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    20210212-Precot Spunlace-Equipment Criticality Ranking-AG

    Uploaded by

    Ayush Gautam
    Critical machine ranking matrix

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    20210212-Precot Spunlace-Equipment Criticality Ranking-AG

    Uploaded by

    Ayush Gautam
    1 views22 pages
    Critical machine ranking matrix

    Original Title

    20210212-Precot spunlace-Equipment Criticality Ranking-AG

    Copyright

    © © All Rights Reserved

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    Critical machine ranking matrix

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    1 views22 pages

    20210212-Precot Spunlace-Equipment Criticality Ranking-AG

    Uploaded by

    Ayush Gautam
    Critical machine ranking matrix

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 22

    SR.

    Area Equipment
    No.

    1 Spunlace BO
    2 Spunlace WBO
    3 Spunlace CMO
    4 Spunlace PO/FO
    5 Spunlace PO
    6 Spunlace 2 WAY DISTUBUTOR
    7 Spunlace RIETER C60
    8 Spunlace ALC
    9 Spunlace JETLACE
    10 Spunlace DRYER
    11 Spunlace LUCID
    12 Spunlace MAHLO
    13 Spunlace WINDER
    14 Spunlace SLITTER WINDER
    15 Blowroom BALE PLUCKER
    16 Blowroom MBO
    17 Blowroom ERM
    18 Blowroom TC10 CARD
    19 Blowroom CROSS ROLL CARD
    20 Blowroom C1/3 CARD
    21 Pleat making WOOL ROLL
    22 Pleat making PLEAT MACHINE
    23 Ball Making BALL MAKING TEXCORE
    24 Ball Making BALL MAKING LINK
    25 Ball Making PRINTERS
    26 Ball Making METAL DETECTOR
    27 Spunlace STRIP CLEANING MACHINE
    29 Spunlace APPLIED MACHINE
    Operation( 5-4 Maintenance
    Preventive for high,3-2 ( 5-4 for high,3-
    Number of
    Maintenance for medium, 1 2 for medium, 1
    Equipment
    Interval for low,0 for for low,0 for no
    no impact) impact)

    1 Monthly 2 3
    2 Monthly 3 3
    1 Monthly 4 3
    3 Monthly 3 3
    4 Monthly 3 3
    2 Monthly 3 3
    2 Monthly 2 5
    2 Monthly 2 5
    1 Monthly 5 5
    2 Monthly 5 5
    1 Monthly 0 3
    1 Weekly 0 3
    1 Weekly 5 5
    1 Monthly 0 3
    1 Monthly 5 5
    2 Monthly 3 5
    2 Monthly 3 5
    2 Monthly 3 5
    1 Monthly 3 5
    4 Monthly 3 5
    1 Monthly 3 5
    2 Monthly 5 5
    1 Monthly 5 5
    1 Monthly 5 5
    3 Monthly 4 4
    2 Monthly 4 4
    1 Monthly 4 3
    2 3
    Cost of
    Down time Factor
    Quality ( 5-4 replacement
    (less than 0.5% -0,
    for high,3-2 factor (0 or 1 - for
    <1%-1, <1.5%-
    for medium, 1 less than 50k, 2 or
    2,<2%-3,<2.5%-4,
    for low,0 for 3 for 1 lac, 4 for
    greater than 2.5%
    no impact) 1.5lac , for 5 for
    - 5)
    2.5 lac)

    1 1 2
    1 1 2
    1 1 2
    1 1 2
    1 1 2
    1 1 2
    4 2 4
    4 4 4
    5 5 5
    5 4 3
    4 1 1
    4 5 1
    2 4 5
    2 2 1
    1 2 1
    1 2 1
    1 2 1
    3 1 3
    3 2 3
    3 2 3
    2 2 3
    3 2 2
    3 3 3
    3 3 3
    3 1 2
    5 2 1
    4 1 1
    2 3 1
    Spare
    Availability( 5-
    4 for imported Shutdo
    or difficult to Overall Sectional wn PM
    CBM
    find,3-2 for Weightage Ranking Mainte Exists
    medium, 1-0 nance
    for easily
    available)

    4 13 0.4 No Yes Yes


    4 14 0.5 No Yes Yes
    4 15 0.5 No Yes Yes
    3 13 0.4 No Yes Yes
    3 13 0.4 No Yes Yes
    3 13 0.4 No Yes Yes
    3 20 0.7 No Yes Yes
    5 24 0.8 No Yes Yes
    5 30 1.0 No Yes Yes
    5 27 0.9 No Yes Yes
    3 12 0.4 No no No
    5 18 0.6 No Yes No
    5 26 0.9 No Yes Yes
    3 11 0.4 No Yes No
    2 16 0.5 No Yes Yes
    1 13 0.4 No Yes Yes
    1 13 0.4 No Yes Yes
    1 16 0.5 No Yes Yes
    1 17 0.6 No Yes Yes
    1 17 0.6 No Yes Yes
    1 16 0.5 No Yes Yes
    2 19 0.6 No Yes Yes
    2 21 0.7 No Yes Yes
    2 21 0.7 No Yes Yes
    1 15 0.5 No Yes no
    1 17 0.6 No Yes Yes
    1 14 0.5 No no no
    1 12 0.4 no no
    Frequency Checkl AMC Last PM Second last
    Remarks
    ist given done PM

    2 Monthly Yes No 13.03.2022 16.01.2022


    2 Monthly Yes No 13.03.2022 16.01.2022
    2 Monthly Yes No 13.03.2022 16.01.2022
    2 Monthly Yes No 13.03.2022 16.01.2022
    2 Monthly Yes No 13.03.2022 16.01.2022
    2 Monthly Yes No 13.03.2022 16.01.2022
    2 Monthly Yes No 20.03.22 23.01.2022
    2 Monthly Yes No 20.03.22 23.01.2022
    2 Monthly Yes No 30.01.2022 03.10.2022
    2 Monthly Yes No 03.01.2021 03.12.2020
    No No No 03.01.2021 03.12.2020
    No No No
    2 Monthly Yes No
    2 Monthly No No
    2 Monthly Yes No 27.02.2022 24.11.2022
    2 Monthly Yes No 27.02.2022 24.11.2022
    2 Monthly Yes No 27.02.2022 24.11.2022
    2 Monthly Yes No 27.02.2022 24.11.2022
    2 Monthly Yes No 27.02.2022 24.11.2022
    2 Monthly Yes No 27.02.2022 24.11.2022
    2 Monthly Yes No 27.02.2022 24.11.2022
    2 Monthly Yes No 27.02.2022 24.11.2022
    2 Monthly Yes No 27.02.2022 24.11.2022
    2 Monthly Yes No 27.02.2022 24.11.2022
    2 Monthly Yes Yes no no
    Weekly Yes No 28.03.2022 21.032.022
    No No No
    no No No
    MC Downtime
    BO 185
    WBO 193
    CMO 543 JETLACE 1.00
    PO/FO 290 55 DRYER 0.90
    PO 100 50 55 WINDER 0.87
    2 WAY DISTUBUTOR ALC 0.80
    RIETER C60 1140 BALL MAKI 0.70
    ALC 1524 684 BALL MAKI 0.70
    JETLACE 1905
    DRYER 298
    LUCID
    MAHLO 20
    WINDER 3673
    SLITTER WINDER
    BALE PLUCKER
    MBO
    ERM
    TC10 CARD
    CROSS ROLL CARD
    C1/3 CARD
    WOOL ROLL
    PLEAT MACHINE
    BALL MAKING TEXCORE
    BALL MAKING LINK
    PRINTERS
    METAL DETECTOR
    STRIP CLEANING MACHINE
    APPLIED MACHINE
    Equipment Criticality Ranking- Spun-
    lace
    1.05
    1.00
    1.00
    0.95
    0.90
    0.90 0.87
    0.85
    0.80
    0.80
    0.75
    0.70 0.70
    0.70
    0.65
    0.60
    JETLACE DRYER WINDER ALC BALL MAKING BALL MAKING
    TEXCORE LINK

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