Adlee Power AP Series

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R
ADLEEPOWER
INSTRUCTION MANUAL
GENERAL-PURPOSE INVERTER
AP2G3-337~AP2G3-3220
AP4G3-337~AP4G3-3220
THANK YOU VERY MUCH FOR YOUR PURCHASE

OF ADLEE INVERTER APxG3 SERIES.
PLEASE READ THIS INSTRUCTION MANUAL
BEFORE INSTALLATION OF THE INVERTER.
[email protected] [email protected] [email protected]

CONTENTS
1. RECEIVING 1
2. SPECIFICATIONS 2
3. DIMENSION DRAWINGS 4
4. INSTALLATION 6
5. DESCRIPTION OF TERMINALS 8
6. DIGITAL OPERATION PANEL 16
7. FUNCTIONS DESCRIPTION 17
8. PROTECTIVE FUNCTIION 77
9. PRECAUTIONS 81
10. TROUBLESHOOTING 82
11. APPLICATION 83
12. INVERTER SELECTION 89
13. APPENDIX 91
A. Optional braking resistor 91
B. Terminal wiring diagram 92

1. RECEIVING
Befor installation and wiring, check to see :
(1) No damage is found on each product after shipping.
(2) The product is as ordered (check the nameplate, voltage and fre-
quency).
(3) A set of inverter unit and instruction manual is contained in the
package.
For any irregularity, contact the sales shop where you purchased
immediately.
(4) Description of name plate
MODEL : AP 4 G3 - 3 37
AP series
Max Applicable motor(4 pole)
Voltage class : 37 : 3.7KW 55 : 5.5KW 75 : 7.5KW
2 : 200/220V 110 : 11KW 150 : 15KW 185 : 18.5KW
4 : 380/440V 220 : 22KW
33
IPM AC drive

2. SPECIFICATIONS
ENTER

ENTER

3. DIMENSION DRAWINGS
( AP2G3-337 AP2G3-355 AP2G3-375 )
( AP4G3-337 AP4G3-355 AP4G3-375 AP4G3-3110 )
Unit : mm
Fig 1

( AP2G3-3110 AP2G3-3150 AP2G3-3185 AP2G3-3220 )

( AP4G3-3150 AP4G3-3185 AP4G3-3220 )
Unit : mm
Fig 2

4. INSTALLATION
Inadequate environment around installation site and installation

surface can result in damage to the inverter.
Before operating the APxG3 series inverter, please check the following
points :
(1) Avoid high temperature, high humidity, easy-to-dew ambient envi-
ronment. Don t expose to dust or dirt, corrosive gas, and coolant
mist, and direct sunlight. Place the unit in a well-ventilated room.
(2) Avoid a place subjected to substantial vibration.
(3) When installing the unit within the cabinet. Please pay attention to
ventilation and limit the ambient temperature in between -10 ~
45 . (14 ~ 113 ).
(4) Use a nonflammable material, such a steel sheet on the wall for
installation. (The rear side will generate heat)
(5) Install the unit always vertically with a marginal spacing around.
15 cm
15 cm
10 cm 10 cm 5 cm
AIR FLOW

AIR FLOW

5. DESCRIPTION OF TERMINALS
(1) Main circuit connection diagram
L1 L2 L3 U V W P PR
AP2G3-337~375
AP4G3-337~3110
Ground Power source Braking resistor Ground
Note
IM
R S T P2 P1 U V W
AP2G3-3110~3220
AP4G3-3150~3220
Ground Power source Braking resistor Ground
Note
IM
Main circuit terminal

Symbol Terminal name Description
R / L1
Terminal connecting with
S / L2 Inverter power source power source
Single phase input : R, S
T / L3
U
Terminal connecting with
V Inverter output terminal
motor
W
P / P2 Regenerative braking resistor
DC voltage terminal
PR / P1 connecting terminal
Note : Release the internal braking resistor when connect external brak-
ing resistor.

(2) Description of hardware setting
AP2G3-337~375 AP4G3-337~3110
SW1
S1
1 2 3 4 5 6
RS485
GND 10V FA1 FA2 MET MA MB MC A B C 24V FWD REV CF1 CF2 FT1 FT2 RST ARR COM COM
AP2G3-3110~3220 AP4G3-3150~3220
S1
SW1
1 2 3 4 5 6
RS485
GND 10V FA1 FA2 MET MA MB MC A B C 24V FWD REV CF1 CF2 FT1 FT2 RST ARR COMCOM
(3) RS485 connector

8765 4321 NO 8 7 6 5 4 3 2 1
Color Black Red Orange Yellow Green Blue Purple Brown
Symbol GND VCC GND A RFA0 B VCC
Connect to F306 or RS485
This connector is for RS485. Set CD13 for selection.

(4) Analog signal switch setting

SIGNAL Keypad VR
ON
Keypad VR
1 2 3 4 5 6
ON
Error setting
1 2 3 4 5 6
ON
Error setting
1 2 3 4 5 6
ON
Error setting
1 2 3 4 5 6
SIGNAL FA1 FA2

ON ON
0 - 10V
1 2 3 4 5 6 1 2 3 4 5 6
ON ON
0 - 5V
1 2 3 4 5 6 1 2 3 4 5 6
ON ON
4 - 20mA
( Note 1) 1 2 3 4 5 6
1 2 3 4 5 6
ON ON
Error setting
1 2 3 4 5 6 1 2 3 4 5 6
Note 1 : Input 4-20mA at FA1 or FA2, refer to function CD10/CD12/

CD44/CD45/CD54.
10

(5) Jumper setting

S1 terminal control structure
1 1 and 2 short circuit :
2 External terminal NPN(SINK) structure.
3 (Factory setting)
2 and 3 short circuit :
External terminal PNP(SOURCE) structure.
(6) Control circuit terminal

AP2G3-337~3220 AP4G3-337~3220
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
VR5KB
RUN Relay Fault Relay NPN(SINK) structure (Factory setting)
METER
Contact rating 1A 240VAC
1A 30VDC
11

Control circuit terminal

Symbol
Terminal Description
GND Analog common terminal Common terminal of free analog terminals
10V Analog source Power source +10V of analog terminals
FA1 Free analog terminal 1 See functions description (CD44)
FA2 Free analog terminal 2 See functions description (CD45)
0~100% duty open collector output or
MET Frequency meter terminal
0~10VDC / 2mAoutput (0~CD14)
MA Relay output contact (normal open)
MB Relay output RUN Relay output contact (normal close)
MC Relay output contact (common)
A Alarm output A Fault alarm contact (normal open)
B Alarm output B Fault alarm contact (normal close)
C Alarm output C Fault alarm contact (common)
24V Source terminal Source terminal of control board
FWD Forward operation Forward operation / stop terminal
REV Reverse operation Reverse operation / stop terminal
CF1 CF2 SPEED

CF1
OFF OFF SPEED - 1
Multistage speed terminal ON OFF SPEED - 2

OFF ON SPEED - 3
CF2
ON ON SPEED - 4
FT1 Multi function terminal 1 See functions description (CD42)

FT2 Multi function terminal 2 See functions description (CD43)
RST Reset Reset
Operation output terminal

ARR Photocoupler output 48VDC/50mA(MAX)
Frequency arrival signal
COM Common terminal Common terminal of control board
12

(7) WIRING
7-1 Wiring of main circuit APxG3-Series
THRY
AP2G3 3 and AP4G3 3 R/L1 U

POWER
power source terminal SOURCE S/L2 V IM
T/L3 W
connect R/L1, S/L2, T/L3. E
7-2 Wiring equipments

Select the wiring equipment and wiring size, refer to the table
below.
1. On the input power side, a molded case circuit breaker (MCCB)
to protect inverter primary wiring should be installed.
2. A leakage current breaker threshold of 200mA and above, or of
inverter use is recommended.
3. Use of input side magnetic contactor. An input MC can be used to
prevent an automatic restart after recovery from an external power
loss during remote control operation. However, do not use the MC
frequently for start/stop operation, or will lead to a reduced reliabil-
ity.
4. In general, magnetic contactors on the output of the inverter,
Should not be used for motor control. Starting a motor with the
inverter running will cause large surge currents and the inverter
overcurrent protector to trigger.
Model AP2G3 AP4G3
Model No 337 355 375 3110 3150 3185 3220 337 355 375 3110 3150 3185 3220
Capacity (KVA) 6.5 9.2 12.6 17.6 23.3 29 34 6.5 9.2 12.6 17.6 23.6 29 34
Current (A) 17 24 33 46 61 76 90 8.5 12 16.5 23 31 38 45
Circuit Breaker
20 30 50 75 100 125 150 15 20 30 50 50 75 75
(MCCB) (A)
Electro-Magnetic
18 35 50 65 80 93 93 12 18 18 35 48 50 50
Contactor (A)
Thermal relay
15 20 28 40 55 67 80 6.8 9 15 20 28 40 40
RC value (A)
13

7-3 Surge absorber
In order to prevent malfunction, provide the surge absorber on the

coils of the electromagnetic contactors, relays and other devices
which are to be used adjacent of the inverter.
7-4 Cable size and length
If the inverter is connected to a distant motor (especially when low

frequency is output), motor torque decreases because of voltage
drop in the cable. Use sufficiently heavy wire.
Changing the carrier frequency reduce RF1 noise and leakage
current. (Refere to the table below)
14

7-5 Wiring and cautionary points

A. Main circuit
1. Don’t connect the cables of the power supply side (R/L1,S/L2,T/
L3) to the U, V and W output terminals for the motor.
2. Don’t connect any electromagnetic contactor between the
inverter and motor. If it is inevitable, turn on the contactor when
both the inverter and motor are both at stand still.
3. Don’t put the advance phase capacitor between the inverter and
motor.
4. Put MCCB in the input power supply.
B. Control signal circuit

1. Separate the power cables of main circuit etc. from the control
cables of the sequence and analog signals by passing the cables
through the different ducts.
2. Use twisted pair shielded wire for control signal and connect the
shield to earth terminal at on end, COMMON terminal of
control board. Leave the other end of shielding open.
3. Avoid common Ground leads between high and low level
voltage equipment.
C. Grounding
1. Be sure ground both the inverter and motor.
2. Keep grounded leads as short as possible.
3. Shield cables used to protect low-level signal leads should
grounded at one end point.
4. Provide class 3 grounding (0.1 or less) for a terminal.
5. When grounding several inverters, make connections as shown
below, no loop is produced as shown in FIG “a “ , FIG “b“ .
(a) (b) (c)
15

6. DIGITAL OPERATION PANEL

AP-G3 DSP Model
Indication
Digital
Indication
SMART INVERTER
FWD REV LED Operating

Indication
FUNC
ENTER STOP
Key
Model
SMART INVERTER
Indication
AP G3 DSP
VR
LED Operating FWD REV FREQ. SET
Indication FUNC STOP
ENTER
Key
Operation key Key function Description
FWD RUN Forward run Commands forward run
REV RUN Reverse run Commands reverse run
Cursor
SHIFT Select the digit
movement
DOWN Down Decrease the parameter value
UP Up Increase the parameter value
Memory
ENTER
ENTER Saves the setting vaule
storage
Press once to select function CDxx and
FUNC FUNC Function
press again to change its content
STOP STOP Stop Stop operation / Escape to standby mode
16

7. FUNCTIONS DESCRIPTION
DISPLAY
FUNCTION DEFAULT VALUE
CODE
60.00HZ
CD00 First speed setting
50.00HZ
CD01 Parameter lock 0
CD02 Acceleration time 1 10.0Sec
CD03 Deceleration time 1 10.0Sec
CD04 Jogging frequency 5.00HZ
CD05 Start frequency 0.50HZ
CD06 Jog mode 0
CD07 Reserved
CD08 CW or CCW or CW / CCW 0
CD09 Search speed function 1
CD10 Analog / digital frequency 1
CD11 Dynamic brake / Free running 0
0
CD12 Terminal / Keypad command
1
CD13 Source operation command 0
120.00HZ
CD14 Maximum frequency limit
50.00HZ
CD15 Minimum frequency limit 0.00
1.00
CD16 Frequency display Scale
30.00
60.00HZ
CD17 1st Maximum voltage frequency
50.00HZ
CD18 V/F pattern setting 0
CD19 DC braking time 1.0Sec
17

DISPLAY
CODE
CD20 DC braking power 10
CD21 Torque boost 0.0%
CD22 Second speed setting 20.00HZ
CD23 Third speed setting 30.00HZ
CD24 Fourth speed setting 40.00HZ
CD25 Acceleration time 2 10.0Sec
CD26 Deceleration time 2 10.0Sec
15.0K
CD27 Carrier frequency
10.0K
CD28 Output voltage gain 100.0%
CD29 Frequency jump 1 0.00
CD30 Frequency jump 2 0.00
CD31 Freuqency jump 3 0.00
CD32 Jump range 0.50HZ
CD33 Frequency reference bias 0.00
CD34 Frequency reference bias direction 0
CD35 Frequency gain 100.0 %
CD36 The latest errors record NONE
CD37 Errors record 1 NONE
CD40 Clear errors record 0
CD41 HZ / RPM / AMP / DC bus Display 0
CD42 FT1 Multi-Function Terminal 1 0
18

DISPLAY
CODE
CD44 FA1 Free Analog Terminal 1 0
CD45 FA2 Free Analog Terminal 2 0
CD46 Run frequency setting 60.0HZ
CD47 5th speed setting 25.00HZ
CD51 Dynamic Braking Energy Limit 100
CD52 Version selector F60.0
CD53 S curve 0
CD54 4 ~ 20mA speed command 0
CD55 Frequency arrive signal range 10.0%
CD56 2nd Maximum voltage frequency 60.00HZ
CD57 Timer FWD/REV setting 0
CD58 Auto running mode 0
CD59 1st step timer 0.01
CD64 Timer unit selector 0
CD65 Stall prevention 1
CD66 Overload current stall prevention 170.0%
CD67 Overload detect 0
CD68 Overload setting 150.0%
19

DISPLAY
CODE
CD69 Overload time setting 60.0SEC
CD70 2nd stage overload time setting 20.0SEC
CD71 Auto voltage regulation (AVR) 0
CD72 Communication loss time 0.5SEC
CD73 Communication error counter 3
CD74 Address setting 1
CD75 Transmission speed 3
CD76 Transmission fault treatment 3
CD77 Reserved
CD78 Communicator protocol 4
CD79 Reserved
Power on start lock
CD80 0
(External terminal only)
CD81 MT output signal selection 0
CD82 MT output gain 100%
FT2 Multi-Function Terminal 2
CD84 1
(Active mode setting)
CD85~CD90 Reserved
CD91 RUN terminal 0
CD92 ARR terminal 1
CD93 U.V.W open protection 1
CD94~CD95 Reserved
CD98~CD99 Reserved
20

Communication address description

DISPLAY
CODE
CD96 Model code
CD97 Version of program
100 Speed command for RS485 3
101 Frequency data output for RS485
102 Current data output for RS485
103 Fault code for RS485
Different initial set value for F50.0 : 50HZ power region and
F60.0 : 60HZ power region.
To change version see description of CD52.
This function provides different standard setting values for
50/60HZ power region.
F60.0 : 60HZ region for USA, CANADA etc.
F50.0 : 50HZ region for Europe, Australia, Singapore etc.
CD13 after finished parameter setting, please repower “ ON”.
21

7-1. Function setting

Before starting test run, check carefully the following points :
(1) Be sure to connect the power supply to L1/R, L2/S, L3/T (input
terminals) and the motor to U.V.W. (output terminals). (Wrong
connections will damage the inverter.)
(2) Check that the input power supply is 220VAC 10%, 50/60HZ 5%
for AP2G3 and 380~440VAC 10%, 50/60HZ 5% for AP4G3 series.
(3) Check the signal lines for wrong wiring.
(4) Be sure to ground an earth terminal for personnel safety.
(5) Check that other terminals than earth terminal are not grounded.
(6) Check that the inverter is mounted on the wall. Also check that
non-flammable material, U. V. W.(output terminals). (Wrong connec-
tion will damage the inverter.)
(7) For operation start and stop, use STOP and FWD / REV
terminals. Never use input power supply to switch ON/OFF.
22

Operation
1-1. Pannel
Action : (a) Press for forward / reverse operation.
Speed : (a) Using to change motor speed with 1HZ
increment step. or to select the digit for quick
setting and confirm by ENTER
.
Standby : (a) Press STOP back to standby mode after trip or function
setting mode.
1-2. F306
Set CD13=1 and repower “ON”, operation same as 1-1 pannel.
1-3. RS485 communication control

Set CD13=2 and set CD74~CD78. (Refer to CD74~CD78).
Using 06H function write command to address 100(64H).
1 : CW, 2 : CCW, 3 : Stop, 4 : Clear fault.
1-4. Terminal control

Set CD12=1, writing refer to 5-5 control circuit terminal wiring
digaram.
23

First speed setting Setting Range 0.00 ~ 400.00HZ

60HZ region 60.00HZ
CD00
50HZ region 50.00HZ
Press key for increase or decrease the speed with 1HZ

increment .
Press key to select the digit for quick setting.
Press ENTER
to save the setting value.
Parameter lock Setting Range 0 or 1
CD01 Default Value 0
0 : Lock 1 : Unlock
Function to prevent inadequate setting.
To change the contents data of CD , set CD01=1 and press ENTER
first.
To lock the data set CD01=0 and press ENTER
.
Acceleration time 1 Setting Range 0.1 ~ 6000.0Sec

CD02 Default Value 10.0Sec
CD02 value corresponds to the F

time of acceleration from 0 to 50/ 60HZ
60HZ.(For 120Hz. setting, the
arrival time to 120Hz is double.)
0.1 6000 TIME(Sec)
24

Deceleration time 1 Setting Range 0.1 ~ 6000.0Sec

CD03 value corresponds to the F

time of deceleration from 50/60HZ 60HZ
to 0.
0.1 6000 TIME(Sec)
Jogging frequency Setting Range 0.00 ~ 400.00HZ

CD04 Default Value 5.00HZ
400HZ
Use terminal control refer to
CD12 and CD42 setting,
keyboard control refer to CD06.
0HZ Time(Sec)
Jog command
Time(Sec)
Start frequency Setting Range 0.50 ~ 30.00HZ

Fset
When setting this value, pay
attention to the starting current. 30HZ
0.5HZ
Time(Sec)
Run command
Time(Sec)
25

Jog mode Setting Range 0 or 1

0 : Normal 1 : Jog Mode

1. Set jogging operation from key panel & .
2. LED blinking in JOG mode.
CW or CCW or
CW/CCW Setting Range 0~2
0 : CW/CCW operation
1 : CW only
2 : CCW only
If inadequate operation, the “OPE2“ warning message would be
indicated.
Search speed
function Setting Range 0 or 1
0 : Normal operation.
1 : Search motor speed when start.
26

RPM RPM
(HZ) (HZ)
Start frequency
Time(sec) Time(sec)
run run
stop stop
CD09=0 CD09=1
Analog / Digtal
frequency Setting Range 0 or 1
0 : Operation frequency change by using or key and

confirm by .
ENTER
1 : Operation frequency depends on the angle of the knob.

Note : Using key to change motor speed when
CD01=0, then ”OPE3” warning message would be indicated.
Dynamic brake /
Free running Setting Range 0 or 1
FWD/REV
0 : Activates dynamic brake
Command time
function when deceleration.
F CD11=0
1 : Output cut off when accept time
a stop command to be free
F CD11=1
running.
time
27

Terminal / Keypad Setting Range 0 or 1

command
60HZ region 0
CD12 50HZ region 1
0 : RUN/STOP Command from operation panel.

1 : RUN/STOP Command from control terminal.
Note : If inadequate operation, the “OPE4“ warning message would
be indicated.
Source operation
command Setting Range 0~2
0 : Normal
1 : Reserved
2 : RS485 communication
Note : After finished this parameter setting, please repower “ON“.
Maximum Setting Range 0.50 ~ 400.00HZ

frequency limit
60HZ region 120.00HZ
CD14 50HZ region 50.00HZ
F Max
400HZ
0.5HZ
Speed command
28

Minimum frequency
limit Setting Range 0.00 ~ 400.00HZ

F Max
400HZ
0HZ
Speed command
Frequency display Setting Range 0.01 ~ 500

scale
60HZ region 1.00
CD16 50HZ region 30.00
Use the following equation to calculate the mechanical shaft speed in

rpm.
RPM = HZ × Scale setting
When RPM > 9999 display for over range warning. On
this condition.
Setting CD41=1 for display shown RPM.
Scale for various motors
Synchronous speed Scale
Pole
50HZ 60HZ setting
2 3000 3600 60
4 1500 1800 30
6 1000 1200 20
8 750 900 15
10 600 720 12
12 500 600 10
29

1st Maximum Setting Range 25.00 ~ 400.00HZ

voltage frequency
60HZ region 60.00HZ
CD17 50HZ region 50.00HZ
Use 2nd V/F to setCD42(43)=7 and terminal FT1(2) close.
2nd V/F setting is at CD56.
V Constant power V setting range

100%
F 0.5HZ 400HZ
Constant torque
V/F pattern setting Setting Range 0~2

Volt
0 = Constant torque curve 100%
1 = Reduce torque curve F2.0

2 = Reduce torque curve F3.0
400(Hz)
DC braking time Setting Range 0.0 ~ 25.0Sec

DC brake at frequency F
under 0.5HZ. (HZ)
DC
0 25sec
30

DC braking power Setting Range 0 ~ 250

DC F
CD20 setting DC voltage (HZ)
gain various braking 250
power. DC Voltage
0
25sec
Torque boost Setting Range 0.0 ~ 25.0%
CD21 Default Value 0.0%
Torque boosting is used to compensate the torque lost due to stator

resistance. Over boosting will cause over current and high acoustic
noise. V
100%
25%
0%
0.5(CD17) F(CD17)
Second speed
settting Setting Range 0.00 ~ 400.00HZ
31

Third speed setting Setting Range 0.00 ~ 400.00HZ

Fourth speed
setting Setting Range 0.00 ~ 400.00HZ
Operation Signal ON Terminal

order
Terminal CF1 ON ON CF1 CF2
Terminal CF2 ON SPEED
SPEED - 1 OFF OFF
Output frequency
SPEED - 2 ON OFF
Speed 1 Speed 1 SPEED - 3 OFF ON
Speed 2 Speed 4
Speed 3 SPEED - 4 ON ON
Acceleration time 2 Setting Range 0.1 ~ 6000.0SEC

CD25 Default Value 10.0SEC
CD42 or CD43 setting FT1 or FT2=3, then CD25 or CD26 can be

setted.
32

Deceleration time 2 Setting Range 0.1 ~ 6000.0SEC

Deceleration time 1 Description 2CH

F
(HZ) 2CH=OFF
Acceleration Acceleration time 1
time 2 Deceleration time 2 OFF
2CH=ON 2CH=ON Deceleration time 1
Acceleration
time 1 Acceleration time 2
2CH=OFF ON
Time(Sec) Deceleration time 2
To operate inverter with 2CH function, check to see CD42 or CD43=3.
2CH command inputs from FT1 or FT2 terminal.
Carrier frequency AP2G3-337~375 Setting Range 1.0~15.0K

AP4G3-337~3110 Default Value 15.0K
CD27
AP2G3-3110~3220 Setting Range 1.0~10.0K
AP4G3-3150~3220 Default Value 10.0K
Increase the carrier frequency would reduce motor noise but efficiency
might be decreased.
Reduce the carrier frequency would increase noise and reduce motor
current, than gain better efficiency.
33

Output voltage gain Setting Range 50.0 ~ 100.0%

Reduce output voltage for energy saving operation.

Setting CD44(45)=12 for FA1 (FA2) terminal control.
V
100%
50%
(HZ)
Frequency jump 1 Setting Range 0.00 ~ 400.00HZ


F
JUMP 1
JUMP 3
JUMP 2
Speed command
34

Jump range Setting Range 0.50 ~ 3.00HZ

V
Speed command
Frequency
reference bias Setting Range 0.00 ~ 400.00HZ
CD33 Default Value 0.00
V
Move Frequency bias with 100%
same gradient.
+
Frequency in the range of
“- “ bias, motor is stop. +Bias -
0
-Bias Analog input
Freq. ref. bias

direction Setting Range 0 or 1
0 = Positive “+ “ V
100%
1 = Negative “-“
Polarity setting for (CD33) +
frequency referance bias. -
+Bias
0
-Bias Analog input
35

Frequency gain Setting Range 40.0 ~ 200.0%

Refer to application example 03. F 200%

(HZ)
100%
40%
0 Vmax
Analog input
The latest error
record
CD36
Error record 1
CD37
Error record 2
CD38
Error record 3
CD39
Errors record flow-chart when Error occur. The new content will
shift the other contents to one higher CD code and the highest one
will be dropped.
Error occur CD36 CD37 CD38 CD39 Loss
36

Clear errors record Setting Range 0 or 1

Set CD40=1 and clear CD36 ~ CD39 Error record the con-
ENTER
tents in CD36 ~ CD39 are “ NONE “

HZ / RPM / AMP
/ DC bus Display Setting Range 0~3
0 = HZ Display
1 = RPM Display
2 = Current Display
3 = DC bus Display
Setting corrent scale CD14 for R.P.M. display shown.
FT1 Multi-Function
Terminal 1 Setting Range 0 ~ 15

FT1
Symbol Function description
FT2
0 -------- --------
1 JOGF Jog operation FWD command
2 JOGR Jog operation REV command
3 2CH ACC/DEC time 2 command
4 FRS Free running command

5 3 - WIRE 3 - wire sequence mode
6 CF3 5 - 8 Speed Setting Terminal
7 VF2 2nd V/F curve setting (CD56)
8 Reserved
9 OH External over temperature command
10 Timer Timer RUN Trigger
11~15 Reserved
37

3 - WIRE CIRCUIT CONNECTION DIAGRAM

(TERMINAL LATCH FUNCTION)
CD42=5 FWD(REV) COMMAND
STOP COMMAND
APxG3 OUTPUT
CD12=1 FWD(REV) COMMAND
APxG3 OUTPUT
Application circuit with latch function

FWD FT1 COM FWD FT1 COM
R FWD STOP
FWD STOP
R R and CONTROL POWER not necessary
R Remark: STOP command entry from control
terminal FT1 or FT2, and set
Control power CD42(FT1)=5 or CD43(FT2)=5
before operation.
External over temperature command

(1) FT1=9 (Over temperature switch)
COM FT1
Non-latch trip protect and display “OH“ when switch ON.
38

FT2 Multi-Function
Terminal 2 Setting Range 0 ~ 15
Refer to CD42 description.

Free analog
terminal 1 Setting Range 0 ~ 15
Refer to CD45 table.

Free analog
terminal 2 Setting Range 0 ~ 15
Setting NO. 11 to use application of example 03.

FA1 Setting Range
Function
FA2 Min-------Max
0 ---------- ----------
1 Acceleration time 1 0 ~ CD02 Content
2 Deceleration time 1 0 ~ CD03 Content
3 Acceleration time 2 0 ~ CD25 Content
4 Deceleration time 2 0 ~ CD26 Content
5 Boost setting 0 ~ 25 %
6 DC Brake time 0 ~ 25 Sec
7 DC Brake Energy 0 ~ 250
8 Speed 2 F-min ~ CD22 Content
11 Fmax F-min ~ CD14 Content
12 Output voltage gain 50% ~ 100%
14 Reserved
15 Reserved
39

Run frequency
setting Setting Range 0.5 ~ 1200HZ
Run terminal output signal if frequency reaches setting value.

HZ
CD46=5
RUN
5th speed setting SPEED CF3 CF2 CF1

1th speed setting OFF OFF OFF
CD47
2th speed setting OFF OFF ON
6th speed setting 3th speed setting OFF ON OFF

4th speed setting OFF ON ON
CD48
5th speed setting ON OFF OFF
7th speed setting 6th speed setting ON OFF ON

7th speed setting ON ON OFF
CD49
8th speed setting ON ON ON
For example, set 8th speed as follows :
8th speed setting 1. CD12=1 (Terminal function)
2. CD42 or CD43=6 (Function command)
CD50
(FT1 or FT2 CF3)
40

Dynamic braking
energy limit Setting Range 0 ~ 300%
The higher the percentage, the more braking energy.

The lower the percentage, the lower braking energy.
Description of regenerative discharge braking active period.
1. 0 ~ 100% Deceleration period
2.101 ~ 200% Braking active period of
(Decel/accel/constant frequency)
3. 201 ~ 300% Braking active period of
(Decel/accel/constant frequency/stand-by)
Remark : NO.1,2,3 are different working situations, but their braking
energy ranges are 0 ~ 100%.
Version selector Setting Range F50.0/F60.0

60HZ region F60.0
CD52
50HZ region F50.0
Select function CD52, then use UP/Down key to select F50.0/F60.0
Version. Press to save it. System will return to the factory
ENTER
setting and go into waiting mode..
S curve Setting Range 0 ~ 10

Setting S curve non-Linear Accel/Decel Operation from 1 to 10.

Setting 0 is normal operation without S curve.
41

F CD53=0
(Hz) CD53=3
CD53=7
TIME
FWD RUN COMMAND

REV RUN COMMAND
ACCEL DECEL DC injection

Braking Time
Output Frequency
S Curve period
4 ~ 20 mA speed
command Setting Range 0~3
This function only effects in CD44(CD45)=8,9,10,13.

Set FA1(FA2) for current signal (4-20mA).
0 : No current signal application F
1 : Current signal in terminal FA1 Fmax
2 : Current signal in terminal FA2
3 : FA1 & FA2 current signal terminal
Note : referenct to FA1(FA2) terminal Fmin 4mA 20mA
setting for 4-20mA signal. current signal
42

Frequency arrive
signal range Setting Range 0.0 ~ 100.0%
1.Signal output at running F.setting F.x(1-CD55%) for acceleration.

2.Signal output at running F.setting F.x(1+CD55%) for deceleration.
Setting +10%
Frequency 3 -10%
Setting +10%
Frequency 1 -10%
Setting +10%
Frequency 2 -10%
ARR Terminal ON
ON ON
2nd Maximum
Voltage frequency Setting Range 25.00 ~ 400.00HZ
Set CD42(CD43)=7 define FT1(FT2) terminal for hardware V/F curve

switcher.
Open : select the 1st V/F curve preset in CD17
Close : select the 2nd V/F curve preset in CD56
V
100%
FT1 COM
1 V/F
2 V/F
CD17 CD56 (f)
(1st) (2nd)
43

Timer FWD/REV
setting Setting Range 0 ~ 31
CD57 Factory Setting 0
CD57
Binary CD47 CD48 CD49 CD50 CD00
setting value
31 11111 REV REV REV REV REV
30 11110 FWD REV REV REV REV
29 11101 REV FWD REV REV REV
28 11100 FWD FWD REV REV REV
27 11011 REV REV FWD REV REV
26 11010 FWD REV FWD REV REV
25 11001 REV FWD FWD REV REV
24 11000 FWD FWD FWD REV REV
23 10111 REV REV REV FWD REV
22 10110 FWD REV REV FWD REV
21 10101 REV FWD REV FWD REV
20 10100 FWD FWD REV FWD REV
19 10011 REV REV FWD FWD REV
18 10010 FWD REV FWD FWD REV
17 10001 REV FWD FWD FWD REV
16 10000 FWD FWD FWD FWD REV
15 01111 REV REV REV REV FWD
14 01110 FWD REV REV REV FWD
13 01101 REV FWD REV REV FWD
12 01100 FWD REV REV REV FWD
11 01011 REV REV FWD REV FWD
10 01010 FWD REV FWD REV FWD
9 01001 REV FWD FWD REV FWD
8 01000 FWD FWD FWD REV FWD
7 00111 REV REV REV FWD FWD
6 00110 FWD REV REV FWD FWD
5 00101 REV FWD REV FWD FWD
4 00100 FWD FWD REV FWD FWD
3 00011 REV REV FWD FWD FWD
2 00010 FWD REV FWD FWD FWD
1 00001 REV FWD FWD FWD FWD
0 00000 FWD FWD FWD FWD FWD
Note : This parameter effects in timer mode only.
44

Auto running mode Setting Range 0~4
CD58 Factory Setting 0
VALUE
SPEED 1th 2th 3th 4th 5th UNIT
RANGE
SPEED SETTING CD47 CD48 CD49 CD50 CD00 0 ~ 400 Hz
TIMER SETTING CD59 CD60 CD61 CD62 CD63 0 ~ 15.00 hr.min
CD12=0, use keypad to control timer

CD12=0 and CD13=2, use RS485 to control timer
CD12=1, CD42 or CD43=10, use FT1 or FT2 terminal to control timer
Value Description
0 Timer disable
1 Speeds with timer for one cycle then stop
2 Speeds with timer for running continually until receive stop command
Speeds with timer for one cycle then stop. There is a stop between each
3
speed.
Speeds with timer for running continually until receive stop command.
4
There is a stop between each speed.
FT1/FT2 “ON”, for timer RUN.

FT1/FT2 “OFF”, for timer STOP.
FT1/FT2
Timer
45

CD58=1
HZ
CD00
CD49
CD48
CD50
CD47
Time
CD59 CD60 CD61 CD62 CD63
FT1/FT2 ON
FWD/REV ON
RUN
10ms
10ms
CD58=2
HZ
CD00
CD49
CD48 CD48
CD50
CD47 CD47
Time
FT1/FT2 ON
FWD/
ON
REV
RUN
Section
end
Cycle
end
46

CD58=3
HZ
CD00
CD49
CD48
CD50
CD47
Time
FT1/FT2 ON
FWD/REV ON
RUN
CD58=4
HZ
CD00
CD49 CD49
CD48 CD48
CD50
CD47 CD47
Time
FT1/
ON
FT2
FWD/
ON
REV
RUN
47

1st step timer Setting Range 0 ~ 15Hr

CD59 Default Value 0.01Hr.min
Setting running time for 1th speed.(CD47)




48

Timer unit selector Setting Range 0~1

0 : hr.min
1 : min.sec
Note 1 : CD64 cannot be reset to default value by CD52. Set CD64 as
needs separately.
Note 2 : In RS485 communication input, CD59~CD63 need to tranfer
minimum unit. Ex CD64=0, CD59=2.3 CD59 contant for
RS485 communication is 2 60+30=150(0096H).
Stall prevention Setting Range 0~1
0 : Disable
1 : Enable
When enable CD65, if any overload over CD66 setting value during
DEC period, inverter will increase DEC time to prevent inverter to go
into fail safe mode.
Overload current
stall prevention Setting Range 20 ~ 250%
CD66 Default Value 170%

Current
CD66
During ACC, if ACC time is too
short or load is too heavy, the
current will reach CD66 value,
inverter will stop to ACC until Output HZ
current is lower than CD66 Constant frequency
value. Time
Actual stall current limit=rate current CD66 percentage. Rate current

number refers to section 2 table.
49

Overload detect Setting Range 0~2

0 : Normal
1 : Overload detection and stop
Motor stops operation if load condition is reached CD68 and CD69
setting.
2 : Two stages overload detection and stop (CD68<100% only).
AC drive will limit output current at CD68 setting if load condition is
reached CD68 and CD69 setting. And motor will stop operation if
timing of limited output current is reached CD70 setting.
Overload setting Setting Range 20.0 ~ 200.0%

Set overload level.
Overload time
setting Setting Range 0.0 ~ 60.0SEC
Set overload time.
2nd stage overload

time setting Setting Range 0.0 ~ 120.0SEC
Set 2nd stage overload time.
50

Auto voltage
regulation (AVR) Setting Range 0~3
0 : Disable.
1 : Enable.
2 : Disable AVR during deceleration speed.
3 : Disable AVR during stop.
Note 1 : Enable AVR may cause acceleration or deceleration status
change, depend on actual status adjust is needed.
Note 2 : When 380V type motor is used for 440V 10% power system.
Please adjust CD28=95~80 to reduce AVR output.
Communication loss
time Setting Range 0.1 ~ 100.0SEC
Set communication loss time. When communication loss time over

CD72 setting, Inverter will active as CD76 selected.
Note : This function does not effect in standby condition.
Communication
error counter Setting Range 0 ~ 10
When communication error continuous time more than CD73 setting.

Inverter will active as CD76 selected.
51

Address setting Setting Range 1 ~ 255

Each drive must have unique identified addrss if they are controlled by
RS485 communication. Each address connot be duplicated.
0 : broadcast to all inverter.
Transmission speed Setting Range 0~3

Setting the transmission speed between computer and drive.

0 : 2400 bits/second.
Transmission fault
treatment Setting Range 0~3
0 : Alarm and keep operation.

1 : Alarm and decelerate to stop.
2 : Alarm and free to stop.
3 : No alarm and keep operation.
Use panel or write address 100=4 to clear the transmission fault.
STOP
Note : Warning means Fault Relay active.
52

Communicator
protocol Setting Range 0~7
A. Date format
0 : 8,N,1 RTU (1 start bit+8 data bits+1 stop bit)
8,N,1 RTU (10-bit)(character frame in hexadecimal)
Start Stop
0 1 2 3 4 5 6 7
bit bit
1 : 8,N,2 RTU (1 start bit+8 data bits+2 stop bit)

8,N,2 RTU (11-bit)(character frame in hexadecimal)
Start Stop Stop
0 1 2 3 4 5 6 7
bit bit bit
2 : 8,E,1 RTU (1 start bit+8data bits+1 Even bit+1 stop bit)

8,E,1 RTU (11-bit)(character frame in hexadecimal)
Start Even Stop
0 1 2 3 4 5 6 7
bit Parity bit
3 : 8,O,1 RTU (1 start bit+8data bits+1 Odd bit+1 stop bit)

8,O,1 RTU (11-bit)(character frame in hexadecimal)
Start Odd Stop
0 1 2 3 4 5 6 7
bit Parity bit
4 : 8,N,1 ASCII (1 start bit+8data bits+1 stop bit)

8,N,1 ASCII (10-bit)(character frame in hexadecimal)
Start Stop
0 1 2 3 4 5 6 7
bit bit
53

5 : 8,N,2 ASCII (1 start bit+8data bits+2 stop bit)

8,N,2 ASCII (11-bit)(character frame in hexadecimal)
Start Stop Stop
0 1 2 3 4 5 6 7
bit bit bit
6 : 8,E,1 ASCII (1 start bit+8data bits+1 Eveb bit+1 stop bit)

8,E,1 ASCII (11-bit)(character frame in hexadecimal)
Start Even Stop
0 1 2 3 4 5 6 7
bit Parity bit
7 : 8,O,1 ASCII (1 start bit+8data bits+1 Odd bit+1 stop bit)

8,O,1 ASCII (11-bit)(character frame in hexadecimal)
Start Odd Stop
0 1 2 3 4 5 6 7
bit Parity bit
54

B. Communication protocol
Data contents are in hexadecimal with postive and negative format.
1. RTU
Start A silent interval of more than 10ms
Address 8-bit address
Function 8-bit command
Data (n-1)
Contents of data :
...
n*8-bit data, n 16
Data 0
CRC CHK Low Check sum (CRCL)
CRC CHK High Check sum (CRCH)
End A silent interval of more than 10ms
2. ASCII
STX Start character=' : ' (3AH)
Address Hi Communication address :
Address Lo 8-bit address consists of 2 ASCII codes.
Function Hi Command code :

Function Lo 8-bit command consists of 2 ASCII codes.
Data (n-1)
Contents of data :
...
n*8-bit data consist of 2n ASCII codes.
Data 0
LRC CHK High LRC check sum :
LRC CHK Low 8-bit check sum consists of 2 ASCII codes.
END Hi End characters :

END Hi=CR(0DH)
END Lo END Lo=LF(0AH)
55

C. ASCII code description

Character "0" "1" "2" "3" "4" "5" "6" "7"
ASCII code 30H 31H 32H 33H 34H 35H 36H 37H
Character "8" "9" "A" "B" "C" "D" "E" "F"
ASCII code 38H 39H 41H 42H 43H 44H 45H 46H
D. Function code
1. 03H : Read AC drive’s setting
2. 06H : Write parameter setting into AC drive
3. 08H : Communication loop detection
(1) 03H : Read AC drive's setting
Computer command message
D1 : Communication address (00~FFh)
D2 : Function code (03h)
D3 : Parameter number (H) (00h)
D4 : Parameter number (L) (0~67h)
D5 : Quantity of parameter (H) (word count) (00h)
D6 : Quantity of parameter (L) (word count) (00~10h)
D7 : CRCL (0~FFh)
D8 : CRCH (0~FFh)
Drive response message
D3 : Quantity of parameter (byte count) (00~20h)
D4 : Content of data (H) (0~FFh)
D5 : Content of data (L) (0~FFh)
...
Dn-1 : CRCL (0~FFh)
Dn : CRCH (0~FFh)
56

Example : Read two parameters of AC drive address52(34H) from

CD22. CD22=20.00(07D0H) CD23=30.00(0BB8H).
1. RTU
Computer command message AC drive response message
D1 Address 34H D1 Address 34H
D2 Function 03H D2 Function 03H
Quantity of data
D3 Start address (H) 00H D3 04H
(count by byte)
D4 Start address (L) 16H D4 CD22 content (H) 07H
D5 # of data (H) 00H D5 CD22 content (L) D0H
D6 # of data (L) 02H D6 CD23 content (H) 0BH
D7 CRCL CRCL D7 CD23 content (L) B8H
D8 CRCH CRCH D8 CRCL CRCL
D9 CRCH CRCH
57

2. ASCII
STX 3A STX 3A
Address '3' 33 Address '3' 33

D1 D1
Function '0' 30 Function '0' 30

D2 D2
Start address '0' 30 # of data '0' 30

D3 D3
Start address '0' 30 count by byte '4' 34
Start address '1' 31 CD22 content '0' 30

D4 D4
Start address '6' 36 CD22 content '7' 37
# of data '0' 30 CD22 content 'D' 44

D5 D5
# of data '0' 30 CD22 content '0' 30
# of data '0' 30 CD23 content '0' 30

D6 D6
# of data '2' 32 CD23 content 'B' 42
count by word '2' CD23 content 'B' 42
D7
D7 LRC HI LRC HI CD23 content '8' 38
D8 LRC LO LRC LO D8 LRC HI LRC HI
END HI 0D D9 LRC LO LRC LO
END LO 0A END HI 0D
END LO 0A
58

Note 1 : The parameter values can be in integer and decimal. Each value
has different process to read and write.
Refer to 8-1 lists to find out the minimum unit and value range
for each parameter.
The following value processing description (Note 2~3), each
hexadecimal value has 4 numbers. First two numbers are D4, last
two numbers are D5.
Note 2 : Processing integer number

Transfer value into hexadecimal value. The first two numbers
is D4 and the last two numbers is D5.
Ex. Speed=1710 rpm
1710(decimal)=06AE(hexadecimal)
D4=06H
D5=AEH
Note 3 : Processing decimal number

Using following methods to process if the minimum parameter
value is decimal number.
Minimum unit by 1st decimal number : The original value times
10 to be a new number.
Minimum unit by 2nd decimal number : The original value times
100 to be a new number.
Then,
Use this new number to tansfer value into hexadecimal value.
Returning numbers to original value, the numbers need to
divide by 10 or 100 if they have been timed by 10 or 100.
The first two numbers is D4 and the last two numbers is D5.
Ex. Acc. time 1 CD02=60.0 sec
60.0 × 10=600(decimal)=0258(hexadecimal)
D4=02H
D5=58H
The value needs to divide by 10 when it returns to original
shape.
59

(2) 06H : Write parameter setting into AC drive

D4 : Parameter number (L) (0~4Eh)
D7 : CRCL (0~FFh)
D8 : CRCH (0~FFh)
AC drive response message
D4 : Parameter number (L) (0~4Eh)
D7 : CRCL (0~FFh)
D8 : CRCH (0~FFh)
Computer write CD00 content (60.00HZ) to inverter address=52

1. RTU
D1 D2 D3 D4 D5 D6 D7 D8
34H 06H 00H 00H 17H 70H CRCL CRCH

D1 D2 D3 D4 D5 D6 D7 D8
60

2. ASCII
STX 3A STX 3A

D1 D1

D2 D2
Number of parameter '0' 30 Number of parameter '0' 30

D3 D3

D4 D4
CD00 content '1' 31 CD00 content '1' 31

D5 D5

D6 D6
D7 LRC HI LRC HI D7 LRC HI LRC HI
D8 LRC LO LRC LO D8 LRC LO LRC LO
END HI 0D END HI 0D
END LO 0A END LO 0A
61

Computer command message inverter address=52, foward run at

60.00HZ
1. RTU
Step 1. Write CD00=60.00HZ(6000=1770H) to AC drive address=52
D1 D2 D3 D4 D5 D6 D7 D8

D1 D2 D3 D4 D5 D6 D7 D8
Step 2. Write address 100 (64H)=1

D1 D2 D3 D4 D5 D6 D7 D8

D1 D2 D3 D4 D5 D6 D7 D8
Note : When address 100=1, speed is depended on terminal setting

(CF1, CF2, CF3)
2. ASCII
Step 1. Write CD00(60.00HZ) to inverter address=52
STX 3A STX 3A

D1 D1

D2 D2
62


D3 D3

D4 D4

D5 D5

D6 D6
END HI 0D END HI 0D
END LO 0A END LO 0A
Step 2. Write address 100 (64H)=1

STX 3A STX 3A

D1 D1

D2 D2
Content of data '0' 30 Content of data '0' 30

D3 D3

D4 D4

D5 D5
63


D6 D6
END HI 0D END HI 0D
END LO 0A END LO 0A
(3) 08H : Communication loop detection

D3 : Data 1 (0~FFh)
D4 : Data 2 (0~FFh)
D5 : Data 3 (0~FFh)
D6 : Data 4 (0~FFh)
D7 : CRCL (0~FFh)
D8 : CRCH (0~FFh)
D3 : Data 1 (0~FFh)
D4 : Data 2 (0~FFh)
D5 : Data 3 (0~FFh)
D6 : Data 4 (0~FFh)
D7 : CRCL (0~FFh)
D8 : CRCH (0~FFh)
AC drive response messages need to be same as command message when

do communication loop detection.
64

Ex. Write data 1=11, data 2=22, data 3=33 and data 4=44 to AC drive
address 52(34H)
1. RTU
D1 Address 34H D1 Address 34H
D2 Function 08H D2 Function 08H
D3 Data 1 11H D3 Data 1 11H
D7 CRCL CRCL D7 CRCL CRCL
D8 CRCH CRCH D8 CRCH CRCH
2. ASCII
STX 3A STX 3A

D1 D1

D2 D2
Content1 '1' 31 Content1 '1' 31

D3 D3

D4 D4

D5 D5

D6 D6
65


END HI 0D END HI 0D
END LO 0A END LO 0A
CRC(Cyclical Redundancy Check) is calculated by the following steps:

Step 1. Load a 16-bit register (called CRC register) with FFFFH.
Step 2. Exclusive OR the first 8-bit byte of the command message with
the low order byte of the 16-bit CRC register, putting the result
in the CRC register.
Step 3. Shift the CRC registers one bit to the right with MSB zero filling.
Extract and examine the LSB.
Step 4. If the LSB of CRC register is 0, repeat step 3, else Exclusive OR
the CRC register with the polynomial value A001H.
Step 5. Repeat step 3 and 4 until eight shifts have been performed. When
this is done, a complete 8-bit byte will have been processed.
Step 6. Repeat steps 2 to 5 for the next 8-bit byte of the command mes-
sage. Continue doing this until all bytes have been processed.
The final contents of the CRC register are the CRC value.
LRC (Longitudinal Redundancy Check) is calculated by summing up,

module 256, the values of the bytes from Address to last data character
then calculating the hexadecimal representation of the 2’s-complement
negation of the sum.
For example, refer to 06H at CD00=60.00HZ
34+06+00+00+17+70=C1H
the 2’s-complement negation of C1H is 3FH
66

E. Communication error respond

Once communication error happened, inverter will respond “ Function
code and 80H” and communication error code to master system.
Communication error code definition
Error code Description
01H Function code error, only 03/06/08 available
02H Illegal data value (data value outside limit value)
03H Illegal data address (data address is not available)
04H Illegal operation command
05H Check sum error
06H Drive busy (Inteval time between two data structures are too short)
07H Drive fault, check AC drive
0BH Data structure too short
0CH Data structure too long
0DH No start code or end code in ASCII communication
1. RTU
Once communication error happend, AC drive respond as follow.
D1 D2 D3 D4 D5
Address Function code & 80H Error code CRCL CRCH
67

2. ASCII
Start code 3A
30
Address (01)
31
38
Function code & 80H (86)
36
30
Error code (02)
32
37
LRC (77)
37
End code H 0D
End code L 0A
Ex. Write CD00=500HZ(C350H), but maximum value of CD00 is

400HZ.
1. RTU
D1 D2 D3 D4 D5 D6 D7 D8
01H 06H 00H 00H C3H 50H CRCL CRCH

D1 D2 D3 D4 D5
01H 86H 02H CRCL(C3H) CRCH(A1H)
68

2. ASCII
STX 3A STX 3A

D1 D1

D2 D2
Address content '0' 30 Error code '0' 30

D3 D3
Address content '0' 30 Error code '2' 32
Address content '0' 30 LRC HI '7' 37

D4 D4
Address content '0' 30 LRC LO '7' 37
CD00 content 'C' 43 END HI 0D

D5
CD00 content '3' 33 END LO 0A
CD00 content '5' 35

D6
CD00 content '0' 30
D7 LRC HI LRC HI
D8 LRC LO LRC LO
END HI 0D
END LO 0A
69

Power on start lock

(External terminal
only) Setting Range 0~3
Start lock Operation status when operation

CD80
(Run when power on) command source is changed
0 AC motor drive will run Keep previous status
1 AC motor drive doesn't run Keep previous status
Change according to the new
2 AC motor drive will run
operation command source
Change according to the new
3 AC motor drive doesn't run
operation command source
Example 1 : When CD80=0, External terminal FWD “ON”, AC motor

drive will run after power on.
Example 2 : When CD80=0, External terminal FWD “ON”, AC motor
drive is stand by status at panel control, CD12 is changed to
1, AC motor drive keep stand by status, doesn’t run.
MT output signal
selection Setting Range 0 or 1
0 : Analog frequency meter. (Mix output is CD14’s setting value)

1 : Analog current meter. (When CD82=100, MT mix. Output(10V) is
250% of rated AC motor drive current)
Note : 1V represent how mach current depend model.
Example : When CD82=100 & AP2G3-337 output 17A (rated AC motor
drive current), MT output 4V.
70

MT output gain Setting Range 1 ~ 200%

CD82 Default Value 100%
FT3 Multi-Function
Terminal 3 Setting Range 0 or 1
0 : Disable .
1 : Software RESET.
FT2 Multi-Function
Terminal 2 (Active
mode setting) Setting Range 0 or 1
0 : Active high, FT2 terminal and COM terminal OFF active.

1 : Active low, FT2 terminal and COM terminal ON active.
71

RUN terminal Setting Range 0~3
ARR terminal Setting Range 0~3
0 : RUN(CD46).
1 : ARR(CD55).
2 : Section ending signal : Terminal output 10ms long signal if each speed
is finished.
3 : Cycle ending signal : Terminal output 10ms long signal if each cycle is
finished.
U.V.W. open
protection Setting Range 0 or 1
0 : Disable.
1 : Enable.
Note : CD93=1, display “UP” when U.V.W. open.
72

Communication address description
Model code
CD96
To know model code, using function 03H to read address 96(60H) con-
tent.
Version of program
CD97
To know version of program, using function 03H to read address
97(61H) content.
Speed command of
RS485 Setting Range 0~4
100 Default Value 3
0 : Normal
1 : Forward run
2 : Reverse run
3 : Stop
4 : Fail mode reset
Note : 1. Fail mode reset by writting address 100 content=4.
2. Speed command is CD00, or using CF1/CF2/CF3 terminal to
select 2 nd~8th speed(CD22~CD24, CD47~CD50)
Frequency data
output for RS485 Unit 0.01HZ
101
To know output frequency, using function 03H to read address 101
content.
73

Current data output

for RS485 Unit 0.1A
102
To know motor current, using function 03H to read address 102 content.
Fault code for

RS485
103
Using 03H function to read address 103(67H) content to know the cause
of fault if fault occurred.
01H : EP0
02H : PF01
03H : PF02
04H : PF03
05H : PF04
07H : OH
08H : OL
09H : EEP1
0AH : EEP2
31H : OPE1
32H : OPE2
34H : OPE4
35H : OPE5
36H : OPE6
37H : OPE7
38H : OPE8
39H : OPE9
74

7-2. Operation key-in sequence

EXAMPLE : CHANGE acceleration time
Setting Display
Description
sequence indicator
In waiting mode, the display is blinking
FUNC Enter function mode
Select function number 1 (parameter lock)

FUNC
Press "FUNC" again to change the parameter value
Enable to change parameter
ENTER Press "ENTER" to save the parameter and back to

waiting mode
Select function number 2 (acceleration time)
FUNC Press "FUNC" again to change the parameter value
Select the first digit
Increase the value to 3
Select the second digit
ENTER
Press "ENTER" to save CD02=12.3 and back to
waiting mode
75

CHANGE maximum frequency limit
Setting Display
Description
sequence indicator
Press "FUNC" again to change the Maximum

FUNC
frequency limit
Decrease the value to 90HZ
ENTER Press "ENTER" to save CD14=90HZ and back to

waiting mode
76

8. PROTECTIVE FUNCTION
A. Inverter self-checking errors
Internal protection
CPU
Noise protection.
Self test failure protection
Program check sum error
EP0
EEPROM access error
EEP1
EEPROM check-sum error
EEP2
Power device failure 1
PF01
Power device failure during acceleration
PF02
Power device failure during constant frequency
77

PF03
Power device failure during deceleration (stopping)
PF04
Power device failure during stand-by
B. Operation errors
Parameter Locked
OPE1
To change the contents of CD02~CD52 set CD01=press ENTER

first
FWD or REV only
OPE2
Motor direction limiter.

See function description CD08
Analog signal input only
OPE3
Motor speed command from control terminal only.

Input analog signal by Frequency knob
see functions description CD10
78

Terminal command only
OPE4
Accept run command from control terminal only.

Not operation panel.
See functions description CD12
Over range error
OPE5
Operating error message ~ over range.
Logic error warning
OPE6
Logic error when setting.

EXAMPLE : Setting F-min > F-max will result an error.
Only changed in standby
OPE7
The parameter can only be changed in standby mode.
Read only parameter
OPE8
The parameter created by system. Unable to be changed by user.
79

Communication error
OPE9
Over heat
OH
Over temperature for external indicator. Refer to CD42 (FT1) or CD43

(FT2)
Over load
OL
Load is over rating.
Low voltage
LOLO
U.V.W open
UPLO
80

9. PRECAUTIONS
9-1 Prior to maintenance, check the following :
(1) Before maintenance, be sure to turn the power off and wait
until the LED digits vanish in the display. However, approx.
50 VDC still remains immediately after the display
disappears, so wait a little bit longer.
(2) When removing or re-installing a connector, do not pull the
cable.
(3) Take special care not to misplace the connector. Carefully
note any disconnecting or poor contact. Be sure to tighten
the terminals and connectors securely.
(4) It should be noted that electronic equipment is not resistant
to moisture and oil mist, and intrusion of dust or iron powder
will damage the insulation, leading to an unexpencted acci-
dent.
9-2 Application precautions

(1) Before you start operation, thoroughly check for erroneous
wiring or short circuits in the motor or in the wiring
between your motor and the inverter. Do not ground the
neutral point of the motor with a star connection.
(2) An inverter-driven run generates a certain amount of
electromagnetic noise, as compared with that of driven
directly by a commercial power supply. Thus you should be
aware of such limitation when using an inverter-driven
motor at a noise-sensitive site.
(3) Before setting the maximum frequency at 60HZ or higher,
confirm that this operation range is acceptable with that of
your motor.
(4) When you determine an appropriate inverter capacity,
ensure that the rated current of the motor does not exceed
,
the inverter s rated current.
(5) Install a mold-case circuit breaker (MCCB) at the
,
inverter s power supply end to protect the wiring.
81

10. TROUBLESHOOTING
Display Cause of fault
Check point Suggested remedy
symbol message contents
Review the power system.
Discharge LED Turned on or
No display Check that MCCB has been
extinguished Replace MCCB
turned on or no poor contact.
The acceleration time is too Increase the
short. acceleration time
Reduce CD21
Boost voltage too high
contents
Power device failure Check the motor is locked or Reduce the load
PF01
during acceleration the load is too heavy factor
Disconnecting the output
wiring U.V.W.
Repair
Restart (Run) the inverter
check for the same message
Check for sudden change in Eliminate sudden
Power device failure load change in load
PF02 during constant
frequency operation Check that the ambient Reduce the ambient
temperature is too high temperature
Set the deceleration
The load GD is excessive
2
time suitable for load
Power device failure GD2
PF03
during deceleration
Power supply voltage is too Reduce th voltage
high within specified range
Check around the noise Remove the cause
Power device failure source.
PF04
during stand-by Power supply voltage is too Reduce the voltage
high.
EEPROM access
EEP1 Rework with previous
error
process. Check for the same Repair
EEPROM check- message.
EEP2
sum error
82

11. APPLICATION
EXAMPLE 01 : Use 2 external variable resistor for multistage speed

command input.
DESCRIPTION :
CD10 = 1 ( Use frequency knob for 1st speed setting)
CD12 = 1 ( External command)
CD44 = 8 ( 2nd speed signal enter from FA1)
SW1 = RUN / STOP
SW2 = 1st / 2nd speed
2nd speed setting RUN/STOP 1st/2nd speed select
83

EXAMPLE 02 : Normal / Jog operation

DESCRIPTION :
CD00 = Normal speed ; User setting
CD04 = Jog speed ; User setting
CD12 = 1 ; Terminal command (For External)
CD42 = 1 ; Define FT1 Terminal = JOGF function
CD43 = 2 ; Define FT2 Terminal = JOGR function
21 COM
S3 13 FWD
14 REV
S1
17 FT1(JOGF)
S2
18 FT2(JOGR)
NORMAL / JOG
S1 = FWD SW
S2 = REV SW
S3 = Normal/JOG select SW
84

EXAMPLE 03 : Master/slave driver system

DESCRIPTION :
Set FA1=13 for 1st (Master) speed signal input terminal.
Set FA2=11 for maximum speed setting
A B C
0 - 100% 0 - 200% 0 - 50%
10V FA1 FA2 GND 10V FA1 FA2 GND 10V FA1 FA2 GND
rate A rate B rate C
10k 10k 10k
5KB Master
Number A B C
Speed rate 1 2 0.5
CD12 = 1 CD12 = 1 CD12 = 1
CD14 = 100 CD14 = 200 CD14 = 50
Function setting
CD44 = 13 CD44 = 13 CD44 = 13
CD45 = 11 CD45 = 11 CD45 = 11
Fmax B 200HZ
(SPEED)
A 100HZ
B C 50HZ
A
C
Analong input rate C rate A rate B

Master
85

EXAMPLE 04 : Using VR for 3 stages

DESCRIPTION :
CD10 = 1 ; 1st speed single enter from terminal
CD12 = 1 ; Terminal command (For External)
CD44 = 8 ; 2nd speed single enter from FA1
CD45 = 9 ; 3nd speed signal enter from FA2
TERMINAL
SPEED SPEED COMMAND ENTRY
SW2 SW1
1 OFF OFF Pannel VR1
2 OFF ON VR2
3 ON OFF VR3
VR2 VR3
RUN/STOP SW1 SW2
86

EXAMPLE 05 : Basic external control setup

DESCRIPTION :
CD07 = 120HZ ; See maximum value on the meter
CD10 = 1 ; External analog(Pannel VR)
CD12 = 1 ; External command
START Full scale
87

EXAMPLE 06 : Alarm output

DESCRIPTION :
CD12 = 1 ; External command
ALARM 9(A)
START STOP
30Vdc RY 11(C)
RY
10(B)
21(COM)
RY
13(FWD)
88

12. Inverter Selection

Inverter Capacity Check Method
Related factor
Description
Friction load and weight load
Liquid(viscous) load
Load type inerita load
Load with power transmission
and accumulation
Load speed Constant torque
and torque Constant power
Load
charcteristics Descreasing torque
characteristics
Motoring
Braking or overhanging load
Constant load
Load
Shock load
charcteristics
Repetitive load
High-start torque
Low-start torque
Continuous operation
Operastion Long-time operation at medium or low speeds
Short-time operation
Maximum required output(instantaneous) Constant
Rated output
output(continuous)
Maximum rpm
Rated rpm
Rated rpm
Power supply transformer capacity percentage
impednace
Power supply Voltage fluctuations
Number of phases, singla phase protection
Frequency
Deterioration of Mechanical friction, losses in wiring
load capacity
due to age Duty cycle modification
89

Speed and
Overload
Torque Time Ratings Starting torque
Capacity
Characteristics
90

13. APPENDIX
A. Optional braking resistor
Connect a larger capacity resistor, the value bigger than the table below:
Unit : Ohm
Model
37 55 75 110 150 185 220
No
AP2 20 12 12 11 8 8 8
AP4 100 40 40 24 30 22 22
91

B. Terminals wiring diagram
Brake Resistor
MCCB
Input power Motor

Source terminal
Forward run/stop
Reverse run/stop Ground
Multistage speed 1
Multistage speed 2 VDC output
Multi function 1
Multi function 2 Free analog 1
Reset
Free analog 2
Ground input
Frequency arrive
MET analog output
Signal output 0~10V
Fault alarm A
Fault alarm B
Fault alarm C
COM. point con.
92

MEMO

MEMO

MEMO

MEMO

MEMO

MEMO

INSTRUCTION MANUAL
PART NO : E-PHAA-EAPA06
Model : APxG3 series
APR. 2012 6 th edition
ADLEEPOWER
R
SERVICE OFFICE
FREQUNCY INVERTER MOTOR DRIVES
Taiwan Guang Dong (China)

Tel No : 886-4-25622651 Tel No : 86-757-26656498
Fax No : 86-757-26658515
Fax No : 886-4-25628289
E-mail : [email protected] Wu Han (China)
URL : http://www.adlee.com Tel No : 86-27-88872826
Fax No : 86-27-88603986
Hong Kong Shanghai (China)
Tel No : 852-24081937 Tel No : 86-21-64843529
Fax No : 852-24071036 Fax No : 86-21-64837594

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THANK YOU VERY MUCH FOR YOUR PURCHASE

( AP2G3-3110 AP2G3-3150 AP2G3-3185 AP2G3-3220 )

Inadequate environment around installation site and installation

Ground Power source Braking resistor Ground

Main circuit terminal

(2) Description of hardware setting

(3) RS485 connector

This connector is for RS485. Set CD13 for selection.

(4) Analog signal switch setting

SIGNAL FA1 FA2

Note 1 : Input 4-20mA at FA1 or FA2, refer to function CD10/CD12/

(5) Jumper setting

(6) Control circuit terminal

Control circuit terminal

CF1 CF2 SPEED

Multistage speed terminal ON OFF SPEED - 2

FT1 Multi function terminal 1 See functions description (CD42)

Operation output terminal

COM Common terminal Common terminal of control board

AP2G3 3 and AP4G3 3 R/L1 U

7-2 Wiring equipments

Current (A) 17 24 33 46 61 76 90 8.5 12 16.5 23 31 38 45

7-3 Surge absorber

In order to prevent malfunction, provide the surge absorber on the

7-4 Cable size and length

If the inverter is connected to a distant motor (especially when low

7-5 Wiring and cautionary points

B. Control signal circuit

(a) (b) (c)

6. DIGITAL OPERATION PANEL

FWD REV LED Operating

Indication FUNC STOP

Operation key Key function Description

FWD RUN Forward run Commands forward run

REV RUN Reverse run Commands reverse run

DOWN Down Decrease the parameter value

UP Up Increase the parameter value

STOP STOP Stop Stop operation / Escape to standby mode

Communication address description

7-1. Function setting

1-3. RS485 communication control

1-4. Terminal control

First speed setting Setting Range 0.00 ~ 400.00HZ

Press key for increase or decrease the speed with 1HZ

Parameter lock Setting Range 0 or 1

CD01 Default Value 0

Acceleration time 1 Setting Range 0.1 ~ 6000.0Sec

CD02 value corresponds to the F

Deceleration time 1 Setting Range 0.1 ~ 6000.0Sec

CD03 value corresponds to the F

0.1 6000 TIME(Sec)

Jogging frequency Setting Range 0.00 ~ 400.00HZ

Start frequency Setting Range 0.50 ~ 30.00HZ

Jog mode Setting Range 0 or 1

0 : Normal 1 : Jog Mode

CD09 Default Value 1

CD10 Default Value 1

0 : Operation frequency change by using or key and

1 : Operation frequency depends on the angle of the knob.

Terminal / Keypad Setting Range 0 or 1

0 : RUN/STOP Command from operation panel.

Maximum Setting Range 0.50 ~ 400.00HZ

CD15 Default Value 0.00HZ