Data Sheet STK672
Data Sheet STK672
Data Sheet STK672
STK672-640A-E
Thick-Film Hybrid IC
Overview
The STK672-640A-E is a hybrid IC for use as a unipolar, 2-phase stepping motor driver with PWM current control.
Applications
Office photocopiers, printers, etc.
Features
Built-in overcurrent detection function (output current OFF).
Built-in overheat detection function (output current OFF).
If either over-current or overheat detection function is activated, the FAULT signal (active low) is output.
Built-in power on reset function.
The motor speed is controlled by the frequency of an external clock signal.
2 phase or 1-2 phase excitation switching function.
Using either or both edges of the clock signal switching function.
Phase is maintained even when the excitation mode is switched.
Rotational direction switching function.
Supports schmitt input for 2.5V high level input.
Incorporating a current detection resistor (0.089: resistor tolerance 2%), motor current can be set using two
external resistors.
The ENABLE pin can be used to cut output current while maintaining the excitation mode.
With a wide current setting range, power consumption can be reduced during standby.
No motor sound is generated during hold mode due to external excitation current control.
Any and all SANYO Semiconductor Co.,Ltd. products described or contained herein are, with regard to
"standard application", intended for the use as general electronics equipment (home appliances, AV equipment,
communication device, office equipment, industrial equipment etc.). The products mentioned herein shall not be
intended for use for any "special application" (medical equipment whose purpose is to sustain life, aerospace
instrument, nuclear control device, burning appliances, transportation machine, traffic signal system, safety
equipment etc.) that shall require extremely high level of reliability and can directly threaten human lives in case
of failure or malfunction of the product or may cause harm to human bodies, nor shall they grant any guarantee
thereof. If you should intend to use our products for applications outside the standard applications of our
customer who is considering such use and/or outside the scope of our intended standard applications, please
consult with us prior to the intended use. If there is no consultation or inquiry before the intended use, our
customer shall be solely responsible for the use.
Specifications of any and all SANYO Semiconductor Co.,Ltd. products described or contained herein stipulate
the performance, characteristics, and functions of the described products in the independent state, and are not
guarantees of the performance, characteristics, and functions of the described products as mounted in the
customer' s products or equipment. To verify symptoms and states that cannot be evaluated in an independent
device, the customer should always evaluate and test devices mounted in the customer' s products or
equipment.
STK672-640A-E
Specifications
Absolute Maximum Ratings at Tc = 25C
Parameter
Symbol
Conditions
Ratings
unit
VCC max
No signal
52
VDD max
No signal
-0.3 to +6.0
Input voltage
VIN max
-0.3 to +6.0
Output current 1
IOP max
20
Output current 2
IOH max
VDD=5V, CLOCK200Hz
IOF max
mA
Output current 3
10
PdMF max
8.3
PdPK max
No heat sink
3.1
Tc max
105
Junction temperature
Tj max
150
Storage temperature
Tstg
-40 to +125
Symbol
Conditions
Ratings
unit
VCC
10 to 42
VDD
55%
VIH
2.5 to VDD
VIL
0 to 0.8
Output current 1
IOH1
Tc=105C, CLOCK200Hz,
3.0
3.3
IOH2
Tc=80C, CLOCK200Hz,
Continuous operation, duty=100%,
See the motor current (IOH) derating curve
CLOCK frequency
Phase driver withstand voltage
Recommended operating
fCL
VDSS
Tc
0 to 50
kHz
ID=1mA (Tc=25C)
100min
0 to 105
0.14 to 1.31
No condensation
substrate temperature
Recommended Vref range
Vref
Tc=105C
Refer to the graph for each conduction-period tolerance range for the output current and brake current.
Electrical Characteristics at Tc=25C, VCC=24V, VDD=5.0V
Parameter
Symbol
Conditions
ICCO
Ioave
min
typ
0.519
max
unit
4.4
0.625
0.731
mA
A
Vdf
If=1A (RL=23)
0.83
1.5
Vsat
RL=23
0.20
0.33
VIH
VIL
VOLF
Pin 16 (IO=5mA)
IILF
Pin 16=5V
IILH
IILL
IIB
Pin 19=1.0V
PWM frequency
fc
TSD
2.5
0.25
50
29
Design guarantee
0.8
0.5
10
75
10
10
15
45
61
kHz
144
*Ioave values are for when the lead frame of the product is soldered to the mounting substrate.
Notes: A fixed-voltage power supply must be used.
No. A1130-2/21
STK672-640A-E
Package Dimensions
unit:mm (typ)
29.2
25.6
(20.47)
4.5
14.4
(5.0)
(5.0)
(12.9)
2.0
7.2
11.0
14.5
19
(3.5)
14.5
(R1.7)
1.0
(5.6)
4.2
0.52
0.4
8.2
18 1.0=18.0
(20.4)
Derating curve of motor current, IOH, vs. STK672-640A-E Operating substrate temperature, Tc
IOH - Tc
4.5
Hold mode
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
0
10
20
30
40
50
60
70
80
90
100
110
ITF02588
Notes
The current range given above represents conditions when output voltage is not in the avalanche state.
If the output voltage is in the avalanche state, see the allowable avalanche energy for STK672-6** series hybrid ICs given
in a separate document.
The operating substrate temperature, Tc, given above is measured while the motor is operating.
Because Tc varies depending on the ambient temperature, Ta, the value of IOH, and the continuous or intermittent
operation of IOH, always verify this value using an actual set.
No. A1130-3/21
STK672-640A-E
Block Diagram
N.C
8
VDD=5V
MODE1 10
N.C 11
VDD
Excitation mode
selection
MODE2 17
AB
5
F1
3
F2
BB
1
F4
F3
FAO
Phase
excitation
signal
generator
Phase
advance
counter
CLOCK 12
CWB 13
RESETB 14
N.C
7
FBO
FBB
Overcurrent
detection
Latch
Circuit
Power-on
reset
FAB
R1
R2
P.G2
ENABLE 15
AI
FAULT 16
FAULT
signal
(open drain)
Current control
chopper circuit
BI
P.G1
6
Vref/4.9
Vref
Latch
Circuit
Overheating
detection
Amplifier
VSS
100k
VSS
VSS
S.G 18
Vref 19
CLOCK
12
MODE1
10
MODE2
17
CWB
4
5
A
VCC
24V
AB
13
ENABLE
15
3
RESETB
14
R01
R03
C01
at least 100F
16
FAULT
Vref
19
R02
B
BB
18
P.G2
P.G1
P.GND
S.G
No. A1130-4/21
STK672-640A-E
Precautions
[GND wiring]
To reduce noise on the 5V system, be sure to place the GND of C01 in the circuit given above as close as possible to
Pin 2 and Pin 6 of the hybrid IC. Also, to achieve accurate current settings, be sure to connect Vref GND to Pin 18
(S.G) used to set the current and to the point where P.G1 and P.G2 share a connection.
[Input pins]
If VDD is being applied, use care that each input pin does not apply a negative voltage less than -0.3V to S.G, Pin 18,
and do not apply a voltage greater than or equal to VDD voltage.
Do not wire by connecting the circuit pattern on the P.C.B side to Pins 7, 8, or 11 on the N.C. shown in the internal
block diagram.
Apply 2.5V high level input to pins 10, 12, 13, 14, 15, and 17.
Since the input pins do not have built-in pull-up resistors, when the open-collector type pins 10, 12, 13, 14, 15, and 17
are used as inputs, a 1 to 20k pull-up resistor (to VDD) must be used.
At this time, use a device for the open collector driver that has output current specifications that pull the voltage down
to less than 0.8V at Low level (less than 0.8V at Low level when IOL=5mA).
[Current setting Vref]
Considering the specifications of the Vref input bias current, IIB, a value of 1k or less is recommended for R02.
If the motor current is temporarily reduced, the circuit given below (STK672-630A-E: IOH>0.2A, STK672-640A-E:
IOH>0.3A) is recommended.
5V
5V
R01
R01
Vref
Vref
R02
R3
R3
R02
IOH
IOH=(Vref4.9) Rs
The value of 4.9 in Equation above represents the Vref voltage as divided by a circuit inside the control IC.
Vref=(R02 (R01+R02)) 5V(or 3.3V)
Rs is an internal current detection resistor value of the hybrid IC.
Rs=0.141 when using the STK672-630A-E
Rs=0.089 when using the STK672-640A-E
No. A1130-5/21
STK672-640A-E
[Smoke Emission Precuations]
If Pin 18 (S.G terminal) is attached to the PCB without using solder, overcurrent may flow into the MOSFET at
VCCON (24V ON), causing the STK672-630A-E, STK672-640A-E to emit smoke because 5V circuits cannot be
controlled.
In addition, as long as one of the output Pins, 1, 3, 4, or 5, is open, inductance energy stored in the motor results in
electrical stress on the driver, possibly resulting in the emission of smoke.
Input Pin Functions
Pin Name
Pin No.
Function
CLOCK
12
MODE1
10
MODE2
17
CWB
13
RESETB
14
System reset
15
level input.
Pin No.
16
Function
Monitor pin used when over-current detection or overheat
Note: See the timing chart for the concrete details on circuit operation.
No. A1130-6/21
STK672-640A-E
Timing Charts
2-phase excitation
VDD
Power On Reset
(or RESETB)
MODE1
MODE2
CWB
CLOCK
ENABLE
FAO
FAB
FBO
FBB
CLOCK
ENABLE
FAO
FAB
FBO
FBB
No. A1130-7/21
STK672-640A-E
1-2 phase excitation (CWB)
VDD
Power On Reset
(or RESETB)
MODE1
MODE2
CWB
CLOCK
ENABLE
FAO
FAB
FBO
FBB
VDD
Power On Reset
(or RESETB)
MODE1
MODE2
CWB
CLOCK
ENABLE
FAO
FAB
FBO
FBB
No. A1130-8/21
STK672-640A-E
1-2 phase excitation (ENABLE)
VDD
Power On Reset
(or RESETB)
MODE1
MODE2
CWB
CLOCK
ENABLE
FAO
FAB
FBO
FBB
CLOCK
ENABLE
Hold operation
FAO
FAB
FBO
FBB
No. A1130-9/21
STK672-640A-E
2 phase excitation (MODE 2)
VDD
Power On Reset
(or RESETB)
MODE1
MODE2
CWB
CLOCK
ENABLE
FAO
FAB
FBO
FBB
VDD
Power On Reset
(or RESETB)
MODE1
MODE2
CWB
CLOCK
ENABLE
FAO
FAB
FBO
FBB
No. A1130-10/21
STK672-640A-E
Usage Notes
1. STK672-630A-E, STK672-640A-E input signal functions and timing
[ENABLE, CLOCK and power on reset, RESETB (Input signal timing when power is first applied)]
The control IC of the driver is equipped with a power on reset function capable of initializing internal IC operations
when power is supplied. A 4V typ setting is used for power on reset. Because the specification for the MOSFET gate
voltage is 5V5%, conduction of current to output at the time of power on reset adds electromotive stress to the
MOSFET due to lack of gate voltage. To prevent electromotive stress, be sure to set ENABLE=Low while VDD,
which is outside the operating supply voltage, is less than 4.75V.
In addition, if the RESETB terminal is used to initialize output timing, be sure to allow at least 10s until CLOCK
input.
3.8V typ
4V typ
Control IC power (VDD) rising edge
Control IC power on reset
No time specification
At least 10s
No. A1130-11/21
STK672-640A-E
[MODE1 and MODE2 (Excitation mode selection)]
MODE1=0: 2-phase excitation
MODE2=1: Rising edge of CLOCK
MODE1=1: 1-2 phase excitation
MODE2=0: Rising and falling edges of CLOCK
See the timing charts for details on output operation in these modes.
Note: The state of the MODE input must not be changed during the 5s period before and after the rising edge of the
CLOCK input.
[Configuration of Each Input Pin]
<Configuration of the MODE1, MODE2, CLOCK, CWB, ENABLE, and RESETB input pins>
Input pins: Pin 10, 17, 12, 13, 15, and 14
5V
10k
100k
VSS
All input pins of this driver support schmitt input. Typ specifications at Tc = 25C are given below. Hysteresis voltage
is 0.3V (VIHa-VILa).
When rising
When falling
1.8V typ
1.5V typ
Input voltage
VILa
VIHa
5V
Vref/4.9
-
Output pin
Pin 16
Input pin
Pin 19
+
Amplifier
100k
VSS
VSS
VSS
The internal impedance, 100k, is designed so that the increase in current is prevented while Pin 19 is open.
The recommended Vref voltage is 0.14V or higher because the output offset voltage of Vref/4.9 amplifier cannot be
controlled down to 0V
No. A1130-12/21
STK672-640A-E
2. Overcurrent Detection and Overheat Detection Functions of the STK672-630A-E and STK672-640A-E
Each detection function operates using a latch system and turns output off. Because a RESET signal is required to
restore output operations, once the power supply, VDD, is turned off, you must either again apply power on reset
with VDDON or apply a RESETB=HighLowHigh signal.
[Overcurrent detection]
This hybrid IC is equipped with a function for detecting overcurrent that arises when the motor burns out or when there
is a short between the motor terminals.
Overcurrent detection occurs at 3.5A typ with the STK672-630A-E and at 5.5A typ for the STK672-640A-E.
Over-current detection
IOH max
MOSFET all OFF
No detection interval
(5.5s typ)
Normal operation
5.5s typ
Overcurrent detection begins after an interval of no detection (a dead time of 5.5s typ) during the initial ringing part
during PWM operations. The no detection interval is a period of time where overcurrent is not detected even if the
current exceeds IOH.
[Overheat detection]
Rather than directly detecting the temperature of the semiconductor device, overheat detection detects the temperature
of the aluminum substrate (144C typ).
Within the allowed operating range recommended in the specification manual, if a heat sink attached for the purpose of
reducing the operating substrate temperature, Tc, comes loose, the semiconductor can operate without breaking.
However, we cannot guarantee operations without breaking in the case of operations other than those recommended,
such as operations at a current exceeding IOH max that occurs before overcurrent detection is activated.
No. A1130-13/21
STK672-640A-E
3. Calculating STK672-640A-E HIC Internal Power Loss
The average internal power loss in each excitation mode of the STK672-640A-E can be calculated from the following
formulas.
Each excitation mode
2-phase excitation mode
2PdAVex=(Vsat+Vdf) 0.5CLOCKIOHt2+0.5CLOCKIOH (Vsatt1+Vdft3)
1-2 Phase excitation mode
1-2PdAVex=(Vsat+Vdf) 0.25CLOCKIOHt2+0.25CLOCKIOH (Vsatt1+Vdft3)
Motor hold mode
HoldPdAVex= (Vsat+Vdf) IOH
Vsat: Combined voltage represented by the Ron voltage drop+shunt resistor
Vdf: Combined voltage represented by the MOSFET body diode+shunt resistor
CLOCK: Input CLOCK (CLOCK pin signal frequency)
t1, t2, and t3 represent the waveforms shown in the figure below.
t1: Time required for the winding current to reach the set current (IOH)
t2: Time in the constant current control (PWM) region
t3: Time from end of phase input signal until inverse current regeneration is complete
IOH
0A
t1
t2
t3
No. A1130-14/21
STK672-640A-E
STK672-640A-E Output saturation voltage, Vsat - Output current, IOH
Vsat - IOH
05
C
0.8
Tc
=1
1.0
0.6
C
25
0.4
0.2
0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
ITF02589
1.4
1.2
25C
Tc=
C
105
1.0
0.8
0.6
0.4
0.2
0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
ITF02590
Substrate temperature rise, Tc (no heat sink) - Internal average power dissipation, PdAV
Tc - PdAV
80
70
60
50
40
30
20
10
0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
ITF02551
No. A1130-15/21
STK672-640A-E
4. STK672-640A-E Allowable Avalanche Energy Value
(1) Allowable Range in Avalanche Mode
When driving a 2-phase stepping motor with constant current chopping using an STK672-6** Series hybrid IC,
the waveforms shown in Figure 1 below result for the output current, ID, and voltage, VDS.
VDSS: Voltage during avalanche operations
VDS
IOH: Motor current peak value
ID
tAVL: Time of avalanche operations
ITF02557
Figure 1 Output Current, ID, and Voltage, VDS, Waveforms 1 of the STK672-6** Series when
Driving a 2-Phase Stepping Motor with Constant Current Chopping
When operations of the MOSFET built into STK672-6** Series ICs is turned off for constant current chopping,
the ID signal falls like the waveform shown in the figure above. At this time, the output voltage, VDS, suddenly
rises due to electromagnetic induction generated by the motor coil.
In the case of voltage that rises suddenly, voltage is restricted by the MOSFET VDSS. Voltage restriction by
VDSS results in a MOSFET avalanche. During avalanche operations, ID flows and the instantaneous energy at
this time, EAVL1, is represented by Equation (1).
EAVL1=VDSSIAVL0.5tAVL ------------------------------------------- (1)
VDSS: V units, IAVL: A units, tAVL: sec units
The coefficient 0.5 in Equation (1) is a constant required to convert the IAVL triangle wave to a
square wave.
During STK672-6** Series operations, the waveforms in the figure above repeat due to the constant current
chopping operation. The allowable avalanche energy, EAVL, is therefore represented by Equation (2) used to find
the average power loss, PAVL, during avalanche mode multiplied by the chopping frequency in Equation (1).
PAVL=VDSSIAVL0.5tAVLfc ------------------------------------------- (2)
fc: Hz units (fc is set to the PWM frequency of 50kHz.)
For VDSS, IAVL, and tAVL, be sure to actually operate the STK672-6** Series and substitute values when
operations are observed using an oscilloscope.
Ex. If VDSS=110V, IAVL=1A, tAVL=0.2s when using a STK672-640A-E driver, the result is:
PAVL=11010.50.210-650103=0.55W
VDSS=110V is a value actually measured using an oscilloscope.
The allowable loss range for the allowable avalanche energy value, PAVL, is shown in the graph in Figure 3.
When examining the avalanche energy, be sure to actually drive a motor and observe the ID, VDSS, and tAVL
waveforms during operation, and then check that the result of calculating Equation (2) falls within the allowable
range for avalanche operations.
No. A1130-16/21
STK672-640A-E
(2) ID and VDSS Operating Waveforms in Non-avalanche Mode
Although the waveforms during avalanche mode are given in Figure 1, sometimes an avalanche does not result during
actual operations.
Factors causing avalanche are listed below.
Poor coupling of the motors phase coils (electromagnetic coupling of A phase and AB phase, B phase and
BB phase).
Increase in the lead inductance of the harness caused by the circuit pattern of the P.C. board and motor.
Increases in VDSS, tAVL, and IAVL in Figure 1 due to an increase in the supply voltage from 24V to 36V.
If the factors above are negligible, the waveforms shown in Figure 1 become waveforms without avalanche as
shown in Figure 2.
Under operations shown in Figure 2, avalanche does not occur and there is no need to consider the allowable loss
range of PAVL shown in Figure 3.
VDS
IOH: Motor current peak value
ID
ITF02558
Figure 2 Output Current, ID, and Voltage, VDS, Waveforms 2 of the STK672-6** Series when Driving a
2-Phase Stepping Motor with Constant Current Chopping
5.0
4.5
4.0
Tc=
80
C
3.5
3.0
2.5
105
2.0
1.5
1.0
0.5
0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
ITF02591
Note:
The operating conditions given above represent a loss when driving a 2-phase stepping motor with constant current
chopping.
Because it is possible to apply 3W or more at IOH=0A, be sure to avoid using the MOSFET body diode that is used
to drive the motor as a zener diode.
No. A1130-17/21
STK672-640A-E
5. Thermal design
[Operating range in which a heat sink is not used]
Use of a heat sink to lower the operating substrate temperature of the HIC (Hybrid IC) is effective in increasing the
quality of the HIC.
The size of heat sink for the HIC varies depending on the magnitude of the average power loss, PdAV, within the HIC.
The value of PdAV increases as the output current increases. To calculate PdAV, refer to Calculating Internal HIC
Loss for the STK672-630A-E, STK672-640A-E in the specification document.
Calculate the internal HIC loss, PdAV, assuming repeat operation such as shown in Figure 1 below, since conduction
during motor rotation and off time both exist during actual motor operations,
IO1
Motor phase current
(sink side)
IO2
0A
-IO1
T1
T2
T3
T0
No. A1130-18/21
STK672-640A-E
Figure 2 Substrate temperature rise, Tc (no heat sink) - Internal average power dissipation, PdAV
Tc - PdAV
80
70
60
50
40
30
20
10
0
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
ITF02553
100
7
5
3
2
Wi t
10
Wi t
7
5
ha
3
2
1.0
10
hn
o su
rfac
e fi
nish
flat
blac
k su
rfac
e fi
nish
100
7 1000
ITF02554
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
0
20
40
60
80
Ambient temperature,Ta - C
100
120
ITF02511
No. A1130-19/21
STK672-640A-E
7. Example of Stepping Motor Driver Output Current Path (1-2 phase excitation)
2-phase stepping motor
N.C
MODE2
CLOCK
CWB
RESETB
IOAB
N.C
VDD
VDD=5V
MODE1
N.C
IOA
Excitatin
mode setting
Phase
excitation
signal
generation
BB
F3
F4
Latch
FAB
FBO
FBB
VCC
24V
Over
current
detection
+ C02
at least 100F
P.G2
ENABLE
FAULT
F2
FAO
Phase
advnce
counter
Power
on
reset
F1
AB
FAULT
signal
(Opendrain)
Over heat
detection
AI
BI
Chopper
circuit
P.GND
Vref/4.9
Latch
Vref
VSS Amp
P.G1
100k
V
S.G
VSS
Vref
CLOCK
Phase A output
current
IOA
PWM operations
Phase AB output
current
IOAB
When PWM operations of IOAB
are OFF, for IOA, negative
current flows through the
parasitic diode, F1.
No. A1130-20/21
STK672-640A-E
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products at values that exceed, even momentarily, rated values (such as maximum ratings, operating condition
ranges, or other parameters) listed in products specifications of any and all SANYO Semiconductor Co.,Ltd.
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This catalog provides information as of June, 2011. Specifications and information herein are subject
to change without notice.
PS No. A1130-21/21