Ortiz Sanchez, 2024
Ortiz Sanchez, 2024
Ortiz Sanchez, 2024
Abstract: Few valorization pathways have been implemented as alternatives to reduce the orange
peel waste (OPW) disposal in landfills. OPW can be a source of income or economic savings in juice
production factories since this waste is a potential source of value-added products (e.g., bioactive com-
pounds) and energy vectors (e.g., biogas). Valorization alternatives should be based on (i) orange peel
chemical composition, (ii) market analysis, and (iii) availability. Nevertheless, few literature papers
have highlighted the chemical composition change caused by the different juice production schemes
as a potential opportunity to obtain different value-added products and biorefinery schemes. Thus,
the aims of this review paper are related to (i) reviewing different orange fruit processing pathways,
(ii) analyzing several OPW chemical compositions reported in the open literature, (iii) providing a
summary of OPW extraction pathways for bioactive compounds production, and (iv) evaluating
the effect of applying different extraction methods on bioactive compound extraction performance.
This review includes a description of the OPW matrix, market insights, packaging, physicochemical
characterization, processing technologies, and suggested biorefinery approaches. Finally, different
Citation: Ortiz-Sanchez, M.; Cardona
extraction methods for obtaining bioactive compounds from OPW are compared. As a result, the
Alzate, C.A.; Solarte-Toro, J.C. Orange
supercritical fluid extraction process has the highest extraction performance and selectivity since this
Peel Waste as a Source of Bioactive
method extracted a high amount of hesperidin (8.18 g/kg OPW db.). In conclusion, OPW is a source
Compounds and Valuable Products:
of bioactive compounds and valuable products that can be introduced in juice-producing factories to
Insights Based on Chemical
Composition and Biorefining. Biomass
increase product portfolio or economic savings by changing the energy matrix.
2024, 4, 107–131. https://doi.org/
10.3390/biomass4010006 Keywords: bioactive compounds; biorefineries; chemical composition analysis; extraction technologies;
orange peel waste valorization; orange processing
Academic Editors: Vassilis
Athanasiadis, Theodoros G.
Chatzimitakos, Dimitris P. Makris
and Lasse Rosendahl
1. Introduction
Received: 23 June 2023 Orange is one of the most popular citrus crops in the world. This fruit has sev-
Revised: 26 October 2023
eral healthy compounds such as vitamin C, folic acid, antioxidants, flavonoids, and cate-
Accepted: 2 January 2024
chins [1,2]. The orange crop has been considered a versatile crop because this fruit can be
Published: 2 February 2024
produced in different soils and climatic conditions [3]. Several countries between 30◦ –35◦
north and south of Ecuador can produce oranges. Citrus sinensis (L.) Osbeck is the most
important species of sweet orange in the world. Seminara et al. [3] reported four orange
Copyright: © 2024 by the authors.
classifications according to the orange color. Hence, sweet oranges can be classified as com-
Licensee MDPI, Basel, Switzerland. mon, navel, blood, and acidless. Common oranges are the most produced and consumed
This article is an open access article worldwide. Indeed, the common orange group can be subdivided into different types, such
distributed under the terms and as Salustiana, Valencia Midknight, Valencia Barberina, Ovale, Valencia Late, Valencia Delta,
conditions of the Creative Commons and Ruby Valencia. All of these cultivars are suitable for industrial processing because these
Attribution (CC BY) license (https:// varieties have a high juice yield and low content of bittering compounds. However, Valen-
creativecommons.org/licenses/by/ cia oranges are the most used fruits as raw material for juice, jams, and pulp production
4.0/). due to the adaptability of this variety to different climatic conditions. The most important
Segments
Juice Sacs
Core
Flavedo Segment
Membranes
Oil Glands
Albedo
Figure 1. 1.Orange
Figure Orange fruit constituents.
fruit constituents.
Oranges have been used to produce several food products (e.g., juice) at the industrial
Oranges have been used to produce several food products (e.g., juice) at the in
level [10]. Thus, large amounts of OPW are produced worldwide without a specific
trial level [10].
treatment Thus, large
or valorization amounts
route (i.e., 24 of OPWtons
million areofproduced
OPW) [11].worldwide
Currently, OPW without
is a sp
treatment or valorization route (i.e., 24 million tons of OPW) [11]. Currently, OPW is
disposed of in landfills producing large amounts of greenhouse gas emissions and leachates
with of
posed a high chemical oxygen
in landfills producingdemand.
largeThus, innovative
amounts ofways to use andgas
greenhouse valorize this waste
emissions and leac
have been studied to mitigate OPW environmental damage and promote the sustainability
with a high chemical oxygen demand. Thus, innovative ways to use and valorize
of the citrus value chain at regional, national, and worldwide levels. This statement is true
waste
sincehave beenOPW
upgrading studied to mitigate
to bio-based productsOPW environmental
reduces damage
the environmental impactand promote
caused by the
tainability of the
the poor peel citrus value
disposition chain
and the at regional,
replacement national,
of oil-based and[12].
products worldwide levels. This s
OPW has different chemical compositions depending
ment is true since upgrading OPW to bio-based products reduces on the juice extraction process
the environmenta
pact caused by the poor peel disposition and the replacement of oil-basedcom-
(manual or industrial). Cellulose, hemicellulose, and pectin are the most important products [
ponents. Several authors have reported different ways to upgrade and obtain different
OPW has different chemical compositions depending on the
value-added products and extract bioactive compounds in stand-alone processes and biore-
juice extraction pr
(manual or industrial).
finery configurations Cellulose,
[13–15]. Higher hemicellulose,
yields have been and pectinbyare
reported the most
applying important
different
ponents. Several
extraction methods authors have reported
such as solvent extraction, different ways toextraction,
ultrasound-assisted upgrademicrowave-
and obtain diff
value-added products and extract bioactive compounds in stand-alonereports
assisted extraction, and supercritical fluids [16–19]. Nevertheless, few literature processes an
have analyzed the possible influence of the OPW chemical composition on obtaining high
orefinery configurations [13–15]. Higher yields have been reported by applying diff
extraction yields. Moreover, few literature papers have highlighted the influence of the juice
extraction
extractionmethods
method onsuch as solvent
the OPW chemicalextraction,
compositionultrasound-assisted
On the other hand, a global extraction,
summary microw
assisted
relatedextraction, and supercritical
to the valorization possibilities of fluids
obtaining[16–19]. Nevertheless,
bioactive few literature re
compounds, value-added
have analyzed the possible influence of the OPW chemical composition on obtaining
extraction yields. Moreover, few literature papers have highlighted the influence o
juice extraction method on the OPW chemical composition On the other hand, a g
Biomass 2024, 4 109
products, and energy vectors is required before proposing OPW upgrading pathways. For
these reasons, the aims of this review paper are related to (i) reviewing different orange
fruit processing pathways, (ii) analyzing several OPW chemical compositions reported in
the open literature, (iii) providing a summary of OPW extraction pathways for bioactive
compounds production, and (iv) evaluating the effect of applying different extraction
methods on the bioactive compounds extraction performance. In addition, this review
includes a description of the OPW matrix, market insights, packaging, physicochemical
characterization, processing technologies, and suggested biorefinery approaches.
Figure
Figure 2. Simplified 2. Simplified
flowchart flowchart
of orange of orange processing.
processing.
Figure 2. Simplified flowchart of orange processing.
Figure 3. Commercial orange juice and essential oil extraction systems. * For example, the Fratell
Indelicato technology. ** For example, well-known in industry, the JBT (John Bean Technologi
Figure 3.
Figure 3. Commercial
Commercial orange
orange juice
juiceand
andessential
essentialoiloil
extraction systems.
extraction * For
systems. example,
* For the Fratellini
example, the Fratellini
FoodTech
Indelicato technology. FMC
** For (Food
example, Machinery
well-knownCorporation)
in industry, system.
the JBT (John Bean Technologies)
Indelicato technology. ** For example, well-known in industry, the JBT (John Bean Technologies)
FoodTech FMC (Food Machinery Corporation) system.
FoodTech FMC (Food Machinery Corporation) system.
Orange juice extractors can be classified into different types. The rotative press ex-
Biomass 2024, 4 tractor, the squeezer, and the reamer type are the most used extractors in orange 111 pro-
cessing plants [22,28]. Table 1 shows the advantages and disadvantages of these types of
extraction equipment. Different outlet streams are obtained according to the extractor
Orange juice extractors can be classified into different types. The rotative press extrac-
model. Each stream is upgraded (valorized or treated) in a specific processing line in the
tor, the squeezer, and the reamer type are the most used extractors in orange processing
orange agro-industry (see Figure 3). These extractor models with oil removal produce a
plants [22,28]. Table 1 shows the advantages and disadvantages of these types of extrac-
diluted oil stream.Different
tion equipment. This stream
outletmust be sent
streams to an equipment
are obtained accordingseries
to the to concentrate
extractor model.the oil
[29].
Each stream is upgraded (valorized or treated) in a specific processing line in the orange
agro-industry (see Figure 3). These extractor models with oil removal produce a diluted oil
Table 1. Extraction
stream. equipment:
This stream must be advantages and disadvantages
sent to an equipment [22,28].
series to concentrate the oil [29].
Feature RotativeTablePress1.Extractor
Extraction equipment:Squeezer-Type Extractor [22,28]. Reamer-Type Extractor
advantages and disadvantages
Juice, oil emulsion, core (rag, Juice (pulp, seeds, and rag) and
Outlet streams
Feature Juice and peel.
Rotative Press Extractor Squeezer-Type Extractor Reamer-Type Extractor
seeds, and pulp), and peel. peel.
Juice, oil emulsion, core (rag, The extractor
Outlet streams and rag)gives higher qual-
TheJuice and peel.
extractor has less investment seeds,The extractor
and pulp),
Juice (pulp,
provides excellent
and peel.
seeds, and peel.
Advantages ity pulp (longer and larger cell
andThe
hasextractor
greaterhascapacity
less per unit. juice, oil, and peel separation.
Advantages investment and has greater
The extractor provides excellent fragments).
The extractor gives higher quality pulp
juice, oil, and peel separation. (longer and larger cell fragments).
capacity per unit. The extractor damages the peel The extractor requires two sepa-
The extractor has the lowest yield
Disadvantages and generates
The extractor damages thea diluted
peel oil ration
The extractor steps
requires twotoseparation
extract juice and
Disadvantages
andThe
juice quality.
extractor has the lowest
and generates a diluted steps to extract juice and oil from
yield and juice quality. emulsion. oil from the fruit.
oil emulsion. the fruit.
Capacity 1500 L/h 2500 L/h 2500 L/h
Capacity 1500 L/h 2500 L/h 2500 L/h
Three pathways for industrial orange processing have been elucidated based on the
Three pathways
juice extraction model.for industrial
The orange processing
three industrial have been elucidated
orange processing pathwaysbased on the
involve some or
juice extraction model. The three industrial orange processing pathways
all of the outlet streams presented in Figure 3. The first orange processing pathway involve some or has
all of the outlet streams presented in Figure 3. The first orange processing pathway
the lowest complexity at the industrial level (see Figure 4). The first processing pathway has the
lowest complexity at the industrial level (see Figure 4). The first processing pathway aims
aims to produce only orange juice, leaving aside the possible upgrading of other com-
to produce only orange juice, leaving aside the possible upgrading of other compounds
pounds
presentpresent in the
in the fruit. fruit.
The The resulting
resulting juice
juice in this in this
process hasprocess has
essential oilessential oil traces, de-
traces, decreasing
creasing
the juicethequality.
juice quality. This processing
This processing line hasline has
been been implemented
implemented in small-scale
in small-scale facilities, facil-
ities, producing
producing largelarge amounts
amounts of OPW ofwith
OPW withconcentration
a high a high concentration
of essential of
oil,essential oil, fiber,
fiber, protein,
protein, and [23].
and pectin pectin [23].
Figure
Figure4.4.First
Firstpathway forindustrial
pathway for industrial orange
orange processing:
processing: low complexity—only
low complexity—only orange juiceorange juice pro-
production.
duction.
The second orange processing pathway involves an additional processing line com-
pared to the first pathway. Thus, this pathway has a medium complexity level since orange
The second orange processing pathway involves an additional processing line com-
juice and essential oil are produced simultaneously. The juice quality is better than in the
pared to the first pathway. Thus, this pathway has a medium complexity level since or-
case of the first pathway since essential oil traces are not present in the juice. The OPW
ange juice and
produced essential
in this processoil are
has produced
a lower simultaneously.
content of essential oil. The juice
Thus, quality
lower yieldsiswill
better
be than
in obtained
the case ifofsome
the first pathway
experiments aresince
carriedessential oil traces are
out. Nevertheless, thisnot
OPW present in the
can have juice. The
a higher
OPWbiogas production potential since limonene (the most important compound in essential oil) will
produced in this process has a lower content of essential oil. Thus, lower yields
behas
obtained if some experiments
been considered an inhibitor in are carried
this out.
process. Nevertheless,
Figure thisblock
5 presents the OPW can have
diagram a higher
of the
second
biogas orange processing
production potentialpathway
since [23].
limonene (the most important compound in essential
oil) has been considered an inhibitor in this process. Figure 5 presents the block diagram
of the second orange processing pathway [23].
Biomass
s 2024, 4, FOR PEER
Biomass 2024, 44, FOR PEER REVIEW
REVIEW
2024, 6 1126
Figure
Figure 5. SecondFigure 5. Second
pathway
5. Second pathway
for industrial
pathway for industrial
orange
for industrial orange
processing: processing:
medium
orange medium complexity—orange
complexity—orange
complexity—orange
processing: medium juice and juice and
juice and
essential oil production.
essential oil production.
essential oil production.
Theprocessing
The third orange
The thirdorange
third orange processing
method involves
processing method
method three involves three
lines (i.e.,
involves threeorangelines
lines (i.e.,
juice,
(i.e., orange
essential
orange juice,
juice, essential
essential oil,
oil, and
oil, and peel juice).
and peel peel
This juice).
process
juice). This process
Thisconfiguration
process configuration
has
configurationbeenhas hasdefined
defined
been asbeen
thedefined
most as thesustainable
as thesustainable
most most sustainable
orange
orange
orange processing processing
configuration
processing configuration
since
configuration oranges since
are
since orangesusedoranges
as much
are usedareas
used
as as much
possible.
much as possible.
Nevertheless,
as possible. Nevertheless,
Nevertheless, this
this process
this process configuration configuration
is common
process configuration is in is common
large-scale
common in large-scale
processesprocesses
in large-scale processes
since the capital since
since the and the capital
opera-
capital and opera-
and operational
tionalare
tional expenditures expenditures
are the are
the highest
expenditures the processing
of the
highest highest of the processing
lines
of the processing mentioned lines mentioned
above.
lines mentioned 6above.
FigureFigure
above. pre- 6Figure 6 pre-
presents the
sents
sents the blockblock the block
diagram
diagram diagram
of
of this of this
this industrial
industrial industrial
process
process process [23].
[23]. [23].
Figure 6. for
Figure 6. Third Figure
pathway Third pathway
industrial for industrial
orange orange
processing: processing:
highprocessing: high complexity—orange
complexity—orange juice, essential
juice, essential juice,
6. Third pathway for industrial orange high complexity—orange essential
oil,production.
oil, and peel juice and peel juice production.
oil, and peel juice production.
since the concentration stage decreases the antioxidant activity of the final product (i.e.,
degradation of ascorbic acid, anthocyanins, hydroxycinnamic acid, and flavonoids) [31,32].
For instance, juice concentration using membranes has been reported with relevant re-
sults [33]. Ultrafiltration has been used as a promising technology for removing impurities
and concentrating the juice. This technology reduces the degradation of antioxidant com-
pounds in juice by about 58% compared to thermal concentration [28]. Cryoconcentration
is another alternative for the concentration of orange juice. This technique consists of
juice cooling until reaching solid–liquid equilibria [28]. This step produces high-purity ice
crystals. Then, water removal is carried out with the removal of the crystals [34]. Based
on this concentration technique, the loss of aroma due to volatility or steam snatching is
almost invisible. Despite the benefits in terms of quality, this technique has high investment
costs, high energy consumption, and reaches a lower concentration (50 ◦ Brix) [35].
On the other hand, the essential oil line comprises the separation and purification of
the oil resulting from the extraction process (see, Figure 2) [36]. The resulting emulsion
contains fruit substances—including peel, pulp particles, soluble pectin, and sugars. The
essential oil extraction process comprises four steps (i.e., finishing, centrifugation, polishing,
and traces removal). The first step is to pass the emulsion through a finisher unit to remove
large shell pieces. The filtered emulsion contains approximately 0.5 to 2% of oil. The second
step is to centrifuge the emulsion to concentrate the oil to 70 or 90% by weight. In this step,
a three-phase centrifuge is used to obtain three streams (concentrated oil emulsion is the
light phase, the heavy phase is the particulate matter, and the medium phase is water). The
third step corresponds to polishing the oil in a second centrifuge. In this step, the oil is
concentrated to more than 99% by weight. Finally, the oil goes through a winterization
process. This process involves removing traces of wax dissolved in the oil. At temperatures
of 1 ◦ C or less, the waxes precipitate and sediment [37]. This step usually takes 30 days.
Subsequently, the oil is decanted and packaged.
Finally, the orange peel processing line is upgraded to utilize the highest amount of
the fruit. Then, most waste produced after orange processing is generated in this line. The
most representative residue is known as OPW [38]. OPW is composed of the membrane
residues resulting from juice extraction, seeds, and peel [39]. Different ways to upgrade
OPW at the industrial level have been reported [40–42]. Some of the alternatives to take
advantage of the side streams obtained are described.
Juice line waste: The pulp is the main waste obtained in this line. This residue is
traded as “cells.” Usually, this subproduct is used in juice drinks to provide a natural
appearance to the product [22].
Peel line waste: OPW is the most important waste produced in orange processing.
Indeed, this residue is a problem in the citrus industry since the chemical composition is
complex compared to other agro-industrial residues such as peels and seeds. The most
important factor related to OPW complexity is the high moisture content (i.e., 80%), which
encourages rotting and fungi issues in the plant (i.e., OPW is considered a source of
cross-contamination). Therefore, OPW management is key in orange processing facilities
beyond finding new valorization alternatives. One common way for OPW disposal is to
sell this waste without further treatment to nearby farmers for directly feeding ruminants
or silage [43,44]. However, stabilizing the peels by drying them is often necessary because
there will not always be a constant demand for fresh pulp feed near the processing plant.
Another alternative is to extract the pectin present in OPW. This allows us to obtain juice rich
in gelling compounds with potential applications in the food and pharmaceutical industry.
Oil line waste: This waste can be used to produce essences, which correspond to the
volatile components recovered during the oil concentration process (see, Figure 2). This by-
product can be obtained from the first centrifugation stage (aqueous phase). Water-soluble
components such as essence aroma can be added to the concentrated product or juice [37].
The abovementioned orange juice production pathways are applied by different
companies worldwide. Information to match a company with the current orange juice
production line is difficult since primary data are required. Nevertheless, the most impor-
Biomass 2024, 4 114
tant players related to the orange juice market are Astral Foods, Bar-S Foods, Campofrio
Food Group, Cargill, and The Kraft Heinz Company, among others. These multinational
companies are the leading orange juice producers today [20].
Table 2. OPW chemical characterization reported in the open literature (% wt., dry basis).
OPW chemical composition differs regarding the constituents and values (see Table 2).
The chemical composition varies depending on factors such as orange variety, size, weather,
soil properties, agrochemicals used, and ripening time. For instance, Citrus × Tangelo
has higher juice yields than the Valencia variety. Thus, Citrus × Tangelo has a lower
peel/pulp ratio. These aspects are related to the morphology of the fruit. On the other
hand, the chemical characterization of OPW chemical composition varies depending on
the agrochemicals used in the agronomic stage. This statement has been corroborated in
other agronomic products such as cocoa, since the use of agrochemicals can increase the
presence of heavy metals such as cadmium and lead. Finally, the lignocellulosic content
can be increased based on the water supply to the orange plant. Indeed, low water levels
produce oranges with a higher peel/pulp ratio [50].
Cellulose, hemicellulose, lignin, ash, protein, fat, sugars, flavonoids, and pectin are the
most common fractions reported in the open literature. The chemical composition analysis
is stated based on the aim of the study [51]. For instance, only pectin is characterized
if the research objective is to valorize this fraction [52]. Proposals for the stand-alone
valorization of OPW can use a partial chemical characterization. Nevertheless, a complete
Biomass 2024, 4 115
Figure 7. OPW-based products considering different perspectives: (i) academic research and (ii) in-
Figure 7. OPW-based
dustrial upgrading. products considering different perspectives: (i) academic research and
(ii) industrial upgrading.
4. OPW as a Source of Bioactive Compounds
4. OPW OPW as a Source
has beenof Bioactive
considered Compounds
a raw material for producing several products. Neverthe-
OPW
less, has been
bioactive considered
compound a rawhas
extraction material forofproducing
been one several
the most studied products.
areas Nevertheless,
[15,70]. OPW
has been
bioactive recognizedextraction
compound as a potential hassource
been ofoneantioxidants,
of the most phenolic compounds,
studied and
areas [15,70]. OPW
nutraceutical products [57]. Therefore, several extraction methods
has been recognized as a potential source of antioxidants, phenolic compounds, and have been reported.
This review paper focuses on the extraction of bioactive compounds using different tech-
nutraceutical products [57]. Therefore, several extraction methods have been reported. This
nologies such as agitated solvent extraction, microwave-assisted extraction, ultrasound-
review paper
assisted focuses and
extraction, on the extraction
supercritical of bioactive
fluid compounds
extraction [9,71]. usingcompounds
Polyphenolic different technologies
are
suchbioactive
as agitated solvent
substances extraction,
found in different microwave-assisted extraction,
plants, fruits, and vegetables. Theseultrasound-assisted
compounds
extraction,
present and supercritical
antioxidant properties,fluid extraction
sensory [9,71]. Polyphenolic
characteristics, and nutritionalcompounds are bioactive
benefits. For these
reasons, found
substances polyphenolic compounds
in different are widely
plants, produced
fruits, at the industrial
and vegetables. level.
These These com- present
compounds
pounds can
antioxidant be applied
properties, in different
sensory sectors. For instance,
characteristics, polyphenolic
and nutritional compounds
benefits. are reasons,
For these
used in cosmetics and paints, as coloring and flavoring in the food industry, as ingredients
polyphenolic compounds are widely produced at the industrial level. These compounds
in nutraceuticals, as dietary supplements, as additives to antibiotics, and in anti-inflam-
can be applied in different sectors. For instance, polyphenolic compounds are used in
matory and antiallergic medicines in the pharmaceutical industry. The polyphenolic com-
cosmetics
pound andmarketpaints, as coloring
will increase andfew
in the next flavoring in the
years, which willfood industry,
increase as ingredients
the interest of dif- in
nutraceuticals, as dietary
ferent industries to producesupplements,
them [72]. as additives to antibiotics, and in anti-inflammatory
and antiallergic
OPW is amedicines in the pharmaceutical
source of polyphenolic compounds. Gallicindustry. The acid,
acid, ferulic polyphenolic
and para-cou- compound
maric
market acidincrease
will are the most
in important
the next compounds
few years,present.
whichThese
will compounds
increase the caninterest
be extracted
of different
throughtodifferent
industries produce ways.
themSupercritical
[72]. fluid extraction, conventional solvent extraction, mi-
crowave-assisted extraction, and the utilization of deep eutectic solvents are some of the
OPW is a source of polyphenolic compounds. Gallic acid, ferulic acid, and para-
ways reported in the open literature [73]. The methods, conditions, and typical yields are
coumaric acid are
summarized the 3.most important compounds present. These compounds can be
in Table
extracted through different ways. Supercritical fluid extraction, conventional solvent
extraction, microwave-assisted extraction, and the utilization of deep eutectic solvents are
some of the ways reported in the open literature [73]. The methods, conditions, and typical
yields are summarized in Table 3.
16.57 g/kg OPW 0.825x10-2 g hesperidin/g OPW 0.43 g/g OPW 23.25g/g OPW 0.77 g/g OPW
0.4 g/g OPW 65 g/g OPW 0.61 g/g OPW 10.35 g/g OPW 89.38 Nm3/Ton OPW
Dietary fiber
Essential oil extraction Essential oil extraction Pectin extraction Biogas production
Wet milling, Dryer,
Steam distillation Steam distillation Dilute acid hydrolysis Anaerobic digestion
Seiving
60 g/g OPW 27 g/g OPW 0.5 g/g OPW 13.24 g/g OPW 43 g/L 0.6 m3/kVolatil Solid OPW
Bio-oil Charcoal
Essential oil extraction Pectin extraction Ethanol production Biogas production
Milling, drying, Milling, drying,
Solvent extraction Dilute acid hydrolysis Fermentation Anaerobic digestion
pyrolysis pyrolysis
Experimentalbiorefineries
Figure8.8.Experimental
Figure biorefineriesfor
forOPW
OPWvalorization.
valorization.The
Thebiorefineries
biorefinerieshave
havebee
beeproposed
proposedby
byseveral
severalauthors
authors[41,55,67,68,74–77].
[41,55,67,68,74–77].
Biomass 2024, 4 118
Solvents used for polyphenolic compound extraction are a key point for defining the
final extract application. Indeed, solvents such as ethanol, acetic acid, water, or mixtures of
both have been reported in the open literature as promising solvents, since these have been
generally recognized as safe (GRAS) for use in the cosmetic and food industries [79]. New
methods for extracting bioactive compounds have been reported in the open literature
(e.g., deep eutectic solvents and pulse electric field). These novel extraction methodologies
are addressed to improve extraction under lower conditions of temperature and solvent
concentration. Nevertheless, these research efforts must be contextualized in a real process
since the technological readiness level (TRL) of the new extraction methods is lower
than seven (i.e., system prototype demonstration in a space environment). In addition,
the economic and environmental performance of these extraction methods has not been
reported widely in the open literature. Thus, this research area has been identified as a
promising field for new developments.
OPW is considered an essential oil source. Essential oil is a terpenes combination
produced by plants as secondary metabolites. Thus, these components are not needed
for plant growth. The most important terpene produced in oranges is D-limonene. This
compound can be found in higher quantities (i.e., concentrations higher than 90% %wt.) in
OPW essential oil. Nevertheless, compounds such as camphene, α-pinene, and β-pinene
can be extracted. Several methods for extracting essential oil have been researched. These
methods are related to the dilation of the cell wall and the disruption of the OPW ligno-
cellulosic matrix. The essential oil extraction methods are cold press, solvent extraction,
steam distillation, supercritical fluids, and microwave-assisted extraction. The methods,
conditions, and typical yields of essential oil extraction are summarized in Table 4.
Table 4. Common OPW essential oil extraction yields after using different methods.
Finally, OPW can supply healthy properties to dietary supplements through phyto-
chemicals such as vitamin C, folic acid, potassium, pectin, polyphenols, minerals, dietary
fibers, essential oils, and carotenoids which present better antioxidant, disease-preventive
properties than other parts of the fruit. In this sense, several health uses of orange peel
can be cited: citrus flavonoids can replicate hepatic lipid metabolism, cure scurvy, and
degenerative diseases [83,84]. The food and functional products industry has shifted its
efforts to bio-based ingredients that can contribute to human health more than synthetic
ingredients to establish a circular bioeconomy. OPW versatility encourages us to research
the production of food products. Table 5 presents some studies conducted for OPW to
obtain food products.
Biomass 2024, 4 119
5. Case Study: Bioactive Compound Extraction from OPW Using Different Methods
5.1. Raw Material Source and Conditioning
OPW from an orange juice factory (FLP Procesados) located in Colombia was used
as the raw material for assessing the extraction performance of different methods. The
orange juice company has a constant supply of 200 tons/month. The orange fruits are
harvested from nearby fields (4◦ 59′ 43.4′′ N 75◦ 36′ 07.2′′ W). OPW is obtained by the indus-
trial mechanical extraction of the fruit juice. The OPW samples were frozen at −4 ◦ C for
preservation after the extraction process. Then, the samples were dried in a convective
oven at 40 ◦ C until reaching a moisture content lower than 15%.
OPW samples were milled to a particle size of 0.4 mm (i.e., ASTM 40 Mesh). This
was carried out in a knives mill (Gyratory mill SR200 Gusseisen, Retsch GmbH, Haan,
Germany). The decrease in particle size guarantees the homogeneity of the sample and
increases the transfer area in the extraction of polyphenolic compounds.
Biomass 2024, 4 120
was stored at −4 ◦ C, and the solid was dried at 40 ◦ C in a convective oven until it reached
a constant weight [85].
ODbefore − ODafter
Global Yield (%) = × 100 (1)
ODbefore
where OD before is the oven-dried sample before extraction and OD after is the oven-dried
sample after extraction.
The ABTS+ cation radical decolorization assay was determined based on the method
described by Re et al. [93] and Ozgen et al. [94]. Dilutions of 1:150, 1:300, and 1:500 of
the samples were prepared in ethanol. A total of 150 mL of extract was mixed with 3 mL
of 60 µM solution of ABTS. This mixture was stirred and left in an ultrasound bath at
room temperature for 20 min. Then, the samples were stored in the dark at 4 ◦ C for 24 h.
After this time, the solution was diluted with 20 mM of acetate buffer solution (pH 4.5)
to an absorbance of 0.700 ± 0.01 at 734 nm. The mixture was left for 1 h in the absence
of light. The samples were measured in a spectrophotometer of microplates (SpectraMax
ABS Plus) linked to the software SoftMax Pro v.7.0 at a wavelength of 734 nm [85]. The
inhibition percentage was calculated using Equation (2). The results were reported as µmol
of Trolox/100 g of dry sample.
80
60.35
70
51.75
46.14 47.51
Global yield (w/w %)
60
50
40
30
17.75
20
10
0
Agitated solvent Ultrasound-assited Agitated solvent Soxhlet extraction Supercritical fluid
extraction extraction and Ultrasound- extraction
assited extraction
800
700
TPC (mgGAE/g OPW, db)
600
500
400
300
200
100
0
Agitated solvent Ultrasound-assisted Agitated solvent Soxhlet extraction Supercritical fluid
extraction extraction and Ultrasound- extraction
assisted extraction
Figure 10. TPC content after OPW extraction by applying different methods.
Figure 10. TPC content after OPW extraction by applying different methods.
The TPC content in the extracts allows us to elucidate the extraction efficiency better
thanThe
theTPCglobalcontent
yield. Inin the
the global
extracts allows
yield, us to
the loss ofelucidate
mass sufferedthe extraction
by the samplesefficiency
is not better
directly related to the extraction of polyphenolic compounds. Conversely,
than the global yield. In the global yield, the loss of mass suffered by the samples is not other bioactive
compounds
directly relatedpresent
to the in extraction
OPW can beofsolubilized
polyphenolic(e.g., soluble
compounds.sugars).Conversely,
Indeed, OPW extracts
other bioactive
can have a soluble sugar concentration between 29 and 44 g/100 g of sample [90]. The
compounds present in OPW can be solubilized (e.g., soluble sugars). Indeed, OPW ex-
TPC content has a similar behavior to global yield. However, when comparing UAE with
tracts can have a soluble sugar concentration between 29 and 44 g/100 g of sample [90].
SE, the TPC content was 38.84% higher. In the SLE + UAE case, the TPC content was
The TPCto
similar content
SE (2.53% haslower).
a similar behavior
Finally, the SFEto global
provides yield.
a TPC However, whenhigher
content 3-fold comparingthan UAE
with
SE. SE,
Thisthe TPCreflects
result content thewashigh38.84% higher.
potential of SFEIntothe SLE extracts
obtain + UAE case, thepolyphenolic
rich in TPC content was
similar to SE (2.53%
compounds. Saini etlower).
al. [91]Finally,
reportedthe SFE content
a TPC provides of a28.30
TPCmg content
GAE/g 3-fold higher
of citric than SE.
waste
This resultultrasound-assisted
through reflects the high potential
extraction ofwithSFE to obtain
acetone and extracts
water as rich in polyphenolic
the solvents (1:3 v/v). com-
The yield
pounds. obtained
Saini in this
et al. [91] case study
reported by UAE
a TPC wasof
content 8.18-fold
28.30 mg higher
GAE/g thanofthat reported
citric wasteby through
Saini et al. [91]. Moreover, the SLE + UAE process obtained a yield 8.59-fold
ultrasound-assisted extraction with acetone and water as the solvents (1:3 v/v). The yield higher than that
reported by Saini et al. [91]. Goulas et al. [102] reported a TPC content of 108.5 mgGAE/g
obtained in this case study by UAE was 8.18-fold higher than that reported by Saini et al.
OPW through Soxhlet extraction. The TPC content was 2.3- and 7.0-fold higher than that
[91]. Moreover, the SLE + UAE process obtained a yield 8.59-fold higher than that reported
reported by Goulas et al. [102]. Therefore, solvent acidification improves polyphenolic
bycompound
Saini et al. [91]. Goulas
extraction. However,et al.
TPC[102] reported
analysis does nota TPC
allowcontent of 108.5if mgGAE/g
us to determine SE is better OPW
through Soxhlet
for hesperidin extraction. The TPC content was 2.3- and 7.0-fold higher than that re-
extraction.
portedTAAby Goulas et al. [102].
was quantified Therefore,
in terms of DPPHsolvent acidification
and ABTS. The resultsimproves
of the OPW polyphenolic
extractions com-
pound extraction.
are presented However,
in Figure TPC analysis
11. Initially, does not
the free radical allow usactivity
scavenging to determine if SE is better
of the extracts
analyzed
for hesperidinby theextraction.
DPPH scavenging assay. The SFE extracts had a higher antioxidant capacity
compared
TAA was to the other extracts.
quantified in terms This
of behavior
DPPH and allows
ABTS. us The
to confirm
resultsthat theOPW
of the hesperidin
extractions
are presented in Figure 11. Initially, the free radical scavenging activity of methods.
content in the supercritical fluid extraction was higher compared to the evaluated the extracts is
Similar results were obtained using the ABTS method.
analyzed by the DPPH scavenging assay. The SFE extracts had a higher antioxidant ca-
SFE had the highest hesperidin extraction yield (see Figure 12). The hesperidin
pacity compared
concentration to the by
increased other
58%,extracts.
compared This behavior
to SLE. allows
In addition, theus to confirm
hesperidin that the hesper-
concentration
idin content in the supercritical fluid extraction was higher compared
was similar in the SLE and UAE processes (increases of 6.16%). Goulas et al. [102] reported to the evaluated
methods.
a hesperidinSimilar
contentresults
of OPWwere of obtained
6.02 g/kg by using thethis
SE. In ABTScase method.
study, a hesperidin content of
8.18SFE
g/kg had the highest
of OPW hesperidin
was obtained extraction
via SFE. This yieldyield (see Figure
is higher 12). reported
than those The hesperidin
in the con-
open literature [102].
centration increased by 58%, compared to SLE. In addition, the hesperidin concentration
was similar in the SLE and UAE processes (increases of 6.16%). Goulas et al. [102] reported
a hesperidin content of OPW of 6.02 g/kg by SE. In this case study, a hesperidin content
of 8.18 g/kg of OPW was obtained via SFE. This yield is higher than those reported in the
open literature [102].
Biomass
Biomass2024,
2024,4,4,FOR
FORPEER
PEERREVIEW
REVIEW 19
19
Biomass 2024, 4 125
250
250
db)
OPW,db)
200
200
Trolox/gOPW,
(umolTrolox/g
150
150
100
100
DPPH(umol
50
DPPH
50
00
Agitated
Agitatedsolvent
solvent Ultrasound-assisted
Ultrasound-assisted Agitated
Agitatedsolvent
solventans
ans Soxhlet
Soxhletextraction
extraction Supercritical
Supercriticalfluid
fluid
extraction
extraction extraction
extraction Ultrasound-assisted
Ultrasound-assisted extraction
extraction
extraction
extraction
(a)
(a)DPPH
DPPHresults
resultsof
ofthe
theorange
orangepeel
peelwaste
wasteextracts.
extracts.
25
25
db)
OPW,db)
20
20
Trolox/gOPW,
15
(umolTrolox/g
15
10
10
ABTS(umol
ABTS
55
00
Agitated
Agitatedsolvent
solvent Ultrasound-assisted
Ultrasound-assisted Agitated
Agitatedsolvent
solventans
ans Soxhlet
Soxhletextraction
extraction Supercritical
Supercriticalfluid
fluid
extraction
extraction extraction
extraction Ultrasound-assisted
Ultrasound-assisted extraction
extraction
extraction
extraction
(b)
(b)ABTS
ABTSresults
resultsof
ofthe
theorange
orangepeel
peelwaste
wasteextracts.
extracts.
Figure
Figure11. Antioxidant capacity
capacityof
of(a) DPPH and (b) ABTS after OPW bioactive compound extrac-
Figure11.
11.Antioxidant
Antioxidant capacity of (a)DPPH
(a) DPPHand
and(b)
(b)ABTS
ABTSafter
after OPW
OPW bioactive
bioactive compound
compound extrac-
extraction.
tion.
tion.
99
88
db)
OPW,db)
77
(g/kgOPW,
66
55
Hesperidin(g/kg
44
Hesperidin
33
22
11
00
Agitated
Agitatedsolvent
solvent Ultrasound-assisted
Ultrasound-assisted Agitated
Agitatedsolvent
solventans
ans Soxhlet
Soxhletextraction
extraction Supercritical
Supercriticalfluid
fluid
extraction
extraction extraction
extraction Ultrasound-assisted
Ultrasound-assisted extraction
extraction
extraction
extraction
Hesperidin contentininthe
Figure 12.Hesperidin
Figure the OPWextracts.
extracts.
Figure12.
12. Hesperidincontent
content in theOPW
OPW extracts.
Biomass 2024, 4 126
6. Conclusions
Factors such as variety, agricultural practices, soil properties, and orange juice pro-
duction methods influence OPW chemical composition. Specific applications based on
OPW chemical composition and production context must be proposed. Thus, several OPW
upgrading possibilities can be implemented at the industrial level. Nevertheless, more
efforts should be made to bring academic proposals to the industrial sector, boosting the
production of high value-added products such as essential oils, antioxidants, and organic
acids. The gap between academics and the industry related to OPW valorization is at-
tributed to the lack of a comprehensive analysis of OPW valorization pathways involving
technical, economic, environmental, and social aspects based on a specific context (i.e.,
research based on industrial and market needs). Thus, more research efforts should be
made on this topic.
OPW chemical composition is the basis for proposing different applications. Never-
theless, stand-alone applications must be evolved into a biorefinery system. This transition
will increase the feasibility of OPW valorization schemes. Bioactive compound extraction
is presented as a fundamental step when valorizing OPW, since these components have
several applications at the industrial level. Exhausted OPW can be used as a source of bulk
chemicals and bioenergy. The technological readiness level (TRL) must be considered when
proposing valorization alternatives since higher innovative processes with a high TRL will
be implemented faster than applications with a low development grade.
Supercritical fluid extraction is one of the most favorable methods to obtain bioactive
or polyphenolic compounds at the technical level since high extraction yields and selectivity
can be obtained. This statement is evidenced in the experimental results obtained in the case
study. Nevertheless, the scale of the process should be analyzed based on economic aspects.
The extraction of hesperidin with carbon dioxide under supercritical conditions yielded 58%
more product than conventional stirred solvent extraction. Thus, this technology can be
proposed as a potential alternative to valorize OPW. Bioactive compound extraction using
methanol and acetic acid as the solvents was higher than the extraction yields reported
in the open literature using other solvents (e.g., ethanol). Thus, the addition of a weak
acid to the extraction process enhances the process. Ultrasound-assisted extraction was
the second-best alternative to extract bioactive compounds. Nevertheless, more efforts are
needed to scale up this technology.
Author Contributions: Conceptualization, J.C.S.-T., M.O.-S. and C.A.C.A.; formal analysis, C.A.C.A.;
investigation, J.C.S.-T., M.O.-S. and C.A.C.A.; writing—original draft preparation, J.C.S.-T., M.O.-S. and
C.A.C.A.; writing—review and editing, J.C.S.-T., M.O.-S. and C.A.C.A.; supervision, C.A.C.A.; funding
acquisition, C.A.C.A. All authors have read and agreed to the published version of the manuscript.
Funding: This paper is the result of the research work developed through the research project
“Repotenciación y adquisición de equipos para el laboratorio de Equilibrios Químicos y Cinéticas
Enzimáticas para impulsar la línea de investigación dirigida a la extracción y análisis de compuestos
bioactivos y nitrógeno” code 59387 of Vicerrectoria de Investigación y Docencia de la Facultad de
Ingeniería y Arquitectura in Universidad Nacional de Colombia sede Manizales.
Institutional Review Board Statement: Not applicable.
Informed Consent Statement: Not applicable.
Data Availability Statement: Not applicable.
Conflicts of Interest: The authors declare no conflicts of interest.
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