TEMPERATURE CONTROLLER OPERATION MANUAL

Before using please check whether range, input and output match your requirement. Thank you for using our microprocessor temperature controller, we have obtained CE certification (LDV: D/N EN61010-1; EMC EN 55 022 1994/A1: 1995/A2: 1997, EN 61 000-3-2: 1995/ -3-3: 1995, EN 61 000-4-2: 1995/ -4-3: 1996/ -4-5: 1995/ -4-6: 1996/ -4-8: 1993/ -4-11: 1996/ EN 50 204: 1995) for all our products since January, 2002. We have also computerized our QC process and testing to provide high quality standard, low price and high functionality in our products.

1.
PV SV
SET A/M

Front panel instruction

900 900
A/M SET SET A/M

PV 800 SV 800 PV 700 SV 700 PV 600

SET

SV 600
FY600

PV 400 SV 400
SET

A/M

FY900

FY800

FY700

FY400

1.1 DISPLAY
PVProcess value4 digit display (red color) SVSetting value4 digit display (green color)

1.2 LED
OUT1 OUT2 AT PRO AL1 AL2 AL3 MAN Output 1green color Output 2green color Auto Tuningyellow color Programyellow color --- Only available for PFY models. Alarm 1red color Alarm 2red color Alarm 3red color Manualyellow color *Note: When error occurs, the MAN will light up, and will reset output percentage to zero.

1.3 KEY
SET MODE SET key SHIFT key DOWN key (Setting value 1, -10, -100, -1000) UP key (Setting value +1, +10, +100, +1000) Auto/Manual key. The output percentage is determined by controller

A/M Auto

calculated internally Manual The output percentage is determined by user set OUTL manually.

2
2.2 2.3

Auto tuning
When AT is set to YESauto tuning will start. After auto tuning is finishedthe new PID parameter is generated internally to replace the existing PID parameter. * Auto tuning allows the controller to automatically adjust the PID parameter, and is suitable for use when temperature control is not accurate enough. ATVL=auto tuning offsetand it will be deduced from SV (it can prevent over shoot during auto tuning) SV-ATVL=Auto-tuning valueATVL=auto tuning offset Ex.SV=200ATVL=5Auto tuning point is at 195 During auto tuning the PV value will oscillate around 195. Hence PV will not go over 200. Note: In programmable modelATVL means Auto-tuning point

2.4

2.5

Auto tuning failure Possible cause 1 ATVL is too big. (If not sureset ATVL=0) Possible cause 2 System time is too long. (Set PID parameter manually)

3.

Error information DESCRIPTION

Open circuit of main control sensor.(INP1) A/D convert failed. Cold junction compensation failed. Open circuit of sub control sensor.(Remote SV) PV exceeds USPL. PV under LSPL. Input signal of sub control exceeds the upper limit.(Remote SV) Input signal of sub control under the lower limit.(Remote SV) RAM failed. Interface failed. Auto tuning failed.

DISPLAY
IN1E ADCF CJCE IN2E UUU1 NNN1 UUU2 NNN2 RAMF INTF AUTF

NOTEIf the marked error comes upthe controller needs to be repaired. Please send it to the nearest sales office or retail dealer.

4.
4.1

Operating flow
LEVEL 1 (User Level)
PV SV
set

Display PV Display SV Output Percentage

OUTL 100
set

To LEVEL 2 (Press SET key for 5 sec.)

Auto Tuning Status

AT YES/NO
set

Alarm 1 Set

AL1 0
set

Alarm 2 Set

AL2 0
set

Alarm 3 Set

AL3 0

4.1.1

Press the SHIFT KEY ( ) to change the parameters. If the SHIFT KEY is pressedthe first digit begins blinking. Press the UP KEY( ) or DOWN KEY( ) to increase or decrease the value of this digit and then press the SHIFT KEY again to go to the next digit. As all the digits are writtenpress SET KEY to enter the value. SET KEY also has the function of changing MODEsif SET KEY is pressedthe display shows the next MODE. Press SET KEY 5 seconds to go to LEVEL 2and do the same to return LEVEL 1. If any key were not pressed for 1 minutethe display will return to LEVEL 1. Press A/M KEY twice can go to LEVEL 1no matter where it is. If OUTL is set to "0"it means the controller has no output,

4.1.2 4.1.3 4.1.4 4.1.5 4.1.6

4.2

LEVEL 2 (PID Level)

P1 3.0 Main Control Proportional Band Main Control Integral Time Main Control Derivative Time Main Control Dead-band Time Main Control Auto tuning offset Main Control Proportional Cycle Main Control Hysteresis Sub Control Proportional Band Sub Control Integral Time Sub Control Derivative Time Sub Control Proportional Cycle Sub Control Hysteresis Main Control Gap (Output 1) Sub Control Gap (Output 2) Function Lock
LCK=0000To enter any Level ( not include SET Level) and change their parameters LCK=1111To enter any Level (not include Level 3) and change their parameters LCK=0100To enter Level 1 & 2 and to change their parameters. LCK=0110To enter Level 1 & 2 and to change Level 1parameters only. LCK=0001To enter Level 1 only and to change SV only. LCK=0101it can't change any parameter except LCK.

Press SET key for 5 seconds to enter Level 2

Range0.0-200.0% ON/OFF control at P=0 Range0~3600 Sec Integral OFF at I=0 Range0~900 Sec Derivative OFF at D=0 Don't care Range0~USPL Output (SSR:14 ~ 20mA: 0Relay: over 10) Range0~150 Sec For ON/OFF control(P1=0) only(Range:0~1000) OFF: PV > (SV+HYS1) ON: PV <= (SV-HYS1) Sames as P1 Sames as I1 Sames as D1 Sames as CYT1 Sames as HYS1 OUT1 Setting Point=SV - GAP1 OUT2 Setting Point=SV + GAP2

I1 240 D1 60

Set Set Set Set Set Set Set Set Set Set Set Set Set Set

db 1 0

ATVL 0
Displayed, only if P1=0.0

CYT1 10 HYS1 1 P2 3.0

I2 240 D2 240
Displayed, only if "Dual" Output. Displayed, only if P2=0.0

CYT2 10 HYS2 1 GAP1 0 GAP2 0 LCK 0000

Set

Return P1

4.3
LEVEL 3
INP1 K2

LEVEL 3 (INPUT Level)

for 5 seconds to enter

When LCK=0000press SET key and SHIFT KEY

Main Control(INP1) input selection Main Control(INP1) Analog Zero set Main Control(INP1) Analog Span set Decimal point Lower set-point limit Upper set-point limit

select the input rangerefer to input selection (Refer to P.12 ~ 13) It is used when INP1=AN1~AN5 Range-1999 ~ 9999 Range0 ~ 9999 To set the position of decimal point (Only applicable when INP1=AN1~AN5) To set the lowest point within INP1 To set the highest point within INP1

Set

ANL1 0
Set

ANH1 5000
Set

DP 0000
Set

LSPL 0.0
Set

USPL 400.0
Set

ANL2 0
Set

Sub Control(Remote SV) Range-1999 ~ 9999 Analog Zero set Sub Control(Remote SV) Range0 ~ 9999 Analog Span set Alarm mode of AL1 Time set of AL1 Alarm mode of AL2 Time set of AL2 Alarm mode of AL3 Time set of AL3 Hysteresis of alarm Main Control calibration Range:00~19 (see P.14~15) Range0~99.59 min. 0=flicker alarm 99.59=continuedothers=on delay time Note:If ALD=07,ALT=on time Range:00~19 (Refer to P.14~15) Sames as ALT1 Range:00~19 (Refer to P.14~15) Sames as ALT1 Range0~1000 Calibrate the low value of output Range0 ~ 9999(current output only)

ANH2 5000
Set

ALD1 01
Set

ALT1 10
Set

ALD2 01
Set

ALT2 0
Set

ALD3 01
Set

ALT3 0
Set

HYSA 0
Set

CLO1 230
Set

CHO1 3600
Set

Main Control Calibration high Sub control Calibration low Sub control Calibration high Transmitter control Calibration low Transmitter control Calibration high Timer of motor Be used in program model for waiting continued operation

To calibrate the high value of output Range:0~9999(current output only) Same as CLO1 Same as CHO1 Same as CLO1 Same as CHO1 Full run time of proportional motor Range5~200 sec. 0=Not Wait . Other=Wait value(When a segment runs end,controller will be in WAIT state until PV exceeds (SV-Wait value) ). Refer to "SETA" description. (Refer to P.22) Communication ID number UART baud rate selection Range110~9600 Bits/sec Range-1000~1000 RangeLSPL~USPL RangeCFA(analog) Range0.05~1.00

CLO2 230
Set

CHO2 3600
Set

CLO3 0
Set

CHO3 5000
Set

RUCY 5
Set

WAIT 0
Set

SETA 0000
Set

IDNO 1
Set

BAUD 2400
Set

SVOS 0
Set

ID number (Used for RS232/485 Communication). Baud rate (Used for RS232/485 Communication). Compensate SV Compensate PV Unit of PV & SV Soft filter (don't care) don't care Action mode Control action Frequency of Power

PVOS 0
Set

UNIT C
Set

SOFT 0.200
Set

CASC
Set

OUD HEAT
Set

RangeHeatCool RangePIDFuzzy Range50HZ60HZ

OPAD PID
Set

HZ 60
Set

Return INP1

4.4

LEVEL 4 (SET Level)

for 5 seconds to enter

When LCK=1111press SET key and SHIFT KEY Level 4. There are SET 0.1 ~ SET 9.4 for use. 4.4.1 Display

SET 1 0 1 0 1

SET N0. Press SET key to change SET 0 ~ 9 0=Hide 1=Display Status of SET * . 1 Status of SET * . 2 Status of SET * . 3 Status of SET * . 4

4.4.2 SET 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4 4.1 4.2 4.3 4.4

Functions of SETs Function OUTL AT AL1 AL2 AL3 ANL1ANH1DP LSPLUSPL ANL2ANH2 ALD1 ALT1 ALD2 ALT2 ALD3 ALT3 HYSA CLO1CHO1 SET 5.1 5.2 5.3 5.4 6.1 6.2 6.3 6.4 7.1 7.2 7.3 7.4 Function CLO2CHO2 CLO3CHO3 RUCYWAITSETA IDNOBAUD SVOS PVOS UNIT SOFT CASC OUD OPAD HZ

SET 8.1 8.2 8.3 9.3 9.4 0.3

Function 0=Not repeat 1=Program repeat 0=No power failure option 1=With power failure option 0= Program starts from 0 1= Program starts from PV TRS SV TRS PV 0=No Remote SV option 1=Remote SV

Remarks

Programmable Model Only

Auxiliary Output Use

When SET8.3=1, Programmable controller will initiate the SV value to the current PV value. It will be more energy efficient, and also decreases the time needed to achieve the desired SV value. The remaining time left to reach the SV value will be shown in the parameter TIMR. Hence the time of countdown is related to the PV value, not related to segment setting. Please don't operate SET 8.4otherwise the controller's process will be in confusion. If SET8.4 is set to 1, the controller will enter into Single Display mode, the PV LED will not display any values. The SV LED will display both the parameter value and the setting value alternately as shown in the diagram below.

PV SV

EMPTY

Displayed alternately

8TES
XXX1 ( "X" means 0 or 1 )

To rectify the problem please press the SHIFT KEY ( setting value to XXX0. 4.4.3 FUNCTION OF LCK LCK=0000It can enter Level 3 ( press SET +

) and change the

for 5 sec.) LCK=1111It can enter Level 4 ( press SET + for 5 sec.) LCK=0100It can enter Level 1 & 2 and change their parameters. LCK=0110It can enter Level 1 & 2 but change Level 1 parameters only. LCK=0001It can enter Level 1 only and change SV only. LCK=0101It can't change any parameters except LCK.
9

4.5

PROGRAM LEVEL (to be ordered)

LEVEL 1
Set

PTN 1
Set

Program Pattern Range0~2

Program Segment display Resprent ("pattern"_"segment")

SV-5
Set

Setting value of Seg.5 Set time for Seg.5 Output Limit of Seg.5 Setting value of Seg.6 Set time for Seg.6 Output Limit of Seg.6 Setting value of Seg.7 Set time for Seg.7 Output Limit of Seg.7 Setting value of Seg.8 Set time for Seg.8 Output Limit of Seg.8

SEG 1_1
Set

TM-5
Set

TIMER
Set

Program countdown display Range0~99 hour 59 min Setting value of Seg.1 RangeLSPL~USPL Set time for Seg.1 Range0~99 hour 59 min
Output Limit of Seg.1 Range0~100% If OUT=0program will end.

OUT-5
Set

SV-1
Set

SV-6
Set

TM-1
Set

TM-6
Set

OUT-1 100
Set

OUT-6
Set

SV-2
Set

Setting value of Seg.2 Set time for Seg.2 Output Limit of Seg.2 Setting value of Seg.3 Set time for Seg.3 Output Limit of Seg.3 Setting value of Seg.4 Set time for Seg.4 Output Limit of Seg.4

SV-7
Set

TM-2
Set

TM-7
Set

OUT-2
Set

OUT-7
Set

SV-3
Set

SV-8
Set

TM-3
Set

TM-8
Set

OUT-3
Set

OUT-8
Set Return LEVEL 1

SV-4
Set

TM-4
Set

OUT-4
Set

10

4.5.1 4.5.2

This program has 2 patternseach pattern contains 8 segments. Terminologies Pattern A program consists of some steps. Step A Ramp status + a Soak status. Ramp statusThe status with changing SV. Soak status The status with fixed SV. Operating "KEY" function (no changing parameter) (RUN) Start program procedurePRO in panel flicker. (HOLD) Suspend program procedurePRO in panel will stop flicker but light. + SET(JUMP) Jump to previous segment. + SET (RESET)Reset program procedurePRO in panel will be "off".

4.5.3 1.

2.

Alarm Function ALD1 = 07(Segment end alarm) AL1 =2(It means when segment 2 end,AL1 will act) ALT1 =00:10(Relay on time is 10 seconds). In this casewhen program proceeds to segment 2 endthe relay

3.

of AL1 will be on 10 seconds. END function The Controller doesnt have END order, so if program procedure is less than 8 segments, please set the last segments OUT to 0. Program will end in this segment. Otherwiseit will proceed 8 or 16

4.

segments. Linking Function PTN=1 proceed pattern 1contains 8 segments. PTN=2 proceed pattern 2contains 8 segments. PTN=0 linking proceed pattern 1 and 2 totally 16 segments. (Please set PTN1 and PTN2 at firstand then set PTN to 0)

5.

Other function(refer to LEVEL 4) SET 8.1=1 program repeats. SET 8.2=0 No power failure option. SET 8.2=1 With power failure option. (if power suspendthe controller will keep memory) SET 8.3=0 program starts from 0. SET 8.3=1 program starts from PV.

11

5. INPUT
5.1 Input selection (INP1) TYPE CODE
K1 K2

RANGE
0.0 ~ 200.0 / 0.0 ~392.0 0.0 ~ 400.0 / 0.0 ~752.0 0 ~ 600 / 0 ~1112 0 ~ 800 / 0 ~1472 0 ~ 1000 / 0 ~1832 0 ~ 1200 / 0 ~2192 0.0 ~ 200.0 / 0.0 ~392.0 0.0 ~ 400.0 / 0.0 ~752.0 0 ~ 600 / 0 ~1112 0 ~ 800 / 0 ~1472 0 ~ 1000 / 0 ~1832 0 ~ 1200 / 0 ~2192 0 ~ 1600 / 0 ~2912 0 ~ 1769 / 0 ~3216 0 ~ 1600 / 0 ~2912 0 ~ 1769 / 0 ~3216 0 ~ 1820 / 0 ~3308 0 ~ 800 / 0 ~1472 0 ~ 1000 / 0 ~1832 0 ~ 1200 / 0 ~2192 0 ~ 1300 / 0 ~2372 0.0 ~ 400.0 / 0.0 ~752.0 0.0~ 200.0 / 0.0 ~392.0 0.0 ~ 350.0 / 0.0 ~662.0 0 ~ 2000 / 0 ~3632 0 ~ 2320 / 0 ~2372 0 ~ 1300 / 0 ~2372 0 ~ 1390 / 0 ~2534 -199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 200.0 / -199.9 ~392.0 0.0 ~ 400.0 / 0.0 ~752.0

K3 K4 K5 K6 J1 J2

J3 J4 J5 J6

R S
B

R1 R2 S1 S2 B1 E1 E2 N1 N2 T1 T2 T3 W1 W1 PL 1 PL 2 U1 U2 U3

E N T W PL U

12

TYPE

CODE
L1 L2 JP 1 JP 2 JP 3 JP 4 JP 5 JP 6

RANGE
0 ~ 400 / 0 ~752 0 ~ 800 / 0 ~1472 -199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 400.0 / -199.9 ~752.0 -199.9 ~ 200.0 / -199.9 ~392.0 0 ~ 200 / 0 ~392 0 ~ 400 / 0 ~752 0 ~ 600 / 0 ~1112 -199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 400.0 / -199.9 ~752.0 -199.9 ~ 200.0 / -199.9 ~392.0 0 ~ 200 / 0 ~392 0 ~ 400 / 0 ~752 0 ~ 600 / 0 ~1112 -199.9 ~ 600.0 / -199.9 ~999.9 -199.9 ~ 400.0 / -199.9 ~752.0 -199.9 ~ 200.0 / -199.9 ~392.0 0 ~ 200 / 0 ~392 0 ~ 400 / 0 ~752 0 ~ 600 / 0 ~1112 -10 ~ 10mV / -1999~9999 0 ~ 10mV / -1999~9999 0 ~ 20mV / -1999~9999 0 ~ 50mV / -1999~9999 10 ~ 50mV /-1999~9999

L JIS PT100

DIN PT100

DP 1 DP 2 DP 3 DP 4 DP 5 DP 6

JIS PT50

JP.1 JP.2 JP.3 JP.4 JP.5 JP.6

AN1 AN2 AN3 AN4 AN5

AN1 AN2 AN3 AN4

AN5 The initial setting in factory is K2.

13

6.

ALARM
Hold-On
YES NO YES NO YES NO NO YES NO YES NO Sock timer -

6.1 Alarm function selection CODE DESCRIPTION

00 / 10 01 11 02 12 03 13 04 / 14 05 15 06 16 07 17 08 18 09 19 None Deviation high alarm Deviation high alarm Deviation low alarm Deviation low alarm Deviation high / low alarm Deviation high / low alarm Band alarm Absolute value high alarm Absolute value high alarm Absolute value low alarm Absolute value low alarm Segment end alarm (Use for program model only) Program run alarm (Use for program model only) System error alarm (On) System error alarm (Off)

NoteHold-On means that alarm does not work at the first time.

14

6.2

Alarm action description

SV Alarm set value (Hold-On means alarm doesn't work at the first time) 15
LOW

Absolute high alarm

OFF ON HIGH

00 10 01
LOW

Non Deviation high alarm (Hold-On)

OFF ON HIGH

Absolute low alarm (Hold-On) 06

LOW ON OFF HIGH

Absolute low alarm 16

LOW ON OFF HIGH

Deviation high alarm 11

LOW OFF ON HIGH

Segment end alarm (use for PFY Model only) (1) AL1~3:Alarm segment No. 07 (2)ALT1~3 0 : Flicker alarm 99.59 : continued alarm others : ON delay time
Program Run alarm(Refer to SETA.4,P.22) (use for PFY Model only)

Deviation low alarm ((Hold-On) 02

ON LOW OFF HIGH

Deviation low alarm 12

ON LOW OFF HIGH

17

RUN ON

END OFF

High/Low alarm (Hold-On) 03

ON LOW OFF ON HIGH

AL

System error alarm - ON 08

Normal OFF Error ON

High/Low alarm 13
ON LOW OFF ON HIGH

AL

System error alarm - OFF 18

Normal ON Error OFF

Band alarm 04 14
OFF LOW ON OFF HIGH

AL

09

Absolute high alarm (Hold-On) 05

LOW OFF ON HIGH

19

Sock timer When PV=SV(sock),the timer begins to count.When time is up, the relay of alarm module will act. Range:00H:00M~99H:59M

15

7. Modify input type (TC

RTD)

If the controller needs to modify input type from TC or mV to RTD please make PAD short on the back side of PC board as following diagram and change input selection(INP1). On the contrarymodify from RTD to TC or mVmake PAD open.
969648969648 ( PC Board )

RTD TC or mV

PAD SHORT PAD OPEN

11

12

13

14

15

16

17

18

19

20

7272 ( PC Board )

RTD TC or mV

PAD SHORT PAD OPEN

10

11

12

13

14

4848 ( PC Board )

RTD TC or mV

PAD SHORT PAD OPEN

10

8.Modify output type(Relay

parameter CYT1 in LEVEL 2 .

Voltage

4~20mA)

It just needs to change a module at the same positionand modify

Relay:CYT1=10 , Voltage pulse :CYT1=1 , 4~20mA :CYT1=0

16

9. Modify output HEAT/ALARM

HEAT / ALARM
969648969648 ( PC Board )

HEAT/COOL (on PC board)

HEAT / COOL
969648969648 ( PC Board )

PAD of OUT2OPEN PAD of AL3SHORT PAD of AL3OPEN

17 18 19 20 11 12 13 14 15

PAD of OUT2 SHORT

11

12

13

14

15

16

16

17

18

19

20

7272 ( PC Board ) PAD of OUT2 OPEN

7272 ( PC Board ) PAD of OUT2 SHORT

PAD AL1 SHORT

8 9 10 11 12 13 14

PAD of AL1 OPEN

8 9 10 11 12 13 14

4848 ( PC Board )

4848 ( PC Board )

PAD of OUT2 OPEN PAD of AL1 SHORT

PAD of OUT2 SHORT

PAD of AL1 OPEN

10

10

17

10. Modify input type (0~1V0~5V0~10VmA )

10.1 Hardware part
969648969648 INPUT ( + ) PIN 17 7272 PIN 11 4848 PIN 7

PIN 20 PIN 14 PIN 10 INPUT ( - ) 0~20mA (INP1=AN4)(R3 use 100R5 use 2.4 S3S5 SHORT) 4~20mA (INP1=AN5)(R3 use 100R5 use 2.4 S3S5 SHORT) 0 ~ 1V (INP1=AN4)(R1 use 2KR4 use 100S1S4 SHORT) 0 ~ 5V (INP1=AN4)(R2 use 10KR4 use 100S2S4 SHORT) 1 ~ 5V (INP1=AN5)(R2 use 10KR4 use 100S2S4 SHORT) 0 ~ 10V (INP1=AN4)(R3 use 22KR4 use 100S3S4 SHORT) 2 ~ 10V (INP1=AN5)(R3 use 22KR4 use 100S3S4 SHORT)
969648969648 ( PC Board )

969648969648
( PC Board )

FRONT
R1
R4
R2

BACK
S1 S2 S3

R5

R3

S4 S5
20

20

19

................

11

11

............
7272
( PC Board )

19

7272
( PC Board )

FRONT
R1
R4
R2

BACK
S1 S2 S3

R5

R3

S4 S5
14

14

13

....

....

13

4848 ( PC Board )

4848 ( PC Board )

FRONT
R1

BACK
S1 S2 S3

R4

R2

R5

R3

S4 S5
10

10

....

.. 9

18

10.2

Software part (Calibration)

SET 2.2 = 1

To display ANL1 & ANH1

ANL1=0 ANH1=5000 LSPL=0 USPL=5000

at INPUT Level

Return User Level to view the changing of PV

Inputs 4mA

Adjusts "ANL1" until Upper Display = 0

Inputs 20mA

Adjusts "ANH1" until Upper Display = 5000

Inputs 4mA to CHECK LOW Inputs 20mA to CHECK HIGH

NO

OK ?
YES

Set the range you wantLOW =LSPL HIGH =USPL ExLow = -20.0High = 50.0 SET LSPL = -20.0USPL = 50.0DP000.0

19

11. Special Function Description

11.1 LEVEL 4 (Set Level)

SET 1

SET 9 SET 0 INP2 OUTY

Mode of second input Mode of output

11.1.1 Mode of Second input (FY MODEL ONLY ) INP2=0 None INP2=1 10~50mV / 4~20mA / 1~5V / 2~10V INP2=2 0~50mV / 0~20mA / 0~5V / 0~10V

11.1.2 Mode of Output OUTY=0 Single Output OUTY=1 Dual Output OUTY=2 None OUTY=3 Motor Valve OUTY=4 1SCR (Single Phase Control) OUTY=5 3SCR (Three Phase Control)

20

11.2
11.2.1 I. II. III. IV.

RAMP & SOAK (Only applicable for FY model)

RAMP

SET2.1=1 To display AL3 SET4.1=1 To display ALD3 ALD3=9 Open RAMP option Then, AL3 will not display. It was replaced by RAMP.

RAMP 0 0.0 0
11.2.2 SOAK

Range00.00 ~ 99.99(/ min) (If RAMP is not usedplease set ALD3 to 0)

I. II.

To use Sock Timer. ALD1 / ALD2=19 AL1 / AL2 will display as below:

AL1
00.00

Range00.00 ~ 99.59(Hour.Minute)

11.2.3 Example SV=100RAMP=10.00 (/min)AL1=00.10 minPV=25

Time on

if PV > = SV(100)
100 AL1 00.10

Time up AL1 on

00.01 Sock Timer counts 00.10 1sec.

SV=SV+RAMP

PV=25

SV=PV (When start RAMP function)

Power on 5 seccons(Start RAMP function)

21

11.3
11.3.1 11.3.2

REMOTE SV (Only applicable for FY MODEL)

Hardware must be mounted Set INP2 to1 or 2 INP2=1 For 4~20mA or 2~10V or 10~50mV inputs. INP2=2 For 0~20mA or 0~10V or 0~50mV inputs. SET 0.3=0 Local SV. SET 0.3=1 Remote SV.

11.3.3 11.3.4

11.4
11.4.1 11.4.2 11.4.3

Alarm Time: ALT1/ALT2/ALT3 description

ALT1=0 When AL1 LED is ON, the relay of alarm1 will flicker ALT1=99.59 When AL1 LED is ON, the relay of alarm1 will be on . ALT1=Others It means on delay time. (EX: ALT1=10.When AL1 LED is ON, after 10 seconds, the relay of alarm1 will be ON)

11.5

Function SETA (Level 3)

SETA 0 0 0 0
If SETA.1=1AL1 relay will reverse action. If SETA.2=1AL2 relay will reverse action. If SETA.3=1AL3 relay will reverse action.

When "b" contact (normal close) is needed

If SETA.4=0 program run alarm If SETA.4=1program end alarm

} PFY model only

11.6
11.5.1 11.5.2 11.5.3 11.5.4

Function SET8
SET8.1=0 SET8.1=1 SET8.2=0 SET8.2=1 SET8.3=0 SET8.3=1 SET8.4=0 SET8.4=1 program doesnt repeat. program repeat. (For PFY model) No power failure process. With power failure process (For PFY model) Program starts from 0 (For PFY Model) Program starts from PV. (For PFY Model) Dual display. (Normal Setting) Single display. (Incorrect Setting)

SET8=0000 can return to dual display.

22

11.7
11.7.1 11.7.2 11.7.3 11.7.4

Function SET9
SET9.1=0 SET9.2=0 SET9.2=1 SET9.3=0 SET9.3=1 SET9.4=0 SET9.4=1 Dont care. (Never modify the setting of this bit) The unit of timer is Hour : Minute (For PFY Model) The unit of timer is Minute : Second (For PFY Model) None Transmission SV None Transmission PV

11.8
11.8.1 11.8.2

SET0
SET0.1=0 SET0.1=1 SET0.2=0 None TTL Communication. None

SET0.2=1 Display RATE (AL3 will be replaced by RATE. For detail, see Application 1P.25) 11.8.3 11.8.4 SET0.3=0 SET0.3=1 SET0.4=0 SET0.4=1 None Remote SV Motor Valve close use b contact of output relay. Motor Valve close use a contact of output relay.

11.9

WAIT (In Level 3)

WAIT=0 WAIT=Others Dont wait. Program holds on WAIT state until PV > (SV-WAIT setting). (For PFY Model) EX:PV=80,SV_1=100,WAIT=2. When SV runs to 100 at segment 1,program will hold on. Until PV > 98,program runs to segment 2.

23

12.Panel cut & Outline Dimension

12.1 Panel Cut Dimension(Unitmm)
A

B D

A FY400 FY600 FY700 FY800 FY900 44.5+0.5 90.5+0.5 68.5+0.5 44.5+0.5 90.5+0.5

B 44.5+0.5 44.5+0.5 68.5+0.5 90.5+0.5 90.5+0.5

C 65 111 89 65 111

D 70 70 94 116 116

12.2 Outline Dimension (Unitmm)

E

G
E FY400 FY600 FY700 FY800 FY900 50 96 74 50 96 F 50 50 74 96 96
24

H
G 17 17 17 17 17 H 80 80 80 80 80

Application
App1. TTL communicationSV output & RATE function
Open RATE function (use for slave controller) Display AL3 SET2.1=1 Display ALD3SET4.1=1 Display RATE(AL3 will be replaced) SET0.2=1

Set ALD3 to 0. (In Level 3) Slave SV = (RATE9999)master SV

Example

Connection Diagram

RD

RD

SD

SG

PFY900 Master
SV OUT (SET0.1=1) IDNO=0 (SET5.4=1) BAUD=2400(SET5.4=1)

FY900 Slave 1
IDNO=1 (SET5.4=1) BAUD=2400 (SET5.4=1) open RATE function

SG

FY900 Slave 2
IDNO=2 (SET5.4=1) BAUD=2400 (SET5.4=1) open RATE function

Time Chart
Master
1000

Slave 1
900

Slave 2
800

SV
1 hour
SV_1=1000 TM_1=01:00 OUT_1=100%
Time

SV
1 hour
RATE = 9000 SV=900
Time

SV
1 hour
RATE =8000 SV=800
Time

( Three controllers reach to the max value at the same time )

25

SG

App2. Phase Control in Single Phase (Use SCR module)

Available ModelsFY900 / PFY900FY700 / PFY700 OUT1: Data Change Single Phase SCR OUTY=4 CLO1=0CHO1=4500 if use for resistance load CLO1=0CHO1=4000 if use for inductor load
R
FAST FUSE K2 G2 SCR Module G1 G2 K1 K2 K1

CONTROLLER G1

Short

PROT

LOAD
** Controller source phase must be same as load source phase

26

App3.Phase Control in Single Phase (Use TRIAC)

Available ModelsFY900 / PFY900FY700 / PFY700 OUT1: Data Change Single Phase SCR OUTY=4 CLO1=0CHO1=4500 if use for resistance load CLO1=0CHO1=4000 if use for inductor load
R
FAST FUSE
T2

CONTROLLER
G1
TRIAC Module

K1

G1 T1

G2

K2

Short

PROT

LOAD
** Controller source phase must be same as load source phase

U
1/2W 100

V
0.1uf/630V

A C

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App4. Phase Control in Three Phase(Use Diode/SCR Module)

Available ModelsFY900 / PFY900 OUT1: Data Change Three Phase SCR OUTY=5 CLO1=0CHO1=4500 only if use for resistance load
R S T
CONTROLLER FAST FUSE
K1 G1 K2 G2 K3 G3 DIODE/SCR

G1 K1 G2 K2 G3 K3

Module

PROT

Short

3 LOAD

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App5. Zero Crossing Control in Single Phase ( Use SCR module )

Available Models FY900 / PFY900FY700 / PFY700 OUT1: Data Change FY400 / PFY400 Single Phase SSR OUTY=0 CYT1=1
R S
FAST FUSE

CONTROLLER G1

G1 SCR Module G2

G2

Short

PROT

TIME CHART:

ON CYCLE TIME = 200 mSEC.

OFF

29

App6. Zero Crossing Control in Single Phase ( Use TRIAC )

Available Models FY900 / PFY900FY700 / PFY700 OUT1: Data Change FY400 / PFY400 Single Phase SSR OUTY=0 CYT1=1

R
Controller

Fast Fuse T2

G1 TRIAC T1

G1

G2

Short

PROT

Load

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App7. Zero Crossing Control in Three Phase ( Use SCR Module )

Available ModelsFY900 / PFY900 OUT1: Data Change Three Phase SSR OUTY=0 CYT1=1

T
FAST FUSE SCR Module TG 1

CONTROLLER RG 1

RG 2

RG 1 RG 2

TG 1 TG 2 TG 2

V
WE CAN SUPPLY HEATER SINK

W
PROT Short

TIME CHART:

OFF ON CYCLE TIME = 200 mSEC.

31

App8. Zero Crossing Control in Three Phase ( Use TRIAC )

Available ModelsFY900 / PFY900 OUT1: Data Change Three Phase SSR OUTY=0 CYT1=1

Controller (RG 1)

Fast Fuse T2 (RG 1) T2 (TG 1)

(RG 2)

T1

G1

(RG 2)

T1

G1

(TG 2)

(TG 1)

(TG 2)

W
Short PROT

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App9. Motor Valve Control

Available Models FY900 / PFY900FY700 / PFY700 FY800 / PFY800FY600 / PFY600 Data Change FY400 / PFY400 OUTY=3

1. 2.

CYT1=1 ~ 100sec. ( Manufacturing default setting 5 sec.) RUCY=5 ~ 200 sec. CYT1 is the cycle time of Open / Close RUCY is the running time of motor valve 0 ~ 100%

MOTOR VALVE

COM CLOSE

CONTROLLER
OUT2 Relay

CLOSE OPEN OPEN COM

OUT1 Relay

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App10.

RS485 Communication

RS485 Connection Diagram

Com Port

Converter
DCE

Cable

Controller
DX -

(Cable) PC TxON RxON

1 2 3 4

(T+) (T-) (R-) (R+)

DX +

NOTE: 1.The length of cable be connected between Converter and Controller can't exceed 1.2 KM. Suggestion:choose "Shielded Cable". 2.One Com Port can be connected up to a maximum of 30 Controllers. 3.Ensure that the Controller's IDNO and BAUD settings are the same with PC software's settings. 4.For the software communication format ,please refer to the "Protocol" file in CD.

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App11.

RS232 Communication

RS232 Connection Diagram

COM PORT : 9PIN ( DTE ) Pin 3 (T)
RD

Controller

Pin 2 (R) Pin 5 (G)

SD

SG

PC

COM PORT : 25PIN ( DTE ) Pin 2 (T) Pin 3 (R) Pin 7 (G)

Controller
RD
SD

SG

PC

NOTE : 1.The length of cable be connected between controller and PC can't exceed 15 meter. 2.One Com Port can only be connected to one controller.If more than one controller is connected to one Com Portcommunication will be failed. 3.Ensure that the controller's IDNO and BAUD settings are the same with PC software's settings. 4.For the software communication format please refer to the "Protocol" file in CD.

35