Analogue amplifier card for 4/3 proportional directional valves of type 4WRE

Type VT-VRPA2-.-1X/

RE 30119/07.05 Replaces: 06.03

1/10

Series 1X

H6641

Table of contents
Contents Features Ordering code Function Block circuit diagram / pin assignment Technical data Indicator / adjustment elements Unit dimensions Page 1 2 3 4 and 5 6 and 7 8 and 9 10

Features
Suitable for controlling direct operated 4/3 proportional directional valves with electrical position feedback, type 4WRE, sizes 6 und 10, component series 2X Designed as printed circuit board in Euro-format 100 x 160 mm and suitable for installation in a rack Command value inputs: Differential input 10 V Four callable command value inputs 10 V Current input 4 to 20 mA Inversion of the internal command value signal via 24V input or by means of jumpers Selection of ramp time through quadrant recognition (24V input) or ramp time call-ups (24V inputs) (option T5) Changeover of the ramp time range by means of jumpers Characteristic curve correction by means of separately adjustable jump heights and maximum values Enable input Output signal ready for operation Measuring sockets that can be switched over (option T5) Reverse polarity protection for voltage supply Power supply unit with DC/DC converter without raised zero point

Engineering / maintenance notes / supplementary information 10

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Bosch Rexroth AG

Hydraulics

VT-VRPA2-.-1X/

RE 30119/07.05

Ordering code

VT-VRPA2
Analogue amplifier in Euro-card format For controlling 4WRE 6-2X valves For controlling 4WRE 10-2X valves 1) Series 10 to 19 (10 to 19: unchanged technical data and pin assignment)
1)

1X V0

*
Further details in clear text 2)

=1 =2 = 1X

T1 = T5 =

With one ramp time With five ramp times Basic version

1)

Note: Suitable only for 4/3 proportional directional valves Additional functions e.g. output stage monitoring, actual value monitoring or ramp-ready signal on enquiry

2)

Suitable card holders: 19 rack types VT 19101, VT 19102, VT 19103 and VT 19110 (see RE 29768) Enclosed card holder type VT 12302 (see RE 30103) with use of a blind plate 4TE/3HE (material no. R900021004) Open card holder type VT 3002-2X/48 (see RE 29928) Only for installation in control cabinet! Suitable power supply unit: Type VT-NE30-2X, see RE 29929 Compact power supply unit 115/230 VAC 24 VDC, 108 W Test equipment: Type VT-PPV-1X see RE 29687

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Function
Power supply unit [1] The amplifier card is provided with a power supply unit with making-current limiter. It supplies all the internally required positive and negative voltages. The making-current limiter prevents high making-current peaks caused by smoothing capacitors in the current output stage. Command value preselection The internal command value signal is generated from the sum (summation [6]) of the external command value signal applied to differential input [2] and current input [3], called signal [4] and zero point offset [5] (zero point potentiometer Zw). The following is valid: Normalized value 100 % 0% 100 % 0% Current input 4 mA 12 mA 20 mA < 1 mA ** Differential Comm. value Direction input meas. socket of flow 10 V 0V 10 V 10 V 0V 10 V 0V P to A, B to T P to B, A to T Enable function [8] The enable function enables the current output stages and passes the internal command value signal on to the ramp generator. The enable signal is indicated by an LED on the front panel. When the enable is cut in, the internal command value changes (with any preselected command value) according to the set ramp time. This ensures that a controlled valve does not open abruptly. Ramp generator [9] The ramp generator limits the gradient of the control variable. The downstream step functions and amplitude attenuators do not extend or shorten the ramp time. Jumper J2 can be used to set the ramp time to minimum (< 2 ms) (ramp off). External ramp time adjustment The ramp time set internally can be extended using an external potentiometer. The setting can be checked with the help of the measuring socket. In the case of a cable break, the internal presetting will be used automatically. Characteristic curve generator [11] The adjustable characteristic curve generator can be used to adjust the step-change height and maximum values separately for positive and negative signals in accordance with the hydraulic requirements. The actual curve shape through the zero point is not step-like, but linear. Amplitude limiter [12] Command value call-ups [4] Four command value signals, w1 to w4, can be called up. External command value voltages (command values 1 to 4) are fed forward either directly through regulated voltage outputs +10 V and 10 V or via external potentiometers. If the command value inputs are connected directly to the regulated voltages, the command values can be adjusted using potentiometers w1 to w4. If external potentiometers are used, the internal potentiometers act as attenuators or limiters. Only one call-up is possible at a time. If several call-ups are activated simultaneously, call-up 1 has lowest priority, call-up 4 highest priority. The active call-up is signalled by a yellow LED on the front panel. Command value inversion [7] The command value that was generated internally from input signals, command value call-ups and the -zero point offset signal can be inverted with the help of an external signal or jumper J1. The application of an external inversion signal is signalled by an LED (1) on the front panel. The internal command value is limited to approx. 110 % of the nominal range. Oscillator [14] The oscillator generates the control signal for the inductive position transducer. Demodulator [15] The demodulator generates the actual value signal of the valve spool position from the position transducer signal. 100 % 10 V Position controller [17] The position controller is optimised to the individual valve. Current output stage [18] The current output stage generates the clocked solenoid current for the proportional valve. The solenoid current is limited to 2.5 A to 2.8 A per output. The current output stage outputs are short-circuit-proof. In the case of an internal fault signal or missing enable, the output stages are deactivated. Fault detection [19] The position transducer cable is monitored for cable break and short-circuit on the primary side, and the output stages for excessive current. [ ] = Cross-reference to the block circuit diagram on page 4

**If the current input is not activated or in the case of a cable break of the command value cable, the resulting internal command value signal is 0 %. There is no changeover between current and voltage inputs. The inputs are permanently available (see terminal assignment).

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b12 b20 w d26 d30 z22

13
Reserved

Reserved internal command value

d10 d12 d14 d16

UP/DOWN

+15 V t
I

17
Controller
max t ok F 1 J2, J3
t1 t2

Bosch Rexroth AG

U 18

Ramp time external

d24 d28

z6 z8 z2 z4

u 6 14
t t4 -1 +1

Hydraulics

Comm. value 5 10 V
z18 +

Comm. value 6 4-20 mA

i 9
t3

3
ok

b14 + b16 b22 + b24 z12

u 15
+

2 z14 z16 z10 4 3

Comm. value 4

b8

Comm. value 3

b6

w4

Comm. value 2
S+
Gx Zx

b4 S-

w3

4
Zw 5 Gw+ Gw-

12 11

Solenoid b Solenoid a Inductive position transducer

Comm. value 1
J4

b2

w2

w1

16
ok

d32

Command value call-ups

d2 1 d4 2 d6 3 d8 4

7
J1 -1

Actual value
d20

Reserved

Block circuit diagram / pin assignment: VT-VRPA2-.-1X/V0/T1

Inversion Enable Enable

1 UL

b10 d18

Enable Fault recognition

& 19

UL

d22 b32

Ready for operation +10 V / 25 mA

b30

z30 100 F

DC 1 DC

Operating 24 V z32 voltage

0V

10 V / 25 mA
t F

L0

+15V +7,5 V +5V M0 5 V 7,5V 15 V

VT-VRPA2-.-1X/

b18 z24 z26 z28

b26 b28

Measuring signal Ramp time

11 Char. curve generator 12 Amplitude limiter 13 Command value output 14 Oscillator 15 Demodulator 16 Actual value output 17 Valve spool position controller 18 Current output stage 19 Fault detection

6 Command value summator

M0
z20

1 Power supply unit 2 Differential input

RE 30119/07.05

7 Command value inversion 3 Current input 8 Enable function 4 Comm. value selection logic 9 Ramp generator 5 Zero point adjustment

System ground

b12 Reserved b20 Quadrant operation w d26 d30 z22

13
4Q

Reserved internal command value Reserved

RE 30119/07.05

Ramp callups

10 0 A t2 t3 t4 t5 B C D E

+ 17
Controller
I

d10 1 d12 2 d14 3 d16 4 +15 V U 18 z6 z8 z2 z4

t1 max t ok F

Ramp time external

d24 d28

u 6
J2, J3
t1 t2

VT-VRPA2-.-1X/

Comm value 5 10 V

u 14
t t4 +1

u
+ 6 ok Gw+ Gw5 7
-1

1 z18

Comm value 6 4-20 mA

i 9
t3

b14 + b16 b22 + b24

u 15

z12

2
+

Comm. value 4 b8

Comm. value 3 b6

w4

Comm. value 2 b4
1
Gx

w3 S+ J4 S-

4
Zw 5

12 11

z14 z16
8 Zx

4 3 z10

Comm. value 1 b2

w2

Solenoid b Solenoid a Inductive position transducer

w1

16
ok

d32 d20

Command value callups

d2 1 d4 2 d6 3 d8 4

7
J1 -1

Actual value Reserved Enable

Inversion Enable Enable

1 UL

b10 d18

&
Fault recognition

UL

d22

Ready for operation

19
b32

Block circuit diagram / pin assignment: VT-VRPA2-.-1X/V0/T5

+10 V / 25 mA Measuring points

0123456789ABCDE F
ABCD
6789

z30 100 F

DC DC

Operating 24 V z32 voltage

b30

10 V / 25 mA
v
EF 0
34 12 5

0V

L0

+15V +7,5 V +5V M0 5 V 7,5V 15 V

b26

Reserved

b18 z24 z26 z28

20
11 Char. curve generator 12 Amplitude limiter 13 Command value output 14 Oscillator 15 Demodulator 16 Actual value output 17 Valve spool position controller 18 Current output stage 19 Fault recognition 20 Measuring point changeover

Measuring signal
b28 z20

Hydraulics Bosch Rexroth AG

1 Power supply unit 2 Differential input

6 Command value summator 7 Command value inversion 8 Enable function 9 Ramp generator
10 Ramp time selection logic

M0 System ground

3 Current input 4 Comm. value selection logic

5/10

5 Zero point adjustment

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Bosch Rexroth AG

Hydraulics

VT-VRPA2-.-1X/

RE 30119/07.05

Technical data (for applications outside these parameters, please consult us!)
Operating voltage Operating range: Upper limit value Lower limit value Power consumption Current consumption Fuse Inputs: Analogue Command values 1 to 4 (potentiometer inputs) Command value 5 (differential input) Command value 6 (current input) Ramp time external Digital Command value call-ups Ramp call-ups Quadrant recognition Command value inversion Enable Adjustment ranges: Zero balancing (potentiometer Zw) Command value (potentiometers w1 to w4) Ramp times (potentiometers t1 to t5) Step-change height (potentiometers S+ and S) Amplitude attenuator (potentiometers G+ and G) 30 % 0 to 110 % 20 ms to 5 s; can be changed over, 0.2 to 50 s 0 % to 50 % 0 % to 110 % (valid for setting of step-change height to 0 %) U 8.5 V to UO call-up activated; Ri > 100 k U 0 to 6.5 V no call-up; Ri > 100 k U 8.5 V to UO call-up activated; Ri > 100 k U 0 to 6.5 V no call-up; Ri > 100 k U 8.5 V to UO ON; Ri > 100 k U 0 to 6.5 V OFF; Ri > 100 k U 8.5 V to UO ON; Ri > 100 k U 0 to 6.5 V OFF; Ri > 100 k U 8.5 V to UO ON; Ri > 100 k U 0 to 6.5 V OFF; Ri > 100 k Ui 0 to 10 V; Ri > 100 k (reference is M0) Ui 0 to 10 V; Ri > 50 k Ii 4 to 20 mA; load Rl = 100 Ui 0 to +10 V; Ri = 10 k (internally raised to +15 V; reference is M0) uO(t)max 35 V uO(t)min 18 V PS < 24 VA I <2A Is 2 A medium time lag, can be replaced UO 24 VDC +40 % 20 %

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Technical data (for applications outside these parameters, please consult us!)
Outputs: Command value signal Actual value signal Measuring point signal (option 5) Ready for operation Regulated voltages Current output stages Oscillator Measuring sockets Type of connection Card dimensions Front panel dimensions: Height Width soldering side Width component side Permissible operating temperature range Storage temperature range Weight 3 HE (128.4 mm) 1 TE (5.08 mm) 3 TE 0 to +50 C 25 C to +85 C m 0.17 kg (net) U 10 V 2 %; Imax = 2 mA U 10 V 2 %; Imax = 2 mA U 10 V 2 %; Imax = 2 mA U > 16 V; 50 mA (in case of fault: U < 1 V; Ri = 10 k) U 10 V 2 %; 25 mA; short-circuit-proof I 0 to 2.5 A; short-circuit-proof; clocked ca. 5 kHz U 5 VSS per output; 10 mA F 5.6 kHz 10 % U 10 V 2 %; Imax = 2 mA 48-pin male connector, DIN 41612, form F Euro-card 100 x 160 mm, DIN 41494

Note: For details regarding environment simulation tests in the field of EMC (electromagnetic compatibility), climate and mechanical stress, see RE 30119-U (declaration on environmental compatibility).

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Bosch Rexroth AG

Hydraulics

VT-VRPA2-.-1X/

RE 30119/07.05

Indicator / adjustment elements

VT-VRPA2-.-1X/V0/T1 J3 Ramp time J4 OFF ON
Gw+ S+ Gw- S-

Step function

0.2 to 50 s 0.02 to 5 s -1

J4 Zw w1 w2 w3 w4

J6

No function! Reserve

Do not change! (Ramp time symmetry) J1

J3

J2

Zx t Gx J7

J5

w t
Do not change! (Internal reference voltage) J2 No function! Reserved for special functions J1 Inversion

VRPA2

Ramp function

LED lamps: Ready for operation (green) Measuring sockets: x, w, t Measuring signal Enable (yellow) 1 External inversion Measuring zero

OFF ON

Inverting Not inverting

Jumper plugged Jumper open Factory setting of jumpers

Potentiometers (some with LED lamps):

Zw Zero point balancing w1 w2 w3 w4 t Command value 1 Command value 2 Command value 3 Command value 4 Ramp time Can be adjusted on the printed-circuit board: Gw+ Amplitude attenuator for positive command values Gw S+ S Amplitude attenuator for negative command values Step-change height for positive direction Step-change height for negative direction

If you change sealed potentiometer settings, the warranty will become void!

RE 30119/07.05

VT-VRPA2-.-1X/

Hydraulics Bosch Rexroth AG

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Indicator / adjustment elements

VT-VRPA2-.-1X/V0/T5 J3 Ramp time J4 OFF ON Step function 0.2 to 50 s 0.02 to 5 s

No function! Reserve -1 4Q T
Gw+ S+ Gw- S-

J4 Zw w1 w2 w3 w4 t1 t2 t3 t4 t5 v0 vF

J6 Do not change! (Ramp time symmetry) J1

J3

J2

Zx Gx J7 Measuring point selector switch Do not change! (Internal reference voltage) J2 OFF ON

J5

BC DE

F 01

23
456

VRPA2

LED lamps: Ready for operation (green) Enable (yellow) 1 External inversion 4Q Quadrant recognition T Reserved

Potentiometers (some with LED lamps):

Zw Zero point balancing w1 Command value 1 w2 Command value 2 w3 Command value 3 w4 Command value 4 t1 t2 t3 t4 t5 Ramp time 1 Ramp time 2 Ramp time 3 Ramp time 4 Ramp time 5 If you change sealed potentiometer settings, the warranty will become void! Can be adjusted on the printed-circuit board: Gw+ Amplitude attenuator for positive command values Gw S+ S Amplitude attenuator for negative command values Step-change height for positive direction Step-change height for negative direction

789A

w v

No function! Reserved for special functions J1 Inversion

Ramp function

Inverting No inverting

Measuring sockets: x, w, v Measuring signal Measuring zero Jumper plugged Jumper open Factory setting of jumpers

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Bosch Rexroth AG

Hydraulics

VT-VRPA2-.-1X/

RE 30119/07.05

Unit dimensions (nominal dimensions in mm)

-1

3HE (128,4)

Zw w1 w2 w3 w4

100
t

VRPA2

4TE (20) 7 165 182

Engineering / maintenance notes / supplementary information

For further information, see Product description and commissioning instructions VT-VRPA2-.-1X/ (RE 30119-B).

Bosch Rexroth AG Hydraulics Zum Eisengieer 1 97816 Lohr am Main, Germany Telefon +49 (0) 93 52 / 18-0 Telefax +49 (0) 93 52 / 18-23 58 [email protected] www.boschrexroth.de

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

w t

89

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Notes

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Bosch Rexroth AG

Hydraulics

VT-VRPA2-.-1X/

RE 30119/07.05

Notes

Bosch Rexroth AG Hydraulics Zum Eisengieer 1 97816 Lohr am Main, Germany Telefon +49 (0) 93 52 / 18-0 Telefax +49 (0) 93 52 / 18-23 58 [email protected] www.boschrexroth.de

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent. The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.