary systems with stable state. Between P1 and Q1 , a total
complete liquid and solid miscibility. Gibbs energy lying on the tangent line
An example of such a diagram was given P1 Q1 may be realized if the system adopts
in Fig. 1-5. Another example is the Ge – Si a state consisting of two phases with com-
phase diagram in the lowest panel of Fig. positions at P1 and Q1 and with relative
1-6 (Hansen, 1958). In the upper three pan- proportions given by the lever rule. Since
els of Fig. 1-6, the molar Gibbs energies of the tangent line P1 Q1 lies below both g s and
the solid and liquid phases, g s and g l, at g l, this two-phase state is more stable than
three temperatures are shown to scale. As either phase alone. Furthermore, no other
illustrated in the top panel, g s varies with line joining any point on g l to any point on
composition between the standard molar g s lies below the line P1 Q1 . Hence, this line
Gibbs energies of pure solid Ge and of pure represents the true equilibrium state of the
0 (s)
solid Si, g Ge and g 0Si(s), while g l varies system, and the compositions P1 and Q1 are
between the standard molar Gibbs energies the liquidus and solidus compositions at
0 (l)
of the pure liquid components g Ge and 1300 °C.
0 (l)
g Si . As T is decreased to 1100 °C, the points
0 (l)
The difference between g Ge and g 0Si(s) is of common tangency are displaced to
equal to the standard molar Gibbs energy higher concentrations of Ge. For T < 937 °C,
of fusion (melting) of pure Si, Dg f0(Si) = g s < g l at all compositions.
(g 0Si(l) – g 0Si(s) ). Similarly, for Ge, Dg f0(Ge) = It was shown in Fig. 1-4 that if a tangent
0 (l) 0 (s)
(g Ge – g Ge ). The Gibbs energy of fusion of is drawn to a Gibbs energy curve, then the
a pure component may be written as: intercept of this tangent on the axis at Xi = 1
is equal to the partial Gibbs energy or
Dgf0 = Dhf0 – T Dsf0 (1-60)
chemical potential g i of component i. The
where Dhf0 and Dsf0 are the standard molar common tangent construction of Fig. 1-6
enthalpy and entropy of fusion. thus ensures that the chemical potentials of
1.5 Binary Phase Diagrams 17
Ge and Si are equal in the solid and liquid If we rearrange Eq. (1-61), subtracting
phases at equilibrium. That is: the Gibbs energy of fusion of pure Ge,
l s Dg f0(Ge) = (g Ge
0 (l) 0 (s)
– g Ge ), from each side, we
g Ge = gGe (1-61)
get:
l s
g Si =g Si (1-62) l 0 (l) s 0 (s)
(g Ge – g Ge ) – (gGe – g Ge )
This equality of chemical potentials was 0 (l)
= – (g Ge 0 (s)
– g Ge ) (1-63)
shown in Sec. 1.4.2 to be the criterion for
phase equilibrium. That is, the common Using Eq. (1-32), we can write Eq. (1-63)
tangent construction simultaneously mini- as:
mizes the total Gibbs energy and ensures l
Dg Ge s
– DgGe = – Dg f0(Ge) (1-64)
the equality of the chemical potentials,
thereby showing that these are equivalent or
l s
criteria for equilibrium between phases. R T ln aGe – R T ln aGe = – Dg f0(Ge) (1-65)
18 1 Thermodynamics and Phase Diagrams of Materials
l
where aGe is the activity of Ge (with re- Dgf0 = 0 when T = Tf0. Calculated phase dia-
spect to pure liquid Ge as standard state) in grams for Dsf0 = 3, 10 and 30 J/mol K are
the liquid solution on the liquidus, and aGes
shown in Fig. 1-7. A value of Dsf0 ≈ 10 is
is the activity of Ge (with respect to pure typical of most metals. However, when the
solid Ge as standard state) in the solid solu- components are ionic compounds such as
tion on the solidus. Starting with Eq. (1- ionic oxides, halides, etc., Dsf0 can be sig-
62), we can derive a similar expression for nificantly larger since there are several
the other component: ions per formula unit. Hence, two-phase
l s “lenses” in binary ionic salt or oxide phase
R T ln aSi – R T ln aSi = – Dg f0(Si) (1-66)
diagrams tend to be “fatter” than those
Eqs. (1-65) and (1-66) are equivalent to the encountered in alloy systems. If we are
common tangent construction. considering vapor – liquid equilibria rather
It should be noted that absolute values of than solid – liquid equilibria, then the
Gibbs energies cannot be defined. Hence, shape is determined by the entropy of
0 (l) 0 (l)
the relative positions of g Ge and g Si in vaporization, Dsv0 . Since Dsv0 is usually an
Fig. 1-6 are completely arbitrary. However, order of magnitude larger than Dsf0 , two-
this is immaterial for the preceding discus- phase (liquid + vapor) lenses tend to be
sion, since displacing both g 0Si(l) and g 0Si(s) by
0 (l)
the same arbitrary amount relative to g Ge
0 (s)
and g Ge will not alter the compositions of
the points of common tangency.
It should also be noted that in the present
discussion of equilibrium phase diagrams
we are assuming that the physical dimen-
sions of the single-phase regions in the
system are sufficiently large that surface
(interfacial) energy contributions to the
Gibbs energy can be neglected. For very
fine grain sizes in the sub-micron range,
however, surface energy effects can notice-
ably influence the phase boundaries.
The shape of the two-phase (solid + liq-
uid) “lens” on the phase diagram is deter-
mined by the Gibbs energies of fusion,
Dgf0 , of the components and by the mixing
terms, Dg s and Dg l. In order to observe
how the shape is influenced by varying
Dgf0 , let us consider a hypothetical system
A– B in which Dg s and Dg l are ideal Raoul-
tian (Eq. (1-45)). Let T f0(A) = 800 K and
T f0(B) = 1200 K. Furthermore, assume that
Figure 1-7. Phase diagram of a system A – B with
the entropies of fusion of A and B are equal
ideal solid and liquid solutions. Melting points of A
and temperature-independent. The enthalp- and B are 800 and 1200 K, respectively. Diagrams
ies of fusion are then given from Eq. (1-60) are calculated for entropies of fusion ∆Sf(A)
0
= ∆Sf(B)
0
=
by the expression Dhf0 = Tf0 Dsf0 since 3, 10 and 30 J/mol K.
1.5 Binary Phase Diagrams 19
very wide. For equilibria between two solid common tangent construction then gives
solutions of different crystal structure, the the equilibrium vapor and liquid composi-
shape is determined by the entropy of tions. The phase diagram depends upon the
solid – solid transformation, which is usu- Gibbs energies of vaporization of the com-
ally smaller than the entropy of fusion by ponents Dg v (Zn) and Dg v (Mg) as shown in
approximately an order of magnitude. Fig. 1-8.
Therefore two-phase (solid + solid) lenses To generate the isothermal pressure –
tend to be very narrow. composition (P – X ) phase diagram in the
lower panel of Fig. 1-8 we require the
1.5.3 Pressure – Composition Phase Gibbs energies of vaporization as functions
Diagrams of P. Assuming monatomic ideal vapors
and assuming that pressure has negligible
Let us consider liquid – vapor equilib-
effect upon the Gibbs energy of the liquid,
rium with complete miscibility, using as an
we can write:
example the Zn – Mg system. Curves of gv
and g l can be drawn at any given T and P, Dg v(i) = Dg0v(i) + R T ln P (1-67)
as in the upper panel of Fig. 1-8, and the
where Dg v(i) is the standard Gibbs energy
of vaporization (when P = 1 bar), which is
given by:
Dg0v(i) = Dh0v(i) – T Ds0v(i) (1-68)
lowing general equation, which gives the that the solid state is the stable state for
effect of pressure upon the Gibbs energy both pure components. However, in this
change for the transformation of one mole system gE (l) < gE (s), so that g s presents a
of pure component i from an a-phase to a flatter curve than does g l and there exists a
b-phase: central composition region in which gl < gs.
P Hence, there are two common tangent
b
Dga→ b = Dga0 → b + ∫ (vi − via ) dP (1- 70 ) lines, P1 Q1 and P2 Q2 . Such a situation
P =1 gives rise to a phase diagram with a mini-
where Dg 0aÆ b is the standard (P = 1 bar) mum in the two-phase region, as observed
Gibbs energy of transformation, and vib and in the Na2CO3 – K 2CO3 system (Dessu-
via are the molar volumes. reault et al., 1990) shown in Fig. 1-10. At a
composition and temperature correspond-
ing to the minimum point, liquid and solid
1.5.4 Minima and Maxima
of the same composition exist in equilib-
in Two-Phase Regions
rium.
As discussed in Sec. 1.4.8, the Gibbs en- A two-phase region with a minimum
ergy of mixing Dg m may be expressed as point as in Fig. 1-10 may be thought of as a
the sum of an ideal term Dgmideal and an ex- two-phase “lens” which has been “pushed
cess term gE. As has just been shown in down” by virtue of the fact that the liquid is
Sec. 1.5.2, if Dg ms and Dg ml
for the solid relatively more stable than the solid. Ther-
and liquid phases are both ideal, then a modynamically, this relative stability is ex-
“lens-shaped” two-phase region always re- pressed as gE (l) < gE (s).
sults. However in most systems even ap- Conversely, if gE (l) > gE (s) to a sufficient
proximately ideal behavior is the exception extent, then a two-phase region with a
rather than the rule. maximum will result. Such maxima in (liq-
Curves of g s and gl for a hypothetical uid + solid) or (solid + solid) two-phase re-
system A– B are shown schematically in gions are nearly always associated with the
Fig. 1-9 at a constant temperature (below existence of an intermediate phase, as will
the melting points of pure A and B) such be discussed in Sec. 1.5.10.
Figure 1-9. Isothermal Gibbs energy-composition Figure 1-10. Phase diagram of the K2CO3– Na2CO3
curves for solid and liquid phases in a system A – B in system at P = 1 bar (Dessureault et al., 1990).
which g E(l) > g E(s). A phase diagram of the type of
Fig. 1-10 results.
1.5 Binary Phase Diagrams 21
Below the critical temperature the curve gap at any temperature. Suppose that gE (s)
s
of Dgm exhibits two inflection points, indi- is so positve that Tc is higher than the min-
cated by the letter “s” in Fig. 1-11. These imum in the (solid + liquid) region. The re-
are known as the spinodal points. On the sult will be a phase diagram such as that of
phase diagram their locus traces out the the MgO – CaO system shown in Fig. 1-12
spinodal curve (Fig. 1-11). The spinodal (Doman et al., 1963; Wu, 1990).
curve is not part of the equilibrium phase The lower panel of Fig. 1-12 shows the
diagram, but it is important in the kinetics Gibbs energy curves at 2450 °C. The two
of phase separation, as discussed in Chap- common tangents define two two-phase re-
ter 6 (Binder and Fratzl, 2001). gions. As the temperature is decreased be-
low 2450 °C, the g s curve descends relative
to g l and the two points of tangency P1
1.5.6 Simple Eutectic Systems
and P2 approach each other until, at T =
The more positive gE is in a system, the 2374 °C, P1 and P2 become coincident at
higher is Tc and the wider is the miscibility the composition E. That is, at T = 2374 °C
there is just one common tangent line con- the liquid has solidified, and during the re-
tacting the two portions of the g s curve at action the compositions of the three phases
compositions A and B and contacting the gl will remain fixed at A, B and E. For this
curve at E. This temperature is known as reason the eutectic reaction is called an in-
the eutectic temperature, TE , and the com- variant reaction. More details on eutectic
position E is the eutectic composition. For solidification may be found in Chapter 2
temperatures below TE , gl lies completely (Müller-Krumbhaar et al., 2001).
above the common tangent to the two por-
tions of the g s curve and so for T < TE a
1.5.7 Regular Solution Theory
solid – solid miscibility gap is observed.
The phase boundaries of this two-phase re- Many years ago Van Laar (1908) showed
gion are called the solvus lines. The word that the thermodynamic origin of a great
eutectic is from the Greek for “to melt many of the observed features of binary
well” since the system has its lowest melt- phase diagrams can be illustrated at least
ing point at the eutectic composition E. qualitatively by simple regular solution
This description of the thermodynamic theory. A simple regular solution is one for
origin of simple eutectic phase diagrams is which:
strictly correct only if the pure solid com-
gE = X A X B ( w – h T ) (1-72)
ponents A and B have the same crystal
structure. Otherwise, a curve for g s which where w and h are parameters independent
is continuous at all compositions cannot be of temperature and composition. Substitut-
drawn. ing Eq. (1-72) into Eq. (1-29) yields, for
Suppose a liquid MgO – CaO solution of the partial properties:
composition XCaO = 0.52 (composition P1) (1-73)
E 2 E 2
is cooled from the liquid state very slowly gA = XB (w – h T ) , gB = XA (w – h T )
under equilibrium conditions. At 2450 °C Several liquid and solid solutions con-
the first solid appears with composition Q1 . form approximately to regular solution be-
As T decreases further, solidification con- havior, particularly if gE is small. Examples
tinues with the liquid composition follow- may be found for alloys, molecular solu-
ing the liquidus curve from P1 to E and the tions, and ionic solutions such as molten
composition of the solid phase following salts and oxides, among others. (The very
the solidus curve from Q1 to A. The rela- low values of gE observed for gaseous solu-
tive proportions of the two phases at any T tions generally conform very closely to Eq.
are given by the lever rule. At a tempera- (1-72).)
ture just above TE , two phases are ob- To understand why this should be so, we
served: a solid of composition A and a liq- only need a very simple model. Suppose
uid of composition E. At a temperature just that the atoms or molecules of the compo-
below TE , two solids with compositions A nents A and B mix substitutionally. If the
and B are observed. Therefore, at TE , dur- atomic (or molecular) sizes and electronic
ing cooling, the following binary eutectic structures of A and B are similar, then the
reaction occurs: distribution will be nearly random, and the
liquid Æ solid1 + solid2 (1-71) configurational entropy will be nearly
ideal. That is:
Under equilibrium conditions the tempera-
ture will remain constant at T = TE until all gE ≈ Dhm – T S E (non-config) (1-74)
24 1 Thermodynamics and Phase Diagrams of Materials
More will be said on this point in Sec. tively weak, then the solution is rendered
1.10.5. less stable, (w – h T ) > 0 and gE > 0.
We now assume that the bond energies Simple non-polar molecular solutions
eAA , e BB and eAB of nearest-neighbor pairs and ionic solutions such as molten salts of-
are independent of temperature and com- ten exhibit approximately regular behavior.
position and that the average nearest- The assumption of additivity of the energy
neighbor coordination number, Z, is also of pair bonds is probably reasonably realis-
constant. Finally, we assume that the en- tic for van der Waals or coulombic forces.
thalpy of mixing results mainly from the For alloys, the concept of a pair bond is, at
change in the total energy of nearest-neigh- best, vague, and metallic solutions tend to
bor pair bonds. exhibit larger deviations from regular be-
In one mole of solution there are (N 0 havior.
Z / 2) neareast-neighbor pair bonds, where In several solutions it is found that
N 0 is Avogadro’s number. Since the distri- | h T | < | w | in Eq. (1-72). That is, gE ≈ Dhm
bution is assumed random, the probability = w XA XB , and to a first approximation
that a given bond is an A–A bond is equal gE is independent of T. This is more often
to X A2 . The probabilities of B – B and A– B the case in non-metallic solutions than in
bonds are, respectively, X B2 and 2 XA XB . metallic solutions.
The molar enthalpy of mixing is then equal
to the sum of the energies of the nearest-
1.5.8 Thermodynamic Origin
neighbor bonds in one mole of solution,
of Simple Phase Diagrams Illustrated
minus the energy of the A–A bonds in XA
by Regular Solution Theory
moles of pure A and the energy of the B – B
bonds in XB moles of pure B: Figure 1-13 shows several phase dia-
grams, calculated for a hypothetical system
Dhm = (N 0 Z /2)
A– B containing a solid and a liquid phase
¥ (X A2 eAA + X B2 e BB + 2 XAB eAB ) with melting points of T f0(A) = 800 K and
– (N Z /2) (XA eAA) – (N 0 Z /2) (XB e BB )
0
T f0(B) = 1200 K and with entropies of fusion
= (N 0 Z ) [eAB – (eAA + e BB )/2] XA XB of both A and B set to 10 J/mol K, which is
= w XA XB (1-75) a typical value for metals. The solid and
liquid phases are both regular with temper-
We now define sAB , sAA and s BB as the ature-independent excess Gibbs energies
vibrational entropies of nearest-neighbor
pair bonds. Following an identical argu- gE (s) = w s XA XB and gE (l) = w l XA XB
ment to that just presented for the bond The parameters w s and w l have been varied
energies we obtain: systematically to generate the various pan-
s E (non-config) (1-76) els of Fig. 1-13.
0 In panel (n) both phases are ideal. Panels
= (N Z ) [sAB – (sAA + s BB )/2] = h XA XB
(l) to (r) exhibit minima or maxima de-
Eq. (1-72) has thus been derived. If A– B pending upon the sign and magnitude of
bonds are stronger than A–A and B – B (gE (l) – gE (s) ), as has been discussed in Sec.
bonds, then (eAB – h AB T ) < [(eAA – h AA T )/2 1.5.4. In panel (h) the liquid is ideal but
+ (e BB – h BB T ) / 2]. Hence, (w – h T ) < 0 positive deviations in the solid give rise to
and gE < 0. That is, the solution is rendered a solid – solid miscibility gap as discussed
more stable. If the A– B bonds are rela- in Sec. 1.5.6. On passing from panel (h) to
1.5 Binary Phase Diagrams 25
Figure 1-13. Topological changes in the phase diagram for a system A–B with regular solid and liquid phases,
brought about by systematic changes in the regular solution parameters ω s and ω l. Melting points of pure A and
B are 800 K and 1200 K. Entropies of fusion of both A and B are 10.0 J/mol K (Pelton and Thompson, 1975).
The dashed curve in panel (d) is the metastable liquid miscibility gap (Reprinted from Pelton, 1983).
panel (c), an increase in gE (s) results in a sultant lowering of the eutectic tempera-
widening of the miscibility gap so that the ture.
solubility of A in solid B and of B in solid Eutectic phase diagrams are often drawn
A decreases. Panels (a) to (c) illustrate that with the maximum solid solubility occur-
negative deviations in the liquid cause a ring at the eutectic temperature (as in Fig.
relative stabilization of the liquid with re- 1-12). However, panel (d) of Fig. 1-13, in
26 1 Thermodynamics and Phase Diagrams of Materials
which the maximum solubility of A in the by sufficiently rapid cooling, then a meta-
B-rich solid solution occurs at approxi- stable liquid – liquid miscibility gap is ob-
mately T = 950 K, illustrates that this need served as shown in Fig. 1-13 (d). For exam-
not be the case even for simple regular so- ple, in the Na2O – SiO2 system the flattened
lutions. (or “S-shaped”) SiO2 liquidus heralds the
existence of a metastable miscibility gap of
importance in glass technology.
1.5.9 Immiscibility – Monotectics
In Fig. 1-13 (e), positive deviations in
1.5.10 Intermediate Phases
the liquid have given rise to a liquid – liquid
miscibility gap. The CaO – SiO2 system The phase diagram of the Ag – Mg
(Wu, 1990), shown in Fig. 1-14, exhibits system (Hultgren et al., 1973) is shown in
such a feature. Suppose that a liquid of Fig. 1-15 (d). An intermetallic phase, b¢, is
composition XSiO2 = 0.8 is cooled slowly seen centered approximately about the
from high temperatures. At T = 1815 °C the composition XMg = 0.5. The Gibbs energy
miscibility gap boundary is crossed and a curve at 1050 K for such an intermetallic
second liquid layer appears with a compo- phase has the form shown schematically in
sition of XSiO2 = 0.97. As the temperature is Fig. 1-15 (a). The curve g b¢ rises quite rap-
lowered further, the composition of each idly on either side of its minimum, which
liquid phase follows its respective phase occurs near XMg = 0.5. As a result, the b¢
boundary until, at 1692 °C, the SiO2-rich phase appears on the phase diagram only
liquid has a composition of XSiO2 = 0.99 over a limited composition range. This
(point B), and in the CaO-rich liquid form of the curve g b¢ results from the fact
XSiO2 = 0.74 (point A). At any temperature, that when XAg ≈ XMg a particularly stable
the relative amounts of the two phases are crystal structure exists in which Ag and Mg
given by the lever rule. atoms preferentially occupy different sites.
At 1692 °C the following invariant bi- The two common tangents P1 Q1 and P2 Q2
nary monotectic reaction occurs upon cool- give rise to a maximum in the two-phase
ing: (b¢ + liquid) region of the phase diagram.
(Although the maximum is observed very
Liquid B Æ Liquid A + SiO2 (solid) (1-77)
near XMg = 0.5, there is no thermodynamic
The temperature remains constant at reason for the maximum to occur exactly at
1692 °C and the compositions of the phases this composition.)
remain constant until all of liquid B is con- Another intermetallic phase, the e phase,
sumed. Cooling then continues with pre- is also observed in the Ag – Mg system,
cipitation of solid SiO2 with the equilib- Fig. 1-15. The phase is associated with a
rium liquid composition following the liq- peritectic invariant ABC at 744 K. The
uidus from point A to the eutectic E. Gibbs energy curves are shown schemati-
Returning to Fig. 1-13, we see in panel cally at the peritectic temperature in Fig.
(d) that the positive deviations in the liquid 1-15 (c). One common tangent line can be
in this case are not large enough to produce drawn to gl, g b¢ and g e.
immiscibility, but they do result in a flat- Suppose that a liquid alloy of composi-
tening of the liquidus, which indicates a tion XMg = 0.7 is cooled very slowly from
“tendency to immiscibility”. If the nuclea- the liquid state. At a temperature just above
tion of the solid phases can be suppressed 744 K a liquid phase of composition C and
1.5 Binary Phase Diagrams 27
Figure 1-14. CaO – SiO2 phase diagram at P = 1 bar (after Wu, 1990) and Gibbs energy curves at 1500 °C illus-
trating Gibbs energies of fusion and formation of the stoichiometric compound CaSiO3 .
28 1 Thermodynamics and Phase Diagrams of Materials
mum in Fig. 1-15 (d). Because the CaSiO3 Eq. (1-78), to form a liquid of composition
single-phase region is so narrow, we refer C and another solid phase, b¢, of composi-
to CaSiO3 as a stoichiometric compound. tion A.
Any deviation in composition from the Another example of an incongruent
stoichiometric 1 : 1 ratio of CaO to SiO2 compound is Ca3Si2O7 in Fig. 1-14, which
results in a very large increase in Gibbs melts incongruently (or peritectically) to
energy. form liquid and Ca2SiO4 at the peritectic
The e phase in Fig. 1-15 is based on the temperature of 1469 °C.
stiochiometry AgMg3 . The Gibbs energy An incongruent compound is always as-
curve, Fig. 1-15 (c), rises extremely rapidly sociated with a peritectic. However, the
on the Ag side of the minimum, but some- converse is not necessarily true. A peritec-
what less steeply on the Mg side. As a re- tic is not always associated with an inter-
sult, Ag is virtually insoluble in AgMg3 , mediate phase. See, for example, Fig. 1-
while Mg is sparingly soluble. Such a 13 (i).
phase with a narrow range of homogeneity For purposes of phase diagram calcula-
is often called a non-stoichiometric com- tions involving stoichiometric compounds
pound. At low temperatures the b¢ phase such as CaSiO3 , we may, to a good approx-
exhibits a relatively narrow range of stoi- imation, consider the Gibbs energy curve,
chiometry about the 1 : 1 AgMg composi- g 0.5 (CaSiO3 ) , to have zero width. All that
tion and can properly be called a com- is then required is the value of g 0.5 (CaSiO3 )
pound. However, at higher temperatures it at the minimum. This value is usually
is debatable whether a phase with such a expressed in terms of the Gibbs energy
wide range of composition should be called of fusion of the compound, Dg 0f (0.5 CaSiO3 )
a “compound”. or the Gibbs energy of formation
From Fig. 1-14 it can be seen that if stoi- Dg 0form (0.5 CaSiO3 ) of the compound from
chiometric CaSiO3 is heated it will melt the pure solid components CaO and SiO2
isothermally at 1540 °C to form a liquid of according to the reaction: 0.5 CaO (sol) +
the same composition. Such a compound is 0.5 SiO2 (sol) = 0.5 CaSiO3 (sol). Both these
called congruently melting or simply a con- quantities are interpreted graphically in
gruent compound. The compound Ca2SiO4 Fig. 1-14.
in Fig. 1-14 is congruently melting. The b¢
phase in Fig. 1-15 is also congruently melt-
ing at the composition of the liquidus/sol- 1.5.11 Limited Mutual Solubility –
idus maximum. Ideal Henrian Solutions
It should be noted with regard to the con-
gruent melting of CaSiO3 in Fig. 1-14 that In Sec. 1.5.6, the region of two solids in
the limiting slopes dT /dX of both branches the MgO – CaO phase diagram of Fig. 1-12
of the liquidus at the congruent melting was described as a miscibility gap. That is,
point (1540 °C) are zero since we are really only one continuous g s curve was assumed.
dealing with a maximum in a two-phase re- If, somehow, the appearance of the liquid
gion. phase could be suppressed, then the two
The AgMg3 (e) compound in Fig. 1-15 is solvus lines in Fig. 1-12, when projected
said to melt incongruently. If solid AgMg3 upwards, would meet at a critical point
is heated it will melt isothermally at 744 K above which one continuous solid solution
by the reverse of the peritectic reaction, would exist at all compositions.
30 1 Thermodynamics and Phase Diagrams of Materials
Henrian activity coefficients can usually This is the Gibbs Phase Rule. F is called
be expressed as functions of temperature: the number of degrees of freedom or vari-
ance of the system and is the number of pa-
R T ln g i0 = a – b T (1-83)
rameters which can and must be specified
where a and b are constants. If data are lim- in order to completely specify the state of
ited, it can further be assumed that b ≈ 0 so the system.
that R T ln g i0 ≈ constant. Binary temperature – composition phase
diagrams are plotted at a fixed pressure,
usually 1 bar. This then eliminates one de-
1.5.12 Geometry of Binary Phase gree of freedom. In a binary system, C = 2.
Diagrams Hence, for binary isobaric T – X diagrams
The geometry of all types of phase dia- the phase rule reduces to:
grams of any number of components is F=3–P (1-86)
governed by the Gibbs Phase Rule.
Consider a system with C components in Binary T – X diagrams contain single-
which P phases are in equilibrium. The phase areas and two-phase areas. In the sin-
system is described by the temperature, the gle-phase areas, F = 3 – 1 = 2. That is, tem-
total pressure and the composition of each perature and composition can be specified
phase. In a C-component system, (C – 1) in- independently. These regions are thus
dependent mole fractions are required to called bivariant. In two-phase regions,
describe the composition of each phase F = 3 – 2 = 1. If, say, T is specified, then the
(because S Xi = 1). Hence, the total number compositions of both phases are deter-
of variables required to describe the system mined by the ends of the tie-lines. Two-
is [P (C – 1) + 2]. However, as shown in Sec. phase regions are thus termed univariant.
1.4.2, the chemical potential of any compo- Note that the overall composition can be
nent is the same in all phases (a, b, g, …) varied within a two-phase region at con-
since the phases are in equilibrium. That is: stant T, but the overall composition is not a
parameter in the sense of the phase rule.
gia (T, P, X1a , X2a , X3a , …) Rather, it is the compositions of the indi-
= gib (T, P, X1b, X2b, X3b, …) vidual phases at equilibrium that are the
parameters to be considered in counting the
= gig(T, P, X1g, X2g, X3g, …) = … (1-84)
number of degrees of freedom.
where gia (T, P, X1a , X2a , X3a , …) is a func- When three phases are at equilibrium in
tion of temperature, of total pressure, and a binary system at constant pressure,
of the mole fractions X1a , X2a , X3a , … in F = 3 – 3 = 0. Hence, the compositions of
the a phase; and similarly for the other all three phases, as well as T, are fixed.
phases. Thus there are C (P – 1) indepen- There are two general types of three-phase
dent equations in Eq. (1-84) relating the invariants in binary phase diagrams. These
variables. are the eutectic-type and peritectic-type
Let F be the differences between the invariants as illustrated in Fig. 1-16. Let
number of variables and the number of the three phases concerned be called a, b
equations relating them: and g, with b as the central phase as shown
in Fig. 1-16. The phases a, b and g can be
F = P (C – 1) + 2 – C (P – 1) solid, liquid or gaseous. At the eutectic-
F=C–P+2 (1-85) type invariant, the following invariant re-
32 1 Thermodynamics and Phase Diagrams of Materials
Figure 1-17. Fe – Mo
phase diagram at P = 1 bar
(Kubaschewski, 1982).
shown in Fig. 1-17. The invariants in this and 2051 °C; a monotectic at 1692 °C; and
system are peritectics at 1540, 1488 and a peritectic at 1469 °C. The compound
1450 °C; eutectoids at 1235 and 1200 °C; Ca3SiO5 dissociates upon heating to CaO
peritectoids at 1370 and 950 °C. The two- and Ca2SiO4 by a peritectoid reaction at
phase (liquid + g) region passes through a 1789 °C and dissociates upon cooling to
minimum at XMo = 0.2. CaO and Ca2SiO4 by a eutectoid reaction at
Between 910 °C and 1390 °C is a two- 1250 °C. Maxima are observed at 2130 and
phase (a + g) g-loop. Pure Fe adopts the 1540 °C. At 1470 °C there is an invariant
f.c.c. g structure between these two temper- associated with the tridymite Æ cristobalite
atures but exists as the b.c.c. a phase at transition of SiO2 . This is either a peritec-
higher and lower temperatures. Mo, how- tic or a catatectic depending upon the rela-
ever, is more soluble in the b.c.c. than tive solubility of CaO in tridymite and cris-
0 (b.c.c.-Fe)
in the f.c.c. structure. That is, g Mo tobalite. However, these solubilities are
0 (f.c.c.-Fe)
< g Mo as discussed in Sec. 1.5.11. very small and unknown.
Therefore, small additions of Mo stabilize
the b.c.c. structure.
In the CaO – SiO2 phase diagram, Fig.
1-14, we observe eutectics at 1439, 1466
34 1 Thermodynamics and Phase Diagrams of Materials
where i = LiF or NaF. Along the LiF-rich aLiF = 1 with respect to pure solid LiF as
liquidus, the liquid is in equilibrium with standard state. In the Henrian solution at
s
essentially pure solid LiF. Hence, X LiF =1 saturation,
E (s)
and gLif = 0. Eq. (1-99) then reduces to:
aLiF = g 0LiF XLiF = g 0LiF (1 – 0.915) = 1
l E (l) 0
R T ln X LiF +g Lif = – Dg f (LiF) (1-100)
Hence, the Henrian activity coefficient
l
From experimental values of X LiF on the in the NaF-rich solid solution at 649 °C
liquidus and with Eq. (1-97) for Dg f0(LiF) , is g 0LiF = 11.76. Since no solubilities have
E (l)
values of gLif at the measured liquidus been measured at other temperatures, we
points can be calculated from Eq. (1-100). assume that:
Along the NaF-rich solidus the solid so-
lution is sufficiently concentrated in NaF R T ln g 0LiF = R (922) ln (11.76) (1-104)
that Henrian behavior (Sec. 1.5.11) can be = 18 900 J/mol = constant
E (s)
assumed. That is, for the solvent, gNaF = 0. Using the notation of Eq. (1-82):
Hence, Eq. (1-99) becomes:
(l) (s) E (l)
g 0LiF
(s, NaF)
= g 0LiF
(s)
+ 18 900 J/mol (1-105)
R T ln X NaF – R T ln X NaF + gNaF
= – Dg f0(NaF) (1-101) where g 0LiF
(s)
is the standard Gibbs energy of
solid LiF, and g 0LiF (s, NaF)
is the hypothetical
Thus, from the experimental liquidus and standard Gibbs energy of LiF dissolved in
solidus compositions and with the Gibbs solid NaF.
energy of fusion from Eq. (1-98), values of The phase diagram drawn in Fig. 1-18
E (l)
gNaF can be calculated at the measured liq- was calculated from Eqs. (1-97) to (1-104).
uidus points from Eq. (1-101). Complete details of the analysis of the
Finally, enthalpies of mixing, hE , in the LiF – NaF system are given by Sangster and
liquid have been measured by calorimetry Pelton (1987).
by Hong and Kleppa (1976). As a second example of thermodynamic/
Combining all these data in a least- phase diagram optimization, consider the
squares optimization, the following expres- Cd – Na system. The phase diagram, with
sions for the liquid were obtained by Sang- points measured by several authors (Math-
ster and Pelton (1987): ewson, 1906; Kurnakow and Kusnetzow,
hE (l) = XLiF XNaF (1-102) 1907; Weeks and Davies, 1964) is shown in
Fig. 1-19.
¥ [– 7381 + 184 (XNaF – XLiF )] J/mol From electromotive force measurements
s E (l) = XLiF XNaF (1-103) on alloy concentration cells, several au-
¥ [– 2.169 – 0.562 (XNaF – XLiF )] J/mol thors have measured the activity coeffi-
cient of Na in liquid alloys. The data
Eqs. (1-102) and (1-103) then permit all are shown in Fig. 1-20 at 400 °C. From
other integral and partial properties of the the temperature dependence of g ENa =
liquid to be calculated. R T ln g Na , the partial enthalpy of Na in the
For the NaF-rich Henrian solid solution, liquid was obtained via Eq. (1-52). The re-
the solubility of LiF has been measured by sults are shown in Fig. 1-21. Also, hE of the
Holm (1965) at the eutectic temperature liquid has been measured by Kleinstuber
where the NaF-rich solid solution is in (1961) by direct calorimetry. These ther-
equilibrium with pure solid LiF. That is, modynamic data for g ENa , hENa and hE were
1.6 Application of Thermodynamics to Phase Diagram Analysis 37
Figure 1-19. Cd – Na phase diagram at P = 1 bar calculated from optimized thermodynamic parameters (Re-
printed from Pelton, 1988 a). 쑗 Kurnakow and Kusnetzow (1907), 왕 Mathewson (1906), × Weeks and Davies
(1964).
Figure 1-22. Projection of the liquidus surface of the Bi – Sn –Cd system onto the ternary composition triangle
(after Bray et al., 1961 – 1962). Small arrows show the crystallization path of an alloy of overall composition at
point a. (Reprinted from Pelton, 1996.)
The A- and B-liquidus surfaces in Fig. 1- pure Cd. (Note that this fact cannot be de-
23 intersect along the line e1 E. Liquids duced from Fig. 1-22 alone.) Therefore, as
with compositions along this line are there- solidification proceeds, the liquid becomes
fore in equilibrium with A-rich and B-rich depleted in Cd, but the ratio XSn /XBi in the
solid phases simultaneously. That is, P = 3 liquid remains constant. Hence, the compo-
and so F – 1. Such “valleys” are thus called sition path followed by the liquid (its crys-
univariant lines. The three univariant lines tallization path) is a straight line passing
meet at the ternary eutectic point E at through point a and projecting to the Cd-
which P = 4 and F = 0. This is an invariant corner of the triangle. This crystallization
point since the temperature and the compo- path is shown on Fig. 1-22 as the line a b.
sitions of all four phases in equilibrium are In the general case in which a solid solu-
fixed. tion rather than a pure component or stoi-
chiometric compound is precipitating, the
crystallization path will not be a straight
1.7.3 Polythermal Projections
line. However, for equilibrium cooling, a
of Liquidus Surfaces
straight line joining a point on the crystal-
A two-dimensional representation of the lization path at any T to the overall compo-
ternary liquidus surface may be obtained as sition point a will extend through the com-
an orthogonal projection upon the base position, on the solidus surface, of the solid
composition triangle. Such a polythermal phase in equilibrium with the liquid at that
projection of the liquidus of the Bi – Sn – Cd temperature.
system (Bray et al., 1961 – 62) is shown in When the composition of the liquid has
Fig. 1-22. This is a simple eutectic ternary reached point b in Fig. 1-22 at T ≈ 435 K,
system with a space model like that shown the relative proportions of the solid Cd and
in Fig. 1-23. The constant temperature liquid phases at equilibrium are given by
lines on Fig. 1-22 are called liquidus iso- the lever rule applied to the tie-line d a b:
therms. The univariant valleys are shown (moles of liquid)/(moles of Cd) = d a /a b.
as heavier lines. By convention, the large Upon further cooling, the liquid composi-
arrows indicate the directions of decreas- tion follows the univariant valley from b to
ing temperature along these lines. E while Cd and Sn-rich solids coprecipitate
Let us consider the sequence of events as a binary eutectic mixture. When the
occurring during the equilibrium cooling liquidus composition attains the ternary eu-
from the liquid of an alloy of overall com- tectic composition E at T ≈ 380 K the invar-
position a in Fig. 1-22. Point a lies within iant ternary eutectic reaction occurs:
the field of primary crystallization of Cd.
liquid Æ s1 + s2 + s3 (1-111)
That is, it lies within the composition re-
gion in Fig. 1-22 in which Cd-rich solid where s1 , s2 and s3 are the three solid
will be the first solid to precipitate upon phases and where the compositions of all
cooling. As the liquid alloy is cooled, the four phases (as well as T ) remain fixed un-
Cd-liquidus surface is reached at T ≈ 465 K til all liquid is solidified.
(slightly below the 473 K isotherm). A In order to illustrate several of the fea-
solid Cd-rich phase begins to precipitate at tures of polythermal projections of liquidus
this temperature. Now, in this particular surfaces, a projection of the liquidus of a
system, Bi and Sn are nearly insoluble in hypothetical system A – B – C is shown in
solid Cd, so that the solid phase is virtually Fig. 1-24. For the sake of simplicity, iso-
42 1 Thermodynamics and Phase Diagrams of Materials
therms are not shown, only the univariant field, since e is a congruent compound,
lines with arrows to show the directions of while the composition of the d phase lies
decreasing temperature. The binary sub- outside of its field since d is incongruent.
systems A – B and C – A are simple eutectic Similarly for the ternary compounds, h is a
systems, while the binary subsystem B – C congruently melting compound while z is
contains one congruent binary phase, e, incongruent. For the congruent compound
and one incongruent binary phase, d, as h, the highest temperature on the h liquidus
shown in the insert in Fig. 1-24. The letters occurs at the composition of h.
e and p indicate binary eutectic and peritec- The univariant lines meet at a number of
tic points. The e and d phases are called bi- ternary eutectics E (three arrows converg-
nary compounds since they have composi- ing), a ternary peritectic P (one arrow en-
tions within a binary subsystem. Two ter- tering, two arrows leaving the point), and
nary compounds, h and z, with composi- several ternary quasi-peritectics P¢ (two
tions within the ternary triangle, as indi- arrows entering, one arrow leaving). Two
cated in Fig. 1-24, are also found in this saddle points s are also shown. These are
system. All compounds, as well as pure points of maximum T along the univariant
solid A, B and C (the “a, b and g” phases), line but of minimum T on the liquidus sur-
are assumed to be stoichiometric (i.e., there face along a section joining the composi-
is no solid solubility). The fields of pri- tions of the two solids. For example, s1 is at
mary crystallization of all the solids are in- a maximum along the univariant E1 P¢3 , but
dicated in parentheses in Fig. 1-24. The is a minimum point on the liquidus along
composition of the e phase lies within its the straight line z s1 h.
1.7 Ternary and Multicomponent Phase Diagrams 43
Let us consider the events occurring dur- univariant valley until the liquid reaches
ing cooling from the liquid of an alloy of the peritectic composition P. The invariant
overall composition a in Fig. 1-24. The pri- ternary peritectic reaction then occurs iso-
mary crystallization product will be the e thermally:
phase. Since this is a pure stoichiometric
liquid + e + b Æ z (1-113)
solid the crystallization path of the liquid
will be along a straight line passing Since there are three reactants, there are
through a and extending to the composition three possible outcomes: (i) the liquid is
of e as shown in the figure. consumed before either e or b and solidifi-
Solidification of e continues until the cation terminates at P; (ii) e is consumed
liquid attains a composition on the univari- first, solidification then continues along
ant valley. Thereafter the liquid composi- the path P P¢3 ; or (iii) b is consumed first
tion follows the valley towards the point P¢1 and solidification continues along the path
in co-existence with e and z. At point P¢1 P P¢1 . Which outcome occurs depends on
the invariant ternary quasi-peritectic reac- whether the overall composition b lies
tion occurs isothermally: within the tie-triangle (i) e b z; (ii) b z P, or
(iii) e z P. In the example shown, outcome
liquid + e Æ d + z (1-112)
(i) will occur.
Since there are two reactants in a quasi-
peritectic reaction, there are two possible
1.7.4 Ternary Isothermal Sections
outcomes: (i) the liquid is completely con-
sumed before the e phase; in this case, so- Isothermal projections of the liquidus
lidification will be complete at the point P¢1 ; surface do not provide information on the
(ii) e is completely consumed before the compositions of the solid phases at equilib-
liquid. In this case, solidification will con- rium. However, this information can be
tinue with decreasing T along the univari- presented at any one temperature on an iso-
ant line P¢1 E1 with co-precipitation of d and thermal section such as that shown for the
z until, at E, the liquid will solidify eutecti- Bi – Sn – Cd system at 423 K in Fig. 1-25.
cally (liquid Æ d + z + h). To determine This phase diagram is a constant tempera-
whether outcome (i) or (ii) occurs, we use ture slice through the space model of Fig.
the mass balance criterion that, for three- 1-23.
phase equilibrium, the overall composition The liquidus lines bordering the one-
a must always lie within the tie-triangle phase liquid region of Fig. 1-25 are identi-
formed by the compositions of the three cal to the 423 K isotherms of the projection
phases. Now, the triangle joining the com- in Fig. 1-22. Point c in Fig. 1-25 is point c
positions of d, e and z does not contain the on the univariant line in Fig. 1-22. An alloy
point a, but the triangle joining the compo- with overall composition in the one-phase
sitions of d, z and liquid at P¢1 does contain liquid region of Fig. 1-25 at 423 K will
the point a. Hence, outcome (ii) occurs. consist of a single liquid phase. If the over-
An alloy of overall composition b in Fig. all composition lies within one of the two-
1-24 solidifies with e as primary crystal- phase regions, then the compositions of the
lization product until the liquid composi- two phases are given by the ends of the tie-
tion contacts the univariant line. There- line which passes through the overall com-
after, co-precipitation of e and b occurs position. For example, a sample with over-
with the liquid composition following the all composition p in Fig. 1-25 will consist
44 1 Thermodynamics and Phase Diagrams of Materials
Figure 1-25. Isothermal section of the Bi – Sn – Cd system at 423 K at P = 1 bar (after Bray et al., 1961–1962).
Extents of solid solubility in Bi and Sn have been exaggerated for clarity of presentation. (Reprinted from Pel-
ton, 1996.)
Figure 1-28. Isopleth (constant composition section) of the Bi – Sn – Cd system at P = 1 bar following the line
AB at XSn = 0.45 of Fig. 1-22. (Reprinted from Pelton, 1996).
ted with one or more compositional vari- at equilibrium for an overall composition
ables held constant. Hence these sections lying on the section. Tie-lines do not, in
are similar to the ternary isopleths dis- general, lie in the plane of the diagram, so
cussed in Sec. 1.7.5. In certain cases, sec- the diagram does not provide information
tions at constant chemical potential of one on the compositions or amounts of the
or more components (for example, at con- phases present. As a phase boundary is
stant oxygen partial pressure) can be use- crossed, one and only one phase appears or
ful. These are discussed in Sec. 1.8. disappears (Law of Adjoining Phase Re-
Two sections of the Fe – Cr –V– C system gions). If temperature is an axis, as in Fig.
(Lee and Lee, 1992) are shown in Figs. 1- 1-29, then horizontal invariants like the
29 and 1-30. The diagram in Fig. 1-29 is a line AB in Fig. 1-29 can appear. These can
T-composition section at constant Cr and V be considered as degenerate infinitely nar-
content, while Fig. 1-30 is a section at con- row phase fields of (C + 1) phases, where C
stant T = 850 oC and constant C content of is the number of components (for isobaric
0.3 wt.%. The interpretation and topologi- diagrams). For example in Fig. 1-29, on the
cal rules of construction of these sections line AB, five phases are present. Three or
are the same as those for ternary isopleths, four phase boundaries meet at intersection
as discussed in Sec. 1.7.5. In fact, the same points at which Schreinemakers’ Rule ap-
rules apply to a two-dimensional constant- plies. It is illustrated by the extrapolations
composition section for a system of any in Fig. 1-29 at points a, b and c and in Fig.
number of components. The phase fields 1-30 at points b, c, n, i and s (see discus-
on the diagram indicate the phases present sions in Sec. 1.9).
Figure 1-29. Section of the Fe – Cr – V – C system at 1.5 wt.% Cr and 0.1 wt.% V at P = 1 bar (Lee and Lee,
1992).
1.7 Ternary and Multicomponent Phase Diagrams 49
log pO2 – x diagram. This underscores the log pO2 – x diagram. For example, the (spi-
fact that every tie-line of a ternary isother- nel + (Fe, Cr) O + alloy) triangle with cor-
mal section corresponds to a constant chem- ners at points a, b and c corresponds to the
ical potential of each of the components. “eutectic-like” or eutecular invariant with
Another example of a log pO2 – x diagram the same phase compositions a, b and c at
is shown for the Fe – Cr – O system at log pO2 ≈ –10.7. We can see that within a
1573 K in the lower panel of Fig. 1-33 three-phase tie-triangle, pO2 is constant.
(Pelton and Schmalzried, 1973). The corre- An example of yet another kind of phase
sponding ternary isothermal section in diagram of this same geometrical type is
Jänecke coordinates is shown in the upper shown in Fig. 1-34. For the quaternary
panel. Each of the invariant three-phase Fe – Cr – O2 – SO2 system at T = 1273 K and
tie-triangles in the isothermal section at constant pSO2 = 10–7 bar, Fig. 1-34 is a
corresponds to an invariant line in the plot of log pO2 versus the molar metal ratio
Figure 1-34. Calculated phase diagram of log pO2 versus molar metal ratio at T = 1273.15 K and pSO2 = 10–7 bar
for the Fe – Cr – SO2 – O2 system.
x . Since log pO2 varies as –1/2 log pS2 when geometrical type. Often for ceramic
pSO2 and T are constant, Fig. 1-34 is also a systems, we encounter “binary” phase dia-
plot of log pS2 versus x . grams such as that for the “CaO – Fe2O3”
Plotting T versus x at constant pO2 in the system in Fig. 1-35, which has been taken
Fe – Cr – O system, or at constant pO2 and from Phillips and Muan (1958). How are
pSO2 in the Fe – Cr – SO2 – O2 system, will we to interpret such a diagram? How, for
also result in phase diagrams of this same instance, do we interpret the composition
Figure 1-37. Corresponding phase diagrams for the Fe – O system at PTOTAL = 1 bar (after Muan and Osborn,
1965).
1.8 Phase Diagrams with Potentials as Axes 55
diagrams (Figs. 1-32 to 1-34) are useful in of Figs. 1-1 to 1-3 are of this same geomet-
the study of hot corrosion, metallurgical rical type.
roasting processes, chemical vapor deposi- As yet another example of this geomet-
tion, and many aspects of materials pro- rical type of diagram, a plot of R T ln pO2
cessing. versus T for the Fe – O system is shown in
Another important geometrical type of Fig. 1-37 (b). Again, one-, two- and three-
phase diagram is exemplified by P – T phase regions are indicated by areas, lines
phase diagrams for one-component sys- and triple points respectively. Fig. 1-37 (a)
tems, as shown for H2O in Fig. 1-36. In is the binary T – composition phase diagram
such diagrams (see also Chapter 10 by for the Fe – O system. The correspondence
Kunz (2001)) bivariant single-phase re- between Figs. 1-37 (a) and 1-37 (b) is evi-
gions are indicated by areas, univariant dent. Each two-phase line of Fig. 1-37 (b)
two-phase regions by lines, and invariant “opens up” to a two-phase region of Fig.
three-phase regions by triple points. An 1-37 (a). Each tie-line of a two-phase re-
important rule of construction is the exten- gion in Fig. 1-37 (a) can thus be seen to
sion rule, which is illustrated by the broken correspond to a constant pO2 . Triple points
lines in Fig. 1-36. At a triple point, the in Fig. 1-37 (b) become horizontal invari-
extension of any two-phase line must pass ant lines in Fig. 1-37 (a).
into the single-phase region of the third Yet another type of phase diagram is
phase. Clearly, the predominance diagrams shown in Fig. 1-38. This is an isothermal
Figure 1-38. Phase diagram of log pS2 versus log pO2 at 1273 K and constant molar metal ratio nCr /(nFe + nCr) =
0.5 in the Fe – Cr – S2 – O2 system.
56 1 Thermodynamics and Phase Diagrams of Materials
section at constant molar metal ratio Table 1-1. Corresponding pairs of potentials f i and
nCr /(nFe + nCr ) = 0.5 for the Fe – Cr – S2 – O2 extensive variables qi .
system. This diagram was calculated ther- fi : T P m1 m 2 … mC
modynamically from model parameters.
qi : S –V n1 n2 … nC
The axes are the equilibrium sulfur and
oxygen partial pressures. Three or four
boundary lines can meet at an intersection
point. Some of the boundary lines on Fig. where U is the internal energy of the
1-38 separate a two-phase region (a + b) system. The corresponding potentials and
from another two-phase region (a + g). extensive variables are listed in Table 1-1.
These lines thus represent the conditions It may also be noted that the corresponding
for three-phase (a + b + g) equilibrium. pairs are found together in the terms of the
general Gibbs – Duhem equation:
S dT – V dP + S ni dm i = 0 (1-115)
1.9 General Phase Diagram
Geometry
1.9.1 General Geometrical Rules
Although the various phase diagrams for All True Phase Diagram Sections
shown in the preceding sections may ap-
The Law of Adjoining Phase Regions ap-
pear to have quite different geometries, it
plies to all true sections. As a phase boun-
can be shown that, in fact, all true phase di-
dary line is crossed, one and only one
agram sections obey the same set of geo-
phase either appears or disappears.
metrical rules. Although these rules do not
If the vertical axis is a potential (T, P,
apply directly to phase diagram projections
m i ), then horizontal invariant lines like the
such as Figs. 1-22, 1-24 and 1-31, such di-
eutectic line in Fig. 1-12 or the line AB in
agrams can be considered to consist of por-
Fig. 1-29 will be seen when the maximum
tions of several phase diagram sections
number of phases permitted by the phase
projected onto a common plane.
rule are at equilibrium. However, if these
By “true” phase diagram we mean one in
are considered to be degenerate infinitely
which each point of the diagram represents
narrow phase fields, then the Law of Ad-
one unique equilibrium state. In the present
joining Phase Regions still applies. This is
section we give the general geometrical
illustrated schematically in Fig. 1-39 where
rules that apply to all true phase diagram
the three-phase eutectic line has been
sections, and we discuss the choices of
“opened up”. Similarly, if both axes are po-
axes and constants that ensure that the dia-
tentials, then many phase boundaries may
gram is a true diagram.
be degenerate infinitely narrow regions.
We must first make some definitions. In
For example, all phase boundaries on Figs.
a system of C components we can define
1-1 to 1-3, 1-36 and 1-37 (b) are degenerate
(C + 2) thermodynamic potentials f i . These
two-phase regions which are schematically
are T, P, m 1 , m 2 , …, m C , where m i is the
shown “opened up” on Fig. 1-40.
chemical potential defined in Eq. (1-23).
All phase boundary lines in a true phase
For each potential there is a corresponding
diagram meet at nodes where exactly four
extensive variable qi related by:
lines converge, as in Fig. 1-41. N phases
f i = (∂U/∂qi )q j ( j ≠ i ) (1-114) (a1 , a2 , …, aN ) where N ≥ 1 are common
1.9 General Phase Diagram Geometry 57
ception to Schreinemakers’ Rule. How- Fig. 1-1, all lines are actually two coinci-
ever, the extremum in such a case is not ac- dent ZPF lines.
tually a node where four phase boundaries The ZPF line concept is very useful in
converge, but rather a point where two the development of general algorithms for
boundaries touch. Such extrema in which the thermodynamic calculation of phase di-
two phase boundaries touch with zero agrams as discussed in Sec. 1-12.
slope may occur for a C-phase region in a
phase diagram of a C-component system 1.9.2 Choice of Axes and Constants
when one axis is a potential. For example, of True Phase Diagrams
in an isobaric temperature – composition
In a system of C components, a two-
phase diagram of a four-component sys-
dimensional diagram is obtained by choos-
tem, we may observe a maximum or a min-
ing two axis variables and holding (C – 1)
imum in a four-phase region separating two
other variables constant. However, not all
three-phase regions. A similar maximum
choices of variables will result in a true
or minimum in a (C – n)-phase region,
phase diagram. For example on the P – V
where n > 0, may also occur, but only for
diagram for H2O shown schematically in
a degenerate or special composition path.
Fig. 1-42, at any point in the area where the
For further discussion, see Hillert (1998).
(S + L) and (L + G) regions overlap there
are two possible equilibrium states of the
1.9.1.1 Zero Phase Fraction Lines system. Similarly, the diagram of carbon
activity versus XCr at constant T and P in
All phase boundaries on true phase dia-
the Fe – Cr – C system in Fig. 1-43 (Hillert,
gram sections are zero phase fraction
1997) exhibits a region in which there is no
(ZPF) lines, a very useful concept intro-
unique equilibrium state.
duced by Gupta et al. (1986). There are
In order to be sure that a diagram is a
ZPF lines associated with each phase. On
true phase diagram, we must choose one
one side of its ZPF line the phase occurs,
and only one variable (either fi or qi ) from
while on the other side it does not. For ex-
ample, in Fig. 1-30 the ZPF line for the a
phase is the line a b c d e f. The ZPF line for
the g phase is g h i j k l. For the MC phase the
ZPF line is m n c i o p q. The ZPF line for
M7C3 is r n b h s p k e t, and for M23C6 it is
u d j o s v. These five ZPF lines yield the en-
tire two-dimensional phase diagram. Phase
diagram sections plotted on triangular co-
ordinates as in Figs. 1-25 and 1-27 also
consist of ZPF lines.
In the case of phase diagrams with de-
generate regions, ZPF lines for two differ-
ent phases may be coincident over part
of their lengths. For example, in Fig. 1-12,
line CABD is the ZPF line of the liquid,
while CEBF and DEAG are the ZPF lines Figure 1-42. Schematic P – V diagram for H2O. This
for the a and b phases respectively. In is not a true phase diagram.
1.9 General Phase Diagram Geometry 59
This defines another set of pairs of conju- case the model is formally the same as that
gate potentials and extensive variables: of a simple substitutional solution, because
(1/T, – H ), (P, – V/T ), ( m i /T, ni ). Choosing the site fractions XMg and XCa of Mg2 + and
one and only one variable from each pair, Ca2 + cations on the cationic sublattice are
we can construct a true phase diagram by numerically equal to the overall component
the procedure described above. However, mole fractions XMgO and XCaO . Solid and liq-
these diagrams may be of limited practical uid MgO – CaO solutions have been shown
utility. This is discussed by Hillert (1997). (Wu et al., 1993) to be well represented by
simple polynomial equations for g E .
As a second example, the intermetallic e-
1.10 Solution Models FeSb phase exhibits non-stoichiometry to-
ward excess Fe. This phase was modeled
In Sec. 1.4.7, the thermodynamic expres- (Pei et al., 1995) as a solution of Fe and
sions for simple ideal substitutional solu- stoichiometric FeSb by assuming two sub-
tions were derived and in Secs. 1.5.7 and lattices: an “Fe sublattice” occupied only
1.6.2, the regular solution model and poly- by Fe atoms and an “Sb sublattice” occu-
nomial extensions thereof were discussed. pied by both Fe and Sb atoms such that, per
For other types of solutions such as ionic gram atom,
mixtures, interstitial solutions, polymeric Dgm = 0.5 R T ( yFe ln yFe + ySb ln ySb )
solutions, etc., the most convenient defini-
+ a yFe ySb (1-118)
tion of ideality may be different. In the
present section we examine some of these where ySb = (1 – yFe ) = 2 XSb is the site frac-
solutions. We also discuss structural order- tion of Sb atoms on the “Sb sites” and a is
ing and its effect on the phase diagram. For an empirical polynomial in ySb .
further discussion, see Pelton (1997).
1.10.1.2 Ionic Solutions
1.10.1 Sublattice Models
Let us take as an example a solution,
The sublattice concept has proved to be solid or liquid, of NaF, KF, NaCl and KCl
very useful in thermodynamic modeling. as introduced in Sec. 1.7.8. If the cations
Sublattice models, which were first devel- are assumed to mix randomly on a cationic
oped extensively for molten salt solutions, sublattice while the anions mix randomly
find application in ceramic, interstitial so- on an anionic sublattice, then the molar
lutions, intermetallic solutions, etc. Gibbs energy of the solution can be mod-
eled by the following equation which con-
1.10.1.1 All Sublattices Except One tains an ideal mixing term for each sublat-
Occupied by Only One Species tice:
In the simplest limiting case, only one g = (XNa XCl g 0NaCl + XK XF g 0KF
sublattice is occupied by more than one + XNa XF g 0NaF + XK XCl g 0KCl ) (1-119)
species. For example, liquid and solid + R T (XNa ln XNa + XK ln XK )
MgO – CaO solutions can be modeled by + R T (XF ln XF + XCl ln XCl ) + g E
assuming an anionic sublattice occupied
only by O2 – ions, while Mg2 + and Ca2 + where the factor (XNa XCl ), for example, is
ions mix on a cationic sublattice. In this the probability, in a random mixture, of
1.10 Solution Models 63
finding a Na ion and a Cl ion as nearest accounts for the fact that the number
neighbors. Differentiation of Eq. (1-119) of Na+ – F – and K+ – Cl – nearest-neighbor
gives the following expression for the ac- pairs will be higher than the number of
tivity of NaF: such pairs in a random mixture. This term
is usually not negligible.
R T ln aNaF = – XK XCl DG exchange (1-120)
The phase diagram in Fig. 1-31 (a) was
+ R T ln (XNa XF ) + g ENaF calculated by means of Eqs. (1-119) and
(1-122) solely from optimized excess
where DG exchange is the Gibbs energy
Gibbs energies of the binary systems and
change for the following exchange reaction
from compiled data for the pure salts.
among the pure salts:
Agreement with the measured diagram is
NaCl + KF = NaF + KCl; (1-121) very good.
DG exchange
=g 0
+g 0
–g 0
– g 0KF Eqs. (1-119) and (1-122) can easily be
NaF KCl NaCl
modified for solutions in which the num-
In this example, DG exchange < 0. The salts bers of sites on the two sublattices are not
NaF and KCl are thus said to form the equal, as in MgCl2 – MgF2 – CaCl2 – CaF2
stable pair. The first term on the right of solutions. Also, in liquid salt solutions the
Eq. (1-120) is positive. The members of the ratio of the number of lattice sites on one
stable pair thus exhibit positive deviations, sublattice to that on the other sublattice
and in Fig. 1-31 this is reflected by the flat can vary with concentration, as in molten
liquidus surfaces with widely spaced iso- NaCl – MgCl2 – NaF – MgF2 solutions. In
therms for NaF and KCl. That is, the mix- this case, it has been proposed (Saboungi
ing of pure NaF and KCl is unfavorable be- and Blander, 1975) that the molar ionic
cause it involves the formation of K+ – F – fractions in all but the random mixing
and Na+ – Cl – nearest-neighbor pairs at the terms of these equations should be replaced
expense of the energetically preferable by equivalent ionic fractions. Finally, the
Na+ – F – and K+ – Cl – pairs. If DG exchange is equations can be extended to multicompo-
sufficiently large, a miscibility gap will be nent solutions. These extensions are all dis-
formed, centered close to the stable diago- cussed by Pelton (1988 b).
nal joining the stable pair. For solutions such as liquid NaF – KF –
Blander (1964) proposed the following NaCl – KCl for which DG exchange is not too
expression for g E in Eq. (1-119): large, these equations are often sufficient.
For solutions with larger exchange Gibbs
g E = XNa g ENaCl–NaF + XK g EKCl–KF (1-122) energies, however, in which liquid immis-
E E
+ XF g NaF–KF + XCl g NaCl–KCl cibility appears, these equations are gener-
– XNa XK XF XCl (DG exchange )2/ZRT ally unsatisfactory. It was recognized by
Saboungi and Blander (1974) that this is
where, for example, g ENaCl–NaF is the excess due to the effect of non-randomness upon
Gibbs energy in the NaCl – NaF binary the second nearest-neighbor cation – cation
system at the same cationic fraction XNa as and anion – anion interactions. To take
in the ternary, and where Z is the first coor- account of this, Blander proposed addi-
dination number. That is, g E contains a tional terms in Eq.(1-122). Dessureault and
contribution from each binary system. The Pelton (1991) modified Eqs. (1-119) and
final term in Eq. (1-122) is a first-order (1-122) to account more rigorously for
correction for non-random mixing which non-random mixing effects, with good re-
64 1 Thermodynamics and Phase Diagrams of Materials
sults for several molten salt systems with ions occupy both sublattices. The solu-
miscibility gaps. See also section 1.10.4. tion can be represented as (Fe21–+ x Ti3x + )A
4+ 3+
(Ti1– x Tix )B where x is the overall mole
fraction of Ti2O3 . The ions are assumed to
1.10.1.3 Interstitial Solutions
mix randomly on each sublattice so that:
As an example of the application of the
sublattice model to interstitial solutions we Ds ideal = – 2 R [(1 – x) ln (1 – x) + x ln x]
will take the f.c.c. phase of the Fe –V– C (1-124)
system. Lee and Lee (1991) have modeled Deviations from ideal mixing are as-
this solution using two sublattices: a metal- sumed to occur due to interlattice cation –
lic sublattice containing Fe and V atoms, cation interactions according to
and an interstitial lattice containing C
(FeA2+ – TiB4+ ) + (TiA3+ – TiB3+ )
atoms and vacancies, va. The numbers of
sites on each sublattice are equal. An equa- = (FeA2+ – TiB3+ ) + (TiA3+ – TiB4+ )
tion identical to Eq. (1-119) can be written DG = a + b T (1-125)
for the molar Gibbs energy:
where a and b are the adjustable parameters
g = (XFe Xva g 0Feva + XFe XC g 0FeC of the model. The probability that an A – B
+ XV Xva g 0Vva + XV XC g 0VC ) (1-123) pair is an (FeA2+ – TiB3+ ) or a (TiA3+ – TiB4+ )
+ R T (XFe ln XFe + XV ln XV) pair is equal to x (1 – x). Hence, g E =
x (1 – x) (a + b T ).
+ R T (XC ln XC + Xva ln Xva ) + g E
Similar models can be proposed for
where XFe = (1 – XV) and XC = (1 – Xva ) are other ceramic solutions such as spinels,
the site fractions on the two sublattices and pseudobrookites, etc. These models can
“Feva” and “Vva” are simply pure Fe and rapidly become very complex mathemati-
V, i.e., g 0Feva = g 0Fe . An expression for g E as cally as the number of possible species on
in Eq. (1-122), although without the final the lattices increases. For instance, in
non-random mixing term, was used by Lee Fe3O4 – Co3O4 spinel solutions, Fe2+, Fe3+,
and Lee with optimized binary g E parame- Co2+ and Co3+ ions are all distributed over
ters. Their calculated Fe –V– C phase dia- both the tetrahedral and octahedral sublat-
gram is in good agreement with experimen- tices. Four independent equilibrium con-
tal data. The sublattice model has been stants are required (Pelton et al., 1979) to
similarly applied to many interstitial solu- describe the cation distribution even for the
tions by several authors. ideal mixing approximation. This com-
plexity has been rendered much more tract-
able by the “compound energy model”
1.10.1.4 Ceramic Solutions (Sundman and Ågren, 1981; Hillert et al.,
Many ceramic solutions contain two or 1988). This is not actually a model, but is
more cationic sublattices. As an example, rather a mathematical formalism permit-
consider a solution of Ti2O3 in FeTiO3 (il- ting the formulation of various models in
menite) under reducing conditions. There terms of the Gibbs energies, g 0 , of “pseu-
are two cationic sublattices, the A and B docomponents” so that equations similar to
sublattices. In FeTiO3 , Fe2 + ions and Ti 4 + Eq. (1-119) can be used directly.
ions occupy the A and B sublattices, re-
spectively. With additions of Ti2O3 , Ti 3 +
1.10 Solution Models 65
0 0
where Dg1 = (g AA – g AB ) and Dg2 = 40)) are observed. This large discrepancy
0 0
(g BB – g AB ) are the Gibbs energies of for- can be attributed to the fact that the indi-
mation of the majority defects and where vidual segments of the polymer molecule
0 0
g BA has been set equal to g AB . At a given have considerable freedom of movement.
composition d = (x – y), and for given val- Flory (1941, 1942) and Huggins (1942)
ues of the parameters Dg1 and Dg2 , Eq. proposed a model in which the polymer
(1-129) can be solved to give x and y, segments are distributed on the solvent
which can then be substituted into Eq. sites. A large polymer molecule can thus be
(1-128) to give g. The more positive are oriented (i.e. bent) in many ways, thereby
Dg1 and Dg2 , the more steeply g rises on ei- greatly increasing the entropy. To a first ap-
ther side of its minimum, and the narrower proximation the model gives an ideal mix-
is the range of stoichiometry of the com- ing term with mole fractions replaced by
pound. volume fractions in Eq. (1-45):
Consider another model in which the
⎛ XA v A0
majority defects are vacancies on the B- Dg mideal = RT ⎜ XA ln
sublattice and B atoms on interstitial sites. ⎝ XA v A0 + XB v B0
We now have three sublattices with occu- XB v B0 ⎞
pancies (A)A (B1– y vay )B (Bx va1– x )I where + XB ln 0 ⎟
(1-131)
XA v A + XB v A ⎠
0
“I” indicates the interstitial sublattice. The
A-sublattice is occupied exclusively by A Lewis and Randall (1961) have com-
atoms. A vacancy is indicated by va. Stoi- pared the Flory – Huggins equation with
chiometric defect-free AB is represented experimental data in several solutions.
by (A) (B) (va) and (x – y) = 2 d /(1 – d ). In general, the measured activities lie be-
Per mole of A1– d B1+ d , the Gibbs energy is: tween those predicted by Eq. (1-131) and
0 by the Raoultian ideal equation, Eq. (1-45).
g = (1 – d ) {[(1 – x) (1 – y) gABva
0 0 0
A recent review of the thermodynamics
+ (1 – x) y gAvava + x (1 – y) gABB + x y gAvaB of polymer solutions is given by Trusler
+ R T [x ln x + (1 – x) ln (1 – x) (1999).
+ y ln y + (1 – y) ln (1 – y)]} (1-130)
1.10.3 Calculation of Limiting Slopes
Eq. (1-130) is identical to Eq. (1-128) apart
of Phase Boundaries
from the factor (1 – d ), and gives rise to an
equilibrium constant as in Eq. (1-129). From the measured limiting slope
Other choices of majority defects result in (dT/dX )XA =1 of the liquidus at the melting
very similar expressions. The model can point of a pure component A, much infor-
easily be modified to account for other mation about the extent of solid solubility,
stoichiometries Am Bn , for different num- as well as the structure of the liquid, can be
bers of available interstitial sites, etc., and inferred. Similar information can be ob-
its extension to multicomponent solutions tained from the limiting slopes of phase
is straightforward. boundaries at solid-state transformation
points of pure components.
1.10.2 Polymer Solutions Eq. (1-65) relates the activities along the
liquidus and the solidus to the Gibbs en-
For solutions of polymers in monomeric
ergy of fusion:
solvents, very large deviations from simple
l
Raoultian ideal behaviour (i.e. from Eq. (1- R T ln aA – R T ln a As = – Dg0f(A) (1-132)
1.10 Solution Models 67
In the limit XA Æ 1, the liquidus and solidus Agreement with the measured limiting liq-
converge at the melting point Tf (A) . Let us uidus slope is very good, thereby showing
assume that, in the limit, Raoult’s Law, Eq. that the solid solubility of NaF in LiF is not
(1-40), holds for both phases. That is, large.
l
aA = X Al and a As = X As . Furthermore, from In the general case, the solute B may dis-
Eq. (1-60), solve to form more than one “particle”. For
example, in dilute solutions of Na2SO4 in
Dg0f(A) Æ Dhf (A) (1 – T /Tf (A) )
MgSO4 , each mole of Na2SO4 yields two
Finally, we note that moles of Na+ ions which mix randomly
with the Mg2+ ions on the cationic sublat-
lim (ln XA ) = lim (ln (1 – XB )) = – XB tice. Hence, the real mole fraction of sol-
XA Æ 1 XA Æ 1
vent, XA , is (1 – n XB ) where n is the number
Substituting these various limiting values of moles of foreign “particles” contributed
into Eq. (1-132) yields: by one mole of solute. In the present exam-
lim (dX Al /dT – dX As /dT ) ple, n = 2.
XA Æ 1 Eq. (1-133) now becomes:
= Dh0f(A) /R (Tf (A) )2 (1-133)
lim (dX Al /dT – dX As /dT )
XA Æ 1
If the limiting slope of the liquidus,
lim (dX Al /dT ), is known, then the limiting = Dh0f(A) / n R (Tf (A) )2 (1-134)
XA Æ 1
slope of the solidus can be calculated, or The broken line in Fig. 1-44 is the limiting
vice versa, as long as the enthalpy of fusion liquidus slope calculated from Eq. (1-134)
is known. under the assumption of negligible solid
For the LiF – NaF system in Fig. 1-18, solubility.
the broken line is the limiting liquidus It can be shown (Blander, 1964) that Eq.
slope at XLiF = 1 calculated from Eq. (1- (1-134) applies very generally with the fac-
133) under the assumption that there is no tor n as defined above. For example, add-
solid solubility (that is, that dX As /dT = 0). ing LiF to NaF introduces only one foreign
tion with X11 = Y12, X22 = Y22 and 2 Y1 Y2 , and the following optimized (Kongoli et al.,
Eq. (1-140) reduces to the ideal Raoultian 1998) polynomial:
entropy of mixing. When (w – h T ) be- (1-142)
comes very negative, 1– 2 pairs predomi- (w – h T ) = – (70 017 + 9 T ) – 74 042 YS
nate. A plot of Dhm or s E (non-config) versus – (798 – 15 T ) YS3 + 40 791 YS7 J/mol –1
composition then becomes V-shaped and a
config
plot of Dsm becomes m-shaped, with Far fewer parameters are required than if a
minima at Y1 = Y2 = 1/2, which is the com- polynomial expansion of gE (as in Sec.
position of maximum ordering, as illus- 1.6.2) were used. Furthermore, and more
trated in Fig. 1-45. When (w – h T ) is quite importantly, the model permits successful
negative, the plot of gE also has a negative predictions of the properties of multicom-
V-shape. ponent systems as illustrated in Fig. 1-47,
For Fe – S liquid solutions, the activity where measured sulfur activities in quater-
coefficients of sulfur as measured by sev- nary liquid Fe – Ni – Cu – S solutions are
eral authors are plotted in Fig. 1-46. It is compared with activities calculated (Kon-
clear in this case that the model should be goli et al., 1998) solely from the optimized
applied with Z Fe = Z S . The curves shown in model parameters for the Fe – S, Ni – S
Fig. 1-46 were calculated from the quasi- and Cu – S binary systems. A pair exchange
chemical model with (w – h T ) expanded as reaction like Eq. (1-135) was assumed
for each M – S pair (M = Fe, Ni, Cu), and
an optimized polynomial expansion of
(wMS – h MS T ) as a function of YS , similar to
Eq. (1-142), was obtained for each binary.
Three equilibrium constant equations like
Eq. (1-141) were written, and it was as-
sumed that (wMS – h MS T ) in the quaternary
system was constant at constant YS . No ad-
justable ternary or quaternary parameters
were required to obtain the agreement
shown in Fig. (1-47), although the model
permits the inclusion of such terms if re-
quired.
Silicate slags are known to exhibit such
short-range ordering. In the CaO – SiO2
system, Dhm has a strong negative V-shape,
as in Fig. 1-45, but with the minimum at
XSiO2 = 1/3 which is the composition corre-
sponding to Ca2SiO4 . That is, the ordering
is associated with the formation of ortho-
silicate anions SiO44 –. In the phase diagram,
Fig. 1-14, the CaO-liquidus can be seen to
Figure 1-45. Molar enthalpy and entropy of mixing descend sharply near the composition
curves for a system AB calculated at 1000 °C with
Z1 =Z2 =2 from the quasichemical model for short- XSiO2 = 1/3. The quasichemical model has
range ordering with (ω – η T ) = 0, – 21, – 42, and been extended by Pelton and Blander
– 84 kJ. (1984) to treat silicate slags. The diagram
70 1 Thermodynamics and Phase Diagrams of Materials
Figure 1-46. Activity coefficient of sulfur in liquid Fe – S solutions calculated from optimized quasichemical
model parameters and comparison with experimental data (Kongoli et al., 1998).
Figure 1-47. Equilibrium partial pressure of sulfur at 1200 oC over Fe – Ni – Cu – S mattes predicted by the
quasichemical model from binary data (Kongoli et al., 1998) and comparison with experimental data
(Bale and Toguri, 1996).
1.10 Solution Models 71
Figure 1-49. Projection of liquidus surface of the SiO2 – MgO – MnO system calculated from optimized binary
parameters with the quasichemical model for the liquid phase.
(such as fixed T, P and overall composi- has been asked to calculate the equilibrium
tion), the free energy minimization algo- state when 1 mol of SiI 4 is held at 1400 K
rithms find the set of mole numbers nA , nB , in a volume of 104 l. The thermodynamic
etc., na , nb , etc. (some may be zero) as well properties of the possible product species
as the compositions of all solution phases have been automatically retrieved from
which globally minimize G. This is the the database and the total Gibbs energy
equilibrium phase assemblage. Other con- has been minimized by the Solgasmix
straints such as constant volume or a fixed algorithm. At equilibrium there will be
chemical potential (such as constant pO2 ) 2.9254 mol of gas of the composition
may be applied. shown and 0.11182 mol of solid Si will
A discussion of the strategies of such al- precipitate. The total pressure will be
gorithms is beyond the scope of the present 0.0336 bar.
chapter. One of the best known general Although the calculation was performed
Gibbs energy minimization programs is by minimization of the total Gibbs energy,
Solgasmix written by Eriksson (1975) and substitution of the results into the equilib-
constantly updated. rium constants of Eqs. (1-10) to (1-12) will
When coupled to a large thermodynamic show that these equilibrium constants are
database, general Gibbs energy minimiza- satisfied.
tion programs provide a powerful tool for Another example is shown in Table 1-3
the calculation of phase equilibria. Several (Pelton et al., 1990). Here the program has
such expert database systems have been been asked to calculate the equilibrium
developed. They have been reviewed by
Bale and Eriksson (1990).
An example of a calculation performed
Table 1-3. Calculation of equilibrium state when re-
by the F * A * C * T (Facility for the Analy-
actants shown (masses in g) are held at 1873 K at a
sis of Chemical Thermodynamics) expert pressure of 1 atm. Calculations performed by mini-
system, which the author has helped to de- mization of the total Gibbs energy.
velop, is shown in Table 1-2. The program
100. Fe + 0.08 O + 0.4 Fe + 0.4 Mn + 0.3 Si + 0.08 Ar =
0.30793 litre ( 99.943 vol% Ar
+ 0.24987E – 01 vol% Mn
Table 1-2. Calculation of equilibrium state when + 0.24069E – 01 vol% SiO
1 mole SiI4 is held at 1400 K in a volume of 104 l. + 0.82057E – 02 vol% Fe
Calculations performed by minimization of the total + 0.79044E – 07 vol% O
Gibbs energy. + 0.60192E – 08 vol% Si
+ 0.11200E – 08 vol% O2
SiI4 =
+ 0.35385E – 15 vol% Si2 )
2.9254 ( 0.67156 I
(1873.0, 1.00 ,G)
+ 0.28415 SiI2
+ 0.24835E – 01 I2 + 0.18501 gram ( 49.948 wt.% SiO2
+ 0.19446E – 01 SiI4 + 42.104 wt.% MnO
+ 0.59083E – 05 SiI + 7.9478 wt.% FeO)
+ 0.23039E – 07 Si (1873.0, 1.00 ,SOLN 2)
+ 0.15226E – 10 Si2 + 100.99 gram ( 99.400 wt.% Fe
+ 0.21462EE – 11 Si3) + 0.33630 wt.% Mu
(1400.0,0.336E – 01,G) + 0.25426 wt.% Si
+ 0.11182 Si + 0.98375E – 02 wt.% O2)
(1400.0,0.336E – 01,S1, 1.0000) (1873.0, 1.00 ,SOLN 3)
76 1 Thermodynamics and Phase Diagrams of Materials
state when 100 g Fe, 0.08 g oxygen, 0.4 g calculate all types of phase diagrams with
Fe, 0.4 g Mn, 0.3 g Si and 0.08 g Ar are any properly chosen variables as axes or
brought together at 1873 K at a total pres- constants.
sure of 1 bar. The database contains data
for a large number of solution phases as
well as for pure compounds. These data 1.13 Bibliography
have been automatically retrieved and the
total Gibbs energy has been minimized. At 1.13.1 Phase Diagram Compilations
equilibrium there are 0.30793 l of a gas
phase, 0.18501 g of a molten slag, and The classic compilation in the field of bi-
100.99 g of a molten steel of the composi- nary alloy phase diagrams is that of Hansen
tions shown. (1958). This work was continued by Elliott
The Gibbs energies of the solution (1965) and Shunk (1969). These compila-
phases are represented as functions of com- tions contain critical commentaries. A non-
position by various solution models (Sec. critical compilation of binary alloy phase
1.10). As discussed in Sec. 1.11, these diagrams is supplied in looseleaf form with
models can be used to predict the thermo- a continual up-dating service by W.G. Mof-
dynamic properties of N-component solu- fatt of the General Electric Co., Schenec-
tions from evaluated parameters for binary tady, N.Y. An extensive non-critical compi-
(and possibly ternary) subsystems stored in lation of binary and ternary phase diagrams
the database. For example, in the calcula- of metallic systems has been edited by
tion in Table 1-3, the Gibbs energy of the Ageev (1959 – 1978). An index to all com-
molten slag phase was estimated by the pilations of binary alloy phase diagrams up
quasichemical model from optimized pa- to 1979 was prepared by Moffatt (1979). A
rameters for the binary oxide solutions. critical compilation of binary phase dia-
grams involving Fe has been published by
Kubaschewski (1982). Ternary alloy phase
1.12.1 Phase Diagram Calculation
diagrams were compiled by Ageev (1959 –
Gibbs energy minimization is used to 1978).
calculate general phase diagram sections From 1979 to the early 1990s, the Amer-
thermodynamically using the zero phase ican Society for Metals undertook a project
fraction line concept (Sec. 1.9.1.1), with to evaluate critically all binary and ternary
data retrieved from databases of model co- alloy phase diagrams. All available litera-
efficients. For example, to calculate the di- ture on phase equilibria, crystal structures,
agram of Fig. 1-30, the program first scans and often thermodynamic properties were
the four edges of the diagram to find the critically evaluated in detail by interna-
ends of the ZPF lines. Each line is then fol- tional experts. Many evaluations have ap-
lowed from beginning to end, using Gibbs peared in the Journal of Phase Equilibria
energy minimization to determine the point (formerly Bulletin of Alloy Phase Dia-
at which a phase is just on the verge of be- grams), (ASM Int’l., Materials Park, OH),
ing present. When ZPF lines for all phases which continues to publish phase diagram
have been drawn, then the diagram is com- evaluations. Condensed critical evalua-
plete. Because, as shown in Sec. 1.9, all tions of 4700 binary alloy phase diagrams
true phase diagram sections obey the same have been published in three volumes
geometrical rules, one algorithm suffices to (Massalski et al., 1990). The ternary phase
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